70 TIMBER 30°

1-01 30° 12RM

6 6 6RM
A

30
°
30

°
6

4.5 3PL

12
8
° 6 0

2.5
60 ° B B

30PCD

12
52

120
4 8
8.5x16DP 4xM3x10DP

°
A

74
TAPPED

2.5
C'BORE 11 DP HOLES SECTION B-B
STEAM OUT
38
6 45° 45°
STEAM IN BRS

6.5
14.5
20
SECTION A-A
M8

6
52

37
R3 1-06 5

1
5

5
8

16
R4

13
13
16

6.5
7 16 8 7

24
1.5 1-03

1
4 3.5 BRS

11
8

M4x10DP
BRS 7
38 3.5
S/S
30PCD S 5.5

8.5
5X3DP
M4x10DP 3PL 4xM3x10DP

6
3 4PL TAPPED
HOLES

6
8.5
1-07 CU
4

M4x10DP
C'BORE
SYN

1.5

12

°
120
1-09 15.25 15.25
1-08
8

3.4
HIDDEN LINES REMOVED FOR CLARITY

5
110

D 60° D M8
60°
12
25 BRS 4.5 4.5
1-04 6.8

1.5
5 4.5 SPS 6

3
M4

3.5
DRILL

8
1-12

3.5
THRU

4
6 6

6
5
9

4
R19

6
10

0.8
5
13 13
3

14
1-10 1.5

3
1-02 12 12

9
14
BRS

5
10
15 COILS 10
REAM
24

4 5 PLUG AFTER

1.5

13
15.5
3 PRESS FIT 6RM ASSEM
13

6 1-11

1
SECTION D-D TIGHT FIT

3.5
BRZ R2.5 R2.5

7
DRILL
70 TAKE 2 AFTER 39

R1
1
OVER ASSEM

.5
FROM AND 8
QTY. PART NUMBER REFER TO BRS
1 DVBYDT-2-01-VALVE PUSH ROD 1-03
QTY. PART NUMBER 1 DVBYDT-2-02-CRANK SHAFT

R5
1 DVBYDT-1-01-BASE 1 DVBYDT-2-03-CAM
1 DVBYDT-1-02-STAND OFF 1 DVBYDT-2-04-PISTON 8

30.5
1 DVBYDT-1-03-MAIN CYLINDER BODY 1 DVBYDT-2-05-GUDGEON PIN
1 DVBYDT-1-04-CYLINDER HEAD 2 DVBYDT-2-06-GUDGEON PINEND PAD
2 DVBYDT-1-05-BEARING CAP 1 DVBYDT-2-07-CON ROD

1 DVBYDT-1-06-SPRING HOUSING
1 DVBYDT-1-07-BALL VALVE
1 DVBYDT-1-08-O-RING
2 DVBYDT-1-09-IN-OUTLET PIPE
1 DVBYDT-1-10-VALVE SPRING
2 DVBYDT-1-11-MAIN BEARING BUSH
3 DVBYDT-1-12-M4 CAP NUT
1 DVBYDT-1-13-PROTECTOR CAP
NOTES: THE ORIGINAL DRAWINGS WERE MADE BY "DVBYDT" AND DOWNLOADED FROM THE MEM WEBSITE
TITLE
14
1 DVBYDT-2-08-FLYWHEEL
1 DVBYDT-2-09-FLYWHEEL HOLDING SCREW
2 DVBYDT-M2x10 A-K CYL HEAD SCREW
1 DVBYDT-M3x3 GRUB SREW HIDDEN LINES REMOVED FOR CLARITY 10
4 DVBYDT-M3x18 A-K CYL HEAD SCREW
4 DVBYDT-M3x30 A-K CYL HEAD SCREW 38 LIGHT PUSH FIT
2 DVBYDT-M4x25 A-K CYL HEAD SCREW
3 DVBYDT-M4x32 STUD
DRAWING CONTENTS PROJECT No 09E-16-00 MODEL SCALE: 1:1
JDWDS
PROJECTION

A SIMPLE 1 CYLINDER VERTICAL STEAM GENERAL ARRANGEMENT, BOM, JDW DRAUGHTING SERVICES DATE
SEPTEMBER-2015
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright ©

ENGINE 12mm BORE x 12mm STROKE PARTS & ASSEMBLIES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET: 01 OF 02 A3 No: DVBYDT-01
 6 S/S 26 22 26 BRS
4 6 4 26 4RM 2-08
R8 B
R8 1 4 1 3.5 5 3.7 6.3 R2 R2 1 1
12 5PF 5PF
10

9 2-09

2.2
R3.5

10
1.5

M2
2-02

8.5
R2

6.5
6
6

6
R8

60°
R8

M4

5
2-07

2.52.5
1

16

16
4

4
6
10 5PF 5PF
23

R2

13

6.5

5
2-03

8.5
M/S

2.2
6 S/S 9 5
S/S 30
M/S SCALE 1.5:1 B
4
7 323

SECTION B-B
10RM SCALE 1.5 : 1
2-01 S/S

6
2.5
12
1-13
2-06 2-04 SA-2-202
10 SA-2-202
4 4 6
2-05
4PF

2-06
4 4
M3

R4 NOTES:
2-05 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS
2-03 11 MS PTFE 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED
WITH REGARDS TO HOLE AND SHAFT TOLERANCES.
MS 6
9.5 4PF 2. WHERE SCREWS OR BOLTS ARE USED THE
CLEARANCE HOLES SHALL BE APPROXIMATELY 5% 1-05 1-05
2-07
2-01
SA-2-201
3 2-06 TO 8% LARGER THAN THE MATCHING TAPPED HOLE.
4PF

A 0.75mm 3. PREFERABLY ALL TAPPED HOLES AND MATCHING

THICK SA-2-201
12SDF

SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)

10

A 0.2 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE

INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER 1-02
OWN MATERIAL CHOICE. 1-07
4 6.5
R2

60° 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM

2.5 PRESSURE APPLIED TO IT SHALL BE SILVER/HARD 1-11 1-11 1-10
2-04 DETAIL G SOLDERED.
SECTION A-A SCALE 4 : 1 7. COMPRESSION SPRINGS ARE DRAWN IN
COMPRESSED STATE (CP), UNCOMPRESSED STATE IS
PEEK 13 BRS APPROX 40% TO 60% LONGER THEN COMPRESSED
STATE. 1-03
8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM
1 AND/OR WATER SHOULD BE CONSTRUCTED USING
NON-FERROUS OR NON CORROSIVE MATERIAL SUCH
AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL,
COPPER OR MONEL. SA-1-101
38
30
14

9. THE ORDER IN WHICH THE PARTS/COMPONENTS

6

ARE MANUFACTURED AND THE MODEL IS ASSEMBLED

IS ENTIRELY LEFT TO THE BUILDER/MODELMAKER.
1-04
SA-2-205
11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE
DRAWINGS, DO NOT HESITATE TO CONTACT ME SO
2-08 THAT THE ERRORS/OMISSSIONS CAN BE RECTIFIED.
MS 1-09
8.3 1.5 6 MATERIAL ABBREVIATIONS:
ALU = ALUMINIUM
3HEX

BRS = BRASS
60°
M4

2-09 BRZ = BRONZE OR GUNMETAL (BRZ/GM) 1-09

CI = CAST IRON
CU = COPPER
OTHER ABBREVIATIONS GRA = GRAPHITE 1-08
DP = DEEP MS = MILD STEEL/BRIGHT MILD STEEL
PF = PRESS FIT S/S = SILVER STEEL OR STAINLESS STEEL 1-06
PCD = PITCH CIRCLE DIAMETER SPS = SPRING STEEL
RM = REAM SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR 1-01
HEX = HEXACON, 6SIDED RUBBER
CP = COMPRESSED IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO
KNL = KNURLED WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.
SDF = SLIDING FIT PEEK = POLYETHER ETHER KETONE.
SA-n-xxx = SUB ASSEMBL-n-xxx PTFE = POLYTETRAFLUOROETHYLENE
nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED.

1-12 1-12
1-12

SA-1-101
NOTES: THE ORIGINAL DRAWINGS WERE MADE BY "DVBYDT" AND DOWNLOADED FROM THE MEM WEBSITE
TITLE DRAWING CONTENTS PROJECT No 09E-16-00 MODEL SCALE: 1:1
JDWDS
PROJECTION

A SIMPLE 1 CYLINDER VERTICAL STEAM PARTS & ASSEMBLIES JDW DRAUGHTING SERVICES DATE
SEPTEMBER-2015
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright ©

ENGINE 12mm BORE x 12mm STROKE

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET: 02 OF 02 A3 No: DVBYDT-02