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Varna Group of Companies Plywood

Plywood Page 1
Varna Group of Companies Plywood

PLYWOOD

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Varna Group of Companies Plywood

PLYWOOD
Plywood as a building material is very widely used due to its many useful
properties. It is an economical, factory-produced sheet of wood with precise
dimensions that does not warp or crack with changes in atmospheric
moisture.

Ply is an engineered wood product made from three or more 'plies' or thin
sheets of wood. These are glued together to form a thicker, flat sheet. The
logs used to make plywood as a building material are prepared by steaming
or dipping in hot water. They are then fed into a lathe machine, which peels
the log into thin plies of wood. Each ply is usually between 1 and 4mm thick.

USES OF PLYWOOD AS A BUILDING MATERIAL

Plywood has a huge range of used within the construction industry. Some of
its most common uses are:

 To make light partition or external walls


 To make formwork, or a mould for wet concrete
 To make furniture, especially cupboards, kitchen cabinets, and office
tables
 As part of flooring systems
 For packaging
 To make light doors and shutters

HOW PLY IS MADE


Plywood consists of the face, core, and back. The face is the surface that is visible after
installation, while the core lies between the face and back. Thin layers of wood veneers are
glued together with a strong adhesive. This is mainly a phenol or urea formaldehyde resin.
Each layer is oriented with its grain perpendicular to the adjacent layer. Plywood as a
building material is generally formed into large sheets. It may also be curved for use in
ceilings, aircraft, or ship building.

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Varna Group of Companies Plywood

WHICH WOOD IS PLY MADE OF?

Plywood is manufactured from softwood, hardwood, or both. The hardwoods used are ash,
maple, oak, and mahogany.Douglas fir is the most popular softwood for making plywood,
although pine, redwood, and cedar are common. Composite plywood can also be
engineered with a core of solid timber pieces or particleboard, with a wood veneer for the
face and back. Composite plywood is preferable when thick sheets are required.

Additional materials can be added to the face and back veneers to improve durability.
These include plastic, resin-impregnated paper, fabric, Formica, or even metal. These are
added as a thin outer layer to resist moisture, abrasion and corrosion. They also facilitate
better binding of paint and dyes.

PROPERTIES

High Strength: Plywood has the structural strength of the wood it is made from. This is in
addition to the properties obtained from its laminated design. The grains of each veneer
are laid at 90 degree angles to each other. This makes the whole sheet resistant to splitting,
especially when nailed at the edges. It also gives the whole sheet uniform strength for
increased stability. Furthermore, plywood has a higher strength to weight ratio as
compared to cut lumber. This makes it ideal for flooring, webbed beams, and shear walls.

High panel shear: Plywood is made with an odd number of layers, making it tough to
bend. The angle at which the veneer grains are laid against each other may be varied from
90 degrees. Each veneer can be laid at a 45 or 30 degree angle to the next one, increasing
the plywood s strength in every direction This cross lamination increases the panel shear
of plywood, important in bracing panels and fabricated beams.

Flexibility: Unlike cut timber, plywood can be manufactured to fit every requirement. The
thickness of each veneer can vary from a few millimeters to several inches. The number of
veneers used also ranges from three to several, increasing the thickness of the sheet. The
extra layers add more strength to the plywood. Thinner veneers are used to increase
flexibility for use in ceilings and paneling.

Moisture resistance: The type of adhesive used to bind the veneers makes the plywood
resistant to moisture and humidity. A layer of paint or varnish can also increase resistance
to water damage. These types of veneers are suitable for exterior use such as cladding,
sheds, and in marine construction. They are also suited for holding concrete while it sets.
Moisture resistance is important in interior applications as well, including on floors. The
cross lamination ensures the veneers do not warp, shrink, or expand when exposed to

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Varna Group of Companies Plywood

water and extreme temperature.

Chemical resistance: Plywood treated with preservative does not corrode when exposed
to chemicals. This makes it suitable for chemical works and cooling towers.

Impact resistance: Plywood has high tensile strength, derived from the cross lamination
of panels. This distributes force over a larger area, reducing tensile stress. Plywood is
therefore able to withstand overloading by up to twice its designated load. This is critical
during short-term seismic activity or high winds. It is also useful in flooring and concrete
formwork.

Fire resistance: Plywood can be treated with a fire resistant chemical coating. More
commonly, it is combined with non combustible materials such as plasterboard or fibrous
cement. This makes it ideal for use in fire resistant structures.

Insulation: Plywood has high thermal and sound insulation. This makes it a useful
insulating material for flooring, ceilings, roofing, and wall cladding. Insulation offered by
plywood can greatly reduce heating and cooling costs.

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Varna Group of Companies Plywood

PLYWOOD
Types of Plywood
There are a variety of ways in which plywood is classified and these classifications are
usually based on the different aspects of plywood such as the wood used, the number of
plies it has, its suitability for indoor and outdoor use, its grading as per quality
specifications, and its intended uses.

Basic types of plywood

 MR(Moisture Resistant) Grade Plywood


 BWR(Boiling Water Resistant) Grade Plywood
 BWP(Boiling Water Proof) Grade Plywood or Marine Plywood

Types of Wood Used

 Hardwood Heavier and Stronger


 Softwood - Lighter and Weaker

Other Types

 Flexible Plywood , that can be bent


 Film Faced Shuttering Plywood For Industrial Use
 Structural Plywood for Industrial Use
 Fire Retardant Plywood

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Varna Group of Companies Plywood

MR (Moisture Resistant) Grade Plywood (low Quality)

MR stands for 'Moisture Resistant' plywood It s also known as Commercial plywood and is
the most commonly used material for making home and office furniture It s an Interior
grade and meant for making furniture that will be used indoors.

 Water can damage MR grade plywood


 Can bend or sag when longer pieces are used.
 Difficult to judge the quality of a plywood sheet.
 Plywood usually needs additional enhancements.
 The edges also need to be covered with suitable pieces of wood.
 Costlier compared to block boards, or particle boards.
 The adhesives used may be ecologically damaging.
 Not considered as strong as solid wood.

People often think Moisture Resistant means waterproof. However this is not the case.
Note that MR (Moisture resistant) is of a lesser quality and cost compared to BWR
grade. While it true that MR plywood can resist a certain degree of moisture and humidity,
it certainly cannot be called waterproof.

MR is interior grade plywood useful for making indoor furniture.

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Varna Group of Companies Plywood

BWR (Boiling Water Resistant) Grade Plywood (Standard Quality)


The acronym BWR stands for 'Boiling Water Resistant' It s an exterior grade waterproof
plywood, that is better than MR grade plywood. It is the preferred choice of material for
making those pieces of furniture that are likely to get wet. Example, Kitchen cabinets and
other Kitchen furniture. It's also costlier than MR grade ply.

Note: There is also another grade known as BWP, which is more commonly used with block
boards. Similar to BWR grade plywood, BWP block boards are also of an exterior grade
having waterproofing qualities.

The acronym BWP stands for 'Boiling Water Proof', while BWR grade means 'Boiling Water
Resistant' plywood.

The general naming convention used in the industry is that BWR grading is used for
marking plywood, while its counterpart BWP grade is used in the case of Block boards.

Technically speaking there is not much difference between these two terms. The quality
tests on BWR grade plywood sheets, as well as BWP grade block boards are quite similar.

The glue used in the construction of both these types is synthetic plastic resin (phenol
formaldehyde) which is considered better than Urea formaldehyde resins used in
commercial MR grade plywood sheets.

If a board is marked with BWR it means that it is a waterproof exterior grade plywood, and
if it is marked BWP then it should ideally mean that it is an exterior grade waterproof block
board.

Both BWP and BWR grades are widely used in the construction of furniture that is likely to
get some exposure to water. Hence it is a preferred choice of material for making kitchen
cabinets and other kitchen furniture.

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Varna Group of Companies Plywood

BWP (Boiling Water Proof) Grade Plywood (Premium Quality)


MARINE PLYWOOD

As the name indicates, this type of plywood is meant for marine applications i.e. where
flowing water or excessive exposure to water is there. Technically, this is called BWP
(Boiling Water Proof) plywood. In trade circles, this is also called 710 plywood, named so
after the IS standards for this type of plywood (BIS 710). This is the true water-proof
plywood and is made using water-proof phenolic resins. For home and office purposes, this
type of plywood is rarely used, as these to be the most expensive as well.

Commonly used for marine applications such as in the construction of boats and ships. Has
better resistance to water than any other type of plywood. Indian Standard specifications
for marine ply are detailed in the IS document number IS: 710.

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Varna Group of Companies Plywood

PLYWOOD and OTHER PRODUCTS

PREMIUM QUALITY HIGH QUALITY STANDARD QUALITY

PREMIUM QUALITY PLYWOOD

 GREENPLY CLUB +
 GREENPLY CLUB
 GREENPLY GOLD
 GREENPLY OPTIMA RED

HIGH QUALITY PLYWOOD

 HUTCH GOLD
 HUTCH PLY

STANDARD QUALITY PLYWOOD

 PROMISE (COMMERCIAL DIPPED PLYWOOD)


 INDUS (COMMERCIAL PLYWOOD)

MULTIWOOD

 THOMSON MULTIWOOD
 THOMSON ECO BOARD PLUS

MDF [MEDIUM DENSITY FIBRE] GREENPLY PLANIMAX MDF BOARDS

 INTERIOR GRADE
 EXTERIOR GRADE

HDF [HIGH DENSITY FIBRE]

 EXTERIOR GRADE

BAMBOO PLYWOOD

RUBWOOD

HARD BOARD

SHUTTERING PLYWOOD

CHEQUERED PLYWOOD

BLOCK BOARD

VENEERS & MICA

SKIN DOORS

PVC DOORS

SUNPACK

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Varna Group of Companies Plywood

BENEFITS
 100% Gurjan Unilayer

 Thicker Face Veneers

 Uni-layered Plywood

 Pure PF Resin Used (IS:848)

 Fully Organic Preservative Treatment (IS:5539)

 100% Core Composed

 Face & Black of 1.55mm

 Calibrated

 Quadra-Pro Technology

 Borer & Termite Proof

 Partial Fire Retardant

 CE certified

 IGBC Certified

 Emission-free (E 1)

 Better than Structural Plywood

 300% Lifetime Guarantee

AVAILABLE THICKNESS & SIZE

Thickness : 6mm,9mm,12mm,16mm,19mm

Size: 8x4

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Varna Group of Companies Plywood

1.2 GREENPLY CLUB PLYWOOD(BWP)

Green club Plywood is a Premium grade Structural plywood confirming to IS:10701. The
Tensile Strength values are high. Pure Phenolic Resin are used to make bond strong & it
also comes with 300% Lifetime Guarantee. It is emission-free as per E1 standard, CE
certified, thicker face veneer and fully preservative treated with organic chemicals. It is
termite & borer proof and of high density. It can withstand all the vagaries of nature. This
plywood is also Boiling Water Proof and calibrated through QUADRA PRO technology.

USAGES
It can be used for all interior, exterior & structural applications.

PRECAUTIONS TO BE TAKEN
 Green Club Plywood should not be used with other varieties of plywood, blockboard or
similar panel products. It is to be used along with components of solid wood timber that
are treated with fixed-type preservative chemicals.
 Due to risk of termite infestation from soil, avoid contact of Green Club Plywood with soil.

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Varna Group of Companies Plywood

BENEFITS

 The Architect s delight

 The Strong and durable Plywood

 Borer , Termite & Fungus Proof

 Dimensional Stable

 No thickness variation

 Lesser gaps and overlaps

 Completely Health safe

 Meets European specifications

 Can withstand all vagaries of weather

 Converter Friendly

 Reusable

 Guaranteed performance for product lifetime

AVAILABLE THICKNESS & SIZE

Thickness : 6mm,9mm,12mm,16mm,19mm

Size: 8x4

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1.3 GREENPLY GOLD PLYWOOD (BWP)

Green Gold Plywood is an exterior grade plywood with a fully composed core and panel.
Calibrated through QUARDA PRO technology. The product is borer & termite proof. This
Boiling Water Proof plywood and CE certified conforming to E1 Standards for Emission.
Green Gold Plywood has a very high preservative retention and can withstand all weather.
The plywood is all purpose and is apt for usage in interiors as well as exteriors. The
product is ideal for applications in cargo hold covers, hatch covers, wall sheathing
partitions, panelling etc.

USAGES
Ideal for applications in ship flooring/ decking (including other water borne craft), material
handling vehicles, cargo hold covers, catwalks, hatch covers, wall sheathing, partitions,
paneling, bulkhead, cabin, furniture, linings for refrigerated ships, life boats, yachts and
other marine public areas.

PRECAUTIONS TO BE TAKEN
 Store properly in stacks on flat level to prevent from warping, bending & twisting.
 Use good quality synthetic resin adhesive for proper bonding of Green Gold Plywood with
decorative veneer.
 Use fine toothed cross cut saw for sawing/cutting of Green Gold Plywood.

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Varna Group of Companies Plywood

BENEFITS

 Gurjan Face

 Un-extended Resole Phenolic Resin Used (IS:848)

 Fully Organic Preservative Treated (IS:5539)

 Calibrated

 100% Composed Core

 Quadra-Pro Technology

 CE certified

 Emission-free (E1)

 Values confirming to IS:710

AVAILABLE THICKNESS & SIZE

Thickness : 6mm,9mm,12mm,16mm,19mm

Size: 8x4

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Varna Group of Companies Plywood

1.4 GREENPLY OPTIMA RED (BWP)

Optima Red BWR Grade Plywood is a preservative-treated, water-proof plywood,


manufactured from select hardwood timber as per IS: 303-1989.
The high strength hardwood veneer and the superior bonding strength of BWR type
Phenol Formaldehyde synthetic resin adhesive, adds extra durability to the product
as per IS: 848-1974.
The result is a high quality plywood that can resist boiling water, cold water, climate
variations and of course, borer and termite attacks.
AVAILABLE THICKNESS & SIZE

Thickness : 6mm,9mm,12mm,16mm,19mm

Size: 8x4

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Varna Group of Companies Plywood

2. HIGH QUALITY PLYWOOD


2.1 HUTCH GOLD (BWP)

Plywood comes in a lot of grades and uses. Though we can classify them easily. The best
plywood standard marketed by all brands is the Marine Grade Plywood (BWP - Boiling
Water Proof). This is generally used for exterior grade furniture or wherever the wood
will come in contact with Water. This is also the costliest.

On the other hand, if you want plywood for interior furniture where you know there
won't be too much water around, you could go for MR (Moisture resistant) Plywood
which will suffices for interior applications.

Hutch Plywood is manufactured from thin veneer sheets. Plywood has been one of the
most recognized and trusted wood building products for decades. Plywood panels have
good quality structural stability and an excellent strength. They are highly resistant to
impacts chemicals changes in environmental temperature and humidity.

For Interior and Exterior applications Hutch Gold plywood is also a best option to go
with.

AVAILABLE THICKNESS & SIZE

Thickness : 6mm,9mm,12mm,16mm,19mm

Size: 8x4

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Varna Group of Companies Plywood

2.2 HUTCH PLY (BWR)

Benefits of Hutch Ply BWR

1. Good uniform strength


Plywood is a strong material, especially if its made from strong woods (hardwoods) instead
of the weaker woods (softwoods). The image above helps illustrate where this strength
comes from. The darker lines (or the tear lines) that you see on the face of the plywood is
called the wood grain pattern. It is quite easy to tear an individual veneer along the grain,
and equally difficult to tear it across the grain. This is why, whilst making plywood the
layers are arranged such that the grain pattern alternates in each layer, and this is what
makes plywood sheets such a strong material.
2. Can be used for making interior home furniture as well as exterior furniture.
Plywood is available in different grades such as MR grade (moisture resistant) for interior
use, and BWR grade (boiling water resistant) for exterior use. So furniture that is likely to
get wet, such as that in the kitchen or the garden can be made from BWR Water-proof
grade plywood, while elsewhere such as in the living room or bedroom, the cheaper MR
grade plywood can be used. This is a distinct advantage over cheaper materials such as
Particle board which is meant for indoor use only.
3. Available in large sizes compared to solid wood
Its very easy to get a nice looking uniformly thick 18 mm plywood sheet of size 8'x4' (8 feet
x 4 feet) from the market, but quite impractical to get solid flat wood of such a size (which
tree could be cut and how?). According to me, this is the most significant benefit that
plywood offers compared to solid wood, and that's the reason it became so popular since
its discovery. These large sized engineered plywood sheets allow for a variety of
applications that would be difficult to achieve using solid wood.
4. Economical use of wood by mixing various woods together
Some woods are prized for their beauty (teak, oak etc.) but are also costly. The veneers of
such woods can be used to form the surface layer of the plywood, while the inner layers
could be composed of other strong but cheaper woods. Such a mix and match is possible
while constructing plywood and the financial benefits accrued from this, can be passed on
to the end consumer.
5. Available in varieties such as flexible plywood.
Several interesting varieties have now come up in plywood. One of them is flexible plywood
(also known as bendy ply). It can be rolled up or bent to form curved surfaces and allows
for more applications in furniture and home decor.
6. Lesser wastage of wood
In comparison with the process of acquiring solid wood blocks, the plywood making
process has less wastage of material (tree logs), since both the rotary cut and slice cut

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Varna Group of Companies Plywood

methods of making veneers do not produce too much waste. So we can utilize more part of
the tree logs in this way.
7. Versatile material that has many applications.
Plywood sheets not only find their way into our homes, by becoming a part of our furniture,
but they also have several industrial and structural applications. e.g. Concrete shuttering
plywood, Marine plywood for boat-making etc.
8. Durable material
Plywood furniture made from good quality hardwood (such as teak or gurjan wood) is
quite durable and lasts many long years. Not as long as solid wood pieces, but much much
better compared to the cheaper Particle board furniture, which eventually needs to be
replaced.
9. Less costly compared to solid wood
Solid wood is better, because its a natural product, but its also very costly. Plywood costs
lesser in comparison. So a reasonable trade-off for most people is to opt for decent quality
plywood to meet their furniture requirements.

AVAILABLE THICKNESS & SIZE

Thickness Size

6mm 8x4, 6x4,6x3

9mm 8x4, 6x4,6x3

12mm 8x4, 6x4,6x3,5x3

16mm 8x4

19mm 8x4, 6x4

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3. STANDARD QUALITY PLYWOOD

3.1 PROMISE PLYWOOD (COMMERCIAL DIPPED PLYWOOD)

In India, when plywood shopkeepers, carpenters and interior designers talk about
Commercial plywood what they usually mean to say is MR grade plywood.
There are different grades of plywood based on quality and characteristics, such as MR
grade, BWR grade, Marine plywood etc. The acronym MR stands for Moisture Resistant,
while BWR means Boiling Water Resistant.
While some people do club BWR grade plywood into the commercial type, for most people
in the Indian plywood industry the term 'Commercial' means MR grade, while 'Waterproof'
means BWR grade.
The important features of MR grade Commercial plywood are listed below.
1. It is an Interior grade plywood, meaning its for indoor use.
2. It is not waterproof. Though the word 'Moisture Resistant' (MR) can confuse many
people into thinking that its waterproof, that is not the case. Being 'moisture resistant' is
not the same as being 'water resistant'. While it is true that moisture resistant plywood can
withstand some amount of moisture and humidity, it cannot be said to be waterproof. On
the other hand, the exterior BWR grade plywood is waterproof.
3. In the case of Commercial plywood, Urea melamine formaldehyde resin is usually used
for glueing the individual plies together. On the other hand, BWR grade is made from
phenol formaldehyde, which is a synthetic plastic resin.
4. MR grade Commercial plywood is the most widely used type of plywood for making
furniture for homes and offices. Drawing room furniture and paneling work, as well as
bedroom furniture is almost always made using Commercial ply. However in those cases
where the furniture is likely to get wet, using BWR grade ply is considered to be better.
5. The Indian Standards specification number for Commercial MR grade plywood is
detailed in document IS:303

Note :The Dipped plywood is comparatively better than Commercial plywood.

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Varna Group of Companies Plywood

AVAILABLE THICKNESS & SIZE

Thickness Size

6mm 8x4,6x4,6x3

9mm 8x4,6x4,6x3

12mm 8x4,6x4,6x3,5x3

15mm 8x4

18mm 8x4,6x4

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Varna Group of Companies Plywood

3.2 INDUS PLYWOOD (COMMERCIAL PLYWOOD)

Wooden Plywood is redundant since all plywood is already made from wood.

Commercial plywood generally refers to the grade of plywood, most often referring to MR
Grade plywood (IS 303) which is basically the cheapest grade plywood available in the
market. So you could find people asking for commercial Ply or commercial grade ply in the
Indian Market which generally means they want cheap MR(Moisture Resistant / IS 303)
Grade plywood. These plywood are generally made from a combination of softwood &
hardwood timber or just softwood timber species.

Commercial Plywood is just a term used in the indian markets for Moisture Resistant
Plywood (MR grade Plywood).

The grade of MR plywood is IS303. Most commonly used resin for making MR plywood is
Urea Formaldehyde. Note that this plywood grade is not suitable for furniture that has
exposure to water.

You can use this for wall cabinets and wardrobes. For furniture that has prolonged
exposure to water you can use Boiling Water Resistant (BWR IS303 grade) or MarinePly
(BWP IS710 grade plywood).

AVAILABLE THICKNESS & SIZE

Thickness Size

6mm 8x4,6x4,6x3

8mm 8x4,6x4,6x3

12mm 8x4,6x4,6x3,5x3

18mm 8x4,6x4

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Varna Group of Companies Plywood

4. MULTIWOOD
1. Thomson Multiwood ( Premium Quality )

2. Thomson Eco Board ( High Quality )

1. Thomson Multi Wood

MULTIWOOD can be screwed, drilled, planed, carved, painted, glued and can be
moulded to shape also.฀The external appearance of the MULTIWOOD itself is
elegant and natural. It is a homogeneous sheet, pure white in colour and is suitable
for direct applications and needs no surface polishing.
Resistance to chemicals, water proofing features, fire retardant characteristics,
bending features etc. make MULTIWOOD a real edge over Wood, and hence suitable
for Speciality applications.฀ Owing to its versatility, it has been widely used for
interior decoration and many customized applications. ฀
Even best quality MDF or PLYWOOD is not borer/termite or waterproof and hence
will perish in few years time. But for MULTIWOOD we give lifetime guarantee for its
quality. MULTIWOOD is ideally suitable for both interior and exterior use.฀
The superior and unique quality of MULTIWOOD has gained success and acceptance
among our clients since inception in India. Thomson Group ensures regular and
consistent supply of MULTIWOOD sheets to our customers spread all over South
India.

Multiwood is a new generation material and its biggest advantage is that it is water
proof. It comes in an attractive white shade and does not decay or absorb humidity.
These benefits make Multi-wood the favourite cabinet material of the new
generation.Since its surface is very smooth, multi-wooddoes not need a layer of
veneer or even polish. It can be moulded to any shape as well.
Multi wood is made from a material that belongs to the category of UPVC polyester
resin.Sheets of the size 8x4 are made by removing the plastic component from the
PVC.
These sheets are available in thickness ranging from 5-25mm. Thin sheets are used
for making cabinet carcases while thicker ones are used for making shutters.
While plywood is available in the form of multiple layers , the multi-wood comes in a
single layer and helps in shutter operation without any rattle. Another advantage of
muyltiwood is that it can be drilled and engraved upon. The material is generally
lightweight in nature and can be bent with the help of a heat blower.
A multiwood is resistant to termites and does not easily catch fire. It is an Eco
Friendly material and can be recycled and used.

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A disadvantage of multi wood is that if it kept for drying under the hot sun after
painting, the material has a tendency to get warped. Therefore, it is advisable that
after painting the furniture is kept for drying at a place where there is no direct
sunlight.
MULTIWOOD is made up of U Pvc polyester resin is made in an extruded
polymer profile form. It is 100% waterproof, Termite & Borer proof, corrosion free
& fire retarden and is mainly used for wet area applications. MULTIWOOD has
unique features and long-lasting properties, which can withstand in any climatic
conditions. Because of the comprehensive applications of MULTIWOOD, it has
already been used in building decoration and renovation work. The water, acid and
stain resistant features, environment protective aspects and the comprehensive and
diversified applications makes it as a real substitute for wood. The uniqueness and
specialty use of this wonder sheet, leads us to name it MULTIWOOD. Since wood
particles are not used in MULTIWOOD, it saves trees & thereby protects our eco
system and is 100% recyclable too. Even best quality MDF or PLYWOOD is not
borer/termite or waterproof and hence will perish in few years time however
MULTIWOOD gives lifetime guarantee for its quality.

The external appearance of the MULTIWOOD itself is elegant and natural. MULTIWOOD can
be screwed, drilled, planed, carved, painted, glued and can be moulded to shape also. Owing to its
versatility, it has been widely used for interior decoration and many customized applications.
Resistance to chemicals, water proofing features, fire retardant characteristics, bending features
etc. makes MULTIWOOD a real edge over Wood, and hence suitable for speciality applications.
Even best quality MDF or PLYWOOD is not borer/termite or waterproof and hence will perish in
few years time. But with MULTIWOOD we give a lifetime guarantee for its quality.
MULTIWOOD is ideally suitable for both interior and exterior use. The superior and unique
quality of MULTIWOOD has gained success and acceptance among our clients since its
inception in India. Thomson Group ensures regular and consistent supply of MULTIWOOD
sheets to our customers spread all over South India.

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Varna Group of Companies Plywood

Features
 Waterproof, Termit & Borer proof, Fire retardant, Non-porous
 Lightweight, strong, finished, smooth & hard surface
 Homogeneous High tensile strength & impact strength
 Both interior & exterior use, Good themal % sound insulation
 Can withstand any climatic conditions Flexible,thermo formable
 Acid,Chemical proof & stain resistant
 100% recyclable and environment-friendly
 Maintenance free - life time guarantee
 Can wash & clean with soap water,Outstanding print image on top
 Painting not required unless desired
 No split or warp even after long years
 Not at all harmful to the carpenter or the surrounding evironment
 Pure white silk glossy surface finish

Common uses
 All wet area applications, Kitchen cabinets
 Bedroom wardrobe & doors, Toilet & Bathroom cupboards , doors
 Custamized office partitions, file rack etc.
 Industrial & electrical ducting Grooving, carving & design work
 Interior wall cladding (moisture proof)
 Operation theatre wall & ceiling
 Partition, false ceiling & racks Advertising and signboards
 Car porch roof, Storage cabinets in high humid areas
 Auditorium table top (dining table)
 Crockery shelf , kitchen work area racks etc.
 Washiing machine build-in stand
 Electrical & electronics panels board, Wash basin cabinet
 Photo lamination / Digital printing

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Varna Group of Companies Plywood

AVAILABLE THICKNESS & SIZE

1. Thomson Multiwood

a. Thickness : 25mm, 18mm, 15mm, 12mm, 10mm, 6mm, 5mm

b. Size : 8x4

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Varna Group of Companies Plywood

2. THOMSON ECO BOARD

ECOBoard panels are high quality industrial grade panels, manufactured from agrifibre
(agricultural residue) that is milled to form flakes. The flakes are then mixed with a
specially designed formaldehyde-free resin and compressed under high temperature to
form a stable homogeneous panel. Panels can be custom made to specifications.
ECOBoard panels can replace plywood, chipboard, OSB type-3 boards, multiplex and
conventional fibreboards (including MDF, hard-board and soft-board) for a wide range of
applications. ECOBoard panels were benchmarked against wood based panels in terms of
strength and specification and can be cross referenced to any international particleboard
standard such as BSEN 312 P4 to P1 or ANSI A208.1.
ECOBoard panels can be used in virtually all applications where conventional boards are
used like in following applications;

* Furniture Industry

* Interior Decoration Industry

* Building Industry

* Construction Industry

* Industrial Packaging

Due to the fact that there is formaldehyde-free added resin (NAF) being used, ECOBoard
panels have emissions far below the strict E0 European low formaldehyde (LF) and the
USA (HUD 24) standards. ECOBoards therefore are suitable for use in environmentally
sensitive areas such as;

1. Schools

2. Nurseries

3. Children s Furniture

4. Hospitals

5. Public Buildings

6. Laboratories

7. Nursing Homes

Or any domestic application with concern for the living environment and sustainable
lifestyles.

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Varna Group of Companies Plywood

3. Thomson Eco Board

a. Thickness : 25mm, 18mm, 17mm, 12mm, 8mm, 5mm

b. Size : 8x4

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Varna Group of Companies Plywood

5. MDF BOARDS & HDF BOARDS


 MDF MEDIUM DENSITY FIBRE BOARDS (Panelmax Boards)

 GREEN PANELMAX MDF BOARDS

 INTERIOR GRADE

 EXTERIOR GRADE

 PRE LAMINATED MDF BOARDS

 HDF- HIGH DENSITY FIBRE BOARDS (One Garde available)

 EXTERIOR

Medium-density fibreboard (MDF) is an engineered wood product made by breaking


down hardwood or softwood residuals into woodfibres, often in a defibrator, combining it
with wax and a resin binder, and forming panels by applying
high temperature and pressure.MDF is generally denser than plywood. It is made up of
separated fibres, but can be used as a building material similar in application to plywood. It
is stronger and much denser than particle board.

MDF is an engineered wood composite that is similar to particle board, but is much denser
and stronger than particle board.
Imagine if all of the sawdust was swept up from other wood product manufacturing
processes, and then that sawdust was mixed with binders and pressed into large sheets the
size of plywood. Okay that s way oversimplified and it s not exactly the process they use
to make MDF, but that gives you an idea of the makeup of the product.
Because it s composed of such small wood fibers there s no wood grain in MDF And
because it s pressed so hard at such high temperatures there are no voids in MDF like you
find in particle board. Here you can see the visible difference between particle board and
MDF, with MDF on the top and particle board on the bottom.

Advantages of MDF
 MDF is generally cheaper than plywood.
 The surface of MDF is very smooth and you don t have to worry about knots on the
surface.
 Because it s so smooth it s a great surface for painting. I recommend first priming
with a quality oil-based primer. Don t use aerosol spray primers on MDF It just
soaks right in, and is a huge waste of time and money. It will also cause the surface to
become rough.)

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 Also because of its smoothness, MDF is a great substrate for veneer.


 MDF is very consistent throughout so cut edges appear smooth and won t have voids
or splinters.
 Because of the smooth edges, you can use a router to create decorative edges.
 The consistency and smoothness of MDF allows for easy cutting of detailed designs
(such as scrolled or scalloped designs) using a scroll saw, band saw, or jigsaw.

Disadvantages of MDF
 MDF is basically glorified particle board.
 Just like particle board, MDF will soak up water and other liquids like a sponge and
swell unless it s very well sealed on all sides and edges with primer paint or another
sealing product. Again, I recommend a quality oil-based primer. No aerosol spray
primers!!
 Because it consists of such fine particles, MDF doesn t hold screws very well and it s
very easy to strip the screw holes.
 Because it s so dense MDF is very heavy This can make it more difficult to work
with especially if you don t have a helper who can help you lift and cut the large
sheets.
 MDF can t be stained Not only does it soak up stain like a sponge, but also because
there s no wood grain on MDF it looks awful when it s stained (Kind of like staining
particle board. Why would you bother?)
 MDF contains VOCs (urea-formaldehyde). Off gassing can be greatly minimized (but
probably not eliminated) if the MDF is encapsulated with primer, paint, etc.

MDF does not contain knots or rings, making it more uniform than natural woods during
cutting and in service. However, MDF is not entirely isotropic, since the fibres are pressed
tightly together through the sheet. Typical MDF has a hard, flat, smooth surface that makes
it ideal for veneering, as there is no underlying grain to telegraph through the thin veneer
as with plywood. A so-called "Premium" MDF is available that features more uniform
density throughout the thickness of the panel.
MDF may be glued, doweled or laminated. Typical fasteners are T-nuts and pan-head
machine screws. Smooth-shank nails do not hold well, and neither do fine-pitch screws,
especially in the edge. Special screws are available with a coarse thread pitch, but sheet-
metal screws also work well. Like natural wood, MDF may split when woodscrews are
installed without pilot holes.

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Varna Group of Companies Plywood

MEDIUM DENSITY FIBRE BOARDS (MDF)


 1. GREEN PANELMAX MDF BOARDS (Interior and Exterior Grade Boards are Available)

 2. PRE LAMINATED MDF BOARDS

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1. GREEN PANELMAX MDF BOARDS(Water Proof)

Pre Veneered MDF Boards made from 100% Hardwood with unique fibre
interlocking technology for high bonding strength and rigidity.
Superior quality with perfect and smooth finish. Termite, Borer and fungus resistant.
Simple to apply laminates and veneers, Eco-Friendly, Ideal for strong & durable
furnitures and creating unique interiors.
Both Interior and Exterior grade boards are available.

The Indian Interiors industry is undergoing winds of change. Eco-friendly, engineered


panel products like Medium Density Fibre boards (MDF), which have been used
successfully for constructing furniture and interiors internationally for several years, are
now fast gaining acceptance into Indian homes and offices. Today's discerning consumer
with a busy lifestyle, is increasingly looking for interior products which save time, are
convenient to use and cost-effective while being stylish. Green Panelmax MDF, the latest
offering from India's largest interior infrastructure company, Greenply Industries Limited,
is uniquely poised to provide all this and more. Being manufactured with state-of-the-
art European technology at Greenply s plant at Pantnagar Uttarakhand, these boards
undergo stringent quality testing and are strongly positioned as world-class, superior
quality products.
Green Panelmax MDF comes with the maximum promise of delivering the best in quality
and performance. Made with a unique fibre interlocking technology which leads to high
bonding strength and rigidity, Green Panelmax MDF is loaded with features which are most
suited for constructing durable furniture and creating unique interiors. It's homogenous
structureand easy machining characteristics enables it to be intricately and precisely
routed, carved and molded. Additionally, the surface smoothness and 0% latex content of
Green Panelmax MDF ensures a perfect finish while painting, polishing and high-gloss. It is
also extremely simple to apply laminates and veneers on these boards. Green Panelmax
MDF undergoes various processes to make it termite, borer and fungus resistant.
Moreover, Green Panelmax MDF is an eco-friendly product.

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AVAILABLE THICKNESS & SIZE

GREEN PANELAMAX MDF INTERIOR & EXTERIOR

a. Thickness : 5.5mm, 8mm, 12mm,17mm,18mm

b. Size : 8x4

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2. PRE LAMINATED MDF BOARDS

Water Proof

Green Panelmax Pre-laminated MDF comes in a range of stylish decorative designs in plain
solid colours, wood grains and textured finishes and are laminated with melamine
impregnated base papers under heat and pressure to give a super smooth decorative finish.
Green Panelmax Pre-laminated MDF offers maximum convenience and time saving as it is
ready to install while being easy to maintain, and is resistant to stains and scratches. Green
Panelmax Pre-laminated MDF is also resistant to moisture and climatic changes and is,
hence, highly suitable for applications where dimensional stability is an important factor.
Green Panelmax Pre laminated MDF is available in :

 Grade I (Exterior)
 Grade II (Interior)
 One-side laminated (OSL)
 Both-side laminated (BSL)
 One-side bare (OSB)
 An exciting range of 48 latest International shades and designs.
 Also in textures like suede and matt
 To make colour matching easy also available are Greenlam s Post-forming laminates in
thicknesses of 0.6mm in all the 38 shades of Green Panelmax Pre-laminated MDF boards

 Super smooth decorative finish.

 Resistant to Moisture, Stains and Scratches.

 Range of stylish decorative designs in plain solid colors, wood grains


and textured finishes. An exciting range of 48 latest international
designs.

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Varna Group of Companies Plywood

AVAILABLE THICKNESS, SIZE & SHADES

a. Thickness : 6mm,8mm,17mm

b. Size : 8x4

c. Shades : White Black Venga Rich Walnut and more

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Varna Group of Companies Plywood

2. HIGH DENSITY FIBRE BOARDS (HDF)


 EXTERIOR GRADE

HDF board is a wood fibre board made from fine wood fibres. The board is homogeneous
through and through, has a particular dense, smooth, surface which is harder than MDF
board. Due to its flatness and excellent treatment possibilities HDF board can be cut,
drilled, painted or processed in other ways.

HDF board is mainly used to build furniture such as kitchen cupboard doors, tables etc.
This material is also used in

Raw Material
HDF is High Density Fiberboard and is similar to particle board and medium-density board
but it is much denser and stronger. It is made by compressing wood fibers mechanically.
Style/Finishing
HDF is a much stronger board compared to MDF and it gives a smooth and uniform surface
wherever it is applied. HDF does not have any grain and it can be finished by applying paint
on it. If you want wood grain finishing then you would need to put a veneer or teak ply on
the HDF board
Maintenance
To protect HDF the steps below should be taken.

 Make sure that the board does not get in touch with water as it can damage it.
 Clean the board with a clean soft cloth to remove the dust.
 Do not mop with damp cloth.
 Once you finish the HDF with paint or veneer wood then the maintenance steps for
those finishes should be followed accordingly.

Advantages
 HDF comes with a smooth surface.
 HDF is High density board has more strength compared to MDF and Particle board
 Great solution for indoor and outdoor furniture, wall paneling, furniture, room
partitions, and doors.

Disadvantages
HDF is the best board when compared with particle board and MDF. Still a lot of carpenters
prefer wood block board compared to HDF as they are more confident about the nail
holding capabilities of natural wood whose blocks are used to build the block board.

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HDF BOARDS

AVAILABLE THICKNESS & SIZE

a. Thickness : 18mm,12mm

b. Size : 8x4

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Varna Group of Companies Plywood

SHUTTERING PLYWOOD

Shuttering Plywood is a highly densified plywood with a smooth film coating on both sides
of the faces and is used primarily for cement formworks during construction.

What I mean by densified is that atleast 9 layers of core veneers (10 in the case of ours) are
pressed in a high pressure pressing machine at high temperatures. 9 core layers plus the
faces on both sides plus the film layers (Dynae Film) on top of them. So its a 1+1+9+1+1
construction pattern. We at Avron use a 1+1+10+1+1 construction pattern which lends the
plywood extra strength and load bearing capacity.

The plywood is generally pressed to a thickness of 12mm with a density of 750Kg/cubic


metre to ensure it supports the weight of poured concrete. SHuttering Ply is generally used
to make the cast of ceiling, walls, drains, highways, pillars, etc, to p0ur concrete in it in
order to give the concrete any shape needed.

Common Uses: Construction, Repair and Maintenance of Buildings, Bridges, Beams, Fly-
overs, heavy commercial Vehicle and truck Bodies, Roofing, water tanks, cooling towers,
building, metro rail track projects, lofts, flyovers and mezzanine floors.

This plywood is available in different weights and densities.

AVAILABLE THICKNESS & SIZE

a. Thickness: 12mm

b. Size: 8x4

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Varna Group of Companies Plywood

BAMBOO PLYWOOD

Bamboo Plywood or bamboo sheets have become one of the most talked about building
products in the last year, among green building professionals and architects. It is versatile
and renewable. It is not a tree but a grass--bamboo can grow to maturity in as little as one
growing season, yielding many harvests over a typical 25-50 year tree life cycle. Bamboo is
typically harvested after only three years of growth but four to five year-old bamboo is a
more stable raw material for the production of bamboo panels.

Bamboo panels and bamboo sheets provide for many current and future needs for
sustainable raw material streams and is a valuable NTFP (non-timber forest product).
Bamboo is used extensively around the world for construction materials including: roofs,
walls, floors and concrete forms--because of its remarkable strength. Bamboo panels or
bamboo sheets are also attractive materials for construction of cabinets, furniture and a
myriad of household furnishings and products

After processing split bamboo with machines and glue, bamboo board can be produced for
almost all purposes where timber is now used. Bamboo mats and slivers are hot-pressed to
produce bamboo ply board. Bamboo ply board is very strong and it can be made water
resistant for natural and carbonized bamboo plywood and panels. Vertical grain bamboo
plywood and horizontal grain bamboo plywood are the most prolific forms of this new
construction material and it is produced as natural or carbonized in color.

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Varna Group of Companies Plywood

AVAILABLE THICKNESS AND SIZE

Thickness Size

4mm 6x4

6mm 6x4, 6x3, 5x3

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Varna Group of Companies Plywood

2.3 CHEQUERED PLYWOOD

This is an anti-skid plywood which is useful in flooring specially in heavy vehicles and large
containers. It is useful in automobile sector for ceiling, paneling, seat back rest etc.

It is widely used for flooring in industrial as well as public areas. The product provides a
friction-resistant, anti-skidchequered surface, which is bonded with superior grade
phenolic resin,thus finds application in the flooring of in heavy vehicles and large
containers.It is a medium-density plywood, which processes excellent strength, durability
and all weather resistance. Chequered plywood is treated on both sides with thermo
setting phenolic resins and micro-organism resistant chemicals.This treatment protects the
boards from chips, wraps, twists, termite,fungus,rot and abrasive action of water, sand and
extreme weather conditions.

Using large chequered plywood can reduce the time and labour in laying bus and truck
floors.It requires no pre/post treatment at the work site thereby cutting down costs
considerably.The chequered plywood is an ideal blend of low weight, high strength, and
high resistance to abrasion and extreme weather.

Uses of Chequered plywood

1. Bus Flooring

2. Factory Flooring

3. Truck Flooring

4. Lab Flooring

5. Flooring of Boats

6. Train Floaring

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AVAILABLE THICKNESS & SIZE

Thickness: 12mm

Size: 8x4

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Varna Group of Companies Plywood

BLOCK BOARDS
By definition, blockboard is an engineered wooden board that consists of a core of
softwood blocks (strips) lined edge to edge and sandwiched between layers of hardwood
veneer on either side. In this article we will take a look at the important properties of
blockboards.

Properties

 These boards have good dimensional stability (even when exposed to humidity), and
exhibit high resistance to warping or twisting.
 Also have a better ability to hold nails and screws, compared to other engineered
boards such as particle boards or MDF (medium density fibre boards).
 Another important characteristic of blockboard is that it is light in weight, because the
core blocks that form the bulk of the board are of softwood that has much lesser density
and weight compared to hardwood. Because of having low weight it is easier to
transport.
 Can be finished using paints, varnishes or can be laminated. With proper finishing such
as by glueing laminates on its surfaces, blockboards can be made to appear exactly like
their costlier counterparts viz. plywood
 Another feature of blockboards is that they can are also easy to work with for
carpenters using their regular wood working tools. In contrast, carpenters find it very
difficult to work with other engineered boards such as MDF or Particle boards as these
types do not hold nails and only screws have to be used.
 These boards are made in MR-Moisture resistant grade, as well as BWP-Boiling water
proof grade, for interior and exterior use respectively. The BWP variety uses superior
glue (phenol formaldehyde), and is stronger with better resistance to water or
humidity.

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Varna Group of Companies Plywood

Advantages of Blockboard
Lighter in weight:
The blockboard core is made from solid blocks of wood that is usually obtained from
softwood trees such as pine, mango or cedar. In comparison good quality plywood is often
made from veneers obtained from hardwood trees (e.g. Gurjan wood which is very popular
in India), and the high quality solid wood that is used in furniture is generally obtained
from hardwood trees such as teak wood.
Because hardwood is denser than softwood, its weight is also more. So if you take a piece of
plywood or solid wood and compare its weight with a blockboard piece of the same size,
you will find that blockboard is lighter in weight.
The advantage of being light-weight is that it can be more easily transported to the end-
location. The most common application of this is in the case of doors that we use inside our
homes. Doors are very often made from blockboard.
Lesser tendency to sag or bend
In cases where very long pieces of wood are required in furniture making, such as in long
book shelves, panels, benches and tables, blockboard is often preferred over plywood. This
is because long plywood pieces tend to bend in the middle, whereas blockboard is stiffer
and less prone to bending. When the board length exceeds 6 or 7 feet, blockboard is
generally used instead of plywood.
Costs Less
Another important advantage of blockboard is that it is cheaper than good quality solid
wood as well as hardwood plywood. This is because softwood costs lesser than hardwood.
Better than Particle Board and even MDF
Compared to other engineered wood products that are popular these days, such as Particle
boards(which is made from small particles of wood flakes/chips) and even MDF (which is
made from wood fibers), blockboard is considered to be better. It is comparatively stronger
and lasts longer. Also from the carpenters' point of view, the added advantage of
blockboards is that it is easier to work with, since it can take nails as well as screws. In
comparison, particle board and MDF do not have much nail holding strength and hence
only screws are used on them. In fact most of the carpenters in India who make custom-
built furniture work only with plywood and blockboards, and not MDF or Particle boards.

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Varna Group of Companies Plywood

Disadvantages of Blockboard
Not as strong as plywood or good quality solid wood
The major disadvantage of blockboards is that since softwood is used in its making, it is not
as strong as quality solid wood (such as teak wood) or hardwood plywood. So when it
comes to furniture making, plywood is the preferred choice of material (except for cases
where lengthy wood pieces have to be used). However, if instead of softwood blocks,
hardwood is used to form the blockboard core (some manufacturers do this), then the
strength of the blockboard increases.
Minor disadvantage for carpenters
In some cases, the blocks (also called strips or battens) that form the core, may have small
gaps between them. These gaps cannot be seen from outside since there is layer of veneer
on top. Because of this, sometimes the nails that are driven through the board surface may
not go into the wood but rather in the gaps between the blocks, which can adversely affect
the holding strength of that nail. But this is only a minor drawback, that occurs only
sometimes.

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Varna Group of Companies Plywood

AVAILABLE THICKNESS & SIZE

Thickness Size (inch)

72x30

78x30

79x30

25mm 79x42

81x33

81x39

84x36

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Varna Group of Companies Plywood

RUBWOOD

What is Rubwood?

Rubber plantations have existed for hundreds of years in Tropical countries. These
Plantations have been used mainly for the production of latex. After the economic life of
the rubber tree, which is generally 30 years, the latex yields become extremely low and the
planters then fell the rubber trees and plant new ones. This eco-friendly Rubber wood
(Hevea Brasiliensis) when Processed becomes an excellent substitute for hard wood. We
can make the eco-friendly rubber wood, making furniture and finger jointed edge glued
panel boards. These products are marketed under the brand name of RubWood

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Varna Group of Companies Plywood

AVAILABLE THICKNESS & SIZE

Thickness Size

9mm

12mm 8x4

18mm

24mm

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Varna Group of Companies Plywood

HARD WOOD
Hardwood Plywood generally refers to the make of the plywood, which is the timber used in
construction the layers of plywood. Hardwood generally is ascribed to hardwood timber
species such as Eucalyptus, Gurjan, Birch which is higher in density and are much more
long lasting than other timber species such as rubberwood or poplar. Plywood made from
hardwood timber are generally heavier in weight, higher in density and have much longer
life than softwood plywood. I would suggest opting for hardwood plywood with a Eucalyptus
timber make to make sure the plywood is strong, lasting and most importantly sourced from
ecologically sustainable cultivations.

Hardwood plywood refers to what material each ply is made of. In regular 3-ply plywood,
each ply is usually constructed of pine or some other softwood s wood-chips and glue then
heated and pressed into a by sheet Each ply is then glued to another until you have
built up the appropriate amount of plies.

So in hardwood plywood they won t use wood chips but multiple thick strips of hardwood
to make up the layers of each ply. Hardwoods are more expensive than softwoods, so
hardwood plywood would be more expensive.

AVAILABLE THICKNESS & SIZE

Thickness Size

2.5mm 6x4

8x4

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Varna Group of Companies Plywood

WOOD VENEER
Wood veneer is the finest expression of wood. Veneer is a thin layer of wood which is cut
from a log. The main difference with solid wood is that solid wood is sawn from a log. This
produces more waste than when cutting wood veneer. In other words, processing a log into
veneer let s maximize the added value that we can obtain from a log. No other natural
product is able to offer this unique added value. Decospan has developed its activities
entirely around this sustainable and exquisite raw material.

WOOD VENEER APPLICATIONS

Wood veneer is mainly used for interior decoration applications in many different
segments. It's ideal for residential projects, hotel projects, offices and many more. In
addition, veneer is also processed to create a variety of products such as veneer parquet,
flexible veneer sheets, wood veneer boards, wood veneer wallpaper, etc. In other words,
veneer can give any interior a unique look and feel.

Decospan wood veneer is available in more than 165 different standard wood species.
Specific wood species can be sourced in the market upon request. The thickness of the
veneer is between 0.5 and 2 mm depending on the wood species used and/or the
application.

EACH VENEER IS UNIQUE

Every tree is different so every veneer product has a unique appearance. The same tree can
never be found twice in nature. This also means that the colour and pattern can vary within
the same wood species. After all, veneer is real wood and not an imitation like laminate or
melamine. The latter are both imitations of wood on paper.

The color of wood veneer is also influenced by light in the room and this can give the wood
an even warmer feel. The numerous imitations of different wood types have made it
difficult for the consumer to distinguish the real natural product from the imitations.

The wood structure which is unique for every piece of wood veneer, the color which
continues to enhance the appearance, the ability to repair and renovate are just some of the
advantages that distinguish the real thing from the would-be products.

Veneer refers to thin slices of wood that are practically peeled of the wood. The slices are
usually less than 3 mm (1/8 inch) thick. The thin slices can then be glued together to create
either laminated wood or plywood. Plywood typically consists of three or more layers of
veneer.

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The veneer can also be glued onto core panels, such as wood, particle board or medium-
density fiberboard. This gives the said wood, particle board or medium-density fiberboard,
the look of the wood that the veneer was cut from. The veer covered wood, particle board
or medium-density fiberboard can then be used to produce flat panels such as doors, tops
and panels for cabinets, parquet floors and parts of furniture. Veneer beading is a thin layer
of decorative edging placed around objects, such as jewelry boxes.

Veneer is usually obtained either by peeling the trunk of a tree or by slicing large
rectangular blocks of wood known as flitches.

Advantages

Beautiful:
The best, most interesting logs are cut into veneer. This is largely an economic decision--
sellers and veneer makers can make more money from a high quality log sliced into veneer
than they can from sawing it into boards. And certain cuts, such as burls, are structurally
unsound in 'the solid'. These beautiful woods can rarely be utilized unless they're sliced
into veneer

Environmentally Kind:
Saw timber is typically sawn into 1" thick boards. The saw cuts a kerf between boards 1/4"
thick that winds up as sawdust. Veneer is not cut from the log but sliced with a knife (like
lunch meat) into 1/32" leaves or sheets. That produces 32 veneer surfaces for every 1 that
is gotten from a board and with no wood wasted as sawdust another 8 sheets where the
saw blade would have gone. That's 40 surfaces of wood veneer for every 1 of solid wood.

Creates New Design Possibilities:


Since veneer is so thin and is glued to a stable substrate it allows designs and arrangements
of the wood that would fail in solid wood. Solid wood, even kiln-dried, moves or works
from summer through winter through summer again. A radiant table top would be
impossible in solid lumber because the seams would open in winter and swell tightly shut
in summer. Cross grain designs such as aprons and edge bandings are also impossible in
solids. Solid burls are also largely unusable but frequently used in veneer.

Stable:
Since veneer is glued with a waterproof adhesive to a stable substrate it produces surfaces
not prone to warp or splitting or seasonal movement.

Substrates:
Plywood and medium density fiberboard are substrates used for furniture, are made from
low quality trees. This means a market is provided the landowner for these trees. This
leads to better forests over time since the trees remaining grow better and faster with less
competition for resources. It s like weeding your garden only a lot bigger.

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AVAILABLE THICKNESS, SIZE & SHADES

Brand Name: Greenply Spectrum Wood Veneers


Thickness: 2mm, 4mm

Size: 8x4

Shades: Hazel OAK, Coffee Walnut, Grainless Buzz, Tan Koto, Midnight Crown
and more variety of trending models available.

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Varna Group of Companies Plywood

MICA LAMINATING SHEETS

Mica traditionally refers to a group of sheet silicate minerals that have numerous different
applications today, including in the creation of window panes and glass, as an insulator in
various electric, and even in toothpaste. This is mainly due to the fact that mica is generally
stable when exposed to electricity, light, moisture, and extreme temperatures. In
toothpaste, mica acts as a mild abrasive that aids in polishing of the tooth surface. Ground
mica is often also used in cosmetics industry to add the glittering finish in the products.

However, when referring to mica in the same context as wood, mica is generally another
name for laminates.

Laminates, specifically, are a multi-layer synthetic wood product. It is created of high-


density fiber, melamine resin or wood particles. On top, the laminate has a photographic
applique layer, which is in turn covered with a clear protective layer. The photographic
applique layer is usually imprinted with various images that aim to imitate the appearance
of real wood. Laminates are usually applied over plywood or fiberboard, so that they can
duplicate the look of wood for a cheaper cost. In case of laminated wood, the wood veneers
are pasted parallel to each other, as opposed to the right angles in plywood.

In addition to being cheaper, laminates are scratch-resistant, durable and easier to clean
than traditional wood. It is easier to maintain, as the clear protective layer is resistant to
pretty much everything except long exposure to water. This makes is longer lasting and
well suited to be used in homes with kids and pets. Another advantage to laminates is that
they are environmentally friendly as they use less wood to be manufactured, if any at all.

However, long time exposure to water or moisture may result in the laminate warping or
ballooning. Moreover, the look of the laminate is set by the manufacturer, as opposed to
wood that can be sanded and re-stained in any color of the stain available. Nonetheless, as
the laminate is basically an image printed on it, the choice is pretty much limitless, and
some manufacture may be willing to take custom orders. Still, laminates lack the visual
warmth of wood.

While they are more durable than wood, laminates have a relatively shorter life-span as
compared to traditional wood. The average life-span of laminate is between 10 to 20 years.
It is also very hard to repair laminates, if it is damaged in any way or has run its course, the
entire furniture may have to be replaced.

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Similarities between mica Laminate sheets and Veneers


The main similarity between Laminates such as mica and veneer is in the way these two
materials are used. Both are used as an overlay over wood. In the way that mica sheets are
glued to plywood, in the same way a teak veneer can also be glued over plywood or any
other wood. When wood veneers such as teak veneer is attached to the base wood, the final
appearance of the furniture is like teak wood furniture, though inside wood of lower cost
can be used.
The other similarity between the two substances is that decorative laminates being
artificially created materials can have a variety of designs and patterns on them. Often the
most popular mica designs are those that look like wood. So you can have a mica that has a
teak wood design, though it will still feel different to the touch. You can also get a similar
look by attaching a teak wood veneer over the base wood.

Differences between Laminate sheets such as mica and wood veneers


The main difference between mica/laminates and veneer is the material. wood veneers are
thin sheets or slices of wood, while mica or other laminates are a blend of paper and plastic.
Another important difference is in the availability of designs. Since veneers are made from
wood they will always have wood grain designs and a wood appearance, on the other hand
since mica is created using artificial means (and uses decorative printed paper) it can have
a wide variety of colors, patterns and also textures.
Table tops or other furniture that have mica or other laminates on top, are not easily
affected by water, as also the surface is quite resistant to scratches and other wear and
tear. Furniture decorated with wood veneer on the other hand, has to be cared for as you
would take care of any other wooden furniture item It s a wooden surface
A drawback of laminates is that it is a brittle material and is prone to chipping (especially if
it is not adhered to the wood firmly). Another point is that many people prefer the more
natural look and feel of veneers compared to the artificial looking laminates.

AVAILBALE THICKNESS, SIZE & SHADES

Brands: Greenlam (Green), Marino Laminates, Bloom

Thickness: 0.6mm, 0.8mm, 1mm

Size: 8x4

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SKIN DOORS

A molded door has the same structure as that of flush door. The only difference is that the
surface material is a molded skin made of HDF / MDF. It is commonly used as interior
doors.

Construction of Skin doors

Stiles - Vertical Frames that run the full height of a door and compose its right and left
edges. The hinges are mounted to the fixed side (known as the "hanging stile"), and the
handle, lock, bolt, and/or latch are mounted on the swinging side (known as the "latch
stile").

Rails - Horizontal Frames at the top, bottom, and optionally in the middle of a door that
joins the two stiles and split the door into two or more rows of panels. The "top rail" and
"bottom rail" are named for their positions. The bottom rail is also known as "kick rail". A
middle rail at the height of the bolt is known as the "lock rail", other middle rails are
commonly known as "cross rails".

The Stiles and Rails form the outside edges of the door

Skin - front and back faces of the door are covered with HDF / MDF skins

We can make molded interior doors with strong, environmentally conscious materials. The
skins are available with a smooth surface or various wood grain textures. Molded doors are
primed and can be painted whatever color you wish.

Skin (Panel) Doors versus Flush Doors


The main difference between a panel door and a flush door can be found in their
construction. The design of a panel door features stiles and rails. A stile is a length of wood
positioned vertically on a door. Rails are lengths of wood that run horizontally across a
door. The flat panels of the door fit between its stiles and rails. Alternatively, a flush door
has a flat, smooth surface without the elaborate design work of a panel door. A flush door is
made up of a single solid piece of wood. Both types of doors can be made with different
kinds of wood and can be found in a variety of colors.

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Popular Reasons for Choosing a Panel Door


One of the reasons for the popularity of panel doors is that they are more decorative than
flush doors. The texture of panel doors can add interest to the décor of a room. Plus, there
are different styles of panel doors. One homeowner may choose to get a panel door with
one stile and one rail while another person wants to get a six panel door that includes three
stiles and three rails, according to finish carpentry help. In short, there are more options for
someone who chooses to install panel doors in his or her home. In addition, the actual
panels in a panel door expand and contract with changing humidity levels. This can help to
prolong the life and appearance of this type of door. Many people choose a panel door for
the exterior of their home. They want to make a stylish first impression with visitors.
Popular Reasons for Choosing a Flush Door

Of course, there are many individuals who prefer flush doors over panel doors. A person
getting a flush door has the choice between one with a hollow construction and one that is
solid inside. A closed flush door of solid construction keeps more noise out of a room than
one with a hollow construction. Plus, a solid flush door helps to keep the warm air inside a
room during the wintertime and keeps the air conditioning inside during the summer.
Since flush doors are easier to create than panel doors, they tend to be less expensive.

Finally, individuals who are trying to decide between a panel door and flush door should
think about whether they want a decorative door or a more practical one. The price
difference between a panel door and a flush door can also play a large part in a person s
final decision, especially if he or she is buying a complete set of doors for a home.

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VENEER DOOS

In woodworking, veneer refers to thin slices of wood, usually thinner than 3 mm (1/8 inch),
that typically are glued onto core panels (typically, wood, particle board or medium-density
fiberboard) to produce flat panels such as doors, tops and panels for cabinets, parquet
floors and parts of furniture.

Laminate or veneered doors which is better


Most frequently veneer in repair-building sphere can be found in door production. What
door is better to choose: of veneer or laminate? Such a problem of choosing is always faced
by everyone who decides to renew the apartment with his own hands.
It should be said immediately that solid wood is used for the frame of both types of doors,
this solid wood is usually attached to MDF boards, so, the difference between them is only
in the top finishing layer.
Veneer is a natural material; therefore, the color and texture of door panels made of it are
traditional, natural and noble, in contrast to laminate. These doors look gorgeous in a
classic interior.
Laminated panels, for its part, covered by an artificial material laminating membrane
applied to MDF, which is less environmentally friendly. Nevertheless, laminated products
absolutely do not limit the wild flights of designer s imagination because they can be of any
desired color and texture. Therefore, the choice of laminated or veneered surface depends
only on the preferences of the consumer.

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uPVC DOORS
WHAT IS UPVC

OVERVIEW:
UPVC is based on polyvinyl chloride (PVC), one of the most versatile polymers found in the
century. PVC today finds application in almost all facet of our life, from daily use to highly
sophisticated life saving applications. This flexibility of PVC is leveraged through a unique
formulation to prepare a special UPVC blend for windows and doors.
UPVC (where 'U' stands for unplasticized) is one of the most preferred window framing
material across the world. The material comes in a range of colour, is low maintenance and
offers benefits which no material so far has matched. This has helped UPVC garner more
than 50% market share in countries like UK, USA where it is also known as vinyl or vinyl
siding.

BENEFITS OF UPVC WINDOWS:


UPVC windows and doors offer many of the performance characteristics which no other
material so far has achieved

FORMULATION:
UPVC is prepared with a special formulation in which modifiers and stabilizers are added
to polyvinyl chloride (PVC) making it rigid and suitable for use as window frames.

PVC: PVC forms the major (approx 80 - 85 %) constituent of blend composition. PVC unlike
other polymer is heat sensitive and hence needs additives for processing. The property of
material is such that it can be made as soft as rubber or can have strength close to any
other engineered plastic. This versatility is developed through additives (like light & UV
stabilizer, processing aids, impact modifier, lubricants, fillers, pigments, plasticizer etc.)
which are added in PVC during the blending process.

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Stabilizer - Heat & Light: As PVC cannot be processed due to its heat sensitive nature,
Heat stabilizers are must to improve the stability of PVC and render it process-able.
Sufficient stabilizer is required to prevent degradation of base material during processing.
Lack of sufficient stabilizer may lead to early discoloration of profile when exposed to
sunlight. Since windows are subject to harsh condition of Indian climate - High
temperature, the formulation should also take care of endurance of profile to continuous
exposure of heat & UV. This typically applies for PVC window profile in the tropical zone
wherein the profile is exposed to high temperature with UV radiations. For this light
stabilizers are used in recommended dosage.

Processing Aids: These are generally acrylic based material which enhances the melt
strength during fusion and contributes in smooth extrusion of profile with uniform cross
section.

Impact Modifier: Typically polymers tend to become brittle once subjected to low
temperature or exposed to UV radiation. Acrylic based impact modifiers are used to retain
impact strength even after UV exposure and at low temperature. Insufficient dosage or low
cost impact modifier (like CPE) may not be able to withstand the impact resistance over
long period of usage and may become brittle / crack during fabrication, installation,
operation or usage.

Lubricants: These additives are used to manoeuvre the process-ability of PVC in the
extrusion process. Excessive or insufficient usage of the lubricants may cause product
defect.
Pigments - Titanium Di-Oxide: Titanium Di-oxide is an expensive pigment which is used
as white pigment, imparting natural white color to the PVC profile and provides the
necessary UV stability for the product to have durability over years of usage. The dosage of
TiO2 depends upon the UV radiation of the region. Typically the dosage ranges from 4 parts
for climate similar to Europe and 10 parts for harsh tropical climate like Arizona, India, etc.
The pigment also gives opacity to the product.
Other pigments (organic / inorganic) & brightener are used to color the pigment but may
not have similar UV stability. These should be used cautiously ensuring the weather
resistance and color fastness.

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Fillers: These are inorganic minerals (like calcium carbonate) as fine particles
homogenized in the PVC blend. Usage of filler has effect on mechanical property (tensile
strength, elongation and impact strength), shrinkage and cost. When used in designed
proportionate improve the mechanical strength of the polymer and if used in excessive
though reduces the cost but impairs the durability of product.

A decision that many homeowners face when looking to renovate their home or while
designing a new home is whether to opt for wood, aluminium doors or uPVC doors and
windows. Unplasticized Polyvinyl Chloride or UPVC doors and windows have shot up in
popularity in recent years and are being widely used in homes. They make a great value
addition to any home and installing them would be one of the best decisions any
homeowner can make to enhance their house s functionality and overall usability
Weighing up the pros and cons is never easy either but with our guide, we have tried to list
out all possible uPVC doors windows advantages and disadvantages.

Advantages:
Installing uPVC doors and windows have a string of advantages. Some of them are listed
below:

1. Durable and Sturdy


o One the major advantages of uPVC windows and doors are that they are much stronger and
made out of far more durable material than traditional wooden doors partly due to the manner
in which they are constructed. This not only makes them long lasting and resilient but also
makes it highly unlikely that you will ever need to change your door again. UPVC is an
exceedingly durable material and ensures your door will stand the tests of time and never lose
their shape.

2. Easy to Maintain
o UPVC doors and windows require very little maintenance and unlike wooden doors, are not
prone to rotting, flaking, rusting, fading, or corroding. Besides, they are weatherproof and rigid
and can be cleaned easily with just an occasional wipe-down. Frequent oiling might be
required for the locking mechanism from time to time.

3. Insulation and environmentally friendly


o Renowned for the high level of insulation they provide, UPVC windows and doors not only
keep you warm during winters but are also sound-proof and help cut noise levels considerably
which goes a long way in reducing stress levels.

o Additionally, because they keep out the cold and dampness and prevent warm air from
escaping, you end up using less electricity which has a positive impact on your energy bills.

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Saving energy makes UPVC doors and windows more environmentally friendly than its
wooden and aluminium counterparts.

4. Enhanced Security and Hazard Resistant


o UPVC doors and windows provide a much better level of security than traditional wooden
doors. They are reinforced with galvanised steel which makes them extremely hard to be
broken down or forced open. Moreover, uPVC is a stable material which makes it sea-water
resistant, pollution resistant and also chemical proof while naturally being flame retardant as
well.

5. Pricing
o uPVC doors and windows are significantly cheaper than both wooden and Aluminium options.

Available in Half, 3/4th and Full Glass Designs

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SUNPACK SHEETS

Sunpack is also known as plastic corrugated sheets. It comes in different colors like red,
green, blue, white etc. As per Hindustan Times report published in 2015, sunpack
nowadays is widely used outdoor medium for advertisement for small Enterprises
and household. Being inexpensive give them an added advantage over wooden frame flex
boards. Another advantage of the sunpack sheet is that due to availability in number of
colors there is no need to print background color as required in flex.
Color sun pack sheets ensure that there is no fading off background and print quality
issue. Overall print quality is superior to that in normal flex.

AVAILABLE SIZE AND SHADES


Size: 6x4

Shades Blue Yellow White and more

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