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Mercedes-Benz Service
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Information and copyright
Product Portfolio
You can find out all you need to know about our entire product
portfolio in our Internet portal:
Link: http://aftersales.mercedes-benz.com
© 2012 by Daimler AG
This document, including all its parts, is protected by copyright.
Any further processing or use requires the previous written consent of
Daimler AG, Department GSP/ORS, HPC R822, W002, 70546 Stuttgart.
This applies in particular to reproduction, distribution, alteration, translation,
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databases and online services.
06/12
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Contents
Preface 7
Overview
Brief description 9
Equipment 15
Overall vehicle
Exterior 24
Dimensions 25
Technical data 27
Interior 30
Maintenance
ASSYST PLUS 34
Drive
Exhaust system 61
Fuel system 63
Transmission
Suspension
Steering 66
Brake system 68
Networking
Overall network 72
Energy management 77
Lights
Exterior lights 78
Safety
Active safety 80
Passive safety 81
Comfort
Climate control 84
Telematics 85
Bodywork
Bodyshell 88
Aftersales Information
Special tools
Bodywork 92
Engine OM 607 93
Workshop equipment
Annex
Abbreviations 102
Index 104
Dear Reader,
With this Introduction into Service Manual we are WIS is updated continuously. Therefore, the informa-
introducing the new A-Class, model series 176. tion available there reflects the latest technical status
of our vehicles.
The purpose of this brochure is to acquaint you with
the technical highlights of this new vehicle in advance The Introduction into Service Manual provides initial
of its market launch. This brochure is intended to information on the on the new A-Class, model series
provide information for people employed in service, 176. The Introduction into Service Manual is not
maintenance/repair and for aftersales staff. It is stored in this form in WIS. The contents of this
assumed here that the reader is already familiar with brochure are not updated. No provision is made for
the Mercedes-Benz model series currently on the supplements.
market.
We will publicize modifications and new features in the
In terms of the contents, the emphasis in this Intro- relevant WIS documents. The information presented in
duction into Service manual is on presenting new and this Introduction into Service Manual may therefore
modified components and systems. differ from the more up-to-date information found in
WIS.
This Introduction into Service Manual is not intended
as an aid for repairs or for the diagnosis of technical All information relating to technical data, equipment
problems. For such needs, more extensive information and options is valid as of the copy deadline in April
is available in the Workshop Information System (WIS) 2012 and may therefore differ from the current
and Xentry Diagnostics. production configuration.
Daimler AG
Technical Information
and Workshop Equipment (GSP/OR)
i Note
Information about the vehicles and about oper-
ating the vehicle functions can also be found in the
interactive owner's manual on the Internet at:
www.mercedes-benz.de/betriebsanleitung
bd
Designation Model Engine Transmission Market launch
designation
A 180 CDI
BlueEFFICIENCY 176.000 651.901 724.003 09/12
A 180 CDI
BlueEFFICIENCY 176.012 607.951 711.642 09/12
A 220 CDI
BlueEFFICIENCY 176.003 651.930 724.003 12/12
A 180
BlueEFFICIENCY 176.042 09/12
711.643
270.910
A 200 724.003
BlueEFFICIENCY 176.043 09/12
A 250
BlueEFFICIENCY 176.044 270.920 724.003 09/12
P00.00-4818-00
Overview
Vehicle concept Innovations
The A-Class in model series 176 is based on a new • New engine mounting concept with improved
concept, which differs fundamentally from the NVH characteristics (Noise, Vibration and
previous A-Class model series 169. Harshness, i.e. minimization of noise and
vibrations)
The transversally installed engine is no longer
• New gasoline engines with direct injection
mounted above the front axle, but ahead of it. The
and turbocharging
multilink rear suspension provides high responsive-
• New 4-cylinder diesel engine OM 607
ness with high driving safety and high comfort.
• Engine M 270 DEH16 LA with CAMTRONIC
Numerous special equipment options such as (valve lift adjustment)
driving assistance systems make the new A-Class • New automatic transmission 7G-DCT
especially comfortable while also enhancing its • Cradle for iPhone® (for Audio 5 USB)
safety level. • Improved aerodynamics and aeroacoustics of
body
Dimensional concept
Aerodynamics
The change in concept is particularly apparent
when the vehicle dimensions are compared with the • Cd value of 0.27
predecessor. The vehicle length has been extended (0.26 with code (4U3) BlueEFFICIENCY Edition)
by 409 mm, the wheelbase by 131 mm. The width • Optimized outside mirror housing design
of the vehicle has grown by 16 mm while the vehicle • Extensive sealing of the entire front spoiler (area
height has been reduced by 160 mm. surrounding radiator and headlamps)
• Hubcaps with particularly favorable
aerodynamic properties
• Larger roof spoiler
• Jagged wheel spoilers on front and rear wheel
wells
• Comprehensive paneling of main floor up to rear
wheel arch
• Lowering of body at front and rear axles
• Paneling of suspension parts on rear axle
Overview
STYLE (code P27) Interior components:
• Leather steering wheel in 3-spoke design with
Exterior components:
alpaca gray stitching, 12 function keys incl.
• 40.6 cm (16") light alloy wheels in leather gearshift lever with stitching in alpaca
10-spoke design with 205/55 R16 on gray
6.5 J x 16 ET49 (code 55R) • Instrument cluster with silver-colored dial-type
• Radiator grille with two slats in vehicle color and gauges and red pointers
chrome insert • Longitudinally adjustable armrest with red
• Chrome waistline trim strip contrast stitching on center console
• Armrests in doors with chrome trim piece and
Interior components:
red contrast stitching
• Sport seat in ARTICO man-made leather/ • Sport seats in ARTICO man-made leather/
Messancy fabric upholstery and contrast Checked pattern fabric upholstery with light
stitching gray stitching
• Seating comfort package • Seating comfort package
• Gearshift/selector lever with silver chrome • Checked pattern trim pieces
surround • Air outlets with cross piece and black highlight
• Matrix design trim pieces ring (pyramid); Instrument panel with high-gloss
• Instrument panel with high-gloss headlamp headlamp switch with silver chrome ring
switch with silver chrome ring, air outlets with • ARTICO man-made leather door center panel
cross piece in silver chrome with contrast stitching
• Longitudinally adjustable armrest with contrast • Black inner headliner (optionally with gray inner
stitching on center console headliner, not in combination with black/white
• Armrests in doors with silver chrome trim piece upholstery (code 455))
and contrast stitching • Multifunction holder in center console
• Messancy fabric door center panel • 12 V socket in rear
• Black inner headliner (optionally with gray inner
headliner, not in combination with
black/white upholstery (code 455)) BlueEfficiency Edition (code 4U3)
• Multifunction holder in center console
• 12 V socket in rear Components:
• Round LED daytime running lamps in front skirt
• Radiator grille partial coverage
URBAN (code P59)
• Lowering of body at front and rear axles
• Concealed suspension parts on rear axle
Exterior components:
• 38.1cm (15") steel wheels with hubcaps in 10-
• Twin-pipe exhaust system with chrome oval hole design with 195/65 R15 on 6.5 J x 15 ET 47
exhaust tips (code R00)
• Radiator grille with silver-colored twin slats with • Modified transmission with longer gear ratio
use of chrome trim • Fuel tank with reduced capacity (40 liters)
• Chrome waistline trim strip
• 43.2 cm (17") light alloy wheels in 5-double-
spoke design with 225/45 R17 on
7.5 J x 17 ET 52.5 (code 44R)
Overview
AMG Exclusive package (code P39) Exclusive package (code P34)
The AMG Exclusive package includes the following The exclusive package includes the following
components: components:
• Heated leather seats in black with red stitching • Front sport seats, heated in leather upholstery
and 4-way lumbar support with stitching and 4-way lumbar support
• Seating comfort package • Seating comfort package
• 3-spoke leather steering wheel with 12 function • Trim piece in equipment color
keys incl. leather gearshift lever and red • Multifunction steering wheel in leather in
stitching 3-spoke design
• Carbon trim pieces • Gearshift lever in leather with red contrast
• Distinctively sporty instrument cluster stitching
• Upper part of instrument panel with red • Instrument panel in ARTICO® man-made leather
stitching, headlamp switch with silver chrome with high-gloss headlamp switch with silver
ring and nozzle ring and cross piece of air outlets chrome ring
in silver chrome • Air outlets with silver chrome nozzle ring and
• Longitudinally adjustable armrest with red cross piece
stitching on center console • Distinctly sporty instrument cluster
• Trim piece in silver chrome and red stitching on • Armrest in center console with contrast
door armrests stitching
• Door center panel with red stitching • Armrests in doors with silver chrome trim piece
• Black inner headliner and contrast stitching
• Sports pedal assembly made of brushed • Aluminum door sills at front and rear
stainless steel with rubber nap • Cover for stowage compartment in center
• Floor mats in black with AMG lettering console
• Aluminum front and rear door sills • ARTICO® man-made leather door center panel
• Multifunction holder in center console with contrast stitching
• Cover above stowage compartment in center • Black inner headliner (optionally with gray inner
console headliner, not in combination with
• 12 V socket in rear nut brown upholstery (code 804))
• Cord floor mats with edge stripping and stitching
in equipment color
• Multifunction holder in center console
• Cover above stowage compartment in center
console
• 12 V power socket in rear, infrared receiver in
driver door (summer opening/closing)
BlueEFFICIENCY
Edition*
(Code 4U3)
BASIC VEHICLE
Interior Exterior
P00.01-4283-00
Overview
A 180 A 200 A 250 A 220 CDI
A 180 CDI A 200 CDI
Equipment lines
Sport — P84
Equipment packages
Brakes
Powerplant
Powerplant
Steering
Direct steering with variable steering force assis- Component, code (483) Dynamic handling package,
tance and variable steering ratio Standard with code (950) AMG Sport
Suspension
1 not A 180 CDI with OM 651 2 only A 180; Standard A 180 CDI with OM 651
Overview
A 180 A 200 A 250 A 220 CDI
A 180 CDI A 200 CDI
43.2 cm (17") light alloy wheel Code R43 Standard Code R43
225/45 R17; 7.5J x 17 ET 52.5
Light systems
Overview
A 180 A 200 A 250 A 220 CDI
A 180 CDI A 200 CDI
Light systems
Climate control
Lane Package incl. Lane Keeping Assist and Blind Code 22P
Spot Assist
Comfort systems
Overview
A 180 A 200 A 250 A 220 CDI
A 180 CDI A 200 CDI
Comfort systems
Comfort systems
Audio 20 CD 523
(Standard in combination with code (P84) Sport)
Digital radio (DAB) for DAB, DMB and DAB+ stan- Code 537
dards
Overview
A 180 A 200 A 250 A 220 CDI
A 180 CDI A 200 CDI
Comfort systems
i Note
Some of the individual equipment codes can
only be selected and combined with each other
under special circumstances and dependencies.
More detailed information is available in the
current price list.
Vehicle views
P00.00-4822-00
P00.00-4823-00
Side view
Overall vehicle
P00.10-5189-00
P00.10-5190-00
Overall vehicle
Comparison Unit Model 169 Model 176 Difference
Payload kg 495 —2 —2
1
With A 180 as an example
2 Data was not available atcopy deadline
V 210-2:
Closed luggage compartment behind rear seat
Loading up to luggage compartment cover
Capacity 341 liters
V 211-2:
Open luggage compartment behind rear seat
Loading up to upper edge of rear backrest
Capacity 341 liters
V 214-2:
Open luggage compartment behind rear seat
Loading up to roof
Capacity 400 liters
V 211-1:
Open luggage compartment behind rear seat
Rear backrest folded down
Loading up to upper edge of driver seat backrest
Capacity 785 liters
V 214-1:
Open luggage compartment behind rear seat
Rear backrest folded down
Loading up to roof
Capacity 1,157 liters
Largest cuboid:
Dimensions 1210 x 700 x 583 mm
Capacity 494 liters
P00.00-4819-00
Overall vehicle
Available as special equipment is a panoramic
sliding sunroof with fixed polycarbonate cover at
front and a movable element made of mineral
crystal.
The panoramic sliding sunroof can be moved to a
tilt position and be opened and closed when in the
sliding position.
The panoramic sliding sunroof and the roller sun
blind are operated using the panoramic sliding
sunroof switch in the overhead control panel.
If the switch is moved to the first notch, the
panoramic sliding sunroof and the roller sun blind
P77.20-2788-00
are only adjusted as long as the switch is operated. Panoramic sliding sunroof
If the switch is operated beyond the first notch the
automatic mode is activated and the panoramic
sliding sunroof and roller sun blind are each moved
to their respective end position.
i Note i Note
The panoramic sliding sunroof is equipped with an If the engine is switched off or if the ignition key is
automatic reversing function. If an object prevents removed, the panoramic sliding sunroof can still
or restricts the panoramic sliding sunroof from be operated. The function remains available for a
moving during the closing procedure, the closing period of five minutes or until a front door is
procedure is automatically stopped and the opened.
panoramic sliding sunroof is opened again.
The sporty appearance of the exterior is continued Multifunction control lever and cruise control
into the interior. All trim piece surfaces are electro- lever
plated in a silver shadow finish.
To optimize the accessibility and visibility of the
The free standing display with Audio 20 and multifunction control lever on the steering column
COMAND on offer contains a black, high-gloss tube/steering wheel, it has been relocated from the
display bezel in piano black and a continuous frame 9 o'clock position to the 10 o'clock position, which
in silver shadow finish. is more easily visible. The cruise control lever has
been moved to the 8 o'clock position (lower than
In combination with the automatic transmission,
the previous turn signal position) and thus remains
gear selection is made using the gearshift lever on
visible between the steering wheel spokes (with
the steering wheel. The discontinuation of the
steering wheel in normal driving position).
selector lever means that this area is now used by
another stowage compartment with cover.
Standard equipment in the new A-Class includes
the electric parking brake, which in turn means that
the hand brake lever between the front seats is no
longer installed. The space gained by this measure
enabled the stowage compartments to be
increased in size.
P68.00-6975-00
View of interior
Overall vehicle
Instrument cluster, ECE version
P54.33-2148-00
Seats
The large selection of seat covers in terms of mate- The rear seats can accommodate three passengers,
rial, color combination and geometry opens up a although its sporty characteristic lends it the
huge range of individualization options. impression of two individual seats.
Sport seats with integrated head restraints are Even on vehicles with standard equipment, the
available as special equipment. The opening backrests can be folded down onto the seat cush-
between the upper edge of the backrest and the ions to provide an almost flat cargo area.
head restraint on the front seats is bordered on the
A folding armrest in the rear with beverage holder
rear with a silver-shadow finish frame and, in combi-
and through-loading feature is available as special
nation with the light package special equipment, it
equipment.
can be illuminated with ambient lighting.
P91.10-3674-00 P91.12-3612-00
Front seats Rear seats
Overall vehicle
Storage and stowage compartments
P68.00-6976-00
Overview of stowage system
The A-Class is based on the well-proven technology For diesel engines OM 651 and OM 607 the service
of the B-Class and it is fully integrated into the interval for the additional maintenance operations
ASSYST PLUS maintenance system for the "Replace coolant" is now also "Every 200,000 km/
extended maintenance strategy. 10 years".
For the new additional maintenance operation
New engines "Replace toothed belt" on the OM 607 a service
interval of "200,000 km/10 years" applies across
The 4-cylinder direct injection gasoline engine Europe, while "100,000 km/5 years" applies for all
M 270 and the diesel engines OM 651 and OM 607 other countries.
are installed in die A-Class.
Use of 7-speed automatic dual clutch trans-
M 270 mission
The previous interval from the Mercedes-Benz The introduction of the dual clutch, 7-speed auto-
maintenance strategy of "every 250,000 km/ matic transmission into the A-Class means that the
15 years" for the additional maintenance opera- oil and filter changing intervals have changed from
tions of "Replace fuel filter for gasoline engines" every 60,000 km (previously) to every 100,000 km/
and "Replace coolant" has changed to a new 5 years (new).
interval of "every 200,000 km/10 years" for the
gasoline engine M 270.
P01.00-3367-00
Maintenance
Costs under control and projectable:
Mercedes-Benz Passenger Car Service
Contracts
Which service contract is best suited to me? The As a premium product, the Full Service Contract
vehicle-specific service contracts enable the car unites not only the above-mentioned maintenance
customer to choose individual protection while also and repair operations including all wear repair work.
enabling him to select the best of the different With this all all-round, carefree service, customers
product variants available to him. can rely on your Mercedes-Benz being in top form
for a long time to come.
The purchasable extension of warranty as an
entry-level product, is geared towards safety- The availability and product names for the
oriented, price-conscious customers. Even after Mercedes-Benz Service Contracts are defined on a
expiry of the manufacturer's warranty your country-specific basis. Speak to your colleagues in
customers are still safeguarded in the long term Sales or your local contact persons in the market.
against any unexpected repair costs.
The maintenance contract places cost transpar-
ency and projectability to the fore. All the mainte-
nance costs for the agreed upon period are hereby
covered. The services include all maintenance oper-
ations as per the Service Booklet including any
additional operations "subject to a separate
invoice".
Engine data
Bore mm 83.0
1 With automatic transmission 2 With manual transmission3 Data was not available at copy deadline
Drive
W 176 Unit A 180 CDI A 180 CDI A 200 CDI A 220 CDI
Engine data
Fuel Diesel
Performance/Consumption/Emissions
1 With automatic transmission2With manual transmission 3 Data was not available at copy deadline
The familiar 4-cylinder engine M 270 with 1.6 liter The M 270 engine with 2.0 liter displacement
displacement is now joined by a 2 liter variant with differs from the 1.6 liter variant as follows:
greater output and higher torque.
• Cylinder head, crankshaft, pistons, connecting
rod, oil baffle and turbocharger have all been
adapted to the larger displacement
• Vibration damper on front crankshaft (instead of
belt pulley)
• Lanchester dynamic balancer bolted to
crankcase
• Vent line for wide open throttle with pressure
limiting valve
• Engine wiring harness with 3-pin connection for
A/C compressor
i Note
A separate Introduction into Service Manual is
available for the 4-cylinder M 270 engine, order
no. 6516 1385 02 – HLI 000 000 02 98.
P01.10-3061-00
Drive
CAMTRONIC M 270 DEH16 LA
The M 270 DEH16 LA engine in combination with The actuator is actuated by map control in a speed
the 6-speed manual transmission is equipped with range from 1000 rpm to 4000 rpm by the ME-SFI
CAMTRONIC valve lift adjustment. [ME] control unit using a pulse width modulated
signal (PWM signal) of 1 kHz.
The intake camshaft valve lift adjustment actuator
is located on the cylinder head cover next to the oil In the starting position both tappets are retracted.
filler neck. The engine starts when the intake valves switch to
large lift.
The intake camshaft valve lift adjustment actuator
actuates an axial camshaft adjustment on the The initial switch to small lift ensues once the warm-
intake camshaft, whereby a switch is made up phase is finished. When the ME-SFI [ME] control
between the large and small cam lifts. The unit actuates the actuator the coil in the actuator is
switchover of the camshaft to a smaller lift closes energized and one of the two tappets moves to the
the intake valves sooner. This leads to optimization curved track. The shape of the curved track
of the gas exchange under partial-load conditions. generate an axial displacement of the camshaft and
a switch to a smaller cam lift. The tappet is returned
mechanically by an incline in the curved track.
The camshaft is returned by energizing the coil
again. The other tappet is then extended and the
camshaft shifted in the opposite direction to the
position of the cam with the large lift.
P05.20-2378-00
1 Tappet
2 Curved tracks
Y49/8 Intake camshaft valve lift adjustment
actuator
Y49/8b1 Intake camshaft valve lift adjustment Hall
sensor
P01.00-3361-00
Performance graph
M Torque
a M 270.910 (90 kW)
P Power output
b M 270.910 (115 kW)
n Rpm
c M 270.920 (155 kW)
Drive
4-cylinder diesel engine OM 651 Multiway exhaust gas recirculation
The familiar 4-cylinder diesel engine OM 651 is On the OM651 engine with multiway exhaust gas
available in the new A-Class in two displacement recirculation (MW-EGR) the drivetrain control unit
and three output variants. actuates and regulates all sensors and actuator in
The characteristic features of this engine include: the multiway exhaust gas recirculation system.
• 1.8 or 2.2 liter displacement The engine exhaust gas recirculation actuator is
• Common rail, max. injection pressure 1800 bar actuated on the basis of a filed characteristics map
• Solenoid injection valves with a pulse width modulated signal (PWM signal).
• Variable nozzle turbocharger The exhaust gas recirculation actuator increases or
• Load point offset towards reduced consumption reduces the volume of recirculated exhaust, which
(downsizing) is routed over a mixing tube downstream of the
• Reduction of emissions through multiway throttle valve actuator into the charge air manifold.
exhaust gas recirculation
To enhance the effect of the EGR, the exhaust is
• Volume-controlled oil pump with two pressure
routed and cooled through an exhaust gas recircu-
stages
lation cooler. If the temperature of the recycled
• Switchable coolant pump
exhaust is too low, the exhaust can be routed
• ECO start/stop function
through a bypass duct and past the exhaust gas
• Compliance with EU5
recirculation cooler. The switchover valve bypass
for the exhaust gas recirculation cooler is then actu-
ated through a map control using a ground signal
and the bypass in the exhaust gas recirculation
cooler is opened.
P01.10-3062-00
P01.00-3362-00
Performance graph
M Torque
a OM 651.901 (80 kW)
P Power output
b OM 651.901 (100 kW)
n Rpm
c OM 651.930 (125 kW)
Drive
4-cylinder diesel engine OM 607
With the new 4-cylinder diesel engine OM 607, The engine is characterized in the main by the
Mercedes-Benz is now using a new transversely following features:
installed diesel engine with 1.5 liter displacement in
• Low fuel consumption
the A-Class.
• Low level of CO2 emissions
• Low weight
• Comfortable Noise Vibration and Harshness
characteristics (NVH)
• Special two-mass flywheel
• Belt drive for alternator and A/C compressor
drive
• Toothed belt drive for driving camshaft, coolant
pump and high-pressure pump
• CDI control unit combined with drivetrain
control unit
• Multiway EGR
• Diesel particulate filter heater booster control
unit
• Fuel heater control unit
• ECO start-stop function
P01.10-3125-00
Rated output kW 80
at engine speed rpm 4000
P01.00-3363-00
Performance graph
M Torque
OM 607.951 (80 kW)
P Power output
n Rpm
Drive
P07.16-3826-00
P07.16-3827-00
Drive
P07.16-3828-00
The alternator and the A/C compressor (when New here is the use of a timing belt drive instead of
equipped with THERMATIC and THERMOTRONIC) a chain drive. The camshaft, coolant pump and the
are driven by a poly-V belt with six grooves. high-pressure pump are all driven by a toothed belt.
i Note
Repair instructions for changing the toothed belt
are available in the Workshop Information System
(WIS).
P13.20-2097-00 P05.10-2461-00
Drive
Turbocharging
The charging improves the degree of cylinder The compressed and thereby heated air flows over
charge. This in turn increases the engine torque and the charge air pipe to the charge air cooler. This
output. cools down the charge air and routes it over the
charge air pipe to the cylinder head.
In a supercharged engine the low pressure
compression and expansion are undertaken by an The boost pressure is regulated by the CDI control
upstream turbocharger. As a result the piston unit to match the following values and the relevant
driving mechanism can be smaller with the same components:
performance data, and this is coupled with fewer
• Charge air pressure and temperature sensor
mechanical losses. The turbocharger sucks in fresh
• Coolant temperature sensor
air through the air filter at the compressor inlet and
• Temperature sensor upstream of turbocharger
routes it by way of the compressor outlet into the
• Crankshaft position sensor for engine rpm
charge air pipe upstream of the charge air cooler.
• Injection quantity, dependent on injection
The high speed of the compressor impeller and the
period and fuel pressure
resulting high volumetric flow rate compresses the
• Exhaust back pressure sensor
air in the charge air pipe.
• Atmospheric pressure sensor
P14.20-2327-00
Charging layout
M16/6 Throttle valve actuator 1 Charge air cooler
B157/2 EGR temperature sensor, low pressure
Y27/7 Low-pressure exhaust gas recirculation A Charge air (uncooled)
actuator B Charge air (cooled)
Y27/8 High-pressure exhaust gas recirculation
actuator
The boost pressure positioner is actuated for boost To act as protection against any thermal and
pressure control by the CDI control unit using a mechanical overloading of the turbocharger, the
pulse width modulated signal (5 to 95%). This then exhaust temperature is monitored by the CDI
continuously actuates the vacuum unit for boost control unit using the temperature sensor upstream
pressure control with vacuum to match the duty of the turbocharger and the exhaust back pressure
cycle. by the exhaust back pressure sensor. If a possible
thermal or mechanical overload is recognized, the
The adjustable guide vanes alter the flow cross-
boost pressure is reduced.
sectional area through which the exhaust flows
onto the turbine. They adapt the gas pressure
applied to the turbine to match the required boost
pressure. The speed of the turbocharger deter-
mines the volume of pre-compressed air and there-
fore the boost pressure.
i Note
A bypass bore (0.24 mm) ensures that there is a
constant opening in the ventilation (atmosphere)
to the control pressure. This is why it is not
possible to define a leak test for the boost pres-
sure positioner. The boost pressure positioner
function may be impaired by soiling of the inte-
grated filter.
P07.16-3812-00
Drive
Injection system
P07.16-3829-00
P14.40-2474-00
Drive
Heater booster DPF regeneration Fuel preheating
The heater booster DPF regeneration is located at To ensure that the fluidity of the diesel fuel is
the front right on the engine. retained even at low outside temperatures, a
heating element is installed for fuel preheating in
The coolant flowing through is heated by four
the fuel filter housing.
heating elements and it is then routed to the
coolant pump feed line. The fuel preheating control unit is located under the
battery box.
The fuel preheating control unit actuates the
heating element for the fuel filter heater as and
when required, and it indicates the condensation
level in the fuel filter.
The fuel heater control unit is actuated when a
request is received from the CDI control unit over
the battery sensor LIN (LIN B15) by the drivetrain
control unit, and it activates the heating element for
the fuel filter heater in the fuel filter module.
i Note
The heating elements are integrated at the front of
the engine in the cooling circuit.
P14.40-2476-00
The EGR reduces the nitrogen oxide (NOx) level in To do so, the CDI control unit in combination with
the exhaust. the drivetrain control unit reads in signals from the
following components:
The oxygen (O2) concentration in the combustion
chamber is reduced here. The combustion temper- • B2/5 Hot film MAF sensor
ature is lowered due to reduction in the combustion • Intake air temperature sensor
speed and through the higher heat capacity of the • Charge air pressure and temperature sensor
recirculated exhaust in comparison to the intake • Temperature sensor upstream of turbocharger
air. • Accelerator pedal sensor
• Exhaust back pressure sensor
The EGR is active from idle speed up to the upper
• Crankshaft position sensor
partial-load range. The EGR rate is determined rela-
• Exhaust flap controller actuator motor
tive to the engine load and engine rpm. The intake
• High-pressure exhaust gas recirculation
and air temperature, exhaust temperature and
actuator
exhaust back pressure are also considered.
• Low-pressure exhaust gas recirculation actuator
P14.20-2334-00
Exhaust gas recirculation system, schematic
Drive
P14.20-2328-00
EGR layout
High-pressure circuit exhaust gas recircu- Low-pressure circuit exhaust gas recircu-
lation lation
The CDI control unit evaluates the input signals of The exhaust gas recirculation actuator increases or
the components involved. The stored characteris- reduces the volume of recirculated exhaust gas to
tics map is then used as the basis for actuating the match the degree of actuation by the CDI control
engine high-pressure exhaust gas recirculation unit.
actuator. The different ways of actuating the
The exhaust gas cleaned by the diesel particulate
exhaust gas recirculation valves serve to regulate
filter with oxidation catalytic converter is routed
the untreated, recirculated exhaust gases.
through the drivetrain control unit into the EGR
The recirculated exhaust gases are routed into the cooler to match the actuation of the exhaust flap
charge air manifold on the cylinder head. controller. The cooled gas is routed over the
exhaust gas recirculation actuator downstream of
the hot film MAF sensor into the air intake pipe.
i Note
The exhaust gas recirculation actuators and the
exhaust flap controller are monitored through
their actual value potentiometers. P14.20-2329-00
Drive
Cooling system and coolant circuit
In diesel engine OM 607 a toothed belt is used to The coolant circuit cools the engine, engine oil –
drive the coolant pump. coolant heat exchanger and exhaust heat
exchanger.
P20.00-2448-00
Oil circuit
A volume-controlled oil pump supplies the oil circuit This configuration enables a lower amount of
with engine oil as and when required. energy to be used for the oil supply and it also
reduces consumption/CO2 levels.
The oil pan is made of an aluminum alloy to save
weight.
P18.20-2111-00
Drive
Engine oil fill level sensor
The OM 607 engine is equipped with an engine oil The voltage applied to the connections is measured
fill level sensor in the front of the engine oil pan. It at the start of current flow (U1) and after a time
measures the current oil level in the oil pan using a period of t_1 (U2). To ensure that the current flow is
hot wire. constant the measuring points have to be adapted
accordingly, cf. dotted lines.
The measuring principle of the fill level sensor is
based on measuring the voltage U1 and U2 at the The difference in the two voltage values determines
terminals of the sensor within a specified period of how much of the hot wire is immersed in oil.
time. The sensor consists of a hot wire which is
To ensure that conditions are stable, the supply
immersed in the oil. The oil level can be calculated
voltage (Vbat) is recorded at each of the measuring
from voltage U1 and U2 and the battery voltage Vbat.
points, it will not be directly incorporated into the
Current only flows through the sensor for the dura-
calculation however.
tion of the measurement.
The measurement will be conducted once as of
For a time period of t_1=0.875 s a constant current
circuit 15 (ignition ON) and at engine OFF. If the
of I_TP=210.5 mA passes through a hot wire
engine is started before the measurement has run
thereby heating it up.
its course, the measurement will be aborted.
P18.40-2404-00
P18.40-2402-00
Fill level sensor measuring principle
B40/6 Engine oil fill level sensor 1 Higher oil level
2 Lower oil level
t Time
U Voltage
U1 Start of voltage measurement
U2 End of voltage measurement
U Voltage difference
The CDI control unit and the drivetrain control unit The drivetrain control unit is located at the front left
in combination with the OM 607 engine's sensors behind the instrument panel.
and actuators forms the "CONTINENTAL SID 307"
The drivetrain control unit on the OM 607 engine
engine control system.
acts as an interface between the CDI
The CDI control unit actuates and coordinates the engine control unit and the CAN network.
input signals for the following system and functions
The following components, functions and systems
accordingly:
are controlled and coordinated:
• Fuel supply
• Alternator control
• Glue system control
• Fuel preheating
• Injection quantity control
• Radiator shutters
• Diagnosis and fault storage
• Fan motor
• Drive authorization system (DAS) and
• Manual transmission position sensor
immobilizer
• ECO start/stop function
• Thermal management
• Engine start
• Torque harmonization interface
• Exhaust gas recirculation
• Exhaust treatment
i Note
The CDI control unit is mounted to the air filter
housing and it is equipped with an internal atmo-
spheric pressure sensor.
P54.21--3317-00
P54.21-3301-00
Drive
General Diesel engine OM 651
The exhaust system in all the engine variants The exhaust system of the 4-cylinder OM 651 diesel
consists of high-quality, corrosion-resistant chro- engine consists of:
mium and chromium-nickel steels which ensure a
• Decoupling element
long service life.
• Oxidation catalytic converter
On the gasoline engine the exhaust system is • Diesel particulate filter
equipped with a standard connecting point • Rear muffler
between the decoupling element and front muffler
All diesel models feature a diesel particulate filter
as well as a replacement-part connecting point
(DPF) as standard. Some national versions may
between the front and rear muffler.
deviate from this due to different emissions stan-
On the diesel engine the standard connecting point dards.
is located between the oxidation catalytic converter
and the decoupling element.
Catalytic converter system with particulate
filter
Gasoline engine M 270 DEH
The catalytic converter system includes a shared
The exhaust system of gasoline engine M 270 housing in the underfloor, which contains an oxida-
consists of: tion catalytic converter with a particulate filter
behind it. The particulate filter is made of silicone
• Catalytic converter
carbide and is able to filter solid particles out of the
• Decoupling element
exhaust gas at separation rates of over 98% relative
• Front muffler
to the particulate mass.
• Rear muffler
On the basic model, the exhaust flows out of the
rear muffler, which has a shell design, through a
tailpipe which is located in a concealed position
behind the bumper. Depending on the equipment
package involved, a twin-pipe exhaust system with
two visible exhaust tips is installed.
P49.00-2146-00
Drive
The fuel tank is located in front of the rear axle The filling capacity of the fuel tank is 50 liters. This
under the rear bench seat. A blown High Density includes a reserve of roughly 6 liters. The fuel filler
Polyethylene (HDPE) fuel tank is used. The tank has flap is located at the left rear. No expansion reser-
multilayered wall structure (seven layers of plastic) voir is required because the expansion volume is in
as protection against hydrocarbon vapors. the tank itself.
P47.00-2209-00
The new A-Class is fitted with a manual 3-shaft To further reduce the shift forces, the weight-opti-
transmission with 6 forward gears. For the mized aluminum shift forks are supported on the
A 180 CDI with the OM 607 engine, only the shift rods with babbit bearings.
manual transmission is available.
The manual transmission main shifter shaft position
A hydraulic central clutch release bearing provides sensor (magnetic induction) and a permanent
maintenance-free and comfortable clutch opera- magnet mounted on the main shifter shaft detect
tion. the transmission's neutral position for controlling
the start/stop function and engagement of reverse
The output shaft for gears 3/4 and R is supplied
gear for activation of the backup lights.
with oil via oil ducts and does not run in the oil
sump. This reduces the drag torque. Shift comfort is All models feature a two-mass flywheel for
also improved, particularly at low temperatures. improved comfort.
P26.00-2148-00
i Note i Note
For information about adjusting the cables and For information about the oil type used and the oil
gearshift lever, see the Workshop Information change intervals, see the Workshop Information
System (WIS). System (WIS).
Transmission
The new A-Class is available with the newly devel- Due to the torque being transferred and the associ-
oped 7-speed automatic dual clutch transmission ated heat development at the multidisk clutch,
(7G-DCT automatic transmission). It supersedes cooling takes place through an active oil cooling
the previous "AUTOTRONIC" CVT transmission system.
(Continuously Variable Transmission). For the
When the start/stop function is active (engine off),
A 180 CDI with the OM 651/80 kW engine, only the
the electric auxiliary oil pump supplies the shift
automatic transmission is available.
elements and actuators of the electrohydraulic
This automated three-shaft transmission, which transmission control system with hydraulic oil.
consists of two sub-transmissions each with its own
clutch, features seven forward gears and one
reverse gear. Clutch operation and gear changes
take place on a fully automatic basis.
The 7G-DCT is characterized by rapid gear changes
without interruption of tractive power and improved
efficiency. It provides sporty vehicle dynamics while
also offering the convenience of an automatic i Note
transmission. Further information about the automatic transmis-
sion can be found in the "New Automatic Trans-
mission System Description".
Order no.: 6516 1387 02 – HLI 000 000 03 11
P27.00-2344-00
Automatic transmission 7G-DCT
The new A-Class will also be equipped with electric For vehicles with code (213) Direct-Steer system a
power steering as already used in the B-Class rack and pinion steering gear with variable gear
(model 246). It consists of the rack-and-pinion ratio is used.
steering gear, torque sensor, actuator motor and
The toothed rack configuration includes a minor
control unit.
increase in the gear ratio from the central position
The steering force assistance is transmitted by the from a steering angle of approx. 6° onwards. This in
actuator motor to the rack-and-pinion steering gear turn enables a more nimble steering behavior to be
to support the steering torque provided by the achieved, particularly in urban traffic, when maneu-
driver. vering or on twisty roads.
Electric power steering includes the following func- The reduction in steering-wheel turns lock to lock to
tions: 2.4 results in enhanced comfort, particularly when
parking.
• Steering power assistance
• Steering assistance
• Reduction in holding moment
• Limp-home mode
• Display in instrument cluster
• Semiautomatic parking in/pulling out of a
parking space
P46.35-2082-00
Suspension
The new A-Class will be equipped with the The sports suspension, which is available in combi-
MacPherson front suspension and 4-link rear axle nation with the dynamic handling package and the
as known in the B-Class, model series 246. AMG Sport Line, is equipped with harder front and
rear springs. The vehicle level has been lowered at
The suspension in the new A-Class has been
the front axle by 15 mm and at the rear axle by
adopted from the B-Class, model series 246. It is
10 mm compared to the standard suspension.
made up of MacPherson double-tube suspension
struts on the front axle and single-tube shock
absorbers with separately arranged springs on the
rear axle.
i Note
For information about adjusting the toe, camber
and caster, see the Workshop Information System
(WIS).
P33.00-2124-00
A MacPherson front suspension with rack-and-pinion steering
B 4-link rear axle
Suspension
Adaptive Brake (ABR) Extended Traction Control (XTC)
ABR assists the driver in dangerous situations The ESP is equipped in all engines with the newly-
which occur suddenly and thus serves active safety. developed XTC (Extended Traction Control), which
provides improved traction when accelerating out
The well-known system has been adapted to the
of corners. This comes into its own, in particular, in
new model series and now includes the following
the powerful engines such as, e.g. the A 250 and
subfunctions:
A 220 CDI.
• Electronic Stability Program (ESP®) with
Extended Traction Control (XTC)
• Electronic brake force distribution (EBD) Electric parking brake
• Exhaust test, roller dynamometer mode
• Anti-lock braking system (ABS) The electric parking brake, which is already used in
• Acceleration skid control (ASR), electronic several model series, is installed as standard on the
traction system (ETS) new A-Class and acts on the wheels of the rear axle.
• - Brake Assist (BAS) It makes use of a brake caliper with electric parking
• Hill Start Assist (HSA) brake function.
• Dry braking
The electric parking brake is operated via the elec-
• Precharging, depending on accelerator pedal
tric parking brake switch, which is located on the
actuation
left of the instrument panel underneath the light
• HOLD function
switch.
• PRE-SAFE® system,
PRE-SENSE function sequence
• Standstill coordinator (SSK)
• Steering assistance
• System fault display
P42.20-2618-00
A1 Instrument cluster
A1e10 Parking brake indicator lamp
A1e11 Parking brake warning lamp
Steel wheels
Code R43 7.5J x 17 ET 52.5 225/45 R17 7.5J x 17 ET 52.5 225/45 R17
Code R48 7.5J x 17 ET 52.5 225/45 R17 7.5J x 17 ET 52.5 225/45 R17
Himalaya gray
Code R11 7.5J x 17 ET 52.5 225/45 R17 7.5J x 17 ET 52.5 225/45 R17
Code 44R 7.5J x 17 ET 52.5 225/45 R17 7.5J x 17 ET 52.5 225/45 R17
Tremolite gray
Code 768 7.5J x 17 ET 52.5 225/45 R17 7.5J x 17 ET 52.5 225/45 R17
Winter wheel
Suspension
P40.10-6342-00 P40.10-6343-00 P40.10-6344-00
Steel wheel, code (643) and (R00) Light alloy wheel, code (55R) Light alloy wheel, code (R43) and (25R)
Light alloy wheel, code (R48) Light alloy wheel, code (R11) Light alloy wheel, code (44R)
Light alloy wheel, code (R10) Light alloy wheel, code (R38) Light alloy wheel, code (768)
Light alloy wheel, code (781) Light alloy wheel, code (774) Light alloy wheel, code (791)
72
Overall network in model series 176
Interior CAN Drivetrain sensor CAN LIN bus
– This printout will not be recorded by the update service. Status: 06 / 2012 –
unit
73
Networking
Networking
74
Drivetrain CAN Diagnostic CAN Telematics CAN LIN bus
15 ME-SFI [ME] control unit 13 Electronic ignition lock 7 COMAND 2 Left front door control unit
(M270)
11 Radio (Audio 20) 3 Right front door control unit
17 CDI control unit
(OM651) 39 Audio/COMAND display 6 SAM control unit (CBC)
18 Drivetrain control unit (OM607) 40 Audio/COMAND operating unit 9 Interior protection, tow-away
protection control unit
34 Dual clutch transmission 41 Navigation module
control unit 12 Automatic air conditioning
42 Navigation module cradle
Overall network
– This printout will not be recorded by the update service. Status: 06 / 2012 –
Overall network
Networking
Introduction Gateway function
The ever increasing demands on the on-board elec- Control units with a gateway function can receive
tronic system in the fields of vehicle safety, signals from more than one data bus and also relay
comfort, communications and diagnosis require signals via these particular data bus systems as
wider and wider networking of the existing systems they are linked with two or more data bus systems.
in order to allow the necessary information to be
This control units include:
exchanged. To create a complete vehicle network,
some control units act as a gateway i.e. data from • ME-SFI [ME] control unit
the connected bus systems are routed by these • CDI control unit
control units. • EZS control unit
The following data bus systems are used to • COMAND
exchange the necessary information:
• Controller Area Network (CAN)
Electronic ignition lock (EZS) control unit
• Media Oriented System Transport (MOST)
with central gateway function
The following CAN buses are involved in the overall • Diagnostic CAN (CAN D)
network: • Interior CAN (CAN B)
• Chassis CAN (CAN E)
• Telematics CAN (CAN A)
• Front end CAN (CAN G)
Transfer rate 125 kBit/s.
• Interior CAN (CAN B)
Transfer rate 125 kBit/s.
Fuses
• Drivetrain CAN (CAN C)
Transfer rate 500 kBit/s.
Maxi and ATO fuses are used as well as, for the first
• Diagnostic CAN (CAN D)
time, mini fuses. They are located in the following
Transfer rate 500 kBit/s.
positions on the vehicle so that they are accessible
• Chassis CAN (CAN E)
to the customer:
Transfer rate 500 kBit/s.
• Front end CAN (CAN G) • In the front fuse and relay box (SRB) in the
Transfer rate 500 kBit/s. engine compartment
• Drivetrain sensor CAN (CAN I) • In the front passenger footwell
Transfer rate 500 kBit/s. Prefuses 1 to 8 and the decoupling relay for the
• Drivetrain CAN (CAN T) ECO start/stop function are located in the prefuse
Transfer rate 500 kBit/s. box on the left of the engine compartment. The
pyrofuse is located on the on-board electrical
system battery on the left of the engine compart-
ment. This disconnects the starter and alternator
line from the battery in the event of a crash.
The on-board electrical system battery is located in The procedure for deenergizing or disconnecting
all models in the engine compartment at the rear the battery is described in the Workshop Informa-
left in the direction of travel. An additional battery tion System (WIS).
is installed at the front right in the front passenger
footwell for the ECO start/stop function.
OM 607 80 Ah 175 A
OM 651 80 Ah 175 A
P54.10-3768-00
Main components of on-board electrical system
Networking
Transport mode Deactivation
The new A-Class is shipped from the factory with an The "Vehicle transport mode" system status
activated transport mode. remains active throughout the duration of the trans-
port process and it is deactivated by the dealer
This helps to preserve the vehicle's power supply
before the vehicle is handed over to the customer.
battery, e.g. through shutting off comfort
consumers. The vehicle's interior and exterior are The transport mode is deactivated per diagnosis or
also protected against damage by automatically by a combination of keys.
locking the doors (except driver door and fuel filler
For deactivation per Xentry diagnostics the ignition
door) and by restricting the maximum speed.
key must be in the radio position and the diagnosis
The transport mode is initially activated at the end service "RT_PNM_TraMode_Stop" has to be
of the production process. executed in the rear SAM.
If the vehicle's kilometer reading is more than If deactivation is carried out using a key combina-
350 km, the "Vehicle transport mode" system tion it is not necessary to connect a diagnostic unit.
status is automatically terminated and – from this However, the vehicle's fault memory may not be
point on – it cannot be activated again. The vehicle actively deleted because the diagnostic unit was
is then irrevocably in customer mode. not used. This in turn means that the fault entry
"Transport mode active" is not deleted. This fault
entry has to be deleted when the vehicle is
inspected for the first time.
If the transport mode was deactivated per diagnosis
or if it was deactivated per key combination, it can
be activated again using Xentry Diagnostics.
To do so, the ignition key must be in the radio posi-
tion and the diagnosis service
"RT_PNM_TraMode_Start" has to be executed in
the rear SAM.
i Note
The scopes and procedures involved in deacti-
vating the transport mode are described in the
Introduction into Service Manual "New SL-Class,
Model Series 231".
Order no.: 6516 1388 02 – HLI 000 000 04 67
The new A-Class is equipped as standard with Two bi-xenon lighting system variants are available
halogen headlamps (reflection technology). as special equipment:
The daytime running lamp (bulb) is integrated into • Static bi-xenon projection module
the headlamp for halogen headlamps. The low • Dynamic bi-xenon projection module incl. ILS
beams, standing light, parking lights, high beams (Intelligent Light System)
and turn signal lights are shown here with bulbs.
The light functions are displayed for standing light,
The models A 180 and A 180 CDI with code (4U3) parking lights and turn signal lights by LEDs.
BlueEFFICIENCY Edition are equipped with halogen
The daytime running lamp on bi-xenon headlamps
headlamps without daytime running lamps. For
or the ILS is integrated into the headlamp and
these two models round LED daytime running
displayed as an LED chain.
lamps in the bumper are available as special equip-
ment. Round front fog lamps in the bumper are available
as special equipment.
Also available as special equipment are round front
fog lamps in the bumper, but not in combination
with code (4U3) BlueEFFICIENCY Edition.
P82.10-7007-00 P82.10-7008-00
Lights
Taillamps
The rear lights on the new A-Class are one-piece The license plate illumination is equipped as stan-
and located in the sidewall. dard with LED technology.
On vehicles equipped with halogen headlamps, the The center high-mounted stop lamp is located at
taillamps are fitted with bulbs. In the bi-xenon head- the top in center of the spoiler on the liftgate and is
lamp or ILS special equipment, the taillights, turn designed with LED technology.
signal lights, brake lights, rear fog light and backup
lamp functions are provided in LED technology.
P82.10-7009-00 P82.10-7010-00
The new A-Class features the high level of active The following systems provide increased percep-
safety which is typical of Mercedes-Benz vehicles. tual safety:
Driving safety is provided by: • Intelligent Light System (ILS) (SA)
• Adaptive Highbeam Assist (component of ILS)
• Further developed MacPherson front
• Reversing camera (SA)
suspension
• New 4-link rear axle
• Anti-lock braking system (ABS) Operating safety is provided by:
• Dynamic handling control systems (ADAPTIVE
• New display and control system for the
BRAKE with ASR/ESP/GMR)
information and communication systems with
• Flashing adaptive brake lights
new Audio/COMAND Online display
• Tire pressure loss warner
• Further developed telematics and audio
The driving safety is also increased by the equipment
following driving assistance systems: • LINGUATRONIC (part of COMAND Online multi
media system (SA))
• ATTENTION ASSIST (attention assistance
• Multifunction steering wheel with 12 function
system)
buttons
• Lane package (SA) incl. Blind Spot Assist and
Lane Keeping Assist
• Traffic sign recognition (only in combination with
COMAND Online multi media system (SA))
• COLLISION PREVENTION ASSIST
• DISTRONIC PLUS (SA)
• Cruise control (TPM) with SPEEDTRONIC (SA)
• Active Parking Assist (SA)
Safety
In addition to the central locking, the following In addition, the following safety systems are avail-
systems provide protection against theft: able:
• Antitheft alarm system (ATA [EDW]) • Driver/front passenger airbag (dual stage,
• Interior protection adaptive)
• Driver/front passenger sidebags at front, with
new thorax/pelvis bag design
The following features provide increased passive • Driver kneebag
safety on the body: • Left and right sidebags in rear (SA)
• Improved material quality geared to installation • Left and right windowbags
location • Front seat belts with emergency tensioning
• Intelligent material concept with load- retractors and belt force limiters as standard
appropriate material selection and defined wall • Rear seat belts on outer seats with emergency
thicknesses tensioning retractors and belt force limiters as
• Improved structural geometry standard
• PRE-SAFE® (SA)
• ISOFIX and Top-Tether child seat anchors
P91.00-2310-00
Airbag system
Pedestrian protection
Load reduction in the event of a collision with The active engine hood is triggered in the event of a
pedestrians or cyclists is of particular significance, collision at a speed between 25 and 55 km/h.
because these weaker road users do not have their
Pedestrian protection sensors are installed in the
own crumple zones.
front bumper at the right and left and they are
In addition to the active measures (for example the connected to a hose. In the event of a frontal impact
standard Brake Assist), which help to avoid an acci- the pressure rise in the hose is registered by the
dent or to minimize the severity of the accident, the sensors. The Supplemental Restraint System
pedestrian protection measures for the new A- control unit reads in the sensor data and actuates
Class have undergone further improvement. the following actuators to raise the engine hood:
To round off the overall safety concept for pedes- • Squib for active engine hood, left
trian protection the new A-Class is equipped with • Squib for active engine hood, right
an active engine hood. The deformation area
The status of the squibs for the active engine hood
between the engine hood and the engine parts
is monitored by the Supplemental Restraint System
concealed under it is increased by raising the
control unit.
engine hood whereupon the injury risk during the
impact is minimized.
P91.60-4388-00
B151/1 Bumper pedestrian protection sensor, front left R12/49 Squib for active engine hood, left
B151/3 Bumper pedestrian protection sensor, front right R12/50 Squib for active engine hood, right
Also used in the new A-Class is the modular A/C operation for ECO start/stop function
designed climate-control concept with new oper-
ating units in a revised design as previously intro- The A/C prevents the engine from stopping until
duced in the B-Class (model 246). the preselected interior temperature is reached. If
in subsequent stops the interior temperature rise
The THERMATIC air-conditioning system is fitted as
beyond the preselected value, the request for the
standard in the A-Class. The THERMOTRONIC
A/C system to forcibly start the engine is
comfort automatic air conditioning is available as
dispensed with to save energy and the A/C
special equipment.
compressor is not activated (except when fogging
may occur). As a consequence, during the stop
period there may be a reduction in cooling output
Moisture and temperature sensor
with a warm outside temperature. If this is not
desired, the ECO start/stop function must be deac-
The new A-Class is now available with a vehicle
tivated by pressing the "ECO Off" button.
interior moisture and temperature sensor,
which is integrated into the cover of the inside rear-
view mirror base. The sensor measures the relative
temperature and air moisture on the inside of the
windshield and uses this to determine the dew
point temperature. If there is a risk of fogging
corresponding measures are authorized such as,
e.g. switching on the A/C compressor or forcing
the engine to start for the ECO start/stop function.
P83.00-2367-00
Air outlets of interior climate control system
P82.87-8824-00 P82.87-8746-00
USB interface
P82.87-8747-00 P82.87-8748-00
The harman/kardon® surround sound system with The surround sound system is only available as
LOGIC 7®, Dolby Digital 5.1® and digital signal special equipment in combination with:
processing is available as special equipment. • Code (510) Audio 20 with integrated CD
It consists of an amplifier with 500 W power output changer audio equipment
and 12 high-performance speakers. • Code (512) COMAND APS Online with
integrated 6-disk DVD changer
• Code (527) COMAND APS Online (with
navigation)
P82.62-3863-00
harman/kardon LOGIC 7 sound system
P60.00-2946-00
Bodyshell for A-Class, model 176
Bodywork
Bodyshell structure
Each individual bodyshell element has been devel- A distinction is made between the following assem-
oped to suit the loads it will encounter in terms of blies:
its geometry, material thickness, joining technology
• Front module
and material quality. The proportion of increased-
• Integral carrier, front end with firewall
strength and ultrahigh-strength sheet steel now lies
• Substructure including rear end structure
at approx. 66%.
• Left/right side wall
As well as spot welds and clinching, high-strength • Roof
adhesives are increasingly used to form strong
In terms of material quality, design and joining
connections between the panels. This also
technology the individual components in these
increases the rigidity of the body and forms part of
modules correspond to those of the B-Class, model
a package of NVH measures (Noise, Vibration and
series 246.
Harshness) intended to improve acoustic and vibra-
tion-related characteristics.
The flanges at the connecting points of the panels
have been designed so as to create a tolerance
balance which allows the parts to be joined with
very little stress. All of the panels used are galva-
nized. No MAG welds have been used.
P60.00-2947-00
P60.00-2948-00
Aftersales Information
Car Energy Consumption Labeling Directive Label on vehicle
(Car EnVKV)
Everyone who exhibits a new passenger car or who
Up till now the Car Energy Label required informa- offers a car for sale or lease, must ensure that infor-
tion to be provided on consumption and emission mation on the official fuel consumption, the official,
levels. At the core of the Car Energy Label Directive specific CO2 emissions and, where applicable, the
in its new version is the introduction of energy effi- official power consumption is attached to the
ciency classes. vehicle or located in its immediate vicinity This must
be clearly visible and it must be capable of being
clearly assigned. The information must match the
CO2 efficiency classes energy efficiency class as included in § 3 a Section
2 of the Car Energy Consumption Labeling Directive
The core element of the new directive is the assign- and the requirements in Annex 1, such as were valid
ment of the vehicle into CO2 efficiency classes. The when the information was compiled.
directive contains more detailed requirements
pertaining to the formation of CO2 efficiency
classes and for the assignment of the vehicles to
these classes. Section 1 governs the manufac-
turer's obligation to assign the vehicle to one of the
efficiency classes. The vehicle is assessed on the
basis of the CO2 emissions. The efficiency of the
vehicle is not measured alone using the CO2 emis-
sions value, but rather a relative valuation is
selected, which along with the absolute CO2 emis-
sion levels also chooses the vehicle mass as a rela-
tive reference value. The vehicle mass is taken into
consideration with a specific reference value. To
determine the efficiency class the reference value
is to be set relative to the actual CO2 emission value
for the vehicle. The difference is to be shown as a
percentage deviation. As per Section 2 a total of
8 efficiency classes from A+ to G are to be intro-
duced.
P00.01-4290-00
Adapter
P58.20-2391-00
FG 62
Set K
i Note i Note
Information about the special tools for the M 270 Information about the special tools for the 7G-DCT
4-cylinder engine can be found in the "Introduc- automatic transmission can be found in the "New
tion of the New M 270 Engine" Introduction into Automatic Transmission System Description".
Service Manual.
Order no.: 6516 1387 02 – HLI 000 000 03 11
Order no. 6516 1385 02 – HLI 000 000 02 98
Special tools
Lifting device
FG 01
Set B
Drift
FG 03
Set B
Adaptation
P58.20-2394-00
FG 01
Set B
FG 07
Set B
Special tools
Adapter
P58.20-2397-00
FG 18
Set B
Screw-in piece
FG 01
Set A
Puller
FG 03
Set B
Special tools
Adapter
FG 07
Set B
Insertion tool
P58.20-2401-00
FG 03
Set B
Adapter
P58.20-2402-00
FG 03
Set B
Puller
P58.20-2403-00
FG 03
Set C
Special tools
Insertion tool
P58.20-2404-00
FG 03
Set B
Drift
P58.20-2405-00
FG 01
Set B
Insertion tool
P58.20-2406-00
FG 03
Set B
Connecting adapter
P58.20-2407-00
FG 09
Set B
Workshop equipment
The following scopes are available for model series 176 in addition to each existing body repair system from
manufacturers CELETTE, CAR BENCH and CAR-O-LINER:
Note Only in combination with Only available in combina- To use the straightening set
basic straightening set: tion with PAC.SA/8 or EVO 3.3 the standard
- 7246.500 complete as PACDIMA.8 package
(Basic Mercedes system). EVO1-3.1, straightening
When using the previously frame and the electronic
valid multipurpose straight- measuring system must be
ening set A 353 it should be available. Details are avail-
noted that supplementary able in the Mercedes-Benz
kit A 353 KITEVO has to be System Catalog. This is
upgraded to A 353 EVO. available from the
CAR-O-LINER company.
For post-accident alignment checking of body areas the "SHARK" measuring system from the Blackhawk
has been approved.
A2DP DAB
Advanced Audio Distribution Profile Digital Audio Broadcasting
ABS DCT
Anti-lock braking system Double Clutch Transmission
AKSE DEH
Automatic child seat recognition (ACSR) Direct injection, homogeneous mode
ASR DES
Acceleration skid control Direct injection, stratified charge
AVRCP DMB
Audio Video Remote Control Profile Digital Multimedia Broadcasting
BAS DPF
Brake Assist System Diesel Particulate Filter
CAN DVD
Controller Area Network Digital Versatile Disc
CD EBV
Compact Disc Electronic brake force distribution (EBD)
CDI EDW
Common rail diesel injection Antitheft alarm system (ATA)
COMAND ESP
Cockpit Management And Data System Electronic Stability Program
CVT ETS
Continuously Variable Transmission Electronic Traction System
Annex
GMR NVH
Yawing moment control NVH optimization (Noise-Vibration and Harshness)
HFP ROZ
Hands-Free Profile Research octane number (RON)
HDPE SA
High Density Polyethylene Special equipment
ILS SAM
Intelligent Light System Signal acquisition and actuation module
LCD SMS
Liquid Crystal Display Short Message Service
LED STH
Light Emitting Diode Stationary heater
LIN TPM
Local Interconnect Network Cruise control
M+S USB
Identifier for winter tires Universal Serial Bus
A I
Adaptive Brake . . . . . . . . . . . . . . . . . . . . .69 Injection system . . . . . . . . . . . . . . . . . . . 51
Aerodynamics . . . . . . . . . . . . . . . . . . . . . 9 Innovations . . . . . . . . . . . . . . . . . . . . . . . 9
Audio 5 USB . . . . . . . . . . . . . . . . . . . . . .86 Instrument cluster . . . . . . . . . . . . . . . . . . 31
B M
Belt drive . . . . . . . . . . . . . . . . . . . . . . . .48 Media Interface . . . . . . . . . . . . . . . . . . . . 86
Bi-xenon headlamps . . . . . . . . . . . . . . . . . .78
Bluetooth® audio . . . . . . . . . . . . . . . . . . .85 N
Bodyshell structure . . . . . . . . . . . . . . . . . .89 Navigation module . . . . . . . . . . . . . . . . . . 85
Boost pressure control . . . . . . . . . . . . . . . .50 Networking
CAN overview . . . . . . . . . . . . . . . . . . . . 75
Gateway function . . . . . . . . . . . . . . . . . . 75
C
CAMTRONIC . . . . . . . . . . . . . . . . . . . . . .39 O
Cargo area variants . . . . . . . . . . . . . . . . . .28 Oil circuit . . . . . . . . . . . . . . . . . . . . . . . 58
Catalytic converter . . . . . . . . . . . . . . . 61, 62
CDI control unit . . . . . . . . . . . . . . . . . . . .60 P
Coolant circuit . . . . . . . . . . . . . . . . . . . . .57 Pedestrian protection . . . . . . . . . . . . . . . . 82
Cruise control lever . . . . . . . . . . . . . . . . . .30 Performance graph
M 270 . . . . . . . . . . . . . . . . . . . 40, 42, 44
D Post injection . . . . . . . . . . . . . . . . . . . . . 52
Diesel particulate filter . . . . . . . . . . . . . 61, 62
Dimensional concept . . . . . . . . . . . . . . . . . 9 S
Dimensions and weights . . . . . . . . . . . . . . .27 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Drivetrain control unit . . . . . . . . . . . . . . . . .60 Sound system . . . . . . . . . . . . . . . . . . . . . 87
Storage and stowage compartments . . . . . . . . 33
E
Electric parking brake . . . . . . . . . . . . . . . . .69 T
Electric power steering . . . . . . . . . . . . . . . .66 Taillamps . . . . . . . . . . . . . . . . . . . . . . . . 79
– This printout will not be recorded by the update service. Status: 06 / 2012 –