Discipline Asset Type Object type Function

(What did you buy it to do?)

Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Mechanical Centrifugal M_COM_CENT; COMPRESS AIR/ GAS AT THE
Blowers/Fans M_COM_AXI REQUIRED PRESSURE AND FLOW
AND TO MAINTAIN THE
PPRESSURE ENVELOPE FOR
CONDITIONS WITHIN DESIGN
BASIS.
Functional Failures Failure Modes Failure effect
(In what ways can it not fullfill its (What FM can cause the functional (What is the consequence when the FM
function?) Failures?) occurs?)
DOES NOT COMPRESS AIR/ GAS AT THE Coupling failure CATASTROPHIC FAILURE (POTENTIAL
REQUIRED PRESSURE AND FLOW AND PERSONNEL INJURY)
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Bearing failure (RADIAL/Thrust) HIGH VIBRATION
REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Rotor Failure HIGH VIBRATION
REQUIRED PRESSURE AND FLOW AND LOSS OF PERFORMANCE
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.
DOES NOT COMPRESS AIR/ GAS AT THE Labyrinth failure WEAR, CORROSION
REQUIRED PRESSURE AND FLOW AND LOSS OF PERFORMANCE
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Lube oil system failure COMPLETE LOSS OF PERFORMANCE
REQUIRED PRESSURE AND FLOW AND HIGH VIBRATIONS
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Lube oil cooler failure BEARING DAMAGE (SEE BEARING
REQUIRED PRESSURE AND FLOW AND FAILURE CONSEQUENCE)
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Vibration Monitoring failure LOSS OF VIBRATION DETECTION (Due to
REQUIRED PRESSURE AND FLOW AND probe failure, cable failure, card failure
TO MAINTAIN THE PPRESSURE etc.)
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE Bolt missing or loose (FOUNDATION LOPC (POTENTIAL FIRE AND EXPLOSION)
REQUIRED PRESSURE AND FLOW AND FLANGE BOLTING, SPLIT LINE, MECHANICAL DAMAGE
TO MAINTAIN THE PPRESSURE COUPLING AND COUPLING GUARD) HIGH VIBRATIONS
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.
 FLANGE BOLTING, SPLIT LINE, MECHANICAL DAMAGE
COUPLING AND COUPLING GUARD) HIGH VIBRATIONS

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE ANTI SURE VALVE FAILURE REDUCTION OF PERFORMANCE
REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE IGV/VVD Failure REDUCTION OF PERFORMANCE
REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.

DOES NOT COMPRESS AIR/ GAS AT THE

REQUIRED PRESSURE AND FLOW AND
TO MAINTAIN THE PPRESSURE
ENVELOPE FOR CONDITIONS WITHIN
DESIGN BASIS.
Failure Pattern Estimated Time How long will it take to Price of TYPE OF
(Wear out, between Failures repair if FM Occurs? nonconformance TASK
Random, (without (PONC)
RANDOM
infant 20 YRS
conducting 1 WEEK $ much
How 1,000,000.00
will it CONDITIO
mortality) maintenance) cost? ($) N BASED
(Parts, labor,etc) MONITORI
NG

FAILURE
FINDING
MAINTEN
ANCE

ALL 10 YRS 2 WEEKS $ 200,000.00 CONDITIO

N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

ALL 5 YRS 3 WEEKS $ 500,000.00 CONDITIO

N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

SCHEDULE
RESTORATI
ON
ALL 12 YRS 3 weeks $ 100,000.00 CONDITIO
N BASED
MONITORI
NG

SCHEDULE
RESTORATI
ON

RANDOM/ 10 YRS 4 WEEKS $ 1,000,000.00 CONDITIO

WEAR OUT N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

SCHEDULE
RESTORATI
ON

RANDOM/ 1 YR 1 WEEK $ 5,000.00 CONDITIO

WEAR OUT N BASED
MONITORI
NG

CONDITIO
N BASED
MONITORI
NG

FAILURE
FINDING
MAINTEN
ANCE

RANDOM 5 yrs 2 Days $ 2,000.00 SCHEDULE

DISCARD

ALL 10 YRS 2 WEEKS $ 100,000.00 CONDITIO

N BASED
MONITORI
NG
 SCHEDULE
RESTORATI
ON

RANDOM/ 10 YRS 1 WEEK $ 50,000.00 FAILURE

WEAR OUT FINDING
MAINTEN
ANCE

FAILURE
FINDING
MAINTEN
ANCE

RANDOM/ 10 YRS 1 WEEK $ 50,000.00 FAILURE

WEAR OUT FINDING
MAINTEN
ANCE

FAILURE
FINDING
MAINTEN
ANCE
What tasks can be done to prevent or predict this How does What is the Who conducts
FM? this task recommended frequency this task?
(Condition based monitoring, Failure finding, prevent, of this task?
CONTINOUS MONITORING
Restorative, scheduled OF VIBRATIONS;
Discard, ESP
No Scheduled predict or CONTINOUS OPERATIONS
ALARMS AND IPF
maintenance) mitigate
the FM?

INSPECT COUPLING ON TA CYCLE ALIGNED TA CONTRACTOR

CYCLE/Overhaul Schedule

CONTINOUS MONITORING OF VIBRATIONS; ESP 24 HOURS OPERATIONS

ALARMS AND IPF (When Online available)

TECHNICALLY PROACTIVE MONITORING 1 WEEK RE Engineer

Vibration Monitoring ( when Online not available) 1 MO CONTRACTOR

OIL ANALYSIS 3 month Operations

CONTINOUS MONITORING OF VIBRATIONS; ESP CONTINOUS OPERATIONS

ALARMS AND IPF(When Online available)

TECHNICALLY PROACTIVE MONITORING 1 Week RE Engineer

Offline vibration monitoring ( when Online not 1 MO CONTRACTOR

available)

overhaul inspection 4 YEARS CONTRACTOR

TECHNICALLY PROACTIVE MONITORING 1 MO RE Engineer

CHANGE OUT LABRITH SEALS 4 YEARS CONTRACTOR

MONITOR FILTER DP; OIL TEMPERATURE; OIL LEVEL; 12 HOURS OPERATIONS

CHECK FOR WATER IN OIL RESEVOIR;ESP ALARM
MONITORING.

OIL ANALYSIS (Based on the system) 3 MO CONTRACTOR

CLEAN RESERVOIR/ FLUSH SYSTEM ALIGNED 2TA CYCLE CONTRACTOR

MONITOR TEMP DIF ON LO COOLER 12 HOURS OPERATIONS

BACKFLUSH LO COOLER/Clean the Cooler Condition based OPERATIONS

INSPECTIONS OF LO COOLER ALIGNED TA CYCLE CONTRACTOR

Calibrate the Vibration probes VIBRATION Aligned with TA cycle CONTRACTOR

PROBES during overhaul
HAVE THE
HIGHEST
FAILURE
RATE OF
SENSORY ROUND (LOOK LISTEN FOR HIGH ALL THE 12 HOURS OPERATIONS
VIBRATIONS, LOOSE BOLTING) COMPONE
NTS, BY
REPLACIN
G THEM
REDUCES
THAT RISK
CHECK BOLT TORQUING DURING OUTAGE/ OVERHAUL ALIGNED TA CYCLE CONTRACTOR

IP&C FUNCTION TEST OF ANTISURGE VALVE ALIGNED TA CYCLE STAFF

INSPECTION OF ANTI SURGE VALVE ALIGNED TA CYCLE STAFF

IP&C FUNCTION TEST OF IGV/VVD ALIGNED TA CYCLE STAFF

INSPECTION/Servicing of IGV/VVD ALIGNED TA CYCLE STAFF

Recommended Recommended Recommended How long What is the cost in
frequency for X frequency for Y frequency for T does it take parts/ material
criticality? criticality? criticality? to complete? excluding labor
CONTINOUS CONTINOUS NA CONTINOUS $ -

T/A NA NA 2 WEEKS $ 5,000.00

24 Hours 48 Hours NA 30 MIN $ -

1 Week NA NA 2 HOURS $ -

1 MO 3 MO 6 MO 1 HOUR

3 MO 6 MO 1 YR 1 HR $ 35.00

CONTINOUS CONTINOUS CONTINOUS CONTINOUS $ -

1 Week NA NA 2 HOURS $ -

1 MO 3 MO 6 MO 1 HOUR

4 Years / TA 8 years /2TA NA 3 WEEKS $ 1,000,000.00

 1 MO 3 MO 6 MO 2 HOURS $ -

4 Years / TA 8 years /2TA NA 1 WEEK $ 100,000.00

12 Hours 24 Hours 48 Hours 30 MIN $ -

3 MO 6 MO 1 YR 1 HR $ 35.00

8 Years / 2TA NA NA 1 WEEK $ 5,000.00

12 Hours 24 Hours 48 Hours 30 MIN $ -

30 MINUTES $ -

TA 2TA NA 1 DAY $ -

TA 2TA NA 2 HR $ 1,000.00

12 Hours 24 Hours 48 Hours 30 MIN $ -

TA 2TA NA 1 DAY $ -

TA 2TA NA 2 DAY $ -

TA 2TA NA 1 WEEK $ -

TA 2TA NA 2 DAY $ -

TA 2TA NA 1 WEEK $ -
What is the Estimated
time between
consequence with the
50 YRS
recommended
maintenance task?

50 YEARS

12 YEARS
20 YRS

50 YRS

50 YEARS

10 YR

50 YEARS
30 YRS

30 YRS

30 YRS

30 YRS
Object type M_COM_CENT
M_COM_AXI