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BU Control Systems AXIOLINE
Soft PLC
PC WORX RT BASIC
Class 400 High
High performance controller
performance controller
Axiocontrol
Class 300 High
Small scale performance controller
controller
Class 100
Axiocontrol
Soft PLC Small scale
PC WORX SRT controller
Nanoline
programmable
logic modul
Performance
Axiocontrol – At a glance
Fast Diagnostic
Diagnostic-LEDs
Easy Access
Micro USB B-Connection
More parameterization memory
SD-Card optional
Integrated uninterruptable
Power Supply Save wiring time
Push-in-Technologie
Easy handling
Easy programming
Axiocontrol characteristics
Fast
Fast process data calculation
FPU (Floating Point Unit) for fast
floating point calculation
Direct connection to Axioline F
Fast Access
Micro USB B-connections
Maximal Performance
Axiocontrol characteristics
Reliable
High reliability
Integrated UPS (uninterruptable
power supply)
Use in harsh environment
Extended temperature range
(-40°)-25°…+60°C
Coated PCB (only AXC 1050 XC)
Vibration and Shock resistant
Very good EMC characteristics
Robust Design
All important Approvals
Communicative
BU Control Systems
Software PLC
PC WORX RT BASIC
High
Modular high- performance
performance compact
controller controller
Modular (class 3000)
controller Axiocontrol
Modular small (class 300) Software PLC
scale controller PC WORX SRT
Modular small
scale controller (class 1000)
Programmable
logic modul
(class 100) Axiocontrol
Modular high
Nanoline
performance controller
(class 3000)
Performance
Axiocontrol at a glance
Fast Diagnostic
Diagnostic-LEDs
Easy Access
Micro USB B-Connection
More parameterization memory
SD-Card optional
Easy Integration
3 separated Network Interfaces
Pluggable USB Stick
Firmware Update, data logging
AXC 3050
1 µs for 1000 Bit operations
4 MByte program memory
8 MByte data memory
128 kByte retain memory
Best in communication
Axiocontrol – Features
Fast
Fast process data processing
FPU (floating point unit) for fast
floating-point arithmetic
Intel® Atom™ Processor
Direct connection to Axioline F
Fast access
Micro USB B connection
Fast counter
Fast response time
Event Tasks, Event In-/Output
Response time within the range of µs
Maximum performance
Axiocontrol – Features
Reliable
Reliable in case of power failure
Integrated power buffer
(uninterruptible power supply)
Retain Data on SD-Card
Operation in harsh environments
Extended temperature range
(-25°C…+60°C)
Vibration and shock resistant
Excellent EMC characteristics
Robust design
Communicative
Product Overview
AXC 3050
Processing Speed (Bit-Data) von 1µs for 1000 Operations
Communication Web-/FTP-Server
OPC, Modbus/TCP, PROFINET Controller/Device
UDP, TCP/IP, SNTP, SQL, SNMP
Axioline E Axioline F
The I/O system for installations in the field The I/O system for installations in the control
cabinet
The I/O system for the control cabinet – fast, robust, and easy
19 / Presentations-DVD / I/O Systems / February 2015
Axioline F is fast
Fast connection technology
Mounting without tools
Fast exchange of modules
Faster than every bus system
1 µs update time per I/O module
Axiocontrol (controller)
EMC ensured
Large temperature
range
All important
approvals
Easy
Individual and fast labeling
thanks to the MARKING
system printer
Fast
Easy Fast change of modules also
Adjustment of the F-address Robust in case of existing wiring
Fast
with DIP switch Increased system availability due
Increase in the system
to especially robust mechanics,
output due to especially fast
shock and vibration resistance
and synchronous signal
acquisition
24 / Presentations-DVD / I/O Systems / February 2015
Dimensions
45 mm 54 mm 35 mm
Height:
Suitable for
80mm control
boxes
122 mm
Signal
+24 V
GND
Functional earth
ground
Order:
1 Bus coupler
2 Bus base modules
3 I/O modules
Bus coupler
Software
Bus coupler
Digital outputs
8 digital outputs, 2-wire, 35 mm width AXL F DO8/2 2A 1H 2688381
8 digital inputs / 8 digital outputs, 3-wire, 35 mm width AXL F DI8/3 DO8/3 2H 2702071
Analog inputs
8 analog inputs current / voltage, 54 mm width AXL F AI8 1F 2688064
Analog outputs
8 analog inputs current / voltage, 54 mm width AXL F AO8 1F 2688080
2 counter inputs,
AXL F CNT2 INC2 1F 2688093
2 incremental encoder inputs, 54 mm width
I/O-Module
8 digital inputs / 8 digital outputs, 1-wire, 35 mm width AXL F DI8/1 DO8/1 XC 1H 2702017
I/O-Module
8 digital inputs 110/220V DC, 2-wire, 54 mm width AXL F DI8/1 110/220DC 1F 2700684
4 digital relay outputs 230V AC, 220V DC, 2-wire, 54 mm width AXL F DOR4/2 AC/220DC 1F 2700608
55
What is Redundancy?
Realization:
Components with the same functionality are built up multiple
(parallel).
The additional components normally aren't needed.
Characteristic:
A breakdown of a multiple build up component doesn't lead to a
breakdown of the overall system.
56
10 years ago!
Primary HMI-Server Primary PLC Backup PLC
Backup HMI-Server
with one OPC-
with one OPC-
Server accessing
Server accessing
both PLCs
both PLCs
PROFINET IO-devices
Modular Managed
Switches
57
Redundancy with RFC 460R
ASR for “small“ automation systems
Enter the next generation
Applicative
System
Redundancy
59
Agenda
Hardware-Layout
Which components are used
Network-Layout
Firmware and Software functions
Network Redundancy
Controller Redundancy
Data Synchronization
HMI-Interface
How to build a redundant system
Just a simple demo
Reference project
Clean electricity for cruise vessels
60
Applicative System Redundancy (ASR)
Hardware elements
Managed Switch
PLCs:
Axioline Control AXC 1050/XC
as Profinet IO-controller.
IO-Stations:
Primary Backup Axioline bus coupler AXL F BK PN
PLC PLC
as Profinet IO-device.
+ Axioline IO-modules
Switch:
I/O-Station A I/O-Station B I/O-Station C
Managed switch FL SWITCH SMCS
as Media Redundancy Manager for
MRP.
Benefits:
Robust and type approved components
Modular design
Slim network structure
61
Applicative System Redundancy (ASR)
Examples for system layout
62
What means “applicative“?
63
Who takes the responsibility?
Type approvals refer to components (PLCs, switches, IO modules,…):
PxC Business Unit
65
Applicative System Redundancy (ASR)
Basic elements
Network redundancy
66
Network Redundancy
MRP-client
67
Applicative System Redundancy (ASR)
Basic elements
Controller redundancy
68
Controller Redundancy
Firmware function “PRL“
69
Controller Redundancy
Firmware function “PRL“
Each physical module (Slot) is duplicated
IO-Controller IO-Controller into two logical modules (Subslot).
The primary IO-Controller always
communicates with the primary subslots, and
the Backup IO-Controller always with the
backup subslots.
70
Controller Redundancy
Software function
71
Controller Redundancy
Current-State-Signals Evaluation
The function block compares cyclically the Current-
State-Signals of the Partner-PLC (xPartnerSignal..) with
the own Current-State-Signals (xSignal..). The values of
the signals are compared in ascended order beginning
with 0. If a difference of the values at a determined bit-
number x is perceived, the values of the Current-State-
Signals with higher bit-numbers (>x) are not compared
anymore. Therefore the priority of a switch over
condition depends on the bit-number used for this
Current-State-Signal.
Switching over the state of a PLC from Slave to Master
is carried out, if the value of an own Current-State-
Signal is TRUE and the value of the corresponding
Current-State-Signal from the other PLC is FALSE.
Switching over the state of a PLC from Master to Slave
is carried out, if the value of an own Current-State-
Signal is FALSE and the value of the corresponding
Current-State-Signal from the other PLC is TRUE.
72
Controller Redundancy
Current-State-Signals Transmission
Data synchronization
74
Data synchronization
Software function
Data synchronization:
The active controller (Master) sends
selected data to the passive controller
(Slave).
Data synchronization
This is done via function blocks based
on the IP communication capabilities of
Primary Backup the PLC.
PLC PLC
75
Data synchronization
Software function
Function blocks for data synchronization:
76
Applicative System Redundancy (ASR)
Basic elements
HMI-Interface
77
HMI-Interface
AX OPC-Server
The current roles of the Primary- and Backup-
PLC are evaluated from the AX OPC-Server.
For the visualization-variables there is only one
set of OPC-Items. These OPC-Items are always
automatically connected to active controller
(Master). This dynamical connection of the
OPC-Items is part of the AX OPC-Server.
78
Applicative System Redundancy (ASR)
Basic elements
79
Reference project
Dräger Safety
LNG Power Barge for AIDA cruises / Dräger Safety:
Becker Marine Systems and AIDA Cruises have come together with other partners to develop a
forward-looking project for the energy-saving and emissions-reducing supply of power to cruise ships
during layovers at the Hamburg port.
Dräger Safety equipped this LNG Power Barge with an Gas Detection System.
For this Gas Detection System Dräger Safety used our Axioline System. Therefore the compact
“Applicative System Redundancy“ concept based on AXC1050 was developed.
7,5MW
Reference project
Dräger Safety
ASR for “small“ automation systems
Enter the next generation
Applicative
System
Redundancy
82
INDUSTRIAL ETHERNET
Industrial Ethernet
Product overview
Switches according
to IEC 61850/ Unmanaged Remote
IEEE 1613 Switches NAT-Switch Security communication
Profinet IRT-
Wireless Ethernet Switches Power over Ethernet Network installation Software
Unmanaged Switches
SF- / SFN switches:
for standard industrial
applications
SFNB switches:
Cost-efficient versions for basic applications
SFNT switches:
Versions for use in extreme environments
SFN switches:
Gigabit performance for high data throughput
Network A
Network B
Temporary
interference
Media converters for Ethernet
WDM technology
Double bandwidth
Access point, client adapter, repeater
WLAN 5100 Compact, space-saving design
IEEE 802.11 a/b/g/n
High transmission range due to high
transmit power and reception strength
Optimized for PROFINET and
EtherNet/IP
Quick and easy start-up with Cluster
Management technology
WEB PANNELS
WP 3xxx
HMI for web application | At a glance
Product description
HMI for HTML5 web visualization
Product features
HTML5 – the new web standard: additional software like JAVA or
Adobe Flash isn’t required anymore
Vendor independent standard browser: Flexibility in choosing 3rd
party PLC or visualization system
IT security: Due to SSL coding safe for unauthorized operation and
monitoring
Industrial grade browser: No 3rd party software, no distraction – the Available 04/2015
device can only be used for operation and monitoring
Application fields
Machine building
Building automation
Infrastructure
HMI for HTML5 applications
Technical data
Display (with LED-backlight)
5,7“ Display (VGA, 640 x 480 Pixel)
7“ Display (WVGA, 800 x 480 Pixel)
9“ Display (WVGA, 800 x 480 Pixel)
10“ Display (SVGA, 800 x 600 Pixel)
12“ Display (WXGA, 1280 x 800 Pixel)
15“ Display (XGA, 1024 x 768 Pixel)
Resistive touch screen
CPU / RAM / Interfaces
ARM® Cortex®-A8, 800 MHz WP 3057V 2400251
512 Mbyte RAM
2 x USB 2.0, 1 x ETH 10/100 Mbit/s
WP 3070W 2400253
Software WP 3090W 2402634
Debian GNU/Linux operating sytem, Midori WP 3105S 2400254
Browser, PDF Viewer
WP 3120W 2400255
Operation temperature
0°C … +50°C WP 3150S 2400285
Certificates
CE, UL and cUL
HMI for HTML5 applications
Unlimited flexibility
Fast representation using WebKit
HTML 5 WebKit
Support of HTML5, JavaScript, and SVG
Open source: no license fees and
manufacturer-independent
Security: SFTP, https, and SSL encryption
Support of proxy servers Open Source Bookmarks
EN 60945
New Product 2015 | EL PPCx 1000/M
Highlights
GlasFilmGlas touch for harsh environments
UV-resistant (GFG)
Sunlight readable displays (GFG)
Optical Bonding
LED-backlight can be dimmed
Keys for backlight dimming
Via HW Lib integrated in Application
Windows Embedded Standard 7 with HW access Lib
Certificates of all relevant ship certifying agent
Certificate on safe distance to the compass (DIN EN 60945)
Integrated horn
Potential-free output
New Product 2015 | EL PPCx 1000/M
Technical Data
Display (with LED-Backlight)
7“ Display (800 x 480 Pixel)
12“ Display (1280 x 800 Pixel)
15“ Display (1024 x 768 Pixel)
Restitive touch technology (GFG or Polyester)
CPU
Intel® Atom™ E680T 1,6 GHz, RTC
RAM
2 GByte DDR2
Datenspeicher
8/16/32/64 GByte Nand-Flash, Slot for additional SD-Card
Interfaces 2400068 EL PPC7 1000/M
4 x USB, 2 x ETH 10/100/1000 2400069 EL PPC12 1000/M
optional: RS-232/RS-485
Potential-free output for external alarm 2400070 EL PPC15 1000/M
Operating system 2400282 EL PPC7G 1000/M
Windows Embedded Standard 7 2400283 EL PPC12G 1000/M
Operating temperature
2400284 EL PPC15G 1000/M
0°C bis 55°C
Certificates
CE, UL, ABS, DNV, LR, RINA, EN 60945
BV and GL multiple listing open
ILC 1X1 – FW 4.40 | Email via SSL
Need for security
Automation is an extremely
sensitive area
SMTP Client
Client Modbus/TCP
Server
Modbus/TCP Modbus/TCP
Characteristics
Memory function
File logging onto the SD card
Card exchange while PLC is in
RUN state
Option for activation of SD card in
PC WORX
PC WORX project is stored on the
intern flash
PC WORX SRT
New Features | Version 1.1| 05/15
Reset Option auto start Option
Windows 8
HTML5
Alarming and Trending function
support in WEBVISIT
Serial Communication RS232
and RS485
New Function blocks
FILE_CREATE_DIR
FILE_REMOVE_DIR
FTP_CREATE_USER
FTP_DELETE_USER
AR_MGT
MB_ASYNC_RW
PC WORX RT BASIC
New Features | Version 1.3 | 05/15
Selectable SD/CF Card as
Project Folder
HTML5 Support
Alarming and Trending function
support in WEBVISIT
Windows 7 (32 and 64 Bit)
Windows 8 (32 and 64 Bit, if
available on Valueline)
BU Control Systems INDUSTRIAL PC
Matching systems
Configurable options like
memory and mass storage as
well as operating systems
Easy connection
Configurable
VL BPC 1000
BL BPC 2000
BL BPC 3000
BL BPC 7000
Fixed Configurations
VL BPC 1001
BL BPC 2001
BL BPC 3001
BL BPC 7001
All fixed configuration articles come
! without OS and without mass storage
BU Control Systems
Easy connection
3 x COM, 4 x USB, 2 x ETH
Basicline – articles
Configurable
BL PPC 1000
BL PPC 3000
BL PPC 7000
Fixed Configurations
BL PPC12 1000
BL PPC15 1000
BL PPC17 1000
BL PPC15 3000
BL PPC17 3000
BL PPC15 7000
All fixed configuration articles come
BL PPC17 7000 ! without OS and without mass storage
BU Control Systems
Valueline
Technical data
Installation
Simple one-man installation
Display sizes:
15.6"/18.5"/21.5" widescreen
Processors:
Intel ® Core™ i5-4300U, 4th Gen.
(Haswell)
Intel® Core™ i3-4010U, 4th Generation
(Haswell)
Intel ® Celeron ® N2930, 3rd Gen.
(Baytrail)
PCI-/PCIe extension
VL2 BPC – features
Technical data
Processors:
Intel® Core™ i5-4300U, 4th
Generation (Haswell)
Intel® Core™ i3-4010U, 4th
Generation (Haswell)
Intel® Celeron® N2930, 3rd
Generation (Baytrail)
2 x SATA HDD/SSD (RAID 0.1)
2 x DisplayPort video output
4 x USB 2.0 or 2 x USB 2.0 and
2 x USB 3.0
PCI/PCIe extension
Book or wall mounting
VL2 | Platform
Overview
6 configurable articles
3 box PC articles
3 panel PC articles
3 performance class levels
2000
3000
7000
Modern design with new CPU’s
BU Control Systems
BL RACKMOUNT 2U/4U
BL RACKMOUNT 2U/4U – at a glance
Easy Expantion
With PCI and PCIe
2U
Simple access
To Mass Storage
Added security and USB ports
lockable front door
BL RACKMOUNT 2U/4U
Technical data
2U and 4U 19“ chassis
CPU
Intel® Core™ i3-4330T
Intel® Core™ i7-4770S
RAM
8 GByte DDR3 (i3)
16 GByte DDR3 (i7)
RAID Support
PCI and PCI-e expansion slots
BL RACKMOUNT 2U/4U
Technical data
Mass Storage
Hard Disk Drives
1 TByte,
2 TByte,
4 TByte
With Raid 0, 1, 5, and 10* Support
Expansion
VL Rackmount 4U
1 PCIe x 16
3 PCIe x 1
8 PCI
VL Rackmount 2U
1 PCIe x 16
1 PCIe x 8
3 PCI
Operating system
Windows 7 64 Bit
*BL Rackmount 4U
PSK RTU 50 - Product description
Multi-Purpose RTU
Universal communication
Alarm management
Battery powered logging
Guarding and controlling of small
objects
Serial readout and logging of
measurement data
PSK RTU 50
Technical data
Two analog inputs
4 … 20 mA, resolution 12 bits
Four digital inputs
Pull up, 10 Hz max
Two digital outputs
Relay contact, 1 A at 60 V DC
Serial interface
RS-232, RS-485, Modbus/RTU or IEC 60870-5-101
Ethernet interface
Configuration, IEC 60870-5-104 or FTP
GSM/GPRS modem
IEC 60870-5-101, IEC 60870-5-104, FTP, SMS
Supply voltage
10 … 30 V DC
Current consumption
Communication Mode: 10 … 100 mA
Active Mode: 5 mA
Sleep Mode: 175 µA
PSK RTU 50
Communication specialist
Serial communication RS485,
RS232 for:
IEC 60870-5-101
Modbus RTU
Internal GSM/GPRS modem for:
IEC 60870-5-101
IEC 60870-5-104
SMS
Ethernet port for:
IEC 60870-5-104
Modbus/TCP
FTP
PSK RTU 50
Low-Power mode
Battery mode:
Variable clock frequency of the
microprocessor
Switching of circuits
Low-Power alarm
Possibility to power with battery
or solar panel
RADIOLINE Trusted Wireless
Wireless I/O Mapping at a Turn of the Wheel
Output
07
Input
07
07
Output
Input
0 6
0 6
Output
143 | Radioline | Communication Interfaces | 2012
Agenda
Introduction
Product overview
IO-Mapping
Market informations
Workshop
Introduction
Product overview
IO-Mapping
Market informations
Workshop
ZONE 2
RSMA-Antenna connector
RSSI test port (0…3 V)
Analog Output
Ord.no: 2901533 0/4…20 mA
153 | Radioline | Communication Interfaces | 2012
Status LED‘s – RAD-DAIO6-IFS
19,2 V DC …. 30,5 V DC
supply voltage over T-Connector
ATEX, IECEx, UL
Ord.no.: 2901535
RAD-DI4-IFS
Ord.no.: 2901535
156 | Radioline | Communication Interfaces | 2012
Digital Output module
4 digital relay Outputs (24 V DC / 250 V AC)
19,2 V DC …. 30,5 V DC
supply voltage over T-Connector ZONE 2
Ord.no.: 2901536
ATEX, IECEx, UL
RAD-DOR4-IFS
Ord.no.: 2901536
158 | Radioline | Communication Interfaces | 2012
Analog Input module
4 analog Inputs (0/4 …20 mA)
19,2 V DC …. 30,5 V DC
supply voltage over T-Connector ZONE 2
Ord.no.: 2901537
ATEX, IECEx, UL
RAD-AI4-IFS
Easy
Reliable
Flexible
Agenda
Introduction
Product overview
IO-Mapping
Market informations
Workshop
24 V DC 24 V DC
1. Unpack
0 1 0 2
2. Connect 24 V DC power supply
• Master RAD-ID = 01
• Repeater RAD-ID = 02
4. Ready!
Master Repeater /
Slave
0 2 9 9
up to
2 9 9
0 1 0 3
Repeater / Repeater /
Slave Slave
Each radio module in the same network must have a unique RAD-
ID number!
Master Repeater /
Slave
166 | Radioline | Communication Interfaces | 2012
Addressing Radio module
Mesh network!
up to 01 = Master
0 1 9 9
02….99 = Repeater / Slave
Star network!
01 = Master
* 1 up to * 9
*2…*9 = Slave
24 V DC 24 V DC
8 8 8 8
11
8 8 8 8
Digital-
Output
RS
ID=03 RS
RS ID=05
ID=02
1 2 1 2
Output Output
Master
ID=01
RS RS
ID=04 ID=06
171 | Radioline | Communication Interfaces | 2012
Start-up radio with IO modules
2. 24 V DC power supply
SET-button
3. Push “SET” button to
read in the IFS-bus
0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 2 8 2 9 3 0 3 1 3 2
Master
RS
ID=03 RS
ID=05
RS
ID=02
Up to 250 devices
at one network!
Master
ID=01
RS= Repeater / Slave RS RS
Alternative path ID=04 ID=06
175 | Radioline | Communication Interfaces | 2012
Mesh-Network
Radios without IO- Modules
possible!
RS
ID=03 RS
ID=05
Repeater
ID=02
Master
ID=01
RS= Repeater / Slave Repeater RS
Alternativ Pfad ID=04 ID=06
176 | Radioline | Communication Interfaces | 2012
Agenda
Introduction
Product overview
IO-Mapping
Market informations
Workshop
RS232 / RS485
Serial-to-Serial (transparent)
900 MHz wireless 868 MHz wireless 2.4 GHz wireless Radioline RS-485
module module module Multiplexer
For license-free 900 MHz For license-free 868 MHz For license-free 2.4 GHz
Multipoint-Multiplexer
ISM frequency band ISM frequency band in ISM frequency band all
operation based on RS-485
(Americas and Australia) Europe over the world
interface
Adjustable Transmit power Adjustable transmit power Adjustable transmit power Up to 99 stations per network
10…30 dBm and high 0…27 dBm and high 0…20 dBm and high I/O-to-serial operation as
receiver sensitivity receiver sensitivity receiver sensitivity Modbus RTU buscoupler as
Ranges up to 32 km (20 Ranges up to 20 km (13 Ranges up to 5 km (3 slave
miles) miles) miles) 1200 meter over RS-485
Configuration
accessories,
antennas and cables