KABRA EXTRUSIONTECHNIK LTD.

1001 Fortune terraces,10th Floor,

Opp.City Mall , new link road,
ANDHERI (W), MUMBAI-400053
Tel: +91-022-26734822/56952681 Fax: +91-022-26735041/56952680
Email:sales@kolsitegroup.com

DATE: 07/08/2019.

Offer NO: KET19106608261R2

M/S. PLASTIRIOS S.A

Parque Industrial Inmaconsa

Km 10.5 Vai Daule.
ECUADOR.

Kind Attn.: Sr. Poly Nieto M.

Dear Madam,

Sub: KET – MODEL 382 (SP) 220V 60hz THREE LAYER BLOWN FILM PLANT WITH
“VERTICAL OSCILLATING HAUL – OFF” OUTPUT RANGES (140 – 160 KGS/HR) (LDPE)

We thank you for your inquiry.

Enclosed details for said line.

We will be very keen in establishing business relations with your esteemed company and are
looking forward to receive your response

Best Regards

Subramania Raja (Subbu)

+91 9500122088.

Subbu.raja@kolsitegroup.com
END PRODUCT APPLICATIONS : Shrink Film,Flexible packaging,Lamination films,
Packaging of dairy products , Ghee,
Vanaspati , Water pouches etc.

SPECIFICATIONS :

Raw Material : LDPE, LLDPE, HDPE, Metallocenes

Layflat tubing width : 700– 1250mm (depending on die size)

Film thickness range : 100 - 600 gauge (20 - 150 microns)

Maximum throughput : 140 - 160 kgs/hr in LDPE

Film Output :

LD/LD/LD : 140 - 160 kg/hr for LFW 1250 mmx 70 microns

LLD/LLD/LLD : 140 -150 kg/hr for LFW 1250mm x 25 microns

(with 25% LD blending)
LD/HD/LD : 150 - 160 kg/hr for LFW 1250 mmx 70 microns

Film thickness tolerance : The thickness variation shall be within +/- 8 % of

film thickness or + / - 4 microns whichever is
higher at 90% of the 64 to 128 measuring points
along the circumference.

# NOTES :
1. Film output, gauge variation and film quality are dependent on polymer grades,layflat width,
thickness, nip height, die lip size, ambient conditions, other processing & operating parameters,
etc.
2. The outputs indicated are based on the criteria that ambient temperature is within 40 oC &
Relative Humidity 60%. Chilled air at 20oC at Air Ring exit.
3. Adequate quantity of polymer processing aids to be added for obtaining good film quality.
4. Output indicated are considering slip grade polymers.
 COMMERICAL PART

KOLSITE THREE LAYER OBC PLANT WITH “VERTICAL OSCILLATING HAUL – OFF’
MODEL KET – 382 (SP) 220v

Scope of Supply as Follows:

 47 mm 30:1 Extruders, 15kw Drive. (02 nos. A & C Extruder)
 55mm 30:1 Extruder, 30kw Drive. (01 no. B Extruder).
 Power Supply Volt : 220v/ 60Hz
 Kabraflex V1.0– Three Layer Die Head (OBC)
 Die – LLDPE 115mm with Suitable Lip Gap (Shrink Film Application Only)
 Die – LLDPE 150mm with Suitable Lip Gap (Shrink Film Application only)
 Die – LLDPE 250mm with Suitable Lip Gap.
 Kolsite Version 1.0 Air Ring (OBC)
 Bubble Guide Basket (Chain Pulley control Mechanism for 1250mm Web)
 Flattening Board.
 Tower and Take up for 1250mm LFW.
 Oscillating Haul-Off (Vertical Type)
 Semi - Automatic KSW 1350 (Back to Back Winder) with Air Expanding Shafts 3” –
4nos / Online Seal & Slitter Assembly.
 Digital Edge Guide Web Aligner Ø 100/1250 Web
 Essential Spares
Note: Other options are at Extra Cost

Special and Final Discounted Total FOB Price for above Scope, Any Port India
USD $ 142,000.
(US Dollars One Hundred Forty Two Thousand Only)
Sub. To KET Exports Terms & Conditions

Special and Final Discounted Total CIF Price for above Scope, Guayaquil Port,
Ecuador – USD $ 149,000.
(US Dollars One Hundred Forty Nine Thousand Only)
Sub. To KET Exports Terms & Conditions
Revised Special Price Dated: 07.08.19 as per Customer request
Total FOB Price - Special and Final Discounted for above Scope, Any Port
India
USD $ 129,000.
(US Dollars One Hundred Twenty Nine Thousand only)
Sub. To KET Exports Terms & Conditions

Total CIF Price - Special and Final Discounted for above Scope, Guayaquil
Port, Ecuador
USD $ 134,500.
(US Dollars One Hundred Thirty Four Thousand Five Hundred Only)
Sub. To KET Exports Terms & Conditions

40% down payment along with the P.O & balance 60% by T.T against Machine
readiness or 60% 120 days from the date of BL by confirmed Irrevocable LC.

Installation and commissioning charges will be charged separately as follows

- To and Fro Flight tickets / visa charges if any for the engineers
- 50$ Per day pocket allowances. No service charges will not be charged as a
special case.

- Lodging / boarding & local conveyance will be provided by the buyer.

 TECHNICAL PART

EXTRUDERS (2 NOS.) : 47mm single screw extruder mounted on a sturdy

frame of heavy steel sections.

Screw diameter : 47mm, Barrier type

L/D ratio : 30:1
Barrel : To suit 47mm diameter screw with grooved feed
section.
Material : Nitro alloy steel - nitrided
Heating system : Band type ceramic heaters
No. of zones : 3 zones on barrel
Total heating load : 6.8 kW each extruder
Hopper : Steel fabricated with glass window for visual
inspection of raw material level. Magnetic grill provided.
Cooling arrangement : Grooved feed section cooled by water recirculation.
Blower cooling in all zones (Blower-0.25 HP AC each)
Main drive : 15 kW AC motor & AC frequency controlled Drive.
Transmission system : By direct coupling of AC motor with helical gear box.
The screw is directly mounted on gearbox with
thrust bearing capacity 449 kN.

EXTRUDERS (1 NO.) : 55mm single screw extruder mounted on a sturdy frame

Screw diameter : 55mm, Barrier type

L/D ratio : 30:1
Barrel : With grooved feed section
Material : Nitro alloy steel - nitrided
Heating system : Band type ceramic heaters
No. of zones : 4 zones on barrel
Total heating load : 9 kW, each extruder
Hopper : Steel fabricated with glass window for visual inspection of raw
material level. Magnetic grill provided.
Cooling arrangement : Grooved feed section cooled by water recirculation.
Gear box provided with water cooling coil.
Blower cooling in all 4 zones (Blower-0.25 HP AC each)
Main drive : 30 kW AC motor & AC frequency variable drive
Transmission system : Motor directly coupled to helical Gear Box. The screw is
directly mounted on thrust gear box.
3-LAYER BLOWN FILM DIE HEAD - KabraflexV1

Type : Spiral

Die size (LLDPE/LDPE) : 115 mm

Die Size (LLDPE/ LDPE) : 150 mm
Die size (LDLPE / LDPE) : 250mm
Die setting : Centering screws provided to adjust die lip gap.
Total heating load : 31. kW
Heating zones : Four
Heating system : Ceramic Band heaters
Candle Filter : 3 Set with spare set of Strainers.

 Made of alloy steel, ground, plated and polished to mirror surface finish for smooth and
uniform material flow.
 Die is designed for uniform melt distribution providing optimum velocity and pressure balance
to produce uniform thickness film within acceptable tolerance.

KOLSITE VERSION 1.0 AIR RING (6-14”), HEAT EXCHANGER AND BLOWER:

Cast hardened Aluminium construction with highly precision-machined parts, extremely

low-pressure drop design to get production efficiency and thickness regularity. 6 Nos. tangential
entry ports. Magnehelic differential pressure gauge and temperature gauge are provided to facilitate
bubble setting.
Self-centering air ring mounting enables air ring concentric with the die lip.
Adjustable chimney and bubble cone lip set as per die to cover wide range of BUR 1.7 - 3.5. These
cooling ring lipsets are the latest generation of duplex flow cooling for blown film with the facility to
fine-tune the airflow at the lip to match the particular characteristics of the polymer. This will
maximize the cooling rate and utilize maximum blower efficiency. To increase cooling efficiency and
production rate, insulated heat exchanger is provided. Cold water at recommended rates to be
provided by customer. Air distributor with 6 outlets of 4” dia and flexible hoses with Cloth insulation
to connect the air ring. Blower with 7.5 HP AC motor and DOL starter.

To increase cooling efficiency and production rate, air ring body is insulated.
Oscillating Haul Off (Vertical Type) :

Primary Nip Rollers : Chrome Plated Roller - 185 mm  x 1350mm L.

: Rubber Roller – 190 mm  x ./1350 mm
Nip Roller drive : 1.5 kW AC frequency variable control drive.
Drive for Haul Off oscillation : 0.5 kW , AC variable drive 0.18 KW
Turn Bars : 2nos.of turn bars provided with air floating
arrangement with 0.4 kW Blower

Line Speed : 6-60m/min (infinite variation)

Bubble guide : Bubble guide basket (1 no.)with number of guide

arms having teflon rings to guide the bubble.
Diameter adjustment through chain pulley arrangement.

Bubble Collapsers : 2 nos. PBT flattening boards to guide

bubble into nip rollers.

Vertical tower structure : Fabricated from steel sections. Guide rollers

fitted in tower to guide layflat downwards

SEMI-AUTOMATIC SURFACE WINDER (KSW-1350)

Semi-automatic surface winder consisting of 2 main winding shafts (2 standbys) which are driven
by two drums with separate AC drives. Banana expander roller is provided to minimize
wrinkles/creases. A set of pressure-cum-pulling rollers, one of rubber and other steel are driven by
AC Motor with variable frequency drive to act as winder nip. Pneumatic arrangement provided for
winding pressure. End Slitting and trimming blades included to facilitate multi-slit winding. Winder
shafts changing are semi-automatic. Trim conveying with blower is included.
Air Expandable Shaft 4nos (3 inch core) included. Online Seal and Slitter Assembly Included.
Construction : Plate type
Winding drum roller : Dia. 230mm x 1350 long
Drums drive : 1.0 HP AC motor with AC VF Drives (2 nos)
Winder nip drive : 1.0 HP AC motor controlled through AC VF Drive.
Speed variation : 4-40 m/min (infinite variation-provided).
Winding mechanism : With pneumatically loaded arms for surface winding
Guide rollers : Dia. 75mm
Wound roll capacity : Dia. 800mm /300 kg whichever occurs first while winding.
Core tube size : 75mm ID x 95mm OD paper core
Trim suction blower : 2 HP AC motor.
INTEGRATEDCONTROL PANEL –

Fabricated from powder coated steel sheets and mounted on robust fabricated frames. They
include:

1. P.I.D temperature controllers (SSR-based) - 17 zones

2. Fe. Const. thermocouples - 17 nos.

3. Ammeters - 17 nos.

4. Main isolator switch with fuse unit - 1 no.

5. Voltmeter for main supply voltage - 1 no.

6. DOL starter for Air Ring Blower - 1 set

7. AC frequency drives for Extruders, Nip rolls, Winder drums & oscillation - 1 set

SYNCHRONISATION OF DRIVES:

Two Synchronization Masters are provided for ease of operation –

1. Plant Master : All Drives–Extruders + Vertical Take-up Nip,

Winder Nip and Winder drum.
2. Line Speed Master : Vertical Take-up Nip, Winder Nip and Winder drum.

# NOTES :
1. Film output, gauge variation and film quality are dependent on polymer grades,layflat width,
thickness, nip height, die lip size, ambient conditions, other processing & operating parameters,
etc.
2. The outputs indicated are based on the criteria that ambient temperature is within 40 oC &
Relative Humidity 60%. Chilled air at 20oC at Air Ring exit.
3. Adequate quantity of polymer processing aids to be added for obtaining good film quality.
4. Output indicated are considering slip grade polymers.
OPERATIONAL REQUIREMENTS (To be provided by the customer)

Total connected load : 140 kW

Power supply : 220 V - +/-5%, 60 Hz, 3phase

Water requirements : 600 ltrs.per day

Cooling Tower : For grooved feed extruders and gear box.

Heat transfer rate : 6000 K Cal/hr

Rise in temperature : 5oC Max.
Inlet water temperature : 25oC
Outlet water temperature : 30oC
Pressure drop : 1 Bar max.

Chilling plant : For Air ring Heat Exchanger.

Heat transfer rate : 31850 K Cal/hr

Recommended chillling plant capacity: 12 TR.

Rise in temperature : 5oC Max.
Inlet water temperature : 10oC
Outlet water temperature : 15oC
Chilled Water Flow to H.E. : 115 LPM at 3 bar.
to process 2" BSP Pipe Line
Chilled water return line : ATM pressure through gravity flow
2-1/2" BSP (Min.) Pipeline

Compressed air : 20 CFM pressure - 5 Bar

Air capacity - 225 ltrs.

Overall dimensions : 9.5m L x 6.5 m W x 8m Ht.