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STDaAWS HOT-ENGL 1i987 = 07842b5 O534398 4 T 0 m
EDUCATION DEPARTMENT
AMERICAN WELDING SOCIETY, INC.
550 N W LE JEUNE RD.
MIAMI, FLORIDA 33126
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USE OF MEASURING TOOLS FOR THE
AWS CERTIFIED WELDING INSPECTOR
HANDS-ON EXAMINATION
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s-1
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dividuals taking the examination with the tools and their proper
usage. Before describing their operation, the list below in-
cludes all of the tools contained in the kit:
s-2
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-
Now that all of the components of the kit have been iden-
tified, it's appropriate to describe how each particular instru-
ment will be used by the inspector, either during the test or in
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STD-AWS HOT-ENGL L987 E 07842b5 0534403 698 E
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s-4
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Figure 3.
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Figure 3, Ruler Increments of One Inch
s-5
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___
FR I CTI ON STOP
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\ LOCK NUT
5PIN
ANVI
/ - F R A M E
S-6
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STD-AWS HOT-ENGL 1987 W 07842b5 051440b 3T7 m
shown in Figure 6 , and turn the friction stop until the spindle
and anvil are in contact. With the micrometer closed, the " O " on
the thimble should be aligned with the " 0 " mark on the barrel, as
shown in Figure 7. If this is not the case, then the instrument
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Figure 6, Proper Way to Hold a Micrometer
s-7
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STD*AWS HOT-ENGL A987 0784265 0514407 233
the friction stop end of the thimble, while holding the spindle
stationary. Then move the thimble until the I I O " marks on both
the barrel and the spindle are aligned as shown in Figure 7 . The
hex wrench can then be used to tighten the thimble in this posi-
tion. The thimble should then be loosened and the initial step
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repeated to make certain that the instrument is now properly
calibrated.
The micrometer is now ready to be used for measuring.
away from the anvil. If the thimble is turned so that the first
mark on the thimble is aligned with the I I O " on the barrel, that
represents a distance between the spindle and anvil of 0.001
Figure 8,
I 0.00IH
S-8
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thimble so that the " 0 " mark on the barrel is aligned with the
thimble mark identified by the number " 5 " , which is shown in
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i
O. 025 "
s-9
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0 -
I"' O
A
7
20
i
0.100"
inch), and the graduation on the thimble ali.gned with " 0 " line on
the barrel (increments of 0.001 inch).
with the number " 2 " on the barrel and the " O " on the thimble is
aligned with the ilO" line on the barrel. This represents a
dimension of 0.200 inch.
s-10
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STD-AWS HOT-ENGL 1987 = 0784265 0514410 828
I 0.200"
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1 4
I I
u
I O . 562"
-
(0)
I "
c . 7 ~
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Measuring With the Metric Dial Caliper
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s-12
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STD-AWS HOT-ENGL 1987 0784265 0534432 bTO W
As with the micrometer, the first step toward using the dial
caliper is to determine if it is properly zeroed. This is a c -
complished by moving the slider until the outside jaws are com-
pletely closed. While holding the slider in this position, move
the bezel until the dial indicator needle is centered over the
"O" mark on the dial.
Once the instrument is properly zeroed, it is now ready for
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s-13
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dicator are identical. The dimension of the object can then be
determined by observing the positions of the main beam and dial
I\ fi 19+7.05 =17.85mn
S-14
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the reading glass, it is positioned between the eye and the ob-
S-15
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Measuring Fillet Weld Size With the Fibre Metal Template Gages
The Fibre Metal template fillet weld gages are sold in a set
as shown in Figure 17.
S-16
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it becomes apparent that the part of the fillet weld limiting the
size of this theoretical triangle is different depending on
For the convex fillet weld, its size is determined by the leg
is used.
In Figure 18, one of these template gages is shown. It is
noted that there are two different shapes of cutouts present.
S-17
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The different cutout shapes are to be applied to different
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wio WaO
CONVEX WELDS CONCAVE WELDS
S-18
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the weld face when the gage is held in the position shown in
Figure 19 (bottom right illustration). So, even t h o u g h t h e p a r t
tical, provided the sizes etched on the gage surfaces are the
same.
Figure 20 illustrates the proper application of these types
concaw
RIGHT
Medsure the smaller Measuring Fillets When Shop Ir N o t Apparent
01 two legs tor a
true mdimion ot
Iiilet sue Check with b o t h type gages to determine true Y&?.
WRONG
I .I
A-
Thisgage indicates lillet
s i e is greater than 5/16''
this is incorrect Correct sile 5/16"
RIGHT
Figure 20, Using the Fibre Metal Type Fillet Weld Gages
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(1/4 and 5 / 1 6 inch) were applied, but the weld appeared larger
than 1/4 inch but less than the 5/16 inch. In this case, the in-
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s-20
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STDmAWS HOT-ENGL 1987 07842b5 0514420
maximum convexity, il8 inch root opening, and 5/16 inch root
opening.
s-21
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STD-AWS HOT-ENGL L987 07842b5 051442L 603 W
s-22
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STDmAWS HOT-ENGL 3987 W 078Y2b5 0534422 5LiT
Summary
for the AWS CWI Examination with information about what to expect
References
S-23
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STDeAWS HOT-ENGL 3987 078Y2b5 0534423 48b W
QUIZ
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s-1 What is the size of the item being measured with the
machinist's ruler shown in the sketch below?
a. 1-23/32 in.
b. 1-23/64 in.
c. 1-21/64 in.
d. 1-21/32 in.
e. none of the above
a. 0.658 in.
b. 0.568 in.
c. 0.762 in.
d. 0.678 in.
e. none of the above
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s-3 The dial caliper is being used to measure the thickness
of the rectangular tensile specimen in the question
above. What is its dimension if the dial caliper ap-
pears as shown below?
a. 18.90 mm
b. 10.87 mm
c. 187.0 mm
d. 18.70 mm
e. none of the above
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STD-AWS HOT-ENGL I1987 W 0784Zb5 0534425 259
a. 0.936 in.
b. 0.778 in.
c. 0.887 in.
d. 0.966 in.
e. 0.736 in.
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a. 5/16 inch
b. 1/4 inch
c. less than 1/4 inch
d. cannot properly measure this weld with the gage
shown
e. none of the above
rl
a. This weld is not acceptable because it is too
large.
b. This weld is acceptable.
c. This weld is not acceptable because it is too
small.
d. Unable to accurately determine if the weld is of
proper size, because the wrong gage is being used.
e. none of the above
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STD-AUS HOT-ENGL 1987 II 07842b5 0534427 021
Conversion Factors
mm in. 3.937 x
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STD-AUS HOT-ENGL 1987 m 07842b5 0534428 Tb8 m
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ANSWERS
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STD-AWS HOT-ENGL 1787 = 0784265 0534427 ï T 4 m
s-1 d
s-2 C
s-3 d
S-4 C
S-5 e
S-6 d
s-7 a
S-8 b
s-9 d
s-10 d
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