Académique Documents
Professionnel Documents
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ASSESSMENT
1.1 Summary
1.2 Gas Turbine Part
1.3 Steam Turbine Part
1.4 HRSG, Duct, etc.
1.5 Generator
2.1 Summary
2.2 Introduction
2.3 Inspection Activities
2.4 Proposed Work Scope
3. G
enerator Test & Life Assessment in
Western Sector (Saudi Arabia)
3.1 Summary
3.2 Detailed Scope of Work
Copyright by Doosan Heavy Industries & Construction Co., Ltd. All Rights Reserved.
PROJECT STORIES LIFE ASSESSMENT FOR HANLLIM CCPP (KOREA) DOOSAN POWER SERVICES
Benefits ∙
Obtaining basic data in preparation for fuel conversion through detailed
diagnosis of each equipment
PROJECT STORIES LIFE ASSESSMENT FOR HANLLIM CCPP (KOREA) DOOSAN POWER SERVICES
Exhaust Plenum
PROJECT STORIES LIFE ASSESSMENT FOR HANLLIM CCPP (KOREA) DOOSAN POWER SERVICES
6
2
7
3 1 4 5
2 Crack in the inlet duct at 5 Exhaust casing cracks on the 7 Internal damage of
welded part / Peeling paint welded part the exhaust duct
[ADVICE] Removing cracks [ADVICE]Existing welded part [ADVICE] Whole replacement
(repair of welding, if required) and re-welding or internal repair
/ Repainting
3
Cracks on the inlet casing
[ADVICE] Removing cracks
(repair of welding, if required)
PROJECT STORIES LIFE ASSESSMENT FOR HANLLIM CCPP (KOREA) DOOSAN POWER SERVICES
Bull Gear ● ●
Casing ● ●
Casing
Casing Bolt ● ● ● ●
MSCV Body ● ● ● ●
Valve
Body Seat ● ●
Bearing
Bearing Pad ● ● ●
(STG Journal & Thrust)
Main Steam Lead Pipe Lead Pipe Welding Part ● ● ● ● ●
1 Thrust BRG pad 2 HP 1st stage FOD1) fault 3 IP 1st & 2nd stage 4 Last stage DPH3) fault
babbitt fault (Polishing required) SPE2) fault (Completed repair)
(Process surfacing/ (Polishing required)
Re-babbitt)
3
8
2
1
5 7 7
1)
FOD: Foreign Object Damage
2)
SPE: Solid Particle Erosion
3)
DPH: Diaphragm
4)
BKT: Bucket
5 Turning gear tooth wear 6 MSCV body internal 7 End packing tooth wear 8 LSB BKT 4) wet erosion
(Gear replacement and crack (Tooth sharped repair
logic change required) (Repair and removal and replacement
required) required)
PROJECT STORIES LIFE ASSESSMENT FOR HANLLIM CCPP (KOREA) DOOSAN POWER SERVICES
Bellows ● ●
HRSG
Tube ● Tube sample test
Attemperator ● ●
Link Welds ● ● ● ● ●
Hangers ●
Component Material Degradation 1) Creep Damage 2) Life Time Consumption Rate (%) Residual Lifetime 3) (Hr)
Tension Characteristics
1.5 Generator
1) Summary of Results: Electrical and Mechanical Test
Rotor Polarization Index Pass Fail Pass Min. 1.1 Restore after partial re-insulation
RSO Test Fail Pass Pass Waveform Match Restore after whole re-insulation
PROJECT STORIES SOUSSE A UNIT 2 LIFE ASSESSMENT (TUNISIA) DOOSAN POWER SERVICES
2.2 Introduction
∙ With consideration on equipment conditions, Doosan’s proposal focuses on providing solutions to generate electricity
as soon as possible with following key values.
Urgent power generation and ∙ Major overhaul which enables the production of electricity within a year
operational safety ∙ Replacement of aged critical items to achieve safe operations
Optimized target ∙ Optimization of the recovery target in consideration of current equipment conditions
∙ Optimal target: 80-85% of rated output
Continuous technical support ∙ Long-term service agreement (LTSA) for the future operation period
- Technical Advisor (TA) support
- Spare part supply for critical items
PROJECT STORIES SOUSSE A UNIT 2 LIFE ASSESSMENT (TUNISIA) DOOSAN POWER SERVICES
* VI for Visual Inspection; NDT for Non-destructive Test (MT, UTT, HT); and MV for Medium Voltage
PROJECT STORIES SOUSSE A UNIT 2 LIFE ASSESSMENT (TUNISIA) DOOSAN POWER SERVICES
Items Scope
DESCRIPTION
∙ Define the condition of BOP piping, alloy piping in particular, such as main steam
and hot reheat system based on non-destructive test (NDT)
CONCLUSION
∙ The material and welding point will be considered as in good condition if there is
no crack according to the NDT report on point #1 and #2.
∙ If there are some cracks found according to the NDT report on point #2, NDT point
#3-#8 shall be tested in order.
∙ If there is no problem according to the NDT reports on point #3 to #8, cutting and
replacing part on point #2 needs to be treated while other parts are considered as
in good condition.
∙ If there are cracks on welding point #3-#8 without a raw material problem, Doosan
will supply alloy piping for partial replacement.
∙ NDT, including bore-scope test, should be carried out at one point for cold reheat,
feed water and feed extraction piping.
∙ Small bore piping in the supply scope should be all replaced due to corrosion.
PROJECT STORIES GENERATOR TEST & LIFE ASSESSMENT IN WESTERN SECTOR (SAUDI ARABIA) DOOSAN POWER SERVICES
Insulation Tests
V1 V2
Terminal Box
◁ ◁
Chattock Coil
Reset zero cal.X cal.Y Reset Y phase Battery D.C External
Reference INPUT 1
Insulation Tests
Nomal Inner
120 VAC
0.05A
01 White powder of connection for phase lead and cracks on epoxy painting area
06 Insulation damage
08 Deformation and discoloration of connection ring Phase connection ring Support bracket
End Winding
Journal
02 Dimensional inspection
08 PT
09 Gap of wedges
Bearings
01 Clearance of rotor
02 Leakage of oil
Oil Deflector
05 Tension of spring
H2 Seal Ring
PROJECT STORIES GENERATOR TEST & LIFE ASSESSMENT IN WESTERN SECTOR (SAUDI ARABIA) DOOSAN POWER SERVICES
Retaining Ring
Collector Rings
02 Dimensional inspection
Fan
Fan