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The factory has got the shop floor area of 60,000 sq. feet.
To clean this area we need minimum of 6 House keeping
employees to ensure that the Plant is clean.
Difference between the both the previous cost & the new
cost is
= Rs 172200
Rs. 172200.
2. Operators are more cautious about the cleanliness as
they themselves have to clean their working are
3. The buck stops at everybody working and there are
minimum chances that anyone could pass it onto
someone else.
Project -2 REDUCTIONS IN TRANSPORTATION TIME
In the company the main store is at the ground floor while all
the other production activities are on the first floor.
Therefore, good amount of time gets wasted if one needs to
go from first floor to the ground floor for any production
need. So we have reduced the distance by making the sub
store on the production floor itself so it saves the –
Cost
Energy
Time
Increase the production as we have extra minutes
This will be more clear by the table which shows our study
done when we reduces the distances after creating the
Sub- Store on the shop floor itself.
Main store chart:
saving,
57000 Main store
Main store, sub store
93,300
sub store, saving
36,300
Collar trimming
The advantages of the new method over the
previous method are followings
using
Less chances of error
Save cost as we don’t need to re-lay in the new
method.
Saves band knife machine cutting time & therefore
life span of machine.
The following table and chart will clearly show the benefits
of this concept:
Ready cutting
Operation SAM
Total 0.822
Block cutting:
Operation SAM
Total 0.29
Difference 0.532
0.9
0.822
0.8
0.7
0.6 0.532
0.5
0.4 Sam
0.29
0.3
0.2
0.1
0
Ready cutting diffrence Block cutting
Project -4
Advantages:
by this method.
This method de-skill the collar run stitch operation.
Therefore, we are not dependent on skilled operator.
Description Price
Pressure foot Rs.65
Needle plate Rs.90
Feed dog Rs.90
Polycarbonate
sheet cost Rs.500
Needle cost Rs.27
Total Cost Rs.772
= Rs. 17093.
Project -5
Project – 6
Previous procedure:
Current procedure:
Project - 7
Note:
• The MS Tank was used to store diesel, which was
under utilized, used as Feed water tank to Boiler.
• Only pipe was purchased, modification was done In-
house
of
Proces Proces diese Proces
s s l Process s
Consumptio
n
78499
Per Year 23088 21216 37 854256 2 69264
Consumptio
n
Conclusion and result:
Project - 8
Segregating different types of waste:
Project - 9
WASTE WOOD MANAGEMET:
Waste wood
Materials
Market Total used other
Quantit
Description price per Market than wood Saving
y
unit price
Price
Cutting section
Manual pinning table for cutting
section 4 2000 8000 1000 7000
Die storage rack in cutting section 1 1000 1000 50 950
Table for printer in CAD with
drawer 1 750 750 150 600
Table for pattern section with
drawer 2 9000 18000 2000 16000
Sewing Section
Loadind table for sewing section 5 3000 15000 1600 13400
Inspection table 3 2000 6000 750 5250
Chute for collar finih machine 1 2000 2000 250 1750
Legs for fusing machine table 1 1200 1200 180 1020
Cuff turning table 4 1000 4000 360 3640
Finishing Section
Trims storage rack for finishing 1 1000 1000 50 950
Pinning table for finishing section
with shelf 2 9000 18000 1850 16150
Legs for measurement checking
table 8 1500 12000 2000 10000
Attachment for trimming table 24 100 2400 210 2190
Stores
Fabric roll width checking table 1 3000 3000 400 2600
Table for thread shade cabinet 1 2000 2000 250 1750
Stands for fabric inspection
machine 2 1000 2000 300 1700
Tables for stores 3 3000 9000 1100 7900
Maintenance
Maintenance table for grinding
machine, vice 1 3000 3000 100 2900
Storage rack for maintenance 1 4000 4000 125 3875
General
Support stands for notice board 20 350 7000 500 6500
Conference table 2 2000 4000 500 3500
Table with drawer for boiler room 1 4000 4000 350 3650
Table with drawer for creche 1 3250 3250 450 2800
Table for security 1 3000 3000 300 2700
Telephone stand for office 2 1500 3000 350 2650
Notice board for canteen 2 1500 3000 300 2700
12412
Total 139600 15475 5
Loading table
BIBLOGRAPHY
1. www. emsstrategies.com
2. www. wikipedia.org
3. www.saferpak.com
4. www.lean.org
5. www.themanufacturer.com
6. www.syque.com
7. www.niqc.com
8. www.itm.edu/faculty-research/viewarticle.php?
id=4
solinger
10. www.dmreview.com
11. http://www.ganesha.org/lean/
12. http://www.toyota.co.jp/en/vision/production_sys
tem/
13. www.landp.com.au