Manual de Servicio Surtron 380 HP

GIMA SpA
SERVICE’S MANUAL
DIATERMO MB240 – MB380

GIMA SpA DIATERMO MB240 – MB380
1. GENERAL
This SERVICE'S MANUAL is an integrating part of the DIATERMO MB240-MB380 INSTRUCTIONS' MANUAL that
is reserved to AUTHORISED CENTRE of SERVICE.
The information here contained must not be used than for the check and fault repairing of the DIATERMO MB240-
MB380 units: any other use is not allowed.
No part of this document can be photocopied, reproduced or translated in any other language without the written consent
of LED S.p.A.
All the test and repairing work should be done by an electronic engineer who has good experience both of analogical and
digital electronic.
Should the replacement of electronic components become necessary, we suggest to use just original spare parts supplied by
LED S.p.A. in order to utilise every time items tested following the manufacturer's plant internal procedure.
Manufacturer
LED SpA
PROGETTAZIONI E PRODUZIONI ELETTRONICHE
Via Selciatella, 40 04010 APRILIA (LT) ITALIA
www.led.it
SERVICE’S MANUAL SM129GBb 2

INDEX
1. GENERAL 2
INDEX 3
2. PREVENTIVE MAINTENANCE 4
2.1 GENERAL 4
2.1.1 Cleaning of the Cabinet 4
2.1.2 Cleaning and Sterilization of the Accessory Items 4
2.1.3 Checking of the Equipment before Each Use 4
2.1.4 Function and Safety Check and Test 4
3. CORRECTIVE MAINTENANCE 6
3.1 BLOCK DIAGRAM DESCRIPTION (ANNEX 1) 6
3.1.1 Entry Unit's Inside 6
3.2 H.F. AMPLIFIER MODULE (SCH 1085) (ANNEX 2) 6
3.2.1 Calibration 7
3.3 LOGIC CIRCUIT BOARD (SCH 1089) (ANNEX 3) 7
3.4 POWER SUPPLY PCB (SCH1090) (ANNEX 4) 9
3.5 CONTROL PANEL BOARD (SCH 1091) (ANNEX 5) 10
3.6 OUTPUT PCB (SCH 1116) (ANNEX 6) 12

2. PREVENTIVE MAINTENANCE
2.1 GENERAL
No user adjustable parts are within the equipment, either for calibration or service purposes.
The equipment housing must not be opened: the manufacturer's warranty and responsibility is invalidated by any
unauthorised entry into the unit.
In the event any repair or adjustment work being necessary, the whole equipment should be returned to LED S.p.A.
Service Centre in Via Selciatella, 40 04010 APRILIA (LT.) - ITALY, or to a other Authorised Centre, together with a
description of the fault.
Maintenance work by the user is mainly the cleaning of the exterior of the cabinet, cleaning and sterilization of the
accessory items and checking of the equipment before each use.
Carrying out function and safety check for verification of the parameters is demanded to specialized electronic or
biomedical engineer.
2.1.1 CLEANING OF THE CABINET

Switch the equipment off completely and disconnect the mains supply before any cleaning is undertaken.
Clean the outside of the cabinet with a damp cloth. No chemical should be used; a mild non-abrasive cleanser may be used
when necessary.
2.1.2 CLEANING AND STERILIZATION OF THE ACCESSORY ITEMS

The best thing to do is to use only one time use accessories and discard them after use.
Since some of the accessory items are to be used more than once it is mandatory to clean carefully and sterilize those
accessories before the new use.
The best way to clean and sterilize the reusable items is to follow the direction of the supplier of each item
When original reusable accessories supplied by LED S.p.A. are applied, the cleaning by using soft cleanser and
sterilization by steam sterilization at 121 °C for 35 minutes time is recommended.
When ethylene oxide is used a stand by time of at least 72 hours for the ventilation is recommended.
The responsibility to establish the efficiency of the above said sterilization cycle, which is safety for the accessories life, is
demanded to the user.
2.1.3 CHECKING OF THE EQUIPMENT BEFORE EACH USE

Each time the use of the electrosurgical equipment is planned a check of the most important safety aspects has to be
implemented considering at least the following:
Check the integrity of cords, connections, wires breakage, etc.
Assure that all the electrical equipment is properly grounded
Assure that all the accessories that should be used are available and sterilized.
2.1.4 FUNCTION AND SAFETY CHECK AND TEST

At least once a year, the biomedical engineering department or other qualified personnel should do the following check
and test:
n Connectors and mains supply cord conditions check;
n Mechanical protections visual check;
n Protections against the danger by liquid's pouring, dripping, moisture, liquid's penetration, cleanliness, sterilization
and disinfection check.
n Equipment's Specifications label check
n Instruction's Manual availability check
n Patient plate's monitoring circuit check.
n H.F. output controls check

n Resistance uniformity throughout patient plate surface test.

n Earth conductivity resistance test.
n Earth leakage current test.
n H.F. leakage current test.
n Neuromuscular stimulation test.
n Output power accuracy test.

3. CORRECTIVE MAINTENANCE
3.1 BLOCK DIAGRAM DESCRIPTION (ANNEX 1)

The DIATERMO MB240-MB380 Block Diagram shows the main assembly connections among the parts of the
electrosurgical unit.
No differences are between the 240 W model and 380 W model for what concern the circuit layout but, in the 240 W
model four SCH1085-4 H.F. Amplifier Modules are used, and in the 380 W model one SCH1085-4 and three SCH1085-5
H.F. Amplifier Modules are used.
3.1.1 ENTRY UNIT'S INSIDE

To enter inside the unit proceed as follow:
n Switch off the mains mechanical switch and remove the mains cord located on the rear panel.
n Place the unit with the rear panel laying on the workbench and the front panel toward the ceiling.
n Unscrew the four cabinet feet and the six screws on the bottom of the cabinet.
n Pull out the unity from the external cabinet.
n Place the unit in the normal work position i.e. with the bottom facing the workbench.
n Remove the three screws on the upper part of the rear panel and, after shifted the top panel toward the rear tilt-up it
toward the left side of the unit (looking it from the frontal side)
n Remove the Ground (yellow/green) wire.
In this manner free access to the electronic circuits is reached.
3.2 H.F. AMPLIFIER MODULE (SCH 1085) (ANNEX 2)

The H.F. Amplifier module feeds the energy to the output tuned LC circuit to which is connected via the JP1 connector.
The Mosfet Q1 is the most important element of this circuit. The Gate of this power element is connected to the mosfet
driver U1 that supplies this gate with a square wave signal at the tuning frequency.
The amplitude of the driving signal, coming from the pin 7 of JP2, and consequently the Q1 output current is controlled by
the power supply voltage of U1 coming from the pin 5 of JP2 through R3, that is used for the calibration of the module
amplification.
The value of the Q1's maximum load current is controlled by U3A which compares the calibrated voltage coming from R2
with the R1 voltage following the Q1's current. The output level of U3A is applied to the pin 13 of the U2D NAND, if this
signal go down the yellow LED (D5) lit and the input pin 5 of U2B go down and the incoming-driving signal is inhibited.
The temperature of Q1 is continuously monitored by RT1 and should it exceed 75°C +/- 10%, the pin 7 of U3B go. This
level is applied to the pin 12 of U2D and again the incoming driving signal is inhibited. At the same time the red LED
(D4) lit and a high logic level is applied to the pin 9 of JP2; this level is used in the Logic PCB (SCH1089) for the
generation of the OVH (Over Heating) warning signal.
I/O Port Signals
REF. PIN SIGNAL

JP1 1 LOAD ( H.F. Transformer Primary Coil)
2 - VH (0 V)
JP2 1 13 V +/- 7%
2 13 V +/- 7%
3 13 V +/- 7%
4 13 V +/- 7%
5 0 V - 12 V
6 0V
7 Logic Level Square Wave (resonance frequency)
8 0V
9 Logic Level OVH warning signal

10 0V
JP3 1 OUTPUT LOAD

2 - VH (0 V)
3.2.1 CALIBRATION
Special, no commercial, instruments are requested for the calibration of the H.F. Amplifier Module therefore the on field
corrective maintenance should be limited to the replacement of the damaged units after have ascertain the availability of
the right I/O connections as previously stated.
Few tests can be carried out to judge the need of the replacement when in doubt:
* Switch off the equipment in which the circuit is used and test the resistance between the drain and the source of Q1 and
the resistance between the drain and the gate of the same Mosfet.
When an SCH 1085 module is to be replaced it is necessary to proceed as follow:
++ Unplug the connectors plugged to JP1 and JP2.
++ Unscrew and remove the damaged module.
++ Tight the new module to the cabinet
++ Plug the input flat cable into JP2.
With an oscilloscope test the pin 5 - 7 of the U1 IC:
* A low logic level should be present when the equipment is not in the power emission condition
* A square wave of about 500kHz frequency (the actual frequency is the equipment tuning frequency) and
amplitude depending from the pre-set output power level should be present when CUT emission current is
actuated.
++ Connect the module load by plugging the connector incoming from the Output Circuits Board into JP1.
3.3 LOGIC CIRCUIT BOARD (SCH 1089) (ANNEX 3)

The Logic Circuit Board is connected to all the previously described boards.
Each couple of signal incoming from the front panel encoders through the connector JP6 are applied to one of the
quadrature decoder/counter consisting of U21 and U22 together with the associated AND and NOR gates.
Here following is the description of one of these circuits. The two signals A and B incoming from the encoder 1 are
applied to the inputs of the NOR gate U23A so that any time both the inputs of this gate go to zero a positive signal is
applied to the reset pin of the counter U21A which is therefore zeroed. If one step positive signal reaches one of the two
inputs it is applied through a derivative CR network to the AND gate U18A or U18B that produce a short positive pulse
which through U23B increments the U21A counter.
The next positive pulse will increment again the counter so that the stored counts become two and the Q1 pin of the
counter goes to high level and allow the incoming shaped pulse to proceed through the AND gate U18C or U18D
depending from the direction of the encoder shaft rotation.
The pulses incoming from the quadrature circuits go to the inputs of the OR gate U13 that produce a interrupt signal for
pin 33 of the microcontroller U10 that scans the U15 multiplexer to know what encoder has been controlled and the
direction of the shaft rotation producing either the increment or the decrement of the previous stored value.
The new figure will be used depending from the selected function for the control of the output current.
The signals, at the tuning frequency, for the monopolar and the bipolar power amplifiers modules are generated by the two
VCO U4 and U5 and supplied to the buffer inverters U1 and U2 through the AND gate U3A and U3B controlled by the
pins 17 and 16 of the microcontroller U9. The right tuning frequency is calibrated, when the trimmers R15 and R20
connect the Output Circuits Board.
The output current of the equipment is controlled by varying the voltage supplied to the Monopolar and Bipolar Output
Power Modules by means of the amplifiers U6A and U6B that receive the correct voltage by the digital to analog converter
U8 which converts the digital value incoming from the pin 2 of U10. Naturally the digital value sent by the
microcontroller is depending both from the stored figure and from the other information the microcontroller has like the
actual requested output function and the correction given by the U11 memory to increase the output current linearity and
correspondence to the showed power level.
The microcontroller U10 and U11control all the interactivity of the equipment with the user survey all the warning signals
and generate the needed output waveforms to comply the output functions.
I/O Port Signals

JP1 1 13 V +/- 7%
2 13 V +/- 7%
3 13 V +/- 7%
4 13 V +/- 7%
5 0 V - 12 V
6 0V
7 Logic Level Square Wave (Monopolar resonance frequency)
8 0V
9 Logic Level Monopolar OVH warning signal
10 0V
JP2 1 13 V +/- 7%
2 13 V +/- 7%
3 13 V +/- 7%
4 13 V +/- 7%
5 0 V - 12 V
6 0V
7 Logic Level Square Wave (Bipolar resonance frequency)
8 0V
9 Logic Level Bipolar OVH warning signal
10 0V
JP3 1 + 20 V +/- 15%

2 + 13 V +/- 7%
3 + 5 V +/- 7%
4 0V
JP4 1 Hand Coag control

2 Spray Relay
3 Hand Cut control
4 Pre Out electrodes watching circuits insulation control
5 OC - Patient Plate connection signal
6 0V
7 0V
8 + 5 V +/- 7%
9 + 13 V +/- 7%
10 + 13 V +/- 7%
JP5 1 Foot Cut control

2 +5V
3 Foot Coag control
4 +5V
JP6 1 0V
2 5V
3 13 V
4 5V
5 13 V
6 Logic Level VLCD (only for "Flash" units)
7 0V
8 Logic level (CH1A - Encoder E1)
9 Logic level (CH1B - Encoder E1)


16 Logic level (COL 1 - Keys)
22 Logic level (ROW 1 - Keys)
27 Logic level LED 1 (BIPOLAR)
28 Logic level LED 2 (DUAL)
29 Logic level LED 3 (PEDAL)
30 Logic level LED 4 (MANUAL)
31 Logic level LED 5 (CUT 1)
35 Logic level LED 9 (COAG 1)
38 Logic level LED 12 (BIPOLARCUT/ BIPOLAR COAG)
39 Logic level BIPOLAR COAG output indicator
40 Logic level MONOPOLARCOAG output indicator
41 Logic level BIPOLAR CUT output indicator
43 Logic level RS Reset (only for "Flash" units)
44 Logic level R/W Read/Write (only for "Flash" units)
45 Logic level LED OC - Open circuit indicator
46 Logic level ENA Enable (only for "Flash" units)
47 Logic level DB4 Data Bit (only for "Flash" units)
51 Logic level DATA A - Displays
52 Logic level DATA B - Displays
53 Logic level DATA C - Displays
54 Logic level DATA D - Displays
55 Logic level DDB Displays selection data
56 Logic level DDA Displays selection data
57 Logic level DDD Displays selection data
58 Logic level DDC Displays selection data
59 Logic level LED OVH M - Monopolar Over Heating
60 Logic level LED OVH B - Bipolar Over Heating
3.4 POWER SUPPLY PCB (SCH1090) (ANNEX 4)

The power supply board receives the input current by the voltage transformer Z88217 and consists of two sections:
1- the unregulated 50 V +/- 10% deriving from 36 Vac, rectified and filtered through 20,000 micro Farad
capacitor's battery utilized for the feeding of the primary windings of the monopolar and bipolar H.F. output
transformers.

2 - the unregulated 20 V +/- 10% and the two regulated power voltage of nominal value of respectively 5 V +/-
7% and 13 V +/- 7%, all deriving from 15 Vac, for the supply of the logic circuits.
The presence of each of the output voltages is signalized by LEDs' illumination.
No works should be done, in the inside of the electrosurgical unit where the SCH1090 PCB is installed, until the warning
LEDs are illuminated, to avoid that the still present power supply voltages damage the connected circuits.
The circuit diagram of the power supply board is self-explaining; no calibration is necessary on this module.
I/O Port Signals
REF. PIN SIGNAL

JP1 1 15 Vac
2 15 Vac
JP2 1 36 Vac
2 36 Vac
JP3 1 + 50 V +/- 10%

2 0V
JP4 1 + 20 V +/- 15%

2 + 13 V +/- 7%
3 + 5 V +/- 7%
4 0V
LEDs Red 50 V
Green 5V
Yellow 13 V
Red 20 V
3.5 CONTROL PANEL BOARD (SCH 1091) (ANNEX 5)

The control panel board includes all the front panel controls as well as all the displays and warning signals. On the same
board there is the control circuit of the mains electronic switch as well.
The control circuit of the mains electronic switch consists of the transformer T1 which when supplied by the mains
produce the voltage needed to the functioning of the relays K1 and to light the LED's array D1A -D1B i.e. "READY". The
coil of K1 is powered initially when the key S1, i.e. "ON" is pressed and then through the pin 4 of the relays itself. This
produces the actuation signal for the solid state relay and switches on the equipment. At the same time the READY LED's
array go off and the LED D2, i.e. "ON" light on.
This situation will be unchanged until the key S2; i.e. "OFF" is pressed to switch off the equipment.
As can be seen by looking to the control panel electronic diagram, this board consist of all the displays, keys, encoders etc.
those allow the interactive talk between the user and the equipment in order to know its functioning state and control it.
This board receives information from the logic board and sends information to the logic board. The active function of this
board is therefore limited to the conversion of the BCD digits to seven segments by U3, to the conversion of the BCD
address for the display to light by U1, and to the amplification of some of the driving signals by U2 and U4.
The rotary encoders E1, E2, E3, E4 have 32 CPR resolution, detented shaft feel and use optical reflective technology
providing high accuracy and reliability.
The relative position of the two waveforms gives the information of both the movement of the slide and the direction of the
movement. To interpreter correctly the encoder's information and avoid not true increments it is requested a quadrature
decoder/counter that is located on the Logic Board.
The Corrective Maintenance of this PCB does not require special instruments and the simplicity of the electronic diagram
allows on field correction of the fault should it be revealed.
I/O Port Signals
REF. PIN SIGNAL

JP1 1 Mains

2 Mains
JP2 1 0V
2 5V
3 13 V
4 5V
5 13 V
6 Logic Level VLCD (only for "Flash" units)
7 0V
27 Logic level LED 1 (BIPOLAR)
28 Logic level LED 2 (DUAL)
29 Logic level LED 3 (PEDAL)
30 Logic level LED 4 (MANUAL)
38 Logic level LED 12 (BIPOLAR CUT/ BIPOLAR COAG)
39 Logic level BIPOLAR COAG output indicator
40 Logic level MONOPOLAR COAG output indicator
43 Logic level RS Reset (only for "Flash" units)
44 Logic level R/W Read/Write (only for "Flash" units)
45 Logic level LED OC - Open circuit indicator
46 Logic level ENA Enable (only for "Flash" units)
51 Logic level DATA A - Displays
52 Logic level DATA B - Displays
53 Logic level DATA C - Displays
54 Logic level DATA D - Displays

55 Logic level DDB Displays selection data

56 Logic level DDA Displays selection data
57 Logic level DDD Displays selection data
58 Logic level DDC Displays selection data
59 Logic level LED OVH M - Monopolar Over Heating
60 Logic level LED OVH B - Bipolar Over Heating
JP3 1 Positive Voltage to Solid state relay

2 Negative Voltage to Solid state relay
JP4 1 + 5 V (Cut Foot-switch pressed)

2 + 5 V (Coag Foot-switch pressed)
3 +5V
4 N.C.
5 N.C.
6 N.C.
7 N.C.
JP5 1 Logic level

2 +5V
3 Logic level
4 +5V
3.6 OUTPUT PCB (SCH 1116) (ANNEX 6)

In the Output PCB are located both the Monopolar and the Bipolar HF output circuits.
The Bipolar circuit is very simple: it consists of an output transformer the secondary coil of which is driven at the tuning
frequency by the Bipolar Output Power Module via JP3.
The jumper JP4 is provided to help the service people to test the equipment without the power voltage applied to the power
output circuits; this allows more safety service operations to the output circuit integrity.
The Monopolar HF output circuit is a bit more complicated:
The secondary coil L1A together the capacitors C5, C6, C7, C10 and C11, those are connected in parallel, forms a
resonant circuit which is driven by three Monopolar Output Power Modules connected via JP2 to each of the primary coils
L1B, L1C, and L1D or L1E, L1F and L1G.
The three primary coils to be used are selected through K1 depending from the output selected function: when the SPRAY
coagulation is requested the L1E, L1F and L1G coils are selected, in all other functions are selected L1B, L1C and L1D.
The Patient Plate connection as well as the two control switches on the handpiece are to be continuously watched, for this
reason three completely insulated watching circuits are provided.
The free running oscillator U2 generates a square wave at about 50 kHz which is scaled down a factor 2 by U3 and
buffered by U4 before to be applied to the primary coils of the transformers T1, T2 and T3 through a serial impedance.
The voltage across the primary coil of each transformer will depend by the secondary load, i.e. from the impedance of the
Patient Plate connection or from the impedance of each switch contact.
The primary voltage is compared, with a share of the buffered driving square wave, by U5, U6 and U7, the output of those
are sampled by the signal incoming from the pin 5 of U3. The output signal of U8A, U8B, U8D, drive respectively U11,
U10, U9.
Each of the output level will thus depend from the respective watched impedance.
I/O Port Signals
REF. PIN SIGNAL

JP1 1 + VH (+ 50 V +/- 10%)
2 - VH (0 V)
JP2 1 Load (HF transformer primary coil)
2 - VH (0 V)
3 Load (HF transformer primary coil)
4 - VH (0 V)

5 Load (HF transformer primary coil)

6 - VH (0 V)
JP3 1 Bipolar Load

2 -VH (0 V)
JP4 1 Jumper
2 Jumper
JP5 1 Jumper
2 Jumper
JP6 1 CUT control level

2 Primary coil voltage selection
3 COAG control level
4 NC
5 Patient Plate connection signal
6 0V
7 0V
8 + 5 V +/- 7%
9 + 13 V +/- 7%
10 + 13 V +/- 7%
JP7 1 Patient Plate connection

2 Patient plate connection
JP8 1 Handpiece HF output

2 CUT switch
3 COAG switch
JP9 1 Bipolar HF output

2 Bipolar HF output

8 7 6 5 4 3 2 1
12V
1
R5
4K7
12V
2
12V R2
1
D JP2 TRI1KVM 1 D
1 2 D5
2 TLHY4400
3 VH
4 D3 2 R4
5 1 2 1 3 1 2 C6 1000PF/400V 3 2
6 1 2
7 1N4148 1 R3 22R 1 1
8 C10 TRI100RVM C3 1 100PF1KV C2 R18
9 2 0.1U 6 U1 2 0.1U R13 1 1 8 U3A 2K2
10 100R 2 C1
Q1 2 2 1000PF/400V 3 2
2 + 7 R7 2 1
IN1 OUT1 1 2 1 2
A-PHE-10
R17 U2B 4 IN2 OUT2 5
1 2 6 R14 22R 3 IRF240 R9 LM358N
4 1 2 - 1 2 4
1 100R 5 ICL7667CPA 1 2
R15 2K2 1 3 D1 1 1K C8 1 1
2K2 4093 R8 R6 R1 C7
1K 1K8 2 0.12R/5W 0.1U 2 2 0.1U VH
2 1 JP1
2 2 1
1N5352B 2
C U2C U2D MX508W02 C
9 13
10 11
8 12
4093 4093
U2A
D2 2
2 1 3
1
1N4148
4093
12V 12V
R16
2 1
1 1 2K2 1 1 1
R12 R11 D4 C9 C11
1K8 1K TLHR4400 2 0.1U 2 0.1U
U3B
2 2
6 2
7
5
B B
C4 LM358N
R10 1 1
1 RT1 1 1
1K NTC10K C5 C12
2 2 0.1U 2 0.1U
2 0.1U
2
LED SPA
VIA SECCHIA, 11
04011 APRILIA (LT)
A A
MODULO POTENZA SURTRON HP
SIZE FSCM NO DWG NO REV

A3 SE1085 0
July 28, 1998

SCALE SHEET 1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
PRE_OUT_SIGNAL
SPRAY_RELAY
JP4 5V
HAND_CUT
HAND_COAG 1 2
3 4 TO SCH1092
OC_IN
5 6
7 8 OUTPUT CIRCUITS BOARD
13V 9 10
A-PHE-10
U16A
LED_A 2 4
LED_B A Y0
3 B Y1 5
5V 5V 6
Y2 5V
1 G Y3 7
74HC139
R32 JP5
1 3 U10 1 3 U9 FOOT_CUT 1 2
1 2 1 2 1
R33
1 V V 15 LED_A 1 V V 15 OVH_IN_B
FOOT_COAG 1 1K 2
2
3 FOOTSWITCH
MCLR/VPP D D RC0/T1OSO/T1CKI LED_B MCLR/VPP D D RC0/T1OSO/T1CKI OUT_SIG_B 4
D D RC1/T1OSI/CCP2 16 D D RC1/T1OSI/CCP2 16 1K
DAC_DI 2 17 LED_C COL1 2 17 OUT_SIG_M 1 1 MCONNPERF4
DAC_CLK RA0/AN0 RC2/CCP1 LED_D COL2 RA0/AN0 RC2/CCP1 M_COAG 1 1
3 RA1/AN1 RC3/SCK/SCL 18 3 RA1/AN1 RC3/SCK/SCL 18 R31 R34
ENC_B 4 23 LED_E COL3 4 23 B_CUT C11 4K7 C12 4K7
ENC_A RA2/AN2 RC4/SDI/SDA LED_F COL4 RA2/AN2 RC4/SDI/SDA B_COAG 2 0.1U 2 0.1U
D 5 RA3/AN3/VREF RC5/SDO 24 5 RA3/AN3/VREF RC5/SDO 24 D
CH_A 6 25 TX COL5 6 25 RX 2 2
CH_B RA4/T0CKI RC6/TX/CK RX COL6 RA4/T0CKI RC6/TX/CK TX
7 RA5/AN4/SS RC7/RX/DT 26 7 RA5/AN4/SS RC7/RX/DT 26
U16B
LED_C 14 12
ENC_INT DATA_A KEY_INT HAND_CUT LED_D A Y0
33 RB0/INT RD0/PSP0 19 33 RB0/INT RD0/PSP0 19 13 B Y1 11
DAC_LD 34 20 DATA_B ROW1 34 20 HAND_COAG 10
LED_12 RB1 RD1/PSP1 DATA_C ROW2 RB1 RD1/PSP1 FOOT_CUT Y2
35 RB2 RD2/PSP2 21 35 RB2 RD2/PSP2 21 15 G Y3 9
BLOCK 36 22 DATA_D ROW3 36 22 FOOT_COAG
DB4 RB3 RD3/PSP3 DDA ROW4 RB3 RD3/PSP3 SPRAY_RELAY
37 RB4 RD4/PSP4 27 37 RB4 RD4/PSP4 27 74HC139
DB5 38 28 DDB ROW5 38 28 PRE_OUT_SIGNAL
DB6 RB5 RD5/PSP5 DDC OC_IN RB5 RD5/PSP5 BUZZER
39 RB6 RD6/PSP6 29 39 RB6 RD6/PSP6 29
DB7 40 30 DDD LED_OC 40 30 M_CUT
RB7 RD7/PSP7 RB7 RD7/PSP7
Y1 13 8 SDA 13 8 SDA
OSC1/CLKIN RE0/RD/AN5 9 SCL OSC1/CLKIN RE0/RD/AN5 9 SCL 5V
KBR-4.00MKS RE1/WR/AN6 RE1/WR/AN6
1 3 14 V V 10 ENA 14 V V 10 OVH_IN_M U11 U15
OSC2/CLKOUT S S RE2/CS/AN7 OSC2/CLKOUT S S RE2/CS/AN7 SDA CH_A
1 A0 SDA 5 13 X X0 12
S S S S 2 14
A1 CH_B X1
PIC16C74 PIC16C74 3 A2 3 Y X2 15
2 1 3 1 3 11
2 1 2 1 5V X3
U17A 6 SCL
LED_E 2 4 7 1
LED_F A Y0 TEST 1 Y0
3 B Y1 5 Y1 5
13V 6 24LC164 R27 2
Y2 Y2
1 G Y3 7 1K Y3 4
BZ1 INH 6
74HC139 5V 2 10
A
1 U12 7 VEE B 9
1 A0 5 SDA
SDA
2 2 A1 4052
KPE106 5V 3 A2
R29
1 2 U17B 6 SCL
14 A Y0 12 7 TEST
1K 13 B Y1 11 LLL LLLL LLLL
Y2 10 EEE EEEE EEEE S 24LC164
R30 3 15 G 9 DDD DDDD DDDD C ENC_B
BUZZER Y3 ___ ____ ____ L ENC_A
1 2 2 Q3 119 8765 4321
BC108 74HC139 10
1K 1
U13 2 5V
TO SCH1091 B F F H H 5V 3
L O O A A V V V ENC_INT 1 4
CONTROL PANEL BOARD O O O N N O O L 5 1
C T T D D U U C
13V 5V K _ _ _ _ R28 3 T T D
13 R46
C C C C TM1K _ _ 9 10K
JP6 U7B O U O U M B 10 U18A
CH1_B
1
3
5
7
2
4
6
8
VLCD
CH1_A
CH2_A
KEY_INT
COL1
COL2
2
3
U14
11
U7D
13
4
4071
6
5
A
G
T A
G
T
1000P
C 1
5V
2
1
4078
11
12
2
0.1U
1
C14
2
1
R39
1
2
4081
3 8
9
U18C
10
CH2_B 9 10 CH3_A COL3 1 1

11 12 4 1 12 U7A 10K 4081
CH3_B CH4_A COL4 5 2 C27 C28 U8
CH4_B 13 14 COL1 9 8
15 16 13 4071 3 2 2 1000P 2
COL2 COL3 COL5 9 1 U23B U21A
COL4 17 18 COL5 COL6 10 5V V V 5 1 3
COL6 19 20 ROW1 C D CLK Q0
21 22 11 4071 1 1 C D U23A 4 2 EN Q1 4
ROW2 ROW3 12 R55 R56 DAC_DI 14 3 1 C16 6 5
ROW4 23 24 ROW5 DI AO1 Q2
25 26 4068 U3D 4K7 4K7 3 1 2 7 RST Q3 6
LED_1 LED_2 13 DAC_CLK 13 4 2 4001
LED_3 27 28 LED_4 2 2 CLK AO2 5V 1
29 30 11 1000P 4518
LED_5 LED_6 12 DAC_LD 12 5 4001 R41
LED_7 31 32 LED_8 LD AO3
10K
LED_9
LED_11
B_COAG
B_CUT
RS
33 34
35 36
37 38
39 40
41 42
LED_10
LED_12
M_COAG
M_CUT
R/W B
4093
13V
13V
LED_OVH_M 11 DO
G
N
D
AO4
V
S
S
6 1
F CH1_A
1
2
R48
10K
C15 5
U18B
2
12
U18D
11
LED_OC 43 44 ENA CH1_B
45 46 6 U1 JP1 MB88351 1 2 4 13
DB4 DB5 1 1 6
47 48 1 2 L 6 1
DB6 DB7 U3A E CH2_A 1 4081
DATA_A 49 50 DATA_B OUT_SIG_M + 3 4 D 0.1U
1 2 7 R40 4081
DATA_C
DDB
51 52
53 54
DATA_D
DDA 2
3
4
IN1 OUT1
5
5
7
6
8 MON _
O
CH2_B 10K
55 56 IN2 OUT2 9 10 V
VOUT_B DDD DDC H CH3_A 5V 2
C OUT_SIG_B LED_OVH_M 57 58 LED_OVH_B 1 - _ C
59 60 4093 A-PHE-10 B
R12 ICL7667CPA CH3_B
2560-5002UB 1 3K3 3 1
R13 CH4_A R54
6K8 2 OVH_IN_M 10K
13V CH4_B U19A
2 1 2 C24 1 U19C
1
A 13V 3
4
U4
CIN
VCOUT
PP
P1
1
2
1
R16
220R
C26
2 0.1U OVH_IN_B
1 2
0.1U1
R36
10K
2
4081
3 8
9
4081
10
6 U2 14 SIN P2 13 2
2
U3B 6 CX 3 U23D U21B
5 2 + 7 1 12 9 11
IN1 OUT1 C5 R15 CLK Q0
4 TM1K U23C 11 10 EN Q1 12
6 4 5 150P 2 7 9 2 R8 8 C20 13 13
IN2 OUT2 CX VCOIN Q2
5 INH 1 2 10 1 2 15 RST Q3 14
1 4093 - 11 10 C9 1 9 4001
R1 DEMO 1 5V 1
R22 ICL7667CPA 12 R2 ZEN 15 6K8 1000P 4518
1 3K3 3 2 R17 4001 R35
R21 1 4046 0.1U 1 1 2 10K
6K8 2 R11 R14 1
13V 18K 1K 6K8 1 1 R53 2
2 CM 1 R18 R7 10K U19D
2 2 3K3 3K3 U19B 12
U5 1 0.1U 2 2 C22 5 11
3 CIN PP 1 R9 2 2 1 2 4 13
4 VCOUT P1 2 220R 6
20V 1 4081
14 SIN 13 2 13V 0.1U R42 4081
P2
10K
6 CX 3
1 R20 2
C6 5V
TM1K 8 U6A JP2
150P 2 7 9 2 R25
CX VCOIN VOUT_M 2 1 2
5 INH 1 2 3 R5 3 4
11 10 C10 1 1 1 2 1 Q1 1
12
R1
R2
DEMO
ZEN 15
2
1
1
1K 2
3
BD533
5
7
6
8 BIP R44
100R 9 10 10K
1 4046 0.1U 1 LM358A U25A
R19 R10 A-PHE-10 2 C17 1 U25C
2
18K
2
1K
D 1
C7
4
1
C1
2
100P
0.1U
1 2
1
R47
10K
2
4081
3 8
9
4081
10
2 0.1U R2 TM1K
1 2 3 1 2
U24B U22A
1 2K7 R1 2 5 1 CLK Q0 3
20V R23 U24A 4 2 EN Q1 4
1K 1 C19 6 Q2 5
U6B 1 3 1 2 7 RST Q3 6
1
1
R26
1K
2 5
6
7 1
R6
100R
2 1
2
3
Q2
BD533
2
G GND U3C
9 8
U7C
5V
1
2
4001
1000P 1
R45
10K
4001
4518
LM358A 10 10 R52 2
8 9 10K U25D
E 1
C8
1
C2
2
100P
1
4093 4071 2
1
C18
2
1
5
6
U25B
4
12
13
4081
11
2 0.1U R4 TM1K 0.1U R49 4081

1 2 3 1 10K
1 3K3 R3 2 2
5V
R24
1K 1
2 1
R51
10K
B H U1-U2-U4-U5
U6
13VDC POWER SUPPLY
20VDC POWER SUPPLY
2
1
C25
2
1
1
2
U20A
3 8
9
U20C
10
B
0.1U R38 4081

10K 4081
2
U24D U22B
12 9 CLK Q0 11
U24C 11 10 EN Q1 12
8 C21 13 Q2 13
10 1 2 15 RST Q3 14
9 4001
5V 1 4518
1000P
4001 R37
10K
1
R50 2
5V 13V 20V 10K U20D
5V U20B 12
2 C23 5 11
1 2 4 13
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6
5V 13V 20V C13 CF11 CF8 CF7 CF9 CF10 CF12 CF21 CF13 CF14 CF15 CF16 CF19 CF20 CF18 CF17 CF6 CF2 CF1 CF4 CF5 CF3 1 4081
JP3 100U50V 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 0.1U R43 4081
1 2 10K
2 TO SCH1090
3 2
4 POWER SUPPLY BOARD
MX508W04
A- BIPOLAR TUNER FREQUENCY: 520KHZ +/- 20KHZ

B- MONOPOLAR TUNER FREQUENCY: 450KHZ +/- 20KHZ
C- DAC ANALOG POWER SUPPLY: 4.1V +/- 0.1V
D- MONOPOLAR DAC OUTPUT LEVEL: NO STANDARD VALUE
E- BIPOLAR DAC OUTPUT LEVEL: NO STANDARD VALUE
F- VLCD DAC OUTPUT LEVEL
G- MONOPOLAR H.F. AMPLIFIER VOLTAGE LEVEL: NO STANDARD VALUE
H- BIPOLAR H.F. AMPLIFIER VOLTAGE LEVEL: NO STANDARD VALUE
A A
LED SpA
VIA SECCHIA, 11
I-04011 APRILIA(LT)
ITALY
LOGIC BOARD FOR SURTON HP240-HP380

A0 SE1089 2
April 7, 1999
SCALE SHEET 1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
KBPC3502
D2
1
JP2 4700UF63V 4700UF63V VH+
2 D6 VH+
4 2 1 2
36VAC 1
1 1 1 1 1
JP3
FASTON2CS TLHR5400 1 TO SCH1092
C7 C3 C4 C6 R9 2
3 RED 1K/4W OUTPUT CIRCUITS BOARD
2 2 2 2 MX508W02R
2
VH-
4700UF63V
VH-
4700UF63V
C C
D1
1 5V 13V 20V
JP1 KBPC1502 20V U1 13V JP4
2 LM338K 1
4 2 1 VIN 2 TO SCH1089
15VAC 1
A
VOUT 2
3
FASTON2CS 4 LOGIC BOARD
1 D
3 C2 1 J MX508W04R
C5
4700UF25V 2 2 0.1U 3
R2
1 2 1 1 1
R7 R4 R5
1 220R 1K 1K5 2K2
R3 1
2K2 C9 2 2 2
1 2 0.1U
R1 2 1 1 1
10R5W D3 D4 D5
TLHG4400 TLHR4400
2
B B
GREEN RED
2 2 2
U2 5V
LM338K
1 VIN VOUT 2
TLHY4400
A
D YELLOW
1 J
C1
2 0.1U 3
R6
1 2
1 220R
R8 1
680R C8
2 0.1U
2
LED SpA
VIA SECCHIA, 11
I-04011 APRILIA(LT)
ITALY
A A
POWER SUPPLY FOR SURTRON HP240-HP380

A3 SE1090 0
July 28, 1998

SCALE SHEET 1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
5V
MSD 5V
NSD 5V
LSD 5V
MSD 5V
NSD 5V
LSD 5V
MSD 5V
LSD 5V
MSD 5V
LSD
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10
1 R12 1 R13 1 R14 1 R15 1 R16 1 R17 1 R18 1 R19 1 R20 1 R21
2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2
3 270R 3 270R 3 270R 3 270R 3 270R 3 270R 3 270R 3 270R 3 270R 3 270R
ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B ZTX788B
TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150 TDSG5150
3 8 DP1 3 8 DP2 3 8 DP3 3 8 DP4 3 8 DP5 3 8 DP6 3 8 DP7 3 8 DP8 3 8 DP9 3 8 DP10
A A A A A A A A A A A A A A A A A A A A
DP 5 DP 5 DP 5 DP 5 DP 5 DP 5 DP 5 DP 5 DP 5 DP 5
D
D D D D D D D D D D I D
A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G I A B C D E F G S
S S S S S S S S S P
1 P 1 P 1 P 1 P 1 P 1 P 1 P 1 P 1 P 1 _
7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 _ 7 6 4 2 1 9 0 1
1 2 3 4 5 6 7 8 9 0
A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G
B B M M 1
_ _ _ _ 3
MONOPOLAR CUT MONOPOLAR COAG 13V BIPOLAR CUT C
O
C
U
C
O
C
U
V BIPOLAR COAG
A T A T
1 5V G G
R33
270R
1
5V D19B D19A 2 R11
4 3 1 2 330R
R24 U4A 13V
A 1 2 16 1 HLMP2X55 HLMP2X55 D5 2 LP1
OUT IN LED_1
9 U2A D19D D19C 2 1 BIPOLAR U2D 1
39R
COM 1
9
IN OUT 16 8 7 5 6 MON OVH 4
9
IN OUT 13 2 MONOPOLAR_CUT
ULN2003A COM TLHG4400
D6 COM
R25 U4B HLMP2X55 HLMP2X55 LED_2 2 1 DUAL LAMP12V
B 1 2 15 2 ULN2003A ULN2003A
OUT IN
COM 9 TLHG4400
D7 LP2
39R LED_3 2 1 PEDAL U2E 1
ULN2003A 5 IN OUT 12 2 MONOPOLAR_COAG
R26 U4C D8
TLHG4400 9 COM
C 1 2 14 3 LED_4 2 1 MANUAL LAMP12V
OUT IN
COM 9 U3 ULN2003A
39R 13 7 DATA_A 5V
TLHG4400 LP3
12 A A 1 DATA_B 1
ULN2003A B B U2F
R27 U4D 11 2 DATA_C 13V 6 11 2 BIPOLAR_CUT
D 1 2 13 4 10 C C 6 DATA_D 1 9 IN OUT
OUT IN D D 1 COM
COM 9 9 E R22 LAMP12V
39R 15 3 5V R34 330R ULN2003A
14 F LT 4 5V
ULN2003A G BI 270R LP4
R28 U4E 5 D9 2 U2G 1
E 1 2 12 5 LE 2 LED_5 2 1 7 10 2
OUT IN D20B D20A CUT_1 * IN OUT BIPOLAR_COAG
COM 9 4511 4 3 1 2 9 COM
39R TLHG4400
D10 LAMP12V
ULN2003A HLMP2X55 HLMP2X55 LED_6 2 1 CUT_2 ULN2003A
R29 U4F U2B D20D D20C
F 1 2 11 OUT IN 6
9
2
9 IN OUT 15 8 7 5 6 BIP OVH LED_7 2
TLHG4400
D11
1
COM COM CUT_3
39R HLMP2X55 HLMP2X55
ULN2003A ULN2003A TLHG4400
D12
R30 U4G LED_8 2 1 CUT_4
G 1 2 10 7
OUT IN 9 5V
COM TLHG4400
39R
ULN2003A
1
R23 5V
U1 330R
C 1 13V C
DISP_1 2 0 2 1
1 D13
DISP_2 3 ONLY FOR FLASH VERSIONS 1 LED_9 2 1 COAG_1 R32
DISP_3 2
4 3 R31 330R
DISP_4 5 270R TLHG4400
D14
DISP_5 6 4 LED_10 2 1 2
5 L1 COAG_2
DISP_6 7 23 DDA 5V PC1602LRS D16B D16A 2 5V 13V
DISP_7 8 6 A 22 DDB 2 4 3 1 2 1
7 B VDD TLHG4400
D15
DISP_8 9 21 DDC 16 LED_11 2 1 COAG_3 D17
DISP_9
DISP_10
10
11
8
9
C
D 20 DDD
15
L+
VO 3 HLMP2X55 HLMP2X55 OC BIP_CUT_1 *
1 1 1 1 1 1 1 1 1
10 L- U2C D16D D16C TLHG4400
13 3 14 8 7 5 6 TLHG4400 C4 C3 C6 C5 C7 C8 C9 C10 C2
14 11 9 IN OUT 2 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U 2 0.1U
12 R DDDDDDDD V COM
15 R/ BBBBBBBB S HLMP2X55 HLMP2X55 LED_12
13 1 SWE 01234567 S
16 14 G1 18 LL ULN2003A
17 19 R4 EE 1
15 G2 11111 DD
47R2W 4 5 6 78901234 1 __ D18
74HC154 OOL BIP_CUT_2 *
2 VVE
RRE DDDD V 5 HHD TLHG4400
S/N BBBB L V ___ 2
WA 4567 C MBO
D C
1
R35
330R
2
V 5V E1
S
S 3
CH1_A 4 VCC
CH1_B 2 CH_A
5
1
CH_B
H_GND MONOPOLAR CUT ENCODER
GND
JP2 HRPG-AD32#53F
VSS 5V
13V 1 2 5V 5V
3 4 E2
5V 5V 5V 5V 5V 5V 13V VLCD
VSS 5 6 CH1_A
7 8 3 VCC
CH1_B CH2_A CH2_A 4
1 1 1 1 1 1 CH2_B 9 10 CH3_A CH2_B 2 CH_A
R5 R6 R8 R10 R7 R9 CH3_B
CH4_B
11 12
13 14
CH4_A
COL1
5
1
CH_B
H_GND MONOPOLAR COAG ENCODER
4K7 4K7 4K7 4K7 4K7 4K7 15 16 GND
COL2 COL3
2 2 2 2 2 2 COL4 17 18 COL5
COL1 COL6 19 20 ROW1
21 22 HRPG-AD32#53F
COL2 ROW2 ROW3
COL3 ROW4 23 24 ROW5 5V
25 26 E3
COL4 LED_1 LED_2
COL5 LED_3 27 28 LED_4 3
COL6 LED_5 29 30 LED_6 CH3_A 4 VCC
ROW1 LED_7 31 32 LED_8 CH3_B CH_A
2
ROW2
ROW3
LED_9
LED_11
33 34
35 36
LED_10
LED_12
5
1
CH_B
H_GND BIPOLAR CUT ENCODER
ROW4 B_COAG 37 38 M_COAG GND
B ROW5 B_CUT 39 40 M_CUT B
RS 41 42 R/W
43 44 HRPG-AD32#53F
BIPOLAR DUAL PEDAL MANUAL CUT1 * CUT2 LED_OC ENA
DB4 45 46 DB5 5V
S3 S4 S5 S6 S8 S9 47 48 E4
1 2 1 2 1 2 1 2 1 2 1 2 DB6 DB7
DATA_A 49 50 DATA_B 3
DATA_C 51 52 DATA_D CH4_A 4 VCC
KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 53 54 CH_A
CUT3 CUT4 COAG1 COAG2 COAG3 B_CUT1 * DDB DDA CH4_B 2
1
S11
2 1
S13
2 1
S26
2 1
S27
2 1
S28
2 1
S29
2
DDD
LED_OVH_M
55 56
57 58
DDC
LED_OVH_B
5
1
CH_B
H_GND BIPOLAR COAG ENCODER
59 60 GND
KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 8560-4500JL
B_CUT2 * MENU * OK * C * 1 * 2 * HRPG-AD32#53F
S30 S7 S10 S12 S14 S18
1 2 1 2 1 2 1 2 1 2 1 2 TO SCH1089
KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 LOGIC BOARD
3 * 4 * 5 * 6 * 7 * 8 *
S22 S15 S19 S23 S16 S20
1 2 1 2 1 2 1 2 1 2 1 2
KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 KPT1105

9 * < * 0 * > *
S24 S17 S21 S25
1 2 1 2 1 2 1 2
KPT1105 KPT1105 KPT1105 KPT1105
MENU * OK *
S7A S10A
1 2 1 2
KPT1105 KPT1105
MENU * OK *
1
S7B
2 1
S10B
2
ON
S1
KPT1105 KPT1105 1 2 MODIFICA APPORTATA DA REV. 1
KPT1105
A6 - Scollegare il pin 1 di S1 da pin 2 di U5
K1 A6 - Scollegare il pin 8 di K1 da pin 2 di U5
2 A6 - Collegare il pin 1 di S1 al pin 1 di U5
T1 3 A6 - Collegare il pin 8 di K1 al pin 1 di U5
1 10 1 D4 4 JP5 JP4
U5 R3 JP3 1 1 1 CUT
JP1 LM317 9 1 2 1 TO SOLID TO SCH1089 2 2 2 COAG
2 9 4 2 3 IN OUT 2 8 2 3 3 3 COMMON
7 A 7 330R STATE RELAY LOGIC BOARD
115V/230VAC 1 D
J
1
10 1 2 4 CONNPERF2V
4 4
5
MX508W02 CONNPERF4V
5 6 3 1 D2 D1A D1B
6
7 FOOTSWITCH
WL02 C1 1 EA2-5
RS201-8283 100UF50V R1 S2 TLHG4400 T3107.000
A 2 1 2 1 2 A
2 1 3
230V/24V+24V 39R KPT1105
1.5VA HLMP2500 LED SpA
VIA SECCHIA, 11
OFF ON READY I-04011
ITALY
APRILIA(LT)
* ONLY FOR FLASH VERSIONS

CONTROL PANEL BOARD

A1 SE1091 2
February 17, 1999

SCALE SHEET
1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
+13V
1 1 1 1 1 1 1
C8 C15 C19 C21 C26 C31 C37
2 2 2 2 2 2 2 VH+
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U
JP8
2 1
COM
-13V +5V JP5
1KP1KV
2
3CUT HANDPIECE
JUMPER HP 1KP1KV COAG
C22 C25 PA257-VE-C/3
1 K1 1 2 1 2
1 1 1 1 1 1 5
D C24 C30 C35 C42 C40 C41 3 D
2 2 2 2 2 2 4 6 4 6 4
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U +13V 1 T1 T2
2 9002VF 9002VF +5V
2 15KP1K6V 15KP1K6V 3 1 3 1
D1 SGR662 C12 C17 C18 R15
R8
1 2 1 2 1 2 1 2 1 2
BAV103 3 5 7 1 1
1 15KP1K6V 4K7 4K7
L1B L1C L1D R29 R30
1 R5 R10 R12 R17 1M
C11 1 2 1 2 1 2 1 2 12K
2 15KP1K6V 2 4 8 U11 2
TO SCH1089
1 4 6 8 4K7 220R 4K7 220R
R1 3 C1 1 2 R V 3
LOGIC BOARD TR C Q
1 2 1 Q1 2 3U3/100V C7 C
JP6 MMBT2222AL 2 15KP1K6V 2 DIS 7
1K 2 C38
1 2 1 +13V 0.1U 1 5 G THR 6
3 4 1 1 CV N
5 6 1 1 C10 D
VH- 9 1 3 1 2 15KP1K6V R14 R16
7 8 +5V
+13V 9 10 470R 470R NE555
JP2 L1E L1F L1G L1A 1 1 1 1 1
A-PHE-10 C6 2 2 C46 C49
TO SCH1085-4(for HP240) 1 6
5 1 1 1 2
2 15KP1K6V
C29
658 R11
4K7
2 10KP 10KP 2
TO SCH1085-5(for HP380) U6
2 4
3
0 2 4 1 C5 1 2 2
7
2
1 R262 2
U8A
H.F. AMPLIFIER 15KP1K6V
MONOPOLAR MODULES 3 2
1 2 1KP 3
LM311 4K7 1
3 1
C9 C16 C20
PA257-VE-C/6 1 2 1 2 1 2 D6
C36 -13V 4093 BAV103
15KP1K6V 15KP1K6V 1 2 1 4 2 2
15KP1K6V D2
1KP1KV
6 4 BAV103 1
T3
C +13V 9002VF R13 C
3 1 1 2
R3 R2 +13V
1 2 1 2 1 R22 2 820K
4K7 JP7
12K 22K
1 R18 2 1 R24 2
2
1 PLATE
4 8 U2
1 1 1 PA257-VE-C/2
3247015691 2 6 U4 4K7 220R
2 R V 3 U3
TR C Q QQQQQQQQQQ C +
C 0123456789 O 4017 2 IN1 OUT1 7
DIS 7
CE R 4 IN2 OUT2 5
5 G THR 6 LN S
CV N KA T -
D +13V +5V
11 1 ICL7667CBA
NE555 43 5 3 1 1
1 R7 R9
470R 470R
1 1 1 1
C13 1 2 2 658 R4
2 10KP C14 R32 R33
2 470P C23 4K7 12K U10 1M
U5 4 8
1 2 2 2 U8B 2 2
7 1 R272 6 C39
1KP 3 4 1 2 2 R V 3
LM311 4K7 TR C Q
5 C
0.1U DIS 7
-13V 4093
1 4 2 5 CV G THR 6
N
+13V D4 D
BAV103 NE555
1 1 1 1
C45 C48
R6 2 10KP 10KP 2
B 1 1 2 B
ICL7662CBD-0 4 U1
-13V 820K
V 13 1
+ OSC
3 CAP+ 8 D5
1 7 VOUT BAV103
CAP- G 2
C3
10U/25V L N +5V
2 V D 2
C4 +13V
1 10U/25V 1 1
1 5
1 1 1
R21 R23
470R 470R 1 R28 R31
2 2 12K 1M
658 R20 4 8 U9
U8D 2 2
C32 4K7 13 C43
U7 R V
1 2 2 2 11 1 2 2 TR C Q 3
7 1 R252 12 C
1KP 3 0.1U DIS 7
LM311 4K7 4093
U8C 5 CV G THR 6
8 -13V N
10 2 D
1 4
9 NE555 1
D3 1 1 D7
C44 1 C47
4093 BAV103 VH+
1 2 10KP 2 10KP BAV103
JP1
2 TO SCH1090 2
1 R19 2 1
POWER SUPPLY BOARD
820K PA257-VE-C/2
VH-
A A
VH+
LED SpA
JP4 VIA SECCHIA, 11
2 1
I-04011 APRILIA(LT)
VH- JUMPER HP ITALY
C2 C33
1 2 1 2
SURTRON HP OUTPUT CIRCUIT BOARD
1U100V 3 1 15KP1K6V
JP3 JP9
TO SCH1085-4 C28 1 C27 12200P2KV
2 L2B L2A 1
H.F. AMPLIFIER
1
4 2
2 2 2
BIPOLAR SIZE FSCM NO DWG NO
SE1116
REV
0
BIPOLAR MODULE PA257-VE-C/2 C34 PA257-VE-C/2 A2
1 2
March 10, 1999
2200P2KV 15KP1K6V SCALE SHEET 1 OF 1
8 7 6 5 4 3 2 1
Doc. LC0100 Rev. 1 Lista Componenti Part List Data Date 15/03/2000
------------------------------------------------------------------------------------------------------------------------------------
cod. art. GMA10400.50A descr. Ele. DIATERMO MB 240 S/ACC
------------------------------------------------------------------------------------------------------------------------------------
codice descrizione cat/sub un. q.ta' RIF./POSIZIONE
articolo articolo art/art mis
------------------------------------------------------------------------------------------------------------------------------------
SCH1085E SCHEDA POTENZA SURTRO HP REV.E SCH PZ 4,0 1 ES0014
SCH1091E SCHEDA FRONT.SURTRON HP380-240 SCH PZ 1,0 2 ES0014
SCH1089D SCHEDA LOGICA SURTRON HP SCH PZ 1,0 3 ES0014
2070C MICROCONTROLLORE PIC X SCH1089 CI PRO PZ 1,0 4 ES0014
SCH1090C SCHEDA ALIMEMTATORE SURTRON HP SCH PZ 1,0 5 ES0014
SCH1116A SCHEDA USCITA SURTRON HP SCH PZ 1,0 6 ES0014
Z88233 TRASF.TOR 0-115-230 17+39 600W TRS TOR PZ 1,0 7 ES0014
SC952100 RELE' STATO SOLIDO 400V 25A REL PZ 1,0 8 ES0014
1K460 COVER PER RELE' STATO SOLIDO REL PZ 1,0 9 ES0014
4/3602 BOCCOLA 4MM PANN. NERA CON PAN PZ 3,0 10 ES0014
4/3596 BOCCOLA 4MM PANN. GIALLO CON PAN PZ 1,0 11 ES0014
4/3598 BOCCOLA 4MM PANN. BLU CON PAN PZ 1,0 12 ES0014
5209C MANOPOLA X ENCODER HP + GRANO MEC PZ 4,0 13 ES0014
5280A SUPP.ISOL.USCITA 3 FORI MASC. MEC PZ 1,0 14 ES0014
5281A SUPP.ISOL.USCITA 3 FORI FEMM. MEC PZ 1,0 16 ES0014
KD14.4101151 PRESA SHURTER IEC+INT+FU VITE VAR PZ 1,0 18 ES0014
4303.2024.05 CASSETTO FU+ST X KD… VAR PZ 1,0 19 ES0014
5175C TELAIO CONTENITORE MEC CON PZ 1,0 20 ES0014
5177C COPERCHIO CONTENITORE MEC CON PZ 1,0 21 ES0014
5220B COPERCHIO PER CONTENITOREW HP MEC CON PZ 1,0 22 ES0014
FUSE5AT FUSIBILE 5A RITARDATO 5X20 FUS PZ 2,0 23 ES0014
MX508H02 CONN. 2VIE VOL P5.08 CON CAB PZ 5,0 24 ES0014
PA256-HO/3 CONN. VOL. P.5.08 FEMM. 3 VIE CON CAB PZ 1,0 25 ES0014
MX396A-2 CONTATTO X CONN. SERIE MX508 VAR PZ 24,0 28 ES0014
CONNPERF2V CONN.VOL. 2V CON CAB PZ 1,0 29 ES0014
CAVOFLAT10P CAVO FLAT 10 PIN CAV FLT MT 1,4 31 ES0014
IDCF10R CONN. FLAT FEMM.VOL. 10PIN CON FLT PZ 8,0 32 ES0014
14335 PRESA JACK PAN 6.3 = SALDARE CON PAN PZ 1,0 33 ES0014
4/15725 TORRETTA ESAGONALE MF 10MM 3MA MEC TOR PZ 4,0 35 ES0014
LED SpA PROGETTAZIONI E PRODUZIONI ELETTRONICHE Doc. LC0100 Rev. 1 Preparato da Drafted by : U.T. Maurizio Zanotti
A termine di legge ci riserviamo la proprietà di questo documento, è vietato riprodurlo o renderlo
noto a terzi senza l’autorizzazione della LED SpA.
Pagina Page 1 di of 2 Approvato da Approved by : A.Q. Firma Signature
All materials appearing on this document may not be reproduced, stored in anyway or
discovered to third part without prior written permission of LED SpA. Emesso da Delivered by : U.T. Firma Signature
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
5210A SCHEDA DI COPERTURA X DISS.P77 MEC PZ 4,0 37 ES0014
5291A STAFFA SUPPORTO PER HP MEC STA PZ 2,0 38 ES0014
PCB-MB-1-01 STAFFA ANCORAGGIO SCHEDE MEC STA PZ 1,0 39 ES0014
035.989 PIEDINO IN GOMMA X CONTENITORE MEC PZ 4,0 40 ES0014
B02/TP FASTON BLU PREIS. 6,3X0.8 CON FAS PZ 2,0 41 ES0014
A02/TP FASTON ROSSO PREIS. 6.3X0.8 CON FAS PZ 2,0 42 ES0014
A3/P CAPICORDA PREIS. ROSSO 3.6 CON FAS PZ 2,0 43 ES0014
B01/TP FASTON BLU PREIS. 4.8X0.8 CON FAS PZ 1,0 46 ES0014
B4/P CAPICORDA PREIS. BLU 4.2 CON FAS PZ 1,0 47 ES0014
5267C PIASTRA INTERNA HP REV.C MEC PIA PZ 1,0 48 ES0014
LA133A PANN. SER. ANT. DIATERMO MB240 LEX LED PZ 1,0 49 ES0014
LP133A PANN. SER. LAT. DIATERMO MB240 LEX LED PZ 1,0 50 ES0014
CM1025 MORSETTO 2 VIE PASSAN VAR PZ 2,0 75 ES0014
------------------------------------------------------------------------------------------------------------------------------------
VITERIA:
DESCRIZIONE PZ RIF./POSIZIONE DESCRIZIONE PZ RIF./POSIZIONE
MOLLE DI COMPRESSIONE 15 51 ES0014 VITE 2,9x9,5 1 62 ES0014

PIANA 3MM 13 52 ES0014 VITE 2,9x16 2 63 ES0014
PIANA 3MM NYLON 15 53 ES0014 VITE 3MAx5 12 64 ES0014
PIANA 4MM 39 54 ES0014 VITE 3MAx6 SVASATA NERA 2 65 ES0014
PIANA 6MM 1 55 ES0014 VITE 3MAx10 3 66 ES0014
DEV 3MM 10 56 ES0014 VITE 4MAx12 25 67 ES0014
DADO 3MA 21 59 ES0014 PIATTELLO METALLO X TOROIDE 1 70 ES0014
DADO 4MA 6 60 ES0014 GOMMA X TOROIDE 2 71 ES0014
DADO 6MA 1 61 ES0014 GRANO 3x5 4 72 ES0014
VITE 3MAX20 2 76 ES0014
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
SCH1085E SCHEDA POTENZA SURTRO HP REV.E SCH PZ 4,0 1 ES0014
SCH1091E SCHEDA FRONT.SURTRON HP380-240 SCH PZ 1,0 2 ES0014
SCH1089D SCHEDA LOGICA SURTRON HP SCH PZ 1,0 3 ES0014
2061C MICROCONTROLLORE PIC X SCH1089 CI PRO PZ 1,0 4 ES0014
SCH1090C SCHEDA ALIMEMTATORE SURTRON HP SCH PZ 1,0 5 ES0014
SCH1116A SCHEDA USCITA SURTRON HP SCH PZ 1,0 6 ES0014
Z88233 TRASF.TOR 0-115-230 17+39 600W TRS TOR PZ 1,0 7 ES0014
SC952100 RELE' STATO SOLIDO 400V 25A REL PZ 1,0 8 ES0014
1K460 COVER PER RELE' STATO SOLIDO REL PZ 1,0 9 ES0014
4/3602 BOCCOLA 4MM PANN. NERA CON PAN PZ 3,0 10 ES0014
4/3596 BOCCOLA 4MM PANN. GIALLO CON PAN PZ 1,0 11 ES0014
4/3598 BOCCOLA 4MM PANN. BLU CON PAN PZ 1,0 12 ES0014
5209C MANOPOLA X ENCODER HP + GRANO MEC PZ 4,0 13 ES0014
KD14.4101151 PRESA SHURTER IEC+INT+FU VITE VAR PZ 1,0 18 ES0014
4303.2024.05 CASSETTO FU+ST X KD… VAR PZ 1,0 19 ES0014
5175C TELAIO CONTENITORE MEC CON PZ 1,0 20 ES0014
5177C COPERCHIO CONTENITORE MEC CON PZ 1,0 21 ES0014
5220B COPERCHIO PER CONTENITOREW HP MEC CON PZ 1,0 22 ES0014
MX396A-2 CONTATTO X CONN. SERIE MX508 VAR PZ 24,0 28 ES0014
CAVOFLAT10P CAVO FLAT 10 PIN CAV FLT MT 1,4 31 ES0014
IDCF10R CONN. FLAT FEMM.VOL. 10PIN CON FLT PZ 8,0 32 ES0014
14335 PRESA JACK PAN 6.3 = SALDARE CON PAN PZ 1,0 33 ES0014
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------
5210A SCHEDA DI COPERTURA X DISS.P77 MEC PZ 4,0 37 ES0014
5291A STAFFA SUPPORTO PER HP MEC STA PZ 2,0 38 ES0014
PCB-MB-1-01 STAFFA ANCORAGGIO SCHEDE MEC STA PZ 1,0 39 ES0014
035.989 PIEDINO IN GOMMA X CONTENITORE MEC PZ 4,0 40 ES0014
B02/TP FASTON BLU PREIS. 6,3X0.8 CON FAS PZ 2,0 41 ES0014
B01/TP FASTON BLU PREIS. 4.8X0.8 CON FAS PZ 1,0 46 ES0014
B4/P CAPICORDA PREIS. BLU 4.2 CON FAS PZ 1,0 47 ES0014
5267C PIASTRA INTERNA HP REV.C MEC PIA PZ 1,0 48 ES0014
LA129A PANN. SER. ANT. DIATERMO MB380 LEX LED PZ 1,0 49 ES0014
LP129A PANN. SER. LAT. DIATERMO MB380 LEX LED PZ 1,0 50 ES0014
CM1025 MORSETTO 2 VIE PASSAN VAR PZ 2,0 75 ES0014
------------------------------------------------------------------------------------------------------------------------------------
VITERIA:
DESCRIZIONE PZ RIF./POSIZIONE DESCRIZIONE PZ RIF./POSIZIONE
MOLLE DI COMPRESSIONE 15 51 ES0014 VITE 2,9x9,5 1 62 ES0014

PIANA 3MM 13 52 ES0014 VITE 2,9x16 2 63 ES0014
PIANA 3MM NYLON 15 53 ES0014 VITE 3MAx5 12 64 ES0014
PIANA 4MM 39 54 ES0014 VITE 3MAx6 SVASATA NERA 2 65 ES0014
PIANA 6MM 1 55 ES0014 VITE 3MAx10 3 66 ES0014
DADO 3MA 21 59 ES0014 PIATTELLO METALLO X TOROIDE 1 70 ES0014
DADO 4MA 6 60 ES0014 GOMMA X TOROIDE 2 71 ES0014
DADO 6MA 1 61 ES0014 GRANO 3x5 4 72 ES0014
VITE 3MAX20 2 76 ES0014

Manual de Servicio Surtron 380 HP

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Manual de Servicio Surtron 380 HP

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GIMA SpA

DIATERMO MB240 – MB380

SERVICE’S MANUAL SM129GBb 2

SERVICE’S MANUAL SM129GBb 3

2.1.1 CLEANING OF THE CABINET

2.1.2 CLEANING AND STERILIZATION OF THE ACCESSORY ITEMS

2.1.3 CHECKING OF THE EQUIPMENT BEFORE EACH USE

2.1.4 FUNCTION AND SAFETY CHECK AND TEST

SERVICE’S MANUAL SM129GBb 4

n Resistance uniformity throughout patient plate surface test.

SERVICE’S MANUAL SM129GBb 5

3.1 BLOCK DIAGRAM DESCRIPTION (ANNEX 1)

3.1.1 ENTRY UNIT'S INSIDE

3.2 H.F. AMPLIFIER MODULE (SCH 1085) (ANNEX 2)

REF. PIN SIGNAL

SERVICE’S MANUAL SM129GBb 6

JP3 1 OUTPUT LOAD

3.3 LOGIC CIRCUIT BOARD (SCH 1089) (ANNEX 3)

SERVICE’S MANUAL SM129GBb 7

JP3 1 + 20 V +/- 15%

JP4 1 Hand Coag control

JP5 1 Foot Cut control

SERVICE’S MANUAL SM129GBb 8

14 Logic level (CH4A - Encoder E4)

3.4 POWER SUPPLY PCB (SCH1090) (ANNEX 4)

SERVICE’S MANUAL SM129GBb 9

REF. PIN SIGNAL

JP3 1 + 50 V +/- 10%

JP4 1 + 20 V +/- 15%

3.5 CONTROL PANEL BOARD (SCH 1091) (ANNEX 5)

I/O Port Signals

REF. PIN SIGNAL

SERVICE’S MANUAL SM129GBb 10

SERVICE’S MANUAL SM129GBb 11

55 Logic level DDB Displays selection data

JP3 1 Positive Voltage to Solid state relay

JP4 1 + 5 V (Cut Foot-switch pressed)

JP5 1 Logic level

3.6 OUTPUT PCB (SCH 1116) (ANNEX 6)

I/O Port Signals

REF. PIN SIGNAL

SERVICE’S MANUAL SM129GBb 12

5 Load (HF transformer primary coil)

JP3 1 Bipolar Load

JP6 1 CUT control level

JP7 1 Patient Plate connection

JP8 1 Handpiece HF output

JP9 1 Bipolar HF output

SERVICE’S MANUAL SM129GBb 13

SIZE FSCM NO DWG NO REV

July 28, 1998

CH2_B 9 10 CH3_A COL3 1 1

2 0.1U R4 TM1K 0.1U R49 4081

0.1U R38 4081

A- BIPOLAR TUNER FREQUENCY: 520KHZ +/- 20KHZ

LOGIC BOARD FOR SURTON HP240-HP380

SIZE FSCM NO DWG NO REV

SIZE FSCM NO DWG NO REV

July 28, 1998

KPT1105 KPT1105 KPT1105 KPT1105 KPT1105 KPT1105

KPT1105 KPT1105 KPT1105 KPT1105

* ONLY FOR FLASH VERSIONS

SIZE FSCM NO DWG NO REV