SA

AG TENSION
N CALCULAT
TION
Iden
ntification No.

Departme
ent: Authorr: Status: Date: Language: Revision: Page:

PTPS--TST Manoj 16/10/2010

0 en NIL 1/7

Proje
ect: 765/400kV KORADI S/S (SS-1)
Case:
: 400KV QUAD
D ACSR MOOS
SE 34.5 MTRSS
SAG TENSION
N CALCULATIONS
============
= ==============
NOTE: TH
HE FOLLOWIN
NG CALCULATI
IONS ARE MA
ADE WITH
RE
EFERENCE TO
O ROLF KOCHs
s PAPER
------------------
------------
----------------------
-----------
------------------
------------
----------------------
-----------
1.
1 INPUT DA
ATA
A) General Data
Voltage level of phase
p conduc
ctor, V = 400.000 kV
Span len
ngth with girder
g h, D = 34.500 m
width
Span len ding girder width, DL = 32.500 m
ngth exclud
Height difference
d wers, HD = 0.000 m
between tow
Maximum temperatur
re for Sag calculation
c n, TMAX = 85
5.000 deg.C
Minimum temperatur
re for Sag calculation
c n, TMIN = 0.
.000 deg.C
Temperature steps for Sag callculation, TSTEP = 5.0
000 deg.C
Initial maximum te
ension, TENSSIO = 4000.0 kg at 0.0
0 deg. C
B) Conducto
or Data
Type of conductor = ACSR
Weight of
o conductoor, W0 = 2.0
004 kg/m
ctor, DIA = 0.031770 m
Diameter of conduc
Area of cross sect
tion of cond
ductor, ARE
EA = 597.0000 sq. mm
Modulus of elastic ductor, ES = 7033.640 kg/sq. mm
city of cond
Coefficient of the sion, ET = 0.00002150 per deg. C
ermal expans
Number of
o conductoor in bundle
e, NM = 4
Wind pressure on conductor,
c P
PRC = 205.000 kg/sq.m
C) Insulato
or String Data
D
Length of
o disc ins ing, L1 = 3.600 m
sulator stri
Diameter of disc insulator
i st
tring, DIAS
S = 0.255 m
Total weight of di or string, W4 = 187.50
isc insulato 00 kg
Wind pressure on disc
d insulat
tor string, PRS = 205..000 kg/sq.m
m
D) Insulato
or String Hardware
H Dat
ta
Length of
o disc ins
sulator stri
ing hardwar
re, L2 = 1.3
364 m
Weight of
o disc ins
sulator stri
ing hardwar
re, WH = 60.
.100 kg
Weight of
o disc ins
sulator stri
ing hardwar
re with wind
d load, WHW = 90.000 kg
k

E) Spacer Data
D
Number of
o spacer, NS = 4
Distance of first spacer from
m left end of conducto
or, SP1 = 10.000 m
Distance of last spacer
s from left end of
o conductorr, SP2 = 24.500 m
Weight of
o spacer, WS = 3.500 kg
F) Dropper Data
Number of
o dropper, ND = 0
-----
----------------------------------
--------------------------------------------
--
-
No. POS
P LD DropCond Wd DDIAA DArea DEs DET NMD CLAMP
(m)
( (m) type ) (sq.m) (kg/sq.m) (d
(kg/m) (m) deg.C)
----------------------
----- ------------
--------------------------------------------
--
-
-----
----------------------------------
--------------------------------------------
--
-
Where,
POS (m) : Po
osition of dropper
d froom left end of span
LD (m) : Le opper from left end of
ength of dro f span
DropCondd : Dr
ropper condu
uctor type
Wd (kg/mm) : We
eight of dro
opper conduuctor
DDIA (m) : Di
iameter of dropper
d connductor
DArea (sq.m) : Cr ross section
n area of dropper
d cond
ductor
DEs (kg/sq.m) : Moodulus of el
lasticity of
o dropper conductor
c
DET (degg.C) : Co
oefficient of
o thermal expansion ofo dropper conductor
NMD : Nu
umber of sub
b-conductorr in dropper
r conductor
CLAMP : Nu
umber of PG clamps in dropper connductor
Weight of
o PG clamp
p, WPG = 0.0
000 kg
2.
2 GENERAL PARTICULAR
RS

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AG TENSION
N CALCULAT
TION
Iden
ntification No.

Departme
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0 en NIL 2/7

Length of
o ACSR con
nductor, DCL
L = 22.572 m
Weight of
o conducto or with spac cers, W1
Weight of
o conducto or Numbeer of spaceers * Weight
t of spacer
= + ------ --------------------------------
without spacers Lengtth of Conduuctor * No. of subconductor
NS * WS
= W0 + ---------
DCL * NM
= 2.159 kg g/m
Wind load on ACSR conductor over
o full projected
p ar
rea ,W2
= 1.0
0 * PRC * DI IA
= 6.513
6 kg/m
Resultan
nt load on conductor, W3 = SQRT T ( W1*W1 + W2*W2 )
= 6.861
6 kg/m
Wind load on insullator string g, W5
= 2 * PRS * L1 * DIAS
= 188
8.190 kg
Resultan
nt load of insulator string,
s W6 =SQRT(W4*W4
4 + W5*W5)
= 265.653 kg
Insulato
or load witthout wind load
l on eac
ch subconduc
ctor, W7
= W4/
/NM = 46.875 5 kg
Insulato
or load witth wind load d on each subconductorr, W8
= W6/
/NM = 66.413 3 kg
Weight of
o hardware e without wi ind load, WH
W = 60.100 kg
Weight of
o hardware e with wind load, WHW = 90.000 kg g
Weight of
o hardware e without wi ind load onn each subco
onductor, WH1
= WH/
/NM = 15.025 5 kg
Weight of
o hardware e with wind load on ea ach subcondu
uctor, WH1W
= WHW
W/NM = 22.5 500 kg
Weight of
o dropper without win nd load, WDD = (LD * Wd
d * NMD + Loading
due to clamps)/NM
Wind load on droppper, WID = 1.02
1 * LD * DDIA * PRRC
Weight of
o dropper with wind load,
l WDW = SQRT ( WD * WD + WID * WID)
Weight of
o Dropper
------------------------------ -----------------------------------
Dropper Weight of dropper Wind load on
o Weight
t of dropper
r
No. without wind load dropper with w
wind load
(kg) (kg) (k
kg)
------------------------------ -----------------------------------
------------------------------ -----------------------------------

3.
3 CROSS FO
ORCE AREA AND
A CROSS FO
ORCE MOMENT
TS - WITHOUT
T WIND LOAD
------------------
------------
----------------------
-
A) Total lo
oad on suppports
----------------------
Weight due
d to condductor
= length of the conductor
c * Weight of conductor per
p unit length with
spacer and witthout wind load
l
W = 22.572 * 2.1159 = 48.734
4 kg
Total lo
oad on supp ght due to conductor + Sum of point loads
ports = Weig
TW = W + SUM(PL)
----------------
S.No PL
L (kg)
----------------
1 46.875
2 15.025
3 15.025
4 46.875
----------------
SUM(PL) = 123.800 kg
TW = 48.734+123.8000 = 172.534
4 kg

B) Reaction
n at end B
-----------------
RB = [ (W*(DSC+DCL
L/2) + SUM(P
PL*DIS) ] / DL kg
W - Weight due to
t conductor
r in kg
DSC - Distance of starting of
f conductor
r from left end support in m
DCL - Length of co
onductor in m
PL - Pooint load in
i kg
DIS - Distance of point load from left end support
t in m
DL - Coonductor sp
pan length in
i m

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 SA
AG TENSION
N CALCULAT
TION
Iden
ntification No.

Departme
ent: Authorr: Status: Date: Language: Revision: Page:

PTPS--TST Manoj 16/10/2010

0 en NIL 3/7

--------------
------------
----------------------
--
S.No
o. PL DIS PL*DIS
-------------- ----------------------
------------ --
kg m kg m
-------------- ----------------------
------------ --
1 46.8
875 1
1.800 84.375
2 15.0
025 4
4.282 64.337
3 15.0
025 28
8.218 423.975
4 46.8
875 30
0.700 1439.063
-------------- ----------------------
------------ --
SUM (PL
L*DIS) = 2011.750 kg
k m
RB = 86.267 kgg
C) Reaction
n at end A
-----------------
Reaction
n at end A = Total loa
ad on suppo
orts - React
tion at end B
RA
R = TW - RBR
= 172.53
34 - 86.2677 kg
= 86.267
7 kg
D) Cross foorce areas
------------------
-
Total nu
umber of se
egments in shear
s forcee diagram = 8
---
-------------------------------------------------------- ------------------
SEG
GMENT WIDTH H OF CUMULLATIVE HEIG GHTS OF AREAS OFF CUM
MULATIVE
NUM
MBER SEGME
ENT WIDTH
H SEGMMENTS SEGMENTSS AREAS
---
-------------------------------------------------------- ------------------
NSE
EG DSEG DCUM H1 H2 ASEG = ACUM
DSEG*(H11+H2)/2
----------------------
--- ---------------------------------- -----------------
m m kg kg kg m kg m
---
-------------------------------------------------------- -----------------
1 1.800 1.800
0 86.2667 86.267 155.2811 155.281
2 2.482 4.282
2 39.3992 39.392 97.7711 253.052
3 0.682 4.964
4 24.3667 24.367 16.6188 269.671
4 11.286 16.250
0 24.3667 0.000 137.5044 407.174
5 11.286 27.536
6 0.0000 -24.367 -137.504 4 269.671
6 0.682 28.218
8 -24.3667 -24.367 -16.6188 253.052
7 2.482 30.700
0 -39.3992 -39.392 -97.7711 155.281
8 1.800 32.500
0 -86.2667 -86.267 -155.281 1 0.000
---
-------------------------------------------------------- ------------------
Distance of maximu
um sag pointt from left end suppor rt = 16.250 m
Cross fo
orce area upto
u maximumm sag point = 407.1774 kg-m
E) Cross foorce moment
ts
------------------
----
---
--------------------------------------------------------------------------
SEG
GMENT WIDTH H OF CUMULLATIVE HEIG GHTS OF ORCE MOMENTS
CROSS FO
NUM
MBER SEGME
ENT WIDTH
H SEGMMENTS OF SEGME
ENTS
---
--------------------------------------------------------------------------
NSE
EG DSEG DCUM H1 H2 SSEG =
1*H1+H2*H2+H1*H2)/6
DSEG*(H1
----------------------
--- ----------------------------------------------------
m m kg kg sq.
.kg m
---
--------------------------------------------------------------------------
1 1.800 1.800
0 86.2667 86.267 6697.8
818
2 2.482 4.282
2 39.3992 39.392 1925.7
710
3 0.682 4.964
4 24.3667 24.367 202.4
471
4 11.286 16.250
0 24.3667 0.000 1116.8
858
5 11.286 27.536
6 0.0000 -24.367 1116.8
858
6 0.682 28.218
8 -24.3667 -24.367 202.4
471
7 2.482 30.700
0 -39.3992 -39.392 1925.7
710
8 1.800 32.500
0 -86.2667 -86.267 6697.8
818
---
--------------------------------------------------------------------------
SUM
S MENTS, SM = SUM (SSEG) =
OF CROSS FORCE MOM 19885.
.717 sq.kg-m
m

4.
4 CROSS FO
ORCE AREA AND
A CROSS FO
ORCE MOMENT
TS - WITH WI
IND LOAD
------------------
------------
------------------
A) Total lo
oad on supp
ports
------------------
----
Weight due
d to cond
ductor
= length of the conductor
c * Weight of conductor per
p unit length with

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AG TENSION
N CALCULAT
TION
Iden
ntification No.

Departme
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PTPS--TST Manoj 16/10/2010

0 en NIL 4/7

spacer and witth wind load

d
W = 22.572 * 6.8861 kg
= 154.875 kg
Total lo
oad on suppports = Weig
ght due to conductor + Sum of point loads
TW = W + SUM(PL)
----------------
S.No PL
L (kg)
----------------
1 66.413
2 22.500
3 22.500
4 66.413
----------------
SUM(PL) = 177.827 kg
TW = 154.875+177.8827 = 332.70
02 kg

B) Reaction
n at end B
-----------------
RB = [ (W*(DSC+DCL
L/2) + SUM(PPL*DIS) ] / DL kg
W - Weight due to
t conductorr in kg
DSC - Distance of starting off conductor
r from left end support in m
DCL - Length of co
onductor in m
PL - Pooint load in
i kg
DIS - Distance of point load from left end supportt in m
DL - Coonductor sp
pan length in
i m
--------------
----------------------------------
--
S.No
o. PL DIS PL*DIS
--------------
----------------------------------
--
kg m kg m
--------------
----------------------------------
--
1 66.4
413 1
1.800 119.544
2 22.5
500 4
4.282 96.345
3 22.5
500 28
8.218 634.905
4 66.4
413 30
0.700 2038.890
--------------
----------------------------------
--
SUM (PL
L*DIS) = 2889.684 kg
k m
RB = 166.351 kgk
C) Reaction
n at end A
-----------------
Reaction
n at end A = Total loa
ad on suppo
orts - React
tion at end B
RA
R = TW - RBR
= 332.70
02 - 166.3551 kg
= 166.35
51 kg
D) Cross foorce areas
------------------
-
Total nu
umber of se
egments in shear
s forcee diagram = 8
---
-------------------------------------------------------- ------------------
SEG
GMENT WIDTH H OF CUMULLATIVE HEIG GHTS OF AREAS OFF CUM
MULATIVE
NUM
MBER SEGME
ENT WIDTH
H SEGMMENTS SEGMENTSS AREAS
---
-------------------------------------------------------- ------------------
NSE
EG DSEG DCUM H1 H2 ASEG = ACUM
DSEG*(H11+H2)/2
----------------------
--- ---------------------------------- -----------------
m m kg kg kg m kg m
---
-------------------------------------------------------- -----------------
1 1.800 1.800
0 166.3551 166.351 299.4322 299.432
2 2.482 4.282
2 99.9338 99.938 248.0455 547.477
3 0.682 4.964
4 77.4338 77.438 52.8133 600.290
4 11.286 16.250
0 77.4338 0.000 436.9811 1037.271
5 11.286 27.536
6 0.0000 -77.438 -436.981 1 600.290
6 0.682 28.218
8 -77.4338 -77.438 -52.8133 547.477
7 2.482 30.700
0 -99.9338 -99.938 -248.045 5 299.432
8 1.800 32.500
0 -166.3551 -166.351 -299.432 2 -0.000
---
-------------------------------------------------------- ------------------
Distance of maximu
um sag pointt from left end suppor rt = 16.250 m
Cross fo
orce area upto
u maximumm sag point = 1037.2271 kg-m
E) Cross foorce moment
ts
------------------
----
---
---------------------------------- ------------------
----------------------
SEG
GMENT WIDTH H OF CUMULLATIVE HEIGGHTS OF ORCE MOMENTS
CROSS FO
NUM
MBER SEGME
ENT WIDTH
H SEGM
MENTS OF SEGME
ENTS

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AG TENSION
N CALCULAT
TION
Iden
ntification No.

Departme
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PTPS--TST Manoj 16/10/2010

0 en NIL 5/7

---
----------------------
----------------------------------
------------------
NSE
EG DSEG DCUM H1 H2 SSEG =
DSEG*(H1
1*H1+H2*H2+H1*H2)/6
----------------------
--- ------------ ------------------
----------------------
m m kg kg sq.
.kg m
---
----------------------
----------------------------------
------------------
1 1.800 1.800
0 166.3551 166.351 24905.4
406
2 2.482 4.282
2 99.9338 99.938 12394.5
545
3 0.682 4.964
4 77.4338 77.438 2044.8
840
4 11.286 16.250
0 77.4338 0.000 11279.6
604
5 11.286 27.536
6 0.0000 -77.438 11279.6
604
6 0.682 28.218
8 -77.4338 -77.438 2044.8
840
7 2.482 30.700
0 -99.9338 -99.938 12394.5
545
8 1.800 32.500
0 -166.3551 -166.351 24905.4
406
---
----------------------
----------------------------------
------------------
SUM
S MENTS, SM = SUM (SSEG) =
OF CROSS FORCE MOM 101248
8.789 sq.kg-m

5.
5 EVALUATION OF COND
DUCTOR TENSI
ION AND SAG
G - WITHOUT WIND,
------------------
------------
----------
A) Equation
n for Tensi
ion:
SIGMA1 =INITIAL TE
ENSION AT TE
EMP T0 IN KG/SQ.
K MM .
SM1 = ST
TATIC MOMEN
NTS CORRESPO
ONDING TO SIGMA1
S IN SQQ.KG M
T0 = INITIAL TEMPE
ERATURE CORR
RESPONDING TO SIGMA1 IN I DEG. C
SIGMA = TENSION TO
O BE FOUND OUT
O IN KG/S
SQ. MM
SM2 = ST
TATIC MOMEN
NTS CORRESPO
ONDING TO SIGMA
S IN SQ..KG M
T1 = FIN
NAL TEMP CO
ORRESPONDING
G TO SIGMA IN DEG. C
AREA = AREA
A OSS SECTION OF CONDUCT
OF CRO TOR IN SQ.MM M
GTH OF THE SPAN IN M
A = LENG
------------------
------------
---------------------- ----------
ES*SM1
(SIGMA**2) * [ SIG
GMA-SIGMA1 + ------------------- ---------
( AREA**2 * A * SIG GMA1**2
+ ES*ET*(T
T1-T0) ]
ES*SM2
= ------------
(AREA**2)* A
------------------ ----------------------
------------ --------------
B) Equation
n for Sag: (Sag in m )
------------------
-----------
SUM OF CROSS
C FORCE
E AREAS W/O WIND LOAD
SAG AT
T TEMP T UPTO THEE POINT
= -------- ----------------------
-------------
AT A POINT
SIGMA ATT T W/O WIN
ND LOAD * AREA
A
C) Evaluation of condductor Tensiion and Sag
g at the max
ximum
----------------------------------------------------
---
sag point at diffferent tempeeratures
------------------------------------------
Evaluation of condductor Tensiion and Sag
g at 85.0 de
eg. C
----------------------------------------------------
---
at the maximum
m sag
g point
-------------------------
SIGMA1 = 1.675 kg g/ sq.mm
SM1 = 101248.7789 sq.kg m
T0 = 0.000 deeg. C
SM2 = 19885.7117 sq.kg m
T1 = 85.000 deg.
d C
Substituting the above value es in the Equation
E for
r Tension
(SIGM
MA * SIGMA) * [ SIGMA - 1.675 + 21.912 + 122.854 ]
= 12.075
MA * SIGMA) * [ SIGMA + 33.091 ] = 12.075
(SIGM
Solving the abo
ove equationn for SIGMA
A,
SIGMA
A = 0.599 kg/
k sq.mm
Solvingg the Equat
tion of Sag
SAG at 85.0 deg
g. C = 407.1174 / ( 597.000 * 0.59
99 )
= 1.139
9 m
STRESS,TEN
NSION,SAG AT
A MAX SAG POINT
P AT DIFFERENT TEM
MPERATURES
FOR EACH S
SUB-CONDUCTO
OR
--------------------- ----------------------
------------ ----------------------
-

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 SA
AG TENSION
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Iden
ntification No.

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0 en NIL 6/7

S.NO. TEMP. STRESSS TE

ENSION SAG
(DEG.C) (KG/MM22) (KG) (M)
---------------------
----------------------------------
----------------------
-
1 0.00 0.76 452.747 0.899
2 5.00 0.75 444.942 0.915
3 10.00 0.73 437.521 0.931
4 15.00 0.72 430.454 0.946
5 20.00 0.71 423.714 0.961
6 25.00 0.70 417.276 0.976
7 30.00 0.69 411.120 0.990
8 35.00 0.68 405.224 1.005
9 40.00 0.67 399.573 1.019
10 45.00 0.66 394.149 1.033
11 50.00 0.65 388.937 1.047
12 55.00 0.64 383.924 1.061
13 60.00 0.64 379.099 1.074
14 65.00 0.63 374.449 1.087
15 70.00 0.62 369.965 1.101
16 75.00 0.61 365.636 1.114
17 80.00 0.61 361.455 1.126
18 85.00 0.60 357.412 1.139
---------------------
----------------------------------
----------------------
-

6.
6 EVALUATION OF COND
DUCTOR DEFLE
ECTION AND TENSION - WITH
W WIND
------------------
------------
------------------
A) Equation
n for Swing
g:
------------------
-------
SUM
M OF CROSSF
FORCE AREAS WITH WIND LOAD
SWING AT TEMP T U
UPTO THE POI
INT
= ----------------------
--- ------------------
AT A POINT SIG
GMA AT T WITH WIND LOA
AD * AREA
B) Equation
n for Sag:
------------------
--
Swing an
ngle for co
onductor at sag point (rad.), SWA
ANG
= InvTan (W2/W
W1)
SAG AT TEMP
T T (VER
RTICAL)= SWI
ING AT TEMP
P T * COS (S
SWANG)
Evaluation of condductor Tensiion and Swing at 85.00
0 deg. C
----------------------------------------------------
---
at the maximum
m sag
g point
-------------------------
SIGMA1 = 1.675 kg g/ sq.mm
SM1 = 101248.7789 sq.kg m
T0 = 0.000 deeg. C
SM2 = 101248.7789 sq.kg m
T1 = 85.000 deg.
d C
Substituting the above value es in the Equation
E of Swing
(SIGM
MA * SIGMA) * [ SIGMA - 1.675 + 21.912 + 122.854 ]
= 61.481
MA * SIGMA) * [ SIGMA + 33.091 ] = 61.481
(SIGM
Solving the abo
ove equationn for SIGMA
A,
SIGMA
A = 1.336 kg/
k sq.mm
Solvingg the Equat
tion of Swinng
SWING at 85.0 degg. C = 1037.271 / ( 597.000 * 1.3336 )
= 1.300
0 m
Solvingg the Equat
tion of SAG
SAG at 85.0 deg. C = 1.300 * COS (1.251)
= 0.409 m
ST
TRESS, SWING
G AND SAG AT
A MAX SAG POINT
P AT DIFFERENT TEM
MPERATURES
FOR EACH S
SUB-CONDUCTOOR
---------------------
----------------------------------
----------------------
-
S.NO. TEMP. STRESS TENSIO
ON SWING
G SAG
(DEG.C) (KG/MM2) (KG) (M) (M)
---------------------
----------------------------------
----------------------
-
1 0.00 1.68 1000.000 1.
.037 0.326
2 5.00 1.65 983.771 1.
.054 0.332
3 10.00 1.62 968.281 1.
.071 0.337
4 15.00 1.60 953.478 1.
.088 0.342
5 20.00 1.57 939.314 1.
.104 0.347
6 25.00 1.55 925.745 1.
.120 0.353

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7 30.00 1.53 912.731 1.

.136 0.358
8 35.00 1.51 900.236 1.
.152 0.363
9 40.00 1.49 888.228 1.
.168 0.367
10 45.00 1.47 876.676 1.
.183 0.372
11 50.00 1.45 865.553 1.
.198 0.377
12 55.00 1.43 854.833 1.
.213 0.382
13 60.00 1.41 844.494 1.
.228 0.386
14 65.00 1.40 834.512 1.
.243 0.391
15 70.00 1.38 824.869 1.
.257 0.396
16 75.00 1.37 815.546 1.
.272 0.400
17 80.00 1.35 806.526 1.
.286 0.405
18 85.00 1.34 797.794 1.
.300 0.409
---------------------
------------ ----------------------
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