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India’s Largest Air Conditioning Company

VARIABLE REFRIGERANT FLOW SYSTEM (VRF) WATER COOLED CENTRIFUGAL CHILLER ENERGY EFFICIENT
WATER COOLED SCREW CHILLER

LOW TEMPERATURE REFRIGERATION SYSTEMS

ENERGY EFFICIENT
AIR COOLED SCREW CHILLER PACKAGED & DUCTABLE SPLIT UNIT CO-GEN VAPOUR ABSORPTION MACHINE (VAM)

DOUBLE EFFECT VAM AIR COOLED SCROLL CHILLER WATER COOLED SCROLL CHILLER

SOLUTIONS INTEGRATED TO YOUR PROCESS

PROCESS REFRIGERATION PACKAGE IAQ & ENERGY REDUCTION SYSTEM STP EA ODOUR / H2S REMOVAL SYSTEM

VOLTAS LIMITED
Domesc Projects Group, Voltas House 'B’, 3rd floor, T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India
Tel: +91 22 6665 6857 / 6792 0263, Email: msaravanan@voltas.com, kpuranda@voltas.com
North: amchowdary@voltas.com, East: smukherjee@voltas.com, South: chandrapaulp@voltas.com
West: jagan@voltas.com
Website: www.voltas.com
Refineries & Petrochemicals Pharma & Bulk Drugs Chemicals & Fertilizers Food Processing & Dairies Liquefaction & Storage

NORTH ZONE: DELHI (011) 66505718/66505678/66505680/66505657 CHANDIGARH (0172) 6610124 JAIPUR (0141) 6541011 LUCKNOW
VL/LTR/11/18

8588862618 EAST ZONE: KOLKATA (033) 66266268 / 662662283 / 66266262 BHUBANESHWAR (0674) 6574044 PATNA (0612) 2500786 RAIPUR
(077) 14033886 WEST ZONE: MUMBAI (022) 66656754/ 66656756 / 66656757 / 66656759 / 66656760 NAGPUR (0712) 6456894 AHMEDABAD
(079) 66301102 / 6630 1107 PUNE (020) 66297446 INDORE (0731) 2498616 SOUTH ZONE: CHENNAI (044) 66760315 / 66760346 / 66760355 BENGALURU
(080) 22535643 HYDERABAD (040) 66743007 COCHIN (0484) 6605553.
Voltas, a member of the Tata Group, is India's largest Engineering Products & Services INDUSTRIAL PROCESS REFRIGERATION
air conditioning company and one of the world's Textile Machinery
premier engineering solutions providers and project Mining & Construction Equipment
Voltas Limited - Domestic Projects Group (DPG) offers complete
specialists.
Unitary Cooling Products integrated customized solutions in industrial process cooling
Air Conditioners
Founded in India in 1954, Voltas Limited offers application with wide range of products.
Commercial Refrigeration
engineering solutions for a wide spectrum of Water Coolers & Dispensers
industries in areas such as heating, ventilation and air
Voltas Limited is one of the largest manufacturer of industrial
conditioning, refrigeration, electro-mechanical Projects
projects, textile machinery, mining and construction Low temperature refrigeration, Cold storage, refrigeration systems and has designed, installed and
equipment, water management & treatment, building Hydrocarbon and process chilling. commissioned more than 1000 projects catering to all major
management systems, and indoor air quality. industrial segments such as :
The Company has ISO 9001 - 2000 standards
certiication in its projects businesses, and has ❖ Reineries and Petrochemicals
The Company's strengths lie principally in:
- Management and execution of electro-mechanical successfully undertaken and executed prestigious ❖ Pharma and Bulk Drugs
high-value projects in the Middle East, Far East and ❖ Chemicals and Fertilizers
projects, Including air conditioning and
South East Asia, CIS countries, Africa and India.
refrigeration ❖ Food Processing and Dairies
- Sourcing, installation and servicing of diverse Manufacturing ❖ Liquefaction, condensation and Storage
technology - based systems serving Indian industry With manufacturing units at Thane, Dadra and
through representation of global technology Pantnagar, Voltas possesses total capability in the
leaders. manufacture of room/split air conditioners, Voltas Limited has wide range of products and equipment for the
industrial air conditioning and refrigeration industrial applications meeting high standards of quality,
Organization equipment, water coolers, commercial refrigerators, eficiency, reliability and industrial norms.
Voltas' operations have been organized into three visicoolers and freezers, etc. All these products bear
independent business-speciic clusters. Each of these the stamp of state-of-the-art plant, machinery and
processes, resulting in consistently high quality and With in-house Engineering and Manufacturing of major
has its own facilities for market coverage and service
reduced costs.
to customers. components like compressors, condensers, chillers, pressure
Sales & service vessels and automation components, we offer complete
Electro-Mechanical Projects & Services Voltas provides: customized solution to the process approach to full ill all
Electrical, Mechanical & Refrigeration Solutions Pan India / Overseas support in operations and
expectations of customers for reliable operation of the systems.
Electrical & Mechanical Solutions (international) services.

We offer energy eficient refrigeration systems with ecofriendly


and natural refrigerants like Ammonia, R134a, R404a, Propane,
Propylene etc., based on the applications.

With expertise in system engineering and solution, we lead the


industrial refrigeration industry by providing world class energy
eficient products and latest technologies, integrating them with
centralized automations systems and controls.

We constantly focus on reining and upgrading the systems and


equipment’s meeting the latest standards, energy norms
prevailing in the industries to achieve complete customer
satisfaction. Our focus is to provide the high quality reliable
products with support in operational and maintenance of the
system throughout the life cycle time.

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PROCESS REFRIGERATION PRODUCTS - Variable Volume Ratio technology (speciic models)


for better part load eficiency based on daily and
Our range comprises of the following process seasonal environment changes.
refrigeration products. - Direct driven with lexible coupling.
❖ Brine chilling system. - With In-built state of the art oil management
❖ Ultra Low temperature system (up to -90°C) system , eficient oil separation is achieved.
❖ Process cooling for Reinery and Petrochemical. - Enhanced process control through automation
❖ Refrigeration and cold storages. with Industrial microprocessor/PLC/DCS .
❖ Liquefaction/ condensation and Storage Handling. - VFD driven (optional) with energy eficient IE3
Motors for open drive compressors.
Brine Chilling System - Wide range of natural and eco-friendly refrigerant
Our brine chilling system uses reciprocating/Screw choice.
compressor technology having capacity range from
25 TR to 2500 TR capacity. We have successfully Also available in Compact Standard Brine Chilling
designed and Installed systems achieving Packages for above application with semi-hermetic
temperature from +5°C to -90°C. Single and Twin Screw Compressor. Capacity Range
from 50 TR - 450 TR.
With our vast experience we offer customized cooling
solutions in handling any kind of process luids like Ultra Low Temperature System
Methanol, MEG, PPG, MDC, Acetone and other We have engineered and delivered Low and Ultra-low
industrial heat transfer luids like Marlotherm, temperature refrigeration system for Pharma, Bulk
Dowtherm, Toluene, Syltherm, etc., drugs, Chemical and Research institutions.

We cater nearly every industry with our water and Our scope includes :
brine chilling packages. Our machines are designed - Two Stage and Cascade Systems.
for continuous operation in the stringent industrial - Operating Temperature from Minus 30°C to -90°C.
environment, Equipped with dedicated automation - Robust design for continuous reliable operation
systems, our machines have minimum downtime. - Complete skid mounted packages.
- Refrigerant to suit the operating conditions. Option
Features of Process Refrigeration Packages : with refrigerants R717 / R404a / R23 / CO2 are
- Reciprocating, Screw compressor with Single and available.
Twin screw technology. - Energy eficient screw compressors available with
- Robust construction for reliable operation. single and compound two stage compressors.
- High eficiency. - Step less capacity control with slide valve and
- Compact design with low foot prints. variable VR.
- Low Noise. - Factory wired , Fully piped and plug-in type system
- Low refrigerant charge using innovative facilitating faster Installation and commissioning.
technology of heat transfer equipment and tubes. - Fully automatic controls.
- Step-less capacity control system meeting process - Automation through PLCs, color touch pad
load demand accurately. monitors with dedicated software to meet the
- Optimum economizer operation for capacity and process demand .
eficiency enhancement. - VFD driven (optional)

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PROCESS REFRIGERATION FOR REFINERY AND PETROCHEMICAL PROCESS REFRIGERATION FOR COLD STORAGE AND FOOD PROCESSING

We are leading solution providers in the reinery and We provide engineered refrigeration system solution
petrochemicals industries. for food processing and multi-temperature
commodity cold storage.
Our capabilities include:
- Engineering in compliance to the codes and We at Voltas have manufactured and supplied the

standards. refrigeration solution for one of the largest Control


atmosphere for Apple cold storage (3 Nos. X 6000
- Hazardous area design for Zone 2 Group
MT). This system uses Ammonia based brine chilling
IIA/IIB/T4 Conditions.
units, complete automation to maintain precise
- API compliance for the equipment.
humidity level in addition to maintaining accurate
- U stamped vessels and heat exchangers.
room temperature.
- Complete Hazop/SIL study and compliance.
- Automation through DCS control and Emergency
We have also provided complete solutions of multi
Shut Down system.
temperature commodity cold storage for one of the
- Machine monitoring and control system for rotary
largest distribution centers in the Middle East. This
equipment. solution comprises of Ammonia over feed pump
- Refrigeration using all kind of natural/hydrocarbon system. The scope included designing the complete
refrigerant. automation with SCADA, dedicated controls to
- Design calculations using Caesar, HTRI. maintain multi temperature storage from - 22°C /
- 3D modelling using PDMS, Solidworks and +2°C and banana ripening chambers. The automation
Inventor. system was designed to handle dual temperatures in
the rooms depending on the daily loading of the
Liquefaction/Condensation and Storage Handling speciic commodity to utilize the maximum storage
We offer customized solutions for liquefaction, spaces.

condensation and storage systems of Industrial gases


like Chlorine, HCL, Ethylene, CO2, Ammonia etc. In house capabilities include :
- Application based Pre-sales engineering design,
manufacturing, Project execution & Lifecycle
management.

“We have executed many projects for


Hotels, Airports, Food Processing
Companies, etc. across India
and in the Middle East”.

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CUSTOMIZED AUTOMATION FOR PROCESS REFRIGERATION REFERENCE PROJECTS

Process Industries Segment


- Skid mounted reputed (Rittal / Eq) make IP55 PLC
Enclosure with necessary additional cutouts for
Dust & Water Protection.
- Option of choosing the PLC / Automation Giants like
Siemens (SIMATIC S7-1200 CPU & KTP 700 HMI),
Schneider (M241 CPU & GXU / GTO HMI) and so on.
- Provision of Modbus RTU protocol over RS 485.
- Option of choosing Proibus & Proinet, Modbus
TCP/IP Communication Protocols over RS 485 &
Ethernet Ports.
- Downloading PLC & HMI Programs on Memory
Card & USB. CIPLA ADANI
- No Proprietary Software & Hardware. (12 x 110TR/-15°C , BCP-R404a) (15 x 110TR/-18°C , BCP-Ammonia)
- IP65, High Resolution HMI Panels with Data logging
of all the inputs on USB.
- Remote Monitoring Facility.
- SCADA Solutions with Siemens WinCC & Schneider Customer's BMS
HMI
Vijeo Citek.
- Option of VFD starter with Star Delta Bypass to
minimize the starting current and hence the
maximum demand as well as Energy Saving with
minimum payback period.
PLC

Petrochemical/Hydrocarbon Segment
- Refrigeration System Solutions in Hydrocarbon
sector with Instrumentation and Controls suitable
for Hazardous Area application e.g. Zone1 / Zone2, JUBILANT LIFESCIENCES JAYSHREE CHEMICALS
Gas Gr. IIA/IIB, T3. Energy Meter
VFD
(165TR/-15°C , BCP-R404a) (2x150 MTPD Cl2 Liquefaction)
- 2 out of 3 voting logic for instrumentation
- Instrumentation Hook ups / Cabling as per
hydrocarbon industry standards.
- Instruments, Junction Boxes, Signal & Control
Cables, Local Control Panels with the required
certiication of hazardous area such as CCOE/
PESO/ ATEX.
- Hook up to client's DCS/ ESD systems as per System
architecture.
- Provision of Machine Monitoring System to predict
the failures well in advance.
- Engineering Documentation as per Hydrocarbon
Industry Standards.
RALLIS ATUL LIMITED
(3x55TR/-55°C MDC Chilling-Cascade) (2x120TR/ -15°C BCP-Ammonia)
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Voltas Customer Care
REFERENCE PROJECTS
Comprehensive After-sales Solutions

Voltas is ‘Grade 1’ Energy Service Company (ESCO)


Chandigarh
Pantnagar

Delhi

Jaipur Lucknow
Guwahati

Varanasi
CADILA VINATI ORGANICS
Voltas National Network
(2x120TR /-10°C BCP, MEG) (2 x 400TR /-30°C BCP, Ammonia) Ahmedabad
Durgapur
Jamnagar
Indore Jamshedpur Easy Access Quick Satisfaction
Kolkata
Vapi Nagpur
Raipur Customer Care
Aurangabad
Mumbai Bhubaneshwar 1800 233 1202 or 1800 266 0100
Pune

Hyderabad Vishakhapatnam

Goa Vijayawada
Hubli

MEP Services : Operations &


Maintenance
Bangalore Chennai • Electro-mechanical Services
AMC
• HVAC Retrofit & Revamp
Coimbatore • Refrigeration Spares

Kochi Madurai Operations &


Water and Maintenance
Thiruvananthapuram
Wastewater AMC
DIVIS LAB DECCAN FINECHEM Retrofit & Revamp
Management
(12x40TR/ -40°C BCP, Kerosene) (3x150TR/-28°C BCP, MEG) MAIN PLANT Spares
SALES HEADQUARTERS
Indoor Air Quality
ZONAL OFFICES Value Added Energy Management
BRANCH OFFICES
Services TAB
AREA OFFICES

Enabling better service through technology

MOTHER DAIRY NUMALIGARH REFINERY LIMITED


(2x165TR/+2°C WCP, Ammonia) (2x702TR/-13°C BCP- Propane) Remote Monitoring Digital Service Reports 24x7 Helpdesk
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