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DIESEL WORLD MAGAZINE AUGUST 2017 VOLUME 12 NUMBER 8
CONTENTS
FEATURES
26
ADVENTUREMOBILE REDEFINED
THE HELLWIG RULE BREAKER XD
50
MIGHTY GREEN MACHINE
CUSTOM AUTO’S RAGS TO RICHES
SILVERADO 3500HD
72
THE GMC LESS TRAVELED
THE FIRST OF ITS KIND:
2016 GMC CANYON
84
HOME BREWED MONSTER
CUSTOM CREW CAB
’52 CHEVROLET 3100
114
BUILT JONES TOUGH
NEW LIFE FROM A VINTAGE ’75 FORD F-350
164
OLD HUSTLE, NEW FLOW
CUMMINS-POWERED LIGHTNING
ON THE HUNT FOR 7S
TECH
38
P-PUMP SWAP
POWER, RPM, AND LONGEVITY
IN A 24-VALVE CUMMINS
100
ENGINEERED TO LAST
INSIDE DIESELSITE’S
LEGENDARY 4R100 GEARBOX
154
REMOVE THE VARIABLE,
MAKE IT RELIABLE
HARRINGTON DIESEL
6.0L POWER STROKE TURBO KIT
EVENTS DEPARTMENTS
126 12 176
JEFFERSON STATE DIESEL DYNO DAY EDITOR’S NOTE TRACTOR TALK
ROCKIN’ THE ROLLERS IN ON THE SCENE 1963 OLIVER 1600B
NORTHERN CALIFORNIA AT UCC 2017
132 18 185
LAST TRUCK STANDING HOT PRODUCTS TECHNICAL Q&A
ULTIMATE CALLOUT CHALLENGE— NEW PRODUCTS YOU PROBLEMS & FIXES
DIESEL MELEE IN INDY NEED & WANT
146
ALL BETS ARE OFF
SURPRISE WINNERS & UPSETS IN THE
NHRDA WORLD FINALS
DIESEL WORLD
AUGUST 2017
Volume 12, Number 8
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ADVENTUREMOBILE
FEATURE 2016 NISSAN TITAN XD
REDEFINED
THE HELLWIG RULE BREAKER XD
R
Rules and perceptions are meant to be broken, and Hellwig did off-road environment. On the flip side, truck campers are known to have all the creature
just that with its 2016 Nissan Titan XD Diesel overland build. This comforts of home, can be luxuriously appointed, and represent a good value for your
bright yellow truck and camper combo is known as the Hellwig “Rule money. The main reason for the use of a truck camper in this application is for its ease
Breaker XD” and was finished just in time for The SEMA Show 2016, of removal, making it easy to convert the overland truck into a daily-driven pickup.
being built in just two months. The concept was to construct the Similarly, the camper can be set up on its own as a base camp, and the truck can be
ultimate overland vehicle, which could also be used as an everyday used to go out and explore more challenging routes.
driver. Hellwig also wanted to create a more youthful and aggressive version of
the traditional truck camper build, as the full-size truck camper’s image has been The Hellwig Rule Breaker XD features a Lance 650 slide in truck camper, which
squarely with an older crowd in recent years. Who says you can’t build an eye- retails for about $28K. The 650 is Lance’s smallest truck camper and designed
catching, comfortable and capable camper-based overland adventuremobile? to work with half-ton pickups. It features a queen-size Serta mattress, ergonomic
layout, a full bathroom, lots of big windows, and all the creature comforts you could
THE CAMPER want. Hellwig has a long-standing relationship with Lance campers since they
The traditional slide-in truck camper hasn’t historically been the go-to choice for are both located in the same area of Southern California and offer complimentary
overland vehicle builds. They tend to make the vehicle too large for many off-road products. Hellwig sway bars, helper springs and air bags have been helping Lance
routes, are not built to a standard which can handle the abuses of owners set up their trucks for many decades now.
off-road travel, and generally aren’t very lightweight, which is
extremely hard on truck components in an
ADVENTUREMOBILE
THE TRUCK is fully option-equipped and offers an interior that is a truly luxurious and comfortable
The backbone of this build was a brand-new 2016 Nissan Titan XD Diesel PRO-4X place to find yourself.
Crew Cab in Solar Flare Yellow. It was chosen for a wide variety of reasons, one of the
biggest being that it was a new and interesting choice versus the traditional Big Three GO ANYWHERE
American truck options. The Aisin six-speed auto gearbox transfers the impressive This vehicle was designed to go where traditional truck camper builds wouldn’t dare.
310 hp and 555 lb-ft of torque from the 5.0 L DOHC 32-valve V8 Cummins engine It is also designed with a balance of on- and off-road manners and performance in
to all four wheels. That’s a lot of grunt in a half-ton pickup, and is one of the many mind. The truck benefits in all conditions from a stout Hellwig rear sway bar and
stats that nearly puts the Titan in the three-quarter-ton category. The Rule Breaker Hellwig Big Wig Air Springs. This combination of components controls the tall and
XD has averaged about 12 mpg so far, and that’s with a fully loaded camper on it heavy load of the camper while allowing the refinement of the ride when the camper
and drivers who aren’t necessarily light on the go-pedal. The PRO-4X model is also isn’t loaded by lowering the pressure in the air springs.
quite capable for off-roading, straight from the showroom, offering a rear electronic
locking differential, hill descent control, and steel skid plates to protect the transfer One of the most important performance considerations of any overland vehicle—
case and front of the truck. The truck itself wasn’t cheap, coming in over $69K, but it particularly in an off-road setting—is the tire and wheel combination. For this build
Method wheels and Falken tires are found at all four corners. An exhaust system from Magnaflow Getting a little more ground clearance for off-road terrain is achieved with the help of a coilover
looks good and lets the Cummins breathe easier. conversion lift from Icon. A set of heavy duty Hellwig sway bars help keep the tall and heavy rig
tracking true and level in the turns.
ADVENTUREMOBILE
overland, and general automotive events, it isn’t a show queen. This truck was
designed to be used off the pavement, and the crew at Hellwig have already proven
that they don’t mind showing off the Rule Breaker XD’s capabilities. The vehicle was
recently at the King of the Hammers event and set up camp in the spectator area
halfway up the infamous “Chocolate Thunder Hill.” This is a steep, rough grade that
requires some momentum, 4x4 low range and first gear to tackle. It also got the Rule
Breaker XD a bit off camber, with the lean angle getting to 14+ degrees in the cab
at one point. You can expect to see this incredible rig at all sorts of events around
the country, including Overland Expo West and the NW Overland Rally, where its
capabilities are sure to be displayed even further.
ADVENTURE COMFORT
These rotors
WILL NOT
RUST
Kit includes 100% British made ECO friendly quality high efficiency EBC brake pads fully tested
and approved to meet or exceed all known standards plus premium Geomet corrosion resistant
G3000 iron rotors of your pattern choice. Geomet is the NUMBER ONE brake rotor anti corrosion
surface coating used by OEM builders (they use silver, we prefer black Geomet).
Coating withstands severe salt spray tests for corrosion resistance.
Ask at Pep Boys or your local retailer or shop online at ... www.ebcbrakes.com
TECH | DIESEL WORLD MAGAZINE BY MIKE MCGLOTHLIN OWNER: T.J. STEWART
P-PUMP SWAP
POWER, RPM, AND LONGEVITY IN A 24-VALVE CUMMINS
W
hile the 24-valve 5.9L Cummins found
in ’98.5-02 Dodge Rams can be a
great workhorse engine, it leaves much
to be desired in the way of reliability
and horsepower potential. A failed lift
pump tends to take out the electronic Bosch VP44
injection pump, the rotary style pump itself can’t
fuel past 4,000 rpm, and as of late, ECM problems
seem to be plaguing the ’98.5-02 second-gens.
After encountering the latter scenario—where the
engine would spontaneously free-rev on occasion—
the owner of this ’01 quad cab ¾-ton, Thales (TJ)
Stewart, decided he’d had enough of the VP44
woes. But instead of trading the truck in on a newer
common-rail, he elected to ditch the electronic rotary
unit in favor of a P7100 (aka P-pump).
02 P-pumping a 24-valve 5.9L Cummins requires complete access to the front cover and gear
housing so that they can be removed. The catch is that the gear housing can’t be removed without
first pulling the cam. This means everything in front of the engine must be moved out of the way.
Jake Bosie of Flynn’s Shop got started by unbolting the bumper, draining the coolant, removing
the radiator, coolant overflow reservoir, intercooler, and vacuuming down the A/C system. After 03 Next, the throttle bellcrank was unbolted and thrown to the wayside. Then Bosie removed the
that, the upper radiator core support, fan, and fan shroud were pulled. crankcase breather from the front cover, along with the factory oil catch can.
04 With the job requiring that the camshaft be pulled, Bosie dug into the valvetrain to gain 05 After the factory injection lines were disconnected from both the head and VP44, Bosie
access to the lifters. After making quick work of the rocker arms, the push tubes came out one at capped off the feed tubes in the head and turned his attention toward the removal of the factory
a time. We’ll note that Bosie arranged both the rocker arms and push tubes the same way they fuel filter reservoir. Although it had been retained in conjunction with the addition of an aftermarket
sat in the engine (so all wear points would remain the same when everything went back together). lift pump years prior, it was finally time to say goodbye to the factory fuel filter reservoir.
FLYNN’S SHOP
217.478.3811
SCHEID DIESEL
812.466.7202 06 Because the bolts that secure the front cover to
ScheidDiesel.com the gear housing are of varying lengths, Bosie drew
a diagram of the front cover on a piece of cardboard
and placed each bolt on the diagram as it was removed 07 With the front cover out of the way, Bosie broke the injection pump gear nut loose via an
from the front cover. This was done to help simplify the 11/16-inch socket. From there, a gear puller was employed to push the VP44’s tapered shaft out
reinstallation process. of the pump gear.
08 Once the injection pump gear was out, the VP44 was removed from the gear housing. Believe 09 The next order of business saw Bosie remove the ECM from the tappet cover. While the
it or not, this was the truck’s original 213,000-mile injection pump. Its one saving grace came in ECM must be retained (and relocated) in the conversion, it will no longer have anything to do
the form of being fed ample fuel supply (courtesy of an AirDog lift pump) for most of its life. It’s with throttle position. Removal of the tappet cover followed soon after that (shown) to access the
worth mentioning that injection shops (Scheid, in this case) will take VP44 pumps in as cores, lifters. As is common with age, the tappet cover gasket was cracked, corroded, and in the early
which helps redeem a little bit of the money you spend on the conversion. stages of leaking oil.
10 To pull the camshaft out of the block, a set of homemade lifter holders (1/2-inch diameter 11 As the camshaft was being pulled, Bosie was extremely careful not to damage any of the
wooden dowels) were installed in the push tube bores. The holders grip the lifters and suspend bearings. Because having a lifter drop after the camshaft is removed means you’re pulling the
them above the cam, allowing the cam lobes to clear them when the cam is removed. Before oil pan, Bosie inserted a 1.5-inch diameter pipe in the cam’s bore as soon as the cam was out,
the cam was pulled, the lifter holders were zip-tied in place, and then zip-tied together in pairs. for added insurance.
P-PUMP
SWAP
Thanks to Scheid Diesel, the
process of hunting down all
the parts needed for a P-pump
swap is a thing of the past.
Aside from the pump itself, the
company’s P7100 conversion
kit comes with everything
you need to add a P-pump to
your ’98.5-02 24-valve. With
one of Scheid’s bench-tested, 12 With the cam removed, the remaining gear housing
215hp 12mm pumps topping bolts (six bolts protruding into the oil pan, and five T40
things off, this 16-year-old torx bolts) were removed and the gear housing itself was
pulled off the engine. Using a gasket scraper, followed 13 To ensure a perfect seal (and because removal of the gear housing typically damages part
Dodge effectively went from with a grinder equipped with a Scotch-Brite pad, Bosie of the oil pan gasket), the guys at Flynn’s cut the front portion of a brand-new Cummins oil pan
underpowered to a force to be removed all leftover material from the original gear gasket to fit under the 12-valve gear housing. We’ll note that the OEM gear housing gasket
reckoned with. housing gasket. supplied in the kit was also modified to fit perfectly.
15 After carefully finagling the factory cam back into place, the crank-to-cam timing marks were
14 A combination of Indian Head Gasket Shellac (used on both sides of the new gear housing lined up properly and the cam gear bolts were torqued to 18 ft-lb. While the cam was wiped clean
gasket) and Ultra Black silicone (used on the exposed portion of the oil pan) were applied next, before being reinstalled, no assembly lubricant was employed. Anytime you’re retaining the same
followed by the new gear housing. Once in position on both alignment dowels, the gear housing was cam and lifters, it’s best to not disturb their relationship. Additionally, foregoing the use of any
bolted in place (with the T40 torx bolts receiving Loc-Tite). Then it was time to reinstall the cam. assembly lube makes it easier to run the valves later on
16 The lifter holders were then removed and the factory push tubes reinstalled, along with the
valve bridges and rocker arms. After that, the stock front cover (which is reused) was cleaned
up and fitted with a new crank seal, the supplied P-pump bracket was bolted to the block, and 17 Here you can see the modified throttle linkage Scheid includes in its P7100 conversion kit
Scheid’s camshaft sensor adapter was installed in the new gear housing (shown). The factory (top) vs. the factory 24-valve linkage (bottom). Essentially, Scheid makes the throttle position
camshaft sensor must be retained for the truck’s tachometer to work. (APPS) linkage ball fit onto a linkage intended for a 12-valve engine.
18 Because the P7100 requires engine oil to lubricate the governor springs and weights (unlike
the VP44, which is lubricated solely with diesel fuel), an external oil feed line is plumbed in. Scheid
simplifies the process of adding an oil supply line by including a braided stainless steel line and 19 With the factory front cover reinstalled on the engine, Bosie installed this billet tappet cover
the appropriate fittings in the kit. Here you can see the supplied elbow installed in the driver side from Scheid. The billet aluminum piece came with mounting hardware and seals via silicone,
of the block, along with one end of the braided line. which does away with the failure-prone gasket used on the factory cover.
21 Starting with the highly desired 215hp P7100 (available on ’96-98 model Dodge Rams with
20 While the ECM obviously no longer has anything to do with the injection system, it must the NV4500 five-speed manual transmission), Scheid Diesel built us a pump capable of flowing
be retained in order for the gauge cluster to work, along with other items such as the water 400cc worth of fuel—more than enough to clear 650 to 700 rwhp with this truck. The pump came
temperature and oil pressure sensors. After measuring the length of the P-pump, Bosie fabbed preset with 19 degrees of timing advance (18 to 20 degrees is thought to be ideal for achieving
up a bracket and relocated the ECM further toward the firewall, along the driver side of the block. respectable power with year-round drivability), features 4,000rpm governor springs, and allows
The one trade-off in retaining the ECM yet no longer having it plugged into the VP44 means that full fueling to 4,500 rpm. Notice the fuel shut-off solenoid (arrow), which is what will be used to
a check engine light is permanently illuminated. Truck owners have three basic options: 1) live both stop and allow fuel flow to the P-pump. For the pull coil operation (used momentarily, for
with the CEL always being on; 2) remove the bulb in the dash; or 3) break out the electrical tape startup), Bosie tapped into the starter wire and utilized a heavy-duty, 70-amp relay. For the hold
and cover it up. function, Bosie tied into a key-on source (a relay was used here as well).
23 After one test fit, the return line on the P7100 was tweaked to clear the intake runner on the
head and then the pump was installed in the gear housing. The pump mounts to the gear housing
22 As for the return fuel line leaving the P-pump, Bosie customized a portion of the VP44’s hard via four bolts, and gets reinforced thanks to a heavy-duty support bracket supplied in Scheid’s
line, flared the end, and attached 5/16-inch fuel hose. The return line tees into the factory hard conversion kit. Prior to setting the pump in place, the pump bore of the gear housing was hit with
line leaving the back of the head, near the firewall. a coating of fresh engine oil.
25 To keep the pump from turning during shipping or installation (thereby altering its timing),
Scheid employs a pump lock. With the pump gear nut tight enough to keep the pump from
24 The pump gear nut was tightened twice when installing the P7100. The first sequence called spinning (i.e., the aforementioned 11 ft-lb spec), the pump lock was removed, turned around,
for 11 lb-ft of torque (shown), followed by removal of the pump lock. and reinstalled.
27 With the P-pump mounted, the pre-clamped 0.093-inch stainless steel injection lines were
installed. For the intake elbow to clear the new injection lines, Scheid supplies a 1-inch billet 28 Next, Bosie connected the ½-inch fuel supply hose to the P7100. Somewhere between 45 to
grid heater spacer. After the lines were tightened up, Bosie went ahead and ran the valves and 50 psi of supply pressure will be fed to the P-pump courtesy of a 220gph Titanium series FASS
reinstalled the valve cover. fuel system.
29 The FASS system was mounted up under the bed on the driver side of the truck. Capable 30 Unrestricted fuel flow begins at the tank thanks to this sump kit from Deviant Race Parts.
of supporting 900 to 1,200 hp, a fuel system this serious is good insurance for the P7100 it’s Between this sump and the 220gph FASS system being on board, the P7100 is guaranteed to
feeding. receive plenty of fuel, and diesel that’s been filtered down to 3 microns.
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MIGHTY GREEN
FEATURE 2012 CHEVY SILVERADO
MACHINE
CUSTOM AUTO’S ATTENTION-
GRABBING RAGS TO RICHES
SILVERADO 3500HD
hen you have lemons, you make lemonade, and when you break out. Many show trucks these days have factory paint or a vinyl wrap. We wanted
an egg, you make an omelet. In this single-use, disposable world, something different, something that would really grab attention.”
it’s refreshing to hear about a bad situation made better through
upcycling and restoration, especially if it resurrects a truck that UNDER THE HOOD
would have normally been resigned to rust into obliteration in the Since the stock Duramax 6.6-liter engine was basically destroyed in the accident,
junkyard. This 2012 Chevy Silverado started life as do thousands of hard working what was left of it was torn apart and rebuilt by Baird Racing in Idaho Falls. While the
trucks in America until it was involved in a horrific encounter with a concrete wall, crankshaft and oil pan remained stock, the eight pistons were replaced with Diamond
completely destroying the truck in the process. However, the truck wasn’t a stranger Racing’s forged versions, and the rods were sourced from Wagler Competition
to the Custom Auto crew, as the owner had been a good customer, which is how Products. Honed to exacting specifications, the rods feature a tongue-and-groove
it ended up residing there permanently. After the accident, Ryan Hillman, shop design to better align the cap locks. The pushrods came from Trend Performance,
manager, arranged for its purchase with the idea of building a unique custom ride and ARP supplied the head studs to keep the Industrial Injection Competition heads
as a showpiece of the shop’s abilities. Hillman explains: “We love trucks that stand bolted securely to the block.
Both front and rear Fusion Bumpers utilize LED lights from Assault Lighting.
To let it breathe easier, the engine was fitted with a compound turbo kit fabricated
by Screamin’ Diesel Performance in Port Angeles, Washington, using a BorgWarner
S488 over an S464 turbo setup. Hot-side piping and exhaust housing are ceramic-
coated and heat-wrapped, while the cold-side piping and compressor housing
are powdercoated to match. Screamin’ Diesel Performance also supplied the CP3
conversion for the valley pump, while a Nitrous Express NO2 system give the intake
The whole thing was brought under control and tuned to smooth-running perfection
by Kory Willis at PPEI Custom Tuning in in Lake Charles, Louisiana. The EZLynk
AutoAgent shift-on-the-fly tuner is able to monitor and calibrate a multitude of
sensors, data log, and broadcast diagnostics information via a smartphone. Additional
data logging information comes to the driver via a CTS2 Insight Monitor from Edge
Products.
The results of all of this effort? The engine that was once slammed face-first through
a concrete wall now cranks out more than 1,500 horses at 3,000 rpm and 1,700
lb-ft of torque at 4,800 rpm.
MIGHTY GREEN
MACHINE
BODY MODS
If you’re going to take the time, money, and energy to rebuild
an engine—one that already performs respectably in stock
guise—into a fire-breathing dragon, then you have to go the
extra nine yards in making the truck stand out above all the
rest. Well, this truck was completely totaled… so they had
no choice.
I have a 2006 Dodge Dually that I’ve I got my compound kit all installed and Your Pusher intake and twin turbo
owned since new. Up until 2 years ago I coupled with my new tuning. Just wanted system is the best on the market and it
just had all the usual upgrades: a tune, to say how impressed I am with it!!! I truly was a direct bolt on with zero
intake, upgraded fuel pump etc. I talked
Thank you for
to my friends over at Pela Motorsports yesterday. It made 693hp and 1281tq
about how I could get more power. WITH still a stock cp3 and stock calls to help me pick out the best
I wanted to get rid of that “nothing injectors with 100 hp nozzles. And set up for my build, not just selling
more after 80mph” that you get with a my EGTs are the best they have ever me anything just to get a sale. Your
Cummins. They recommended a Pusher been. The guy running the Dyno was customer service and patience for
compound turbo system. You know very impressed. He said it spools too your customers is the best. Thank
how usually after you buy something quick and he had trouble keeping up you for your several follow up phone
for your truck you get bored with it or with it. Great product I will recommend it calls and e-mails to see how my build
just plain forget it’s there.... Well, it’s to anyone looking for a good kit for their went. With your expertise and attention
been 2 years and 45,000 miles and it Cummins. to detail on your parts I have one of the
still surprises me every time I drive Ryan M. fastest 2006 Duramax diesel daily driver
it. You can feel the second turbo kick Ram 2500 street trucks pushing 850 hp to 1000
in right around the time the power was hp. I highly recommend your turbo
normally maxed out. Pulling you in the systems and by far your expertise and
seat 90, 100, 110 like its nothing. It runs customer service. Thanks!
cool and pulls effortlessly like there’s We have been installing these Mike D.
nothing behind it. If you want your truck Duramax compound kits on trucks LBZ Duramax
to be better than everyone else’s, get for over three years now. Through
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turbo system for any Duramax. Trust pusherintakes.com.
me I know... I have three of the systems
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I had Pusher Intakes install the S475
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compound kit with all their other products
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LMM / LBZ Duramax
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I kept the stock VGT turbo because I like
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Made in the USA
MIGHTY GREEN
MACHINE
MIGHTY
GREEN
MACHINE
made from aluminum so they’re
lightweight and impervious to rust.
ON THE CORNERS
Helping the truck climb over the bumps
on and off the road is Fabtech’s RTS six-
inch lift for Chevy’s Silverado models.
The kit features a bracket system that
keeps the torsion bars raised up in the
stock location to help provide a higher
ground clearance.
WHAT’S NEXT?
The truck spent a week in the limelight
at SEMA, where it attracted a great deal
of attention, which was exactly what
the crew at Custom Auto were hoping
for. Now that it is back at the Custom
Auto shop in Idaho Falls, the real work is
about to begin. “Now that SEMA is over,”
Hillman says, “we will start getting the
tuning dialed in with PPEI and take it to
competitions.” Pointing out that Custom
Auto LLC doesn’t build trailer queens,
he adds: “It’s not just for show.” The interior was only lightly modified, but in the best ways possible with new upholstery from Katzkin and an Edge CTS2 to monitor the engine vitals.
7TREE JAMBOREE
DIESEL WORLD MAGAZINE BY MIKE MCGLOTHLIN PHOTOS BY MIKE MCGLOTHLIN & COURTESY OF JIM RENDANT
W
hen the first-ever 7Tree Jamboree brought out
the largest gathering of competition-ready 7.3L
Power Strokes in existence last year, interest
in the one-of-a-kind event began to grow
exponentially. As a result, competitor turnout all
but doubled for the second annual contest.
CP CARRILLO
949.567.9000
CP-Carrillo.com
CALIBRATED POWER
SOLUTIONS
815.568.7922
CalibratedPower.com
EXERGY PERFORMANCE
616.551.4330
ExergyPerformance.com
FLEECE PERFORMANCE
ENGINEERING
317.286.3573
FleecePerformance.com
SCHEID DIESEL
800.669.1593
ScheidDiesel.com
tp At the first 7Tree Jamboree in 2016, 18 7.3L Power Strokes showed
up. This time around, 34 of the strongest-running 7.3Ls in the country made
the call. In 2017, competitors and their crew witnessed 6- and 7-second
eighth-mile passes, saw more than 20 trucks clear 500 hp or more on the
dyno, partook in a sled pull that came down to inches, and joined in on a
free-for-all dirt drag competition.
p Steven Giordano and his Super Cab F-250 trekked down from Blairstown, New Jersey. At the p The long-distance award went to Oregon-based Jake Enos (owner of Irate Diesel Performance)
drag strip, the combination of an S400, 300/200 hybrid injectors, dual Terminator high-pressure and his ’02 F-350. A couple weeks prior to the event, Enos had the truck shipped from the West
oil pumps, and a BTS transmission yielded a best fuel-only pass of 8.04 at 86 mph. Then Giordano Coast to central Tennessee. While he would pilot his Ford to several mid-8-second passes on
introduced his 7.3L to nitrous and the truck went 7.56 at 91 mph. fuel, it’s worth mentioning that the truck is capable of running 7.70s on spray.
p It was the first time out for Jacob Rupp’s standard cab Super Duty and while the 5,900-pound
p Steven Davis’ F-350 turned in a sound effort when pitted against the Heartbreaker 2 sled. F-250 ran consistent low 8s at the drag strip, a weak link surfaced during the sled pull. Under
The 210,000-mile tow rig sports a set of Full Force Diesel 200/100 injectors, Adrenaline high- extreme load and good traction, the 10.5 rear axle’s center section twisted on the axle tubes,
pressure oil pump, a Dominator 66 charger from Beans Diesel Performance, and makes more effectively sheering off the pinion. Additional damage included bent traction bars and a twisted
than 500 rwhp. drive shaft. Rupp just smiled and said: “We learned. It won’t happen again.”
p After swapping an S366 SX turbo for an S369 SX-E yielded him an additional 70 hp on the
p Yanking the sled 374 feet would be enough for Jeremiah Dalton to lay claim to first place in dyno, Roger Pilcher put his 540hp ’97 F-250 to good use in every event. He finished toward the
the street class. Later in the day, his Super Duty would also put down a respectable 545 hp and front of the street class in the sled pull and then proceeded to run neck-and-neck with many of
1,119 lb-ft of torque on the dyno. the higher-horsepower trucks during the dirt drags.
p It was no-holds-barred in the Hot class and Steve Ciolkosz made the most of it by spraying
nitrous, pre-turbo, during a few exhibition hooks. The added drive pressure would prove a
p If anyone came to the event looking for a good time, it was Steve Ciolkosz and the rest of his bit much however, eventually blowing the up-pipes later in the day. Still, Ciolkosz remained
crew. Ciolkosz was anything but discouraged after his Super Duty puked coolant (water pump) committed to competing in every event—even lining up to make a pass during the dirt drags
and popped a turbo on its 714hp dyno run. He and his buddies simply dug in, pulled the S475 despite not having any up-pipes.
in favor of an S476 SX-E, ditched the suspension blocks, and went to the drag strip—where the
truck ran 8.0 in the eighth. During the sled pull the following day, he would take the win in the Hot
Class despite having the only single rear wheel truck in the class.
p With a nickname like Gummy Bear, you’re bound to be at the center of a shenanigan or two p After making a fuel-only pass of 6.99 seconds at 99 mph the night before, Brian Jelich’s ’00
from time to time. Such was the case for Damon “Gummy Bear” Warren, when a few fellow F-350 laid down 808 rwhp on the chassis dyno at Beans Diesel Performance. Then Jelich cracked
pullers left a giant teddy bear waiting for him at the full-pull mark. Unfortunately, Warren didn’t open the bottle and backed up his 6.93 at 104 mph pass with a 1,082hp hit—which would be
quite make it to the bear, but we hear he did get to take it home with him. good enough for top horsepower honors on the dyno.
-Custom Tuning
-Intercoolers
-Turbos
-DIY Kits
-AND MORE!
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Powe r s t ro ke S p e c i a l i s t
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p If you were wondering whether a factory forged-rod bottom end 7.3L with a stock cam and
p With a bent rear driveshaft leaving him unable to compete at the drag strip, Steven Davis was heads could make 700 rwhp, look no further than Caylon Golden’s ’00 Super Duty. Thanks to a set
able to source another one and make it onto the dyno the next day. On the rollers, his 10-second of 300/200 injectors from Holders Diesel, an S475 with a Barder Turbo Service billet compressor
OBS cleared an impressive 673 hp on fuel and 841 hp on nitrous (accompanied by 1,589 lb-ft wheel, SRP1 high-pressure oil pump, H-11 head studs, chromoly pushrods, stiffer valve springs,
of torque). The 5,400-pound drag truck sports a stock forged-rod bottom end, Full Force Diesel and tuning from Cale Thompson of Tyrant Diesel, Golden’s short bed converted F-250 sent an
350/200 injectors, Dyno Proven tuning, and a box S467.7 turbo from BorgWarner. impressive 724 hp to the wheels.
p Despite hurting the torque converter the night before at the drag strip, Jake White’s OBS p After setting a new dyno record for 7.3L Power Strokes at last year’s event (1,226 hp on
dyno’d 619 hp on fuel and a whopping 904 hp and 1,591 lb-ft with his two-stage Nitrous Express nitrous), Matt Maier looked to rock the rollers again in 2017. Unfortunately, it wasn’t meant to be,
system activated. A built 7.3L consisting of Carrillo rods, Colt Stage 2 cam, Full Force Diesel as low bottle pressure limited him to (a still impressive) 955 hp. However, Maier’s 1,969 lb-ft was
400/300 B-code injectors and dual high-pressure oil pumps, Swamps IDM, and Gearhead by far the highest torque number recorded all weekend. At the drag strip, his truck was good for
Automotive Performance tuning highlight his power-making recipe. consistent mid-7s at 92 to 93 mph.
TRAVELED
FIRST OF ITS KIND:
KEITH KROLL’S
2016 GMC CANYON
In a world where it seems everyone is building Chevy Silverados and definitely had a plan.” The color scheme was thought out well in advance too, but
GMC Sierras—boosting already-formidable Duramax engines to their full then changed at the very last minute. Originally, the truck was supposed to remain
extent and lifting them ever skyward—it becomes a refreshing change of black with the underpinnings and accessories coated green. “The Avery metallic
pace to see someone take the road less traveled and opt to instead take wrap was rather a last-minute addition,” Kroll admits. “I love the lime green, so
advantage of General Motors’ latest development, the four-cylinder diesel making the suspension Shocker Yellow was always the idea. But at the last minute,
engine in the GMC Canyon and Chevy Colorado. “Everyone was doing the I saw four renderings of Sierras going to SEMA that all were black and green, and
Sierra and full-size trucks,” says owner Keith Kroll, founder of Offroad LED Bars I didn’t want them to outshine the Canyon.”
(aka OLB) in San Antonio, Texas. He chose to build a Canyon because he “wanted
to prove that a four-cylinder mid-size truck could look amazing, tow most loads, ENGINE MODS
and still get 35 miles per gallon.” Though the engine was left mostly stock, an efficient method to tap into the
powerplant’s hidden stable of horses is through a turbo upgrade. Kroll turned to
New for 2016, the four-cylinder 2.8-liter Duramax turbodiesel is the engine General Screamin’ Diesel Performance (SDP) in Port Angeles, Washington, for their newest
Motors has been placing in the redesigned Canyon SLE and SLT Crew Cab models. setup for the 2.8L Duramax engine. The compound turbo kit includes a Borg
According to GM, the 2.8L is the cleanest diesel truck engine ever produced while Warner S300SX-E atmospheric turbo, all the necessary plumbing powdercoated
providing an SAE-certified 181 horsepower and 369 lb-ft of torque, and all the to the customer’s needs, all the exhaust plumbing Cerakote Glacier coated and
while delivering greater highway fuel economy than the Canyon’s gas engines. heat-wrapped, as well as all the bolts, nuts, gaskets, and clamps—everything
With the trailering package and a 3.72 rear axle ratio, Kroll’s four-wheel-drive needed to completely install the kit.
Canyon can pull 7,600 pounds legally.
The results? According to the dyno runs in SDP’s shop, the turbo kit upgrade nearly
Kroll ordered the truck new from the factory in June 2016 with the explicit intention doubled the horsepower rating of the Canyon over stock (though they realize that
of doing a build for publicity at last year’s SEMA show in Las Vegas. “I had already anything over the 260 horsepower mark at the rear wheels may affect the engine’s
ordered most of the parts before I even ordered the truck,” he recalls. “So we longevity and they suggest keeping things under control).
As important as it is to make the truck go, when it comes to stopping, having quality
brakes—especially when the rolling stock has been enlarged as it has—is paramount
to a safe ride. The stopping duties for Kroll’s truck were sourced through R1 Concepts
in Cerritos, California. They’re known as one of the leading manufacturers of award-
winning braking systems, namely high-performance cross-drilled brake rotors and
ferro-carbon and ceramic pads found on today’s quickest race cars, but they also
offer packages for cars dating back to 1930.
A heavy duty Body Guard bumper packed with more OLB lights protects A set of air horns from Horn Blasters mounted to a headache rack made by Addition Offroad reside in the bed as well as a
the back end. sliding cargo rack from Cargo Glide. LED lights from Offroad LED Bars shine a little light on the situation when the need arises.
In the bed, cargo and gear can be accessed much BUILD NOTES
easier by the addition of Cargo Glides CG1000, a One hundred percent of the truck’s build was
sturdy steel-framed telescoping platform that can planned and executed by the capable hands of the
slide out of the bed 75 percent of its overall length, Addiction Offroad crew in San Antonio. Chris Payne
all the while holding up to 1,000 pounds of payload. managed the day-to-day details of the build, while
Addiction Offroad’s Pete Alongi built the truck from
Adding a soundtrack to all of this awesome is a pair the ground up. “He personally delivered the truck
of Shaft Air Horns mounted above the bed in the to SEMA and then to my driveway when the show
rear window crossed like a pair of bandoliers on was over,” Kroll says. “He is an amazing person with
an outlaw. The 33-inch Tug Horn is powdercoated mad skills.”
matte black and provided by Horn Blasters in
Zephyrhills, Florida. Although Keith Kroll has had plenty of seat time in
this rig and is quite enjoying himself, the immediate
INTERIOR UPGRADES plans are to “show the hell out of it” this season.
The original black coloring of the interior from the Up next? Perhaps an H1 Duramax, he says, if
factory remained but Kroll wanted an extra touch everything falls into place.
MONSTER
BRIAN BICHANICH’S CUSTOM CREW CAB
’52 CHEVROLET 3100
C
Classic ’50s trucks are cool without a doubt. But they are not exactly accommodate the coming crew cab body with the standard ’52 bed. He wanted a
spacious, especially for a family of four! When 52-year-old Brian massive lift to run huge 44-inch-tall tires, but he also didn’t want it to be impossible
Bichanich of Union Grove, Wisconsin, began to work on his 1952 for the family to climb in and out of the truck, so he designed the four-link front and
Chevrolet 3100 more than 10 years ago, his sons Max and Zach were rear suspension with air bags to allow it to drop five full inches from maximum ride
around 7 and 11 years old and he and his wife Karen wanted a cool truck height on demand.
that they could cruise in with the whole family. So the idea for a crew cab
’52 was born and Bichanich took the challenge on himself. The Dana 60 axle up front is from a 1980 one-ton Chevy pickup and is held in place
with a parallel four-link setup plus Panhard bar. To match the narrow width of the
After picking up a rusty old truck for only $300, Bichanich started fabrication in his ’52 pickup he narrowed the Dana 60 by 5 inches. Bichanich fabricated a crossover
home shop. He started with the chassis and suspension. Of course, young boys (and steering setup with a hydraulic assist to make it easy to turn the massive 44-inch
the kid inside Bichanich) love monster trucks, so he opted to go tall with his one-off Super Swamper tires he planned to run. He also mounted a Rock Jock universal anti-
creation rather than bring it down to the ground. The chassis was lengthened to sway bar to keep the truck flat in the turns.
Looking under the customized front bumper you can see the intercooler and transmission
cooler as well as the narrowed Dana 60 axle and custom air bag suspension. Note the fabricated
crossover steering complete with hydraulic assist to help turn those monster-sized Super In the rear, Bichanich fabricated a double-triangulated four-link suspension to keep the Eaton
Swamper tires and the Rock Jock anti-sway bar to keep the big truck level in the turns. axle housing centered under the truck.
Bichanich built the chassis and suspension to handle much more than the 85
horsepower the truck originally came with since he had a bigger engine in mind
for the project. To motivate the massive project, he turned to a tried-and-true diesel
powerplant in the form of a 1994 5.9L Cummins. While the internals of the 12-valve
Cummins are stock, he did upgrade the fuel system by installing a fuel plate in
In the back of the truck you’ll find an air tank and compressor as well
as the four trumpet air horns and the custom four-inch exhaust system
that Bichanich fabricated to exit behind the passenger-side rear tire.
Once the chassis and driveline were completed, Bichanich turned his attention to the Fueling is still enabled through the filler neck at the rear of the cab to fill the fuel tank inside
biggest challenge of the build: transforming the two-door regular cab truck into the the cab behind the rear seat.
1-800-4-MAXXIS / MAXXIS.COM
Looking at the truck from the rear you can see more of Bichanich’s hard work and fabrication skills with the custom fabricated stainless steel rear bumper that protects the truck from the rear.
HOME BREWED
MONSTER
Phantom gauges below the dash to monitor boost and exhaust gas
temperature to make sure the Cummins stays healthy.
DIESELSITE
888.414.3457
DieselSite.com
Bob Riley, owner of DieselSite, has been in the 7.3L Power Stroke
game since the beginning of the diesel performance revolution. He
has an uncanny ability to produce high-quality components that solve
problems, improve performance, and seem to last forever while doing
it. In addition to producing the first bolt-on electric fuel system for
’94.5-97 trucks, he’s also the man behind the renowned Adrenaline
high-pressure oil pump, the high-flowing Wicked Wheel 2 compressor
wheels, and now offers the “Legendary” line of heavy-duty 4R100 and
E4OD transmissions.
To eliminate the well-documented failure point in the 4R100’s coast clutch drum, DieselSite
replaces the factory open-ended retaining ring with a custom, spiral snap-ring and a
corresponding fully cut snap-ring groove. In addition, while the coast clutch is normally only used
for deceleration (engine braking), DieselSite uses it for First through Third gears, which helps
evenly distribute load across the transmission. Beyond the custom, spiral snap-ring, extra clutch
plates are added in as well, making the coast clutch drum much more suited to accommodate Using a proprietary material exclusive to DieselSite, the clutches used in the Legendary 4R100
an exhaust brake. are designed to handle elevated operating temperatures without burning.
As for the forward and direct drums, DieselSite’s clutches provide 120% of the OEM clutch
surface area for improved holding power. While 20 percent may not sound like a big increase,
it’s quite substantial, especially when you factor in the fact that the valve body will be configured
to quicken upshifts (i.e., limiting clutch slippage). To avoid stripped splines or cracked hubs,
customers can opt to upgrade to DieselSite’s 4140 billet-steel forward clutch drum for higher
horsepower applications.
Prior to being installed, all stack-up tolerances are measured for each clutch pack. Riley tells
Both the Overdrive and intermediate clutches encompass 133% of the OEM clutch surface area us that each clutch pack is measured and set to exact clearances, and that if the need arises,
within the transmission. The coast clutch assembly offers a whopping 200% of the factory clutch the pressure plates are machined once more until everything is within the required 0.003-inch
surface area—twice the area and therefore considerably more holding power. specification.
Here you can see the Reverse gear and its respective clutches ready to be installed in the
transmission case. We’ll also note that along with all other planetaries, the reverse planetary is
made of steel, not aluminum.
Instead of treating its transmission cases to a fresh coat of paint, DieselSite bead blasts them.
Along with removing any old dirt, grime, and debris, this finishing method is employed because it
lasts much longer than any paint will.
Because the input shaft handles the brunt of the shock load from the engine, it’s always wise
to upgrade this shaft in any performance-oriented transmission build. DieselSite offers 300M
billet-steel shafts as upgrade options for all its Legendary transmissions. For those unfamiliar
with 300M, it’s a form of through-hardened alloy that’s revered for its high fatigue strength and
great ductility.
ENGINEERED TO LAST
wait time to get your hands on one can be a bit lengthy. With its heavy-duty line of
Legendary 4R100 transmissions in stock and ready to go, DieselSite is looking to
change that. Proclaimed by the company as being “engineered to last,” DieselSite’s
version addresses a host of factory shortcomings, increases holding power, improves
shifting, and utilizes custom billet internals where they’re needed most.
With plans to send big torque through our 4R100, the intermediate and output shafts were
also upgraded to 300M units. A standard diameter 300M intermediate shaft—available as an
option on DieselSite’s Legendary 4R100—is shown on the right, while a larger diameter 300M
intermediate shaft can be seen sitting next to it. The larger intermediate shaft features deeper As previously mentioned, all DieselSite transmissions (even the Legendary E40D it builds) come with
splines, calls for a larger center support hub (with dual bushings), and is reserved for DieselSite’s steel planetaries for utmost strength. Along with being stronger, a steel planetary resists heat more
top-of-the-line, competition-ready Hercules 4R100. effectively than aluminum (aluminum units are known to soften and even crack).
Precise machining of the center support tightens up its tolerances considerably. And to prevent Once the new and improved center support had been installed, the center support bolts were
any internal leakage from occurring, the center support is sealed to the transmission case itself. threaded in and torqued to spec. Torquing these bolts to the proper specification is crucial.
A spiral snap-ring is also utilized over the center support, along with a center support bearing. If they back out, the result can be excessive heat, loss of Reverse, and even the loss of the
transmission’s forward gears.
You’ll leave the plastic fuel containers for boys who don’t know
how to do anything other than run a lap top or lift anything heavier
than a smart phone. You’re an aluminized steel kind of man.
You aim for the best.
™
We Fuel Your Adventures. LARGER REPLACEMENT FUEL TANKS
After assembly, each valve body is tested on a vacuum test stand before being installed. This
hydraulic pressure test ensures that no internal leakage occurs within the valve body.
In stock form, the 4R100 utilized an external cooler bypass tube, which redirected transmission With the transmission case chock full of custom, proprietary, and upgraded components, the
fluid from the pump back to the transmission’s return line instead of routing it through the cooler. tail housing was fitted over the billet output shaft and bolted into place. Keep in mind that our
This was done to bring transmission fluid up to adequate operating temp sooner. The problem transmission is a two-wheel-drive version—which has a different tail housing and output shaft
is that the bypass tube is prone to failure, which prevents flow to the transmission cooler, than 4x4 units—so it may not look exactly like the one underneath your truck.
culminating in an overheating scenario. On top of that, even when operating perfectly, the bypass
never fully closes—meaning full fluid flow to the transmission cooler never happens under any
operating condition. DieselSite fixes this common problem with its transmission cooler bypass
delete kit, which allows for removal of the bypass tube and includes a banjo bolt that’s void of a
spring and check ball (the key restriction in fluid flow to the cooler). The job of transferring all power from the
engine to the transmission is left in the
hands of one of Dieselsite’s Legendary
billet torque converters. For standard
transmission builds, this converter is
rated to handle up to 550 hp, but in our
case (a performance application) we were
given a converter that was fully splined
and void of damping springs. Without the
damping springs, this triple-disc unit can
support 1,000 hp.
An ID tag complete with a serial number signifies the final touch on each Legendary 4R100. Every
unit DieselSite builds receives this badge of honor on the lower rear portion of the transmission
case.
Now for the bottom line: What does a Legendary 4R100 cost? Surprisingly,
pricing begins at $2,799 without a torque converter (or shipping costs) factored
in. Adding a Legendary triple-disc converter rated
for 550 hp to the equation only increases the
price point by $700. At $3,499, this makes
DieselSite’s Legendary 4R100 one
of the most affordable high-quality
tow performance automatics on
the market today. For competition
use, DieselSite offers a built-to-
order Hercules 4R100 option
right). This transmission is fitted
with exotic components such as
a billet forward planet assembly
and forward clutch drum, Aermet
billet input shaft, a larger diameter
billet intermediate shaft and billet
output shaft, and the aforementioned
fully splined, dampless triple-disc torque
converter rated for 1,000 hp.
CUSTOM CAMSHAFTS AVAILABLE • ALL CAM CORES ARE NEW AND NEVER REGROUND • INCREASE TORQUE, HORSEPOWER AND EFFICIENCY
WHILE REDUCING TURBO LAG, EGT’S AND FUEL COSTS
WHAT WE OFFER
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Starting at $599
WHAT WE DO CAMSHAFTS
Starting at $599
✔ UPGRADED OEM & PERFORMANCE PARTS
✔ GREAT CUSTOMER SERVICE VALVE TRAIN COMPONENTS
Starting at $199
✔ AFFORDABLE PRICES
TURBOS & INJECTORS
Starting at $195
CUSTOMIZED HIS W
hen you’re 14, everything in the world around you seems bigger.
When you’re 14 and your dad owns a diesel truck repair shop, all
you want to see is bigger and badder trucks. Cody Jones from
But the Jones family had to start somewhere and the frame and chassis was a
good place to begin. Right away, young Jones knew he wanted a beast of a truck
standing strong and tall, so beefing up the frame was priority one. With a practically
seamless splicing together of two 1990 Ford frames, the chassis was bolstered to
handle a new powerplant and a planned total of nine inches of lift. Matte black
coating along the frame and entire undercarriage cleaned up the underside and
blended with the black-on-black theme. The ’90 front and rear ends were outfitted
with an International 9400 air suspension in the rear and Skyjacker 9000 shocks up
front. Keeping up with the towering lift and aggressive suspension are the 22.5-inch
Accuride Steel semi-truck wheels and 11R22.5 Michelin XDY3 tires.
With a rugged chassis ready to take on the world, Jones was able to turn his
attention to finding the perfect heart for his beast. A 1996 12-valve Cummins
engine was selected for the job, but it would need a few modifications
before making it into the truck. Jones fabricated a custom piece for the
Cummins’ intake. To keep up with the demand for fuel,
an Aeromotive A1000 fuel pump was added. Keeping
with the semi-truck theme, Jones equipped a Garrett
The ’90 rear end with its International 9400 air suspension adds to the capabilities of the
truck while the mud flaps and air horns weave the dually in with a big-rig semi.
But some really unique custom work began to make this rig stand out with its
8-inch exhaust system. Traveling down the center of the undercarriage, the custom
fabricated exhaust splits toward the rear into twin side-exit tips positioned just in Semi-truck wheels 22.5 inch across with bronzed-chrome caps and lug spikes combine with
front of the rear dual tires. The angle-cut tips are further customized with sharp the tall rubber of Michelin XDY3s to fill out the lifted look.
The Eaton Fuller six-speed transmission connects to the divorced transfer case
with a short driveshaft that also features an integrated pneumatic parking brake
for which Jones fabricated a new linkage to work in this application.
BUILT JONES TOUGH Jones’ custom side exhaust showcases the teenage dream as it dumps black smoke from just in front of
the dual rear tires out of the custom fabricated fighter jet-inspired tips.
triangles and faux gun barrels, giving an aggressive fighter jet/rat rod
style melded into the oversized, rugged pickup/semi.
Jones’ approach for the exterior was simple: Make it big and make
it black. Its stance with the modified suspension and double-stacked
frame already made the ’75 F-350 look imposing, but that was just
the beginning as the custom fabricated front and rear bumpers began
taking shape. The matte-black coating on the heavy duty bumpers ties
in well with the matte finish on the exhaust and chassis. To enable entry
into the towering machine, Amp Research motorized side steps were
adapted to the early model Ford. Jones did the body work and painted
the smooth, glossy black body paint himself to finish the transformation
from the rough shape the F-350 was found in to the show truck it’s
become. To set the truck off at shows and events, he fabricated and
installed a front end tilt conversion to allow people to view the Cummins
engine from ground level as they walk by. Spyder headlights with LED
rings bring some modern flair to rig’s classic and capable look.
‘03–08 #800123
Custom-made front and rear bumpers help balance the aggressive utility look of the massive truck with their beefy proportions and Jones’
heavy duty fabrication.
The Amp Research motorized step helps you get up and into the lifted rig, thanks to custom fabricated mounts that allowed Jones to install the late-model steps on his early-model truck—but you
do have to put your legs directly in the sights of two gun barrels to use it.
As if the truck was not unique enough, Jones converted the hood and front fenders to a tilt configuration to help the big truck really stand out in a crowded truck show.
The simple black interior was kept mostly original with a few alterations like the The bed of the truck houses a large 100-gallon fuel tank for insane driving range and a diamond plate
semi-truck steering wheel and big-rig gauges. storage box to keep loose items from sliding around the bed.
After all the delicious food from Glenn’s Catering was eaten and
all the trucks left the rollers, it was clear that Jefferson State
had beat out the rain and still hosted one heck of an event.
With many competitors promising to come back “bigger and
better” next year, Jefferson State’s dyno day was a great way to
close out the year, and we can’t wait for a warm-weather redo
in 2017.
Ahhh, the Monte Carlo. Owned by “Tim M” the race car shook, rattled
and rolled the dyno to 214 hp. “After the big-block blew up we needed to do
something fun with the car, so we threw a diesel in,” says Tim. He laughs:
“It feels pretty good for about the first 30 feet on the launch.”
If you’re a Ford fan, it’s hard not to drool over Mike Lippner’s ’95, even
though it is Cummins-powered. The super-clean and super-long truck
put down a stout 562 hp, with lightning quick-spooling 57mm/66mm Chris Werner, co-owner of Jefferson State Diesel, is quite well-known in the area for his 12-valve tuning. After
compound turbos and barely any smoke. picking up a little regular cab, a few tweaks and a 63mm BorgWarner SX-E turbo was good for an impressive 570 hp.
Ben Shadday from Done Right Diesel had one of the most enormous compound setups
we’ve ever seen. With a 136mm turbo blowing into a 102mm blowing into a 6.7L Cummins, Mike Graves of Hollyrock Customs has one of the fastest full-weight, full-interior GMCs
he was sure to make some power, and was running in fifth place until he failed to make the we’ve ever seen. On his final shot he threw everything he had at it and ran an incredible 9.55
call for the sled pull. at 149 mph!
Holderdown Performance hit it a little too hard on the line with their 6.0L-powered Ford and
Husker Diesel had another flyin’ Duramax-powered truck, and ran a 9.62-second ET before never got a good pass in the bag. Owner Jaran Holder would have a lot of catching up to do on
mechanical gremlins kept the truck sidelined. both the dyno and pulling track.
Jeremy Wagler had more hype behind his supercharged turbocharged tube-chassis puller Lavon Miller was the odds-on favorite to win at the dragstrip, running a 8.63-second sprint
than any other vehicle in attendance. The 2WD launched with a good 1.45-second 60-foot and lifting at 1,000 feet. Miller put a half second on the next closest competitor and took the
time, but had problems down-track and was limited to an 11.45-second run. well-deserved win.
But there was still one competitor left. From deep in the
pits we heard the unmistakable thump-thump-thump of a
Super Stock sled puller. There was just one problem—there
weren’t any of those trucks in attendance! Or so we thought.
In a herculean effort to win the dyno competition, Lavon Miller
and team Firepunk had switched to a 3,000-plus horsepower,
mechanically-injected 6.7L with a 17mm Sigma injection pump.
In one of the wildest dyno runs ever, Miller revved the truck past
6,000 rpm and set the brakes on fire trying to beat Baca, but
in the end he came up just short, with a 2,399-hp, 2,712-lb-ft
dyno run that will be forever seared in our memories.
Lavon Miller was in the lead going into the sled pull, and he needed a strong finish to secure Starlite Diesel’s heavyweight Chevy was looking to make a move at the sled pull, and was
his title. With a tire and suspension change, both truck and driver were up to the task with a geared up to do so with a weight box and aggressive tires. A mid-pack 247-foot pull was good
296.09-foot effort. enough to land the Chevy in 8th place overall.
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ALL BETS
EVENT LOCATION: ENNIS, TEXAS
F
For 13 years now, the National Hot Rod a leak, and Moody went on a single pass for the win,
Diesel Association (NHRDA) has held running a 6.97 at 197 mph in the quarter mile. In
one of the most exciting diesel events in Pro Stock, the cream of the crop was the ’41 Willys
the country—the World Finals. Over the owned by G&J Diesel and driven by Jarid Vollmer,
course of a season, racers battle it out which was nipping at the heels of the National
in the sled pulling and drag racing ranks record in the finals with a 7.57 at 184 mph.
for a spot at the World Finals in Ennis, Texas. It’s the
NHRDA’s season closer, a race that settles season- While Top Diesel and Pro Stock are tube chassis
long points battles and gives racers a chance to win creations, some of the most popular classes in
a coveted World Finals trophy. the NHRDA are Pro Street and Super Street, which
still feature full-bodied trucks. Pro Street is always
This year’s event saw closer action than ever, and interesting to watch, as a 4WD vs. 2WD battle
with nine drag racing classes and six sled pulling happens at nearly every race. This time, however, it
categories, there was a spot for every diesel from was two 4x4s in the finals, as Aaron Wiebe faced off
mild to wild. On the drag racing side of things, the against class favorite Lavon Miller in his 8-second
Top Dragster class saw the fastest times, with John Dodge. In a surprise twist, Miller had issues mid-
Robinson, Wade Moody, and Scheid Motorsports track, and Wiebe streaked on to the win with a 10.1
all making the trip. In a heartbreaker of a final, the at 144 mph against the faltering Ram. Super Street
Scheid dragster had to be pushed back because of saw an epic battle as Chris Budihar faced off against
p Two of the nastiest and fastest Super Street trucks faced off in the
final, with Chris Budihar taking a close win with a 9.44 at 150 mph over
Phillip Franklin.
p Gord Cooper’s Smokin’ Gun semi has to be seen to be believed; it set a new p The NHRDA’s 10.90 class has been growing in popularity as more and more competitors push their trucks
NHRDA record of 11.48 and won Hot Rod Semi in the process. to consistently fast times. The finals saw an all-Dodge battle between Will Terry and Chris Perales.
p In addition to the drag racing action, there were different sled pulling classes to keep fans
p Wade Moody became the first with a Duramax-powered vehicle to run a 6-second quarter entertained. Everything from Work Stock to purpose-built pulling trucks could be seen all
mile, and was deadly consistently quick on the tree and down the track. around the grounds.
RESULTS
TOP DRAGSTER
2016 WORLD FINALS WINNERS
AND RUNNERS-UP
BIG RIG BRACKET
Wade Moody, Spitzer dragster 6.97 @ Jim Disher, ’71 Kenworth 14.61 @ 97.17
197.08 Ron Clifton, ’04 Peterbilt 23.31 @ 69.26
Jared Jones, Spitzer dragster (DNF)
SUPER STOCK SLED
PRO STOCK Jason Stott, “Addicted” 304.11
Jarid Vollmer, ’41 Willys 7.57 @ 184.57 Jim Greenway, “Gertrude” 304.01
Matt Kubik, ’98 Mustang (DNF)
PRO STOCK SLED
PRO STREET Jim Greenway, “Gertrude” 335.10
Aaron Wiebe, ’99 Chevy 10.12 @ 144.52 Amalee Mueller, “Save the Racks”
Lavon Miller, ’06 Dodge 11.59 @ 86.85 317.00
p Texas local Vanessa Hyndman took the win in Limited Pro Stock with a 342.01-foot effort, SUPER STREET LIMITED PRO STOCK SLED
squeaking by last year’s winner, Jim Greenway. Chris Buhidar, ’00 Ford 9.44 @ 150.82 Vanessa Hyndman, “Uncommon” 342.01
Phillip Franklin, ’06 Dodge 9.34 @ Jim Greenway, “MBRP Diesel” 341.03
145.05
2.5 CLASS SLED
HOT ROD SEMI Eric Whitmarsh, “Strictly Buisness”
Gord Gooper, ’68 Kenworth 11.48 @ 332.04
116.49 Aaron Powell, “High Rollin” 330.02
Jim Disher, ’71 Kenworth (DNF)
WORK STOCK SLED
10.90 INDEX Spike Fuller, “Pavement Princess”
Chris Perales, ’01 Dodge 10.89 @ 342.01
124.25 Jarvis Duecker, “Grasshopper” 293.01
William Terry, ’95 Dodge 10.87 @
122.91 DYNO
Clay Stewart, ’08 Ford F-250
SUPER DIESEL (11.90) INDEX
Verlon Southwick, ’06 GMC 11.86 @ 110.60 SHOW-N-SHINE
Larry Brown, ’07 Dodge 11.85 @ 113.32 April Pihlstrom, ’02 Chevy (pickup)
Tommy Howard, ’09 Peterbilt (combo)
SPORTSMAN Todd Nash, ’99 Peterbilt (bobtail)
Larry Brown, ’07 Dodge 11.94 @ 105.32
p The ironically named Pavement Princess was a winner in the Work Stock class for the Trey Sikes, ’10 VW 15.43 @ 88.74 For more results go to NHRDA.com
second year in a row with a 342.01-foot pull.
p One of the few Super Stock Diesel pullers on the West Coast, Jason Stott had his hands full p We’re not used to seeing Jim Greenway on cut tires, but this year he stepped it up a notch
with Jim Greenway, who had also entered the class with a second truck. Stott pulled off the and entered the Super Stock class. Instead of scoring a double victory, he came away short
closest win of the event, taking the victory by just a tenth of a foot! in a laser-measured finish.
HARRINGTON DIESEL
PERFORMANCE
814.462.4092
The variable geometry turbo can be a great thing and perform well
in a daily driver and towing application. By using adjustable vanes
on the exhaust side of the turbocharger, the truck’s computer will
open or close those vanes based on multiple variables like throttle
percentage, boost, and engine rpm to change the overall ratio of
the exhaust housing for quick low-end response and strong top- 01 The Harrington Diesel Performance complete T4 conversion kit.
MAKE IT RELIABLE.
end power. You get the best of both worlds by running a small, responsive turbo at
light throttle and the airflow you need to make peak power at heavy throttle.
In the case of the 6.0L Power Stroke, the factory VGT came from Garrett and is
a well-engineered turbocharger, but all those moving parts will wear with time, or
can start to stick from soot build-up and the constant heat cycles from heavy use
and abuse. A vane position sensor, oil control solenoid, unison ring and the vanes
themselves are all parts that can experience issues over time and start to affect
turbocharger performance. These issues can reduce engine power, increase EGTs
and just make the truck less responsive and tough to drive. It’d be easy to swap a
worn-out stocker with another, but with time and mileage, you may start to run into
the same issues further down the road. But there are other options out there—non-
VGT options.
03 On the factory up-pipes, there are a few points of failure that the new Harrington T4 kit
will address. Most commonly, the passenger side up-pipe’s lower bellows will crack and leak,
causing poor turbo performance, a sooty engine compartment, and loud squeal in the cab. The
new system uses a much simpler and stronger bellows that will hold up better to the constant
heat cycles and exhaust pressure.
05 Once the up-pipes are slipped back into place between the engine and firewall, the
technician installs the supplied stainless steel pedestal, which bolts into the stock location with
factory hardware.
06 Next up was the turbine housing off the new Borg Warner S300 SXE turbocharger that will
replace the factory VGT unit. For this truck running stock injectors, custom SCT tuning and a
04 Sitting on the shop floor beside each other, you can see how much simpler the Harrington six-speed manual transmission, High Tech Turbo of Salt Lake City spec’d out their 62mm SXE
up-pipes are. Stronger bellows allow more flex and expansion. Full TIG-welded joints and the with a 73mm turbine wheel and custom machined .83 A/R turbine housing for a perfect quick-
stainless-steel construction will take the abuse of high horsepower and heavy towing with ease. spooling match.
08 The drain line will slip over the barbed drain outlet on the pedestal and wrap around back into the engine with the machined
adapter.
07 Before the turbo center section can go in, the oil drain
line needs to be connected to the pedestal and into the factory
drain location of the engine. Harrington includes this custom
machined adapter.
MAKE IT RELIABLE.
Since the factory up-pipes are prone to failure on the
passenger-side lower pipe, where the bellows can crack
and leak over time, Harrington uses a higher strength
stainless bellows that will allow for more flex and
expansion under higher horsepower and heavy towing
applications. The company claims it has yet to replace
a failed bellows in the hundreds of kits out on the road.
11 The new S300 SX-E and old VGT are very close in overall size, but we all know it’s what’s on
the inside that counts. The simplicity behind the SX-E is hard to beat for longevity and reliability.
No more vanes to stick or pressure regulators and internal O-rings to fail. After close inspection 12 You don’t see many regular cab trucks out on the road anymore, and even fewer with six-
of the turbo being removed, a damaged compressor wheel and damaged unison ring explained speed manual transmissions. This 2003 Power Stroke has seen its share of hard miles, but with
some of the slow response and poor drivability issues the owner was fighting that led to this turbo some elbow grease and a few new parts, it should make for a great daily driver and tow rig with
conversion to begin with. the new 62/73/.83 T4 SX-E turbo under the hood.
13 The BorgWarner S300 SX-E offers some great internal parts that should make for a very
reliable setup if it’s spec’d correctly for your needs and the boost and drive pressures are kept
within their max ranges. The Forged Mill billet compressor wheel, 360-degree thrust bearing 14 This swap couldn’t be any easier. The system will re-use your factory intercooler piping,
and high-flow compressor cover are all standard equipment. And compressor wheel sizes are exhaust downpipe and intake system. All that you’re swapping out are the oil lines, pedestal,
available in 62, 63, 64.5, 66 and 69mm. Whether you need enough air to support 350 hp or 700 up-pipes and turbocharger, and once it’s all back together, an untrained eye may not even notice
hp, the Harrington Diesel T4 conversion kit could be the answer to your airflow needs. that S300 hiding under the cowl.
MAKE IT RELIABLE.
the smaller 62mm and 63mm versions can offer great room to grow should some 155cc or 175cc injectors ever and there were no oil or coolant leaks, it was time for
towing performance with easier EGT control when be installed. With that larger turbine wheel at 4,500+ feet that first test drive. After taking it easy for a few miles
compared to the factory variable geometry turbo. Since elevation, a custom machined .83 A/R exhaust housing while the engine came up to temperature, we could
the 6.0L has always been known to be a little “laggier” was bolted onto the turbo to keep as much low end as already feel how completely different the powerband
or slower to respond to driver input, it’s good to keep possible, offering a little better spool-up compared to the felt than that of the non-VGT turbo. Along with the
in mind that a bigger turbo doesn’t always equal better. more popular .91 A/R turbine housing. much throatier exhaust note, this 62mm came up
Making sure you get the right size turbo for your needs on boost extremely quickly and actually put out less
is key to getting the best performing truck possible. RESULTS smoke. Light throttle driving around town showed a
Once the swap was completed, the truck needed to get significant improvement from the driver seat; the truck
On this build, the 2003 manual transmission truck is a quick ECM retune. Since the VGT sensors were no just felt like it was accelerating easier. On the Extreme
still running stock injectors with basic intake, exhaust longer being used, those parameters would need to be tune, a wide-open throttle run while rowing through the
and SCT tuning. This truck is used weekly to tow heavy turned off in the computer to keep it from tossing check gears, the pyrometer would easily touch 1,600 degrees
through the higher elevations of the Rocky Mountains, engine lights and throwing all sorts of codes. The right with the stock turbo. But the new SX-E reaches around
so Harrington Diesel worked with High Tech Turbo out of custom tune built specific for your modifications and 1,325 degrees and holds steady no matter how long
Salt Lake City to build something specific for the truck turbo size will also ensure the best turbo performance you stay in the throttle. Towing a heavy fifth wheel
owner. HT Turbo spec’d out the 62mm compressor, and drivability. If you’re not already running an SCT trailer, the owner tells us he’s now pulling big grades
since it’d be more than enough air for stock injectors, tuner or custom tuning from an experienced 6.0L in 5th and even 6th gear, where he used to have to
but they opted to go to the 73mm turbine wheel over Power Stroke tuning shop, Harrington Diesel can also drop to 4th to keep the EGTs under control. He’s
the smaller the 68mm wheel, which would’ve offered get you the custom files you’ll need. been extremely happy with the new turbocharger’s
slightly better off-throttle response. The 73mm turbine performance and says his mind is at ease knowing
wheel will be better at controlling EGTs and exhaust With the new tunes downloaded and after idling the there are less moving parts to fail and a more durable
backpressure at the upper rpm range and allow a little truck for a bit to make sure the up-pipes were sealed turbo and up-pipe setup under the hood.
NEW FLOW
A CUMMINS-POWERED
FORD LIGHTNING
ON THE HUNT FOR 7S
BY MIKE MCGLOTHLIN DIESEL
PHOTOS BY MIKE MCGLOTHLIN WORLD
MAGAZINE
I
& COURTESY OF RANDY MCCUDDY
A pair of BorgWarner S400-based turbos from Forced Inductions act as one giant atmospheric unit
in Jackson’s two-stage, triple-turbo arrangement. Each S400SX-76R charger features a billet 76mm
(inducer) compressor wheel, 87mm (exducer) turbine wheel, and a stainless steel Tial turbine housing
with a V-band inlet flange. Both turbo oil drains were integrated into the chassis courtesy of Fleece
Performance Engineering.
With two stages of turbocharging and triple-digit boost pressure, intake temps can get out of hand
in a hurry. To keep the temperature in check, this water-to-air intercooler from Precision Turbo & The second stage of compression employs an S400-ET-R, also from Forced Inductions. It makes
Engine is employed, and resides on the passenger side of the cab. Here you can also see some of the use of a billet 88mm (inducer) compressor wheel, 96mm (exducer) turbine wheel, 1.32 A/R turbine
recent roll cage improvements, in which thicker-walled yet lighter-weight 4130 chromoly tubing was housing, and mounts to a Stainless Diesel T6 Monster Foot exhaust manifold. All intercooler and
required in various areas to meet the newest SFI 25.6 specification. exhaust piping was fabricated by the folks at Fleece.
122004 ‘94-’97 FORD 7.3L 125102 ‘08-’10 FORD 6.4L #321055 ‘01-’04 CHEVY/GM #321056 ‘04-’10 CHEVY/GM
3” ALUMINIZED 2 PIECE DOWN 4” ALUMINIZED 2 PIECE DOWN 3” TURBO DIRECT PIPE FOR 3” TURBO DIRECT PIPE FOR
PIPE EXHAUST KIT PIPE EXHAUST KIT LB7 DURAMAX LL7, LBZ & LMM DURAMAX
C.A.R.B. EXEMPT
409 STAINLESS
STEEL KITS AND
PARTS ARE ALSO
AVAILABLE
K4306A ‘94-’97 FORD 7.3L K4308A ‘94-’97 FORD 7.3L K5314A ‘94-’97 FORD 7.3L #162004, #165102, &
4” ALUMINIZED TURBO BACK 4” ALUMINIZED TURBO BACK 5” ALUMINIZED TURBO BACK K4306S, K4308S, K5314S
SINGLE EXHAUST KIT DUAL EXHAUST KIT SINGLE EXHAUST KIT
DIAMONDEYEPERFORMANCE.COM
800-635-9950
Dual 12mm CP3s from S&S Diesel Motorsport supply in excess of 30,000 psi worth of rail pressure To ensure the CP3s never run out of low-pressure fuel supply, twin AirDog II systems are utilized.
for a set of custom Dynomite Diesel Performance injectors to use. Also note the Banks Big Hoss intake The 200gph lift pumps mounted at the rear of the bed rails pull fuel from a bed-mounted 7-gallon
manifold, which complements Fleece’s high-flowing Stage II cylinder head. polyethylene fuel cell.
Efficient horsepower and torque transfer begins with a Rossler-built TH-400 automatic. The
aftermarket Turbo 400 case is stuffed with larger clutches, 300M material shafts, and sports a Neal
Chance lock-up torque converter within an aluminum Browell bell housing.
During staging, a transmission brake and nitrous spool kit help bring the truck up to where it needs
to be for an ideal launch, which Jackson tells us is about 40 psi of boost. A bump box is used to inch
forward with the engine singing and the turbos up on boost.
Anyone who’s ever been around the old body style Fords knows that
the factory frame leaves much to be desired in the rigidity department.
Luckily for Jackson, the stock frame rails had already been boxed in when
he purchased the truck from its former owner, Zane Koch.
SPECIFICATIONS
1994
OWNER:
FORD SVT LIGHTNING
Dustin Jackson
HOMETOWN: Floresville, Texas
ENGINE: 6.4L Cummins “Comp 6.4” built by Fleece Performance
Engineering
SHORT BLOCK: Sleeved and fire-ringed 6.7L block with Haisley
Machine girdle, stock crank, ARP 14mm main studs, Carrillo connecting
rods, forged-aluminum Diamond Racing pistons, Hamilton camshaft,
Fleece Performance Engineering coolant bypass kit
HEAD: Fleece Performance Engineering Stage II fire-ringed and ported
24-valve head with +2mm larger valves, Hamilton valve springs, Hamilton
Extreme Duty push tubes, ARP 14mm head studs
FUEL: Dynomite Diesel Performance competition injectors, S&S Diesel
Motorsport dual 12mm CP3s, twin AirDog II 200gph fuel supply systems,
7-gallon fuel cell
AIR: Triple turbo arrangement: two billet Forced Inductions S476 units
with Tial V-band turbine housings, Forced Inductions billet S488 manifold
charger, Stainless Diesel T6 Monster Foot exhaust manifold, Banks Big
Hoss intake manifold, Precision Turbo & Engine water-to-air intercooler,
Fleece Performance Engineering exhaust and intercooler piping
TUNING/ELECTRONICS: Hardway Performance via EFI Live (5.9L
ECU), Racepak data acquisition system
TRANSMISSION: Rossler Transmissions Turbo 400 with 300M billet
shafts, Neal Chance lock-up torque converter, Precision Performance
Products air shifter
HORSEPOWER: 2,100 hp (est.)
TORQUE: 3,000 lb-ft (est.)
TIRES: 28x4.5x15 Mickey Thompson ET (front), 34x13.5x16 Mickey
Thompson ET Drag Slicks (rear)
WHEELS: 15x4 Weld Magnum Drag 2.0 (front), 16x16 Weld Magnum
Drag 2.0 (rear)
REAR AXLE: Strange Engineering Pro-Race 9.5 with spool and 3.25
ring and pinion
Due to the inherent light weight of a half-ton Ford (and thanks to a recent diet), Jackson’s Lightning tips the scales at just 4,510 CHASSIS/SUSPENSION: Four-link rear suspension, Fleece
pounds with him in the driver seat. But while competing at the Pro Street weight minimum is a plus, Jackson has one more card Performance Engineering SFI 25.6 spec chassis, Chris Alston’s
up his sleeve: The wick is yet to be completely turned up on his engine. If this truck hooks with a couple hundred more ponies ChassisWorks adjustable VariShocks front and rear, boxed factory frame
making it to the ground, it could sail past its 7.99-second certification.
The infamous flat-black Lightning has always been known for its hard launches and on occasion even pulling the front wheels off the ground. This shot was taken back when the truck was still being propelled
by a 7.3L and clicking off 9.90s. In its current low-8-second trim, cutting 1.3-second 60-foots is the norm, and with the recent chassis improvements performed on the truck Jackson should be able to get out
of the hole even quicker.
SAVE
BIG ONLY $32.95
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BALANCED POWER
TRACTOR TALK DIESEL WORLD MAGAZINE BY JIM ALLEN
F
p Randy Goying’s ’63 1600D is a later year production or the 1963 model year, Oliver fleshed out its modernized and restyled lineup
B model. The B series changeover didn’t add all that by adding the 1600. It replaced the 880 model in the lineup and provided a
much to the diesel tractors. It’s a tricycle rowcrop model bridge between the 770, Oliver’s smallest 6-cylinder tractor, and the 1800, the
with Hydra-Power and adjustable-track rear wheels. It
also mounts a set of dual rear wheel adapters. Oliver’s
company’s most powerful six-cylinder. The new-style 1800 and 1900 (with a
method of stacking front weights was unique, and each GM 2-stroke diesel) had debuted in 1960 but were updated cosmetically and
slab weighed 115 pounds. mechanically to fit alongside the new 1963 line. The catchphrase was “Balanced Power,”
referring to the heavy cast grille that balanced the front and rear unballasted weight.
Like the 880 it replaced, the 1600 was powered by a choice of three engines, one gas,
one LPG and one diesel. All were sixes from Waukesha. The gassers or LPG engines were
either 231ci (’63 Series A) or 247ci (’63-64 Series B). The diesel was the Waukesha-
built, Oliver-badged 265ci, Lanova cell engine. The 1600 diesel output was rated at 58
The row crop tractors came standard with a 540rpm rear PTO,
with a 1,000rpm setup optional, a three-point hitch with draft
control and a swinging drawbar. An adjustable-position steering
column was standard but power steering was an option on the
rear-drive tractors, and standard on the 4x4. A steel pan seat was
also standard but a padded seat was an option and one that was
commonly ordered.
TYPICAL SPECIFICATIONS:
1963 OLIVER 1600D
ENGINE: 6-cylinder Oliver-Waukesha diesel
DISPLACEMENT: 265 ci
BORE & STROKE: 3.75 x 4.00 in.
*RATED PTO POWER: 57.95 hp @ 1,900 rpm
*RATED DRAWBAR POWER: 48.44 hp @ 1,900 rpm
COMPRESSION RATIO: 16.25:1
TRANSMISSION: 12-speed, 6-speed (3x2) plus Hydra-Power
TIRES: Front—6.00-16
Rear—13.6x38
*FUEL CONSUMPTION: 4.2 gph @ full power
*DRAWBAR PULL: 8,401 lbs @ 14.67% slip
WEIGHT: 6,070 lbs
FUEL CAPACITY: 27 gal
*TOP SPEED: 13.5 mph
*As rated by Nebraska Tractor Test 840
systems of the period, with one disadvantage; in owned subsidiary. In ’62, White also purchased pq Oliver was still a proponent of the Lanova diesel combustion
order to achieve a smooth downshift, it freewheeled. Cockshutt Farm Equipment of Canada and folded it chamber and had long been having Waukesha build them. The
That could be a minor annoyance on the road or in into the Oliver group. Just the next year, Minneapolis- bottom ends for the Waukesha engines was nearly identical to the
Olivers but the heads were different. The non-counterbalanced
certain other situations. Moline was purchased and more or less the same cranks were supported by four main bearings. The Lanova engines
thing happened. By 1969, the White-Oliver brand were economical, relatively quiet and decent cold starters in their
The 1600 would have a rather short production run, had been created. The Oliver marque would finally day but were getting long in the tooth by the early 1960s. Oliver
being replaced by the 1650 late in 1964. Sources die in 1974 and the signature Oliver Meadow Green diesels in previous generations had been running Bosch PSB
list just under 7,000 Oliver A and B model 1600s and Clover White colors were gone for good. The injection pumps but in this era had switched over to the Roosa-
Master pumps (later to be known as Stanadyne).
being built in the two model years, an unknown new White tractors were rebranded, restyled and
percentage of them diesel. The ’60s would be repainted, but they were still mostly Oliver under the
Oliver’s final years in the sun. Having been bought skin, with a little Minneapolis-Moline and Cockshutt
by White Motor Company in 1960, it was a wholly- DNA added in.
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DRIVETRAIN SHUDDER Have you eliminated the front wheel bearings as a possible cause of the droning
Our company operates a landscape service here in Tennessee. Aside from the sound?
usual equipment and trailers we operate, we also haul a heavy backhoe or skid
loader on occasion for the bigger jobs. Beginning last season, our company’s Through the years that I’ve owned diesel pickups I’ve had two that nearly drove
2005 Dodge 3500 began shuddering under load when first starting out with me to the brink due to a hard-to-diagnose droning sound. The drone seemed
the loaded trailer. We’ve owned this truck since new, and didn’t have the to be related to engine speed, which caused me to believe the annoyance was
problem during the early years. Because the truck hardly ever leaves the larger related to the engine. In both cases, a bad front wheel bearing was eventually
Memphis area, I haven’t added any performance products to increase power. discovered to be the root cause of the annoying sound.
The Cummins does all I need it to. I would appreciate any suggestions you
might have. What finally shed some light on the wheel bearing issue in one case was that I
noticed the sound would nearly disappear when in a gradual right-hand curve
William Pensa at freeway speeds. The right side of the truck would unload ever so slightly in
Millington, TN the turn, taking pressure off the right-side wheel bearing. The right front wheel
bearing had apparently been affected by an 18-inch-deep water crossing I had
Pickups of all makes and models can produce a shudder when launching or driven in a few months before. Water must have seeped into the wheel bearing
accelerating from a stop while under a heavy load. A driveline shudder is usually assembly and pitted the surfaces. Why the sounds seemed to be related to
caused by unequal U-joint angles between the front and rear U-joints of the engine speed remains a mystery, though some have suggested that the noise
rear driveshaft. produced by the bad bearing was resonating with the engine and cab structure,
which produced harmonics at various speeds. Sounds complicated, but I do
The chassis, suspension, rear axle positioning and driveline geometry were all know the annoying sounds completely disappeared after changing the pitted
designed to maintain a more or less equal angle in both the front and rear wheel bearing assembly.
U-joints between the transmission’s tailshaft housing and the rear axle’s pinion
yoke as the rear axle moves through its vertical range of motion. If the angular I replaced the front wheel bearing hub assemblies in my 2001 GMC a couple
difference between these two points increases beyond an acceptable amount of years ago for largely the same reason. The bearing in one hub assembly was
the angular speed, differences between the two U-joints can produce a minor bad enough to create a “fairy dust” of steel particles that accumulated on the
binding that is usually felt in varying degrees as launch shudder. A-arm and brake rotor. Also, there was movement in the front wheel/tire when
itDW-1708-Gale
was lifted off the Banks2 5/4/17
ground. The source12:04
of the PM
dronePage 1
was obvious at that point.
In the early period during a loaded acceleration, the rear axle will twist against Genuine OE replacement Timken brand hub bearing assemblies were available
the leaf springs as it reacts to driveline torque. This causes the axle’s pinion from Amazon with free shipping for about $140 each at that time.
to rise a bit, which reduces the angle relative to the driveline. Weak, sagging
or overloaded springs, missing bump-stops, or some other rear suspension
problem or modification can increase the likelihood of a launch shudder.
If your truck didn’t do this a few years ago but does now with the same loads,
your truck’s rear suspension has likely changed in some way. If a bad U-joint
isn’t the problem, you may need to shim the rear axle a few degrees using
wedge-shaped shims between the axle and the leaf springs in an effort to lower
the pinion. Or you could install track bars on the rear axle that should help
prevent excessive rear leaf spring windup. The rear axle’s pinion may simply be
climbing too high given the load and chassis/suspension sag over time.
DRONING ON AND ON
I have a 2007 Chevy 2500HD that is producing a drone/vibration that can be
heard and felt. All this seems to worsen at freeway speeds. I have installed
new motor mounts and a transmission mount with no change. It sounds like a
diesel with a straight pipe on it. This truck has accumulated 50,000 miles and
is all stock.
Mike Mog
Via Email
EX-MIL DIESELS comes to fuel economy? What should I look for when day, and was a great car to drive out on the open
I live in northern Minnesota and am looking for a evaluating one of these diesels at an auction site? road.
pickup truck that can deal with the winter cold and Is the 6.2L diesel a good choice for our cold winter Vadan Wiess
still be cheap to drive. Not having much experience climate? Does diesel fuel still gel or clog the fuel Via Email
with diesels, I’m interested in your opinion about systems when it’s really cold outside? Is the block
an older diesel’s suitability for both me and where heater still the only way to go for open-air parking Aside from being bare-bones transportation with few
I live. during the winter? amenities, most ex-military 6.2L diesel pickups and
SUVs are geared lower (usually 4.10) and come with
I’ve read about ex-military diesel pickups and SUVs My father owned a Pontiac wagon in the late a 3-speed non-overdrive automatic transmission.
being sold dirt cheap in vehicle auctions all around 1970s that was converted to use a 6.2L diesel The low differential gearing combined with no
the country. Some have fewer than 5,000 miles on (was originally equipped with a 5.7L diesel). That overdrive make these 1980s-era trucks hard to live
DW-1708-Hypermax 4/10/17 1:45 PM Page 1
the odometer. Are these vehicles worth considering? car would deliver more than 30 mpg on a good with for today’s higher highway speed limits. The
Can the ex-military pickups be a good choice when it first modification should be installing an overdrive
transmission. The best fuel economy will come
when the engine is running at 1,800-2,000 rpm at
your chosen cruise speed. Depending on how fast
you drive, this may also require a differential gear
set change too. For a fuel economy oriented 6.2L
diesel, I prefer 3.42 differential gearing along with
an overdrive transmission. It’s not the best choice for
hauling or towing, but the fuel economy possibilities
will be what you remember from your father’s Pontiac.
#2 diesel fuel is supposed to resist clouding down factory recommended tire size. For example, I installed offset could produce what is termed “bump steer.”
to the lowest temperature expected in a given a set of 20” factory wheels equipped with the factory Changing the offset can also reduce the life of ball-
region, but fuel blending is done weeks in advance 275/55R20 tires from a 2003 Chevy SS K1500 on my joints and steering components.
and might not be adequate for a big unexpected 1989 Chevy K1500 and experienced no rubbing.
drop in temperature. As a precaution, all diesel
owners can treat their own fuel during periods of For anyone else contemplating aftermarket wheels, I
extremely low temperatures if you don’t completely recommend using the GM wheel offset of 30/31mm Send your questions to
trust the winterized fuel blending at the pump. Most for any wheel you might be considering. Moving the DWEditor@EngagedMediaInc.com
national brand fuel treatments can help diesel fuel hub in or out in relation to rim width could cause too or mail them here:
resist clouding and gelling. As of spring 2017, I’ve much backspacing and excessive tire rubbing while Diesel World
driven a diesel pickup through a total of 31 cold turning. In addition,Raff
a different offset 9:03
could AM
affectPage
how 1 17890 Sky Park Circle,
DW-1708-Riff 5/17/17 Irvine, CA 92614
Montana winters, and have never once experienced well the truck tracks on well-worn highways, and less
gelled fuel. Good luck with your truck.
715-204-3115 DA
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NHRA Marketing 163, 190
Nitto Tires 196
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