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KENR6563-01

Standard Component Locations


JULY 2016
Part Machine Schematic
Description
Number Location Location FLUID POWER SYMBOLS
Accumulator Gp 164-6981 1 A-6
BASIC COMPONENT SYMBOLS
Cooler As. - Oil
Cylinder As. - Boom Left: 274-2690
2 A-8
AA SOS 15 16 17 MAIN AUX
3 F-3
Right: 272-2689
Cylinder As. - Bucket 242-6756 4 F-9 2 24 6 7 32 53 29 30 33 51 8 19 3 50 5 4 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Stick 242-6734 5 E-9
Filter Gp - Drain 126-2075 6 A-5
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Pilot 158-8987 7 A-4 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Filter Gp - Return 188-4145 8 A-6
Motor Gp - Left Travel VALVE ENVELOPES VALVES VALVE PORTS
209-5992 9 F-6
Motor Gp - Right Travel 209-5992 10 F-5
Motor Gp - Swing 158-8986 11 F-7
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Sensor Gp - Drive Pump Pressure 221-8859 13 A-3 CONTROL VALVES CHECK VALVES
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3 AB A B

Switch As. - Pressure (Travel Left) 167-3466 15 D-9


P T P T
Switch As. - Pressure (Travel Right) 167-3466 16 D-8 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Switch As. - Shuttle Pressure 167-3466 17 B-8
Swivel Gp 234-4440 18 E-5 FLUID STORAGE RESERVOIRS
Tank and Filter Gp - Hydraulic 278-6813 19 A-6
Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4
Valve Gp - Boom Drift Reduction 255-5683 21 D-3
321D LCR Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Check 197-0196 23 B-6 MEASUREMENT ROTATING SHAFTS

Hydraulic System - Attachement


Valve Gp - Cooler Bypass 171-0098 24 A-8
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
Valve Gp - Left Travel / Brake 204-2819 26 E-6 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Main Control 270-5920 27 C-2 to C-7
Valve Gp - Main Relief 255-5660 28 C-5
MDT1-UP COMBINATION CONTROLS

Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 KBZ1-UP


Valve Gp - Pilot Control (Travel) 270-5947 30 D-9
Valve Gp - Pilot Manifold 215-5037 31 B-6 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Pilot Relief 215-4909 32 A-4
MANUAL CONTROL SYMBOLS
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8
Valve Gp - Right Travel / Brake 204-2819 34 E-4
Valve Gp - Shuttle 185-0462 35 B-8
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Shuttle 259-7732 36 B-4
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Stick Drift Reduction 255-5680 39 D-6
Valve Gp - Swing Motor 158-9085 40 E-7
Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-7
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Travel Speed Solenoid 121-1491 42 B-7 SUPPLY PRESSURE

Attachment Component Locations ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Part Machine Schematic
Description
Number Location Location
Switch As - Pressure
167-3466 50 F-8
9 26 52 10 34 12 13 14 11 40 18 1 23 25 21 27 28 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

(Action Input, Work Tool)


HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Pilot, Foot Operated 206-3336 50 F-8 EE FF BB DD 31 41 42 37 39
Valve Gp - Relief 177-2653 51 F-6 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Solenoid (Neg Flow Cont,
Propn Red Valve)
171-0188 52 E-2 GG HH
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Check -1-Way / 2-Way,
215-4890 51 F-5,F-6
Check System 2 : Combined Function FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Valve Gp - Control - Auxiliary, DIRECTION
259-7378 27 D-6
1- Pump / 2-Pump, 1-Way Flow
Valve Gp - Solenoid (1-Pump / 2-
Pump, 1-Way / 2-Way Flow)
165-9545 53 F-9 © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATIONS

Pi1
Tap Locations
Pressure and Sampling ELECTRICAL SYMBOLS TABLE
Tap Schematic HYDRAULIC SYMBOLS (ELECTRICAL)
aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
Number Description Location
HR PAC
AA Pilot Pump Delivery Pressure A-4 HL
G
BB
DD
Drive Pump Delivery Pressure
Idler Pump Delivery Pressure
A-4
R3
1 M
A-4
EE Drive Pump Pilot Pressure E-1 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
31

(Dimensions: 34 inches x 24 inches)


FF Idler Pump Pilot Pressure E-1 (FLUID) (GAS / AIR)

GG Power Shift Control Pressure B-2 28


HH Pilot Pressure A-2 STICK BOOM TRAVEL TRAVEL STICK BOOM 27
SOS Hydraulic Oil Sampling Port A-4 25

KENR6563-01
2 1 BUCKET ATACH RIGHT LEFT SWING 1 2
Di4 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
DR2 DR6 (ADJUSTABLE) SWITCH

T-OUT2
AL4 ELECTRICAL SYMBOLS (ELECTRICAL)

BB SOS AA 7 DD GG AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3


Di3
PSA1 23
DR1 DR5

Pi2
PSA2 PRESSURE TEMPERATURE LEVEL FLOW
BR5 Pi3
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 SWITCH SWITCH SWITCH SWITCH
R1 R2

Pi1
41 WIRE NUMBER IDENTIFICATION CODES
P-IN
DR4
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
P2 DR3 CURRENT STANDARD CURRENT STANDARD
42 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


bR5 bR4 IDENTIFICATION COLOR 325-PK
DST bL1 bL2 bL3 bL4

P1 PREVIOUS STANDARD
bR3 bR2 bR1
WIRE WIRE COLOR

325-PK-14 B A
HH EE 52 FF 12
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

TAP LOCATIONS MAIN CONTROL VALVES PILOT MANIFOLD


9 8 7 6 5 4 3 2 1
VALVE GP
SOLENOID AND VALVE GP - (EC2) SINGLE SINGLE TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) BUCKET CYLINDER
CHECK LINE PATTERNS
1-PUMP / 2-PUMP, VALVE GP MOTOR GP
1-WAY / 2-WAY FLOW SWING MOTOR 1-WAY / 2-WAY, CHECK MOTOR GP Pressure Line
PILOT SWING
165-9549 215-4890 RIGHT TRAVEL CYLINDER AS
FOOT OPERATED 158-8986 Pilot / Load Sensing Pressure
206-3336 DOUBLE DOUBLE 209-5992 BUCKET
2 PUMP PG 242-6756 Drain / Return Lines
MOTOR GP
bR2 FLOW aR2 Pa1
DOUBLE RP RT DR A B LEFT TRAVEL Component Group
A3 A2 A1 ACTION 209-5992 F
F VALVE GP - (EC1)
S3 S2 S1 R.C.V-C CALLOUTS
CHECK
DR 1-WAY / 2-WAY, CHECK AR3 BR3 YY Taps (Pressure, Sampling, Sensor - by letter)
MU 215-4890 Pp3 Pp3 DL DL D Connectors (By letter)
T1 T1 STICK CYLINDER
BACK FWD BG AG Callout Number Component
T (52) VALVE GP - CONTROL Name
1 3 2 A B
(Machine Location from
Component LocationsTable)
138-1234 Part Number
T2 T2
P3 SINGLE P1 B1 DR A1
1 PUMP CYLINDER AS
ACTION VALVE GP
FLOW VALVE GP DR STICK
SWING MOTOR RELIEF 242-6734
Pb1 158-9085 244-8506
AG BG BG AG

AL3 BL3

BOOM CYLINDER
VALVE GP B A A B B A
PILOT CNTRL VALVE GP
E TP VALVE GP RIGHT TRAVEL/ BRAKE VALVE GP-
TRAVEL
SOLENOID E
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819 CYLINDER AS
270-5947 TT
204-2819 (NEG FLOW CONT, HL HR
BOOM
TRAVEL(L) TRAVEL(R) PROPN RED VALVE)
BL1 AL1 BR1 AR1 RIGHT HAND A1
171-0188
274-2689 A2
SWIVEL GP CYLINDER AS FF
234-4440 BOOM
RIGHT HAND B1
μ μ μ μ 274-2690
AR4 BR4 EE
P B2

BACK FWD FWD BACK T


T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BR4


STICK DRIFT VALVE GP
SWITCH AS REDUCTION SP3 SPi SP2 BP3 BPi BOOM DRIFT
PRESSURE SWITCH AS
PRESSURE 255-5680 SDr aL3 aL2 aL1 BDr BP2 REDUCTION
TRAVEL LEFT AR4 255-5683
167-3466 TRAVEL RIGHT
167-3466 VALVE GP R.C.V-A R.C.V-B
D AL2 AL1 AR1 BR1 BR3 AR3 aR4 D
CONTROL - AUXILIARY
1- PUMP / 2-PUMP,
1-WAY FLOW Pa1 BL2 BL1 aR1 aR2 aR3
259-7378 aL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 255-5660
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)
μ μ μ μ μ μ μ μ

SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
C OUT IN R L OPEN CLOSE DOWN UP C
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
F2 (OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

Pb1 PL PR VALVE GP
MAIN CONTROL
A1 A2 A3 A4 A5 A6 A7 A8 270-5920
VALVE GP
SHUTTLE
KENR5653-01

185-0462

SENSOR GP PUMP GP
IDLER PUMP M2 272-6955
B1 B2 B3 B4 B5 B6 B7 B8 PRESS.
221-8859 G2
VALVE GP
SHUTTLE
PL
VALVE GP 259-7732 Pn2
DD
VALVE GP SWING PRKNG BRK SOL VALVE GP B
B aR3 aR4 bR3 bL3 bL2 aL3 aL2 VALVE GP Ps2
TRVL SPD SOL 121-1491 CHECK HYDR.ACTVTN B1 A1 B2 A2 VALVE GP
GG
SWITCH GP 121-1491 197-0196 A2
SOL. BOOM/ SWING
SHUTTLE PRESS. PsM2 R.C.V. - : RETURN CHECK VALVE
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PRIORITY REDUCING
167-3466 G4
T-OUT2 232-4102
DR2 VALVE GP
T PILOT S3 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
P T IDLER
(TRAVEL)

(SWING)

MANIFOLD Dr2 PILOT PUMP OUTPUT


A VALVE GP DRIVE PUMP OUTPUT
NO.1

NO.2

215-5037 P1 P2 S1 Dr1 TWO PUMPS ATTACHMENT CONTROL CIRCUIT


(LOCK)

SOL. AND PRESS.


NO.3

DRIVE AND IDLER PUMPS PILOT


bR4 REDUCTION DrM POWER SHIFT CONTROL CIRCUIT
297-0682 1 7 DRIVE SUPPLY LINE
G3 STICK CONTROL & STICK CYLINDER CIRCUIT
ACCUMULATOR GP 3 6 BB PILOT PsM1 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
164-6981
16 Page,

ONE PUMP ATTACHMENT CONTROL CIRCUIT


P1 SWING CONTROL & SWING MOTOR CIRCUIT
5 Ps1 DRAIN / RETURN LINE

DR3 DR4 T-OUT1 DR6 PAC A1 SWING BRAKES


Pi2 DR5 2 4
R.C.V-C IDLER PUMP
Pn1 TRAVEL SPEED CONTROL CIRCUIT
SLOW DOWN BYPASS FILTER GP PR BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
R.C.V-B CHECK CHECK RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
PILOT HH BOOM CONTROL & BOOM CYLINDER CIRCUIT
OUT 158-8987 Pi
IN
A G A
G1
FILTER GP A3
R.C.V-A FILTER GP TANK AND DRAIN T M1 SENSOR GP Pm THIS SCHEMATIC IS FOR THE 321D LCR HYDRAULIC SYSTEM
D E F FILTER GP DRIVE PUMP ATTACHMENT: SYSTEM 2 : COMBINED FUNCTION
RETURN 126-2075 PG PC
VALVE GP 188-4145 HYDRAULIC PRESS.
VALVE GP MEDIA NUMBER: KENR6563-01
COOLER BYPASS COOLER AS. 278-6813 AA sos 221-8859
HYDRAULIC OIL PILOT RELIEF SCHEMATIC PART NUMBER: 270-5915, CHANGE: 00, VERSION: HE
171-0098
265-3625 215-4909 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
Standard Component Locations KENR6559-01
Part Machine Schematic July 2016
Description

Accumulator Gp
Number
164-6981
Location
1
Location
A-6
FLUID POWER SYMBOLS
Cooler As. - Oil 265-3625 2 A-8 BASIC COMPONENT SYMBOLS
Cylinder As. - Boom Left:
Right:
274-2690
272-2689
3 F-3 AA SOS 15 16 17 MAIN AUX

Cylinder As. - Bucket 242-6756 4 F-9 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP

Cylinder As. - Stick 242-6734 5 E-9 2 24 6 7 32 29 30 33 51 8 19 3 50 5 4 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

Filter Gp - Drain 126-2075 6 A-5


Filter Gp - Pilot 158-8987 7 A-4
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Return 188-4145 8 A-6 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Motor Gp - Left Travel 209-5992 9 F-6
Motor Gp - Right Travel 209-5992 10 F-5 VALVE ENVELOPES VALVES VALVE PORTS
Motor Gp - Swing 158-8986 11 F-7
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3
CONTROL VALVES CHECK VALVES
Switch As. - Pressure (Travel Left) 167-3466 15 D-9
AB A B
Switch As. - Pressure (Travel Right) 167-3466 16 D-8
Switch As. - Shuttle Pressure 167-3466 17 B-8 P T P T
BASIC SPRING SHUTTLE PILOT
Swivel Gp 234-4440 18 E-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Tank and Filter Gp - Hydraulic 278-6813 19 A-6
Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 FLUID STORAGE RESERVOIRS
Valve Gp - Boom Drift Reduction 255-5683 21 D-3
Valve Gp - Check 197-0196 23 B-6

321D LCR Excavator


Valve Gp - Cooler Bypass 171-0098 24 A-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
MEASUREMENT ROTATING SHAFTS

Hydraulic System - Attachement


Valve Gp - Left Travel / Brake 204-2819 26 E-6
Valve Gp - Main Control 270-5920 27 C-2 to C-7
Valve Gp - Main Relief 255-5660 28 C-5
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Pilot Control (Travel) 270-5947 30 D-9


MDT1-UP COMBINATION CONTROLS
Valve Gp - Pilot Manifold 215-5037 31 B-6
Valve Gp - Pilot Relief 215-4909 32 A-4 KBZ1-UP
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8
Valve Gp - Right Travel / Brake 204-2819 34 E-4 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Shuttle 185-0462 35 B-8
Valve Gp - Shuttle 259-7732 36 B-4 MANUAL CONTROL SYMBOLS
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9
Valve Gp - Stick Drift Reduction 255-5680 39 D-6
Valve Gp - Swing Motor 158-9085 40 E-7 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-7
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Travel Speed Solenoid 121-1491 42 B-7
Attachment Component Locations
Part Machine Schematic
Description Number Location Location
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot 206-3336 50 F-8 SUPPLY PRESSURE

Valve Gp - Relief 177-2653 51 F-6 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Solenoid (Neg Flow Cont,
171-0188 52 E-2
Propn Red Valve)
Switch As - Pressure
(Action Input, Work Tool)
167-3466 50 F-8 9 26 52 10 34 12 13 14 11 40 18 1 23 25 21 27 28 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap Locations EE FF BB DD 31 41 42 37 39 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Pressure and Sampling
Tap Schematic
Number Description Location UNIDIRECTIONAL UNIDIRECTIONAL

AA Pilot Pump Delivery Pressure A-4


System 1 : One Way / One Pump Flow
BB
DD
EE
Drive Pump Delivery Pressure
Idler Pump Delivery Pressure
Drive Pump Pilot Pressure (Attachment)
A-4
A-4
E-1
COMPONENT LOCATIONS BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

FF Idler Pump Pilot Pressure (Attachment) E-1


© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
SOS Hydraulic Oil Sampling Port A-4

Tap Locations Pi1

Pressure and Sampling ELECTRICAL SYMBOLS TABLE


Tap Schematic
Number Description Location
aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
HYDRAULIC SYMBOLS (ELECTRICAL)

AA Pilot Pump Delivery Pressure A-4 HR PAC


HL
BB Drive Pump Delivery Pressure A-4
R3
1 G
M
DD Idler Pump Delivery Pressure A-4
EE Drive Pump Pilot Pressure E-1
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
FF Idler Pump Pilot Pressure 31

(Dimensions: 34 inches x 24 inches)


E-1 (FLUID) (GAS / AIR)
GG Power Shift Control Pressure B-2 28
HH Pilot Pressure A-2
STICK BOOM TRAVEL TRAVEL STICK BOOM 27
SOS Hydraulic Oil Sampling Port A-4 2 1 BUCKET ATACH RIGHT LEFT SWING 1 2 25

KENR6559-01
Di4 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
DR2 DR6
(ADJUSTABLE) SWITCH

T-OUT2
BB SOS AA 7 DD GG AL4 ELECTRICAL SYMBOLS (ELECTRICAL)
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3
PSA1 23
DR1 DR5

Pi2
PSA2
BR5 Pi3 PRESSURE TEMPERATURE LEVEL FLOW
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 SWITCH SWITCH SWITCH SWITCH
R1 R2
Pi1
41
P-IN WIRE NUMBER IDENTIFICATION CODES
DR4

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


P2 DR3
42
CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


bR5 bR4 DST bL1 bL2 bL3 bL4 IDENTIFICATION COLOR 325-PK

P1 PREVIOUS STANDARD
bR3 bR2 bR1
WIRE WIRE COLOR

HH EE 52 FF 12
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

TAP LOCATIONS MAIN CONTROL VALVES PILOT MANIFOLD


9 8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)


MOTOR GP
MOTOR GP BOOM CYLINDER
SWING MOTOR SINGLE SINGLE
MOTOR GP
RIGHT TRAVEL BUCKET CYLINDER
SWING 209-5992
VALVE GP 158-8986 LEFT TRAVEL
PILOT 209-5992 CYLINDER AS
FOOT OPERATED PG CYLINDER AS
CYLINDER AS BUCKET
206-3336 RP RT BOOM
DR BOOM 242-6756
RIGHT HAND
F RIGHT HAND F
R.C.V-C 274-2689
274-2690

MU Pp3 Pp3
AR4 BR4 AR3 BR3
BACK FWD T1 T1
BG AG
1 3 2
STICK CYLINDER
T2 T2
B1 DR A1
bR2 VALVE GP
SWING MOTOR CYLINDER AS
SWITCH AS VALVE GP STICK
158-9085
PRESSURE RELIEF AG AG 242-6734
BG BG
(ACTION INPUT, WORK TOOL) 177-2653
167-3466

AL3 BL3
VALVE GP B A A B B A
PILOT CNTRL VALVE GP
TP VALVE GP RIGHT TRAVEL/ BRAKE VALVE GP-
E TRAVEL E
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819 SOLENOID
270-5947 TT
204-2819 (NEG FLOW CONT, HL HR
TRAVEL(L) TRAVEL(R) PROPN RED VALVE) A1
BL1 AL1 BR1 AR1 171-0188
A2
FF
SWIVEL GP
234-4440 B1
μ μ μ μ

EE
P B2

BACK FWD FWD BACK T


T1 T5 T2 T4 T6 T3
VALVE GP
aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BOOM DRIFT
BR4
STICK DRIFT REDUCTION
SWITCH AS REDUCTION SP3 SPi SP2 BP3 BPi
PRESSURE SWITCH AS 255-5683
PRESSURE 255-5680 SDr aL3 aL2 aL1 BDr BP2
TRAVEL LEFT AR4
167-3466 TRAVEL RIGHT
167-3466 R.C.V-A R.C.V-B
D AL2 AL1 AR1 aR3 aR4 D

BL2 BL1 aR1 BR1 BR3 AR3


BR2
T AL4 aL4 SP1 ST Di4 Pi4 aR2 AR2 Pi1 BP1 BT aR5 R3
BL3 R2 (L) (BACK) AR5 VALVE GP
(UP) (IN) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 (IN)
MAIN CONTROL
270-5920

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 255-5660
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM BOOM(2)

μ μ μ μ μ μ μ μ

TRAVEL(R)
SWING

STICK(2)
BOOM(1)
BUCKET
TRAVEL(L)

ATCH
STICK(1)
OUT IN R L OPEN CLOSE DOWN UP C
C
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

PL PR

A1 A2 A3 A4 A5 A6 A7 A8
VALVE GP LINE PATTERNS
SHUTTLE Pressure Line
KENR6559-01

185-0462
Pilot / Load Sensing Pressure
SENSOR GP PUMP GP Drain / Return Lines
IDLER PUMP M2 272-6955
B1 B2 B3 B4 B5 B6 B7 B8 Component Group
PRESS.
221-8859 G2
VALVE GP CALLOUTS
SHUTTLE
PL YY Taps (Pressure, Sampling, Sensor - by letter)
VALVE GP 259-7732 Pn2
DD
aR3 aR4 bR3 bL3 bL2 aL3 aL2 VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP DL DL D Connectors (By letter)
B Ps2 B
TRVL SPD SOL 121-1491 CHECK HYDR.ACTVTN B1 A1 B2 A2 VALVE GP GG
SWITCH GP 121-1491 197-0196 A2 Callout Number Component
SOL. BOOM/ SWING (Machine Location from (52) VALVE GP - CONTROL Name
SHUTTLE PRESS. PsM2 Component LocationsTable)
138-1234
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PRIORITY REDUCING Part Number
167-3466 G4
T-OUT2 232-4102
DR2
T P T S3 IDLER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(TRAVEL)

Dr2
(SWING)

A VALVE GP PILOT PUMP OUTPUT


NO.1

NO.2

P1 P2 S1 Dr1 DRIVE PUMP OUTPUT


SOL. AND PRESS.
(LOCK)
NO.3

DRIVE AND IDLER PUMPS PILOT


bR4 REDUCTION ACCUMULATOR GP DrM POWER SHIFT CONTROL CIRCUIT
297-0682 164-6981 1 7 DRIVE G3 SUPPLY LINE

6 BB PILOT STICK CONTROL & STICK CYLINDER CIRCUIT


3 PsM1 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
16 Page,

VALVE GP P1 ATTACHMENT CONTROL CIRCUIT


SWING CONTROL & SWING MOTOR CIRCUIT
PILOT FILTER GP 5 Ps1 DRAIN / RETURN LINE
MANIFOLD T-OUT1 DR6 PAC PILOT A1 SWING BRAKES
DR3 DR4 Pi2 DR5 2 4
R.C.V-C 215-5037 158-8987 IDLER PUMP
Pn1 TRAVEL SPEED CONTROL CIRCUIT
SLOW DOWN BYPASS PR BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
R.C.V-B CHECK CHECK RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
HH BOOM CONTROL & BOOM CYLINDER CIRCUIT
OUT Pi
IN
A G G1 A
FILTER GP A3
R.C.V-A FILTER GP TANK AND DRAIN T M1 SENSOR GP Pm THIS SCHEMATIC IS FOR THE 321D LCR HYDRAULIC SYSTEM
D E F FILTER GP DRIVE PUMP
RETURN 126-2075 PG PC ATTACHMENT: SYSTEM 1 : ONE WAY / ONE PUMP FLOW
VALVE GP COOLER AS. 188-4145 HYDRAULIC PRESS.
COOLER BYPASS 278-6813 VALVE GP AA sos MEDIA NUMBER: KENR6559-01
HYDRAULIC OIL 221-8859
PILOT RELIEF SCHEMATIC PART NUMBER: 270-5914, CHANGE: 00, VERSION: HE
171-0098 265-3625
215-4909 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
KENR6567-01
Component Locations July 2016
51 Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location BASIC COMPONENT SYMBOLS
Accumulator Gp 164-6981 1 A-5 MAIN AUX

Cooler As. - Oil 2 A-7 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Boom Left: 274-2690
AA 3 F-2
Right: 272-2689
SOS Cylinder As. - Bucket 242-6756 4 F-7 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)

3 Cylinder As. - Stick 242-6734 5 F-7


VALVE ENVELOPES VALVES VALVE PORTS

7 Filter Gp - Drain 126-2075 6 A-5


Filter Gp - Pilot 158-8987 7 A-4
BB Filter Gp - Return 188-4145 8 A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - Left Travel 209-5992 9 F-5 CONTROL VALVES CHECK VALVES


AB A B

DD 51 Motor Gp - Right Travel 209-5992 10 F-4


Motor Gp - Swing 158-8986 11 F-6 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-2 to B-2
HH BOOM Sensor Gp - Drive Pump Pressure
Sensor Gp - Idler Pump Pressure
221-8859
221-8859
13
14
A-3
B-3
FLUID STORAGE RESERVOIRS

Switch As. - Pressure (Travel Left) 167-3466 15 D-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

12 Switch As. - Pressure (Travel Right)


Switch As. - Shuttle Pressure
167-3466
167-3466
16
17
D-7
B-8
321D LCR Excavator MEASUREMENT ROTATING SHAFTS

1 Swivel Gp
Tank and Filter Gp - Hydraulic
234-4440
278-6813
18
19
E-4
A-5
Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

GG
31 Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 TXA1-UP
COMBINATION CONTROLS

Valve Gp - Check 197-0196 23 B-6


PBD1-UP
Valve Gp - Cooler Bypass 171-0098 24 A-7
MPG1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

25 Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6


NAS1-UP
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS


Valve Gp - Left Travel / Brake 204-2819 26 E-5
DR2 Valve Gp - Main Control 270-5930 27 C-2 to C-6
MDT1-UP
Valve Gp - Main Relief 239-8774 28 C-4 KBZ1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

T-OUT2
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-8 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot Control (Travel) 270-5947 30 E-8
PSA1 23 Valve Gp - Pilot Manifold 215-5037 31 B-5
DR1 Valve Gp - Pilot Relief 215-4909 32 A-4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

TAP LOCATIONS PSA2


Valve Gp - Plt Cntrl (Bucket/Boom)
Valve Gp - Right Travel / Brake
270-5952
204-2819
33
34
C-7
E-3
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - Shuttle 185-0462 35 B-8


SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Pi1
42 Valve Gp - Shuttle 259-7732 36 B-4
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
P-IN Valve Gp - Sol. and Press. Redc. 297-0682 38 B-8
Valve Gp - Solenoid (Heavy Lift) 121-6303 39 A-4 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

P2 Valve Gp - Stick Drift Reduction 255-5680 40 D-6


43 Valve Gp - Swing Motor 158-9090 41 E-6 UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp - Swing Prkng Brake Sol. 121-1491 42 B-6 FLOW IN ONE PARALLEL CROSS FLOW IN
Valve Gp - Travel Speed Solenoid 121-1491 43 B-6
Boom Lowering Control Valve With Heavy Lift BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PILOT MANIFOLD Block


Attachment Component Locations
201-9378 50 D-2
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
Valve Gp - Load Control (Boom Cyl.) 225-4785 51 E-2, E-3

Pi1
ELECTRICAL SYMBOLS TABLE
AA SOS 15 16 17 HYDRAULIC SYMBOLS (ELECTRICAL)

aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4 2 24 6 7 32 29 30 33 8 19 3 5 39
G
HR
HL
M
R3 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


28
Tap Locations
27

KENR6567-01
STICK BOOM TRAVEL TRAVEL STICK BOOM
Pressure and Sampling PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
2 1 BUCKETATACHRIGHT LEFT SWING 1 2 (ADJUSTABLE) SWITCH
Tap Schematic
Description
Number Location Di4
AA Pilot Pump Delivery Pressure A-4
BB
DD
Drive Pump Delivery Pressure
Idler Pump Delivery Pressure
A-4
B-4
4 ELECTRICAL SYMBOLS (ELECTRICAL)

GG Power Shift Control Pressure B-2 AL4


HH Pilot Pressure A-2 AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3
SOS Hydraulic Oil Sampling Port A-4
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

BR5 Pi3
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 WIRE NUMBER IDENTIFICATION CODES
R1 R2

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
bR5 bR4 DST bL1 bL2 bL3 bL4

WIRE WIRE COLOR

bR3 bR2 bR1 9 26 10 34 12 13 14 11 41 18 1 23 25 21 27 28 B A


325-PK-14

BB DD 31 42 43 37 40 50 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION
GG HH
MAIN CONTROL VALVES
COMPONENT LOCATIONS
8 7 6 5 4 3 2 1

STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)


MOTOR GP
SWING MOTOR SWING MOTOR GP
158-8986 RIGHT TRAVEL
CYLINDER AS 209-5992
STICK PG
MOTOR GP
242-6734 LEFT TRAVEL BOOM CYLINDER
F DR CYLINDER AS F
209-5992 CYLINDER AS BOOM
R.C.V-C BOOM RIGHT HAND
LEFT HAND 274-2689
AL3 BL3 274-2690
MU Pp3 Pp3 VALVE GP
BUCKET CYLINDER T1 T1 LOAD CONTROL
BG AG 225-4785
VALVE GP
T2 T2 LOAD CONTROL
CYLINDER AS B1 DR A1 225-4785
BUCKET CYL CYL
VALVE GP X
242-6756 SWING MOTOR
X X X
158-9090
AG BG BG AG
Dr Dr

AR3 BR3

CV Pi T CV Pi T
VALVE GP B A A B B A
PILOT CNTRL VALVE GP
E VALVE GP E
TRAVEL TP RIGHT TRAVEL/ BRAKE
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819
270-5947 TT
204-2819
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1
SWIVEL GP
234-4440

μ μ μ μ

BACK FWD FWD BACK


T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 VALVE GP BL3 AL3


STICK DRIFT BLOCK
SWITCH AS REDUCTION SP3 SPi SP2 201-9378
PRESSURE SWITCH AS
PRESSURE 255-5680 SDr aL3 aL2 aL1 BP3 BP2
TRAVEL LEFT
167-3466 TRAVEL RIGHT
D D
167-3466 R.C.V-A R.C.V-B
AL2 AL1 AR1 BR1 BR3 AR3 aR4

BL2 BL1 aR1 aR2 aR3


aL4 SP1 ST Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 239-8774
STICK/ SWING BUCKET/ BOOM
JLP JRP 270-5951
(Dimensions: 39 inches x 28 inches)

270-5951
JLT JRT
STICK SWING BUCKET BOOM
KENR6567-01

BOOM(2)

TRAVEL(R)

STICK(2)
μ μ μ μ μ μ μ μ

TRAVEL(L)
STICK(1)

SWING

BOOM(1)
C C

BUCKET
ATCH
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR

PL PR VALVE GP
MAIN CONTROL
A1 A2 A3 A4 A5 A6 A7 A8 270-5930
VALVE GP
SHUTTLE
185-0462

SENSOR GP PUMP GP
30 Page,

IDLER PUMP M2 272-6955


B1 B2 B3 B4 B5 B6 B7 B8 PRESS. R.C.V. - : RETURN CHECK VALVE
221-8859 G2
VALVE GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SHUTTLE DRIVE PUMP OUTPUT

VALVE GP PL PILOT PUMP OUTPUT

B 259-7732 Pn2
COOLING FAN PUMP
B
VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP DD IDLER PUMP

aR3 aR4 bR3 bL3 bL2 aL3 aL2 TRVL SPD SOL 121-1491 CHECK Ps2 TRAVEL SPEED CONTROL CIRCUIT
HYDR.ACTVTN B1 A1 B2 A2 GG SUPPLY LINE
121-1491 197-0196 VALVE GP
SWITCH GP SOL. A2 DRAIN / RETURN LINE

BOOM/ SWING POWER SHIFT CONTROL CIRCUIT


SHUTTLE PRESS. P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PsM2 ONE PUMP ATTACHMENT CONTROL CIRCUIT
PRIORITY REDUCING RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
167-3466 T-OUT2 G4 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
DR2 VALVE GP 232-4102 SWING CONTROL & SWING MOTOR CIRCUIT
PILOT BOOM CONTROL & BOOM CYLINDER CIRCUIT
(TRAVEL)

T S3 IDLER
(SWING)

P MANIFOLD T BUCKET CONTROL & BUCKET CYLINDER CIRCUIT


Dr2 STICK CONTROL & STICK CYLINDER CIRCUIT
VALVE GP
NO.1

NO.2

A VALVE GP 215-5037 DRIVE AND IDLER PUMPS PILOT


(LOCK)

SOLENOID P1 P2 S1 Dr1 SWING BRAKES


SOL. AND PRESS.
NO.3

HEAVY LIFT
bR4 REDUCTION DrM LINE PATTERNS
121-6303 1 7
297-0682 DRIVE G3 Pressure Line
ACCUMULATOR GP
3 6 BB PILOT PsM1 Pilot / Load Sensing Pressure
P1 164-6981 A
Drain / Return Lines
5 Ps1
DR3 DR4 T-OUT1 DR6 PAC T P
Component Group
Pi2 DR5 A1
R.C.V-C 2 4 Attachment

SLOW DOWN BYPASS PR Pn1 Air Line


R.C.V-B CHECK CHECK FILTER GP HH CALLOUTS
A OUT PILOT Pi A
IN YY Taps (Pressure, Sampling,Sensor) by letter
158-8987
G G1 52 Components by number
FILTER GP A3
R.C.V-A FILTER GP TANK AND DRAIN T M1 SENSOR GP Pm
D E F FILTER GP DRIVE PUMP
THIS SCHEMATIC IS FOR THE 321D LCR HYDRAULIC SYSTEM
RETURN 126-2075 PG PC
VALVE GP 188-4145 HYDRAULIC PRESS. ATTACHMENT: BOOM LOWER CONTROL VALVE WITH HEAVY LIFT
COOLER AS. 278-6813 VALVE GP AA sos MEDIA NUMBER: KENR6567-01
COOLER BYPASS 221-8859
HYDRAULIC OIL PILOT RELIEF SCHEMATIC PART NUMBER: 270-5937, CHANGE: 00, VERSION: HE
171-0098
265-3625 215-4909 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
KENR5769-01
Standard Component Locations
July 2016
Part Machine Schematic
Description FLUID POWER SYMBOLS
Number Location Location
Accumulator Gp 164-6981 1 A-6
BASIC COMPONENT SYMBOLS
Cooler As. - Oil 2 A-8
MAIN AUX
Cylinder As. - Boom Left: 274-2690
3 F-3
Right: 272-2689 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Bucket 242-6756 4 F-9
Cylinder As. - Stick 242-6734 5 E-9
Filter Gp - Drain 126-2075 6 A-5 PAC VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Filter Gp - Pilot 158-8987 7 A-4 1 VALVE ENVELOPES VALVES
COMPENSATED)

VALVE PORTS
Filter Gp - Return 188-4145 8 A-6
Motor Gp - Left Travel 209-5992 9 F-6
Motor Gp - Right Travel 209-5992 10 F-5
Motor Gp - Swing 158-8986 11 F-7 31 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3 CONTROL VALVES CHECK VALVES
AB A B
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3
Sensor Gp - Idler Pump Pressure
Switch As - Pressure
221-8859 14 B-3
25 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
167-3466 43 F-8
(Action Input, Work Tool) FLUID STORAGE RESERVOIRS
Switch As. - Pressure (Travel Left) 167-3466 15 D-9 DR2 DR6
Switch As. - Pressure (Travel Right) 167-3466 16 D-8

321D LCR Excavator


Switch As. - Shuttle Pressure 167-3466 17 B-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
T-OUT2
Swivel Gp 234-4440 18 E-5 MEASUREMENT ROTATING SHAFTS
23
Hydraulic System - Attachment
Tank and Filter Gp - Hydraulic 278-6813 19 A-6 PSA1
Valve Gp - Pilot 206-3336 44 F-8
Valve Gp - Relief 177-2653 45 F-6 DR1 DR5
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Solenoid (Neg Flow Pi2 MPG1-UP COMBINATION CONTROLS


171-0188 46 E-2 PSA2
Cont, Propn Red Valve)
Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4
NAS1-UP
Valve Gp - Boom Drift Reduction 255-5683 21 D-3 MDT1-UP
Valve Gp - Check 197-0196 23 B-6 Pi1
41 KBZ1-UP
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

P-IN
Valve Gp - Cooler Bypass 171-0098 24 A-8 DR4 MANUAL CONTROL SYMBOLS
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
Valve Gp - Left Travel / Brake 204-2819 26 E-6 P2 DR3
Valve Gp - Main Control 270-5920 27 C-2 to C-7 42 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Main Relief 255-5660 28 C-5 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9
Valve Gp - Pilot Control (Travel) 270-5947 30 D-9
Valve Gp - Pilot Manifold 215-5037 31 B-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Pilot Relief 215-4909 32 A-4
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8
Valve Gp - Right Travel / Brake 204-2819 34 E-4
Valve Gp - Shuttle 185-0462 35 B-8 P1 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Shuttle 259-7732 36 B-4
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9
Valve Gp - Stick Drift Reduction 255-5680 39 D-6 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Swing Motor 158-9085 40 E-7
Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-7
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Travel Speed Solenoid 121-1491 42 B-7
One Way Flow with Return Filters FLOW IN ONE PARALLEL CROSS FLOW IN
Attachment Component Locations BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
Part Machine Schematic

PILOT MANIFOLD
Description
Number Location Location
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
Filter As - Hammer Return 224-1687 50 E-6

AA SOS 15 16 17 Pi1 ELECTRICAL SYMBOLS TABLE


Tap Locations
HYDRAULIC SYMBOLS (ELECTRICAL)
Pressure and Sampling
2 24 6 7 32 29 30 33 45 8 19 50 3 5 43 4 Tap Schematic
Number Description Location aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
G
AA
BB
Pilot Pump Delivery Pressure
Drive Pump Delivery Pressure
A-4
A-4
HR
HL
M
DD Idler Pump Delivery Pressure A-4
R3
EE Drive Pump Pilot Pressure E-1 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


FF Idler Pump Pilot Pressure E-1 (FLUID) (GAS / AIR)
GG Power Shift Control Pressure B-2
HH Pilot Pressure A-2
SOS Hydraulic Oil Sampling Port A-4 28

KENR5769-01
STICK BOOM TRAVEL TRAVEL STICK BOOM 27
2 1 BUCKET ATACH RIGHT LEFT SWING 1 2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Di4

ELECTRICAL SYMBOLS (ELECTRICAL)


BB SOS AA 7 DD GG
AL4
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

BR5 Pi3
BR4 BR3 BR2 BR1 BVL1 BL2 BL3
WIRE NUMBER IDENTIFICATION CODES
R1 R2

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

bR5 bR4 DST bL1 bL2 bL3 bL4 PREVIOUS STANDARD

9 26 46 10 34 12 13 14 11 40 18 1 23 25 21 27 28 WIRE WIRE COLOR


bR3 bR2 bR1
EE FF BB DD 31 41 42 37 39 HH EE 46 FF 12 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

TAP LOCATIONS MAIN CONTROL VALVES


COMPONENT LOCATIONS
9 8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)


MOTOR GP
MOTOR GP BOOM CYLINDER
SWING MOTOR SINGLE SINGLE
MOTOR GP
RIGHT TRAVEL BUCKET CYLINDER
SWING 209-5992
VALVE GP 158-8986 LEFT TRAVEL
PILOT 209-5992 CYLINDER AS
FOOT OPERATED PG CYLINDER AS
CYLINDER AS BUCKET
206-3336 RP RT BOOM
F DR BOOM RIGHT HAND
242-6756 F
LEFT HAND
R.C.V-C 274-2689
274-2690

MU Pp3 Pp3
AR4 BR4 AR3 BR3
BACK FWD T1 T1
BG AG
1 3 2
STICK CYLINDER
T2 T2
B1 DR A1
bR2 VALVE GP
SWING MOTOR CYLINDER AS
SWITCH AS VALVE GP STICK
158-9085
PRESSURE RELIEF AG AG 242-6734
BG BG
(ACTION INPUT, WORK TOOL) 177-2653
167-3466

AL3 BL3
VALVE GP A FILTER AS A B B A
B VALVE GP
E PILOT CNTRL HAMMER RETURN E
TP VALVE GP RIGHT TRAVEL/ BRAKE VALVE GP-
TRAVEL 224-1687
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819 SOLENOID
270-5947 TT
204-2819 (NEG FLOW CONT, HL HR
TRAVEL(L) TRAVEL(R) PROPN RED VALVE) A1
BL1 AL1 BR1 AR1 171-0188
A2
FF
SWIVEL GP
234-4440 B1
μ μ μ μ

EE
P B2

BACK FWD FWD BACK T


T1 T5 T2 T4 T6 T3
VALVE GP
aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BOOM DRIFT
BR4
STICK DRIFT REDUCTION
SWITCH AS REDUCTION SP3 SPi SP2 BP3 BPi
PRESSURE SWITCH AS 255-5683
PRESSURE 255-5680 SDr aL3 aL2 aL1 BDr BP2
TRAVEL LEFT AR4
167-3466 TRAVEL RIGHT
D 167-3466 R.C.V-B D
R.C.V-A
AL2 AL1 AR1 aR3 aR4

BL2 BL1 aR1 BR1 BR3 AR3


BR2
T AL4 aL4 SP1 ST Di4 Pi4 aR2 AR2 Pi1 BP1 BT aR5 R3
BL3 R2 (L) (BACK) AR5 VALVE GP
(UP) (IN) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 (IN)
MAIN CONTROL
270-5920

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 255-5660
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)
μ μ μ μ μ μ μ μ

SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

PL PR
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT
A1 A2 A3 A4 A5 A6 A7 A8 PILOT PUMP OUTPUT
VALVE GP IDLER PUMP
SHUTTLE TRAVEL SPEED CONTROL CIRCUIT
KENR5769-01

185-0462 SUPPLY LINE


DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
SENSOR GP PUMP GP
ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
IDLER PUMP M2 272-6955 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8 PRESS. SWING CONTROL & SWING MOTOR CIRCUIT
221-8859 G2 BOOM CONTROL & BOOM CYLINDER CIRCUIT
VALVE GP BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
SHUTTLE STICK CONTROL & STICK CYLINDER CIRCUIT
PL
VALVE GP 259-7732 Pn2 DRIVE AND IDLER PUMPS PILOT
B DD B
aR3 aR4 bR3 bL3 bL2 aL3 aL2 VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP
SWING BRAKES
Ps2
TRVL SPD SOL 121-1491 CHECK HYDR.ACTVTN B1 A1 B2 A2 VALVE GP
GG
R.C.V :
SWITCH GP A2 RETURN CHECK VALVE
121-1491 197-0196 SOL. BOOM/ SWING
SHUTTLE PRESS. PsM2
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PRIORITY REDUCING
167-3466 G4
T-OUT2 232-4102
DR2 LINE PATTERNS
T P T S3 IDLER
(TRAVEL)

(SWING)

Dr2 Pressure Line


A VALVE GP
NO.1

NO.2

P1 P2 S1 Dr1 Pilot / Load Sensing Pressure


(LOCK)

SOL. AND PRESS.


NO.3

bR4 REDUCTION ACCUMULATOR GP DrM Drain / Return Lines


297-0682 164-6981 1 7 DRIVE G3 Component Group
3 6 BB PILOT PsM1
16 Page,

VALVE GP P1 Attachment
PILOT FILTER GP 5 Ps1 Air Line
MANIFOLD T-OUT1 DR6 PAC PILOT A1
DR3 DR4 Pi2 DR5 2 4
R.C.V-C 215-5037 158-8987 CALLOUTS
Pn1
SLOW DOWN BYPASS PR
R.C.V-B YY Taps (Pressure, Sampling,Sensor) by letter
CHECK CHECK HH
OUT Pi 52 Components by number
A IN
A
G G1
FILTER GP THIS SCHEMATIC IS FOR THE 321D LCR EXCAVATOR HYDRAULIC SYSTEM
TANK AND A3 M1 SENSOR GP
R.C.V-A FILTER GP DRAIN T Pm ATTACHMENT: ONE WAY FLOW WITH RETURN FILTERS
D E F FILTER GP DRIVE PUMP
RETURN 126-2075 PG PC MEDIA NUMBER: KENR5769-01
VALVE GP COOLER AS. 188-4145 HYDRAULIC PRESS.
278-6813 VALVE GP AA sos SCHEMATIC PART NUMBER: 285-1368, CHANGE: 00, VERSION: HE
COOLER BYPASS HYDRAULIC OIL 221-8859
PILOT RELIEF Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
171-0098 265-3625
215-4909 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
KENR6564-01
Standard Component Locations July 2016
Part Machine Schematic
Description Number Location Location FLUID POWER SYMBOLS
Accumulator Gp 164-6981 1 A-6 BASIC COMPONENT SYMBOLS
Cooler As. - Oil 2 A-8 Pi1
MAIN AUX
Cylinder As. - Boom Left: 274-2690
3 F-3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Right: 272-2689 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Bucket 242-6756 4 F-9 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
Cylinder As. - Stick 242-6734 5 E-9
Filter Gp - Drain 126-2075 6 A-5 HR VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
HL COMPENSATED)
Filter Gp - Pilot 158-8987 7 A-4
VALVE ENVELOPES VALVES VALVE PORTS
Filter Gp - Return 188-4145 8 A-6 R3
Motor Gp - Left Travel 209-5992 9 F-6
Motor Gp - Right Travel 209-5992 10 F-5
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor Gp - Swing 158-8986 11 F-7
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3 28 AB
CONTROL VALVES
A B
CHECK VALVES

Sensor Gp - Drive Pump Pressure 221-8859 13 A-3


Sensor Gp - Idler Pump Pressure 221-8859 14 B-3 STICK BOOM TRAVEL TRAVEL STICK BOOM 27 P T P T
BASIC SPRING SHUTTLE PILOT
Switch As. - Pressure (Travel Left) 167-3466 15 D-9 2 1 BUCKET ATACH RIGHT LEFT SWING 1 2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

Switch As. - Pressure (Travel Right) 167-3466 16 D-8 FLUID STORAGE RESERVOIRS
Di4
Switch As. - Shuttle Pressure 167-3466 17 B-8
Swivel Gp 234-4440 18 E-5

321D LCR Excavator


Tank and Filter Gp - Hydraulic 278-6813 19 A-6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 MEASUREMENT ROTATING SHAFTS
AL4

Hydraulic System - Attachment


Valve Gp - Boom Drift Reduction 255-5683 21 D-3
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Valve Gp - Check 197-0196 23 B-6 Di3
Valve Gp - Cooler Bypass 171-0098 24 A-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6


MDT1-UP COMBINATION CONTROLS
Valve Gp - Left Travel / Brake 204-2819 26 E-6
Valve Gp - Main Control 270-5920 27 C-2 to C-7 BR5 Pi3 KBZ1-UP
BR4 BR3 BR2 BR1 BVL1 BL2 BL3
Valve Gp - Main Relief 255-5660 28 C-5 R1 R2 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Pilot Control (Travel) 270-5947 30 D-9 MANUAL CONTROL SYMBOLS


Valve Gp - Pilot Manifold 215-5037 31 B-6
Valve Gp - Pilot Relief 215-4909 32 A-4
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Right Travel / Brake 204-2819 34 E-4 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Shuttle 185-0462 35 B-8
Valve Gp - Shuttle 259-7732 36 B-4
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Stick Drift Reduction 255-5680 39 D-6 SUPPLY PRESSURE

Valve Gp - Swing Motor 158-9085 40 E-7 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-7 bR5 bR4 DST bL1 bL2 bL3 bL4
Valve Gp - Travel Speed Solenoid 121-1491 42 B-7
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Attachment Component Locations bR3 bR2 bR1 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Part Machine Schematic
Description Number Location Location
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Switch As - Pressure DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
167-3466 50 F-8
(Action Input, Work Tool)
Valve Gp - Pilot, Foot Operated UNIDIRECTIONAL UNIDIRECTIONAL
206-3336 50 F-8
Valve Gp - Relief 177-2653 51 F-6 System 3 Prime : Two Pump / One Way Flow FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Solenoid (Neg Flow Cont, DIRECTION FLOW FLOW EITHER
171-0188 52 E-2 DIRECTION
Propn Red Valve)
Valve Gp - Control - Auxiliary,
1- Pump / 2-Pump, 1-Way Flow
259-7378 27 D-6 MAIN CONTROL VALVES © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

AA SOS 15 16 17 ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)
Tap Locations
2 24 6 7 32 53 29 30 33 51 8 19 3 50 5 4 Pressure and Sampling
Tap Schematic PAC
Description G
Number
AA Pilot Pump Delivery Pressure
Location
A-4
1 M
BB Drive Pump Delivery Pressure A-4
DD Idler Pump Delivery Pressure A-4 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)
EE Drive Pump Pilot Pressure E-1 31
FF Idler Pump Pilot Pressure E-1
GG Power Shift Control Pressure B-2
HH Pilot Pressure A-2
25

KENR6564-01
SOS Hydraulic Oil Sampling Port A-4
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
DR2 DR6 (ADJUSTABLE) SWITCH

T-OUT2
ELECTRICAL SYMBOLS (ELECTRICAL)
BB SOS AA 7 DD GG PSA1 23
DR1 DR5

Pi2
PSA2 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

Pi1
41 WIRE NUMBER IDENTIFICATION CODES
P-IN
DR4
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
P2 DR3 CURRENT STANDARD CURRENT STANDARD

42 HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

P1
PREVIOUS STANDARD

9 26 52 10 34 12 13 14 11 40 18 1 23 25 21 27 28 WIRE WIRE COLOR

EE FF BB DD 31 41 42 37 39 HH EE 52 FF 12 325-PK-14 B A

GG HH CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS PILOT MANIFOLD


9 8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) BUCKET CYLINDER


MOTOR GP SINGLE SINGLE
VALVE GP SWING MOTOR SWING MOTOR GP
PILOT CYLINDER AS
158-8986 RIGHT TRAVEL
FOOT OPERATED BUCKET
209-5992 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
206-3336 PG 242-6756
MOTOR GP DRIVE PUMP OUTPUT
PILOT PUMP OUTPUT
RP RT DR LEFT TRAVEL F
F IDLER PUMP
209-5992 TRAVEL SPEED CONTROL CIRCUIT
R.C.V-C SUPPLY LINE
DRAIN / RETURN LINE
AR3 BR3 POWER SHIFT CONTROL CIRCUIT
ONE PUMP ATTACHMENT CONTROL CIRCUIT
MU Pp3 Pp3 RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT

T1 T1 STICK CYLINDER LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
BACK FWD BG AG SWING CONTROL & SWING MOTOR CIRCUIT
BOOM CONTROL & BOOM CYLINDER CIRCUIT
1 3 2 BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
T2 T2 STICK CONTROL & STICK CYLINDER CIRCUIT
B1 DR A1
SWITCH AS CYLINDER AS DRIVE AND IDLER PUMPS PILOT

PRESSURE VALVE GP STICK SWING BRAKES

(ACTION INPUT, WORK TOOL) bR2 SWING MOTOR VALVE GP 242-6734


TWO PUMPS ATTACHMENT CONTROL CIRCUIT

167-3466 158-9085 RELIEF


177-2653 AG BG BG AG

AL3 BL3

BOOM CYLINDER
VALVE GP B A A B B A
E PILOT CNTRL VALVE GP
TP VALVE GP RIGHT TRAVEL/ BRAKE VALVE GP- E
TRAVEL
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819 SOLENOID
270-5947 TT CYLINDER AS
204-2819 (NEG FLOW CONT, HL HR
BOOM
TRAVEL(L) TRAVEL(R) PROPN RED VALVE)
BL1 AL1 BR1 AR1 RIGHT HAND A1
171-0188
274-2689 A2
SWIVEL GP CYLINDER AS FF
234-4440 BOOM
RIGHT HAND B1
μ μ μ μ 274-2690
AR4 BR4 EE
P B2

BACK FWD FWD BACK T


T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BR4


STICK DRIFT VALVE GP
SWITCH AS REDUCTION SP3 SPi SP2 BP3 BPi BOOM DRIFT
PRESSURE SWITCH AS
PRESSURE 255-5680 SDr aL3 aL2 aL1 BDr BP2 REDUCTION
TRAVEL LEFT VALVE GP AR4 255-5683
167-3466 TRAVEL RIGHT CONTR. AUX.
D 167-3466 R.C.V-B D
1-PUMP / 2-PUMP R.C.V-A
1-WAY FLOW AL2 AL1 AR1 BR1 BR3 AR3 aR4
259-7378
BL2 BL1 aR1 aR3
Pa1 aL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) aR2 (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 255-5660
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)

STICK(2)
μ μ μ μ μ μ μ μ

TRAVEL(L)
STICK(1)

SWING

BOOM(1)
BUCKET
ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
F2 (OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

Pb1 PL PR Pb1 VALVE GP


MAIN CONTROL
A1 A2 A3 A4 A5 A6 A7 A8 270-5920
VALVE GP
SHUTTLE
KENR6564-01

185-0462

SENSOR GP PUMP GP
IDLER PUMP M2 272-6955
B1 B2 B3 B4 B5 B6 B7 B8 PRESS.
221-8859 G2
VALVE GP
SHUTTLE
VALVE GP PL
259-7732 Pn2
B VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP DD B
aR3 aR4 bR3 bL3 bL2 aL3 aL2 TRVL SPD SOL 121-1491 CHECK HYDR.ACTVTN
121-1491 B1 A1 B2 A2 VALVE GP Ps2
GG
SWITCH GP 197-0196 SOL. A2
BOOM/ SWING PsM2
SHUTTLE PRESS. P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 R.C.V. - : RETURN CHECK VALVE
PRIORITY REDUCING
167-3466 T-OUT2 DR2 VALVE GP G4
232-4102
PILOT LINE PATTERNS
(TRAVEL)

T S3 IDLER
(SWING)

P MANIFOLD T Pressure Line


Dr2
215-5037
NO.1

NO.2

A VALVE GP
(LOCK)

P1 P2 S1 Dr1 Pilot / Load Sensing Pressure


NO.3

SOL. AND PRESS.


bR4 REDUCTION Drain / Return Lines
DrM
297-0682 ACCUMULATOR GP 1 7 DRIVE G3 Component Group
164-6981 3 6 BB PILOT PsM1
P1
16 Page,

Attachment

PAC 5 Ps1 Air Line


DR3 DR4 Pi2 DR5 T-OUT1 DR6 A1
R.C.V-C 2 4 CALLOUTS
Pn1
SLOW DOWN BYPASS FILTER GP PR YY Taps (Pressure, Sampling,Sensor) by letter
R.C.V-B CHECK CHECK PILOT HH
OUT 158-8987 Pi 52 Components by number
A IN
A
G G1
FILTER GP THIS SCHEMATIC IS FOR THE 321D LCR EXCAVATOR HYDRAULIC SYSTEM
TANK AND A3 M1 SENSOR GP
R.C.V-A FILTER GP DRAIN T Pm ATTACHMENT: SYSTEM 3 PRIME : TWO PUMP / ONE WAY FLOW
D E F FILTER GP DRIVE PUMP
RETURN 126-2075 PG PC MEDIA NUMBER: KENR6564-01
VALVE GP 188-4145 HYDRAULIC PRESS.
COOLER AS. 278-6813 VALVE GP AA sos
COOLER BYPASS 221-8859 SCHEMATIC PART NUMBER: 270-5916, CHANGE: 00, VERSION: HE
HYDRAULIC OIL PILOT RELIEF
171-0098 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
265-3625 215-4909 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
Standard Component Locations KENR6565-01
Part Machine Schematic July 2016
Description Number Location Location
Accumulator Gp
FLUID POWER SYMBOLS
164-6981 1 B-5
Cooler As. - Oil 2 A-7 BASIC COMPONENT SYMBOLS
Cylinder As. - Boom Left: 274-2690 Pi1
3 F-3 MAIN AUX
Right: 272-2689
Cylinder As. - Bucket PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
242-6756 4 F-3 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Stick 242-6734 5 E-3
Filter Gp - Drain 126-2075 6 A-5 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
Filter Gp - Pilot 158-8987 7 A-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Return 188-4145 8 A-6
HR (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
HL
Motor Gp - Left Travel 209-5992 9 F-5
VALVE ENVELOPES VALVES VALVE PORTS
Motor Gp - Right Travel 209-5992 10 F-4 R3
Motor Gp - Swing 158-8986 11 F-7
Pump Gp - Main Hydraulic 272-6955 12 A-2 to B-2
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3 CONTROL VALVES CHECK VALVES
Switch As. - Pressure (Travel Left) 167-3466 15 E-9 28 AB A B

Switch As. - Pressure (Travel Right) 167-3466 16 E-8


Switch As. - Shuttle Pressure 167-3466 17 A-8 STICK BOOM ATACH TRAVEL TRAVEL SWING STICK BOOM 27 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT

Swivel Gp 2 1 BUCKET RIGHT LEFT 1 2


SYMBOL LOADED CONTROLLED
234-4440 18 E-4
Tank and Filter Gp - Hydraulic 278-6813 19 A-6 FLUID STORAGE RESERVOIRS
Di4
Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4
Valve Gp - Boom Drift Reduction 255-5683 21 D-2

321D LCR Excavator


Valve Gp - Check 197-0196 23 B-6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Cooler Bypass 171-0098 24 A-7 MEASUREMENT ROTATING SHAFTS

Hydraulic System - Attachment


Valve Gp - Hydr. Activation Sol. 121-1491 25 B-5 AL4
Valve Gp - Left Travel / Brake 204-2819 26 E-5 AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Valve Gp - Main Control 270-5920 27 C-2 to C-7 Di3
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Main Relief 255-5660 28 C-4
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 B-9 321D LCR: COMBINATION CONTROLS
Valve Gp - Pilot Control (Travel) 270-5947 30 F-9
Valve Gp - Pilot Manifold 215-5037 31 B-6 Pi3
MDT1-UP
BR5
Valve Gp - Pilot Relief 215-4909 32 A-4
R1
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 KBZ1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Plt Cntrl (Bucket/Boom) R2
270-5952 33 B-8 OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Right Travel / Brake 204-2819 34 E-4 MANUAL CONTROL SYMBOLS
Valve Gp - Shuttle 185-0462 35 A-8
Valve Gp - Shuttle 259-7732 36 B-4
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-7
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Stick Drift Reduction 255-5680 39 D-5
Valve Gp - Swing Motor 158-9085 40 F-7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-6
Valve Gp - Travel Speed Solenoid 121-1491 42 B-6
Attachment Component Locations EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Part Machine Schematic SUPPLY PRESSURE
Description Number Location Location ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Switch As - Pressure
167-3466 50 A-9, E-8, E-9 bR5
(Action Input, Work Tool) bR4 DST bL1 bL2 bL3 bL4
Valve Gp - Pilot, Foot Operated 206-3336 50 D-9 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Relief 177-2653 51 E-6
bR3 bR2 bR1 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Solenoid and Neg Flow
171-0188 52 E-1
Cont, Propn Red Valve
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Check -1-Way / 2-Way, DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
215-4890 51 E-6, F-6
Check
Valve Gp - Control - Auxiliary, UNIDIRECTIONAL UNIDIRECTIONAL
259-7378 27 C-6
1- Pump / 2-Pump, 1-Way Flow
Valve Gp - Solenoid and 1-Pump / 2-
System 19 FLOW IN ONE PARALLEL CROSS FLOW IN
165-9549 53 C-9 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Pump, 1-Way / 2-Way Flow DIRECTION
Valve Gp - Control (Medium Flow) 244-8419 27 C-7
Valve Gp - Solenoid and
Pressure Reducing
259-7430 53 E-2 MAIN CONTROL VALVES © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

Tap Locations ELECTRICAL SYMBOLS TABLE


Pressure and Sampling
AA SOS JJ II 15 16 17 Tap Schematic HYDRAULIC SYMBOLS (ELECTRICAL)
Number Description Location
2 24 6 7 32 53 29 30 33 51 8 19 3 50 5 4 AA Pilot Pump Delivery Pressure A-4
BB Drive Pump Delivery Pressure A-4 G
DD Idler Pump Delivery Pressure A-4
PAC
M
EE Drive Pump Pilot Pressure E-1 1
FF Idler Pump Pilot Pressure E-1 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


GG Power Shift Control Pressure B-2 (FLUID) (GAS / AIR)
HH
II
Pilot Pressure
Median Flow Pilot (Pb2)
A-2
E-2
31
JJ Median Flow Pilot (Pa2) E-2

KENR6565-01
SOS Hydraulic Oil Sampling Port A-4
25 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
DR2 DR6

ELECTRICAL SYMBOLS (ELECTRICAL)


T-OUT2

BB SOS AA 7 DD GG JJ II PSA1 23
DR1 DR5
PRESSURE TEMPERATURE LEVEL FLOW
Pi2
PSA2 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

Pi1
41
P-IN
DR4 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
P2 DR3 HARNESS IDENTIFICATION CODE THIS EXAMPLE
42 INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
P1
WIRE WIRE COLOR
9 26 52 10 34 12 13 14 11 40 18 1 23 25 21 27 28
325-PK-14 B A
EE FF BB DD 31 41 42 37 39 HH EE 52 FF 12 53
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
GG HH

COMPONENT LOCATIONS TAP LOCATIONS PILOT MANIFOLD


9 8 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) BOOM CYLINDER PILOT PUMP OUTPUT
R.C.V-C MOTOR GP COOLING FAN PUMP
SWING MOTOR SWING IDLER PUMP
158-8986 MOTOR GP TRAVEL SPEED CONTROL CIRCUIT
RIGHT TRAVEL CYLINDER AS SUPPLY LINE
PG BOOM DRAIN / RETURN LINE
209-5992
MOTOR GP RIGHT HAND POWER SHIFT CONTROL CIRCUIT
DR 274-2689 ONE PUMP ATTACHMENT CONTROL CIRCUIT
VALVE GP LEFT TRAVEL CYLINDER AS RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT

F PILOT CNTRL VALVE GP - (EC2) 209-5992 BOOM LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT F
TRAVEL SINGLE SINGLE SWING CONTROL & SWING MOTOR CIRCUIT
CHECK RIGHT HAND
BOOM CONTROL & BOOM CYLINDER CIRCUIT
TP 270-5947 1-WAY / 2-WAY, CHECK 274-2690
MU AR4 BR4 BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
TT 215-4890 STICK CONTROL & STICK CYLINDER CIRCUIT
Pp3 Pp3
TRAVEL(L) TRAVEL(R) BG AG DOUBLE DOUBLE
T1
BUCKET CYLINDER DRIVE AND IDLER PUMPS PILOT
T1 SWING BRAKES
TWO PUMPS ATTACHMENT CONTROL CIRCUIT
B1 A1 A B SYSTEM 19 ATTACHMENT - CONTROLS AND MOTOR
DR T2 T2 CYLINDER AS
VALVE GP VALVE GP - (EC1)
BUCKET
SWING MOTOR CHECK
μ μ μ μ
242-6756
158-9085 DR 1-WAY / 2-WAY, CHECK
215-4890
AG Pb2 Pa2
BG BG AG
BACK FWD FWD BACK II JJ
T1 T5 T2 T4 T6 T3 A B AR3 BR3
A2 B2 A1 B1
aL1 bL1 bR1 aR1
B A
SWITCH AS DR B A
SWITCH AS VALVE GP A B STICK CYLINDER
PRESSURE VALVE GP VALVE GP
PRESSURE BL2 AL2 RELIEF VALVE GP RIGHT TRAVEL/ BRAKE VALVE GP-
TRAVEL LEFT TRAVEL RIGHT SOLENOID AND
167-3466
177-2653 LEFT TRAVEL/ BRAKE 204-2819 PRESS. REDUCING T SOLENOID
167-3466 204-2819 (NEG FLOW CONT,
E CYLINDER AS
259-7430
E
P PROPN RED VALVE)
BL1 AL1 BR1 AR1 STICK 171-0188
SWIVEL GP 242-6734
HL HR
234-4440
A1
A2
AL3 BL3 FF

B1

EE
P B2

VALVE GP VALVE GP BL3 AL3


PILOT BR4
STICK DRIFT VALVE GP
FOOT OPERATED REDUCTION SP3 SPi SP2 BP3 BPi BP2 BOOM DRIFT
206-3336 VALVE GP
255-5680 SDr aL3 aL2 aL1 BDr REDUCTION
RP RT CONTR. AUX.
AR4 255-5683
D VALVE GP 1-PUMP / 2-PUMP D
1-WAY FLOW R.C.V-A R.C.V-B
CONTROL (MEDIUM FLOW)
259-7378 AL2 AL1 AR1 BR1 BR3 AR3 aR4
244-8419
Pa2 Pa1 BL2 BL1 aR1 aR2 aR3
BACK FA2 FB2 aL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
FWD
1 3 2 FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
MAIN RELIEF
255-5660

2 PUMP
bR2 FLOW aR2 Pa1
DOUBLE
A3 A2 A1

BOOM(2)
ACTION

TRAVEL(R)

STICK(2)
TRAVEL(L)
STICK(1)

SWING

BOOM(1)
BUCKET
ATCH
S3 S2 S1

C C
VALVE GP
165-9549 T3 T4 F4 T3 T4 F2 (OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
T bL4 Di2 Pi2 Di3 DST Di1 bR5
HL Pb2 Pb1 bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
P3 SINGLE P1 VALVE GP
1 PUMP ACTION
PL PR
FLOW MAIN CONTROL
270-5920
(Dimensions: 34 inches x 24 inches)

Pb1
KENR6565-01

SENSOR GP PUMP GP
IDLER PUMP M2 272-6955
PRESS.
VALVE GP 221-8859 G2
VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP
TRVL SPD SOL 121-1491 CHECK VALVE GP PL
HYDR.ACTVTN
121-1491 197-0196 SHUTTLE DD Pn2
SOL.
JLP JRP B1 A1 B2 A2 259-7732 Ps2
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 GG B
B JLT JRT VALVE GP
T-OUT2 DR2 A2
SWING BUCKET BOOM PILOT PsM2
STICK
(TRAVEL)

MANIFOLD
(SWING)

VALVE GP bR4-a G4 R.C.V. - : RETURN CHECK VALVE


VALVE GP 215-5037
PILOT CNTRL
NO.1

NO.2

PILOT CNTRL T
S3
(LOCK)
BUCKET/ BOOM IDLER
μ μ μ μ μ μ μ μ

STICK/ SWING
NO.3

270-5951 T P Dr2 LINE PATTERNS


270-5951 P1 P2
OUT IN R L OPEN CLOSE DOWN UP S1 Dr1
A ACCUMULATOR GP Pressure Line
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 164-6981 VALVE GP 1 7
DrM
P1 BOOM/ SWING Pilot / Load Sensing Pressure
bR4 3 6 DRIVE G3
PRIORITY REDUCING BB PILOT PsM1 Drain / Return Lines
DR3 DR4 T-OUT1 DR6 PAC 232-4102
Pi2 DR5
VALVE GP 5 Component Group
SOL. AND PRESS. Ps1
2 4
REDUCTION A1 Attachment
297-0682
16 Page,

Pn1
A1 A2 A3 A4 A5 A6 A7 A8 PR Air Line
VALVE GP
SHUTTLE HH
Pi CALLOUTS
185-0462
FILTER GP
PILOT G1
YY Taps (Pressure, Sampling,Sensor) by letter
R.C.V-C 158-8987
OUT IN A3 M1 SENSOR GP
SLOW DOWN Pm 52 Components by number
BYPASS
A B1 B2 B3 B4 B5 B6 B7 B8 R.C.V-B CHECK CHECK
DRIVE PUMP A
TANK AND PRESS.
FILTER GP FILTER GP THIS SCHEMATIC IS FOR THE 321D LCR HYDRAULIC SYSTEM
FILTER GP T 221-8859
RETURN DRAIN
G HYDRAULIC VALVE GP PG PC ATTACHMENT: SYSTEM 19
188-4145 126-2075
278-6813 PILOT RELIEF
aR3 aR4 bR3 bR4-a bL3 bL2 aL3 aL2 AA sos MEDIA NUMBER: KENR6565-01
R.C.V-A 215-4909
D E F SCHEMATIC PART NUMBER: 270-5917, CHANGE: 00, VERSION: HE
SWITCH GP
VALVE GP COOLER AS.
SHUTTLE PRESS. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
COOLER BYPASS HYDRAULIC OIL in neutral and with parking brake set.
167-3466
171-0098 265-3625 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
Standard Component Locations KENR6566-01
Part Machine Schematic July 2016
Description
Number Location Location
1 FLUID POWER SYMBOLS
Accumulator Gp 164-6981 1 A-6
Cooler As. - Oil 2 A-8 BASIC COMPONENT SYMBOLS
Cylinder As. - Boom Left: 274-2690
3 E-9 MAIN AUX
Right: 272-2689
Cylinder As. - Bucket 242-6756 4 E-9 DR2 31 DR6 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Stick 242-6734 5 F-9
Filter Gp - Drain 126-2075 6 A-5
T-OUT2
Filter Gp - Pilot
Filter Gp - Return
158-8987
188-4145
7
8
A-4
A-6
25 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

PSA1
Motor Gp - Left Travel 209-5992 9 F-4 VALVE ENVELOPES VALVES VALVE PORTS
Motor Gp - Right Travel 209-5992 10 F-3
DR1 DR5
Motor Gp - Swing 158-8986 11 F-8 23
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-2 to B-3 Pi2
PSA2 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3
CONTROL VALVES CHECK VALVES
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3
AB A B
Switch As. - Pressure (Travel Left) 167-3466 15 D-9
Switch As. - Pressure (Travel Right) 167-3466 16 D-8
Pi1
42 P T P T
BASIC SPRING SHUTTLE PILOT
Switch As. - Shuttle Pressure 167-3466 17 B-8 P-IN NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
DR4
Swivel Gp 234-4440 18 E-4
FLUID STORAGE RESERVOIRS
Tank and Filter Gp - Hydraulic 278-6813 19 A-6
P2 DR3
Valve Gp - Solenoid (Neg Flow Cont,
Propn Red Valve)
171-0188 52 E-1 43
321D LCR Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4
Valve Gp - Boom Drift Reduction 255-5683 21 D-2 MEASUREMENT ROTATING SHAFTS
Valve Gp - Check
Valve Gp - Control - Auxiliary,
1- Pump / 2-Pump, 1-Way Flow
197-0196

259-7378
23

27
B-6

C-6 PILOT MANIFOLD Hydraulic System - Attachment


PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Cooler Bypass 171-0098 24 A-8


Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
321D LCR: COMBINATION CONTROLS

Valve Gp - Left Travel / Brake 204-2819 26 E-4 TXA1-UP


Valve Gp - Main Control 270-5930 27 C-1 to C-7
LL MPG1-UP
Valve Gp - Main Relief 239-8774 28 C-4 4-FUNCTION VALVE 50 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 PBD1-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS


Valve Gp - Pilot Control (Travel) 270-5947 30 D-9 NAS1-UP
Valve Gp - Pilot Manifold 215-5037 31 B-6
MM
Valve Gp - Pilot Relief 215-4909 32 A-4
KBZ1-UP
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Right Travel / Brake 204-2819 34 E-3 NN RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Shuttle 185-0462 35 B-8
Valve Gp - Shuttle 259-7732 36 B-4
Valve Gp - Sol. and Press. Redc. 297-0682 38 A-9
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Solenoid (Heavy Lift) 121-6303 39 A-5
OO SUPPLY PRESSURE
Valve Gp - Solenoid, (Work Tool, 4 - ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
259-7429 50 E-2
Function)
Valve Gp - Stick Drift Reduction 255-5680 40 D-5
Valve Gp - Swing Motor 158-9090 41 E-8
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Swing Prkng Brake Sol. 121-1491 42 B-7
Valve Gp - Travel Speed Solenoid 121-1491 43 B-7 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Attachment Component Locations FIXED


DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

Part Machine Schematic


Description
Number Location Location UNIDIRECTIONAL UNIDIRECTIONAL

Pump Gp - Gear (Auxiliary Hydraulic) 240-2998 53 B-3 System 14 and 17, Medium Pressure
MANIFOLD BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
Valve Gp - Control (Medium DIRECTION
232-4103 50 F-7
Pressure)
Valve Gp - Solenoid and Press.
Reducing
259-7430 50 E-2 WORK TOOL, 4-FUNCTION © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

Tap Locations
Pi1
Pressure and Sampling
AA SOS KK 15 16 17 Tap Schematic
ELECTRICAL SYMBOLS TABLE
Description
Number Location HYDRAULIC SYMBOLS (ELECTRICAL)
2 24 6 7 32 50 29 30 33 51 8 19 3 5 39 4 AA Pilot Pump Delivery Pressure A-4 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
BB Drive Pump Delivery Pressure A-3
HR
DD Idler Pump Delivery Pressure B-3
G
EE
FF
Drive Pump Pilot Pressure
Idler Pump Pilot Pressure
E-1
E-1 R3
HL
M
GG Power Shift Control Pressure B-2
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
HH Pilot Pressure A-2

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)
II Median Flow Pilot (bR2) E-2
JJ Median Flow Pilot (Pb1) E-2 28
KK Median Pressure Valve Supply F-7

KENRX6566-01
LL Pilot Pressure Pa1 (B1), Attachment E-2 STICK BOOM TRAVEL TRAVEL STICK BOOM 27
MM Pilot Pressure Pb1 (B2), Attachment E-2 2 1 BUCKET ATACH RIGHT LEFT SWING 1 2
NN Pilot Pressure aR2 (B3), Attachment E-2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Di4
OO Pilot Pressure bR2 (B4), Attachment E-2 (ADJUSTABLE) SWITCH
SOS Hydraulic Oil Sampling Port A-4

ELECTRICAL SYMBOLS (ELECTRICAL)


AL4

BB SOS AA 7 DD 53 JJ II AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3


Di3

PRESSURE TEMPERATURE LEVEL FLOW


BR5 Pi3 SWITCH SWITCH SWITCH SWITCH
BR4 BR3 BR2 BR1 BVL1 BL2 BL3
R1 R2
WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK
bR5 bR4 DST bL1 bL2 bL3 bL4
PREVIOUS STANDARD

9 26 52 10 34 12 13 14 11 41 18 1 23 25 21 27 28 bR3 bR2 bR1 WIRE WIRE COLOR

EE FF 53 BB DD 31 42 43 37 40 325-PK-14 B A
HH EE 52 FF 12 GG 50
GG HH CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS MAIN CONTROL VALVES


9 8 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT
MOTOR GP
STICK CYLINDER PILOT PUMP OUTPUT
LEFT TRAVEL COOLING FAN PUMP
VALVE GP VALVE GP - (EC2)
SINGLE SINGLE 209-5992 TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) MOTOR GP IDLER PUMP
MOTOR GP CONTROL CHECK TRAVEL SPEED CONTROL CIRCUIT
SWING MPb1 RIGHT TRAVEL
MEDIUM PRESS. 1-WAY / 2-WAY, CHECK SUPPLY LINE
CYLINDER AS R.C.V-C SWING MOTOR 158-8986 215-4890
209-5992 DRAIN / RETURN LINE
232-4103 A B POWER SHIFT CONTROL CIRCUIT
STICK
ONE PUMP ATTACHMENT CONTROL CIRCUIT
242-6734 PG DOUBLE DOUBLE RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
F SWING CONTROL & SWING MOTOR CIRCUIT
F
DR A B BOOM CONTROL & BOOM CYLINDER CIRCUIT
BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
AL3 BL3 STICK CONTROL & STICK CYLINDER CIRCUIT
DRIVE AND IDLER PUMPS PILOT

MU DR SWING BRAKES
VALVE GP - (EC3) Pp3 Pp3 TWO PUMPS ATTACHMENT CONTROL CIRCUIT
CHECK SYSTEM 14 & 17 ATTACHMENT - CONTROLS AND MOTOR
BUCKET CYLINDER AG M 1-WAY / 2-WAY, CHECK T1 T1
BG KK VALVE GP
(EV3) SYSTEM 14 ONLY 215-4890
bR2 aR2 Pb1 Pa1
RELIEF T2 T2 OO NN MM LL VALVE GP
CYLINDER AS B1 DR A1 244-8506 A4 A3 A2 A1 SOLENOID
BUCKET B4 B3 B2 B1 WORK TOOL, 4 -FUNCTION
242-6756 A 259-7429
B

VALVE GP AG BG BG
SWING MOTOR LS AG T
158-9085 DR VALVE GP-
AR3 BR3 SOLENOID
P
(NEG FLOW CONT,
T P MPa1 MPb1 PROPN RED VALVE)
VALVE GP - (EC1)
E B A A B B A 171-0188 E
CHECK II
BOOM CYLINDER R.C.V-D M.P.V-P MPa1
VALVE GP
1-WAY / 2-WAY, CHECK VALVE GP VALVE GP
BL2 AL2 215-4890 LEFT TRAVEL/ BRAKE
(EV1) RIGHT TRAVEL/BRAKE
204-2819 A2 B2 A1 B1 HL HR
RELIEF A B 204-2819
CYLINDER AS A1
BOOM 244-8506 BL1 AL1 BR1 AR1
RIGHT HAND A2
SWIVEL GP FF
274-2689 DR 234-4440 VALVE GP T
CYLINDER AS SOLENOID AND B1
BOOM PRESS. REDUCING
RIGHT HAND 259-7430 P EE
274-2690 VALVE GP B2
P
AR4 BR4 BOOM DRIFT
REDUCTION T
255-5683
VALVE GP
PILOT CNTRL
TRAVEL TP
VALVE GP BL3 AL3
270-5947 TT BR4
STICK DRIFT
TRAVEL(L) REDUCTION SP3 SPi SP2 BP3 BPi
TRAVEL(R)
255-5680 SDr aL3 aL2 aL1 BDr BP2
D AR4 D
R.C.V-A
VALVE GP R.C.V-B
AL2 AL1 AR1 BR1 BR3 AR3 aR4
μ μ μ CONTROL - AUXILIARY
1- PUMP / 2-PUMP,
μ

1-WAY FLOW Pa1 BL2 BL1 aR1 aR2 aR3


259-7378 aL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
BACK FWD FWD BACK FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1


VALVE GP
SWITCH AS MAIN RELIEF
PRESSURE SWITCH AS
239-8774
TRAVEL LEFT PRESSURE
167-3466 TRAVEL RIGHT
167-3466

BOOM(2)

TRAVEL(R)

STICK(2)
TRAVEL(L)
STICK(1)
C

SWING

BOOM(1)
C

BUCKET
ATCH
VALVE GP VALVE GP
PILOT CNTRL PILOT CNTRL
BUCKET/ BOOM F2 (OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
STICK/ SWING JLP JRP 270-5951
270-5951 bL4 Di2 Pi2 Di3 DST Di1 bR5
JLT JRT HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
SWING BUCKET BOOM
(Dimensions: 34 inches x 24 inches)

STICK Pb1 PL PR VALVE GP


MAIN CONTROL
μ μ μ μ μ μ μ μ
270-5930
KENR6566-01

OUT IN R L OPEN CLOSE DOWN UP


JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
SENSOR GP
M.P.V-P PUMP GP
IDLER PUMP PRESS.
PUMP GP A M2 221-8859 272-6955
AUXILIARY G2
VALVE GP HYDRAULIC
SHUTTLE ¬
B VALVE GP 259-7732 B
A2 A3 A4 A5 A6 A7 A8 VALVE GP SWING PRKNG BRK SOL VALVE GP DD Pn2
A1 VALVE GP
VALVE GP TRVL SPD SOL 121-1491 CHECK S Ps2
SHUTTLE HYDR.ACTVTN B1 A1 B2 A2 GG M.P.V-P : MEDIUM PRESSURE VALVE
121-1491 197-0196 SOL. A2
185-0462
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PsM2 R.C.V.- : RETURN CHECK VALVE
T-OUT2 VALVE GP PL
DR2 VALVE GP G4
BOOM/SWING LINE PATTERNS
PILOT
(TRAVEL)

PRIORITY REDC. S3 IDLER


(SWING)

MANIFOLD T Pressure Line


B1 B2 B3 B4 B5 B6 B7 B8 VALVE GP Dr2
232-4102
NO.1

NO.2

215-5037
(LOCK)

SOLENOID S1 Pilot / Load Sensing Pressure


P1 P2 Dr1
NO.3

HEAVY LIFT Drain / Return Lines


121-6303 DrM
1 7 DRIVE
aR3 aR4 bR3 bL3 bL2 aL3 aL2 G3 Component Group
ACCUMULATOR GP
3 6 BB PILOT PsM1
SWITCH GP A
16 Page,

P1 164-6981 Attachment
SHUTTLE PRESS.
167-3466 5 A1 Ps1 Air Line
DR3 DR4 T-OUT1 DR6 PAC T P
Pi2 DR5
R.C.V-C 2 4 PR CALLOUTS
Pn1
SLOW DOWN BYPASS YY Taps (Pressure, Sampling,Sensor) by letter
R.C.V-B CHECK CHECK FILTER GP HH
A OUT IN PILOT Pi 52 Components by number
A
158-8987
G THIS SCHEMATIC IS FOR THE 321D LCR HYDRAULIC SYSTEM
G1
T P FILTER GP Pm ATTACHMENT: SYSTEM 14 AND 17, MEDIUM PRESSURE
TANK AND A3 M1 SENSOR GP
R.C.V-A FILTER GP DRAIN T
A VALVE GP D E F FILTER GP DRIVE PUMP MEDIA NUMBER: KENR6566-01
RETURN 126-2075 PG PC
SOL. AND PRESS. VALVE GP 188-4145 HYDRAULIC PRESS. SCHEMATIC PART NUMBER: 270-5929, CHANGE: 00, VERSION: HE
REDUCTION COOLER AS. 278-6813 VALVE GP AA
bR4 COOLER BYPASS sos 221-8859 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
297-0682 HYDRAULIC OIL PILOT RELIEF in neutral and with parking brake set.
171-0098
265-3625 215-4909 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
KENR6568-01
July 2016
Standard Component Locations
Part Machine Schematic FLUID POWER SYMBOLS
Description
Number Location Location 1 BASIC COMPONENT SYMBOLS
Accumulator Gp 164-6981 1 A-6
MAIN AUX

Block 201-9378 44 E-2


Cooler As. - Oil 2 A-8 31 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

Cylinder As. - Boom Left: 274-2690


3 F-2
Right: 272-2689 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

Cylinder As. - Bucket 242-6756 4 F-9 25 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Cylinder As. - Stick 242-6734 5 F-8 VALVE ENVELOPES VALVES VALVE PORTS

Filter Gp - Drain 126-2075 6 A-5 DR2


Filter Gp - Pilot 158-8987 7 A-4
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Filter Gp - Return 188-4145 8 A-6
T-OUT2 CONTROL VALVES CHECK VALVES
Motor Gp - Left Travel 209-5992 9 F-5 AB A B
Motor Gp - Right Travel 209-5992 10 F-4 PSA1 23 P T P T
Motor Gp - Swing 158-8986 11 F-7 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
DR1 SYMBOL LOADED CONTROLLED
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3
FLUID STORAGE RESERVOIRS
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3
PSA2
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3

321D LCR Excavator


Switch As. - Pressure (Travel Left) 167-3466 15 D-9 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Switch As. - Pressure (Travel Right) 167-3466 16 D-8


Pi1
42 MEASUREMENT ROTATING SHAFTS

Hydraulic System - Attachment


Switch As. - Shuttle Pressure 167-3466 17 B-8 P-IN

Swivel Gp 234-4440 18 E-5


Tank and Filter Gp - Hydraulic 278-6813 19 A-6 P2 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 43 TXA1-UP COMBINATION CONTROLS

Valve Gp - Check 197-0196 23 B-6 PBD1-UP


Valve Gp - Cooler Bypass 171-0098 24 A-8 MPG1-UP
PILOT MANIFOLD
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
NAS1-UP OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Left Travel / Brake 204-2819 26 E-5 MANUAL CONTROL SYMBOLS


Valve Gp - Load Control (Boom Cyl.) 225-4785 45 E-2, E-3
KBZ1-UP
Valve Gp - Main Control 270-5930 27 C-2 to C-7
Valve Gp - Main Relief 239-8774 28 C-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Pilot Control (Travel) 270-5947 30 D-9


Valve Gp - Pilot Manifold 215-5037 31 B-6
Valve Gp - Pilot Relief 215-4909 32 A-4
51 5 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Right Travel / Brake 204-2819 34 E-4
Valve Gp - Shuttle 185-0462 35 B-8
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Shuttle 259-7732 36 B-4
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Valve Gp - Solenoid (Heavy Lift) 121-6303 39 A-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Stick Drift Reduction 255-5680 40 D-6
Valve Gp - Swing Motor 158-9090 41 E-7
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Swing Prkng Brake Sol. 121-1491 42 B-7
Stick Lowering Control Valve with Heavy Lift
Valve Gp - Travel Speed Solenoid 121-1491 43 B-7 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
Attachment Component Locations
Block 201-9379 50 D-6
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
Valve Gp - Load Control (Stick Cyl.) 225-4843 51 F-8
STICK

Tap Locations ELECTRICAL SYMBOLS TABLE


AA SOS 15 16 17 Pressure and Sampling
Pi1
HYDRAULIC SYMBOLS (ELECTRICAL)
Tap Schematic
2 24 6 7 32 29 30 33 8 19 3 5 39 4 Number
Description
Location
AA Pilot Pump Delivery Pressure A-4 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
G
BB
DD
Drive Pump Delivery Pressure
Idler Pump Delivery Pressure
A-4
B-4
HR M
HL
GG Power Shift Control Pressure B-2
HH Pilot Pressure A-2 R3 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)
SOS Hydraulic Oil Sampling Port A-4

28

KENR6568-01
STICK BOOM TRAVEL TRAVEL STICK BOOM 27
AA 2 1 BUCKET ATACH RIGHT LEFT SWING 1 2
PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

SOS Di4

7 ELECTRICAL SYMBOLS (ELECTRICAL)

BB AL4
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3

DD PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

Pi3
HH BR5
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 WIRE NUMBER IDENTIFICATION CODES
R1 R2
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
12 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

GG
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
bR5 bR4 DST bL1 bL2 bL3 bL4

9 26 10 34 12 13 14 11 41 18 1 23 25 21 27 28 WIRE WIRE COLOR

bR3 bR2 bR1


BB DD 31 42 43 37 40 44 325-PK-14 B A

GG HH 50 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

MAIN CONTROL VALVES


COMPONENT LOCATIONS TAP LOCATIONS
9 8 7 6 5 4 3 2 1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

BUCKET CYLINDER STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) IDLER PUMP OUTPUT
PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
MOTOR GP
SWING MOTOR SWING MOTOR GP TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
CYLINDER AS 158-8986 RIGHT TRAVEL DRAIN / RETURN LINE
BUCKET CYLINDER AS 209-5992 POWER SHIFT CONTROL CIRCUIT
242-6756 STICK PG
MOTOR GP ATTACHMENT CONTROL CIRCUIT
242-6734 LEFT TRAVEL BOOM CYLINDER RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
F DR CYLINDER AS LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT F
209-5992 CYLINDER AS BOOM SWING CONTROL & SWING MOTOR CIRCUIT
R.C.V-C BOOM BOOM CONTROL & BOOM CYLINDER CIRCUIT
RIGHT HAND
LEFT HAND BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
274-2689 STICK CONTROL & STICK CYLINDER CIRCUIT
AR3 BR3 AL3 274-2690
DRIVE AND IDLER PUMPS PILOT
MU Pp3 Pp3 VALVE GP SWING BRAKES

T1 T1 LOAD CONTROL
CYL BG AG 225-4785
VALVE GP VALVE GP
LOAD CONTROL LOAD CONTROL
T2 T2
225-4843 B1 A1 225-4785
DR
CYL CYL
VALVE GP X
DR SWING MOTOR X
X X
158-9090
AG BG BG AG
Dr Dr
CV Pi T

CV Pi T CV Pi T
VALVE GP B A A B B A
E PILOT CNTRL VALVE GP
TP VALVE GP RIGHT TRAVEL/ BRAKE E
TRAVEL
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819
270-5947 TT
204-2819
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1
SWIVEL GP
234-4440

μ μ μ μ

AL3
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1


SWITCH AS
PRESSURE SWITCH AS
PRESSURE SP3 SP2 aL3 aL2 aL1 BP3 BP2
TRAVEL LEFT
167-3466 TRAVEL RIGHT
D 167-3466 BLOCK BLOCK R.C.V-B D
R.C.V-A
201-9379 AL2 AL1 AR1 BR1 BR3 AR3 aR4 201-9378

BL2 BL1 aR1 aR3


aL4 SP1 ST Di4 Pi4 aR5 R3
Pi1 BP1 BT
T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) aR2 BR2 AR2 (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 239-8774
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)
μ μ μ μ μ μ μ μ

SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) bR2 (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

PL PR VALVE GP
MAIN CONTROL
A1 A2 A3 A4 A5 A6 A7 A8 270-5930
VALVE GP
SHUTTLE
KENR6568-01

185-0462

SENSOR GP PUMP GP
IDLER PUMP M2 272-6955
B1 B2 B3 B4 B5 B6 B7 B8 PRESS.
221-8859 G2
VALVE GP
SHUTTLE HL
VALVE GP PL
259-7732 Pn2
B VALVE GP SWING PRKNG BRK SOL VALVE GP VALVE GP DD B
aR3 aR4 bR3 bL3 bL2 aL3 aL2 TRVL SPD SOL 121-1491 CHECK Ps2
HYDR.ACTVTN B1 A1 B2 A2 GG
121-1491 197-0196 VALVE GP
SWITCH GP SOL. A2
SHUTTLE PRESS.
BOOM/ SWING
PsM2 R.C.V. - : RETURN CHECK VALVE
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491
PRIORITY REDUCING
167-3466 T-OUT2 G4
DR2 VALVE GP 232-4102
LINE PATTERNS
PILOT S3
T
(TRAVEL)

P T IDLER
(SWING)

MANIFOLD Dr2 Pressure Line


VALVE GP
NO.1

NO.2

A VALVE GP 215-5037 Pilot / Load Sensing Pressure


S1
(LOCK)

SOLENOID P1 P2 Dr1
SOL. AND PRESS.
NO.3

HEAVY LIFT Drain / Return Lines


bR4 REDUCTION DrM
121-6303 1 7
297-0682 DRIVE G3 Component Group
ACCUMULATOR GP
3 6 BB PILOT PsM1
A Attachment
16 Page,

P1 164-6981

5 Ps1 Air Line


DR3 DR4 T-OUT1 DR6 PAC T P
Pi2 DR5 A1 HR
R.C.V-C 2 4 CALLOUTS
SLOW DOWN BYPASS PR
Pn1 YY Taps (Pressure, Sampling,Sensor) by letter
R.C.V-B CHECK CHECK FILTER GP HH
Pi 52 Components by number
OUT IN PILOT
A 158-8987 A
G G1
FILTER GP
THIS SCHEMATIC IS FOR THE 312D LCR HYDRAULIC SYSTEM
TANK AND A3 M1 SENSOR GP
R.C.V-A FILTER GP DRAIN T Pm ATTACHMENT: DESCRIPTION FROM COVER PAGE
D E F FILTER GP DRIVE PUMP
RETURN 126-2075 PG PC MEDIA NUMBER: KENR6568-01
VALVE GP 188-4145 HYDRAULIC PRESS.
COOLER AS. 278-6813 VALVE GP AA sos SCHEMATIC PART NUMBER: 270-5938, CHANGE: 00, VERSION: HE
COOLER BYPASS 221-8859
HYDRAULIC OIL PILOT RELIEF Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
171-0098
265-3625 215-4909 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
9 8 7 6 5 4 3 2 1
KENR6798-03
July 2011
Electrical Symbols Table
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Schematic T
Pressure Temperature Level Flow
308D CR, 314D CR, 321D CR and 328D CR Symbol Symbol Symbol Symbol

Excavators
Air Conditioning Electrical System Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example


TXA1-Up (Machine)
FYC1-Up (Machine) Current Standard Current Standard
PBD1-Up (Machine)
Harness identification code
MPG1-Up (Machine) This example indicates
BYJ1-Up (Machine) wire 135 in harness "AG". Wire
Circuit Number Wire Color
GTN1-Up (Machine)
Identification
TXN1-Up (Machine)
WLN1-Up (Machine) 325-AG135 PK-14
PDP1-Up (Machine) 325-PK
SBP1-Up (Machine) Circuit Identification Wire Color Wire Gauge
Number
MKR1-Up (Machine)
XHR1-Up (Machine)
NAS1-Up (Machine) Previous Standard
GBT1-Up (Machine)
Wire Color
MDT1-Up (Machine) Wire
KBZ1-Up (Machine)
SSZ1-Up (Machine)
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2011 Caterpillar Cat, Caterpillar, their respective logos, “Caterpillar Yellow” and the Power edge Printed in U.S.A.
SAFETY.CAT.COM All Rights Reserved trade dress, as well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.

KENR6798-03
12 Page,B/W
7 6 5 4 3 2 1

OR/BK-20 RD/BK-20
WH/RD-20 RD/GN-20
GN/BK-20 GN/YL-20 YL-20
OR-20
YL/BK-20
WH-20
BK/WH-20
1
F
WH/BU-20

F BR/RD-20

RD/YL-20 YL/BU-20
BR/WH-20 RD-20
BU/WH-20 BU/BK-20
L-GN/RD-20 BK-20
YL/GN-20
BU/RD-20 BR-20

12
13
14

27

10
GN/WH-20

11
1
7
8
9

2
3
4

6
15
16
17
18
19
20
21
22
23
24
25
26
L-GN-20
WH/GN-20 GN/YL-20 BR/WH-20 RD/GN-20 WH-20 BR/WH-20 L-GN/RD-20 RD/BK-20
BR/WH-20

L-GN/RD-20
CONN B

WH/GN-20

GN/WH-20
BU/WH-20

WH/BU-20

BR/WH-20
BK/WH-20
RD/GN-20
BU/RD-20

GN/BK-20

BR/RD-20
RD/BK-20
YL/GN-20

BU/BK-20

GN/YL-20
DETAIL OF CONN A DETAIL OF CONN B

RD/YL-20

YL/BU-20
YL/BK-20

L-GN-20
CONN A

WH-20
OR-20

RD-20
BR-20

BK-20
YL-20
DETAIL OF CONN K DETAIL OF CONN L DETAIL OF CONN M DETAIL OF CONN Y

YL/GN-20 BU/WH-20
GN/BK-20 WH/BU-20 YL/GN-20
BU/WH-20
YL/BK-20 YL/BU-20 WH/BU-20 GN/BK-20
OR-20
RD/YL-20
BU/RD-20
WH/GN-20
BU/RD-20
YL/BU-20
RD/YL-20
2
WH/GN-20
L-GN-20 BU/BK-20 YL/BU-20
OR-20
CONN CC CONN DD 4
BU/BK-20
BR/RD-20 L-GN-20

10

12
13
14
11
1
2
3
4
5
6
7
8
9
15
16
17
18
19
20
21
22
23
24
25
26
27
BR/RD-20

CONN D

L-GN/RD-20
DETAIL OF CONN C DETAIL OF CONN CC CONN C

WH/GN-20

GN/WH-20
BU/WH-20

WH/BU-20

BR/WH-20
BK/WH-20

RD/GN-20
BU/RD-20

GN/BK-20

BR/RD-20

RD/BK-20
YL/GN-20

BU/BK-20

GN/YL-20
RD/YL-20

YL/BU-20
YL/BK-20

L-GN-20

WH-20
OR-20

RD-20

BR-20
BK-20
YL-20
CONN V
CONN K

1 RD/GN-18
2 GN/WH-20 GN/YL-20 1
3 RD-20 BR/WH-20 2
E 3 4 GN-18
5 E

RD/WH-20
GN-20

RD-20
RD-18 CONN L

CONN W
RD/GN-20 1
BR/WH-20 2
BU-18 1 GN-18
BK-20 2 GN-18

DETAIL OF CONN N
CONN M

WH-20 1
6
RD-20 BR/WH-20 2
RD-20
BR-20 BK/WH-20 BR-20
BK/WH-20
GN/WH-20 BK-20 GN/WH-20
BK-20
YL-20 YL-20

L-GN/RD-20 L-GN/RD-20
CONN Y
7
GN/YL-20 GN/YL-20 BR/WH-20 L-GN/RD-20 1
BR/WH-20
RD/GN-20 WH-20 RD/BK-20 2
WH-20 RD/GN-20
RD/BK-20 RD/BK-20

8
DETAIL OF CONN D DETAIL OF CONN DD

CONN N

1 BU-18
2 GN-20
3 BK-20
RD-20 RD/GN-18 GN-18 GN-18 4 RD-18

D D
10A

GN/WH-20 GN-18

DETAIL OF CONN V DETAIL OF CONN W

CONN P

MOTOR 1
2
CONN R
5A

CONN E L-GN-20 1

9 OR-20
WH/GN-20
2
3
10
RD/GN-18

6 BR/RD-20 4 MOTOR
5 YL/BU-20 5
BK-20

3 GN-18 BU/BK-20 6
4 RD-14
2 RD/GN-18
20A 1 BK-14

10A
15A

11
CONN X 13 CONN F

POS NEG
1 RD-14
2 BR-20
3 RD/WH-20
RD/YL-20 1 RD/YL-20 1
4 WH/RD-14
GN/BK-20 2 GN/BK-20 2
BU/RD-20 3 BU/RD-20 3
4 4 MOTOR
BR/RD-20 BR/RD-20
WH/BU-20 5 WH/BU-20 5
BU/BK-20 6 BU/BK-20 6

C
12 CONN T
C
CONN S CONN SS
BK/WH-20

CONN HH
14 CONN G CONN H

MOTOR 1 WH/RD-14 1 WH/RD-14


2 BK/WH-14 2 BK/WH-14

YL/GN-20 1
YL/BK-20 2
BU/WH-20 3
4 MOTOR
5
CONN J
6 16
15 1 BK/WH-14
CONN U

2 BK-14
3 YL-20
KENR6798-03

BU-18 BK-18
12 Page, B/W

17 B
B DETAIL OF CONN P
BR/RD-20
BR/RD-20

BU/BK-20 BU/BK-20 BU/BK-20


BU/BK-20 BR/RD-20 WH/BU-20 BR/RD-20
WH/BU-20
BU/RD-20 BU/WH-20
WH/GN-20 BU/RD-20 GN/BK-20 WH/BU-20
YL/BU-20 GN/BK-20 BU/RD-20 YL/BK-20
RD/YL-20 YL/GN-20
RD/GN-18 L-GN-20 RD/YL-20 RD/YL-20 GN/BK-20
RD/WH-20 RD-14 OR-20
GN-18
BK-14 WH/RD-14 WH/RD-14 BK-14
WH/RD-14
DETAIL OF CONN R DETAIL OF CONN S DETAIL OF CONN SS DETAIL OF CONN T DETAIL OF CONN U
RD-14 BK/WH-14 BK/WH-14 YL-20 RD-18 BK-18
BU-18 BR-20 WH/RD-14 BK/WH-14 BK/WH-14

DETAIL OF CONN E DETAIL OF CONN F DETAIL OF CONN G DETAIL OF CONN HH DETAIL OF CONN H DETAIL OF CONN J DETAIL OF CONN X

Item
No. Description
1 Control Panel Assembly
2 Compressor Relay
3 Pressure Switch
4 Recirculation Temperature Sensor
5 Ambient Temperature Sensor
6 Water Temperature Sensor
7 Frost Sensor
8 Condensor Fan Relay
A 9 Refrigerant Condensor A
10 Actuator (Air Mix)
11 Actuator (Air Outlet)
12 Refrigerant Compressor
13 Blower Relay
14 Blower Motor
15 Blower Control
16 Actuator (Air Inlet)
This Schematic is for the Air Conditioning System
17 Air Conditioner Group 308D CR, 314D CR, 321D CR and 328D CR Excavators

7 6 5 4 3 2 1
KENR5837
January 2011
Standard Component Locations FLUID POWER SYMBOLS
Part Machine Schematic
Description Number Location Location BASIC COMPONENT SYMBOLS

Standard 321D Tap Locations MAIN AUX

Pressure and Sampling PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Accumulator Gp Note B 1 A-6 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Tap Schematic
Cooler As. - Oil Note B 2 A-8 Number Description Location
Cylinder As. - Boom Note A 3 F-9 AA Pilot Pump Delivery Pressure A-4 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder As. - Bucket Note A 4 F-8 BB Drive Pump Delivery Pressure A-4 COMPENSATED)

DD Idler Pump Delivery Pressure B-4 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder As. - Stick Note A 5 F-8
GG Power Shift Control Pressure B-2
Filter Gp - Drain Note B 6 A-5
HH Pilot Pressure A-2
Filter Gp - Pilot Note B 7 A-4 SOS Hydraulic Oil Sampling Port A-4 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Filter Gp - Return Note B 8 A-6 CONTROL VALVES CHECK VALVES


AB A B
Motor Gp - Left Travel Note B 9 F-5
Motor Gp - Right Travel Note B 10 F-3 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Motor Gp - Swing Note B 11 F-7
FLUID STORAGE RESERVOIRS
Pump Gp - Drive, Idler, And Pilot Note B 12 B-3
Sensor Gp - Drive Pump Pressure Note B 13 A-3
Sensor Gp - Idler Pump Pressure Note B 14 B-3
321D LCR Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Switch As. - Pressure (Travel Left) Note B 15 D-9 MEASUREMENT ROTATING SHAFTS

Switch As. - Pressure (Travel Right)


Switch As. - Shuttle Pressure
Note B
Note B
16
17
D-8
B-8
Hydraulic System - Attachment
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Swivel Gp Note B 18 E-4
TXA1-UP COMBINATION CONTROLS
Tank and Filter Gp - Hydraulic Note B 19 A-6
PBD1-UP
Valve Gp - Bm/ Swng Priority Red. Note B 20 B-4
Valve Gp - Boom Drift Reduction Note B 21 D-2
MPG1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Valve Gp - Cooler Bypass Note B 22 A-8


NAS1-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS


Valve Gp - Left Travel / Brake Note B 23 E-5
MDT1-UP
Valve Gp - Main Control Note B 24 C-1
37 KBZ1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Main Relief Note B 25 C-5
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot Cntrl (Stick/Swing) Note B 26 C-9
Valve Gp - Pilot Control (Travel) Note B 27 E-9
Valve Gp - Pilot Manifold Note B 28 B-6
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Plt Cntrl (Bucket/Boom) Note B 29 C-8
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Right Travel / Brake Note B 30 E-3
Valve Gp - Shuttle Note B 31 B-8
Valve Gp - Shuttle Note B 32 B-4 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Sol. and Press. Redc. Note B 33 B-9 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Valve Gp - Solenoid (Heavy Lift) Note B 34 A-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Stick Drift Reduction Note B 35 D-6
Valve Gp - Swing Motor Note B 36 E-7 UNIDIRECTIONAL UNIDIRECTIONAL

Attachment: Center Lock Quick Coupler Center Lock Quick Coupler FLOW IN ONE PARALLEL CROSS FLOW IN
Valve Gp - Center Lock Quick Coupler 328-2035 37 E-2 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

Note A: Refer to parts manual for specific cylinder information.


QUICK COUPLER CIRCUIT © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
Note B: Part numbers are located on the main Hydraulic System Schematic according to
the effectivity of the machine.

AA SOS 15 16 17 Pi1 ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)
6 7 26 27 29 8 19 3 5 4
aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
G
HR
HL
M
R3
AA TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)
SOS

7 25
BB STICK BOOM TRAVEL TRAVEL STICK BOOM 24
2 1 BUCKET ATACH RIGHT LEFT SWING 1 2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

KENR5837
Di4
2 22 DD
ELECTRICAL SYMBOLS (ELECTRICAL)

HH AL4
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3 T

PRESSURE TEMPERATURE LEVEL FLOW


12 SWITCH SWITCH SWITCH SWITCH
34 BR5 Pi3
BR4 BR3 BR2 BR1 BVL1 BL2 BL3
WIRE NUMBER IDENTIFICATION CODES
R1 R2

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


GG
CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

bR5 bR4 bL1 bL4


PREVIOUS STANDARD
DST bL2 bL3

9 10 30 12 13 14 11 36 18 1 21 24 WIRE WIRE COLOR


bR3 bR2 bR1
23 BB DD 28 25 35 325-PK-14 B A

GG HH CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS MAIN CONTROL VALVES


9 8 7 6 5 4 3 2 1
MOTOR GP MOTOR GP
SWING MOTOR SWING RIGHT TRAVEL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT
STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) PILOT PUMP OUTPUT
IDLER PUMP
PG TRAVEL SPEED CONTROL CIRCUIT
BOOM CYLINDER SUPPLY LINE
DR DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
R.C.V-C MOTOR GP
ONE PUMP ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT

F
LEFT TRAVEL LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT F
SWING CONTROL & SWING MOTOR CIRCUIT
MU BOOM CONTROL & BOOM CYLINDER CIRCUIT
BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
UNLOCK LOCK STICK CONTROL & STICK CYLINDER CIRCUIT
AL3 BL3 BG AG DRIVE AND IDLER PUMPS PILOT
SWING BRAKES
DR Pp3 Pp3

BUCKET CYLINDER B1 A1 T1 T1 C1 C2
AR4 BR4
T2 T2
FINE
SWING
VALVE GP
SWING MOTOR
VALVE GP
AG BG AG CENTER LOCK
BG
QUICK COUPLER
328-2035
AR3 BR3
P T

VALVE GP B A A B B A
E PILOT CONTROL E
TP VALVE GP VALVE GP
TRAVEL
BL2 AL2 LEFT TRAVEL/ BRAKE RIGHT TRAVEL/ BRAKE
TT
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1
SWIVEL GP

μ μ μ μ

VALVE GP
BOOM DRIFT
REDUCTION
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BR4


STICK DRIFT
REDUCTION SP3 SPi SP2 BP3 BPi
SWITCH AS SWITCH AS
PRESSURE SDr aL3 aL2 aL1 BDr BP2
PRESSURE
TRAVEL LEFT AR4
TRAVEL RIGHT
D R.C.V-B D
R.C.V-A
AL2 AL1 AR1 BR1 BR3 AR3 aR4

BL2 BL1 aR1 aR2 aR3


aL4 SP1 ST Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)

VALVE GP VALVE GP
VALVE GP PILOT CONTROL MAIN RELIEF
PILOT CONTROL BUCKET/ BOOM 239-8774
STICK/ SWING JLP
JRP
JLT JRT
STICK SWING BUCKET BOOM
BOOM(2)

TRAVEL(R)
SWING

TRAVEL(L)

STICK(2)
BOOM(1)
BUCKET
μ μ μ μ μ μ μ μ

STICK(1)

ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT) VALVE GP
MAIN CONTROL
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

PL PR

A1 A2 A3 A4 A5 A6 A7 A8
VALVE GP
SHUTTLE
185-0462 SENSOR GP
IDLER PUMP
KENR5837

PRESSURE
PUMP GP
VALVE GP
M2
B1 B2 B3 B4 B5 B6 B7 B8 SHUTTLE
G2

PL
Pn2 B
B VALVE GP DD GG
aR3 aR4 bR3 bL3 bL2 aL3 aL2 Ps2
PILOT B1 A1 B2 A2
SWITCH GP MANIFOLD VALVE GP A2
SHUTTLE PRESSURE P2 Pi1 P-IN PSA2 DR1 PSA1 BOOM/ SWING PsM2
T-OUT2 DR2 PRIORITY REDUCING G4
(TRAVEL)

LINE PATTERNS
(SWING)

T P T S3 IDLER
Dr2 Pressure Line
NO.1

NO.2

(LOCK)

A S1 Dr1
P1 P2 Pilot / Load Sensing Pressure
NO.3

VALVE GP
bR4 VALVE GP DrM Drain / Return Lines
SOLENOID AND PRESSURE
SOLENOID 1 7 DRIVE
REDUCTION G3
HEAVY LIFT
A
3 6 BB PILOT PsM1
Component Group
16 Page,

P1 Attachment

5 Ps1 Air Line


DR6 PAC
DR3 DR4 Pi2 DR5 T-OUT1 T P A1
R.C.V-C 2 4
CALLOUTS

R.C.V-B
PR Pn1 HH YY Taps (Pressure, Sampling,Sensor) by letter
ACCUMULATOR GP Pi 52 Components by number
OUT IN
A A
G G1 THIS SCHEMATIC IS FOR THE 321D LCR EXCAVATOR
FILTER GP FILTER GP HYDRAULIC SCHEMATIC
DRAIN A3 M1
R.C.V-A T PILOT Pm
D E F FILTER GP TANK AND SENSOR GP ATTACHMENT: CENTER LOCK QUICK COUPLER
RETURN VALVE GP PG PC DRIVE PUMP
VALVE GP FILTER GP MEDIA NUMBER: KENR5837
COOLER BYPASS HYDRAULIC PILOT RELIEF PRESSURE PART NUMBER: 344-4328, CHANGE 00, VERSION: HE
COOLER AS. AA SOS Components are shown installed on a fully operable machine with the key and engine
HYDRAULIC OIL off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1
KENR7968
1 31 March 2010
Component Locations FLUID POWER SYMBOLS
Part Machine Schematic PAC

Description BASIC COMPONENT SYMBOLS


Number Location Location
MAIN AUX
Accumulator Gp 164-6981 1 A-6
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cooler As. - Oil 2 A-8 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

Cylinder As. - Boom Left: 274-2690


3 F-9
25 COMPENSATED)

DR2 DR6
Right: 272-2689
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
T-OUT2
Cylinder As. - Bucket 242-6756 4 F-8 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

Cylinder As. - Stick 242-6734 5 F-8


23 PSA1
COMPENSATED)

DR1 DR5 VALVE ENVELOPES VALVES VALVE PORTS


Filter Gp - Drain 126-2075 6 A-5 PSA2
Pi2

Filter Gp - Pilot 158-8987 7 A-4 42


Pi1
P-IN
Filter Gp - Return 188-4145 8 A-6 DR4 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - Left Travel 209-5992 9 F-6 43 P2 DR3

AB
CONTROL VALVES
A B
CHECK VALVES

Motor Gp - Right Travel 209-5992 10 F-5


Motor Gp - Swing 158-8986 11 F-7 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3 P1 FLUID STORAGE RESERVOIRS

Sensor Gp - Idler Pump Pressure 221-8859 14 B-3


Switch As. - Pressure (Travel Left) 167-3466 15 D-9

321D LCR Excavator


VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Switch As. - Pressure (Travel Right) 167-3466 16 D-8
Switch As. - Shuttle Pressure 167-3466 17 B-8 PILOT MANIFOLD MEASUREMENT ROTATING SHAFTS

Swivel Gp
Tank and Filter Gp - Hydraulic
234-4440
278-6813
18
19
E-5
A-6
Hydraulic System - Attachment
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 MPG1-UP COMBINATION CONTROLS
Valve Gp - Boom Drift Reduction 255-5683 21 D-3
44 KBZ1-UP
Valve Gp - Check 197-0196 23 B-6
Valve Gp - Cooler Bypass 171-0098 24 A-8 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
MANUAL CONTROL SYMBOLS
Valve Gp - Left Travel / Brake 204-2819 26 E-6
Valve Gp - Main Control 270-5930 27 C-2 to C-7
Valve Gp - Main Relief 239-8774 28 C-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot Control (Travel) 270-5947 30 D-9
Valve Gp - Pilot Manifold 215-5037 31 B-6
Valve Gp - Pilot Relief 215-4909 32 A-4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Right Travel / Brake 204-2819 34 E-4
Valve Gp - Shuttle 185-0462 35 B-8
Valve Gp - Shuttle 259-7732 36 B-4 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Solenoid (Heavy Lift) 121-6303 39 A-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Stick Drift Reduction 255-5680 40 D-6 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Valve Gp - Swing Motor 158-9090 41 E-7


VEIWED FROM ABOVE UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Swing Prkng Brake Sol. 121-1491 42 B-7
Valve Gp - Travel Speed Solenoid 121-1491 43 B-7 Quick Coupler FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Attachment: Quick Coupler
QUICK COUPLER
DIRECTION

Valve Gp - Sol. / Manifold, Quick Coupler 328-2035 44 E-2


© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

Tap Locations ELECTRICAL SYMBOLS TABLE


15 16 17 Pressure and Sampling Pi1
HYDRAULIC SYMBOLS (ELECTRICAL)
Tap Schematic
2 24 6 7 32 50 29 30 33 51 8 19 3 5 39 4 Number Description Location
AA Pilot Pump Delivery Pressure A-4 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
Drive Pump Delivery Pressure A-4 G
BB
DD Idler Pump Delivery Pressure B-4 HR
HL
M
GG Power Shift Control Pressure B-2
HH Pilot Pressure A-2 R3
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


SOS Hydraulic Oil Sampling Port A-4 (FLUID) (GAS / AIR)

28
STICK BOOM TRAVEL TRAVEL STICK BOOM 27
AA 2 1 BUCKET ATACH RIGHT LEFT SWING 1 2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

KENR7968
SOS Di4

7 ELECTRICAL SYMBOLS (ELECTRICAL)

BB AL4
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3 T

DD PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

BR5 Pi3
HH BR4 BR3 BR2 BR1 BVL1 BL2 BL3
WIRE NUMBER IDENTIFICATION CODES
R1 R2

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

12 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
GG
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

bR5 bR4 bL1 bL4


PREVIOUS STANDARD
DST bL2 bL3

9 26 10 34 12 13 14 11 41 18 1 23 25 21 27 28 WIRE WIRE COLOR


bR3 bR2 bR1
31 42 43 37 40 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS MAIN CONTROL VALVES


9 8 7 6 5 4 3 2 1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


DRIVE PUMP OUTPUT
STICK CYLINDER TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) PILOT PUMP OUTPUT
COOLING FAN PUMP
MOTOR GP IDLER PUMP
BOOM CYLINDER SWING MOTOR SWING MOTOR GP TRAVEL SPEED CONTROL CIRCUIT
158-8986 RIGHT TRAVEL SUPPLY LINE
CYLINDER AS 209-5992 DRAIN / RETURN LINE
STICK PG POWER SHIFT CONTROL CIRCUIT
MOTOR GP
242-6734 ONE PUMP ATTACHMENT CONTROL CIRCUIT
F
CYLINDER AS DR LEFT TRAVEL RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT F
BOOM 209-5992 LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
RIGHT HAND R.C.V-C SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT
274-2689
CYLINDER AS AL3 BL3 BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
BOOM STICK CONTROL AND STICK CYLINDER CIRCUIT
MU Pp3 Pp3 DRIVE AND IDLER PUMPS PILOT
RIGHT HAND SWING BRAKES
274-2690 BUCKET CYLINDER T1 T1
BG AG
AR4 BR4
T2 T2 UNLOCK LOCK
CYLINDER AS B1 DR A1
BUCKET VALVE GP
242-6756 SWING MOTOR
322-8716 VALVE GP
AG BG BG AG C1 C2
SOLENOID / MANIFOLD
QUICK COUPLER
AR3 BR3 328-2035

VALVE GP B A A B B A
E PILOT CNTRL VALVE GP
E
TP VALVE GP RIGHT TRAVEL/ BRAKE
TRAVEL
BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819
270-5947 TT P T
204-2819
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1
SWIVEL GP
234-4440

μ μ μ μ
VALVE GP
BOOM DRIFT
REDUCTION
BACK FWD FWD BACK 255-5683
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1 VALVE GP BL3 AL3 BR4


STICK DRIFT
SWITCH AS REDUCTION SP3 SPi SP2 BP3 BPi
PRESSURE SWITCH AS
PRESSURE 255-5680 SDr aL3 aL2 aL1 BDr BP2
TRAVEL LEFT AR4
167-3466 TRAVEL RIGHT
D 167-3466 R.C.V-B D
R.C.V-A
AL2 AL1 AR1 BR1 BR3 AR3 aR4

BL2 BL1 aR1 aR2 aR3


aL4 SP1 ST Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) BR4 R1 BR5 AR5 (IN)
(DOWN)

VALVE GP
VALVE GP VALVE GP MAIN RELIEF
PILOT CNTRL PILOT CNTRL 239-8774
STICK/ SWING BUCKET/ BOOM
JLP JRP
270-5951 270-5951
JLT JRT
STICK SWING BUCKET BOOM

BOOM(2)

TRAVEL(R)
μ μ μ μ μ μ μ μ

SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)
bL4 Di2 Pi2 Di3 DST Di1 bR5
HL bL3 bL2 bL1 bR1 bR2 bR3 bR4 HR
(Dimensions: 34 inches x 24 inches)

PL PR VALVE GP
MAIN CONTROL
A1 A2 A3 A4 A5 A6 A7 A8 270-5930
VALVE GP
SHUTTLE
185-0462
KENR7968

SENSOR GP PUMP GP
IDLER PUMP M2 272-6955
B1 B2 B3 B4 B5 B6 B7 B8 PRESS.
221-8859 G2
VALVE GP
SHUTTLE
PL
259-7732
B VALVE GP VALVE GP VALVE GP VALVE GP DD Pn2 B
aR3 aR4 bR3 bL3 bL2 aL3 aL2 TRVL SPD SOL SWING PRKNG BRK SOL CHECK Ps2
HYDR.ACTVTN B1 A1 B2 A2 GG
121-1491 121-1491 197-0196 VALVE GP
SWITCH GP SOL. A2
BOOM/ SWING
SHUTTLE PRESS. P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PsM2
PRIORITY REDUCING
167-3466 T-OUT2 G4
DR2 VALVE GP 232-4102
PILOT
(TRAVEL)

T S3 IDLER LINE PATTERNS


(SWING)

P MANIFOLD T
Dr2
NO.1

NO.2

A VALVE GP 215-5037 Pressure Line


(LOCK)

P1 P2 S1 Dr1
NO.3

SOL. AND PRESS. Pilot / Load Sensing Pressure


bR4 REDUCTION DrM
297-0682 1 7 DRIVE
Drain / Return Lines
ACCUMULATOR GP G3
3 6 BB PILOT PsM1 Component Group
16 Page,

P1 164-6981
Attachment
5 Ps1
DR3 DR4 T-OUT1 DR6 PAC
Pi2 DR5 A1 Air Line
R.C.V-C 2 4
SLOW DOWN BYPASS PR Pn1 CALLOUTS
R.C.V-B CHECK CHECK FILTER GP HH YY Taps (Pressure, Sampling,Sensor) by letter
OUT PILOT Pi
A IN
158-8987 52 Components by number A
G G1 M1 Pm
FILTER GP A3
R.C.V-A FILTER GP TANK AND T
DRAIN
SENSOR GP
THIS SCHEMATIC IS FOR THE 321D LCR EXCAVATOR HYDRAULIC SYSTEM
D E F FILTER GP
RETURN 126-2075 PG PC ATTACHMENT: QUICK COUPLER
VALVE GP HYDRAULIC DRIVE PUMP
188-4145 VALVE GP PART NUMBER: 342-5693, CHANGE: 00, VERSION: HE
COOLER BYPASS COOLER AS. 278-6813 AA sos PRESS.
HYDRAULIC OIL PILOT RELIEF 221-8859
171-0098 Components are shown installed on a fully operable machine with the key and engine
265-3625 215-4909 off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1
Component Identifiers (CID¹) Wire Description KENR7969
15 68 139 126 137 Module Identifier (MID²) Wire Wire January 2010
Wire Color Description Wire Color Description
144 138 120 119 Engine Control Number Number
Power Circuits Control Circuits (Continued)
CONN 7 45 18 (MID No. 036)
CID Component 101 RD BAT (+) A586 OR WIPER SWITCH TO WIPER CONTROL
CONN 24 0001 Cylinder #1 Injector 103 RD AUX CKT A588 GN RELAY TO SOLENOID
0002 Cylinder #2 Injector 105 RD KEY SW A623 BU RIGHT REAR CAB FLOOD LAMP RELAY
0003 Cylinder #3 Injector 108 RD HEATER RELAY A755 PK THROTTLE SWITCH 1
CONN 25 0004 Cylinder #4 Injector 109 RD ALT OUTPUT (+) TERM. A756 BU THROTTLE SWITCH 2
CONN 13 CONN 26 0005 Cylinder #5 Injector 112 PU MAIN POWER RLY OUTPUT A757 GY THROTTLE SWITCH 3
0006 Cylinder #6 Injector
CONN 27 58 59 21 16 0041 8 Volt DC Supply
113 OR RADIO A758 BR THROTTLE SWITCH 4
114 RD WARNING HORN (FORWARD) A760 GY PUMP CONTROL THROTTLE (+)
CONN 28 0091 ThrottlePositionSensor 115 RD CAB LAMP RELAY A762 PU PUMP CONTROL ENGINE SPEED (-)
0094 Fuel Delivery Pressure Sensor
100 94 CONN 29 0095 Fuel Filter Differrential Pressure Sensor
118 GY WIPER CONTROL A769 GY PUMP CONTROL VALVE (-)

(Dimensions: 48 inches x 35 inches)


120 YL 12V 7A CONVERTER 1 A770 PK PUMP CONTROL BYPASS SWITCH
CONN 30 0100 Engine Oil Pressure Sensor
123 WH SEAT HEATER C468 BU ENGINE OIL LEVEL 1
CONN 31 CONN 33 0110 Engine Coolant Temperature Sensor
124 GN A/C C560 OR LEFT REAR SPEAKER (+)
CONN 17 0168 Electrical System Voltage
CONN 32 0172 Intake Manifold Air Temperature Sensor
127 OR AIR SUSPENSION C566 PK LEFT REAR SPEAKER (-)
130 RD ENGINE CONTROL E441 GN BOOM POSITION
121 1 29 0174 Fuel Temperature Sensor
135 BU CONVERTER 12V MEMORY OUT E472 GN 12V SENSOR SUPPLY
0190 Engine Speed Sensor
0253 Personality Module 141 RD UNUSED E473 GY STEM 1 MODULATION
CONN 16 0261 Engine Timing Calibration 142 RD UNUSED E474 OR STEM 2 MODULATION

KENR7969
0262 5 Volt Sensor DC Power Supply 143 E480 PK SPARE ANALOG INPUT 1
145 38 57 0268 Programmed Parameter Fault
BR CAUTION LAMP RELAY
147 PU SWITCH POWER E554 PK A/C COMPRESSOR CLUTCH
0342 Secondary Engine Speed Sensor 148 WH TRAVEL ALARM RELAY E562 PU SPARE RELAY #1 - NO
27 26 4 19 23
0460 Fuel Pressure Sensor After Fuel Filter 149 RD BOOM LAMP RELAY E564 PK SPARE RELAY #2 - NC
0617 Inlet Air Heater Relay 154 E565 BU SPARE RELAY #2 - NO
RD NEUTRAL START RELAY
1779 Fuel Rail #1 Pressure Valve Solenoid
160 PU CHASSIS LAMP RELAY E997 BR HYDRAULIC LOCK
134 28
141 88
1785
1797
1834
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch
169
172
PK
RD
BACKUP EPR VALVE SW
HEATER RELAY / PRODUCT LINK
F716
F772
WH
WH
SHUTDOWN SWITCH (NC)
BACKUP SWITCH 2
321D LCR Excavator
60 175 RD A/C UNIT F773 OR GOVERNOR ACCELERATE
Machine Control
(MID No. 039)
177
179
RD
BU
MAIN BRKR
12V 7A CONVERTER 2
F774
F889
WH
WH
GOVERNOR DECELERATE
THROTTLE POSITION FEEDBACK
Electrical System
CONN 34 CID Component 180 GN BOOM FLOAT DISABLE RELAY G723 YL HEAVY LIFT SOLENOID
CONN 35 0041 8v Sensor Supply 184 RD MACHINE ECM G834 PU COOLING FAN SPEED SENSOR (+) KBZ1-UP
0096 Fuel Level Sensor
189 G850 BU INLET AIR HEATER
3 20 0127 Transmission Pressure Sensor
199
RD
OR
HYDRAULIC LOCK
ACTION ALARM / BEACON RELAY G973 OR BOOM RAISE PRESSURE SWITCH
MPG1-UP
80 0191 Transmission Output Speed Sensor
Ground Circuits G976 BU WATER SEPARATOR SENSRO TXA1-UP
0262 5v Sensor Supply
200 BK MAIN CHASSIS H446 PK BOOM LOWER CHECK PRESSURE
0268 Programmed Parameter
235 BK ELECTRONIC PUMP CONTROL H474 GN TRAVEL RIGHT PRESSURE SWITCH
34 30 130 0298 Brake Ped Lim Sw
251 YL PAYLOAD MONITOR - SYSTEM GROUND H475 BU TRAVEL LEFT PRESSURE SWITCH
0370 Boom Float Solenoid
252 YL VIMS MAIN MODULE HARNESS CODE 0 H476 WH JOYSTICK PRESSURE SWITCH
CONN 4 0374 Swing Brake Solenoid
261 GN HYDROSTATIC CONTROL ID CODE 1 H746 YL FAN CONTROL SOLENOID (+)
0444 Start Relay
CONN 5

36 Page,
135 0590 Engine Control 262 GN HYDROSTATIC CONTROL ID CODE 2 H747 BR FAN CONTROL SOLENOID (-)
0600 Hydraulic Oil Temperature Sensor A209 BK MACHINE CONTROL J851 BR 8V SENSOR RETURN - LEFT
0726 Right Steering Solenoid A250 BK BATTERY (-) J853 BU 8V SENSOR RETURN - RIGHT
0727 Left Steering Solenoid Basic Machine Circuits J949 GY RIGHT LIFT CYLINDER POSITION
83 84 89 92 136 31 32 CONN 36 0735 Heavy Lift Solenoid 304 WH STARTER RELAY #1 OUTPUT K776 GN ALTERNATOR 'L' TERMINAL
0882 Implement Lockout Solenoid 306 GN KEY SWITCH TO STARTER RELAY K843 GN STEM 3 EXTEND SWITCH
1130 Left Attachment Pedal Position Sensor 307 OR KEY SWITCH TO NEUTRAL START SW. K844 GY STEM 4 EXTEND SWITCH
1326 ECM Location Code 308 YL MAIN POWER RELAY COIL K847 PU STEM 3 RETRACT SWITCH
90 91 107 108 109 140 1401 Transmission Solenoid 1
310 PU START AID SW TO START AID SOLENOID K848 WH STEM 4 RETRACT SWITCH
1402 Transmission Solenoid 2
320 RD HORN SWITCH TO HORN RELAY K849 YL ATT STEM 1
1482 10v Sensor Supply
321 BR BACKUP ALARM LAMP / TRAVEL ALARM K850 BR ATT STEM 2
1530 Quick Coupler Solenoid
CONN 1 1558 Electronic Implement Control #2
322 GY FORWARD WARNING HORN K852 GN ATT STEM 4

1615 One Way / Two Way Valve Solenoid 326 RD KEY SWITCH 'C' TERMINAL K856 PU STEM 1 CONTROL VALVE A

37 61 1617 Oscillating Axle Solenoid 330 YL NEUTRAL START RELAY COIL K857 WH STEM 2 CONTROL VALVE A
77 33 1621 Generator Valve Solenoid 331 OR BACKUP ALARM RELAY COIL K858 YL STEM 3 CONTROL VALVE A
1622 Travel Lock Magnet Monitoring Circuits K860 BU STEM 1 CONTROL VALVE B
1628 Arm Rest Switch 403 GN ALTERNATOR 'R' TERMINAL - ENGINE #1 K861 GN STEM 2 CONTROL VALVE B
1629 Main Pump Power Shift Pres Solenoid 405 GY ENGINE OIL PRESSURE SWITCH (LOW) K862 GY STEM 3 CONTROL VALVE B
1630 Swing Pump Sol
133 1657 Left Joystick Thumbwheel
410 WH FAULT ALARM 1 K864 PK ATT RELIEF VALVE 1
412 BU COOLANT FLOW 2 K865 PU ATT RELIEF VALVE 2
1658 Right Joystick Thumbwheel
127 39 1960 Ignition Key Reader
430 BU AIR FILTER K866 WH ATT 1-WAY / 2-WAY CONTROL VALVE
487 OR HYDRAULIC OIL FLOW K868 BR ATT SOLENOID RETURN 2
129 143 142 2110 Machine Pitch Sensor
491 PK HYDRAULIC OIL TEMPERATURE SENSOR K869 BU ATT SOLENOID RETURN 3 © 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
2104 Travel Motor Swash Plate Angle Limit Solenoid
495 GN FUEL LEVEL SIGNAL K870 GN ATT SOLENOID RETURN 4
2210 Right Joystick Thumbwheel
496 WH HYDRAULIC OIL LEVEL K871 WH PUMP EXCHANGE SOLENOID
2129 Ride Control Solenoid
Accessory Circuits K872 OR SINGLE / DOUBLE ACTION EXCHGE SOL.
2142 Straight Travel Pedal Position Sensor
501 GN WIPER - FRONT (LOW) K876 BR ATT RELIEF SOLENOID
2149 Travel Pilot Pressure Solenoid
2184 Medium Pressure Hydraulic Circuit Port B Solenoid 506 PU WASHER - FRONT K877 BU ATT CHANGE CHECK SOLENOID
2185 Medium Pressure Hydraulic Circuit Port A Solenoid 508 PU RADIO SPEAKER - LEFT (+) K879 GN DOUBLE ACTION SOLENOID
2213 Auxiliary Valve #2 Port B Solenoid 509 WH RADIO SPEAKER - LEFT (-) K904 GN PUMP DISCHARGE SIGNAL
2214 Auxiliary Valve #2 Port A Solenoid 511 BR RADIO SPEAKER - RIGHT (+) K906 GN SWING BRAKE SOLENOID SIGNAL
2256 Hydraulic Modulation Solenoid 512 GN RADIO SPEAKER - RIGHT (-) K907 BU SWING BRAKE SOLENOID B+
103 101 85 CONN 18
2447 Travel Motor Bypass Solenoid 514 PU A/C CONDENSOR K950 YL BOOM EXTEND SOLENOID
Harness And Wire Electrical Schematic Symbols
CONN 11 2543 Joystick Steering Enable Switch 530 OR WASHER - RIGHT K952 BR SOLENOID RETURN
111 86 CONN 19 17 2544 Offset Boom Offset Left Solenoid 590 GY WIPER SWITCH TO WIPER MODULE K995 OR INTAKE MANIFOLD AIR HEATER Symbols
2545 Offset Boom Offset Right Solenoid Lighting Circuits L885 BU SWITCH PANEL OPTION SWITCH
2546 Hydraulic Cab Riser Raise Solenoid
603 PK ROTARY BEACON LAMP #1 L886 BR SWITCH PANEL OPTION SWITCH
2547 Hydraulic Cab Riser Lower Solenoid
607 PK FLOOD LAMPS - FRONT #1 L968 OR PUMP CONTROL PS VALVE (-)
2592 Auxiliary Valve Port A Flow Solenoid
81 40 2593 Auxiliary Valve Port B Flow Solenoid
615 YL FLOOD LAMPS - ROPS L969 WH PUMP CONTROL PS VALVE (+)
Pressure
T

Temperature Level Flow Circuit Breaker


112 105 102 2594 Hammer Solenoid
616 BU FLOOD LAMPS - BUCKET / BOOM L972 BU LOW IDLE SWITCH
Symbol Symbol Symbol Symbol Symbol
638 WH ROTARY BEACON LAMP #2 L973 GN FINE SWING CONTROL SOLENOID VALVE
2599 Auxiliary Valve Port A Line Relief Solenoid
2600 Auxiliary Valve Port B Line Relief Solenoid 645 RD HEADLAMPS RELAY M737 WH FRONT FLOW CONTROL VALVE SOL.
2649 Auxiliary Valve Load Sensing Solenoid 646 RD SWITCH TO FRONT FLOOD LAMPS RELAY M739 YL SOLENOID RETURN
Symbols and Definitions
2665 Boom Float Down Solenoid 684 RD FLOOD LAMPS - CAB M740 PK TRAVEL STRAIGHT SOLENOID
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
2666 Offset Boom Enable Switch Control Circuits M906 BU AUXILIARY CIRCUIT 1 (PWM INPUT) through it.
2667 Limp Home Sw 763 BU TORQUE CONVERTER SWITCH N789 BU AMBIENT TEMPERATURE SENSOR
104 2668 Hydraulic Cab Riser Enable Switch 779 WH COUPLER ENGAGE SOLENOID N793 GN FOOT PEDAL SWITCH Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
¹ The CID is a diagnostic code that indicates which circuit is faulty. 780 PU COUPLER DISENGAGE SOLENOID N795 WH AUXILIARY PEDAL - RIGHT circle indicates that the component has screw terminals and a wire can be disconnected from it.
² The MID is a diagnostic code that indicates which electronic control module 788 YL ENGINE SPEED SENSOR (+) N957 PK RXD - COMM 1
CONN 6 diagnosed the fault. 877 YL GLOW PLUG RELAY TO GLOW PLUG N959 PK RS232 RECEIVE 3
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
892 BR CAT DATA LINK 3 (-) N960 OR TXD - COMM 1
893 GN CAT DATA LINK 3 (+) N963 OR RS232 TRANSMIT 3
35 Event Codes
Ground (Wired): This indicates that the component is connected to a grounded wire. The
998 BR DIGITAL SENSOR RETURN N970 YL DTR - COMM 1 grounded wire is fastened to the machine.
Engine Control A209 BK MACHINE CONTROL N973 BR DCD - COMM 1
116 117 A250 BK BATTERY (-) N979 GN SIGNAL GROUND - COMM 1 Ground (Case): This indicates that the component does not have a wire connected to ground.
Event Code Condition
A537 PK SEAT HEATER N981 GN RS232 GROUND 3 It is grounded by being fastened to the machine.
E096 High Fuel Pressure
A551 YL AUXILIARY SOLENOID 4 R725 WH FUEL FILTER SWITCH 1
E198 Low Fuel Pressure Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
6 A571 PU AUXILIARY CIRCUIT 1 T725 WH FUEL FILTER SWITCH 2
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
E265 User Defined Shutdown
A579 OR WIPER MOTOR (+) T776 RD FUEL PUMP RELAY
E360 Low Engine Oil Pressure
A580 BR WIPER MOTOR (-) T901 YL MSS EXCITER COIL IN Sender: A component that is used with a temperature or pressure gauge. The sender
E361 High Engine Coolant Temperature A581 GN MOTOR RAISE T902 PK MSS EXCITER COIL OUT measures the temperature or pressure. Its resistance changes to give an indication to
82 T
CONN 20 E362 Engine Overspeed A582 PU MOTOR STOP T967 YL PUMP DISCHARGE MEAN PRESSURE the gauge of the temperature or pressure.
E363 High Fuel Temperature A584 BU FRONT WINDOW LIMIT SWITCH X738 PK RETURN FILTER SWITCH
63 106 131 CONN 21 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
E390 Fuel Filter Restriction
87 CONN 22 E396 High Fuel Rail Pressure
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CONN 23 E398 Low Fuel Rail Pressure
E539 High Intake Manifold Air Temperature Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
E1044 High Intake Manifold Pressure can open or close a valve or move a piece of metal that can do work.
5 118 E1045 Low Intake Manifold Pressure
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
93 110 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
Failure Mode Identifiers (FMI)¹ the latch coil circuit open at the time the coil latches.
FMI No. Failure Description
0 Data valid but above normal operational range. Harness and Wire Symbols
1 Data valid but below normal operational range. Wire, Cable, or Harness Harness Identification Letter(s):
62 132 CONN 15 2 Data erratic, intermittent, or incorrect. Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
3 Voltage above normal or shorted high. Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
4 Voltage below normal or shorted low. Codes (see sample).
69 5 Current below normal or open circuit.
number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12 L-C12
36 6 Current above normal or grounded circuit. 111-7898 3E-5179 3E-5179
7 Mechanical system not responding properly.
Part Number: for Connector Plug 1
79 8 Abnormal frequency, pulse width, or period. Part Number: for Connector Receptacle
CONN 3 9 Abnormal update.
Component Location
2
10 Abnormal rate of change.
78 CONN 2 11 Failure mode not identifiable. Component
Schematic Machine
Component
Schematic Machine Plug Receptacle
Pin or Socket Number
Location Location Location Location
12 Bad device or component.
5A
12V Converter #1 (ATCH) K-6 1 Sensor, Intake Manifold Pressure E-17 74 1 Deutsch connector: Typical representation
13 Out of calibration. Component
CONN 37 A/C Unit I-1 2 Sensor, Low Fuel Pressure E-17 75
2
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
14 Parameter failures. sockets and the receptacle contains all pins.
95 15 Parameter failures.
Air Suspension (ATCH) J-3 3 Sensor, Oil Pressure F-17 76
325-AG135 PK-14
Alarm, Action L-2 4 Sensor, Over Load Weight Detector Pressure D-10 77 Sure-Seal connector: Typical representation
1 Harness identification code:
123 10 7 16 Parameter not available.
Alarm, Travel (ATCH) B-15 5 Sensor, Pump Pressure #1 B-18 78 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
8 17 Module not responding. 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Alternator G-17 6 Sensor, Pump Pressure #2 B-18 79
35 125 99 18 Sensor supply fault.
Battery, Front K-17 7 Sensor, Squeeze Pressure A-12 80
19 Condition not met.
Battery, Rear K-17 8 Sensor, Viscus Clutch Temperature (ATCH) K-16 81
20 Parameter failures.
Block Assembly G-12 9 Sensor, Water Seperator Level (ATCH) B-15 82
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Block Group K-17 10 Solenoid, 1 Pump/2 Pump Change #1 C-16 83
Breaker, Alternator H-16 11 Solenoid, 1 Pump/2 Pump Change #2 C-16 84
Breaker, Heater H-16 12 Solenoid, 1 Way/2 Way Change (ATCH) B-11 85
Breaker, Main H-16 13 Solenoid, 1 Way/2 Way Change VAB (ATCH) A-6 86
Bus Bar H-16 14 Solenoid, A/C Clutch H-17 87
Control, Engine H-18 15 Solenoid, Boom Up Limit K-1 88
Control, Machine E-7 16 Solenoid, Double Action C-16 89
Control, Product Link G-8 17 Solenoid, Extend - STEM 1 (ATCH) B-12 90 Related Electrical Service Manuals
Control, Wiper D-5 18 Solenoid, Extend - STEM 2 (ATCH) C-12 91
Title Form Number
52 51 47 Diode, Boom Up K-3 19 Solenoid, Extend - STEM 2 (ATCH) D-16 92
Alternator 212-8561 SENR2143
53 Diode, Hydraulic Lock #1 E-5 20 Solenoid, Extend - STEM 3 (ATCH) D-16 93
Starting Motor: Delco 37MT SENR3581
49 50 Diode, Hydraulic Lock #2 E-5 21 Solenoid, Fine Swing D-9 94
22 Diode, Lamp L-14 22 Solenoid, Flow Limit (ATCH) A-18 95 Engine Control: KENR5342
Diode, PS Pressure K-3 23 Solenoid, Heavy Lift B-9 96 Machine Control: RENR9848
Connector Location Diode, Start Relay I-13 24 Solenoid, Hydraulic Lock A-9 97
Schematic Fuse Base I-16 25 Solenoid, Injector 1-6 D-17 98
Connector Number
Location Horn, Forward Warning (LH) D-9 26 Solenoid, Power Shift Pressure A-18 99
Horn, Forward Warning (RH) D-9 27 Solenoid, Quick Coupler (ATCH) A-18 100
122 42 CONN 1 D-17
CONN 2 L-18 Indicator Unit G-1 28 Solenoid, Relief #1 (ATCH) C-11 101 Resistor, Sender and Solenoid Specifications
CONN 3 L-17 Joystick, LH (3 Switch) (ATCH) J-2 29 Solenoid, Relief #1 VAB (ATCH) A-6 102 Part No. Component Description Resistance (Ohms)¹
CONN 4 C-14 Joystick, LH (ATCH) J-2 30 Solenoid, Relief #2 (ATCH) C-11 103 Power Shift Pressure
115 44 Joystick, RH (3 Switch) (ATCH) H-1 31 Timer, Lamp Delay (ATCH) C-11 104 Stem 1 Extend
CONN 5 D-14
74 73 54 CONN 6 D-14 Joystick, RH (ATCH) H-1 32 Solenoid, Relief Check #1 VAB (ATCH) A-6 105
Stem 1 Retract
Stem 2 Extend
98 96 43 CONN 7 F-13 Meter, Service I-1 33 Solenoid, Relief Check #2 (ATCH) B-11 106
Stem 2 Retract
CONN 38 CONN 8 G-15 Monitor F-1 34 Solenoid, Retract - STEM 1 (ATCH) B-12 107 Stem 3 Extend
111-9916 Solenoid: 11.7 ± 1.2
CONN 9 G-14 Motor, Starter I-17 35 Solenoid, Retract - STEM 2 (ATCH) C-12 108 Stem 3 Retract
CONN 10 G-13 Motor, Washer K-17 36 Solenoid, Retract - STEM 2 (ATCH) D-16 109 Bucket Lock
65 46 Motor, Wiper E-1 37 Solenoid, Retract - STEM 3 (ATCH) D-16 110 Boom Up
CONN 11 A-12
Stick Out Stop
CONN 12 A-10 Panel, Switch D-1 38 Solenoid, Single Action #1 (ATCH) C-9 111
1P / 2P Change 1
56 48 41 146 CONN 13 E-12 Pedal, RH (ATCH) K-1 39 Solenoid, Single Action #2 (ATCH) C-9 112 1P / 2P Change 2
CONN 14 G-12 Radio, Product Link D-9 40 Solenoid, Swing Brake A-9 113 Double Action
CONN 15 G-11 Relay, Beacon I-14 41 Solenoid, Travel Speed B-9 114 Relief 1,2
Relay, Boom Lamp L-14 42 Solenoid, Travel Straight B-9 115 112-0090 Solenoid: 19.5 ± 2
CONN 16 D-9 Relief VAB 1
CONN 17 D-9 Relay, Cab Lamp K-14 43 Solenoid, Universal QC HIGH (ATCH) D-10 116 Travel Straight
CONN 18 E-10 Relay, Chassis Lamp K-14 44 Solenoid, Universal QC LOW (ATCH) D-10 117 Travel Speed
Swing Brake
55 CONN 19 E-10 Relay, Heater I-14 45 Solenoid, Viscus Clutch (ATCH) L-16 118
121-1491 Solenoid: Heavy Lift 32 ± 3.2
CONN 20 I-9 Relay, Horn J-14 46 Switch, Backup EPR Valve F-3 119
CONN 12 Relay, Main J-13 47 Switch, Backup Governor G-3 120
Hydraulic Lock
CONN 21 I-9
25 CONN 22 J-9 Relay, Neutral Start J-14 48 Switch, Blade Pressure (ATCH) I-1 121
Universal Quick Coupler (Low)
Universal Quick Coupler (High)
CONN 23 K-9 Relay, Quick Coupler Hyd. Lock #1 K-14 49 Switch, Boom Raise Pressure (ATCH) B-11 122 Positions Resistance
128 24 CONN 24 B-8 Relay, Quick Coupler Hyd. Lock #2 J-14 50 Switch, Coolant Level K-17 123 1-5 47 ± 5%
CONN 25 G-5 Relay, Quick Coupler Hyd. Lock On K-14 51 Switch, Disconnect H-16 124 290-9428 Resistor: Backup 2-6 25 ± 5%
3-7 25 ± 5%
CONN 26 G-5 Relay, Quick Coupler Hyd. Lock Priority L-14 52 Switch, Engine Oil Level H-17 125
4-8 25 ± 5%
CONN 27 H-5 Relay, Safety L-13 53 Switch, Fine Swing Control C-4 126
0% - 83.5 ± 1.5
Relay, Single (ATCH) J-13 54 Switch, Foot (ATCH) J-1 127
66 CONN 28 H-5
Relay, Start I-13 55 Switch, Hammer Return Filter (ATCH) A-11 128
163-6700 Sender: Fuel Level 50% - 33.8 ± 2.0
CONN 29 I-5 100% - 8.0 +1.0 -0.5
14 13 12 CONN 30 I-5 Relay, Travel Alarm J-14 56 Switch, High Pressure (ATCH) J-1 129
171-0188 Solenoid: Flow Limit 11.7 ± 1.2
CONN 31 J-4 Resistor, Backup K-4 57 Switch, Horn I-2 130
CAN 1
76 CONN 32 J-4 Resistor, CAN #1 E-5 58 Switch, Hydraulic Oil Filter D-9 131 CAN 2
Resistor, CAN #2 F-5 59 Switch, Hydraulic Oil Level B-17 132
174-3016 Resistor: 120 ± 10%
CONN 33 J-5 CAN 3
64 Resistor, CAN #3 L-2 60 Switch, Implement Pressure I-1 133 CAN 4
CONN 34 C-4
67 70 71 CONN 35 G-2 Resistor, CAN #4 F-1 61 Switch, Key G-1 134 204-1790 Resistor: Backup 18 ± 5%
124 11 CONN 36 H-18 Sender, Hydraulic Temperature C-9 62 Switch, Neutral Start Limit J-2 135 260-3877 Solenoid: Quick Coupler 26.96 ± 1.6
72 CONN 37 H-9 Sensor, Boom C-9 63 Switch, One Touch Low Idle H-1 136 4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496
CONN 38 L-2 Sensor, CAM Speed (Secondary Timing) F-17 64 Switch, Over Load Warning (ATCH) C-4 137 ¹ At room temperature unless otherwise noted.
75 The connectors shown in this chart are for harness to harness Sensor, Coolant Temperature E-17 65 Switch, Quick Coupler (ATCH) B-2 138
connectors. Connectors that join a harness to a component are Sensor, Crank Speed (Primary Timing) F-17 66 Switch, Seat Heater (ATCH) C-5 139
generally located at or near the component.
Sensor, Differential Pressure F-17 67 Switch, Secondary Shutdown K-2 140
See the Component Location Chart.
114 Sensor, Engine Speed Pickup H-17 68 Switch, Throttle Position G-1 141 Off Machine Switch Specification
97 113 Sensor, Fuel Level B-15 69 Switch, Travel Pressure (LH) J-1 142 Part No. Function Actuate Deactuate Contact Position
Sensor, Fuel Pump E-17 70 Switch, Travel Pressure (RH) J-1 143 Travel Left Pressure
9 Sensor, Fuel Rail Pressure F-17 71 Switch, Universal Quick Coupler B-3 144 Travel Right Pressure
High Pressure
Sensor, Fuel Temperature E-17 72 Switch, Window Limit B-1 145 490 ± 49 kPa 290 kPa MIN
Normally Open
167-3466 Implement Pressure (71.07 ± 7.11 psi) (42.06 psi)
Sensor, Intake Air Temperature E-17 73 Timer, Lamp Delay (ATCH) L-15 146 Boom Raise Pressure
CONN 9 Blade Pressure
255-2966 Air Cleaner 635 ± 58 mm H2O - Normally Open
CONN 14 CONN 8
CONN 10
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AT-C1
2397352 84RE01 C-C21
G834-AT1 PU-18 1 FAN SPEED FEEDBACK FUSE INSTRUCTION 7Y3967 84RE01 OPERATOR STATION
A209-AT2 BK-18 2 GND E-C26 235-C37 BK-18 1
H747-AT3 BR-18 3 SOL - FUSE BASE FUSE 308-E67 YL-18 7Y3958 84RE01 SAFETY RELAY C-C22 (NOTE L)
H746-AT4 YL-18 4 SOL + 1364072 5A 1395345 330-E63 YL-18 0942080 7Y3966 84RE01 AIR CLEANER SW A571-GY1 PU-18 ATCH CAB LAMP
C-C24 C-C25 AU-C1 A760-AT5 GY-18 5 +5V 10A 9W1442 330-E51 YL-18 330-E63 YL-18 430-C38 BU-18 1 2552966 235-GY2 BK-18 F-C39 R-C2 1532521 (NOTE E)
2312295 84RE01 2434509 84RE01 2434509 84RE01 6 15A 9W1441 K776-E65 GN-18 330-E51 YL-18 1 WH/BU S 113-GY3 OR-18 120-F144 YL-16 7Y3967 84RE01 7Y3966 84RE01
A760-C45 GY-18 1 1 A760-AU1 GY-18 20A 9W1446 403-E66 GN-18 K776-E65 GN-18 2 YL L 430-C38 BU-18 200-GY4 BK-18 615-F108 YL-16 200-F124 BK-16 615-F108 YL-16 1 615-R1 YL-16
A209-C132 BK-18 2 2 A209-AU2 BK-18 ATCH VISCUS CLUTCH 200-E64 BK-18 308-E67 YL-18 3 WH/GN R 235-C37 BK-18 235-F25 BK-16 200-F132 BK-18 200-R2 BK-16
G834-C48 PU-18 3 3 G834-AU3 PU-18 2302891 SPARE A/C HEATER 200-E46 BK-18 200-E46 BK-18 4 BK GND 103-C4 RD-18 199-F191 OR-18 120-F144 YL-16 F-C40 R-C1
H746-C49 YL-18 4 4 H746-AU4 YL-18 ATCH LAMP DELAY TIMER 200-E64 BK-18 5 105-C12 RD-16 103-F194 RD-18 F-C35 615-F108 YL-16 7Y3966 84RE01 7Y3967 84RE01
5A 10A 1636704 84RE01 (NOTE D) WK-C1 E-C10 403-E66 GN-18 6 WH/YL P 113-C5 OR-18 GH-C2 F-C36 103-F222 RD-18 200-F124 BK-16 1
H747-C50 BR-18 5 5 H747-AU5 BR-18 2304011 84RE01
3E3364 1552269 M740-C70 PK-18 2434505 84RE01 2434505 84RE01
N789-C72 BU-18 6 6 N789-AU6 BU-18 118-C7 GY-16 103-C4 RD-18 M740-F1 PK-18 103-F154 RD-18 103-F222 RD-18 ACTION ALARM DOME LAMP
235-C133 BK-18 7 7 235-AU7 BK-18 SPARE BACKUP RELAY 1 684-WK1 RD-18 1 684-E52 RD-18 120-C8 YL-16 105-C12 RD-16 763-C42 BU-18 763-F3 BU-18 103-F141 RD-18 120-GH1 YL-16 1 1 120-F144 YL-16 103-F194 RD-18 F-C32 1321829 F-C41 0960721
L 8 8 AU-C2
2305010 84RE01
AT-C2
2434508 84RE01
5A 5A LAMP SW 2 2 646-E43 RD-18 123-C31 WH-18
124-C9 GN-16
113-C5 OR-18
118-C7 GY-16
M737-C68 WH-18
K871-C63 WH-18
M737-F8
K871-F9
WH-18
WH-18
103-F195
103-F195
RD-18
RD-18
200-GH4 BK-16 2 2 200-F109 BK-16 103-F216 RD-18
103-F135 RD-18 410-F217 WH-18
1552269
2
7Y3952 84RE01
103-F222 RD-18 1
L
G834-AU3 PU-18 1 G834-AT1 PU-18
CONN 2 A209-AU2 BK-18 2 A209-AT2 BK-18
SPARE
10A
CHASSIS LAMP
5A
E-C12
3E3370
E-C11
1552267
127-C32 OR-16
154-C13 RD-18
120-C8 YL-16
123-C31 WH-18
K850-C51 BR-18
788-C43 YL-18
K850-F56
788-F13
BR-18
YL-18
105-F151
113-F152
RD-16
OR-18 CONN 33 103-F135 RD-18
199-F191 OR-18
199-F191 OR-18 1 200-F132 BK-18 2
H747-AU5 BR-18 3 H747-AT3 BR-18 +B A A 105-E28 RD-16 169-C6 PK-18 124-C9 GN-16 H746-C49 YL-18 H746-F6 YL-18 113-F192 OR-18 252-F110 YL-18 F-C33
H746-AU4 YL-18 4 H746-AT4 YL-18 GND B B 200-E44 BK-16 175-C2 RD-14 127-C32 OR-16 K864-C58 PK-18 K864-F15 PK-18 113-F193 OR-18 252-F111 YL-18 9W1951
A760-AU8 GY-18 5 A760-AT5 GY-18 SPARE RADIO/SW PANEL KEY OFF C C 308-E47 YL-18 184-C3 RD-14 147-C76 PU-16 K868-C61 BR-18 K868-F16 BR-18 113-F193 OR-18 252-F126 YL-18 103-F135 RD-18 A
6 10A 5A 199-C21 OR-18 154-C13 RD-18 A762-C46 PU-18 A762-F21 PU-18 118-F211 GY-16 252-F126 YL-18 235-F231 BK-18 B
LAMP DIODE 307-C14 OR-16 169-C6 PK-18 K865-C59 PU-18 K865-F23 PU-18 123-F227 WH-18 262-F113 GN-18 C ET CONN
CONN 3 SPARE WIPER/WASHER 1974385 E-C9 320-C24 RD-18 175-C2 RD-14 K860-C55 BU-18 K860-F26 BU-18 124-F137 GN-16 262-F114 GN-18 893-F100 GN-18 D

1
1552269 331-C27 OR-18 184-C3 RD-14 M739-C69 YL-18 M739-F28 YL-18 127-F147 OR-16 262-F127 GN-18 892-F97 BR-18
A760-AU8 GY-18
20A 10A
1 684-E49 RD-18 615-C22 YL-16 199-C21 OR-18 K856-C52 PU-18 K856-F29 PU-18 147-F228 PU-16 GH-C3 262-F127 GN-18 262-F114 GN-18
E
F CONN 38
2 A623-E53 BU-18 645-C29 RD-18 307-C14 OR-16 K857-C53 WH-18 K857-F30 WH-18 154-F148 RD-18 1532602 RE01 410-F217 WH-18 252-F111 YL-18 G
A760-AU1 GY-18 SPARE 12V CONVERTER 646-C30 RD-18 308-C81 YL-16 K862-C57 GY-18 K862-F31 GY-18 169-F160 PK-18 892-F97 BR-18 H
A760-AU9 GY-18 25A 10A BOOM LAMP RELAY ATCH QC HYD LOCK PRIORITY RELAY 172-C10 RD-18 320-C24 RD-18 K858-C54 YL-18 K858-F32 YL-18 175-F139 RD-14 893-F100 GN-18 J

YL-16
YL-16
BK-16

BU-16
BK-16
C-C23 1613128 1495050 (NOTE M) 101-C33 RD-4 331-C27 OR-18 K866-C60 WH-18 K866-F7 WH-18 307-F150 OR-16 235-F231 BK-18
7T5957 84RE01 AU-C3 SOLENOID E441-F45 GN-18 308-F130 YL-16
E-C1 GT-C2 109-C35 RD-6 403-C82 GN-18 E441-C19 GN-18 F-C34
(Dimensions: 48 inches x 35 inches)

1552267
10A 1495051 84RE02 1495051 84RE02 130-C1 RD-14 405-C92 GY-18-GXL K876-C64 BR-18 K876-F14 BR-18 320-F146 RD-18 A770-F143 PK-16 3E3370
200-C129 BK-18 1 WASHER MOTOR A760-AU9 GY-18 A +B H747-C50 BR-18
1 149-E55 RD-18 1 E562-GT8 PU-18 147-C11 PU-16 412-C93 BU-18 H747-F19 BR-18 331-F220 OR-18 K950-F106 YL-18 252-F110 YL-18 A CAN RESISTOR 3

120-GH2
120-GH3
200-GH4

135-GH5
200-GH6
506-C103 PU-18 2 MOTOR 7T8890 235-AU7 BK-18 B GND 1743016 84RE01
TRAVEL 2 645-E42 RD-18 2 200-GT15 BK-18 304-C36 WH-8 430-C38 BU-18 A760-C20 GY-18 A760-F48 GY-18 403-F199 GN-18 L969-F93 WH-18 262-F113 GN-18 B
N789-AU6 BU-18 C SIGNAL K877-C65 BU-18
3 149-E55 RD-18 3 E564-GT11 PK-18 308-C15 YL-16 487-C94 OR-18 K877-F33 BU-18 405-F212 GY-18 C
5A 4 149-E3 RD-16 4 E564-GT10 PK-18 321-C25 BR-18 491-C95 PK-18 M906-C71 BU-18 M906-F55 BU-18 412-F214 BU-18
ATCH VISCUS CLUTCH TEMP SENSOR 5 A209-C44 BK-18 A209-F57
616-E36 BU-16 5 A588-GT5 GN-18 322-C26 GY-16 495-C96 GN-18 BK-18 430-F221 BU-18
C-C18 1078618 A/C BLOWER BEACON LAMP 403-C17 GN-18 496-C97 WH-18 F716-C79 WH-18-GXL F716-F145 WH-18 487-F223 OR-18
1552269 20A 10A 607-C28 PK-18 506-C103 PU-18 K904-C66 GN-18 K904-F72 GN-18 491-F210 PK-18
412-C93 BU-18 1 COOLANT LEVEL SW PRODUCT 616-C23 BU-16 607-C77 PK-16 T967-C73 YL-18 T967-F73 YL-18 495-F209 GN-18 GH-C1
1552273

1
2
3
4
5
6
235-C128 BK-18 2 2459205 LINK BOOM FLOAT 877-C34 YL-4 615-C22 YL-16 H446-C74 PK-18 H446-F74 PK-18 496-F215 WH-18
5A 5A CHASSIS LAMP RELAY ATCH QC HYD LOCK ON RELAY K776-C18 GN-18 645-C29 RD-18 K861-C56 GN-18 K861-F2 GN-18 506-F184 PU-18
1613128 1495050 (NOTE M) 200-C16 BK-16 646-C30 RD-18 G973-C75 OR-18 G973-F82 OR-18 607-F196 PK-16
E-C2 GT-C3 310-C144 PU-18-GXL 763-C42 BU-18 L969-C88 WH-18 L969-F92 WH-18 645-F219 RD-18
BOOM LAMP AUX CKT 1495051 84RE02 1495051 84RE02 G850-C39 BU-18-GXL 788-C43 YL-18 K869-C62 BU-18 K869-F18 BU-18 646-F218 RD-18
10A 10A 1 160-E56 PU-18 1 E564-GT9 PK-18 K995-C40 OR-18-GXL 892-C98 BR-18 F889-C87 WH-18-GXL F889-F94 WH-18 998-F156 BR-18
RD-00 2 A623-E53 BU-18 2 200-GT14 BK-18 K995-C40 OR-18-GXL 893-C99 GN-18 N789-C72 BU-18 N789-F44 BU-18 A588-F70 GN-18

BK-18
BK-16

BK-16

200-F102 BK-16
200-F84 BK-18
200-F88 BK-14
200-F89 BK-18
101-CP1 RD-00 BK-00 CAB LAMP AUX CKT 3 160-E56 PU-18 3 A588-GT5 GN-18 G850-C39 BU-18-GXL 998-C142 BR-18-GXL 184-C3 RD-14 184-F90 RD-14 A769-F200 GY-18
K ATCH BLOCK GP ATCH JUMP START CON
10A 10A 4
5
160-E15 PU-18
607-E41 PK-18
4
5
A588-GT4
E564-GT9
GN-18
PK-18
310-C144 PU-18-GXL
101-C33 RD-4
A209-C44 BK-18
A588-C78 GN-18
235-C41 BK-14
308-C81 YL-16
235-F91
308-F130
BK-14
YL-16
C468-F213
E554-F138
BU-18
PK-18 K
KENR7969

9W0742 9S9015 (NOTE C) E564-GT10 PK-18 109-C35 RD-6 A762-C46 PU-18 892-C98 BR-18 892-F96 BR-18 E562-F229 PU-16 K950-F106 YL-18

200-F132
200-F109

200-F124
(NOTE C) MONITOR SEAT HEATER 130-C1 RD-14 A760-C20 GY-18 893-C99 GN-18 893-F99 GN-18 E565-F230 BU-16 F-C46
5A 5A 147-C11 PU-16 A769-C89 GY-18 495-C96 GN-18 495-F209 GN-18 F716-F145 WH-18 1552269
101-CR1 RD-00 304-C36 WH-8 C468-C100 BU-18 491-C95 PK-18 491-F210 PK-18 F773-F157 OR-18 K950-F106 YL-18 1 BOOM UP DIODE A-C2
HORN AIR SUS ATCH CAB LAMP RELAY ATCH QC HYD LOCK RELAY 1 308-C15 YL-16 E441-C19 GN-18 403-C82 GN-18 403-F199 GN-18 F774-F158 WH-18 A571-F115 PU-18 2 1974385 84RE01 1552269
GND-CHASSIS 5 10A 10A 1613128 (NOTE D) 1495050 (NOTE M) 321-C25 BR-18 E554-C84 PK-18 405-C92 GY-18-GXL 405-F212 GY-18 G976-F225 BU-18 K950-A1 YL-18 1
E-C3 GT-C4 322-C26 GY-16 E562-C104 PU-16 C468-C100 BU-18 C468-F213 BU-18 K906-F159 GN-18 A770-F112 PK-16 A571-F115 PU-18 L969-F93 WH-18 A769-A25 GY-18 2
1495051 84RE02 1495051 84RE02 403-C17 GN-18 E565-C105 BU-16 412-C93 BU-18 412-F214 BU-18 L973-F5 GN-18 A770-F112 PK-16 F-C44
ECM SPARE
1 115-E57 RD-18 1 E564-GT11 PK-18 616-C23 BU-16 F716-C79 WH-18-GXL 496-C97 WH-18 496-F215 WH-18 X738-F224 PK-18 A770-F143 PK-16 A551-F202 YL-18 1552269
25A 5A 2 684-E54 RD-18 2 200-GT13 BK-18 877-C34 YL-4 F773-C85 OR-18-GXL 103-C4 RD-18 103-F195 RD-18 L969-F93 WH-18 1 PS DIODE A-C11 A-C12 ATCH PEDAL RH
3 115-E57 RD-18 3 E562-GT8 PU-18 K776-C18 GN-18 F774-C86 WH-18-GXL 646-C30 RD-18 646-F218 RD-18 184-F90 RD-14 A551-F202 YL-18 2 1974385 84RE01 2397352 84RE01 2472693 84RE01 2475276
101-CA1 RD-00-SGX 101-CC1 RD-00 200-CE1 BK-00 ENG CONT SPARE 4 115-E4 RD-16 4 E562-GT7 PU-16 200-C16 BK-16 F889-C87 WH-18-GXL 645-C29 RD-18 645-F219 RD-18 763-F3 BU-18 892-F97 BR-18 GND CAB E472-A12 GN-18 1 1 +B
20A 5A 5 615-E35 YL-16 5 779-GT2 WH-16 607-C28 PK-18 G723-C47 YL-18 331-C27 OR-18 331-F220 OR-18 788-F13 YL-18 893-F100 GN-18
2 1
235-A13 BK-18 2 2 GND
POS NEG POS NEG
PRIMING 779-GT3 WH-18 607-C77 PK-16 G834-C48 PU-18 113-C5 OR-18 113-F193 OR-18 892-F96 BR-18 K950-F106 YL-18 A770-F143 PK-16 A770-F143 PK-16 H-C8 AG-C1 SEC SHUT DOWN SW N795-A14 WH-18 3 3 SIG (1)
PUMP SPARE G973-C75 OR-18 430-C38 BU-18 430-F221 BU-18 893-F99 GN-18 L969-F93 WH-18 2304011 84RE01 2434505 84RE01 4D1836 4 4 SIG (2)
607-C114 PK-16 G976-C101 BU-18 487-C94 OR-18 487-F223 OR-18 A209-F57 BK-18 252-F116 YL-18 F716-H19 WH-18 1 F716-AG2 WH-18 3 5 5
BATTERY REAR BATTERY FRONT 10A 5A
235-C37 BK-18 H446-C74 PK-18 A760-F48 GY-18 252-F125 YL-18 235-H3 BK-18 2 235-AG1 BK-18 6 6
3T5760 3T5760 HORN RELAY ATCH QC HYD LOCK RELAY 2 147-C76 PU-16 H746-C49 YL-18
CONN 23 A762-F21 PU-18 252-F126 YL-18
9X-3404
(NOTE B)
9X-3404
(NOTE B)
KEY SW
10A
SPARE
10A
1613128
E-C4
1495050 (NOTE M)
GT-C5
308-C81 YL-16
308-C109 YL-16
H747-C50 BR-18
K850-C51 BR-18
E441-F45
F889-F94
GN-18
WH-18
252-F126 YL-18
103-F194 RD-18
CONN 36 A-C10 A-C13
1495051 84RE02 1495051 84RE02 403-C82 GN-18 K856-C52 PU-18 C-C5 F-C12 G723-F24 YL-18 120-F144 YL-16 (NOTE L) 3E3364 1552269
AUX CKT SPARE 1 114-E58 RD-18 1 779-GT3 WH-18 403-C110 GN-18 K857-C53 WH-18 2304009 84RE01 2434510 84RE01 G834-F12 PU-18 199-F191 OR-18 113-GY3 OR-18 CONSOLE(LH) N793-A15 GN-18 1 1 ATCH FOOT SW
10A 10A 2 320-E37 RD-18 2 200-GT12 BK-18 405-C92 GY-18-GXL K858-C54 YL-18 124-C9 GN-16 1 124-F137 GN-16 G973-F82 OR-18 615-F108 YL-16 200-GY4 BK-18 235-A16 BK-18 2 2 2051339
3 114-E58 RD-18 3 E565-GT6 BU-16 412-C93 BU-18 K860-C55 BU-18 E554-C84 PK-18 2 E554-F138 PK-18 H446-F74 PK-18 235-F25 BK-16 A571-GY1 PU-18 G-C13 H-C1 H-C9 H-C10 ATCH AIR SUSPENSION
4 114-E6 RD-16 4 487-C94 OR-18 K861-C56 GN-18 175-C2 RD-14 3 175-F139 RD-14 H746-F6 YL-18 235-F25 BK-16 235-GY2 BK-18 2434510 84RE01 2304009 84RE01 2304011 84RE01 2434505 84RE01 2735427
AUX CKT SPARE 5 322-E39 GY-16 5 780-GT1 PU-16 491-C95 PK-18 K862-C57 GY-18 H747-F19 BR-18 103-F216 RD-18 A588-G1 GN-18 1 A588-H14 GN-18 127-H15 OR-16 1 1 + B ATCH HIGH PRESS. SW
4
235-C108 BK-18-GXL 10A 10A 200-GT15 BK-18 495-C96 GN-18 K864-C58 PK-18 127-C32 OR-16 5 127-F147 OR-16 K850-F56 BR-18 262-F127 GN-18 F716-G2 WH-18 2 F716-H19 WH-18 200-H13 BK-16 2 2 GND A-C15 A-C16 1673466 (NOTE E,R)
K995-C40 OR-18-GXL E-C18 200-GT14 BK-18 496-C97 WH-18 K865-C59 PU-18 154-C13 RD-18 6 154-F148 RD-18 K856-F29 PU-18 410-F217 WH-18 320-G3 RD-18 3 320-H10 RD-18 200-H13 BK-16 1552269 3E3364
G850-C39 BU-18-GXL 7Y3967 84RE01 200-GT13 BK-18 506-C103 PU-18 K866-C60 WH-18 307-C14 OR-16 7 307-F150 OR-16 K857-F30 WH-18 A770-F143 PK-16 127-G4 OR-16 4 127-H15 OR-16 200-H20 BK-16 K849-A17 YL-18 1 1
308-C143 YL-18-GXL T776-E9 RD-16 1 200-GT12 BK-18 763-C42 BU-18 K868-C61 BR-18 105-C12 RD-16 8 105-F151 RD-16 K858-F32 YL-18 200-F84 BK-18 154-G5 RD-18 5 154-H7 RD-18 200-H20 BK-16 235-A18 BK-18 2 2
310-C144 PU-18-GXL 5A NEUTRAL START RELAY1 E562-C104 PU-16 K869-C62 BU-18 998-C142 BR-18-GXL 9 998-F156 BR-18 K860-F26 BU-18 200-F88 BK-14 200-G6 BK-16 6 200-H20 BK-16 200-H13 BK-16
405-C92 GY-18-GXL 5A E-C19 1613128 788-C43 YL-18 K871-C63 WH-18 F773-C85 OR-18-GXL 10 F773-F157 OR-18 K861-F2 GN-18 200-F89 BK-18 189-G7 RD-18 7 189-H21 RD-18 200-H12 BK-18 ATCH JOYSTICK LH(3 SW)
892-C123 BR-18-GXL 10A 7Y3967 84RE01 E-C5 892-C98 BR-18 K876-C64 BR-18 F774-C86 WH-18-GXL 11 F774-F158 WH-18 K862-F31 GY-18 200-F102 BK-16 E472-G8 GN-18 8 E472-H17 GN-18 154-H7 RD-18 H-C5 2974595
J 893-C124
998-C142
GN-18-GXL
BR-18-GXL 130-C1 RD-14
10A
20A
141-E11 RD-16 1
1
1495051 84RE02
154-E29 RD-18 ATCH SINGLE RELAY
892-C111 BR-18
893-C99 GN-18
K877-C65 BU-18
K904-C66 GN-18
K906-C90 GN-18 12 K906-F159 GN-18 K864-F15
K865-F23
PK-18
PU-18
235-F231 BK-18
235-F25 BK-16
E474-G9 OR-18
K844-G10 GY-18
9
10
E474-H22
K844-H18
OR-18
GY-18
189-H21
320-H10
RD-18
RD-18
1552267
154-H7 RD-18 A
1
2 A-C14
TRAVEL LH PRESS.SW
1673644
J
998-C142 BR-18-GXL 308-C143 YL-18-GXL 25A E-C20 2 200-E46 BK-18 1495050 (NOTE E) 893-C112 GN-18 K906-C90 GN-18 K866-F7 WH-18 235-F25 BK-16 K848-G11 WH-18 11 K848-H16 WH-18 A588-H14 GN-18 A588-H14 GN-18 B 3 SW-4 1552269
998-C91 BR-18-GXL
998-C107 BR-18-GXL
310-C144 PU-18-GXL 7Y3967 84RE01 3 307-E30 OR-16 GA-C2 A588-C78 GN-18 L969-C88 WH-18 CONN 22 K868-F16 BR-18 235-F78 BK-18 235-G12 BK-18 12 235-H2 BK-18 E472-H17 GN-18 189-H21 RD-18 C 4 SW-COM H475-A19 BU-18 1
405-C92 GY-18-GXL 142-E12 RD-16 1 4 1495051 84RE02 A760-C20 GY-18 L973-C67 GN-16 K869-F18 BU-18 235-F10 BK-18 E474-H22 OR-18 5 SW-1 235-A20 BK-18 2
F716-C79
F773-C85
WH-18-GXL
OR-18-GXL
892-C123
893-C124
BR-18-GXL
GN-18-GXL
20A 1 175-E1 RD-14 5 306-E48 GN-18 1 K866-GA1 WH-18 A762-C46 PU-18 M737-C68 WH-18 C-C6 F-C3 K871-F9 WH-18 235-F76 BK-18 CONN 32 K844-H18 GY-18 NEUTRAL START LIMIT SW 6 SW-2
5A 1 172-E2 RD-18 2 200-GA2 BK-18 L969-C88 WH-18 M739-C69 YL-18 K876-F14 BR-18 103-F216 RD-18 K848-H16 WH-18 1114799

GN-18
PK-16
PK-16
PK-16
GN-18

PK-16

WH-18
GY-18
WH-18
GN-18
BR-18
2434510 84RE01 2304009 84RE01 G-C14

BK-18

GN-18

BK-18
BK-18

GN-18

GN-18
OR-18
WH-18
BK-16
F774-C86 WH-18-GXL

BK-16

BK-16

OR-16
RD-18
RD-18
RD-18
998-C142 BR-18-GXL 10A 1 149-E3 RD-16 3 147-GA3 PU-16 A769-C89 GY-18 M740-C70 PK-18 X738-C102 PK-18 1 X738-F224 PK-18 K877-F33 BU-18 252-F125 YL-18 2305008 84RE01 235-H2 BK-18
F889-C87 WH-18-GXL F716-C79 WH-18-GXL 10A 1 115-E4 RD-16 4 K879-GA5 GN-18 C468-C100 BU-18 M906-C71 BU-18 K904-F72 GN-18 410-F217 WH-18 235-H2 BK-18 1 TRAVEL RH PRESS.SW
G976-C101 BU-18 2 G976-F225 BU-18 F772-G13 WH-18 1 F772-H1 WH-18
235-C145 BK-18 F773-C85 OR-18-GXL 5A 1 103-E5 RD-18 5 K872-GA4 OR-18 E554-C84 PK-18 N789-C72 BU-18 L969-F92 WH-18 A770-F143 PK-16 235-H4 BK-18 SW-3 A-C17 1673644
E565-C105 BU-16 3 E565-F230 BU-16 A770-G15 PK-16 2 A770-H6 PK-16
130-C141 RD-18-GXL F774-C86 WH-18-GXL 10A 1 114-E6 RD-16 308-E67 YL-18 F716-C79 WH-18-GXL T967-C73 YL-18 M737-F8 WH-18 200-F84 BK-18 235-H5 BK-18 1 1552269

E472-G30
A770-G25
A770-G43
A770-G15
E472-G42

A770-G15

F772-G13
K844-G10
K848-G11
K870-G18
K952-G19
E562-C104 PU-16 4 E562-F229 PU-16 K870-G18 GN-18 3 K870-H9 GN-18

235-G12

E472-G8

235-G12
235-G12

E472-G8

A588-G1
E474-G9
F716-G2
200-G6
200-G6

200-G6

127-G4
154-G5
189-G7
320-G3
130-C140 RD-18-GXL F889-C87 WH-18-GXL 25A 1 184-E7 RD-14 TRAVEL ALARM RELAY 308-E32 YL-18 F773-C85 OR-18-GXL X738-C102 PK-18 M739-F28 YL-18 200-F88 BK-14 235-H3 BK-18 H474-A23 GN-18 1
147-C76 PU-16 5 147-F228 PU-16 K952-G19 BR-18 4 K952-H11 BR-18
130-C146 RD-18-GXL 235-C145 BK-18 20A 1 130-E8 RD-14 1613128 308-E47 YL-18 F774-C86 WH-18-GXL 235-C41 BK-14 M740-F1 PK-18 200-F89 BK-18 F716-H19 WH-18 235-A22 BK-18 2
123-C31 WH-18 6 123-F227 WH-18
130-C146 RD-18-GXL A250-C148 BK-14 10A 1 E-C6 200-E50 BK-18 F889-C87 WH-18-GXL 235-C80 BK-16 M906-F55 BU-18 200-F102 BK-16
130-C136
130-C137
RD-18-GXL
RD-18-GXL
G850-C39
K995-C40
BU-18-GXL
OR-18-GXL
10A
10A
1
1
105-E10 RD-16
1
1495051 84RE02
148-E59 WH-18
G723-C47 YL-18
G834-C48 PU-18
607-C77 PK-16
118-C7 GY-16
7
8
607-F196
118-F211
PK-16
GY-16 N789-F44
T967-F73
BU-18
YL-18
262-F127 GN-18
262-F128 GN-18
CONN 31 235-H8
A770-H6
BK-18
PK-16
H-C6
2397352 84RE01
H-C7
2472693 84RE01
ATCH JOYSTICK LH
2974590
506-C103 PU-18 9 506-F184 PU-18
130-C1 RD-14 235-C108 BK-18-GXL 10A 1 2 331-E40 OR-18 G973-C75 OR-18 172-C10 RD-18 235-F91 BK-14 262-F128 GN-18 F772-H1 WH-18 E472-H17 GN-18 1 1 +B
36 Page,

199-C21 OR-18 10 199-F191 OR-18


130-C1 RD-14 3 148-E59 WH-18 G976-C101 BU-18 308-C109 YL-16 A769-C89 GY-18 262-F119 GN-18 K870-H9 GN-18 235-H4 BK-18 2 2 GND IMPLEMENT PRESS.SW
11 A769-F200 GY-18
A250-C139 BK-18-GXL 4 148-E20 WH-18 H446-C74 PK-18 403-C110 GN-18 262-F119 GN-18 K952-H11 BR-18 E474-H22 OR-18 3 3 PWM OUT A-C18 1673644
320-C24 RD-18 12 320-F146 RD-18
A250-C138 BK-18-GXL 10A 1 124-E13 GN-16 5 321-E38 BR-18 MAIN RELAY H746-C49 YL-18 892-C111 BR-18 235-H5 BK-18 4 4 SW-COM 1552269
A250-C147 BK-18-GXL 5A 1 169-E14 PK-18 2130772 H747-C50 BR-18 893-C112 GN-18 K844-H18 GY-18 5 5 SW-1 H476-A21 WH-18 1
A250-C147
A250-C134
BK-18-GXL
BK-18-GXL
5A
5A
1
1
160-E15
113-E16
PU-18
OR-18
112-WG1 PU-6 K850-C51 BR-18
K856-C52 PU-18
235-C113 BK-18 CONN 21 184-F90 RD-14
184-F90 RD-14
103-F141
103-F154
RD-18
RD-18
K848-H16 WH-18 6 6 SW-2 235-A24 BK-18 2
AIR HEATER
A250-C135 BK-18-GXL 1685057 10A 1 118-E17 GY-16 177-WJ1 RD-6 K857-C53 WH-18 184-F40 RD-14 105-F151 RD-16 F772-H1 WH-18 1
A250-C148 BK-14 F-C2
10A 1 120-E18 YL-16 K858-C54 YL-18 184-F53 RD-14 113-F152 OR-18 A770-H6 PK-16 2 1
A250-C148 BK-14 2312295 84RE01 F-C5 A-C1
10A 1 147-E19 PU-16 BEACON RELAY 306-E48 GN-18 K860-C55 BU-18 763-F3 BU-18 113-F192 OR-18 235-H8 BK-18 3 H-C3 SW-3
169-C6 PK-18 1 169-F160 PK-18 2397356 84RE01 2725000 84RE01
5A 1 148-E20 WH-18 1613128 E-C14 306-E62 GN-18 K861-C56 GN-18 788-F13 YL-18 118-F211 GY-16 K870-H9 GN-18 4 7Y3967 84RE01 1
615-C22 YL-16 2 615-F108 YL-16 235-F78 BK-18 1 235-A28 BK-18
10A 1 199-E21 OR-18 E-C7 1552269 306-E31 GN-18 K862-C57 GY-18 A209-F57 BK-18 K952-H11 BR-18 5 320-H10 RD-18 1
120-C8 YL-16 3 120-F144 YL-16 E472-F133 GN-18 2 E472-A12 GN-18
5A 1 1495051 84RE02 1 306-E62 GN-18 K864-C58 PK-18 A760-F48 GY-18 123-F227 WH-18 6 H-C4 K852-A8 GN-18
235-C80 BK-16 4 235-F25 BK-16 N795-F87 WH-18 3 N795-A14 WH-18
877-C34 YL-4 10A 1 1 603-E45 PK-18 2 330-E51 YL-18 K865-C59 PU-18 A762-F21 PU-18 124-F137 GN-16 H-C12 H-C2 7Y3967 84RE01 HORN SW 235-A11 BK-18
A588-C78 GN-18 5 A588-F70 GN-18 N793-F81 GN-18 4 N793-A15 GN-18
10A 1 2 200-E27 BK-18 306-E31 GN-18 K866-C60 WH-18 E441-F45 GN-18 127-F147 OR-16 2305010 84RE01 2434508 84RE01 200-H12 BK-18 1 2220225
STARTER MOTOR START RELAY DIODE L973-C67 GN-16 6 L973-F5 GN-18 K849-F69 YL-18 5 K849-A17 YL-18
5A 1 123-E60 WH-18 3 199-E26 OR-18 330-E63 YL-18 K868-C61 BR-18 G723-F24 YL-18 147-F228 PU-16
2071511 1974385 G723-C47 YL-18 7 G723-F24 YL-18 H475-F68 BU-18 6 H475-A19 BU-18
10A 1 127-E61 OR-16 4 199-E21 OR-18 K869-C62 BU-18 G834-F12 PU-18 154-F148 RD-18 A-C6
304-C36 WH-8 G834-C48 PU-18 8 G834-F12 PU-18 H476-F49 WH-18 7 H476-A21 WH-18
G S 5A 5 638-E34 WH-18 K871-C63 WH-18 G973-F82 OR-18 169-F160 PK-18 CONSOLE(LH) 2305010 84RE01
I 5A FOR ATCH BEACON K876-C64 BR-18
CONN 20
H446-F74 PK-18 175-F139 RD-14 H474-F46 GN-18 8 H474-A23 GN-18 200-A9 BK-14 1 B GND
I
RD-4

101-C33 RD-4 5A G850-E70 BU-18 K877-C65 BU-18 H746-F6 YL-18 307-F150 OR-16 K852-F47 GN-18 9 K852-A8 GN-18 103-A10 RD-18 124-A7 GN-16 2 R/G KEY SIG A/C UNIT
MTR BAT 101-CP1 RD-00 10A 310-E69 PU-18 E-C24 E-C25 K904-C66 GN-18 H747-F19 BR-18 331-F220 OR-18 10 124-A7 GN-16 E554-A6 PK-18 3 G COMPR 2844439
101-CA1 RD-00-SGX 10A K995-E68 OR-18 2304011 84RE01 2434505 84RE01 K906-C90 GN-18 K850-F56 BR-18 430-F221 BU-18 A769-F136 GY-18 11 A769-A25 GY-18 103-A10 RD-18 175-A2 RD-14 175-A2 RD-14 4 R +24V
101-WF1

MOTOR 10A E-C21 603-E45 PK-18 1 L973-C67 GN-16 K856-F29 PU-18 487-F223 OR-18 12 124-A7 GN-16 403-A5 GN-18 514-A30 PU-16 5 W/R COND FAN
7Y3967 84RE01
143-E22 BR-18 1
638-E34 WH-18 2
FUSE HOLDER
M737-C68 WH-18
M739-C69 YL-18
K857-F30 WH-18
K858-F32 YL-18
491-F210
495-F209
PK-18
GN-18 CONN 30 175-A2
403-A5
RD-14
GN-18
514-A30
A769-A25
PU-16
GY-18
6

FUSE BASE E-C27 3245808 M740-C70 PK-18 K860-F26 BU-18 506-F184 PU-18 F-C19 A-C3 514-A30 PU-16 E472-A12 GN-18 A-C7
1831000 VG01 2242862 E-C22 2304011 84RE01 M906-C71 BU-18 K861-F2 GN-18 998-F156 BR-18 2304009 84RE01 2434510 84RE01 A769-A25 GY-18 E554-A6 PK-18 3495085 84RE01
7Y3967 84RE01 K995-E68 OR-18 1 5A N789-C72 BU-18 K862-F31 GY-18 308-F130 YL-16 1 E472-A12 GN-18 H474-A23 GN-18 103-A10 RD-18 1 +B
179-E23 BU-16 1 2 T967-C73 YL-18 K864-F15 PK-18 320-F146 RD-18 2 E554-A6 PK-18 H475-A19 BU-18 A-C8
X738-C102 PK-18 K865-F23 PU-18 403-F198 GN-18 403-F142 GN-18 3 403-A5 GN-18 H474-A23 GN-18 H476-A21 WH-18 3495085 84RE01
E-C23 310-E69 PU-18 1 235-C41 BK-14 K866-F7 WH-18 403-F142 GN-18 200-F88 BK-14 4 200-A3 BK-14 H475-A19 BU-18 K849-A17 YL-18 200-A29 BK-18 1 GROUND SERVICE METER
E-C13
7Y3967 84RE01 G850-E70 BU-18 2 235-C80 BK-16 K868-F16 BR-18 403-F199 GN-18 K950-F107 YL-18 5 K950-A1 YL-18 H476-A21 WH-18 K852-A8 GN-18 A-C9 1613932
PE 1552269
180-E24 GN-16 1 E-C28 K869-F18 BU-18 403-F199 GN-18 124-F137 GN-16 6 124-A7 GN-16 K849-A17 YL-18 K950-A1 YL-18 3495085 84RE01

1
2
ENG GND STRAP E-C8 1552269 235-C113 BK-18 K871-F9 WH-18 405-F212 GY-18 103-F141 RD-18 E554-F138 PK-18 7 E554-A6 PK-18 K852-A8 GN-18 N793-A15 GN-18 403-A5 GN-18 1 SIGNAL
2041635 1495051 84RE02 A209-C44 BK-18 K876-F14 BR-18 412-F214 BU-18 103-F154 RD-18 175-F139 RD-14 8 175-A2 RD-14 K950-A1 YL-18 N795-A14 WH-18
CONN 36
2434505 84RE01

2304011 84RE01

1 START RELAY E565-C105 BU-16 K877-F33 BU-18 496-F215 WH-18 105-F151 RD-16 9 514-A30 PU-16 N793-A15 GN-18 235-A13 BK-18
2 2595274 E441-C19 GN-18 K904-F72 GN-18 645-F219 RD-18 113-F152 OR-18 103-F141 RD-18 10 103-A10 RD-18 N795-A14 WH-18 235-A16 BK-18
112-WG1 PU-6 3 HEATER RELAY 998-C142 BR-18-GXL M737-F8 WH-18 646-F218 RD-18 124-F137 GN-16 11 200-A3 BK-14 235-A18 BK-18
4 2095582 M739-F28 YL-18 A769-F200 GY-18 127-F147 OR-16 200-F27 BK-14 12 200-A4 BK-14 200-A4 BK-14 235-A26 BK-18
MAIN BREAKER 5 M740-F1 PK-18 C468-F213 BU-18 154-F148 RD-18 235-A28 BK-18 235-A26 BK-18
CONN 29
C-C11

1712210 M906-F55 BU-18 E554-F138 PK-18 169-F160 PK-18 235-A22 BK-18


W-C1

GND CHASSIS 4 N789-F44 BU-18 E562-F229 PU-16 175-F139 RD-14 235-A24 BK-18
177-WJ1 RD-6 T967-F73 YL-18 E565-F230 BU-16 252-F125 YL-18 235-A20 BK-18 CONSOLE RH
80A
235-F91 BK-14 F716-F145 WH-18 262-F128 GN-18 F-C14 G-C3 235-A27 BK-18
235-W1 BK-18 1 235-C145 BK-18
235-F91 BK-14 F773-F157 OR-18 307-F150 OR-16 2725000 84RE01 2397356 84RE01 235-A28 BK-18 103-G36 RD-18
2
235-F43 BK-14 F774-F158 WH-18 320-F146 RD-18 1 K952-G19 BR-18 235-A28 BK-18 105-G34 RD-16
ALT BREAKER 235-F54 BK-14 G976-F225 BU-18 403-F142 GN-18 F716-F145 WH-18 2 F716-G2 WH-18 235-A27 BK-18 113-G35 OR-18 G-C6 G-C7 ATCH JOYSTICK RH(3 SW) ATCH JOYSTICK RH
C-C16 C-C51 1712208 L969-F92 WH-18 K906-F159 GN-18 607-F186 PK-16 320-F146 RD-18 3 320-G3 RD-18 235-A11 BK-18 252-G31 YL-18 2397352 84RE01 2472693 84RE01 2974595 2974589
ENGINE ECM 2451042 84RE01 1552269 L969-F92 WH-18 L973-F5 GN-18 998-F156 BR-18 127-F147 OR-16 4 127-G4 OR-16 200-A3 BK-14 262-G32 GN-18 E472-G30 GN-18 1 1 1 +B
J1 2390152 84RE01 1 788-C43 YL-18 109-WH1 RD-4 L969-F4 WH-18 X738-F224 PK-18 A588-F61 GN-18 154-F148 RD-18 5 154-G5 RD-18 200-A4 BK-14 307-G33 OR-16 235-G54 BK-18 2 2 2 GND
60A
- BATTERY 1 A250-C134 BK-18-GXL 2 A762-C46 PU-18 L969-F93 WH-18 607-F196 PK-16 A755-F50 PK-18 E472-F232 GN-18 6 E472-G42 GN-18 200-A4 BK-14 308-G38 YL-16 E473-G45 GY-18 3 3 SW-4 3 PWM OUT
- BATTERY 2 A250-C135 BK-18-GXL 892-F96 BR-18 607-F196 PK-16 A756-F58 BU-18 189-F149 RD-18 7 189-G7 RD-18 200-A3 BK-14 308-G38 YL-16 235-G53 BK-18 4 4 SW-COM 4 SW-COM
- BATTERY 3
H 4
ENG SPEED PICKUP
1895746 HEATER BREAKER
892-F96 BR-18
892-F79 BR-18
607-F197
607-F186
PK-16
PK-16
A757-F59 GY-18
A758-F51 BR-18
E474-F75
K844-F62
OR-18
GY-18
8
9
E474-G9 OR-18
K844-G10 GY-18
200-A9
200-A29
BK-14
BK-18
308-G48
308-G49
YL-16
YL-16
K843-G71 GN-18
K847-G58 PU-18
5
6
5
6
SW-1
SW-2
5
6
SW-1
SW-2 H
5 2164970 892-F79 BR-18 A588-F70 GN-18 A769-F200 GY-18 K848-F60 WH-18 10 K848-G11 WH-18 508-G62 PU-18 G-C8

200-A29 BK-18
200-A4 BK-14
200-A3 BK-14
200-A9 BK-14
6 C-C52 892-F96 BR-18 A769-F200 GY-18 11 509-G63 WH-18 7Y3967 84RE01
BATTERY + 7 130-C136 RD-18-GXL 1552269 120A 108-CM1 RD-4 F889-F34 WH-18 A588-F22 GN-18 A769-F136 GY-18 12 511-G64 BR-18 235-G55 BK-18 1 1 1
BATTERY + 8 130-C137 RD-18-GXL F889-F65 WH-18 A588-F61 GN-18 A769-F180 GY-18 512-G65 GN-18 G-C9 SW-3 SW-3

BK-18

BK-18
BK-18

BK-18
1 C468-C100 BU-18
160-E15 PU-18 CONN 28

GN-18

BK-18
105-E25 RD-16
105-E10 RD-16

148-E20 WH-18

199-E21 OR-18
123-E60 WH-18
127-E61 OR-16

127-E61 OR-16
123-E60 WH-18
199-E21 OR-18
160-E15 PU-18

148-E20 WH-18

105-E28 RD-16

BK-16
BK-16
BK-18
BK-18
YL-18
YL-18
YL-18
YL-18
YL-18

GN-18
YL-18
YL-18
YL-18
YL-18
YL-18
BATTERY -

YL-4

RD-8

WH-8
RD-4

RD-4
114-E6 RD-16
115-E4 RD-16

149-E3 RD-16

149-E3 RD-16

115-E4 RD-16
114-E6 RD-16
9 A250-C138 BK-18-GXL 2 235-C156 BK-18 101-WE1 RD-4 F889-F65 WH-18 A588-F61 GN-18 A770-F143 PK-16 607-G37 PK-16 7Y3967 84RE01 1 1
BATTERY - 10 A250-C139 BK-18-GXL F889-F34 WH-18 251-F120 YL-18 E473-F80 GY-18 607-G37 PK-16 L972-G70 BU-18 1
BK-18

DF PWM 2 SHIELD 11 BUS-BAR F889-F94 WH-18 251-F121 YL-18 E474-F75 OR-18 F-C45 G-C1 607-G46 PK-16
DF PWM 2 - 12 2677723 172-C10 RD-18 172-GN1 RD-18 893-F99 GN-18 252-F117 YL-18 E554-F138 PK-18 2434510 84RE01 2304009 84RE01 607-G47 PK-16 ONE TOUCH LOW IDLE SW

877-CN1

109-WA1

304-WC1
101-WE1

109-WH1
200-GT12

200-GT14
200-GT13

200-GT15
306-E48

200-E50
200-E33
200-E44
200-E27
200-E64
308-E32
308-E47
330-E51
330-E63
308-E67

306-E48
308-E67
330-E63
330-E51
308-E47
308-E32
DF PWM 2 + 13 308-C109 YL-16 308-GN3 YL-16 893-F99 GN-18 261-F122 GN-18 F716-F145 WH-18 A588-F61 GN-18 1 A588-G1 GN-18 A755-G66 PK-18 2220225 ATCH EXCITER COIL
ENG OIL LEVEL SW 2 F772-G13 WH-18
235-W1

14 2130677 403-C110 GN-18 403-GN4 GN-18 893-F71 GN-18 261-F123 GN-18 F773-F157 OR-18 A756-G67 BU-18 G-C10 G-C11 ATCH MSS KEYREADER 2065208 (NOTE J)
+ BATTERY 15 130-C140 RD-18-GXL 892-C111 BR-18 892-GN5 BR-18 893-F71 GN-18 262-F118 GN-18 F774-F158 WH-18 A770-F143 PK-16 3 A770-G43 PK-16 A757-G68 GY-18 1552264 3E3388 2180404
+ BATTERY 16 130-C141 RD-18-GXL 893-C112 GN-18 893-GN6 GN-18 893-F99 GN-18 262-F119 GN-18 F889-F95 WH-18 4 K870-G18 GN-18 A758-G69 BR-18 308-G49 YL-16 1 1 KEY ON 2
DOUT 0.3A 5 17 235-C113 BK-18 235-GN2 BK-18 893-F100 GN-18 308-F63 YL-16 H474-F46 GN-18 200-F27 BK-14 5 200-G17 BK-14 E472-G30 GN-18 200-G51 BK-18 2 2 GND 1
C-C53 113-F152 OR-18 6 113-G35 OR-18
DOUT 03.A 6 18 DISCONNECT SW 893-F101 GN-18 892-F98 BR-18 H475-F68 BU-18 E473-G45 GY-18 252-G31 YL-18 3 3 CAN +

GN-18

BU-18
OR-18
2304011 84RE01
PK-18

GN-16

PU-16
OR-18

GY-16
YL-16

RD-16

RD-18
OR-16
YL-18
BK-16
GN-18

PU-18

OR-18
YL-16
BU-16
RD-18
BR-18
GY-16
OR-18
PK-18
RD-18
RD-18
WH-18
OR-16
DOUT 03.A 7 103-F154 RD-18 7 103-G36 RD-18
CONN 37
RD-14
RD-14
RD-14
RD-18

RD-18

19 1 E554-C84 PK-18
1
7N0719 F889-F95 WH-18 893-F101 GN-18 H476-F49 WH-18 K843-G71 GN-18 262-G32 GN-18 4 4 CAN - M-C4 M-C5
CAN A + 20 892-F97 BR-18 A755-F50 PK-18 K843-F67 GN-18 A537-F155 PK-18 8 A537-G20 PK-18 K847-G58 PU-18 T901-G60 YL-18 5 5 COIL SIG 1552269 3E3364
2 200-C157 BK-18 998-F156 BR-18 9 998-G21 BR-18
CAN A - 21 GN-C6 GN-C5 892-F98 BR-18 A756-F58 BU-18 K844-F62 GY-18 L972-G70 BU-18 T902-G61 PK-18 6 6 COIL RET 2
CAN A SHIELD 22 1005805 8T8732 L969-F93 WH-18 A757-F59 GY-18 K847-F66 PU-18 F889-F95 WH-18 10 F889-G28 WH-18 200-G40 BK-16 7 7 1

K776-E65

G850-E70
K995-E68
A/C CLUTCH SOL
169-E14

124-E13

147-E19
113-E16

118-E17
120-E18

105-E25

154-E29
307-E30
308-E32
200-E33
403-E66

310-E69

199-E26
615-E35
616-E36
320-E37
321-E38
322-E39
331-E40
607-E41
645-E42
646-E43
123-E60
127-E61
ATA/CDL + F773-F157 OR-18 11 F773-G23 OR-18
130-E8
175-E1
184-E7
103-E5

172-E2

23 893-C124 GN-18-GXL B N963-GN18 OR-18 251-F120 YL-18 A758-F51 BR-18 K848-F60 WH-18 200-G40 BK-16 8 8 M-C2 IND UNIT

K872-GA4 OR-18
K879-GA5 GN-18
A588-GT4 GN-18
E565-GT6 BU-16
E562-GT7 PU-16

K866-GA1 WH-18
2597243

780-GT1 PU-16
779-GT2 WH-16

200-GA2 BK-18
147-GA3 PU-16
ATA/CDL - 24 892-C123 BR-18-GXL C N959-GN16 PK-18 251-F121 YL-18 E472-F64 GN-18 K849-F69 YL-18 F774-F158 WH-18 12 F774-G22 WH-18 200-G50 BK-18 G-C12 M-C1 7Y3952 84RE01 1709324
25
1 PWM 2A 3 26 G850-C39 BU-18-GXL PC
A N981-GN22 GN-18 251-F37 YL-18
251-F37 YL-18
E473-F80 GY-18
E474-F75 OR-18
K852-F47 GN-18
K906-F159 GN-18 CONN 27 A770-G25 PK-16
200-G51
200-G52
BK-18
BK-18
1027964 84RE01
T902-G61 PK-18 12
1211168 84RE01
T902-M12 PK-18
1
2
GND
+B
27 DISC-GND STRAP 252-F117 YL-18 E997-F39 BR-18 K907-F20 BU-18 F-C15 G-C4 E472-G30 GN-18 235-G53 BK-18 T901-G60 YL-18 11 T901-M11 YL-18
28 2041715 E-C15 E-C16 E-C17 252-F116 YL-18 F889-F95 WH-18 K950-F107 YL-18 2304009 84RE01 2434510 84RE01 235-G12 BK-18 235-G54 BK-18 607-G46 PK-16 1 607-M1 PK-16 M-C3 THROTTLE POS SW
1 PWM 2A 2 29 310-C144 PU-18-GXL 109-C35 RD-6
2304009 84RE01 2434510 84RE01 2434510 84RE01 252-F35 YL-18 H474-F46 GN-18 L968-F17 OR-18 252-F125 YL-18 1 252-G31 YL-18 200-G6 BK-16 235-G55 BK-18 200-G50 BK-18 2 200-M2 BK-18 1552273 1060107
CAN B SHIELD 30 C-C14
GND RELAY PANEL 252-F35 YL-18 H475-F68 BU-18 L972-F52 BU-18 262-F128 GN-18 2 262-G32 GN-18 235-G56 BK-18 235-G57 BK-18 3 235-M3 BK-18 1 BK COM
7Y3820 RE01
CONN 8 CONN 9 CONN 10
10
11
12

10
11
12

10
11
12
C-C13
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
AIN ACT 8 31 261-F123 GN-18 H476-F49 WH-18 N793-F81 GN-18 307-F150 OR-16 3 307-G33 OR-16 200-G6 BK-16 235-G41 BK-18 A755-G66 PK-18 4 A755-M4 PK-18 2 PK S1
1 PWM 2A 1 32 1 R B 7Y3995 84RE01
BLOCK AS 261-F122 GN-18 J851-F86 BR-18 N795-F87 WH-18 169-F160 PK-18 4 169-G27 PK-16 200-G40 BK-16 235-G41 BK-18 A756-G67 BU-18 5 A756-M5 BU-18 3 BU S2
VS RETURN 1 33 2 L P 1 403-C122 GN-18 C-C1 C-C2 C-C3
7Y5499 261-F38 GN-18 J853-F85 BU-18 200-F88 BK-14 K907-F20 BU-18 5 K907-G26 BU-18 200-G17 BK-14 235-G56 BK-18 A757-G68 GY-18 6 A757-M6 GY-18 4 GN S3
VS RETURN 1 34 E 2434510 84RE01 2304009 84RE01 2304009 84RE01
261-F38 GN-18 J949-F140 GY-18 235-F76 BK-18 A769-F180 GY-18 6 A769-G39 GY-18 235-G57 BK-18 A758-G69 BR-18 7 A758-M7 BR-18 5 BR S4
SWG RETURN 35 998-C91 BR-18-GXL ALT GT-C1 GA-C1
GND CHASSIS 1
PU-18-GXL
262-F118 GN-18 K843-F67 GN-18 235-F78 BK-18 200-G17 BK-14 235-G12 BK-18 308-G48 YL-16 8 308-M8 YL-16 6
BU-18-GXL
OR-18-GXL
2128561 2305010 84RE01 2434508 84RE01 607-F186 PK-16 7 607-G37 PK-16
RD-18
PU-16
RD-16

SWB 2

RD-4

YL-4

RD-6

WH-8
GY-16
RD-14
RD-14
RD-14
RD-18
OR-18
PK-18

YL-16
GN-16

36 262-F119 GN-18 K844-F62 GY-18 A537-F155 PK-18 308-F129 YL-16 8 308-G38 YL-16 103-G36 RD-18 235-G12 BK-18 21 326-M23 RD-16
K776-C18 GN-18
154-C13 RD-18

200-C16 BK-16
403-C17 GN-18

WH-18
307-C14 OR-16
308-C15 YL-16

OR-18
YL-16
BU-16
RD-18
BR-18
GY-16
OR-18
PK-18
RD-18
RD-18

OR-16
SWB 1
G
37
200-C157 BK-18 CONN 14 CONN 15 262-F36 GN-18 K847-F66 PU-18 308-F129 YL-16 105-F151 RD-16 9 105-G34 RD-16 105-G34 RD-16 307-G33 OR-16 9 307-M9 OR-16
R
G

1
2
3
4
5
6

1
2
3
4
5
6
SWG 11 38
200-C158 BK-6
ATCH PRODUCT LINK 262-F36 GN-18 K848-F60 WH-18 308-F129 YL-16 235-F76 BK-18 10 235-G41 BK-18 113-G35 OR-18 105-G34 RD-16 10 105-M10 RD-16
SWG 10 39 GN-C2 2399954 (NOTE K) 308-F63 YL-16 K849-F69 YL-18 308-F63 YL-16 L968-F17 OR-18 11 L968-G29 OR-18 169-G27 PK-16 113-G35 OR-18 13 113-M13 OR-18

101-C33

877-C34

109-C35

304-C36
K776-C18 GN-18 GW-C2 GC-C4
172-C10
147-C11
105-C12

SWK 0 C OFF
118-C7
130-C1
175-C2
184-C3
103-C4
113-C5
169-C6

120-C8
124-C9

40 308-C143 YL-18-GXL 2434508 84RE01 2305010 84RE01 1607690 84RE01 A588-F22 GN-18 K852-F47 GN-18 308-F130 YL-16 K906-F159 GN-18 12 K906-G24 GN-18 252-G31 YL-18 ATCH SEAT HEATER 200-G52 BK-18 14 200-M14 BK-18
308-C159 YL-18 S ON

123-C31
199-C21
615-C22
616-C23
320-C24
321-C25
322-C26
331-C27
607-C28
645-C29
646-C30

127-C32
VS 5 200mA 41 1 A755-F50 PK-18 K907-F20 BU-18 308-F131 YL-16 262-G32 GN-18 2735426 509-G63 WH-18 15 509-M15 WH-18
B ST
310-C144
G850-C39
K995-C40

VS 5 200mA
VS 8 100mA
42
43
2
3
A756-F58 BU-18
A757-F59 GY-18
K950-F107 YL-18
L968-F17 OR-18
E472-F64 GN-18
E472-F64 GN-18 CONN 26 307-G33
308-G38
OR-16
YL-16
2359027(UN TILT)
2
512-G65 GN-18
607-G47 PK-16
16
17
512-M16 GN-18
607-M17 PK-16

E562-GW1 PU-16
A588-GW5 GN-18
E565-GW2 BU-16

K866-GC1 WH-18

K872-GC4 OR-18
K879-GC5 GN-18
780-GW3 PU-16
779-GW4 WH-16

200-GC2 BK-18
147-GC3 PU-16
SWG 9 44 F774-C86 WH-18-GXL 4 A758-F51 BR-18 L972-F52 BU-18 E472-F232 GN-18 F-C13 G-C5 508-G62 PU-18 1 103-G36 RD-18 18 103-M18 RD-16 KEY SWITCH11
SWG 8 45 F773-C85 OR-18-GXL 5 E472-F64 GN-18 N793-F81 GN-18 E472-F133 GN-18 2397356 84RE01 2725000 84RE01 509-G63 WH-18 G-C2 G-C15 508-G62 PU-18 19 508-M19 PU-18 9G7641
SWG 7 46 6 E473-F80 GY-18 N795-F87 WH-18 189-F149 RD-18 A755-F50 PK-18 1 A755-G66 PK-18 511-G64 BR-18 2304011 84RE01 2434505 84RE01 511-G64 BR-18 20 511-M20 BR-18
SWG 6 47 7 E474-F75 OR-18 189-F205 RD-18 A756-F58 BU-18 2 A756-G67 BU-18 512-G65 GN-18 200-G44 BK-18 2
SWG 5
SWG 4
48
49
F716-C79
K995-C40
WH-18-GXL
OR-18-GXL
893-GN6
892-GN5
GN-18
BR-18
8
9
CAT DATA LINK +
CAT DATA LINK -
E997-F39 BR-18
H474-F46 GN-18
252-F116 YL-18
892-F97 BR-18
189-F206 RD-18
E472-F134 GN-18
A757-F59 GY-18
A758-F51 BR-18
3
4
A757-G68 GY-18
A758-G69 BR-18
607-G37
998-G21
PK-16
BR-18
A537-G20 PK-18 1
CONN 35
SWG 3 50 998-C107 BR-18-GXL 10 H475-F68 BU-18 893-F100 GN-18 251-F120 YL-18 L972-F52 BU-18 5 L972-G70 BU-18 A537-G20 PK-18
SWG 2 51 235-C108 BK-18-GXL 2 1 BACKUP GOV SW
11 H476-F49 WH-18 K950-F106 YL-18 261-F123 GN-18 K843-F67 GN-18 6 K843-G71 GN-18 A755-G66 PK-18 998-G21 BR-18
SWG 1 52 12 J851-F86 BR-18 L969-F93 WH-18 252-F117 YL-18 A756-G67 BU-18 3 1636711
K847-F66 PU-18 7 K847-G58 PU-18
AIN ACT/ 1 1 53 F889-C87 WH-18-GXL N957-GN15 PK-18 13 RS-232 PORT #1-TXD J853-F85 BU-18 262-F118 GN-18 E473-F80 GY-18 8 E473-G45 GY-18 A757-G68 GY-18
AIN ACT 7 54 14 J949-F140 GY-18 E997-F39 BR-18 508-F187 PU-18 9 508-G62 PU-18 A758-G69 BR-18 F774-G22 WH-18 BACKUP EPR VALVE SW
AIN ACT 5 55 15 K843-F67 GN-18 J851-F86 BR-18 509-F188 WH-18 10 509-G63 WH-18 A769-G39 GY-18 F773-G23 OR-18 2833074
AIN ACT 4 56 16 K844-F62 GY-18 J853-F85 BU-18 511-F189 BR-18 11 511-G64 BR-18 E473-G45 GY-18
DOUT 1A 1 57 2 3
892-GN5 BR-18 17 K847-F66 PU-18 J949-F140 GY-18 512-F190 GN-18 12 512-G65 GN-18 F773-G23 OR-18 K906-G24 GN-18 K907-G26 BU-18
DOUT 0.3A 10 58 405-C92 GY-18-GXL 1
893-GN6 GN-18 18 K848-F60 WH-18 200-F89 BK-18 F774-G22 WH-18 169-G27 PK-16
5 6
DOUT 0.3A 9
DOUT 0.3A 8
59
60
N959-GN16 PK-18
N963-GN18 OR-18
19
20
K849-F69 YL-18
K852-F47 GN-18
113-F192 OR-18
113-F192 OR-18 CONN 25 F889-G28
K843-G71
WH-18
GN-18
A770-G25 PK-16
8
4
9
169-G14 PK-16
169-G14 PK-16
ATCH RADIO AM/FM
3068801 M-C6
DOUT 0.3A 4 61 N981-GN22 GN-18 21 K907-F20 BU-18 113-F203 OR-18 F-C4 F-C17 K847-G58 PU-18 235-G59 BK-18 3068802 (OSJ) 1532541 84RE01
DOUT 0.3A 3 62 2305008 84RE01 2434507 84RE01 7
172-GN1 RD-18 N960-GN17 OR-18 22 RS-232 PORT #1-RXD K950-F11 YL-18 113-F201 OR-18 K906-G24 GN-18 F889-G28 WH-18 ACC 1 113-M13 OR-18
BR-18-GXL
BR-18-GXL

GN-18-GXL
GN-18-GXL

PU-18-GXL

BR-18-GXL

WH-18-GXL
OR-18-GXL
WH-18-GXL
WH-18-GXL

BU-18-GXL

OR-18-GXL
506-C103 PU-18
506-C103 PU-18

405-C92 GY-18-GXL

DOUT 0.3A 2 11 12
A760-C121 GY-18
A760-C121 GY-18

C468-C100 BU-18

G976-C101 BU-18

X738-C102 PK-18
A209-C132 BK-18

PU-16
BU-16
63 172-GN1 RD-18 N970-GN19 YL-18 23 RS-232 PORT #1-DTR K950-F11 YL-18 113-F204 OR-18 J949-F140 GY-18 1 K907-G26 BU-18 A769-G39 GY-18 L968-G29 OR-18 GND 2 200-M14 BK-18
616-C23 BU-16

A209-C44 BK-18
235-C133 BK-18

G834-C48 PU-18
A760-C45 GY-18
H747-C50 BR-18

N789-C72 BU-18

N789-C72 BU-18
H746-C49 YL-18

H747-C50 BR-18
A760-C45 GY-18
A760-C45 GY-18
A760-C20 GY-18

308-C109 YL-16

607-C114 PK-16

A588-C78 GN-18
A762-C46 PU-18
A769-C89 GY-18

E441-C19 GN-18
E554-C84 PK-18

G723-C47 YL-18

G973-C75 OR-18

H446-C74 PK-18
K776-C18 GN-18
K850-C51 BR-18
K856-C52 PU-18
K857-C53 WH-18
K858-C54 YL-18
K860-C55 BU-18
K861-C56 GN-18
K862-C57 GY-18
K864-C58 PK-18
K865-C59 PU-18
K866-C60 WH-18
K868-C61 BR-18
K869-C62 BU-18
K871-C63 WH-18
K876-C64 BR-18
K877-C65 BU-18
K904-C66 GN-18
K906-C90 GN-18

L969-C88 WH-18
L973-C67 GN-16
M737-C68 WH-18
M739-C69 YL-18
M740-C70 PK-18
M906-C71 BU-18
T967-C73 YL-18
G834-C48 PU-18
H746-C49 YL-18

200-C129 BK-18
235-C128 BK-18

235-C113 BK-18
235-C125 BK-16
235-C125 BK-16

147-C119 PU-16
147-C120 PU-16
147-C120 PU-16
147-C119 PU-16

403-C110 GN-18
403-C122 GN-18
403-C122 GN-18

892-C111 BR-18

893-C112 GN-18

10
147-C11 PU-16
412-C93 BU-18

412-C93 BU-18

200-C16 BK-16
235-C37 BK-18

147-C76 PU-16

403-C17 GN-18
403-C82 GN-18

892-C98 BR-18

893-C99 GN-18

308-C15 YL-16
308-C81 YL-16

321-C25 BR-18
322-C26 GY-16

487-C94 OR-18
491-C95 PK-18
495-C96 GN-18
496-C97 WH-18

763-C42 BU-18
788-C43 YL-18

235-C41 BK-14
235-C80 BK-16
DOUT 0.3A 1
877-C34 YL-4
109-C35 RD-6
101-C33 RD-4

304-C36 WH-8
130-C1 RD-14

J2 64 172-GN7 RD-18 24 K950-F106 YL-18 308-F131 YL-16 J853-F85 BU-18 2 L968-G29 OR-18 235-G16 BK-18 SPKR LH(-) 3 509-M15 WH-18
172-GN8 RD-18 25 K950-F107 YL-18 A537-F155 PK-18 J851-F86 BR-18 3 L972-G70 BU-18 235-G59 BK-18 AUX-SPKR(-) 4 C566-M22 PK-18
308-GN3 YL-16 26 L968-F17 OR-18 103-F216 RD-18 E472-F134 GN-18 4 235-G41 BK-18 SPKR RH(-) 5 512-M16 GN-18

E562-C104
E565-C105
308-GN3 YL-16 27 L972-F52 BU-18 118-F211 GY-16 F-C37 F-C38 ILLUM 6 607-M17 PK-16
308-GN9 YL-16 28 N793-F81 GN-18 123-F227 WH-18 2304011 84RE01 2434505 84RE01 ANTENNA 1 BACKUP 7 103-M18 RD-16
892-C123
892-C123

893-C124
893-C124

310-C144

F716-C79
F773-C85
F774-C86
F889-C87

G850-C39

K995-C40
998-C142

308-GN10 YL-16 29 N795-F87 WH-18 147-F228 PU-16 113-F201 OR-18 1 3423067 235-G59 BK-18 SPKR LH(+) 8 508-M19 PU-18
403-GN4 GN-18 N973-GN20 BR-18 30 RS-232 PORT #1-CDC 251-F121 YL-18 200-F89 BK-18 2 235-G16 BK-18 AUX-SPKR(+) 9 C560-M21 OR-18 M-C7
CRANK\CAM SPEED 8V 100mA SNSR SUPPLY 403-GN4 GN-18 N979-GN21 GN-18 31 RS-232 PORT #1-GND 261-F122 GN-18 F889-G28 WH-18 ANTENNA SPKR RH(+) 10 511-M20 BR-18 7Y3966 84RE01
F CRANK SPEED SENSOR SIGNAL
CAM SPEED SENSOR SIGNAL
403-GN11 GN-18
403-GN12 GN-18
32
33
331-F220 OR-18
403-F198 GN-18
F-C11
1552269
L968-G29 OR-18
169-G27 PK-16 CABLE M-C8
1
F
FUEL RAIL PRESS 5V 200mA SNSR SUPPLY 235-GN2 BK-18 34 J1939 LOW 405-F212 GY-18 189-F206 RD-18 1 HYD LOCK DIODE 1 K907-G26 BU-18 2382260 7Y3967
FUEL RAIL PRESSURE SENSOR SIGNAL 235-GN2 BK-18 35 410-F217 WH-18 113-F203 OR-18 2 1974385 84RE01
FUEL RAIL PRESSURE SENSOR GROUND 235-GN13 BK-18 36 412-F214 BU-18 CONSOLE RH
OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY 235-GN23 BK-18 37 430-F221 BU-18 F-C8 F-C22 CAN RESISTOR 4
OIL PRESS DIFFERENTIAL PRESS SNSR GND 235-GN14 BK-18 38 487-F223 OR-18 1552269 3E3370 1743016 84RE01
OIL PRESSURE SENSOR SIGNAL 235-GN14 BK-18 39 491-F210 PK-18 189-F205 RD-18 1 HYD LOCK DIODE 2 251-F173 YL-18 A
DIFFERENTIAL PRESSURE SENSOR SIGNAL 403-GN12 GN-18 40 495-F209 GN-18 E997-F39 BR-18 2 1974385 84RE01 261-F170 GN-18 B
PRESSURE SENSOR 5V 200mA SUPPLY AL-C1 C-C29 C-C28 308-GN10 YL-16 41 496-F215 WH-18 C
INTAKE MANIFOLD\FUEL PRESS SNSR GND 2434505 84RE01 2434505 84RE01 2304011 84RE01 172-GN8 RD-18 42 506-F184 PU-18 F-C7
INTAKE MANIFOLD PRESSURE SNSR SIGNAL
LOW FUEL PRESSURE SENSOR SIGNAL
E562-AL1 PU-16 1
2 CONN 7 1
2
E562-C104
E565-C105
PU-16
BU-16
N957-GN15 PK-18
N960-GN17 OR-18
43
44
607-F197 PK-16
645-F219 RD-18 252-F117
3E3370
YL-18 A CAN RESISTOR 2
F-C23
2397356 84RE01
MONITOR
2602173
COOLANT TEMPERATURE SENSOR SIGNAL 877-C34 YL-4 GW-C1 N970-GN19 YL-18 45 646-F218 RD-18 262-F118 GN-18 B 1743016 84RE01 495-F209 GN-18 1 FUEL LEVEL
K995-C40 OR-18-GXL 2434505 84RE01 N973-GN20 BR-18 46 892-F98 BR-18 C 2 COOLANT TEMP
COOLANT TEMPERATURE SENSOR GROUND G850-C39 BU-18-GXL E562-GW1 PU-16 1 N979-GN21 GN-18 47 893-F101 GN-18 491-F210 PK-18 3 HYD OIL TEMP
INTAKE AIR TEMPERATURE SNSR SIGNAL 310-C144 PU-18-GXL E565-GW2 BU-16 2 48 C468-F213 BU-18 F-C6 103-F216 RD-18 103-F216 RD-18 103-F216 RD-18 403-F198 GN-18 4 ALT R-TERM.
FUEL TEMPERATURE SENSOR SIGNAL
101-C33 RD-4 49 F-C9 E562-F229 PU-16 3E3370 113-F204 OR-18 113-F204 OR-18 251-F207 YL-18 5
FUEL PUMP SOLENOID SIGNAL
109-C35 RD-6 50 J1939 HIGH 1532630 84RE02 E565-F230 BU-16 251-F120 YL-18 A CAN RESISTOR 1 118-F211 GY-16 123-F227 WH-18 251-F207 YL-18 6
FUEL PUMP SOLENOID RETURN J2 (BROWN) 261-F123 GN-18 B 1743016 84RE01
130-C1 RD-14 51 G976-F225 BU-18 123-F227 WH-18 147-F228 PU-16 251-F173 YL-18 7
INJECTOR (1) POWER SUPPLY C
304-C36 WH-8 172-GN7 RD-18 52 UNSWITCHED POWER M740-F1 PK-18 1 L973-F5 GN-18 147-F228 PU-16 251-F207 YL-18 251-F174 YL-18 405-F212 GY-18 8 ENG OIL PRESS.
INJECTOR (1) RETURN 53
INJECTOR (2) POWER SUPPLY 308-C159 YL-18 2 X738-F224 PK-18 251-F121 YL-18 251-F172 YL-18 261-F208 GN-18 C468-F213 BU-18 9 ENG OIL LEVEL
308-C143 YL-18-GXL 403-GN11 GN-18 54 ALTERNATOR R-TERM 763-F3 BU-18 3 200-F84 BK-18 261-F122 GN-18 251-F121 YL-18 261-F208 GN-18 412-F214 BU-18 10 COOLANT LEVEL
INJECTOR (2) RETURN 55 L969-F4 WH-18 4 308-F131 YL-16 251-F121 YL-18 11
403-C122 GN-18 200-F102 BK-16 261-F170 GN-18 496-F215 WH-18 HYD OIL LEVEL
INJECTOR (3) POWER SUPPLY 56 5 12
405-C92 GY-18-GXL 235-F10 BK-18 331-F220 OR-18 261-F208 GN-18 261-F171 GN-18 AIH CONT STATUS
INJECTOR (3) RETURN 788-C43 YL-18 57 6 403-F198 GN-18 261-F169 GN-18 308-F131 YL-16 F-C24
INJECTOR (4) POWER SUPPLY
892-C123 BR-18-GXL 58 H746-F6 YL-18 7 405-F212 GY-18 261-F122 GN-18 403-F198 GN-18 2304009 84RE01
INJECTOR (4) RETURN 893-C124 GN-18-GXL 59 8 261-F122 GN-18 1
410-F217 WH-18 405-F212 GY-18 103-F216 RD-18 + BATTERY
INJECTOR (5) POWER SUPPLY 998-C142 BR-18-GXL 60 M737-F8 WH-18 9 412-F214 BU-18 308-F131 YL-16 410-F217 WH-18 200-F105 BK-18 2 GND
INJECTOR (5) RETURN 61 K871-F9 WH-18 10 3
A762-C46 PU-18 430-F221 BU-18 331-F220 OR-18 412-F214 BU-18 308-F131 YL-16 KEY SW
PU-18-GXL

BR-18-GXL
GN-18-GXL
BR-18-GXL

WH-18-GXL
OR-18-GXL
WH-18-GXL
WH-18-GXL
BU-18-GXL

OR-18-GXL

YL-18-GXL

INJECTOR (6) POWER SUPPLY


405-C92 GY-18-GXL

M739-C164 YL-18

A209-C166 BK-18
C468-C100 BU-18

A209-C168 BK-18

A760-C121 GY-18

BK-18
M739-C165 YL-18

A209-C166 BK-18
A209-C132 BK-18

A209-C132 BK-18

A209-C166 BK-18
A209-C155 BK-18
A209-C168 BK-18

A209-C155 BK-18

G976-C101 BU-18

A209-C155 BK-18

X738-C102 PK-18
A209-C167 BK-18

C468-C100 BU-18 N963-GN18 OR-18 62 RS-232 PORT #3-TXD K866-F7 WH-18 11 487-F223 OR-18 403-F198 GN-18 491-F210 PK-18 4
308-C160 YL-18
308-C163 YL-18

147-C119 PU-16

K850-C51 BR-18

M906-C71 BU-18

235-C126 BK-18

200-C154 BK-16

200-C176 BK-18

YL-18

PK-18
403-C122 GN-18

A762-C46 PU-18

E554-C84 PK-18

K776-C18 GN-18

235-C125 BK-16
235-C133 BK-18

200-GC13 BK-18
235-C172 BK-18

308-C159 YL-18
308-C162 YL-18

308-C163 YL-18

M739-C69 YL-18
M739-C69 YL-18

G973-C75 OR-18

K856-C52 PU-18
K857-C53 WH-18
K858-C54 YL-18
K860-C55 BU-18
K861-C56 GN-18
K862-C57 GY-18
K864-C58 PK-18
K865-C59 PU-18
K866-C60 WH-18
K868-C61 BR-18
K869-C62 BU-18
K871-C63 WH-18
K876-C64 BR-18
K877-C65 BU-18

308-C162 YL-18
308-C162 YL-18

235-C172 BK-18

A209-C44 BK-18
A209-C44 BK-18

235-C169 BK-18
235-C172 BK-18
235-C171 BK-18
235-C173 BK-18
235-C173 BK-18
147-C120 PU-16

A769-C89 GY-18

K904-C66 GN-18
L969-C88 WH-18
M737-C68 WH-18
T967-C73 YL-18

235-C170 BK-18
235-C130 BK-18
235-C174 BK-18
235-C174 BK-18

308-C161 YL-18
308-C161 YL-18

308-C109 YL-16
308-C109 YL-16

235-C173 BK-18

607-C114 PK-16

A588-C78 GN-18

E441-C19 GN-18
G723-C47 YL-18
K906-C90 GN-18
M740-C70 PK-18

200-C176 BK-18
200-C175 BK-16
235-C174 BK-18

L973-C67 GN-16

200-C153 BK-16
200-C152 BK-16

200-GC13 BK-18

200-C152 BK-16
200-C153 BK-16
200-C154 BK-16
200-C175 BK-16

200-C129 BK-18

200-GW10 BK-18
INJECTOR (6) RETURN
200-C158 BK-6

200-C158 BK-6
788-C43 YL-18

321-C25 BR-18
495-C96 GN-18

235-C83 BK-18

491-C95 PK-18

200-C16 BK-16
235-C41 BK-14
235-C80 BK-16

496-C97 WH-18

235-C83 BK-18
235-C83 BK-18

308-C15 YL-16
308-C81 YL-16

308-C81 YL-16
308-C15 YL-16

322-C26 GY-16
487-C94 OR-18
616-C23 BU-16
763-C42 BU-18

200-AL2 BK-16

200-AL2 BK-16

200-GW9 BK-18
109-C35 RD-6
101-C33 RD-4

304-C36 WH-8

877-C34 YL-4
130-C1 RD-14

E554-C84 PK-18 N959-GN16 PK-18 63 RS-232 PORT #3-RXD K950-F11 YL-18 12 491-F210 PK-18 405-F212 GY-18 495-F209 GN-18 251-F174 YL-18 5 CAN1 +
VS 13V F716-C79 WH-18-GXL N981-GN22 GN-18 64 RS-232 PORT #3-GND 13 495-F209 GN-18 410-F217 WH-18 496-F215 WH-18 261-F171 GN-18 6 CAN1 -
VS RETURN 2 F773-C85 OR-18-GXL 235-GN13 BK-18 65 GROUND 14 496-F215 WH-18 412-F214 BU-18 892-F98 BR-18 893-F101 GN-18 7 CDL +
ATA/CDL +

A209-C168
F774-C86 WH-18-GXL 66 15 506-F184 PU-18 430-F221 BU-18 893-F101 GN-18 892-F98 BR-18 8 CDL -
E E

308-C163

H446-C74
ATA/CDL - F889-C87 WH-18-GXL 67 788-F13 YL-18 16 607-F197 PK-16 487-F223 OR-18 A579-F165 OR-16 9 J1939 SHIELD
CAN A +
310-C144

892-C123
893-C124
998-C142

F716-C79
F773-C85
F774-C86
F889-C87
G850-C39

K995-C40

308-C143

K776-C18 GN-18 68 17 645-F219 RD-18 491-F210 PK-18 A580-F166 BR-16 10 J1939 +


CAN A - 200-C158 BK-6 69 K864-F15 PK-18 18 646-F218 RD-18 495-F209 GN-18 A581-F168 GN-16 11 J1939 -
BK-18

CAN A SHIELD 235-C108 BK-18-GXL 308-GN9 YL-16 70 KEY SWITCH ON K868-F16 BR-18 19 892-F98 BR-18 496-F215 WH-18 A582-F167 PU-16 410-F217 WH-18 12 FAULT ALARM
A250-C148 BK-14 L968-F17 OR-18 20 893-F101 GN-18 607-F197 PK-16 C468-F213 BU-18
AIN PAS 1 235-C156 BK-18 GN-C4 GK-C2 K869-F18 BU-18 21 A537-F155 PK-18 645-F219 RD-18 200-F105 BK-18 A571-GY1 PU-18 1 VIDEO(NTSC/PAL)
1 PWM 2A 3 2434508 84RE01 2305010 84RE01
235-W1

235-C145 BK-18 C-C45 H747-F19 BR-18 22 C468-F213 BU-18 646-F218 RD-18 200-F153 BK-16 235-GY2 BK-18 2 GND
N960-GN17 OR-18 1 N960-GK6 OR-18 235-GN23 BK-18 K907-F20 BU-18 23 E562-F229 PU-16 892-F98 BR-18
VS RETURN 2 2304013 84RE01 (RCA JACK)
235-C145 BK-18 N957-GN15 PK-18 2 N957-GK5 PK-18 GK-C3 G834-F12 PU-18 24 E565-F230 BU-16 893-F101 GN-18 113-F204 OR-18

1
2
3
235-C156 BK-18 C-C46 N979-GN21 GN-18 3 N979-GK9 GN-18 1552252 A762-F21 PU-18 25 G976-F225 BU-18 A537-F155 PK-18 251-F172 YL-18 (NOTE L)
DOUT 0.3A 5 A250-C148 BK-14 2434506 84RE01 N970-GN19 YL-18 4 N970-GK7 YL-18 172-GK1 RD-18 1 BATT + 26 L973-F5 GN-18 C468-F213 BU-18 261-F169 GN-18
WIPER MOTOR
DF PWM 1SHEILD 235-C108 BK-18-GXL N973-GN20 BR-18 5 N973-GK8 BR-18 235-GK2 BK-18 2 GND A588-F22 GN-18 27 X738-F224 PK-18 E562-F229 PU-16 331-F220 OR-18
1961505
ACCEL RETURN 2
AIN PAS 5
235-C41 BK-14
235-C80 BK-16
CONN 13 6 308-GK3 YL-16
403-GK4 GN-18
3
4
KEY SW ON
ALT R-TERM
K865-F23
K876-F14
PU-18
BR-18
28
29
200-F84
200-F102
BK-18
BK-16
E565-F230 BU-16
G976-F225 BU-18
430-F221
487-F223
BU-18
OR-18 F-C25
MOTOR
235-C125 BK-16
CONN 19 N957-GK5 PK-18 5 RS-232 TXD K877-F33 BU-18 30 200-F102 BK-16 L973-F5 GN-18 501-F163 GN-18 7Y3958 84RE01
M + -
1
2
3
235-C133 BK-18 K-C1 6 G723-F24 YL-18 31 200-F103 BK-16 X738-F224 PK-18 530-F162 OR-18 A580-F166 BR-16 3 W
ACCEL RETURN 1 235-C172 BK-18 GND CHASSIS 2 2434506 84RE01 N960-GK6 OR-18 7 RS-232 RXD K860-F26 BU-18 32 200-F104 BK-18 200-F104 BK-18 590-F164 GY-18 2
ACCEL 2 GN-C3 GK-C1 N979-GK9 GN-18 8 RX-232 GND 33 200-F105 BK-18 200-F105 BK-18 645-F219 RD-18 A579-F165 OR-16 4 L
L
ACCEL 1 2305010 84RE01 2434508 84RE01 N970-GK7 YL-18 9 RX-232 DTR 34 235-F10 BK-18 235-F10 BK-18 646-F218 RD-18 200-F153 BK-16 6 B
E
DOUT 0.3A 7 B
172-GN8 RD-18 1 172-GK1 RD-18 N973-GK8 BR-18 10 RX-232 DCD M739-F28 YL-18 35 200-F84 BK-18 A586-F161 OR-18 A581-F168 GN-16 1 R
1 PWM 2A 2 S
A209-K2 BK-18
H446-K3 PK-18
308-K1 YL-18

308-GN10 YL-16 2 308-GK3 YL-16 11 36 118-F211 GY-16 G976-F225 BU-18 A582-F167 PU-16 5 Y
DF PWM 1 + 403-GN12 GN-18 3 403-GK4 GN-18 12 37 506-F184 PU-18 X738-F224 PK-18
DOUT 0.3A 6 GG-C3 4 K856-F29 PU-18 38 200-F103 BK-16 123-F227 WH-18
ATCH PRODUCT LINK RADIO
1552269 GG-C1 C-C44 C-C43 5 K861-F2 GN-18 39 147-F228 PU-16 SWITCH PANEL
2429230 F-C26
ATCH STEM-3 RETRACT SOL 1 K862-GG6 GY-18 2434508 84RE01 2434508 84RE01 2305010 84RE01 235-GN14 BK-18 6 235-GK2 BK-18 (NOTE K) K857-F30 WH-18 40 200-F103 BK-16 607-F197 PK-16 2277575 (FOR CR)
1636699 84RE02
1119916 2 K869-GG17 BU-18 K858-GG5 YL-18 1 1 K858-C54 YL-18 K862-F31 GY-18 41 506-F184 PU-18 A537-F155 PK-18 2909378 (FOR SR)
GROUND

DF PWM 1 -
(NOTE H,P) K862-GG6 GY-18 2 2 K862-C57 GY-18
CONN 18 K858-F32 YL-18 42 118-F211 GY-16 E562-F229 PU-16 R725-F175 WH-18 1 2ND FUEL FLTR SW
GG-C2
1552269
K869-GG27 BU-18 3
4 CONN 6 3
4
K869-C62 BU-18
K850-C51 BR-18
C-C17
1552269 F889-F34 WH-18
43
44
501-F163 GN-18
530-F162 OR-18
E565-F230
L973-F5
BU-16
GN-18
E480-F176
L886-F177
PK-18
BR-18
2
3
OLWD ALM CANCEL SW
AUTO LUB FAILURE
ATCH STEM-3 EXTEND SOL 1 K858-GG5 YL-18 5 5 GW-C5 235-C174 BK-18 1 GROUND HYD OIL FILTER SW 45 590-F164 GY-18 200-F104 BK-18 L973-F178 GN-18 4 FINE SWING SW
1119916 2 K869-GG18 BU-18 6 6 1552269 487-C94 OR-18 2 SIGNAL 1709419 46 A579-F165 OR-16 235-F10 BK-18 5 SMART BOOM UP/DOWN
(NOTE H,P) 780-GW3 PU-16 1 ATCH UNIVERSAL QU SOL HIGH 252-F35 YL-18 47 WIPER CONT A580-F166 BR-16 6 SMART BOOM DOWN
K869-GG27 BU-18 GE-C1 200-GW9 BK-18 2 1211491 (NOTE M) 262-F36 GN-18 48 F-C16 2597282 A581-F168 GN-16 123-F227 WH-18 E562-F179 PU-16 7 QUICK COUPLER
K869-GG27 BU-18 2434509 84RE01 AM-C2 AM-C1 49 1673614 84RE01 A582-F167 PU-16 147-F228 PU-16 L885-F226 BU-18 8 OP ROCKER SW
D K856-GE1
K860-GE6
PU-18
BU-18
1
2
GF-C7
2434509 84RE01
C-C48
2434509 84RE01
C-C47
2312295 84RE01 1
2304011 84RE01
L973-AM1 GN-16
1552269
1 ATCH FINE SWING CONT SOL
251-F37
261-F38
YL-18
GN-18
50
51
A584-F83 BU-18
118-F211 GY-16
1
12
WIPER CUT
ACC
A586-F161 OR-18
200-F153 BK-16
607-F197 PK-16
A537-F155 PK-18
530-F162
590-F164
OR-18
GY-18
9
10
WASHER
WIPER INT-3
D
K857-GE2 WH-18 3 K856-GF1 PU-18 1 1 K856-C52 PU-18 2 200-AM2 BK-16 2 1589085 52 506-F184 PU-18 5 WASH 200-F84 BK-18 E562-F229 PU-16 A586-F161 OR-18 11 WIPER INT-6
4 K860-GF2 BU-18 2 2 K860-C55 BU-18 GW-C6 E997-F39 BR-18 53 200-F103 BK-16 10 GND 200-F84 BK-18 E565-F230 BU-16 501-F163 GN-18 12 WIPER LOW
GE-C5 GE-C4 K868-GE3 BR-18 5 K857-GF3 WH-18 3 3 K857-C53 WH-18 1552269 54 3 WIPER SW(313C) A584-F83 BU-18 L973-F5 GN-18 646-F218 RD-18 13 CHA/CAB LAMP RELAY

1
3E3364
1
1552269
K860-GE6 BU-18
6
7
K861-GF4 GN-18
K868-GF5 BR-18
4
5 CONN 5 4
5
K861-C56 GN-18
K868-C61 BR-18
779-GW4 WH-16
200-GW10 BK-18
1
2
ATCH UNIVERSAL QC SOL LOW
1211491 (NOTE M)
C-C38
2434505 84RE01
C-C39
2304011 84RE01 184-F40 RD-14 1
A586-F161
530-F162
OR-18
OR-18
8
2
INT-6
WA+
200-F104 BK-18
235-F10 BK-18
645-F219
331-F220
RD-18
OR-18
14
15
BOOM LAMP RELAY
TRAVEL ALARM
2 2 K868-GE7 BR-18 8 308-GF17 YL-18 6 6 308-C160 YL-18 L973-C67 GN-16 1 235-F43 BK-14 2 501-F163 GN-18 13 LOW E480-F176 PK-18 16 CAUTION LAMP RELAY
A209-GF18 BK-18 7 7 A209-C166 BK-18 A588-GW5 GN-18 200-C153 BK-16 2 3 590-F164 GY-18 9 INT-3 E562-F179 PU-16 17 GND
CONN 1 ATCH STEM2 RETRACT SOL CONN 5 M906-GF12 BU-18 8 8 M906-C71 BU-18 N789-F44 BU-18 4 A579-F165 OR-16 6 W.CCW L973-F178 GN-18 18 GND
1119916 (NOTE U) GE-C6
3E3364
GE-C3
1552269 GC-C5 GF-C6 C-C50 C-C49
CONN 17 322-X2
200-X4
GY-16
BK-16
FORWARD WARNING HORN LOW
7Y3919
E441-F45 GN-18 5
6
A580-F166
A582-F167
BR-16
PU-16
14
7
W.CW
STOP
200-F181 BK-18
113-F204 OR-18 A1 +B
1 1 K857-GE2 WH-18 2434510 84RE01 2434510 84RE01 2434510 84RE01 2304009 84RE01 K852-F47 GN-18 7 A581-F168 GN-16 4 REV 200-F181 BK-18 A2 GND
2 2 K868-GE5 BR-18 147-GC3 PU-16 1 1 1 147-C119 PU-16 ATCH OLWD PRESS. SENSOR C-C40 X-C1 A760-F48 GY-18 8 200-F153 BK-16 11 W.GND 251-F172 YL-18 A3 CAN1 +
K868-GE5 BR-18 K871-GC6 WH-18 2 2 2 K871-C63 WH-18 K-C2 2218859 (NOTE N) 2434505 84RE01 2304011 84RE01 322-X2 GY-16 H476-F49 WH-18 9 261-F169 GN-18 A4 CAN1 -
ATCH STEM2 EXTEND SOL K868-GE7 BR-18 K866-GC1 WH-18 3 K866-GF9 WH-18 3 3 K866-C60 WH-18 1552267 322-C26 GY-16 1 322-X1 GY-16 322-X1 GY-16 FORWARD WARNING HORN HIGH A755-F50 PK-18 10 A5 CAN SHIELD
1119916 (NOTE F) K868-GE3 BR-18 4 K864-GF10 PK-18 4 4 K864-C58 PK-18 308-K1 YL-18 A +B 200-C154 BK-16 2 200-X3 BK-16 200-X3 BK-16 7Y3920 A758-F51 BR-18 11 430-F221 BU-18 A6 AIR FLTR SW
K868-GE4 BR-18 5 M739-GF6 YL-18 5 5 M739-C164 YL-18 A209-K2 BK-18 B GROUND 200-X4 BK-16 L972-F52 BU-18 12 487-F223 OR-18 A7 CAPSULE FLTR SW
GE-C2
1552269
6
7
K876-GF7
K865-GF11
BR-18
PU-18
6
7 CONN 4
6
7
K876-C64 BR-18
K865-C59 PU-18
H446-K3 PK-18 C SIGNAL
CONN 16 184-F53 RD-14
235-F54 BK-14
13
14
X738-F224
G976-F225
PK-18
BU-18
A8
A9
SP FLTR SW
WTR SEPARATOR LEVEL SW
1 K856-GE1 PU-18 8 K877-GF8 BU-18 8 8 K877-C65 BU-18 200-C152 BK-16 15 T725-F182 WH-18 A10 FUEL FILTER SW

E565-F230 BU-16
2 K868-GE4 BR-18 G973-GC7 OR-18 9 9 9 G973-C75 OR-18 616-C23 BU-16 M906-F55 BU-18 16 A11 DIGITAL GND

607-F197 PK-16

GN-18

E562-F179 PU-16
10 10 10 J949-F140 GY-18 17 A12 DIGITAL GND

WH-18
BK-18
BK-18

PU-16
BK-18

147-F183 PU-16
BK-18
607-F41 PK-18

PK-18
PK-18
GN-18
A537-F155 PK-18

E480-F176 PK-18

E562-F229 PU-16
ATCH STEM1 EXTEND SOL 11 11 11 A209-F57 BK-18 18

200-F181 BK-18

147-F228 PU-16
F-C27

200-F42 BK-18
PK-18
BK-18
1119916 (NOTE F,U) 12 12 12 A756-F58 BU-18 19
1636659 84RE01
A757-F59 GY-18 20 F-C28
CONN 4

L973-F178
K848-F60 WH-18 21 7Y3967 84RE01

123-F227
200-F104
200-F185

147-F183
200-F185
200-F42
607-F41
607-F77
L973-F5
ATCH 1P 2P CHANGE SOL 2 (SOL3) K871-GC6 WH-18 K844-F62 GY-18 22 T725-F182 WH-18 1

607-F77
235-F10
(NOTE E) 1119916 K871-GC6 WH-18 308-F63 YL-16 23 L885-F226 BU-18
GC-C3 24 L886-F177 BR-18 F-C29
1552269 25 R725-F175 WH-18 7Y3967 84RE01
1 K871-GC8 WH-18 26 1
2 235-GC17 BK-18 E472-F64 GN-18 27
F889-F65 WH-18 28 F-C30
F-C47
C ATCH 1P 2P CHANGE SOL 1 (SOL2) GF-C4
GU-C2
1552269
K847-F66 PU-18
K843-F67 GN-18
29
30 F-C42 F-C18 F-C20 F-C21 7Y3954 84RE01
7Y3967 84RE01
1 C
(NOTE E) 1119916
1
1552269 K864-GU1 PK-18 1
2
ATCH RELIEF-1 SOL
1120090
H475-F68 BU-18
K849-F69 YL-18
31 7Y3955 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01
CONN 34

4
3
2
1
5

4
3
1
2
5

4
3
2
1
5

1
2
3

1
2
3
GC-C2 K861-GF4 GN-18 M739-GU11 YL-18 32 508-F187 PU-18 1 + AW-C1 F-C31
1552269 2 K868-GF13 BR-18 (NOTE A,G) 893-F71 GN-18 33 509-F188 WH-18 2 - EL-C1 7Y3955 84RE01 7Y3967 84RE01
1 K871-GC9 WH-18 K904-F72 GN-18 34 3 7Y3955 84RE01 1
2 235-GC16 BK-18 ATCH STEM-2 RETRACT SOL EK-C2 T967-F73 YL-18 35

E562-EL3 PU-16
E565-EL4 BU-16
147-EL1 PU-16
1119916 235-GU7 BK-18 1552269 36 SPEAKER(LH)
(NOTE A,G) 235-GU7 BK-18 K872-EK3 OR-18 1 ATCH SINGLE ACTION SOL 1 H446-F74 PK-18 37 F-C43 7Y5434

PU-16
PU-16
235-GC10 BK-18 GU-C6 200-EK5 BK-18 2 2154890 (NOTE E) E474-F75 OR-18 38 7Y3955 84RE01
235-GC18 BK-18 1552269 39 511-F189 BR-18 1 +
ATCH DOUBLE ACTION SOL (SOL1) 235-GC18 BK-18 GF-C3 K876-GU3 BR-18 1 ATCH RELIEF-1 CHECK SOL H474-F46 GN-18 40 512-F190 GN-18 2 -

PU-16
(NOTE E) 1119916 235-GC10 BK-18 1552269 235-GU8 BK-18 2 2154890 EK-C3 K850-F56 BR-18 41 3

147-AW1
780-AW2
GC-C1 1 K857-GF3 WH-18 (NOTE A,G) 1552269 42 FINE SWING CONT SW
1552269 2 K868-GF14 BR-18 K872-EK1 OR-18 K872-EK2 OR-18 1 ATCH SINGLE ACTION SOL 2 892-F79 BR-18 43 SPEAKER(RH) 2382212
1 K879-GC5 GN-18 200-EK4 BK-18 200-EK6 BK-18 2 2154890 (NOTE E) E473-F80 GY-18 44 7Y5434

147-EL2
2 200-GC15 BK-18 ATCH STEM-2 EXTEND SOL 45
BK-18-GXL

A250-C148 BK-14

1119916 46
235-C145 BK-18
235-C133 BK-18

235-C156 BK-18

BK-16
BK-18

BK-18

BK-18

1
235-C80 BK-16

235-C41 BK-14

(NOTE A,G) GU-C5 N793-F81 GN-18 47 WINDOW LIMIT SW


2
235-GC18 BK-18 1552269 G973-F82 OR-18 48 1176306
3
K866-GU4 WH-18 1 ATCH 1WAY/2WAY CHANGE SOL 49
4
235-GF19 BK-18 GF-C2 235-GU9 BK-18 2 2154890 BOOM SENSOR 50
235-C125
235-C172

235-GC18

235-GF19

2
5
1552269 (NOTE A,G) C-C15 1200044 J853-F85 BU-18 51 3 200-F84 BK-18
6
235-C108

1 K860-GF2 BU-18 1552267 J851-F86 BR-18 52


2 K868-GF15 BR-18 A760-C121 GY-18 A 53 A584-F83 BU-18
C-C12 C-C10 E441-C19 GN-18 C N795-F87 WH-18 54 ATCH UNIVERSAL QC SW ATCH QUICK COUPLER SW
1552269 3E3364 ATCH STEM-1 RETRACT SOL A209-C155 BK-18 B F-C10 1055175 7N2353
BK-18

321-C25 BR-18 1 1 ATCH TRAVEL ALARM 1119916 GU-C4 1532620 84RE01


235-C171 BK-18 2 2 2139100 (NOTE A,G) 1552269 J1 (BLACK)
K865-GU5 PU-18 1 ATCH RELIEF-2 SOL
C-C9 M739-GU12 YL-18 2 1120090 HYD TEMP SENDER
200-GC13

1552269 GF-C1 M739-GU2 YL-18 (NOTE A,G) 491-C95 PK-18 4I5394


496-C97 WH-18 1 HYD OIL LEVEL SW 1552269 M739-GU2 YL-18
T
235-C170 BK-18 2 2130677 1 K856-GF1 PU-18 ATCH BOOM LAMP(LH)
2 K868-GF16 BR-18 235-C130 BK-18 1532521
B PUMP 1 PRESS. SENSOR
2218859 C-C54
GND CHASSIS 3
ATCH STEM-1 EXTEND SOL
235-C173 BK-18
235-C173 BK-18
C-C41
2304011 84RE01
AR-C1
2434505 84RE01 616-AV1 BU-16
THE FOLLOWING WIRES MUST BE TWISTED PAIRS. SYMBOL DESCR PT ON COLOR ABBREV AT ONS B
1552267 C-C42 1119916 GU-C3 235-C127 BK-18 616-C23 BU-16 1 616-AR1 BU-16 616-AR1 BU-16 AT LEAST 1 TURN PER 25 mm.
+B
GROUND
A
B
308-C149
A209-C151
YL-18
BK-18
1552269
495-C96 GN-18 1 FUEL LEVEL SENSOR
(NOTE A,G)
K877-GU6 BU-18
1552269
1 ATCH RELIEF-2 CHECK SOL
235-C118 BK-18
235-C83 BK-18
200-C152 BK-16 2 200-AR2 BK-16 200-AR2 BK-16
200-AV2 BK-16 251-YL AND 261-GN
C RCU T CONNECTED ABBREV COLOR
SIGNAL C K904-C66 GN-18 235-C169 BK-18 2 1636700 235-GU10 BK-18 2 2154890
(NOTE A,G)
235-C83 BK-18
235-C118 BK-18 C-C32 C-C33 CONN 24 ATCH BOOM LAMP(RH) W RE GROUP COLOR DESCR PT ONS 892-BR AND 893-GN C RCU T NOT CONNECTED RD RED
K856-GF1 PU-18 235-C127 BK-18 1552269 3E3364 1532521

PUMP 2 PRESS.SENSOR
K857-GF3 WH-18
K860-GF2 BU-18 GC-C6
G723-C47 YL-18
235-C117 BK-18
1
2
1
2 GROUND C RCU T
T901-YL AND T902-PK E ECTR CA CONNECT ON TO WH WH TE
2218859 C-C55 C-C19 C-C20 K861-GF4 GN-18 1552269 616-AV1 BU-16
W RES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SW TCH S OFF
252-YL AND 262-GN MACH NE STRUCTURE
+B A
1552267
308-C131 YL-18
1552272
147-C120 PU-16 1
3E3376
1 +B
K868-GF5 BR-18
K868-GF5 BR-18
G973-GC7
235-GC10
OR-18
BK-18
1
2
ATCH BOOM RAISE PRESS SW
1673466 (NOTE E) C-C34
ATCH HEAVY LIFT SOL
1216304
200-AV2 BK-16
NTERNA E ECTR CA CONNECT ON
OR ORANGE
200-GC2 BK-18
BK-18
BK-18
BK-18
GN-18
WH-18

K871-GC6 WH-18
G973-GC7 OR-18
K866-GC1 WH-18

K866-GC1 WH-18
K879-GC5 GN-18
K872-GC4 OR-18

200-GC15 BK-18

GROUND B A209-C150 BK-18 235-C126 BK-18 2 2 GND K868-GF14 BR-18 1552269 W RES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SW TCH S ON
147-GC3 PU-16

147-GC3 PU-16

200-GC2 BK-18

200-GC14 BK-18

TO SURFACE OF COMPONENT
SIGNAL C T967-C73 YL-18 G976-C101 BU-18 3 3 OUTPUT 1 K868-GF13 BR-18 M740-C70 PK-18 1 TRAVEL STRAIGHT SOL YL YELLOW
4 4 OUTPUT 2 K868-GF15 BR-18 GC-C7 EK-C1 235-C116 BK-18 2 1211491 ATCH VAB BOOM LAMP(LH) VOLTAGE CONVERTER OUTPUT C RCU T
K868-GF16 BR-18 2304011 84RE01 2434505 84RE01 235-C116 BK-18 1532521 (NOTE T) CONNECTOR
PK P NK
235-GC18
235-GC10
200-GC15
K879-GC5
K871-GC6

ATCH WATER SEPARATOR LEVEL K872-GC4 OR-18 1 K872-EK1 OR-18 235-C117 BK-18 START NG C RCU T
1782345 200-GC14 BK-18 2 200-EK4 BK-18
POWER SHIFT PRESS. SOL ATCH SQUEEZE PRESS SENSOR HL-C1 616-HL1 BU-16 616-HL2 BU-16 TRANSM SS ON ENG NE PUMP CONTROL C RCU T H C RCU T GROUP NG DES GNAT ON BK BLACK
1119916 GF-C8 2218859 (NOTE G) 235-C127 BK-18 2434505 84RE01 200-HL5 BK-16
C-C56 1552267 235-C106 BK-18 1 616-HL1 BU-16 MON TOR C RCU T GY GRAY
1552269 308-GF17 YL-18 A +B 235-C115 BK-18 C-C35 2 200-HL4 BK-16 ATCH W RE CAB E COMPONENT
1 L969-C88 WH-18 A209-GF18 BK-18 B GROUND 1552269 ATCH VAB BOOM LAMP(RH) MACH NE SECUR TY CONTROL C RCU T
2 A769-C89 GY-18 M906-GF12 BU-18 C SIGNAL 763-C42 BU-18
235-C115 BK-18
1
2
TRAVEL SPEED SOL
1211491
1532521 (NOTE T)
ENG NE CONTROL C RCU T
PU PURPLE
PU-16

BK-16

SP CE
GF-C5 GU-C1 K864-HL7 PK-18
2312295 84RE01 2434509 84RE01 C-C36 K866-HL10 WH-18 616-HL3 BU-16 HEATER AND A R COND T ONER C RCU T BR BROWN
C-C8 C-C57 K864-GF10 PK-18 1 K864-GU1 PK-18 A588-GW5 GN-18 1552269 K876-HL9 BR-18 200-HL4 BK-16 200-HL6 BK-16 B ADE SPADE R NG OR SCREW
3E3364 1552269 K906-C90 GN-18 1 SWING BRAKE SOL M739-HL8 YL-18 TURN S GNAL W PER WASHER C RCU T GN GREEN
E562-AL1

M739-GF6 YL-18 2 M739-GU2 YL-18 TERM NA


200-AL2

1 1 M737-C68 WH-18 K876-GF7 BR-18 3 K876-GU3 BR-18 235-C106 BK-18 2 1211491 235-HL11 BK-18
2 2 M739-C165 YL-18 K866-GF9 WH-18 4 K866-GU4 WH-18 CAT DATA L NK
K865-GF11 PU-18 5 K865-GU5 PU-18 GW-C3 GW-C4 C-C37 HL-C3 BU BLUE
ATCH FLOW LIMIT SOL K877-GF8 BU-18 6 K877-GU6 BU-18 3E3364 1552269 1552269 1552269 CAN DATA L NK
A 1710188
(NOTE E,F,G,R)
235-GF19 BK-18 7
8
235-GU7 BK-18 1
2
A588-GW6 GN-18
200-GW8 BK-18
A588-GW7
200-GW8
GN-18
BK-18
1
2
A588-C78
200-C176
GN-18
BK-18
1
2
HYD LOCK SOL
1211491
K864-HL7
M739-HL8
PK-18
YL-18
1
2
ATCH RELIEF-1 SOL VAB
1120090 (NOTE T) RS 232 DATA L NK A
A209-C167 BK-18 A209-C151 BK-18
AL-C2
2304011 84RE01 308-C162 YL-18
A209-C150 BK-18
308-C149 YL-18 CONN 11 607-C114
200-C175
PK-16
BK-16 HL-C4
CAN DATA L NK A
ATCH QUICK COUPLER SOL
(NOTE S) 2603877
1
2
E562-AL1 PU-16
200-AL2 BK-16 L969-C88 WH-18
308-C131 YL-18
235-C118 BK-18
PILOT MANIFOLD
K876-HL9
1552269
BR-18 1 ATCH RELIEF-1 CHECK SOL VAB OTHER COLOR DESCR PT ONS THIS SCHEMATIC IS FOR THE 321DCR HYDRAULIC EXCAVATOR ELECTRICAL SYSTEM
A769-C89 GY-18 HL-C2 ATCH HAMMER RETURN FILTER SW X738-C102 PK-18 CONTROL VALVE 235-HL11 BK-18 235-HL12 BK-18 2 2154890 (NOTE T)
K904-C66
M737-C68
GN-18
WH-18 1
2434509 84RE01
K864-HL7 PK-18
2667949 AK-C2
1552269
AK-C1
2434505 84RE01
C-C31
2434505 84RE01
C-C30
2304011 84RE01 H GHWAYS
PART NUMBER: 336-6130, CHANGE: 00, VERSION: HE
M739-C165 YL-18 2 M739-HL8 YL-18 1 X738-AK1 PK-18 1 1 X738-C102 PK-18 HL-C5
T967-C73 YL-18 3 K876-HL9 BR-18 2 235-AK2 BK-18 2 2 235-C118 BK-18 607-C114 PK-16 CHASSIS LAMP 1552269 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
CONN 11 4
5
K866-HL10 WH-18
CONN 12
200-C175 BK-16 1532521 K866-HL10
235-HL13
WH-18
BK-18
1
2
ATCH 1WAY/2WAY CHANGE SOL VAB
2154890 (NOTE T)
in neutral and with parking brake set.
6
7 235-HL11 BK-18
8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NOTE A: USE WITH TOOL CONTROL SYSTEM SYSTEM 17. IDENT PART NO. LOC DESCRIPTION NOTE IDENT PART NO. LOC DESCRIPTION NOTE
HARNESS AS. HARNESS AS.
NOTE B: USE WITH COLD WEATHER. A 342-3239 I-5 PLATFORM GW 283-3044 F-13 UNIVERSAL QUICK COUPLER(CHASSIS) M
C 342-3287 G-15 CHASSIS GY 350-8082 E-1 REAR VIEW CAMERA(CAB) L
NOTE C: USE WITH JUMP START. E 328-0198 L-14 PANEL HL 291-7793 A-8 VAB T
F 342-2961 L-9 CAB
NOTE D: USE WITH TIME DELAY CAB LIGHT. G 342-3049 H-5 CONSOLE(RH)
H 342-3048 J-4 CONSOLE(LH)
NOTE E: USE WITH TOOL CONTROL SYSTEM CONFIG. 2,19. K 283-3046 E-12 OVERLOAD WARNING N IDENT PART NO. LOC DESCRIPTION NOTE
M 328-0021 G-2 KEY SW(STD/MSS) CABLE AS.
NOTE F: USE WITH TOOL CONTROL SYSTEM SYSTEM 3,16.
R 116-0243 L-1 CAB LAMP CA 283-2982 G-17 BAT. - STARTER(STD)

NOTE G: USE WITH TOOL CONTROL SYSTEM SYSTEM 14. X 283-3007 D-9 HORN CC 170-6929 J-17 BAT. - BAT.(STD)
AG 267-7950 K-2 SECONDARY SHUTDOWN CE 283-2983 J-16 BAT. - DISCONNECT SW(STD)
NOTE H: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT. AK 291-7491 A-11 RTN FILTER CP 299-2866 G-17 JUMP ST TERM. - ST C
AL 283-3043 F-13 QUICK COUPLER(CHASSIS) W CR 299-2731 J-17 BAT. - JUMP ST TERM. C
NOTE J: USE WITH CAT MSS (ANTI THEFT DEVICE). AM 283-2999 D-9 FINE SWING PC 204-1715 G-16 DISCONNECT SW - CHASSIS
AR 283-2930 B-8 BOOM LAMP(LH) CM 328-0199 H-16 TERM. - HTR BKR
NOTE K: USE WITH PRODUCT LINK PL321SR SYSTEM. AT 291-7437 L-17 VISCOUS CL(RADIATOR) CN 328-0200 G-12 TERM. - HTR RLY
AU 291-7436 L-17 VISCOUS CL WE 283-2834 G-12 TERM. - HTR BKR
NOTE L: USE WITH REAR VIEW CAMERA. AV 283-2934 B-6 BOOM LAMP(RH) WF 283-2835 H-16 MAIN BKR- FUSE BASE
AW 275-7191 C-2 QUICK COUPLER(TOGGLE SW) S WIRE AS.
NOTE M: USE WITH UNIVERSAL QUICK COUPLER.
EK 283-2979 B-11 CONFIG. 2,19(BOOM) E W 299-2767 D-18 ADEM GND
EL 283-3018 C-3 UNIVERSAL QUICK COUPLER(TOGGLE SW) M WA 283-2838 G-12 TERM. - ST RLY
NOTE N: USE WITH OVERLOAD WARNING.
GA 267-8078 G-11 CONFIG. 2,19(PANEL) E WC 283-2841 G-12 TERM. - ST RLY

NOTE P: USE WITH TOOL CONTROL SYSTEM CONFIG. 19. GC 299-2933 C-16 CONFIG. 2,19(CHASSIS) E WG 283-2839 I-13 MAIN RLY - FUSE BASE
GE 291-7496 D-15 SYSTEM 3.5.16 F,U WH 283-2837 G-12 TERM. - ST RLY
NOTE R: USE WITH TOOL CONTROL SYSTEM CONFIG. 1,3'. GF 283-2980 B-12 SYSTEM 14,17(CHASSIS) A,G WJ 283-2840 H-16 MAIN BKR - MAIN RLY
GG 283-3035 D-14 MEDIUM CIRCUIT H,P WK 163-6758 L-14 JUMP(CAB LAMP)
NOTE S: USE WITH QUICK COUPLER. GH 342-3042 K-6 12V 5A POWER SUPPLY STRAP AS.
GK 350-8190 E-10 PL 321SR/PL 121SR K PA 7G-1060 L-1 PLATFORM - CHASSIS
NOTE T: USE WITH VAB. GN 350-8155 H-9 PL 321SR K PE 204-1635 G-17 ENGINE - CHASSIS
GT 283-3045 G-12 UNIVERSAL QUICK COUPLER(PANEL) M
NOTE U: USE WITH TOOL CONTROL SYSTEM SYSTEM 5. GU 283-2965 A-12 SYSTEM 14,17(BOOM) A,G
KENR5776-01
Component Locations October 2009
Part Machine Schematic FLUID POWER SYMBOLS
Description Number Location Location
BASIC COMPONENT SYMBOLS
Accumulator Gp 164-6981 1 A-6
MAIN AUX

Cooler As. - Oil 265-3625 2 A-8


PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Cylinder As. - Boom Left: 274-2690 PAC
COMPENSATED)
3 F-3
Right: 272-2689
Cylinder As. - Bucket 242-6756 4 F-9
1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Cylinder As. - Stick 242-6734 5 E-9
VALVE ENVELOPES VALVES VALVE PORTS
Filter Gp - Drain 126-2075 6 A-5
31
Filter Gp - Pilot 158-8987 7 A-4
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Filter Gp - Return 188-4145 8 A-6
CONTROL VALVES CHECK VALVES
Motor Gp - Left Travel 209-5992 9 F-6
25 AB A B

Motor Gp - Right Travel 209-5992 10 F-5


P T P T
BASIC SPRING SHUTTLE PILOT
Motor Gp - Swing 158-8986 11 F-7 DR2 DR6
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

Pump Gp - Drive, Idler, And Pilot 272-6955 12 A-3 to B-3 FLUID STORAGE RESERVOIRS
Sensor Gp - Drive Pump Pressure 221-8859 13 A-3 T-OUT2
Sensor Gp - Idler Pump Pressure 221-8859 14 B-3
Switch As. - Pressure (Travel Left) 167-3466 15 D-9
PSA1 23 321D LCR Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS


Switch As. - Pressure (Travel Right) 167-3466 16 D-8 DR1 DR5

Switch As. - Shuttle Pressure 167-3466 17 B-8


PSA2
Pi2
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Swivel Gp 234-4440 18 E-5
Tank and Filter Gp - Hydraulic 278-6813 19 A-6 MDT1-UP COMBINATION CONTROLS

Valve Gp - Bm/ Swng Priority Red. 232-4102 20 B-4 41 KBZ1-UP


Pi1
P-IN
Valve Gp - Boom Drift Reduction 255-5683 21 D-3 DR4 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Check 197-0196 23 B-6
P2 MANUAL CONTROL SYMBOLS
DR3
Valve Gp - Cooler Bypass 171-0098 24 A-8
Valve Gp - Hydr. Activation Sol. 121-1491 25 B-6
42
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Left Travel / Brake 204-2819 26 E-6
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Main Control 270-5920 27 C-2 to C-7
Valve Gp - Main Relief 255-5660 28 C-5
Valve Gp - Pilot Cntrl (Stick/Swing) 270-5951 29 C-9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Pilot Control (Travel) 270-5947 30 D-9
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot Manifold 215-5037 31 B-6 P1

Valve Gp - Pilot Relief 215-4909 32 A-4


SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Plt Cntrl (Bucket/Boom) 270-5952 33 C-8
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Right Travel / Brake 204-2819 34 E-4
Valve Gp - Shuttle 185-0462 35 B-8 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

Valve Gp - Shuttle 259-7732 36 B-4


UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Sol. and Press. Redc. 297-0682 38 B-9
Valve Gp - Stick Drift Reduction 255-5680 39 D-6 FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Valve Gp - Swing Motor 158-9085 40 E-7 DIRECTION

Valve Gp - Swing Prkng Brake Sol. 121-1491 41 B-7 PILOT MANIFOLD © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
Valve Gp - Travel Speed Solenoid 121-1491 42 B-7

Tap Locations
Pressure and Sampling ELECTRICAL SYMBOLS TABLE
AA SOS 15 16 17 Tap Schematic
Pi1

Number Description Location HYDRAULIC SYMBOLS (ELECTRICAL)

2 24 6 7 32 29 30 33 8 19 3 5 4 AA Pilot Pump Delivery Pressure A-4


BB Drive Pump Delivery Pressure A-3 aR5 aR4 aR3 aR2 aR1 Pi4 aL1 aL2 aL3 aL4
G
DD
GG
Idler Pump Delivery Pressure
Power Shift Control Pressure
B-3
B-2
HR
HL
M
HH Pilot Pressure A-2
R3 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
SOS Hydraulic Oil Sampling Port A-4

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)

28

KENR5776-01
AA STICK BOOM TRAVEL TRAVEL STICK BOOM 27
2 1 BUCKET ATACH RIGHT PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
LEFT SWING 1 2
SOS (ADJUSTABLE) SWITCH
Di4

7 ELECTRICAL SYMBOLS (ELECTRICAL)

BB
AL4
AR5 AR4 AR3 AR2 AR1 AL1 AL2 AL3
Di3 T
DD
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

HH BR5 Pi3
BR4 BR3 BR2 BR1 BVL1 BL2 BL3 WIRE NUMBER IDENTIFICATION CODES
R1 R2

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


12 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
GG 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

bR5 bR4
PREVIOUS STANDARD
DST bL1 bL2 bL3 bL4

9 26 10 34 12 13 14 11 40 18 1 23 25 21 27 28 WIRE WIRE COLOR


bR3 bR2 bR1
BB DD 31 41 42 37 39 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS MAIN CONTROL VALVES


9 8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)


BUCKET CYLINDER MOTOR GP
MOTOR GP RIGHT TRAVEL
SWING MOTOR SWING MOTOR GP
CYLINDER AS 209-5992
158-8986 LEFT TRAVEL
BUCKET 209-5992
242-6756 PG

DR F
F
R.C.V-C
BOOM CYLINDER
AR3 BR3
MU Pp3 Pp3
STICK CYLINDER T1 T1
BG AG CYLINDER AS
CYLINDER AS BOOM
BOOM RIGHT HAND
T2 T2
B1 A1 RIGHT HAND 274-2689
CYLINDER AS DR
VALVE GP 274-2690
STICK
242-6734 SWING MOTOR
158-9085
AG BG BG AG AR4 BR4

AL3 BL3

VALVE GP
PILOT CNTRL B A A B B A
VALVE GP
E TRAVEL
TP VALVE GP RIGHT TRAVEL/ BRAKE E
270-5947 BL2 AL2 LEFT TRAVEL/ BRAKE 204-2819
TT
204-2819
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP
234-4440
μ μ μ μ

BACK FWD FWD BACK


T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1


VALVE GP
SWITCH AS VALVE GP BL3 AL3 BOOM DRIFT
SWITCH AS BR4
PRESSURE STICK DRIFT REDUCTION
PRESSURE
TRAVEL RIGHT REDUCTION SP3 SPi SP2 BP3 BPi
TRAVEL LEFT 255-5683
D 167-3466 167-3466 255-5680 SDr aL3 aL2 aL1 BDr BP2 D
AR4
R.C.V-A R.C.V-B
AL2 AL1 AR1 aR3 aR4

BL2 BL1 aR1 BR1 BR3 AR3


AL4 aL4 Di4 Pi4 BR2 AR2 aR5 R3
T SP1 ST aR2 Pi1 BP1 BT
BL3 R2 (L) (BACK) AR5 VALVE GP
(UP) (IN) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 (IN)
MAIN CONTROL
270-5920
VALVE GP VALVE GP
PILOT CNTRL PILOT CNTRL
BUCKET/ BOOM VALVE GP
STICK/ SWING JLP MAIN RELIEF
JRP 270-5951
270-5951 255-5660
JLT JRT
STICK SWING BUCKET BOOM

μ μ μ μ μ μ μ μ

C C
BOOM(2)

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

(OUT) Pi3 (R) (FWD) (FWD) (OPEN) (UP) (OUT)


bL4 Di2 Pi2 Di3 DST Di1 bR5
(Dimensions: 34 inches x 24 inches)

bR2
HL bL3 bL2 bL1 bR1 bR3 bR4 HR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT
A1 A2 A3 A4 A5 A6 A7 A8 PL PR PILOT PUMP OUTPUT
VALVE GP IDLER PUMP
SHUTTLE TRAVEL SPEED CONTROL CIRCUIT
KENR5776-01

185-0462 SUPPLY LINE


DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
SENSOR GP ATTACHMENT CONTROL CIRCUIT
PUMP GP RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
IDLER PUMP M2 272-6955 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8 PRESS. SWING CONTROL & SWING MOTOR CIRCUIT
221-8859 G2 BOOM CONTROL & BOOM CYLINDER CIRCUIT
HL BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
VALVE GP STICK CONTROL & STICK CYLINDER CIRCUIT
PL
VALVE GP SHUTTLE Pn2 DRIVE AND IDLER PUMPS PILOT

B VALVE GP SWING PRKNG BRK SOL VALVE GP 259-7732 DD


SWING BRAKES B
aR3 aR4 bR3 bL3 bL2 aL3 aL2 VALVE GP
TRVL SPD SOL 121-1491 CHECK HYDR.ACTVTN B1 A1 B2 A2 VALVE GP Ps2
SWITCH GP 121-1491 197-0196 A2
SOL. BOOM/ SWING PsM2
SHUTTLE PRESS.
P2 Pi1 P-IN PSA2 DR1 PSA1 121-1491 PRIORITY REDUCING
167-3466 G4
T-OUT2 DR2 232-4102
T S3 IDLER
P T
(TRAVEL)

(SWING)

Dr2
A
NO.1

NO.2

VALVE GP S1 Dr1 LINE PATTERNS


P1 P2
(LOCK)

SOL. AND PRESS.


NO.3

bR4 REDUCTION ACCUMULATOR GP DrM Pressure Line


297-0682 164-6981 1 7 DRIVE G3 Pilot / Load Sensing Pressure
3 6 BB PILOT PsM1
VALVE GP Drain / Return Lines
16 Page,

PILOT P1
FILTER GP 5 Ps1 Component Group
MANIFOLD
T-OUT1 DR6 PAC PILOT A1
215-5037 DR3 DR4 Pi2 DR5 2 4 Attachment
R.C.V-C 158-8987 Pn1
SLOW DOWN BYPASS PR Air Line
R.C.V-B CHECK CHECK
HR CALLOUTS
OUT IN Pi
A YY Taps (Pressure, Sampling,Sensor) by letter A
G G1
FILTER GP 52 Components by number
A3 M1 SENSOR GP
R.C.V-A TANK AND DRAIN T Pm
D E F FILTER GP DRIVE PUMP THIS SCHEMATIC IS FOR THE 321D LCR EXCAVATOR
FILTER GP 126-2075 PG PC
VALVE GP RETURN PRESS.
COOLER AS. HYDRAULIC VALVE GP HYDRAULIC SYSTEM
COOLER BYPASS 188-4145 AA sos 221-8859
HYDRAULIC OIL 278-6813 PILOT RELIEF PART NUMBER: 270-5913, CHANGE: 00, VERSION: HE
171-0098
265-3625 215-4909 Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1

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