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PR-C SERVICE MANUAL

REV 0.1
1、Introduction

1.1 PREFACE

Thank you for the purchasing of our CAS PR-C.


This series have been designed with CAS reliability, under rigid quality control and with
outstanding performance. Your speciality departments can enjoy with these high quality
reliable CAS products.
We believe that your needs will be satisfied and you will have proper reliability in variable
weight.
This manual will help you with proper operations and care of the PR-C.
Please keep it handy for the future reference.

< PR-C >


1.2 Precaution

 Make sure that you plug your scale into the proper power outlet.
 Place the scale on a flat and stable surface.
 Plug into a power outlet 30 minutes before operations.
 Keep the scale away from strong EMI noises may cause incorrect weight rea
dings.
 This scale must be installed in a dry and liquid free environment.
 Do not subject the scale to sudden temperature changes.
 Do not subject the platter to sudden shocks.
 If the scale is not properly level, please adjust the 4 legs at the bottom of t
he scale (turn legs clockwise or counterclockwise) so as to center the bubble
of the leveling gauge inside the indicated circle.
1.3 Sealing Method
1.4 Specifications

MODEL PR-C
CAPACITY 3 * 0.001Kg 6 * 0.002Kg 15 * 0.005Kg
(DUAL) (6 * 0.002lb) (15 * 0.005lb) (30*0.01lb)
CAPACITY 6 * 0.002Kg 15*0.005Kg 30*0.01Kg
(SINGLE) (15*0.005lb) (30*0.01lb) (60*0.02lb)
Maximum Tare -6.000Kg -9.995Kg -9.990Kg
Temperature
- 10 C ~ +40 C
Range
Power Source 110V / 220V / 230V, 50Hz /60Hz
Power
APPROX. 10W
Consumption
Total Price 6 Digit
Display Weight 6 Digit
Unit Price 5 Digit
Plate Size 340 (W) * 215 (W)

1) General Calibration
- Pressing and holding calibration switch press [POWER] key to go to calibration Mode

1.5 Panel & button


1.6 Key & Symbols On Display

■ Table : Symbols on Display


■ Table : Key Functions
2.Calibration Mode

2.1 Caliibration Set Mode

Hold down “Calibration Switch” and “[POWER] key” to enter Calibration mode

Press the [SAMPLE] Key in the CAL Mode.

(a) (b) (c) (d) (e)

(a) CAPA setting


1 =3kg 2 =6kg 3 =15kg 4 =30kg
(b) resolution setting
0 =12000/15000 1 =30000 2 =60000/75000
(c) POWER SAVE MODE setting
0 =use 1 = not use
(d) Anti-shudder function
0 ~9 The higher the anti-shudder function, the higher the resistance strength
against vibration amplitudes. (default 0)
(e) AUTO OFF function setting (LOW BAT)
0 =use 1 = not use
After setup is complete, press the [SAMPLE] key out.

2.2 Calibration (Liner calibration)

In CAL MODE Press [UWE]Key

0L Zero Press [SAMPLE] Key after Check weigh a range of zero point

1L On1 After Put on 1/3 of a maximum weight, Press [SAMPLE] Key

1L
2L On1
On2 After Put on 2/3 of a maximum weight, Press [SAMPLE] Key

1L
3L Ok On1
CAL On3 After Put on a maximum weight, Press [SAMPLE] Key

Press [SAMPLE] Key to Exit Calibration

2.3 CLEAR MEMORY

After power on, When display shows 8 8 8 8 8 8 Press Cal Switch.


 All Calibration Data will be Clear
 Use before Re-Calibration Or Liner calibration
3.Fuction Mode

3.1 Calibration ( One Point Calibration)

* One Point Calibration is essental for sales..

Turn on the power while Pressing the [UWE] key


0 0 0 Press [SAMPLE] Key enter Calibration Mode

0L Zero Press [SAMPLE] Key after Check weigh a range of zero point.

Span Put on the weight. (EX) 1/3or2/3or3/3 of a maximum weight.

Span xL Is automatically calibrated to sense a weight.

CAL Ok When Calibration is complete, press [SAMPLE] key to exit.

3.2 User Set Mode

Turn on the power while Pressing the [UWE] key

0 0 0 Press Number [0] Key enter User Set Mode

(a) (b) (c) (d) (e)

(a) Backlight setting (Only LCD)


0 = auto backlight 1 = Backlight Always On 2 = Backlight off
(b) Anti-shudder function
0 ~5 The higher the anti-shudder function, the higher the resistance strength
against vibration amplitudes (default = 2)
(c) Zero range setting
0 =+/- 0d more 1 =+/- 1d more 2 =+/- 2d more 3 =+/- 3d more
(d) auto zero range setting
0 =+/- 0d 1 =+/- 1d below 2 =+/- 2d below
(e) Unit Setting
0= g 1= kg 2= lb 3= oz
3.3 RS-232 setting

(a) (b) (c) (d) (e)

Turn on the power while Pressing the [UWE] key

0 0 0 Press Number[1] Key enter into the RS-232 Set Mode

(a) Bo rate
0 =4800 1 =9600 2 =19200
(b) the gross weigh setting 0 =NO 1 =YES
(c) Unit weigh output 0 =NO 1 =YES
(d) quantity output 0 =NO 1 =YES
(e) output type 0= continuous output 1= Output after stabilization 2= Print Key output

3.4 Limit setting

(a) (b) (c) (d) (e)

Turn on the power while Pressing the [UWE] key

0 0 0 Press Number[CKSET]Key to enter the Limit Set Mode

(a) HI/LO method setting


0 =weight 1 =Qty
(b) Output type (Instability / stability)
0 =stability 1 =Instability
(c) Buzzer setting
0 =HI 1 =LO 2 =IN 3=UN (HI/LO Using both)
(d) Buzzer ON/OFF
0 = 0FF 1 = 0N
In the NORMAL state, press and hold the PRINT / CK button "CK ON" or "CK OFF"
displayed
HI / LO feature set available to On / Off.

3.5 Test Mode

Press [Zero]Key and Power on

Analog Test & Key Test


4. Battery Consumption Time

Battery specifications 6V/4AH, battery charging time 16 hours, 25 hours continuous use time.
When the battery voltage drops below 5.8V, the low battery indicator lights. For the protection of
battery over discharge, when the battery voltage is lower than 5.6V, the automatic shutdown.
3、The Schematics and Diagram
System Block Diagram

PR-C

MAIN BOARD DISPLAY BOARD

L/C AD CONVERTER MCU


LED DRIVER
KEY

RECHARGE

POWER PB BAT
110/220V,
3.1 Circuit Diagram
MAIN PCB
3.2 Display PCB
Load Cell drawing
Part Location

Main PCB
Display PCB
4、Exploded View
5 Error Messages & Solution

Error code Cause


Battery charging required.

B Err Emergency battery charging required

oL Checking required to see if weight is exceeded+9e

Err Displayed when weight was not removed after summation

P-Err Displayed when a number of digits in COUNT window and a number of digits in UNIT
Weight window are exceeded

ClrAC Displayed when a summation value is erased


Part List

PART NUMBER NAME SPEC QTY ETC


L/C BRACKET ASS'Y PR
1100A0010000 TRAY SUPPORT 250*150*29.5 AL(ADC 1
1530A0006250 BOLT-WRENCH M6*25 2
1532A0006250 BOLT-WRENCH(ST) M6*25 彩锌(STOPPER) 4
1540A0004000 NUT(HEX) M4*3 4
1551A0006300 WASHER (SPR M6) Φ6.3 2
5500PR200300 LOAD CELL 1P-350-G3 40KG (30Kg용) 1
5500PR200150 1P-350-G3 20KG (15Kg용)
5500PR200060 1P-350-G3 10KG (6Kg용)
5500PR200030 1P-350-G3 5KG (3Kg용)
TRAY ASS'Y PR
1000PR010030 PLATTER_SUS 313.8*202.8*0.5 SUS 1
2000A0010030 TRAY(ABS) 322*212*13 1
2632A0010000 Double Faced Adhesive Tape 1
BODY ASS'Y PR-P
1000A0010000 BRACKET_SEALING 36*20*1.0 1
1000A0010010 TRANS BRACKET 44.8*39*2MM 1
1000A0010020 BATTERY HOLDER 90*20.5*10*1.0T 1
1261A0000040 BOLT-BATTERY COVER M4*0.7*8.5(SUS)TP 2
1502A0003080 SCREW-MACHINE(PH) M3*8 2
1502A0004080 SCREW-MACHINE(PH) M4*8 1
1510A00004120 TAPPING SCREW (PH) M4*12 10
1510A0003080 SCREW-TAPPING(PH)-1 M3*8 7
1510A0004080 SCREW-TAPPING(PH)-1 M4*8 7
1530A0006250 BOLT-WRENCH M6*25 2
1532A0006250 BOLT-WRENCH(ST) M6*25 彩锌(STOPPER) 1
1551A0006300 WASHER (SPR M6) Φ6.3 2
1561MSU03000 E-RING Ф3*Ф7*0.6-SUS 1
2000A0010000 BODY 340*335*150 ABS+GLASS 1
2000A0010010 BATTERY-COVER 138*96*9.3 1
2008A000001B FOOT M6*20 RUBBER 4
2022A0000041 WATER LEVEL GAGE ø14.9*8(S-2000)상보 1
2631PR000010 BATTERY CUSHION 85*45*25.8 1
7502PPR02200 TRANSFORMOR 220V 7V 800mA 1
7520P0004060 BATTERY 6V 4AH/20HR(ER PLUS) 1
7560PAC00410 AC CORD CHINA CHINA 2m 250v 10A 1
7620S0605000 FUSE 0.5A/250V Ф6 UL,CSA(SP-LE 1
7630S0000030 FUSE HOLDER 3P-0717(INLET,FUSE) CHI 1
7640S0005050 CORD STOPPER 1
7642S0000600 METAL CLAMP T 51*25*1.5mm 6N 3
7650S0000100 TIE BAND 100mm 5
7840W0031100 BATTER WIRE 3P*110/240MM 1
7600SOF00193 ON/OFF S/W R19RA12KkgTOF(2PIN)(PDII) 1
7840W000228A CONNECTOR WIRE 2P*280mm(ER,ON/OFF, CORE) 1
C/T BOX ASSY PR-P 0
1030A0002030 SEALING PLATE 35.2*26*1T 材料 SPC 1
1265A0000010 BOLT-SEALING M3*9 2
9100PR001332 C/T BOX 794 * 347 1
9204PR011780 STYROFOAM BOX P型 1
9204PR011880 STYROFOAM BOX PR-P型 1
9304A000001A POLY BAG 400*480*0.06T 1
9304A000005B POLY BAG 450*580*0.06T(M)(SET,HD) 1
PART NUMBER NAME SPEC QTY ETC
IMAGE ASSY PR-15P 0
1800PR000332 SPEC PLATE 97.6*22.7*0.5t 1
3050PR200330 DISPLAY COVER FRONT COVER 1
3050PRB00330 DISPLAY COVER REAR COVER 1
3100PR200330 KEY PAD PR-C(ENGLISH) 1
MANUAL ENGLISH MANUAL 1
9020PR003330 CAPA STICKER PR (3kg, Single, ENGLISH) 1
9020PR006332 PR (6kg, Single, ENGLISH) 1
9020PR015335 PR (15kg,Single, ENGLISH) 1
9020PR030336 PR (30kg,Single, ENGLISH) 1
UPPER CASE ASSY PR-P 0
2000A0010020 CASE 340*335*150 1
2010A0000260 WATER LEVEL GAGE COVER Φ18.5*0.5t 1
MAIN PCB ASSY PR-C 0
7002Z0000000 PIEZO BUZZER APR,ADR(CHINA) 1 B1
6200IPU12560 IC(CPU) R5F21256 1 U2
6200IS001500 IC(REGULATOR) SG2201A50P 2 U4,U5
6214IS055550 IC(A/D) CS5555 1 U1
IC(INTERFACE) RS-232 1 U6
6220I0078080 IC(REGULATOR) KIA7808 1 U3
6704C1622000 CONDENSER-ELECTRIC 2200U/16V 3 C10
6704C1602200 CONDENSER-ELECTRIC 220U/16V 2 C7,9
6527ID301000 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 2 R4,R5
6527ID300100 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 2 R2,R3
6527ID310000 RESISTOR-CHIP 1/10W RR1220P-104D(100K) 1 R6
6527ID600100 RESISTOR-CHIP 1/10W RR1220P-105D(1M) 2 R7,R8
6522IF000200 RESISTOR-CHIP 1W 2ohm、1W、±5% 1 R1
6522IF001000 RESISTOR-CHIP 1W 10ohm、1W、±5% 1 R9
6712CHP02000 CONDENSER-CHIP CL21F 200KBNC(20PF) 1 C2
6712CHP01030 CONDENSER-CHIP CL21F 103KBNC(0.01uF) 1 C1
6712CHP01040 CONDENSER-CHIP CL21F 104KBNC(0.1uF) 15 C11~18,CP1~7
6712CHP01000 CONDENSER-CHIP CL21F 100JBNC(10PF) 2 C3,4
6712CHPH1040 CONDENSER-CHIP GRM31C5C1H104JA01/30PPM 1 C2
6670T0001020 INDUCTANCE HB-1M2012-102JT(TP2,LP2,DBB) 10 L1~L10
6700C1600100 CONDENSER-TANTAL CHIP 10u/16V B SIZE(3216) 2 C5,6
6291IS040070 DIODE-CHIP 1N4007(SMD) 5 D1~5
6273IS070020 MOSFET 2N7002 1 Q1
6273IS044110 MOSFET ME4411 1 Q2
6294ISW4148A DIODE-SWICHING IN4148 2 D6,7
7810C0001540 CONNECTOR(WAFER) 10PIN(2.54MM*15MM 40PIN) 0.25 CN6
7810C0001540 CONNECTOR(WAFER) 4PIN(2.54MM*15MM 40PIN) 0.1 J1
7805CCN67060 CONNECTOR(WAFER) 5273-02 (LPH03-02) 1 CN2
7805CCN67030 CONNECTOR(WAFER) 03-5267 2 CN3,CN5
7805CCN67020 CONNECTOR(WAFER) 02-5267 1 CN4
7801CLW00060 CONNECTOR(WAFER) LW0640-06 (LPH01-06) 1 CN7
7600STA19020 TACT S/W 11902(DJTA-1102) 1 SW1
6100PR200000 MAIN PCB 6100-PR2-0000-0 1
DISPLAY PCB ASSY PR-C 0
6224IS000170 IC(DRIVER) XM E17 1 U1
6224IS004550 IC(DRIVER) CH455G 1 U2
6527ID300100 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 1 R1
6527ID301000 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 3 R2~4
6527ID312000 RESISTOR-CHIP 1/10W RR1220P-121D(120) 11 R5-15
6712CHP01040 CONDENSER-CHIP CL21F 104KBNC 2 CP1,2
6704C1602200 CONDENSER-ELECTRIC 220UF/16V 1 C1
7230D0051610 LED JX5161AH PR-B 17 DP1~17
7801CLW00060 CONNECTOR(WAFER) LW0640-06 (LPH01-06) 1 CN1
7232DR00003A LAMP LED Ф3-RED RED 15 LED1~15
7232DRY0003C LAMP LED Ф3-RED YELLOW 1 LED16
7232DRG0003A LAMP LED Ф3-RED GREEN 1 LED17
6110PR200000 DISPLAY PCB 6110-PR2-0000-0 1

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