Karnaphuli Water Supply Project Phase 2

Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

KARNAPHULI WATER SUPPLY

PROJECT PHASE 2

PRODUCT DATA
on
Chlorine Booster Pump
CONTRACT No. KWSP2/W-1
(Construction of Intake Facilities, Water Treatment Plant,
Reservoir and Elevated Tank)

A 29.July 2019 For Approval Khan SM Lee GH Kim

Rev Date Description Orig. by Chk’d by App By Remarks
References
Spec. Tag No.
Chittagong Water Supply
& Sewerage Authority
(CWASA)
DWG No.

Kolon Global Corporation Kubota Construction Co., Ltd

ISSUE PURPOSE
NJS Consultants Co., Ltd INFORMATION

(NJS) REVIEW
ACCEPTANCE X
CONST.

REV
Name of NO
Subcontractor DOCUMENT NO.
P-11071-001-A A
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Table of Contents

1. GENERAL ........................................................................................................ 15
1.1 Submittal schedule .............................................. 오류! 책갈피가 정의되어 있지 않습니다.
2 Compliance table .............................. 오류! 책갈피가 정의되어 있지 않습니다.
2.1 List of Submittals.................................................................................................................. 4
2.2 Vendor list ............................................................................................................................ 8
2.3 EQUIPMENT LIST ............................................................................................................... 8
3 EQUIPMENT AT DESIGN STAGE ..................................................................... 9
3.1 Deviation Sheet ................................................................................................................... 9
4 BOOSTER PUMP DATA SHEET ..................................................................... 10
5 PUMP DRAWING ............................ 오류! 책갈피가 정의되어 있지 않습니다.1
6 MANUFACTURE SPECIFICATION 오류! 책갈피가 정의되어 있지 않습니다.3
7 MOTOR DATA SHEET..................................................................................... 14
8 CATALOGUE ................................................................................................... 18
9 SPARE PART ................................................................................................... 23
10 PAINTING & RUST PREVENTATION PROCEDURE...................................... 24
11 INSPECTION TEST PLAN ............................................................................... 25
12 INSPECTION & TEST PLAN PROCEDURE.................................................... 35
13 INSTALLATION MANUAL ............................................................................... 41
14 INSTALLATION INSPECTION CHECK LIST .................................................. 49
15 OPERATION & MAINTENANCE MANUAL ..................................................... 53
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

1. GENERAL

This is the Product Data on Chlorine Facility with its accessories or combined equipment for proper
operation of the chlorination system.

1.1 SUBMITTAL SCHEDULE

No. Item Field Schedule Remark

General at the Beginning
Submittal Schedule A E M OK
Compliance Table A E M OK
Vendor List A E M OK
Equipment List A E M OK
Painting Schedule A M OK
Inspection A E M OK
Equipment at Design Stage
Deviation Sheet A E M OK
Data Sheet A E M OK
Catalogue A E M OK
Shop Drawing A E M NA
Spare Parts List A E M OK
Special Tool List A E M NA
Additional requirements in Particular Spec. A E M NA
Calculation A E M NA
Electrical I&O List A E M NA
Working Drawings & other submittals at
Design Stage
Schematic Flow Diagram A E M NA
Layout A E M NA
Embedded Pipe and Box Out A E M NA
Equipment Base A E M NA
Piping A M NA
Pipe Support A M NA
Inspection and Test
Inspection and Test Plan(ITP) A E M OK
Method Statement at Installation Stage
Installation Method Statement A E M OK
Piping Method Statement A E M NA
Pressure Test Method Statement A E M NA
Operation and Maintenance Manual
General A E M OK (Under ONE O&M Manual)
Operation A E M OK (Under ONE O&M Manual)
Maintenance A E M OK (Under ONE O&M Manual)
Manufacture's O&M Manual A E M OK (Under ONE O&M Manual)
Lubrication List A E M N/A
Maintenance log A E M N/A
A: for Approval, I: for Information, M: Mechanical Part, E: Electrical Part
Note: OK means the submittals attached hereof and dd/mm/yyyy means the submittals in the column named
“No.” shall be submitted by the date in the column named “Schedule”.

3
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

2 COMPLIANCE TABLE

2.1.0 List of Submittals

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
Part 2A Particular Specification –PS 3.5 Clear Well Facilities – Chlorine Booster Pump
a.General
Chlorine Booster Pump shall be installed at the pump station and
shall be capable of supplying clear water to the chlorine building.
b.Spcficication
Type End Suction Volute Pump : Model : 65x50FS2J515
Quantity 3 units
Discharge capacity Flange Class : 0.35 m3/min PN10 0.44 m3/min JIS10K
Total head : 50 m 86 m (proposed)
Reference speed : Approx. 1500 rpm Approx. 2900 rpm
Motor output (reference) : 7.5 kW 15kW

C.Particular spare parts

The following spare parts shall be furnished for total pumps Please see the attached.
Complete set of pump rotor assembly without motor
Part 2B Standard Specification – End Suction Volute Pump (Chlorine Booster Pump)
Section 2.01 Gerneral
11071 Pumps and drives shall be rated for continuous duty and shall be Comply
capable of pumping the specified flow range without surging,
cavitation, or vibration. The pumps shall not overload the motors for
any point on the maximum speed pump performance characteristic
curve within the limits of stable pump operation as recommended
by the manufacturer to prevent surging, cavitation, and vibration, as
well as throughout the entire pump operating range. The service
factors for the motors shall not be applied when sizing the motors.
To ensure vibration-free operation, all rotating components of each
pumping unit shall be statically and dynamically balanced. The
mass of the unit and its distribution shall be such that resonance at
normal operating speeds is avoided. In any case, the amplitude

4
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
of vibration as measured at any point on the pumping unit shall not
exceed the limits set forth in the latest edition of the Hydraulic
Institute Standards or Japan Industrial Standards. Excessive
vibration shall be sufficient cause for rejection of the equipment. All
parts of each pump shall be designed to withstand the stresses that
will be imposed upon them during their handling, shipping, erection,
and operation. The completed units, when assembled and
operating, shall be free of cavitation, vibration, noise, and water
leaks over the range of operation. All units shall be so constructed
that dismantling and repairing can be accomplished without
difficulty.
2.02 Materials
1. Casing: Crey iron casting (ASTM A 48 Grade 35 or JIS G 5501
1. Casing : FC20
FC 200)
2. Impeller : FC15
2. Impeller: Bronze Casting (ASTM B584 C90300 or JIS H5111 3. Wear Plate : CAC406
Class 2 BC2) or Stainless Steel Casting (JIS SCS13) 4. Shaft : SUS431
3. Wearplate: Bronze Casting (ASTM B584 C83600 or JIS H5111 5. Shaft Sleeve : N.A
6. Gland : C3771BD
Class 6 BC6)
7. Gland packing: Asbestos
4. Shaft: Carbon Steel (JIS G4051 535C or stainless steel ASTM
A582. JIS G4303 SUS420 J2)
5. Shaft sleeve: Bronze Casting (ASTM BS84 C83600, JIS H5111
Class 6 BS6) shaft sleeve is not required for stainless steel shaft
6. Packing/Gland Housing: Gray Iron, ASTM A48, Grade 30 - 35
2.03 Design Conditions
Pumps shall be designed and constructed to satisfactorily meet the Comply
design conditions and requirements specified in the Particular
Specifications.
2.04 Pump Construction

5
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
A. Casing Casing: Cast iron FC 20
Grey iron castings (BS1452, JIS G5501 FC200, or ASTM A48 JIS10K flange.
Grade 35, or better). The casing shall be pull-out type and it shall
permit removal of the complete rotating element without
disconnection of suction and discharge pipes. The faces of casing
and casing cover shall be accurately machined for tight and
accurate fit. The suction and discharge flanges shall conform to
BS4504 PN16. Pipe taps for pressure gauges, vent, drain, etc.
shall be provided
B. Impeller Impeller : Bronze BC6
Bronze casting (BS 1400, JIS H5111 Class 2 BC2, or ASTM B584
C90300, or better). The impeller shall be of single stage, of one-
piece construction, finished smooth. The impeller shall be
dynamically balanced, tightly mounted on the pump shaft with a
key/cotter to that it shall not become loose due to rotation either in
the forward or in the reverse direction.
C. Casing Wearing Rings Casing wearing ring:: Bronze LBC1
Bronze casting (BS 1400, JIS H5111 Class 6 BC6, or ASTM B584
C83600, or better) removable wearing rings shall be provided on
pump casing.
D. Shaft and Sleeves Shaft:: SUS403
Carbon Steel (BS970/I, JIS G4051 S35C, or better). Carbon steel Shaft sleeves:: N.A
shaft shall be protected from wear and corrosion by removable
sleeves. Sleeves shall be of bronze casting conforming to BS1400,
JIS H5111 Class 6 BS6, or ASTM BS84 C 83600, or better. The
sleeves shall extend from the impeller to the outside of the stuffing
boxes. Stainless steel (BS970 : En 57U, JISG4303 SUS420J2 or
ASTEMA582, or better). Stainless steel shaft shall not required
shaft sleeve.
E. The bearings shall be of heavy-duty antifriction ball, or spherical Ball bearing : steel
roller type or sleeve type. The bearings shall be installed in bearing
case to prevent the ingress of water to each bearing.

6
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
F. Stuffing boxes shall be large and deep and shall be provided Gland: Brass C3771BD
with at least four rings of square packing and a lantern ring. Gland packing: Asbestos
Packing glands shall be of bronze casting, split horizontally to
facilitate for installing packings. Piping with orifice and globe valve
shall be provided for sealing water to each stuffing box from
discharge volute casing. Drain pipes from the pumps shall be
properly led to drain trenches in pump houses.
G. Bed Plates shall be of fabricated steel with web reinforcing or Maker standard
grey iron casting so designed that they can be grouted after
alignment and levelling.
H. Coupling between pump and motor shall be the gear flexible Coupling : Nor-Mex
type, shall have sufficient capacity to develop the full strength of
the shafting which they connect. The coupling shall be enclosed
and sealed to retain the lubricant and exclude dust and moisture
from the gear surface. Coupling shall be provided with guard.

I. Pressure gauges not less than 100 mm diameter shall be Out of Scope.
provided at both the suction and discharge sides of each pump.
The gauge ranges shall be approximately double the maximum
operating pressure. The gauge on the suction side shall be
compound gauge. The gauge shall have brass case and ring, and
phosphor bronze Bourdon tube. The ranges selected shall be
submitted to the Engineer for approval. The gauges shall have
bottom connection with shut-off valves.

7
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

2.1 VENDOR LIST

Original Vendor Proposed Vendor

EQ Name
Name Country of Origin Name Country of Origin
Chlorine Booster Pump Nil EBARA ENGINEERING SINGAPORE PTE LTD JAPAN

2.2 EQUIPMENT LIST

Quantity Motor Attachment

Tag No. Name Type Short Spec. Material
Duty St-by Total Vol kW
06 BP 04 to 06 Chlorine Booster Pump 2 1 3 Casing: FC20 400 15 Catalogue
Centrifugal 0.44 m3/min, Impeller: BC6 Data Sheet
72m, 15kW Shaft: SUS403
Sleeve : N.A

8
Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Facility Doc. No.: P-11071-001-A

3 EQUIPMENT AT DESIGN STAGE

3.1 DEVIATION SHEET

Part 2 B SECTION 111071 End Suction Volute Pumps

No. DEVIATION MARK
Section No. Standard Specifications
1 Part 2-2.02 Materials 1. Casing : FC20
1. Casing : Grey Iron Casing (JIS G 5501 FC 200) 2. Impeller : BC6
2. IMPELLER : Bronze Casting (JIS SCS 13) 3. Wear Plate : CAC406
3. WEAR PLATE : BRONZE CASTING 4. Shaft : SUS403
4. SHAFT : CARBON STEEL (JIS G 4051 S35C) 5. Shaft Sleeve : N.A
5. SHAFT SLEEVE : BRONZE CASTING 6. Gland : C3771BD
6. PACKING : GRAY IRON (A-48)
7. Gland packing: Asbestos
8. Speed: 2900rpm Motor
7. SPEED : 1500 RPM
8. MOTOR : OUTPUT : 7.5KW 9. output: 15kW
2 Part 2-2.04 Pump Construction Manufacturer standard

3 Paint Specification Manufacturer standard

9
4./5. DATA SHEET
AND DRAWING
4./5. DATA SHEET
AND DRAWING
4./5. DATA SHEET
AND DRAWING
6. MANUFACTURE SPECIFICATION

MODEL FS End suction volute Pumps

2 pole
SPECIFICATIONS
STANDARD OPTION
LIQUID Fresh water 0~80 °C High temp. 81~100°C
TOTAL SUCTION HEAD -6m at 20°C
-5m : 100X80FS
Within capacity of selection chart
MAX. ALLOWABLE (Please refer to performance table in +0.2MPa (2kgf/cm2) : *1
SUCTION PRESSURE our handbook) FS2E,2F,2G of Gland packing
type
CONSTRUCTION Shaft seal : Gland packing *1
IMPELLER Enclosed Rubflex type coupling :
SHAFT SEAL Mechanical seal Up to 18.5kw
BEARING Sealed ball bearing External flushing *1
FLANGE JIS 10K normal type
MATERIALS
CASING FC200 All iron *1
IMPELLER SUS304 : 32X32FS2F
CAC406 : Other than 32X32FS2F
SHAFT SUS304 : 32X32FS2F Shaft : SUS304
SUS403 : Other than 32X32FS2F
MOTOR Three phase, 2 pole TEFC outdoor type
(For the available voltage, please
refer attachment "Voltage lisｔ")
TEFC indoor type
LOCATION Indoor Outdoor use
OTHER Special common base

*1) High suction pressure (Max. allowable suction pressure+0.2MPa), all iron, external flushing are
available options for gland packing shaft seal model. (Not available for mechanical seal type.)

Fresh water : Fresh water means purified tap water, industrial water, well water and river water, which has
pH5.8-8.6 and water quality of 200mg/L or less for chloride ion concentration.
Inverter drive : Please contact us for the guidance.
Voltage variation :
Within +/- 5% variation. Frequency variation : Within +/-2% variation. Simultaneous variation of
voltage and frequency : Sum of both absolute value shall be 5% or less. Motor characteristic and
temperature rise are not estimated in the rated value.
Ambient temperature:
0~40°C, humidity: up to 85%, altitude: up to 1000m. Please do not install at the circumstance
which have the concern of corrosive and explosive gas and steam.

1-1 01 FS 50Hz 2013.xls仕様

7. MOTOR DATA SHEET
SPECIFICATION TABLE CUSTOMER SCIM USER caness
OF 3-PHASE INQ. NO. EQUIPMENT
SQUIRREL CAGE JOB. NO. MACHINE
INDUCTION MOTOR TOTAL SETS ITEM NO.

ITEM TERMS DESCRIPTION

1 Model AESV2SLA
Dimensions Frame Assignment Performance Test
2 Code or Standard
IEC TECO IEC IEC
3 Rating 15 kW 2 Pole 400 Volt 3 Phase 50 Hz
4 Service Duty Continuous Rating
5 Starting Method D.O.L.
6 Rotation Bi-Direction
7 Drive Method Direct Coupling
Environment Amb.Temp. : -15~40 ℃
8 Humidity : Less Than 90%RH
Altitude : Up to 1000M
9 Enclosure & Protection IP55 : Totally Enclosed
10 Cooling IC411 : Self External Fan, Surface Cooling
11 Mounting IM 2001 (IM B35) : Horizontal shaft, Foot-and flange-mounted
12 Dimensions Dr# Frame No : 160M
13 Fan & Fan Cover Fan: polypropylene Fan Cover : Steel Plate
14 Terminal Box Pressed Steel
15 Lubricant Mineral Oil , Li - Base Grease(MULTEMP SRL)
16 Painting Color : Munsell 5PB 3/8
17 Stator Winding Ins. Class F
18 Starting Performance LRC≦ 225 Amp LRT/FLT 245 %
19 Operating Performance %Load 100 75 50 Breakdown Torque
Amp 25.6 19.3 13.3 280 %FLT
Eff. % 90.3 91 91.2 Temp. Rise Limit( R) Stator:
At Rated 400 Volt P.F. % 93.5 92.5 89 80

R.P.M 2930 2951 2968

20 Note

PRELIMINARY
DATE: 2019/2/25

APPD. caness 2019/2/25 DWG NO.

CHKD. caness 2019/2/25 D:\SDA2Express\TempHtml\2019225\4301C424-10D3-41EC-82A2-CA02040AB579.html
0

DWN. caness 2019/2/25

All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited
to implied warranties for merchantability, fitness for a particular purpose or non-infringement. Any documents may include technical inaccuracies or
typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
 OUTLINE DIMENSIONS
DATE 2/25/2019 3-PHASE INDUCTION MOTOR

OUTPUT VOLTAGE
SYN. SPEED
MODEL POLE TIME RATING Hz
R.P.M.
kW V

Continuous
AESV2SLA 15 2 400 50 3000
Rating

TOTALLY ENCLOSED FAN-COOLED TYPE. SQUIRREL-CAGE ROTOR

D:\SDA2Express\Temp\AESV1S-HTEM-5-B35.tif

D:\ 0

DIMENSIONS IN MM

FRAME
A AA AB AC AD AG AS B B' BA BA' BB BC BE C H
NO.
160M 254 60 300 317 240.5 166 83 210 --- 57.5 57.5 256 38 60 108 160

SHAFT EXTENSION FLANGE DIMENSION

HA HE
D E DB EB EF EG F G GA M N P S T LA LE

42 110 M16 100 5 36 12 37 45 300 250 350 18.5 5 15 110 18 198

APPROX. SOUND
D. E. N.D.E.
K L LL O UB WEIGHT POWER
BEARING BEARING
KG LEVEL dBA/1M

14.5 608 158 60 M32X1.5 6309ZZC3 6307ZZC3 120 87

NOTE: 1. F Class Insulation, S.F. 1.0

2. Direct Coupling

PRELIMINARY
DATE: 2/25/2019

APPD. caness 2/25/2019 DWG NO.

CHKD. caness 2/25/2019
DWN. caness 2/25/2019 PN Ver: 01
 INDUCTION MOTOR STARTING CHARACTERISTICS
Efficiency & Power Factor Vs Load Curve
ORDER NO : MODEL :AESV2SLA

RPM
kW: 15 VOLTS :400 HZ :50 POLES : 2 (FLS) : 2930

PRELIMINARY
DATE : 2/25/2019

APPD. caness 2/25/2019 DWG NO.

CHKD. caness 2/25/2019
DWN. caness 2/25/2019 PN Ver: 01

All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited to implied warranties for merchantability, fitness for a particular purpose or non-
infringement. Any documents may include technical inaccuracies or typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
 INDUCTION MOTOR STARTING CHARACTERISTICS
I-N/T-N Curve
ORDER NO : MODEL :AESV2SLA

RPM
kW: 15 VOLTS :400 HZ :50 POLES: 2 (FLS) : 2930

PRELIMINARY
DATE : 2/25/2019

APPD. caness 2/25/2019 DWG NO.

CHKD. caness 2/25/2019
DWN. caness 2/25/2019 PN Ver: 01

All information published on this website is provided as is without any representation or warranty or any kind either express or implied including but not limited to implied warranties for merchantability, fitness for a particular purpose or non-
infringement. Any documents may include technical inaccuracies or typographical errors. Teco reserves the right to change any information from time to time to any information provide here.
8. CATALOGEUE
 9. SPARE PART LIST

RECOMMENDED SPARE PART LIST FOR EBARA PUMP 18-07-19

Unit Price Per Set Price Average Replacement

Item No. Pump Model Recommended Spare Parts Part Number Quantity
(SGD) (SGD) Frequency
Ball Bearing 031 2 110.00 220.00 Once every 2 - 3 years
Casing Wearing Ring 071-1, -2 2 100.00 200.00 Annually
Lantern Ring Bushing 085 1 100.00 100.00 Annually
1 65x50FS2J515E Whenever disassembly for
O-ring 115 1 60.00 60.00
inspection is performed
Annually or Continuous
Gland Packing 119 4 170.00 680.00
running for 4000 hours

**The above average replacement frequency is for normal operating conditions.

**Replacement frequency will vary according to type of liquid handled.
10. PAINT PROCEDURE Management Number : GK-001 31 May 2010
P1. Rev.1
6 Painting Procedure
6. 1 Ebara Standard 1) Surface pump main parts coating procedure manual (Ebara Standard)
<P1 Coating Procedure>
Pump
Inner Surface Outer Surface
1 component zinc rich
Base
primer
Type Alkyld Resin Primer
Manufacture Name Shinto Paint Co., Ltd
Lower Layer

Product Name NC Primer N-5 equivalent

Colour Grey
Painting Method Bath
Number of Painting/ Painting
Once/ 20 Microns
Thickness
Type Acrylic Resin Paint
Manufacture Name Shinto Paint Co., Ltd
Upper Layer

Product Name Spra Ace II equivalent

Colour Munsell 2.5PB4/2
Painting Method Spray coating
Number of Painting/ Painting
Once/ 20 Microns
Thickness
 Stainless steel pump, plastic pump, portable type, nylon coated part, excluding
LPN,GPA(R).

2) Surface pump main parts coating procedure manual (Ebara Standard)

<P3 Coating Procedure>
Pump
Inner Surface Outer Surface
2 components zinc rich
Base
primer
Type Alkyld Resin Primer
Manufacture Name Shinto Paint Co., Ltd
Lower Layer

Product Name NC Primer N-5 equivalent

Colour Grey
Painting Method Bath
Number of Painting/ Painting
Once/ 20 Microns
Thickness
Type Phthalate Resin Paint
Manufacture Name Shinto Paint Co., Ltd
Upper Layer

Product Name Neoglypton #100 equivalent

Colour Munsell 2.5PB4/2
Painting Method Spray coating
Number of Painting/ Painting
Once/ 20 Microns
Thickness
11,12 INSPECTION TEST PLAN AND PROCEDURE
14,15 MANUAL FOR INSTALLATIONM, CF1129U-H001 REV.0
OPERATION, MAINTENANDE AND CHECK LIST.

 Be sure to issue the customer’s pump

operation personnel with copies of this
manual.
EBARA End Suction
Volute Pumps
Model FS Instruction Manual
CAUTION
Thank you for choosing the EBARA Model FS End suction volute Pump. EBARA takes every caution in
manufacturing the product for safe use by the customer. However, handling this pump in an
inappropriate manner may reduce its functional capacity and result in an accident.
This operation manual explains the proper procedures concerning the installation, operation, and
maintenance of the product. This manual should be read before conducting operation and
maintenance and inspections on this pump.
Installation personnel must provide copies of this manual to the customer’s pump operation,
maintenance and inspection personnel. Keep this manual in a safe place where it can be consulted at
any time.

To installation personnel:
Be sure to issue the customer’s pump operation, maintenance, and inspection personnel with copies of
this manual.

CONTENTS
1 Warnings ..................................................2
2 Safety Cautions........................................3
3 Delivery checks........................................4
1. The pump and accessories..........................4
2. Nameplate ...................................................4
4 Specifications ..........................................5
5 Installation ................................................9
1. Installation location ......................................9
2. Piping ..........................................................9
3. Centering ...................................................11
4. Installation method of coupling guard ........11
5. Electrical wiring..........................................12
6 Operation ................................................13
1. Preparation for operation ...........................13
2. Operation・Stopping .................................14
3. Adjustment of gland packing ....................... 15
4. Replacement of gland packing................... 15
5. Cautions for operation ........................... 16
7 Maintenance ............................................... 17
1. Daily inspection......................................... 18
2. When the pump is out of use
for long periods ......................................... 19
3. Consumable parts..................................... 19
8 Troubleshooting .................................... 22
9 Construction .......................................... 24
1. Exploded view .......................................... 24
2. Accessories .............................................. 24
10 Disassembly and reassembly ............... 25
1. Disassembly ............................................. 25
2. Reassembly .............................................. 25
11 Limited warranty .................................... 26

-1-
EBARA CORPORATION
 1 Warnings

Warnings in this manual provide information needed for safe operation of the pump, and instructions for
preventing danger or injury to you or other people. So that you will know the degree and imminence of
danger that warnings signify, they are divided into two grades, WARNING and CAUTION, according to the
seriousness of what will happen if their instructions are not heeded. Both grades of warning contain
important safety information; carry out all the instructions that they give, without fail.

Warning grade Meaning

Potentially hazardous situation. Failure to follow the instructions could
Warning
result in death or serious injury.
Failure to follow the instructions given could result in minor injury, or damage
Caution
to the pump.

Note Used to emphasize important information.

Meanings of symbols accompanying WARNINGs and CAUTIONs.

Indicates prohibition (that something must NOT be done).
C Precisely what must not be done is indicated by pictures or words either inside
the circle of the symbol or close to it.
Indicates an imperative (that something MUST be done).
Precisely what must be done is indicated by pictures or words close to the
symbol.

-2-
2 Safety Cautions

Always turn the power switch OFF before inspecting or repairing the
pump. Not doing so could result in the pump starting up suddenly
in auto operation, exposing personnel to danger.
Do not operate the pump for more than 1 minute with the
discharge valve closed. Doing so will increase the inner
pressure of the pump, damaging the casing or plugs.
Install and ground an earth cable. Electric shock could occur
Warning during accidents or electric leakage.
Perform wiring work correctly as specified by electrical facility
technical standards and extension codes. Incorrect wiring could
result in electric shock and fires.
If there is a power failure, turn the power switch off.
Otherwise, the pump may start-up suddenly when the power supply
is resumed, exposing personnel to danger.
When the pump is out of use for prolonged periods such as the
wintertime, water inside the pump could freeze, causing damage to
the pump. Accordingly, in such situations, either drain all water from
the pump or provide thermal insulation to prevent the water from
freezing.
To prevent an accident if the pump stops running or an abnormality
occurs, immediately turn off the power switch. Contact the shop
from where you ordered the pump, or EBARA to perform an
inspection and maintenance on the pump.
Do not operate the pump with 50Hz specifications at 60Hz.
Doing so will overload the pump, causing the motor to burn.
Caution Make sure that any one of three terminals of the three-phase motor
is not loose or disconnected. Running the motor with only two
terminals connected could a phase interruption, burning out the
motor.
Do not touch the motor. The motor’s surfaces will be hot, and you
could get burned if you touch them.
Do not cover the motor with a blanket or cloth. Doing so could over
heat the motor, setting a fire.
Make sure that the floor surface where the pump is installed has
been waterproofed and treated for waste water. If it has not, severe
damage could be caused should leakage occur.

-3-
EBARA CORPORATION
 3 Delivery checks

When your pump is delivered, check the following immediately.

1. The pump and accessories
(1) Confirm that no damage has occurred during transportation.
Check all nuts and bolts to confirm that they are not loose.
(2) Confirm that all accessories have been delivered. (Refer to chapter 9 “Construction”)

2. Nameplate
The basic specifications of the pump are listed on the nameplate. Read the data on the nameplate to
check that this pump was the product that you ordered, and be aware of the differences between 50
Hz and 60 Hz devices.

Be aware of the differences between 50 Hz and 60 Hz devices.

・ Pumps with 50 Hz specifications will overload when
Caution operated at 60 Hz, causing the motor to burn.
・ Pumps with 60 Hz specifications will poorly perform
when operated at 50 Hz.

Serial number Title (EBARA pump)

Capacity（L/min） Model

Head（m） -1
Speed (min )
）
Rated output（kW） Bearing number

Company name

Fig. 1 Data on pump nameplate

-4-
 4 Specifications

For the head, capacity, speed motor voltage/current and other major specifications of your pump, see the
nameplate. The standard specifications and optional specifications are given in the tables below.

■ Standard specifications
Number of pole 2 pole 4 pole
Liquid Fresh water※1 0～100ºC Fresh water※1 0～100ºC
Total suction head －6m －6m
(at 20ºC） -5m:only for bore 100X80mm (50Hz) -5m:only for bore 200×200mm (50Hz)
-3m:only for bore 100X80mm (60Hz) -4m:only for bore 200×200mm (60Hz)
-3.5m:only for bore 200×150mm (50Hz)
-1m:only for bore 200×150mm (60Hz)
Besides, bore 250×200mm (50Hz/60Hz) needs
suction pressure.
Max suction pressure See the table of technical data See the table of technical data
(P.7～8) (P.7～8)
2 2
Maximum working 0.98MPa{10kgf/cm } 0.98MPa{10kgf/cm }: bore 100X80mm or less
2
pressure 1.37MPa{14kgf/cm }: bore 125X100mm and up
Construction
Impeller Enclosed Enclosed
Shaft seal Mechanical seal Mechanical seal
Bearing Sealed ball bearing Sealed ball bearing
Flange JIS 10K normal type JIS 10K normal type
Materials
Casing FC200 FC200 : bore 100X80mm or less
FC250 : bore 125X100mm and up
Impeller SUS304 or SCS13 SUS304 or SCS13 : bore 80X65mm or less
FC150 : bore 100X80mm
FCD400 : model 125X100FS4L,
model 150X125FS4L,4N,
model 200X150FS4L,4N,
bore 250X200mm
FC200 : others
Shaft SUS304(wetted parts) SUS304(Wetted parts) : bore 80X65mm and
less
SUS403 : bore 100X80mm
SUS420J2 : bore 125X100mm and up
Motor Phase Three phase Three phase
※2 type Totally Enclosed, Fan Cooling indoor Totally Enclosed, Fan Cooling indoor use (IP44)
※3 use (IP44)
Location※4 Indoor Indoor
※1 ”Fresh water” means purified tap water , industrial water and well water which has pH5.8~8.6.
200mg/l or less of chloride ion concentration and 1mg/l or less of residual free chlorine concentration.
※2 Inverter drive : Contact us.
※3 Voltage fluctuation :Within ±5%. Frequency fluctuation: ±2%.Simultaneous fluctuation of voltage and
frequency: Sum of both absolute values shall be 5% or less. However, each value for motor
characteristic, temperature rise and etc. do not accord with rated value.
※4 Ambient temperature:0～40℃、humidity:85% or less(no condensation), altitude : up to 1000m.
Do not install at the circumstance which has corrosive gas, explosive gas or steam.

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EBARA CORPORATION
■ Option specifications
Number of pole 2 pole 4 pole
Construction Outdoor Outdoor
Coupling: Rubflex type(18.5kW or less) ※2 Coupling: Rubflex type(55kW or less) ※2※3
Gland packing for shaft seal ※1 Gland packing for shaft seal※1
External water flushing type ※1 External water flushing type ※1
2 2
＋0.2MPa{2kgf/cm }※1 ＋0.2MPa{2kgf/cm }※1
（only for FS2E, 2F, 2G） （only for FS4G, 4H, 4J,4K）
Self -flushing system（while wicking）※1※4
Change of materials All iron ※1 All iron ※1
Impeller:SCS13 ※5
High suction pressure :FCD400 ※6
Change of motor Totally Enclosed, Fan Cooling outdoor use Totally Enclosed, Fan Cooling outdoor use

Others New base New base

※1 Available for only gland packing type for shaft seal.

※2 Rubflex is a registered trademark of Toyo Tire & Rubber Co.,LTD.
※3 Model 150X125FS4N and 200X150FS4K do not have Rubflex specification.
※4 Only for bore 125X100 or more.
※5 Only for the models that use impellers made of cast iron (FC or FCD).
2
※6 Only for bore 125X100 or more. And maximum working pressure is 2.45MPa{25kgf/cm }.
Flange is JIS 20K type. Only for model which use Mechanical seal as shaft seal.
2
However, max suction pressure is 1.6MPa{16.3kgf/cm }.

-6-
■ Max suction pressure
2 Pole 50Hz 2 Pole 60Hz
Bore Model Max suction pressure Bore Model Max suction pressure
mm Mechanical seal Gland packing mm Mechanical seal Gland packing
MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2}
32X32 32X32FS2F5.4E 0.83 { 8.4 } 0.40 { 4.0 } 32X32 32X32FS2E6.4E 0.83 { 8.4 } 0.40 { 4.0 }
32X32FS2F5.75E 0.73 { 7.4 } 0.40 { 4.0 } 32X32FS2F6.75E 0.73 { 7.4 } 0.40 { 4.0 }
32X32FS2G51.5E 0.64 { 6.5 } 0.40 { 4.0 } 32X32FS2F61.5E 0.61 { 6.2 } 0.40 { 4.0 }
32X32FS2G52.2E 0.55 { 5.6 } 0.30 { 3.0 } 32X32FS2G62.2E 0.51 { 5.2 } 0.30 { 3.0 }
40X32 40X32FS2E5.4E 0.86 { 8.7 } 0.40 { 4.0 } 32X32FS2G63.7E 0.34 { 3.4 } 0.15 { 1.5 }
40X32FS2F5.75E 0.79 { 8.0 } 0.40 { 4.0 } 40X32 40X32FS2E6.4E 0.87 { 8.8 } 0.40 { 4.0 }
40X32FS2G51.5E 0.72 { 7.3 } 0.40 { 4.0 } 40X32FS2E6.75E 0.80 { 8.1 } 0.40 { 4.0 }
40X32FS2G52.2E 0.63 { 6.4 } 0.35 { 3.5 } 40X32FS2F61.5E 0.67 { 6.8 } 0.40 { 4.0 }
40X32FS2G53.7E 0.53 { 5.4 } 0.30 { 3.0 } 40X32FS2G62.2E 0.64 { 6.5 } 0.30 { 3.0 }
50X40 50X40FS2E5.4E 0.89 { 9.0 } 0.40 { 4.0 } 40X32FS2G63.7E 0.47 { 4.7 } 0.20 { 2.0 }
50X40FS2E5.75E 0.84 { 8.5 } 0.40 { 4.0 } 40X32FS2G65.5E 0.35 { 3.5 } 0.10 { 1.0 }
50X40FS2F51.5E 0.74 { 7.5 } 0.40 { 4.0 } 50X40 50X40FS2E6.75E 0.85 { 8.6 } 0.40 { 4.0 }
50X40FS2G52.2E 0.67 { 6.8 } 0.40 { 4.0 } 50X40FS2E61.5E 0.77 { 7.8 } 0.40 { 4.0 }
50X40FS2G53.7E 0.54 { 5.5 } 0.30 { 3.0 } 50X40FS2F62.2E 0.68 { 6.9 } 0.40 { 4.0 }
50X40FS2H55.5E 0.39 { 3.9 } 0.30 { 3.0 } 50X40FS2G63.7E 0.54 { 5.5 } 0.30 { 3.0 }
65X50 65X50FS2E5.75E 0.88 { 8.9 } 0.40 { 4.0 } 50X40FS2G65.5E 0.36 { 3.6 } 0.15 { 1.5 }
65X50FS2E51.5E 0.82 { 8.3 } 0.40 { 4.0 } 50X40FS2H67.5E 0.23 { 2.3 } 0.15 { 1.5 }
65X50FS2F52.2E 0.75 { 7.6 } 0.40 { 4.0 } 65X50 65X50FS2E61.5E 0.82 { 8.3 } 0.40 { 4.0 }
65X50FS2G53.7E 0.65 { 6.6 } 0.40 { 4.0 } 65X50FS2E62.2E 0.77 { 7.8 } 0.40 { 4.0 }
65X50FS2H55.5E 0.56 { 5.7 } 0.40 { 4.0 } 65X50FS2F63.7E 0.65 { 6.6 } 0.40 { 4.0 }
65X50FS2H57.5E 0.44 { 4.4 } 0.30 { 3.0 } 65X50FS2G65.5E 0.55 { 5.6 } 0.30 { 3.0 }
65X50FS2J511E 0.25 { 2.5 } 0.25 { 2.5 } 65X50FS2H67.5E 0.47 { 4.7 } 0.30 { 3.0 }
65X50FS2J515E 0.09 { 0.9 } 0.07 { 0.7 } 65X50FS2H611E 0.29 { 2.9 } 0.25 { 2.5 }
80X65 80X65FS2E52.2E 0.84 { 8.5 } 0.40 { 4.0 } 65X50FS2H615E 0.12 { 1.2 } 0.13 { 1.3 }
80X65FS2F53.7E 0.76 { 7.7 } 0.40 { 4.0 } 65X50FS2J618E 0.02 { 0.2 } 0.03 { 0.3 }
80X65FS2G55.5E 0.67 { 6.8 } 0.40 { 4.0 } 80X65 80X65FS2E63.7E 0.77 { 7.8 } 0.40 { 4.0 }
80X65FS2G57.5E 0.59 { 6.0 } 0.35 { 3.5 } 80X65FS2F65.5E 0.69 { 7.0 } 0.40 { 4.0 }
80X65FS2H511E 0.47 { 4.7 } 0.35 { 3.5 } 80X65FS2F67.5E 0.64 { 6.5 } 0.40 { 4.0 }
80X65FS2H515E 0.34 { 3.4 } 0.30 { 3.0 } 80X65FS2G611E 0.48 { 4.8 } 0.25 { 2.5 }
80X65FS2J518E 0.20 { 2.0 } 0.20 { 2.0 } 80X65FS2G615E 0.37 { 3.7 } 0.15 { 1.5 }
80X65FS2J522E 0.12 { 1.2 } 0.14 { 1.4 } 80X65FS2H618E 0.26 { 2.6 } 0.20 { 2.0 }
100X8 100X80FS2F57.5AE 0.74 { 7.5 } 0.40 { 4.0 } 80X65FS2H622E 0.15 { 1.5 } 0.15 { 1.5 }
0 100X80FS2F57.5BE 0.72 { 7.3 } 0.40 { 4.0 } 80X65FS2J630E 0.00 { 0.0 } 0.01 { 0.1 }
100X80FS2G511AE 0.65 { 6.6 } 0.40 { 4.0 } 100X80FS2F611AE 0.66 { 6.7 } 0.40 { 4.0 }
100X80
100X80FS2G511BE 0.63 { 6.4 } 0.40 { 4.0 } 100X80FS2F611BE 0.64 { 6.5 } 0.40 { 4.0 }
100X80FS2G515E 0.56 { 5.7 } 0.35 { 3.5 } 100X80FS2F615AE 0.60 { 6.1 } 0.40 { 4.0 }
100X80FS2H518AE 0.46 { 4.6 } 0.35 { 3.5 } 100X80FS2F615BE 0.58 { 5.9 } 0.40 { 4.0 }
100X80FS2H518BE 0.44 { 4.4 } 0.35 { 3.5 } 100X80FS2G618AE 0.52 { 5.3 } 0.25 { 2.5 }
100X80FS2H522E 0.39 { 3.9 } 0.30 { 3.0 } 100X80FS2G618BE 0.50 { 5.0 } 0.25 { 2.5 }
100X80FS2J530AE 0.30 { 3.0 } 0.24 { 2.4 } 100X80FS2G622AE 0.46 { 4.6 } 0.20 { 2.0 }
100X80FS2J530BE 0.23 { 2.3 } 0.23 { 2.3 } 100X80FS2G622BE 0.45 { 4.5 } 0.20 { 2.0 }
100X80FS2J537AE 0.16 { 1.6 } 0.11 { 1.1 } 100X80FS2H630AE 0.30 { 3.0 } 0.20 { 2.0 }
100X80FS2J537BE 0.09 { 0.9 } 0.10 { 1.0 } 100X80FS2H630BE 0.27 { 2.7 } 0.20 { 2.0 }
100X80FS2J545E 0.01 { 0.1 } 0.00 { 0.0 } 100X80FS2H637AE 0.17 { 1.7 } 0.15 { 1.5 }
100X80FS2H637BE 0.15 { 1.5 } 0.15 { 1.5 }
100X80FS2H645AE 0.07 { 0.7 } 0.07 { 0.7 }
100X80FS2H645BE 0.03 { 0.3 } 0.04 { 0.4 }

4 Pole 50Hz 4 Pole 60Hz

Bore Model Max suction pressure Bore Model Max suction pressure
mm Mechanical seal Gland packing mm Mechanical seal Gland packing
MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2} MPa {kgf/cm2}
40X32 40X32FS4H5.4E 0.88 { 8.9 } 0.4 { 4.0 } 40X32 40X32FS4G6.4E 0.88 { 8.9 } 0.4 { 4.0 }
40X32FS4H5.75E 0.83 { 8.4 } 0.4 { 4.0 } 40X32FS4G6.75E 0.85 { 8.6 } 0.4 { 4.0 }
50X40 50X40FS4G5.4E 0.90 { 9.1 } 0.4 { 4.0 } 40X32FS4H6.75E 0.83 { 8.4 } 0.4 { 4.0 }
50X40FS4G5.75E 0.88 { 8.9 } 0.4 { 4.0 } 40X32FS4H61.5E 0.76 { 7.7 } 0.4 { 4.0 }
50X40FS4H5.75E 0.86 { 8.7 } 0.4 { 4.0 } 50X40 50X40FS4G6.75E 0.86 { 8.7 } 0.4 { 4.0 }
50X40FS4J51.5E 0.79 { 8.0 } 0.4 { 4.0 } 50X40FS4G61.5E 0.84 { 8.5 } 0.4 { 4.0 }
50X40FS4J52.2E 0.75 { 7.6 } 0.4 { 4.0 } 50X40FS4H61.5E 0.79 { 8.0 } 0.4 { 4.0 }
65X50 65X50FS4G5.75E 0.89 { 9.0 } 0.4 { 4.0 } 50X40FS4J62.2E 0.74 { 7.5 } 0.4 { 4.0 }
65X50FS4H51.5E 0.84 { 8.5 } 0.4 { 4.0 } 50X40FS4J63.7E 0.65 { 6.6 } 0.4 { 4.0 }
65X50FS4J52.2E 0.79 { 8.0 } 0.4 { 4.0 } 65X50 65X50FS4G61.5E 0.84 { 8.5 } 0.4 { 4.0 }
65X50FS4J53.7E 0.71 { 7.2 } 0.4 { 4.0 } 65X50FS4H62.2E 0.80 { 8.1 } 0.4 { 4.0 }
80X65 80X65FS4G51.5E 0.89 { 9.0 } 0.4 { 4.0 } 65X50FS4H63.7E 0.73 { 7.4 } 0.4 { 4.0 }
80X65FS4G52.2E 0.86 { 8.7 } 0.4 { 4.0 } 65X50FS4J63.7E 0.71 { 7.2 } 0.4 { 4.0 }
80X65FS4H52.2AE 0.86 { 8.7 } 0.4 { 4.0 } 65X50FS4J65.5E 0.64 { 6.5 } 0.4 { 4.0 }
80X65FS4H52.2BE 0.85 { 8.6 } 0.4 { 4.0 } 80X65 80X65FS4G62.2E 0.86 { 8.7 } 0.4 { 4.0 }
80X65FS4H53.7E 0.81 { 8.2 } 0.4 { 4.0 } 80X65FS4G63.7E 0.82 { 8.3 } 0.4 { 4.0 }
80X65FS4J53.7E 0.80 { 8.1 } 0.4 { 4.0 } 80X65FS4H63.7AE 0.81 { 8.2 } 0.4 { 4.0 }
80X65FS4J55.5E 0.74 { 7.5 } 0.4 { 4.0 } 80X65FS4H63.7BE 0.80 { 8.1 } 0.4 { 4.0 }

-7-
EBARA CORPORATION
 4 Pole 50Hz 4 Pole 60Hz
Bore Model Max suction pressure Bore Model Max suction pressure
mm Mechanical seal Gland packing mm Mechanical seal Gland packing
2 2 2 2
MPa {kgf/cm } MPa {kgf/cm } MPa {kgf/cm } MPa {kgf/cm }
80X65 80X65FS4K55.5E 0.72 { 7.3 } 0.4 { 4.0 }
80X65
80X65FS4H65.5E 0.75 { 7.6 } 0.4 { 4.0 }
80X65FS4K57.5E 0.67 { 6.8 } 0.4 { 4.0 } 80X65FS4J67.5AE 0.71 { 7.2 } 0.4 { 4.0 }
80X65FS4K511E 0.59 { 6.0 } 0.4 { 4.0 } 80X65FS4J67.5BE 0.68 { 6.9 } 0.4 { 4.0 }
100X80 100X80FS4H53.7E 0.86 { 8.7 } 0.4 { 4.0 } 80X65FS4K611E 0.59 { 6.0 } 0.38 { 3.8 }
100X80FS4J55.5AE 0.81 { 8.2 } 0.4 { 4.0 } 80X65FS4K615E 0.47 { 4.7 } 0.28 { 2.8 }
100X80FS4J55.5BE 0.81 { 8.2 } 0.4 { 4.0 } 100X80FS4G63.7E 0.85 { 8.6 } 0.4 { 4.0 }
100X80
100X80FS4J57.5E 0.77 { 7.8 } 0.4 { 4.0 } 100X80FS4G65.5E 0.81 { 8.2 } 0.4 { 4.0 }
100X80FS4K511E 0.67 { 6.8 } 0.4 { 4.0 } 100X80FS4H67.5E 0.79 { 8.0 } 0.4 { 4.0 }
100X80FS4K515E 0.62 { 6.3 } 0.4 { 4.0 } 100X80FS4J611E 0.72 { 7.3 } 0.4 { 4.0 }
125X100 125X100FS4J55.5E 1.23 { 12.5 } 0.60 { 6.1 } 100X80FS4J615E 0.66 { 6.7 } 0.4 { 4.0 }
125X100FS4J57.5E 1.21 { 12.3 } 0.60 { 6.1 } 100X80FS4K618E 0.56 { 5.7 } 0.35 { 3.5 }
125X100FS4J511E 1.16 { 11.8 } 0.60 { 6.1 } 100X80FS4K622E 0.49 { 4.9 } 0.31 { 3.1 }
125X100FS4K515AE 1.08 { 11.0 } 0.60 { 6.1 } 125X100FS4J67.5E 1.19 { 12.1 } 0.60 { 6.1 }
125X100FS4K515BE 1.06 { 10.8 } 0.60 { 6.1 } 125X100FS4J611E 1.15 { 11.7 } 0.60 { 6.1 }
125X100
125X100FS4K518AE 1.02 { 10.4 } 0.60 { 6.1 } 125X100FS4J615E 1.11 { 11.3 } 0.60 { 6.1 }
125X100FS4K518BE 1.01 { 10.2 } 0.60 { 6.1 } 125X100FS4K618E 1.04 { 10.6 } 0.60 { 6.1 }
125X100FS4L522AE 0.99 { 10.0 } 0.60 { 6.1 } 125X100FS4K622AE 1.00 { 10.1 } 0.60 { 6.1 }
125X100FS4L522BE 0.92 { 9.3 } 0.60 { 6.1 } 125X100FS4K622BE 0.97 { 9.8 } 0.60 { 6.1 }
125X100FS4L530AE 0.93 { 9.4 } 0.60 { 6.1 } 125X100FS4K630AE 0.96 { 9.7 } 0.60 { 6.1 }
125X100FS4L530BE 0.87 { 8.8 } 0.60 { 6.1 } 125X100FS4K630BE 0.90 { 9.1 } 0.60 { 6.1 }
125X100FS4L530CE 0.80 { 8.1 } 0.60 { 6.1 } 125X100FS4L630AE 0.88 { 8.9 } 0.60 { 6.1 }
125X100FS4L537E 0.83 { 8.4 } 0.60 { 6.1 } 125X100FS4L630BE 0.81 { 8.2 } 0.60 { 6.1 }
150X125FS4H57.5E 1.25 { 12.7 } 0.60 { 6.1 } 125X100FS4L637AE 0.83 { 8.4 } 0.60 { 6.1 }
150X125
150X125FS4H511E 1.23 { 12.5 } 0.60 { 6.1 } 125X100FS4L637BE 0.72 { 7.3 } 0.60 { 6.1 }
150X125FS4J511AE 1.22 { 12.4 } 0.60 { 6.1 } 125X100FS4L645AE 0.73 { 7.4 } 0.60 { 6.1 }
150X125FS4J511BE 1.21 { 12.3 } 0.60 { 6.1 } 125X100FS4L645BE 0.65 { 6.6 } 0.60 { 6.1 }
150X125FS4J515AE 1.17 { 11.9 } 0.60 { 6.1 } 125X100FS4L655AE 0.64 { 6.5 } 0.60 { 6.1 }
150X125FS4J515BE 1.16 { 11.8 } 0.60 { 6.1 } 125X100FS4L655BE 0.54 { 5.5 } 0.60 { 6.1 }
150X125FS4J518E 1.15 { 11.7 } 0.60 { 6.1 } 150X125FS4H611E 1.22 { 12.4 } 0.60 { 6.1 }
150X125FS4K518E 1.12 { 11.4 } 0.60 { 6.1 } 150X125FS4H615AE 1.19 { 12.1 } 0.60 { 6.1 }
150X125FS4K522AE 1.09 { 11.1 } 0.60 { 6.1 } 150X125 150X125FS4H615BE 1.18 { 12.0 } 0.60 { 6.1 }
150X125FS4K522BE 1.07 { 10.9 } 0.60 { 6.1 } 150X125FS4J618AE 1.15 { 11.7 } 0.60 { 6.1 }
150X125FS4K530E 1.04 { 10.6 } 0.60 { 6.1 } 150X125FS4J618BE 1.14 { 11.6 } 0.60 { 6.1 }
150X125FS4L530E 0.99 { 10.0 } 0.60 { 6.1 } 150X125FS4J622E 1.11 { 11.3 } 0.60 { 6.1 }
150X125FS4L537E 0.92 { 9.3 } 0.60 { 6.1 } 150X125FS4J630E 1.07 { 10.9 } 0.60 { 6.1 }
150X125FS4L545E 0.86 { 8.7 } 0.60 { 6.1 } 150X125FS4K630AE 1.02 { 10.4 } 0.60 { 6.1 }
150X125FS4L555E 0.80 { 8.1 } 0.60 { 6.1 } 150X125FS4K630BE 1.01 { 10.2 } 0.60 { 6.1 }
150X125FS4N555E 0.76 { 7.7 } 0.60 { 6.1 } 150X125FS4K637AE 0.97 { 9.8 } 0.60 { 6.1 }
150X125FS4N575E 0.60 { 6.1 } 0.60 { 6.1 } 150X125FS4K637BE 0.95 { 9.6 } 0.60 { 6.1 }
150X125FS4N590E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4K645AE 0.90 { 9.1 } 0.60 { 6.1 }
200X200 200X200FS4H515E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4K645BE 0.88 { 8.9 } 0.60 { 6.1 }
200X200FS4H518E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4L655E 0.79 { 8.0 } 0.60 { 6.1 }
200X200FS4H522E 0.47 { 4.7 } 0.60 { 6.1 } 150X125FS4L675E 0.64 { 6.5 } 0.60 { 6.1 }

200X150 200X150FS4J522E 1.18 { 12.0 } 0.60 { 6.1 } 150X125FS4N690E 0.51 { 5.2 } 0.60 { 6.1 }
200X150FS4J530AE 1.16 { 11.8 } 0.60 { 6.1 } 150X125FS4N6110E 0.32 { 3.2 } 0.60 { 6.1 }
200X150FS4J530BE 1.14 { 11.6 } 0.60 { 6.1 } 150X125FS4N6132E 0.17 { 1.7 } 0.60 { 6.1 }
200X150FS4J537E 1.12 { 11.4 } 0.60 { 6.1 } 150X125FS4N6160E 0.09 { 0.9 } 0.60 { 6.1 }
200X150FS4K537E 1.10 { 11.2 } 0.60 { 6.1 } 200X200 200X200FS4H630AE 1.17 { 11.9 } 0.60 { 6.1 }
200X150FS4K545E 1.06 { 10.8 } 0.60 { 6.1 } 200X200FS4H630BE 1.15 { 11.7 } 0.60 { 6.1 }
200X150FS4K555E 1.01 { 10.2 } 0.60 { 6.1 } 200X200FS4H637E 1.12 { 11.4 } 0.60 { 6.1 }
200X150FS4K575E 0.95 { 9.6 } 0.60 { 6.1 } 200X150FS4J637E 1.10 { 11.2 } 0.60 { 6.1 }
200X150FS4L575E 0.86 { 8.7 } 0.60 { 6.1 } 200X150 200X150FS4J645E 1.06 { 10.8 } 0.60 { 6.1 }
200X150FS4L590E 0.80 { 8.1 } 0.60 { 6.1 } 200X150FS4J655E 1.02 { 10.4 } 0.60 { 6.1 }
200X150FS4N590E 0.76 { 7.7 } 0.60 { 6.1 } 200X150FS4K655E 1.00 { 10.1 } 0.60 { 6.1 }
200X150FS4N5110E 0.67 { 6.8 } 0.60 { 6.1 } 200X150FS4K675E 0.93 { 9.4 } 0.60 { 6.1 }
200X150FS4N5132E 0.60 { 6.1 } 0.60 { 6.1 } 200X150FS4K690E 0.86 { 8.7 } 0.60 { 6.1 }
250X200 250X200FS4L5110E 1.00 { 10.1 } 0.60 { 6.1 } 200X150FS4K6110E 0.81 { 8.2 } 0.60 { 6.1 }
250X200FS4L5132E 0.96 { 9.7 } 0.60 { 6.1 } 200X150FS4L6110E 0.70 { 7.1 } 0.60 { 6.1 }
250X200FS4L5160E 0.92 { 9.3 } 0.60 { 6.1 } 200X150FS4L6132E 0.60 { 6.1 } 0.60 { 6.1 }
250X200FS4N5200E 0.74 { 7.5 } 0.60 { 6.1 } 200X150FS4N6160E 0.50 { 5.0 } 0.60 { 6.1 }
250X200FS4N5250E 0.64 { 6.5 } 0.60 { 6.1 } 200X150FS4N6200E 0.37 { 3.7 } 0.60 { 6.1 }
250X200FS4N5280E 0.58 { 5.9 } 0.60 { 6.1 } 200X150FS4N6250E 0.21 { 2.1 } 0.60 { 6.1 }
250X200FS4N5315E 0.52 { 5.3 } 0.60 { 6.1 } 200X150FS4N6280E 0.09 { 0.9 } 0.60 { 6.1 }
250X200FS4L6200E 0.82 { 8.3 } 0.60 { 6.1 }
250X200 250X200FS4L6250E 0.73 { 7.4 } 0.60 { 6.1 }
250X200FS4L6280E 0.66 { 6.7 } 0.60 { 6.1 }
250X200FS4L6315E 0.59 { 6.0 } 0.60 { 6.1 }
250X200FS4N6355E 0.45 { 4.5 } 0.60 { 6.1 }
250X200FS4N6400E 0.37 { 3.7 } 0.60 { 6.1 }
250X200FS4N6450E 0.28 { 2.8 } 0.60 { 6.1 }
250X200FS4N6500E 0.18 { 1.8 } 0.60 { 6.1 }
250X200FS4N6560E 0.11 { 1.1 } 0.60 { 6.1 }

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5 Installation and Installation check list
1. Installation location and check list
(1) This pump should be installed either indoors or outdoors.（except for option：pump of outdoor＋motor
of outdoor）
(2) There should be ample space around the pump, and securing a large working space for maintenance
and inspection.
(3) Provide an enclosure around the pump, or take some other effective measures to prevent unauthorized
personnel from coming near it.
(4) Install the pump in a location where it is near a water source, suction height (the height from the suction
surface to the center of the pump) is low, and the length of the suction piping is short.
(5) Set the suction total head to within -6m (for example). However, for hot water, the water level may need
to be increased.(check the suction total head at Standard specifications of P.8）
(6) Select an airy location with little dust and moisture. Ambient temperature should not exceed 40℃.
(7) Since water leaks can occur from the mechanical seals and gaskets in the pump, take precautions to
prevent water from leaking onto the floor or lower levels.

After installation, have unneeded packaging disposed of by a specialist

Note disposal company.

2. Piping
(1) The pump should be installed to piping by Fig. 2.
1.
2.
Air trap
Install the piping
as short as Gate valve Piping
(Suction total head should be

possible, and with

as few bents as Check valvesupport
possible. Flexible joint
Horizonta
l pull
Suction head
within －6m)

Pump Motor

Low water level Piping

support
2D or longer

1 － 1.5 D
1 － 1.50 D
or longer

Foot valve

Fig. 2
(2) Install the piping so that the pump casing is not affected by the suction or/and discharge piping.
(3) In the following circumstances, a check valve must be installed: a) if the pipes are long, b) if the actual
pump head is high, c) if the pump is to be used in automatic operation, d) when water is supplied to the
pressure tank, and e) if two or more pumps are used in parallel. The check valve should be installed
between the pump and the discharge side gate valve.

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EBARA CORPORATION
(4) If the accumulation of air in the top of the pump is unavoidable, provide air vent valves in the
trouble areas. However, do not install air vent valves in locations such as suction piping where
there is negative pressure, or else air will be sucked.
(5) Do not install the pump in the convex areas of the piping.
(During operation, air or hot water inside the piping in the pump allows steam to build up and
cause dry operation.)
(6) If thermal insulation is added to the piping, do not apply it to the motor. Also, if it is installed near
the boiler, prevent the heat from the boiler to the pump.
(7) When piping for hot water circulation is used in closed cycle, install an expansion tank or safety
valve on the piping.
(8) If there is a possibility of water hammer occurring, install a quick close check valve, and so on.
(9) For negative suction application:
(a) Make the end of the suction piping is 2 times deeper than the diameter of the piping and 1
– 1.5 times apart from the bottom.
(b) Install a foot valve with a strainer on the end of the suction piping to prevent foreign matter
from being sucked in.
(c) Install the suction piping so that there is an upward gradient toward the pump of at least
1/100 to prevent air from becoming trapped inside. Also, install joints carefully to prevent
air from being sucked in.
(d) Make the suction piping as short as possible, with as few bents as possible, and do not
install a gate valve.
(10) For flooding or positive suction application:
(a) Install a gate valve on the suction piping to make disassembly and inspection convenient.

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 3. Centering
Though the pump and driver have been centered in the factory, the common bed may be distorted
when the foundation bolts are inserted during installation. Adjust by placing tapered liners under earth
the bed, and center so that the shaft coupling is within the range indicated in Fig.3.
To center a pump which has been purchased without a driver and which is to be directly driven, insert
liners under the driver, and center so that the shaft coupling is within the range indicated in Fig.3.
The coupling guard must be removed to make centering adjustments. Be sure to replace before
beginning operation.

A square

A clearance gauge
Less than 0.05mm

Gap A
Gap B

Fig. 3

Gap A and B between coupling should be set as fellows.

When the outside diameter of coupling is from 90 to 180mm: 3±2mm
When the outside diameter of coupling is from 200 to 315mm: 4±2.5mm
When the outside diameter of coupling is from 355 to 630mm: 5±3.5mm
A・B measurements 0.1mm of each other.

4. Installation method of coupling guard

Install coupling guard as fellows.

Less than 8mm

Upside Guard

Pump Motor

Base

Downside Guard Bolts Bolts

Fig. 4

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EBARA CORPORATION
5. Electrical wiring
Perform wiring work correctly as specified by electrical facility
technical standards and extension codes. Incorrect wiring could
Warning result in electric shock and fires.
Install and ground an earth cable. Electric shock could occur
during accidents or electric leakage.
Make sure that any one of three terminals of the three-phase
motor is not loose or disconnected. Running the motor with only
Caution two terminals connected could a phase interruption, burning out
the motor.

(1) Perform wiring according to Fig. 5 below.

Fig. 5 Wiring Diagram

(2) Check the following conditions before turning on the switch:
(a) Installation of appropriate fuses.
(b) Correct wiring.
(c) Correct grounding.
The correct direction of rotation is clockwise when looking from the motor
Note side.

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 6 Operation

Do not operate the pump for more than 1 minute with the
discharge valve closed. Doing so will increase the inner
pressure of the pump, damaging the casing or plugs.
Warning
Do not touch the rotating parts such as the shaft, etc. while the
pump is running. Since these parts rotate at high speed, doing
so could result in injury.
If the pumped liquid is hot water, keep your hands off the pump.
The pump’s surfaces will be hot, and you could get burned if
you touch them.
Caution Do not touch the motor. The motor’s surfaces will be hot, and
you could get burned if you touch them.
Do not cover the motor with a blanket or cloth. Doing so could over
heat the motor, setting a fire.

1. Preparation for operation

Note After piping or Water filling, check the centering of pump again please.

(1)Do pipe flashing before operation. Without pipe flashing, there might be some abnormal wear
occurring on mechanical seal or other rotating parts.
(2)From the end of the motor, use a screwdriver and try to turn the shaft, to check that it rotates
easily. If it turns stiffly or irregularly, inspect internal rusts, etc.
(3)Prime the pump. Operating the pump without priming it will cause damage. Open the suction
valve, discharge valve, and air vent valve, and fill the pump to the discharge nozzle with
water from the pipe line.
(4)When priming, rotate the pump manually to completely remove air from inside the impeller.
(5)Tightening nuts of Blots for gland to the Extent to which hand-cranked becomes heavy.
Make sure that there is no uneven tightening happening when tightening nuts of Blots for gland. Do
adjustment of gland packing according to “Adjustment of gland packing” (P.15).

Note Do not make the water leakage value of gland packing to 0 mL/min.

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EBARA CORPORATION
2. Operation・Stopping
If there is a power failure, turn the power switch off.
Warning Otherwise, the pump may start-up suddenly when the power
supply is resumed, exposing personnel to danger.

The correct direction of rotation is clockwise when looking from the motor
Note side.
(1) Close the discharge valve and air vent valve after priming is completed. If a suction valve is equipped,
open it to full turn
(2) Turn the power briefly on and off again a couple of times, and check that operation is normal. Also
check the direction of rotation.
(3) Once the prescribed speed is reached, gradually open the discharge valve to start cycle operation.
(4) Check for abnormal pressure, current, vibration, or noise. Keep the cocks of the pressure gauge and
compound gauge closed, except when taking measurements. These gauges may be damaged if their
cocks are left open.
(5) After closing the gate valve on the discharge side, turn off the power to shut down the motor.
If there is no check valve on the discharge side, when shutting down operation, gradually close the
discharge valve, and then shut down the motor.
(6) Before the pump is started up for the second time and before all subsequent startups, conduct the daily
inspection specified in 7 Maintenance(P.17∼21).

Run the pump at a discharge capacity that is suitable for the equipment.
Note (Capacity that is too large or small will cause noise and vibration, and also
waste power.)

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3. Adjustment of gland packing・・・For gland packing specification
For gland packing specification, make sure the water leakage is moderate according to table.1. Prevent
over tightening and uneven tightening gland packing from happening. If the water leakage could not be
adjusted, there might be a deterioration occurring at shaft seal parts. Therefore it is necessary to exchange
gland packing or both gland packing and shaft, and then adjusting the water leakage value.

(1) The tightening of gland packing

(a) Tightening nuts of Blots for gland to the Extent to which hand-cranked becomes heavy.
(b) Make sure that there is no uneven tightening happening when tightening nuts of Blots for
gland.
(2) Adjustment of gland packing during operation of pump
(a) During initial operation of pump, the water leakage value is more than normal
operation(table.1).To take 10~30 minutes’ running-in of pump, and making sure that you
are aware of the fever, abnormal noise.
(b) During normal operation of pump, do not make the water leakage value to 0 mL/min.
(c) After running-in of pump, adjusting the water leakage value is moderate according to
table.1.
(d) Checking table of The water leakage value（as a standard）。

Table.1 The water leakage value (as a standard）

Inner diameter of Initial Normal

gland packing operation operation
(mm) （mL/min） （mL/min）
15 30 15
20 40 20
25 50 25
35 70 35
43 86 43
53 106 53
60 120 60
70 140 70
80 160 80

You can also check inner diameter of gland packing from table 4.(For example, model 32Ｘ
32FS2E-E uses “15×27×6”gland packing, therefore inner diameter of gland packing of
model 32Ｘ32FS2E-E is 15mm which is the same as the first number of gland packing’s
name)
(e) When the water leakage value is huge, tightening gland packing to adjust the water leakage
value to normal value. However, if you tighten gland packing in a short time, pump might be
prone to fever. Therefore, you should tighten gland packing gradually at 10-30 minute
intervals.
4. Replacement of gland packing・・・For gland packing specification
Do replacement of gland packing under the situations below.
(1) The disassembling of pump happens, such as a periodical inspection
(2) There is no more space for tightening of gland packing.
(3) The water leakage value could not be adjusted.
(4) When a significant damage or dents (0.7mm or more for one side) occurs to the shaft surface, shaft
should be exchanged for new.
(5) Replace gland packing with new packing, shifting joints from 90 ﾟ~120° until last joint is on the bottom.

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EBARA CORPORATION
5. Cautions for operation
If the pump is operated for long periods with the discharge
valve closed, the water temperature inside the pump will
Warning rise, causing an accident. Do not operate the pump with the
discharge valve closed for longer than 1 minute.

(1) Starting and stopping the pump repeatedly at short intervals will harm it and shorten its service life.

Motor output 7.5kW or less 11 kW～22 kW 30 kW or more

Number of
6 times or less 4 times or less 3 times or less
starts per hour
(2) If there is a power failure, turn the power switch off. Otherwise, the pump may start-up suddenly when
the power supply is resumed.

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7 Maintenance

Disassembly and repair of the pump should only be performed

by specialist maintenance technicians. Otherwise, error by
personnel could result in electric shock, and the pump catching
Warning fire or operating abnormally and causing injury.
Always turn the power switch OFF before inspecting or repairing
the pump. Not doing so could result in the pump starting up
suddenly in auto operation, exposing personnel to danger.
If the pumped liquid is hot water, keep your hands off the pump.
The pump’s surfaces will be hot, and you could get burned if you
touch them.
Do not touch the motor. The motor’s surfaces will be hot, and
you could get burned if you touch them.
To prevent an accident if the pump stops running or an
abnormality occurs, immediately turn off the power switch.
Caution Contact the shop from where you ordered the pump, or EBARA
to perform an inspection and maintenance on the pump.

When the pump is out of use for prolonged periods such as the
wintertime, water inside the pump could freeze, causing
damage to the pump. Accordingly, in such situations, either
drain all water from the pump or provide thermal insulation to
prevent the water from freezing.

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EBARA CORPORATION
1. Daily inspection
(1) If pressure, current, capacity, vibration, or noisy differ markedly from normal, trouble of some kind is
probably going to occur, and you should take prompt corrective action. Refer to 8 Troubleshooting for
diagnosis and corrective action. You are advised to post a Daily Operation Condition Check Sheet.
Standard performance curves can be obtained from EBARA sales office
Note or dealers.

(2) For standard specification, allowable operating temperature of bearing is no more than Room
temperature＋40℃, and no more than 80℃.
(3) There should be almost no leakage if the mechanical seal is normal. If there is a large amount of
leakage, replace the mechanical seal.
(4) Normally, there should be almost no leakage for a mechanical seal. However, at the beginning of
operating of pump, a little water leakage from a mechanical seal is recognized. As the pump is operating
for a while, the water leakage would be decremented, otherwise you should stop the pump and check it.
(5) For gland packing specification, make sure the water leakage value is moderate according to fig.5. And
preventing over tightening and uneven tightening gland packing. If the water leakage value could not be
adjusted, there might be a deterioration occurring at shaft seal parts. Therefore it is necessary to exchange
gland packing or both gland packing and shaft, and then adjusting the water leakage.
(6) Standard value of vibrations for when the pump is installed correctly and piping work has been
performed correctly are shown in Fig. 6. Wrong piping work can often cause excessive vibrations.

Standard value of vibrations:

vibration on the central position of the motor bearing

Amplitude
p-p Standard value of vibrations
(1/1000 mm))

Speed (min-1)

Fig. 6

(7) Make sure that mounting bolts and terminal screws of electrical wiring are fasten firmly.
(8) Measure the insulation resistance of motor once a month. It is okay when the insulation resistance
value is equal to or greater than the 5MΩ. However, when the insulation resistance value drops suddenly,
no matter the insulation resistance value is more than the 5MΩ or not, the repair of motor is required.

- 18 -
2. When the pump is out of use for long periods
(1) If you have installed a spare pump, run it from time to time and keep it ready for operation
anytime.
(2) When the pump is out of use for three months or more, the gland packing unit might be
rust-eaten. Please take the old gland packing unit out, remove moisture from the stuffing box,
and install new gland packing unit into the stuffing box. Also, to prevent the finished
surfaces of bearing and shaft and coupling and so on being rust-eaten, doing something like
painting the anti-rust oil please.
(3) When the pump is out of use for prolonged periods in the wintertime or in cold climates, the
water inside the pump could freeze, causing damage to the pump. Accordingly, in such
situations, provide thermal insulation to prevent the water from freezing.
(4) When the pump is out of use for three months or more, please shut off the power.

3. Consumable parts

(1) Replace the parts according to the conditions shown in Table.2.

Table.2 Inspection list

Consumable part Replacement condition Approximate replacement interval

Mechanical seal Large amount of leakage Annually
Gland packing When you cannot set up the Annually or Continuous running
amount of leakage to normal level for 4000 hours
by adjusting Gland packing
Rubber used in When the rubber become Annually
Coupling bolts depleted
Or has been worn down or
Sealed ball bearing Loud or abnormal noises occur; Once every 2 to 3 years
grease leaks out
O-ring Whenever disassembly for ―
inspection is performed
The above average replacement frequency is for normal operating conditions.

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EBARA CORPORATION
(2) The consumable parts list is as follows
Mechanical seal, Gland packing, Sealed ball bearing and O-ring.

Table.3 the consumable parts list for 2 pole

Model of 2 pole Mechanical seal Gland packing Sealed ball bearing O-ring
Q’ty Q’ty Q’ty Q’ty
32Ｘ32FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
32Ｘ32FS2F-E φ15 1 15×27×6 3 6204UU 2 3.1×150 1
32Ｘ32FS2G-E φ20 1 20×36×8 4 6304UU 2 3.1×185 1
40Ｘ32FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
40Ｘ32FS2F-E φ15 1 15×27×6 3 6204UU 2 3.1×150 1
40Ｘ32FS2G-E φ20 1 20×36×8 4 6304UU 2 3.1×185 1
50Ｘ40FS2E-E φ15 1 15×27×6 3 6204UU 2 G-110 1
50Ｘ40FS2F-E φ20 1 20×36×8 4 6305UU 2 3.1×150 1
50Ｘ40FS2G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
50Ｘ40FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65Ｘ50FS2E-E φ20 1 20×36×8 4 6304UU 2 G-120 1
65Ｘ50FS2F-E φ20 1 20×36×8 4 6305UU 2 3.1×165 1
65Ｘ50FS2G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
65Ｘ50FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65Ｘ50FS2J-E φ25 1 25×41×8 4 6305UU 2 3.1×275 1
80Ｘ65FS2E-E φ20 1 20×36×8 4 6304UU 2 G-120 1
80Ｘ65FS2F-E φ25 1 25×41×8 4 6305UU 2 3.1×165 1
80Ｘ65FS2G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
80Ｘ65FS2H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
80Ｘ65FS2J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
100Ｘ80FS2F-E φ25 1 25×41×8 4 6305UU 2 3.1×165 1
100Ｘ80FS2G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
100Ｘ80FS2H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
100Ｘ80FS2J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1

- 20 -
 Table.4 the consumable parts list for 4 pole

Model of 4 pole Mechanical seal Gland packing Sealed ball bearing O-ring
Q’ty. Q’ty Q’ty. Q’ty
40Ｘ32FS4G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
40Ｘ32FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
50Ｘ40FS4G-E φ20 1 20×36×8 4 6305UU 2 3.1×185 1
50Ｘ40FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
50Ｘ40FS4J-E φ25 1 25×41×8 4 6305UU 2 3.1×275 1
65Ｘ50FS4G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
65Ｘ50FS4H-E φ25 1 25×41×8 4 6305UU 2 3.1×225 1
65Ｘ50FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
80Ｘ65FS4G-E φ25 1 25×41×8 4 6305UU 2 3.1×185 1
80Ｘ65FS4H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
80Ｘ65FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
80Ｘ65FS4K-E φ35 1 35×51×8 4 6307UU 2 3.1×335 1
100Ｘ80FS4G-E φ35 1 35×51×8 4 6307UU 2 3.1×195 1
100Ｘ80FS4H-E φ35 1 35×51×8 4 6307UU 2 3.1×225 1
100Ｘ80FS4J-E φ35 1 35×51×8 4 6307UU 2 3.1×275 1
100Ｘ80FS4K-E φ35 1 35×51×8 4 6307UU 2 3.1×335 1
125×100FS4J-E φ38 1 43×63×10 4 6308ZZ 2 3.53×278.99 1
125×100FS4K-E φ38 1 43×63×10 4 6308ZZ 2 3.53×355.19 1
125×100FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
150×125FS4H-E φ38 1 43×63×10 4 6308ZZ 2 3.53×234.54 1
150×125FS4J-E φ38 1 43×63×10 4 6308ZZ 2 3.53×278.99 1
150×125FS4K-E φ48 1 53×73×10 4 6310ZZ 2 3.53×355.19 1
150×125FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
150×125FS4N-E φ55 1 60×85×12.5 4 6312ZZ 2 5.33×532.26 1
200×200FS4H-E φ48 1 53×73×10 4 6310ZZ 2 3.53×278.99 1
200×150FS4J-E φ48 1 53×73×10 4 6310ZZ 2 3.53×278.99 1
200×150FS4K-E φ55 1 60×85×12.5 4 6312ZZ 2 3.53×355.19 1
200×150FS4L-E φ48 1 53×73×10 4 6310ZZ 2 5.33×456.06 1
200×150FS4N-E φ65 1 70×95×12.5 4 6314ZZ 2 5.33×532.26 1
250×200FS4L-E φ65 1 70×95×12.5 4 6314ZZ 2 5.33×456.06 1
250×200FS4N-E φ75 1 80×109×14.5 4 6316ZZ 2 5.33×532.26 1

Table.5 Rubber used in Coupling bolts

The outside
diameter of 80 100 112 140 160 180 200 224 250 280 315 355 400
Coupling (mm)

CLAB-( )M 8 10 10 14 14 14 20 20 25 28 28 35.5 35.5

Q’ty 3 4 4 6 8 8 8 8 8 8 10 8 10

For example, when the outside diameter of Coupling is 140 mm, the name of rubber is CLAB-14M and 6
rubbers for one pump.

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EBARA CORPORATION
8 Troubleshooting
1. Pump
Trouble
Motor won’t turn.
Priming not possible.
Pump operates, but no water is
discharged.
Water is not discharged at the
rated capacity.
Water is discharged, but stops.
Overload (over current) occurs.
Bearing heats up.
More leakage from the shaft
seal.
Shaft seal heats up.
Cause Remedy
・Start-up conditions of the control panel are not met. ・Check the conditions.
・The motor is damaged.
・Power supply abnormality. ・Repair the motor.
・Rotating parts in contact. Rust. Burning. ・Inspect and repair.
・Manually rotate. Re-assemble. Have
・Foreign material caught in the contacting surfaces. repaired by a specialist workshop.
・Remove the foreign material.
・Foreign material caught in the foot valve. ・Remove the foreign material.
・Foot calve seat surface is worn. ・Replace the foot calve seat.
・Leakage from the suction piping. ・Inspect suction piping.
・Air sucked into suction piping/shaft seal. ・Inspect suction piping/shaft seal.
・Pump not primed. ・Prime the pump.
・Gate valve is closed or half open. ・Open the gate valve.
・Actual pump head is larger than the total pump ・Review the plan.
head.
・Suction head is too high for the pump. ・Review the plan.
・Reverse rotation direction. ・Check the rotation arrow, and correct the
wiring.
・60 Hz pump in a 50 Hz region. ・Check the nameplate.
・Voltage is too low. ・Check the power supply.
・ Foot valve or strainer is clogged. ・Remove the foreign material.
・Impeller is clogged. ・Remove the foreign material.
・Piping is clogged. ・Remove the foreign material.
・Air is being sucked in. ・Inspect, repair suction piping and shaft
seal.
・Leakage from discharge piping. ・Inspect, repair.
・Impeller is corroded ・Check the fluid, change material.
・Impeller is worn. ・Replace the impeller.
・Liner ring is worn. ・Replace the liner ring.
・Large loss in the piping. ・Review the plan.
・High fluid temperature or volatile fluid. ・Review the plan.
・Cavitation. ・Consult with a specialist.
・Not primed sufficiently. ・Sufficiently prime the pump.
・Air is being sucked in. ・Inspect, repair suction piping and shaft
seal.
・Air is trapped inside the suction piping. ・Refit the piping.
・Suction head is too high for the pump. ・Review the plan.
・Voltage has dropped or phase imbalance is large. ・Check the power supply.
・Head is low. Too much water flow. ・Throttle the discharge valve.
・50Hz pump in a 60Hz region. ・Check the nameplate.
・Foreign material in the pump. ・Remove the foreign material.
・Improper setting of the mechanical seal. ・Reassemble the mechanical seal correctly.
・Replace the bearing.
・Bearing is damaged. ・Have repaired by a specialist workshop.
・Rotating parts in contact. Shaft is bent. ・Review the plan.
・Fluid specific gravity, viscosity is too great.
・Bearing is damaged. ・Replace the bearing.
・Pump is operated for prolonged period at shut-off ・Stop shut-off pressure operation.
pressure.
・Poor assembly of mechanical seal. ・Install correctly.
・Poor assembly of gland packing. ・Install correctly.
・Mechanical seal is damaged ・Replace mechanical seal
・Gland packing is damaged ・Replace gland packing
・Shaft is worn. ・Replace the shaft.
・Suction pressure is too high. ・Reexamine the design.
・Shaft is bent. ・Have repaired by a specialist workshop.
・ Sealing water is not injected (sealing hole is ・Disassemble and inspect.
clogged).
- 22 -
2. Motor
Trouble
Motor won’t start-up.
Abnormal noise/excessive
vibration.
Temperature rises large.
Smoke and odor emitted.
Damage and large
temperature rise in bearings.
Speed does not increase.
Cause Remedy
・Coil disconnection. ・Have repaired by a specialist workshop.
・Coil short. ・Have repaired by a specialist workshop.
・Tight bearings. ・Repair bearings.
・Voltage is low. ・Use the rated voltage.
・Power supply phase interruption. ・Remove the cause of the phase interruption.
・ Phase interruption. ・Remove the cause of the phase interruption.
・Check the power supply.
・ Voltage has dropped or phase imbalance is large. ・Close the pump discharge valve.
・ Overload. ・Replace the bearings.
・ Poor air gap. ・Re-centering. Replace the bearings.
・ Contact between stator and rotor. ・Remove the foreign material.
・Foreign material in cooling fan. ・Connect completely with the bracket.
・Poor motor installation.
・Overload. ・Throttle pump discharge valve.
・Voltage has dropped or phase imbalance is large. ・Check the power supply.
・Airway is blocked. ・Remove the blockage.
・Incorrect frequency. ・Replace with a pump of correct frequency.
・Incorrect voltage. ・Replace with a motor of correct voltage.
・Tight bearings. ・Replace the bearings.
・Coil short circuit. ・Have repaired by a specialist workshop.
・Coil grounding. ・Have repaired by a specialist workshop.
・Poor switching between – △. ・Correct switching between – △.
・Looseness in bearing bracket. ・Tighten the bracket bolts.
・Shaft is bent. ・Have repaired by a specialist workshop.
・Insufficient cooling. ・Remove the cause of insufficient cooling.
・Damage/corrosion to bearings. ・Replace bearings.
・Voltage is low. ・Set to the rated voltage.
・Poor switching between – △. ・Correct switching between – △.
・Overload. ・Decrease load.
・Poor contact. ・Connect correctly. Tighten.
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EBARA CORPORATION
 9 Construction

1．Exploded view
This figure shows a FS model for example. Depending on the model, your pump may vary slightly.

【Standard】
Mechanical seal specification

【Option】
Gland packing specification

2. Accessories
Standard accessories
【Standard】Mechanical seal specification Base ····················································· 1
115-1 “O” ring ※ １
111 Mechanical seal 1set 217 Drain plug 1 Priming funnel, Priming valve ····················· 1 set
107-2 Casing ring 0or1 207 Priming plug ※ 1 (Priming plug (“O” ring included) for Bore: 32X32, 40X32, 50X40)
107-1 Casing ring 1 206 Priming valve ※ 1 Coupling ················································ 1 set
095 Stay 0or1 205 Priming funnel ※ 1
093 Deflector 1 193-2 Plug 1 Coupling guard ······································· 1 set
056 Bearing 2 193-1 Plug 1
053 Bearing cover 1 137 Washer for impeller nut 0or1 Gasket (suction side and discharge side) ······ 2
051 Bearing casing 1 131-2 Spring pin 0or1
048 Impeller nut 1 131-1 Spring pin 1
039-2 Key for coupling 1 120-7 Bolt with washer 4
039-1 Key for impeller nut 0or1 120-6 Bolt with washer 4
031 Shaft 1 120-5 Bolt with washer 0or2
021 Impeller 1 120-4 Bolt with washer 0or2
011 Casing Cover 1 120-3
hexagon socket head
cap screw
2 Note
010-2 Protector (L) 1 120-2 Bolt with washer 0or4 Cross-section drawings indicating the materials of
010-1 Protector (R) １ 120-1 Bolt with washer 4～10
001 Casing 1 115-2 “O” ring １ the components can be obtained from EBARA
No. Name Q’ty No. Name Q’ty sales offices or dealers.
※ Priming plug (O-ring included) for Bore: 32X32,
40X32, 50X40
Priming funnel, Priming valve for Other Bores

【Option】Gland packing specification

091 Gland 1 124 Blot for gland 2
085 Lantern ring bush 0or1 119 Gland packing 3or4
No. Name Q’ty No. Name Q’ty

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 10 Disassembly and reassembly
1. Disassembly
When disassembling pump, have a piece of cardboard or plywood ready to place the parts as you work.
Do not pile parts on top of each other. They should be laid out neatly in rows the “O” ring and gasket can’t
be used again once they are removed. Have replacement parts ready.
Disassemble in the following order, referring to the sectional view.
Be sure to cut off power source before beginning disassembly.

(1)Drain all water from casing.

(2)Remove the motor from the common base. Inspect shaft coupling rubber and replace if
excessively worn.
(3)Remove the casing cover bolts, and remove casing cover (011) and bearing casing (051) from
casing (001). You will now be able to inspect the inside of the pump. Check for wear and
other abnormal signs. Replace casing ring (107) when wear approaches 1 mm.
(4)Remove impeller nut (048) (right hand thread) and impeller washer (137) (some models do not
have one), and remove impeller (021) from casing. if the impeller is rusted and will not come
loose, tap its end lightly with a wooden hammer to release
(5)Remove the impeller key (039-1) from the main shaft (031) (some models do not have an
impeller key), the casing cover from the shaft bearing frame, and the deflector from the main
shaft.
(6)Mechanical seal type: at this point in disassembly, the fixed portion of the mechanical seal (111)
is attached to the casing cover (011) and the rotating portion to the main shaft (031). The
fixed portion of the mechanical seal can be removed by pushing it out of the shaft hole in the
casing cover with a screw driver or similar tool.
Gland packing type: remove the packing gland (091) from the casing cover (011) and take
out the packing (119) and lantern ring bushing (085). (Some models do not have a lantern
ring bushing).
(7) Remove the shaft bearing cover from the shaft bearing frame and take out the main shaft.
Inspect condition of the shaft bearing and replace if it does not rotate smoothly.

Note
If disassembly of the motor is necessary, consult the specialized manufacturer.

2. Reassembly
Assembly should be performed reverse to disassembly. Be careful of the following when assembling the
pump.
(1)Mechanical seal type: wipe contacting part of mechanical seal (111) with a dry cloth.
Gland packing type : replace gland packing with new packing, shifting joints from 90 ﾟ~120°
until last joint is on the bottom.
(2)Replace the “O” rings (115) with new ones.
(3)Replace all worn and/or damaged parts.
(4)Tighten the bolts gradually and in order.
※ Please obtain “O” rings, gland packing and other parts from pump dealer. The table of dimensions is
given in “maintenance”.

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EBARA CORPORATION
 11 Limited warranty

Any person must be aware that operating pumps are potentially

hazardous if pumps are handled without carefulness. To keep you
Caution from involving hazards, you ALWAYS shall follow the instructions in
this manual when pumps are operated, inspected and maintained.

We mention herewith the scope of our warranty, and it is valid for worldwide except for Japan. But if there
is another agreement concerning about warranty fixed by users and EBARA, priority shall be put on
another one.
When you request for repair or maintenance, please contact the distributor/dealer you purchased, or
EBARA.
Our liability under this warranty is limited to bear cost for repairing pump parts, and it shall not be extended
to any other cost beyond this.

(1) This warranty is valid for eighteen (18) months after EX-factory EBARA CORPORATION. But if
products will be delivered within six (6) months after Ex-factory, it shall be valid for twelve (12) months after
delivery date to customer.
(2) Under warranty term, EBARA will supply new replacing pump or parts free of charge in conditions that
the cause of trouble is obviously recognized due to our design/ manufacture error, and the user operates
pumps properly. Our free supply will cover until FOB Japan port (Ocean/Air freight fee, Customs duty and
tax in destination are not included.) And we don’t take responsibility to compensate any of secondary loss
caused by our pump trouble.
(3) In following cases, replacement and repairing cost will be charged:
(a) The trouble occurs after warranty expired.
(b) The trouble caused by wrong operation, and/or caused during storage.
(c) The trouble caused by fire, flood, earthquake or other disasters beyond human control.
(d) The trouble caused by using non-genuine parts.
(e) The trouble caused by repairing or modifying by workers who is not our staff or not authorized
staff by us.
(4) There is case that it is impossible to supply repairing pump part by reason for model change etc.

Note
EBARA are not liable for any compensation for damage or injury caused by pump
breakdown. When you find anything abnormal under operation, stop operating immediately
and check the trouble.
“Consumable items” refers to Bearings, Mechanical seal, O-rings etc. that replacement
eventually required.
In case of trouble, please contact EBARA Corporation, EBARA group company or
authorized distributors/dealers to request repair or maintenance. Please make sure to tell us
the information on the identification plate (serial No. & model No. etc.) and details of a trouble.
If you have any enquiries, please feel free to contact us.

Fluid Machinery & Systems Company

Sales Development Department, Standard Pump Business Division
11-1 Haneda Asahi-cho, Ohta-ku, Tokyo 144-8510, Japan
Phone: +81-3-6275-7594
Fax: +81-3-5736-3193

©EBARA CORP.Nov.2016, Printed in Japan

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