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For Approval A Dec.14.’17 1 ST ISSUE J.H.PARK T.H.KIM D.S.YOON REV. DATE DESCRIPTION PRPD CHKD
For Approval
A
Dec.14.’17
1 ST ISSUE
J.H.PARK
T.H.KIM
D.S.YOON
REV.
DATE
DESCRIPTION
PRPD
CHKD
APPD
OWNER
:
PROJECT :
KALSEL-1
COAL FIRED POWER PLANT PROJECT
CONTRACTOR :
PREPARED BY
DATE
TITLE
J.H.PARK
Dec.14.’17
CHECKED BY
DATE
T.H.KIM
Dec.14.’17
COMMISSIOINING PROCEDURE FOR
EMERGENCY DIESEL GENEROR SYSTEM
APPROVED BY
DATE
D.S. YOON
Dec.14.’17
JOB NO.
DOCUMENT NUMBER
REV.
BEID1401
KSL1L-BRV-T-05-001
A
KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

Revision History

REV. SEQ. REVISE ISSUE DATE DESCRIPTION REMARK NO. NO. D PAGE A 1 Dec, 14.
REV.
SEQ.
REVISE
ISSUE DATE
DESCRIPTION
REMARK
NO.
NO.
D PAGE
A
1
Dec, 14. „17
-
Issued For Approval
KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

Content

1. GENERAL

2

2. ACCEPTACE CRITERIA

2

3. REFERENCE

2

4. PRE-REQUISITES

3

4.1 GENERAL PRE-REQUISITES

3

4.2 FUNCTIONAL PRE-REQUISITES

4

5. PRECATION AND NOTES

4

6. TEST EQUIPMENT

4

7. HSE STATEMENT

5

8. TECHNICAL SPECIFICATION

5

9. COMMISSIONING PROCEDURE

6

10. RESTORATION

7

11. COMMISSIONING SCHEDULE

7

12. ATTACHMENT

7

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

1. GENERAL

The objective of this procedure is to provide guidelines to verify the emergency diesel generator being tested and to furnish the initial start-up procedure at site.

The purpose of the emergency diesel generator set is to supply the auxiliary power for the complete coal fired power plant auxiliaries to ensure safe shutdown of the plant units in case of black out.

The equipment and control devices on the system must meet functional design requirements to demonstrate reliability and continuity of process.

2. ACCEPTACE CRITERIA

1)

Start-up

Engine should be able to accept 100% load within 15 seconds.

2)

Acceptance

If the Site Testing and Acceptance Procedureshow on attachment 1 is satisfactory, the emergency diesel generator test is regarded as accepted.

3. REFERENCE

1)

P&I diagrams

KSL10-BRV-EDGM-21-001(1/5)

Lube Oil System

KSL10-BRV-EDGM-21-001(2/5)

Cooling Water System

KSL10-BRV-EDGM-21-001(3/5)

Diesel Oil System

KSL10-BRV-EDGM-21-001(4/5)

Air System

KSL10-BRV-EDGM-21-001(5/5)

Generator

2)

General arrangement drawing

KSL10-BRV-EDGM-01-001

General arrangement drawing

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

3)

Outline drawings

KSL10-BRV-EDGM-01-002

Equipment Outline Drawing for EDG

KSL10-BRV-EDGM-11-001

Engine

KSL10-BRV-EDGM-11-002

Generator

KSL10-BRV-EDGM-11-003

Container

KSL10-BRV-EDGM-11-004

Fuel Day Tank

KSL10-BRV-EDGM-11-005

Radiator

4)

Panel Layout Drawing

KSL10-BRV-EDGE-01-001

Control Panel

5)

Single Line Diagrams

KSL1L-YYZ-E-31-003

Key Single Line Diagram

KSL1L-YYZ-E-31-010

400V Switchgear for Essential

KSL10-BRV-EDGE-31-001

Single Line Diagram for EDG

6)

Set Point List

KSL10-BRV-EDGE-08-002

Alarm List with Range and Settings for EDG

7)

Control Logic and Loop Diagram

KSL10-BRV-EDGE-32-002

Logic Diagrams

4.

PRE-REQUISITES

4.1 GENERAL PRE-REQUISITES

1)

All Equipment has been installation according to the erection manual.

2)

All piping, valves and equipment installation is completed as per erection manual and relevant drawings.

3)

Associated electric power is available.

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

4)

Associated instrument installation is completed and available to put into service.

5)

The accessible ways for pre-commissioning are completed.

6)

Related system check.

7)

Associated pond or tank is completed and ready for commissioning.

4.2 FUNCTIONAL PRE-REQUISITES

1)

All jumpers and overrides should be removed from all systems.

2)

All alarms have been set to final engineering specified values.

3)

All systems are fully aligned in automatic based on normal operating configuration design.

4)

Ensure that the system to be tested is available for operation.

5. PRECATION AND NOTES

1)

Adequate lighting should be provided in all areas where work is being performed.

2)

To protect personnel and the equipment :

Barriers, danger signs, tags, area restrictions, etc. should be used by lockout & tag out procedure and permit to work system in accordance with the commissioning plan.

3)

Stop running pump if unusual noises develop, or if monitored parameters exceed design limits to protect personnel and the equipment.

4)

Stop running pump if unusual leakage of fluid is occurred and close the relating valves.

5)

Communication by operators is established between the area of test equipment and control station.

6)

Prior to testing equipment, test area shall be cleaned.

6. TEST EQUIPMENT

1)

Thermometer

2)

DC ammeter and Clamp-on Ampere Meter

3)

Tachometer

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

4)

Vibration Meter

5)

Sound Level Meter

7. HSE STATEMENT

In the pre-commissioning and commissioning works, the following statements shall be implemented to ensure safe completion of the works.

1)

Where required, ensure PTW requirement (KSL1L-YYE-T-05-002) and condition are satisfied.

2)

Personnel health, safety and environment protection shall take priority over all activities.

3)

Adequate and appropriate PPEs shall be provided for all personnel.

4)

Illumination and ventilation shall be provided.

5) All activities in the test area should be carried out in safe, controlled and agreed manner. Areas that may present a safety hazard are to be defined using safety sign board, warning bend and etc.

6)

Fire-fighting and potable fire extinguishers are available nearby working area.

7)

No hazardous walkways, ladders or stairways should be used. Substantial walkways and platforms where need are to be available.

8)

Compliance with all protect HSE plan (KSL1L-YYD-G-05-017)

8. TECHNICAL SPECIFICATION

1)

Specification

(1) Diesel Engine (00BRV10MM001)

a) Manufacture

Cummins,

b) Model

KTA50-G3 (UK).

c) Type

4-stroke cycle diesel engine

d) Number of Cylinders

16

e) Rating power

1097 kWm

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

 

f) Compression Ratio

13.9 : 1

g) Rotation

CCW-Facing on flywheel end

h) Rated speed

1500 rpm

i) Fuel consumption

261 l/h @ 100% Load

j) Starting

Electrical system, DC 24V

(2)

Generator (00BRV10AG001)

a) Supplier

Hyosung Co.

b) Model

HGCU100.

c) Type

Salient Pole, Shaft Driven Fan Cooled

d) Capacity Output

1250 kVA, Prime 1000 kW

a) Voltage

400 V

b) Frequency

50 Hz

(3)

Fuel Day Tank (00BRV10BB001)

a) Type

Horizontal, Cylindrical

b) Capacity

3.5 m 3

9. COMMISSIONING PROCEDURE

1)

Pre-commissioning check

Refer to attached pre-commissioning check list: Attachment 3

2)

Commissioning check

Refer to attached commissioning check list: Attachment 4

3)

Line Flushing or Cleaning Work

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

Refer to attached line flushing & cleaning procedure and record: Attachment 5

4)

Site Acceptance Test

Refer to attached functional check list: Attachment 6

10. RESTORATION

 

1)

Disconnect any temporary test-equipment, etc. used to perform this test, if any.

2)

Tag on the system in accordance with tagging procedure if applicable or leave it in a condition to support the plant start-up.

3)

After restoration work has been completed, all check and test sheet shall be completed.

11. COMMISSIONING SCHEDULE

 
 

The test date will be informed to Owner / Engineer three (3) days before the actual test.

12. ATTACHMENT

 

1)

Marked P&I diagrams

KSL10-BRV-EDGM-21-001(1/5)

Lube Oil System

KSL10-BRV-EDGM-21-001(2/5)

Cooling Water System

KSL10-BRV-EDGM-21-001(3/5)

Diesel Oil System

KSL10-BRV-EDGM-21-001(4/5)

Air System

KSL10-BRV-EDGM-21-001(5/5)

Generator

2)

Marked Single Line Diagrams

KSL1L-YYZ-E-31-003

KSL1L-YYZ-E-31-010

KSL10-BRV-EDGE-31-001

Key Single Line Diagram

400V Switchgear for Essential

Single Line Diagram for EDG

KALSEL-1 2 x 100MW Coal Fired Power Plant

KALSEL-1 2100MW Coal Fired Power Plant

3)

Pre-Commissioning Check List

4)

Commissioning Check List

5)

Line Flushing or Cleaning Work

6)

Site Acceptance Test

7)

Vibration severity chart

8)

Punch list

ATTACHMENT

1) Marked P&I diagrams

2) Marked Single line Diagram

3) Pre-Commissioning Check List

4) Commissioning Check List

5) Line Flushing or Cleaning Work

6) Site Acceptance Test

7) Vibration severity chart

8) Punch list

ATTACHMENT 1

MARKED P&ID

ATTACHMENT 2

MARKED KEY SINGLE LINE DIAGRAM

ATTACHMENT 3

PRE-COMMISSIONING CHECK LIST

KALSEL-1 2x100MW COAL FIRED POWER PLANT TITLE : PRE-COMMISSIONING CHECK LIST SYSTEM : EMERGENCE DIESEL
KALSEL-1 2x100MW COAL FIRED POWER PLANT
TITLE :
PRE-COMMISSIONING CHECK LIST
SYSTEM
:
EMERGENCE DIESEL GENERATOR
EQUIPMENT :
Test Accepted
No.
JOB DESCRIPTION
REMARKS
Yes
No
1.
DIESEL ENGINE AND GERATOR (00BRV10MM001)
1) Proper
a. Check for the name plate data for proper type and ratings.
b. Check for the assembly for any damage / missing parts
and cleanliness.
c. Check for the wires and cables for proper connection,
termination and phasing.
d. Check for the equipment grounding.
2) Lube Oil System‟
a. Check for the lube oil filter elements are secured in place and
clean condition.
b. Fill the oil pan with proper lube oil (SAE 15W-40) to the high
mark on the dip stick.
Note: Engine lube oil capacity for initial filling is 180 liter.
3) Fuel Oil System
a. Check the fuel oil filters are clean and installed in position.
b. Check the diesel engine day tank is filled up with diesel oil in
normal level.
4) Coolant System
a. Check the cooling water system has been flushed and the
jacket and intercooler coolant systems are filled.
b. Check the corrosion inhibitor is added up to 30% of total
cooling water volume.
c. Check the cooling fans are tested and available to put in
service.
KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
KALSEL-1 2 x 100MW COAL FIRED POWER PLANT

KALSEL-1 2100MW COAL FIRED POWER PLANT

 
 

TITLE :

PRE-COMMISSIONING CHECK LIST

 

SYSTEM

:

EMERGENCE DIESEL GENERATOR

 

EQUIPMENT :

 

No.

 

JOB DESCRIPTION

 

Test Accepted

REMARKS

 

Yes

No

 

5) Electrical connection and wiring verification

     

a. Check that the electrical connection between generator set, control panel and other equipment are properly wired.

b.

Check that the data /signal cables are properly shield

2

STARTING SYSTEM

 

1) Ensure the engine is securely mounted.

 

2) Ensure that there is a generous supply of cooling water is available.

3) Check the fuel supply is adequate and the system is primed.

4) Ensure the starter battery is correctly connected. Fully charged and serviceable.

3

Check the power supply and it‟s availability during the black-out condition to be verified and electrical sequence test has been completed.

4

Check indications on control panel for no fault

5

Check Phase Sequence / Rotating Direction on electrical drives.

6

Check the access to the Emergency Diesel Generator, general cleanliness and all moving parts.

7

Check the ventilation system (Container door open) is available.

8

Check earthing of generator and container.

 

9

Check bonding of panels, doors etc.

10

Check transport security devices have been removed.

  KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
  KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
 

KALSEL-1 2100MW COAL FIRED POWER PLANT

 
 

TITLE :

PRE-COMMISSIONING CHECK LIST

 

SYSTEM

:

EMERGENCE DIESEL GENERATOR

 

EQUIPMENT :

 

No.

 

JOB DESCRIPTION

 

Test Accepted

REMARKS

 

Yes

No

 

CONTRACTOR

 

ENGINEER

 

OWNER

 

Signature:

   

Signature:

Signature:

 

Name:

Name:

Name:

Date:

Date:

Date:

ATTACHMENT 4

COMMISSIONING CHECK LIST

KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
KALSEL-1 2 x 100MW COAL FIRED POWER PLANT

KALSEL-1 2100MW COAL FIRED POWER PLANT

TITLE : COMMISSIONING CHECK LIST

 

SYSTEM

:

EMERGENCE DIESEL GENERATOR

 

EQUIPMENT :

 
   

Test Accepted

 

No.

 

JOB DESCRIPTION

YES

NO

REMARKS

1

 

Ensure that the pre-commissioning checks of emergency diesel generator have been completed.

     

2

Check the fuel oil level in the diesel engine day tank is normal for the diesel generator start-up.

3

Check the batteries for starter motor are charged and ready for emergency diesel generator start-up.

Startup Procedure

 

4

1)

Electrical Function Test

 

(1) Check of emergency stop of the diesel generator engine check of primary interlocks according to interconnection diagrams. (2) Check of Local / Remote operations (3) Measuring of breaker switching time (4) Check of signal interface according to interconnection diagrams. (5) Check of alarms and indications to local and main control room. (6) Check of trip circuit protection.

Check of signal interface to I&C and commands from and to EDG control center. (1) Check according to logic diagrams. (2) Check according to interface diagrams. (3) Check according to EDG program and switchgear drawings

2)

3)

EDG sensors (i.e. temperatures, limit switches) have undergone workshop testing. Check indications for plausibility.

4)

Check interlock according to interlock drawings

  KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
  KALSEL-1 2 x 100MW COAL FIRED POWER PLANT
 

KALSEL-1 2100MW COAL FIRED POWER PLANT

TITLE : COMMISSIONING CHECK LIST

 

SYSTEM

:

EMERGENCE DIESEL GENERATOR

 

EQUIPMENT :

 
     

Test Accepted

 

No.

 

JOB DESCRIPTION

YES

NO

REMARKS

 

Test of electrical protection circuits (1) Check of settings (2) Secondary injection (3) Primary Injection (4) Trip Circuits

5)

       

6)

Check Synchronizing Equipment

7)

Initial Start Up / Synchronizing Note: Only one generator shall be operated when synchronized with the grid.

(1) Start up (2) Excite generator (3) Check phase sequence and voltage level (local / remote) (4) Synchronizing checks (5) Synchronization Note: Please Refer to OEMs Commissioning procedure(Site Acceptance Test Procedure)

 

CONTRACTOR

 

ENGINEER

 

OWNER

 

Signature:

   

Signature:

Signature:

 

Name:

Name:

Name:

Date:

Date:

Date:

ATTACHMENT 5

LINE FLUSHING OR CLEAING WORK

 

LINE FLUSHING & CLEANING PROCEDURE (WATER)

 
 

LINE FLUSHING CHECK

 

PROCEDURE

RESULT

REMARKS

1.

Purpose

   

The purpose of this document is to provide the guidelines for flushing & cleaning of system. The flushing & cleaning method will be velocity flushing with water(raw, filtered, demi, potable, service, etc) at site.

2.

REFERENCE

2-1 Marked-up Line Flushing P&ID as attached

3.

PRECAUTIONS

3-1 To protect personnel and the equipment :

 

Barriers, danger signs, tags, area restrictions, etc. should be used for restricting unauthorized

access.

3-2 Stop flushing if there is unusual leakage or any abnormal situation.

3-3 Communication is established between operators and control station(PLC or DCS)

3-4 Overall site cleaning around flushing area shall be performed

4.

PREPERATION CHECK

4-1 Check that flushing system is ready for making-up P&ID system.

4-2 Check and clean the pump suction strainers for start-up, if required.

4-3 Check temporary suction strainer element(60 or 40 mesh, etc) has been installed, if required.

4-4 Check the temporary provisions for flushing line have been made as below:

 

a. Suction isolation valve are in open position, if required.

b. Pump discharge valve are in open position.

c. Other isolation valves are in close position, if required.

d. Vent and drain isolation valve are in close position, if required.

4-5 Install temporary spool or hose between inlet and outlet header, if required.

4-6 Check all orifice plate for removal, if required.

5.

INITIAL FILLING OF OPERATION

5-1 Operated one pump and check that flow rate in recirculation line is in normal condition and there is no any abnormality.

5-2 Slowly open initial filling line isolation valve to fill the system with checking the pump discharge pressure.

5-3 Fill water in system pipe line.

5-4 Check the pump casing is fully vented.

5-5 Check for any water leaks from the system during water filling.

5-6 Check and record all operating parameters during pump running. But the any conditions are exceeded the operating limitation, stop the running pump immediately.

5-7 Recheck any water leaks from the system after circuit has been filled water fully.

 

LINE FLUSHING & CLEANING PROCEDURE (WATER)

 
 

LINE FLUSHING CHECK

 

PROCEDURE

RESULT

REMARKS

6.

WATER FLUSHING

   

6-1 Start the one pump by manual and slowly open pump discharge valve with checking pump discharge pressure.

6-2 Vent again if pressure dose not build-up to normal operating pressure.

6-3 Keep paying attention to pump suction DP gauge due to clogging of suction strainer, if required. If the suction strainer DP reaches to 0.5 bar, stop the running pump and start stand-by pump.

6-4 Drain the system water after flushing the system for a given period and refill the system with water to control the turbidity if necessary.

6-5 When the suction strainer DP of running pump, the turbidity of flushing water is less than below NTU, the flushing will be regarded as finished, if required.

 

a. Turbidity of used raw water is same of supply water NTU.

b. Turbidity of used filtered water or/and demi water is less than below 20 NTU.

6-6 Stop the running pump and drain the whole flushing water.

7.

RESTORATION

7-1 Remove the all temporary spool or hose for water flushing.

7-2 Install the permanent pipes and valves which have been removed for water flushing.

7-3 Remove the temporary screen in suction strainer and install permanent mesh element.

7-4 Drain final flushing water and refill the water in system pipe.

7-5 Place the associated instrument in service.

KALSEL-1 2x100MW Coal Fired Power Plant Commissioning Report LINE FLUSHING / BLOWING RECORD Site: Work
KALSEL-1 2x100MW Coal Fired Power Plant
Commissioning Report
LINE FLUSHING / BLOWING RECORD
Site:
Work (Structure) :
Unit :
Date:
Page:
System :
Sub-system :
KKS :
Procedure no. :
Step
Pipe List of Flushing
Date / Time
Result
Remark
No.
From
To
Start
Finsh
Contrator
HEIN Engineer
Owner
Signature :
Signature :
Signature :
Name :
Name :
Name :
Date :
Date :
Date :

ATTACHMENT 6

SITE ACCEPTANCE TEST

`

DOCUMENT NO. KSL10-BRV-EDGG-05-004

ISSUE

DATE :

2017.04.05

SITE TESTING AND ACCEPTANCE PROCEDURE

ITEM

EMERGENCY DIESEL GENERATOR(EDG)

CUSTOMER

HYUNDAI ENGINEERING

PROJECT NAME

KALSEL PJT

04 / 05 / 2017 04 / 05 / 2017 04 / 05 / 2017
04
/ 05 / 2017
04
/ 05 / 2017
04
/ 05 / 2017
C
Third issue
H.
C. WOO
J.
H. CHOI
S.
H. KIM
12
/ 30 / 2016
12
/ 30 / 2016
12
/ 30 / 2016
B
Second issue
H.
C. WOO
J.
H. CHOI
S.
H. KIM
12
/ 06 / 2016
12
/ 06 / 2016
12
/ 06 / 2016
A
First issue
H.
C. WOO
J.
H. CHOI
S.
H. KIM
Rev.
Description
Date
( M / D / Y )
Signature
Date
( M / D / Y )
Signature
Date
( M / D / Y )
Signature
Prepared by
Reviewed by
Approved by

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

SITE ACCEPTANCE TEST PROCEDURE ITP No. G-05-004

SITE ACCEPTANCE TEST PROCEDURE

ITP No.

G-05-004

Rev. No.

C

HYOSUNG

Page

2 OF 10

1.

SCOPE

 

The test procedure shall apply to the test method and the criteria of the diesel generator at site

manufactured in HYOSUNG CORPORATION.

2.

REFERENCE STANDARDS

 

IEEE 115

NEMA MG1

IEC 60034

3.

INSPECTION ITEMS

3.1. DIESEL ENGINE GENERATOR

3.1.1 Visual and Dimensional Inspection

3.1.2 Measurement of Winding Resistance

3.1.3 Phase Rotating Test

3.1.4 Safety Device Test

3.1.5 Starting Test

3.1.6 Voltage regulation Test

3.1.7 Voltage adjustable range Test

3.1.8 Frequency regulation Test

3.1.9 Load Test

3.1.10 Insulation resistance Test

3.1.11 Painting Inspection

3.2.

CONTROL PANEL(00BRV10GH001~003)

3.2.1 Visual and Dimensional Inspection

3.2.2 Function Test

3.2.3 Painting Inspection

3.3.

FUEL OIL TANK(00BRV10AC001)

 

3.3.1

Visual and Dimensional Inspection

 

3.4.

RADIATOR(00BRV10AC001)

3.4.1 Visual and Dimensional Inspection

3.4.2 Painting Inspection

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

SITE ACCEPTANCE TEST PROCEDURE ITP No. G-05-004

SITE ACCEPTANCE TEST PROCEDURE

ITP No.

G-05-004

Rev. No.

C

HYOSUNG

Page

3 OF 10

3.5 CONTAINER

 

3.5.1 Visual and Dimensional Inspection

3.5.2 Painting Inspection

4.

Inspection and Test Procedure

4.1 DIESEL EINGINE GENERATOR

 

4.1.1

Visual and Dimensional Inspection(KSL10-BRV-EDGM-01-002_EQ Outline Drawing For EDG)

1) Test Procedure

 

The Visual and Dimension shall inspected the designations described in the approved

design specification

 

2) Criteria: The result shall be satisfied the approval spec.

4.1.2

Measurement of Winding Resistance(IEEE 115 3.3)

1) Test Procedure

 

The resistance of the each winding is measured under the condition of room temperature.

 

2) Criteria : Maximum unbalance of resistance between phase and phase shall not exceed

 

±5% of the mean value.

 

4.1.3

Phase Rotating Test(IEEE 115 3.7)

1) Test Procedure

 

The phase rotation shall be checked on rated voltage at no-load condition used

to phase rotation meter through.

 

2) Criteria: Approved design specification.

4.1.4

Safety Device Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure

 

The test is verified the control panel safety device at no-load operation.

 

2) Criteria: The result shall be satisfied the approval spec.

4.1.5

Starting Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure

 

When starting the engine at no-load, measure the time until the output frequency

and voltage is rated value.

 

2) Criteria: The result shall not exceed 15 sec.

4.1.6

Voltage regulation Test(IEEE 115 5.5)

1) Test Procedure

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

SITE ACCEPTANCE TEST PROCEDURE ITP No. G-05-004

SITE ACCEPTANCE TEST PROCEDURE

ITP No.

G-05-004

Rev. No.

C

HYOSUNG

Page

4 OF 10

 

When we change no load into full load slowly, voltage regulation may be obtained

 

by the following equation.

Voltage regulation = ( Vo – Vt ) / Vt * 100

Vt : Voltage on full load

Vo : Voltage on no load

2) Criteria: The result shall not exceed ±2.5%.

 

*

Note : It shall be tested at site if diesel generator is connected to load.

 

4.1.7

Voltage adjustable range Test(Hyosung Standard)

1) Test Procedure

 
 

The voltage adjustable range is obtained by operating the variable resistance

 

at no-load condition.

2) Criteria: The result shall not exceed ±5%

 

4.1.8

Frequency regulation Test(Hyosung Standard)

1) Test Procedure

 
 

Under operating by rated speed and rated voltage, we measure frequency regulation according

to step by step load.

2) Criteria: The result shall not exceed ±5%.

 

*

Note : It shall be tested at site if diesel generator is connected to load.

 

4.1.9

Load Test(Hyosung Standard)

1) Test Procedure

 
 

(1) The test will be performed at rated voltage and frequency, following load factor.

 

Load Factor(%)

Speed(RPM)

Test time(MIN))

0

1500

10

50

1500

10

75

1500

10

100

1500

10

(2) Criteria: No electrical and mechanical defect.

*

Note : It shall be tested at site if diesel generator is connected to site loads to be used.

 

4.1.10 Insulation Resistance Test(IEEE 115 3.1)

 

1) Test Procedure

 

The insulation resistance of winding, field winding, RTD, space heater will be measured

 

by megger between terminal and earth.

(Low voltage : 500V megger, High voltage : 1000~2500V megger)

 

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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2) Criteria The result shall exceed over the Rm.(Rm : 5 ㏁ )

 

4.1.11 Painting Inspection(KSL10-BRV-EDGG-05-005_Painting Procedure)

1) Test Procedure

 

The generator will be painted in according to approved specification.

Check dry film thickness, color and condition of silencer.

2) Criteria: No detect(It must be same specification)

 

4.2 CONTROL PANEL(00BRV10GH001~003)

4.2.1

Visual and Dimensional Inspection(KSL10-BRV-EDGE-01-001_EQ Outline Drawing For Control

Panel)

1) Test Procedure

 
 

The visual and dimension shall inspected the designations described in the approved

design specification.

2) Criteria: The result shall be satisfied the approval spec

 

4.2.2

Function Test(KSL10-BRV-EDGE-32-002_Logic Diagrams)

1) Test Procedure

 
 

All status indicating lamps’ and fault annunciators’ operation state is inspected.

2) Criteria: The operation shall be satisfied the approval spec.

 

※ Above is only for checking the function of control panel, full functional test will be carried out by

 

Hyosung SV at site. But integration test with switchgear and ICSS shall be governed by others

and Hyosung SV will participate in.

4.2.3

Painting Inspection(KSL10-BRV-EDGG-05-005_Painting Procedure)

1) Test Procedure

 
 

The control panel will be painted in according to approved specification.

Check dry film thickness, color and condition of silencer.

2) Criteria: No detect(It must be same specification)

 

4.3 FUEL OIL TANK(00BRV10BB001)

4.3.1

Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-004_EQ Outline Drawing For Fuel

Tank)

1) Test Procedure

 
 

The visual and dimension shall inspected the designations described in the approved

Design specification.

2) Criteria: No detect

 

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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4.4 RADIATOR(00BRV10AC001)

4.4.1

Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-005_EQ Outline Drawing For

Radiator)

1) Test Procedure

 

The visual and dimension shall inspected the designations described in the approved

Design specification.

2) Criteria: No detect

.

4.4.2

Painting Inspection(KSL10-BRV-EDGG-05-005_Painting Procedure)

1) Test Procedure

 

The radiator will be painted in according to approved specification.

Check dry film thickness, color and condition of radiator.

2) Criteria: No detect(It must be same specification)

4.5 CONTAINER

4.5.1

Visual and Dimensional Inspection(KSL10-BRV-EDGM-11-003_EQ Outline Drawing For

Container)

1) Test Procedure

 

The visual and dimension shall inspected the designations described in the approved

Design specification.

2) Criteria: No detect

4.5.2

Painting Inspection(KSL10-BRV-EDGG-05-005_Painting Procedure)

1) Test Procedure

 

The container will be painted in according to approved specification.

Check dry film thickness, color and condition of container.

2) Criteria: No detect(It must be same specification)

The Measurement Instrument(Equipment) of All Tests is the same as Inspection and Test

Procedures(KSL10-BRV-EDGG-05-002)

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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ATTACHMENT SITE TEST CHECK SHEET(For DG SET)

No.

Term

Result

Remark

1

Conformity of the size between equipment and dwg.

 

not more than +/- 5%

2

Status of welding and cutting treatment

   

3

Status of painting

   

4

Status of indication on name plate

 

Compared with specification

5

Missing parts and/or damaged parts

   

6

Fuel and/or oil leakage

   

7

Water leakage

   

8

Status of exhaust pipe and silencer installation

   

9

Status of fuel piping installation

   

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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ATTACHMENT SITE TEST CHECK SHEET(For Control Panel)

No.

Term

Result

Remark

1

Figure

   

2

Painting color

   

3

Dimension of outline

   

4

Foundation position

   

5

Wire marking

   

6

Correctness of wire connection

   

7

Tightness of contact or joint

   

8

Terminal treatment

   

9

Correctness of component and electric rating

   

10

Correctness of bus bar

   

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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ATTACHMENT SITE TEST CHECK SHEET(For Logic)

1.

STARTING TEST

 
 

No.

Term

Result

 

Remark

 

1

Ambient Temperature (deg.C)

   
 

2

Attempt of engine starting (times)

   
 

3

Manual Starting on Engine Control Panel

   
 

4

Manual Starting with Test mode

   
 

5

Manual Starting with semi-auto mode

   
 

6

Automatic Start with auto mode

   

3.

VOLTAGE & SPEED REGULATION

 
     

Limit

   
 

No.

Term

Values

Result

Remark

 

1

Voltage Regulation (%)

±2.5%

   
 

2

Frequency Regulation (%)

±5.0%

   
 

Note : Based on steady-state condition and single(island) operation.

 

4.

PROTECTION DEVICE TEST(TBD)

 

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

     

KSL10-BRV-EDG

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Protection

   

Failure

Engine stop

ACB Trip

Lamp

Buzzer

Remark

Emergency stop

O

O

O

O

 

Fail to Start

O

O

O

O

Start failure

Stator earth fault

O

O

O

O

 

Negative phase sequence

X

O

O

O

 

Loss of excitation

X

O

O

O

 

Over Voltage

X

X

O

O

 

Under Voltage

X

O

O

O

 

Over Current

X

O

O

O

 

Low Fuel Level

X

O

O

O

 

Under Frequency

X

O

O

O

 

Ground fault

X

O

O

O

 

Reverse Power

O

O

O

O

 

Over Frequency

X

O

O

O

 

Note :

1. Mark : O - active, X – inactive

2. If it is impossible to carry out each test of Protection Device under site test, it will be skipped at site and shall be replaced with the test result of factory acceptance test.

3. Electric simulated test shall be allowed if actual test is impossible under site test.

4. Protection relays were set during factory acceptance test, it is applicable to set protection relay according to site conditions if necessary.

5. It is subject to change in detail engineering.

HSS-CE-34-0135-1A4

HYOSUNG CORPORATION

A4(210x297)

ATTACHMENT 7

VIBRATION SEVERITY CHART

ATTACHMENT 8

PUNCH LIST

  KALSEL-1 2 x 100MW Coal Fired Power Plant  
 

KALSEL-1 2100MW Coal Fired Power Plant

 
  KALSEL-1 2 x 100MW Coal Fired Power Plant  
  Commissioning Report  
 

Commissioning Report

 

*** Punch list ***

 

Site:

Work (Structure) :

 

Unit :

Date:

Page:

System :

Sub-system :

KKS :

Procedure no. :

 
Category Date item List of punches Division Contractor Owner (clearance) A B C A: High
Category
Date
item
List of punches
Division
Contractor
Owner
(clearance)
A
B
C
A: High Priority
To be cleared prior to Commissioning
Contractor approval
Owner approval
B: Meduim Priority
To be cleared during Commissioning
C: Minor Punch