Hydro Cracking and

Hydrogenation Process of
Russian Technology 1
Sutadi PU - Small Refinery of Russian Technology
 Refinery of Russian Technology-1
I. Hydro cracking and Hydrogenation processes are
 Hydro cracking process are Recuperative pressure and
heating process to raw material oil, oil cracking, and
 Hydrogenation process are fraction and atmospheric
distillation
II. Parts of the Equipment Unit are
 Hydro cracking consist of
 Heat recovery unit
 Heat transfer,
 Cracking block, and
 Hydrogenation consist of
 Atmospheric distillation unit,
 distillate fraction block
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Sutadi PU - Small Refinery of Russian Technology
 Refinery of Russian Technology-2
III. Result of Fraction
Distillate Residue (Yat) – Losses
Fraction Black Oil Fuel
Light Crude 98.6 % 0.4 % 1.0 %
Heavy Crude 91.5 % 7.5 % 1.0 %
IV. Result of Distillation
Heavy Crude Oil Light Crude Oil
LPG 9.18 % 9.67 %
Gasoline 17.74 % 32.67 %
Kerosene 34.52 % 25.00 %
Diesel 37.28 % 39.83 %
Black Oil (Yat) 6.77 % 10.33 %
Sulfur 1.04 % 3.00 %
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Sutadi PU - Small Refinery of Russian Technology
Reactor

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Sutadi PU - Small Refinery of Russian Technology
Reactor

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Sutadi PU - Small Refinery of Russian Technology
Distillate

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Sutadi PU - Small Refinery of Russian Technology
Distillate

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Sutadi PU - Small Refinery of Russian Technology
Distillate

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Sutadi PU - Small Refinery of Russian Technology
Storage

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Sutadi PU - Small Refinery of Russian Technology
All Facilities & Equipments

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Sutadi PU - Small Refinery of Russian Technology
 Refinery Economic Indicator (+ Supporting Facilities)

Heavy Crude Oil Light Crude Oil

Capacity 4,000 10,000 20,000 100,00 4,000 10,000 20,000 100,00
(BBL/DAY)
0 0
Investment 90 200 310 1,500 90 200 310 1,500
(MM US$)
Equity (MM 9 20 31 150 9 20 31 150
US$)
Loan (MM 90 200 310 1,500 90 200 310 1,500
US$)
Tennor (Yrs) 10 10 10 10 10 10 10 10
Interest Rate 8 8 8 8 8 8 8 8
(%)
IRR (%) 25.9 28.9 36.6 37.7 41.6 51.5 57.1 58.7
NPV I=10% 122.5 330.9 751.1 3,804.7 266.0 770.4 1,468. 7,394.0
(MM US$)
9
BEP (Yrs)
After
Production 2.4 2.0 1.3 1.2 0.9 0.5 0.3 0.2
Start
Construction 3.9 3.5 Sutadi PU -2.8 2.7 2.4
Small Refinery of Russian Technology
2.0 1.8 11 1.7
 Investment Breakdown
Capacity (BBL/DAY) 4,000 10,000 20,000 100,000
Land (Ha) 2 4 8 40
Investment (MM US$) 90 200 310 1,500
Basic Equipment (MM US$) : 65 150 230 1,200
 Oil Cracking Unit (MM US$) 30 70 100 550
 Hydrogenation Unit (MM US$) 30 70 100 550
 Auxiliaries Equipment (MM 5 10 30 100
US$)
Supporting Facilities (MM US$) : 25 50 80 300
 Sea port facilities (MM US$) 10 20 30 100
 Storage facilities (MM US$) 10 20 30 100
 Utilities (MM US$) 4 8 16 80
 Land (MM US$) 1 2 4 20
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Sutadi PU - Small Refinery of Russian Technology
 Economic Benefit of Russian Refinery Technology
 Lost of weight 1%, but increasing yield in volume 10-20%.
 Yield of good price of petroleum product is more than 90%
 Petroleum product consist of diesel, gasoline, kerosene, LPG.
 Pay out of project investment needs 2-4 years depend on intake crude oil
characteristic
 Characteristic Operating Cost of Hydro cracking Hydrogenation
Technology
 Good (green) environment process – no need chemical and without catalyst
 Reactor hydrogenation process – quick process in every flow of intake crude
oil (raw material)
 Fraction process using pressure and energy needed for heating is very efficient
 Small inventory cost for raw material (crude oil intake)
 Supporting by 24 hours fully automatic operation and needs few operators only
 Time of refinery plant construction takes only 8-15 months including
infrastructure
 Own use is more few
 Size Refinery
 Types of Plant Capacity are 5,000; 10,000; 20, 000 barrel per day
 Flexible for all crude oil characteristic (heavy or light crude oil)
 Possibility built small Capacity of floating Refinery Plant to reduce
transportation cost of crude oil intake sources 13
Sutadi PU - Small Refinery of Russian Technology
 Recommendation for Investor
 The Technology of Refinery Plant potentially
processes any type of crude oil which is
produced by marginal field to produce around
5-20,000 barrel per day, with the result is
increasing value of resource.
 The Technology of Refinery Plant is very
attractive for medium investor to fulfill
requirement of fuel with small scale.
 The Technology of Refinery Plant can increase
refinery capacity to fulfill requirement of
domestic petroleum product.
 The viable economic project is very attractive.
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Sutadi PU - Small Refinery of Russian Technology