Instructions for pallet sorting system

【versions：V1.0】
 Catalog

Catalogue ............................................................................................... Error! Bookmark not defined.

Product Overview ................................................................................. Error! Bookmark not defined.

Main indicators ..................................................................................... Error! Bookmark not defined.

Run main Interfac ................................................................................. Error! Bookmark not defined.

System Setting ...................................................................................... Error! Bookmark not defined.

About Devices ....................................................................................... Error! Bookmark not defined.

Recipe Setting ....................................................................................... Error! Bookmark not defined.

Weighing setting .................................................................................. Error! Bookmark not defined.

Devices Setting .............................................................................................................................. - 7 -

Motor Setting............................................................................................................................... - 10 -

Velocity Correction ...................................................................................................................... - 11 -

IO Setting ...................................................................................................................................... - 12 -

Report Statistics .................................................................................... Error! Bookmark not defined.

Wire connection description ............................................................... Error! Bookmark not defined.

 Main Technical Target
Precision / Speed Precision dynamic 1/5000；static 1/50000
Speed 200 Packs/min
Display Monitor 7/10 inch touch screen
Display resolution 800×480
A/D Convert AD Sample： Sigma-Delta Type
Max of Speed 200SPS
Input range -30mV~30mV
Nonlinearity ≤0.002%FS
Temperature ≤5ppm/℃
Loadcell Excitation voltage 5V，Provide 150mA current Max
Nums of Loadcell 350 Ohm ,max 6
Connect type Four-Lines or Six-Lines
Weight Function Display division 0.1、0.2、0.5、1、2、5、10、20
Auto Zero Trace 0.1d/0.1s~20.0d/5.0s
Clear Zero Null、+/-2%FS、+/-4%FS、+/-10%FS、+/-50%FS
Auto Zero On Power Null、+/-2%FS、+/-5%FS、+/-10%FS、+/-20%FS

Multistage weight 10 Level

detection
Digital Filter Special of the Digital Filetr
Export of the Data Support Export the Data by U disk
Case Installation Way Embedded，IP65
Size 180×108×77（long×wide×high，mm）
Electrical Power Supply 24VDC 0.3A
Environment Ambient Temperature -10℃~40℃
Relative Humidity 10%～90%，
Digital IO Output Nums 12 Mosfets
Mosfet Current 2A max
Input Nums 6，Photoelectric isolation，Common Ground or Common Power
Input Votage 18~36VDC
Analog Output Output type 0~5V（4 channels）
Output Valid bits 16 bits
Nonlinear Error ±0.02%FS
Max Update Freq 200KHz
MODBUS-RTU Baud rate 1.2K,2.4K,4.8K,9.6K,19.2K,38.4K,115.2K

- 1 -
 Physical Interface RS-485，RS-232

Main Interface

Current sorting
weight

Statistics: set speed,

speed, pallet number, The test results show the weight and

real-time weight quantity equivalent accumulatively

Displays ten sorting levels

System Setup

System settings require login privileges. Different permissions will display different
settings. The default login information is as follows:

User name：Equipment manager

Password： Null（Default password）

User name：System administrator

Password：000000（Default password）

- 2 -
 About HMI

PASSWORD： Change the password of the currently logged on user.

Restore module default parameters: input 123456 can restore the default
parameters of the module and restart the module
Update Control Module program: Enter 123456 to update the control module program.
Support language: the module supports both Chinese and English languages.
Manufacturer Information: you can enter factory information for the equipment, you
can fill in the equipment model, the name of the equipment manufacturer.

- 3 -
 Formula Setting

The system can support up to 20 formulations, change the formula name and quantity unit,

and set the corresponding speed and precision of the equipment for different formulations.

Formula Name: Support for pinyin input.

Unit of quantity: the default unit of quantity is package, which can be changed to achieve

different formulations showing corresponding units of quantity. The units of quantity supported

are bags, pieces, boxes, only, bars, bottles, cans, buckets.

Weight measuring speed: the speed of disc motor can be set to realize the speed control

of disc motor, the default is 50.0 per minute.

Re-weighing threshold: when the weight is greater than the threshold, the system

performs the check. The double photoelectric mode is not valid.

Weighing and weighing time: it is not valid when it is not 0, and it can be

collected at the end of time.

Weighing data processing: default to average mode, can be set to mean mode, maximum mode,

average compensation mode, and set the percentage of valid data, usually 50%.

Filter strength setting: the default is 3, and the range is 3. 18.

Filter Factor setting: default to 45, range from 30 to 100.

- 4 -
 Dynamic compensation weight: when the dynamic weight deviation occurs, the dynamic

compensation can be achieved by setting this value.

Dynamic compensation factor: default is 1, and the range is 1-100.

Step-by-step action delay: the delay time corresponding to a certain detection action,

usually after changing the speed of the classification motor, the corresponding delay time

should also be changed.

Step-by-step action execution: corresponds to the execution time of a certain sub-check

action, the specific execution time usually depends on the way and structure of the mechanical

part.

Grading minimum: the minimum value of the weight eligible range of the weighing object,

that is, the lower limit of the weight.

Classification maximum: the maximum value of the weight eligible range of the weighing

object, that is, the upper limit of the weight.

Maximum number of sub-silos: when the cumulative number of the detection results is greater

than the system alarm, the default value of 0 means that the function will not be started.

Maximum weight of sub-silos: when the cumulative weight of the inspection results is

- 5 -
greater than this, the system alarms, default is 0 means that the function will not be started.

Weighing Setting

Zero scale： Calibrate the zero scale.

Load scale: weighing is placed on the scale platform for calibration and calibration.

Static real-time: current weight on the table

Weight value: fill in the weight value of the corresponding weight.

The calibration flow description: (1) Enter the weight value (2) to clear the item of the

weighing table and then point the calibration (3) to the weight (4) point with the corresponding

weight value to load the calibration, then remove the weight and complete the calibration.

Manual zeroing range: sets the range of manual zeroing (relative to the percentage of the

maximum quantum range), deters manual zeroing by default, and runs the main interface without

a clear button;

Feeding action delay: after the set time is extended, the tray is loaded

Feeding action execution: time for pallet feeding

- 6 -
 Devices Setting

（System administrator privileges required）

Full scale： It is the largest weighing range of weighing platform. It can choose weight

units, support g

and kg.

Division value： For smooth display of weight value, can achieve stable weight display

function. The optional range is 0.1 g / 0.2g / 0. 5g / 1. 0 g / 1. 0 g / 2. 0 g / 10g / 10g

/ 20g. Default is 0. 1 g.

Photoelectric mode: depending on the photoelectric access mode of the equipment, it can

be set up without photoelectric mode, double photoelectric mode, photoelectric entry mode,

photoelectric output mode, double photoelectric mode of pallet.

- 7 -
 Display Decimal: you can set the decimal place of display weight, can be set to no

decimal, 1 decimal, 2 decimal, 3 decimal.

Sorting order: 3-level sorting-10-level sorting

Slave address: set touch screen 485 interface MODBUS,RTU slave address, baud rate is

19200, even check.

IO start / stop mode: the system can access the external start / stop button, select the

start / stop mode according to different button types, optional level mode and pulse mode.

IO pause / resume mode: the system can access the external pause / resume button and

select pause / resume mode depending on the type of button.

IO purge overflow alarm: the system can access the external purge overflow alarm status

button (effective when the overflow alarm in the formula is turned on), select stop mode

according to different button types.

IO Peeling Mode: The system can access the external button to clear the tare weight, and

select the peeling mode according to the different button type.

IO zero-clearing mode: the system can access zero-clearing external buttons, depending

on the type of button

to choose zero-clearing mode.

Cumulative overflow alarm time: The duration of the overflow alarm can be specified by

- 8 -
setting this value, in milliseconds, that is, the output duration of the corresponding IO

(valid when the overflow alarm in the recipe is turned on).

Number of filtering delays: for filtering data processing

Number of data acquisition: used for collection of filtered data

Continuous failure alarm time: the duration of the alarm.

Continuous failure alarm: when the corresponding check result is continuously counted to

the set number, the system alarms, and the function of the alarm when the continuous N-packet

inspection is not qualified can be realized.

Failed corresponding classification: sets different grades corresponding to continuous

alarm, and can be classified at the same time; orange is selected, and the classification is

given alarm.

Total number of trays: total number of pallet

Number of feeding tray: number of feeding tray

Feeding action delay: after the set time is extended, the tray is loaded
Feeding action execution: time for pallet feeding

Grade 1 pallet position: grade 1 action pallet sequence number, initial position detection

tray is 1, turn add.

Grade 2 pallet position: grade 2 action pallet sequence number, initial position detection

pallet number 1, added in turn.

Grading 3 pallet position: grade 3 action pallet sequence number, initial position

- 9 -
detection pallet number 1, added in turn.

Grading 4 pallet position: grade 4 action tray sequence number, the initial position

detection tray is 1, added in turn .

Grading 5 pallet position: grade 5 action tray sequence numberthe initial position

detection tray is 1, added in turn .

Grading 6 pallet position: grade 6 action tray sequence number, the initial position

detection tray is 1, added in turn .

Grading 7/8/9 pallet position: grade 7/8/9 action tray sequence number, the initial

position detection tray is 1, added in turn .

Grading 10 pallet position: grade 10 action tray sequence number, the initial position

detection tray is 1, added in turn .

Motor Setting

（System administrator privileges required）

Communication baud rate: used to set the communication baud rate and check bit of the

- 10 -
module. If the frequency converter is connected to the converter, the baud rate of the converter

must be the same as that of the converter, the slave address of the feed converter is 1, and

the address of the transducer on the scale platform is 2. The address of the elimination

inverter is 3.

Motor register address setting: RS485 Modbus RTU communication. Frequency register address,

start value and stop value, direction register address, forward value and reverse value can

be set respectively.

Speed Correction

（System administrator privileges required）

- 11 -
 Disc motor: Input height voltage, frequency value, and then point start, how to write
to the actual speed.
Enter medium voltage, frequency value, and then point start, how to write to
the actual speed.
Enter a low voltage, frequency value, and then point start, how to write to
the actual speed.

IO Setting

（System administrator privileges required）

IO Setting：You can debug by clicking on the corresponding IO port number, which indicates

that the IO port is connected when lit.

- 12 -
 Y0~Y11 function: can set each IO port corresponding output function, the output port can

be set to: start-up operation, stability indication, zero-bit indication, feeding action,

grading alarm, sorting failure, sorting completion, grading 1 action, Grade 2, 3, 4, 5, 6, 7,

8, 9, 10.

X0~X5 function: can set each IO port corresponding input function, input port can be set

to: start / stop button, pause / resume button, peeling input, zero input, clear alarm, pallet

initial photoelectric, pallet continuous photoelectric.

Report Statistics

Data report: all weight check data will be viewed, corresponding to 1 / 10 level.

- 13 -
 Delete Earliest Data: The oldest data in the file will be deleted.

Delete all data: All saved data will be cleared.

Interface Specification

（1）Power supply and communication terminal instructions：

Terminal Label Function Declaration

24V Instrument power supply positive pole, DC 24V
GND Instrument supply negative electrode
SH Instrument shield end
H CAN communication positive, H side (reserved)
L CAN communication negative, L-side (reserved)
TxD RS232 Communication sending end
RxD RS232 Communication receiver
GND RS232 Communication ground wire
A RS485 communication positive pole A terminal

- 14 -
 B RS485 communication negative pole B terminal
The rated power supply voltage is 24 VDC and the rated current is 250 mA.
The instrument shielded (SH) can be connected to the external shielded wire or to the
negative (GND) of the instrument power supply. By default, the NH end and the GND end are
short connected with the 0R resistance when they leave the factory, but the external shield
is not connected. If the external shield is connected, the resistance should be removed.
RS232 communication interface is a standard MODBUS interface, used to set the internal
parameters of the instrument. The default communication baud rate is 115200, and the check bit
is even check.
RS485 communication is used to drive the frequency converter to control the speed of the motor.
Communication baud rate is 9600, even check, transmission protocol is standard MODBUS protocol.

（2）Loadcell terminal instructions：

Terminal label Function declaration

E1+ Excitation positive of the Loadcell 1
S1+ Signal+ of the Loadcell 1
S1- Signal- of the Loadcell 1
E1- Excitation negative of the Loadcell 1
SH Loadcell shield
E2+ Excitation positive of the Loadcell 2
S2+ Signal+ of the Loadcell 2
S2- Signal- of the Loadcell 2
E2- Excitation negative of the Loadcell 1
SH Loadcell shield

The excitation voltage of the sensor is 5V DC. The instrument uses the sensor 1 signal

terminal and the sensor 2 signal terminal.

（3）IO input terminal instructions：

Terminal label Function declaration

COM1 IO input public end 1
X0-X2 IO input 0-2
X3-X5 IO input 3-5
COM2 IO input public end 2

Switch input: 6, the function of each input can be set in the IO setting interface.

- 15 -
 Input common end: common power supply (COM connection power), common power supply-(COM

connection power supply -), X0-X2 common com 1 terminal, X3-X5 common com 2 terminal.

Input current range: 5mA _ 20Ma.

（Internal diagram）

（4）Analog output and communication terminal instructions：

Terminal label Function declaration

V0 Analog output signal 0 positive
V1 Analog output signal 1 positive pole
V2 Analog output signal 2 positive
V3 Analog output signal 3 positive
VCOM Analog output signal ground line
SH Analog shielded end

The analog output is the analog voltage output, and the output range is 0-5VDC, which is mainly
used for controlling the DC motor controller to control the rotation speed of the motor.

（5）Instructions for Ethernet ports and DB9 port terminals:

Ethernet port：

Quantity Way
2 Can realize concatenation or redundant communication in daisy chain
mode

- 16 -
DB9 Port：

Terminal Terminal Label Function Declaration

Number

2 RxD RS232 Communication Receiver

3 TxD RS232 Communication Transmitter

5 GND RS232 Communication Ground Wire

（6）Switch output terminal description：

Terminal Label Function Declaration

Y0-Y9 IO Output 0-9
Y10-Y11 IO Output Y10 与 Y11，High speed output port
V+ IO Output external power supply +，24VDC
V- IO Output external power supply -

There are 12 IO ports, among which Y10 and Y11 are high speed output ports, the highest
output frequency can be up to 100 KHz, and the functions of each input port can be set up

in IO interface.

Output port drive capability：3A。

- 17 -
（Internal Diagram）

- 18 -