ANNEXURE I

DESIGN OF GIRDER
ASSEMBLY
 Design for Girder Assembly

1.0 Design of Plate Girder

1.1 Check for Bending Moment:
1.1.1 Test load = 97.2 Tons. Hence Load on each anchor = P = 597.2 / 2 = 48.6 Tons

1.1.2 The horizontal Distance between the anchor and center of the girder = L = 2.5 mts
1.1.3 The maximum Bending Moment will be at the center of the girder and will be
equal to = P x L
= 48.6 x 2.50 = 121.5 T-m = 12.15 x 106 kg-cm
1.1.4 The permissible stress in bending = f = 1650 kg/cm2
1.1.5 The required section modulus, Zreq = M / f
Hence, Zreq = 12.15 x 106 / 1650 = 7363.63 cm3 …………(a)

Y = 30.90 cm

1.1.6 Now the provided section modulus will be the summation of –

a. ISMB 600 – 2 Nos = Z1
b. Stiffeners 46.75 cm x 1.0 cm & Stiffeners 46.75 cm x 1.0 cm – 2 Nos each = Z2
Z = Z1 + Z2
Z1 = 2 x 3060.40 = 6120.80 cm3
Z2 = I / Y = {[(2 x 46.75 x 1.0 x 23.3 x 23.3) + (2 x 46.75 x 1.2 x 23.3 x 23.3)]/
30.9} = 3285.45 cm3
Z = 6120.80 + 3285.45 = 9406.25 cm3 ………… (b)
This is more than the required. Hence, OK.
1.2 Check for Shear

2.2.1 Test load = 97.2 Tons. Hence Load on each anchor = P = 97.2/2 = 48.6 Tons
= 48600 kg

2.2.2 The permissible stress in shear = A = 1000 kg/cm 2

2.2.3 Area required = P / A = 48600/1000 = 48.6 cm2 …….….. (a)

2.2.4 The area provided to resist the shear stress will be the summation of –
a. ISMB 600 = A1
b. Vertical Stiffeners 10 cm x 1.0 cm, provided @ 12.5 cm c/c. Hence 8 Nos. per
meter = A2
A = A1 + A 2
A1 = 15 6.21 cm2
A2 = 8 x 10 x 1.0 = 80.00 cm2
Hence, A = 156.21 + 80.00 = 236.21 cm2 ……….…(b)
This is more than the required area. Hence OK.
 ANNEXURE II

TYPICAL CALCULATIONS
OF
ROCK ANCHOR DESIGN
 Design of Passive Anchors

A) Load Per Anchor

Capacity of anchors, 48.6 (Tons)
Design Load of anchors, 125 %
Design Load of anchors, 60.75 (Tons)
Say, 61.00 (Tons)

B) Design Data / Assumptions

1 Diameter of Rod, f, 32.00 (mm)
2 Yield strength for 32 mm f Rod, 41009.2 (kg)
41.01 T
3 The average Crushing Strength of Rock is, UCC = 200 kg/cm2
= 20000 kN/m2
The average Core Recovery of the stratum = 70 %
Hence, consider the Crushing Strength of the Rock = 14000 kN/m2
The ultimate bond stress between rock and grout, fxu (Fig 2 of IS 10270) = 1500 kN/m2
= 15.3 kg/cm2
The design bond stress between rock and grout, fx = fxu / 3.00 = 5.1 kg/cm2
Consider bond stress between rock and grout = 4.0 kg/cm2
4 Bond stress between steel and grout, 7.00 (Kg/cm2)
5 Diameter of Drill hole, 150.00 (mm)

C) No of Rods required
\ No of Rods required = Anchor capacity / Strength of each Rod
= 61 / 41.01 = 1.49
Say No of rod Required = 2

Hence, Provide 2 Nos of Rod, of

32.00 mm diameter, and
61.00 Tons capacity

D) Fixed Anchor Length

Length required for adequate bond between rock and grout
L1 = P/ P D Pb1
Where
L1 = Fixed length
P = Anchor capacity 61.0 (Tons)
D = Diameter of grout hole 150.00 (mm)
Pb1 = Bond stress between rock and grout, 4.00 (Kg/cm2)
\ L1 =
= 61000 / ( p * 0.1500 * 40000.00 ) = 3.24 (m)
Provide fixed anchor length 7.00 (m)
which is adequate

E) Length Required for Adequate Bond between Steel and Grout

Load per strand = Circumferential Area of Steel strand x Bond Strength
\ Load Per strand = P*d*L1*Pb2
Where
d = diameter of rod = 32.00 (mm)
Condider periperial of rod = 32 x .9 = 28.80 (mm)
For two number of 36 mm dia rods = 57.60
 L1 = fixed anchor length = 7.00 (m)
Pb2 = Bond stress between steel and grout = 7.00 (Kg/cm2)
\ Load Per rod = P*d*L1*Pb2
= p * 5.76 * 700.00 * 7.00 = 88668 (kg)
= 88.67 (Tons)
which is Greater Than 61.00 OK

G) Check for Pull Out Resistance

Anchor Capacity, 0 (Tons)
Factor of safety against pull out 1.50

Assume submerged wt of rock mass, 1.80 (T/m2)

Volume of Truncated cone

\ Volume of Rock, 44.90 (cum)

\ Submerged weight of rock, 1.80 * 44.90 = 80.82 (Tons)

Safety factor = Weight of Rock / Anchor Capacity = 80.82 / 48.60

= 1.66
Hence OK

H) Summary
Number of Srods of 32 mm dia. = 2.00 (Nos)
Fixed Length (Grouted Length) of Anchor
7.00 (m)
=
Free length 1.00 (m)

The minimum compressive strength required for grout of anchors will be 25 N/mm 2
 ANNEXURE III

TEST FORMAT FOR PILE LOAD

TEST
 Plate load Test Readings
Static Plate Load Test On Rock for Geotechnical Investigation Works (Interchange) At
Project:
Mumbai Trans Harbor Link Project, Package - Ii in The State of Maharashtra.
SRGeo
Client : M/s DAEWOO - TPL JV.
Expected Bearing Capacity 90 T/m2 Dial gauge Least Count (mm) 0.01
Kenteloge 122 T Pressure Gauge Least Count (kg/cm2 ) 5.0
600 x 600 x 25
270 T/m2
Ultimate Bearing Capacity Size of Plate (mm) mm
Ram Area 153.94 cm2 Area of Plate (m²) 0.36
Location

Actual Dial Gauge reading

Pressure
Actual Pressure
Gauge
Sr.No Time (min) Load in Intensity Average = Settlement (mm)
reading A B C D
Ton on rock (A+B+C+D)/4
(kg/cm2)
(T/m2)
Date:-
19.00 Initial Reading 0.00 0.00 0.00 0.00 0.00 0
0.00
1.00
2.25
4.00
1 6.25 126 19.40 53.88
9.00
16.00
25.00
60.00
20.00
0.00
1.00
2.25
4.00
2 6.25 255 39.25 109.04
9.00
16.00
25.00
60.00
21.00
0.00
1.00
2.25
4.00
3 6.25 380 58.497 162.49
9.00
16.00
25.00
60.00
22.00
0.00
1.00
2.25
4.00
4 6.25 505 77.740 215.94
9.00
16.00
25.00
60.00
 Plate load Test Readings
Static Plate Load Test On Rock for Geotechnical Investigation Works (Interchange) At
Project:
Mumbai Trans Harbor Link Project, Package - Ii in The State of Maharashtra.
SRGeo
Client : M/s DAEWOO - TPL JV.
Expected Bearing Capacity 90 T/m2 Dial gauge Least Count (mm) 0.01
Kenteloge 122 T Pressure Gauge Least Count (kg/cm2 ) 5.0
600 x 600 x 25
270 T/m2
Ultimate Bearing Capacity Size of Plate (mm) mm
Ram Area 153.94 cm2 Area of Plate (m²) 0.36
Location

23.00
0.00
1.00
2.25
4.00
5 6.25 635 97.752 271.53
9.00
16.00
25.00
60.00
24:00 REBOUND
0
6 505 77.74 215.94
5
0
7 255 39.25 109.04
5
0
8 0 0 0
5
 ANNEXURE IV

GENERAL ARRANGEMENT

DRAWING
G.L. G.L.

Plate Girder

Requird Depth
Hydraulic Jack of 150 t
600mm
Capacity

Dial Gauge
Dial Gauge Datum Bar Test Location
Support

G.L.

300 X 300 X 25mm M.S.Plate

450 X 450 X 25mm M.S.Plate
Free Length= 1.00m
600 X 600 X 25mm M.S.Plate

Passive anchors of 150 mm Ø

Fix Length = 7.0 m

ARRANGEMENT FOR PLATE LOAD TEST

S & R Geotechniques Pvt. Ltd.
Shop No.2, Aniruddha Heights,
Plot No.168, Sector-34
Kamothe, Navi Mumbai -
410209.