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Engineer:
Pump Manufacturer:
Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections
Note: The drawings included in this package are for controllers covered under our standard offering.
Actual AS BUILT drawings may differ from what is shown in this package.
July 2016
Technical Data
Model GPY Electric Fire Pump Controller
3L3 1M T3
From normal
3L2 T2
incoming power through
Disconnecting Means 3L1 T1
(IS/CB)*
M
CR4
1M 2M T5
CR5 1S T4
2M
T6
CR5 2M
3L1
1S
1S
GPY 3L2
Across-the line
600 starting
Open transition
Locked rotor current
% of full load
Line current
Transition current
Starting Method: Reduced Voltage
Wye-delta open 210
Typical Voltage Applied at Start: 100% Wye delta starting
July 2016 2
Technical Data
Model GPY Electric Fire Pump Controller
Shortcircuit 200V to 208V 220V to 240V 380V to 416V 440V to 480V 575V to 600V
Withstand 60Hz 60Hz 50 Hz / 60Hz 60Hz 60Hz
Rating HP (kw)
� Standard 100kA
5-150 (3.7 - 110) 5-200 (3.7 - 147) 5-300 (3.7 - 220) 5-450 (3.7 - 335) n/a
� Optional 150kA
� Standard 50kA 200 (147) 250 (184) 350 - 450 (257 - 335) 500 (373) 5-500
� Optional 100kA n/a n/a n/a n/a (3.7- 373)
Surge
Surge arrestor rated to suppress surges above line voltage
Suppression
• Isolating switch and circuit breaker assembly:
- Door interlocked in the ON position
- Isolating switch rated not less than 115% of motor full load current
Disconnecting
- Circuit breaker continuous rating not less than 115% of motor full load current
Means
- Overcurrent sensing non-thermal type, magnetic only
- Instantaneous trip setting of not more than 20 times the motor full load current
• Common flange mounted operating handle
Service Entrance
Suitable as service entrance equipment
Rating
Locked Rotor • Operate shunt trip to open circuit breaker • Trip between 8 and 20 seconds
Protector • Factory set at 600% of motor full load current
July 2016 3
Technical Data
Model GPY Electric Fire Pump Controller
**Tornatech reserves the right to use any of these three alarm points for special specific application requirements.
***Can only be used if approved by the AHJ
July 2016 4
Technical Data
Model GPY Electric Fire Pump Controller
Seismic
TRU Compliance, LLC
Certification TWEI Project No.: 15014
A Tobalski Watkins Affiliate
Company
Mounting
Rigid base and wall mounting
details
Seismic
Building Test Seismic AFLX-H ARIG-H AFLX-V ARIG-V
Certification
Code Criteria Parameters
SDS z/h IP
Seismic IBC
Information ICC- 2.0 1.0 1.5 3.20 2.40 1.33 0.53
2015, ASCE 7-10
ES
CBC Chapter 13
AC156 3.2 0.0 1.5 3.20 1.28 2.13 0.85
2016
1.0
0.1
0.1 1.0 10.0
Frequency, f (Hz)
Notes:
• Components are tested in accordance with ICC-ES AC156, IBC 2015 & CBC 2016.
• OSHPD Special Seismic Certification Preapproval (OSP)
July 2016 5
Technical Data
Model GPY Electric Fire Pump Controller
A4 Flow switch provision C20 Manual start alarm contact (Form C-SPDT)
Foam pump application w/o pressure transducer and run C21 Deluge valve start alarm contact (Form C-SPDT)
A8
test solenoid valve C22 Remote automatic start alarm contact (Form C-SPDT)
A9 Low zone pump control function C23 Remote manual start alarm contact (Form C-SPDT)
A10 Middle zone pump control function C24 High pump room temperature alarm contact (Form C-SPDT)
A11 High zone pump control function Second set of standard alarm contacts (Form C-SPDT)
C25
Non-pressure actuated controller w/o pressure transducer (Typical for city of Los Angeles and Denver)
A13
and run test solenoid valve Additional visual and alarm contact
Cx
Lockout/interlock circuit from equipment installed inside the (specify function) (Form C-SPDT)
A16
pump room Low suction pressure transducer for fresh water rated at
D1
Built in alarm panel (120V.AC supervisory power) providing 0-300PSI with visual indication and alarm contact
indication for: Low suction pressure transducer for sea water rated at
B11 • Audible alarm & silence pushbutton for motor run, phase D1A
0-300PSI with visual indication and alarm contact
reversal, loss of phase.
Pressure transducer and run test solenoid valve for fresh
• Pilot lights for loss of phase & supervisory power available D5
water rated for 0-500PSI (for factory calibration purposes only)
Built in alarm panel same as B11 but 220-240VAC
B11B Pressure transducer and run test solenoid valve
supervisory power D5D
for sea water rated for 0-500PSI
High motor temperature c/w thermoster relay and alarm
B19A D10 Omit mounting feet (when applicable)
contacts (Form C-SPDT)
High withstand rating for (normal power section)
High motor temperature c/w PT100 relay and alarm D13
B19B • 208V to 480V = 150kA • 600V = 100kA
contacts (Form C-SPDT)
D14 Anti-condensation heater & thermostat
Ground fault alarm detection c/w visual indication and alarm
B21
contact (Form C-SPDT) D14A Anti-condensation heater & humidistat
C1 Extra motor run alarm contact (Form C-SPDT) D14B Anti-condensation heater & thermostat & humidistat
C4 Periodic test alarm contact (Form C-SPDT) D15 Tropicalization
C6 Low discharge pressure alarm contact (Form C-SPDT) D18 CE Mark with factory certificate
C7 Low pump room temperature alarm contact (Form C-SPDT) D26 Modbus with RTU frame format and RS485 connection
C10 Low water reservoir level alarm contact (Form C-SPDT) Motor heater connection (external single phase power
D27
source and heater on/off contact)
High electric motor temperature alarm contact
C11
(Form C-SPDT) Motor heater connection (internal single phase power
D27A
source and heater on/off contact)
High electric motor vibration c/w visual indication and alarm
C12
contact (Form C-SPDT) D28 Customized drawing set
Pump on demand / automatic start alarm contact D34 Field programmable I/O board - 8 Input / 5 output
C14
(Form C-SPDT)
D35 Field programmable I/O board - 8 Input / 10 output
C15 Pump fail to start alarm contact (Form C-SPDT)
Redundant pressure transducer for fresh water rated for
D36
C16 Control voltage healthy alarm contact (Form C-SPDT) 0-500PSI
Flow meter valve loop open c/w visual indication and alarm Redundant pressure transducer for sea water rated for
C17 D36A
contact (Form C-SPDT) 0-500PSI
High water reservoir level c/w visual indication and alarm D37 Window kit for operator interface
C18
contact (Form C-SPDT)
C19 Emergency start alarm contact (Form C-SPDT)
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
July 2016 6
Technical Data
Model GPY Electric Fire Pump Controller
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
July 2016 7
Technical Data
Model GPY Electric Fire Pump Controller
3
1
4 5 6 7 8
8
9
10
11 12
13
?
July 2016 8
Electric Fire Pump Controller Model:GPA/GPP/GPY
Dimensions Built to the latest edition of the NFPA 20 standard
23 3/8" [592]
22 3/8" [569]
15 7/8" [403] 20" [508]
See Notes
17 5/8" [448]
3 1/4" [83]
208 5 30 Notes:
220 - 240 5 30
- Standard NEMA: NEMA 2
- Standard Paint : Textured Red RAL 3002.
380 - 400 - 415 5 60 - All Dimensions are in Inches [Millimeters].
- Center of ViZiTouch Screen: 30-5/8" [7778] from Bottom (No Feet).
440 - 480 5 60 - Bottom Conduit Entrance Through Removable Gland Plate Recommended.
- Use Watertight Conduit and Connector Only.
600 5 75 - Protect Equipment Against Drilling Chips.
- Door Swing Equal to Door Width.
- Seismic mounting to be rigid wall and base only.
Drawing for information only. Projection
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
White
White
White
White
Black
Black
Black
Black
17
2M*
Red
ST 1M 64 66 68
SA CR5 1S
65 67 69
18 20
3 2
2M
To J45 3L1 CR5 2M
19 21
1S To J57 To J76 1S
1M-1 1M
1M-2
14 14
Motor J19 J18 1M-3 3L2
11 11
Running 1M
12 12
Power 14
J40 J36
12 CR4-1
CR4-2
CR4
Available 11
TB1 11
12 14
Phase 14
J42 J38
12
CR5-1
CR5-2
CR5
Reversal 11
TB2 11
12 14
14 (+)
Common J37 J14
Pump Room 11
TB3 AI4-IN
Alarm 12 (-)
Common 14 (+)
Motor J39 J15
11 AI3-IN
Trouble TB4
12 (-)
Pressure
14
J41 J16
(+) Red
White
PT1 transducer
11 PT1-IN
TB5 type 0-5V
12 (-) Black
(+)
J17 PT2-IN
(-)
Green / Yellow SV1
G SV1-1 Brown
J43 SV1 SV1-2 Blue
3
J45 GND
2 To shunt trip
ST2
GND
J44 +
1 XTR1
REC 3L2
X1 H2
1 24VAC
J47 N
3 3 X2 H1
L 3L1
J8
LS1* LS1-1
J1
21 P1 J11
LS1-2
22
Temperature
REMOTE 23 P1 Probe 1
MANUAL START J6
24
TM1
25
LOCKOUT 8
26
7 VIZITOUCH
27 69
REMOTE J1*
AUTOMATIC START 28
6
68
MAIN BOARD
J25 5 J3
DELUGE J2* 29 J76 4
67 P2
VALVE 30 66 To CT1-2-3
3
Red Red + -
WATER RESERVOIR 31
2
65 J16 (+) AB1
Black
LOW 32 64 (-)
1 Black
33
34
J53 2
J14 J13
35
1
COM
COM
COM
COM
COM
COM
COM
COM
GND
24V
DI7
DI6
DI5
DI4
DI3
DI2
DI1
DI0
36
37 3L3
7
38
6
5
J57 4
3L2
To 3L1-2-3
3
2
3L1
1
I/O RELAY BOARD Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
* REMOVE JUMPER TO USE THIS FEATURE * Contact closed when Emergency Start is in ON position Contact manufacturer for "As Built" drawing.
3 Phases
Bonding Incoming Power
Ground
Isolating Switch (IS) Field Wiring according to Bending Space (AWG or MCM). TERMINALS L1 - L2 - L3 (Use Copper Conductors Only)
Bending
Space 5 " (127 mm) 8 " (203 mm)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)
220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)
380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)
440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)
600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)
Bending
Space 12 " (305 mm) 16 " (406 mm)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------
220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 500)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)
600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)
Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)
Wiring Size for motor connection for Models GPA, GPR & GPS (AWG or MCM). TERMINALS T1 - T2 - T3 (Use Copper Conductors Only)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 3/0) 1x (3/0) 1x (4/0 to 300)
220 to 240 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 3/0) 1x (2/0 to 3/0) 1x (3/0)
380 to 416 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)
440 to 480 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (3 to 1/0)
600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x ( 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (300) 2x (2/0 to 300) 2x (4/0 to 300) 2x (250 to 300) 2x (400 to 600) -------- -------- -------- -------- -------- --------
220 to 240 1x (250 to 300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
380 to 416 1x (1/0 to 3/0) 1x (3/0) 1x (250 to 300) 1x (300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (300) 2x (400 to 500) 2x (500 to 600) 2x (600)
440 to 480 1x (1 to 2/0) 1x (2/0 to 3/0) 1x (3/0) 1x (4/0 to 300) 2x (1/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (300) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)
600 1x (3 to 1/0) 1x (1 to 2/0) 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (250 to 300) 2x (300) 2x (350 to 500)
Notes:
1 - For proper wire sizing, refer to NFPA70 and NEC (USA) or CEC
Gnd L1 L2 L3 Gnd L1 L2 L3 (Canada) or local code.
IS IS 2 - Controller suitable for service entrance in USA.
3 - For more accurate motor connections refer to motor manufacturer or
motor nameplate.
2M 1M 2M 1M 4 - Controller is phase sensitive. Incoming lines must be connected in ABC
Gnd Gnd
T7 T8 T9 T1 T2 T3 T6 T4 T5 T1 T2 T3 sequence.
5 - Field wiring and lug sizes base on copper conductors only.
Do not use aluminium conductors.
M M
Bending
Space 5 " (127 mm) 8 " (203 mm)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)
220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)
380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)
440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)
600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)
Bending
Space 12 " (305 mm) 16 " (406 mm)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------
220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 500)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)
600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)
Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)
Wiring Size for motor connection for Models GPP, GPW & GPY (AWG or MCM). TERMINALS T1 - T2 - T3 - T4 - T5 - T6 - T7 - T8 - T9 (Use Copper Conductors Only)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (2 to 3/0) 1x (1 to 3/0)
220 to 240 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0)
380 to 416 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)
440 to 480 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2)
600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (8 to 2)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (1/0 to 300) 2x (3/0 to 350) -------- -------- -------- -------- -------- --------
220 to 240 1x (1/0 to 3/0) 1x (3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (4/0 to 350) -------- -------- -------- -------- --------
380 to 416 1x (4 to 2/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 350) 2x (4/0 to 350) --------
440 to 480 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300) 2x (3/0 to 350) 2x (4/0 to 350)
600 1x (6 to 2) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (250 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300)
MOTOR RUN
Normally open J19 - 14 23
Closes to alarm Manual Close to start pump
Motor J25
Running Normally closed J19 - 11 Start 24
Opens to alarm J19 - 12
Lockout
Normally closed J40 - 14 25
Lockout Close to block start
Power Opens to alarm J25
TB1
Available Normally open J40 - 11 Signal 26
(Fail Safe) Closes to alarm J40 - 12
Automatic Start
Remote
Normally open J42 - 14 Automatic Open to start pump 27
Phase Closes to alarm J1 J25
If used, remove jumper J1 28
TB2
Normally closed J42 - 11 Start
Reversal
Opens to alarm J42 - 12
(RE-ASSIGNABLE)
Normally open
Motor Closes to alarm
J39 - 14
Field Connections for External Devices
TB4
Normally closed
Trouble
Opens to alarm
J39 - 11
J39 - 12
(I/O board)
Terminals Wire Size:
12 - 24 AWG
0.5 Nm
Flow / Zone
Flow / Zone
Start / Stop Close to signal alarm 33
J25
Signal 34