CONTROL PLAN

PT. PRESTASI INTI RUBBER Doc No : PIR: 01 - 01 Original Date Valid Date

Factory : Blok P2 No:3. Kawasan Industri Millenium -Tigaraksa Part Name General Tube Process 14 Oktober 2019 14 Oktober 2019

Tangerang - Banten. Part No 1 Rev.Nomer Rev.Date Zaenur Rachman Ferry

Classification : Supplier Code 0 0 Prepared Approval

Portotype Pre-Launch X Production Others Approval Team Member :
- Zaenur Rachman - Adiguna NP
Customer Engineering Approval / Date ( If Req'd ) Customer Quality Approval / Date ( If - Agus S. - Karsiman
Req'd )
- Eka
Methods
Characteristics
Part / Process Process Name / Operation Machine, Device, Jig,Tools For Special
Evaluation / Sample Reaction Plan
Number Description Mfg Char / Class Product / Process
Specification /Tolerance Measurement Control Method
NO Product Process Techniue Size Freq

1 Material preparation Material WIP 1 Material Identity Tag Identity Visual 1 Early Work Check Sheet Separated
Claim to Supplier

2 Weight of Material Standard Process Weighing Scale 1 Every Weighing Check Sheet Separated
No:SP-K-01 Scrap

2 Mixing Kneider 1 Compound Standard Process Visual 1 Set Up Check Sheet Separated
Appearance No: SP-K-02 Scrap
Out put of Kneider

Limit Sample Visual 1 Set Up Check sheet Referring to Limit Sample

No:LS-K-01

3 Exrtuding Warm up mill 1 Feed Strip thickness Standard Process Thickness Gauge 1 Set Up Check Sheet Return
No:SP-E-01

2 Feed Strip Width Stell Rule 1 Set Up Check Sheet Return

3 Compound Limit Sample Visual 1 Set Up Check Sheet Referring to Limit Sample
Appearance No:LS-S-03
out put of Warm Up mill

Strainer 1 Mesh Strainer Net Standard Process Visual 1 Set Up Check Sheet Separated
No;SP-S-01 Change a new Net

2 Amper Standard Process Amper meter 1 Set Up Check Sheet Reort to Leader
No;SP-S-01 To Re - Set Up

3 Compound Limit Sample Visual 1 Set Up Check Sheet Referring to Limit Sample
Appearance No:LS-S-01
out put of Strainer

Feed mill 1 Feed Strip Supply Standard Process Visual 1 Set Up Check Sheet Return
No:SP-E-01

2 Feed Strip thickness Standard Process Thickness Gauge 1 Set Up Check Sheet Return
No:SP-E-01

3 Feed Strip Width Standard Process Stell Rule 1 Set Up Check Sheet Return
No:SP-E-01

4 Compound Limit Sample Visual 1 Set Up Check Sheet Quarantine

Appearance No:LS-F-02
out put of Feeder Mill

Exruder 1 RPM Standard Process RPM Meter 1 Set Up Check Sheet Report to Leader
No:SP-E-02 To Re-Set up

2 Thickness Base Standard Process Thickness Gauge 1 Size / Set Up Check Sheet Return
No:SP-E-02

3 Thickness Crown Standard Process Thickness Gauge 1 Size / Set Up Check Sheet Retrurn
No:SP-E-02

4 Width Green Stick Standard Process Still Rule 1 Size / Set Up Check Sheet Return
No:SP-E-02

5 Length Green Stick Standard Process Roll Meter 1 Size / Set Up Check Sheet Return
No:SP-E-02

6 Creen Stick Limit Sample Visual 1 Size Check Sheet Referring to Limit Sample
Appearance N0:LS-E-01

3 Valve Assembling Pounching 1 Green Stick Cutting Standard Process Scissors Cut 1 Size Check Sheet Return
Valve Hole No:SP-E-03

2 Hole Standard Process Visual 100% Size Check Sheet Return

No:SP-E-03

Valve 3 Valve Position Standard Process Visual 100% Size Check Sheet Return
Assy No:SP-E-03

4 Press Valve Standard Process Visual 100% all Check Sheet Return
No:SP-E-03

5 Appearance Valve Limit Sample Visual 100% Size Check Sheet Referring to Limit Sample
After Press No:LS-SP-01

4 Splicing Splicer 1 Amper Standard Process Amper Meter 1 Set Up Check Sheet Report to Leader
No:SP-SP-01 To Re-Set Up

2 Butting Pressure Standard Process Pressure Gauge 1 Size Report to Leader

No:SP-SP-01 To Re-Set Up

3 Air Pressure Standard Process Pressure Gauge 1 Set Up Check Sheet Report to Leader
No:SP-SP-01 To Re-Set Up

4 Appearance Joint Limit Sample Visual 1 Size Referring to Limit Sample

No:LS-SP-02

5 Curing Curing Press 1 Steam Pressure Standard Process Pressure Gauge 1 Set Up Check Sheet Stop Process dan Report to Leader
No:SP-C-01 To Re-Set Up

2 Oil Pressure Standard Process Pressure Gauge 1 Set Up Check Sheet Stop Process dan Report to Leader

No:SP-C-01 To Re-Set Up

3 Air Pressure Standard Process Pressure Gauge 1 Set Up Check Sheet Stop Process dan Report to Leader

No:SP-C-01 To Re-Set Up

4 Time Cure Standard Process PLC 1 Set Up Check Sheet Stop Process dan Report to Leader
No:SP-C-01 To Re-Set Up

6 Checking Tube Inspection 1 Inflate Inflate Gauge By Hand 100% All Check Sheet RE-Inflate

No:SP-K-01 ( One By One )

( One By One )

2 Tube Appearance Limit Sample Visual 100% All Check Sheet Referring to Limit Sample

No:LS-F-01 ( One By One )

Washer & Nut Assy Standard Process By Air Tool 100% All Check Sheet Re-Assy
No:SP-K-01 ( One By One )

Inside Core Assy Standard Process By Hand 100% All Check Sheet Re-Assy

No:SP-K-01 ( One By One )

Deflate /Vacuum Standard Process By Hand 100% All Check Sheet Re- Vacuum

No:SP-K-01 ( One By One )

Cup Assy Standard Process By Hand 100% All Check Sheet Re- Assy

No:SP-K-01 ( One By One )

3 Tube Folding & Quantity Standard Process By Hand 100% All Check Sheet Re -Packing

Packing No:SP-K-01 ( One By One )

Storage Standard Process Visual 100% Per Size Check Sheet Re -Packing
No:SP-K-01

7 Surveillance Tube Test 1 Tube Properties SNI Lab.Uji 1 / Merk Every 6 Month Test Results

8 Storage Ware House 1 Booking Quantity