Process Instruction for

Insulating Coating.
 Document Title:

INSULATION COATING ON COPPER BUSBAR

Document Number: : QMS: PI:PRD:11B:PNG

Originator
Designation
MR
Approvals
Designation
Unit Manager
Distribution
Designation

All Concerned Department

All Employees

Version Date Description

V00 03/04/2017 Initial Version

Page 2 of 4
Not for use or disclosure outside C&S Electric Limited, Except under prior written agreement. This
is controlled electronically and any hard copy should be considered as uncontrolled except stamped
as “Controlled”.
1. Plan
A. To do insulation coating on copper busbars as per requirement.

2. Responsibility

2.1 All Employees of Paint Shop, Quality and assembly.

3. Abbreviations and Definitions

Abbreviation/
S. No. Expansion/ Definition
Terminology
1.
2.

4.1 Input

1. Insulation Coating GP Electroguard -281

2. Hardener -281
3. PU Thinner
4. Cotton Cloth.
5. Emery paper 150 Grit
6. Drawing /Specification

5. Process Activities

5.1 Activity Description

1. Clean the surface with PU Thinner and dry cloth to make it free from oil and
grease.

2. Put masking tape on the areas where coating is not required.

3. Scuff the surface with grade 150 emery paper and then clean the surface with
cotton cloth.
4. Prepare the Insulating Coating (ratio of Base and Hardener should be 4:1)
5. Fill up the spray gun with paint, tight the gun with air pipe and set the air
pressure of gun nozzle (Nozzle pressure 40-70 psi )
6. Apply first coat on copper busbar uniformly and wait for 6-8 hours to dry and
then apply next coat uniformly over the entire surface.

7. Repeat the same procedure for next coats to achieve desired insulation level.

Page 3 of 4
Not for use or disclosure outside C&S Electric Limited, Except under prior written agreement. This
is controlled electronically and any hard copy should be considered as uncontrolled except stamped
as “Controlled”.
6. Risk Management

Non
Pro - Risk
S.
Threat Impa babi Det Score
No Control Status
Description ct (I) lity ecti (IxPx
.
(P) on D)
(D)
1.

2.

7. Corrective & Preventive Action

Piece shell be Re-Coated if does not meet the specified quality parameters.

8. Verification

Shade as per specification, Thickness , High Voltage Test and Adhesion test.

9. Output

Coated Job. It is advised to use insulation coating busbar for Assembly after hard dry of 7
days.

10. Reference

Technical Data Sheet of Insulation Coating.

11. Records

Location / Retention
S. No. Name of Record Custodian
Path period
1. Facility loading 3YRS
Chart (Job Card)
QAF: PRD: 03

Page 4 of 4
Not for use or disclosure outside C&S Electric Limited, Except under prior written agreement. This
is controlled electronically and any hard copy should be considered as uncontrolled except stamped
as “Controlled”.