UENR5457-03

Component Locations December 2016

Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location
BASIC COMPONENT SYMBOLS
Accumulator Gp 164-6981 1 B-5
MAIN AUX
Cyilinder Gp - Boom Note A 2 F-8
Cyilinder Gp - Bucket Note A 3 F-8 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cyilinder Gp - Stick Note A 4 F-7
14 12
Filter Gp - Oil 188-4140 5 A-5 24
Filter Gp - Oil (Case Drain) 289-8194 6 A-4 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Filter Gp - Oil (Pilot) 158-8987 7 A-4 COMPENSATED)

Motor Gp - Swing 334-9970 8 F-6 VALVE ENVELOPES VALVES VALVE PORTS

Motor Gp - Travel (LH) 209-5992 9 F-5
Motor Gp - Travel (RH) 209-5992 10 F-3
Pump Gp - Pistion (Main) 422-1294 11 B-2
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Sensor As - Pressure (Drive Pilot) 338-6970 12 C-1
CONTROL VALVES CHECK VALVES
Sensor As - Pressure (Drive) 434-3436 13 A-3
AB A B
Sensor As - Pressure (Idler Pilot) 338-6970 14 C-6
Sensor As - Pressure (Idler) 434-3436 15 B-3 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Swivel Gp 234-4440 16 E-4 SYMBOL LOADED CONTROLLED

Valve Gp - Check (Oil Cooler Bypass) 173-4672 17 A-8 FLUID STORAGE RESERVOIRS
Valve Gp - Load Control (Boom) 255-5683 18 E-2
Valve Gp - Load Control (Stick) 255-5680 19 E-5
Valve Gp - Main Control 259-7380 20 D-1 20 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Pilot Control (Left Joystick) 297-0533 21 C-8
Valve Gp - Pilot Control (Right Joystick)
Valve Gp - Pilot Manifold
297-0532
215-5037
22
23
C-7
B-7
326D2 Excavator MEASUREMENT ROTATING SHAFTS

Valve Gp - Pilot Travel

Valve Gp - Pressure Reducing (Boom, Swing Priority)
369-8502
310-0210
24
25
E-8
B-4
17
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Shuttle 164-6979 26 C-4 COMBINATION CONTROLS

KGY1-Up
Valve Gp - Shuttle (Cab) 185-0462 27 B-8
REC1-UP
Valve Gp - Swing Cushion 322-8716 28 E-6 MGW1-UP
Valve Gp - Travel Couterbalance (LH) 322-8714 29 E-5 NBX1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Travel Couterbalance (RH) 322-8714 30 E-4 JFL1-UP
Valve Gp - Solenoid (Heavy Lift - Option) 352-7176 31 B-5 MANUAL CONTROL SYMBOLS
XAM1-UP
Note: Check Part Number In The Parts Manual For Your Specific Machine.
18 MZH1-UP
LCW10001-UP
Note A: Refer To Parts Manual For Your Specific Machine.
HM41-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
19 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Tap Locations
25
Pressure, Sampling, and Sensor 31 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Tap Schematic ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Description BEHIND
Number Location
AA Pilot Pump Delivery Pressure B-3 PILOT VALVE
BB Idler Pump Delivery Pressure A-3
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
CC Drive Pump Delivery Pressure A-5
DD Drive Pump Power Shift Pressure B-2 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
EE Idler Pump Power Shift Pressure A-2
FF Case Drain Pressure A-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
SOS Oil Sampling Port A-4

UNIDIRECTIONAL UNIDIRECTIONAL

21 27 22 26 23 1 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW IN
DIRECTION FLOW FLOW EITHER
DIRECTION
NOT
SHOWN ©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

CAB - TOP VIEW MAIN VALVE - VIEW FROM REAR

CC DD BB 2 4
6 5 ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
3 (FLUID) (GAS / AIR)

16

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

UENR5457-03
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

28 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER
EE 8 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

30 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

AA

SOS

29

30
10
13 11 15 FF

PUMP - RIGHT SIDE VIEW MACHINE - RIGHT REAR VIEW

 8 7 6 5 4 3 2 1

SWG SWING MOTOR

(9) MOTOR GP
PRKG BK TRAVEL (LH) (10) MOTOR GP (3) BUCKET CYLINDER (4) STICK CYLINDER
CONTROL PG 209-5992 TRAVEL (RH)
(8) MOTOR GP 209-5992
DR
SWG SWING
MOTOR 334-9970
F DRAIN 482-6393 F
MU
MU
Pp3 Pp3
A1 B1 AG BG
DR
T1 AR3 BR3
T1 AL3 BL3

A1 B1 T2 T2
DR
(2) BOOM CYLINDERS

MA MB MB MA
(28) VALVE GP
SWING CUSHION
158-9085

(29) VALVE GP A(R) B(L) A B B A

SWING CUSHION A(R) B(L) AR4 BR4
(FINE SWING) (29) VALVE GP-TRAVEL (30) VALVE GP-TRAVEL
E BL2 AL2 COUNTERBALANCE (RH) E
322-8716 COUNTERBALANCE (LH)
BL2 AL2 322-8714
322-8714
(24) VALVE GP
AL1 BL1 AR1 BR1
PILOT (TRAVEL)
369-8502 TP (BKWD) (FWD) (BKWD) (FWD)
TT (16) SWIVEL GP (18) VALVE GP
SWG
MOTOR 234-4440 LOAD CONTROL
TRAVEL(L) TRAVEL(R) (19) VALVE GP DRAIN (BOOM)
LOAD CONTROL (STICK) 255-5683
255-5680
DRAIN 2 SPEED
BR5 SDr BL3 AL3 FILTER TRAVEL AL4 BDr BR4 BR5 AR5
CONTROL
aL4 SPi BPi

SP3 SP2 BP3 BP2

aL4-2 AR5 aL2 aL1 AR4
BKWD FWD FWD BKWD
T3 AL4 aL2-2 Pi1
T1 T5 T2 T4 T6

C/V - T AL2 AL1 Di4 Pi4 BR1 AR1 BR3 AR3 aR4 R3
aL1 bL1 bR1 aR1
D aL3 BL2 BL1 aR1 aR3 aR5 D
T SP1 ST aR2 BR2 AR2 Pi1 BP1 BT
5 6 3 2 (UP) BL3 R2 (IN) (L) (BKWD) (BKWD) (CLOSE) (DOWN) BR4 R1 (IN)
(33) SENSOR AS - 4 1 (34) SENSOR AS -
(20) VALVE GP
PRESSURE PD-Dr PRESSURE
MAIN CONTROL
(LEFT TRAVEL) (RIGHT TRAVEL) 259-7380
PD-Pi
NOTE A 4 1 NOTE A 285-1349 (HEAVY LIFT)
5 6 3 2

(21) VALVE GP (22) VALVE GP

PILOT CONTROL PILOT CONTROL
(LEFT JOYSTICK) (RIGHT JOYSTICK)
297-0533 JLP JRP 297-0532
JLT JRT
STICK SWING BUCKET BOOM
BOOM(2)

ATCH

BUCKET
SWING

TRAVEL(R)

BOOM(1)

STICK(2)
TRAVEL(L)
STICK(1)
C OUT IN R L OPEN CLOSE DOWN UP (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT) (12) SENSOR AS - PRESSURE C
(NFC-DRIVE PUMP)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
bL2-2 bR2 338-6970
Pi5 bR1
Di1
(Dimensions: 39 inches x 28 inches)

HL bL4 Di2 Pi2 bL3 Pi3 bL2 bL1 DST PL PR bR3 bR4 bR5 HR

(14) SENSOR AS - PRESSURE Di3

UENR5457-03

(NFC-IDLER PUMP) (26) VALVE GP

A1 A2 A3 A4 A5 A6 A7 A8 338-6970 IF HEAVY LIFT SHUTTLE
(31) VALVE GP
IS EQUIPPED 164-6979
SOLENOID (HEAVY LIFT)
352-7176 (15) SENSOR AS -PRESSURE
(27) VALVE GP RR FR
SHUTTLE (CAB) aL2-2 bL2-2 (IDLER PUMP) NOTE A:
185-0462 2 SPEED IF HEAVY LIFT U 434-3436
309-5769 PRESSURE SWITCH
464-7318 TRAVEL IS EQUIPPED HL-Pi
CONTROL aL4-2 aR5 Pi3 OR
B1 B2 B3 B4 C B5 B6 B7 B8 (25) VALVE GP 454-5075 PRESSURE SENSOR
(32) SENSOR AS - A P PRESSURE (11) PUMP GP
Pi5
PRESSURE (IMPLEMENT) aL2 Pi4 MF-P Di4 PD-Pi REDUCING BB PISTON (MAIN)
T LINE PATTERNS
30 Page,

NOTE A bL2 (BOOM,SWING 272-6957

SPi HL-Pi A2 G2 422-1294
B1 A1 B2 PRIORITY) Pressure Line
aR3 bR3 HL-Dr M2
bR5 Pi2 PD-Dr Di3 310-0210
Pilot / Load Sensing Pressure
B aL4
B
PiI bL3 P2 Pi1 P-IN PSA2 DR1 PSA1 DST
bL4 aL3 PRV-PI IF HEAVY LIFT Drain / Return Lines

BPi bR4 IS EQUIPPED Pn2 Air Line

T-OUT2 DR2 PL HL
Component Group
aR4 PRV-Dr
T Ps2
(TRAVEL)

A2
(SWING)

(23) VALVE GP CALLOUTS

P1 P2 PsM2 DD
NO.1

NO.2

(17) VALVE GP PILOT MANIFOLD YY Taps (Pressure, Sampling, Sensor - by letter)

(1) ACCUMULATOR GP
(LOCK)

CHECK (OIL 215-5037

NO.3

DL DL D Connectors (By letter)

MU COOLER BYPASS) 164-6981
R3 173-4672 PRV-P1 PRV-P2 S3 Callout Number Component

Pm (Machine Location from (52) VALVE GP - CONTROL Name

Component LocationsTable)
138-1234 Part Number
C
B PRV-P2 S1 Dr
P1
SDr (6) FILTER GP OIL DRAIN HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
G
A
PAC (CASE DRAIN) FILTER FF PILOT PUMP OUTPUT
289-8194 DrM DRIVE PUMP OUTPUT
BDr LEFT TRAVEL CONTROL CIRCUIT
D E F DR3 DR4 Pi2 DR5 T-OUT1 DR6 PsM1 POWER SHIFT CONTROL CIRCUIT
HL-Dr (5) FILTER GP SUPPLY LINE
C/V T Di1 STICK CYLINDER CONTROL CIRCUIT

PRV-Dr SWG MF-TANK

OIL MF-P EE ATTACHMENT CONTROL CIRCUIT
IF HEAVY LIFT 188-4140 Ps1 SWING CONTROL CIRCUIT
PRKG BK A1 DRAIN / RETURN LINE
IS EQUIPPED CONTROL Di2 SWING BRAKE CONTROL CIRCUIT
IDLER PUMP OUTPUT
OUT IN PR
A MF-TANK Ps HR TRAVEL SPEED CONTROL CIRCUIT
A
Pn1 BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
Ps BOOM CYLINDER CONTROL CIRCUIT
Pi HEAVY LIFT CONTROL CIRCUIT
T

PG PC M1
(7) FILTER GP A3 G1
OIL (PILOT) 326D2 Excavator Hydraulic System
(13) SENSOR AS -
158-8987
AA SOS PRESSURE
CC UENR5457-03
SCHEMATIC PART NUMBER: 255-5782 HE 01, 477-8801 HE 00
(DRIVE) Components are shown installed on a fully operable machine with the key and engine off.
434-3436 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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