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Diesel Engines.
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURE PAGE 6
CYLINDER BLOCK PAGE 7 – 8
WATER HEADER COVER PAGE 9
CRANKSHAFT PAGE 10
CONNECTING ROD PAGE 11
FRONT COVER PAGE 12
CAMSHAFT PAGE 13 – 14
PUSH ROD PAGE 15
LEVER ROCKER PAGE 16
CYLINDER HEAD PAGE 17 – 18
CYLINDER HEAD COVER PAGE 19
GEAR HOUSING PAGE 20 – 21
LUBRICATING OIL PUMP PAGE 22 – 23
OIL PAN PAGE 24 – 25
OIL FILTER PAGE 26
OIL BYPASS PAGE 27
ENGINE OIL COOLER PAGE 28 – 29
WATER PUMP PAGE 30 – 31
FAN MOUNTING PAGE 32
CORROSSION RESISTOR PAGE 33
THERMOSTAT HOUSING PAGE 34 – 35 – 36
RADIATOR PAGE 37 – 38 – 39
AIR INTAKE MANIFOLD PAGE 40
AIR CLEANER PAGE 41
AIR COMPRESSOR PAGE 42 – 43 – 44 – 45
EXHAUST MANIFOLD PAGE 46
FUEL PUMP DRIVE PAGE 47 – 48
FUEL PUMP PAGE 49 – 50 – 51 – 52
INJECTOR PAGE 53 – 54
FLYWHEEL, GASKET SET PAGE 55 - 56
Page 2
INTRODUCTION
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and
assemblies you need to repair or upgrade your Cummins “V504”
engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only
and does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
“IMPORTANT NOTE”
The engine data plate located on the side of Block on fuel pump side of
the engine and should be referenced when sourcing parts.
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the
Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts.
NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
Page 4
GARANTIA para Partes de Reposición
Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.
partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti-
congelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.
El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.
Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.
Page 5
TYPICAL ENGINE ILLUSTRATION OF V504 “CUMMINS”
ENGINE
Page 6
V504 SERIES CYLINDER BLOCK, FRONT WATER
HEADER COVER
Page 7
V504 SERIES CYLINDER BLOCK, FRONT WATER
HEADER COVER
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
12 A70645 DOWEL FRONT COVER TO BLOCK 1 MASTER
13 A68568 DOWEL FRONT COVER TO BLOCK 1 DIAMOND
14 A161825 PLUG PIPE 2
15 A217632 PLUG PIPE 6 1/8”
16 A188394 WASHER MAIN BEARING SIDE LOCKING CAPSCREW 10 5/8”
17 A553451 WASHER MAIN BEARING CAP 10 9/16”
18 A153411 WASHER CYLINDER HEAD CAPSCREW 36 9/16”
MOUNTING PARTS
Page 8
V504 SERIES WATER HEADER COVER
MOUNTING PARTS
4 AS109 CAPSCREW 30
5 A167800 GASKET COVER TO BLOCK 1 L.B
6 A52129 GASKET COVER TO BLOCK 1 R.B
7 AS604 LOCKWASHER 30
3 AS962-E COCK DRAIN 1
Page 9
V504 SERIES CRANKSHAFT, MAIN BEARING & VIBRTION
DAMPER
Page 10
V504 SERIES CONNECTING ROD, PISTON & RINGS
RINGS
Page 11
V504 SERIES FRONT COVER, FRONT SUPPORT
MOUNTING PARTS
10 A106289 CAPSCREW 4 1/2” – 13 x 2 ¼”
11 AS608 WASHER 4 ½”
Page 12
V504 SERIES CAMSHAFT
Page 13
V504 SERIES CAMSHAFT
1 A3177462 CAMSHAFT 1
2 A167305 BEARING CAMSHAFT THRUST 1
3 A187649 GEAR CAMSHAFT 1
4 AS313 KEY CAMSHAFT 1
MOUNTING PARTS
CAMSHAFT KEYS
A200715 KEY CAMSHAFT A/R 0.006 OFFSET
A200716 KEY CAMSHAFT A/R 0.012 OFFSET
A200717 KEY CAMSHAFT A/R 0.018 OFFSET
A200718 KEY CAMSHAFT A/R 0.024 OFFSET
A200719 KEY CAMSHAFT A/R 0.030 OFFSET
A200721 KEY CAMSHAFT A/R 0.036 OFFSET
CAMSHAFT COVER
Page 14
V504 SERIES PUSH RODS AND TAPPETS
MOUNTNG PARTS
Page 15
V504 SERIES ROCKER LEVERS
Page 16
V504 SERIES CYLINDER HEAD
Page 17
V504 SERIES CYLINDER HEAD
ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS
CYLINDER HEAD
MOUNTING PARTS
SERVICE OPTIONAL
Page 18
V504 SERIES CYLINDER HEAD COVER
MOUNTING PARTS
Page 19
V504 SERIES GEAR HOUSING
Page 20
V504 SERIES GEAR HOUSING
C & P APPLICATIONS
SAME AS AUTO EXCEPT:
1 A3278134 HOUSING GEAR 1 IRON DRY
24 A217631 PLUG PIPE 1
18 A3008575 SEAL OIL 1
A3010465 REPAIR SLEEVE 1 SEAL & INSTALLATION SLEEVE
Page 21
V504 SERIES LUBRICATING OIL PUMP
Page 22
V504 SERIES LUBRICATING OIL PUMP
MOUTING PARTS
Page 23
V504 SERIES OIL PAN, DIPSTICK AND TUBE
Page 24
V504 SERIES OIL PAN, DIPSTICK AND TUBE
23 A553606 DIPSTICK 1
22 A554013 CLAMP 1
29 AS188-C CAPSCREW 1 ¼” – 20 x ½”
21 A163759 CONNECTOR DISTICK TUBE 1
23 AS600 LOCKWASHER 1 ¼”
26 A168979 SUPPORT OIL GAUGE TUBE 1
27 A168978 TUBE DIPSTICK 1
28 A146159 WASHER PLAIN 1
C. P APPLICATION
23 A553593 DIPSTICK 1
27 A171634 TUBE DIPSTICK 1
29 AS109 CAPSCREW 1 3/8” – 16 x 7/8”
25 AS223 NUT 1 3/8”
21 A163759 CONNECTOR DISTICK TUBE 1
24 AS604 LOCKWASHER 1 3/8”
26 A172036 SUPPORT OIL GAUGE TUBE 1
24 A146159 WASHER 1
22 A554013 CLIP TUBE 1
30 AS602 WASHER 1 13/32”
Page 25
V504 SERIES LUBRICATING OIL FILTER
MOUNTING PARTS
20 A108707 CAPSCREW 5
21 AS126 CAPSCREW 2
22 A176924 GASKET 1
23 AS604 LOCKWASHER 7
Page 26
V504 SERIES LUBRICATING OIL BYPASS
Page 27
V504 SERIES LUBRICATING OIL COOLER
MOUNTING PARTS
Page 28
AFA SPECIAL REPAIR KITS OIL COOLER
Page 29
V504 SERIES WATER PUMP
Page 30
V504 SERIES WATER PUMP
MOUNTING PARTS
Page 31
V504 SERIES HIGH FAN MOUNT
MOUNTING PARTS
A178685 BELT 2
23 A3035776 SPACER FAN 1 P APPLICATION
Page 32
V504 SERIES CORROSION RESISTOR
Page 33
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS
Page 34
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS
THERMOSTAT HOUSING
Page 35
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS
Page 36
V504 SERIES RADIATOR
Page 37
V504 SERIES RADIATOR
1 A3276048 RADIATOR 1
MOUNTING PARTS
2 A3276062 SPACER RADIATOR 1
3 A553640 SUPPORT FRONT 1
4 A554591 RADIATOR STAY 1 R.B
5 A554590 RADIATOR STAY 1 L.B
6 A69972 HOSE 2
7 A43828-D CLAMP 6
8 A3276085 BUSH RADIATOR 2
9 A179901 DRAIN TAP 1
10 A650385 PIPE 1
12 A116935 ADAPTER 2
13 A67950 CLIP 3
14 A550494 CONNECTION WATER 1
15 A650387 VIVRATION ISOLATOR 2
16 AS144 CAPSCREW 2
17 AS658 WASHER 4
18 AS603 LOCKWASHER 2
19 AS201 NUT 2
20 AS115-C CAPSCREW 8
21 AS600 LOCKWASHER 8
22 AS194 CAPSCREW 8
23 AS604 LOCKWASHER 4
24 AS205 NUT 12
25 AS26 NUT 26
6 A102234 HOSE 1
A43828-A CLAMP 2
A650418 ADAPTOR 1
A554947 SWIVEL ASSEMBLY 1
A550844 BRACKET 2
AS602 FLAT WASHER 14
AS225 NUT 2
AS109 CAPSCREW 2
26 A651070 FAN 1
27 A650406 FAN GUARD 1
28 AS159-A CAPSCREW 8
29 AS600 LOCKWASHER 8
30 A146159 WASHER 8
31 AS199-A CAPSCREW 6
32 AS604 LOCKWASHER 6
Page 38
V504 SERIES RADIATOR
RESTRICTOR INDICATOR
A173214 INDICATOR 1
AS171-C CAPSCREW 2
A650817 FLANGE 1
A650819 INSERT 1
AS224 NUT 2
A555663 NYLON TUBE 1
AS600 SPRING LOCKWASHER 2
A650818 TAP 1
A550465 TUBE CLIP ASSEMBLY 2
WIRING HARNESS
A555595 WIRING HARNESS 1
A194076 WIRING DIAGRAM 1
Page 39
V504 SERIES AIR INTAKE MANIFOLD
MOUNTING PARTS
Page 41
V504 SERIES AIR COMPRESSOR
Page 42
V504 SERIES AIR COMPRESSOR
Page 43
V504 SERIES AIR COMPRESSOR
MOUNTING PARTS
Page 44
AFA SPECIAL REPAIR KITS AIR COMPRESSOR
Page 45
V504 SERIES EXHAUST MANIFOLD
MOUNTING PARTS
Page 47
V504 SERIES FUEL PUMP DRIVE
MOUNTING PARTS
MOUNTING PARTS
A153433 GASKET 1
AS163 CAPSCREW 4
AS604 WASHER SPRING LOCK 4
AS602 WASHER 4
A3046200 COUPLING 1
Page 48
V504 SERIES FUEL PUMP SYSTEM
Page 49
V504 SERIES FUEL PUMP SYSTEM
GEAR PUMP
FUEL FILTER
AUTO APPLICATION
P APPLICATION
Page 50
V504 SERIES FUEL PUMP SYSTEM
C APPLICATION
AAR13274 FUEL FILTER 1 A217662
17 A3315847 CARTRIDGE 2 FF105
18 A255622 GASKET COVER 2
19 A212013 HEAD 1
20 A129859 ELBOW 2
Page 51
AFA SPECIAL REPAIR KITS FUEL PUMP
Page 52
V504 SERIES SHUTDOWN VALVE, INJECTOR
Page 53
V504 SERIES SHUTDOWN VALVE, INJECTOR
INJECTOR
AUTO APPLICATION
A3275539 INJECTOR LESS LINK 8
17 A556895 ADAPTER 8
22 A203426 PIN ROLL 16
18 A3275266 CUP INJECTOR 8
19 A174299 CLIP FILTER SCREEN 8
20 A173086 GASKET ORIFICE 8
21 A101754 ORING 24
23 A173085 *PLUG ORIFICE 8 * REFERENCE ONLY
24 A556894 RETAINER CUP 8
25 A3008706 SCREEN FILTER 8
26 A166009 SPRING INJECTOR 8
27 AAR40024 BARREL AND PLUNGER 8
28 A185782 GASKET 8
29 A167157 BALL CHECK 8
A187326 BARREL INJECTOR 8
A189848 PLUG BARREL 8
A187858 COUPLING PLUNGER 8
A178980 PLUNGER INJECTOR 8
C & P APPLICATIONS
SAME AS ABOVE EXCEPT:
A3275538 INJECTOR LINK LESS 8
18 A3275265 CUP INJECTOR 8
MOUNTING PARTS
16 A194041 LINK 8
30 A3275440 CLAMP INJECTOR 8
31 A166392 CAPSCREW HEXAGON HEAD 8
32 A69280 WASHER PLAIN 8
Page 54
V504 SERIES FLYWHEEL, RING GEAR & HOUSING
Page 55
V504 SERIES FLYWHEEL, RING GEAR & HOUSING
Page 56
COMMENTS
Page 57
COMMENTS
Page 58
WORLD WIDE SUPPLIER OF QUALITY DIESEL
ENGINE AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au