AWD655-8 - Istruzioni Operative - ENG - Rev.05 (Australia)

MACHINE FOR WASHING AND DISINFECTION
AWD655-8
AWD655-8L
AWD655-8L-SC
OPERATIVE INSTRUCTIONS
AT-OS S.r.l.
EDIZIONE : 06/2018
Viale del Lavoro, 19 37030 Colognola ai Colli (Verona) Italy
EDITION : 06/2018
Tel. ++39 045 6159411- Fax ++39 045 6159422 –
Id. Cod. 214200112 Rev.05
e-mail: info@at-os.com
INTRODUCTION ...................................................................................................................................................................... 3
GENERAL SAFETY RULES............................................................................................................................................................ 4
Manufacturer's liability and limits .................................................................................................................................... 7
Manual ……………………………………………………………………………………………………………………………..7
Intended Use .......................................................................................................................................................................... 7
Misuse ……………………………………………………………………………………………………………………………..7
WASHING AND DISINFECTION APPLIANCES – ........................................................................................................... 10
INFORMATION ON DISPOSAL ........................................................................................................................................... 10
1 INSTALLATION AND TRANSPORTATION (Installer only) ....................................................................... 11
1.1 Lifting and transportation ........................................................................................................................................ 11
1.2 Unpacking ....................................................................................................................................................................... 12
1.3 Installation...................................................................................................................................................................... 12
1.3.1 Positioning the machine ........................................................................................................................... 12
1.3.2 Feet adjustment .......................................................................................................................................... 13
1.3.3 Door opening and closing ......................................................................................................................... 14
1.3.4 Installation of the spray arms in the tank ........................................................................................... 15
1.3.5 Hose installation on the machine .......................................................................................................... 16
1.3.6 Installation of the drainpipe on the machine...................................................................................... 17
1.3.7 Salt Filling ..................................................................................................................................................... 17
1.3.8 Main switch ................................................................................................................................................... 18
1.3.9 Supply taps ................................................................................................................................................... 19
1.3.10 Drain ............................................................................................................................................................... 19
1.3.11 Before machine positioning make sure that… .................................................................................... 19
1.3.12 Water supply connection .......................................................................................................................... 19
1.3.13 Power supply connection ......................................................................................................................... 20
1.3.14 After machine positioning ........................................................................................................................ 20
1.3.15 Drying air filtration ..................................................................................................................................... 21
1.4 Dismantling .................................................................................................................................................................... 21
1.5 Warranty .......................................................................................................................................................................... 21
1.6 Ordering the spare parts ........................................................................................................................................... 21
1.7 End-user training ......................................................................................................................................................... 21
2 Special liquids use and handling .................................................................................................................... 22
2.1 Storage ............................................................................................................................................................................ 22
2.2 Liquid use and storage .............................................................................................................................................. 22
3 Commissioning instructions (end user) ....................................................................................................... 23
3.1 Insertion of trolley with articles to be washed ................................................................................................ 23
3.2 The display ..................................................................................................................................................................... 26
3.3 Trolley loading and unloading ................................................................................................................................ 27
3.4 Correct positioning of the magnet on the trolleys ......................................................................................... 27
3.5 Display messages ........................................................................................................................................................ 28
3.6 Instrument washing parameters ........................................................................................................................... 29
3.7 Alarm messages ........................................................................................................................................................... 34
4 Special features ..................................................................................................................................................... 39
4.1 No electricity ................................................................................................................................................................. 39
4.2 Procedure to reset an alarm .................................................................................................................................... 39
4.3 Procedure to stop the current program .............................................................................................................. 39
4.4 Procedure to unlock the door of the trolley unloading area....................................................................... 39
5 Menu ............................................................................................................................................................................ 40
5.1 Menu structure ............................................................................................................................................................. 40
5.2 Devices ............................................................................................................................................................................ 43
6 Clock ............................................................................................................................................................................ 45
7 Cycle counter ........................................................................................................................................................... 45
8 Alarm counter .......................................................................................................................................................... 46
9 Maintenance ............................................................................................................................................................ 47
9.1 Equipment cleaning .................................................................................................................................................... 47
9.2 Checks to be performed every week ................................................................................................................... 47
9.3 Maintenance .................................................................................................................................................................. 48
9.4 Chemical products flow meter calibration.......................................................................................................... 49
9.5 Programming ................................................................................................................................................................. 50
9.6 Washing the spray arms ............................................................................................................................................ 53
9.7 Temperature test......................................................................................................................................................... 54
10 TECHNICAL DOCUMENTATION .......................................................................................................................... 55
AT-OS S.r.l.
Phone ++39 045 6159411- Fax ++39 045 6159422 - e-mail: info@at-os.com – www.at-os.com
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ENGLISH
INTRODUCTION
Use of the appliance is easy and user-friendly. However, it must only be used by staff who are
aware of the entire contents of this manual.
The manual must accompany the machine or be easily found during operation.
The AT-OS Service Centre is always available for any further information or direct assistance
you may require.
This manual provides instructions for proper machine use, maintenance, installation, dismantling and
transportation.
Symbols used in the manual
This symbol shows a warning concerning the equipment user.

The user should not attempt any maintenance and must simply use the appliance
and replace consumable liquids when required.
This symbol indicates a warning concerning a routine or unscheduled maintenance

operation, which should be performed only by trained staff who are aware of both
the techniques and the steps to be performed to repair the equipment in the event
of malfunctioning or failure.
When this symbol appears staff are required to contact the AT-OS Service Centre or
the nearest service centre as soon as possible, so that a qualified technician,
authorised by AT-OS, can perform the maintenance operations required.
AT-OS S.r.l. Service Centre
Phone +39 045 6159411
Fax ++39 045 6159422
This symbol indicates that the action requires the operator to be particularly careful.
This symbol is also placed on specific parts of the machine that, before being
accessed, require the documentation attached to be carefully read.
This symbol indicates that the operation involves an electrocution risk and therefore
the operator must be careful when performing it.
This symbol is also placed on the machine in the proximity of high-voltage devices.
This symbol indicates that the operation involves a burn risk (hot surface of the
material) and therefore the operator must be careful when performing this
maintenance. This symbol is also placed on the machine in the proximity of surfaces
that can be very hot.
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GENERAL SAFETY RULES

FOR SAFETY REASONS PLEASE READ THE FOLLOWING INFORMATION
- Do not cover the labels placed on the machine for any reason and replace them immediately if damaged.
- The socket for the power supply must be equipped with approved earthing system.
- Do not use the machine in an explosive atmosphere.
- Do not use the machine to wash or disinfect objects and/or containers that, because of their shape or
material, are not compatible with the indications given by the manufacturer. For objects to be washed,
please follow the instructions explicitly indicated in this manual.
- In case of long outage periods of the machine, please cut the power supply off and close the water taps.
- Do not try to open the tank door during operation: the appliance is equipped with a special safety lock
system to prevent the door from being opened.
- Installation, removal, maintenance, adjustments or any kind of intervention that requires the removal of
safety measures or the opening of panels with wrenches SHOULD BE PERFORMED ONLY BY QUALIFIED
AND AUTHORISED STAFF IN ACCORDANCE WITH THE INSTRUCTIONS GIVEN BY THE MANUFACTURER.
- Qualified staff, according to current standards and in a highly professional way, must carry out work on
the electrical and plumbing systems needed to prepare the site where the machine will be installed.
- For any maintenance operation, cut the power supply off by acting on the multi-pole circuit breaker
installed upstream of the equipment. Adopt every safety measure because, by cutting the power supply
off, some of the protections provided by the manufacturer could be disconnected.
- Only adults who are aware of the information given in this manual can use this equipment.
- Do not change, for any reason, the characteristics of the appliance, its installation specifications and the
parameters set.
- At the end of loading and unloading phases, always close the door of the washing tank in order to avoid
possible unpleasant smells coming from the drain.
- In case of fire, to extinguish the flames intervene with a powder fire extinguisher, DO NOT USE WATER.
- Do not wash the machine with direct or pressure water jets, or corrosive substances.
- In case of malfunctioning, make sure it is not due to lack of routine maintenance, otherwise please
contact the AT-OS service centre. Repairs not performed by staff specifically trained by AT-OS can
cause further damage to property and/or injury to people.
- If one or more components of the appliance must be replaced, always use original AT-OS S.r.l. SPARE
PARTS. Only use products recommended by AT-OS in this manual.
- The machine must not be dumped when scrapped, as it contains materials subject to legislation
requiring disposal at special centres.
- Make sure that the floor is fit to support the load of the equipment when in operation, equal to 350 Kg.
The machine does not cause harmful vibrations.
- Before installing the equipment, ensure that the supply voltage complies with the one shown on the
identification plate and that the water supply pressure is equal to the one indicated in the technical
data. Furthermore, make sure that the drain matches the dimensions provided on the installation
drawing.
- During installation, do not pinch the power cable or the water hoses.
- If your new machine is damaged, contact your dealer before operating it.
- The machine is intended for the treatment and thermo-disinfection of instruments for medical use.
- The machine is a NON-STERILE device.
- Any use different than the one the machine is intended for is forbidden.
- The user is forbidden to carry out any sort of repair
- Only qualified and authorised operators can perform a technical service on this machine.
- Do not expose the product to frost.
- The electrical safety of this device is only guaranteed if it is connected to an efficient earthing system.
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- Be very careful when handling detergents and additives. Avoid contact, wear gloves, and always meet
the safety requirements specified by the chemical manufacturer.
- Avoid inhaling chemicals. The chemicals are irritating to the eyes; in case of contact wash thoroughly
with water and seek medical advice. In case of contact with skin, wash thoroughly with water.
- The water in the tank is not drinkable.
- Do not lean on the door and do not use it as a step.
- The machine during its work cycle reaches a temperature of 95°C; be very careful: there may be a risk of
scalding.
- Failure to comply with these rules may jeopardise the safety of the device and IMMEDIATELY void the
warranty.
- Do not use the machine without securing it to the ground using the fixing kit supplied with it.
- Do not install the machine in the same room where patients are housed. The machine can heat the
environment, thus increasing humidity.
- Nature of the (unintended) emitted radiations: not ionized radiations.
- The validation of the product was made by the manufacturer in compliance with standard ISO15883;
the validation of the disinfection process is borne by the user.
Safety instructions for maintenance staff

Allow only trained and qualified
staff, wearing suitable safety
Maintenance of inner Burns of body parts due to contact
clothes, to carry out maintenance
components with hot parts of the equipment.
operations. Wear appropriate
clothing and protection gloves.
Disconnect the power supply
Maintenance of inner
Electric shock before working on the machine’s
components
inner parts.
Always use personal protective
Maintenance of inner
Contact with liquid chemicals equipment (PPE-goggles and
components
gloves) for eyes and hands.
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- The operator must monitor the machine during the cycle;

- Connection with the washing water injection pipe must always be
performed with an appropriate basket;
- During operations do not interrupt the cycle, otherwise disinfection
will be impaired;
- Use only the recommended cleaning agents and chemical additives.
The use of other products can damage the machine;
- Recommending chemical additives does not mean the
manufacturer assumes liability for any damage to materials and
objects to be treated that may occur;
- Strictly observe the instructions given by the chemical
manufacturer. Only use the products complying with their intended
use;
- The machine is designed to work with water and chemical
additives. Do not use organic solvents or others, they may result in
a risk of explosion or rapid deterioration of some machine parts;
- Residues of solvents or acids, in particular "hydrochloric acid", can
cause damage to the steel; avoid any contact;
- Only use original accessories;
- Never use powder detergents;
- Never use foaming detergents;
- The machine must be used only with baskets and/or accessories
supplied by the manufacturer;
- The accessories that have not been approved by the manufacturer
may affect the results obtained, as well as user safety;
- Never use chemicals based on chlorides (chlorine bleach, sodium
hypochlorite, hydrochloric acid, etc.). These types of chemicals will
irreparably damage the machine and jeopardise the integrity of the
instruments.
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Manufacturer's liability and limits
The manufacturer shall not be held responsible for failures due to tampering and/or incorrect
applications and/or inappropriate use of the machine.
The user must follow the requirements specified in the user manual and in particular:
- Always work within the limits allowed by the machine;

- Always carry out constant and careful maintenance;
- Allow machine use only to staff who are properly trained and educated, with proven skills and attitudes
suitable to carry out the job and purposes required;
- Only use the manufacturer's original spare parts.
The instructions for installation, maintenance and operation described below were prepared to ensure a long
life, as well as a correct and optimal operation of the machine.
Manual
- This manual should be carefully preserved with the machine for future reference. In case of machine
sale or transfer to another user, make sure that the manual accompanies the equipment to allow the
new owner to obtain information on its operation and relevant components
- The manual represents the state of the art at the time of construction and delivery of the device and is
valid for its entire life.
- To avoid possible injury to persons or property caused by an incorrect translation of the instructions,
the customer is recommended:
o To not perform operations or manoeuvres on the machine if any queries or doubts about the
operation to be carried out arise;
o To ask the Service Centre for clarifications concerning the instruction.
- If the manual is lost, please ask the manufacturer for a copy
Intended Use
The machine is designed for washing, decontamination, (thermally) disinfecting and drying of reusable surgical
instruments, anaesthesia equipment and other operational utensils (glassware, baby bottles and containers).
 Misuse of this equipment can be dangerous to the health and safety of the operator and can
cause severe damage to the machine itself.
WARNING: If the machine is used for purposes other than those intended by the manufacturer, its safety
systems may be impaired.
Misuse
It is forbidden to wash:
- Instruments and objects that are completely or partially made of wood;
- Instruments and objects made of plastic material not suitable for high temperatures.
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Possible risks during machine use

Situation Risk Measure
Contusion and cutting of the upper Use of appropriate clothing (gowns
limbs, due to falling or impact and protection gloves)
Basket loading against tools and instrumental
objects, mainly during basket
loading and unloading operations.
Use of adequate clothing. Wear
Detergents and chemical Contact of body parts with gloves and goggles and meet the
additives supply washing chemicals. safety requirements specified by
the chemical manufacturer.
Use of adequate clothing. Meet the
safety requirements specified by
Detergents and chemical Inhalations of gases generated by the chemical manufacturer and,
additives supply washing chemicals. when and if required, wear a face
mask suitable for respiratory
protection.
Do not discharge concentrated
chemical in drains or directly on
Detergents and chemical Accidental release of washing surfaces. Collect any spilled liquid
additives supply chemicals with absorbent material (e.g. sand,
soil, sawdust). Rinse the chemical
residue with plenty of water.
If the machine is properly installed,
meeting all manufacturer's
requirements and using only
approved chemicals according to
the rules in force in the country of
installation, it does not generate
Steam emissions Inhalation of hazardous steams hazardous gases. Anyway, the
machine is equipped with a steam
discharge system that must be
connected according to the
instructions given in section 1.3.7.
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Staff training
Installation and
maintenance The staff specialised in maintenance and installation can perform every operation
technician concerning machine positioning and installation at the customer's premises, the
connection of different systems, machine commissioning as well as routine and
unscheduled maintenance. This operator is responsible for staff training, aimed at
proper machine operation.
Specialised staff in charge of the audits on safety procedures and devices for proper use
of the machine, in total absence of danger.
The authority appointed is personally responsible for training the staff in charge of
using and maintaining the machine. He/she must ensure that the staff involved has
acquired all the necessary information for machine use and routine maintenance,
Authority
recording attendance and carrying out demonstrations aimed at checking the level of
responsible for
learning achieved. He/she should be perfectly familiar with all machine command,
the machine in
control and safety devices. He/she should give to the staff involved in machine
the workplace
operation and maintenance all information on "safety rules", "actions to be avoided" and
"first aid actions" related to the use of the machine and washing chemicals used with it.
He/she must know all the correct procedures to carry out all use and maintenance
operations safely. He/she must always witness unexpected or scheduled maintenance
operations, giving his/her consent to the staff involved with machine operation, or with
routine and unscheduled maintenance, to proceed with work.
The authority appointed will be responsible for all command, control and safety devices
of the machines that are part of the system, and must carry out all scheduled changes
on these devices to ensure their optimal efficiency over time.
The machine operator must be perfectly familiar with all of its command and control
devices. The operator in charge of the machine must also be able to perform these
actions:
- Machine commissioning and operation;
Machine operator
- Loading and unloading of the material being washed on trolleys;
- Using the machine in all the different operating modes, such as the start-up of
the different washing cycles provided;
- Reset any alarms triggered
- Using all personal protection devices, and complying with all adequate safety
procedures, he/she should be able to carry out some routine maintenance
operations, such as cleaning the clogged filters on the tank bottom and filling
the machine with cleaning liquids and chemical additives.
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WASHING AND DISINFECTION APPLIANCES –

INFORMATION ON DISPOSAL
 Do not dispose of this equipment as solid municipal mixed waste but make a separate
collection.
 Reuse or proper recycling of EEE is useful in preserving the environment and human
health itself.
 According to the European WEEE Directive 2012/19/EU, specific collection centres are
available, the waste from electrical and electronic equipment must be delivered here;
it is also possible to return the equipment to the dealer when a new equivalent one is
bought.
 The public administration and the EEE manufacturers are committed in facilitating
both reuse and recovery of WEEE by organising collection activities and implementing
appropriate design solutions.
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1 INSTALLATION AND TRANSPORTATION (Installer only)

Machine handover
At the time of handover, it is essential to check immediately if all the material indicated on the documents
accompanying the device has been delivered. Also, check that the machine has not been damaged during
shipping. Otherwise, please contact the carrier and the AT-OS S.r.l. customer management office within two
days, communicating the extent of the damage. A prompt action is essential to be refunded.
1.1 Lifting and transportation

To transport the machine simply pack it when already assembled, and then rely on specialised staff equipped
with adequate handling devices.
The packed machine should be transported carrying out specific lifting and positioning manoeuvres:
 to lift the machine, use a forklift truck acting at the bottom of the wooden pallet, which is firmly secured to
the pack. The wooden pallet is, in fact, the supporting base of the package.
Polystyrene
AWD-655-8
Forks
insertion
area
 the machine should always be handled avoiding abrupt movements and oscillations (keeping it horizontal).
It is important to always refer to the instructions listed on the packaging (indication of pack top, do not position
in damp or wet environment, protect from external agents, do not stack more than "X" identical packaging,
handle with care). If the machine is to be handled it is essential to repack it every time, taking into account
the instructions given in the other sections of this manual.
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STORAGE HANDLING
CONDITIONS CONDITIONS
1.2 Unpacking
When the packed machine is positioned close to the installation place unpack it. The package opening is at the
top (cardboard packaging). Packing materials should be kept out of reach of children (bags, polystyrene, etc.) as
they may be ingested and be a source of danger.
We recommend storing the packaging for any later transportation, handling and reinstalling, at least until the
time of testing. Check that any useful material is not accidentally thrown away.
The following are found inside the package:
- The machine,
- The two spray arms that will be applied on the tank,
- The three hoses for hydraulic connections (cold water, hot water and purified water),
- The drain
1.3 Installation
Below are some instructions for machine settings.
If the machine is disconnected from the power supply, ALWAYS CLOSE THE
WATER SUPPLY TAPS since the safety systems, without tension, are
disabled.
1.3.1 Positioning
the machine
Install the machine making

sure it is perfectly vertical;
place a spirit level over
the machine to check its
inclination (see photo).
If the machine is not correctly positioned, adjust the feet located in the lower compartment in order to level it.
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1.3.2 Feet adjustment
Adjust the feet at the base of the machine so that it is positioned as

vertical as possible.
Fixed wheels for easy Adjust the feet

extraction when the
machine is under the
countertop
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1.3.3 Door opening and closing
When the door is in the "closed door" position, the position of the handle is horizontal as shown in picture 1. To
open the door, if it is not locked, turn the handle clockwise until the end position is reached and then open the
door. To close the door make sure the handle is vertical, as shown in figure 2, then push the door until it touches
the tank and rotate the handle counter-clockwise until the end position (horizontal) is reached.
1
2
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1.3.4 Installation of the spray arms in the tank
Take the two spray arms and screw them into the tank with the appropriate pin, as shown in the picture below.
Check that the washer and the pin placed on the spray arm are well
screwed together, and then tighten the entire block (spray arm, pin,
washer) clockwise into the threaded hole on the tank bottom and
into the threaded hole on the tank ceiling.
After screwing the spray arms, try to rotate them by hand and make sure they rotate without jamming.
Filters
PLEASE INSERT THE FILTER AT THE BOTTOM

OF THE CHAMBER (HIGHLIGHTED) ONLY IF
RIGID ENDOSCOPES AND/OR CANNULATED
INSTRUMENTS ARE BEING WASHED USING
THE MINIINVASIVE SURGERY TROLLEY.
THIS FILTER CAN BE USED ANYWAY TO
ENSURE A BETTER FILTERING ACTION, BUT IT
MAY BE NECESSARY TO CLEAN IT AFTER
EVERY CYCLE.
Insert the big filter in its seat inside the chamber, than insert the central filter inside the hole of the big filter.
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1.3.5 Hose installation on the machine
Connect the three hoses to the machine filters located in the lower compartment, making sure they are plugged
into the correct position. Refer to the picture shown.
Connect this end of

the hose to the
machine valves.
Connect this end

of the hose to the
water supply.
Connect the Connect the blue hose Connect the Connect the
light blue hose (cold water red hose (hot blue hose (cold
(purified water) If purified water is water) water)
not supplied!!!)
Make sure the water hoses are connected in the correct position, as
shown in the picture above.
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1.3.6 Installation of the drainpipe on the machine
Connect the siphon to the solenoid valve located at the bottom of the machine (see drawing)
Connect the siphon

(supplied as standard) to the
outlet of the solenoid valve
by screwing it onto the 1 ½
inch joint.
1.3.7 Salt Filling
The cap indicated is the salt tank cap.

Unscrew this cap (counter-clockwise) and fill the bowl with coarse cooking salt, paying attention not to spread
salt all over the washing chamber, then close the bowl and screw the cap back in place. You must fill the salt
bowl every time the message “refill salt” is displayed.
Unscrew the cap and fill the

bowl with salt
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1.3.8 Main switch
Only qualified and experienced staff can connect the machine to the mains supply.
The main switch must be a multi-pole circuit breaker capable of interrupting all contacts including the neutral,
with a contact gap of at least 3 mm, with magnetic-snap safety system or paired with fuses and able to
withstand the maximum voltage indicated on the machine identification plate (see also the current legislation).
The magnetic-snap safety system or the fuses must be calibrated according to the power indicated on the
identification plate.
- The electrical connection must be made in accordance with current technical standards;
- Make sure that the measured voltage is equal to the one written on the identification plate of the
machine;
- Check that the voltage does not differ by more than 10% from its rated value;
- Make sure that all electrical systems are efficiently earthed;
- Connect the cable installed on the machine to the three-phase plug (not supplied) and insert it into the
interlocked socket next to the machine.
Circuit breaker features

No. of
Rated current
poles
See Technical Documentation -
3
(part10)- Main Switch
CIRCUIT
BREAKER
The circuit breaker switch must be placed in an accessible place, free

from obstacles and not covered by machinery or anything that would
hinder its use.
Make a permanent connection with the power supply in order to

reduce any danger for the users
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1.3.9 Supply taps
They must be capable of quickly stopping the water line, therefore, they must be equipped with a ball or a gate
valve. They must also withstand the operating pressure of the water, as indicated in the technical data sheet
(see page 10).
IF THE SUPPLY PRESSURE IS GREATER THAN THAT SHOWN IN THE TECHNICAL DATA TABLE, A PRESSURE
REDUCER SHOULD BE INSTALLED.
Proper placement of the taps is shown on the device installation drawing.
1.3.10 Drain
The machine is equipped with a built-in drain trap which must be mandatorily connected to the drain system of
the building. The correct positioning and sizing of the drain trap are shown on the installation drawing. The user
must carry out periodic maintenance of the drains and check that they are not clogged.
1.3.11 Before machine positioning make sure that…
All the components needed for installation and proper use of the machine were installed: main switch, supply
taps, drain and anything else needed. These components should have all the needed features and should be
installed at the locations shown on the installation scheme. The use of unsuitable parts, and/or the
implementation of installation procedures other than those shown on the installation diagram, will immediately
void the machine warranty.
The characteristics of the electricity network must be compatible with the values required for correct operation
indicated on the machine identification plate and on the technical data sheet.
The machine must be connected to an efficient earthing system (according to electrical safety standards).
The manufacturer is not to be held liable for any damage caused by

improper earthing of the machine or faulty power supply.
1.3.12 Water supply connection
If the water supply of the device has not been used for a long time, or if it is used for the first time, purge it by
draining the water into a container or into a drain for a few minutes in order to remove any impurities, air
bubbles and/or whatever may damage the machine and clog its filters.
Connect the hot, cold and purified (if available) water hoses, respectively red, blue and light blue, from the
machine to their respective network connections, as shown on the installation drawing. It will be the
responsibility of the installer to make sure that the temperature of the cold water supply is not higher than
45°C, otherwise proper washing of materials cannot be ensured. The connections for hot, cold and purified
water must not feed any equipment other than the instruments washer. During the washing cycle, this is
necessary to prevent the subdivision of the water supply with other users, thus leading to a substantial
increase in the time required to fill the tank (in this case an alarm will be triggered to alert the user that the
maximum time allowed for water loading is exceeded).
If the machine is provided with a purified water feeding system, but the plant is not equipped with it, the cold
and purified water hoses should be connected together.
If dual hot/cold water supply is not provided, connect the two supply hoses together.
If water hardness is greater than 7°FR the use of softened water is mandatory.
The machine can be equipped with a built-in softener, which has the function of reducing the scale in the water
supplied.
If the machine is provided with a water softener, during installation access the programming mode and enter
one of the values expressed in French degrees listed below, which represent water hardness.
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FRENCH DEGREES RANGE No. OF REGENERATIONS

0-10 = No regeneration
11-15 = Regeneration every 30 times the cold water passes through the resins;
56-60 = Regeneration every time the cold water passes through the resins.
FOR A CORRECT ACTION OF CHEMICAL PRODUCTS AND FOR A GOOD WASHING

RESULT IT IS NECESSARY TO MEASURE THE WATER HARDNESS FROM THE
PLUMBING SYSTEM AND SET THE MEASURED VALUE IN THE REGENERATION
SCREEN, ACCESSING PROGRAMMING WITH THE PRG. KEY. SEE PARAGRAPH 5.
1.3.13 Power supply connection
For power connection DO NOT USE power strips, extension cords or cables with inadequate section.
The power cord can only be replaced with one whose features comply with those stated by the legislation on
power supplies or one provided (on request) by AT-OS.
Connect the equipotential terminal to the machine body, according to the current regulations, using a cable
whose cross section ranges between 2.5 mm² and 10 mm². The connection must be made on the
machine’s plinth, where the equipotential symbol (shown on this text’s side) is placed. Proper
connection to the electricity network requires adequate connection of the power cord, exiting the main switch
in the immediate proximity of the equipment, to the machine, as reported in the indications for correct electrical
wiring.
Make sure that the phases are correctly placed:
a) select the "drying" program;
b) when the fan starts operating, check if air comes out from the steam condenser on the roof of the machine: in
this case all phases are properly connected.
c) If air does not come out from the steam condenser then the two phases must be switched.
1.3.14 After machine positioning
Make sure nothing is preventing the tank door from being freely opened. Make sure the machine is connected
properly to the electrical supply, to the water supply and to the drain trap, then level it by adjusting its feet.
After installation remove the PVC protection layer covering the panels, make sure the liquid tanks are full and
the suction nozzles are properly inserted into the right tanks. A label next to the cap indicates the type of liquid
to be used for each suction nozzle.
Every installation and adjustment operations must be performed by

qualified staff, according to current standards
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1.3.15 Drying air filtration
AWD-655 comes standard with an air filter, which must be replaced after approximately 100 working hours
(equivalent to 200 cycles circa).
The machine can be equipped with an “absolute” HEPA H14 class supplementary air filter (optional), in
compliance with EN 1822. We recommend replacing the HEPA filter every 500 working hours, which is
equivalent to 1000 operating cycles circa.
1.4 Dismantling
Dismantling must be carried out by qualified staff that must:

 Close the hot, cold and purified (if used) water taps.
 Close the electrical connections from the main switch.
 Empty and clean the hydraulic circuits, siphon, pump, water tank, to prevent the formation of ice, chalky
deposits and/or bacteria.
 Drain the peristaltic pumps of the detergent and descaler (when present) dosing systems.
 Remove or empty the tanks containing chemicals (when present).
 Unplug the machine from all electrical and plumbing connections.
1.5 Warranty
The warranty covers every mechanical and hydraulic part and has a duration of one year from the invoice or
testing date (established through regular document accepted by AT-OS). It does not include mechanical,
electrical and plumbing faults resulting from voltage variations, collisions and other accidental causes. It is also
immediately voided if the machine is not properly used (as stated in this manual), if the components are
modified, disassembled or repaired by unauthorised personnel, or if devices not previously approved by AT-OS
are installed.
1.6 Ordering the spare parts
To order spare parts one must specify:
1. The serial number of the machine shown on 2. The reference number of the component
the identification plate. concerned, as indicated in the spare parts
catalogue
3. The description of the component. 4. The required amount.
5. The exact destination address of goods. 6. The shipping method.
1.7 End-user training
The staff involved in the machine installation are required to:

 train users on equipment operation and safety precautions to be taken;
 make sure that the operating instruction manual is always available to the user.
AT-OS organises training courses for machine users and maintenance personnel.
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2 Special liquids use and handling

2.1 Storage
Keep the container tightly sealed, stored in a dry place and protected from direct sunlight. Optimal storage
temperature: from +0° to +25°C. The shelf life in the original containers is indicated on the chemicals’ labels. AT-
OS recommends the "FIFO" (First In – First Out) method for inventory management.
CHEMICALS STORAGE AND HANDLING CONDITIONS
2.2 Liquid use and storage

AWD-655 has a standard of two pumps for dosing the detergent and neutraliser liquids.
On request, it is possible to install additional chemical product metering pumps.
It is recommended to use detergents and chemicals recommended by AT-OS, the use of other products might
damage the machine.
 The chemical products flow meters are calibrated according to the density of these
liquids:
AT-OS recommends the following liquids:
- Product 1: alkaline detergent;

- Product 2: neutralising acid;
- Product 3: lubricant: (no flow meter);
-
When chemical products levels are low, a warning message appears on the display.
Chemical products dosing is set to an average value as recommended by the manufacturer.
When the actual dosing of the chemical product exceeds the tolerance of 5%, the system goes into alarm
(ISO 15883-1 p.5.17.2.8-e).
If these liquids are not used in the machine, the flow meters must be calibrated
for the new liquids
WARNING: ONLY USE LIQUID CHEMICALS. THE MACHINE CANNOT WORK

WITH POWDER DETERGENTS
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Product Product
consumption consumption
DOSING AMOUNT OPERATING
PRODUCT TYPE (Ref. Prog. 3 (Ref. Prog. 1
DEVICE (mL) TEMPERATURE
intensive) Eco
Mediclean)
Alkaline 2 – 10
Standard DOS 1 40 – 55°C 144 ml 144 ml
detergent mL/L
Acid neutralising 1–5
Standard DOS 2 40 – 60°C 60 ml 0
product mL/L
1–2
Optional DOS 3 Lubricant 50°C 24 ml 0
mL/L
3 Commissioning instructions (end user)

These control operations are performed to check if the machine works properly and should be performed when
the machine installation is completed.
1. Open the tap that supplies water to the machine. NOTE: The water should NOT flow into the tank;
otherwise the water loading solenoid valves (in the lower compartment of the machine) are dirty or blocked
due to long storage in the warehouse and therefore they must be cleaned.
Check that there are no water leaks in the pipe fittings.
2. Insert the suction nozzles (located in the lower part of the machine) within the corresponding tanks
containing the liquids provided (detergent, neutralising, and/or others).
3. Provide electrical power to the machine.
4. Check that the water hoses are properly connected.
5. At the beginning of the first cycle check the level probes of the liquid suction nozzles (detergent,
neutralising and/or other): pull one nozzle at a time out of the tank and check if the corresponding alarm
flashes on the display, indicating the need for liquid refilling.
6. After running 3-4 washing tests, clean the water filters placed in the lower compartment of the machine.
7. Check that the drain trap does not show water leaks and is firmly secured to both the machine and the
drain.
8. Check if the peristaltic pumps correctly suck washing liquids. To do this, check that the liquid rises along the
tube connected to them.
3.1 Insertion of trolley with articles to be washed

Carefully place the articles to be washed on the support, making sure that the pieces do not overlap with each
other. Position container-shaped objects so that liquids can flow easily and, if possible, place tall and heavy
tools in the centre of the trolley.
The maximum volume available with the 5-levels trolley (the biggest one) is 0.06 m³ (60l). The maximum
volume for each basket is 0.006 m³ (6l).
TROLLEY LOADING
REFERENCE LOAD - OPERATING INSTRUCTION
TOOLS TROLLEY TYPE LOADING SEQUENCE
FILL THE BASKET PLACING THE INSTRUMENTS ON A
SINGLE LAYER WITHOUT OVERLAPPING THEM (OPEN E.G.
SURGICAL 5-LEVELS
SCISSORS) - INSERT THE BASKET INTO THE TROLLEY -
INSTRUMENTS TROLLEY
FULLY INSERT THE TROLLEY INTO THE CHAMBER - CLOSE
THE DOOR - START THE PROGRAM
FILL THE BASKET – PLACE THE INSTRUMENTS ON A SINGLE
SURGICAL MINI-INVASIVE LAYER WITHOUT OVERLAPPING - INSERT THE BASKET
INSTRUMENTS TROLLEY INTO THE TROLLEY - FULLY INSERT THE TROLLEY INTO
THE CHAMBER - CLOSE THE DOOR - START THE PROGRAM
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CONTROL AND SAFETY DEVICES
CONTROL DEVICES
No. DESCRIPTION PHOTO / IMAGE DESCRIPTION
1 KEY "1" SEE MANUAL p.3.4 Key to select program 1
4 "P+" KEY SEE MANUAL p.3.4 Key to select programs from 4 to 40
5 "RESET" KEY SEE MANUAL p.3.4 Key to reset the alarms
6 "START" KEY SEE MANUAL p.3.4 Key to start the selected program
7 "PRG" KEY SEE MANUAL p.3.4 Key to enter programming
Key to enable or disable drying in the program before
8 "DRY" KEY SEE MANUAL p.3.4
launching it.
(MANUAL DOOR) – VERTICAL (CLOSED – ALLOWS

9 DOOR HANDLE
PROGRAM START-UP)
WASHING
10 TROLLEY
FULLY INSERTED (ALLOWS PROGRAM START-UP)
SAFETY DEVICES
DEVICES THEY OPERATE WHEN WHAT THEY PROTECT
THERMOSTAT Overheating (over 105°C) Heating elements on the tank
bottom
THERMOSTAT Overheating (over 130°C) Air heater heating elements
THERMOSTAT Overheating (over 140°C) Boiler heating element (optional)
PRESSURE SWITCH High water level in the tank It prevents water leakage from the
tank
DOOR-LOCK SYSTEM During washing It prevents the doors from opening
during a washing cycle
FUSES Short circuits dedicated device Transformer, Drain solenoid valve,
Cut-out circuit, Network steam
solenoid valve (optional)
PUMP CIRCUIT BREAKER Overload or short circuit of Washing and blowing pumps
water and air pumps
EXTERNAL CIRCUIT BREAKER Overload or short circuit of the The whole machine
whole machine
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3.2 The display
The LCD display shows the status of the machine. The images show the current operation. For example, if the
machine is loading water, the display will show the image of the tap, of the water flow meter and of the water
being loaded: if water is purified droplets will be light blue, if water is cold droplets will be blue and if water is
hot they will be red. The images are animated, to show how the current operation evolves.
2
1
11
5
8
10
9
1
12
6 4
Display description:
1- The number of the running program is displayed (e.g. P1 = program 1);

2- It displays the phase the machine is running. If the machine is going to run a wash cycle it will display
the writing "Washing". When the machine displays an alarm that space background turns red and the
message shows the number of the alarm and a brief description;
3- The A0 value is displayed during disinfection;
4- Several animated images showing the current status of the machine are displayed;
5- The elapsed phase time from the moment the temperature set for the phase (see 12) has been reached
is displayed;
6- Bar indicating the progress of the program; if the program is ending, the bar will be almost entirely
green.
7- The temperature measured by the PT1000 probe, placed after the air heater, is displayed. It indicates
the temperature of the air entering the tank.
8- It displays the temperature measured by the PT1000 probe placed in the tank. This is a control probe.
9- It displays the temperature measured by the PT1000 probe placed in the tank. This is a work probe.
10- Time for which the device should maintain the set temperature (see 12)
11- Phase of the program
12- Temperature set for the current phase
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3.3 Trolley loading and unloading
To load the trolley inside the tank, comply with the following steps:
- place the trolley on the door tray so that the trolley’s wheels slide along the outside of the tray guides;
- push the trolley inside the tank until it stops;
- close the door and start a program.
3.4 Correct positioning of the magnet on the trolleys
If the machine is equipped with the trolley recognising system (optional), the position of the magnet will be
changed according to the type of trolley:
Trolley type Magnet position

5 LEVELS 5 Pos. 5
4 LEVELS 4
3 LEVELS 4 Pos. 4
2 LEVELS 4
MINI-INVASIVE 3
Pos. 3
SHOES 2
ANAESTHESIA 1
CONTAINERS 4 Pos. 2
BOTTLES 5-1
LAB-1 5-2 Pos. 1
LAB-2 5-2
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3.5 Display messages
During washing, several messages may be displayed:
- Product 1 liquid reserve (meaning that the liquid inside the product 1 tank is finished and must be
replaced);
replaced);
replaced);
These alerts are alternated with the description of the current phase.
When the cycle has finished the following message appears: "Program ended"; now the door of the "clean zone"
is unlocked and the trolley with the washed instruments can be unloaded.
If the program is interrupted for one of the following reasons:

- when the Reset button is pressed,
- because of an alarm,
- power supply failure,
the display will show the message "Program interrupted no disinfection" (the words "no disinfection" only
appear if the running program has not yet completed it).
The central part of the display also shows the massage: "In 10 seconds the program will resume its operation or
press and hold the reset button for 10 seconds to definitively stop it".
If the reset button is pressed for 10 seconds, the program stops.
If the reset button is not pressed, after 10 seconds the machine resumes the program previously interrupted.
If an alarm occurs the machine stops until the problem is solved.
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3.6 Instrument washing parameters
This table shows the machine parameters, which are password-protected and can only be accessed by
technicians.
There are two ways to access the parameters:
1) with the machine’s keyboard, hold down the PRG button for 5 seconds, to scroll through the menu use
the "1" and "2" buttons, to confirm press “Start”;
2) by external computer connected to the machine and configured with the "AT-OS instrument washing"
program.
Ref. Description Unit Default Range

1.01 Max time required for loading area door to lock Seconds 8 0-99
1.02 Max time required for unloading area door to lock Seconds 8 0-99
1.03 Max time required for loading area door to open Seconds 8 0-99
1.04 Max time required for unloading area door to open Seconds 8 0-99
1.05 Max time required for water flow meters single-pulse Seconds 5 0-99
detection
1.06 Max waiting time for 18L of hot + cold water to fill the tank Seconds 350 0-999
Max waiting time for 18L of cold + purified water to fill the
1.07 Seconds 350 0-999
tank
Max waiting time for 18L of hot + purified water to fill the
1.08 Seconds 350 0-999
tank
1.09 Max time required for chemicals one-pulse detection Seconds 20 0-99
1.10 Max draining time Seconds 80 0-999
1.11 Maximum draining time with cold water load Seconds 90 0-999
1.12 Alarm 23 time delay Seconds 15 0-99
1.13 Minimum drying temperature °C 50 0-99
1.14 Maximum tank pre-washing temperature °C 80 0-99
1.15 Maximum tank temperature °C 102 0-999
1.16 Maximum air probe temperature °C 162 0-999
Minimum temperature for maximum difference control
1.17 °C 80 0-99
between the two PT1000 probes in the tank
Maximum temperature difference between the two PT1000
1.18 °C 2 0-99
probes in the tank
1.19 Maximum time for 1°C increase in the tank Seconds 300 0-999
1.21 Product 1 flow meter pulses Pulses 20 0-999
1.28 Pause time during regeneration Seconds 600 0-999
1.29 Loading time for regeneration water Seconds 120 0-999
1.30 Loading time for regeneration rinsing water Seconds 60 0-999
1.31 Maximum waiting time before loading cold water Seconds 400 0-999
1.32 Maximum waiting time before loading hot water Seconds 400 0-999
1.33 Maximum waiting time before loading purified water Seconds 350 0-999
1.34 Cold water flow meter pulses Pulses 1440 0-9999
1.35 Hot water flow meter pulses Pulses 1440 0-9999
1.36 Purified water flow meter pulses Pulses 1440 0-9999
Maximum number of cycles with product 1 nozzle contact No. of
1.37 10 0-99
open cycles
1.38 10 0-99
open cycles
1.39 10 0-99
open cycles
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Opening temperature of the solenoid valve jet on condenser
1.42 °C 80 0-99
during disinfection
Closing temperature of the solenoid valve jet on condenser
1.43 °C 91 0-99
during disinfection
Regeneration with salt (French degrees/number indicating
how many times the cold water solenoid valve opens): 0-
1.44 Number 7 1-11
10/never; 10-15/30; 15-20/25; 20-25/21; 25-30/18; 30-
35/15; 35-40/12; 40-45/9; 45-50/6; 50-55/3; 55-60/1.
1.45 Number of regenerations before salt refill Number 8 1-20
1.46 Product 1 flow meter time Seconds 10 0-99
1.50 Air pump off time at low speed (intermittent) Seconds 1 0-99
1.51 Air pump on time at low speed (intermittent) Seconds 4 0-99
1.52 Air pump total intermittent time at low speed Seconds 120 0-999
1.53 Hysteresis °C 2 0-99
Select the mode to start a program (0: manual; 1: basket
1.54 Number 7 1-11
recognition; 2: manual - basket recognition)
1.55 Water pump on time, loading phase (intermittent) Seconds 4 0-99
1.56 Water pump off time, loading phase (intermittent) Seconds 8 0-99
1.57 Printer enabling (0=off; 1=on) Number 1 0-1
1.58 End of cycle buzzer (0=off; 1=on) Number 1 0-1
1.59 Alarm warning buzzer (0=off; 1=on) Number 1 0-1
1.60 Button pressure buzzer (0=off; 1=on) Number 1 0-1
1.61 Language selection (1,2,3,4,5,6,7,8) Number 1 1-8
Restoring mode after an alarm or after a power failure (0=
the program resumes operation starting again the phase
during which it was interrupted, 1= the program starts from
1.62 Number 0 0-3
the beginning; 2= the program restarts exactly where it was
interrupted; 3= the program does not restart and remains
set to standby mode).
1.63 Program selected in position 1 (P1 keyboard) Number 10 1-40
1.66 Number of cycles to perform scheduled maintenance Cycles 500 0-9999
Number of the last alarms triggered that are displayed in
1.67 Number 100 0-9999
the alarms history
1.68 Condenser jet solenoid valve opening time Seconds 60 0-999
1.69 Liquid product 1 inlet time Seconds 45 0-99
1.73 Pre-washing time Seconds 120 0-999
1.74 Washing time Seconds 60 0-999
1.75 Rinsing time Seconds 30 0-999
1.76 Disinfection time Seconds 60 0-999
Delay time for pre-washing tank heating elements
1.77 Seconds 30 0-999
activation
1.78 Delay time for washing tank heating elements activation Seconds 30 0-999
1.79 Delay time for rinsing tank heating elements activation Seconds 30 0-999
1.80 Delay time for disinfection tank heating elements activation Seconds 30 0-999
1.81 Drain solenoid valve time on Seconds 10 0-999
1.82 Drain solenoid valve time off Seconds 1 0-999
Advance opening time of the drain solenoid valve with
1.83 Seconds 5 0-999
respect to pump shut-down
1.84 Cold water loading time at drain solenoid valve opening Seconds 25 0-999
1.85 Air pump pause time Seconds 20 0-999
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Air pump activation in continuous mode and at maximum
1.86 Minutes 11 0-9999
power v = 2800 rpm
Air heating element temperature difference at shut-down
1.87 °C 20 -50/200
compared to average
Air heating element temperature difference at start-up
1.88 °C -20 -50/200
compared to average
1.89 Air heating element average temperature °C 100 0-200
1.90 Pre-washing temperature °C 0 0-99
1.91 Washing temperature °C 60 0-99
1.92 Rinsing temperature °C 0 0-99
1.93 Disinfection temperature °C 90 0-99
1.94 No purified water, load cold water. (0=no; 1=yes) Number 0 0-1
1.95 No hot water, load cold water instead. (0=no; 1=yes) Number 0 0-1
1.96 Maximum liquid product 1 loading time Seconds 30 0-999
Highest temperature measured exceeding the temperature
2.00 °C 10 0-99
set on each phase
2.01 Programs enabled with basket 1 Number 1,8,10 0-40
2.02 Programs enabled with basket 2 Number 1,2,3,14,15,16 0-40
2.03 Programs enabled with basket 3 Number 6,9,17 0-40
2.04 Programs enabled with basket 4 Number 20 0-40
2.05 Programs enabled with basket 5 Number 1,2,3,4,5,6,7,8,19 0-40
2.06 Loop mode devices time on Seconds 10 0-9999
2.07 Loop mode devices time off Seconds 10 0-9999
2.08 Liquid product 1 millilitres Ml 10 0-999
2.12 1 L of water pulse number adjustment Pulses 80 0-9999
2.13 10 ml of liquid product 1 number of pulses adjustment Pulses 20 0-9999
2.17 Quantity of cold water in the tank L 18 0-999
2.18 Quantity of hot water in the tank L 18 0-999
2.19 Quantity of purified water in the tank L 18 0-999
2.20 Time adjustment for 10 ml liquid product inlet Seconds 5 0-999
2.21 Cold water loading for drying L 8 0-999
Maximum time of "opposite position" between the contacts
2.22 Seconds 5 0-999
of the 2 boiler level probes
2.23 Boiler heating element off temperature °C 90 0-99
2.24 Boiler heating element on temperature °C 85 0-99
20car (A-
2.25 Machine name Characters
Z; 0-9)
2.26 Air heating element activation delay time Seconds 5 0-99
2.27 A0 min value Number 3000 0-65000
2.29 Alarm 2 initial delay time Seconds 2 0-99
2.30 Tank light on time Seconds 60 0-999
2.31 Boiler drain time Seconds 20 0-999
2.32 Boiler water added Seconds 10 0-99
2.33 Maximum boiler drainage time Seconds 20 0-999
2.34 Maximum boiler 1°C increase time Seconds 120 0-999
2.35 Maximum boiler water loading time Seconds 60 0-999
2.36 Additional water loading time Seconds 1 0-99
2.37 Maximum boiler temperature °C 98 0-99
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2.38 Spray arm 1 probe 5 pulses max time Seconds 4 0-999
2.44 Max time between 1 pulse and the next for spray arm 1 Seconds 10 0-999
2.50 Air heating element activation time Seconds 600 0-9999
Setting spray arm sensor alarms (1= alarm 80 when the
spray arm takes longer than the time set in ref. 2.38 – 2.39 –
2.40 – 2.41 – 2.42 – 2.43 to send 5 pulses to the card; 0=
2.51 alarm 80 when more time has passed between one spray Number 0 0-1
arm pulse and another than the time set in ref. 2.44 – 2.45 –
2.46 – 2.47 – 2.48 – 2.49). If the probes of the spray arms are
disabled the alarm must not occur.
2.52 Repeated rinses with dirty water Number 3 0-999
2.53 Maximum conductivity value Number 20 0-999
2.54 Spray arm management delay Seconds 10 0-99
2.55 Pass-through window Value On On-off
2.56 Spray arm time screen yellow dot Seconds 30 0-99
2.57 Max control L amount L 17.5 0-99
2.58 Min control L amount L 16.5 0-99
2.59 LAN network lifetime Seconds 100 0-99
2.60 Enable conductivity probe Value Off On-off
2.61 Products time added Seconds 10 0-99
2.62 mL more than the set value mL 2 0-99
2.63 Max time 1ml flow meters in calibration Seconds 5 0-99
2.64 Pulse adjustment on chemicals flow meter ml Value 0.1 0.01-1
2.65 Chemicals calibration timeout Seconds 80 0-999
2.66 A0 priority (tick) Value Off On-off
2.67 Standby drain pump T.on Seconds 10 0-999
2.68 Standby drain pump T.off Minutes 60 0-999
2.69 Drain pump regeneration T.on Seconds 10 0-999
2.70 Drain pump regeneration T.off Seconds 60 0-999
2.71 Drain pump enabling Value Off On-off
2.72 Drying temperature alarm °C 90°C 0-999
2.73 Product timeout Seconds 60 0-999
2.74 Cooling fan operation Seconds 900 0-9999
2.76 Drainage pump functioning time with alarm Seconds 60 0-999
2.77 Boiler 1 temperature off °C 60 0-99
2.78 Boiler 1 hysteresis temperature °C 3 0-99
2.79 Boiler 1 drainage time Seconds 10 0-99
2.80 Boiler 2 drainage time Seconds 10 0-99
2.81 Boiler 1 standby temperature off °C 50 0-99
2.82 Boiler 2 temperature off °C 85 0-99
2.83 Boiler 2 hysteresis temperature °C 2 0-99
2.84 Boiler 2 standby temperature off °C 65 0-99
2.85 Max boiler 1 loading time Seconds 120 0-999
2.86 Max boiler 2 loading time Seconds 120 0-999
2.87 Max increasing time 1°C boiler 1 Seconds 120 0-999
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2.88 Max increasing time 1°C boiler 2 Seconds 120 0-999
2.89 Max boiler 1 temperature °C 95 0-99
2.90 Max boiler 2 temperature °C 95 0-99
2.91 O10M2 advance opening time compared to drying phase Seconds 60 0-999
2.92 Enable boiler 1 Value 0 0-1
2.93 Enable boiler 2 Value 0 0-1
2.94 Boiler standby time Hours 3 0-99
2.95 Max boiler 1 drainage time Seconds 60 0-999
2.96 Max boiler 2 drainage time Seconds 60 0-999
2.97 Additional boiler water loading time Seconds 8 0-99
2.98 Single door Value Off on - Off
2.99 Gearmotor 1 time Seconds 0-99 3
3.00 Gearmotor 2 time Seconds 0-99 3
3.01 Tank 1 probe offset °C 0 -9,9 / +9,9
3.02 Tank 2 probe offset °C 0 -9,9 / +9,9
3.03 Air probe offset °C 0 -9,9 / +9,9
3.04 Printer language value 1 1-8
3.05 High velocity air pump intermittence time seconds 60 0-999
3.06 Drain pump activation time during drying seconds 60 0-999
3.07 Cold water loading time during drying seconds 50 0-999
8-DIN -
3.08 Machine value 8 DIN 10/15-DIN
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3.7 Alarm messages
The machine displays any alarm messages.

Alarm message example:
At first the image concerning the alarm is displayed (for 5 seconds);

then the alarm description is displayed (for 10 seconds).
The image and text alternate until the alarm is reset.
ALARMS TITLE DESCRIPTION

A blackout occurred during program execution and the program was
1 Power outage stopped. Reset the alarm to resume the previously interrupted
program.
The loading door is open and/or unlocked. Reset the alarm making
2 Loading door open sure that the loading area door is closed and the handle is vertical. If
the problem persists, please contact a technician.
The loading door is open but is locked. Make sure the handle is
4 Loading door locked horizontal. Reset the alarm to resume normal operation. If the
problem persists, please contact a technician.
The baskets loading area lock has not closed within the set time or
the handle was put in the vertical position when the lock was
7 L.D. not locked closed. Make sure the handle is horizontal and reset the alarm to
resume normal operation. If the problem persists, please contact a
technician.
The baskets loading area lock has not unlocked within the set time
9 L.D. not unlocked due to a malfunction. Try and reset the alarm to resume normal
operation. If the problem persists, please contact a technician.
Program interrupted due to impure water; after several rinsing
attempts an acceptable water conductivity value was not reached:
11 Dirty water the program was interrupted. Check for the presence of dirt residual
on the instruments and make sure the conductivity value of the
mains water is acceptable.
There can be various causes: the mains water valve is closed or
partially open; the flow meter is malfunctioning or faulty; no water
20 No cold water
in the outside mains. Reset the alarm to resume normal operation. If
21 No hot water
22 No purified water
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There can be various causes: the mains water valve is partially open
or the flow meter is malfunctioning. Reset the alarm to resume
23 No hot+cold water
normal operation. If the problem persists, please contact a
technician.
partially open; the flow meter is malfunctioning; no water in the
24 No cold+purified water
outside mains. Reset the alarm to resume the previously interrupted
program. If the problem persists, please contact a technician.
partially open; the flow meter is malfunctioning; no water in the
25 No hot+purified water
outside mains. Reset the alarm to resume the previously interrupted
The printer ran out of paper. Insert a new paper roll in the printer or
26 Printer’s paper
disable the printer if you don’t have one.
There can be various causes: the product 1 peristaltic pump is
malfunctioning; the product 1 flow meter is malfunctioning; the
hose supplying the liquid leaks or the product 1 liquid tank is empty.
30 No liquid product 1
If the tank is empty replace it with a new one. Reset the alarm to
resume the previously interrupted cycle. If the problem persists,
please contact a technician.
There can be various causes: the chemicals hose is pinched or
34 Product timeout
clogged, or the chemical liquid is very dense.
There is a problem with the heating elements contactor. Reset the
Heating elements
40 alarm to resume the previously interrupted program.
inconsistency
If the problem persists, please contact a technician
There can be various causes: the drainpipe is clogged or pinched;
the drain solenoid valve is broken or clogged; the pressure switch is
41 Drain time
faulty. Reset the alarm to resume the previously interrupted
There can be various causes: the air pump does not work properly or
is faulty; there are air leaks in the ducts or the pressure switch is
42 Air pressure
broken. Reset the alarm to resume the previously interrupted
The air heater does not work or the PT1000 temperature probe
43 Drying temperature placed in the air duct may be broken. Reset the alarm.
If the problem persists, please contact a technician.
A temperature higher than the maximum one set has been detected
during pre-washing. The contactor of the tank heating elements or
44 Max pre-washing T. the PT1000 probes in the tank are broken. Reset the alarm to
resume the previously interrupted program.
A temperature in the tank higher than the one set has been
45 Tank T. limit
detected.
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The contactor of the air heating elements or the PT1000 probe in
the air duct are broken. Reset the alarm to resume the previously
interrupted program.
A temperature in the air ducts higher than the one set has been
detected. The contactor of the air heating elements or the PT1000
46 Air probe T. limit probe in the air duct are broken.
Reset the alarm to resume the previously interrupted program.
A temperature higher than the one set has been detected during
the phase in progress. The water heating elements or heating
47 Phase temperature limit elements contactor or PT1000 probes are broken. Reset the alarm
to resume the previously interrupted program.
The working temperature probe is disconnected or broken. Connect
50 Tank probe 1 failure
or replace the temperature probe. Please contact a technician.
The control temperature probe is disconnected or broken. Connect
51 Tank probe 2 failure
or replace the temperature probe. Please contact a technician.
The air temperature probe is disconnected or broken. Connect or
52 Air probe failure
replace the temperature probe. Please contact a technician.
The maximum difference between the two tank temperature probes
is higher than the maximum one set Check which probe is damaged
53 T. tank control
and replace it. Reset the alarm to resume the previously interrupted
The order of the electrical phases connection is wrong. Try to swap
54 Electrical phases
two phases. If the problem persists, please contact a technician.
An overload has occurred. Reset the alarm. If the problem persists,
55 Overload
A blackout has occurred. Reset the alarm. If the problem persists,
56 Blackout
Make sure that the cable between the two micro cards is connected.
62 Micro cards cable Reset the alarm to resume the previously interrupted program. If
There is a problem with the tank heating elements: check whether
there is limescale on them. If the limescale deposit is too thick,
66 No tank heating replace the heating element. Reset the alarm to resume the
previously interrupted cycle. If the problem persists, please contact
a technician.
The water inside the steam condenser has reached the maximum
level allowed.
67 Steam condenser level The drainpipe is pinched or clogged or the level probe is broken.
Reset the alarm to resume the previously interrupted program. If
The washing pump rotates in the wrong direction, or the air ducts
leak, or the pressure switch is damaged. Reset the alarm to resume
70 Washing pump pressure the previously interrupted program. If the problem persists, please
contact a technician.
The HEPA filter is clogged, dirty or broken.

71 HEPA filter clogged Reset the alarm to resume the previously interrupted program. If
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The machine has carried out a higher number of cycles than those
set since launching product 1 signalled liquid reserve to the
75 Liquid product 1 is finished machine. Replace the empty tank with a new one. Reset the alarm
to resume the previously interrupted program. If the problem
persists, please contact a technician.
to resume the previously interrupted program.
persists, please contact a technician.
One or more spray arms are blocked. Disassemble the blocked spray
arm that is indicated by a red dot on the display and clean it. Reset
80 Spray arm blocked
the alarm to resume the previously interrupted program. If the
problem persists, please contact a technician.
The causes can be: the mains purified water valve is closed or not
fully open or there is no mains water. Try and reset the alarm to
81 Max boiler 2 loading time
resume the previously interrupted program. If the problem persists,
there is a problem with the boiler 2 heating element, make sure no
limescale has formed around it. If there is a lot of limescale, change
the heating element. Reset the alarm to resume the previously
82 No boiler 2 heating
interrupted cycle. If the problem persists, please contact a
technician.
One of boiler 2 level probes may be broken. Try and reset the alarm
83 Boiler 2 level error
persists, please contact a technician
One of the boiler’s level probes may be broken. Reset the alarm to
84 Level error boiler resume the previously interrupted program. If the problem persists,
please contact a technician
The machine is overheated or overloaded. Please contact a
85 Overheating/overloading
technician.
There is a problem with the boiler’s heating elements contactor.
Maximum boiler
86 Reset the alarm to resume the previously interrupted program. If
temperature
The mains purified water valve is closed or partially open or there is
no mains water. Reset the alarm to resume the previously
87 Max boiler loading time
interrupted program. If the problem persists, please contact a
technician.
There is a problem with the boiler heating element: check whether
there is limescale on it. If the limescale deposit is too thick, replace
88 No boiler heating the heating element. Reset the alarm to resume the previously
interrupted cycle. If the problem persists, please contact a
technician.
The instruments are not disinfected because the minimum
disinfection value was not reached. Reset the alarm to resume the
89 No disinfection previously interrupted cycle. If the problem persists, please contact
a technician.
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This can happen due to various causes: the drainpipe of boiler 1 is
clogged or pinched, the drain solenoid valve is broken or clogged.
90 Boiler 1 error
Try and reset the alarm to resume the previously interrupted
This can happen due to various causes: the drainpipe of boiler 2 is
clogged or pinched, the drain solenoid valve is broken or clogged.
91 Boiler 2 error
Try and reset the alarm to resume the previously interrupted
There is a problem with boiler 2 heating elements contactor. Try
92 Max boiler 2 temperature and reset the alarm to resume the previously interrupted program. If
the problem persists, please contact a technician
Warning: the program was manually stopped and the instruments
93 Interrupted program
may not have been disinfected.
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4 Special features
4.1 No electricity
If the machine is running a program and a power failure occurs, the next time the machine starts it will show
error 1 (blackout). After resetting this error, the machine will return to standby mode (parameter programmable
as per parameter 1.62: set 1 if you wish the machine to automatically resume from the beginning of the
previously run program).
4.2 Procedure to reset an alarm
Whenever an alarm is triggered, an image concerning it is displayed, with subsequent descriptive text. To exit
the screen, press the reset button once. After pressing it the following message will appear: "no disinfection
interrupted program" (the words "no disinfection" will appear only if the disinfection phase was included in the
program the machine was running and not yet performed). The central part of the display will show: "In 10
seconds the program will resume its operation; otherwise press and hold the reset button for 5 seconds to stop
it". If 10 seconds pass and the cause of the alarm that appeared has been solved, the program will resume
running. Otherwise, if the cause has not been solved, the display will show the alarm image and its descriptive
text.
If you, instead, press the reset button for 5 seconds the machine will return to standby mode and unlock the
loading door. If the alarm appears again, please contact a technician.
4.3 Procedure to stop the current program
To stop a running program:
- Press and hold the RESET button for 5 seconds
The program will stop and the machine will return to standby.
4.4 Procedure to unlock the door of the trolley unloading area
The trolley unloading door can only be unlocked if the machine is in standby mode, i.e. when no cycle is running.
To unlock the unloading area door together with the loading door:
- Press and hold the OPEN button for 5 seconds
Both doors are opened and the display shows the symbol of a padlock. To resume normal operation, it is
necessary to close the unloading door again. The unloading door will lock automatically and the machine will
return to standby.
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5 Menu
5.1 Menu structure
To access programming enter a password.
- PROGRAM START MODE
- PRINTER ENABLING
- CYCLE END BUZZER
- ALARM BUZZER
GENERAL - KEY PRESS BUZZER
- LANGUAGE SELECTION
- RESTART MODE AFTER ALARM
- KEY 1 PROGRAM
- KEY 2 PROGRAM
- KEY 3 PROGRAM
- NO. CYCLES FOR PROGRAMMED
MAINTENANCE
- NO DEMI WATER
- NO HOT WATER
- TANK LIGHT ON TIME
- PASS-THROUGH WINDOW
- MAX PRE-WASH TEMPERATURE

- MAX TANK TEMPERATURE
- MIN. TEMPERATURE CONTROL
- MAX TEMPERATURE
DIFFERENCE
WASH - MAX 1°C INCREASE TIME
- CONDENSER JET ON
TEMPERATURE
- CONDENSER JET OFF
PRESS TEMPERATURE
- WATER PUMP ON TIME
THE KEY - WATER PUMP OFF TIME
PRG - MAX TEMPERATURE BEYOND
THE PHASE
- MAX 1st PULSE TIME

- PRODUCT DELTA ML
- NOZZLE 1 NUMBER OF CYCLES
- TIME FOR 100ML PROD. 1
CHEMICAL PROD. - TIME FOR 100ML PROD. 2
- TIME FOR 100ML PROD. 3
- ML. PROD. 1
- ML. PROD. 2
- ML. PROD. 3
- MAX 1 PULSE CALIBRATION
TIME
- IMP/ML ADJUSTMENT
- MAX COLD WATER FILLING TIME

- MAX HOT WATER FILLING TIME
- MAX DEMI WATER FILLING TIME
WATER - NO. PULSES ADJ. ON 1L
- MAX CONTROL L
- MIN CONTROL L
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- MAX AIR TEMPERATURE

- CONDENSER JET OPENING TIME
DRYING - DRYING TEMPERATURE ALARM
DRAIN - MAX DRAIN TIME

- MAX DRAIN TIME WITH COLD
WATER FILLING
- MAX LOADING D.L. CLOSING

TIME
- MAX UNLOADING D.L. CLOSING
TIME
- MAX LOADING D.L. OPENING
TIME
DELAY TIMES - MAX UNLOADING D.L. OPENING
TIME
- ALARM 42 TIME DELAY
- PAUSE TIME
- WATER FILLING TIME
REGENERATION -
-
RINSE WATER FILLING TIME
REGENERATION
PRESS - ENABLE BOILER 1

- ENABLE BOILER 2
THE KEY - BOILER 1 TEMP. OFF
PRG - TIME OPEN IN ADVANCE
- BOILER 1 LOADING TIME
- TIME TO INCREASE 1°C BOILER 1
BOILER - MAX DRAINAGE TIME BOILER 1
- MAX TEMPERATURE BOILER 1
- DRAINAGE TIME BOILER 1
- BOILER 1 HYSTERESIS TEMP.
- OFF TEMP. BOILER 1 ST-BY
- BOILER 2 LOAD. TIME
- TIME TO INCREASE 1°C BOILER 2
- MAX DRAINAGE TIME BOILER 2
- MAX BOILER 2 TEMP.
- DRAIN TIME BOILER 2
- BOILER 2 HYSTERESIS TEMP.
- OFF TEMP. BOILER 2 ST-BY
- BOILER STANDBY TIME
- BOILER WATER ADDED TIME
- SPRAY ARM B 5 ROUND MAX TIME

- SPRAY ARM 1 5 ROUNDS MAX TIME
- SPRAY ARM A 5 ROUNDS MAX
TIME
- SPRAY ARM B STOPPED MAX TIME
- SPRAY ARM 1 STOPPED MAX TIME
SPRAY ARMS - SPRAY ARM 4 STOPPED MAX TIME
- SPRAY ARM A STOPPED MAX TIME
- ALARM SETTING
- MANAGEMENT DELAY
- YELLOW SPOTS SCREEN TIME
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CONDUC. PROBE - RINSE REPETITION NUMBER

- CONDUCTIVITY VALUE
CLOCK
CYCLE COUNTER
CHOOSE PROD. - FILLING HYDRAULIC

CALIBRATION CIRCUIT
- CHEMICALS
CALIBRATION
DEFAULT
PRESS
THE KEY
PRG
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5.2 Devices
Card 1
Input
Number Device Connector
I1M1 PT1000 1 temperature probe CN17-2 ; CN17-3
12M1 PT1000 2 temperature probe CN15-2 ; CN15-3
13M1 Door lock contact closed 1 CN5-1 ; CN5-3
I4M1 Closed door contact 1 CN6-3 ; CN6-1
I5M1 Product 2 flow meter CN6-5 ; CN10- ; CN10+
I9M1 Water hoses pressure switch CN5-2 ; CN5-10
I10M1 HEPA filter pressure switch CN6-2 ; CN6-10
I11M1 Hot water flow meter CN6-7 ; CN10- ; CN10+
I12M1 Inserted basket contact 1 CN14-1 ; CN14-2
I17M1 Spray arm 1 probe CN5-4 ; CN18-1 ; CN18-2
I23M1 Conductivity probe CN4-1; CN4-2
I24M1 Temperature probe NTC boiler 1 CN1-1; CN1-2
Output
O1M1 Product 1 peristaltic pump CN13-1 ; CN13-2
O5M1 Bistable door lock 1 CN12-1 ; CN12-2
O6M1T Air pump CN9-1 ; CN9-2
O7M1T/O8M1T Air pump CN9-1 ; CN9-3
O9M1T Water pump CN9-1 ; CN9-5
O10M1T Air heating heating element CN9-1 ; CN9-6
O11M1 ETS solenoid valve CN12-3 ; CN12-4
O12M1 Boiler solenoid valve CN9-1 ; CN9-4
O13M1 Tank light CN11-1 ; CN11-2
O14M1 Network steam solenoid valve CN11-1 ; CN11-3
O15M1 Spray arm probes CN18-1 ; CN18-2
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Card 2
Input
I1M2 PT1000 temperature probe CN17-2 ; CN17-3
I2M2 Tank minimum level pressure switch CN14-3 ; CN14-4
I3M2 Closed door lock contact 2 CN5-1 ; CN5-3
I4M2 Closed door contact 2 CN6-3 ; CN6-1
I5M2 Condenser maximum level contact CN14-5 ; CN14-6
I6M2 Cold water flow meter CN6-8 ; CN10- ; CN10+
I7M2 Air pressure switch CN6-9 ; CN6-10
I8M2 Purified water flow CN6-7 ; CN10- ; CN10+
I9M2 Product 2 contact level CN6-1 ; CN6-4
I13M2 Power contactor/automatic switch CN5-1 ; CN5-4
I14M2 N.O. contact heating element contactor CN5-5 ; CN 5-1
I15M2 Boiler 2 level probe1 CN5-8 ; CN5-10
I16M2 Boiler 2 level probe 2 CN5-9 ; CN5-10
I17M2 Boiler temperature probe CN1-1; CN1-2
I18M2 Tank light switch CN14-7 ; CN14-8
I19M2 Card identification jumper CN23
Output
O1M2 Cold water solenoid valve CN9-1 ; CN9-2
O2M2 Hot water solenoid valve CN9-1 ; CN9-3
O3M2 Purified water solenoid valve CN9-1 ; CN9-4
O4M2 Cold water solenoid valve for condenser CN9-1 ; CN9-5
O5M2 Cold water solenoid valve for regeneration CN9-1 ; CN9-6
O6M2 Drain solenoid valve CN13-1 ; CN13-5
O7M2T 3 tank heating elements CN9-1 ; CN9-7
O8M2 Bistable door lock 2 CN12-1 ; CN12-2
O9M2T Boiler heating element CN11-1 ; CN11-2
O10M2 Hot purified water solenoid valve CN11-1 ; CN11-3
O11M2 Drainage pump CN13-1 ; CN13-3
O12M2 Cooling fan CN18-1 ; CN18-2
O13M2T Boiler 1 heating element CN11-1 ; CN11-4
O14M2 Drainage solenoid valve boiler 1 CN11-1 ; CN11-5
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Display cards buttons

Display card 1 (loading area)
P1 Touch button of program 1 display card
P4 Touch button of program advancement display card (P+)
P5 Touch button of reset display card
P6 Touch button of start display card
P7 Touch button of programming display card (PRG)
P8 Touch button of DRY display card
6 Clock
When the machine is in standby, the bottom of the display shows both date and real time.
7 Cycle counter
When the computer is connected to the machine, it is possible to see how many and which programs the
machine has run since its installation.
The "No. of cycles at control" indicates how many cycles the machine can run before being subjected to
scheduled maintenance.
An example is shown in the window below:
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8 Alarm counter
When the computer is connected to the machine, it is possible to view the frequency and type of alarms that
have occurred previously.
"Alarm counter” example.
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9 Maintenance
9.1 Equipment cleaning
Clean the surface of the device with products suitable for stainless steel. Products other than these can
irreparably damage non-replaceable parts of the device, making the machine completely unusable. If a suitable
cleaning liquid product is not available, use a mixture of water (75%) and alcohol (25%). Cleaning should be done
with a lint free cloth (that does not scratch), moistened with a suitable liquid.
Do not soak the cloth to prevent any excess liquid from penetrating into electrical areas dangerous for the
operator. Clean the keyboard and the display with a mixture of water and alcohol or mild detergents.
The washing tank is automatically cleaned. If required, in order to clean the washing chamber more thoroughly,
run a rinse cycle without any instruments inside.
If the machine is not used for more than 24 hours it is necessary to

run a standard cleaning program, without any instruments inside.
9.2 Checks to be performed every week
CLEAN THE FILTERS ON THE BOTTOM OF THE TANK AT LEAST ONCE A WEEK TO PREVENT THE DRAIN FROM CLOGGING,
THUS ENSURING TOTAL MACHINE EFFICIENCY.
TAKE THE TWO FILTERS BY THE HANDLE AND OPEN THEM TO REMOVE DIRT.
Use personal protective devices for hands (PPE - gloves).
1-Middle filter
2-Large tank filter
3-Fine tank bottom filter
Periodically check the level of liquid in the tanks, in the lower compartment of the machine.
When the liquid is nearly finishing a notice appears on the display.
When the liquid is finished an alarm message is displayed.
The machine is equipped with flow meters that detect the correct passage of liquid. In case of abnormal flow
interruption, the alarm appears on the display.
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9.3 Maintenance
If the water supplied is high in calcium content, it is recommended to

periodically carry out a general inspection and clean the device
Do not clean the device with direct water jets. Do not use products based
on chlorine (bleach)
Below is a list of maintenance operations to be carried out based on the number of cycles and/or machine use
time:
A. Check the tank’s spray arms: impurities and rotation;
B. Check the tank seal for any leaks;
C. Check the power connections on the electrical panel;
D. Clean the water supply solenoid valves ;
E. Visually ensure the tank seal is intact;
F. Check the gas springs (replace if necessary);
G. Check the liquid hose fittings;
H. Clean the filters;
I. Check consumption and status of heating elements;
J. Check the washing pump stuffing box for any leaks;
K. Check the power connections on the heating element;
L. Check the peristaltic pump suction/check suction nozzles operation;
TIME NO. CYCLES PREVENTIVE MAINTENANCE OPERATIONS

- 500* A B
6 MONTHS 2000 A B
1 YEAR 4000 H E C D
1 YEAR AND 6 MONTHS 6000 L
2 YEARS 8000 F G H
2 YEARS AND 6 MONTHS 10000 C L E L K
5 YEARS 20000 I J
(*: ACTIONS REQUIRED ONLY IF MACHINE OPERATION DURING TESTING IS FAULTY)

NOTE: Maintenance operations must be carried out according to the number of cycles or to the operation time.
In order to avoid malfunctions or blocks, the machine requires regular

periodic maintenance.
If you are unable to operate the machine even after routine/unscheduled

maintenance operations, please contact the AT-OS Service Centre and
specify the nature of the fault, the model and the serial number of the
machine.
The operator/user may enter into a service agreement with an AT-OS representative to receive direct
assistance.
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AT-OS S.r.l.
Also, technical staff can be trained at AT-OS premises. The technical service will then be able to assist
independently and solve any technical problem.
To remove limescale only use suitable products.

Do not use corrosive products that are incompatible with the materials
constituting the machine.
9.4 Chemical products flow meter calibration
Calibration of the chemical flow meter should only be performed if using liquid chemical disinfectants other than
those recommended by the manufacturer.
Procedure to calibrate the flow meters:

a) FILLING HYDRAULIC CIRCUIT
- Remove the bottom panel and open the pump door (see photo)
- Locate the flow meter to be calibrated, disconnect the silicone hose from the stainless steel connector.
Prod. 3 Prod. 2 Prod. 1
Liquids inlet
- Take a 100mL beaker, place it above the peristaltic pump door and insert the silicone hose that comes
from the flow meter into the beaker;
- Insert the nozzle of the chemical product to be calibrated in the liquid tank;
- Access the programming menu (PRG key): to search for a program → press key 1 or 2; to select a
program → START key; to return to the menu → PRG key.
- Search for the "chemical products calibration" program (key 1 or 2); select the "chemical products
calibration" program (START key); select the "hydraulic circuit refill" program (START key);
- Select the pump to be calibrated;
- Press START to activate the pump;
- Stop the pump when the liquid comes out of the hose and goes into the beaker (RESET key);
- Drain the liquid from the beaker and proceed with calibration.
b) CALIBRATION
- Press PRG to return to the menu;
- Select "chemical products calibration" and press START;
- Select the pump to be calibrated, make sure the silicone hose is inside the beaker and press START;
- When the liquid reaches 100 ml. inside the beaker, press RESET;
Now calibration of that product is complete.
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9.5 Programming
There are two USB sockets for machine programming on the side of the machine.
The top USB socket is used to connect a PC and for using the "Win At-os Instrument Wash" program;
the bottom USB slot is used to transfer precompiled programs from/to a USB flash drive.
USB
Atos Monitor
USB flash
drive
In order to be properly recognised by the device, the following folders must be created on the USB flash drive:
- CARTTAR = The dataset is put in this folder. The program must have .TRT extension (the file can be
downloaded from the machine to the USB flash drive and uploaded from the USB flash drive to the
machine)
- CARTFWR = The firmware (basic instrument wash program is put in this folder. The firmware must have
.mh0 extension (the file can only be uploaded from the USB flash drive to the machine)
- CARTMES = The file containing messages is put in this folder (displayed at the top of the display). This
file must have .MSG extension (the file can be downloaded from the machine to the USB flash drive and
uploaded from the USB flash drive to the machine)
- CARTALM = The file with the list of the latest alarms is put in this folder by the machine (the file can
only be downloaded from the machine to the USB file)
After inserting the USB flash drive into the bottom port, the following screen will appear:
- Settings: The dataset installed on the flash drive or on the

machine (calibration files) can be uploaded and/or downloaded
in this section.
- Messages: The message files (top of the display) on the flash
drive or on the machine can be uploaded and/or downloaded in
this section.
- Alarms: The file with the list of alarms occurred on the
machine can be downloaded from the machine to the USB flash
drive in this section.
- Firmware: The machine’s basic firmware can be uploaded from
the USB flash drive to the machine in this section.
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Press button “1” to enter a section and/or run a set command; press button “3” to scroll down the menu and
select other items. Press the “reset” button to return to the previous page.
SETTING
After entering the "settings" menu this screen appears where the
following can be selected:
- WRITING: to download the program file from the machine to the
USB flash drive;
- READING: to upload the program file from the USB flash drive to
the machine;
SETTING\WRITING
After selecting "WRITING", this screen will appear where the available
space on the USB flash drive will appear along with the name of the file
that will be saved. Press "1" to save the program file to the flash drive,
otherwise press "RESET" to return to the previous menu.
SETTINGS/READING
After selecting "READING", the number of files in the "CARTTAR" folder will
appear on the display, along with the name of the file selected. Press “3” to
scroll down the list of files. Once a file is selected, press "1" to install the
program on the machine. Press “RESET” to return to the previous menu.
MESSAGES
After entering the "settings" menu this screen appears where the following
can be selected:
- WRITING: to download the message file from the machine to the
USB flash drive;
- READING: to upload the message file from the USB flash drive to
the machine;
MESSAGES/WRITING
After selecting "WRITING", this screen will appear where the available
space on the USB flash drive will appear along with the name of the file
that will be saved. Press "1" to save the program file to the flash drive,
otherwise press "RESET" to return to the previous menu.
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MESSAGES/READING
After selecting "READING", the number of files in the "CARTMES" folder will
appear on the display, along with the name of the file. Press “3” to scroll
down the list of files. Once a file is selected, press "1" to install the program
on the machine. Press “RESET” to return to the previous menu.
ALARMS
After selecting "ALARMS", this screen will appear where the available
space on the USB flash drive will appear on the display, along with the
name of the file that will be saved. Press "1" to save the program file to
the flash drive, otherwise press "RESET" to return to the previous menu.
FIRMWARE
After selecting "FIRMWARE", the number of files in the "CARTFWR" folder
will appear on the display, along with the name of the file. Press “3” to
scroll down the list of files. Once a file is selected, press "1" to install the
program on the machine. Press “RESET” to return to the previous menu.
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9.6 Washing the spray arms
Periodically check that the holes of the spray arms are not clogged to prevent compromising washing. The check
is visual.
In addition, make sure that the spray arm is not blocked and is free to rotate easily.
If the machine is equipped with the "spray arms monitoring" application (optional), a dedicated alarm will appear
if the spray arm is blocked.
Proceed as follows to clean the spray arm:
- Hold the upper bushing - above the spray arm - and hold it while unscrewing the spray arm clockwise;
bushing
- Unscrew the plastic caps at the end of the spray arm;

- check for dirt inside the spray arm that might prevent the correct flow of water;
- clean clogged holes with a water jet;
- once the cleaning operations have been completed, place the two caps back on both ends and screw the
spray arm back on the trolley.
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9.7 Temperature test

Proceed as follows to carry out a temperature test:
- Cut the power supply off
- Remove the ceiling from the machine
Remove
the panel
- Unscrew the tank’s white inspection hole cap and insert the thermocouple for temperature testing.
Inspection hole
- Turn the AWD on

- Carry out the test
- Once the test is complete, cut the
power supply off, remove the
thermocouple and close the tank’s
white inspection hole cap again
- Reassemble the panel
- Restart the AWD
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10 TECHNICAL DOCUMENTATION
AWD655-8 AWD655-8L AWD655-8L-SC

Steam outlet exhaust Ø50 mm
Max. flow breather pipe chamber 150 m3/h
Connection drain tank Ø25 mm
Drain DN 40 mm.
Flow drain tank 50 L/min
Drain water temperature 93°C (200°F)
Flow cold water >10 L/min - max.7°f +5°C +15°C (+ 41°F +59°F)
Flow hot water >10 L/min - max.7°f +45°C +60°C (+113°F +140°F)
Flow demineralized water >10 L/min - 15/20µS/cm _ +5°C +15°C ( 41°F - 59°F)
Water pressure min. 2 bar - max. 5 bar
Water pH max. 8
Cold water consumption (Standard program) 15 L/cycle
Hot water consumption (Standard program ) 30 L/cycle
Demineralized water consumption (Standard
15 L/cycle
program )
Cold water consuption for steam condenser 2 L/cycle
Heatloss 600 Kcal/h (700W)
Noise 58 dB (A)
Working temperature +5°C +40°C ( +41°F +104°F)
Max humidity of usage environment 90%
Weight 125 kg. 140 kg. 160 kg.
(AWD655-8) (AWD655-8L) (AWD655-8L-SC)
600/650/860 mm. 900/650/860 mm. 900/650/860 mm.
Width / Depth / Height (AWD655-8) (AWD655-8L) (AWD655-8L-SC)
Load height (4 level trolley 8 DIN) 115 mm.
Cold water connection DN 15 (¾“ G-M)
Hot water connection DN 15 (¾“ G-M)
Purified water connection DN 15 (¾“ G-M)
Network steam connection Ø 1/2G ; 150°C (66°F); 3 – 5 bar

Chamber exhaust air connection Ø 40 mm
Heat loss 600 Kcal/h (700W)
Max Altitude 2000 m.
Code 214200112 Rev05 55

AT-OS S.r.l.
AWD 655 TECHNICAL DOCUMENTATION
Thermal disinfection with heating elements in the tank that heat the water up to
approximately 92°C
AWD 655-8 / AWD655-8L
Maximum
Installed Absorbed Main
Voltage Frequency absorbed
power current Switch
power
400V 3N ~ 50 Hz 8,3 kW 6 kW 8,7 A 16 A

230V 1N ~ 50 Hz 8,3 kW 6 kW 26 A 30 A
220V 3 ~ 60 Hz 8,3 kW 6 kW 17 A 20 A
380V 3N ~ 60 Hz 8,3 kW 6 kW 10 A 16 A
400V 3N ~ 60 Hz 8,3 kW 6 kW 8,7 A 16 A
AWD 655-8L-SC
Maximum
Installed Absorbed Main
Voltage Frequency absorbed
power current Switch
power
400V 3N ~ 50 Hz 12,8 kW 7,9 kW 11,4 A 16 A

220V 3 ~ 60 Hz 12,8kW 7,9 kW 23 A 25 A
380V 3N ~ 60 Hz 12,8kW 7,9 kW 13 A 16 A
400V 3N ~ 60 Hz 12,8 kW 7,9 kW 11,4 A 16 A
Code 214200112 Rev05 56

AWD655-8 - Istruzioni Operative - ENG - Rev.05 (Australia)

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AWD655-8 - Istruzioni Operative - ENG - Rev.05 (Australia)

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MACHINE FOR WASHING AND DISINFECTION

Code 214200112 Rev05 2

Symbols used in the manual

This symbol shows a warning concerning the equipment user.

This symbol indicates a warning concerning a routine or unscheduled maintenance

Code 214200112 Rev05 3

GENERAL SAFETY RULES

Code 214200112 Rev05 4

Safety instructions for maintenance staff

Code 214200112 Rev05 5

- The operator must monitor the machine during the cycle;

Code 214200112 Rev05 6

Manufacturer's liability and limits

- Always work within the limits allowed by the machine;

Code 214200112 Rev05 7

Possible risks during machine use

Code 214200112 Rev05 8

Code 214200112 Rev05 9

WASHING AND DISINFECTION APPLIANCES –

Code 214200112 Rev05 10

1 INSTALLATION AND TRANSPORTATION (Installer only)

1.1 Lifting and transportation

Code 214200112 Rev05 11

Below are some instructions for machine settings.

Install the machine making

Code 214200112 Rev05 12

1.3.2 Feet adjustment

Adjust the feet at the base of the machine so that it is positioned as

Fixed wheels for easy Adjust the feet

Code 214200112 Rev05 13

1.3.3 Door opening and closing

Code 214200112 Rev05 14

1.3.4 Installation of the spray arms in the tank

PLEASE INSERT THE FILTER AT THE BOTTOM

Code 214200112 Rev05 15

1.3.5 Hose installation on the machine

Connect this end of

Connect this end

Code 214200112 Rev05 16

1.3.6 Installation of the drainpipe on the machine

Connect the siphon

1.3.7 Salt Filling

The cap indicated is the salt tank cap.

Unscrew the cap and fill the

Code 214200112 Rev05 17

1.3.8 Main switch

Circuit breaker features

The circuit breaker switch must be placed in an accessible place, free

Make a permanent connection with the power supply in order to

Code 214200112 Rev05 18

1.3.9 Supply taps

1.3.11 Before machine positioning make sure that…

The manufacturer is not to be held liable for any damage caused by

1.3.12 Water supply connection

Code 214200112 Rev05 19

FRENCH DEGREES RANGE No. OF REGENERATIONS

FOR A CORRECT ACTION OF CHEMICAL PRODUCTS AND FOR A GOOD WASHING

1.3.13 Power supply connection

1.3.14 After machine positioning

Every installation and adjustment operations must be performed by

Code 214200112 Rev05 20

1.3.15 Drying air filtration

Dismantling must be carried out by qualified staff that must: