SUBJECT CODE & NAME: ME6402 &MANUFACTURING TECH-II

UNIT - I (TWO MARKS)

REMARKS
S.NO QUESTIONS

What is meant by metal cutting (or) machining? Oct/Nov -2005

1.
Define orthogonal cutting. Apr/May-2005/10
2.

What is rake angle? What is the effect nose radius in tools? Apr/May-2009
3.

What is meant by built up edge? Apr/May-2012

4.

Define tool life. Apr/May-2010

5.
Define machinability Nov/Dec 2009
6.

What are the advantages of diamond tools? May/Jun-2012

7.

Write Taylor’s tool life equation Apr/May-2004

8.
What are the typesof tool wear? Apr/May -2013
9.

Why is lubrication not required while machining cast iron? May/Jun-2014

10.
What are the uses of diamond cutting tools? Nov/Dec 2009
11. Apr/May -2012

List out the essential characteristics of a cutting fluid. Nov/Dec-2008

12.

Name the various cutting tool materials. Nov/Dec-2008

13.
Give two examples of orthogonal cutting. Nov/Dec-2007
14.
What are the four important characteristics of materials used for cutting tools? Nov/Dec-2007
15.
What is the function of chip breakers? Nov/Dec-2005
16.
Name the factors that contribute to poor surface finish in cutting. Nov/Dec-2005
17.

Express the Taylor's tool life equation. Apr/May-2004

18.

Compare Orthogonal and Oblique Cutting? May/Jun-2011

19.
Sketch the Orthogonal Cutting? Nov/Dec-2003
20.

UNIT - I (SIXTEEN MARKS)

REMARKS
S.NO QUESTIONS

Explain orthogonal cutting and oblique cutting with its neat sketches and compare. Apr/May -2012
1. Nov/Dec 2009

Describe the mechanism of metal cutting? Apr/May-11/12

2.
 Explain the various tool materials. Nov/Dec-2013
3. Apr/May-2011

What is machinability? and explain Nov/Dec-2005

4.
Enumerate the essential requirements of tool materials? Apr/May-13/14
5.
What are the different types of cutting fluids used in machining process? ( AU Nov/Dec-2009
6. Nov/Dec 2009) [AU MAY2012, AU MAY-13] MAY-12/13

Write short notes on tool wear? Nov/Dec-2013

7.
Explain the geometry of single point cutting tool with suitable sketches. May/Jun-2009
8.
Explain the main Function of cutting fluids? May/Jun-13/14
9.
Describe the mechanism of chip formation in orthogonal cutting? Apr/May -2012
10.
Explain the following mechanism of tool wear? Apr/May -2012
11.
During the orthogonal cutting, the following data where recorded Apr/May -2012
Back rake angle = 25 degree
Chip thickness = 0.15mm/rev
Length of chip = 40mm
12. Width of the chip before cut = 3.5mm
Co efficient of friction = 0.75
Cutting speed VC = 250 m/mm
Average shear stress = 250 n/m Determine power consumption.
During the orthogonal cutting, the following data where recorded
a. State the parameters that influence the life of tool and discuss?
May/Jun-2009
13. b. Explain the geometry of a single point cutting tool with suitable sketches?

14. Explain “merchant force circle” along with assumptions. Apr/May-2010

State the parameters that influence the life of tool and discuss. Apr/May-2010
15.

UNIT - II (TWO MARKS)

REMARKS
S.NO QUESTIONS

What is swing diameter?

1. Nov/Dec-2003

Write the specifications of a typical lathe? Apr/May-2004

2.
Explain following parts of lathe?
3. Nov/Dec-2010

State the various parts mounted on the carriage? May/Jun-2013

4.
What is an apron? Nov/Dec-2010
5.
Mention any two limitation of a centre lathe? Nov/Dec-2011
6.
 What are the various thread cutting methods. May/Jun-2011
7.
What is the need of automatic lathes? Nov/Dec-2013
8.

What is the application of air operated chuck? Apr/May-2004

9.

List the different taper turning method? May/Jun-11/12

10.
List application of speed lathe. Apr/May 2010
11.

What is swiss type automat? May/Jun-2011

12.
What is purpose of steady rest in lathe? Nov/Dec 2009
13.

How will you calculate machining time & power estimation in lathe? Nov/Dec 2009
14.

What are the function of feed rod and lead screw? Nov/Dec-2005
15.
Write on the names of any four lathe accessories. Nov-03/04
16.

What is the different between capstan lathe and turret lathe? Dec-2007
17.
Why was power chucks developed? Dec-2005
18.

What is the purpose of mandrel? And it’s types? Dec-2008

19.
Define automatic Machine. Nov-2004
20.

UNIT - II (SIXTEEN MARKS)

REMARKS
S.NO QUESTIONS

Sketch a Centre lathe and mention various parts.

1. Dec-2006

What are the advantages of automatic machine? Nov-04

2.

Explain taper turning operation in a lathe by taper turning attachment. Discuss its advantage. Nov-2013
3.

Explain the following methods of taper turning in a lathe Nov-03/04

i. By swiveling the compound rest
Dec-03/04
4. ii. By a taper turning attachment.

Explain the feature of Single spindle automatics Apr-04

5.

Classify transfer machine. Nov-03/ Apr-04

6.

Explain the working principle of capstan & turret lathe. Nov/Dec 2009,2010,
7. May-13
 Write the difference between four jaw chuck & collect chuck. Nov/Dec 2009
8.

Explain the tooling layout for the production of a hexagonal bolt in a capstan lathe Dec-06/Nov-13
9.

Describe the various methods of thread cutting operations performed in lathe with neat sketch. Nov/Dec 2009
10.

Describe the various operation carried outing engine lathe. Nov/Dec 2009
11.

Discuss the tooling layout for the production of a hexagonal nut in turret lathe. May-13
12.

State the following work holding devices? i] Collect chuck ii] angle plate with face plateiii] MAY/ JUNE
13. self-centering three jaw chuck? 2012,2013

Sketch a line diagram of a single spindle automatic lathe and briefly describe its features? MAY/ JUNE
14. 2012,2013

Make a comparison of operational and others features of single spindle multi spindle MAY/ JUNE 2012
15. automatic lathe?

UNIT - III (TWO MARKS)

REMARKS
S.NO QUESTIONS

What is meant by Sensitive hand feed?

1. Apr-04

State the nomenclature of a standard drill? Nov-13

2.

How do you classify milling cutters? May-10

3.
What is shell mill? Nov-05
4.

List the gear generating process? May-13

5.
What is climb milling? Dec-11
6.
What is thread milling? Jun-06
7.
What is shaping machine? May/june2012
8.

What is gear hobbing? May-11

9.

What is roller burnishing process? Jun-09

10.

Mention the various headings under which shapers are classified. Apr/May 2010
11.
What is counter sinking? Apr/May 2010
12.
Give the difference between counter boring & counter sinking. Nov/Dec 2009
13.

Give the function of flutes on taps? May-14

14.

What is deep hole drilling and its application? Dec-11

15.
 How are the shaping machining specified. May-12
16.
Define Cutting feed & Machining time for drilling? Dec-2010
17.

Write the four operations performed in drilling machine. Nov-2003

18.

What are the different operations performed in shaper machine? Nov-2004

19.
Compare hydraulic shaper and mechanical shaper. Dec-2006
20.

UNIT - III (SIXTEEN MARKS)

REMARKS
S.NO QUESTIONS

With the simple sketch, explain the working of the crank and slotted link quick return motion
1. mechanism used in shaper. ( AU) Nov/Dec 2009,2010

Write down any four differences between shaper and planer? Nov/Dec 2009
2.

Explain the working principle of planer with a neat sketch. Nov/Dec 2009
3.

How do you specify a planer? Nov/Dec 2009

4.

Describe the working mechanism of universal dividing head, with neat diagram. Apr-2004
5.

With a neat sketch, indicate the various parts of an arbor assembly. Nov-2003
6.

With a simple sketch, explain the principle parts and angles of a plain milling cutter. Explain Apr-2004
7. them.

Explain the twist drill nomenclature and define various elements of twist drill. Dec-2008
8.

With a simple sketch, explain the working of a vertical boring machine. Dec-2011
9.

Explain the counter boring and counter ringing operation. Nov-2004

10.

Explain the working principle of a jig boring machine with a neat sketch. Dec-2011
11.

Explain different types of milling operations May june2012, AU

12. May-13

Make a note on different types of working holding devices used in a slotting machine. May-2011
13.

Write short notes on reaming operation. May -2014

14.
 Sketch the briefly explain the milling machine operations? I] plain milling ii] face Milling iii} May june2012
15. end milling iv} dovetail milling

UNIT - IV (TWO MARKS)

REMARKS
S.NO QUESTIONS

What is grinding?
1. MAY-13

What is surface grinding? May-2014

2.

State the abrasive used in manufacturing of grinding wheels? Nov-2007

3.

What are artificial abrasives? Dec-2011

4.

What is grade and structure of grinding wheels? May-11

5.
What is the specification of grinding wheels? Dec-2010
6.
Mention four important factors that section of grinding wheels? May-2009
7.

What is broaching? May-2010

8.

What are the advantages and limitation of broaching? May-2012

9.
What is chucking grinder? Apr/May 2010
10.
What is the use of template gear cutting process Apr/May 2010
11.
How is the gearing ratio calculated for differential indexing? Nov/Dec 2009
12.

What is the difference between in feed, end feed & through feed in grinding Nov/Dec 2009
13.
What are grinding point? May-2014
14.

What is meant by loading of grinding wheels? Nov-2005

15.
What is meant by dressing and truing? Nov-13
16.

List four application of broaching machine. May-2011

17.

List some the material of broaching tools. May -2014

18.
What are the various methods of shaping the gear blank? May -2014
19.

Planning operation would be proffered over other machining process like milling, broaching, Dec-2007
20.
shaping
 UNIT - IV (SIXTEEN MARKS)

REMARKS
S.NO QUESTIONS

What are the various methods of center less grinding and each briefly? May june2012, May-
1.
13
Explain the external cylindrical grinding process and surface grinding process. April/may 2010
2.

Explain the vitrified and retinoid bonding process. may june 12

3.

Explain the operations of horizontal broaching machine with a neat sketch. May-2013
4.

Explain the gear cutting by a formed tool. Nov-04/Dec-04

5.

Differentiate between gear forming and generating. Apr-04

6.

Explain the principle of operation of gearing hobbing operation. What are the advantages of May june2012, AU
7. gear hobbling? May-13

Give the advantages and limitations of gear hobbing. May-13

8.

Explain the salient features of a center less grinding machine and discuss the different May-13
9. operations that can be carried out in it. Mention some advantages.

Briefly discuss about different types of abrasives used in grinding wheel. Nov-05/Jun-09
10.

Explain the gear shaving, gear honing and gear lapping processes. April/may 2010
11.

Write a short note on wheel truing& dressing and explain how this process is carried out. Nov/Dec 2009,2010
12.

What are the precautions to be taken before mounting a grinding wheel? Nov/Dec 2009
13.

Explain the working principle of abrasive jet grinding and its applications. Nov/Dec 09
14.

write short notes on buffing and polishing Nov/Dec 2009

15.

UNIT - V (TWO MARKS)

REMARKS
S.NO QUESTIONS

Define numerical control machine.

1. Jun-2009
 What is NC part programming? MAY JUNE12
2.
Name the various element of CNC machine. May-2014
3.

What is CNC? MAY JUNE12

4.

What is APT language? Nov/Dec 2009

5.
Different between CNC and DNC. Nov-2013
6.

What are feed drives May-2011

7.
Mention the advantages of stepping motor. May-2013
8.

Mention the types of ball screw. May-2011

9.

What is linear bearing? May-2011

10.
List the main elements of NC machine tool. April/may 2010
11.

Which is closed loop control system? April/may 2010

12.
Write the function of G21 & M10. Nov/Dec 2009
13.

What is the difference between NC and CNC? May-2011

14.
State the limitation of CNC machine tools May-2010
15.

What is point –to – point (PTP) system? Dec-2006

16.

What are G-Codes and M-Codes? Give examples. Dec-2006

17.
What is a preparatory function? May-2012
18.
Write down the types of statements in APT language. Dec-2010
19.
What is a canned cycle? May-2010
20.

UNIT - V (SIXTEEN MARKS)

REMARKS
S.NO QUESTIONS

Discuss the major element of CNC machine tools.

1. Dec-2005

Explain open loop and closed loop system. May-2010

2.

What is machining centers explain in detail? Nov-2013

3.

Compare NC and CNC machine. Dec-2005

4.
 Explain the part programming procedure with a good example. MAY-13
5.

List and explain G and M code for turning milling operations. Jun-2009
6.

What is the requirement of slide ways? May -2013

7.

Discuss the important design features of CNC machine tools. April/may 2010
8.

Explain general format of manual part programming with an example. Nov/Dec 2009
9. MAY JUNE12

Sketch & explain a turning Centre& mention it superiority over the CNC lathe. April/May 2010
10.

What are the special requirements of feed drives of CNC machines ?what type of motor are MAY JUNE12
11. used in driver motors?
Discuss about sideways used CNC machine. May-2011
12.

Explain about Developing CNC part programming. May-2014

13.

List the advantages of CNC system over Conventional system. May-2014

14.

Explain the components of turning Centre with neat sketch & describe the various operations Nov/Dec 2009
15. that can be performed on it.

PREPARED BY APPROVED BY

Staff in charge Teaching Coordinator HOD Principal

Revision No: 00 Revision History:
Revision Level
From To Reason for revision Date Authorised By
 PREPARED BY APPROVED BY

Staff in charge Teaching Coordinator HOD Principal

Revision No: 00 Revision History:
Revision Level
From To Reason for revision Date Authorised By