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Summary ................................................................................................................................... 1
Introduction ............................................................................................................................... 2
3 Troubleshooting 32
Summary
The aim of this project is to gain knowledge of an aircraft landing gear through analysis and
research of that aircraft segment and its subsystems. In this aim, the general theory of an
aircraft landing gear is the first point of focus. Having thoroughly looked into all the facets of
general landing gear theory, the second step is the landing gear of an Airbus A320. The main
problems and maintenance of an Airbus A320 landing gear are the last described subjects.
The landing gear is one of the most important parts of an aircraft. The main and most
important functions of a landing gear are to enable the aircraft to land, take off, and to taxi.
The landing gear has to carry the full weight of an aircraft on ground and has to absorb most
of the created forces during landing. The shock absorber are created to absorb these forces.
Aircraft without a retractable landing gear, cause a lot of drag. To prevent this from
happening, a retraction system retracts the landing gear in the landing gear compartment.
The wheels and tires of an aircraft have the full weight of the aircraft on them and need to be
able to handle extreme temperatures and friction.
The brakes reduce the speed of an aircraft during taxiing phase and landing, and have to
convert the kinetic energy to heat.
The landing gear has to conform to the regulations applied to the retraction system, the
brakes, the wheels and tires and the steering system. These requirements are documented
in the certification specification 25.
The landing gear of an Airbus A320 consists of a nose landing gear and a main landing gear.
The landing gear systems are hydraulically powered by the hydraulic power systems of the
aircraft.
The landing gear system can be fully controlled from the cockpit. Several controls control the
retraction/extension of the landing gear, and the steering of the nose wheel. The brakes can
be controlled manually or automatically.
The construction of the nose and main landing gear are different from each other. The main
landing gear will have to absorb most of the shocks during landing, and the controls for the
nose gear allow for change in steering angle.
The A320 has four brakes which are hydraulically pressurized and has two brake systems:
the normal brake system and the alternate brake system. The automatic brake and the anti-
skid system are integrated in the normal braking system and help the pilot in unforeseen
circumstances.
Like everything the landing gear can undergo failures. These failures can be as harmless as
a flat tire or as hazarders as a gear down failure.
The landing gear of an aircraft is heavily under influence of wear and tear. Especially the
brakes. Therefore good maintenance is required to keep the aircraft operational and to
minimize the chances of any failure that can occur.
Introduction
The project group 2A2L, from the Hogeschool van Amsterdam, is requested by the
engineering department of Amstel Leeuwenburg Airlines to analyze a landing gear. This
analyze is requested to solve problems or interruptions and errors that could occur in the
future, which can save money on the long term. The project group that consists of eight
members analyzed the landing gear of an Airbus A320.
First of al the different types of landing gears and the physics such as aerodynamics and
mechanics are described. To understand a normal common landing gear, the elements of
the gear are clarified. These elements are the shock absorbers, the retraction mechanism,
the wheels and the breaks. The know which rules are involved with a landing gear, the rules
and regulations are explored. (1)
The landing gear of an Airbus A320 is analyzed. The elements that are analyzed of the
Airbus are the systems and cockpit that are involved with the gear. The landing gear and
doors of the main gear and the nose gear and the braking systems. (2)
Trouble shooting and maintenance are two important aspects. Failures such as, flat tires
gear down failure and brake failure are investigated. Research has been din considering
maintenance and costs. (3)
In addition to this report, an appendix list is made, to clear up some subject mentioned in the
report. The most important sources used during this report are: Wentzel (2006) and the
college vliegtuig systemen (VLS*). Besides this report the group had to make an assignment
about the forces on a landing gear, this assignment can be found in the appendix list.
1 Water
2 Floater landing gear
1 Main skis
2 Nose ski
1
2
1.2 Physics
Physics is the science that deals with matter, energy, motion and force. To understand how
and why an aircraft landing gear works, it is necessary to analyze the physics of a landing
gear. Many forces are constantly pushing or pulling on landing gear components during
different phases of flight. Analysis of these forces is necessary to understand the design of a
landing gear (1.2.1).
The flow of air around an aircraft can be severely affected by objects sticking out of its
fuselage. Therefore it is also necessary to analyze the aerodynamics of a landing gear
(1.2.2).
1.2.1 Mechanics
Mechanical forces can be divided in two categories. Static forces represent forces on
stationary objects (A). Dynamic forces are forces which influence or affect moving objects
(B).
A Static Forces
Static Forces are forces in equilibrium or the forces on an object at rest. There are different
types of landing gear and it is to the engineers to calculate which gives the best distribution
of the weight of an aircraft. These forces will be further examined in the following topics:
1 Center of Gravity
2 Forces in Equilibrium
3 Forces on an Airbus A320
Ad 1 Center of Gravity
The centre of gravity is determined with help of the Mean Aerodynamic Chord (MAC*) line
(Fig. 1.6), which is the average chord of a wing. The MAC therefore has to be calculated first
before the centre of gravity can be determined.
A Root chord
B Tip chord
S Sweep distance
Y Half wing span‟
C Sweep distance at MAC
D MAC distance from root
Λ Sweep distance angle
The root chord, tip chord, sweepback angle and the wingspan can be found in the aircraft
manufacturers manual. The sweep distance, sweep distance at the MAC, the MAC distance
from the root and the mean aerodynamic chord have to be calculated using several different
equations (Eq. 1,2,3) which are also dependant on one another.
S
arctan S Y sin (1)
Y
2( A B) (0.5 A B)
MAC A (2)
3( A B)
S ( A 2 B)
c (3)
3( A B)
The results from the previous three equations can now be filled in the equation for center of
gravity (Eq. 4).
Another way to find the center of gravity is by choosing a reference line near the aircraft, for
example in front of the cockpit, and then categorize the aircraft into different sections. This
could be the payload, the engines, the wings, the fuselage, the fuel, the vertical and the
horizontal tail. The next step would be to determine the distance to each of these sections
from the reference line. With this information the center of gravity can now be determined
with the second center of gravity equation (Eq. 5, pg. 7).
Dl Wl Dr Wr Dt Wt...
CG (5)
Wl Wr Wt ....
Ad 2 Forces in Equilibrium
The forces and moments at any point of a non-moving aircraft, can easily be calculated by
assuming that all forces are moments are in equilibrium (Eq. 6). When all forces and
moments are in equilibrium, their sum results in 0.
FX FX 1 FX 2 ... 0 (6)
FY FY1 FY 2 ... 0
2 2
FR FX FY
M F1 a1 F2 a2 ... 0
The weight of the center of gravity differs from that of the main and nose landing gear. One
can conclude from this that, when the center of gravity lies at a forward distance of 27% from
the MAC and the aircraft is in dry weather conditions, the nose gear will bare most of the
weight.
The closer the center of gravity gets to the trailing edge of the MAC, the less weight the nose
gear would have to bare. The aircraft developer would have to take this into consideration
when deciding on which brakes to use and what tire pressure would have to be used.
B Dynamic Forces
Dynamic forces cause objects to move or affect their movement. For example, an aircraft is
pushed forward because of a force produced in the opposite direction by the gas turbine
engine. While the aircraft is moving, many of such forces constantly push or pull the aircraft‟s
structure and its surroundings. To understand these forces better, we will look at the dynamic
forces affecting an Airbus A320 aircraft during the following three phases:
1 Taxiing
2 Take-off
3 Landing
Ad 1 Taxiing
The first step in calculating the forces on the landing gears during taxiing phase is to
determine the aircraft‟s weight during that phase. The maximum weight an aircraft may have
during this phase is called the Maximum Taxiing Weight (MTW*). The MTW is the maximum
weight at which an aircraft can still safely maneuver without sustaining or causing any
damage to the aircraft or the surface it has contact with.
The MTW of an Airbus A320 is 77.400 kg, which is equal to a downward force of 759.294 N
located at the center of gravity. To know how much force is pushing down on each landing
gear one must use a weight and balance chart. A weight and balance chart shows the weight
of the aircraft at many points using a reference line.
The aircraft is causing drag and friction. The whole structure of the aircraft is causing drag
and the landing gears are causing drag and rolling friction while taxiing. The drag caused by
the aircraft and its landing gears will not be taken into account because a lack of information
on specifics needed to calculate the drag.
During the taxiing phase the aircraft tires make contact with the ground, this causes rolling
friction. This type of friction can be calculated with the equation of friction (Eq. 7). The
equation incorporates the coefficient of friction, which itself incorporates the aircraft tire
contact area with the speed. The value for this coefficient cannot be calculated and must be
found through measurements during experiments, which is assumed to be 0.025 at 30 knots.
Another assumption that is made is the weight distribution over the aircraft, 18.5%
(140469.39 N) on the NLG and 81.5% (618824.61 N) on the MLG.
FW W FN (7)
So assuming the aircraft is moving at a constant speed without alteration of its linear
movement and change in weight and balance. When these values are inputted in the
equation, it will be clear that the total friction drag force on the NLG is 3511.73 N and
15470.61 N on the MLG. At a constant speed, drag is equal to the forward force. This means
that the two gas turbine engines have to provide 18982.34 N of force to make the aircraft
move forward at a speed of 30 knots.
There is also a rotational force during this phase, called a torque or moment. This force can
be calculated by multiplying the moment arm by the force. In this case one finds a clockwise
direction of the force around the center of gravity of the aircraft. There are many of such
torques during this phase. These are caused by forces exerting pressure around a single
point of an object, for example a joint of a landing gear.
Ad 2 Take-off
By looking at a single moment in time when the aircraft is in take-off phase, we can see two
main forces exerting pressure on the aircraft. These forces are the rolling friction which is
caused by the aircraft‟s tire making contact with the runway strip and drag caused by the
aircraft‟s structure moving through the air.
To calculate the rolling friction, again the equation of friction can be used. In this case,
however, the coefficient of friction is much higher because of a higher speed. Assuming that
the aircraft‟s weight and balance does not change during take-off, the rolling friction can
simply be calculated with the new coefficient of friction, but with the same Fn used in the
previous example.
Assuming the aircraft‟s acceleration during take-off is equal to 4.5 [m·s-2] and the aircraft‟s
weight is equal to its Maximum Take Off Weight (MTOW*) of 77.000 kg, we can simple enter
this value in Newton‟s second law equation (Eq. 8) to find out the forward force.
F m a (8)
Entering these values in the equation, gives us a forward force of 346.500 N. According to
Newton‟s third law, this force is equal to the drag caused by the aircraft moving through the
air. In the second part of the take-off phase, the aircraft no longer makes contact with the
surface and has retracted its landing gears. During this part there no longer is a rolling
friction or drag caused by the landing gears.
Ad 3 Landing
During landing, or touchdown, there are many forces that exert pressure on the aircraft. The
landing gears, or shock absorbers to be exact, have to absorb a large amount of kinetic
energy. The amount of kinetic energy can be calculated by entering the aircraft‟s vertical
speed and landing weight in the equation of kinetic energy (Eq. 9).
m v2
E (9)that
TheKmaximum landing weight (MLW*) of an Airbus A320 is 66.000 kg. We will assume
2
the aircraft has a vertical speed of 2 m/s.
where E K = The kinetic energy in [J].
m = The mass in [kg].
v = The speed of the center of mass in [m/s].
1.2.2 Aerodynamics
Aerodynamics is a branch of fluid dynamics, which focuses on the study of forces generated
on a body in a flow. This plays an important role on aircraft during flight. During flight a lot of
drag is created, which should be minimized as much as possible. To calculate this drag, the
equation for drag (Eq. 10, pg 10) is used. There are many types of landing gear (Appendix
II). Aircraft with non-retractable landing gear create more drag than those with a retracted
one. Another problem that could occur is that of strains due to wind and movement of the
aircraft. These strains can become so high, that an aircraft landing gear could deform.
D 1 v 2 CD S (10)
2
In this equation can see that the drag dependents on several different factors. If we assume
that D, ρ and S stay the same, than the drag would depend on TAS2∙Cd. Therefore if the
speed of the aircraft increases, the drag would increase twice and the aircraft will experience
more forces on it. The higher the aircraft flies, the lower the drag becomes. This is because
the air density decreases with height.
So for an aircraft with non-retractable landing gear, it would be best to fly at high altitudes to
minimize drag. This is however not possible with small aircraft.
A Purpose
As an aircraft touches the ground during landing, large forces are generated on the landing
gear. To prevent any damage to the undercarriage of an aircraft, the shock must be
absorbed, therefore shock absorbers are installed. A shock absorber absorbs the kinetic
energy that is created during touchdown and converts this energy into heat. If the absorber
does not convert all the kinetic energy into heat, it will bounce the aircraft back in the air.
B Absorbers
There are different kinds of shock absorbers which can be used for an aircraft. One thing that
they all have in common is that they have some sort of spring base. The only undercarriage
which does not use a spring base, is the rigid axe landing gear. Small aircraft like for
instance the Cessna-172 practically do not have an absorber. The only way these smaller
planes absorb the shock of a landing is through the flexibility of the metal that is used for the
landing gear. These types of absorbers are called solid spring absorbers. Rubber can also
be used for spring purposes in a shock absorber. Rubber is used in different ways. With the
levered bungee method rubber strings are attached from the body of the aircraft to the gear.
Another method is when rubber is placed in the gear. One of the negative points in using
rubber as shock absorber is that you need large amounts of rubber for heavy aircraft.
Another one is that it does not absorb the shock, rather it will bounce the aircraft in the air.
The spring is provided by compressing gas (1), usually nitrogen. The oil (2) is used to
prevent the bouncing effect during touchdown. In other words, the oil absorbs the shock.
During touchdown the oil is pressed through a narrow calibrated hole, also known as the
orifice (3), this section prevents the wheel base of flinging back after touchdown. As the oil is
pressed through the orifice, the kinetic energy is converted into heat. While the oil is pressed
through the orifice, the gas on top of the oil becomes compressed. These shock absorbers
are almost perfect, but there is only one problem. After using the absorber a while, the oil
gets mixed up with the gas which creates bubbles, and bubbles take away the absorbing
effect. Therefore they invented a model that separates the gas from the oil (Fig. 1.8).
1 The gas
2 The oil
2
3 Separator
4 Valve plate
4
The gas (1) is now separated from the oil (2) by a separator (3). Instead of a narrowed
section, a valve plate (4) is installed to prevent the wheel base of flinging back after
touchdown.
1.4 Retraction
A non-retracted landing gear causes a lot of drag during flight, so when it is not needed, it is
retracted into the wings or fuselage of most aircraft. There are several types of retraction
mechanisms (Appendix III). However in most cases, a hydraulic jack is used to pull landing
gear legs up, about a pivot at the top. Because of a lack of space, making it difficult to store
not only the leg and wheels, but also the retraction mechanism, careful design of the
retraction mechanism is needed.
Careful design of the retraction arrangement minimizes the size and weight of the jack.
Strong points must be properly located on the aircraft for the landing gear and jacks. The leg
must also be properly held together to prevent collapse from the drag loads from ground
traction and application of the brakes, and from side loads caused by gust and crosswind.
In many cases the landing gear needs to fit into a very small space and therefore needs to
be turned, twisted or folded. In case of an hydraulic system failure, the aircraft must be
capable of lowering and locking the landing gear so that the aircraft can land safely. Nose
legs usually retract forwards, which means that they will fall under gravity and aerodynamic
drag if the hydraulic system fails. It is common for pressure bottles to be fitted, which store
enough pressure to allow the landing gear to extend in case of a system failure.
Most aircraft use hydraulic systems for retraction and extension. However, there are also
electrical and pneumatic systems. All landing gears are required to be positively locked in
both positions, and to have lock indicators for each leg in the cockpit, also called the three
greens (Appendix IV).
1.5.1 Tires
The tires are made from a certain material because their properties are essential for the
operation of the landing gear (A). The tires have a certain construction so that the pressure
inside cannot get to great and that they can also be reversed if they are worn (B). The
construction has a certain meaning for the operation of the tires (C).
A Material
The tires of an aircraft are usually made from natural rubber, because it is more elastic,
during the change in temperature while taxiing, take-off and landing, than synthetic materials,
and can better conduct heat. On the other hand it is not very resistant against sun light,
hydraulic oils, fats and kerosene.
B Construction
The tires of a landing gear (Fig. 1.10) consist of many layers. The outside layer is called the
tread (1). If damaged, the outside layer can be repaired. The layers are usually made from
nylon and steal cables integrated in the material to make it stronger. Dimples (2) are added
to the tread for easy transport of water. The tread is connected to the sidewall (3) which
protects the layer underneath from harmful objects.
The chord body (4) gives the tire the strength and takes up the tension. It is made from plys
of nylon (5). In each layer also wires are integrated. Because aircraft tires are tubeless, the
chord body is made with an inner layer (6), which prevents the nitrogen from escaping.
In the heal section (7) strong steal cable bunches keep the tire on the wheel. Chafers (8)
between the tire and wheel, absorb the wear which is caused by rolling friction.
2
1
1
9
10 1 Tread
2 dimpels
5 3 sidewall
6 4 chord body
4 5 chord layer
6 inner layer
3 7 heal section
7
8 toe section (chafers)
8 9 small holes
10 shoulder
C Operation
The tires are tubeless. This makes it easier to maintain and an inner tube is not needed. The
tire is filled with nitrogen because it has heat resistant qualities. There are small holes (9) in
the outer layer through which the nitrogen can escape, in case of over pressure. When an
aircraft lands, the nitrogen is compressed and becomes warmer. This results in a greater
volume in the tire, causing a further increase in pressure. The holes are there to prevent the
tire from exploding. Another advantage is that the holes prevent small nitrogen bubbles from
sticking between the heal section and the toe section.
The tension of the tire lies between 170 to 220 psi, or 12 bar. If the tire pressure is too high,
the center of the tread wears off more quickly. If the tire pressure is too low that the shoulder
(10) of a tire can wear off more quickly. This is called flex heating.
1.5.2 Wheels
The wheels have a certain material to stand the forces acting on them and also generate
maximum safety (A). There are two kinds of wheels which can be used (B). The operation of
the wheels is based on the construction of the wheels (C).
A Materials
The wheels used to made from magnesium alloy, but this was too heavy and also flammable.
In modern aircraft the alloy that is used is usually aluminum.
B Construction
There are two types of wheels (Appendix VI). A fully divisible wheel can be vertically
separated from the middle of the wheel. The two parts are fixed to each other with pins and
nuts. The tire can be filled up via a plug at its side. There is also a fuse through which air can
be carried off in case the temperature becomes too high. This process is called blow of fuse
and happens when the temperature reaches 150 degrees.
To remove the tire, the wheel has to be deconstructed by removing the pins and nuts on the
side of the wheel.
The partly divisible wheel is practically the same as the fully divisible one. The one difference
between the two is that the partly divisible one can be separated by removing the border of
the wheel.
C Operation
When the wheels become too warm and suddenly cool off, the wheels and pins can explode.
Sometimes fuses are integrated, which allows the pilot to see pressure and temperature
information on his brake temperature monitor and tire indicating system in the cockpit.
Sometimes shimmy can be a major problem. Shimmy happens when the wheels vibrate
along the vertical axis of the wheel or the spring strut. This can cause damage or break the
wheel. To prevent shimmy from happening, two tires should be installed on a rotating axis.
1.5.3 Brakes
The brakes of an aircraft allow it to come to a standstill when it is making contact with the
surface. There are two types of brakes: the disc brakes (single disc and multidisc) and the
drum brakes (A). Any object making contact with another wears down. This same rule
applies to brakes. The anti-skid system provides maximum braking power without blocking it
(B). The auto braking system stops all wheels at the same time (C).
A Types of Brakes
There are three different kinds of discs: the drum disc; single brake disc and the multi brake
disc. The disc brakes provide a greater braking area on the wheel basis. Another advantage
is that they become less warm, because there is no direct contact between the brake and the
wheel. There are also heat shields made from titanium, to prevent greater heat development.
Materials
The brakes are made from resistant or hardened steal and can also be made from carbon.
The advantage of carbon brakes is that they are about 60% lighter than normal brakes.
Another advantage is that they do not wear (about 3000 landings) off as fast as the steal
brakes (about 1600 landings). They also have a higher melting point (3000 degrees instead
of 1500). A major disadvantage is that they cost about 2.5 more per landing than the normal
ones.
Drum brakes
The drum brakes are not used very often in aviation. Sometimes they can be found on small,
light aircraft. The drum brakes (Fig. 1.11, pg. 15) consist of two „shoes‟ (1) which are
connected by a spring (2) at the bottom and a cylinder. This is meant to connect both shoes.
As soon as the pilot uses the braking pedals, hydraulic fluid (3) enters the cylinder (4) and
the shoes are pushed against the tires.
3
1 braking shoes
2 spring
4
3 hydraulic fluid
4 cylinder
Disc brakes
There are two kinds of disc brakes (Fig 1.12): the single braking disc and the multi braking
disc. The single discs do not cover the whole wheel base and therefore cannot generate
great braking on heavy aircraft. Therefore they are usually used on small, light aircraft. The
multi discs on the other side can generate optimum braking, which is needed on the big
commercial airliners, like the Airbus A320.
A moving disk (1) and a static disc (2) are put alternately in a thick package. The rotors are
attached to the wheel and rotate with it, and the static discs are attached to the axis of the
wheel. As soon as the pilot operates the brakes in the cockpit hydraulic pressure is flowing
through the cylinder (3) wherein a brake piston (4) can be found. The brake piston pushes
against the pressure plate (5) which then presses against the rotor discs. This continues until
pressure is released. Then a spring capsule (6) pulls back the pressure plate.
3
1 rotor disc
4
2 static disc
3 cylinder
4 brake piston
5 pressure plate
6 spring capsule
7 brake wear pin
2
1
1
5
7
6
The brake wear pin (7) shows how much the brakes are worn out. When the brake is new,
the pin (Fig. 1.13, 1) is fully extended. When the top of the pin reaches the frame of the
wheel, the brakes have to be replaced.
The process of braking generates heat, which stays in the wheels. The heat can be
calculated by filling in all data which are given before landing, such as the weight with which
the aircraft will touch the ground and the landing speed (Eq. 11)
1 2
E kin m LW v stall (11)
2
If the weight or the speed of an aircraft is very high the kinetic energy of the aircraft will be
great. Since the weight of the aircraft is something that can not be altered easily, the speed
of the aircraft will be the deciding factor.
Thus if the landing speed is higher then v1 the aircraft can not land safely.
B Anti-skid
The anti skid system is used because of safety and economic reasons, due to the
passengers and the aircraft which should not get damaged.
The anti-slip system reacts before it is possible for one of the wheels to blockade due to slip.
Slipping happens because of aquaplaning on the runway or snow on the runway.
When one of the conditions occur, then the friction between the tire and the runway gets less
or even disappears at all. Then a wheel can slip and an unbalance between the different
wheels which are braking can occur and the aircraft deviates from its straight path on the
runway.
That is way the anti-slip system has to come into action before this occurs. A wheel speed
transducer calculates the angle speed of all wheels and sees when one or more of them get
a greater angle speed. It sends the data to the an anti-slip control computer which reduces
the braking pressure on that wheel. As soon as the wheel has accelerated again, braking
pressure is set on it again. The angle speed is needed to get the slipping ratio (Eq. 12, pg.
17), which when is zero there is no wheel slipping and when is 100% means a slipping
wheel.
V A
slippingratio 100% (12)
V
The braking affectivity is dependent on the friction coefficient μ and the normal force which
acts perpendicular on the moving aircraft and the runway (Eq.13).
Fw N (13)
μ is dependent of the condition of the runway, the speed and the slip ratio. The relation
between μ and the slip ratio can be presented in a chart (Fig 1.14). μ is at its maximum when
the slip ratio is about 15 %. The anti-skid system now regulates the braking pressure of that
wheel in that manner that the slip ratio stays at that point.
Off: no ABS
RTO: during rejected take off, when the pilot decided to stop the aircraft by v 1.
This position has to be selected before every take off.
Min: This is the minimum braking used and the braking pressure is 1800 psi.
Med: Medium position is used when the runway is wet, short or the visibility is
low.
Max: The maximum position is used when there is an emergency. Then the
braking pressure is about 3000 psi.
When the pilot has selected one of the positions and he pushes in the brake pedals, then the
ABS is turned off. An advantage is, that it decreases the wear of the tires, because it causes
all wheels to brake equally.
1.6.1 General
The landing gear must sustain the usual forces to which it is exposed during take off and
landing. Each aircraft that has a passenger seating configuration, excluding pilot seats, of ten
or more must be designed so that with the aircraft under control it can be landed on a paved
runway with either one or more landing gear legs not extended without sustaining a structural
component failure that is likely to cause the spillage of enough fuel to constitute a fire hazard.
The landing gear must also face several tests to ensure that it has enough energy absorbing
capabilities. This means that the aircraft must be exposed to its greatest value of impact
energy.
1.6.2 Retraction
The retraction system, which includes the landing gear retracting mechanism, wheel well
doors and supporting structure, must be able to sustain the loads in flight conditions when
the landing gear is in retracted position. The retraction system must also withstand the forces
exerted on it when in extended position at landing and take off speeds.
The retraction system must have a landing gear lock. The landing gear lock ensures that the
landing gear is locked in its position, whether it is extended or retracted.
In case of any failure of the normal retraction system there must be an emergency operation
available with the means of extending the landing gear.
A retractable landing gear must have a landing gear position indicator. This indicator must be
placed in visible sight of the pilot. Several warning signal indicators should also be placed in
the cockpit in case of a failure of any kind.
the maximum weight of the aircraft. Each wheel must be equipped with an overpressure
burst prevention mechanism which prevents the bursting of tires under heavy pressure.
Each wheel and tire must be placed in such a way, that when retracted, it does not make
contact with other things such as the doors of the landing gear system.
If an aircraft has more certificated take off weight than 34019 kg, the mounted tires must be
inflated using dry nitrogen or other gasses shown to be inert. In such a case, the oxygen
levels should not exceed 5% of the mixture.
2.1 General
There are many systems in an Airbus A320, but the hydraulic system is the most important
system for the landing gear (2.1.1). The landing gears can be controlled from the cockpit
using the landing gear controls and indicators (2.1.2).
The nose landing gear, consisting of two wheels, is located near the front of the aircraft (1).
The main landing gears, consisting of two frames with each two wheels, are located under
the wings of the aircraft (2).
B Hydraulic system
The landing gear door, the retraction mechanism and the brakes are hydraulically powered.
The Airbus A320 has three hydraulic systems, the green, the blue and the yellow system
(Fig 2.2).
Each system has a hydraulic reservoir which contains hydraulic fluid. This fluid is pressurized
by an engine pump, or an electric pump. The pressure level of each reservoirs is controlled
by the Power Transfer Unit (PTU). The landing gear mainly uses the green reservoir, and
uses the yellow reservoir as back up.
The “users” in the schematic overview could be any system, ranging from the landing gears
to the flight controls of the aircraft.
2.1.2 Cockpit
The landing gear is operated from the cockpit. The pilot uses the landing gear controls to
operate the landing gears, and uses the indicators to check the position and status of the
gears. The cockpit systems pertaining to the landing gear controls can be divided in the
following categories:
On the instrument panel, there are two indications (Fig. 2.3, pg. 22) provided for each
landing gear. A green triangle (1) indicates whether the related gear is locked in down
position. The red "UNLK" light (2) indicates whether the corresponding gear is not locked in
the selected position.
Ad 2 Steering
Nose wheel steering up to an angle of 6° is provided by the rudder pedals. For further
deflection, the pilot uses the steering hand wheels (Appendix VII), which are located on the
side panel near the side stick. The steering hand wheel controls the nose wheel steering
angle up to 74° in either direction. On each hand wheel, a rudder pedal disconnect
pushbutton allows the rudder pedal steering orders to be disconnected.
Manual nose wheel steering can only be used when the nose wheel steering switch on the
brake panel (Fig. 2.4) is set to “ON”.
When the rudder pedals and hand wheel are operated at the same time, their signals are
algebraically added.
Ad 3 Braking
Manual braking is provided by pushing the toe brakes on the foot pedals. Automatic braking
is provided by the auto brake system (Fig. 2.4), which decelerates the aircraft at a pre-
programmed deceleration rate.
There are two indications provided for the auto brake system (1). The "ON" light illuminates
with a blue color when the system is armed. The "DECEL" light turns to green when the
correct deceleration is reached.
The brakes can be locked by the pilot by pushing the brake pedals and then pulling the
parking brake handle. The parking brakes will be disabled when pushing the toe brakes
again.
Anti-skid control can be switched on with the anti-skid & nose wheel steering switch (2).
1 Shock absorber
2 Bar / Slave link
5
3 Torque link damper
4 Side stay
5 Lock stay
6 Retraction Actuator
4
Ad 1 Main door
The main door (1) is connected to the fuselage and is operated by an hydraulic actuator (2).
An uplock roller (3) and the door uplock (4) keep the doors closed. The door uplock is closed
mechanically, locking the door in the closed position, and hydraulically opened, releasing the
door during normal extension and retraction sequences. The uplock can also be opened
mechanically in free fall extension and ground door opening.
The steps (5) are installed to make the compartment more accessible for maintenance.
1 Main door
2 Actuator
3 Uplock roller
4 Door uplock
6 5 Steps
6 Hinged Fairing
7 Fixed Fairing
A Steering
The Airbus A320 can steer with an angle of 6º (Appendix VIII) when using his rudder pedals
or with an angle of 74º when using the electric steering system. When the aircraft is towed or
pushed back, an angle of 95º is possible
The electric steering system (Appendix IX) makes the aircraft easier to maneuver. It is
controlled with a separate steering wheel (Fig. 2.7) installed in the cockpit for both the
captain and the co-pilot.
The pilot can make the aircraft move about its axle by steering the hand wheel (1). However,
before the hand wheels can be used, the rudder pedals will have to be overruled by pressing
the center button (2).
4 1 lock stay
2 fore stay
3 3 uplock roller
4 actuating cylinder
1 5 proximity detector
6 shock absorber
7 actuating cylinder
7
1 Main door
2 Aft door
3 Leg door
has a melting point of 183 ºC, and the second set is placed inside the keys (5) with a melting
point of 300 ºC. The weight of the main wheels is approximately 61 kilograms (kg).
1 Steel bolts
2 2 Inflation valve
3 Vent ports
4
4 Wheel web
5 5 Keys
1
There are several functions which are pressurized by the green and yellow system.
The green system powers the manual normal braking, the auto brake and the anti skid
function.
The yellow system powers the parking brake, alternate braking without anti-skid and
alternate braking with anti-skid.
We can conclude that the auto brake has no back up.
Manual braking is done by pedals. This input will be mechanically transmitted to the Brake
Transmitter Unit (XMTR*) (1).
This unit has the task to convert the mechanical input into a electrical output and will send it
to the Braking and Steering Control Unit (BSCU*) (2).
The BSCU receives also an input from the green reservoir for knowing if the pressure is
sufficient (3).
The information of the green pressure will be send electrically by the BSCU to the selector
valve (4). This valve is an on/off valve and lets the hydraulic fluid pass when the pressure is
sufficient.
This selector valve will receive the pressure by the automatic selector which chooses the
normal and alternate braking system (5).
The normal valve receives hydraulic pressure by the selector valve (6) but the amount of
pressure will be regulated by the BSCU electrically (7).This normal valve will lead the
pressure to the brakes (8).
The pedals, XMTR unit and the BSCU are located in or under the cockpit. The green
reservoir, automatic selector and the selector valve are located in the main landing gear
compartment. The normal servo valves and the brakes are located on the landing gear itself
For more detailed technical illustrations of the manual normal braking systems see
(Appendix X)
activate when the ground spoilers are deployed, the spoiler is monitored by the Spoiler
Elevator Computer (SEC*) (3). The AirSpeed of the plane is necessary to know for
comparing it with the chosen deceleration mode, this is important for calculating the actual
deceleration speed. The airspeed values are kept by the Air Data Inertial Reference System
(ADIRS*). This computer will give the BSCU the required airspeed (4).
Like manual normal braking, the BSCU also checks if there is enough green pressure (5).
Here is a short explanation of the BSCU when it is involved with the Auto-Brake System (Fig
2.13)
.
Fig 2.13: Auto-Brake System BSCU
The pilot has to choose between three deceleration modes
Because there is a choice the three deceleration modes has to lead to an OR-gate. Another
requirement was that the ground spoiler has to be deployed and the green pressure has to
be sufficient.
The ground spoiler, the green pressure and the auto brake panel is an addition som so it
leads to an AND-gate.
The last requirement was that the pedals may not be pushed for auto brake activation.
So the inverter inverts the signal from the pedals and sends it to a switch. This signal leads
to the normal servo valve.
After this the BSCU gives an electrical input to the selector valve (5). And when there is
enough pressure the automatic selector will let the green hydraulic fluid go through to the
selector valve (6). The selector valve lets the hydraulic pressure go to the normal servo valve
(7) which is electrically controlled by the BSCU for the amount of pressure (8). The normal
servo valve will let the pressure pass to the brakes (9).
There are several important systems that depend on this air ground logic system. For
instance the autobrakes and thrust reverers can only be activated in the ground mode. The
autopilot, on the other hand, is only operative in flight mode.
3.1 Failures
When a fleet operates, at one time or another some failures will occur to the landing gear.
The two parts where the most frequent failures occur are, the tyres and the brakes. The tyres
are a good indicator for the braking system. If it does not work correctly, tires will run flat
(3.1.1). An other failure which sometimes occurs, is that the landing gear does not extend or
retract. (3.1.2). When the braking system of the landing gear fails, several things could have
happened. Brakes are a serious safety issue and therefore research needs to be done.
(3.1.3)
When a tire runs flat, the layers are penetrated or worn. When a tire is flat, it needs to be
replaced. It can not be repaired like a tire of your bike. The tire needs to be taken of and a
new tire must be replaced. This in according with the A-320 technical manual. A flat tire
always gives trouble. Specially when it happens during a RTO or in flight.
A RTO several knots before the decision speed (v1) will cause even more damage to the
other tires and brakes. Due to the high friction of the tires and brakes, temperature in all
wheels can reach critical heights and fire can develop.
When a tire runs flat during flight, a few things may have happened: the tire was already
penetrated before takeoff and exploded inside the landing gear department or the tire floated
gently empty. The first reason is more likely because of the high pressure inside the tire and
the low pressure in high air.
3.2 Maintenance
In order to ensure safe operation of the aircraft and to increase the dispatch reliability of the
aircraft, maintenance is done. The parts of the landing gear, which are the most liable to
maintenance and therefore form the most substantive part of maintenance costs, are tires
(3.2.1) and brakes (3.2.2).
Visual inspections are carried out on the pre flight check by ground engineers and pilot. They
provide a certain level of safety to detect clear damage to equipment.
Tires are always replaced together with the rims. They can be easily pulled off by taking off
the nuts. The new tire is put on and the nuts are put back in place. The aircraft can continue
to operate.
3.2.3 Costs
Operation costs for the landing gear part of the aircraft can be divided into two direct costs
(A) and indirect costs (B).
A Direct costs
Direct Costs are costs that can be associated directly with the landing gear. As they are the
most liable to maintenance, the most substantive part of these costs is formed by:
Airlines can lease their landing gear. In that case they do not own the landing gear itself and
also don‟t have to pay the full purchase costs. When the landing gear is leased, the costs will
be about €32.000.
1 Tires
2 Brakes
Ad 1 Tires
Tires are by far the most common parts to need replacement. Tires can be recovered, when
the wear is within limits, to reduce operating costs. Costs are varying due to different degrees
of wear, caused by different weather, taxi time, use of brakes and autobrake settings. The
costs involved for tire replacement are roughly €2700 for a main gear and €1500 for a nose
gear.
Ad 2 Brakes
The costs for brakes can be reduced by using other ways to slow down. For instance reverse
thrust and spoilers. The use of carbon based brakes is also financially attractive since they
are relative slowly worn out in comparison to brakes made of other materials. Annual costs
for wheels and brakes together are an estimated €106.000.
B Indirect Costs
Indirect costs are costs that are not directly accountable to the landing gear; these are fixed
costs. Indirect costs include taxes, administration, personnel and security costs.
Abbrevation list
A
ABS Auto Brake System
AD
Airwothiness Directive
B
BSCU Braking and Steering Control Unit
C
CS Certification Specification
E
EASA Europian Aviation Safety Agency
F
FAA Federal Aviation Authorities
L
LGCIU Landing Gear Control Interface Unit
M
MAC Mean Aerodinamic Chord
MLG Main Landing Gear
MLW Maximum Landing Weight
MTOM Maximum Take Off Mass
MTW Maximum Taxiing Weight
N
NLG Nose Landing Gear
P
PTU Power TransferUnit
R
RAT Ram Air Turbine
RTO Rejected Take off
S
SB Service Bulliten
V
VLS College Vliegtuig Systemen.
X
XMTR Brake Transmitter Unit
Bibliography
Books:
Airbus industrie
A319/A-320/A321
Technical training manual
Mechanics / Electrics & Avionics course
32 Landing gear
EASA
Cs-25 large aircrafts
EU, 02-10-2006
F.J. Siers
Methodisch ontwerpen: volgens H.H. van den Kroonenberg
3e druk
Groningen, 2004.
Wentzel, Tilly
Het projectgroepsverslag
Amsterdam, 2006
Hogeschool van Amsterdam
Amsterdamse Hogeschool voor Techniek
R. Wilkinson
Aircraft Structures & Systems
Essex, 1998
Websites:
http://www.easa.eu.int/home/certspecs_en.html
Last updated: 05-09-2007, last seen: 02-09-2007
http://www.nasascale.org/howtos/mac-calculator.htm
last updated: 2007, last seen: 24-09-2007
List of Appendices
I Project Assignment 1
II Pyramid Model 3
III Task and Planning Schedule 4
IV Working schedule group 2A2L 5
V Mechanics 6
VI Landing Gear Types 8
VII Hydraulic Fluid specification 9
VIII Landing gear retraction 10
IX Landing Gear Operation 11
X Landing Gear Doors 12
XI Types of Wheels 13
XII Hand wheel Steering Unit 14
XIII Retraction main landing gear A320 15
XIV Angles 16
XV Steering system 17
XVI Brake system A320 18
XVII Process Report 19
Uitgangssituatie
Luchtvaartmaatschappij Amstel Leeuwenburg Airlines [ALA] geeft de afdeling Engineering
opdracht een onderzoek in te stellen naar storingen die voor kunnen komen bij onderstellen
en daaraan gerelateerde systemen. Hierbij kan gedacht worden aan het remsysteem
inclusief “auto brakes” en “anti skid”, en “air/ground logic” voor onder andere het “auto
spoiler” systeem of het beschikbaar komen van de “thrust reverser”.
Opdrachtformulering
Als projectteam van de maatschappij gaan jullie het ontwerp van een landingsgestel
analyseren, met een verantwoording van de opbouw en werking van het gekozen systeem.
Daarnaast wordt een analyse gemaakt van voorkomende storingen en hoe deze de
“dispatch” van vliegtuigen, met name de luchtwaardigheid van het toestel, kunnen
beïnvloeden. Hiervoor zal men de MEL of DDG moeten raadplegen.
Richtlijnen
Aan welke eisen moet het landingsgestel voldoen (regelgeving)?
Welke ontwerpaspecten liggen aan het systeem ten grondslag (onderhoud,
duurzaamheid, veiligheid en kosten)?
Welke constructiemethoden zijn toegepast (let hierbij op: ligging zwaartepunt bij
toepassing van een neus- of staartwiel; bevestiging aan vleugel of romp;
besturingsmechanismen van neus- en hoofdonderstel; intrek-, up- en
downlockmechanismen; verende stijlen; alternate gear extension; bediening en
indicaties)?
Hoe heeft de fabrikant zijn materiaalkeuze bepaald (sterkte, duurzaamheid, gewicht)?
Welke krachten en momenten werken op het onderstel tijdens de verschillende
vluchtfasen, met en zonder zijwind (taxiën, start en landing)?
In hoeverre kunnen trillingen ontstaan en hoe worden die voorkomen of gedempt?
Hoe is de werking van subsystemen, die afhankelijk zijn van of samenhangen met het
gebruik van het landingsgestel?
Wat voor storingen kunnen zich zoal voordoen in het onderstel of de subsystemen?
Het projectverslag
Met dit project krijgen jullie een tamelijk complexe opdracht, die je binnen zeer korte tijd moet
hebben uitgevoerd. In het propedeusejaar hebben jullie geleerd om projecten te plannen,
aan te pakken en (synchroon aan het project) de bevindingen van jullie onderzoek
gestructureerd op te schrijven in het projectverslag.
Met de leerervaringen uit dat eerste jaar moeten jullie nu je voordeel doen. Probeer te
voorkomen dat er opnieuw stress ontstaat in de laatste week voor inlevering van het verslag,
of dat theorietentamens (week 44) onvoldoende worden voorbereid.
Hoewel het verslag geschreven moet worden in de Engelse taal, wordt op de mondelinge
toets aan het eind van de periode gewoon in het Nederlands gepresenteerd.
Zelfsturende opdracht
In de Bijlage is een nieuwe zelfsturende opdracht Mechanica opgenomen. Hierbij zullen jullie
voor drie verschillende uitgangssituaties een aantal berekeningen moeten uitvoeren ter
bepaling van krachten of momenten. De uitwerkingen van de berekeningen worden uiterlijk
op 27 september 2007 om 16:30 ingeleverd bij de projectdocent. Het cijfer voor deze
opdracht telt, net zoals in jaar 1, voor 25% mee in het uiteindelijke verslagcijfer.
The working schedule shows all the tasks done by the group members. It can deviate with the
original schedule, because some students could not finish their task and others had to take it
over.
Appendix V Mechanics
In the project report the different equations for the derivation of the centre of gravity were
described. Now these will be used for the calculation of the load distribution on the nose and
main wheel with different center of gravity of the A320. The centre of gravity changes with
weight and loading of the airplane.
A= 10.5m
B= 2.5m
S= 24.58degrees
Y= (34m-7m)/2=14m
Table1
After the calculation of the needed data, the centre of gravity on 27% (1), 30.5% (2) and
32.7% (3) can be calculated.
After knowing he position of the centre of gravity, the moments can be derived, to know if the
landing gear can stand the forces acting on it during ground situation or not.
For all three center of gravity the forces into x and y direction are the same:
Fy = FN –CG + 2∙FM=0
Centre of gravity 1
Distance of centre of gravity from nose:= 13.073+2.14=15.213m
Difference between main landing gear and CG= 17.71-15.213=2.497m
Distance from nose gear to CG= 15.213-5.07=10.143m
Now the moment can be calculated around the main landing gear to derive the unit of the
nose landing gear (the moment is assumed to be positive anticlockwise)
FN= 82362.48N
FM=167281.26N
Centre of gravity 2:
Distance of centre of gravity from nose:= 13.073+2.34=15.413m
Difference between main landing gear and CG= 17.71-15.413=2.297m
Distance from nose gear to CG= 15.413-5.07=10.343m
Now the moment can be calculated around the main landing gear to derive the unit of the
nose landing gear (the moment is assumed to be positive anticlockwise)
FN= 130637.66 N
FM=294119.57 N
Centre of gravity 3:
Distance of centre of gravity from nose:= 13.073+2.55=15.623m
Difference between main landing gear and CG= 17.71-15.623=2.087m
Distance from nose gear to CG= 15.623-5.07=10.343m
Now the moment can be calculated around the main landing gear to derive the unit of the
nose landing gear (the moment is assumed to be positive anticlockwise)
FN= 97637.72 N
FM=246854.54 N
(picture 1)
(picture 2)
(picture 3)
(picture 4)
(picture 5)
In this manner it is integrated into the shape of the aircraft. The disadvantage of these
possibilities is that space for luggage or kerosene is taken away. There were engineers who
thought of another idea to make an extra space beneath the fuselage (looks like a small
room beneath the fuselage) or create space under the wing. Again there are advantages and
disadvantages. There is more room to take with extra luggage or kerosene, but again this
would disturb the aerodynamic shape of the aircraft. Again it would be less damaging than
leaving the whole landing gear out during flight.
Fuse plug
Wheel balance weight
Axle
Inner bearing
Outer bearing
Wheel bolt
Inflation valve
The whole divisible wheel can be separated vertically in the middle, so the tire has not to be
taken off so that the wheel can be maintained. This is used most in aviation. The most
important parts are the wheel bolt which holds the two parts together and the fuse plug,
where air is removed when the air in the tire gets too warm.
Fuse plug
Axis
The full divisible wheel has the advantage that maintenance is made easier.
1
2
With the steering unit the nose wheel can be steerd in a certain direction up to 78°.
The electric schema shows, how an input is transformed into an output which is the moving
of the airplane in a certain direction.
The technical and electrical diagram show what happens with the input the pilot gives and
how it is transformed into an output which is that the airplane brakes.
At the end of this project we can again say that there were some negative and some positive
sides to this group.
The first problem we faced was that some students always showed up late during or simply
did not show up during any or most meetings. Sometimes this was not such a problem, but
on the other hand it created a lot of delay in the progress of the project because those
students were not aware of the status of the project or what their task(s) were for the new
week. Another negative side of this problem was that they either did not know what had to be
corrected in their previously made parts. Many times these students would not even call off
and just did not show up.
The second major problem was that some group members would not hand in their work on
time, and even at the end they would not show their text. This all eventually resulted in a
higher work load for some of the other students in the group, who at the same time had to
transform the bits and pieces into one report with proper lay-out and had to correct the
mistakes in the pieces. More than half of the written pieces were handed in late or were not
handed in at all and texts that corrected by the project mentor, were not fixed by these
students.
The third major problem was that most of the students did not follow any of the lay-out
agreements and that the level of English of some students is below an acceptable level.
The special assignment cost a lot of time to make because many of the students suddenly
did not agree with the task and planning schedule. According to the task and planning
schedule the special assignment had to be made by one particular student. In the week it
had to be made, a majority of the students did not agree with this and wanted it to be made
by all students at the same time. This sudden change in planning caused a major mess. The
planned project pieces were not finished on time and the level of mechanics of most students
was too low for them to be able to make any of the three assignments.
A positive thing about this project was the planning, which had an evenly spread work load
over the whole period and made it possible for the group to hand in the report on time.