1.07.method Statement Civil Part - I

METHODOLOGY FOR CONSTRUCTION ACTIVITIES
INDEX FORMAT NO
SR.NO DESCRIPTION
A1
PLAIN CEMENT CONCRETE (P.C.C.)
A
METHODOLOGY FOR PLAIN CEMENT CONCRETE (P,C.c.)
B1
B FOOTING B2
METHODOLOGY FOR FOOTING - SHUTTERING
METHODOLOGY FOR FOOTING - REINFORCEMENT B3
METHODOLOGY FOR FOOTING - CONCRETING
C1
C COLUMN C2
METHODOLOGY FOR COLUMN - SHUTTERING
METHODOLOGY FOR COLUMN - REINFORCEMENT C3
METHODOLOGY FOR COLUMN - CONCRETING
01
D SLAB 02
BASIC SEQUENCING GUIDELINE
METHODOLOGY FOR SLAB SHUTTERING BEFOREPLACING REINFORCEMENT 03
METHODOLOGY FOR SLAB REINFORCEMENT 04
METHODOLOGY FOR SLAB SHUTTERING DURING PLACING CONCRETE 05
06
METHODOLOGY FOR SLAB CONCRETE
07
SLAB INSPECTION REPORTAFTER CONCRETE
08
SLAB INSPECTION POINTS - SHEETNO 1
SLAB INSPECTION POINTS - SHEETNO 2
E1
E WORKFLOW
OPR-01
OPR-02
DAILY PROGRESSREPORT -SHEET01
OPR-01 OPR-03
DAILY PROGRESSREPORT -SHEET02
DPR-02
DPR-03 TYPICAL SLAB CYCLE
SHUBHAM CIVIL PROJECTS IV"jTD
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
SR.NO METHODOLOGY FOR PLAIN CEMENT CONCRETE (P.C.C.) REMARK

1 CHECK PREPARATION IS AS PER REQUIRED LEVEL
2 CHECK ANTI-TERMITE TREATMENT IS COMPLETE
3 CHECK CONCRETE GRADE
4 CHECK THICKNESS, FINISH LEVEL AND SIZE OF PCC
5 CHECK SHUTTERING AND CENTER LINE DISTANCE
6 PROPER SUPPORTING, LINE AND DIMENSIONS OF SHUTIERING
7 CHECK TOP LEVEL AND FINISHING AFTER CASTING
8 REMOVE ALL SHUTIERING MATERIAL ,SUPPORTING MATERIAL AFTER
DESHUTIERING OF PCC (I.E MIN. 12 HOURS FOR THICKNESS 150MM
AND LESSTHAN 150MM.)
QUALITY INCHARGE PROJECT MANAGER
(CHECKED BY) (APPROVED BY)
SHUBHAM CIVIL PROJECfS PVT.LTD )
)
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr. no METHODOLOGY FOR FOOTING - SHUTTERING REMARK
1 STUDY THE GFC DRAWINGS OF PARTICULAR ITEM IN DETAILS.
2 MARK CENTER LINE WITH HELP OF SURVEYOR ON PCC BY PERMANENT MARKER OR NAIL.
3 CHECK POSITION/SIZE/SHAPE AND DEPTH( I.E D OR d) OF FOOTING AS PERDRAWING.
4 CHECKTHE REQUIRED TOP/BOTTOM LEVEL OF FOOTING AS PER DRAWING OR DECISIONS.
5 CHECKSHUTTERING OIL IS APPLIED PROPERLYBEFORE PLACING OF REINFORCEMENT.
6 CHECKDIAGONAL/LiNE/LEVEL/PLUMB AND PROPERSUPPORTING OF SHUTTERING.
CHECKTHAT ALL EXTERNALSUPPORT OF FOOTING SHUTTERING SHOULD BE RIGID AND SUPPORTED
7 FROM STRONG BASEAND AVOID ANY LOOSESUPPORT (I.E STONE SUPPORT, BINDING WIRE SUPPORT,
LOOSELAFFA ETc.)
LOCKTHE SIDE OF FOOTING IN CASE OF HIGHER DEPTHS (MORE THEN 750MM) TO AVOID THE UPLIFT
8
CONCRETEPRESSURE
9 CHECK LINE/LEVEL AND PLUMB AT THE TIME OF CASTING ALSO.
AFTER MIN. 16 HRS REMOVE THE SHUTTERING OF CASTED FOOTING AND AFTER DESHUTTERING
10
CLEAN AND STACKTHE MATERIAL PROPERLY.
11 CHECKALL SIDE PROPERCOVERSTO FOOTING AND COLUMN AS PERSTANDARD
12 DO NOT DISTURB FOOTING FORMWORK FOR TAKING SUPPORT TO COLUMN REINFORCEMENT.
SHUTT ENGG/SHUTT SUPERVISOR SITE INCHARGE PROJECTMANAGER

(CHECKED BY) (VERIFIED BY) (APPROVED BY)
SHUBHAMCIVILPRO]ECfS PVf.LTD
) )
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR FOOTING - REINFORCEMENT REMARK
1 CHECKSHORT BAR/LONG BAR AND POSITION OF BARSAS PERTYPICAL SECTIONOR SPECIFIC
DRAWING DETAILS.
2 CHECKNUMBERS OF BAR AND DIA OR SPACING OF BAR AND DIA. AS PERDRAWING AND DETAILS.
3 CHECKTHE CUTIING AND SHAPEOF BAR AS PERDRAWING AND DETAILS.

4 CHECKTOP REINFORCEMENT/SIDE FACEREINFORCEMENT AS PERDRAWING.
S CHECKTHE POSITION OF COLUMN AND SIZE OF COLUMN AS PERCENTERLINEDRAWING.
6 CHECKTHE STIRRUPS/LINKPATIERN AND COVEROF COLUMN REINFORCEMENT.
7 CHECKTHE HEIGHT AND PATIERN OF MAIN STEELOF COLUMN AS PERTYPICAL DETAILS.
8 CHECK'L' OF COLUMN VERTICAL REINFORCEMENTAS PERDETAILS
9 CHECKTHE COLUMN VERTICALSTEELPATIERN/SPACING AS PERDRAWING.
10 CHECKVERTICAL PLUMB/ LINE/BINDING OF COLUMN REINFORCEMENT
11 CHECKTHAT MINIMUM 4 LAYERSOF STIRRUPS/LINKSHOULD BE FIXEDABOVE CASTING HEIGHT AND
THEREIS ONE MASTER RING @1.0 TO 1.S0 HEIGHT FROM FOOTING TOP
12 ENSURETHAT THEREIS STRONG/RIGID SUPPORTTO HOLD COLUMN VERTICALREINFORCEMENTAND
IT IS NOT TOUCHING FOOTING SHUTIERING
SITE INCHARGE PROJECTMANAGER

STEELENGG/STEEL SUPERVISOR
(VERIFIED BY) (APPROVED BY)
(CHECKEDBY)
SHUBHAM CNIL PROJECfS PVT.LTD )
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR FOOTING - CONCRETING REMARK
1 CHECKTHE CLEANING OF FOOTING
2 CLOSEALL GAPS BETWEENSHUTIERING AND PCCWITH RICH MORTOR MINIMUM 1 HOUR IN
ADVANCE
3 WORK OUT TOTAL CONCRETEQUANTITY, REQUIREDLABOUR, MACHINERY AND REQUIREDTIME
PERIOD
4 CHECKTHE GRADE OF CONCRETEAND RESOURCE
5 DEFINESEQUENCEOF CASTING
6 USENIDDLE VIBRATOR (40MM/60MM) FOR EVERY300MM DEPTHSINTERVALAND SAME TIME
TAMPING IS NECESSARYFROM EXTERNALSIDE OF SHUTIERING.
7 FORLASTTOP LAYERUSE20MM METAL FOR DEPTHOF 40-S0MM AS PERFOOTING DEPTHTO AVOID
SUFACECRACKS.
8 USE20MM METAL FORBONDING OF NEXTCONCRETEAT COLUMN/WALL/LIFT PORTION.
9 CLEANALL SHUTIERING MATERIAL, VERTICALREINFORCEMENT,MACHINERY AFTERCOMPLETION OF
WORK.
10 PREPARECONCRETEREPORTAND SUBMIT TO CONCERENDEPARTMENT BEFORELEAVETHE SITE.
11 CHECKTHAT COLUMN REINFORCEMENTIS NOT DISTURBEDDURING CASTING.
CONCRETEENGG/CONCRETESUPERVISOR SITE INCHARGE PROJECTMANAGER

(CHECKEDBY) (VERIFIED BY) (APPROVED BY)
SHUBHAM CIVILPROJECfS PVf.LID .)
)
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR COLUMN/LIFT - SHUTTERING REMARK

1 MARK COLUMN POINTS WITH TOTAL STATION
2 CHECKCOLUMN COVERSAFTER COLUMN MARKING
PROVIDE MS OR CONCRETESTARTERAS PERMARKING AND CHECKDIMENSIONS AND LINE FROM
3
ADJACENT COLUMNS
4 IF COLUMN STARTERIS IN CONCRETETHEN THAT SHOULD BE MINIMUM 150MM THICK.
COLUMN STARTERSHOULD BE ONE GRADE HIGHERTHAN COLUMN GRADE AND DESHUTTEREDAFTER
5
MIN.16HRS AFTERCASTING.
6 BEFORESHUTTERINGOF COLUMN CLEAN ALL LOOSEOR HARD MORTAR FROM REINFORCEMENTSTEEL.
COLUMN SHUTTERING MATERIAL SHALL BE CLEANED PROPERLYAND APPLYSHUTTERINGOIL ON IT

7
UNIFORMLY.
IF THEREIS CONCRETESTARTER,THEN USE BOTH SIDETAPE AT STARTERTO AVOID OFFSETAND SLURRY
8
LEAKAGES.
9 CHECKALL FIXTURES(I.E WHEELERS/NUT BOLTS/TIE RODS/PROPSETC)
CHECKLINE, DIMENSIONS, PLUMB,CASTING LEVEL,COVERSAND CLEANING OF SHUTTERING MATERIAL
10
AFTERCASTING.
11 DESHUTTERINGOF COLUMN SHOULD BE DONE AFTER 16 HOURS ONLY.
12 PROTECTANY DAMAGES OF CONCRETESURFACEOF COLUMN AT THE TIME OF DESHUTTERING.
13 MARK REFERENCELEVELON COLUMN IMMEDIATLY AFTER DESHUTTERING.
MARK COLUMN NUMBER /CASTING DATE ON COLUMN IMMEDIATLY AFTER DESHUTTERINGAND USESAME
14
PATTERNFORALL COLUMN ( I.E DIRECTION/ HEIGHT/ DATE PATTERN ETc.)
SHUBHAM CIVIL PRO]ECfS PVT.LTD ~
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR COLUMN/LIFT - REINFORCEMENT REMARK

1 CHECKTHE REDUCTION OF SIZEAND DIRECTION OF COLUMN.
2 CHECK DIAMETER AND NUMBERS OF MAIN STEEL,HEIGHT OF MAIN STEELAS PERTYPICAL DRAWING.
3 CHECK SPACING AND DIAMETER OF STIRRUPSAS PERTYPICAL DRAWING/ SCHEDULE.

4 CHECK LAP OF MAIN STEELAS PERGRADE OF CONCRETE.
S CHECKTHAT ALL HOOKS ARE BEND AS PER DETAILS.
6 CHECKCOVER TO MAIN BAR IS AS PERSTANDARD DRAWING SUBMITTED BY SYSTEM DEPARTMENT.
7 CHECK UPPER LEVELCOLUMN REINFORCEMENT DETAILS FOR REDUCTION IN NUMBER OF BAR & SIZE.
STEELENGG/STEEL SUPERVISOR SITE INCHARGE PROJECTMANAGER

--
) SHUBHAM CIVILPROJECfS PVf.LID >
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR COLUMN/LIFT - CONCRETING
1 CLOSEALL GAPS BETWEEN SHUTIERING AND SLAB WITH RICH MORTOR MINIMUM 1 HOUR IN ADVANCE.
2 WORK OUT TOTAL CONCRETEQUANTITY, REQUIRED LABOUR, MACHINERY AND REQUIREDTIME PERIOD
3 CHECKTHE GRADE OF CONCRETEAND RESOURCE.

4 DEFINE SEQUENCEOF CASTING.
USE NIDDLE VIBRATOR (40MM/60MM) FOR EVERY300MM DEPTHSINTERVAL AND SAME TIME TAMPING IS
S
NECESSARYFROM EXTERNALSIDE OF SHUTIERING.
6 FOR LASTTOP LAYERUSE 20MM METAL FOR DEPTH OF 40-S0MM TO AVOID SURFACECRACKS.
7 USE 20MM METAL FOR BONDING OF NEXT CONCRETEAT COLUMN.
CLEAN ALL SHUTIERING MATERIAL, VERTICAL REINFORCEMENT, MACHINERY AFTERCOMPLETION OF
S
WORK.
9 PREPARECONCRETEREPORTAND SUBMIT TO CONCERN DEPARTMENT BEFORELEAVING THE SITE.
10 CHECKCOLUMN REINFORCEMENT IS NOT DISTURBED DURING CASTING.
CONCRETEENGG/CONCRETE SUPERVISOR SITE INCHARGE PROJECTMANAGER

SHUBHAM CIVIL PROJECTS PVT. LTD ~
PROJECT: DATE:
LOCATION:
SR.NO BASIC SEQUENCING GUIDELINE REMARK

1 ALL MAKING HAS TO BE DONE AS PERLAYOUT PROVIDED BY SHUTTERING DEPARTMENT
CHECKTHE SHUTTERING IS DONE AS PERAPPROVED FORMWORK LAYOUT PLAN PROVIDED BY
2
FORMWORK DEPARTMENT
3 CHECKTHE FLOORTO FLOORHEIGHT AS PERARCHITECURALDRAWINGS
BEFORESTARTING THE SHUTTERING,APPROVED SHUTTERINGLAYOUT COPY HAS TO BE AVAILABLEWITH
4
CONCERNAND IS MANDATORY
S BEFOREPLACING THE REINFORCEMENT,SHUTTERING CHECKLISTHAS TO BEAPPROVED
6 BEFOREPOURING THE CONCRETEREINFORCEMENT&SHUTTERINGCHECKLIST HAS TO BEAPPROVED
7 BEFOREPOURING THE NEXT CONCRETE,INSPECTIONREPORTOF LASTCONCRETEHAS TO BEAPPROVED

SHUBHAM CIVIL PROJECTS PVT. LID
)
PROJECT : DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR SLAB SHUTTERING BEFORE PLACING REINFORCEMENT REMARK
1 STUDY THE SLAB DRAWINGS- RCC AND ARCHITECTURAL.
CHECK THE FLOOR TO FLOOR HEIGHT FROM ARCHITECTURAL SECTIONS AND ELEVATIONAL DRAWINGS
2
FOR ANY PROJECTION.
3 MARK BEAM BOTTOM LEVEL FROM REFERENCE LEVEL MARKED ON COLUMN AND AS PER BEAM DEPTH.
4 CHECK TOP LEVEL OF BEAM. (I.E SUNK/INVERT/PARTLY INVERT ETc.)
5 AFTER FIXING OF BOTTOM IN POSITION CHECK LINE/LEVEL/INNER DIMENSIONS AND DIAGONAL.
AFTER CHECKING OF BOTTOM FIX THE SIDE SHUTTERING AS PER SLAB THICKNESS, SLAB SHUTTERING
6
MATERIAL THICKNESS AND SUNKS IF ANY.
7 CHECK THE DIMENSIONS OF SLAB AFTER FIXING THE SIDE.
S CHECK THE LAYOUT OF SLAB SHUTTERING AS PER DIMENSIONS.
AFTER SLAB SHUTTERING IS DONE CHECK ALL INNER DIMENSIONS OF SLAB AND BEAMS, REMOVE THE
9
EXTRA NAILS{I.E NAIL PINS)
CHECK THE LINE AND LEVEL OF SLAB SHUTTERING AND AFTER CHECKING APPLY OIL PROPERY ON SLAB
10
AND BEAM SHUTTERING.
11 CHECK THE SUPPORTING OF INTERNAL BEAM SIDES (I.E FOR EVERY 500MM INTERVALS.)
12 CHECK PROPER SUPPORT AT COLUMN JUNCTION AND ALL BEAM BOTTOM ENDS MUST BE CLOSED.
CHECK THE OUT TO OUT DIMENSIONS, PLUMB AT EVERY COLUMN AND OUTTER LINE AT THE TIME OF
13
CASTING OF SLAB.
14 CHECK CAMBER FOR SLAB AND BEAM SPAN MORE THAN 6.0 M.
15 CHECK PROPER BRACING FOR SLAB AND BEAM FOR HEIGHT MORE THAN 3.6M.
SHUTT ENGG/SHUTT SUPERVISOR SITE INCHARGE PROJECT MANAGER

SHUBHAM CIVIL PROJECTS PVT.LTD )
;)
PROJECT : DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR SLAB SHUTTERING DURING PLACING CONCRETE REMARK
1 CHECK ALL VERTICAL SUPPORT OF BEAM AND SLAB ARE IN PLUMB,LlNE AND ARE SUPPORTED ON
STRONG BASE, ALSO CHECK THE PROP NUT(IS NOT DAMAGED OR CRACKED) ,CHECK THE LEDGER OF
CUPLOCK AS PER LAYOUT PROVIDED
2 CHECK BRACING FOR BEAM BOTTOM SPECIALLY AT BOTTOM JOINT TO AVOID BENDING/BULGING
3 PINS FOR PROP SHALL BE 10MM DIA AND LENGTH 150MM COMPULSORY
VERTICAL SUPPORT FOR BEAM SHALL START 150MM AWAY FROM COLUMN WITH INTERVAL OF NOT
4
MORE THAN 500MM OR AS SPECIFIED IN LAYOUT PLAN
STIRRUP HEAD SHOULD NOT OPEN MORE THAN 50% OF TOTAL LENGTH AND ALL PROPS MUST HAVE
5
MINIMUM OF 400MM BEARING/LAP
6 CHECK THE INNER AND OUTER SIDE SUPPORT ARE FIXED AT INTERVAL OF 500MM
7 CHECK THAT THERE IS NO GAP BETWEEN VERTICAL SUPPORT AND BEAM SIDE
8 CHECK THE SPACING OF SLAB FRAMING FOR PRIMARY AND SECONDARY MEMBER AS PER LAYOUT
9 CHECK FOR EACH AND EVERY BEAM SIDE SUPPORT

CHECK FOR BRACING FOR HEIGHT MORE THAN 10 FEET FOR VERTICAL MS PROP AND MANDATORY FOR
10
WOODEN BALLI(IF USED) FOR ALL HEIGHT
CHECK AT THE JUNCTION OF BEAM AND COLUMN THAT THERE IS NO LOOSE SUPPORT (TO AVOID THE
11
BEAM COLUMN OFFSET)
12 CHECK THE GAP IN BEAM & SLAB SHUTTERING
13 CHECK SLAB THICKNESS,SUNK DEPTH,BEAM DEPTH/WIDTH AS PER DRAWING
CHECK THAT STOPPER IS PROVIDED IN CASE OF CONCRETE GRADE DIFFRENCE BETWEEN COLUMN AND
14
SLAB
CHECK THE OUT TO OUT DIMENSION OF SLAB ,COLUMN DIMENSION AND DIAGONAL AT COLUMN GABDI
15
AT CASTING LEVEL
CHECK THE LINE ,LEVEL,THICKNESS,DIMESIONS AND SUPPORTS OF CHAJJA /LEDGE/CORNICE OR ANY
16
ELEVATION FEATURE{ IF ANY)CONNECTED WITH SLAB
SHUBHAM CIVIL PROJECTS PVT.LTD .)
17 CHECKFOR CUTOUT/DUCT DIMENSION

18 CHECKSFOR INNER DIMENSION,DIAGONAL,PLUMB,SUPPORTS FOR LIFTSHAFT
BINDING SHOULD NOT BE USED FOREXTERNALBEAM SIDE SUPPORT,ALSONOT TO TAKE SUPPORTFROM
19
ANY REINFORCEMENT
20 CHECKSTHE DIMENSION OF STAIRCASEWIDTH,TREAD,RISER,MIDLANDING,SLABLEVELLANDING,WAIST
SLABTHICKNESS,LINE ,LEVEL,PLUMB & SUPPORTSFORSTAIRCASEFLIGHTCASTEDWITH SLAB
21 PERIODICALYCHECKBEAM LINE ,BEAM SIDE PLUMB,AND SLAB LEVELTILL THE CASTINGIS COMPLETE
22 DE-SHUTTERINGOF OUTER SIDESHOULD BE DONE ONLY AFTER24 HRSOF CASTING.

-
SHUBHAM CIVIL PROJECTS PVT.LTD .)
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
Sr.no METHODOLOGY FOR SLAB REINFORCEMENT REMARK
CHECKTHE BEAM REINFORCEMENTI.E SIZEOF BEAM,NO OF TOP,BOTTOM STRAIGHT,CURTAILED,SIDE
1
FACE,EXTRATOP AT CENTER&ENDSUPPORT
FOR BEAM CHECKBOTTOM AND TOP BAR BEARING/DEVELOPMENT LENGTH/POSITION ,LAYERSAND
2
PINS AS PERDRAWING/DECISION
CHECKTHE DIAMETER OF RING/STIRRUPS,SHAPE,SPACING/NOS,LAYERS,HOOKSLENGTHS& BEND IN 45
3
DEGREE,ALSO CHECKFOR HORIZONTALRINGSNOS, POSITION AND SPACING
4 CHECKTHAT BINDING OF ALL REINFORCEMENTIS DONE PROPERLY&NEATLY
5 CHECKTHE PATTERNAND SPACINGOF RINGSFOR COLUMN AT BEAM JUNCTION
SECONDARYBEAM BOTTOM AND TOP BAR MUST RESTON MAIN BEAM BOTTOM AND TOP BAR
6
RESPECTIVELY
7 CHECKIF ANY DOWEL IS REQUIREDFROM BEAM
8 CHECKTHE COVERFORALL SIDESAS PERAPPROVEDDRAWING
SLAB REINFORCEMENTIE- DIRECTION,DIAMETER ,SPACING ,BENTUP AT END SUPPORT& CONTINUOS
9
SUPPORT IS AS PERDRAWING
10 CHECKTHE OF BENTUP BAR AS PERSLABTHICKNESSAND COVER
11 CHECKTHE DIAMETER, SPACINGAND SHAPEOF CHAIRS BELOW TOP REINFORCEMENT OF SLAB
CHECKTHE REINFORCEMENTAND SIZEOF COLUMN (NO OF BAR, DIAMETER, PATTERN,LAP LENGTHAS

12
PERDRAWING)
CHECKTHE POSITION OF EVERYCOLUMN AND ENSUREIT ISTIED WITH RING AT SLABTOP LEVELAND
13
900MM ABOVE SLABTOP
CHECKREQUIREDDOWELSAS PERDRAWING REQUIREMENT FROM SLAB FOR MEMBERS LIKECHAJJA,
14
FUTURE EXPENSION,NEXTPOUR ,COLDJOINT ETCOR ANY OTHERAS PERDRAWING
15 ANYTHING EXTRABEYONDTHE DESIGN/DRAWING HASTO BE RECORDEDAND JOINT RECORDHASTO BE
MADE WITH CLlENT&COPYOF SAME HASTO SENTTO BILLING DEPARTMENT ON SAME DAY
16 CHECKFOR HIDDEN BEAM LOCATION,SIZE,DIA.AND NOS. OF BAR, STIRRUPSSPACING

SHUBHAM CIVIL PROJECfS PVT.LTD ~
17 CHECKTHE PLUMB OF COLUMN REINFORCEMENT ABOVE SLAB.

CHECKTHE STAIRCASEDOWELS - DIA. OF BAR. NOS'/SPACING OF BARAND LAP LENTHAS PERCONCRETE
18
GRADE.
19 CHECKTHE HOOKS REQUIREDFORSAFETYNET AT SLAB
20 CHECKCOVEROF SLABTOP REINFORCEMENTAT ALL COLUMN/BEAM JUNCTIONS
21 CHECKTHE BARRICADING IS DONE ANF LIFE LINE IS PROVIDED
PROJECTMANAGER
SITE INCHARGE
STEELENGG/STEELSUPERVISOR (APPROVED BY)
(VERIFIED BY)
(CHECKEDBY)
SHUBHAM CIVIL PROJECTS PVT.LTD
)
PROJECT : DATE:
LOCATION:
WORK
DESCRIPTION:
METHODOLOGY FOR SLAB CONCRETE REMARK
1 CHECK THE SLAB REINFORCEMENT CHECK LIST IS APPROVED AND IS AVAILABLE IN ADVANCE
2 PLAN THE CONCRETE EARLY IN THE MORNING
3 ~~~~D~~~,~'¢cB IS FREE FROM ANY UNWANTED MATERIAL LIKE WOOD,STEEL, NAILS,BINDING
4 CHECK THE SLAB IS WASHED PROPERLY
5 ~~!~~ ::R~~~{~:E~~:t~~K~::~~ST~:~~!~HO~FS~~~~:~~GD~~I~GA~~U:~~~NGE THE CONCRETE
6 CHECK THE TOTAL QTIY OF CONCRETE REQUIRED AND SUPPLY RESOURCE
7 CHECK THE REQUIRED MANPOWER LIKE MASON ,UNSKILLED LABOUR IS AVAILABLE AT WORK FRONT
8 CHECK THE VIBRATOR IS PERFECTLY OPERATIONAL ALONG WITH STANDBY ARRANGEMENT

CHECK THE STOPPER IS PROVIDED IN CASE OF CONCRETE GRADE DIFFRENCE BETWEEN COLUMN AND
9 SLAB'
10 CHECK THE CEMENT SLURRY IS LAID BETWEEN OLD AND NEW JOINT
USE 20MM METAL ON TOP OF COLUMN ,LIFT ,SHEAR WALLS ETC FOR PROPER BONDING OF NEXT LEVEL
11
CONCRETE
ENSURE THAT AFTER CASTING SLAB IT IS CLEANED,SHUTIERING SIDES ARE FREE FROM SLURRY,CONCRETE
12
AND IMMEDIATE LOWER FLOOR IS ALSO CLEANED
13 USE 40MM DIA NEEDLE FOR BEAMS WHICH ARE LESSTHEN 300MM IN WIDTH
14 USE SURFACE VIBRATOR FOR SLAB THICKNESS LESSTHEN 150MM
15 NEEDLE VIBRATOR FOR SLAB CAN BE USED ONLY FOR SLAB WHICH HAVE THICKNESS MORE THEN 150MM
CHECK THE VIBRATOR IS USED PROPERLY IE. IT SHOULD NOT HIT SHUTIERING, TIMING/DIRECTION OF
16
VIBRATOR NEEDLE ,CONCRETE BLEEDING,HONEY COMBING ETC
AFTER CASTING OF SLAB COVER THE FINISHED AREA WITH HASEN CLOTH AND START THE CURING
17 IMMIDIATELYTO AVOIDS SURFACE CRACKS/SHRINKAGE CRACKS
18 :~~~~~;;;~~_~~CONCRETE REPORT IE TOTAL QTIY,MANPOWER,WORKING HOURS ANY INCIDENT
CONCRETE ENGG/CONCRETE SUPERVISOR SITE INCHARGE PROJECT MANAGER

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SHUBHAM CIVIL PROJECTS PVT.LID ~
PROJECT: DATE:
LOCATION:
WORK
DESCRIPTION:
SR.NO SLAB INSPECTION REPORTAFTERCONCRETE REMARK
BEFORESTARTINGOF SLABSHUTIERING INSPECTIONOF ALL VERTICALMEMBERS AND STAIRCASE/LIFTIS
1
NECESSORY
2 CHECKTHEREIS NO BULGING
3 CHECKTHERE IS NO HONNYCOMB
4 CHECKTHERE IS NO UNWANTED MATERIAL
S CHECKSTEEL/DOWEL IS FREEFRON CEMENT SLURRY&PROPERPOSITIONAS PERDRAWING
CHECKPONDING IS DONE OF SLAB & EXPOSEDCONCRETESURFACESHOULD BE COVEREDWITH HESAN
6
CLOTH (VERTICALSURFACE)
ATIACH PHOTOGRAPH FORANY DEFECTIVEWORK/HONY-COMB,BULDGING, OFFSETS,CRACKS,SLAB
7
FINISHING TOP LEVEL,PONDING,CURING,ETC
QUALITY INCHARGE PROJECTMANAGER
(CHECKEDBY) (APPROVED BY)
--
_)
PROJECT:-
BUILD/FLOOR:-
Date:
SLAB BEAM INSPECTION POINTS- Sheet-01

Sr.no Beam Details Bottom Level Beam Bottom Beam Line At Top External Side Internal Side Honeycombing
Left Center Right In Out In Out In Out IN Out
/
B
)
Project:-
BUllD/FLOOR:-
Date:
SLAB INSPECTION POINTS- Sheet-02

Sr.no Slab Details Slab level-Short span Slab level-long span Off-Sets In Honey
left Center Right left Center Right Joints combing
FORMAT NO. DPR-01 DAILY REPORT-SHEET-01(PROJECT REPORT)
Site :-.1 Date :-
B. GENERAL STAFF
1 D.G.M. Project's 1. Senior Engineer
2 Project Manager 2. Junior Engineer
3 Quality Enginer 3. Safety Officer
4 Billing Engineer 4. Supervisor
5. Store in Charge
6. Security
TOTAL PERSONS
C. SKILLED STAFF :-
1 Mechanic 4. D.G. Operator
2 Concrete Pump Operator
3 Electrician
CEMENT RECORD
TODAY CONSUM.
SR.NO BRAND/GRADE RECD BALANCE
CUM. RECD PRIVIOUS TODAY CUM.
REINFORCEMENT STEEL RECORD

DIA TODAY RECD CUM.RECD TEST REPORT
TODAY CONSUMPTION BALANCE
WT 2% PROF. TENSILE
8MM
10MM
12MM
16MM
20MM
25MM
32MM
* OTHERS :-
Sr. No Supporting Team Req. Available Sr D.G. No Work Hrs Disel consume
1 Pipe Line 1
2 TM Driver 2
3 TM Helper 3
4 Plant Opt. 4
5 Plant Helper 5
6 Welder 6
7 Plant Supervisor 7
8 R.M.C. (Quality) Total
9 MSEB Details Work Hrs Reading
10 1
TOTAL PERSONS 2
PLANT &
a) QUANTITY b) LAB EQUIPMENTS QUANTITY PETTY CASH EXPENSES
MACHINERIES
1 High freq vibrator Cube testing machine
2 Needle 60 mm Sieve set
3 Needle 40 mm Slump cone
4 Steel bending machine Cube mould
5 Steel cutting machine Weigh machine
6 WHEEL cutting Machine Concrete Pump
7 Transit Mixer Pipe Line
8 Drill machine Concrete Floator Machine
9 Curing Dump SafetV-Belt
10 Welding machine Safety Helmet
11 Tower Crane Rooms At Labour Camp
PREPARED BY VERIFIYED PM IINCHARGE

FORMAT NO. DPR-02 Dailv Site Report(Buildina wise)
PROJECT:-
DATE:-
CONCRETE REPORT
Item
DESCRI. Unit Quantity Executed
No. CUBE TESTING REPORT
Previous 7DAYS 28 DAYS
today Cumulative REMARK
CASTING DATE RESULT CASTING DATE RESULT
1 M7.5 Cum
2 M10 Cum
3 M20 Cum
4 M25 Cum
5 M30 Cum
6 M35 Cum
7 M40 Cum
8 M50 CUM
Total
LABOUR REPORT
!&- SHUTTERINGAGENCY CARPENTER

REMARK HELPER
REMARK
REQUIRED AVAILABLE REQUIRED AVAILABLE
1
2
3
TOTAL
~ STEELAGENCY FITTER
REMARK HELPER
REMARK
1
2
3
TOTAL
.9_ UNSKILLED/DEPT CARP/MASON HELPER

REMARK REMARK
1
2
3
TOTAL
DRAWING DECESIONSPENDING/RECEIVED,GUESTVISIT/SAFETYISSSUEETC:-
PREPARED BY VERIFIYEO PM/INCHARGE

MAXIMUM PERIOD FOR TYPICAL SLAB CYCLE(ONE POUR)
FILL THE DAILY WORK QUANTITY IN THE BAR CHART

PREPARED BY:
SCPPL EeONMENTALMANAGEMENTPLAN
REVIEWED AND APPROVED BY:M.D.
SITE:
- DATE: 16.6.2016
Sr. No. Significant Environmental Environmental Specific Action Plan, if any (Name &: Ref. No.) Monitoring Requirements WI Name &: Ref. No.
Aspect &: Associated Objective &: Target Corporate Site Action Plan Responsibility &: Date
A Related to Air
I Air pollution / Dust Objective :To maintain SPM a) Minimum 10 Nos. of debry 1. Key Monitoring Parameter: Work Instruction on Safe
generation level within the SCPPL Sites chute to various required sites SPM level in ambient air and Demolition Practices; Work
Activities: and at the periphery within to be provided OR also near the work places Instruction For Unloading of
limits. 2. Recorded in Environmental Cement Bags, Metal and Sand
a Material Transport, Storage.
Target: Within 200 b) To each building above 4 Monitoring reports ; Work Iustruction For
Loading & Unloading,
microgram! m3. storey Excavation and Backfilling
Handling - cement / bricks /
Work Instruction For Concrete
b Earthwork c) Spreading of Grit / Single Mixing
c Cement Unloading (waste sand) or metal for
main & high traffic dust prone
d Concrete Mixing
roads OR
e Cleanmg / Demolition of Old d) Periodic sprinkling of
Structures easily & freely available water
f Plastering (preferably Non potable or
WoodenShutterin!!; Making recycled).
g
h Carpentry e) Tarpaulin covers to all
i. WBM aggregate Trucks
j P.O.P &: False ceiling f) Nose mask to all workers
working in high dust zone
g) Any other as per site
conditions with prior
II Exhaust Emission Objective: To maintain the

approval of P>M>
Action Plan for Increase 1. Key Monitoring Parameter: Preventive maintenance plan
---.c
following standard for DC Set height of DC Set stack height TPM level in D G Set exhaust for DGSet ~
Activities:
emissions: Total Particulate 2.5 m, above the DC Room 2. Recorded in Environmental
a DC Set Operations Matter within 150 Roof top / nearby Structures. Monitoring reports
b All types of Transport milligram/m3,
c Excavation
d Water Bodies
e Compaction
B Water Objective: 1) To recycle stone a) Action Plan for Provision of MIS Report Site to maintain Work Instruction For Control
Wastage of Water cutting water. settling tanks for stone cutting evidence for reduction in of Wastage of Material, Waler
I
Target: 80 % of stone cutting water water wastages. & Electricity
water to be recycled
Activities: b) Provide Quality curing
a Curing water pipes to all sites.
b Shuttering Fixing /
Deshu tiering for cleaning
c Tile Stone Cutttne Target' ___ % water
d BrickWork saving during project
e Plasterinc completion.
f pop & False ""ilinl>
I> Watpmroofin9
h Painttne
~~
(if ~
i. Plnmbtne &- Santtarv
i Garhavp. Chuta
k Water Body
I Metalling
m All activites related to cement
use & use of water ~
Sr. No. Significant Environmental Environmental Specific Action Plan, if any (Name &;Ref. No.) Monitoring Requirements WI Name &; Ref. No.
Aspect &;Associated Objective &;Target _ Corporate Site Action Plan Respons &;Date
II Effluent Generation Objective: To ensure that all Action Plan for Constructing Cleaning of septic tanks every
Activities: sewage is disposed off Filtering system after Septic 2 month or as per site
through septic tank and Tank to endure the suspended conditions.
a Stone Cutting
subsequent filtering system solids are trapped (At All
b Concrete Block Work Target: To be achieved by- Sites where such systems are
c Antitermite Treatment not available)
d Fire Fighting
e Alkaline water by cement /
mortar washing
f Plastering
g Acid
h Flooring
i. Sewaze Generation
j Contract Laborers Hutment
k Garbage
C Soil Objective :To ensure As suitable to Site conditions. 1. Recorded in Waste

I Disturbance in soil Profile maximum usage of soil. Site to decide Management Register
Activities: Target: ~ % of the top soil
a Excavation / Filling available on the disturbed
land shall be salvaged & used.
II Vegetation Objective :To ensure 1. Plan for Plantation for each 1. Key Monitoring Parameter: Work instruction For
Activities: restoration of green cover Project 2. Make Greenery development Vs No. Excavation and Backfilling
a Excavation/ Filling designed in an eco friendly Maximum Area utilisation for of trees Cut for building
b Cleaning / Demolition of Old way. Target: Green cover / plantation purposes 2. Records
Structures No. of Trees maintained in form of PMC
Planted against No. of Trees Tree cutting approvals and
Destroyed new land scape plans
III Spillage of Chemicals while:

Activities: Objective :To reduce spillage Action Plan for constructing 1. Key Monitoring Parameter- Work Instruction For Concrete
a Material Receipt of Chemicals during storage Platform for Concrete Mixer No. of Spills Mixing Work
b Antitermite Treatment and mixing activities & Tile cutting machine 2. Record in N.C. Product Instruction For Spillage of
c Concrete Target: To be set after 3 register Chemicals
d Leachate of Concrete months of data collection
e Concrete Mixing
f Concrete Block Preparation
g Oil Leakage of vehicle, shutter
h r.x.; set maintenance &
operation
D Noise Objective :To maintain Action Plan for Noise Control

Activities: ambient noise level at the
a Concrete Mixing periphery of the sites within a) Provide Ear plugs to all 1. Key Monitoring Parameter: instructions for usage of PPEs
b Placing of Concrete statutory Iimits Excavator operators & mixer Noise level in Periphery and Calibration Record for Decibel
c Shuttering Fixing / Target: 75 dBA at day time operator also near the work places Level Meter
d Excavation / Filling and 70 dBA at night time b) Enclosure to D.G. sets, 2. Recorded in Environmental Preventive maintenance pI~ ~"::-'--:.,.
Demolition of Old Structures cutting machine & Batching Monitoring reports for Concrete Mixers ~~ \_I?-t\ ,; l,~:.
e
f flOOring plant
a ~. -
g
h
Carpentry
Fabrication
c) Preventive maintenance of
all machineries on site
d) No Night work after 11
tt C@-
f! :c:
p.m. '\ C~)
Sr. No. Requirements WI Name &. Ref.No.
i. 1 NOB. of Decibel
j
k
II :To reduce noise Parameter: Preventive Maintenance plan

DG5et Level at 1m from and Records for DG Set
enclosed room to be
Recorded in Environmental
Monitoring reports
E &. Objective: Key Monitoring Parameter:

INonrenewable - OR Waste deviation from standardised wastage to meet consumption Actual material consumption
[Consumption Norms. norms at each site (Site shall vis-a-vis standard norm
Activities: submite Monthly Material (Quarterly Material
a Recondliation Report along Reconciliation Report)
b
Iconsumptton as per format with MIS report to Estimation
Maximum permissible limit Department. Estimation
c
wastages as per Department shall submite
d
(Site &. Corporate Material
e
Reconciliation Report (MIS)to
M.D. on quarterly basis
II ""on"", -u n deviation report,
h
reasons &. suggestion I action
i.
plan for further improvement.
II Key Monitoring Parameter -

% of wooden shuttering
Activities:
purchased vis-A-vis total
a Shuttering Making Ishuttering purchased for the
b I Marking for
F Management
Disposal, 1. Key Monitoring Parameter:
IRE'CY(:lin;R,
Waste Processlng.] % of debris disposed at the
site I other sites of the
Sr. No. Environmental No.
Associated
in Waste organisation
Activities: etc compared to total debris
a Cleaning / Demolition of Old disposed by the site
Recorded in Waste
b Dismantling of Site Office Management Register
c
be reutilised without
d the local Loose mortar screening &
e
conditions. recycling / reusing.
Labour Hutment Low lying Area filling with
g debris.
II Scrap Plan for finalisation Parameter (

of asbestos at site C"n''''''·'~t"Level) - %
a Dismantling of Site Office
IReduction in newly
I purchased Asbestos 2.
Records available in P.O.s
and provide in Summary of Asbeestos
[Specification of Alternative of Usage
III Carbouys Generations : To ensure of Authorised Party Work Instruction For Control
chemical carbouys are not for Disposal of Chemical of Debris / Waste Generation
disposed in a manner they drums and No disposal to
a Decommissioning of may pose threat to human. or unauthorised parties eff.
environment. -- Res. SICs Authoris... d
Recycler-
-
G
I Objective: Minimum 1% Site to decide ways & means Report
saving ill electrical for this and to take all
a ShuU,eriJ:.gMaking consumption / wastage required actions & measures
b like use of right capacity of
machinery, motar, pump,
d power saving fittings &
e fixtures, etc. fixing timers &
f schedule for power supply /
g shutdown.
h
i.
II : Minimum 2%
a
b
d
e
Sr. No. Monitoring Requirements WI
H Any Other
a FIre Hazard Objective: SHE Checklist
shall be prepared before -
-
JI
General Field Quali
.Execution of Civil & Structural Works and Allied

Work at All sites
INDEX
Sr. No. : Contents : Page No.

-:~::::!:~:~I~~~~~~:~:~X::~~:~~!~~~~~~:~::~~:~~~~~~~:~::::::::~::::::::
2 i StandardList of LaboratoryEquipmentto be Mobilized ,5
------}-----TOuaiiiy-Assu-rance-pTan---------------------------------------------------------------------------------------6----------
:::::::~::::::IW!!~~~~t~~}t~(e!~:~:~::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::~:::::;::::::::::!;:::::::::
. .
---------------+------------------------------------------------------------------------------------------------------------------------01---------------------
6 i Storage and handlingof materials 51
----------------+------------------------------------------------------------------------------------------------------------------------1---------------------
7 I Methodstatementsfor various activitieswill be executedas per 59
I project specificationand Drawing.
__________________L J . _
--------~---.--j_~~?~~~~-~~--~~--~-?~!~~~-~!--~-~~~-~~~!~~~~~~--~~~~-~~-!---------------------------------"--
9 i Procedurefor CorrectiveActions ,
mmTom--TFormat-s------mmm-mm----m--mmm--mmmmmm-m-m-mmmmmm-mm-m-m--rmm--79-------- 77 1
2
\"-v!
QUALITY ASSURANCE- All those planned and systematic actions necessary to provide confidence that
an item or facility will perform satisfactorily in service.
QUALITY CONTROL· Those quality assurance actions that provide a means to control and measure
against established requirements the characteristics of an item, process, or facility.
QUALITY PLAN (Construction) - The plan developed by the SCPPL that describes the quality
requirements for each work function that is required to execute any site.
History of Revisions
Revision Revision Chapter/clause no.

Reason for revision
No. issue date & text affected
0 01-Jan-2015 N/A First Issue
3
FREQUENCY OF CALIBRATION OF EQUIPMENTS
Sr. Name of the equipment Elements for Calibration Frequency of

No. calibration Agency calibration
1. Theodolite / Total.station Venire plates Jd party Yearly

2. Leveling Instrument -- 3rd party Yearly
3. Measuring Weights Weighing capacity 3rd party Yearly
4. Cube testing machine - Pressure/ load gauge Jd party Six monthly
manually operated'
5. Satching plant Dial gauge / load shell Site Six monthly

6. Weigh Satcher Weighing scale Site Six monthly.
Note: These frequencies are indicative. In case of intermediate deviations or repairs, immediate
calibration shall be undertaken
4
\ <51
STANDARD LIST OF LABORATORY EQUIPMENT TO BE MOBILISED
Sr. Name of Equipment

No.
1 Pan Balance - Capacity 500gm
2 Platform Balance - Capacity 30 Kg
3 Concrete Cube Molds with tamping rod Size - 150 mm X150 mm
4 Vicat Apparatus
5 Mortar cube with base plates - Size 70.6 mm X 70.6 mm
6 Wheel borrows - 01 no.
7 Humidity meter N/A
8 Measuring cylinder - 500ml
9 Measuring cylinder - 250 ml
10 Flakiness& Elongation index gauge N/A
11 Slump Cone apparatus with measuring rod
12 Sieves for Coarse Aggregate - G.I. 18" dia.
(63mm,50mm,40mm,31.5mm,25mm,20mm, 16mm,12.5mm,1Omm,8mm,6.3mm,4.75mm,2.36mm)-
Set of 13
13 Sieves for Fine Aggregate - Brass sieve (4.75mm, 2.36mm, 1.18mm, 600 micron, 300 micron, 150
micron,75 micron, lid & pan) - Set of 8.
14 Pycnometer bottle - N/A
15 Hot Oven
16 Cube testing machine -.
17 Thermometer 00 - 250 0 C N/A
18 G.I. Tray - 45cm X 45cm
19 G.I. Tray - 45cm X 60cm
20 Core cutter with dolly & rammer -(N/A)
21 Procter compaction mound with light rammer of 2.69 Kg_:i_N/Al
22 Sand Pouring Appratus -(N/A)
23 Wire Gauge Basket -(N/A)
24 Le -Chatelier's mold -(N/A)
25 Vibrating machine for cement cube molds -(N/A)
26 90 micron sieve for cement test
27 Sieve Shaker
28 45 micron sieve for cement test
29 ACT Curing Tank
5
Quality Assurance Plan
6
1.0 SCPPL has developed its own quality system to meet required quality standard and time schedule. In order
to adhere to quality standards at every stage of construction activities, QUALITY ASSURANCE PLAN is
being introduced at site to ensure quality product.
2.0 Quality Assurance plan consists of all the planned and systematic actions to be undertaken by SCPPL
involved in execution and acceptance of the works as per the contract. The plan shall define the operations
to be performed, the systematic and sequential progression of operations, the persons responsible for each
activity and the measures employed to assure the specific quality requirement. Thus, it is imperative to
ensure that product and services are inspected, checked and approved at all stages from commencement
of work including receipt of material to its completion in so far as utilization.
3.0 QUALITY ASSURANCE PROCEDURE
Efforts for quality assurance shall be made at following phases.
a) Pre-construction phase
b) During construction phase
c) Post Construction phase
3.1 QUALITY CONTROL DURING PRE·CONSTRUCTION PHASE:
During this phase various activities shall be undertaken and a system shall be put in place and implemented
in order to ensure that:
a) All activities, at all locations begin as planned in time.

b) The support system is efficient enough to sustain the quality and progress of work as planned.
c) Quality and progress at all times during construction phase remain unaffected and unhindered.
3.1.1. MATERIAL:
It will be ensured that all materials going into the system have been inspected & material test certificates for
each of the material (MTC ) (wherever applicable) is available .Untested materials are properly identified
with a tag of 'material under inspection' and rejected materials shall be disposed.
7
3.1.2. FIELD LAB SETUP:
In order to carryout day to day testing of incoming materials, field laboratory shall be set up with calibrated
instruments. Lab assistant having practical experience and quality engineer having minimum diploma in civil
engineering will operate the Lab and they will report to lab in charge.
3.1.3. PLANT AND MACHINERY:
Utmost care shall be taken that necessary plant and equipments are well maintained and in working
condition prior to being put into the use. Weigh batcher etc. shall be kept calibrated during commissioning
and before operation. Well-trained staff will control the operation and maintenance of all plant and machinery
3.2 QUALITY CONTROL DURING CONSTRUCTION:
This is the most critical phase of quality control. This is ensured by allotting responsibilities to concerned
engineers with commensurate authority and supervisors with commensurate authority at execution and
closely monitored by execution in-charge and QA/QC Engineer to ensure a
Total quality product at all times. This can be achieved as per specification given by client.
3.2.1 Special products and works involving specialized agencies will be controlled by execution engineers and
QA/QC Engineer as per stipulated quality criteria.
3.3 QUALITY CONTROL AT POST CONSTRUCTION:

After the process is completed, thorough inspection and testing shall be carried out to ensure that finished
product is conforming to specified standards. Required quality records shall be documented in prescribed
documents to demonstrate the achievements of specified quality and effectiveness of quality system.
4.0 SAFETY:
All quality measures relevant for the activity will be put in place to ensure that quality work is performed under the
supervision of the work leader. Training & daily pep talks on quality to all workmen will be conducted before start of
the activity.
8
Inspection & Test Plans
9
) )
The following materials of construction shall be inspected, tested, and results documented and/or verified by agency personnel in
accordance with the following charts and Testing Frequency
Qualit Plan for the Construction material and Process
SCPPL/QP/01
IS reference Level of
SR.NO Parameters Acceptance Norms
standard control
/
V\
'0\
Grade Internal Test 33/43/53 Grade Test certificate

A) How old the date of It should not cross 30 Verification of Printed
manufacturing days from the week, month & year After every
2 Freshness NA
should be? manufacturin date 2000 No. of
Test No lump should be
B) Lump test Physical verification bags, one bag
resent send to
Percentage retained laboratory
Fineness A) By sieving through I.S.1489
3 External Lab Test shall not be more than
Test 90 micron I.S. Sieve (Part)-1-1991
10.
Physical verification
Silky Feeling to the
On site It should feel silky fingers after rubbing in
fin ers
10
) )
Feeling cool When hand

On site It should feel cool immersed in bag
Specific Surface shall Test Certificate by
b) By Blaine's air I.S. 1489(Part)-
not be less than 2250
permeability method. 1-1991 external lab
sqcm / gm
a) By Le Chatelier's Expansion shall not be I.S. 1489(Part)- Test Certificate by
Soundness more than 10 mm. 1-1991 external lab
(un aerated)
Percentage of Test Certificate by
b) By autoclave method I.S. 1489(Part)-
expansion shall not be
(un aerated) 1-1991 external lab
more than 0.8 %
Not less than 30 I.S. 1489(Part)- Test Certificate by
Setting time a) Initial Setting 1-1991 external lab
minutes
Not more than 600 I.S. 1489(Part)- Test Certificate by
b) Final Setting 1-1991 external lab
minutes
Actual
Weight of 50 kg Weighing / Factory TC weighing for
4 On site
each bag every lot
Should float on water Before usage
5 Floating Floating test - On site
before sinkinq
Original stitching Should be intact Visual inspection 20%

6
II
) )
STEEL SCPL/QP/02
Parameters Internal I External Laboratory Test Specified requirements IS reference standard Acceptance Norms Level of control
SR.NO
1 Mark on steel
TOR marking should be rolled on every Tested lor 3 no 01bars
a) Tor steel On site Visual inspection
metre length
2 Pitch 01twist 01bar Ext Lab 8 to 12 times 01nominal Test certificate

dia. 01 bar in mm
3 Colour On site Steel gray Visual inspection
Weight per meter length On site Theoretical weight Per lot
4
1. 6mm dia. Bar 0.22 kg/m
Practically actual weight should not vary
3. 1Ommdia. Bar 0.62 kg/m more than +- 5%
In % (on gauge length 015.65 A Where Not less than 14.5% FACTORYTC
5 Elongation Ext lab 1786 -1979 (II revision)
A = cross Sectional area)
0.2 PERCENT PROOF STRESS - Ext 1786 -1979 (II revision) Not less than 415 n / mm'
6 Proof Stress Lab
Minimum 15 % mere than the actual 0.2

7 Tensile Strength Ext lab 1786 - 1979 (II revision) percent stress.
'-',
12
J )
SAND (FINE AGGREGATES) SCPUQP/03
SR.NO Parameters Internal I External Laboratory test Specified requirements IS reference standard Acceptance Norms Level of control
F.M.may range between 2.6 % to 3.6 %

FINENESS MODULUS On site for concrete up to 1.6 % for plastering 386 -1963 Every truck load
1
(F.M.) and up to 3% for masonry.
ON SITE Test Report
If silt content exceeds 4% by weight then 386 -1963

2 SILT CONTENT On site it should be washed before use.
13
) )
WOODEN DOOR FRAME: SAL I TEAK WOOD I BURMA TEAK WOOD SCPUQP/04
SR.NO Parameters Intemall External Laboratory test Specified requirements IS reference standard Acceptance Norms Level of control
1 Size As per Drawing lorder Dimensional inspection 100%
2 Section of wood As per Drawing I order

3 colour of wood As per Specified quality OR shed
Sal Wood I Teak wood I C.P.Teak I Visual inspection
4 type of wood Burma teak wood or per required.
5 diagonal of frame Both Should be Correct. Visuat inspection

right angle of frame Both Should in 90degrees. Visual inspection
6 (both)
7 Edges of frame Sharp Visual inspection
8 Depth of Shutter notch As Per drawing Dimensional inspection

Leangth of horn on As Per drawing(min.3") Dimensional inspection
9
either side
No.of bracings 4 Nos. 50 X 25 mm (2" X
a) Top 1")at 45° 2 nos.
b) Centre 50 X 25 mm (2"X1") patti.

10 100%
M.S.angle 25
c) Bottom mm x 25mm x 5mm or as per
requiredment
Presence of holes I
11 Cracks I Knot I Should be Free from all defects Visual inspection
Termites and bends.
12 Checking of joinIs It should be as per drawing. Dimensional inspection
14
) )
COARSE AGGREGATES (METAL) SCPLlQP/05
PHYSICAL REQUIREMENT RELEVANT I.S.CODE Acceptance Criteria Level of control

SR.NO. LABORATORY TEST
% ge passing should be 85 to 100% of 2385 - 1963 (Part IV )

1 Sieve Analysis Site Lab respective size
(a) Shall not exceed 45% for

aggregates used for concrete otner than
AGGEGATE for wearing coat. (b) Shall not 2386 - 1963 (Part IV ) Seive analysis - On site
2 CRUSHING VALUE exceed 30% for concrete wearing
surfaces.
3
AGGEGATE IMPACT
VALUE
(a) Shall not exceed 45% by Weight for
concrete other than for wearing surface.
(b)Shall not exceed 30% by Weight for
concrete wearing surfaces.
2386 -1963 (Part IV)
External Lab Test Certificate for Mix
Design. --
External lab
(a) Shall not exceed 50% For

AGGREGATE Aggregates to be used in concrete other
4 ABRASION VALUE than for wearing surface. (b)Shall not 2386 - 1963 (Part IV )
(Using Los Angeles) exceed 30% Aggregates to be used in
concrete for wearing surfaces.
Flakeeness and (Max 30%) 2387 - 1963 (Part IV)

5 Elongation Index
~
15
) )
BRICKS( COMMON BURNT CLAY BUILDING BRICKS) SCPUQP/06
Parameters Internal I External Laboratory test Specified requirements IS reference standard Acceptance Norms Level of control
SR.NO
COMPRESIVE Average compressive strength not less

1 STRENGTH a) 1077 -1976
han 3S kg I cm'
Average
On site On site S Nos.
Not less than 20 % of minimum 1077 -1976

b) Individual Averange required
2 WATER ABSORPTION Shall not be more than moderate 1077 -1976
3 EFFLORESCENCE Shall not be more than moderate 1077 -1976
16
LI
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SWJoN 33UllId333V pJepUIlIS 33U3J313JSI SIU3W3J!nb3J P3!1!33dS IS31,{JoleJoqe1leUJ3lX3/lew3lUI SJ313WeJed ON'~S

IOJIU0310 13'31
LO/dOlld::JS J311n4S6U!IIO~ S VI
( (
J
Aluminum Window SCPUQP/08
Parameters Iintemall External Laboratory test Specified requirements IS reference standard Acceptance Nonns Level of control
SR.NO
1 Size As per drawing Dimensional Inspection

100%
2 Diagonal and plumb Should be perfect
3 Section I accessories used for mullion, tracks, shutters interlocking as mentioned in drawings Checking
100%
4 Fixing work Should be proper with Screws Checking
5 Check for necessary Position and rubber I P.v.C.Paking for glass It should be located as per drawing Checking
100%
6 Check for quality of glass, aluminium section coating etc. as per specification Checking
make of aluminium section used. As specified Checking 100%
7
Sliding of glass panels smooth Checking 100%
8
Scratches I bend I cracks(if any) Free from all defects Visual inspection 100%
9
Side gap should not be there (if Visual inspection 100%
10 Propert fixing in wall popening any, filled with gap filler)
Provision of drain holes in window bottom channel. Should be provided as per drawings Visual inspection 100%
11
Plumbing G I Pipes and Fittings SCPLlQPI09
Internal I External Laboratory test Specified requirements IS reference standard Acceptance Norms Level of control
SR.NO Parameters
Siddharth , Zenith, Swastik,Std pipes of 151mark 100%

Brands
Class I diameter I wall It should be marked with proper colour Visual inspection
1 makings and thinkness as per class 100%
thinkness
2 Defects Free from any cracks Visual inspection

,~-c ; . +0'- As per purchase order Standard 100%
~........ Length and size
_.\ \ ,----;:r " ~') ":
18
)
Ceramic I Glazed Tiles SCPUQP/11
SR.NO Parameters Internal I External Laboratory test Specified requirements IS reference standard Acceptance Norms Level of control
Kajaria, Johnson, Nitco, RAK, Specto,

Simpolo, Oscar, Clyers
Size, colour, quality As specified PREMIUM quality Visual inspection
10%
Diagonal of tiles both diagonals should be perfect Visual inspection
Edges / right angles Should be correct and perfect Visual inspection 10%
Evenness in top layer Should be smooth and even Visual inspection 10%
Straightness of tiles Should be straight Visual inspection 10%

Cracks, Cavities , holes Top layer should free any defects Visual inspection 10%
--
Corners Should straight and.not broken Visual inspection 10%
Thinkness should not be less than 5 mm. Visual inspection 10%
Top finishining Glazing Uniform and good Visual inspection 10%

~
SR.NO Parameters Internal I External Laboratory test

GLAZED TILES
Specified requirements IS reference standard Acceptance Norms

SCPUQP/10
Level of control
""
WATER ABSORPTION Shall not exceed 18% 777 -1970
BRANDED TILES
Shall not show any sing of crazing after 777 -1970
two cycles of test in an autoclave.
Glazed surface (white or cream )sall 777 -1970

CHEMICAL RESISTANCE show no deterioration
19
) )
Granite I Marble I Tandoor I Stone SCPLlQP/12
Parameters Internal I External'Laboratory test Specified requirements IS reference standard Acceptance Norms level of control
SR.NO
Brand Steel Grey, Egyptian Blue, Cadbury Brown, Rolite Brown, Coffee Brown.
Should be of uniform colour, size and Visual inspection 100%
1 Size, Colour, quality quality as specified
Check for polishing One face should be polished with four Visual inspection 100%
2 sides machine cut.
qulity and cutting
Edges shoukl be straight and right
Edges, diagonal angles to each other ,and diagonal Visual inspection 100%
3
should be perfect
Performance of top Should be free from cracks, broken Visual inspection 100%
4 edges, holes ,cavities etc.
layer
Straightness Should be straight Visual inspection 100%
5
Thickness Uniform thickness Dimensional Inspection 10% of lot
6
Water SCPLlQP/013
Internal I External laboratory test Specified requirements IS reference standard Acceptance Norms level of control
SR.NO Parameters
1 pH value 6 to 9
sulphate content (mgA) 400 max

2
Max 2000 for PCC
3 cloride content (mg/l) Max 500 for RCC
4 Organic impurities (mgA) 200 Max
IS 3025, IS 4031 & IS: 3000 Max One per 6 month or
5 InOrganic impurities (mgA) External Lab Report N/A 516 change of source
Suspended metters (mgA) Max 2000
6
'r-~~~
5 Max
- 7 Acidity (mgA)
25 Max
~/(\d·~I~ Alkalinity (mg/l)
Total dissolved solids (mgA) 500 Max
Total Hardness (mgA) 200 Max
~ )~
"5:: I)
20
) J
FLY ASH BRICKS SCPUQP/014

SR.NO Parameters
On site Average compressive strength not tess tS 12894 On site 5 Nos.

1 COMPRESIVE
STRENGTH a) han 50 kg / cm'
Average
b) Individual Not less than 20 % of minimum

Averange required
2 WATER ABSORPTION 20% MAX.
AAC BLOCKS SCPUQP/015

SR.NO Parameters
-
Average compressive strength not less IS-6441 PART 5 On site 5 Nos.
1 COMPRESIVE
STRENGTH a) than 30 kg / cm'
Average
On site
b) Individual Not less than 20 % of minimum Average
required
2 Dry Density 551-650 kg/cum. IS-6441 PART 1

length +/- 5 mm IS-2185 part 3 Fig, 1
~-,:-:~ ~imensional
~.I',L:-~ .1illera.nces Breadth +/- 3 mm IS-2185 part 3 Fig, 2
'~.
i
V "'\..~\\\ Height +/- 3 mm IS-2185 part 3 Fig, 3
~~,'\ _.1
';J
" b
r1; 21
Mortar masonry/plaster/flooring work SCPUQP/016
Internal/ External IS reference Level of control

Specified requirements Acceptance Norms
SR.NO Parameters standard
Laboratory test
COMPRESIVE STRENGTH Compressive strength in kg/cm2, CM1:4:- 84 TO 126;

1 CM1:55:- 6 TO 84; CM1:6:· 36 TO 56
a) Average On site 5 Nos,
On site
b) Individual Not Jessthan 20 % of minimum Averange required
AAC block joint mortar SCPUQP/017
Internal/ External IS reference Acceptance Norms Level of control

SR.NO Parameters Specified requirements standard
Laboratory test
7 days - 6.93 N/mm2, BS EN 1015:-1999 MTC

1 COMPRESIVE STRENGTH MTC 28 day - 12.6 N/mm2
DRY ADHESION MTC MIN ONE N/MM2 AS PER BS EN 1348 MTC

2 STRENGTH (N/mm2)
TENSIE ADHESION MTC AS PER BS EN 1348 MTC

3 STRENGTH (N/mm2)
AS PER BS EN 1015 MTC
=~- _WORKABLE UFE MTC PART-9
~
AM C I··~'
\
22
Site Lab Test Procedures
Cement
Freshness Test:
• Choose any bag at random

• Check the printed manufacturing date for Week, Month & Year
• Cement should not be more than 30 days old
Smoothing Test:
• Open the cement bag from one corner and take some dry cement in the fingers and rub,
feel th~ touch. It should feel silky n smooth while rubbing.
Floating Test:
• Take a clean measuring jar

• Fill the jar with clean water
• Good Cement floats for a while and then sinks slowly to the bottom
• Any light weight impurities may remain floating even after cement sinks and if some
heavier impurities are there, they will start sinking immediately
Lump Test:
• Take any cement bag at random and test it for presence of lump
• Good fresh cement should be in powder form only and lump formation must not be
there
• Any cement bag with lumps should be rejected
23
Steel
Hardness Test:
• Take 1m length of each diameter of bar from different lots by holding both ends of the bar
in two hands apply pressure for bending
• Observe the bend portion, bend should be smooth
• If steel is not good then it may break or develop the crack on bending surface, such steel
should be rejected
Weight Check Test:
• Take exact 1 meter length of each diameter of bar on random basis

• Take weight of each sample on weighing scale.
• Then compare the weights with that of theoretical weights given.
• The difference in weight should not be more than 5%
Sand
Test for bulking Sand:
• Take 250ml glass cylinder

• Take damp sand and fill up to 200ml. mark
• Slowly pour some water so that the sand settles to its actual volume which is less than 200m I
mark it, let's say it is 0 ml. Then bulkage is calculated by using formula
% Bulkage = 200-0 X 100

o
• This bulking of sand should be known for proper correction to be applied while calculating
dry sand requirement
24
SILT content of Dry Sand:
• Take a clean measuring cylinder

• Take sand, add water above it & shake well
• Allow a period of 2 hours for settlement
• Clean sand will settle at the bottom with silt and clay impurity staying at the top of sand layer
• Take total reading of sand (say the reading is X)
• Now observe the bottom level reading for sand (say it is Y) then calculate the silt content %
using below formula:
X-Y
% Silt Content = X 100
X
• Total SILT content should not be more than 4% for good quality Sand
Metal
Water Absorption Test:
• After unloading of metal, collect small quantity of metal from different parts of the heap
• Mix the different parts and take exact 2kg of metal in container
• Let it be submersed for 24 hours
• Then again weigh the wet metal, the weight will be more than 2kg. Note down difference in
weight. then calculate the water absorption % using below formula:
__
D_iff_er_e_nc_e_i_n
_W_e--,=ig,_ht
__ X 100
% Absorption =
Original Weight
• For Concrete work good metal should not have water absorption more than 5 %.
25
---- _-_ _-_ - _.

Red Bricks & Fly Ash Bricks
Water Absorption Test:
• Select 3 nos. of bricks I blocks of proper size and shape at random
• Take weight of each samples and note down (say W1, W2, W3) & take the average of these
three bricks weight
W1+W2+W3
Average (W) =
3
• Submerge the samples in water for 24 hours, take weight again of wet samples (say W1' ,
W2', W3') & also the average weight of all three wet samples
') W1 '+W2'+W3'
A verage (W = 3
• Once the value W & W' is arrived, calculate the water absorption % using below formula:
% Absorption = W'-W (Difference in weight). X 100
W (Original Weight) I
• For good quality bricks this value should not be more than 20% for red bricks should not be
more than 10% for fly ash bricks.
SIEVE Analysis
SIEVE ANAL VASIS
FOR COARSE AGGREGATE
Weight Cumulative Weight Cumulative % Cumulative %
I.S. SIEVE
Retained (Kg) Retained (Kg) Retained Passing
80mm W1 A=W1 A1 = AIW*100 % = 100-A1

63mm W2 B = A+W2 B1 = BIW*100 % = 100-B1
40mm W3 C = B+W3 C1 = C/W*100 % = 100-C1
25mm W4 0= C+W4 01 = 01W*100 % = 100-01
20mm W5 E = 0+W5 E1 = EIW*100 % = 100-01
16mm W6 F = E+W6 F1 = FIW*100 % = 100-E1
12.5mm W7 G = F+W7 G1 = GIW*100
10mm W8 H = G+W8 H1 = HIW*100
26
Total Weight (W) =I Total (P) =I % = 100·W1
• Take the weight of coarse aggregate which is used for sieve analysis (W)
• Pass it through 1.8. recommended sieves and take the weight of retained aggregate at each
sieve as W1, W2, W3 ... respectively
• Calculate the cumulative weight retained and note down in reading book by using the
procedure as given in table
• Calculate the cumulative percentage retained using the procedure as given in table
• Calculate the cumulative percentage passing using the procedure as given in table.
• Note :- For fine aggregate calculate the fineness modulus by using the formula
F.M. = P/100
Concrete Compressive Strength Test
Procedure:
• Weigh the concrete cube and note down the reading.

• Place the concrete cube of size 150mm X 150mm X 150mm in testing machine and fix it by
revolving the upper circular shaft.
• Make tight the bottom side knob and apply the load without interruptions using the lever
handle until the red gauge indicator in the gauge box stopped.
• Note down the indicator reading and calculate the compressive strength by using the
procedure:
Compressive strength = Gauge reading I Load applied area

Compressive strength = Gauge reading I 22.5 N/mm2
Precautions:
.....~~.__ "...::'~
• Remove the mold after 24 hours & submerge the concrete cube in clean~(~~:~,.,:\
• The water in which the cube are submerged shall be replaced every 7 ff!j('. ~)\ ~~
27 ~\.'!j
\ /\~/:---._
II")
i ~-.. -'~I>
/' '.'tr"\.~
•
-.!.vhI..
• Cubes shall not be allowed to dry out at any time before testing
External Lab Test Procedures

J (These tests are only for general information and not to be carried out at site)
28
J1~
1.0 CEMENT
1.1 TEST PROCEDURE FOR DETERMINATION OF CONSISTENCY OF STANDARD CEMENT PASTE
1.1.1 PURPOSE OF TESTING:
This test is done for determining the quantity of water required to produce a cement paste of standard consistency.
1.1.2 CODAL REFERANCE:
a) IS: 4031: (Part- 4): Method of Physical testing for hydraulic cement, Determination of consistency of standard
cement paste of hydraulic cement.
b) IS: 5513: Specification of Vicat apparatus.
1.1.3 TEST EQUIPMENTS:
a) Vicat apparatus with plunger.

b) Graduated Jar to measure water.
c) Weight balance.
d) Trowel.
1.1.4 TEST PROCEDURE:
a) The Standard Consistency of a cement paste is defined as that consistency which will permit the Vicat plunger
to penetrate to a point 5mm to 7mm from the bottom of the vicat mould.
b) Take 400 gm cement & add known amount of water to the weight of cement, to make the standard cement paste.
c) The time of gauging should not less than 3 minute & not more than 5 minute, the time period from the time adding
water to the dry cement until commencing to fill the mould.
d) Place the test mould on a non-porous testing plate made of glass.
e) After filling the mould place it on the base plate of the Vicat apparatus with the glass plate, for making it level with
the top of the mould.
o Then slightly shake the mould to expel the air.
g) Now lower the plunger just near the top surface of the cement paste & realize quickly it to sink into the paste.
h) The above operation should be carried out immediately after filling the mould.
i) Continue the same process with the varying percentage of water in the range, until the desired limit is achieved.
1.1.5 RECORDS:
The test results are recorded in the format no. - SCPPL/JGU/F-003/R-0, DATES - 01/07/2014.
29
1.2 DETERMINATION OF SETIING TIME OF CEMENT PASTE
This test is done for determining the initial and final setting time of cement of given consistency.
a) IS: 4031: (Part- 5): Method of Physical testing for hydraulic cement, Determination of Initial and final setting times.
b) IS: 5513: Specification of Vicat apparatus.
a) Vicat apparatus with plunger.

b) Graduated Jar to measure water.
c) Weight balance.
d) Trowel.
a) Prepare a neat cement paste by gauging the cement with 0.85 times the water required to give a paste of standard
consistency. The paste shall be gauged for 3 to 5 minutes.
b) Fill the mould completely and smooth off the surface of the paste making it level with the top of the mould.
DETERMINATION OF INITIAL SETTING TIME:
a) Place the test block under the Vicat apparatus. Lower the needle gently until it comes in contact with the
surface of the test block and quickly release, allowing it to penetrate into the test block.
~I
b) In the beginning, the needle will completely pierce the test block. Repeat this procedure until the needle, when
brought in contact with the test block and released as described above, fail to pierce the block beyond 5.0 ±
0.5 mm measured from the bottom of the mould.
c) The period elapsing between the time when water is added to the cement and the time at which the needle
fails to pierce the test block to a point 5.0 ± 0.5 mm measured from the bottom of the mould shall be the Initial
setting time.
DETERMINATION OF FINAL SETTING TIME:
a) Replace the initial setting needle of the Vicat apparatus by the final setting needle. The cement shall be
considered as finally set when, upon applying the needle gently to the surface of the test block, the needle
makes an impression thereon, while the attachment fails to do so.
b) The period elapsing between the time when water is added to the cement and the time at which t~~~
makes an impression on the surface of test block while the attachment fails to do so shall be the WI;'lI~MIf'n'!-"'_
time.
30
c) The results of initial and final setting time shall be reported to the nearest five minutes.
1.2.5 RECORDS:
The test results are recorded in the format no.- SCPPL/JGU/F-003/R-0 DATE:- 01/07/2014
1.3 DETERMINATION OF SPECIFIC GRAVITY OF CEMENT
This test is done for determining the specific gravity of cement.
a) IS: 4031: (Part-11): Method of Physical testing for hydraulic cement, Determination of specific gravity of cement.
a) Le-Chattelier flask
b) Weight balance.
c) Kerosene Oil
a) Take a flask which shall be filled with kerosene to a point on the stem between the zero and the 1-ml mark.
b) The inside of the flask above the level of the liquid shall be dried. The first reading shall be recorded.
c) A weighed quantity of cement (about 65 g for Portland cement) shall then be introduced in small amounts at
the same temperature as the liquid.
d) Care shall be taken to avoid splashing and to see that the cement does not adhere to the inside of the flask
above the liquid.
e) After all the cement has been introduced, the stopper shall be placed in the flask and the flask rolled in an
inclined position or gently whirled in a horizontal circle, so as to free the cement from air until no further air
bubbles rise to the surface of the liquid.
D If a proper amount of cement has been added, the level of the liquid will be in its final position at some point
of the upper series of graduations. The final reading shall be taken.
g) The difference between the first and the final readings represents the volume of liquid displaced by the mass
of cement used in the test. The specific gravity shall be calculated as follows to the second place of decimal.
h) The specific gravity = Mass of cement in gms
Displaced volume in cm3
1.3.5 RECORDS:
The test results are recorded in the format no. - SCPPL/JGU/F-003/R-0, DATE: - 01/07/2014.
31
1.4 TEST PROCEDURE FOR DETERMINATION OF FINENESS OF CEMENT BY DRY SIEVING
This test is done for determining the fineness of cement in %.
a) IS: 4031, Part-1 Method of physical test for hydraulic cements, determination of fineness of cement by
Dry sieving method.
1.4.3 TEMPERATURE & HUMIDITY:
The temperature of the gauging room, dry materials & water should be maintained at 27~:.2°C.
a) IS sieve no 9 (90 micron).
a) Take 100gm (A) of cement sample in a 90-micron sieve.

b) Then sieve it properly by shacking in all the specified direction for period of 2 minute.
c) Weight the residue left on the'sieve ( 8 )
1.4.6 CALCULATIONS:
Fineness of the cement F = .6. x100 (%)
A
1.4.6 RECORDS:
The test results are recorded in the format no.- SCPPL/JGU/F-003/R-0, DATE:- 01/07/2014.
~:'~~.""'"
/:".-::~C;S
.: ,','\-'....--. p~
.,1"1'''
2.0 TEST PROCEDURE FOR DETERMINATION OF DRY DENSITY OF FINE, MEDIUM & CO.tf~E/,~/ )' f:~"
GRAINED SOILS BY SAND REPLACEMENT METHOD .' . f ~ ~
I 1ST' •
\ 'tli
\_ ,( ~
32 ' "--- <') ..:..~
..... "t /
;....
'~7
~--:.;....
2.1 PURPOSE OF TESTING:
This test is done for determining of the dry density (in g/cm3) of fine, medium & coarse- grained soils by sand
replacement method.
2.2 CODAL REFERANCE:
a) IS: 2720 Part 2 Method for sampling soil.

b) IS: 2720 Part -XXVIII Determination of dry density of soil in place by core - cutter method.
2.3 TEST EQUIPMENTS:
a) Large sand pouring cylinder, conforming tolS: 2720 Part -XXVIII.

b) Tools for excavating holes.
c) Cylinder calibrating container.
d) Wt balance.
e) Metal containers.
o Metal tray of 450sq mm area & 50mm deep with a 200mm dia hole at center.
g) Uniformly graded natural sand passing 1.0mm sieve & retained on 600micron IS Sieve.
2.4 CALIBRATION OF APPARATUS:
a) First measure volume of the calibrating container (V) in cc.

b) Measure the wt of calibrating container.
c) Close the shutter of the container & pour the above described sand into the cone at the bottom of the container.
d) Then remove the sand from the cone & take wt (W2).
e) Pour sand into the poring cylinder & take wt of both, sand + pouring cylinder (W1).
o Then place the cylinder on the known volume-calibrating container & open the shutter to allow to run out the sand
into the cylinder.
g) After fully pouring the container close the shutter & remove it carefully.
h) Then take wt of the cylinder & sand after pouring (W3).
i) Weight the sand to fill the calibrating container (Wa).
j) So bulk density of sand 8ds= (Wa/V) X 1000 kg/cum.
2.5 PROCEDURE OF SAMPLING:
a) Choose a flat & level area approximately 60 cm-, at the place where the soil is to be tested.
b) Then the metal tray with central hole place on the prepare surface.
c) Then excavate a hole using the hole on the tray as the pattern, to the depth of the layer to be tested up to a
maximum of 250mm.
d) Collect carefully the soil sample from the hole & Keep the soil sample in a poly pack for further mois !Jf.e.testing.
e) Remove the metal tray & place the pouring cylinder just over the excavated hole. ~<~~_~c,,_";:';:':e:-
o First Pour a known wt of sand into th~ cylinder & mea~ure the wt of sand & cylinder befor ..Q"r.~i '0 .. ..:-: ,':_:' ~:_.:~~~:~
g) Then open the shutter & allow to running out the sand Into the hole.
h) Close the shutter when no further movement of sand takes place. V
r~.;.:., ~)"
'r=-
4::'J
33 ~~\ ,~
', " -'S:.>~--<.,c'~.~j'
i) Continue this process at least twice more.
2.6 TEST PROCEDURE:
a) First weight the soil sample collects from the hole (Ww).
b) Measure the wt sand + cylinder after pouring.
c) Check the moisture content (Wm) by thermostatically hot air oven.
2.7 CALCULATIONS:
a) Weight of wet soil from the hole (Ww), in gm.

b) Weight of sand (+ cylinder) before pouring (W1), in gm.
c) Weight of sand (+ cylinder) after poring (W4), in gm.
d) Weight of sand in hole (Ws) = W1 - W4 - W2, in gm.
e) Bulk density Bd=( WwlWs) x Bds , in kg/m3 .
D Water content container No.
g) Weight of soil for water content determination (Wa), in gm.
h) Weight of oven dried soil (Wb), in gm.
i) Water content w = Wa - Wb x 100 (%)
Wa
j) Dry density Db= 100 Bd kg/cum.
100+w
2.8 RECORDS:
The test results are recorded in the format no. - SCPPL/JGU/F-016/R-0, DATE: - 01/07/2014.
3.0 TEST PROCEDURE FOR DETERMINATION OF DRY DENSITY OF SOIL BY CORE CUTTER METHOD
3.1 PURPOSE OF TESTING:
This test is done for determining the dry density of soil by core cutter method.
3.2 CODAL REFERANCE:
a) S: 2720 Part 2 Method for sampling soil.

b) IS: 2720 Part -XXIX Determination of dry density of soil in place by core - cutter method.
34
a) Cylinder core cutter: Seamless steel tube of 130mm long, 1OOmminternal dia& 3mm thick with bottom end open
& cutting edge at bottom.
b) Steel Dolly: 25mm high, 100mm dia& 10cm thickness.
c) Steel rammer: 140mm dia & 75 mm height base connected with 900mm length stuff of having dia 25mm, weight
of these whole arrangement approx 9kg.
d) Weight balance accurate to 1gm.
e) Hot air oven accurate to 1DC/ Moisture meter to check the moisture content of the sample.
0 One non-absorbent tray.
g) Steel rule for remove sample from the core.
h) Steel straight edge.
~
3.4 CALIBRATION OF CORE:
a) Check the dimension of the core..

b) Measure the volume of core.
c) Measure the weight of empty core (Wc).
3.5 TEST PROCEDURE:
a) Select the place first, where the compaction of soil layer is to be tested.
b) Place the core cutter along with dolly on the selected soil layer & penetrate it by ramming with the
rammer.
c) Take three samples for a particular layer.
d) Then the cutter is dug out from the soil test area.
e) Remove carefully the extra soil on both face of the core cutter by using the steel straight edge.
D Weight the core-cutter with soil sample (Ws).
g) Then remove the soil sample carefully & keep on a tray.
h) Check the moisture content (Wm) either by moisture meter or by thermostatically hot air oven.
3.6 CALCULATIONS:
The bulk density is calculated as Bd= Ws - Wc in g/cm3

Vc
The dry density is calculated as Db= 100L_Bd in g/cm3

Vc
Where,
Ws= weight of core-cutter + soil in gm.
35
Wc= weight of empty core- cutter.
Vc = volume of empty core
3.7 RECORDS:
The test results are recorded in the format no.- SCPPL/JGU/F-015/R-0, DATE:- 01/07/2014
4.0 Procedure for Material Testing of Concrete Ingredient - Aggregate (Coarse & Fine)
4.1 PURPOSE:
This procedure covers the test method for the determination of Physical & Mechanical Properties of Fine & Coarse of
Normal.
4.2 APPLICABLE STANDARDS & DOCUMENTS:
IS 383: 1970 S ecification for coarse and fine a re ates from natural sources for concrete
IS 460 Part 1 : 1985 S ecification for Test Sieves: Part 1 - Wire Cloth Test Sieves
IS 460 Part 2 : 1985 Specification for Test Sieves: Part 2 - Perforated Plate Test Sieves
IS 460 Part 3 : 1985
IS 2386 Part 1: 1963
IS 2386 Part 3: 1963 Methods of test for aggregates for concrete Part 3 Specific gravity, density, voids, absorption
and bulkin
IS 2386 Part 4 : 1963 ro erties
", IS 2430: 1986
a) Sieve: Sieves conforming to IS 460 shall be used for determining particle size distribution. Following sieves shall
be taken for determining the grading of coarse and fine aggregates.
b) Balance: A balance accurate to 0.1 % of the weight of the sample to the taken shall be used.
c) Oven : A well ventilated oven thermostatically controlled to maintain temperature of 100 to 11ODC.
d) Basket: A wire basket of not more than 6.3 mm mesh or a perforated container of convenient size, preferably
chromium plated and polished, with wire hangers not thicker than one millimeter for suspending it from the
balance. ../._::::::-.=::.~
e) Metal Gauge: The Length gauge confirming to IS 2386 Part 1 shall be used as shown in figure. The tol~<oif Sp
dimensions shall be.:':0.20 mm for dimensions equal to or more than 50 mm and.:':0.10 mm for dime
than 50 mm. I(
6.~~(@~~
ess
;(J)
w-
,j_
D Impact testing machine: as per IS Specifications. \11•~~

36 \,'<\
g) Tamping Rod: A straight metal tamping rod of circular cross-section 10 mm in diameter and 230 mm long, rounded
at one end.
h) Cylinder Cell: Open ended 150 mm cylindrical cell with appropriate base plate and plunger, metal measure and
tamping rod.
i) Compression Testing Machine: Compression testing machine capable of applying a load of 40 Tones in not more
than 10 minutes at a uniform rate of loading.
j) Los Angeles Machine: As per IS Specifications.
k) Abrasive Charge: The abrasive charge shall consist of cast iron spheres or steel spheres approximately 48 mm
in diameter and each weighing between 390 and 445 g.
I) Pycnometer - A pycnometer of about one litre capacity have a metal conical screw top with a 6-mm diameter
hole at its apex as shown in figure. The screw top shall be watertight when it is screwed on to the jar, and if,
~, necessary, a rubber or fiber washer shall be inserted in the joint. If such a washer is used, a mark shall be made
on the jar to correspond with a mark on the screw top so that the screw is tightened to the same position every
time and the volume contained by the jar is constant throughout the test.
4.3.1 TEST PROCEDURE FOR COARSE AGGREGATE:
4.3.2 DETERMINATION OF PARTICLE SIZE DISTRIBUTION OF FINE & COARSE AGGREGATE
4.3.2.1 PURPOSE:
This procedure covers the test method for the determination of particle size distribution of fine, coarse and all-in-
aggregates by sieving or screening.
4.3.2.2 APPARATUS:
a)
SI. No Fine Mesh Size

50 mm 1 4.75 mm
2 40 mm 2 2.36 mm
3 25 mm 3 1.18 mm
4 20 mm 4 600 Microns
5 16 mm 5 300 Microns
6 12.5 mm 6 150 Microns
7 10 mm
8 6.3 mm
37
9 4.75 mm
b) Balance - A balance accurate to 0.1 % of the weight of the sample to the taken shall be used.
4.3.2.3 SAMPLE:
Sampling shall be done as per the weights specified below. The sample for sieving shall be taken from a larger sample
using a sample divider or by means of quartering.
Minimum weight of sample for test.
Maximum Minimum Minimum Weight

Size of Weight of For sieve analysis
Aggregate Sample (kg)
(mm) (kg)
40 50 20
20 25 12
10 6 3
4.75 or 6.3 3 1
4.4.1.4 TEST PROCEDURE FOR SIEVE ANALYSIS:
a) The sample shall be brought to an air-dry condition before weighing and sieving.
This may be achieved either by drying at room temperature or by heating at a temperature of 1000 to 1100 C. The
air-dry sample shall be weighed and sieved successively on the appropriate sieves starting with the largest. Care
shall be taken to ensure that the sieves are clean before use.
b) Each sieve shall be shaken separately over a clean tray until not more than trace pases, but in any case for a
period of not less than two minutes. The shaking shall be done with a varied motion, backwards and forwards,
left to right, circular clockwise and anti-clockwise, and with frequent jarring, so that the material is kept moving
over the sieve surface in frequently changing directions. Material shall not be forced through the sieve by hand
pressure, but on sieves coarser than 20 mm, placing of particles is permitted. Lumps of fine material, if present,
may be broken by gentle pressure with fingers against the side of the sieve. Light brushing with a soft brush on
the underside of the sieve may be used to clear the sieve openings. "-:--;j2;:~.
l~7:::!)\'·',c.~:--
38 \!\~:\ ~
.'\,.
.
~
.~ I.
c) Light brushing with a fine camel hair brush may be used on the 150-micron and 75-micron IS Sieves to prevent
aggregation of powder and blinding of apertures. Stiff or worn out brushes shall not be used for this purpose and
pressure shall not be applied to the surface of the sieve to force particles through the mesh.
d) On completion of sieving, the material retained on each sieve together with any material cleaned from the mesh,
shall be weighed.
4.4.1.5 CALCULATION
a) On completion of sieving, the material retained on each sieve shall be weighed. Based on that '% retained'
&'cumulative % retained' on each sieve as well as corresponding '% passing' shall be calculated. Calculated
figures shall be tabulated in the formats. The acceptable limits on % fines are mentioned in the formats against
respective sieves sizes.
b) Further, the records of sieve analysis shall be graphically represented in the reverse of the format.
4.4.1.6 RECORDS:
The test results are recorded in the format no.

For Fine Aggregate -SCPPL/JGU/F-004/R-0, DATE:- 01/07/2014.
For Coarse Aggregate - SCPPL/JGU/F-008/R-O,DATE:- 01/07/2014.
4.4.2 DETERMINATION OF SPECIFIC GRAVITY, WATER ABSORPTION AND SURFACE MOISTURE OF COARSE
AGGREGATE .
4.4.2.1 PURPOSE:
This procedure covers the determination of specific gravity coarse aggregates.
4.4.2.2 APPARATUS:
a) Balance - A balance or scale of capacity not less than 3 kg, readable and accurate to 0.5 g, and of such a type
as to permit the basket containing the sample to be suspended from the beam and weighed in water.
b) Oven - A well ventilated oven thermostatically controlled to maintain temperature of 100 to 11ODC.
c) Basket - A wire basket of not more than 6.3 mm mesh or a perforated container of convenient size, preferably
chromium plated and polished, with wire hangers not thicker than one millimeter for suspending it from the
balance.
d) A stout watertight container in which the basket may be freely suspended.
e) Two dry soft absorbent cloths each not less than 75 x 45 cm.
D A shallow tray of area not less than 650 cm2.
g) An airtight container of capacity similar to that of the basket.
4.4.2.3 SAMPLE:
4.4.2.4 TEST PROCEDURE:

39
a) The sample shall be thoroughly washed to remove finer particles and dust, Drained and then placed in the wire
basket and immersed in water at a temperature between 220C and 32°C with a cover of at least 5 cm of water
above the top of the basket.
b) Immediately after immersion the entrapped air shall be removed from the sample by lifting the basket containing
it 25 mm above the base of the tank and allowing it to drop 25 times at the rate of about one drop per second.
The basket and aggregate shall remain completely immersed during the operation and for a period 24 .:t_Y:. hours
afterwards.
c) The basket and the sample shall then be jolted and weighed in water at a temperature of 22 to 23°C. (weigh A1)
d) The basket and the aggregate shall then the removed from the water and allowed to drain off for a few minutes.
After which the aggregate shall be gently emptied from the basket on to one of the dry clothes, and the empty
basket shall be returned to the water, jolted 25 times and weighed in water (weight A2).
e) The aggregate placed on the dry cloth shall be gently surface dried with cloth, transferring it to the second dry
cloth when the first will remove no further moisture. It shall then be spread out not more than one stone deep on
the second cloth. And least exposed to the atmosphere away from direct sunlight or any other source of heat for
not less than 10 minutes, or until it appears to be completely surface dry. The aggregate shall be turned over at
least once during this period. The aggregate shall then be weighed (weight B).
D The aggregate shall then be placed in the oven in the shallow tray, at a temperature of 100 0 to 110°C and
maintained at this temperature for 24 f 1/2 hours. It shall then be removed from the oven, cooled in the airtight
container and weighed (weight C).
g) Surface Moisture: The samples should be collected from Batching Plant Bin. Take a sample and Weight the
sample approx qty of 1000 g (Weight D), and the sample placed in the oven in the shallow tray, at a temperature
of 100 0 to 110 0 and maintained the sample in 1 hrs. It shall than be removed from oven, cooled in the air tight
container and weighted ( Weight E )
4.4.2.5 CALCULATIONS:
Specific gravity = C
B-A
Apparent specific gravity = C

C-A
Water absorption (percent of dry weight) = 100 (B - C)

C
Surface Moisture = (0 - E) 1 E X 100
Where,
A = the weight in a g of the saturated aggregate in water (A1 - A2),
B = the weight in g of the saturated surface dry aggregate in air, and
C = the weight in g of oven dried aggregate in air,
o = the weight in g of the sampled aggregate in air,
E = the weight in g of oven dried aggregate in air.
40
4.4.2.6 RECORDS:
a) The test results are recorded in the format- SCPPL/JGU/F-005/R-0, DATE: - 01/07/2014.
b) The surface moisture results are maintained in Register.
4.4.3 DETERMINATION FOR ELONGATION INDEX OF COARSE AGGREGATE
4.4.3.1 PURPOSE:
This procedure covers the determination of elongation index of coarse aggregates.
4.4.3.2 APPARATUS:
a) Balance - The balance shall be of sufficient capacity and sensitivity and shall have an accuracy of 0.1 percent of
the weight of the test sample.
b) Metal Gauge - The metal gauge shall be of the pattern shown in figure on annexure 01 shall be used.
c) Sieves - Different Sieve sizes as given below in Table no: 1 shall be used.
TABLE 1
Size of Aggregate
Thickness Gauge mm( Elongation Gauge mm
*) (+ )
Passing Through IS Sieve Retained on IS Sieve
( 1) (2 ) (3 ) (4 )
1
63mm 50 mm 33.90 ---
50mm 40mm 27.00 81.00
40 mm 31.50 mm 19.50 58.50
31.50mm 25 mm 16.95 ---
25 mm 20mm 13.50 40.50 I

20 mm 16 mm 10.60 32 .40 #,; =----
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16 mm 12.50 mm 8.55 f-
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12.50 mm 10mm 6.75 20.20
10 mm 6.30 mm 4.89 14.70
* This dimension shown in column no 4 is equal to 1.80 times the mean sieve size.
+This dimension shown in column no 3 is equal to 0.60 times the mean sieve size
""', 4.4.3.3 SAMPLE:

a) A quantity of aggregate shall be taken sufficient to provide the minimum number of 200 pieces of any fraction
to be tested.
b) Approximate weight of 40 mm down aggregate = 50kg
20 mm down aggregate = 20 kg
4.4.3.4 TEST PROCEDURE

a) Sieving: The sample shall be sieved in accordance with the method described in IS 2386 Part1 with sieves
specified in Table 1 and percentage retained calculated.
b) Separation of Elongated Material: Each fraction shall be gauged individually for length on a metal length gauge
of the pattern shown in Fig. 3. The gauge length used shall be that specified in column no 4 of Table 1 for the
appropriate size of material.
c) Weighing of Elongated Material: The total amount retained by the length gauge shall be weighed to an accuracy
of at least 0.1 percent of the weight of the test sample.
4.4.3.5 CALCULATION:
The elongation index is the total weight of the material retained on the various length gauges, expressed as a
percentage of the total weight of the sample
Elongation index is estimated using the formula as given below.
Elongation Index = Mass of Sample Retained on the Gauge X 100

Total Mass of Sample
4.4.3.6 RECORDS:
The test results are recorded in the format -SCPPL/JGU/F-012/R-0, DATE:- 01/07/2014.
42
4.4.4 DETERMINATION FOR FLAKINESS INDEX OF COARSE AGGREGATE
4.4.4.1 PURPOSE:
This procedure covers the determination of flakiness index test for coarse aggregates.
4.4.4.2 APPARATUS:
a) Balance - The balance shall be of sufficient capacity and sensitivity and shall have an accuracy of 0.1 percent
of the weight of the test sample.
b) Metal Gauge - The Thickness gauge confirming to IS 2386 Part 1 shall be used as shown in figure on annexure
02. The tolerance on dimensions shall be ± 0.20 mm for dimensions equal to or more than 50 mm and.:!:.0.10
mm for dimensions less than 50 mm.
c) Sieves - Different Sieve sizes and respective dimensions of Thickness gauge are as follows.
TABLE 1
Size of Aggregate
Thickness Gauge Elongation Gauge
mm (*) mm(+)
Passing Through IS Sieve Retained on IS Sieve
2 3 4
63mm 50mm 33.90
50mm 40mm 27.00 81.00
40 mm 31.50 mm 19.50 58.50
31.50 mm 25 mm 16.95
25 mm 20mm 13.50 40.50
20 mm 16 mm 10.60 32.40
43
16 mm 12.50 mm 8.55 25.60
12.50 mm 10 mm 6.75 20.20
10 mm 6.30 mm 4.89 14.70
• This dimension shown in column no 4 is equal to 1.80 times the mean sieve size.
+This dimension shown in column no 3 is equal to 0.60 times the mean sieve size
~ 4.4.4.3 SAMPLE:
A quantity of aggregate shall be taken sufficient to provide the minimum number of 200 pieces of any fraction to be
tested.
Approximate weight of 40 mm down aggregate = 50kg
20 mm down aggregate = 20 kg
4.4.4.4 DETERMINATION OF FLAKINESS INDEX:

a) Sieving : The sample shall be sieved in accordance with the method described in Column no: 3 with the sieves
specified in Table 1.
b) Separation of Flaky Material - Each fraction shall be gauged in turn for thickness on a metal gauge of the
pattern shown in Fig. 2 if IS 2386 Part 1 Page no 15. or in bulk on sieves having elongated slots. The width of the
slot used in the gauge or sieve shall be of the dimensions specified in col 3 of Table V for the appropriate size of
material.
c) The number of pieces passing the appropriate gauge in each size fraction shall be counted separately. The total
mass of each size fraction of the sample also shall be determined.
4.4.4.5 CALCULATION AND REPORTING OF RESULTS:

The mass of pieces passing the appropriate gauge in each sieve fraction shall be calculated as a percentage of mass
of the total number of pieces in each fraction (x). The mass of total number of pieces in each sieve shall then be
calculated as a percentage of the total mass of the whole sample that is the sample which is retained on 6.3 mm sieve
(y). The weighted percentage of the mass of the pieces passing the appropriate gauge in each sieve fraction shall
then be calculated by multiplying 'x' by 'y'.
4.4.4.6 RECORDS:
The test results are recorded in the format- SCPPL/JGU/F-011/R-0, DATE:- 01/07/2014.
4.4.5 DETERMINATION OF AGGREGATE IMPACT VALUE OF COARSE AGGREGATE
4.4.5.1 PURPOSE :
44
This procedure covers the methods of determining the aggregate impact value of coarse aggregate. The 'aggregate
impact value' gives a relative measure of the resistance of a shock or impact, which in some aggregates differs from
its resistance to a slow compressive load.
4.4.5.2 APPARATUS:
a) The machine shall have a metal base weighting between 22 and 30 kg with a plane lower surface of not less than
30 cm diameter, and shall be supported on a level and plane concrete or stone block or floor at least 45 cm thick.
The machine shall be prevented from rocking either by fixing it to the block or floor or by supporting it on a level
and plane metal plate cast into the surface of the block or floor.
b) A cylindrical steel cup of internal dimensions:
Diameter 102 mm
Depth 50 mm
And not less than 6.3 mm thick with its inner surface casehardened, that can be rigidly fastened at the center of
the base and easily removed for emptying.
c) A metal hammer weighing 13.5 to 14.0 kg, the lower end of which shall be cylindrical in shape, 100.0 mm in
diameter and 5 cm long, with a 2mm chamfer at the lower edge, and case-hardened. The hammer shall slide
freely between vertical guides so arranged that the lower (cylindrical part of the hammer is above and concentric
with the cup. Means for raising the hammer and allowing it to fali freely between the vertical guides from a height
of 380 :!:. 5.0 mm on to the test sample in the cup, a means for adjusting the height of fall within 5 mm.
d) Means for supporting the hammer whilst fastening or removing the cup.
e) Sieves - The IS Sieves of sizes 12.5, 10 and 2.36 mm.
o Measure· A cylindrical metal measure, tarred to the nearest gram, of sufficient rigidity to retain its form under
rough usage, and of the following internal dimensions:
Diameter 75 mm
Depth 50 mm
g) Tamping Rod - A straight metal stamping rod of circular cross-section 10 mm in diameter and 230 mm long,
rounded at one end.
h) Balance - A balance of capacity not less than 500 g. readable and accurate to 0.1 g.
i) Oven - A well-ventilated oven thermostatically controlled to maintain a temperature of 100 to . 110°C
4.4.5.3 PREPARATION OF TEST SAMPLE:

a) The test sample shall consist of aggregate the whole of which passes a 12.5mm IS Sieve and is retained on a
10-mm IS Sieve. The aggregate comprising the test sample shall be dried in an oven for a period of four hours
at a temperature of 100 to 110°C and cooled.
b) The measure shall be filled about one-third full with the aggregate and tamped with 25 strokes of the rounded
end of the tamping rod. A further similar quantity of aggregate shall be added and a further tamping of 25 strokes
given. The measure shall finally be filled to overflowing, tamped 25 times and the surplus aggregate struck off,
using the tamping rod as a straight-edge. The net weight of aggregate in the measure shall be determined to the
nearest gram (Weight A) and this weight of aggregate shall be used for the duplicate test on the same material.
4.4.5.4 TEST PROCEDURE: //.4OJ£'~~

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a) The impact machine shall rest without wedging or packing upon the level plate, block or floor, so that it is rigid
and the hammer guide columns are vertical.
b) The cup shall be fixed firmly in position on the base of the machine and the whole of the test sample placed in it
and compacted by a single tamping of 25 strokes of the tamping rod.
c) The hammer shall be raised until its lower face is 380 mm above the upper surface of the aggregate in the cup,
and allowed to fall freely on to the aggregate. The sample shall be subjected to a total of 15 such blows each
being delivered at an interval of not less than one second.
d) The crushed aggregate shall then be removed from cup and whole of it sieved on the 2.36-mm IS Sieve until no
further significant amount passes in one minute. The fraction passing the sieve shall be weighed to an accuracy
of 0.1 g (Weight 8). The fraction retained on the sieve shall also be weighed (Weight C) and, if the total weight
(8+C) is less than the initial weight (Weight A) by more than one gram, the result shall be discarded and a fresh
test made. Two tests shall be made.
The ratio of the weight of fines formed to the total sample weight in each test shall be expressed as a percentage, the
result being recorded to the first decimal place:
Aggregate impact value = B x 100

A
B = weight of fraction passing 2.36-mm IS Sieve, and

A = weight of oven dried sample.
The mean of the two results shall be reported to the nearest whole number as the aggregate impact value of the
tested material.
4.4.5.6 RECORDS:
The results are recorded in the format- SCPPL/JGU/F-010/R-0, DATE:- 01/07/2014.
~\
4.4.6 DETERMINATION OF AGGREGATE CRUSHING VALUE OF COARSE AGGREGATE
4.4.6.1 PURPOSE:
This procedure covers the methods of determining the aggregate crushing value of coarse aggregate. The aggregate
crushing value gives a relative measure of the resistance of an aggregate to crushing under gradually applied
compressive load.
4.4.6.2 APPARATUS:
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a) An open-ended 150 mm steel cylinder with appropriate base plate and plunger, metal measure an.d::1(~g.:r.o~~
shall be used. /:;'_)-;;---)~
b) A b~lance o~capacity 3 kg readable and accurate to 19. 1.//_.~'.f~(.A
c) Is Sieve of sizes 12.5 mm, 10mm and 2.36 mm. i' -: ('Q) .
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d) Tamping Rod: A straight metal stamping rod of circular cross-section 16 mm in diameter and 45 to 60 cm long,
rounded at one end.
e) A compression testing machine capable of applying a load of 40 Tones and which can be operated to give a
uniform rate of loading. So that maximum loads is reached in 10 minutes.
f) A straight metal stamping rod of circular cross-section 16 mm in diameter and 45 to 60 cm long, rounded at one
end.
4.4.6.3 PREPARATION OF TEST SAMPLE:

a) The material for the standard test shall consist of aggregate passing a 12.5 mm IS Sieve and retained on a 10-
mm IS Sieve, and shall be thoroughly separated on these sieves before testing.
b) The aggregate shall be tested in a surface-dry condition. If dried by heating, the period of drying shall not exceed
four hours, the temperature shall be 100 to 11ODe and the aggregate shall be cooled to room temperature before
testing.
c) The quantity of aggregate shall be such that the depth of material in the cylinder, after tamping as described in 4
shall be about 10 cm.
d) The appropriate quantity may be found conveniently by filling the cylindrical measure in three layers of
approximately equal depth, each layer being tamped 25 times with the rounded end of the tamping rod and finally
leveled off, using the tamping rod as a straight-edge.
e) The weight of material comprising the test sample shall be determined (Weight A) and the same weight of sample
shall be taken for the repeat test.
4.4.6.4 TEST PROCEDURE:

a) The apparatus, with the test sample and plunger in position, shall then be placed between the platens of the
testing machine and loaded at as uniform a rate as possible so that the total load is reached in 10 minutes.
b) The load shall be released and the whole of the material removed from the cylinder and sieved on 2.36 mm IS
Sieve. The fraction passing the sieve shall be weighted (Weight B) in all of these operations; care shall be taken
to avoid loss of the fines. Two tests shall be made. .
The ratio of the weight of fines formed to the total sample weight in each test shall be expressed as a percentage, the
result being recorded to the first decimal place:
Aggregate crushing value = B x 100

A
B = weight of fraction passing the 2.36 mm sieve, and

A= weight of surface-dry sample.
4.4.6.6 RECORDS:
The test results are recorded in the format - SCPPL/JGU/F-0119/R-0,DATE:- 01/07/2014.
4.5 TEST PROCEDURE FOR FINE AGGREGATE:
4.5.1 DETERMINATION OF SPECIFIC GRAVITY, WATERABSORPTION AND SURFACE MOISTURE
4.5.1.1 PURPOSE:
This procedure covers the determination of specific gravity and Water observation of Normal, Crushed & Heavy
density fine aggregates.
4.5.1.2 APPARATUS:
a) Balance - A balance or scale of capacity not less than 3 kg, readable and accurate to 0,5 g, and of such a type
as to permit the weighing of the vessel containing the aggregate and water.
b) Oven - A well ventilated oven thermostatically controlled to maintain a temperature of 100 to 110°C.
c) Pycnometer - A pycnometer of about one litter capacity have a metal conical screw top with a 6-mm diameter
hole at its apex as shown in figure Annexure 03. The screw top shall be watertight when it is screwed on to the
jar, and if, necessary, a rubber or fiber washer shall be inserted in the joint. If such a washer is used, a mark shall
be made on the jar to correspond with a mark on the screw top so that the screw is tightened to the same position
every time and the volume contained by the jar is constant throughout the test.
d) Tray- A tray of area not less than 325 crn-.
4.5.1.3 PROCEDURE:
a) Using the Pycnometer - A sample of about 1 kg for 10 mm to 4.75 mm or 500 g if finer mm, shall be placed in
the tray and covered with distilled water at a temperature of 22 to 32°C. Soon after immersion, air entrapped in
or bubbles on the surface of the aggregate shall be removed by gentle agitation with a rod. The sample shall
remain immersed for 24 :_Y:, hours.
b) The water shall then be carefully drained from the sample by decantation through a filter paper any material
retained being returned to the sample. The aggregate including solid matter retained on the filter paper shall be
exposed to a gentle current of worm air to evaporate surface moisture and shall be stirred at frequent interval, to
ensure uniform drying until no free surface moisture can be seen and material just attains a free running condition.
The saturated and surface-dry sample shall be weighed (weighed A).
c) The aggregate shall than be placed in the pycnometer which shall be filled with distilled water. Any trapped air
shall be eliminated by rotating the pycnometer on its side, the hole in the apex of the cone being covered with
finger. The pycnometer shall be topped up with distilled water to remove any froth from the surface and so that
the surface of the water in the hole is flat. The pycnometer shall be dried on the outside weighed (Weigh1t
d) The contents of the pycnometer shall be emptied into the tray, care being taken to ensure that all the. ,'-
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is transferred. The pycnometer shall be refilled with distilled water to the same level as before, dried 0... ("
and weighed (weight C). The difference in the temperature of water in the pycnometer during the fir# a& s c
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weight shall be exceed 20 C. the water shall than be carefully drained from sample by decantation through a filter
paper and any material retained returned to the sample. The sample shall be placed in the oven in a tray at a
temp. of 100 to 110 0 C for 24 ± ~ hrs, during which period it shall be stirred occasionally to the facilitate drying
. it should be cooled in the air tight container and weighed ( weight 0)
e) Surface Moisture: The samples should be collected from Satching Plant Sin & Stock Yard. Take a sample and
Weight the sample approx qty of 1000 g (Weight E), and the sample placed in the oven in the shallow tray, at a
temperature of 100 0 to 1100 and maintained the sample in 1 hrs, It shall than be removed from oven, cooled in
the air tight container and weighted (Weight F)
4.5.1.4 CALCULATIONS:
Specific gravity shall be calculated as follows:
Specific gravity D
A- (B-C)
Apparent Specific gravity = D
D - (B - C)
Water absorption = 100-(A-D)
D
Surface Moisture = (E - F) / F X 100
Where,
A = weight in g of saturated surface-dry sample,
S = weight in g of pycnometer or gas jar containing sample and filled with distilled water,
C = weight in g of pycnometer or gas jar filled with distilled water only, and
o = weight in g of oven-dried sample.
E = the weight in g of the sampled aggregate in air.
F = the weight in g of oven dried aggregate in air
4.5.1.5 RECORDS:
The test results are recorded in the format- SCPPL/JGU/F-005/R-0, OATE:- 01/07/2014.
4.5.2 DETERMINATION OF MATERIALS FINER THAN 75 MICRON (SILT CONTENT) OF FINE AGGREGATE
4.5.2.1 PURPOSE:
/"--_;::::=~-:_-
This procedure covers the determination the total quantity of material finer than 75-micron IS Sieve in fi~~~~w1Ei PV)'
by washing. 1.f2 ('::/"""'--J
4.5.2.2 APPARATUS: (( ~~ \ ~ .. I
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The apparatus shall consist of the following:
a) Balance : The balance or scale shall be of sufficient capacity and sensitivity and shall have an accuracy of 0,1
percent of the weight of the test sample
b) Sieves: A nest of two sieves, the lower being 75-micron IS Sieve and the upper approximately 1,18-mm IS Sieve
shall be used as per IS
c) Container: A pan or vessel of a size sufficient to contain the sample covered with water and to permit of vigorous
agitation without inadvertent loss of any part of the sample or water,
d) Oven: An oven of sufficient size capable of maintaining an uniform temperature of 1100 ± 5°C,
4,5,2,3 SAMPLE:
The test sample shall be selected from material which has been thoroughly mixed and which contains sufficient
moisture to prevent segregation, A representative sample, sufficient to yield not less than the appropriate weight of
approx. 2 Kg,
4,5,2.4 PROCEDURE:
a) Silt Content by Weight:

The test sample shall be dried to constant weight at a temperature of 110° ± 5°C and weighed to the nearest 0,1
percent.
The test sample after being dried and weighed shall be placed in the container and sufficient water added to
cover it. The contents of the container shall be agitated vigorously,
The agitation shall be sUfficiently vigorous to result in the complete separation from the coarse particles of all
particles finer than 75-micron and bring the fine material into suspension, Care shall be taken to avoid, as much
as possible, the decantation of the coarse particles of the sample, The operation shall be repeated until the wash
water is clear,
The wash water containing the suspended and dissolved solids shall be immediately poured over the nested
sieves arranged with the coarser sieve on the top,
All material retained on the nested sieves shall be returned to the washed sample, The washed aggregate shall
be dried to constant weight at a temperature not exceeding 110°C and weighed to the nearest 0,1 percent.
CALCULATION:
The amount of material passing the 75-micron IS Sieve shall be calculated as follows:
A = ((8 - C) / 8) X 100
A = percentage of material finer than 75-micron,

8 = original dry weight, and
C = dry weight after washing
50
a) Silt Content by Volume:
The test sample shall be taken on container and add with water and well stirred, and filled on measuring jar
the capacity of 1 Liter, note down that the sample filled on measuring jar ( Volume V1 ).
The test sample shall be kept on the table for settle down at required time, and measure the settled particles,
which is from bottom of the jar up to bottom of the silt level (Volume V2).
Calculate the silt content according that the following formula:
V1- V2
Silt content =
V1
Where,
V1 = Volume on the measuring jar filled with the sample volume
V2 = Volume of the sand settle down the bottom of silt level
4.5.2.5 RECORDS:
Silt content by weight test shall be recorded on the format and silt content by volume test results are recorded in
register,
The test results are recorded in the format SCPPL/JGU/F-007/R-O DATE:- 01/07/2014
Storage and Handling o~=,,-_ c r "~.'"

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52
5
5.1 Cement
1) Cement should be stored on a raised platform, about 15cm (6") above ground level.
2) Flooring should be damp proof.
3) Ventilators should be as minimum as possible in size and number.
4) Water should not seep in the store through doors/ windows.
5) To avoid loss in strength due to storage, first in/first out (old stock/new stock) system should be followed.
6) A maximum of 10 bags should be stored in each stack.
7) The receipt date of cement should be displayed on a slate against that particular stack.
5.2 Steel
1) Steel should be stored diameter wise in a steelyard and should be locked with M.S.Chains.
2) Access to the steelyard with approach road for vehicles should be provided.
3) To avoid rusting, steel should not be directly placed on ground. Cement blocks should be used as
platforms.
4) Cut pieces of steel should be stored separately (diameter wise) in the steelyard.
5) Internal area of yard should be sufficiently compacted with murum, for easy truck movement.
6) Separate space should be provided for columns and beams.
7) Sufficient working space should be provided for the fitters.
8) Unusable scrap should be stacked in a separate corner until it is disposed of.
5.3 Sand, Metal, Dust, Grit

1) All these materials should be stacked separately.
2) Avoid excess load by unloading the truck at a minimum distance from the workplace.
3) A base surface of Shahabad flooring or 7.5cm (3") P.C.C.laid in leveled surface should be prepared to
unload all these materials to avoid any possible direct contact of materials with the soil.
4) Proper access road should be provided up to the stacking place.
5.4 Bricks
1) While unloading the truck, bricks should not be thrown.
2) They should be stacked systematically for easy use and counting.
3) They should be unloaded on a fairly leveled ground.
4) The stacking place should be located so that the debris/scrap thrown from the building does not fall on the
5.5 Concrete Blocks J;' e. '.

53 \\ :_) \tt---
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1) Fresh concrete blocks should be stored on leveled ground/below parking area/below a covered area.
2) More than 6blocks should not be stacked one over the other in a single column.
3) There should be a minimum of 5 cm gap between two rows. After every row of 25 blocks, there should be
a discontinuation. This gap helps the curing water to reach up to the bottom of each column. It allows
circulation of air for drying in a uniform manner, up to the last block of each column.
4) For curing, date-wise lots of the blocks should be made. Curing should be done five times a day for a
minimum of 15 days. Boards with the manufacturing date should also be displayed on the day's lot.
5) Blocks should be stacked on a flat face for better stability.
6) As far as possible, stock and cure the blocks under covered position so as to retain the moisture content.
5.6 Lime Sanla Powder
1) It should be stored on a raised platform approximately 15 cm to 20 cm above ground level.
2) Roofs and flooring should be waterproof to prevent contact with water.
3) It should be placed where it can be locked.
4) Minimum openings should be there.
5.7 Flush Door Shutters

1) Flush door shutters should be placed horizontally over each other.
2) The floor should be waterproof. .
3) Roofs should be leak proof to prevent rain-water from leaking into the godown.
4) Shutters should be stored where they can be looked.
5.8 Door Frames

1) Vertically with at an angle to the wall.
2) Space should be free from dampness/leakage.
3) Different sizes of the doorframes should be easily located in the stack.
4) The store should be locked.
5) Some scrap of M.S. sheets/wooden planks should be placed at the bottom.
6) No stack should have more than ten door frames each.
7) Coating of black Japan on top and sides and wooden primer coating on the internal surfaces should be
applied immediately.
8) The stack should be located away from direct sunlight.
9) If the stack cannot be locked, at least M.S> chains and locks should be used to secure it.
10) Precautionary measures should be taken to ensure that the bottom stay angles and central wooden
bracing remains intact.
5.9 Door Fittings

1) Always store in cupboards to ensure that the fittings are not affected by dust.
54
2) The store should be free from dampness/leakage.
3) Stack under lock and key.
4) Proper stock details should be displayed.
5.10 Plumbing Materials
1) Racks in M.S. Frame, with horizontal/vertical card board sheets/wooden planks allow the separation of
individual fitting.
2) Make 2 to 3 racks as per requirement of the material.
3) G.I/P.v.C pipe should be stored lot wise (i.e. make, class)
4) Label each compartment with updated stock.
5.11 C.P. Fittings

1) They should be stored under lock and key, preferably in cupboards.
2) Item-Wise racks should be made for storing the fittings.
3) Complete stock should be displayed on each rack of the cupboard.
4) Packing of C.P.Fittings should be removed before using, to verify brand/quantity etc.
5.12 Sanitary wares

1) These are expensive items and should be stored in a safe place, preferably with locking arrangements.
2) Remove the packing before stacking for quality/brand testing.
3) Heavy materials like G.1.Pipe, C.1.Pipe and fittings should not be stacked along with sanitary wares items,
so as to prevent accidental damages.
5.13 Rolling Shutter/Aluminum Window Materials

1) The responsibility of stacking these materials lies with the contractor since the order is placed inclusive of
material and fixing of rolling shutters. This store should have two keys, for the contractor and the
storekeeper.
2) All the materials like rolling shutters, shaft clips, panel boxes, aluminum boxes, aluminum tracks etc.
should be kept horizontally lengthwise on ground.
3) The store should be properly covered to safeguard it from water and dampness.
5.14 M.S. Grill/ M.S. Window
1) Stack vertically at an angle to the wall, to prevent the collapsing of windows.
2) Space should be leveled and be free of dampness/leakages to prevent rusting.
3) Always lock all the windows with M.S. chain.
4) Stays/handles will not come along with lot. They are delivered separately and must be stored in the
cupboard itself.
5) Locating/removing windows of any size should be easily possible in the stack.
5.15 Wooden Planks

55
1) Always store horizontally.
2) Space should be free from dampness/leakages.
3) Throwing it from scaffolding or from a height during work must be prohibited to avoid breakage and
wastages.
4) Nail cross-wise wooden chavi, for extra support to a cracked plank.
5) Charpatti should be fixed immediately after receipt of the planks, if not provided by the supplier.
5.16 Mosaic Tiles/Skirting

1) Store should be free from dampness.
2) Floor should be in level.
3) Lot-wise difference, in stacking, should be maintained.
4) It should be stacked under locking arrangements only.
5) Stocking period should be minimum. It should be used as soon as it is received on site.
6) Different stacking's with different colour stripes on tiles should be arranged.
7) Should be stacked in a covered area. Do not expose directly to sunlight.
5.17 Glazed/Ceramic Tiles

1) Store should be free from dampness.
2) Floor should be in level. .
3) Stacking should be done loy-wise, quality-wise, colour-wise and size-wise.
4) Lot-wise difference, in stacking, should be maintained for the first and commercial quality, colour, size etc.
5) It should be stored under locking arrangements.
6) The procedure followed is the same as for stone materials such as marble, granite etc.
Method Statements
56
..-~

1.07.method Statement Civil Part - I

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1.07.method Statement Civil Part - I

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METHODOLOGY FOR CONSTRUCTION ACTIVITIES

METHODOLOGY FOR FOOTING - CONCRETING

SR.NO METHODOLOGY FOR PLAIN CEMENT CONCRETE (P.C.C.) REMARK

12 DO NOT DISTURB FOOTING FORMWORK FOR TAKING SUPPORT TO COLUMN REINFORCEMENT.

SHUTT ENGG/SHUTT SUPERVISOR SITE INCHARGE PROJECTMANAGER

3 CHECKTHE CUTIING AND SHAPEOF BAR AS PERDRAWING AND DETAILS.

SITE INCHARGE PROJECTMANAGER

11 CHECKTHAT COLUMN REINFORCEMENTIS NOT DISTURBEDDURING CASTING.

CONCRETEENGG/CONCRETESUPERVISOR SITE INCHARGE PROJECTMANAGER

Sr.no METHODOLOGY FOR COLUMN/LIFT - SHUTTERING REMARK

6 BEFORESHUTTERINGOF COLUMN CLEAN ALL LOOSEOR HARD MORTAR FROM REINFORCEMENTSTEEL.

COLUMN SHUTTERING MATERIAL SHALL BE CLEANED PROPERLYAND APPLYSHUTTERINGOIL ON IT

Sr.no METHODOLOGY FOR COLUMN/LIFT - REINFORCEMENT REMARK

3 CHECK SPACING AND DIAMETER OF STIRRUPSAS PERTYPICAL DRAWING/ SCHEDULE.

6 CHECKCOVER TO MAIN BAR IS AS PERSTANDARD DRAWING SUBMITTED BY SYSTEM DEPARTMENT.

STEELENGG/STEEL SUPERVISOR SITE INCHARGE PROJECTMANAGER

3 CHECKTHE GRADE OF CONCRETEAND RESOURCE.

9 PREPARECONCRETEREPORTAND SUBMIT TO CONCERN DEPARTMENT BEFORELEAVING THE SITE.

10 CHECKCOLUMN REINFORCEMENT IS NOT DISTURBED DURING CASTING.

CONCRETEENGG/CONCRETE SUPERVISOR SITE INCHARGE PROJECTMANAGER

SR.NO BASIC SEQUENCING GUIDELINE REMARK

6 BEFOREPOURING THE CONCRETEREINFORCEMENT&SHUTTERINGCHECKLIST HAS TO BEAPPROVED

7 BEFOREPOURING THE NEXT CONCRETE,INSPECTIONREPORTOF LASTCONCRETEHAS TO BEAPPROVED

4 CHECK TOP LEVEL OF BEAM. (I.E SUNK/INVERT/PARTLY INVERT ETc.)

5 AFTER FIXING OF BOTTOM IN POSITION CHECK LINE/LEVEL/INNER DIMENSIONS AND DIAGONAL.

SHUTT ENGG/SHUTT SUPERVISOR SITE INCHARGE PROJECT MANAGER

9 CHECK FOR EACH AND EVERY BEAM SIDE SUPPORT

17 CHECKFOR CUTOUT/DUCT DIMENSION

22 DE-SHUTTERINGOF OUTER SIDESHOULD BE DONE ONLY AFTER24 HRSOF CASTING.

SHUTT ENGG/SHUTT SUPERVISOR SITE INCHARGE PROJECTMANAGER

11 CHECKTHE DIAMETER, SPACINGAND SHAPEOF CHAIRS BELOW TOP REINFORCEMENT OF SLAB

CHECKTHE REINFORCEMENTAND SIZEOF COLUMN (NO OF BAR, DIAMETER, PATTERN,LAP LENGTHAS

16 CHECKFOR HIDDEN BEAM LOCATION,SIZE,DIA.AND NOS. OF BAR, STIRRUPSSPACING

17 CHECKTHE PLUMB OF COLUMN REINFORCEMENT ABOVE SLAB.

4 CHECK THE SLAB IS WASHED PROPERLY

5 ~~!~~ ::R~~~{~:E~~:t~~K~::~~ST~:~~!~HO~FS~~~~:~~GD~~I~GA~~U:~~~NGE THE CONCRETE

6 CHECK THE TOTAL QTIY OF CONCRETE REQUIRED AND SUPPLY RESOURCE

8 CHECK THE VIBRATOR IS PERFECTLY OPERATIONAL ALONG WITH STANDBY ARRANGEMENT

CONCRETE ENGG/CONCRETE SUPERVISOR SITE INCHARGE PROJECT MANAGER

SLAB BEAM INSPECTION POINTS- Sheet-01

SLAB INSPECTION POINTS- Sheet-02

REINFORCEMENT STEEL RECORD

PREPARED BY VERIFIYED PM IINCHARGE

!&- SHUTTERINGAGENCY CARPENTER

.9_ UNSKILLED/DEPT CARP/MASON HELPER

PREPARED BY VERIFIYEO PM/INCHARGE

FILL THE DAILY WORK QUANTITY IN THE BAR CHART

REVIEWED AND APPROVED BY:M.D.

II Exhaust Emission Objective: To maintain the

C Soil Objective :To ensure As suitable to Site conditions. 1. Recorded in Waste

III Spillage of Chemicals while:

D Noise Objective :To maintain Action Plan for Noise Control

II :To reduce noise Parameter: Preventive Maintenance plan

E &. Objective: Key Monitoring Parameter:

II Key Monitoring Parameter -

II Scrap Plan for finalisation Parameter (

General Field Quali

.Execution of Civil & Structural Works and Allied

Sr. No. : Contents : Page No.

Revision Revision Chapter/clause no.

0 01-Jan-2015 N/A First Issue

Sr. Name of the equipment Elements for Calibration Frequency of

1. Theodolite / Total.station Venire plates Jd party Yearly

5 ! ::R~~~{~:E:tK~::~~ST~:~~!~HO~FS:GDI~GAU:~NGE THE CONCRETE