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DC Micro-grid Based Distribution Power Generation System

Youichi It0 Yang Zhongqing Hirofmi Akagi


Mayway Labs Co., Ltd . Tokyo Institute of Technology
Yokohama 222-0033, Japan Meguro-ku, Tokyo, Japan
ity@myway-labs.co.jp

Abstract- This paper describes an autonomous-control 3) Changes in the generated power and the
method for a dc micro-grid system having distribution load-consumedpower can be compensated as a lump of
power generators. This system consists of following five power in the dc gird. 4) The system cost and loss can be
generation and control units; a solar-cell generation unit, a reduced because only one ac grid connected inverter is
wind-turbine generation unit, a battery energy-storage needed.
unit, a flywheel power-leveling unit, and an ac
grid-connected power control unit. The proposed control From the viewpoint of the system reliability,
method intended for suppression of circulating current extendibility and maintainability, the followings are
detects only the dc grid voltage. Each unit could be required for these power units connected with the dc
controlled autonomously without wmmunicatiig each grid: 1) The units can be connected to, or disconnected
other. This method brings high reliability, high-flexibility from, the active dc gird. 2) Other units with different
and maintenance-free operation to the system. power ratings can be connected to the dc gird in the near
Experimental results from a l0kW-prototype system future. 3) No signal and data communication is made
verify the validity and effectiveness of the proposed among the existing units.
control metbad.
This paper presents an autonomous-control method
Keywords- dc micro-grid, Distribution generation, Solar-cell which can meets the above-mentioned demands. The
generation, Wind-iurbine generution, Power-leveling, autonomous control can be achieved by using only the
Flywheel, Autonomous control dc-grid voltage as common information. The problem is
the circulating current among the units when each nnit
I. INTRODUCTION connected to the dc gird. The circulating current may
flow among the units when a voltage difference exists
Small-scale distribution systems with solar cell and
among them. To suppress the circulating current, the
wind turbine generators in a range of 10 to 100 kW have
proposed method pays attention to the dc-side output
become interesting in recent years. Advantages of the characteristic of the unit, controls each unit as follows.
system are following; low construction cost, short Each generation unit such as solar cell, wind turbine is
comlructiou period many installation places. The
controlled as the current source. The ac-grid inverter and
distribution generation systems appear advantageous energy-storage units are controlled to give equivalent
when they are set up in a remote region, such as a solitary impedance to the dc side. The input or output power of
island, or developing countries, where neither utility the unit depends on the equivalent impedance.
power transmission network nor power supply line
exists. With the progress of power electronics This paper has designed and conshucted an
technology, cost and efficiency of these small-scale experimental system based on a 10-kW dc micro-grid
power generation iystems have been improved rapidly. system having a solar-cell generator unit, a wind turbine
Nowadays, the generation cost and efficiency have been generator unit, an electric power storage unit,
almost the same as those in thermal power generation. power-leveling unit, and an ac-grid connected inverter
unit. Experiment results show as follows: No circulating
This paper proposes a dc-grid system having current flows among the units. An appropriate amount of
distribution power generators. This system needs to
the generated power is cooperatively allotted to both the
cons6uct a special dc transmission line. However, if its ac grid inverter unit and the storage unit with output
installation place is limited to a local area such as in a impedance characteristics. The power-leveling unit is
building, a factory and in a small city or a town, this will controlled to compensate for the power change caused
not bring a big a fault against a conventional ac-grid by sudden changes in the power generators and loads.
system. The dc-grid system takes the following
advantages over a conventional ac-grid system: 1) Each
power supply connected with the dc gird can be easily 11.CONFIGURATION OF DC-MIROGRID SYSTEM
operated cooperatively because they control only the Fig 1 shows the configuration of a l0kW dc-grid
dc-grid voltage. 2) When the ac utility line falls into based distribution power generation system. The system
abnormal or fault conditions, the dc-grid system is consists of five units; the solar-cell generation unit, the
switched to stand-alone operation in which the generated wind-turbine generation unit, the battery energy-storage
power is suppliedto the loads connected with the dc grid. control unit, the flywheel power-leveling unit, and !he

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DC id
AC i r i d conneoted inverter Unit
SaIler-celI generatlo“ ““lt
Basat d d d c chaooaer 1

lhree+ase
2wv 5oHz

Energy-atoram unit

latter , e t
ZB8V

n
576Ah
12v 2 1 h

E€ load - x 21s

Figure 1 . lOkW dc-grid diseibution power generation system (prototype)

ac-grid-connected inverter unit .The power generated by information among the units, when reliability, expansion
the solar cell and the wind turbine is supplied to the dc and maintenance are considered. A voltage difference
load through the dc grid. A siwplns power is charged to exists due to control and detection errors. If each unit
the battery. The inverter sends the surplus power into the controls independently the dc output voltage, that is, the
ac gird when the battery is a full charge. When the dc-grid voltage, an excessive circulating current may
amount of the power generation is insufficient, the flow in the dc gird. Each unit should keep the circulating
battery discharges the power into the dc grid. The current zero to connect into the dc grid system. A
inverter takes the power from the dc grid system when suitable control method for each unit is shown in the
the b a t t q has no power. The flywheel smoothes followings.
changes in power generation. The changes are caused by
changes in the sun and/or wind conditions. A. Control methodfor grid inverler unit and battery
Io general, the main circuit configuration of each unit energy-storage unit
is well known among power electronics engineers. The In the battery energy-storage unit, the DC voltage
ac-grid inverter unit, the wind turbine unit and the controller makes the current reference I,(* so that the dc
power-leveling unit adopt three-phase voltage-fed voltage Vk reaches its reference Vk*. The current
converter to control ac power into dc power or vice controller handles the PWM of the chopper so that the
versus. The ac grid unit has an LC filter at the ac side. battery current Ib, follows Ib,*. The battery charging or
The solar-cell unit adopts a boost dc/dc chopper to raise discharging controller gives I,, zero if the battery
the dc input voltage 50 to 320V up to about 345V. The becomes hill charge or empty. In the grid inverter unit,
battery unit uses bi-directional dc/dc chopper for the the dc voltage controller makes the current reference Iec *
charge of discharge of the battery. Each unit has a dc that the DC voltage Vdc reaches its reference Vdc *. The
electrolysis capacitor in the dc gird side. current controller handles the PWM of the converter so
that the ac grid current L follows I,, *.
111. CONTROL METHOD FOR DC-GRIDSYSTEM The battely unit and the grid inverter unit have the dc
For each unit, it is important how to control the voltage controller respectively. The output characteristic
dc-grid voltage to suppress circulating current. One of of each unit looks a voltage source. If there is an error in
the best methods is to introduce the so-called the voltage control for each unit, a circulating current
“autonomous control” that communicates no flows. To reduce this ciment easily, only an impedance

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I I I
.o
I
A
/I I
E
I
-20. 1A 0"tD"t current I* *20.7A

Figure3. Charactenstics of dc-gnd voltage to dc output current

inclination is enclosed in equivalent resistance and the


line shows the rated electric power.
If other unit with different capacity is connected to
the dc gird, the equivalent resistance K is calculated
using equation (2). In case of a 5-kW unit, K takes 0.54.
Figure 2. DC voltage control system for ac-grid-connected In Fig. 3 the broken l i e shows a relation between the
inverter or energy-starageunit, (a) equivalent circuit far the dc output voltage V, and the output current for the 5-kW
output side in theunit, (b) dcvoltagecontralsystem adding B path
of dc output current unit. The 5-kW unit and the 10-kW unit are connected to
the dc grid and Vdc reaches 340V. The current value
component has to be put to between the output of each feeding from each unit is as follows
unit and the dc grid. However, this method is so
impractical that connecting the component is I,,ok= (345-340)/0.27 =18SA(point B on Fig 3) (3)
accompanied by increased loss, cost, and size in each
unit. See Fig. 2(a). Hence, Fig. 2(a) shows a solution
proposed in this paper. The dc voltage 'control system = (345-340) /OS4 = 9.25A (point A on Fig 3) (4)
Iksk
takes the following feedback process. The output dc
current of the unit I , is detected, and it is multiplied by Where Zdclokis the current flowing froml0-kW wits to
gain K. This resultant signal is subtracted from the the dc gird, I&5k is the current flowing from 5-kW units to
voltage reference V,*. the dc gird.
If the dc voltage Vdcfollows V,*, the output voltage Each unit can cany any current within its current rating.
of the unit becomes as follows;
C. Control ofgeneration unit
Vcic = Vric~- K I d r (1) In the solar-cell generation unit, the MPPT,
maximum power point tracking, controller makes the
K I, shows the voltage drop, and K seems an current reference I, * so that the generation power stays
equivalent resistance. Therefore, even if the resistance is the max power. The current controller operates the boost
not actually inserted, the circulating current can be chopper with the PWM. The generation limiter limits I,
controlled by adding the path K 16. to a suitable value, when the dc-gird voltage exceeds the
maximum voltage. In the wind-turbine generation unit,
B. Design of K. the MPPT controller makes the speed reference 0 * so
Because equivalent impedance is a resistive, K gets a that the generation power stays the max power. The seed
real constant. The rated voltage in the dc gird is controller generates the current reference of the torque
345Vi8V, andJhe rated power of the unit is 1OkW. K is component Ivg,,* so that the wind-turbine rotor speed 0
given by the following equation. follows 0 *. The current controller handles the inverter
with the PWM. The generation limiter limits * to a
suitable value, when the dc gird voltage exceeds the
K = A V, V,, / PI,= 0.27 R (2) maximum voltage.
Where A V, is voltage-changing value of 8V, Vkminis The solar and wind-tnrbine generation units control
lower limit of Vk,which is equal to 3 3 N , P" is rated as the current sources in the dc grid. See Fig.4. Each unit
power of 1OkW. outputs the dc current which is equal to the reference
given from the MPPT controller. The dc voltage is not
Fig 3 shows a relation between the output voltage V, control. There is no circulating between the generation
and the output current I,. The area with which the

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m m :

' IQ"' Vlsf

Figure 4. DC output control of generation unit, (a) equivalent


circuit of dC side in generation unit, (b) current controller of
solar-cell unit

units and the other units to connect the unit as the current
source.
The dc grid voltage is dominated by the units which
control the dc-grid voltage. For example, when only one
generation unit and one ac-grid inverter are connected to
the dc grid, the dc grid voltage is considered as follows.
Fig 4(a) indicates an equivalent circuit. When the ~ 319v
generator outputs 10A equivalent resistance of the Enerwrtorage unit
ac-gird inverter is 0.27. the dc-grid voltage V&calculates

Vk = 345 + 0.27 x 10 347.7 V (5)

D. Control ofpower-leveling unii /1 I I I


bi b2 a1
/I
a2
I
The power-leveling unit absorbs and levels the pulse -29 IA Output dc current Id0 *29 7A
power in the dc grid. Pulse power is caused by the
generation output current or load current change. A
component that the dc-grid voltage pulses is sum total Figure 6 Share of dc Power between dc-gridiannected inverter
IC& of the current which flows into the electrolysis and energy-storage unit
capacitor in each unit in Fig. 5. The power-leveling unit
can compensate the pulse power if direct current output evenlyallot the power in the control method described in.
current I d f i becomes as well as lcdc. Here, change the foregoing paragraph. Then, the equivalent resistance
component AVcdtof the dc gird is estimated by using that characteristic of the ac-grid inverter unit and the storage
the dc gird voltage is passed through the high-pass filter. unit is made changeable according to the valne of the '

Then, the PI compensator manipulates the slip frequency dc-gird voltage as shown in Fig 6.
of the induction machine which drives the fly- wheel so
that this voltage AVch becomes zero. Cut-off frequency When equivalent resistance of the storage unit is
1 / T ofthe high-pass filter can adjusts frequency range much smaller than equivalent resistance of the ac-grid
of the pulse element. unit, and +6V is exceeded in the range of 345V*6V,
equivalent resistance of the storage unit grows more than
equivalent resistance of the ac gird unit in this figure. For
E. Cooperated control between AC grid inverler unit instance, at 16A of the generation power and 349V of the
and energy storage unit dc grid voltage, the ac-gird inverter by allotting flows
In the case of distribution system with a battery lA(point a2), and the storage unit flows 15A(point al).
energy storage unit, when the generation power remains The storage is prior done from the resurrection to the
for the load power, it is important to save the excess system. At 38A of the generation power and 352.5V of
electric power in the storage unit. When the generation the DC grid voltage, the AC gird inverter by allotting
power is insuflicient it is necessaly to discharge the flows ZlA(point b2), and the storage unit flows
power from the storage unit. You should not take the 27A@oint bl). The storage is prior done from the
power from the ac-grid system as much as possible. resurrection to the system. Equivalent resistance of the
However, the ac-gird inverter unit and the storage unit ac-grid unit becomes small, the ac-grid unit absorbs the

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power to which the power storage unit cannot be gird. The battery is charged 5A of constant current. The
absorbed. And, the electric power resurrects to the ac ac grid inverter feeds an excess power to the ac gird.
grid. At the point A, after the load changes from 4kW to
OkW, ac grid is fault. The ac grid inverter detects the
IV. EXPERIMENTAL RESULTS power fault and stops for 15 sec. The surplus power
Fig. 5 shows experimental results oftbe lOkW dc-grid remains in the dc gird. The solar-cell unit reduces the
system of Fig. 1. These units adopt the control algorithms generation.
described on the above section. On the storage unit, the The load changes from OkW to 4kW again and the
upper level of the charging current is SA. The battery unit supplies the power to the dc gird because the
wind-turbine generator did not generate power at all ac-grid inverter unit stops. At this time, the flywheel unit
because it is windless for the experiment period. In Fig. campensates sudden load change. As the power
5(a), generation power of the solar generator units
generated by the solar-cell unit is increasing, the power
increases gradually on the period A. The storage unit fed by batteiy units is decreasing.
prior charges this power because the equivalent
resistance ofthe storage unit is smaller than that of the ac
grid inverter unit. The storage unit becomes the state that V. CONCLUSIONS
the batteries are charged by constant current, then the This paper presented a dc-micro gird based power
ac-gird inverter unit transmits the power generated by generation system with solar cell generation and wind
the solar cell unit to the ac gird. turbine generation. A new control method is proposed to
At point B. the ac-grid inverter unit and the storage suppress the circulating current among each unit using
unit cannot absorb the power generated by the solar cell only the dc-gird voltage. The experimental system of
unit and the solar-cell unit decreases rapidly the lOkW showed its validity. The experimental results
generation power. After that, the solar-cell unit generates clarified that each unit worked according to the rule, and
the power again. At this time, the flywheel unit neither the circulating current nor the current vibration
compensates for the sudden power change. The load of exist in the dc grid.
4kW is tumed on with C point. The flywheel unit In the future, we will analyze compensation effects
compensates for the sudden load change in this case. of the power-leveling unit with flywheel, transition
Fig. 9(b) shows that the solar-cell unit operates at a stability of the dc-grid system, and reliability
maximum power point. There is a 4kW load in the dc consideration of the system.

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, . . .., . . .

r i p e 7. Experimental results

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