Verna Body Work

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ACCENT (LC) > 2003 > G 1.6 DOHC > Body (Int erior and Ext erior)
Body (Int e rior and Ext e rior) > Ge ne ral Informat ion > Spe cial Se rvice T ools
SPECIAL T OOLS
T o o l (Number and name) Illustratio n Use

09793-21000 Adjus tment, removal, and
Door hinge adjus ting wrench ins tallation of the door hinge
09800-21000 Trim removal

Ornament remover
09853-31000 Removal of the headliner clip

Headliner clip remover
09861-31100 Cutting the s ealant of the

Sealant cut-out tool winds hield
(us e with 09861-31200)
09861-31200 Cutting the s ealant of the

Sealant cutting blade winds hield
(us e with 09861-31100)
09861-31300 Application of the s ealant to the

Sealant gun winds hield
09861-31400 Removal and ins tallation of the

Glas s holder winds hield
09861-31000 Removal of the winds hield

Winds hield moulding remove moulding
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09681-22000 Removal and ins tallation of the

Tors ion bar wrench tors ion bar in the luggage
compartment
Body (Int e rior and Ext e rior) > Ge ne ral Informat ion > T rouble shoot ing
T ROUBLESHOOT ING
T ro uble sympto m Pro bable cause Remed y

Water leaks from Dirt accumulated in drain tube Clear dirt ins ide of drain
s unroof
Blow air into drain to remove
Clogged drain tube
dirt
Broken or dis located drain tube, defective or Check tube ins tallation and
cracked clip flange contact
Deteriorated roof lid weathers trip Replace
Exces s ive roof lid-to-body clearance and improperly Adjus t
fitted weathers trip
Wind nois e around Loos e or deformed deflector, gaps in body work Retighten adjus t or replace
s unroof
Wind nois e around Weathers trip not holding firmly Adjus t fit of door
door
Improperly ins talled weathers trip or s etting of
Repair or replace
weathers trip
Improperly clos ed door Adjus t
Improperly fitting door Adjus t
Improper clearance between door glas s and
Adjus t
divis ion channel
Deformed door Repair or replace
Door glas s fails to Incorrect window glas s ins tallation Adjus t pos ition
operate up and
down Damaged or faulty regulator arm or regulator Correct or replace
Door does not open Incorrect door ins tallation Adjus t pos ition
or clos e completely
Defective door check as s embly Correct or replace
Door hinge requires greas e Apply greas e
Hood does not open Striker and latch not properly aligned Adjus t
or clos e completely
Incorrectly ins talled hood Adjus t
Incorrect hood bumper height Adjus t
Water leak through Defective s eal Fill with s ealant
winds hield and rear
window Defective flange Correct
Wind nois e around Weathers trip not holding firmly Adjus t fit of door
door
Improperly ins talled weathers trip Repair or replace
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Improperly clos ed door Adjus t

Improperly fit door Adjus t
Improper clearance between door glas s and Adjus t
divis ion channel
Deformed door Repair or replace
Body (Int e rior and Ext e rior) > Ge ne ral Informat ion > Spe cificat ions
SPECIFICAT IONS
Items Specificatio ns
Ho o d
Type Rear hinged, front opening type (open s tay rod type)
Fro nt d o o r
Cons truction Front hinged, full door cons truction
Regulator s ys tem Wire drum type
Locking s ys tem Pin-fork s ys tem
Rear d o o r
Cons truction Front hinged, full door cons truction
Regulator s ys tem Wire drum type
Locking s ys tem Pin-fork s ys tem
T runk lid
Type Tors ion bar type
T ailg ate
Type Inner hinged, gas lifter type
Glass thickness mm (in.)
Winds hield glas s 5.0 (0.20)
Front door glas s 3.2 (0.13)
Rear door glas s 3.2 (0.13)
Fixed glas s 3.5 (0.14)
Tailgate glas s 3.5 (0.14)
Seat belts 3 point type with E.L.R.
E.L.R. : Emergency Locking Retractor
T IGHT ENING T ORQUE

Nm kg ·cm lb·ft
25
~
Do o r
31
Door hinge to body 35 ~ 42 350 ~ 420
16
Door hinge to door 22 ~ 27 220 ~ 270
~
Door s triker mounting bolt 17 ~ 22 170 ~ 220
19.5
12
~
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16
T runk lid 5~
Trunk lid hinge to body 7~9 70 ~ 90 7
Trunk lid hinge to trunk lid 7~9 70 ~ 90 5~
7
5~
T ailg ate 7
Tailgate hinge to body 7~9 70 ~ 90 5~
Tailgate hinge to tailgate 7~9 70 ~ 90 7
Tailgate latch mounting bolt 7 ~ 11 70 ~ 110 5~
Tailgate s triker mounting bolt 9 ~ 14 90 ~ 140 8
7~
10
16
~
Ho o d
19.5
Hood hinge to body 22 ~ 27 220 ~ 270
16
Hood hinge to hood 22 ~ 27 220 ~ 270
~
Hood latch to body 7 ~ 11 70 ~ 110
19.5
5~
8
25
~
40
Seat 12
Front s eat to floor bolt 35 ~ 55 350 ~ 550 ~
Rear s eat back center bracket bolt 17 ~ 26 170 ~ 260 19
Rear s eat back lower s ide bracket bolt 17 ~ 26 170 ~ 260 12
Rear s eat cus hion mounting bolt 17 ~ 26 170 ~ 260 ~
19
12
~
19
30
~
40
Seat belt 30
Front s eat belt retractor mounting bolt 40 ~ 55 400 ~ 550 ~
Front s eat belt upper anchor mounting bolt 40 ~ 55 400 ~ 550 40
Front s eat belt s liding bar mounting bolt 40 ~ 55 400 ~ 550 30
Front s eat belt height adjus ter mounting bolt 40 ~ 55 400 ~ 550 ~
Rear s eat belt retractor mounting bolt 40 ~ 55 400 ~ 550 40
Rear s eat belt upper anchor mounting bolt 40 ~ 55 400 ~ 550 30
Front s eat belt buckle mounting bolt 40 ~ 55 400 ~ 550 ~
40
30
~
40
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30
~
40
30
~
40
Sunro o f 5~
Sunroof lid panel mounting nut 7~9 70 ~ 90 7
Sunroof as s embly mounting bolt 7 ~ 11 70 ~ 110 5~
8
Body (Int e rior and Ext e rior) > Ext e rior > hood > Re pair proce dure s
REMOVAL AND INST ALLAT ION
HOOD
1. Dis connect the winds hield was her noz z le connecting tube and clip.
2. After loos ening the hood hinge mounting bolts (4EA), remove the hood.
3. Ins tallation is the revers e of removal.
When removing and ins talling the hood, an as s is tant is neces s ary.
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HOOD LAT CH
1. Remove the hood latch mounting bolts (3EA).
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TORQUE : 7 ~ 11 Nm (70 ~ 110 kg·cm, 5 ~ 8 lb·ft)
2. After dis connecting the hood latch and the hood latch cable, remove the hood latch.
ADJUST MENT
HOOD
1. After loos ening the hood hinge mounting bolt, adjus t the hood by moving it up or down, or right or left.
2. Adjus t the hood height by turning the hood over s lam bumper.
HOOD LAT CH
1. Loos en the hood latch mounting bolt lightly.
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2. Adjus t the hood latch by moving it up or down, or right or left.
Body (Int e rior and Ext e rior) > Ext e rior > t runk lid > Compone nt s and
Compone nt s Locat ion
COMPONENT S
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Body (Int e rior and Ext e rior) > Ext e rior > t runk lid > Re pair proce dure s
1. Remove the trunk lid hinge mounting bolts and remove trunk lid.
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2. Remove the tors ion bar by us ing the tors ion bar wrench (09861-22000) as s hown in the illus tration.
3. Remove the trunk lid latch and trunk lid lock.
ADJUST MENT
1. Adjus t the s triker up, down, right or left until the trunk lid is flus h with the rear edge of the body.
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2. Adjus t the trunk hinges up, down, right or left until the gap is flus h between the lid and body.
3. Turn the lid bumpers either clockwis e or counterclockwis e to adjus t the height of the trunk lid.
Body (Int e rior and Ext e rior) > Ext e rior > t ail gat e > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Ext e rior > t ail gat e > Re pair proce dure s
T AILGAT E T RIM
1. Remove the tailgate trim mounting s crews (8EA).
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2. Remove the tailgate trim mounting bolt.
REAR WIPER ASSEMBLY

1. Remove the tailgate trim.
2. Remove the rear wiper.
3. After loos ening the rear wiper motor mounting bolts (2EA), remove the rear wiper motor.
KEY CYLINDER
1. Remove the tailgate trim. ("See Page BD-13")
2. Dis connect the latch connecting rod, loos en the mounting bolt and then remove the key cylinder.
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LAT CH
2. Dis connect the key cylinder and latch connecting rod.
3. After loos ening the latch mounting bolt(3EA), remove the latch.
T AILGAT E GARNISH
2. Loos en the tailgate garnis h mounting nut (4EA), and remove the tailgate garnis h.
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3. Loos en the licens e plate lamp mounting s crews (4EA),and remove the licens e plate lamp.
ADJUST MENT
1. Align the tailgate and body by moving the s triker up, down, left or right.
2. Align the cap between the tailgate and the body by moving the tailgate hinge.
Body (Int e rior and Ext e rior) > Ext e rior > front door > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Ext e rior > front door > Re pair proce dure s
FRONT DOOR T RIM

1. Remove the ins ide handle mounting s crew.
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2. Loos en the door trim mounting s crews (7EA), remove the trim us ing a trim remover, and then
dis connect the power window s witch connector.
When us ing a trim remover, wrap it with a piece of cloth s o it will not damage the painted s urface.
3. Remove the door trim s eal, s peaker, and connector.
GLASS AND REGULAT OR

1. Remove the door trim, door trim s eal, s peaker.("See Page BD-17")
2. Carefully move the glas s by the power window s witch until the 2 mounting bolts appear, then remove
them.
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3. Separate the glas s from the glas s run and carefully pull the glas s out through the window s lot.
Be careful not to drop the glas s and s cratch the glas s s urface.
4. Dis connect the power window motor connector.
5. Loos en the regulator mounting nuts (4EA) and power window motor mounting nuts (3EA), then
remove the regulator as s embly.
6. After loos ening the front channel mounting nuts (2EA), remove the front channel.
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LAT CH AND OUT SIDE HANDLE

1. Remove the front door trim, door trim s eal and s peaker.("See Page BD-17")
2. Remove the glas s and regulator. ("See Page BD-18")
3. Loos en the latch mounting s crews (3EA).
TORQUE : 8 ~ 11 Nm (80 ~ 110 kg·cm,6 ~ 8 lb·ft)
4. Loos en the outs ide handle mounting bolts (2EA), dis connect the rod, and remove the outs ide handle.
ADJUST MENT
DOOR
1. After loos ening the door hinge mounting bolt lightly, adjus t the door by moving it up or down, or right
or left.
2. After loos ening the door s triker mounting s crew lightly, adjus t the s triker by moving it up or down, or
right or left.
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GLASS
1. After loos ening the glas s mounting bolt, adjus t the glas s by moving it up or down.
2. After loos ening the regulator mounting bolt, adjus t the regulator and glas s by moving the regulator up,
down, right or left.
Body (Int e rior and Ext e rior) > Ext e rior > re ar door > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Ext e rior > re ar door > Re pair proce dure s
REAR DOOR T RIM

1. Remove the ins ide handle mounting s crew.
2. Loos en the door trim mounting s crews (4EA) and remove the rear door trim us ing a trim remover.
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When us ing a trim remover, wrap it with a piece of cloth s o as not to damage the painted s urface.
3. Remove the door trim s eal.
GLASS AND REGULAT OR

1. Remove the rear door trim, door trim s eal.("See Page BD-21")
2. Carefully move the glas s by the power window s witch until the 2 mounting bolts appear, then remove
them.
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3. Remove 6 regulator as s embly mounting nuts , and remove the regulator as s embly.
4. Remove the glas s run from the channel.
5. After loos ening the s crew attaching the upper channel, remove the channel.
FIXED GLASS
1. Remove the rear door trim.("See Page BD-21")
2. Remove the glas s and regulator.("See Page BD-22")
3. Remove the channel.
Remove the fixed glas s by pulling it as s hown in the illus tration.
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LAT CH AND OUT SIDE HANDLE

1. Remove the rear door trim, door trim s eal.("See Page BD-21)
2. Remove the glas s and regulator.("See Page BD-22")
3. After loos ening the s afety lock rod cover mounting s crews (2EA), remove the s afety lock rod cover
us ing a remover.
4. Dis connect the actuator connector and loos en the latch mounting s crews (3EA).
5. Loos en the latch mounting s crews .
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6. Loos en the outs ide handle mounting bolts (2EA), dis connect the rod, and then remove the latch and
outs ide handle.
ADJUST MENT
DOOR
1. After loos ening the door hinge mounting bolt, lightly adjus t the door by moving it up or down, or left or
right.
2. After loos ening the door s triker mounting s crew lightly, adjus t the s triker by moving it up or down, or
left or right.
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GLASS
1. After loos ening the glas s mounting bolt, adjus t the glas s by moving it up or down.
2. After loos ening the regulator mounting bolt, adjus t the regulator and glas s by moving the regulator up,
down, right or left.
Body (Int e rior and Ext e rior) > Ext e rior > body side moldings > Re pair
proce dure s
ROOF MOLDING
- Wear gloves to protect hands from injury.

- When us ing a s crewdriver or equivalent, wrap it with protective tape to prevent damage.
- Be careful not to s cratch the body.

- Remove the winds hield molding from the front portion.
- Be careful not to damage the winds hield molding.
- Do not reus e the damaged roof molding.
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DOOR MOLDING

- Be careful not to s cratch the body

- Do not reus e the damaged roof molding.
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MUD GUARD AND WHEEL GUARD

- Do not reus e the damaged clip.
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SPOILER

- Be careful not to damage the body.
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Body (Int e rior and Ext e rior) > Ext e rior > mirror > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Ext e rior > mirror > Re pair proce dure s
Wear gloves to remove and ins tall the mirror holder.
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1. Ins ert flat tip (-) s crewdriver between the outs ide rearview mirror holder and mirror as s embly.
When prying with a flat tip s crewdriver, wrap it with a s hop towel to prevent damage.
2. Remove the outs ide rearview mirror actuator from outs ide rearview mirror hous ing.
Body (Int e rior and Ext e rior) > Sun Roof > sun roof asse mbly > Compone nt s
and Compone nt s Locat ion
COMPONENT S
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Body (Int e rior and Ext e rior) > Sun Roof > sun roof asse mbly > Re pair
proce dure s
1. To remove the s unroof, firs t remove the following parts
(1) Overhead cons ole lamp as s embly
(2) Sunvis or and ins ide rear view mirror
(3) Front pillar trim
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(4) Roof as s is t handle
2. Remove the s uns hade as s embly from the s unroof glas s .
3. Remove the s unroof glas s as s embly from the frame hinge.
4. Remove the s unroof deflector.
5. Remove the s unroof handle and the s unroof handle bas e plate.
6. Remove the s unroof frame hinge.
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8. When ins talling the s unroof opening trim, make s ure that there is no gap between the trim and the
headlining.
Body (Int e rior and Ext e rior) > Int e rior > console > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > console > Re pair proce dure s
1. Remove the rear cons ole mounting s crews , and then pull out the rear cons ole.
2. Remove the trans axle control lever.

3. Remove the front cons ole as s embly and then dis connect the connectors .
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Body (Int e rior and Ext e rior) > Int e rior > crash pad > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > crash pad > Re pair proce dure s
INST RUMENT CLUST ER REMOVAL AND INST ALLAT ION
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1. Lower the s teering column.

2. After loos ening the mounting s crew, remove the clus ter facia panel us ing a s crewdriver.
3. After loos ening the clus ter mounting s crews , take out the clus ter from the hous ing.
CRASH PAD LOWER PANEL REMOVAL AND INST ALLAT ION
Be careful not to s cratch the cras h pad.
1. Rais e the s teering column.

2. Loos en the 4 mounting. Dis connect the s elf-diagnos is connector and hood releas e cable and remove
the cras h pad lower panel.
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GLOVE BOX REMOVAL AND INST ALLAT ION
1. Remove the glove box s topper.
2. After loos ening the glove box mounting s crews (3EA), remove the glove box.
CENT ER FACIA PANEL REMOVAL AND INST ALLAT ION
Take care not to s cratch the cras h pad.
1. Remove the glove box.

2. Remove the cras h pad lower panel. ("See Page BD-37")
3. Dis connect the intake control mode, mode control, and air mix control cable. Remove the center facia
panel from the lower portion with a trim remover.
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4. Loos en the 4 mounting s crews and remove the audio as s embly.
MAIN CRASH PAD
1. Remove the s teering wheel and airbag module.

2. Remove the glove box. ("See Page BD-38")
3. Remove the cras h pad lower panel. ("See Page BD-37")
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4. Remove the center facia panel.("See Page BD-38")

5. Remove the audio as s embly.
6. Remove the cras h pad s ide trim.
7. Dis connect the antenna connecting connector.
8. After loos ening the main cras h pad mounting bolts , remove the main cras h.
Body (Int e rior and Ext e rior) > Int e rior > int e rior t rim > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > int e rior t rim > Re pair proce dure s
Prior to removing the trim, remove the outs ide weathers trip.
FRONT PILLAR T RIM
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FRONT DOOR SCUFF T RIM

1. After dis engaging the trim mounting clips , remove the front door s cuff trim.
COWL SIDE T RIM

1. Remove the front door s cuff trim.
2. After dis engaging the cowl s ide trim mounting clip, remove the cowl s ide trim.
CENT ER PILLAR LOWER T RIM

1. Remove the front door s cuff trim.
2. After removing the front s eat belt lower anchor bolt and clip, remove the center pillar lower trim.
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CENT ER PILLAR UPPER T RIM

1. Remove the front door s cuff trim. ("See Page BD-41")
2. Remove the center pillar lower trim. ("See Page BD-41")
3. Remove the front s eat belt upper anchor cover, loos en the anchor mounting bolt, and remove the
center pillar upper trim.
COVERING SELF T RIM

1. Detach the mounting wire, remove the covering s elf trim by pulling it upward.
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REAR T RANSVERSE T RIM

1. Remove the covering s elf trim.
2. Remove the luggage cover mat.
3. After loos ening the trans vers e trim mounting s crews (3EA), remove the trans vers e trim.
LUGGAGE REAR T RIM

1. Remove the rear trans vers e trim.
2. After loos ening the luggage rear trim mounting s crews (2EA), remove the luggage rear trim.
LUGGAGE SIDE T RIM

1. Rais e the rear s eat.
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2. Remove the luggage cover mat.

3. Remove the rear trans vers e trim.
4. Remove the wheel hous e trim.
5. Remove the s crews , clips and then luggage s ide trim.
REAR PILLAR T RIM

1. Remove the rear pillar trim us ing a trim remover.
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SUNVISOR
1. Loos en the s unvis or mounting s crews (2EA) and holder mounting s crew, then remove the s unvis or
and holder.
GRAB HANDLE
1. Peel both grab handle covers , loos en the 2 mounting bolts and remove the grab handle.
OVERHEAD CONSOLE
1. Remove the ceiling light cover.
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2. Loos en the 2 mounting s crews , dis connect the connector, and then remove the overhead cons ole.
HEAD LINING
1. Prior to removing the headlining, remove the following items .
A. Front s eat
B. Rear s eat
C. Overhead cons ole
D. Front pillar trim
E. Front door s cuff trim
F. Rear door s cuff trim
G. Front s eat belt
H. Center pillar lower, upper trim
I. Rear s eat belt lower anchor
J. Trans vers e trim
K. Rear center s eat belt anchor
L. Luggage s ide trim
M. Rear pillar trim
N. Sunvis or and Grab handles
2. After detaching the headlining mounting clips , remove the headlining.
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Body (Int e rior and Ext e rior) > Int e rior > windshie ld glass > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > windshie ld glass > Re pair
proce dure s
REMOVAL
1. To remove the winds hield, firs t remove the following parts
(1) Front pillar trims
(2) Ins ide rear view mirror
(3) Wiper arms
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(4) Weathers trip and cowl top cover

(5) Winds hield glas s molding
2. Us e the s pecial tool (09861-31100) to cut through the s ealant.
3. Make mating marks on the glas s and body if the glas s is to be reins talled.
4. Take out the winds hield glas s with the s pecial tool (09861-31400).
INST ALLAT ION

1. Us ing a cutter knife or the s pecial tool (09861-31200), s crape the old s ealant s moothly to a thicknes s
of about 2 mm (0.08 in.) on the bonding s urface around the entire winds hield flange.
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Be careful not to remove more adhes ive than neces s ary, and als o not to damage the paintwork on
the body s urface with the knife. If the paintwork is damaged, repair the damaged area with
touch-up paint.
2. Clean the body bonding s urface with a s ponge dampened in alcohol or wax and greas e remover.
3. Ins tall the s pacer in the winds hield aperture.
4. Center a new winds hield glas s in the opening. Mark the location by marking lines acros s the glas s
and body with a greas e pencil at the four points as s hown.
5. Ins tall the winds hield glas s molding without any gaps .
6. Glue the rubber dam to the ins ide s urface of the winds hield glas s around the entire edge as s hown, to
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contain the s ealant during ins tallation.
Part "A" Remarks

Upper 13.5 mm Glas s molding s ub
Side 13.5 mm
Lower 27 mm
7. Apply a light coat of glas s primer to the outs ide of the dam.
1. Never touch the s urface applied primer with your hand.

If you do, the adhes ive may not bond to the glas s properly, caus ing a leak after the winds hield
glas s is ins talled.
2. Do not apply body primer to the glas s .
3. Keep water, dus t, and abras ive materials away from the s urface applied primer.
8. Apply a primer to the lower glas s as s hown.
9. Apply a s ealant around the edge of the glas s .
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Apply the adhes ive within 5 minutes after applying the primer to the glas s .
10. Apply a light coat of body primer to the original s ealant remaining around the window opening flange.
The glas s s hould be ins talled within 5 minutes after you apply the primer.
11. Us ing s uction cups or the s pecial tool (09861-31400), lower the glas s over the opening, align it with
the marks made in s tep 4 and s et it down on the s ealant.
12. Scrape or wipe exces s adhes ive off with a putty knife or gauz e. Fill all cavities around the winds hield
glas s .
13. Perform a water-leak tes t for the winds hield. Us e a cold water s pray, being careful not to direct a
powerful s tream of water on the new adhes ive material. Allow water to s pill over the edges of the
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glas s .
14. If there are leaks , dry the affected area, then apply s ealant.
15. Ins tall the removed parts .
1. Keep the winds hield dry for the firs t hour after ins tallation.
2. Let the car s tand for at leas t four hours after winds hield ins tallation. If the car has to be us ed
winthin the firs t 8 hours , it mus t be driven s lowly.
3. Be careful not to s lam the doors with all the windows rolled up.
4. Be careful not to twis t the vehicle exces s ively (s uch as when going in and out of driveways at
an angle or driving over rough, uneven roads ).
Body (Int e rior and Ext e rior) > Int e rior > t ailgat e glass > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > t ailgat e glass > Re pair proce dure s
REMOVAL
1. To remove the tailgate glas s , firs t remove the following parts :
(1) Rear window defogger wire connector.
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(2) Tailgate trims .

(3) Rear wiper and wiper motor.
(4) High mounted s top lamp.
2. Remove the tailgate glas s in the s ame manner as the winds hield glas s .
INST ALLAT ION

1. Us ing a cutter knife or the s pecial tool (09861-31200), s crape the old s ealant s moothly to a thicknes s
of about 2 mm (0.08 in.) on the bonding s urface around the entire tailgate glas s .
Be careful not to remove more adhes ive than neces s ary, and als o not to damage the paintwork on
the body s urface with the knife. If the paintwork is damaged, repair the damaged area with
touch-up paint.
2. Clean the body bonding s urface with a s ponge dampened in alcohol or wax and greas e remover.
3. Center a new tailgate glas s in the opening. Mark the location by marking lines acros s the glas s and
body with a greas e pencil at the four points as s hown.
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4. Ins tall the tailgate glas s molding without any gaps .

5. Apply a light coat of glas s primer around the tailgate glas s .
1. Never touch the s urface applied primer with your hands .

If you do, the adhes ive may not bond to the glas s properly, caus ing a leak after the tailgate
glas s has been ins talled.
2. Do not apply body primer to the glas s .
3. Keep water, dus t, and abras ive materials away from the s urface applied primer.
6. Apply a s ealant around the edge of the glas s .
Part "B" (4DR) "C" (3DR)

Upper 13.5 mm Glas s molding 23 mm -
s ub
Side 13.5 mm
Lower 13.5 mm 24 mm -
Apply the adhes ive within 5 minutes after applying the primer to the glas s .
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7. Apply a light coat of body primer to the original s ealant remaining around the window opening flange.
The glas s s hould be ins talled within 5 minutes after you apply the primer.
8. Us e s uction cups or the s pecial tool (09861-31400), lower the glas s over the opening, align it with the
marks made in s tep 3 and s et it down on the s ealant.
9. Scrape or wipe exces s adhes ive off with putty knife or gauz e. Fill all cavities around the tailgate glas s .
10. Perform a water-leak tes t for the tailgate glas s . Us e a cold water s pray, being careful not to direct a
powerful s tream of water on the new adhes ive material. Allow water to s pill over the edges of the
glas s .
11. If there are leaks , dry the affected area, then apply s ealant.
12. Ins tall the removed parts .
1. Keep the tailgate glas s dry for the firs t hour after ins tallation.
2. Let the car s tand for at leas t four hours after tailgate glas s ins tallation. If the car has to be
us ed winthin the firs t 8 hours , it mus t be driven s lowly.
3. Take care not to s lam the doors with all the windows rolled up.
4. Take care not to twis t the vehicle exces s ively (s uch as when going in and out of driveways at
an angle or driving over rough, uneven roads ).
Body (Int e rior and Ext e rior) > Int e rior > quart e r glass > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Int e rior > quart e r glass > Re pair proce dure s
REMOVAL
1. Remove the center pillar upper trim and the quarter inner trim, then loos en the glas s moulding
ins talling nuts .
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2. After removing the quarter fixed glas s moulding, cut the s ealant us ing the s pecial tool.
3. Remove the quarter fixed glas s .
INST ALLAT ION

1. Clean the quarter fixed glas s moulding as s embly with gaus e.
2. Apply a primer to the glas s and the glas s moulding as s embly.
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3. Apply the s ealant to the entire circumference of the glas s .
Ins tall the glas s to the body within five minutes .
4. To ins tall the quarter fixed glas s , tighten the glas s moulding ins talling nuts . After s etting it to the
quarter fixed glas s hole.
Body (Int e rior and Ext e rior) > Bumpe r > front bumpe r > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Bumpe r > front bumpe r > Re pair proce dure s
1. Loos en the head lamps , dis connect all connectors , and remove the head lamp.
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2. Remove the 6 mounting clips on the upper bumper and 2 clips in the inner bumper.
3. Remove the mounting bolt and nut in the bumper s ide.
4. Rais e the vehicle, remove the clip and s crew from the lower member, and remove the bumper cover.
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5. Remove the bumper s tay.
Body (Int e rior and Ext e rior) > Bumpe r > re ar bumpe r > Compone nt s and
COMPONENT S
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Body (Int e rior and Ext e rior) > Bumpe r > re ar bumpe r > Re pair proce dure s
1. Remove the trans vers e trim and luggage rear trim.
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2. Loos en the 2 mounting bolts and 2 nuts from the luggage rear trim inner rear bumper cover.
3. Remove the rear combination lamp.
4. Loos en the 3 mounting s crews on the mud guard, remove the mud guard, and loos en the rear wheel
hous e inner mounting s crew.
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5. Loos en the 6 mounting s crew on the upper rear bumper cover.
6. After loos ening the rear bumper cover inner rail mounting bolts (Left : 2, Right : 2), remove the rear
bumper as s embly.
7. After loos ening 5 mounting s crew on the rear bumper cover, dis connect the cover from the rail.
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Body (Int e rior and Ext e rior) > Se at & Powe r Se at > front se at >
Compone nt s and Compone nt s Locat ion
COMPONENT S
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Body (Int e rior and Ext e rior) > Se at & Powe r Se at > front se at > Re pair
proce dure s
1. Loos en 4 mounting bolts on the front s eat.
TORQUE: 35 ~ 55 Nm (350 ~ 550 kg·cm,25 ~ 40 lb·ft)
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2. Dis connect the airbag connector and remove the front s eat.
Body (Int e rior and Ext e rior) > Se at & Powe r Se at > re ar se at > Compone nt s
and Compone nt s Locat ion
COMPONENT S
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Body (Int e rior and Ext e rior) > Se at & Powe r Se at > re ar se at > Re pair
proce dure s
1. Loos en the rear s eat cus hion mounting bolts and remove the rear s eat cus hion.
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2. Loos en the rear s eat mounting bolts and then remove the s eat back (fixed type).
Recline the rear s plit back forward and then loos en the mounting bracket.
Remove the s eat back (Separated type).
3. Ins tallation is the revers e of removal. When ins talling the rear s eat back, tighten the mounting
bracket after ins erting the hook on the bracket.
Body (Int e rior and Ext e rior) > Se at Be lt > front se at be lt > Ge ne ral Safe t y
Informat ion and Caut ion
PECAUT IONS
PRECAUT IONS FOR MECHANICAL PRET ENSIONER SEAT BELT HANDLING
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1. Do not reus e the pretens ioner s eat belt. It is available only one.
2. Do not grab the webbing when carrying out the pretens ioner s eat belt. It can damage the parts as well
as injury hands s erious ly by unexpected deployment.
3. Do not dis as s emble or repair the pretens ioner s eat belt.
4. After as s embling the mounting bolt temporarily, ins ert the webbing over 500mm to the retractor. (It
can be deployed during ins tallation).
5. After ins tallation, when the webbing is drawn out over 2000mm(from the low anchor plate center to
the retractor center), a little impact can caus e deployment.
6. Do not ins tall the pretens ioner at over 40cm higher.
7. When handling more than one pretens ioner, do not carry them by hand.
PRECAUT IONS FOR ELECT RICAL PRET ENSIONER SEAT BELT HANDLING
1. Do not reus e the pretens ioner s eat belt. It is available jus t one time.
2. Do not grab the webbing when carrying out the pretens ioner s eat belt. It can damage the parts as well
as injury hands s erious ly by unexpected deployment.
3. Do not dis as s emble or repair the pretens ioner s eat belt.
4. After s ecurely ins talling the pretens ioner, connect the battery.
5. Removal procedure for the prtens ioner
A. Check that the power is turned off and the ignition key is at "STOP".
B. Dis connect the (-) negative battery terminal.
C. Wait about one minute.
D. After dis connecting the gas generator, loos en the mounting bolt and dis connect the pretens ioner.
Body (Int e rior and Ext e rior) > Se at Be lt > front se at be lt > Re pair
proce dure s
When us ing a s crewdriver or a trim remover, wrap it with protective tape to prevent damage.
1. Firs t, remove the following items .

A. Front door s cuff trim
B. Rear door s cuff trim
C. Center pillar lower trim
D. Center pillar upper trim
2. Remove the front s eat belt.
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Body (Int e rior and Ext e rior) > Se at Be lt > re ar se at be lt > Re pair
proce dure s
REAR SEAT BELT
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When us ing a s crewdriver or a trim remover, wrap it with protective tape to prevent damage.
1. Firs t, remove the following items .

A. Trans vers e trim
B. Luggage s ide trim
C. Rear pillar trim
2. Remove the rear s eat belt.
77 of 77 10/22/2010 11:54 AM

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T o o l (Number and name) Illustratio n Use

09800-21000 Trim removal

09853-31000 Removal of the headliner clip

09861-31100 Cutting the s ealant of the

09861-31200 Cutting the s ealant of the

09861-31300 Application of the s ealant to the

09861-31400 Removal and ins tallation of the

09861-31000 Removal of the winds hield

09681-22000 Removal and ins tallation of the

T ro uble sympto m Pro bable cause Remed y

Improperly clos ed door Adjus t

E.L.R. : Emergency Locking Retractor

T IGHT ENING T ORQUE

TORQUE : 7 ~ 11 Nm (70 ~ 110 kg·cm, 5 ~ 8 lb·ft)

3. Ins tallation is the revers e of removal.

2. Adjus t the hood latch by moving it up or down, or right or left.

3. Remove the trunk lid latch and trunk lid lock.

4. Ins tallation is the revers e of removal.

2. Remove the tailgate trim mounting bolt.

3. Ins tallation is the revers e of removal.

REAR WIPER ASSEMBLY

TORQUE : 4 ~ 7 Nm (40 ~ 70 kg·cm, 3 ~ 5 lb·ft)

4. Ins tallation is the revers e of removal.

3. Ins tallation is the revers e of removal.

4. Ins tallation is the revers e of removal.

4. Ins tallation is the revers e of removal.

FRONT DOOR T RIM

3. Remove the door trim s eal, s peaker, and connector.

4. Ins tallation is the revers e of removal.

GLASS AND REGULAT OR

TORQUE : 8 ~ 12 Nm (80 ~ 120 kg·cm, 6 ~ 9 lb·ft)

4. Dis connect the power window motor connector.

TORQUE : 4 ~ 6 Nm (40 ~ 60 kg·cm, 3 ~ 4 lb·ft)

7. Ins tallation is the revers e of removal.

LAT CH AND OUT SIDE HANDLE

TORQUE : 8 ~ 11 Nm (80 ~ 110 kg·cm,6 ~ 8 lb·ft)

TORQUE : 8 ~ 11 Nm (80 ~ 110 kg·cm,6 ~ 8 lb·ft)

5. Ins tallation is the revers e of removal.

REAR DOOR T RIM

3. Remove the door trim s eal.

4. Ins tallation is the revers e of removal.

GLASS AND REGULAT OR

TORQUE : 8 ~ 12 Nm (80 ~ 120 kg·cm,6 ~ 9 lb·ft)

4. Remove the glas s run from the channel.

6. Ins tallation is the revers e of removal.

4. Ins tallation is the revers e of removal.

LAT CH AND OUT SIDE HANDLE

TORQUE : 8 ~ 11 Nm (80 ~ 110 kg·cm,6 ~ 8 lb·ft)

5. Loos en the latch mounting s crews .

TORQUE : 8 ~ 12 Nm (80 ~ 120 kg·cm,6 ~ 9 lb·ft)

7. Ins tallation is the revers e of removal.

- Wear gloves to protect hands from injury.

- Be careful not to s cratch the body.

- Wear gloves to protect hands from injury.

- Be careful not to s cratch the body

MUD GUARD AND WHEEL GUARD

- Wear gloves to protect hands from injury.

- Wear gloves to protect hands from injury.

Wear gloves to remove and ins tall the mirror holder.

3. Ins tallation is the revers e of removal.

(4) Roof as s is t handle

2. Remove the s uns hade as s embly from the s unroof glas s .