Data Center Final Master Plan and Job Plan Final

HVAC (DATA CENTER)
# PMI No. Asset Name Quantity W

1 ME-10 Horizontal Floor Mounted Air Handling Unit 8
2 ME-13 Centrifugal Suspended Inline Fan 1
3 ME-15 Fan Coil Unit 48
4 ME-17 HVAC & Process piping and accessories 1
5 ME-19 Ductwork, Insulation and access., Kitchen Fume hood 1
6 ME-21 Air Outlets 1
7 ME-24 VAV & Terminal Boxes 1
8 ME-31 Air Cooled Centrifugal Water Chiller 7
8 ME-29 Liebert Computer Room Air Handler 25
9 ME-28 Liebert Precision Cooling 125
10 ME-35 Vane Axial Fan 6
Hydraulics
10 ME-3 Vertical Split Case water Pump 4
11 ME-4 Horizontal Split Case water Pump 7
12 ME-6 Booster Pump 2
13 ME-18 Water Softener 1
14 ME-41 Submersible Pumps 6
15 ME-60 Chamical Dosing Pump (Acid Tank, Chlorin Tank) 1
16 ME-70 Electrical Water Heater 7
Plumbing
17 ME-8 Closed Type Expansion Tank 1
18 ME-7 Air Seperator 1
19 ME-40 Oil Interceptor 1 •
20 ME-42 GRP Tanks 1
21 ME-43 Plumbing, piping network (DCW, DW, DHW) 1
22 ME-44 Rain Water, Sanitary Drainage and Vent Systems 1
23 ME-45 Plumbing Fixtures 1
24 ME-58 Polyethylene Water Tanks 1
Firefighting
# Asset Name Quantity W
25 ME-46 FM200 Suppression System 14 •
26 ME-47 Water Fire Fighting Pipe work 1
27 ME-48 Siamese Connection 1
28 ME-49 Portable and Automatic Fire Extinguishers 1
29 ME-50 Fire Sprinklers 1
30 ME-51 Fire Hose Reel 1
Other Mechnaical Systems
31 ME-63 Shutter Door 1
32 ME-64 Dock Leveler 1
M Q BA A 2Y 3Y 4Y 5Y
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PMI No. Bld. Floor Area System Serial Nos. Asset Description
ME-10 7.11.0 HVAC 1 Horizontal Floor Mounted Air Handling Unit
ME-23 7.11.0 HVAC 1 York Emergency Water Chiller
ME-10 7.11.0 HVAC 1 Liebert Computer Room Air Handler Units
ME-10 7.11.0 HVAC 1 Liebert Precision Cooling XDP Units
ME-13 7.11.0 HVAC 1 Liebert Precision Cooling XDH Units
ME-15 7.11.0 HVAC 1 Liebert Precision Cooling XDV Units
ME-41 7.11.0 HVAC 1 Fan Coil Units
ME-6 7.11.0 HVAC 1 Vane Axial Fan
ME-22 7.11.0 HVAC 1 Centrifugal In-Line Fan
ME-22 7.11.0 HVAC 1 HVAC Process Piping and Accessories
ME-60 7.11.0 HVAC 1 Ductwork, Insulation and Acessories
ME-60 7.11.0 HVAC 1 VAV and Terminal Boxes
ME-61 7.11.0 HVAC 1 Air Outlets
Asset Codes Asset Tags 1 2 3 4 5 6 7 8 9 10 11 12 13 14
AS021957 AHU-7-11-0-BS-01 M M Q M
AS021983 AHU-7-11-0-BS-02 M Q M M
AS021984 AHU-7-11-0-GR-01 Q M M BA
AS021985 AHU-7-11-0-TF-01 M M Q M
AS022021 AHU-7.11.0-TF-02/002 M Q M M
AS022019 AHU-7.11.0-TF-02/001 Q M M BA
AS022023 AHU-7.11.0-TF-03/001 M M Q M
AS022025 AHU-7.11.0-TF-03/002 M Q M M
AS000653 CH-7.11.0-RF-01/001 Q M M BA
AS000654 CH-7.11.0-RF-01/002 M M Q M
AS000655 CH-7.11.0-RF-01/003 M Q M
AS000656 CH-7.11.0-RF-01/004 Q M M
AS000657 CH-7.11.0-RF-01/005 M M Q
AS000520 CH-7.11.0-RF-01/006 M Q M
AS000521 CH-7.11.0-RF-01/007 Q M M
AS072562 CRAH-7.11.0-GR-1/001 M M Q
AS072563 CRAH-7.11.0-GR-1/002 M Q M
AS072564 CRAH-7.11.0-GR-1/003 Q M M
AS072565 CRAH-7.11.0-GR-1/004 M M Q
AS072566 CRAH-7.11.0-GR-1/005 M Q M
AS072567 CRAH-7.11.0-GR-1/006 Q M M
AS072568 CRAH-7.11.0-GR-1/007 M M Q
AS072569 CRAH-7.11.0-GR-1/008 M Q M
AS072570 CRAH-7.11.0-GR-1/009 Q M M
AS072571 CRAH-7.11.0-GR-1/010 M M Q
AS072572 CRAH-7.11.0-GR-1/011 M Q M
AS072573 CRAH-7.11.0-GR-1/012 Q M M
AS072574 CRAH-7.11.0-GR-2/001 M M Q
AS072575 CRAH-7.11.0-GR-2/002 M Q M
AS072576 CRAH-7.11.0-GR-2/003 Q M M
AS072577 CRAH-7.11.0-GR-2/004 M M Q
AS072578 CRAH-7.11.0-GR-2/005 M Q M
AS072579 CRAH-7.11.0-GR-2/006 Q M M
AS072580 CRAH-7.11.0-GR-2/007 M M Q
AS072581 CRAH-7.11.0-GR-2/008 M Q M
AS072582 CRAH-7.11.0-GR-2/009 Q M M
AS072583 CRAH-7.11.0-GR-2/010 M M Q
AS072584 CRAH-7.11.0-GR-2/011 M Q M
AS072585 CRAH-7.11.0-GR-2/012 Q M M
AS075245 CRAH-7.11.0-GR-3/001 M M Q
AS072549 XDP-7.11.0-GR-1/01 M Q M M
AS072550 XDP-7.11.0-GR-1/02 Q M M Q
AS072551 XDP-7.11.0-GR-1/03 M M Q M
AS072552 XDP-7.11.0-GR-1/04 M Q M M
AS072554 XDP-7.11.0-GR-1/05 Q M M Q
AS072555 XDP-7.11.0-GR-1/06 M M Q M
AS072556 XDP-7.11.0-GR-2/01 M Q M M
AS072557 XDP-7.11.0-GR-2/02 Q M M Q
AS072558 XDP-7.11.0-GR-2/03 M M Q M
AS072559 XDP-7.11.0-GR-2/04 M Q M M
AS072560 XDP-7.11.0-GR-2/05 Q M M
AS072561 XDP-7.11.0-GR-2/06 M M Q
AS090271 XDH-7.11.0-GF-1A/001 M Q M
AS090274 XDH-7.11.0-GF-1A/002 Q M M
AS090276 XDH-7.11.0-GF-1A/003 M M Q
AS090278 XDH-7.11.0-GF-1A/004 M Q M
AS090281 XDH-7.11.0-GF-1A/005 Q M M
AS090283 XDH-7.11.0-GF-1A/006 M M Q
AS090286 XDH-7.11.0-GF-1A/007 M Q M
AS090287 XDH-7.11.0-GF-1A/008 Q M M
AS090289 XDH-7.11.0-GF-1A/009 M M Q
AS090295 XDH-7.11.0-GF-1A/010 M Q M
AS090296 XDH-7.11.0-GF-1A/011 Q M M
AS090297 XDH-7.11.0-GF-1A/012 M M Q
AS090298 XDH-7.11.0-GF-1A/013 M Q M
AS090299 XDH-7.11.0-GF-1A/014 Q M M
AS090300 XDH-7.11.0-GF-1A/015 M M Q
AS090301 XDH-7.11.0-GF-1A/016 M Q M
AS090302 XDH-7.11.0-GF-1A/017 Q M M
AS090304 XDH-7.11.0-GF-1B/001 M M Q
AS090305 XDH-7.11.0-GF-1B/002 M Q M
AS090306 XDH-7.11.0-GF-1B/003 Q M M
AS090307 XDH-7.11.0-GF-1B/004 M M Q
AS090308 XDH-7.11.0-GF-1B/005 M Q M
AS090309 XDH-7.11.0-GF-1B/006 Q M M
AS090310 XDH-7.11.0-GF-1B/007 M M Q
AS090311 XDH-7.11.0-GF-1B/008 M Q M
AS090312 XDH-7.11.0-GF-1B/009 Q M M
AS090313 XDH-7.11.0-GF-1B/010 M M Q
AS090314 XDH-7.11.0-GF-1B/011 M Q M
AS090316 XDH-7.11.0-GF-1B/012 Q M M Q
AS090317 XDH-7.11.0-GF-1B/013 M M Q M
AS090318 XDH-7.11.0-GF-1B/014 M Q M M
AS090319 XDH-7.11.0-GF-1B/015 Q M M Q
AS090320 XDH-7.11.0-GF-1B/016 M M Q M
AS090321 XDV-7.11.0-GF-1A/001 Q M M Q
AS090322 XDV-7.11.0-GF-1A/002 M M Q M
AS090323 XDV-7.11.0-GF-1A/003 M Q M M
AS090324 XDV-7.11.0-GF-1A/004 Q M M Q
AS090325 XDV-7.11.0-GF-1A/005 M M Q
AS090326 XDV-7.11.0-GF-1A/006 M Q M
AS090327 XDV-7.11.0-GF-1A/007 Q M M
AS090328 XDV-7.11.0-GF-1A/008 M M Q
AS090329 XDV-7.11.0-GF-1A/009 M Q M
AS090330 XDV-7.11.0-GF-1A/010 Q M M
AS090331 XDV-7.11.0-GF-1A/011 M M Q
AS090332 XDV-7.11.0-GF-1A/012 M Q M
AS090333 XDV-7.11.0-GF-1A/013 Q M M
AS090334 XDV-7.11.0-GF-1A/014 M M Q
AS090335 XDV-7.11.0-GF-1A/015 M Q M
AS090336 XDV-7.11.0-GF-1A/016 Q M M
AS090337 XDV-7.11.0-GF-1A/017 M M Q
AS090338 XDV-7.11.0-GF-1A/018 M Q M
AS090339 XDV-7.11.0-GF-1A/019 Q M M
AS090340 XDV-7.11.0-GF-1A/020 M M Q
AS090341 XDV-7.11.0-GF-1A/021 M Q M
AS090342 XDV-7.11.0-GF-1A/022 Q M M
AS090343 XDV-7.11.0-GF-1A/023 M M Q
AS090344 XDV-7.11.0-GF-1A/024 M Q M
AS090345 XDV-7.11.0-GF-1A/025 Q M M
AS090346 XDV-7.11.0-GF-1A/026 M M Q
AS090347 XDV-7.11.0-GF-1A/027 M Q M
AS090348 XDV-7.11.0-GF-1A/028 Q M M
AS090349 XDV-7.11.0-GF-1A/029 M M Q
AS090350 XDV-7.11.0-GF-1A/030 M Q M
AS090352 XDV-7.11.0-GF-1A/031 Q M M
AS090353 XDV-7.11.0-GF-1A/032 M M Q
AS090355 XDV-7.11.0-GF-1A/033 M Q M
AS090356 XDV-7.11.0-GF-1A/034 Q M M
AS090357 XDV-7.11.0-GF-1A/035 M M Q M
AS090358 XDV-7.11.0-GF-1A/036 M Q M M
AS090359 XDV-7.11.0-GF-1A/037 Q M M Q
AS090360 XDV-7.11.0-GF-1A/038 M M Q M
AS090361 XDV-7.11.0-GF-1A/039 M Q M M
AS090362 XDV-7.11.0-GF-1B/001 Q M M Q
AS090363 XDV-7.11.0-GF-1B/002 M M Q M
AS090366 XDV-7.11.0-GF-1B/005 M Q M M
AS090367 XDV-7.11.0-GF-1B/006 Q M M Q
AS090368 XDV-7.11.0-GF-1B/007 M M Q M
AS090369 XDV-7.11.0-GF-1B/008 M Q M
AS090370 XDV-7.11.0-GF-1B/009 Q M M
AS090371 XDV-7.11.0-GF-1B/010 M M Q
AS090372 XDV-7.11.0-GF-1B/011 M Q M
AS090373 XDV-7.11.0-GF-1B/012 Q M M
AS090374 XDV-7.11.0-GF-1B/013 M M Q
AS090375 XDV-7.11.0-GF-1B/014 M Q M
AS090376 XDV-7.11.0-GF-1B/015 Q M M
AS090377 XDV-7.11.0-GF-1B/016 M M Q
AS090378 XDV-7.11.0-GF-1B/017 M Q M
AS090381 XDV-7.11.0-GF-1B/018 Q M M
AS090384 XDV-7.11.0-GF-1B/019 M M Q
AS090386 XDV-7.11.0-GF-1B/020 M Q M
AS090389 XDV-7.11.0-GF-1B/021 Q M M
AS090395 XDV-7.11.0-GF-1B/022 M M Q
AS090396 XDV-7.11.0-GF-1B/023 M Q M
AS090402 XDV-7.11.0-GF-1B/024 Q M M
AS090404 XDV-7.11.0-GF-1B/025 M M Q
AS090406 XDV-7.11.0-GF-1B/026 M Q M
AS090407 XDV-7.11.0-GF-1B/027 Q M M
AS090408 XDV-7.11.0-GF-1B/028 M M Q
AS090409 XDV-7.11.0-GF-1B/029 M Q M
AS090410 XDV-7.11.0-GF-1B/030 Q M M
AS090411 XDV-7.11.0-GF-1B/031 M M Q
AS090412 XDV-7.11.0-GF-1B/032 M Q M
AS090413 XDV-7.11.0-GF-1B/033 Q M M
AS090414 XDV-7.11.0-GF-1B/034 M M Q
AS090415 XDV-7.11.0-GF-1B/035 M Q M
AS090416 XDV-7.11.0-GF-1B/036 Q M M
AS090417 XDV-7.11.0-GF-1B/037 M M Q
AS090418 XDV-7.11.0-GF-1B/038 M Q M M
AS090419 XDV-7.11.0-GF-1B/039 Q M M Q
AS090420 XDV-7.11.0-GF-1B/040 M M Q M
AS090421 XDV-7.11.0-GF-1B/041 M Q M M
AS001222 FCU-7.11.0.BF-01/012 M Q M M
AS001225 FCU-7.11.0.BF-01/015 Q M M BA
AS001224 FCU-7.11.0.BF-01/014 M M Q M
AS001221 FCU-7.11.0.BF-01/011 M Q M M
AS001223 FCU-7.11.0.BF-01/013 Q M M
AS001226 FCU-7.11.0.BF-01/016 M M Q
AS001230 FCU-7.11.0.BF-02/004 M Q M
AS001229 FCU-7.11.0.BF-02/002 Q M M
AS001231 FCU-7.11.0.FF-01/021 M M Q
AS001227 FCU-7.11.0.BF-01/017 M Q M
AS001228 FCU-7.11.0.BF-01/018 Q M M
AS001233 FCU-7.11.0.FF-02/007 M M Q
AS001232 FCU-7.11.0.FF-01/022 M Q M
AS001236 FCU-7.11.0.GF-02/001 Q M M
AS001234 FCU-7.11.0.GF-01/004 M M Q
AS001235 FCU-7.11.0.GF-01/008 M Q M
AS001237 FCU-7.11.0.GF-02/003 Q M M
AS001243 FCU-7.11.0.GF-03/004 M M Q
AS001238 FCU-7.11.0.GF-02/005 M Q M
AS001241 FCU-7.11.0.GF-03/002 Q M M
AS001239 FCU-7.11.0.GF-02/006 M M Q
AS001242 FCU-7.11.0.GF-03/003 M Q M
AS001240 FCU-7.11.0.GF-03/001 Q M M
AS009005 FCU-7.11.0.BF-01/002 M M Q
AS009004 FCU-7.11.0.BF-01/001 M Q M
AS009006 FCU-7.11.0.BF-01/003 Q M M
AS009007 FCU-7.11.0.BF-01/005 M M Q
AS009008 FCU-7.11.0.BF-01/006 M Q M
AS009009 FCU-7.11.0.BF-01/007 Q M M
AS009010 FCU-7.11.0.BF-01/008 M M Q
AS009011 FCU-7.11.0.BF-01/009 M Q M
AS009012 FCU-7.11.0.BF-01/010 Q M M
AS015649 FCU-7.11.0.GF-03/005 M M Q
AS015650 FCU-7.11.0.GF-03/006 M Q M
AS015651 FCU-7.11.0.GF-03/007 Q M M BA
AS015652 FCU-7.11.0.GF-03/008 M M Q M
AS015653 FCU-7.11.0.GF-03/009 M Q M M
AS015654 FCU-7.11.0.GF-03/010 Q M M BA
AS015656 FCU-7.11.0.GF-03/012 M M Q M
AS015655 FCU-7.11.0.GF-03/011 M Q M M
AS015657 FCU-7.11.0.GF-06/001 Q M M BA
AS015658 FCU-7.11.0.RF-02/008 M M Q M
AS015660 FCU-7.11.0.TF-01/018 M Q M M
AS015659 FCU-7.11.0.RF-02/009 Q M M BA
AS015661 FCU-7.11.0.TF-01/019 M M Q
AS015662 FCU-7.11.0.TF-01/020 M Q M
AS015663 FCU-7.11.0.TF-03/013 Q M M
AS015664 FCU-7.11.0.TF-03/014 M M Q
AS024070 SF-7.11.0-G-01 M Q M
AS024071 SF-7.11.0-G-02 Q M M
AS072586 EF-7.11.0-GF-01/01 M M Q
AS072587 EF-7.11.0-GF-01/02 M Q M
AS072589 PF-7.11.0-PF-01/001 Q M M
AS072590 PF-7.11.0-PF-01/002 M M Q
AS087645 SF-7.11.0-TF-01/001 M Q M
AS316641 VAL.P-7.11.0 M M M
AS090894 DUC-7.11.0 Q
AS090896 VAV.T-7.11.0 Q
AS090895 AO-7.11.0 Q
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UNIFIED JOB PLAN
VERTICAL / HORIZONTAL FLOOR MOUNTED AIR HANDLING UNIT
ANNUAL ACTIVITY
1. Inspect unit body for corrosion, defected painting or damages; Report findings .
2. Clean the entire unit using a wire brush and repaint; if required
3. Replace all pre-filters,
4. Replace all bag filters
5. Inspect filter frame work and casing. Wire brush and paint with anti-corrosion primer. If required
6.Examine filter element seating for air leakge. Repair and re-join filter element seating as required.
7.Check filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightn
8. Inspect chilled and hot water coils for corrosion, algae or defects, report any finding.
9. Remove deposits on coil using a brush with appropriate sterilising solution such as chlorine
10. After clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with W
11. Inspect coil and associated piping for leakages; if found take immediate corrective action
12. Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialis
13. Inspect Blower, blower housing and shaft for any defect, Clean properly and Report finding
14. Re-coat the shaft with a suitable varnish.
15. Inspect blower front, back and motor bearing clearance using a proper sized feeler guage.
16. wash fan front and back bearings with bearing cleaning solvent, and lubricate. (also motor bearing if applicable)
17. Inspect bearing locking collar or set screws for tightness
18. inspect base frame and isolation mounts; take immediate corrective action for any finding
19. Inspect motor casing for corrosion, defected painting or damages; Clean properly and Report finding
20. Dismantle the motors ventilation fan's cover, and clean the fan; take immediate corrective action if found defected.
21. using a proper torque insure that all bots are tight
22. Inspect pulleys and belts for cracks, wear and fraying, if found replace
23. Inspect driving pulleys for security on their respective shafts. Re-secure a loose pulley by tightening all security bolts and lo
24. Check miss-alignment of driving pulleys; Rectify if incorrect and Record ………………….
25. Measure belt tension using a proper measuring device adjust if incorrect and Record …………………
26. Check security of driving gaurds, and ispect for corrosion or any defect; Report findings.
27. Repeat 13,14,15,16,17,18,19,20,21,22,23,24,24, and 26 for return blower if exist
28. Check volume dampers for proper opening and closing, inspect for corrosion, dirt or defect; take immidiate corrective actio
29. Recalibration suction and discharge pressure gauge report findings…………………………….
30. Recalibration suction and discharge thermometers report findings………………………………
31. Recalibration flow sensors report finding……………………………
32. Recalibration temperature sensors report findings……………..
33. Recalibration pressure swithces and sensors report findings…………………
34. Recalibration humidity sensors report findings…………………….
35. Recalibration all other control and sensing devices report findings…………….
36. Operate the unit in automatic mode for 30 min and take immediate corrective action for any abnormal finding.
37. Record the blowers direction of rotation………..
38. Examin for undie noise, vibration, or rattling.
39. Measure units noise using a proper measuring device………………. Compare with recommended………………….. and previous tw
40. Measure units vibration and compare with recommended and previous two month for the following locations
Motor bearing: Horizontal……………………. Vertical……………….Axial…………….
Blower front bearing: Horizontal………….Vertical……………….Axial…………….
Blower back bearing: Horizontal…………..Vertical………………Axial………………
Base plate: before vibration mount……………………………. After vibration mount………………………..
41. Repeat 37,38,39 and 40 for return Blower if exist.
42. Vent air from coils; Ensure tightness of vent cock, check for leakage and adjust if necessary.
43. Examine at automatic operation the temperature changes at the suction thermometer ……………………And discharge thermo
44. Examine at automatic operation the perssure changes at suction…………………….. And discharge…………………………. Report ste
45. Examine at automatic operation the travel of the control valve, override manually to insure free travel then release override
46. Record Motor's voltage, power, and electric current reading………………………… and compare with previouse two months………
If higher than normal turn off and report (supply and return motor)
47. Record Motor's RPM using a TACO meter………………….. And compare with commissioning data (supply and return motor)
48. Examine humidifier for proper automatic operation; override to make sure that both pumps are operational then release o
49. Check float valve or flow sensor for proper operation.
50. Override all Air VAV to fully open, and manually operate the AHU at full Capacity.
51. Measure CFM and pressure developed by the Air Handling Unit using proper measuring device . Compare with Previous co
52. Check tightness and air leaks between the different sections of the unit. Replace gaskets as necessary
53. Check maintenance light for proper opeartion; Replace if busted.
54. Check UV light for proper operation; replace if busted.
55. Inspect and ensure correct operation of all switches, controls and controllers, from DDC panel
Smoke detectors…………………. pressure switches and sensors……………..
manometers………………………… humidity sensors……………….
motorized valves…………………. flow sensors………………………..
temperature sensors……………. Other control and sensing devices………………
56. Inspect sockets, terminal cables, sensors connections, air vents, door handlers, all units accessories and hookup Report find
57. Turn off the unit and clean all excessive bearing grease.
58. Inspect drain pipes and make sure they are free from obstruction by pouring some amount of water.
UNIFIED JOB PLAN
t unit body for corrosion, defected painting or damages; Report findings .

he entire unit using a wire brush and repaint; if required
e all pre-filters,
e all bag filters
t filter frame work and casing. Wire brush and paint with anti-corrosion primer. If required
e filter element seating for air leakge. Repair and re-join filter element seating as required.
filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness
t chilled and hot water coils for corrosion, algae or defects, report any finding.
e deposits on coil using a brush with appropriate sterilising solution such as chlorine
clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with WARM soft water,
ct coil and associated piping for leakages; if found take immediate corrective action
the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist for cristalization or a
ct Blower, blower housing and shaft for any defect, Clean properly and Report finding
at the shaft with a suitable varnish.
ct blower front, back and motor bearing clearance using a proper sized feeler guage.
fan front and back bearings with bearing cleaning solvent, and lubricate. (also motor bearing if applicable)
ct bearing locking collar or set screws for tightness
ct base frame and isolation mounts; take immediate corrective action for any finding
ct motor casing for corrosion, defected painting or damages; Clean properly and Report finding
antle the motors ventilation fan's cover, and clean the fan; take immediate corrective action if found defected.
a proper torque insure that all bots are tight

ct pulleys and belts for cracks, wear and fraying, if found replace
ct driving pulleys for security on their respective shafts. Re-secure a loose pulley by tightening all security bolts and locks.
k miss-alignment of driving pulleys; Rectify if incorrect and Record ………………….
ure belt tension using a proper measuring device adjust if incorrect and Record …………………
k security of driving gaurds, and ispect for corrosion or any defect; Report findings.
at 13,14,15,16,17,18,19,20,21,22,23,24,24, and 26 for return blower if exist
k volume dampers for proper opening and closing, inspect for corrosion, dirt or defect; take immidiate corrective action if found then clean
bration suction and discharge pressure gauge report findings…………………………….
bration suction and discharge thermometers report findings………………………………
bration flow sensors report finding……………………………
bration temperature sensors report findings……………..
bration pressure swithces and sensors report findings…………………
bration humidity sensors report findings…………………….
bration all other control and sensing devices report findings…………….
ate the unit in automatic mode for 30 min and take immediate corrective action for any abnormal finding.
d the blowers direction of rotation………..
n for undie noise, vibration, or rattling.
ure units noise using a proper measuring device………………. Compare with recommended………………….. and previous two month………………..
ure units vibration and compare with recommended and previous two month for the following locations
r bearing: Horizontal……………………. Vertical……………….Axial…………….
er front bearing: Horizontal………….Vertical……………….Axial…………….
er back bearing: Horizontal…………..Vertical………………Axial………………
plate: before vibration mount……………………………. After vibration mount………………………..
at 37,38,39 and 40 for return Blower if exist.
air from coils; Ensure tightness of vent cock, check for leakage and adjust if necessary.
ne at automatic operation the temperature changes at the suction thermometer ……………………And discharge thermometer……………… Repo
ne at automatic operation the perssure changes at suction…………………….. And discharge…………………………. Report steady state parameters.
ne at automatic operation the travel of the control valve, override manually to insure free travel then release override.
d Motor's voltage, power, and electric current reading………………………… and compare with previouse two months…………………….
her than normal turn off and report (supply and return motor)
d Motor's RPM using a TACO meter………………….. And compare with commissioning data (supply and return motor)
ne humidifier for proper automatic operation; override to make sure that both pumps are operational then release override.
k float valve or flow sensor for proper operation.
ide all Air VAV to fully open, and manually operate the AHU at full Capacity.
ure CFM and pressure developed by the Air Handling Unit using proper measuring device . Compare with Previous commissioning results.
k tightness and air leaks between the different sections of the unit. Replace gaskets as necessary
k maintenance light for proper opeartion; Replace if busted.
k UV light for proper operation; replace if busted.
ct and ensure correct operation of all switches, controls and controllers, from DDC panel
e detectors…………………. pressure switches and sensors……………..
meters………………………… humidity sensors……………….
ized valves…………………. flow sensors………………………..
erature sensors……………. Other control and sensing devices………………
ct sockets, terminal cables, sensors connections, air vents, door handlers, all units accessories and hookup Report finding.
off the unit and clean all excessive bearing grease.
ct drain pipes and make sure they are free from obstruction by pouring some amount of water.
UNIFIED JOB PLAN
BI-ANNUAL ACTIVITY
1. Inspect unit body for corrosion, defected painting or damages; Clean properly and Report findings .
2. Inspect prefilter for any defect. if found replace immediately,
3. Clean remaining undefected prefilters with commercial solvent and rense WARM with soft water.
10. After clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with W
17. Inspect blower front and back bearing clearance using a proper sized feeler guage.
19. lubricate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been rem
26. Repeat 12,13,14,15,16,17,18,19,20,21,22,23,24 and 25 for return blower if exist
28. Check calibration date of suction and discharge pressure gauge report findings…………………………….
29. Check calibration date of suction and discharge thermometers report findings………………………………
30. Check calibration date of flow sensors report finding……………………………
31. Check calibation date of temperature sensors report findings……………..
32. Check calibration date of pressure swithces and sensors report findings…………………
33. Check calibration date of humidity sensors report findings…………………….
34. Check calibration date of other control and sensing devices report findings…………….
40. Repeat 36,37,38 and39 for return Blower if exist.
manometers………………………… humidity sensors……………….
UNIFIED JOB PLAN
AL ACTIVITY
t unit body for corrosion, defected painting or damages; Clean properly and Report findings .
t prefilter for any defect. if found replace immediately,
emaining undefected prefilters with commercial solvent and rense WARM with soft water.
e all bag filters
filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness
clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with WARM soft water,
ct coil and associated piping for leakages; if found take immediate corrective action
the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist for cristalization or a
ct blower front and back bearing clearance using a proper sized feeler guage.
cate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been removed.
at 12,13,14,15,16,17,18,19,20,21,22,23,24 and 25 for return blower if exist
k calibration date of suction and discharge pressure gauge report findings…………………………….
k calibration date of suction and discharge thermometers report findings………………………………
k calibration date of flow sensors report finding……………………………
k calibation date of temperature sensors report findings……………..
k calibration date of pressure swithces and sensors report findings…………………
k calibration date of humidity sensors report findings…………………….
k calibration date of other control and sensing devices report findings…………….
at 36,37,38 and39 for return Blower if exist.
meters………………………… humidity sensors……………….
UNIFIED JOB PLAN
QUARTERLY ACTIVITY
3. Clean remaining undefected prefilters with commercial solvent and rense with WARM soft water.
8. Inspect chilled water and hot water coils for corrosion, algae or defects, clean with commercial solvent and rense with soft w
15. Inspect blower front and back bearing clearance using a proper sized feeler guage
16. lubricate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been rem
23. Repeat 10,11,12,13,14,15,16,17,18,19,20,21 and 22 for return blower if exist
manometers………………………… humidity sensors
UNIFIED JOB PLAN
RLY ACTIVITY
emaining undefected prefilters with commercial solvent and rense with WARM soft water.
e all bag filters
filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness.
t chilled water and hot water coils for corrosion, algae or defects, clean with commercial solvent and rense with soft water, report any findi
t coil and associated piping for leakages; if found take immediate corrective action
the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist forcristalization or a
ct blower front and back bearing clearance using a proper sized feeler guage
cate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been removed.
at 10,11,12,13,14,15,16,17,18,19,20,21 and 22 for return blower if exist
meters………………………… humidity sensors
UNIFIED JOB PLAN
MONTHLY ACTIVITY
2. Inspect prefilter for any defect. if defected replace immediately,
3. Clean remaining undefected prefilters with commercial solvent and rense with soft water.
4. Inspect bag filters for defects, if found replace immediately.
5. Clean remaining undefected bag filters using a vaccum cleaner.
6. Inspect chilled water and hot water coils for corrosion, algae or defects, clean with commercial solvent and rense with soft w
13. Check bearing grease for moisture, oxidation, and whitish color if found wash the bearing with bearing cleaning solvent, an
20. Repeat 8,9,10,11,12,13,14,15,16,17,18, and 19 for return blower if exist
If higher than normal turn off and report
UNIFIED JOB PLAN
t prefilter for any defect. if defected replace immediately,
emaining undefected prefilters with commercial solvent and rense with soft water.
t bag filters for defects, if found replace immediately.
emaining undefected bag filters using a vaccum cleaner.
t chilled water and hot water coils for corrosion, algae or defects, clean with commercial solvent and rense with soft water, report any findi
t Blower, blower housing and shaft for any defect, Clean properly and Report finding
base frame and isolation mounts; take immediate corrective action for any finding
ct blower front and back bearing clearance using a proper sized feeler guage
k bearing grease for moisture, oxidation, and whitish color if found wash the bearing with bearing cleaning solvent, and lubricate.
at 8,9,10,11,12,13,14,15,16,17,18, and 19 for return blower if exist
her than normal turn off and report
UNIFIED JOB PLAN
FAN COIL UNIT
BI-ANNUAL ACTIVITY
3. Clean remaining undefected prefilters with commercial solvent and rense WARM with soft water.
4. Inspect filter frame work and casing. Wire brush and paint with anti-corrosion primer.
8. After clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with WA
16. Inspect blower bearing.
18. Check calibation date of temperature sensors report findings……………..
20. Flip between different unit operation modes, fan operation modes and setpoints; Examine units response
25. Measure CFM and pressure developed by the Fan Coil Unit using proper measuring device . Compare with Previous comm
29. Check tightness and air leaks. Replace gaskets as necessary
30. Inspect and ensure correct operation of temperature sensor
31. Inspect terminal cables, units accessories, air vent and hookup Report finding.
UNIFIED JOB PLAN
FAN COIL UNIT
AL ACTIVITY
emaining undefected prefilters with commercial solvent and rense WARM with soft water.
t filter frame work and casing. Wire brush and paint with anti-corrosion primer.
ean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with WARM soft water,
the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist forcristalization or a
ct blower bearing.
k calibation date of temperature sensors report findings……………..
etween different unit operation modes, fan operation modes and setpoints; Examine units response
ure CFM and pressure developed by the Fan Coil Unit using proper measuring device . Compare with Previous commissioning results.
k tightness and air leaks. Replace gaskets as necessary
ct and ensure correct operation of temperature sensor
ct terminal cables, units accessories, air vent and hookup Report finding.
UNIFIED JOB PLAN
FAN COIL UNIT
QUARTERLY ACTIVITY
4. Inspect chilled water and hot water coils for corrosion, algae or defects, report any finding, Clean if necessary
8. Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist
13. Inspect blower bearing
UNIFIED JOB PLAN
FAN COIL UNIT
RLY ACTIVITY
t chilled water and hot water coils for corrosion, algae or defects, report any finding, Clean if necessary
he strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist forcristalization or an
ct blower bearing
UNIFIED JOB PLAN
FAN COIL UNIT
MONTHLY ACTIVITY
4. Inspect chilled water and hot water coils for corrosion, algae or defects, report any finding, Clean if necessary
8. Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist
13. Inspect blower bearing
UNIFIED JOB PLAN
FAN COIL UNIT
t chilled water and hot water coils for corrosion, algae or defects, report any finding, Clean if necessary
he strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist forcristalization or an
ct blower bearing
UNIFIED JOB PLAN
ACCESSIBLE EXHAUST FANS / SUPPLY FANS
MONTHLY ACTIVITY
1. Inspect unit body, and associated bolts for corrosion, and defects; Clean properly and Report findings .
2. Inspect the fan's blades and make sure they are free from dust, errosion, and corrosion.
4. Spin the motor shaft by hand and make sure it turns freely.
5. inspect isolation mounts; Repair as necessary.
6. Check bearing grease for moisture, oxidation, and whitish color if found wash the bearing with bearing cleaning solvent, and
8. using a proper torque insure that all bots, and set screws are tight
9. Operate the unit in automatic mode and take immediate corrective action for any abnormal finding.
10. Inspect fan's dampers for automatic opening and closing if existing
11. Ensure correct operation of all control panel indicator lamps, replace any faulty indicator lamp.
12. Ensure that the differential pressure sensor is operational and clean the connecting hoses.
13. Record the fan's direction of rotation……….. And air direction
14. Examin for undue noise, vibration, or rattling.
16. Measure MOTORS vibration and compare with recommended and previous two month for the following locations.
17. Record Motor's voltage…………., frequency……………………….., and electric current reading………………………… and compare with
18. Inspect flexible connections for leaks or damage. Retighten brackets or gaskets as necessary, Replace and defected connecti
19. Inspect terminal cables, units accessories.
UNIFIED JOB PLAN
ACCESSIBLE EXHAUST FANS / SUPPLY FANS
t unit body, and associated bolts for corrosion, and defects; Clean properly and Report findings .
t the fan's blades and make sure they are free from dust, errosion, and corrosion.
t motor casing for corrosion, defected painting or damages; Clean properly and Report finding
e motor shaft by hand and make sure it turns freely.
isolation mounts; Repair as necessary.
bearing grease for moisture, oxidation, and whitish color if found wash the bearing with bearing cleaning solvent, and lubricate.
t blower front and back bearing clearance using a proper sized feeler guage
proper torque insure that all bots, and set screws are tight
e the unit in automatic mode and take immediate corrective action for any abnormal finding.
ct fan's dampers for automatic opening and closing if existing
e correct operation of all control panel indicator lamps, replace any faulty indicator lamp.
e that the differential pressure sensor is operational and clean the connecting hoses.
d the fan's direction of rotation……….. And air direction
n for undue noise, vibration, or rattling.
ure MOTORS vibration and compare with recommended and previous two month for the following locations.
d Motor's voltage…………., frequency……………………….., and electric current reading………………………… and compare with rated and…….... prev
ct flexible connections for leaks or damage. Retighten brackets or gaskets as necessary, Replace and defected connection.
ct terminal cables, units accessories.
UNIFIED JOB PLAN
ACCESSIBLE EXHAUST FANS
QUARTERLY ACTIVITY
1. Inspect unit body, and associated bolts for corrosion, and defects; Clean properly and Report findings .
2. Inspect the fan's blades and make sure they are free from dust, errosion, and corrosion.
5. Spin the motor shaft by hand and make sure it turns freely.
6. Inspect shaft for wear corrosion, or endplay.
7. inspect isolation mounts; Repair as necessary.
8. Inspect shaft and bearing for wear corrosion, or endplay
9. Inspect bearing locking collars, retighten and repair as necessary.
10. lubricate bearings if applicable. Do not overgrease closed bearing.
11. Insure that all bolts, locks and set screws are tight.
12. Ensure duct hangers regidity and tightness
13. Operate the unit in automatic mode and take immediate corrective action for any abnormal finding.
14. Inspect fan's dampers for automatic opening and closing if existing.
15. Ensure correct operation of all control panel indicator lamps, replace any faulty indicator lamp.
16. Ensure that the differential pressure sensors is operational and clean the connecting hoses.
17. Record the fan's direction of rotation……….. And air direction.
18. Examin for undue noise, vibration, or rattling.
20. Measure MOTORS vibration and compare with recommended and previous two month for the following locations.
21. Record Motor's voltage…………., frequency……………………….., and electric current reading………………………… and compare with
22. Record motors RPM using a taco meter and compare with commissioning……………………. And previous two months
23. turn off the unit and remove all excessive grease from open bearings.
24. Inspect flexible connections for leaks or damage. Retighten brackets or gaskets as necessary, Replace and defected connecti
25. Inspect terminal cables, units accessories.
UNIFIED JOB PLAN
ACCESSIBLE EXHAUST FANS
RLY ACTIVITY
t unit body, and associated bolts for corrosion, and defects; Clean properly and Report findings .
t the fan's blades and make sure they are free from dust, errosion, and corrosion.
t motor casing for corrosion, defected painting or damages; Clean properly and Report finding
e motor shaft by hand and make sure it turns freely.
t shaft for wear corrosion, or endplay.
isolation mounts; Repair as necessary.
t shaft and bearing for wear corrosion, or endplay
t bearing locking collars, retighten and repair as necessary.
ate bearings if applicable. Do not overgrease closed bearing.
e that all bolts, locks and set screws are tight.
e duct hangers regidity and tightness
ate the unit in automatic mode and take immediate corrective action for any abnormal finding.
ct fan's dampers for automatic opening and closing if existing.
e correct operation of all control panel indicator lamps, replace any faulty indicator lamp.
e that the differential pressure sensors is operational and clean the connecting hoses.
d the fan's direction of rotation……….. And air direction.
n for undue noise, vibration, or rattling.
ure MOTORS vibration and compare with recommended and previous two month for the following locations.
d Motor's voltage…………., frequency……………………….., and electric current reading………………………… and compare with rated and…….... prev
d motors RPM using a taco meter and compare with commissioning……………………. And previous two months
off the unit and remove all excessive grease from open bearings.
ct flexible connections for leaks or damage. Retighten brackets or gaskets as necessary, Replace and defected connection.
ct terminal cables, units accessories.
SPLIT AIRCONDITIONING BI-ANNUAL
Sequence Task
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
SPLIT AIRCONDITIONING BI-ANNUAL
Description
Inspect unit for any problems including noise sealing leaks insulation bearings drains etc
Check cleanliness of filters and inspect for break up and correct sealing
Check cleanliness of grilles (if fitted)
Check fan mounting cleanliness and operation
Check operating pressures if not correct check for leaks
Check voltage and amperage Record any error
Check drains and ensure they are clear
Check that the electrical connection on motor and electric heater is tight
Check pipe work and insulation condition and fixing
Check operation of compressor crankcase heater according to manufacturer’s recommendations
Check operation of all pressure switches and safety devices
Check refrigerant temperatures
Check unit for rust especially around cooling and humidifying sections
Check pipe work connections for leaks also condition of local insulation
Check oil and eliminators if fitted for built-up of dust and scale in the case of the latter Clean with stiff brush if dirty
Isolate switch gears and controls and inspect contactors relays etc for signs of overheating or arcing
Check operation of electric heater thermal cut-out
Check anti-vibration mounts (if fitted)
Check pressure drops air/water and compare with commissioning details
Check operation of all safety devices such as airflow switches etc
Check electrical connections Tighten if necessary
Check condensing unit for rust Clean as necessary
Ensure that air cooled condensing units are free from dirt debris Clean and remove any debris
Check compressor is securely fixed anti-vibration mounts are tight and oil level is correct
Clean unit inside and out with vacuum cleaner and wipe down with damp cloth Rectify any paint damage externally
Nested Job Duration Meter
Plan
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SPLIT ARCONDTIONING QUARTERLY
Sequence Task
10
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40
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100
110
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130
140
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160
170
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SPLIT ARCONDTIONING QUARTERLY
Description
Visually examine entire unit and insure correct operation Report condition and carry out any remedial work as required
Operate and examine for any undue noises vibration or rattling Inspect leaks insulation bearings and drainage system Report and adjust a
Examine and check air filters if clogged clean or change the filters as necessary
Check operating pressures using gauge manifold if not correct check for leaks and report condition as necessary
Check pressure drops air and compare with commissioning details
Check fan mounting operation and cleanliness
Check voltage and amperage Check if the supply voltage is within the design limit Report and records any error
Check and clean the condensate drains and pans ensure free from flow Repair or renew if required
Isolate SG and controls check all electrical connections and tightness Inspect contactors and relays for signs of overheating or arcing
Check piping system insulation condition and fixing Report condition as necessary
Check operation of all pressure switches and safety devices Ensure correct operation
Check condensing unit for rust Ensure that condenser section is free from dirt and debris Clean as necessary
Check compressor operation oil level and tightness of antivibration mounts Report condition as necessary
Check operation of electric heater thermal cutout Report condition as necessary
Check refrigerant temperatures Report condition as necessary
Check unit for rust especially around cooling and humidifying sections Clean as necessary
Check oil and eliminators if fitted for builtup of dust and scale in the case of the latter Clean as necessary
Examine fan and motor bearings for overheating adjust and ensure suitable lubrication
Check for holding down bolt for rigidity and security
Clean the entire unit with vacuum cleaner and wipe down with damp cloth
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SPLIT AIRCONDITIONING MONTHLY
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SPLIT AIRCONDITIONING MONTHLY
Description
Visually examine entire unit and insure correct operation Report condition and carry out any remedial work as required
Operate and examine for any undue noises vibration
sealing leaks and insulation in the system report and adjust as necessary
Examine and check air filters if clogged clean or change the filters as necessary
Check operating pressures using gauge manifold if not correct check for leaks and report condition as necessary
Check fan mounting operation and cleanliness
Check voltage and amperage Check if the supply voltage is within the design limit Report and records any error
Check and clean the condensate drains and pans ensure free from flow Repair or renew if required
Check all electrical connections relays contractors insolate switch gears and ensure tightness
Check piping system insulation condition and fixing Report condition as necessary
Check operation of all pressure switches and safety devices Ensure correct operation
Check compressor operation Report condition as necessary
Check refrigerant temperatures Report condition as necessary
Clean the outside surface of the unit
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Sequence Task
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Description
Inspect unit for any problems, including noise, sealing, leaks, insulation, bearings, drains, etc.
Switch off the UV lights and kitchen ventilation fan and isolate the power supplies.
Checks shall be made to ensure that removable duct filters are easily removed.
Check filters cleanliness and inspect for break up and correct sealing, all metal surfaces shall be checked to ensure that there is no
accumulation of grease or dirt and there is no surface damage.
Check the condition of the UV lamps. Clean the UV lamp surfaces as required.
After closing the Pollustop access doors, switch on the system.
Check that the system is operating satisfactorily (do not try to look). Check that the ventilation fan is operating .
Check that the system is operating satisfactorily (do not try to look).
Check that the ventilation fan is operating.
Replace any filters as required.
The fan should be withdrawn as far as possible and the impeller carefully.
Clean with a vacuum cleaner and brush.
Check that the electrical connection of the equipment is tight.
Inspect V-belts tension and condition. Correct procedure. Ensure correct pulley alignment.
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Sequence Task
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Description
Inspect unit for any problems including noise sealing leaks insulation bearings drains etc
Switch off the UV lights and kitchen ventilation fan and isolate the power supplies
Checks shall be made to ensure that removable duct filters are easily removed
Check cleanliness of filters and inspect for break up and correct sealing
all metal surfaces shall be checked to ensure that there is no accumulation of grease or dirt and that there is no surface damage
Check the condition of the UV lamps Clean the UV lamp surfaces as required
After closing the Pollustop access doors switch on the system
Check that the system is operating satisfactorily (do not try to look) Check that the ventilation fan is operating
Replace any filters as required
The fan should be withdrawn as far as possible and the impeller carefully cleaned with a vacuum cleaner and brush
Check that the electrical connection of the equipment is tight
Inspect V-belts tension and condition Refer to manufacturers catalogue for correct procedure Ensure correct pulley alignment
Isolate switch gears and controls and inspect contactors relays etc for signs of overheating or arcing
Check unit for rust
Clean unit inside and out with vacuum cleaner and wipe down with damp cloth Rectify any paint damage externally
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Sequence Task
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Description
Check all exposed pipe work, joints, connections, etc for leakage or corrosion Report defect and repair as necessary
Check alignment of expansion bellows and lugs where applicable Report any defects
Check guide points for wear and freedom of pipe movement, grease guide rollers as required
Check all pipe support brackets, hangers, and anchors for security, and tighten as necessary Report condition
Check condition of all insulation and covering, paying particular attention to the integrity of the vapour seal, repair and report any defects
Check operation of valves, stop cocks, drain cocks, etc
if operation of valve is stiff, lubricate as necessary and repeat opening and closing until clear, and return valve to its original position
Examine all valve gland packing for leakage and adjust or re-pack as required
Clean strainer(s)
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Sequence Task
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Description
Check all exposed pipe work, joints, connections, etc for leakage or corrosion Report defect and repair as necessary
Check alignment of expansion bellows and lugs where applicable Report any defects
Check guide points for wear and freedom of pipe movement, grease guide rollers as required
Check all pipe support brackets, hangers, and anchors for security, and tighten as necessary Report condition
Check condition of all insulation and covering, paying particular attention to the integrity of the vapour seal, repair and report any defects
Check operation of valves, stop cocks, drain cocks, etc
if operation of valve is stiff, lubricate as necessary and repeat opening and closing until clear, and return valve to its original position
Examine all valve gland packing for leakage and adjust or re-pack as required
Clean strainer(s)
Check pipe work identification tags remain secure, report any defects
Check for integrity of fire stopping where pipes pass through walls etc report any defects
Re-calibrate pressure and temperature gauges
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Sequence Task
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Description
Visually inspect entire unit, report on condition and carry out remedial works as required
Check for undue nose, vibration or rattling Report and adjust as necessary
Ensure all brackets and fixings are secure Check bolts for corrosion Tighten and replace as necessary Report on condition of supports
Ensure all sensors and actuators are functioning correctly Report and re-set as appropriate Replace any defective item
Inspect flexible connections for leaks Re-tighten brackets or gaskets as necessary Replace a defective connection
Ensure rigidity and tightness of duct hangers Tighten as necessary Inspect condition of brackets, hangers and bolts Report accordingly
Inspect duct insulation paying particular attention to the vapour seal Repair damaged areas
Check the differential static pressure across the terminal from inlet to discharge outlet If it exceeds the required value check for leaks
Check damper operation Repair necessary Refer to manufacturer instruction for performing this operation
Examine and report on condition of all associated wiring facilities and wiring Ensure security of termination
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Sequence Task
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Description
Visually inspect entire unit, report on condition and carry out remedial works as required
Check for undue nose, vibration or rattling Report and adjust as necessary
Ensure all brackets and fixings are secure Check bolts for corrosion Tighten and replace as necessary Report on condition of supports
Ensure all sensors and actuators are functioning correctly Report and re-set as appropriate Replace any defective item
Inspect flexible connections for leaks Re-tighten brackets or gaskets as necessary Replace a defective connection
Ensure rigidity and tightness of duct hangers Tighten as necessary Inspect condition of brackets, hangers and bolts Report accordingly
Inspect duct insulation paying particular attention to the vapour seal Repair damaged areas
Check the differential static pressure across the terminal from inlet to discharge outlet If it exceeds the required value check for leaks
Check damper operation Repair necessary Refer to manufacturer instruction for performing this operation
Examine and report on condition of all associated wiring facilities and wiring Ensure security of termination
Clean out external and internal dust and dirt from the unit
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Sequence Task
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Description
Visually inspect entire unit, report on condition and carry out remedial works as required.
Check for undue nose, vibration or rattling. Report and adjust as necessary.
Ensure all brackets and fixings are secure. Check bolts for corrosion. Tighten and replace as necessary. Report on condition of supports.
Ensure all sensors and actuators are functioning correctly. Report and re-set as appropriate. Replace any defective item.
Inspect flexible connections for leaks. Re-tighten brackets or gaskets as necessary. Replace a defective connection.
Ensure rigidity and tightness of duct hangers. Tighten as necessary. Inspect condition of brackets, hangers and bolts. Report accordingly.
Inspect duct insulation paying particular attention to the vapour seal. Repair damaged areas.
Check the differential static pressure across the terminal from inlet to discharge outlet. If it exceeds the required value check for leaks.
Check damper operation. Repair necessary.
Examine electrical and report on condition of all associated wiring facilities and wiring. Ensure security of termination.
Clean out external and internal dust and dirt from the unit.
Check paint work for corrosion. If present determine and report cause. Clean, wire brush and repaint as necessary.
Check electrical and calibrate all control devices.
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Sequence Task
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Description
Ensure all ductwork supports, brackets and suspension rods are secure. Tighten bolts as necessary. Report any signs of corrosion. Advise on
Check flexible connections for condition, leaks and secure fittings. Ensure all connections are airtight. Repair or replace as necessary.
Inspect access doors for any loose panels and ensure door fixings are secure.
Check door gaskets for damage and air tightness. Repair/Replace as necessary.
Ensure that all door handles, catches, hinges and locking systems are functioning correctly.
Check all accessible turning vanes in ductwork are secure and free from debris.
Inspect insulation for any damage or deterioration. Report on condition in particular the integrity of the vapour seal and/or loose wire mes
Ensure all ductwork test holes are plugged and airtight.
Examine grilles, check mountings and clean.
Check louvers for damage clean & remove any debris.
Check screens for any damage clean. Replace if badly blocked.
Carry out cleaning of duct insulation and repair defective sections.
Check volume dampers for position, ease of movement and security of locking devices. Ensure that the damper opens and closes to desire
Ensure that the damper blades are secure & are correctly aligned and report any that are loose.
Check for duct leakage through volume damper.
Operate dampers through total range of travel to check for freedom of movement.
Apply light oil on linkages and pivot pins.
Check linkages for wear. Report on condition.
Check action and proper operation. Inspect all fire dampers; apply a few drops of oil to the mechanism.
Examine fire dampers for security in the fire barrier and that all fire stopping around the damper is intact repaired. Report any breaks in st
Clean out any dirt or debris collected in the blade guide slots.
Ensure fusible links to be secure and of the correct rating. Replace fusible links if damaged or faulty.
Lubricate axis or guide slots as necessary.
Gravity shutter fire damper: check free fall of damper to tight shut position.
Spring shutter fire damper: check the spring for corrosion and elasticity. Replace if required.
Plate gravity fire damper: check counter weight for tightness if applicable.
Check for duct leakage.
Check duct lock for tightness.
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Sequence Task
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Description
Ensure all ductwork supports, brackets and suspension rods are secure. Tighten bolts as necessary. Report any signs of corrosion. Advise on
medial work.
Check flexible connections for condition, leaks and secure fittings. Ensure all connections are airtight. Repair or replace as necessary.
Inspect access doors for any loose panels and ensure door fixings are secure.
Check door gaskets for damage and air tightness. Repair/Replace as necessary.
Ensure that all door handles, catches, hinges and locking systems are functioning correctly.
Check all accessible turning vanes in ductwork are secure and free from debris.
Inspect insulation for any damage or deterioration. Report on condition in particular the integrity of the vapour seal and/or loose wire mes
Ensure all ductwork test holes are plugged and airtight.
Examine grilles, check mountings and clean.
Check louvers for damage clean & remove any debris.
Check screens for any damage clean. Replace if badly blocked.
Carry out cleaning of duct insulation and repair defective sections.
Check volume dampers for position, ease of movement and security of locking devices. Ensure that the damper opens and closes to desire
ons.
Ensure that the damper blades are secure & are correctly aligned and report any that are loose.
Check for duct leakage through volume damper.
Operate dampers through total range of travel to check for freedom of movement.
Apply light oil on linkages and pivot pins.
Check linkages for wear. Report on condition.
Check action and proper operation. Inspect all fire dampers; apply a few drops of oil to the mechanism.
Examine fire dampers for security in the fire barrier and that all fire stopping around the damper is intact repaired. Report any breaks in st
Replace damper if necessary
Clean out any dirt or debris collected in the blade guide slots.
Ensure fusible links to be secure and of the correct rating. Replace fusible links if damaged or faulty.
Lubricate axis or guide slots as necessary.
Gravity shutter fire damper: check free fall of damper to tight shut position.
Spring shutter fire damper: check the spring for corrosion and elasticity. Replace if required.
Plate gravity fire damper: check counter weight for tightness if applicable.
Check for duct leakage.
Check duct lock for tightness.
Check internal condition through sampling points where fitted.
Measure air volumes at each grille and compare with commissioning values. Report any significant alteration in readings.
Check air volumes on supply diffusers and adjust where required.
Inspect anti-vibration mounts for permanent set (in springs). Report if renewal is required. If replaced ensure that the correct type is used.
Check air deflectors for correct position and ensure the absence of rattling sound. Report and repair if required.
Check all attenuator supports and fixings for security.
Ensure that all doors handles, latches, hinges and locking systems are functioning correctly.
Ensure that seals are intact and efficient. Replace seals if necessary.
Ensure that the access doors are not damaged and that they make perfect contact all around with seal.
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Sequence Task
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Description
Ensure correct and secure fixing.
Check for smut around perimeter surface of air outlets. Report findings.
Inspect air leakage around air outlet neck. Report and repair as appropriate.
Check for obstructing debris and blockage. Clean off air outlet and remove obstructions.
Check for damage and mishap. Repair damage or replace air outlets if necessary.
Check for corrosion or not A corroded air outlet is to be wire brushed, dried thoroughly, have one coat of anti-corrosion primer and two co
Nested Job Duration
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Sequence Task
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Description Nested Job
Plan
Ensure correct and secure fixing.
Check for smut around perimeter surface of air outlets. Report findings.
Inspect air leakage around air outlet neck. Report and repair as appropriate.
Check for obstructing debris and blockage. Clean off air outlet and remove obstructions.
Check for damage and mishap. Repair damage or replace air outlets if necessary.
Check for corrosion or not A corroded air outlet is to be wire brushed, dried thoroughly, have one coat of anti-
corrosion primer and two coats of paint applied. Renew air outlet weakened by corrosion.
Measure air volumes at each outlet and compare with commissioning or design values. Report any significant alt
erations in readings. Advise on need to re-balance system.
Duration Meter
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Sequence Task
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Description
Check the presence of any alarms
General appearance; Inspect unit body for corrosion, defected painting or damages; Clean properly and Report findings .
Inspect filter for any defect. if defected, replace immediately,
Remove the filters and clean the internal of the plenum using a vaccum cleaner.
Inspect chilled water coils for corrosion, algae or defects, clean with commercial solvent and rense with soft water, report any finding.
Inspect coil and associated piping for leakages; if found take immediate corrective action
Inspect Blower, blower housing and shaft for any defect, Clean properly and Report finding
inspect base frame and isolation mounts; take immediate corrective action for any finding
Inspect motor casing for corrosion, defected painting or damages; Clean properly and Report finding
Dismantle the motors ventilation fan's cover, and clean the fan; take immediate corrective action if found defected.
Inspect blower front and back bearing clearance using a proper sized feeler guage
Check bearing grease for moisture, oxidation, and whitish color if found wash the bearing with bearing cleaning solvent, and lubricate.
Using a proper torque insure that all bots are tight
Inspect pulleys and belts for cracks, wear and fraying, if found replace
Inspect driving pulleys for security on their respective shafts. Re-secure a loose pulley by tightening all security bolts and locks.
Check miss-alignment of driving pulleys; Rectify if incorrect and Record ………………….
Measure belt tension using a proper measuring device adjust if incorrect and Record …………………
Check security of driving guards, and inspect for corrosion or any defect; Report findings.
Check volume dampers for proper opening and closing, inspect for corrosion, dirt or defect; take immediate corrective action if found then
Operate the unit in automatic mode for 30 min and take immediate corrective action for any abnormal finding.
Record the blowers direction of rotation………..
Examine for undie noise, vibration, or rattling.
Measure units noise using a proper measuring device………………. Compare with recommended………………….. and previous two month…………
Measure units vibration and compare with recommended and previous two month for the following locations
Measure units input voltage on three phases and compare with recommended and previous two month for the following locations
Record Motor's voltage, power, and electric current reading………………………… and compare with previouse two months…………………….
Check tightness and air leaks between the different sections of the unit. Replace gaskets as necessary
Inspect sockets, terminal cables, sensors connections, air vents, door handlers, all units accessories and hookup Report finding.
Turn off the unit and clean all excessive bearing grease.
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Sequence Task
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Description
Inspect unit body for corrosion, defected painting or damages; Clean properly and Report findings .
Replace all air filters
Inspect filter frame work and casing. Wire brush and paint with anti-corrosion primer. If required
Examine air filter element seating for air leakge. Repair and re-join filter element seating as required.
Check filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness.
Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist forcristalization
unusual findings.
Inspect blower front and back bearing clearance using a proper sized feeler guage
lubricate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been removed.
using a proper torque insure that all bots are tight
Check security of driving gaurds, and ispect for corrosion or any defect; Report findings.
Check volume dampers for proper opening and closing, inspect for corrosion, dirt or defect; take immidiate corrective action if found then
Examine for undie noise, vibration, or rattling.
Vent air from coils (if there's any); Ensure tightness of vent cock, check for leakage and adjust if necessary.
Examine at automatic operation the temperature changes at the suction thermometer ……………………
And discharge thermometer……………… Report steady state readings.
Examine at automatic operation the perssure changes at suction…………………….. And discharge…………………………. Report steady state param
Examine at automatic operation the travel of the control valve, override manually to insure free travel then release override.
Record Motor's RPM using a TACO meter………………….. And compare with commissioning data (supply and return motor)
Examine humidifier for proper automatic operation; override to make sure that both pumps are operational then release override.
Check float valve or flow sensor for proper operation.
Inspect drain pipes and make sure they are free from obstruction by pouring some amount of water.
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Sequence Task
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Description
Replace all air filters
Inspect air filter frame work and casing. Wire brush and paint with anti-corrosion primer. If required
Examine filter element seating for air leakge. Repair and re-join filter element seating as required. amine air filter element seating for air le
join filter element seating as required.
Check filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness.
Remove deposits on coil using a brush with appropriate sterilising solution such as chlorine
After clean chilled and hot water coils using jet in opposite direction of air flow using commercial solvent and rense with WARM soft water,
Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist for cristalizatio
Inspect blower front and back bearing clearance using a proper sized feeler guage.
Inspect bearing locking collar or set screws for tightness
lubricate wheel front, back bearing, and motor bearing if applicable, keep injecting grease unit all old grease has been removed.
Check security of driving gaurds, and ispect for corrosion or any defect; Report findings.
Check calibration date of suction and discharge pressure gauge report findings…………………………….
Check calibration date of suction and discharge thermometers report findings………………………………
Check calibration date of flow sensors report finding……………………………
Check calibation date of temperature sensors report findings……………..
Check calibration date of pressure swithces and sensors report findings…………………
Check calibration date of humidity sensors report findings…………………….
Check calibration date of other control and sensing devices report findings…………….
Examine for undue noise, vibration, or rattling.
Vent air from coils (if there's any); Ensure tightness of vent cock, check for leakage and adjust if necessary.
Examine at automatic operation the temperature changes at the suction thermometer ……………………And discharge thermometer………………
Record Motor's RPM using a tacometer………………….. And compare with commissioning data (supply and return motor)
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Sequence Task
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Description
Clean the entire unit using a wire brush and repaint; if required
Replace all air filters,
Inspect filter frame work and casing. Wire brush and paint with anti-corrosion primer. If required
Examine filter element seating for air leakge. Repair and re-join filter element seating as required.
Check filter element locking devices for security of fastening. Adjust refit or replace defective fastenings to ensure air taightness
Inspect chilled water coils for corrosion, algae or defects, report any finding.
Remove deposits on coil using a brush with appropriate sterilising solution such as chlorine
After clean chilled water coils using jet in opposite direction of air flow using commercial solvent and rense with WARM soft water,
Clean the strainer then back flush unit coil by opening the return isolating valve; Coordinate with water treatment specialist for cristalizatio
Re-coat the shaft with a suitable varnish.
Inspect blower front, back and motor bearing clearance using a proper sized feeler guage.
Inspect bearing locking collar or set screws for tightness
Check security of driving guards, and ispect for corrosion or any defect; Report findings.
Recalibration suction and discharge pressure gauge report findings…………………………….
Recalibration suction and discharge thermometers report findings………………………………
Recalibration flow sensors report finding……………………………
Recalibration temperature sensors report findings……………..
Recalibration pressure swithces and sensors report findings…………………
Recalibration humidity sensors report findings…………………….
Recalibration all other control and sensing devices report findings…………….
Vent air from coils; Ensure tightness of vent cock, check for leakage and adjust if necessary.
Examine at automatic operation the temperature changes at the suction thermometer ……………………And discharge thermometer………………
Measure CFM and pressure developed by the Air Handling Unit using proper measuring device . Compare with Previous commissioning re
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Data Center Final Master Plan and Job Plan Final

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Data Center Final Master Plan and Job Plan Final

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HVAC (DATA CENTER)

# PMI No. Asset Name Quantity W

t unit body for corrosion, defected painting or damages; Report findings .

a proper torque insure that all bots are tight

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