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ENGINE CONTROL SYSTEM

B ENGINE

EC
SECTION
ENGINE CONTROL SYSTEM C

E
CONTENTS
QR25(WITH EURO-OBD) DTC Inspection Priority Chart ................................. 70 F
Fail-safe Chart ........................................................ 71
INDEX FOR DTC ...................................................... 20 Basic Inspection ..................................................... 73
Alphabetical Index .................................................. 20 Symptom Matrix Chart ............................................ 77 G
DTC No. Index ....................................................... 22 Engine Control Component Parts Location ............ 81
PRECAUTIONS ........................................................ 25 Circuit Diagram ....................................................... 85
Precautions for Supplemental Restraint System ECM Harness Connector Terminal Layout ............. 87
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- H
ECM Terminals and Reference Value ..................... 87
SIONER” ................................................................ 25 CONSULT-II Function ............................................. 94
On Board Diagnostic (OBD) System of Engine and Generic Scan Tool (GST) Function ....................... 104
A/T .......................................................................... 25 CONSULT-II Reference Value in Data Monitor ..... 106 I
Precaution .............................................................. 25 Major Sensor Reference Graph in Data Monitor
Wiring Diagrams and Trouble Diagnosis ................ 28 Mode ..................................................................... 109
PREPARATION ......................................................... 29 TROUBLE DIAGNOSIS - SPECIFICATION VALUE..111 J
Special Service Tools ............................................. 29 Description .............................................................111
Commercial Service Tools ...................................... 29 Testing Condition ...................................................111
ENGINE CONTROL SYSTEM .................................. 31 Inspection Procedure .............................................111
System Diagram ..................................................... 31 K
Diagnostic Procedure ........................................... 112
Vacuum Hose Drawing ........................................... 32 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
System Chart ......................................................... 33 DENT ....................................................................... 115
Multiport Fuel Injection (MFI) System .................... 33 Description ............................................................ 115 L
Electronic Ignition (EI) System ............................... 35 Diagnostic Procedure ........................................... 115
Air Conditioning Cut Control ................................... 36 POWER SUPPLY CIRCUIT FOR ECM ................... 116
Fuel Cut Control (at No Load and High Engine Wiring Diagram ..................................................... 116 M
Speed) .................................................................... 37 ECM Terminals and Reference Value ................... 117
CAN Communication .............................................. 37 Diagnostic Procedure ........................................... 117
BASIC SERVICE PROCEDURE .............................. 38 Component Inspection .......................................... 121
Idle Speed and Ignition Timing Check .................... 38 DTC U1000 CAN COMMUNICATION LINE ............ 122
Accelerator Pedal Released Position Learning ...... 39 Description ............................................................ 122
Throttle Valve Closed Position Learning ................ 39 On Board Diagnosis Logic .................................... 122
Idle Air Volume Learning ........................................ 39 DTC Confirmation Procedure ............................... 122
Fuel Pressure Check .............................................. 42 Wiring Diagram ..................................................... 123
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 44 Diagnostic Procedure ........................................... 124
Introduction ............................................................ 44 DTC P0011 IVT CONTROL ..................................... 125
Two Trip Detection Logic ........................................ 44 Description ............................................................ 125
Emission-related Diagnostic Information ................ 45 CONSULT-II Reference Value in Data Monitor Mode
NATS (Nissan Anti-theft System) ........................... 58 . 125
Malfunction Indicator (MI) ....................................... 58 ECM Terminals and Reference Value ................... 125
OBD System Operation Chart ................................ 61 On Board Diagnosis Logic .................................... 126
TROUBLE DIAGNOSIS ............................................ 67
Trouble Diagnosis Introduction ............................... 67

EC-1
DTC Confirmation Procedure ............................... 126 Component Inspection .......................................... 159
Diagnostic Procedure ........................................... 127 Remove and Installation ....................................... 159
DTC P0031, P0032 HO2S1 HEATER ..................... 128 DTC P0127 IAT SENSOR ........................................ 160
Description ............................................................ 128 Component Description ........................................ 160
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic .................................... 160
. 128 DTC Confirmation Procedure ................................ 160
ECM Terminals and Reference Value ................... 128 Diagnostic Procedure ............................................ 161
On Board Diagnosis Logic .................................... 129 Component Inspection .......................................... 161
DTC Confirmation Procedure ............................... 129 Removal and Installation ....................................... 162
Wiring Diagram ..................................................... 130 DTC P0132 HO2S1 ................................................. 163
Diagnostic Procedure ........................................... 131 Component Description ........................................ 163
Component Inspection .......................................... 132 CONSULT-II Reference Value in Data Monitor Mode
Removal and Installation ...................................... 132 .163
DTC P0037, P0038 HO2S2 HEATER ..................... 133 ECM Terminals and Reference Value ................... 163
Description ............................................................ 133 On Board Diagnosis Logic .................................... 164
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ................................ 164
. 133 Wiring Diagram ..................................................... 165
ECM Terminals and Reference Value ................... 133 Diagnostic Procedure ............................................ 166
On Board Diagnosis Logic .................................... 134 Component Inspection .......................................... 167
DTC Confirmation Procedure ............................... 134 Removal and Installation ....................................... 168
Wiring Diagram ..................................................... 135 DTC P0133 HO2S1 ................................................. 169
Diagnostic Procedure ........................................... 136 Component Description ........................................ 169
Component Inspection .......................................... 137 CONSULT-II Reference Value in Data Monitor Mode
Removal and Installation ...................................... 137 .169
DTC P0102, P0103 MAF SENSOR ......................... 138 ECM Terminals and Reference Value ................... 169
Component Description ........................................ 138 On Board Diagnosis Logic .................................... 170
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ................................ 170
. 138 Overall Function Check ......................................... 171
ECM Terminals and Reference Value ................... 138 Wiring Diagram ..................................................... 172
On Board Diagnosis Logic .................................... 138 Diagnostic Procedure ............................................ 173
DTC Confirmation Procedure ............................... 139 Component Inspection .......................................... 175
Wiring Diagram ..................................................... 140 Removal and Installation ....................................... 177
Diagnostic Procedure ........................................... 141 DTC P0134 HO2S1 ................................................. 178
Component Inspection .......................................... 142 Component Description ........................................ 178
Removal and Installation ...................................... 143 CONSULT-II Reference Value in Data Monitor Mode
DTC P0112, P0113 IAT SENSOR ........................... 144 .178
Component Description ........................................ 144 ECM Terminals and Reference Value ................... 178
On Board Diagnosis Logic .................................... 144 On Board Diagnosis Logic .................................... 179
DTC Confirmation Procedure ............................... 144 DTC Confirmation Procedure ................................ 179
Wiring Diagram ..................................................... 146 Overall Function Check ......................................... 180
Diagnostic Procedure ........................................... 147 Wiring Diagram ..................................................... 181
Component Inspection .......................................... 148 Diagnostic Procedure ............................................ 182
Removal and Installation ...................................... 148 Component Inspection .......................................... 183
DTC P0117, P0118 ECT SENSOR .......................... 149 Removal and Installation ....................................... 184
Component Description ........................................ 149 DTC P0138 HO2S2 ................................................. 185
On Board Diagnosis Logic .................................... 149 Component Description ........................................ 185
DTC Confirmation Procedure ............................... 150 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ..................................................... 151 .185
Diagnostic Procedure ........................................... 152 ECM Terminals and Reference Value ................... 185
Component Inspection .......................................... 153 On Board Diagnosis Logic .................................... 185
Removal and Installation ...................................... 153 DTC Confirmation Procedure ................................ 186
DTC P0122, P0123 TP SENSOR ............................ 154 Wiring Diagram ..................................................... 187
Component Description ........................................ 154 Diagnostic Procedure ............................................ 188
CONSULT-II Reference Value in Data Monitor Mode Component Inspection .......................................... 189
. 154 Removal and Installation ....................................... 191
On Board Diagnosis Logic .................................... 154 DTC P0139 HO2S2 ................................................. 192
DTC Confirmation Procedure ............................... 154 Component Description ........................................ 192
Wiring Diagram ..................................................... 156 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 157 .192

EC-2
ECM Terminals and Reference Value .................. 192 Wiring Diagram ..................................................... 235
On Board Diagnosis Logic ................................... 192 Diagnostic Procedure ........................................... 236 A
DTC Confirmation Procedure ............................... 193 Component Inspection .......................................... 238
Overall Function Check ........................................ 193 Removal and Installation ...................................... 238
Wiring Diagram .................................................... 195 DTC P0420 THREE WAY CATALYST FUNCTION . 239 EC
Diagnostic Procedure ........................................... 196 On Board Diagnosis Logic .................................... 239
Component Inspection ......................................... 197 DTC Confirmation Procedure ............................... 239
Removal and Installation ...................................... 199 Overall Function Check ........................................ 240
DTC P0171 FUEL INJECTION SYSTEM FUNCTION. 200 Diagnostic Procedure ........................................... 241 C
On Board Diagnosis Logic ................................... 200 DTC P0444, P0445 EVAP CANISTER PURGE VOL-
DTC Confirmation Procedure ............................... 200 UME CONTROL SOLENOID VALVE ...................... 244
Wiring Diagram .................................................... 202 Description ............................................................ 244 D
Diagnostic Procedure ........................................... 203 CONSULT-II Reference Value in Data Monitor Mode
DTC P0172 FUEL INJECTION SYSTEM FUNCTION. 206 . 244
On Board Diagnosis Logic ................................... 206 ECM Terminals and Reference Value ................... 244 E
DTC Confirmation Procedure ............................... 206 On Board Diagnosis Logic .................................... 245
Wiring Diagram .................................................... 208 DTC Confirmation Procedure ............................... 245
Diagnostic Procedure ........................................... 209 Wiring Diagram ..................................................... 246
DTC P0222, P0223 TP SENSOR ........................... 212 Diagnostic Procedure ........................................... 247 F
Component Description ........................................ 212 Component Inspection .......................................... 248
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation ...................................... 249
. 212 DTC P0500 VSS ...................................................... 250 G
ECM Terminals and Reference Value .................. 212 Component Description ........................................ 250
On Board Diagnosis Logic ................................... 213 ECM Terminals and Reference Value ................... 250
DTC Confirmation Procedure ............................... 213 On Board Diagnosis Logic .................................... 250 H
Wiring Diagram .................................................... 214 DTC Confirmation Procedure ............................... 250
Diagnostic Procedure ........................................... 215 Overall Function Check ........................................ 251
Component Inspection ......................................... 216 Wiring Diagram ..................................................... 252
I
Remove and Installation ....................................... 216 Diagnostic Procedure ........................................... 254
DTC P0300 - P0304 MULTIPLE CYLINDER MIS- DTC P0550 PSP SENSOR ..................................... 255
FIRE, NO. 1 - 4 CYLINDER MISFIRE ..................... 217 Component Description ........................................ 255
On Board Diagnosis Logic ................................... 217 CONSULT-II Reference Value in Data Monitor Mode J
DTC Confirmation Procedure ............................... 217 . 255
Diagnostic Procedure ........................................... 218 ECM Terminals and Reference Value ................... 255
DTC P0327, P0328 KS ........................................... 222 On Board Diagnosis Logic .................................... 255 K
Component Description ........................................ 222 DTC Confirmation Procedure ............................... 255
ECM Terminals and Reference Value .................. 222 Wiring Diagram ..................................................... 257
On Board Diagnosis Logic ................................... 222 Diagnostic Procedure ........................................... 258 L
DTC Confirmation Procedure ............................... 222 Component Inspection .......................................... 259
Wiring Diagram .................................................... 224 DTC P0605 ECM ..................................................... 260
Diagnostic Procedure ........................................... 225 Component Description ........................................ 260
Component Inspection ......................................... 226 On Board Diagnosis Logic .................................... 260 M
Removal and Installation ...................................... 226 DTC Confirmation Procedure ............................... 260
DTC P0335 CKP SENSOR (POS) .......................... 227 Diagnostic Procedure ........................................... 261
Component Description ........................................ 227 DTC P0650 MI ......................................................... 263
CONSULT-II Reference Value in Data Monitor Mode Component Description ........................................ 263
. 227 On Board Diagnosis Logic .................................... 263
ECM Terminals and Reference Value .................. 227 DTC Confirmation Procedure ............................... 263
On Board Diagnosis Logic ................................... 228 Wiring Diagram ..................................................... 264
DTC Confirmation Procedure ............................... 228 Diagnostic Procedure ........................................... 265
Wiring Diagram .................................................... 229 DTC P1065 ECM POWER SUPPLY ....................... 267
Diagnostic Procedure ........................................... 230 Component Description ........................................ 267
Component Inspection ......................................... 231 On Board Diagnosis Logic .................................... 267
Removal and Installation ...................................... 232 DTC Confirmation Procedure ............................... 267
DTC P0340 CMP SENSOR (PHASE) ..................... 233 Wiring Diagram ..................................................... 268
Component Description ........................................ 233 Diagnostic Procedure ........................................... 269
ECM Terminals and Reference Value .................. 233 DTC P1111 IVT CONTROL SOLENOID VALVE ..... 271
On Board Diagnosis Logic ................................... 233 Component Description ........................................ 271
DTC Confirmation Procedure ............................... 234 CONSULT-II Reference Value in Data Monitor Mode

EC-3
. 271 .301
ECM Terminals and Reference Value ................... 271 ECM Terminals and Reference Value ................... 301
On Board Diagnosis Logic .................................... 271 On Board Diagnosis Logic .................................... 302
DTC Confirmation Procedure ............................... 272 DTC Confirmation Procedure ................................ 302
Wiring Diagram ..................................................... 273 Overall Function Check ......................................... 303
Diagnostic Procedure ........................................... 274 Diagnostic Procedure ............................................ 303
Component Inspection .......................................... 275 Component Inspection .......................................... 305
Removal and Installation ...................................... 275 Removal and Installation ....................................... 306
DTC P1121 ELECTRIC THROTTLE CONTROL DTC P1146 HO2S2 .................................................. 307
ACTUATOR ............................................................. 276 Component Description ........................................ 307
Description ............................................................ 276 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic .................................... 276 .307
DTC Confirmation Procedure ............................... 276 ECM Terminals and Reference Value ................... 307
Diagnostic Procedure ........................................... 277 On Board Diagnosis Logic .................................... 307
DTC P1122 ELECTRIC THROTTLE CONTROL DTC Confirmation Procedure ................................ 308
FUNCTION .............................................................. 278 Overall Function Check ......................................... 308
Description ............................................................ 278 Wiring Diagram ..................................................... 310
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ............................................ 311
. 278 Component Inspection .......................................... 312
ECM Terminals and Reference Value ................... 278 Removal and Installation ....................................... 314
On Board Diagnosis Logic .................................... 279 DTC P1147 HO2S2 .................................................. 315
DTC Confirmation Procedure ............................... 279 Component Description ........................................ 315
Wiring Diagram ..................................................... 280 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 281 .315
Remove and Installation ....................................... 284 ECM Terminals and Reference Value ................... 315
DTC P1124, P1126 THROTTLE CONTROL MOTOR On Board Diagnosis Logic .................................... 315
RELAY ..................................................................... 285 DTC Confirmation Procedure ................................ 316
Component Description ........................................ 285 Overall Function Check ......................................... 316
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ..................................................... 318
. 285 Diagnostic Procedure ............................................ 319
ECM Terminals and Reference Value ................... 285 Component Inspection .......................................... 320
On Board Diagnosis Logic .................................... 285 Removal and Installation ....................................... 322
DTC Confirmation Procedure ............................... 285 DTC P1217 ENGINE OVER TEMPERATURE ........ 323
Wiring Diagram ..................................................... 287 System Description ............................................... 323
Diagnostic Procedure ........................................... 288 CONSULT-II Reference Value in Data Monitor Mode
Component Inspection .......................................... 289 .323
DTC P1128 THROTTLE CONTROL MOTOR ......... 290 ECM Terminals and Reference Value ................... 324
Component Description ........................................ 290 On Board Diagnosis Logic .................................... 324
ECM Terminals and Reference Value ................... 290 Overall Function Check ......................................... 325
On Board Diagnosis Logic .................................... 290 Wiring Diagram ..................................................... 327
DTC Confirmation Procedure ............................... 290 Diagnostic Procedure ............................................ 328
Wiring Diagram ..................................................... 292 Main 12 Causes of Overheating ........................... 335
Diagnostic Procedure ........................................... 293 Component Inspection .......................................... 336
Component Inspection .......................................... 294 DTC P1225 TP SENSOR ........................................ 337
Remove and Installation ....................................... 294 Component Description ........................................ 337
DTC P1143 HO2S1 ................................................. 295 On Board Diagnosis Logic .................................... 337
Component Description ........................................ 295 DTC Confirmation Procedure ................................ 337
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ............................................ 338
. 295 Remove and Installation ....................................... 338
ECM Terminals and Reference Value ................... 295 DTC P1226 TP SENSOR ........................................ 339
On Board Diagnosis Logic .................................... 296 Component Description ........................................ 339
DTC Confirmation Procedure ............................... 296 On Board Diagnosis Logic .................................... 339
Overall Function Check ........................................ 297 DTC Confirmation Procedure ................................ 339
Diagnostic Procedure ........................................... 297 Diagnostic Procedure ............................................ 340
Component Inspection .......................................... 299 Remove and Installation ....................................... 340
Removal and Installation ...................................... 300 DTC P1229 SENSOR POWER SUPPLY ................ 341
DTC P1144 HO2S1 ................................................. 301 On Board Diagnosis Logic .................................... 341
Component Description ........................................ 301 DTC Confirmation Procedure ................................ 341
CONSULT-II Reference Value in Data Monitor Mode

EC-4
Wiring Diagram .................................................... 342 ECM Terminals and Reference Value ................... 373
Diagnostic Procedure ........................................... 343 On Board Diagnosis Logic .................................... 374 A
DTC P1706 PNP SWITCH ...................................... 345 DTC Confirmation Procedure ............................... 374
Component Description ........................................ 345 Wiring Diagram ..................................................... 375
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 376 EC
. 345 Component Inspection .......................................... 378
ECM Terminals and Reference Value .................. 345 Remove and Installation ....................................... 378
On Board Diagnosis Logic ................................... 345 IGNITION SIGNAL .................................................. 379
DTC Confirmation Procedure ............................... 345 Component Description ........................................ 379 C
Overall Function Check ........................................ 346 ECM Terminals and Reference Value ................... 379
Wiring Diagram .................................................... 347 Wiring Diagram ..................................................... 380
Diagnostic Procedure ........................................... 348 Diagnostic Procedure ........................................... 382 D
DTC P1805 BRAKE SWITCH ................................ 349 Component Inspection .......................................... 386
Description ........................................................... 349 Removal and Installation ...................................... 387
CONSULT-II Reference Value in Data Monitor Mode INJECTOR CIRCUIT ............................................... 388 E
. 349 Component Description ........................................ 388
ECM Terminals and Reference Value .................. 349 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ................................... 349 . 388
DTC Confirmation Procedure ............................... 349 ECM Terminals and Reference Value ................... 388 F
Wiring Diagram .................................................... 351 Wiring Diagram ..................................................... 389
Diagnostic Procedure ........................................... 352 Diagnostic Procedure ........................................... 390
Component Inspection ......................................... 353 Component Inspection .......................................... 392 G
DTC P2122, P2123 APP SENSOR ........................ 355 Removal and Installation ...................................... 392
Component Description ........................................ 355 VIAS ........................................................................ 393
CONSULT-II Reference Value in Data Monitor Mode Description ............................................................ 393 H
. 355 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value .................. 355 . 394
On Board Diagnosis Logic ................................... 356 ECM Terminals and Reference Value ................... 394
I
DTC Confirmation Procedure ............................... 356 Wiring Diagram ..................................................... 395
Wiring Diagram .................................................... 357 Diagnostic Procedure ........................................... 396
Diagnostic Procedure ........................................... 358 Component Inspection .......................................... 399
Component Inspection ......................................... 360 Removal and Installation ...................................... 400 J
Remove and Installation ....................................... 360 START SIGNAL ...................................................... 401
DTC P2127, P2128 APP SENSOR ........................ 361 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 361 . 401 K
CONSULT-II Reference Value in Data Monitor Mode ECM Terminals and Reference Value ................... 401
. 361 Wiring Diagram ..................................................... 402
ECM Terminals and Reference Value .................. 361 Diagnostic Procedure ........................................... 403 L
On Board Diagnosis Logic ................................... 362 FUEL PUMP CIRCUIT ............................................ 405
DTC Confirmation Procedure ............................... 362 Description ............................................................ 405
Wiring Diagram .................................................... 363 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 364 . 405 M
Component Inspection ......................................... 366 ECM Terminals and Reference Value ................... 405
Remove and Installation ....................................... 366 Wiring Diagram ..................................................... 407
DTC P2135 TP SENSOR ........................................ 367 Diagnostic Procedure ........................................... 408
Component Description ........................................ 367 Component Inspection .......................................... 410
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation ...................................... 411
. 367 REFRIGERANT PRESSURE SENSOR .................. 412
ECM Terminals and Reference Value .................. 367 Component Description ........................................ 412
On Board Diagnosis Logic ................................... 368 ECM Terminals and Reference Value ................... 412
DTC Confirmation Procedure ............................... 368 Wiring Diagram ..................................................... 413
Wiring Diagram .................................................... 369 Diagnostic Procedure ........................................... 414
Diagnostic Procedure ........................................... 370 Removal and Installation ...................................... 415
Component Inspection ......................................... 372 ELECTRICAL LOAD SIGNAL ................................ 416
Remove and Installation ....................................... 372 CONSULT-II Reference Value in Data Monitor Mode
DTC P2138 APP SENSOR ..................................... 373 . 416
Component Description ........................................ 373 ECM Terminals and Reference Value ................... 416
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ..................................................... 417
. 373 Diagnostic Procedure ........................................... 419

EC-5
DATA LINK CONNECTOR ...................................... 424 NATS (Nissan Anti-theft System) .......................... 456
Wiring Diagram ..................................................... 424 Malfunction Indicator (MI) ..................................... 457
EVAPORATIVE EMISSION SYSTEM ..................... 425 TROUBLE DIAGNOSIS .......................................... 460
Description ............................................................ 425 Trouble Diagnosis Introduction ............................. 460
Component Inspection .......................................... 427 DTC Inspection Priority Chart ............................... 463
POSITIVE CRANKCASE VENTILATION ............... 428 Fail-safe Chart ...................................................... 464
Description ............................................................ 428 Basic Inspection .................................................... 465
Component Inspection .......................................... 428 Symptom Matrix Chart .......................................... 469
SERVICE DATA AND SPECIFICATIONS (SDS) .... 430 Engine Control Component Parts Location ........... 473
Fuel Pressure ....................................................... 430 Circuit Diagram ..................................................... 477
Idle Speed and Ignition Timing ............................. 430 ECM Harness Connector Terminal Layout ............ 479
Calculated Load Value .......................................... 430 ECM Terminals and Reference Value ................... 479
Mass Air Flow Sensor ........................................... 430 CONSULT-II Function ........................................... 486
Intake Air Temperature Sensor ............................. 430 CONSULT-II Reference Value in Data Monitor ..... 496
Engine Coolant Temperature Sensor ................... 430 Major Sensor Reference Graph in Data Monitor
Heated Oxygen Sensor 1 Heater ......................... 430 Mode ..................................................................... 499
Heated Oxygen sensor 2 Heater .......................... 430 TROUBLE DIAGNOSIS - SPECIFICATION VALUE.502
Crankshaft Position Sensor (POS) ....................... 430 Description ............................................................ 502
Camshaft Position Sensor (PHASE) .................... 431 Testing Condition .................................................. 502
Throttle Control Motor ........................................... 431 Inspection Procedure ............................................ 502
Injector .................................................................. 431 Diagnostic Procedure ............................................ 503
Fuel Pump ............................................................ 431 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ....................................................................... 506
QR25(WITHOUT EURO-OBD) Description ............................................................ 506
Diagnostic Procedure ............................................ 506
INDEX FOR DTC ..................................................... 432 POWER SUPPLY CIRCUIT FOR ECM ................... 507
Alphabetical Index ................................................ 432 Wiring Diagram ..................................................... 507
DTC No. Index ...................................................... 433 ECM Terminals and Reference Value ................... 508
PRECAUTIONS ....................................................... 435 Diagnostic Procedure ............................................ 508
Precautions for Supplemental Restraint System Component Inspection .......................................... 512
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- DTC U1000 CAN COMMUNICATION LINE ............ 513
SIONER” ............................................................... 435 Description ............................................................ 513
On Board Diagnostic (OBD) System of Engine and On Board Diagnosis Logic .................................... 513
A/T ........................................................................ 435 DTC Confirmation Procedure ................................ 513
Precaution ............................................................ 435 Wiring Diagram ..................................................... 514
Wiring Diagrams and Trouble Diagnosis .............. 438 Diagnostic Procedure ............................................ 515
PREPARATION ....................................................... 439 DTC P0102, P0103 MAF SENSOR ......................... 516
Special Service Tools ........................................... 439 Component Description ........................................ 516
Commercial Service Tools .................................... 439 CONSULT-II Reference Value in Data Monitor Mode
ENGINE CONTROL SYSTEM ................................ 441 .516
System Diagram ................................................... 441 ECM Terminals and Reference Value ................... 516
Vacuum Hose Drawing ......................................... 442 On Board Diagnosis Logic .................................... 516
System Chart ........................................................ 443 DTC Confirmation Procedure ................................ 517
Multiport Fuel Injection (MFI) System ................... 443 Wiring Diagram ..................................................... 519
Electronic Ignition (EI) System ............................. 445 Diagnostic Procedure ............................................ 520
Air Conditioning Cut Control ................................. 446 Component Inspection .......................................... 522
Fuel Cut Control (at No Load and High Engine Removal and Installation ....................................... 522
Speed) .................................................................. 447 DTC P0117, P0118 ECT SENSOR .......................... 523
CAN Communication ............................................ 447 Component Description ........................................ 523
BASIC SERVICE PROCEDURE ............................. 448 On Board Diagnosis Logic .................................... 523
Idle Speed and Ignition Timing Check .................. 448 DTC Confirmation Procedure ................................ 524
Accelerator Pedal Released Position Learning .... 449 Wiring Diagram ..................................................... 525
Throttle Valve Closed Position Learning ............... 449 Diagnostic Procedure ............................................ 526
Idle Air Volume Learning ...................................... 450 Component Inspection .......................................... 527
Fuel Pressure Check ............................................ 452 Removal and Installation ....................................... 527
ON BOARD DIAGNOSTIC (OBD) SYSTEM .......... 454 DTC P0122, P0123 TP SENSOR ............................ 528
Introduction ........................................................... 454 Component Description ........................................ 528
Two Trip Detection Logic ...................................... 454 CONSULT-II Reference Value in Data Monitor Mode
Emission-related Diagnostic Information .............. 454 .528

EC-6
On Board Diagnosis Logic ................................... 528 ECM Terminals and Reference Value ................... 563
DTC Confirmation Procedure ............................... 528 On Board Diagnosis Logic .................................... 563 A
Wiring Diagram .................................................... 530 DTC Confirmation Procedure ............................... 563
Diagnostic Procedure ........................................... 531 Overall Function Check ........................................ 564
Component Inspection ......................................... 533 Wiring Diagram ..................................................... 565 EC
Remove and Installation ....................................... 533 Diagnostic Procedure ........................................... 567
DTC P0134 HO2S1 ................................................. 534 DTC P0550 PSP SENSOR ..................................... 568
Component Description ........................................ 534 Component Description ........................................ 568
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode C
. 534 . 568
ECM Terminals and Reference Value .................. 534 ECM Terminals and Reference Value ................... 568
On Board Diagnosis Logic ................................... 535 On Board Diagnosis Logic .................................... 568 D
DTC Confirmation Procedure ............................... 535 DTC Confirmation Procedure ............................... 568
Wiring Diagram .................................................... 536 Wiring Diagram ..................................................... 570
Diagnostic Procedure ........................................... 537 Diagnostic Procedure ........................................... 571 E
Component Inspection ......................................... 538 Component Inspection .......................................... 572
Removal and Installation ...................................... 539 DTC P0605 ECM ..................................................... 573
DTC P0222, P0223 TP SENSOR ........................... 540 Component Description ........................................ 573
Component Description ........................................ 540 On Board Diagnosis Logic .................................... 573 F
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 573
. 540 Diagnostic Procedure ........................................... 575
ECM Terminals and Reference Value .................. 540 DTC P0650 MI ......................................................... 576 G
On Board Diagnosis Logic ................................... 541 Component Description ........................................ 576
DTC Confirmation Procedure ............................... 541 On Board Diagnosis Logic .................................... 576
Wiring Diagram .................................................... 543 DTC Confirmation Procedure ............................... 576 H
Diagnostic Procedure ........................................... 544 Overall Function Check ........................................ 576
Component Inspection ......................................... 545 Wiring Diagram ..................................................... 577
Remove and Installation ....................................... 545 Diagnostic Procedure ........................................... 578
I
DTC P0327, P0328 KS ........................................... 546 DTC P1065 ECM POWER SUPPLY ....................... 580
Component Description ........................................ 546 Component Description ........................................ 580
ECM Terminals and Reference Value .................. 546 On Board Diagnosis Logic .................................... 580
On Board Diagnosis Logic ................................... 546 DTC Confirmation Procedure ............................... 580 J
DTC Confirmation Procedure ............................... 546 Wiring Diagram ..................................................... 581
Wiring Diagram .................................................... 548 Diagnostic Procedure ........................................... 582
Diagnostic Procedure ........................................... 549 DTC P1121 ELECTRIC THROTTLE CONTROL K
Component Inspection ......................................... 550 ACTUATOR ............................................................. 584
Removal and Installation ...................................... 550 Description ............................................................ 584
DTC P0335 CKP SENSOR (POS) .......................... 551 On Board Diagnosis Logic .................................... 584 L
Component Description ........................................ 551 DTC Confirmation Procedure ............................... 584
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 585
. 551 DTC P1122 ELECTRIC THROTTLE CONTROL
ECM Terminals and Reference Value .................. 551 FUNCTION .............................................................. 586 M
On Board Diagnosis Logic ................................... 552 Description ............................................................ 586
DTC Confirmation Procedure ............................... 552 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram .................................................... 553 . 586
Diagnostic Procedure ........................................... 554 ECM Terminals and Reference Value ................... 586
Component Inspection ......................................... 556 On Board Diagnosis Logic .................................... 587
Removal and Installation ...................................... 556 DTC Confirmation Procedure ............................... 587
DTC P0340 CMP SENSOR (PHASE) ..................... 557 Wiring Diagram ..................................................... 588
Component Description ........................................ 557 Diagnostic Procedure ........................................... 589
ECM Terminals and Reference Value .................. 557 Remove and Installation ....................................... 592
On Board Diagnosis Logic ................................... 557 DTC P1124, P1126 THROTTLE CONTROL MOTOR
DTC Confirmation Procedure ............................... 558 RELAY ..................................................................... 593
Wiring Diagram .................................................... 559 Component Description ........................................ 593
Diagnostic Procedure ........................................... 560 CONSULT-II Reference Value in Data Monitor Mode
Component Inspection ......................................... 562 . 593
Removal and Installation ...................................... 562 ECM Terminals and Reference Value ................... 593
DTC P0500 VSS ..................................................... 563 On Board Diagnosis Logic .................................... 593
Component Description ........................................ 563 DTC Confirmation Procedure ............................... 593

EC-7
Wiring Diagram ..................................................... 595 Component Inspection .......................................... 636
Diagnostic Procedure ........................................... 596 Remove and Installation ....................................... 636
Component Inspection .......................................... 597 DTC P2127, P2128 APP SENSOR ......................... 637
DTC P1128 THROTTLE CONTROL MOTOR ......... 598 Component Description ........................................ 637
Component Description ........................................ 598 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value ................... 598 .637
On Board Diagnosis Logic .................................... 598 ECM Terminals and Reference Value ................... 637
DTC Confirmation Procedure ............................... 598 On Board Diagnosis Logic .................................... 638
Wiring Diagram ..................................................... 600 DTC Confirmation Procedure ................................ 639
Diagnostic Procedure ........................................... 601 Wiring Diagram ..................................................... 640
Component Inspection .......................................... 602 Diagnostic Procedure ............................................ 641
Remove and Installation ....................................... 602 Component Inspection .......................................... 643
DTC P1217 ENGINE OVER TEMPERATURE ........ 603 Remove and Installation ....................................... 643
System Description ............................................... 603 DTC P2135 TP SENSOR ........................................ 644
CONSULT-II Reference Value in Data Monitor Mode Component Description ........................................ 644
. 603 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value ................... 604 .644
On Board Diagnosis Logic .................................... 604 ECM Terminals and Reference Value ................... 644
Overall Function Check ........................................ 605 On Board Diagnosis Logic .................................... 645
Wiring Diagram ..................................................... 607 DTC Confirmation Procedure ................................ 645
Diagnostic Procedure ........................................... 608 Wiring Diagram ..................................................... 647
Main 12 Causes of Overheating ........................... 615 Diagnostic Procedure ............................................ 648
Component Inspection .......................................... 616 Component Inspection .......................................... 650
DTC P1225 TP SENSOR ........................................ 617 Remove and Installation ....................................... 650
Component Description ........................................ 617 DTC P2138 APP SENSOR ...................................... 651
On Board Diagnosis Logic .................................... 617 Component Description ........................................ 651
DTC Confirmation Procedure ............................... 617 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 618 .651
Remove and Installation ....................................... 618 ECM Terminals and Reference Value ................... 651
DTC P1226 TP SENSOR ........................................ 619 On Board Diagnosis Logic .................................... 652
Component Description ........................................ 619 DTC Confirmation Procedure ................................ 652
On Board Diagnosis Logic .................................... 619 Wiring Diagram ..................................................... 653
DTC Confirmation Procedure ............................... 619 Diagnostic Procedure ............................................ 654
Diagnostic Procedure ........................................... 620 Component Inspection .......................................... 656
Remove and Installation ....................................... 620 Remove and Installation ....................................... 656
DTC P1229 SENSOR POWER SUPPLY ................ 621 HO2S1 HEATER ...................................................... 657
On Board Diagnosis Logic .................................... 621 Description ............................................................ 657
DTC Confirmation Procedure ............................... 621 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ..................................................... 622 .657
Diagnostic Procedure ........................................... 623 ECM Terminals and Reference Value ................... 657
DTC P1805 BRAKE SWITCH ................................. 625 Wiring Diagram ..................................................... 658
Description ............................................................ 625 Diagnostic Procedure ............................................ 659
CONSULT-II Reference Value in Data Monitor Mode Component Inspection .......................................... 661
. 625 Removal and Installation ....................................... 661
ECM Terminals and Reference Value ................... 625 HO2S2 HEATER ...................................................... 662
On Board Diagnosis Logic .................................... 625 Description ............................................................ 662
DTC Confirmation Procedure ............................... 625 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ..................................................... 627 .662
Diagnostic Procedure ........................................... 628 ECM Terminals and Reference Value ................... 662
Component Inspection .......................................... 629 Wiring Diagram ..................................................... 663
DTC P2122, P2123 APP SENSOR ......................... 631 Diagnostic Procedure ............................................ 664
Component Description ........................................ 631 Component Inspection .......................................... 666
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation ....................................... 666
. 631 IAT SENSOR ........................................................... 667
ECM Terminals and Reference Value ................... 631 Component Description ........................................ 667
On Board Diagnosis Logic .................................... 632 Wiring Diagram ..................................................... 668
DTC Confirmation Procedure ............................... 632 Diagnostic Procedure ............................................ 669
Wiring Diagram ..................................................... 633 Component Inspection .......................................... 670
Diagnostic Procedure ........................................... 634 Removal and Installation ....................................... 670

EC-8
HO2S1 .................................................................... 671 Component Inspection .......................................... 713
Component Description ........................................ 671 Removal and Installation ...................................... 713 A
CONSULT-II Reference Value in Data Monitor Mode VIAS ........................................................................ 714
. 671 Description ............................................................ 714
ECM Terminals and Reference Value .................. 671 CONSULT-II Reference Value in Data Monitor Mode EC
Wiring Diagram .................................................... 672 . 715
Diagnostic Procedure ........................................... 673 ECM Terminals and Reference Value ................... 715
Component Inspection ......................................... 674 Wiring Diagram ..................................................... 716
Removal and Installation ...................................... 676 Diagnostic Procedure ........................................... 717 C
HO2S2 .................................................................... 677 Component Inspection .......................................... 720
Component Description ........................................ 677 Removal and Installation ...................................... 721
CONSULT-II Reference Value in Data Monitor Mode START SIGNAL ...................................................... 722 D
. 677 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value .................. 677 . 722
Wiring Diagram .................................................... 678 ECM Terminals and Reference Value ................... 722 E
Diagnostic Procedure ........................................... 679 Wiring Diagram ..................................................... 723
Component Inspection ......................................... 680 Diagnostic Procedure ........................................... 724
Removal and Installation ...................................... 682 FUEL PUMP CIRCUIT ............................................ 726
IGNITION SIGNAL .................................................. 683 Description ............................................................ 726 F
Component Description ........................................ 683 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value .................. 683 . 726
Wiring Diagram .................................................... 684 ECM Terminals and Reference Value ................... 726 G
Diagnostic Procedure ........................................... 686 Wiring Diagram ..................................................... 728
Component Inspection ......................................... 690 Diagnostic Procedure ........................................... 729
Removal and Installation ...................................... 691 Component Inspection .......................................... 731 H
EVAP CANISTER PURGE VOLUME CONTROL Removal and Installation ...................................... 732
SOLENOID VALVE ................................................. 692 REFRIGERANT PRESSURE SENSOR .................. 733
Description ........................................................... 692 Component Description ........................................ 733
I
CONSULT-II Reference Value in Data Monitor Mode ECM Terminals and Reference Value ................... 733
. 692 Wiring Diagram ..................................................... 734
ECM Terminals and Reference Value .................. 692 Diagnostic Procedure ........................................... 735
Wiring Diagram .................................................... 694 Removal and Installation ...................................... 736 J
Diagnostic Procedure ........................................... 695 ELECTRICAL LOAD SIGNAL ................................ 737
Component Inspection ......................................... 698 CONSULT-II Reference Value in Data Monitor Mode
Removal and Installation ...................................... 698 . 737 K
IVT CONTROL SOLENOID VALVE ........................ 699 ECM Terminals and Reference Value ................... 737
Description ........................................................... 699 Wiring Diagram ..................................................... 738
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 740 L
. 699 DATA LINK CONNECTOR ...................................... 745
ECM Terminals and Reference Value .................. 700 Wiring Diagram ..................................................... 745
Wiring Diagram .................................................... 701 EVAPORATIVE EMISSION SYSTEM ..................... 746
Diagnostic Procedure ........................................... 702 Description ............................................................ 746 M
Component Inspection ......................................... 704 Component Inspection .......................................... 748
Removal and Installation ...................................... 704 POSITIVE CRANKCASE VENTILATION ............... 749
PNP SWITCH .......................................................... 705 Description ............................................................ 749
Component Description ........................................ 705 Component Inspection .......................................... 749
CONSULT-II Reference Value in Data Monitor Mode SERVICE DATA AND SPECIFICATIONS (SDS) .... 751
. 705 Fuel Pressure ....................................................... 751
ECM Terminals and Reference Value .................. 705 Idle Speed and Ignition Timing ............................. 751
Wiring Diagram .................................................... 706 Calculated Load Value .......................................... 751
Diagnostic Procedure ........................................... 707 Mass Air Flow Sensor ........................................... 751
INJECTOR CIRCUIT ............................................... 709 Intake Air Temperature Sensor ............................. 751
Component Description ........................................ 709 Engine Coolant Temperature Sensor ................... 751
CONSULT-II Reference Value in Data Monitor Mode Heated Oxygen Sensor 1 Heater ......................... 751
. 709 Heated Oxygen sensor 2 Heater .......................... 751
ECM Terminals and Reference Value .................. 709 Crankshaft Position Sensor (POS) ....................... 751
Wiring Diagram .................................................... 710 Camshaft Position Sensor (PHASE) .................... 752
Diagnostic Procedure ............................................711 Throttle Control Motor ........................................... 752

EC-9
Injector .................................................................. 752 Testing Condition .................................................. 843
Fuel Pump ............................................................ 752 Inspection Procedure ............................................ 843
Diagnostic Procedure ............................................ 844
QR20(WITH EURO-OBD) TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ....................................................................... 847
INDEX FOR DTC ..................................................... 753 Description ............................................................ 847
Alphabetical Index ................................................ 753 Diagnostic Procedure ............................................ 847
DTC No. Index ...................................................... 755 POWER SUPPLY CIRCUIT FOR ECM ................... 848
PRECAUTIONS ....................................................... 757 Wiring Diagram ..................................................... 848
Precautions for Supplemental Restraint System ECM Terminals and Reference Value ................... 849
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Diagnostic Procedure ............................................ 849
SIONER” ............................................................... 757 Component Inspection .......................................... 853
On Board Diagnostic (OBD) System of Engine and DTC U1000 CAN COMMUNICATION LINE ............ 854
A/T ........................................................................ 757 Description ............................................................ 854
Precaution ............................................................ 757 On Board Diagnosis Logic .................................... 854
Wiring Diagrams and Trouble Diagnosis .............. 760 DTC Confirmation Procedure ................................ 854
PREPARATION ....................................................... 761 Wiring Diagram ..................................................... 855
Special Service Tools ........................................... 761 Diagnostic Procedure ............................................ 856
Commercial Service Tools .................................... 761 DTC P0011 IVT CONTROL ..................................... 857
ENGINE CONTROL SYSTEM ................................ 763 Description ............................................................ 857
System Diagram ................................................... 763 CONSULT-II Reference Value in Data Monitor Mode
Vacuum Hose Drawing ......................................... 764 .857
System Chart ........................................................ 765 ECM Terminals and Reference Value ................... 857
Multiport Fuel Injection (MFI) System ................... 765 On Board Diagnosis Logic .................................... 858
Electronic Ignition (EI) System ............................. 768 DTC Confirmation Procedure ................................ 858
Air Conditioning Cut Control ................................. 768 Diagnostic Procedure ............................................ 859
Fuel Cut Control (at No Load and High Engine DTC P0031, P0032 HO2S1 HEATER ...................... 860
Speed) .................................................................. 769 Description ............................................................ 860
CAN Communication ............................................ 769 CONSULT-II Reference Value in Data Monitor Mode
BASIC SERVICE PROCEDURE ............................. 771 .860
Idle Speed and Ignition Timing Check .................. 771 ECM Terminals and Reference Value ................... 860
Accelerator Pedal Released Position Learning .... 772 On Board Diagnosis Logic .................................... 861
Throttle Valve Closed Position Learning ............... 772 DTC Confirmation Procedure ................................ 861
Idle Air Volume Learning ...................................... 772 Wiring Diagram ..................................................... 862
Fuel Pressure Check ............................................ 775 Diagnostic Procedure ............................................ 863
ON BOARD DIAGNOSTIC (OBD) SYSTEM .......... 777 Component Inspection .......................................... 864
Introduction ........................................................... 777 Removal and Installation ....................................... 864
Two Trip Detection Logic ...................................... 777 DTC P0037, P0038 HO2S2 HEATER ...................... 865
Emission-related Diagnostic Information .............. 778 Description ............................................................ 865
NATS (Nissan Anti-theft System) .......................... 790 CONSULT-II Reference Value in Data Monitor Mode
Malfunction Indicator (MI) ..................................... 790 .865
OBD System Operation Chart .............................. 793 ECM Terminals and Reference Value ................... 865
TROUBLE DIAGNOSIS .......................................... 799 On Board Diagnosis Logic .................................... 866
Trouble Diagnosis Introduction ............................. 799 DTC Confirmation Procedure ................................ 866
DTC Inspection Priority Chart ............................... 802 Wiring Diagram ..................................................... 867
Fail-safe Chart ...................................................... 803 Diagnostic Procedure ............................................ 868
Basic Inspection ................................................... 805 Component Inspection .......................................... 869
Symptom Matrix Chart .......................................... 809 Removal and Installation ....................................... 869
Engine Control Component Parts Location .......... 813 DTC P0102, P0103 MAF SENSOR ......................... 870
Circuit Diagram ..................................................... 817 Component Description ........................................ 870
ECM Harness Connector Terminal Layout ........... 819 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value ................... 819 .870
CONSULT-II Function ........................................... 826 ECM Terminals and Reference Value ................... 870
Generic Scan Tool (GST) Function ....................... 836 On Board Diagnosis Logic .................................... 870
CONSULT-II Reference Value in Data Monitor ..... 838 DTC Confirmation Procedure ................................ 871
Major Sensor Reference Graph in Data Monitor Wiring Diagram ..................................................... 872
Mode ..................................................................... 840 Diagnostic Procedure ............................................ 873
TROUBLE DIAGNOSIS - SPECIFICATION VALUE. 843 Component Inspection .......................................... 874
Description ............................................................ 843 Removal and Installation ....................................... 875

EC-10
DTC P0112, P0113 IAT SENSOR ........................... 876 Component Inspection .......................................... 911
Component Description ........................................ 876 Removal and Installation ...................................... 913 A
On Board Diagnosis Logic ................................... 876 DTC P0134 HO2S1 ................................................. 914
DTC Confirmation Procedure ............................... 876 Component Description ........................................ 914
Wiring Diagram .................................................... 878 CONSULT-II Reference Value in Data Monitor Mode EC
Diagnostic Procedure ........................................... 879 . 914
Component Inspection ......................................... 880 ECM Terminals and Reference Value ................... 914
Removal and Installation ...................................... 880 On Board Diagnosis Logic .................................... 915
DTC P0117, P0118 ECT SENSOR ......................... 881 DTC Confirmation Procedure ............................... 915 C
Component Description ........................................ 881 Overall Function Check ........................................ 916
On Board Diagnosis Logic ................................... 881 Wiring Diagram ..................................................... 917
DTC Confirmation Procedure ............................... 882 Diagnostic Procedure ........................................... 918 D
Wiring Diagram .................................................... 883 Component Inspection .......................................... 919
Diagnostic Procedure ........................................... 884 Removal and Installation ...................................... 920
Component Inspection ......................................... 885 DTC P0138 HO2S2 ................................................. 921 E
Removal and Installation ...................................... 885 Component Description ........................................ 921
DTC P0120 TP SENSOR ........................................ 886 CONSULT-II Reference Value in Data Monitor Mode
Component Description ........................................ 886 . 921
CONSULT-II Reference Value in Data Monitor Mode ECM Terminals and Reference Value ................... 921 F
. 886 On Board Diagnosis Logic .................................... 921
ECM Terminals and Reference Value .................. 886 DTC Confirmation Procedure ............................... 922
On Board Diagnosis Logic ................................... 887 Overall Function Check ........................................ 922 G
DTC Confirmation Procedure ............................... 887 Wiring Diagram ..................................................... 923
Wiring Diagram .................................................... 889 Diagnostic Procedure ........................................... 924
Diagnostic Procedure ........................................... 890 Component Inspection .......................................... 925 H
Component Inspection ......................................... 892 Removal and Installation ...................................... 926
Remove and Installation ....................................... 892 DTC P0139 HO2S2 ................................................. 927
DTC P0121 APP SENSOR ..................................... 893 Component Description ........................................ 927
I
Component Description ........................................ 893 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode . 927
. 893 ECM Terminals and Reference Value ................... 927
ECM Terminals and Reference Value .................. 893 On Board Diagnosis Logic .................................... 927 J
On Board Diagnosis Logic ................................... 894 DTC Confirmation Procedure ............................... 928
DTC Confirmation Procedure ............................... 894 Overall Function Check ........................................ 929
Wiring Diagram .................................................... 895 Wiring Diagram ..................................................... 930 K
Diagnostic Procedure ........................................... 896 Diagnostic Procedure ........................................... 931
Component Inspection ......................................... 897 Component Inspection .......................................... 932
Remove and Installation ....................................... 898 Removal and Installation ...................................... 933 L
DTC P0132 HO2S1 ................................................. 899 DTC P0171 FUEL INJECTION SYSTEM FUNCTION. 934
Component Description ........................................ 899 On Board Diagnosis Logic .................................... 934
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 934
. 899 Wiring Diagram ..................................................... 936 M
ECM Terminals and Reference Value .................. 899 Diagnostic Procedure ........................................... 937
On Board Diagnosis Logic ................................... 900 DTC P0172 FUEL INJECTION SYSTEM FUNCTION. 940
DTC Confirmation Procedure ............................... 900 On Board Diagnosis Logic .................................... 940
Wiring Diagram .................................................... 901 DTC Confirmation Procedure ............................... 940
Diagnostic Procedure ........................................... 902 Wiring Diagram ..................................................... 942
Component Inspection ......................................... 903 Diagnostic Procedure ........................................... 943
Removal and Installation ...................................... 904 DTC P0300 - P0304 MULTIPLE CYLINDER MIS-
DTC P0133 HO2S1 ................................................. 905 FIRE, NO. 1 - 4 CYLINDER MISFIRE ..................... 946
Component Description ........................................ 905 On Board Diagnosis Logic .................................... 946
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 946
. 905 Diagnostic Procedure ........................................... 947
ECM Terminals and Reference Value .................. 905 DTC P0327, P0328 KS ........................................... 951
On Board Diagnosis Logic ................................... 906 Component Description ........................................ 951
DTC Confirmation Procedure ............................... 906 ECM Terminals and Reference Value ................... 951
Overall Function Check ........................................ 907 On Board Diagnosis Logic .................................... 951
Wiring Diagram .................................................... 908 DTC Confirmation Procedure ............................... 951
Diagnostic Procedure ........................................... 909 Wiring Diagram ..................................................... 953

EC-11
Diagnostic Procedure ........................................... 954 DTC P0605 ECM ..................................................... 988
Component Inspection .......................................... 955 Component Description ........................................ 988
Removal and Installation ...................................... 955 On Board Diagnosis Logic .................................... 988
DTC P0335 CKP SENSOR (POS) .......................... 956 DTC Confirmation Procedure ................................ 988
Component Description ........................................ 956 Diagnostic Procedure ............................................ 989
CONSULT-II Reference Value in Data Monitor Mode DTC P0650 MI ......................................................... 991
. 956 Component Description ........................................ 991
ECM Terminals and Reference Value ................... 956 On Board Diagnosis Logic .................................... 991
On Board Diagnosis Logic .................................... 957 DTC Confirmation Procedure ................................ 991
DTC Confirmation Procedure ............................... 957 Wiring Diagram ..................................................... 992
Wiring Diagram ..................................................... 958 Diagnostic Procedure ............................................ 993
Diagnostic Procedure ........................................... 959 DTC P1065 ECM POWER SUPPLY ........................ 995
Component Inspection .......................................... 961 Component Description ........................................ 995
Removal and Installation ...................................... 961 On Board Diagnosis Logic .................................... 995
DTC P0340 CMP SENSOR (PHASE) ..................... 962 DTC Confirmation Procedure ................................ 995
Component Description ........................................ 962 Wiring Diagram ..................................................... 996
ECM Terminals and Reference Value ................... 962 Diagnostic Procedure ............................................ 997
On Board Diagnosis Logic .................................... 962 DTC P1102 MAF SENSOR ..................................... 999
DTC Confirmation Procedure ............................... 963 Component Description ........................................ 999
Wiring Diagram ..................................................... 964 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ........................................... 965 .999
Component Inspection .......................................... 967 ECM Terminals and Reference Value ................... 999
Removal and Installation ...................................... 967 On Board Diagnosis Logic ................................... 1000
DTC P0420 THREE WAY CATALYST FUNCTION . 968 DTC Confirmation Procedure ............................... 1000
On Board Diagnosis Logic .................................... 968 Wiring Diagram .................................................... 1001
DTC Confirmation Procedure ............................... 968 Diagnostic Procedure ........................................... 1002
Overall Function Check ........................................ 969 Component Inspection ......................................... 1003
Diagnostic Procedure ........................................... 970 Removal and Installation ...................................... 1004
DTC P0444, P0445 EVAP CANISTER PURGE VOL- DTC P1111 IVT CONTROL SOLENOID VALVE .... 1005
UME CONTROL SOLENOID VALVE ...................... 972 Component Description ....................................... 1005
Description ............................................................ 972 CONSULT-II Reference Value in Data Monitor Mode
CONSULT-II Reference Value in Data Monitor Mode 1005
. 972 ECM Terminals and Reference Value .................. 1005
ECM Terminals and Reference Value ................... 972 On Board Diagnosis Logic ................................... 1005
On Board Diagnosis Logic .................................... 973 DTC Confirmation Procedure ............................... 1006
DTC Confirmation Procedure ............................... 973 Wiring Diagram .................................................... 1007
Wiring Diagram ..................................................... 974 Diagnostic Procedure ........................................... 1008
Diagnostic Procedure ........................................... 975 Component Inspection ......................................... 1009
Component Inspection .......................................... 976 Removal and Installation ...................................... 1009
Removal and Installation ...................................... 977 DTC P1121 ELECTRIC THROTTLE CONTROL
DTC P0500 VSS ...................................................... 978 ACTUATOR ............................................................ 1010
Component Description ........................................ 978 Description ...........................................................
1010
ECM Terminals and Reference Value ................... 978 On Board Diagnosis Logic ................................... 1010
On Board Diagnosis Logic .................................... 978 DTC Confirmation Procedure ............................... 1010
DTC Confirmation Procedure ............................... 978 Diagnostic Procedure ...........................................1011
Overall Function Check ........................................ 979 DTC P1122 ELECTRIC THROTTLE CONTROL
Wiring Diagram ..................................................... 980 FUNCTION .............................................................1012
Diagnostic Procedure ........................................... 982 Description ...........................................................
1012
DTC P0550 PSP SENSOR ...................................... 983 ECM Terminals and Reference Value .................. 1012
Component Description ........................................ 983 On Board Diagnosis Logic ................................... 1012
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 1013
. 983 Wiring Diagram .................................................... 1014
ECM Terminals and Reference Value ................... 983 Diagnostic Procedure ........................................... 1015
On Board Diagnosis Logic .................................... 983 Component Inspection ......................................... 1017
DTC Confirmation Procedure ............................... 983 DTC P1123 THROTTLE CONTROL MOTOR RELAY1018
Wiring Diagram ..................................................... 985 Component Description ....................................... 1018
Diagnostic Procedure ........................................... 986 CONSULT-II Reference Value in Data Monitor Mode
Component Inspection .......................................... 987 1018
ECM Terminals and Reference Value ..................

EC-12
On Board Diagnosis Logic ..................................1018 CONSULT-II Reference Value in Data Monitor Mode
DTC Confirmation Procedure ..............................1018 1050 A
Wiring Diagram ...................................................1020 ECM Terminals and Reference Value ..................1051
Diagnostic Procedure ..........................................1021 On Board Diagnosis Logic ...................................1051
Component Inspection ........................................1022 Overall Function Check .......................................1052 EC
DTC P1143 HO2S1 ................................................1023 Wiring Diagram ....................................................1054
Component Description .......................................1023 Diagnostic Procedure ..........................................1055
CONSULT-II Reference Value in Data Monitor Mode Main 12 Causes of Overheating ..........................1062
1023 Component Inspection .........................................1063 C
ECM Terminals and Reference Value .................1023 DTC P1706 PNP SWITCH .....................................1064
On Board Diagnosis Logic ..................................1024 Component Description .......................................1064
DTC Confirmation Procedure ..............................1024 CONSULT-II Reference Value in Data Monitor Mode D
Overall Function Check .......................................1025 1064
Diagnostic Procedure ..........................................1025 ECM Terminals and Reference Value ..................1064
Component Inspection ........................................1027 On Board Diagnosis Logic ...................................1064 E
Removal and Installation .....................................1028 DTC Confirmation Procedure ..............................1064
DTC P1144 HO2S1 ................................................1029 Overall Function Check .......................................1065
Component Description .......................................1029 Wiring Diagram ....................................................1066
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ..........................................1067 F
1029 DTC P1805 BRAKE SWITCH ................................1068
ECM Terminals and Reference Value .................1029 Description ...........................................................1068
On Board Diagnosis Logic ..................................1030 CONSULT-II Reference Value in Data Monitor Mode G
DTC Confirmation Procedure ..............................1030 1068
Overall Function Check .......................................1031 ECM Terminals and Reference Value ..................1068
Diagnostic Procedure ..........................................1031 On Board Diagnosis Logic ...................................1068 H
Component Inspection ........................................1033 DTC Confirmation Procedure ..............................1068
Removal and Installation .....................................1034 Wiring Diagram ....................................................1070
DTC P1146 HO2S2 ................................................1035 Diagnostic Procedure ..........................................1071
I
Component Description .......................................1035 Component Inspection .........................................1072
CONSULT-II Reference Value in Data Monitor Mode IGNITION SIGNAL .................................................1074
1035 Component Description .......................................1074
ECM Terminals and Reference Value .................1035 ECM Terminals and Reference Value ..................1074 J
On Board Diagnosis Logic ..................................1035 Wiring Diagram ....................................................1075
DTC Confirmation Procedure ..............................1036 Diagnostic Procedure ..........................................1077
Overall Function Check .......................................1037 Component Inspection .........................................1081 K
Wiring Diagram ...................................................1038 Removal and Installation .....................................1082
Diagnostic Procedure ..........................................1039 INJECTOR CIRCUIT ..............................................1083
Component Inspection ........................................1040 Component Description .......................................1083 L
Removal and Installation .....................................1041 CONSULT-II Reference Value in Data Monitor Mode
DTC P1147 HO2S2 ................................................1042 1083
Component Description .......................................1042 ECM Terminals and Reference Value ..................1083
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagram ....................................................1084 M
1042 Diagnostic Procedure ..........................................1085
ECM Terminals and Reference Value .................1042 Component Inspection .........................................1087
On Board Diagnosis Logic ..................................1042 Removal and Installation .....................................1087
DTC Confirmation Procedure ..............................1043 START SIGNAL .....................................................1088
Overall Function Check .......................................1044 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ...................................................1045 1088
Diagnostic Procedure ..........................................1046 ECM Terminals and Reference Value ..................1088
Component Inspection ........................................1047 Wiring Diagram ....................................................1089
Removal and Installation .....................................1048 Diagnostic Procedure ..........................................1090
DTC P1212 ESP/TCS/ABS COMMUNICATION FUEL PUMP CIRCUIT ...........................................1092
LINE .......................................................................1049 Description ...........................................................1092
Description ..........................................................1049 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1049 1092
DTC Confirmation Procedure ..............................1049 ECM Terminals and Reference Value ..................1092
Diagnostic Procedure ..........................................1049 Wiring Diagram ....................................................1094
DTC P1217 ENGINE OVER TEMPERATURE ......1050 Diagnostic Procedure ..........................................1095
System Description .............................................1050

EC-13
Component Inspection .........................................1097 Air Conditioning Cut Control ................................1132
Removal and Installation .....................................1098 Fuel Cut Control (at No Load and High Engine
REFRIGERANT PRESSURE SENSOR .................1099 Speed) .................................................................1133
Component Description .......................................1099 CAN Communication ...........................................1133
ECM Terminals and Reference Value ..................1099 BASIC SERVICE PROCEDURE ............................1135
Wiring Diagram ....................................................1100 Idle Speed and Ignition Timing Check .................1135
Diagnostic Procedure ..........................................1101 Accelerator Pedal Released Position Learning ....1136
Removal and Installation .....................................1102 Throttle Valve Closed Position Learning ..............1136
ELECTRICAL LOAD SIGNAL ...............................1103 Idle Air Volume Learning ......................................1137
CONSULT-II Reference Value in Data Monitor Mode Fuel Pressure Check ...........................................1139
1103 ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........1141
ECM Terminals and Reference Value ..................1103 Introduction ..........................................................1141
Wiring Diagram ....................................................1104 Two Trip Detection Logic ......................................1141
Diagnostic Procedure ..........................................1106 Emission-related Diagnostic Information .............1141
DATA LINK CONNECTOR .....................................1111 NATS (Nissan Anti-theft System) .........................1143
Wiring Diagram ....................................................1111 Malfunction Indicator (MI) ....................................1144
EVAPORATIVE EMISSION SYSTEM ....................1112 TROUBLE DIAGNOSIS .........................................1147
Description ...........................................................1112 Trouble Diagnosis Introduction ............................1147
Component Inspection .........................................1114 DTC Inspection Priority Chart ..............................1150
POSITIVE CRANKCASE VENTILATION ..............1115 Fail-safe Chart .....................................................1151
Description ...........................................................1115 Basic Inspection ...................................................1152
Component Inspection .........................................1115 Symptom Matrix Chart .........................................1156
SERVICE DATA AND SPECIFICATIONS (SDS) ...1117 Engine Control Component Parts Location ..........1160
Fuel Pressure ......................................................1117 Circuit Diagram ....................................................1164
Idle Speed and Ignition Timing ............................1117 ECM Harness Connector Terminal Layout ...........1166
Calculated Load Value .........................................1117 ECM Terminals and Reference Value ..................1166
Mass Air Flow Sensor ..........................................1117 CONSULT-II Function ..........................................1173
Intake Air Temperature Sensor ............................1117 CONSULT-II Reference Value in Data Monitor ....1182
Engine Coolant Temperature Sensor ..................1117 Major Sensor Reference Graph in Data Monitor
Heated Oxygen Sensor 1 Heater ........................1117 Mode ....................................................................1185
Heated Oxygen sensor 2 Heater .........................1117 TROUBLE DIAGNOSIS - SPECIFICATION VALUE1188
Crankshaft Position Sensor (POS) ......................1117 Description ...........................................................1188
Camshaft Position Sensor (PHASE) ...................1117 Testing Condition .................................................1188
Throttle Control Motor ..........................................1118 Inspection Procedure ...........................................1188
Injector .................................................................1118 Diagnostic Procedure ...........................................1189
Fuel Pump ...........................................................1118 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ......................................................................1192
QR20(WITHOUT EURO-OBD) Description ...........................................................1192
Diagnostic Procedure ...........................................1192
INDEX FOR DTC ....................................................1119 POWER SUPPLY CIRCUIT FOR ECM ..................1193
Alphabetical Index ...............................................1119 Wiring Diagram ....................................................1193
DTC No. Index .....................................................1120 ECM Terminals and Reference Value ..................1194
PRECAUTIONS ......................................................1121 Diagnostic Procedure ...........................................1194
Precautions for Supplemental Restraint System Component Inspection .........................................1198
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- DTC U1000 CAN COMMUNICATION LINE ...........1199
SIONER” ..............................................................1121 Description ...........................................................1199
On Board Diagnostic (OBD) System of Engine and On Board Diagnosis Logic ...................................1199
A/T .......................................................................1121 DTC Confirmation Procedure ...............................1199
Precaution ...........................................................1121 Wiring Diagram .................................................... 1200
Wiring Diagrams and Trouble Diagnosis .............1124 Diagnostic Procedure ........................................... 1201
PREPARATION ......................................................1125 DTC P0102, P0103 MAF SENSOR ........................ 1202
Special Service Tools ..........................................1125 Component Description ....................................... 1202
Commercial Service Tools ...................................1125 CONSULT-II Reference Value in Data Monitor Mode
ENGINE CONTROL SYSTEM ...............................1127 1202
System Diagram ..................................................1127 ECM Terminals and Reference Value .................. 1202
Vacuum Hose Drawing ........................................1128 On Board Diagnosis Logic ................................... 1203
System Chart .......................................................1129 DTC Confirmation Procedure ............................... 1203
Multiport Fuel Injection (MFI) System ..................1129 Wiring Diagram .................................................... 1205
Electronic Ignition (EI) System ............................1132 Diagnostic Procedure ........................................... 1206

EC-14
Component Inspection ........................................1208 Wiring Diagram ....................................................1242
Removal and Installation .....................................1208 Diagnostic Procedure ..........................................1243 A
DTC P0117, P0118 ECT SENSOR ........................1209 Component Inspection .........................................1245
Component Description .......................................1209 Removal and Installation .....................................1245
On Board Diagnosis Logic ..................................1209 DTC P0340 CMP SENSOR (PHASE) ....................1246 EC
DTC Confirmation Procedure ..............................1210 Component Description .......................................1246
Wiring Diagram ...................................................1211 ECM Terminals and Reference Value ..................1246
Diagnostic Procedure ..........................................1212 On Board Diagnosis Logic ...................................1246
Component Inspection ........................................1213 DTC Confirmation Procedure ..............................1247 C
Removal and Installation .....................................1213 Wiring Diagram ....................................................1248
DTC P0120 TP SENSOR .......................................1214 Diagnostic Procedure ..........................................1249
Component Description .......................................1214 Component Inspection .........................................1251 D
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation .....................................1251
1214 DTC P0500 VSS .....................................................1252
ECM Terminals and Reference Value .................1214 Component Description .......................................1252 E
On Board Diagnosis Logic ..................................1215 ECM Terminals and Reference Value ..................1252
DTC Confirmation Procedure ..............................1215 On Board Diagnosis Logic ...................................1252
Wiring Diagram ...................................................1218 DTC Confirmation Procedure ..............................1252
Diagnostic Procedure ..........................................1219 Overall Function Check .......................................1253 F
Component Inspection ........................................1221 Wiring Diagram ....................................................1254
Remove and Installation ......................................1221 Diagnostic Procedure ..........................................1256
DTC P0121 APP SENSOR ....................................1222 DTC P0550 PSP SENSOR ....................................1257 G
Component Description .......................................1222 Component Description .......................................1257
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
1222 1257 H
ECM Terminals and Reference Value .................1222 ECM Terminals and Reference Value ..................1257
On Board Diagnosis Logic ..................................1223 On Board Diagnosis Logic ...................................1257
DTC Confirmation Procedure ..............................1223 DTC Confirmation Procedure ..............................1257
I
Wiring Diagram ...................................................1225 Wiring Diagram ....................................................1259
Diagnostic Procedure ..........................................1226 Diagnostic Procedure ..........................................1260
Component Inspection ........................................1228 Component Inspection .........................................1261
Remove and Installation ......................................1228 DTC P0605 ECM ....................................................1262 J
DTC P0134 HO2S1 ................................................1229 Component Description .......................................1262
Component Description .......................................1229 On Board Diagnosis Logic ...................................1262
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ..............................1262 K
1229 Diagnostic Procedure ..........................................1264
ECM Terminals and Reference Value .................1229 DTC P0650 MI ........................................................1265
On Board Diagnosis Logic ..................................1230 Component Description .......................................1265 L
Overall Function Check .......................................1230 On Board Diagnosis Logic ...................................1265
Wiring Diagram ...................................................1231 DTC Confirmation Procedure ..............................1265
Diagnostic Procedure ..........................................1232 Overall Function Check .......................................1265
Component Inspection ........................................1233 Wiring Diagram ....................................................1266 M
Removal and Installation .....................................1234 Diagnostic Procedure ..........................................1267
DTC P0327, P0328 KS ..........................................1235 DTC P1065 ECM POWER SUPPLY ......................1269
Component Description .......................................1235 Component Description .......................................1269
ECM Terminals and Reference Value .................1235 On Board Diagnosis Logic ...................................1269
On Board Diagnosis Logic ..................................1235 DTC Confirmation Procedure ..............................1269
DTC Confirmation Procedure ..............................1235 Wiring Diagram ....................................................1270
Wiring Diagram ...................................................1237 Diagnostic Procedure ..........................................1271
Diagnostic Procedure ..........................................1238 DTC P1121 ELECTRIC THROTTLE CONTROL
Component Inspection ........................................1239 ACTUATOR ............................................................1273
Removal and Installation .....................................1239 Description ...........................................................1273
DTC P0335 CKP SENSOR (POS) .........................1240 On Board Diagnosis Logic ...................................1273
Component Description .......................................1240 DTC Confirmation Procedure ..............................1273
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ..........................................1274
1240 DTC P1122 ELECTRIC THROTTLE CONTROL
ECM Terminals and Reference Value .................1240 FUNCTION .............................................................1275
On Board Diagnosis Logic ..................................1241 Description ...........................................................1275
DTC Confirmation Procedure ..............................1241 ECM Terminals and Reference Value ..................1275

EC-15
On Board Diagnosis Logic ...................................1275 Component Inspection ......................................... 1315
DTC Confirmation Procedure ..............................1276 Removal and Installation ...................................... 1315
Wiring Diagram ....................................................1277 IAT SENSOR .......................................................... 1316
Diagnostic Procedure ..........................................1278 Component Description ....................................... 1316
Component Inspection .........................................1280 Wiring Diagram .................................................... 1317
DTC P1123 THROTTLE CONTROL MOTOR RELAY1281 Diagnostic Procedure ........................................... 1318
Component Description .......................................1281 Component Inspection ......................................... 1319
CONSULT-II Reference Value in Data Monitor Mode Removal and Installation ...................................... 1319
1281 HO2S1 ....................................................................
1320
ECM Terminals and Reference Value ..................1281 Component Description ....................................... 1320
On Board Diagnosis Logic ...................................1281 CONSULT-II Reference Value in Data Monitor Mode
DTC Confirmation Procedure ..............................1281 1320
Wiring Diagram ....................................................1283 ECM Terminals and Reference Value .................. 1320
Diagnostic Procedure ..........................................1284 Wiring Diagram .................................................... 1321
Component Inspection .........................................1285 Diagnostic Procedure ........................................... 1322
DTC P1212 ESP/TCS/ABS COMMUNICATION Component Inspection ......................................... 1323
LINE ........................................................................1286 Removal and Installation ...................................... 1325
Description ...........................................................1286 HO2S2 ....................................................................
1326
On Board Diagnosis Logic ...................................1286 Component Description ....................................... 1326
DTC Confirmation Procedure ..............................1286 CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure ..........................................1286 1326
DTC P1217 ENGINE OVER TEMPERATURE .......1287 ECM Terminals and Reference Value .................. 1326
System Description ..............................................1287 Wiring Diagram .................................................... 1327
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 1328
1287 Component Inspection ......................................... 1329
ECM Terminals and Reference Value ..................1288 Removal and Installation ...................................... 1330
On Board Diagnosis Logic ...................................1288 IGNITION SIGNAL ................................................. 1331
Overall Function Check .......................................1289 Component Description ....................................... 1331
Wiring Diagram ....................................................1291 ECM Terminals and Reference Value .................. 1331
Diagnostic Procedure ..........................................1292 Wiring Diagram .................................................... 1332
Main 12 Causes of Overheating ..........................1299 Diagnostic Procedure ........................................... 1334
Component Inspection .........................................1300 Component Inspection ......................................... 1338
DTC P1805 BRAKE SWITCH ................................1301 Removal and Installation ...................................... 1339
Description ...........................................................1301 EVAP CANISTER PURGE VOLUME CONTROL
CONSULT-II Reference Value in Data Monitor Mode SOLENOID VALVE ................................................. 1340
1301 Description ...........................................................
1340
ECM Terminals and Reference Value ..................1301 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ...................................1301 1340
FAIL-SAFE MODE ...............................................1301 ECM Terminals and Reference Value .................. 1340
DTC Confirmation Procedure ..............................1301 Wiring Diagram .................................................... 1342
Wiring Diagram ....................................................1303 Diagnostic Procedure ........................................... 1343
Diagnostic Procedure ..........................................1304 Component Inspection ......................................... 1346
Component Inspection .........................................1305 Removal and Installation ...................................... 1346
HO2S1 HEATER ....................................................1307 IVT CONTROL SOLENOID VALVE ....................... 1347
Description ...........................................................1307 Description ...........................................................
1347
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
1307 1347
ECM Terminals and Reference Value ..................1307 ECM Terminals and Reference Value .................. 1348
Wiring Diagram ....................................................1308 Wiring Diagram .................................................... 1349
Diagnostic Procedure ..........................................1309 Diagnostic Procedure ........................................... 1350
Component Inspection .........................................1311 Component Inspection ......................................... 1352
Removal and Installation .....................................1311 Removal and Installation ...................................... 1352
HO2S2 HEATER ....................................................1312 PNP SWITCH ......................................................... 1353
Description ...........................................................1312 Component Description ....................................... 1353
CONSULT-II Reference Value in Data Monitor Mode CONSULT-II Reference Value in Data Monitor Mode
1312 1353
ECM Terminals and Reference Value ..................1312 ECM Terminals and Reference Value .................. 1353
Wiring Diagram ....................................................1313 Wiring Diagram .................................................... 1354
Diagnostic Procedure ..........................................1314 Diagnostic Procedure ........................................... 1355

EC-16
INJECTOR CIRCUIT ..............................................1357 YD
Component Description .......................................1357 A
CONSULT-II Reference Value in Data Monitor Mode INDEX FOR DTC ....................................................1393
1357 Alphabetical Index ...............................................1393
ECM Terminals and Reference Value .................1357 DTC No. Index .....................................................1393
PRECAUTIONS .....................................................1395 EC
Wiring Diagram ...................................................1358
Diagnostic Procedure ..........................................1359 Precautions for Supplemental Restraint System
Component Inspection ........................................1361 (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
Removal and Installation .....................................1361 SIONER” ..............................................................1395 C
START SIGNAL .....................................................1362 Precautions ..........................................................1395
CONSULT-II Reference Value in Data Monitor Mode Wiring Diagrams and Trouble Diagnosis .............1397
1362 ENGINE CONTROL SYSTEM ...............................1398 D
ECM Terminals and Reference Value .................1362 System Diagram ..................................................1398
Wiring Diagram ...................................................1363 System Chart .......................................................1399
Diagnostic Procedure ..........................................1364 Fuel Injection Control System ..............................1399
E
FUEL PUMP CIRCUIT ...........................................1366 Fuel Injection Timing Control System ..................1401
Description ..........................................................1366 Air Conditioning Cut Control ................................1401
CONSULT-II Reference Value in Data Monitor Mode Fuel Cut Control (At No Load & High Engine Speed)1401
1366 Crankcase Ventilation System .............................1402 F
ECM Terminals and Reference Value .................1366 CAN Communication ...........................................1402
Wiring Diagram ...................................................1368 BASIC SERVICE PROCEDURE ............................1404
Diagnostic Procedure ..........................................1369 Fuel Filter .............................................................1404 G
Component Inspection ........................................1371 Accelerator Pedal Released Position Learning ...1404
Removal and Installation .....................................1372 Fuel Pressure Relief Valve ..................................1405
REFRIGERANT PRESSURE SENSOR ................1373 ON BOARD DIAGNOSTIC (OBD) SYSTEM .........1406
H
Component Description .......................................1373 DTC and MI Detection Logic ...............................1406
ECM Terminals and Reference Value .................1373 Diagnostic Trouble Code (DTC) ..........................1406
Wiring Diagram ...................................................1374 NATS (Nissan Anti-theft System) ........................1406
Malfunction Indicator (MI) ....................................1407 I
Diagnostic Procedure ..........................................1375
Removal and Installation .....................................1376 TROUBLE DIAGNOSIS .........................................1409
ELECTRICAL LOAD SIGNAL ...............................1377 Trouble Diagnosis Introduction ............................1409
CONSULT-II Reference Value in Data Monitor Mode Basic Inspection ..................................................1412 J
1377 Symptom Matrix Chart .........................................1416
ECM Terminals and Reference Value .................1377 Engine Control Component Parts Location .........1420
Wiring Diagram ...................................................1378 Circuit Diagram ....................................................1423 K
Diagnostic Procedure ..........................................1380 ECM Harness Connector Terminal Layout ..........1425
DATA LINK CONNECTOR ....................................1385 ECM Terminals And Reference Value .................1425
Wiring Diagram ...................................................1385 CONSULT-II Function ..........................................1431
CONSULT-II Reference Value in Data Monitor Mode L
EVAPORATIVE EMISSION SYSTEM ....................1386
Description ..........................................................1386 1437
Component Inspection ........................................1388 Major Sensor Reference Graph in Data Monitor
POSITIVE CRANKCASE VENTILATION ..............1389 Mode ....................................................................1440 M
Description ..........................................................1389 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
Component Inspection ........................................1389 DENT ......................................................................1441
SERVICE DATA AND SPECIFICATIONS (SDS) ...1391 Description ...........................................................1441
Fuel Pressure ......................................................1391 Diagnostic Procedure ..........................................1441
Idle Speed and Ignition Timing ............................1391 POWER SUPPLY CIRCUIT FOR ECM ..................1442
Calculated Load Value ........................................1391 ECM Terminals and Reference Value ..................1442
Mass Air Flow Sensor .........................................1391 Wiring Diagram ....................................................1443
Intake Air Temperature Sensor ...........................1391 Diagnostic Procedure ..........................................1444
Engine Coolant Temperature Sensor ..................1391 Component Inspection .........................................1447
Heated Oxygen Sensor 1 Heater ........................1391 DTC U1000 CAN COMMUNICATION LINE ...........1448
Heated Oxygen sensor 2 Heater .........................1391 Description ...........................................................1448
Crankshaft Position Sensor (POS) ......................1391 On Board Diagnosis Logic ...................................1448
Camshaft Position Sensor (PHASE) ...................1391 DTC Confirmation Procedure ..............................1448
Throttle Control Motor .........................................1392 Wiring Diagram ....................................................1449
Injector ................................................................1392 Diagnostic Procedure ..........................................1450
Fuel Pump ...........................................................1392 DTC P0100 MASS AIR FLOW SENSOR (MAFS) 1. 451
Component Description .......................................1451

EC-17
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ................................... 1480
1451 DTC Confirmation Procedure ............................... 1480
ECM Terminals and Reference Value ..................1451 Wiring Diagram .................................................... 1481
On Board Diagnosis Logic ...................................1452 Diagnostic Procedure ........................................... 1482
DTC Confirmation Procedure ..............................1452 Component Inspection ......................................... 1482
Wiring Diagram ....................................................1453 Removal and Installation ...................................... 1483
Diagnostic Procedure ..........................................1454 DTC P0340 CAMSHAFT POSITION SENSOR ...... 1484
Component Inspection .........................................1455 Description ...........................................................
1484
Removal and Installation .....................................1455 ECM Terminals and Reference Value .................. 1484
DTC P0115 ENGINE COOLANT TEMPERATURE On Board Diagnosis Logic ................................... 1484
(ECT) SENSOR (CIRCUIT) ....................................1456 DTC Confirmation Procedure ............................... 1484
Description ...........................................................1456 Wiring Diagram .................................................... 1486
On Board Diagnosis Logic ...................................1456 Diagnostic Procedure ........................................... 1487
DTC Confirmation Procedure ..............................1456 Component Inspection ......................................... 1487
Wiring Diagram ....................................................1457 Removal and Installation ...................................... 1488
Diagnostic Procedure ..........................................1458 DTC P0500 VEHICLE SPEED SENSOR (VSS) .....1489
Component Inspection .........................................1459 Description ...........................................................
1489
Removal and Installation .....................................1459 ECM Terminals and Reference Value .................. 1489
DTC P0120 ACCELERATOR PEDAL POSITION On Board Diagnosis Logic ................................... 1489
SENSOR .................................................................1460 Overall Function Check ........................................ 1489
Description ...........................................................1460 Wiring Diagram .................................................... 1490
CONSULT-II Reference Value in Data Monitor Mode Diagnostic Procedure ........................................... 1492
1460 DTC P1107 ABSOLUTE PRESSURE SENSOR .... 1494
ECM Terminals and Reference Value ..................1460 Description ...........................................................
1494
On Board Diagnosis Logic ...................................1461 On Board Diagnosis Logic ................................... 1494
DTC Confirmation Procedure ..............................1461 DTC Confirmation Procedure ............................... 1494
Wiring Diagram ....................................................1462 Diagnostic Procedure ........................................... 1494
Diagnostic Procedure ..........................................1463 DTC P1180 FUEL TEMPERATURE SENSOR ....... 1496
Component Inspection .........................................1466 Description ...........................................................
1496
Removal and Installation .....................................1467 CONSULT-II Reference Value in Data Monitor Mode
DTC P0190 COMMON RAIL FUEL PRESSURE 1496
SENSOR .................................................................1468 ECM Terminals and Reference Value .................. 1496
Description ...........................................................1468 On Board Diagnosis Logic ................................... 1496
CONSULT-II Reference Value in Data Monitor Mode DTC Confirmation Procedure ............................... 1496
1468 Wiring Diagram .................................................... 1497
ECM Terminals and Reference Value ..................1468 Diagnostic Procedure ........................................... 1498
On Board Diagnosis Logic ...................................1468 Removal and Installation ...................................... 1498
DTC Confirmation Procedure ..............................1468 DTC P1211 TCS CONTROL UNIT ......................... 1499
Wiring Diagram ....................................................1469 Description ...........................................................
1499
Diagnostic Procedure ..........................................1470 On Board Diagnosis Logic ................................... 1499
Component Inspection .........................................1471 DTC Confirmation Procedure ............................... 1499
Removal and Installation .....................................1471 Diagnostic Procedure ........................................... 1499
DTC P0201 - P0204 FUEL INJECTOR ..................1472 DTC P1212 TCS COMMUNICATION LINE ............ 1500
Description ...........................................................1472 Description ...........................................................
1500
CONSULT-II Reference Value in Data Monitor Mode On Board Diagnosis Logic ................................... 1500
1472 DTC Confirmation Procedure ............................... 1500
ECM Terminals and Reference Value ..................1472 Diagnostic Procedure ........................................... 1500
On Board Diagnosis Logic ...................................1473 DTC P1216 EDU ..................................................... 1501
DTC Confirmation Procedure ..............................1474 Description ...........................................................
1501
Wiring Diagram ....................................................1475 ECM Terminals and Reference Value .................. 1501
Diagnostic Procedure ..........................................1477 On Board Diagnosis Logic ................................... 1502
Component Inspection .........................................1478 DTC Confirmation Procedure ............................... 1502
Removal and Installation .....................................1478 Wiring Diagram .................................................... 1503
DTC P0335 CRANKSHAFT POSISTION SENSOR Diagnostic Procedure ........................................... 1505
(TDC) ......................................................................1479 Removal and Installation ...................................... 1507
Description ...........................................................1479 DTC P1217 OVERHEAT (COOLING SYSTEM) ..... 1508
CONSULT-II Reference Value in Data Monitor Mode Description ...........................................................
1508
1479 CONSULT-II Reference Value in Data Monitor Mode
ECM Terminals and Reference Value ..................1479 1508

EC-18
ECM Terminals and Reference Value .................1508 DTC P1660 BATTERY VOLTAGE .........................1542
On Board Diagnosis Logic ..................................1508 On Board Diagnosis Logic ...................................1542 A
Overall Function Check .......................................1509 DTC Confirmation Procedure ..............................1542
Wiring Diagram ...................................................1510 Diagnostic Procedure ..........................................1542
Diagnostic Procedure ..........................................1511 GLOW CONTROL SYSTEM ..................................1544 EC
Main 12 Causes of Overheating ..........................1517 Description ...........................................................1544
Component Inspection ........................................1518 ECM Terminals and Reference Value ..................1544
DTC P1233 - P1234 SUCTION CONTROL VALVE1519 Wiring Diagram ....................................................1545
Description ..........................................................1519 Diagnostic Procedure ..........................................1546 C
CONSULT-II Reference Value in Data Monitor Mode Component Inspection .........................................1550
1519 Removal and Installation .....................................1550
ECM Terminals and Reference Value .................1519 EGR VOLUME CONTROL SYSTEM .....................1551 D
On Board Diagnosis Logic ..................................1520 Description ...........................................................1551
DTC Confirmation Procedure ..............................1521 CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram ...................................................1522 1551 E
Diagnostic Procedure ..........................................1523 ECM Terminals and Reference Value ..................1552
Component Inspection ........................................1523 Wiring Diagram ....................................................1553
Removal and Installation .....................................1524 Diagnostic Procedure ..........................................1554
DTC P1301 - P1304 FUEL INJECTOR ADJUST- Component Inspection .........................................1556 F
MENT RESISTOR ..................................................1525 Removal and Installation .....................................1557
Description ..........................................................1525 BRAKE SWITCH ....................................................1558
ECM Terminals and Reference Value .................1525 Description ...........................................................1558 G
On Board Diagnosis Logic ..................................1525 ECM Terminals and Reference Value ..................1558
DTC Confirmation Procedure ..............................1525 Wiring Diagram ....................................................1559
Wiring Diagram ...................................................1526 Diagnostic Procedure ..........................................1560 H
Diagnostic Procedure ..........................................1527 Component Inspection .........................................1561
Component Inspection ........................................1528 PARK/NEUTRAL POSITION (PNP) SWITCH .......1562
Removal and Installation .....................................1528 Description ...........................................................1562
I
DTC P1305 FUEL LEAK .......................................1529 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1529 1562
DTC Confirmation Procedure ..............................1529 ECM Terminals and Reference Value ..................1562
Diagnostic Procedure ..........................................1529 Wiring Diagram ....................................................1563 J
Removal and Installation .....................................1529 Diagnostic Procedure ..........................................1564
DTC P1510 ACCELERATOR PEDAL RELEASED START SIGNAL .....................................................1566
POSITION SWITCH ...............................................1531 Wiring Diagram ....................................................1566 K
Description ..........................................................1531 Diagnostic Procedure ..........................................1567
CONSULT-II Reference Value in Data Monitor Mode POWER STEERING OIL PRESSURE SWITCH ....1568
1531 Component Description .......................................1568 L
ECM Terminals and Reference Value .................1531 CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic ..................................1532 1568
DTC Confirmation Procedure ..............................1532 ECM Terminals and Reference Value ..................1568
Wiring Diagram ...................................................1533 Wiring Diagram ....................................................1569 M
Diagnostic Procedure ..........................................1534 Diagnostic Procedure ..........................................1570
Component Inspection ........................................1535 Component Inspection .........................................1571
Removal and Installation .....................................1535 Removal and Installation .....................................1571
DTC P1606 ECM ...................................................1536 AIR CONDITIONER CONTROL ............................1572
Description ..........................................................1536 Wiring Diagram ....................................................1572
On Board Diagnosis Logic ..................................1536 MI & DATA LINK CONNECTORS ..........................1573
DTC Confirmation Procedure ..............................1536 Wiring Diagram ....................................................1573
Diagnostic Procedure ..........................................1536 SERVICE DATA AND SPECIFICATIONS (SDS) ...1574
DTC P1621 ECM RELAY .......................................1538 General Specifications .........................................1574
ECM Terminals and Reference valve ..................1538 Mass Air Flow Sensor ..........................................1574
On Board Diagnosis Logic ..................................1538 Engine Coolant Temperature Sensor ..................1574
DTC Confirmation Procedure ..............................1538 Common Rail Fuel Pressure Sensor ...................1574
Wiring Diagram ...................................................1539 Crankshaft Position Sensor (TDC) ......................1574
Diagnostic Procedure ..........................................1540 Camshaft Position Sensor ...................................1574
Component Inspection ........................................1541 Glow Plug ............................................................1574
EGR Volume Control Valve .................................1574

EC-19
INDEX FOR DTC
[QR25(WITH EURO-OBD)]
INDEX FOR DTC
[QR25(WITH EURO-OBD)] PFP:00024

Alphabetical Index EBS00M01

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-122 .
×: Applicable –: Not applicable

DTC*1
Items MI lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
ECM*3
GST*2
APP SENSOR P2138 2138 1 × EC-373
APP SEN 1/CIRC P2122 2122 1 × EC-355
APP SEN 1/CIRC P2123 2123 1 × EC-355
APP SEN 2/CIRC P2127 2127 1 × EC-361
APP SEN 2/CIRC P2128 2128 1 × EC-361
A/T 1ST GR FNCTN P0731 0731 2 × AT-131
A/T 2ND GR FNCTN P0732 0732 2 × AT-137
A/T 3RD GR FNCTN P0733 0733 2 × AT-143
A/T 4TH GR FNCTN P0734 0734 2 × AT-149
ATF TEMP SEN/CIRC P0710 0710 2 × AT-116
BRAKE SW/CIRCUIT P1805 1805 2 – EC-349

CAN COMM CIRCUIT*6 U1000 1000*5 1 × EC-122


CKP SEN/CIRCUIT P0335 0335 2 × EC-227
CMP SEN/CIRCUIT P0340 0340 2 × EC-233
CTP LEARNING P1225 1225 2 – EC-337
CTP LEARNING P1226 1226 2 – EC-339
CYL 1 MISFIRE P0301 0301 2 × EC-217
CYL 2 MISFIRE P0302 0302 2 × EC-217
CYL 3 MISFIRE P0303 0303 2 × EC-217
CYL 4 MISFIRE P0304 0304 2 × EC-217
ECM P0605 0605 1 or 2 × or – EC-260
ECM BACK UP/CIRC P1065 1065 2 × EC-267
ECT SEN/CIRCUIT P0117 0117 1 × EC-149
ECT SEN/CIRCUIT P0118 0118 1 × EC-149
ENG OVER TEMP P1217 1217 1 × EC-323
ENGINE SPEED SIG P0725 0725 2 × AT-127
ETC ACTR P1121 1121 1 or 2 × EC-276
ETC FUNCTION/CIRC P1122 1122 1 × EC-278
ETC MOT P1128 1128 1 × EC-290
ETC MOT PWR P1124 1124 1 × EC-285
ETC MOT PWR P1126 1126 1 × EC-285
FUEL SYS-LEAN-B1 P0171 0171 2 × EC-200
FUEL SYS-RICH-B1 P0172 0172 2 × EC-206
HO2S1 (B1) P0132 0132 2 × EC-163
HO2S1 (B1) P0133 0133 2 × EC-169

EC-20
INDEX FOR DTC
[QR25(WITH EURO-OBD)]
DTC*1
Items MI lighting A
CONSULT-II Trip Reference page
(CONSULT-II screen terms) 3 up
ECM*
GST*2
HO2S1 (B1) P0134 0134 2 × EC-178 EC
HO2S1 (B1) P1143 1143 2 × EC-295
HO2S1 (B1) P1144 1144 2 × EC-301
HO2S1 HTR (B1) P0031 0031 2 × EC-128 C
HO2S1 HTR (B1) P0032 0032 2 × EC-128
HO2S2 (B1) P0138 0138 2 × EC-185
D
HO2S2 (B1) P0139 0139 2 × EC-192
HO2S2 (B1) P1146 1146 2 × EC-307
HO2S2 (B1) P1147 1147 2 × EC-315 E
HO2S2 HTR (B1) P0037 0037 2 × EC-133
HO2S2 HTR (B1) P0038 0038 2 × EC-133
F
IAT SENSOR P0127 0127 2 × EC-160
IAT SEN/CIRCUIT P0112 0112 2 × EC-144
IAT SEN/CIRCUIT P0113 0113 2 × EC-144 G
INT/V TIM CONT-B1 P0011 0011 2 × EC-125
INT/V TIM V/CIR-B1 P1111 1111 2 × EC-271
H
KNOCK SEN/CIRC-B1 P0327 0327 2 – EC-222
KNOCK SEN/CIRC-B1 P0328 0328 2 – EC-222
L/PRESS SOL/CIRC P0745 0745 2 × AT-163 I
MAF SEN/CIRCUIT P0102 0102 1 × EC-138
MAF SEN/CIRCUIT P0103 0103 1 × EC-138
MIL/CIRC P0650 0650 2 – EC-263 J
MULTI CYL MISFIRE P0300 0300 2 × EC-217
NATS MALFUNCTION P1610 - P1615 1610 - 1615 2 – EC-58
K
NO DTC IS DETECTED.
FURTHER TESTING No DTC Flashing*4 – Flashing*4 EC-59
MAY BE REQUIRED.
L
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 – – –
MAY BE REQUIRED.
O/R CLTCH SOL/CIRC P1760 1760 2 × AT-185
M
P-N POS SW/CIRCUIT P1706 1706 2 × EC-345
PNP SW/CIRC P0705 0705 2 × AT-110
PURG VOLUME CONT/V P0444 0444 2 × EC-244
PURG VOLUME CONT/V P0445 0445 2 × EC-244
PW ST P SEN/CIRC P0550 0550 2 – EC-255
SENSOR POWER/CIRC P1229 1229 1 × EC-341
SFT SOL A/CIRC P0750 0750 1 × AT-170
SFT SOL B/CIRC P0755 0755 1 × AT-175
TCC SOLENOID/CIRC P0740 0740 2 × AT-158
TP SEN 2/CIRC P0122 0122 1 × EC-154
TP SEN 2/CIRC P0123 0123 1 × EC-154
TP SENSOR P2135 2135 1 × EC-367
TP SEN/CIRC A/T P1705 1705 1 × AT-180

EC-21
INDEX FOR DTC
[QR25(WITH EURO-OBD)]
DTC*1
Items MI lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) 3 up
2 ECM*
GST*
TP SEN 1/CIRC P0222 0222 1 × EC-212
TP SEN 1/CIRC P0223 0223 1 × EC-212
TW CATALYST SYS-B1 P0420 0420 2 × EC-239

VEH SPD SEN/CIR AT* 7 P0720 0720 2 × AT-122

VEH SPEED SEN/CIRC*7 P0500 0500 2 × EC-250


*1: 1st trip DTC No. is the same as DTC No.
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*4: When engine is running.
*5: The trouble shooting for this DTC needs CONSULT-II.
*6: For A/T models.
*7: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.

DTC No. Index EBS00M02

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-122 .
×: Applicable –: Not applicable

DTC*1
Items MI lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
ECM*3
GST*2
NO DTC IS DETECTED.
No DTC Flashing*4 FURTHER TESTING – Flashing*4 EC-59
MAY BE REQUIRED.
U1000 1000*5 CAN COMM CIRCUIT*6 1 × EC-122
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING – – –
MAY BE REQUIRED.
P0011 0011 INT/V TIM CONT-B1 2 × EC-125
P0031 0031 HO2S1 HTR (B1) 2 × EC-128
P0032 0032 HO2S1 HTR (B1) 2 × EC-128
P0037 0037 HO2S2 HTR (B1) 2 × EC-133
P0038 0038 HO2S2 HTR (B1) 2 × EC-133
P0102 0102 MAF SEN/CIRCUIT 1 × EC-138
P0103 0103 MAF SEN/CIRCUIT 1 × EC-138
P0112 0112 IAT SEN/CIRCUIT 2 × EC-144
P0113 0113 IAT SEN/CIRCUIT 2 × EC-144
P0117 0117 ECT SEN/CIRCUIT 1 × EC-149
P0118 0118 ECT SEN/CIRCUIT 1 × EC-149
P0122 0122 TP SEN 2/CIRC 1 × EC-154
P0123 0123 TP SEN 2/CIRC 1 × EC-154
P0127 0127 IAT SENSOR 2 × EC-160
P0132 0132 HO2S1 (B1) 2 × EC-163
P0133 0133 HO2S1 (B1) 2 × EC-169
P0134 0134 HO2S1 (B1) 2 × EC-178

EC-22
INDEX FOR DTC
[QR25(WITH EURO-OBD)]
DTC*1
Items MI lighting A
CONSULT-II Trip Reference page
3 (CONSULT-II screen terms) up
ECM*
GST*2
P0138 0138 HO2S2 (B1) 2 × EC-185 EC
P0139 0139 HO2S2 (B1) 2 × EC-192
P0171 0171 FUEL SYS-LEAN-B1 2 × EC-200
P0172 0172 FUEL SYS-RICH-B1 2 × EC-206 C
P0222 0222 TP SEN 1/CIRC 1 × EC-212
P0223 0223 TP SEN 1/CIRC 1 × EC-212
D
P0300 0300 MULTI CYL MISFIRE 2 × EC-217
P0301 0301 CYL 1 MISFIRE 2 × EC-217
P0302 0302 CYL 2 MISFIRE 2 × EC-217 E
P0303 0303 CYL 3 MISFIRE 2 × EC-217
P0304 0304 CYL 4 MISFIRE 2 × EC-217
F
P0327 0327 KNOCK SEN/CIRC-B1 2 – EC-222
P0328 0328 KNOCK SEN/CIRC-B1 2 – EC-222
P0335 0335 CKP SEN/CIRCUIT 2 × EC-227 G
P0340 0340 CMP SEN/CIRCUIT 2 × EC-233
P0420 0420 TW CATALYST SYS-B1 2 × EC-239
H
P0444 0444 PURG VOLUME CONT/V 2 × EC-244
P0445 0445 PURG VOLUME CONT/V 2 × EC-244
P0500 0500 VEH SPEED SEN/CIRC* 7 2 × EC-250 I
P0550 0550 PW ST P SEN/CIRC 2 – EC-255
P0605 0605 ECM 1 or 2 × or – EC-260
J
P0650 0650 MIL/CIRC 2 — EC-263
P0705 0705 PNP SW/CIRC 2 × AT-110
P0710 0710 ATF TEMP SEN/CIRC 2 × AT-116 K
P0720 0720 VEH SPD SEN/CIR AT* 7 2 × AT-122
P0725 0725 ENGINE SPEED SIG 2 × AT-127
L
P0731 0731 A/T 1ST GR FNCTN 2 × AT-131
P0732 0732 A/T 2ND GR FNCTN 2 × AT-137
P0733 0733 A/T 3RD GR FNCTN 2 × AT-143 M
P0734 0734 A/T 4TH GR FNCTN 2 × AT-149
P0740 0740 TCC SOLENOID/CIRC 2 × AT-158
P0745 0745 L/PRESS SOL/CIRC 2 × AT-163
P0750 0750 SFT SOL A/CIRC 1 × AT-170
P0755 0755 SFT SOL B/CIRC 1 × AT-175
P1065 1065 ECM BACK UP/CIRC 2 × EC-267
P1111 1111 INT/V TIM V/CIR-B1 2 × EC-271
P1121 1121 ETC ACTR 1 or 2 × EC-276
P1122 1122 ETC FUNCTION/CIRC 1 × EC-278
P1124 1124 ETC MOT PWR 1 × EC-285
P1126 1126 ETC MOT PWR 1 × EC-339
P1128 1128 ETC MOT 1 × EC-290
P1143 1143 HO2S1 (B1) 2 × EC-295

EC-23
INDEX FOR DTC
[QR25(WITH EURO-OBD)]
DTC*1
Items MI lighting
CONSULT-II Trip Reference page
3 (CONSULT-II screen terms) up
2 ECM*
GST*
P1144 1144 HO2S1 (B1) 2 × EC-301
P1146 1146 HO2S2 (B1) 2 × EC-307
P1147 1147 HO2S2 (B1) 2 × EC-315
P1217 1217 ENG OVER TEMP 1 × EC-323
P1225 1225 CTP LEARNING 2 – EC-337
P1226 1226 CTP LEARNING 2 – EC-339
P1229 1229 SENSOR POWER/CIRC 1 × EC-341
P1610 - P1615 1610 - 1615 NATS MALFUNCTION 2 – EC-58
P1705 1705 TP SEN/CIRC A/T 1 × AT-180
P1706 1706 P-N POS SW/CIRCUIT 2 × EC-345
P1760 1760 O/R CLTCH SOL/CIRC 2 × AT-185
P1805 1805 BRAKE SW/CIRCUIT 2 – EC-349
P2122 2122 APP SEN 1/CIRC 1 × EC-355
P2123 2123 APP SEN 1/CIRC 1 × EC-355
P2127 2127 APP SEN 2/CIRC 1 × EC-361
P2128 2128 APP SEN 2/CIRC 1 × EC-361
P2135 2135 TP SENSOR 1 × EC-367
P2138 2138 APP SENSOR 1 × EC-373
*1: 1st trip DTC No. is the same as DTC No.
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*4: When engine is running.
*5: The trouble shooting for this DTC needs CONSULT-II.
*6: For A/T models.
*7: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.

EC-24
PRECAUTIONS
[QR25(WITH EURO-OBD)]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EBS00NBQ

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
On Board Diagnostic (OBD) System of Engine and A/T EBS00M04

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of G
a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any H
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, I
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "HAR- J
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit. K
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and L
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution EBS00M05
M
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

EC-25
PRECAUTIONS
[QR25(WITH EURO-OBD)]
● Do not disassemble ECM.
● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, fasten it


securely with a lever as far as it will go as shown at right.

SEF908W

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- PBIB0090E

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.
● Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop-
erly. Refer to EC-819 .
● Handle mass air flow sensor carefully to avoid damage.
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent.
● Do not disassemble electric throttle control actuator.
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D

● Do not shock or jar the camshaft position sensor (PHASE),


crankshaft position sensor (POS).

EC-26
PRECAUTIONS
[QR25(WITH EURO-OBD)]
● After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function A
Check”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
EC
tion Check” should be a good result if the repair is com-
pleted.

SAT652J

D
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and E
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's F
transistor. Use a ground other than ECM terminals, such as
the ground.
G

SEF348N
K

● Do not operate fuel pump when there is no fuel in lines.


● Tighten fuel hose clamps to the specified torque. L

PBIB0513E

EC-27
PRECAUTIONS
[QR25(WITH EURO-OBD)]
● Do not depress accelerator pedal when starting.
● Immediately after starting, do not rev up engine unneces-
sarily.
● Do not rev up engine just prior to shutdown.

SEF709Y

● When installing C.B. ham radio or a mobile phone, be sure


to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
SEF708Y
– Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble Diagnosis EBS00M06

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-2, "POWER SUPPLY ROUTING" for power distribution circuit
When you perform trouble diagnosis, refer to the following:
● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-28
PREPARATION
[QR25(WITH EURO-OBD)]
PREPARATION PFP:00002
A
Special Service Tools EBS00M07

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number EC
Description
Tool name

KV10117100 Loosening or tightening heated oxygen sensors


Heated oxygen with 22 mm (0.87 in) hexagon nut
C
sensor wrench

D
S-NT379

KV10114400 Loosening or tightening heated oxygen sensors


E
Heated oxygen a: 22 mm (0.87 in)
sensor wrench

S-NT636

G
Commercial Service Tools EBS00M08

Tool name Description


H
Quick connector Removing fuel tube quick connectors in engine
release room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210) I

PBIC0198E J
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
K

L
S-NT653

Socket wrench Removing and installing engine coolant


temperature sensor M

S-NT705

EC-29
PREPARATION
[QR25(WITH EURO-OBD)]
Tool name Description

Oxygen sensor thread Reconditioning the exhaust system threads


cleaner before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
AEM488

Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool


i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL
specification MIL-A-
907)

S-NT779

EC-30
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram EBS00M09

EC

PBIB1442E

EC-31
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
Vacuum Hose Drawing EBS00M0A

PBIB1445E

Refer to EC-31, "System Diagram" for Vacuum Control System.

EC-32
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
System Chart EBS00M0B

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor (PHASE) Fuel injection & mixture ratio control Fuel injectors
● Crankshaft position sensor (POS) Electronic ignition system Power transistors EC
● Mass air flow sensor Fuel pump control Fuel pump relay
● Engine coolant temperature sensor
On board diagnostic system MI (On the instrument panel)
● Heated oxygen sensor 1 C
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Throttle position sensor
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Accelerator pedal position sensor
Power valve control VIAS control solenoid valve D
● Park/neutral position (PNP) switch
● Intake air temperature sensor EVAP canister purge volume control
EVAP canister purge flow control
solenoid valve
● Power steering pressure sensor
Air conditioning cut control Air conditioner relay E
● Ignition switch
● Battery voltage
● Knock sensor
F
● Refrigerant pressure sensor
● Heated oxygen sensor 2 *1
Cooling fan control Cooling fan relays
● TCM (Transmission control module) *2
G
● Wheel sensor
● Air conditioner switch
● Electrical load H
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line.
I
Multiport Fuel Injection (MFI) System EBS00M0C

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM
tion
Actuator J

Crankshaft position sensor (POS) Engine speed


Camshaft position sensor (PHASE) Piston position
K
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas L
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel injec-
M
Park/neutral position (PNP) switch Gear position tion & mix-
Fuel injectors
ture ratio
Ignition switch Start signal control
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation
1 Density of oxygen in exhaust gas
Heated oxygen sensor 2 *
Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
*1: Under normal conditions, this sensor is not for engine control operation.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined

EC-33
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from “N” to “D”
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-163 . This maintains the mixture ratio within the range of stoichiometric (ideal air-
fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from “N” to “D”
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-

EC-34
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes
during operation (i.e., injector clogging) directly affect mixture ratio. A
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
EC
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared C
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation D
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
FUEL INJECTION TIMING E

H
SEF337W

Two types of systems are used.


Sequential Multiport Fuel Injection System I
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System J
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle. K
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
L
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Electronic Ignition (EI) System EBS00M0D

INPUT/OUTPUT SIGNAL CHART M


ECM func-
Sensor Input Signal to ECM Actuator
tion
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Ignition
Accelerator pedal position sensor Accelerator pedal position timing con- Power transistor
trol
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed

EC-35
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control EBS00M0E

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature Air conditioner
Air conditioner relay
Ignition switch Start signal cut control

Refrigerant pressure sensor Refrigerant pressure


Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high.

EC-36
ENGINE CONTROL SYSTEM
[QR25(WITH EURO-OBD)]
Fuel Cut Control (at No Load and High Engine Speed) EBS00M0F

INPUT/OUTPUT SIGNAL CHART A


ECM func-
Sensor Input Signal to ECM Actuator
tion
Park/neutral position (PNP) switch Neutral position EC
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel cut
Fuel injectors C
Engine coolant temperature sensor Engine coolant temperature control

Crankshaft position sensor (POS) Engine speed


Wheel sensor Vehicle speed D

SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800 E
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
F
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-33 .
CAN Communication EBS00NBI

SYSTEM DESCRIPTION G
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other H
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
I
FOR A/T MODELS
System diagram
J

SKIA0884E
M
Input/output signal chart
T: Transmit R: Receive
Signals ECM TCM
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/T self-diagnosis signal R T

EC-37
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]
BASIC SERVICE PROCEDURE PFP:00018

Idle Speed and Ignition Timing Check EBS00M0H

IDLE SPEED
With CONSULT-II
Check idle speed in “DATA MONITOR” mode with CONSULT-II.

SEF058Y

With GST
Check idle speed with GST.
IGNITION TIMING
Any of following two methods may be used.
● Method A
– Attach timing light to loop wire as shown.
– Check ignition timing.

PBIB0515E

● Method B
– Remove No. 1 ignition coil.

PBIB0509E

– Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.

PBIB0516E

EC-38
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]

EC

SEF166Y

– Check ignition timing. D

G
PBIB0514E

Accelerator Pedal Released Position Learning EBS00M0J


H
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time I
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
J
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
K
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Throttle Valve Closed Position Learning EBS00M0I
L
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of M
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” wait at least 10seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning EBS00M0K

DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced.
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.

EC-39
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle)
● Engine coolant temperature: 70 - 100°C (158 - 212°F)
● PNP switch: ON
● Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
● Steering wheel: Neutral (Straight-ahead position)
● Vehicle speed: Stopped
● Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-39, "Accelerator Pedal Released Position Learning" .
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.

SEF452Y

6. Touch “START” and wait 20 seconds.

SEF454Y

7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If


“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
ITEM SPECIFICATION

MBIB0238E

EC-40
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]
Idle speed M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position) A
Ignition timing M/T: 15±5° BTDC
A/T: 15±5° BTDC (in “P” or “N” position)
EC
Without CONSULT-II
NOTE:
● It is better to count the time accurately with a clock. C
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-39, "Accelerator Pedal Released Position Learning" . D
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order. E
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds. F
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
G
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off. H
10. Start engine and let it idle.
11. Wait 20 seconds.
I

PBIB0665E L
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
M
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 15±5° BTDC
A/T: 15±5° BTDC (in “P” or “N” position)
13. If idle speed and ignition timing are not within the specification, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the incident by referring to the “DIAGNOSTIC PROCE-
DURE” below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.

EC-41
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]
It is useful to perform EC-111, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform “Idle air volume learning” all over again:
– Engine stalls.
– Erroneous idle.
Fuel Pressure Check EBS00M0L

FUEL PRESSURE RELEASE


Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because QR engine models do not have fuel return system.
With CONSULT-II
1. Turn ignition switch “ON”.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch “OFF”.

SEF214Y

Without CONSULT-II
1. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system.

PBIB0508E

FUEL PRESSURE CHECK


CAUTION:
● The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
● Take care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer to EC-42, "FUEL PRESSURE RELEASE" .
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
● Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).

● To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.

● Do not use the fuel hose for checking fuel pressure with damage or cracks on it.

● Use Pressure Gauge to check fuel pressure.

3. Remove fuel hose. Refer to EM-16, "INTAKE MANIFOLD" .


● Do not twist or kink fuel hose because it is plastic hose.

● Do not remove fuel hose from quick connector.

● Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.

EC-42
BASIC SERVICE PROCEDURE
[QR25(WITH EURO-OBD)]
4. Install the fuel pressure gauge as shown in the figure.
● Wipe off oil or dirt from hose insertion part using cloth moist- A
ened with gasoline.
● Apply proper amount of gasoline between top of the fuel tube
and No.1 spool. EC
● Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
● Use NISSAN genuine hose clamp (part number: 16439 C
N4710 or 16439 40U00).
● When reconnecting fuel line, always use new clamps. PBIB0669E

● When reconnecting fuel hose, check the original fuel hose for D
damage and abnormality.
● Use a torque driver to tighten clamps.

● Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 E


in).
Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m,
F
9 - 13 in-lb)
● Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose G
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch “ON”, and check for fuel leakage. H
PBIB0670E
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
● Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false I
readings.
● During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
J
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)
9. If result is unsatisfactory, go to next step.
10. Check the following. K
● Fuel hoses and fuel tubes for clogging

● Fuel filter for clogging


L
● Fuel pump

● Fuel pressure regulator for clogging

If OK, replace fuel pressure regulator. M


If NG, repair or replace.

EC-43
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028

Introduction EBS00M0M

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Emission-related diagnostic information ISO Standard
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
Freeze Frame data Mode 2 of ISO 15031-5
System Readiness Test (SRT) code Mode 1 of ISO 15031-5
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of ISO 15031-5
Calibration ID Mode 9 of ISO 15031-5

The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II × × × × × —
GST × ×*1 × — × ×

ECM × ×*2 — — — —

*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*2: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.

The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-20, "INDEX
FOR DTC" .)
Two Trip Detection Logic EBS00M0N

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MI, and store
DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
MI DTC 1st trip DTC
1st trip 2nd trip 2nd trip
Items 1st trip 2nd trip 1st trip
Lighting Lighting display-
Blinking Blinking displaying displaying displaying
up up ing

Misfire (Possible three way cata-


lyst damage) — DTC: P0300 - × — — — — — × —
P0304 is being detected
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 - — — × — — × — —
P0304 is being detected
One trip detection diagnoses
(Refer to EC-20, "INDEX FOR — × — — × — — —
DTC" )
Except above — — — × — × × —

EC-44
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
Emission-related Diagnostic Information EBS00M0O

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS A


×: Applicable —: Not applicable

DTC*1 Test value/


Items 1st trip EC
CONSULT-II SRT code Test limit Reference page
3 (CONSULT-II screen terms) DTC*1
ECM* (GST only)
GST*2
U1000 1000*6 CAN COMM CIRCUIT*5 — — EC-122
C
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING — — — —
MAY BE REQUIRED.
D
P0011 0011 INT/V TIM CONT-B1 — — × EC-125
P0031 0031 HO2S1 HTR (B1) × × ×*4 EC-128

P0032 0032 HO2S1 HTR (B1) × × ×*4 EC-128 E

P0037 0037 HO2S2 HTR (B1) × × ×*4 EC-133

P0038 0038 HO2S2 HTR (B1) × × ×*4 EC-133 F


P0102 0102 MAF SEN/CIRCUIT — — — EC-138
P0103 0103 MAF SEN/CIRCUIT — — — EC-138
G
P0112 0112 IAT SEN/CIRCUIT — — × EC-144
P0113 0113 IAT SEN/CIRCUIT — — × EC-144
P0117 0117 ECT SEN/CIRCUIT — — — EC-149 H
P0118 0118 ECT SEN/CIRCUIT — — — EC-149
P0122 0122 TP SEN 2/CIRC — — — EC-154
P0123 0123 TP SEN 2/CIRC — — — EC-154
I

P0127 0127 IAT SENSOR — — × EC-160


P0132 0132 HO2S1 (B1) × × ×*4 EC-163 J
P0133 0133 HO2S1 (B1) × × ×* 4 EC-169

P0134 0134 HO2S1 (B1) × × ×*4 EC-178


K
P0138 0138 HO2S2 (B1) × × ×*4 EC-185

P0139 0139 HO2S2 (B1) × × ×*4 EC-192


L
P0171 0171 FUEL SYS-LEAN-B1 — — × EC-200
P0172 0172 FUEL SYS-RICH-B1 — — × EC-206
P0222 0222 TP SEN 1/CIRC — — — EC-212 M
P0223 0223 TP SEN 1/CIRC — — — EC-212
P0300 0300 MULTI CYL MISFIRE — — × EC-217
P0301 0301 CYL 1 MISFIRE — — × EC-217
P0302 0302 CYL 2 MISFIRE — — × EC-217
P0303 0303 CYL 3 MISFIRE — — × EC-217
P0304 0304 CYL 4 MISFIRE — — × EC-217
P0327 0327 KNOCK SEN/CIRC-B1 — — × EC-222
P0328 0328 KNOCK SEN/CIRC-B1 — — × EC-222
P0335 0335 CKP SEN/CIRCUIT — — × EC-227
P0340 0340 CMP SEN/CIRCUIT — — × EC-233
P0420 0420 TW CATALYST SYS-B1 × × ×* 4 EC-239
P0444 0444 PURG VOLUME CONT/V — — × EC-244
P0445 0445 PURG VOLUME CONT/V — — × EC-244

EC-45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
DTC*1 Test value/
Items 1st trip
CONSULT-II SRT code Test limit Reference page
3 (CONSULT-II screen terms) DTC*1
2 ECM* (GST only)
GST*
P0500 0500 VEH SPEED SEN/CIRC*7 — — × EC-250
P0550 0550 PW ST P SEN/CIRC — — × EC-255
P0605 0605 ECM — — × EC-260
P0650 0650 MIL/CIRC — — × EC-263
P0705 0705 PNP SW/CIRC — — × AT-110
P0710 0710 ATF TEMP SEN/CIRC — — × AT-116
P0720 0720 VEH SPD SEN/CIR AT* 7 — — × AT-122
P0731 0731 A/T 1ST GR FNCTN — — × AT-131
P0732 0732 A/T 2ND GR FNCTN — — × AT-137
P0733 0733 A/T 3RD GR FNCTN — — × AT-143
P0734 0734 A/T 4TH GR FNCTN — — × AT-149
P0740 0740 TCC SOLENOID/CIRC — — × AT-158
P0745 0745 L/PRESS SOL/CIRC — — × AT-163
P0750 0750 SFT SOL A/CIRC — — — AT-170
P0755 0755 SFT SOL B/CIRC — — — AT-175
P1065 1065 ECM BACK UP/CIRC — — × EC-267
P1111 1111 INT/V TIM V/CIR-B1 — — × EC-271
P1121 1121 ETC ACTR — — × EC-276
P1122 1122 ETC FUNCTION/CIRC — — × EC-278
P1124 1124 ETC MOT PWR — — — EC-285
P1126 1126 ETC MOT PWR — — — EC-285
P1128 1128 ETC MOT — — — EC-290
P1143 1143 HO2S1 (B1) — — ×*4 EC-295

P1144 1144 HO2S1 (B1) — — ×*4 EC-301

P1146 1146 HO2S2 (B1) — — ×*4 EC-307

P1147 1147 HO2S2 (B1) — — ×*4 EC-315


P1217 1217 ENG OVER TEMP — — — EC-323
P1225 1225 CTP LEARNING — — × EC-337
P1226 1226 CTP LEARNING — — × EC-339
P1229 1229 SENSOR POWER/CIRC — — — EC-341
P1610 - P1615 1610 - 1615 NATS MALFUNCTION — — × EC-58
P1705 1705 TP SEN/CIRC A/T — — — AT-180
P1706 1706 P-N POS SW/CIRCUIT — — × EC-345
P1760 1760 O/R CLTCH SOL/CIRC — — × AT-185
P1805 1805 BRAKE SW/CIRCUIT — — × EC-349
P2122 2122 APP SEN 1/CIRC — — — EC-355
P2123 2123 APP SEN 1/CIRC — — — EC-355
P2127 2127 APP SEN 2/CIRC — — — EC-361
P2128 2128 APP SEN 2/CIRC — — — EC-361
P2135 2135 TP SENSOR — — — EC-367
P2138 2138 APP SENSOR — — — EC-373
*1: 1st trip DTC No. is the same as DTC No.

EC-46
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. A
*4: These are not displayed with GST.
*5: For A/T models.
*6: The trouble shooting for this DTC needs CONSULT-II.
*7: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates. EC

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic C
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required D
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec- E
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MI during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-56, "HOW F
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
For malfunctions in which 1st trip DTCs are displayed, refer to EC-45 . These items are required by legal reg-
ulations to continuously monitor the system/component. In addition, the items monitored non-continuously are G
also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of ISO 15031-5. 1st trip DTC detection occurs without lighting up the MI
and therefore does not warn the driver of a an incident. However, 1st trip DTC detection will not prevent the
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests. H
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer to EC-68 . Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the malfunction. If the malfunction is duplicated, the item I
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods. J
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0705, P0750, etc. K
These DTCs are prescribed by ISO 15031-5.
(CONSULT-II also displays the malfunctioning component or system.)
No Tools L
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0102, 0340 etc.
These DTCs are controlled by NISSAN.
M
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if
available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.

EC-47
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”.

PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-97 .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data

For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-56, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Mode 1 of ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
EC-48
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the A
vehicle is returned to the customer untested.
NOTE:
If MI is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even EC
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
C

EC-49
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item
Performance
(CONSULT-II Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
Priority*1
indication)
CATALYST 2 Three way catalyst function P0420
HO2S 1 Heated oxygen sensor 1 P0132
Heated oxygen sensor 1 P0133
Heated oxygen sensor 1 P0134
Heated oxygen sensor 1 P1143
Heated oxygen sensor 1 P1144
Heated oxygen sensor 2 P0138
Heated oxygen sensor 2 P0139
Heated oxygen sensor 2 P1146
Heated oxygen sensor 2 P1147
HO2S HTR 1 Heated oxygen sensor 1 heater P0031, P0032
Heated oxygen sensor 2 heater P0037, P0038
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for
models with CONSULT-II.

SRT Set Timing


SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
Example
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
NG
P1402 NG — NG (Consecutive
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MI “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.

When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above

EC-50
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above A
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
EC
reasons:
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
C
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”. D
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
E
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page. F

EC-51
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]

SEF573XB

*1 EC-47 *2 EC-52 *3 EC-50

How to Display SRT Code


WITH CONSULT-II
Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with
CONSULT-II.
For items whose SRT codes are set, a “CMPLT” is displayed on the
CONSULT-II screen; for items whose SRT codes are not set,
“INCMP” is displayed.
A sample of CONSULT-II display for SRT code is shown at right.
“INCMP” means the self-diagnosis is incomplete and SRT is not set.
“CMPLT” means the self-diagnosis is complete and SRT is set.
WITH GST
Selecting Mode 1 with GST (Generic Scan Tool) PBIB0666E

EC-52
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each A
diagnosis may require a long period of actual driving under various conditions.
WITH CONSULT-II
Perform corresponding DTC Confirmation Procedure one by one based on “Performance Priority” in the table EC
on EC-50 .
WITHOUT CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The C
driving pattern should be performed one or more times to set all SRT codes.

EC-53
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
Driving Pattern

MBIB0241E

EC-54
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
● The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc. A
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
EC
within zone A.
*: Normal conditions refer to the following:
● Sea level
C
● Flat road
● Ambient air temperature: 20 - 30°C (68 - 86°F)
● Diagnosis is performed as quickly as possible under normal conditions. D
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1: E
● The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 93 and ground is 3.0 - 4.3V).
● The engine must be operated at idle speed until the engine coolant temperature is greater than F
70°C (158°F) (where the voltage between the ECM terminal 93 and ground is lower than 1.4V).
Pattern 2:
● When steady-state driving is performed again even after it is interrupted, each diagnosis can be con- G
ducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
● The driving pattern outlined in *2 must be repeated at least 3 times. H
Pattern 4:
● Tests are performed after the engine has been operated for at least 17 minutes.
● The accelerator pedal must be held very steady during steady-state driving. I
● If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h J
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle. K
2. Repeat driving pattern shown at right at least 10 times.
– During acceleration, hold the accelerator pedal as steady as
possible. L

SEF414S

*3: Checking the vehicle speed with GST is advised.


Suggested Transmission Gear Position for A/T Models
Set the selector lever in the “D” position with the overdrive switch turned ON.
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (14 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.

EC-55
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
×: Applicable —: Not applicable
Test value (GST display)
SRT item Self-diagnostic test item Test limit Application
TID CID
CATALYST Three way catalyst function 01H 01H Max. ×
09H 04H Max. ×
0AH 84H Min. ×
Heated oxygen sensor 1 0BH 04H Max. ×
0CH 04H Max. ×
HO2S 0DH 04H Max. ×
19H 86H Min. ×
1AH 86H Min. ×
Heated oxygen sensor 2
1BH 06H Max. ×
1CH 06H Max. ×
29H 08H Max. ×
Heated oxygen sensor 1 heater
2AH 88H Min. ×
HO2S HTR
2DH 0AH Max. ×
Heated oxygen sensor 2 heater
2EH 8AH Min. ×

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC ( With CONSULT-II)
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased individu-
ally from the ECM and TCM (Transmission control module).
NOTE:
If the DTC is not for A/T related items (see EC-20 ), skip steps 2 through 4.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK”
twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.

EC-56
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
A

EC

J
SEF966X

How to Erase DTC ( With GST)


The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST. K
NOTE:
If the DTC is not for A/T related items (see EC-20 ), skip step 2.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least L
10 seconds and then turn it “ON” (engine stopped) again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis M
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
How to Erase DTC ( No Tools)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once.
2. Wait at least 10 seconds and then turn it “ON” (engine stopped) again.
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-59, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours.
● The following data are cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data

EC-57
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
5. System readiness test (SRT) codes
6. Test values
7. Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
NATS (Nissan Anti-theft System) EBS00M0P

● If the security indicator lights up with the ignition switch in


the “ON” position or “NATS MALFUNCTION” is displayed
on “SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to BL-80, "NATS (NISSAN ANTI-THEFT SYSTEM)" .
● Confirm no self-diagnostic results of NATS is displayed
before touching “ERASE” in “SELF-DIAG RESULTS” mode
with CONSULT-II.
● When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. SEF515Y

Therefore, be sure to receive all keys from vehicle owner.


Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.
Malfunction Indicator (MI) EBS00M0Q

DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
● If the MI does not light up, refer to DI-43, "WARNING LAMPS" ,
or see EC-263 .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.

SAT652J

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following four functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MI bulb for damage (blown, open
“ON” position circuit, etc.).
If the MI does not come on, check MI circuit.

Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up or blink the MI in
the 1st trip.
● “Misfire (Possible three way catalyst damage)”
● “One trip detection diagnoses”

EC-58
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status A
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read.
“ON” position RESULTS
EC

Engine stopped
C

Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or
D
MONITOR rich), monitored by heated oxygen sensor 1, to be read.

MI Flashing without DTC


If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag- F
nostic test mode. EC-59, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later, EC-
59 . G
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes H
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes I
6. Test values
7. Others
J
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
● It is better to count the time accurately with a clock.
K
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
● Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”. L
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds. M
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.

EC-59
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).

PBIB0092E

How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)


1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-59, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-59, "How to Set Diagnostic Test
Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-263 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
● These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)

DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS


In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified

EC-60
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to read a
code. A

EC

SEF952W
G
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
H
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF. I
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See EC-20, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results) J
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
59, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours. K
● Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR L
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
MI Fuel mixture condition in the exhaust gas Air-fuel ratio feedback control condition M
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
*: Maintains conditions just before switching to open loop.

To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
OBD System Operation Chart EBS00M0R

RELATIONSHIP BETWEEN MI, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MI will come on. For details, refer to EC-44, "Two Trip Detection
Logic" .
EC-61
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
● The MI will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
● The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
● The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART
Items Fuel Injection System Misfire Other
MI (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B)
(clear)
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-64 .
For details about patterns “A” and “B” under “Other”, see EC-66 .
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.

EC-62
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE”
<EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” A

EC

SEF392SA

*1: When the same malfunction is *2: MI will go off after vehicle is driven 3 *3: When the same malfunction is
detected in two consecutive trips, MI times (pattern B) without any mal- detected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.

EC-63
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-
TION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunction.
● The MI will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”)
<Driving Pattern C>
Driving pattern C means the vehicle operation as follows:
1. The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
● When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
● When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or
equal to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F)
● The C counter will be cleared when the malfunction is detected regardless of (1).
● The C counter will be counted up when (1) is satisfied without the same malfunction.
● The DTC will not be displayed after C counter reaches 80.
● The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC
is stored in ECM.

EC-64
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM” A

EC

SEF393SA

*1: When the same malfunction is *2: MI will go off after vehicle is driven 3 *3: When the same malfunction is
detected in two consecutive trips, MI times (pattern B) without any mal- detected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EC-65
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITH EURO-OBD)]
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern A>

AEC574

● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MI will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).

EC-66
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS PFP:00004
A
Trouble Diagnosis Introduction EBS00M0S

INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D
E

It is much more difficult to diagnose a malfunction that occurs inter-


mittently rather than continuously. Most intermittent malfunctions are F
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
G

SEF233G

I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-68 . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-70 should be used.
Start your diagnosis by looking for “conventional” incidents first. This L
will help troubleshoot driveability incidents on an electronically con-
SEF234G
trolled engine vehicle.
M

EC-67
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
WORK FLOW
Flow Chart

MBIB0159E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than “0” or “[1t]”, form EC-115, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-115, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-116, "POWER SUPPLY
DENT" . CIRCUIT FOR ECM" .
*4 If malfunctioning part cannot be *5 EC-54 *6 EC-111
detected, perform EC-115, "TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-68
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Description for Work Flow
STEP DESCRIPTION
A

Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-69 .
EC
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-56 .) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . C
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-77 .)
Also check related service bulletins for information.
D
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
STEP III to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . E
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) F
mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
G
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. H
STEP V
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-73 .) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-77 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the I
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II. J
Refer to EC-819 , EC-106 .
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" .
K
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" . L
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
STEP VII is still detected in the final check, perform STEP VI by using a method different from the previous one. M
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-56, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" and AT-39, "HOW TO ERASE DTC" .)

DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

EC-69
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
Worksheet Sample

MTBL0017

DTC Inspection Priority Chart EBS00M0T

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-122 .

EC-70
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Priority Detected items (DTC)
A
1 ● U1000 CAN communication line
● P0102 P0103 Mass air flow sensor
● P0112 P0113 P0127 Intake air temperature sensor EC
● P0117 P0118 Engine coolant temperature sensor
● P0122 P0123 P0222 P0223 P1225 P1226 P1229 P2135 Throttle position sensor
● P0327 P0328 Knock sensor C
● P0335 Crankshaft position sensor (POS)
● P0340 Camshaft position sensor (PHASE)
● P0500 Vehicle speed sensor D
● P0605 ECM
● P0705 Park/Neutral position (PNP) sensor
● P1706 Park/Neutral position (PNP) switch E
● P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 ● P0031 P0032 Heated oxygen sensor 1 heater
F
● P0037 P0038 Heated oxygen sensor 2 heater
● P0132 P0133 P0134 P1143 P1144 Heated oxygen sensor 1
● P0138 P0139 P1146 P1147 Heated oxygen sensor 2
G
● P0444 P0445 EVAP canister purge volume control solenoid valve
● P0550 Power steering pressure sensor
● P0650 MI H
● P0710-P0725, P0740-P0755, P1705 P1760 A/T related sensors and solenoid valves
● P1065 ECM power supply
● P1111 Intake valve timing control solenoid valve I
● P1122 Electric throttle control function
● P1124 P1126 P1128 Electric throttle control actuator
● P1805 Brake switch J
3 ● P0011 Intake valve timing control
● P0171 P0172 Fuel injection system function
K
● P0300 - P0304 Misfire
● P0420 Three way catalyst function
● P0731-P0734 A/T function
L
● P1121 Electric throttle control actuator
● P1217 Engine over temperature (OVERHEAT)

Fail-safe Chart EBS00M0U


M

The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MI illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103

EC-71
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
DTC No. Detected items Engine operating condition in fail-safe mode
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
II display)
Just as ignition switch is turned
40°C (104°F)
ON or Start
More than approx. 4 minutes after
80°C (176°F)
ignition ON or Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
P0123 in order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the nor-
P0223 mal condition.
P2135 So, the acceleration will be poor.
P1121 Electric throttle control actu- While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
ator the engine stalls.
(ECM detect the throttle The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000
valve is stuck open.) rpm or more.
P1122 Electric throttle control func- ECM stops the electric throttle control actuator control, throttle valve is maintained at a
tion fixed opening (approx. 5 degrees) by the return spring.
P1124 Throttle control relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P1126 fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122 Accelerator pedal position The ECM controls the electric throttle control actuator in regulating the throttle opening
P2123 sensor in order for the idle position to be within +10 degrees.
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the nor-
P2128 mal condition.
P2138 So, the acceleration will be poor.

EC-72
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Basic Inspection EBS00M0V

1. INSPECTION START A

1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance. EC
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut C
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
D
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied. E
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF. F
– Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge. G
Ensure engine stays below 1,000 rpm.

SEF976U
J
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST. K
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. L

M
SEF977U

2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.

>> GO TO 3

EC-73
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
3. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed for about 1 minute.

SEF978U

3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.


M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)

SEF058Y

Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.

4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING


1. Stop engine.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .

>> GO TO 5.

5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-39, "Throttle Valve Closed Position Learning" .

>> GO TO 6.

EC-74
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
6. PERFORM IDLE AIR VOLUME LEARNING A
Refer to EC-39, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No EC
Yes >> GO TO 7.
No >> 1. Follow the Instruction of “Idle Air Volume Learning”.
2. GO TO 4. C

7. CHECK TARGET IDLE SPEED AGAIN


D
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. E
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. G
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
H
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
I
8. DETECT MALFUNCTIONING PART
Check the Following. J
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-233 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-227 .
OK or NG K
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4. L

9. CHECK ECM FUNCTION


M
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" .

>> GO TO 4.

10. CHECK IGNITION TIMING


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 15 ± 5° BTDC
A/T: 15 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
EC-75
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
11. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .

>> GO TO 12.

12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-39, "Throttle Valve Closed Position Learning" .

>> GO TO 13.

13. PERFORM IDLE AIR VOLUME LEARNING


Refer to EC-39, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 14.
No >> 1. Follow the Instruction of “Idle Air Volume Learning”.
2. GO TO 4.

14. CHECK TARGET IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.

15. CHECK IGNITION TIMING AGAIN


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 15 ± 5° BTDC
A/T: 15 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.

EC-76
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
16. CHECK TIMING CHAIN INSTALLATION A
Check timing chain installation. Refer to EM-37, "TIMING CHAIN" .
OK or NG
OK >> GO TO 17. EC
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
C
17. DETECT MALFUNCTIONING PART
Check the following.
D
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-233 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-227 .
OK or NG E
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4. F

18. CHECK ECM FUNCTION


1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but G
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" . H

>> GO TO 4.
I
Symptom Matrix Chart EBS00M0W

SYSTEM — BASIC ENGINE CONTROL SYSTEM


SYMPTOM J
OVERHEATS/WATER TEMPERATURE HIGH
LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

K
BATTERY DEAD (UNDER CHARGE)
HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE

L
Reference
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE

page
IDLING VIBRATION

M
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-405
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-42
Injector circuit 1 1 2 3 2 2 2 2 EC-388
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-425

EC-77
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Air Positive crankcase ventilation sys-
3 3 4 4 4 4 4 4 4 4 1 EC-428
tem
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-73
EC-276,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-278 ,
EC-1018
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-73
Ignition circuit 1 1 2 2 2 2 2 2 EC-379
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-116
EC-138,
Mass air flow sensor circuit 1 1 2 2 2 2 2 2
EC-999
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2 EC-149
Throttle position sensor circuit 1 2 2 2 2 2 2 2 EC-886
Accelerator pedal position sensor circuit 3 2 1 2 2 EC-893
EC-163,
EC-169 ,
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2 EC-178 ,
EC-295 ,
EC-301
Knock sensor circuit 2 2 3 EC-222
Crankshaft position sensor (POS) circuit 2 2 EC-227
Camshaft position sensor (PHASE) circuit 2 2 EC-233
Vehicle speed signal circuit 2 3 3 3 EC-250
Power steering pressure sensor circuit 2 3 3 3 3 EC-255
EC-260,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-267
Intake valve timing control solenoid valve cir- EC-125,
3 3 2 1 3 2 2 3 3
cuit EC-271
VIAS control solenoid valve circuit 1
PNP switch circuit 3 3 3 3 3 3 3 EC-345
Start signal circuit 2 EC-401
Refrigerant pressure sensor circuit 2 3 3 3 3 4 EC-412
Electrical load signal circuit 3 3 3 3 EC-416
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 ATC-33
1 - 6: The numbers refer to the order of inspection.

EC-78
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
(continued on next page)
A
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


EC

LACK OF POWER/POOR ACCELERATION


HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION


C

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
D

HIGH IDLE/LOW IDLE


page

IDLING VIBRATION
ENGINE STALL E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel tank FL-9 G
5 FL-3, EM-
Fuel piping 5 5 5 5 5 5
32
Vapor lock 5 — H
Valve deposit —
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5

line, Low octane) I
Air Air duct EM-14
Air cleaner EM-14
J
Air leakage from air duct
(Mass air flow sensor —electric EM-14
5 5 5 5 5 5
throttle control actuator)
5 5 5 5 K
Electric throttle control actuator EM-16
Air leakage from intake manifold/
EM-16
Collector/Gasket
L
Cranking Battery SC-3
1 1 1 1 1 1 1 1
Alternator circuit SC-12
Starter circuit 3 SC-20 M
Signal plate 6 EM-73
PNP switch MT-12 or
4
AT-115
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-59
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-73
Connecting rod
Bearing
Crankshaft

EC-79
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Valve Timing chain EM-37
mecha-
Camshaft EM-46
nism 5 5 5 5 5 5 5 5
Intake valve
3 EM-59
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-24, EX-
5 5 5 5 5 5 5 5
2
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/Oil EM-26, LU-
tion filter/Oil gallery/Oil cooler 9 , LU-10 ,
5 5 5 5 5 5 5 5 2 LU-13
Oil level (Low)/Filthy oil LU-7
Cooling Radiator/Hose/Radiator filler cap CO-11
Thermostat 5 CO-20
Water pump CO-18
Water gallery 5 5 5 5 5 5 5 2 5 CO-7
Cooling fan 5 CO-11
Coolant level (low)/Contaminated
CO-9
coolant
EC-58 or
NATS (Nissan Anti-theft System) 1 1
BL-80
1 - 6: The numbers refer to the order of inspection.

EC-80
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Engine Control Component Parts Location EBS00M0X

EC

PBIB1443E

EC-81
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]

PBIB0485E

EC-82
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]

EC

PBIB0486E

EC-83
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]

PBIB1444E

EC-84
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Circuit Diagram EBS00M0Y

EC

TBWA0323E

EC-85
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]

TBWA0324E

EC-86
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
ECM Harness Connector Terminal Layout EBS00M0Z

EC

SEF970W D

ECM Terminals and Reference Value EBS00MOK

PREPARATION E
1. ECM is located behind the glove box. For this inspection,
remove glove box.
2. Remove ECM harness protector.
F

H
PBIB0493E

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. I
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at one time.


J
● Data is for comparison and may not be exact.

MEC486B
L
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. M
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V

[Engine is running]
● Warm-up condition
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

EC-87
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the follow-
ing conditions are met.
● Engine: after warming up 0 - 1.0V
● Keeping the engine speed between 3,500 and
Heated oxygen sen- 4,000 rpm for one minute and at idle for one
4 PU/R
sor 2 heater minute under no load.
[Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm.
Counter current BATTERY VOLTAGE
12 G/W [Ignition switch “ON”]
return (11 - 14V)
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

Approximately 10V
EVAP canister purge
13 P volume control sole-
noid valve [Engine is running]
● Engine speed is about 2,000 rpm

PBIB0520E

[Ignition switch “ON”] 0 - 1.0V


18 R/Y MI [Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”

0 - 0.1V

[Engine is running]
● Warm-up condition
● Idle speed

21 BR Ignition signal No. 1


22 PU Ignition signal No. 2 PBIB0521E

23 L/R Ignition signal No. 3


0 - 0.2V
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm.

PBIB0522E

EC-88
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
VIAS control sole- ● Idle speed (11 - 14V) EC
25 GY/L
noid valve [Engine is running]
0 - 1.0V
● Engine speed is above 5,000 rpm
[Engine is running]
C
● Both A/C switch and blower switch are “ON” 0 - 1.0V
26 L Air conditioner relay (Compressor operates).
D
[Engine is running] BATTERY VOLTAGE
● A/C switch is “OFF”. (11 - 14V)

[Engine is running]
BATTERY VOLTAGE E
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running] F
0 - 1.0V
● Cooling fan is operating at high speed
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V G
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE H
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.
[Engine is running]
● Both A/C switch and blower switch are “ON” Approximately 0V I
Air conditioner cut (Compressor operates).
30 PU/W
signal [Engine is running]
● A/C switch is “ON” Approximately 4.6V J
(Compressor not operates).
Approximately 2.6V
CAN communication K
33 W/B [Ignition switch “ON”] Output voltage varies with the
line
communication status.
Approximately 2.4V
CAN communication
34 L/R
line
[Ignition switch “ON”] Output voltage varies with the L
communication status.

6 - 7V
M
[Engine is running]
● Warm-up condition
● Idle speed

PBIB0523E
36 L/OR Tachometer signal
6 - 7V

[Engine is running]
● Engine speed is 2,500 rpm

PBIB0524E

EC-89
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 L/Y
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

[Ignition switch “ON”] Approximately 0V


41 B/Y Start signal
[Ignition switch “START”] 9 - 14V
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
[Ignition switch “ON”]
Approximately 0V
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
● Except the above gear position M/T model
Approximately 5V
[Ignition switch “ON”]
50 LG Data link connector Approximately 5V
● CONSULT-II is disconnected.
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog-
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF”
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”]
Approximately 5V
● Heater fan control switch is “OFF”
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
59 B/W
60 B/W [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y

EC-90
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

1.0 - 4.0V
EC
[Engine is running]
● Warm-up condition
● Idle speed C

PBIB0525E
Camshaft position
63 L/W D
sensor (PHASE)
1.0 - 4.0V

[Engine is running] E
● Engine speed is 2,000 rpm.

F
PBIB0526E

Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply G
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
H
Power supply for BATTERY VOLTAGE
66 W/L [Ignition switch “OFF”]
ECM (Buck-up) (11 - 14V)
[Engine is running]
0.5 - 4.0V I
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned.
J
Approximately 3V

[Engine is running] K
● Warm-up condition
● Idle speed
L
PBIB0527E
Crankshaft position
71 PU/R
sensor (POS)
Approximately 3V
M

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.

EC-91
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
73 W
sor 1 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
74 G
sor 2 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal ● Accelerator pedal fully released
75 R/L
position sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal ● Accelerator pedal fully released
76 W/B
position sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed

EC-92
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
Refrigerant pressure ● Warm-up condition EC
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)
Approximately 0 - 4.8V C
Intake air tempera-
84 Y/G [Engine is running] Output voltage varies with intake
ture sensor
air temperature.
Accelerator pedal D
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V
ground
[Ignition switch “ON”] E
Accelerator pedal 0.41 - 0.72V
● Accelerator pedal fully released
90 W position sensor sig-
nal output [Ignition switch “ON”]
More than 3200mV
● Accelerator pedal fully depressed F
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm. G
Approximately 0 - 4.8V
Engine coolant tem-
93 BR/Y [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature. H
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly I
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one J
minute under no load.
BATTERY VOLTAGE
(11 - 14V) K
[Engine is running]
● Warm-up condition
L
● Idle speed

101 R/B Injector No. 1


102 Y/B Injector No. 2 PBIB0529E M
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

EC-93
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

109 W Power supply for BATTERY VOLTAGE


[Ignition switch “ON”]
111 W ECM (11 - 14V)
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

CONSULT-II Function EBS00M11

FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*1
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.

EC-94
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Diagnostic test mode Function
A
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased. EC
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data C
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values D
7. Others

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION E


DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC DTC & SRT
RESULTS DATA CONFIRMATION F
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI-
TOR TEST SRT WORK
PORT DTC*1 FRAME TOR
(SPEC) STATUS SUP-
DATA*2
PORT
G
Crankshaft position sensor (POS) × × × ×
Camshaft position sensor (PHASE) × H
Mass air flow sensor × × ×
Engine coolant temperature sensor × × × × ×
Heated oxygen sensor 1 × × × × × I
Heated oxygen sensor 2 × × × × ×
ENGINE CONTROL COMPONENT PARTS

Wheel sensor × × × ×
J
Accelerator pedal position sensor × × ×
Throttle position sensor × × ×
Intake air temperature sensor × × × K
INPUT

Knock sensor ×
Refrigerant pressure sensor × ×
L
Ignition switch (start signal) × ×
Closed throttle position switch
(accelerator pedal position sensor × ×
signal)
M
Air conditioner switch × ×
Park/neutral position (PNP) switch × × ×
Stop lamp switch × × ×
Power steering pressure sensor × × ×
Battery voltage × ×
Load signal × ×

EC-95
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC DTC & SRT
RESULTS DATA CONFIRMATION
Item WORK DATA
MONI- ACTIVE DTC
SUP- FREEZE MONI-
TOR TEST SRT WORK
PORT DTC*1 FRAME TOR
(SPEC) STATUS SUP-
DATA*2
PORT
Injectors × × ×
Power transistor (Ignition timing) × × ×
ENGINE CONTROL COMPONENT PARTS

Throttle control motor relay × × ×


EVAP canister purge volume con-
× × × ×
trol solenoid valve
Air conditioner relay × ×
OUTPUT

Fuel pump relay × × × ×


Cooling fan relay × × × ×
Heated oxygen sensor 1 heater × × × ×
Heated oxygen sensor 2 heater × × × ×
Intake valve timing control solenoid
× × × ×
valve
Calculated load value × × ×
VIAS control solenoid valve × × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-48 .

CONSULT-II INSPECTION PROCEDURE


1. Turn ignition switch OFF.
2. Connect “CONSULT-II” to data link connector, which is located
under LH dash panel near the fuse box cover.
3. Turn ignition switch ON.

PBIB0376E

4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

5. Touch “ENGINE”.

EC-96
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
If “ENGINE” is not indicated, go to GI-34, "CONSULT-II Data
Link Connector (DLC) Circuit" . A

EC

SEF995X

D
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
E

G
SEF824Y

WORK SUPPORT MODE


H
Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure I
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
J
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- from fuel line K
FICIENT.
TARGET IDLE RPM ADJ* ● IDLE CONDITION When setting target idle speed
L
TARGET IGNITION TIMING ADJ* ● IDLE CONDITION When adjusting target ignition tim-
ing
*: This function is not necessary in the usual service procedure.
M
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer to EC-20, "INDEX FOR DTC" .)
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item*1
DIAG TROUBLE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
CODE
to EC-20, "INDEX FOR DTC" .)
[PXXXX]
● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
FUEL SYS-B1 “MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop

EC-97
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Freeze frame data
Description
item*1
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] ● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
L-FUEL TRIM-B1 [%] ● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
● The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VHCL SPEED [km/h]
● The vehicle speed at the moment a malfunction is detected is displayed.
or [mph]
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*1: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
×: Applicable
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● Accuracy becomes poor if engine
● Indicates the engine speed computed speed drops below the idle rpm.
from the signals of the crankshaft posi-
ENG SPEED [rpm] × × ● If the signal is interrupted while the
tion sensor (POS) and camshaft posi-
tion sensor (PHASE). engine is running, an abnormal
value may be indicated.
● The signal voltage of the mass air flow ● When the engine is stopped, a
MAS A/F SE-B1 [V] × ×
sensor is displayed. certain value is indicated.
● When the engine coolant tempera-
● The engine coolant temperature (deter- ture sensor is open or short-cir-
COOLAN TEMP/S mined by the signal voltage of the cuited, ECM enters fail-safe mode.
× ×
[°C] or [°F] engine coolant temperature sensor) is The engine coolant temperature
displayed. determined by the ECM is dis-
played.
● The signal voltage of the heated oxygen
HO2S1 (B1) [V] × ×
sensor 1 is displayed.
● The signal voltage of the heated oxygen
HO2S2 (B1) [V] × ×
sensor 2 is displayed.

● Display of heated oxygen sensor 1 sig- ● After turning ON the ignition


nal during air-fuel ratio feedback control: switch, “RICH” is displayed until
RICH ... means the mixture became air-fuel mixture ratio feedback
HO2S1 MNTR (B1) “rich”, and control is being affected control begins.
× ×
[RICH/LEAN] toward a leaner mixture. ● When the air-fuel ratio feedback is
LEAN ... means the mixture became clamped, the value just before the
“lean”, and control is being affected clamping is displayed continu-
toward a rich mixture. ously.

EC-98
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
● Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
HO2S2 MNTR (B1) after three way catalyst is relatively ● When the engine is stopped, a C
×
[RICH/LEAN] small. certain value is indicated.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
D
large.
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed signal is displayed.
E
BATTERY VOLT ● The power supply voltage of ECM is dis-
× ×
[V] played.
ACCEL SEN 1 [V] × × ● The accelerator pedal position sensor F
ACCEL SEN 2 [V] × signal voltage is displayed.

THRTL SEN 1 [V] × × ● The throttle position sensor signal volt-


THRTL SEN 2 [V] × age is displayed. G
● The intake air temperature (determined
INT/A TEMP SE
× × by the signal voltage of the intake air
[°C] or [°F]
temperature sensor) is indicated. H
● After starting the engine, [OFF] is
START SIGNAL ● Indicates [ON/OFF] condition from the
× × displayed regardless of the starter
[ON/OFF] starter signal.
signal. I
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the acceler-
[ON/OFF]
ator pedal position sensor signal.
J
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
K
● Indicates [ON/OFF] condition from the
P/N POSI SW
× × park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
L
● [ON/OFF] condition of the power steer-
PW/ST SIGNAL ing system (determined by the signal
× ×
[ON/OFF] voltage of the power steering pressure
sensor signal) is indicated. M
● Indicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
LOAD SIGNAL
× × ON and/or lighting switch is in 2nd posi-
[ON/OFF]
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW ● Indicates [ON/OFF] condition from igni-
× ×
[ON/OFF] tion switch.
HEATER FAN SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] heater fan switch signal.
BRAKE SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] stop lamp switch signal.
● Indicates the actual fuel injection pulse ● When the engine is stopped, a
INJ PULSE-B1
× width compensated by ECM according certain computed value is indi-
[msec]
to the input signals. cated.

EC-99
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
IGN TIMING ● Indicates the ignition timing computed ● When the engine is stopped, a
×
[BTDC] by ECM according to the input signals. certain value is indicated.
● When the engine is stopped, a
● The mean value of the air-fuel ratio certain value is indicated.
A/F ALPHA-B1 [%] × feedback correction factor per cycle is ● This data also includes the data
indicated. for the air-fuel ratio learning con-
trol.
● “Calculated load value” indicates the
CAL/LD VALUE [%] value of the current airflow divided by
peak airflow.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass air flow sensor.
● Indicates the EVAP canister purge vol-
ume control solenoid valve control value
PURG VOL C/V computed by the ECM according to the
[%] input signals.
● The opening becomes larger as the
value increases.
INT/V TIM (B1) ● Indicates [°CA] of intake camshaft
[°CA] advanced angle.
● The control condition of the intake valve
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
INT/V SOL (B1) [%]
ON ... intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
● The control condition of the VIAS control
solenoid valve (determined by ECM
according to the input signals) is indi-
VIAS S/V cated.
[ON/OFF] ON ... VIAS control solenoid valve is
operating.
OFF ... VIAS control solenoid valve is
not operating.
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signals) is indicated.
● Indicates the fuel pump relay control
FUEL PUMP RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● Indicates the throttle control motor relay
THRTL RELAY
control condition determined by the
[ON/OFF]
ECM according to the input signals.

EC-100
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
● Indicates the condition of the cooling fan
(determined by ECM according to the
COOLING FAN input signals).
[HI/LOW/OFF] HI ... High speed operation C
LOW ... Low speed operation
OFF ... Stop

HO2S1 HTR (B1)


● Indicates [ON/OFF] condition of heated D
oxygen sensor 1 heater determined by
[ON/OFF]
ECM according to the input signals.
● Indicates [ON/OFF] condition of heated E
HO2S2 HTR (B1)
oxygen sensor 2 heater determined by
[ON/OFF]
ECM according to the input signals.
● Display the condition of idle air volume
learning
F
IDL A/V LEARN YET ... Idle air volume learning has not
[YET/CMPLT] been performed yet.
CMPLT ... Idle air volume learning has G
already been performed successfully.
TRVL AFTER MIL
● Distance traveled while MI is activated.
[km] or [mile] H
AC PRESS SEN ● The signal voltage from the refrigerant
[V] pressure sensor is displayed.
Voltage [V] I
Frequency ● Only “#” is displayed if item is
[msec], [Hz] or [%] unable to be measured.
DUTY-HI ● Voltage, frequency, duty cycle or pulse ● Figures with “#”s are temporary J
width measured by the probe. ones. They are the same figures
DUTY-LOW
as an actual piece of data which
PLS WIDTH-HI was just previously measured.
K
PLS WIDTH-LOW
CAN COMM
×
[OK/NG]
L
CAN CIRC 1
×
[OK/UNKWN]
CAN CIRC 2
× ● These items are not displayed in M
[OK/UNKWN] ● Indicates the communication condition
“SELECTION FROM MENU”
CAN CIRC 3 of CAN communication line.
× mode.
[OK/UNKWN]
CAN CIRC 4
×
[OK/UNKWN]
CAN CIRC 5
×
[OK/UNKWN]
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

EC-101
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
DATA MONITOR (SPEC) MODE
Monitored Item
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
● Indicates the engine speed computed
from the signals of the crankshaft posi-
ENG SPEED [rpm] ×
tion sensor (POS) and camshaft position
sensor (PHASE).
● The signal voltage of the mass air flow ● When engine is running specification
MAS A/F SE-B1 [V] × ×
sensor specification is displayed. range is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into ● When engine is running specification
[msec] ECM, prior to any learned on board cor- range is indicated.
rection.
● When engine is running specification
● The mean value of the air-fuel ratio feed- range is indicated.
A/F ALPHA-B1 [%] × back correction factor per cycle is indi-
cated. ● This data also includes the data for the
air-fuel ratio learning control.
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE


Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connectors
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injectors
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition
IGNITION TIM- If trouble symptom disappears, see ● Perform “Idle Air Volume Learn-
● Timing light: Set
ING CHECK ITEM. ing”.
● Retard the ignition timing using
CONSULT-II.

● Engine: After warming up, idle ● Harness and connectors


the engine. ● Compression
POWER BAL- ● A/C switch “OFF” ● Fuel injectors
Engine runs rough or dies.
ANCE ● Shift lever “N” ● Power transistor
● Cut off each injector signal one at ● Spark plugs
a time using CONSULT-II. ● Ignition coils

● Ignition switch: ON ● Harness and connectors


COOLING FAN ● Turn the cooling fan “ON” and Cooling fan moves and stops. ● Cooling fan relay
“OFF” with CONSULT-II. ● Cooling fan motor

● Engine: Return to the original ● Harness and connectors


ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-II. ● Fuel injectors
● Ignition switch: ON (Engine
stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connectors
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.

EC-102
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
A
● Ignition switch: ON
● Turn solenoid valve “ON” and Solenoid valve makes an operating ● Harness and connectors
VIAS SOL VALVE
“OFF” with CONSULT-II and lis- sound. ● Solenoid valve
ten for operating sound. EC
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connectors C
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II. D
● Engine: Return to the original
● Harness and connectors
V/T ASSIGN trouble condition If trouble symptom disappears, see
ANGLE CHECK ITEM. ● Intake valve timing control sole-
● Change intake valve timing using E
noid valve
CONSULT-II.

DTC & SRT CONFIRMATION MODE


SRT STATUS Mode F
For details, refer to EC-48, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode G
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
H
Test mode Test item Condition Reference page
HO2S1 (B1) P0133 EC-169
HO2S1 (B1) P0134 EC-178 I
HO2S1
HO2S1 (B1) P1143 EC-295
Refer to corresponding
HO2S1 (B1) P1144 trouble diagnosis for EC-301
DTC. J
HO2S2 (B1) P0139 EC-192
HO2S2 HO2S2 (B1) P1146 EC-307
HO2S2 (B1) P1147 EC-315
K
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by L
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger):
– The malfunction will be identified on the CONSULT-II screen in M
real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF707X
SEF706X

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on


the screen during “Recording Data... xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
– DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected.

EC-103
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Operation
1. “AUTO TRIG”
– While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip
DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "How to Perform Efficient Diagnosis
for an Electrical Incident" .)
2. “MANU TRIG”
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

PBIB0197E

Generic Scan Tool (GST) Function EBS00M12

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.

SEF139P

EC-104
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
FUNCTION
Diagnostic test mode Function
A

This mode gains access to current emission-related data values, including analog inputs
MODE 1 READINESS TESTS
and outputs, digital inputs and outputs, and system status information.
EC
This mode gains access to emission-related data value which were stored by ECM during
MODE 2 (FREEZE DATA) the freeze frame. For details, refer to EC-48, "FREEZE FRAME DATA AND 1ST TRIP
FREEZE FRAME DATA" .
This mode gains access to emission-related power train trouble codes which were stored C
MODE 3 DTCs
by ECM.
This mode can clear all emission-related diagnostic information. This includes:
● Clear number of diagnostic trouble codes (MODE 1) D
● Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO ● Clear trouble code for freeze frame data (MODE 1)
E
● Clear freeze frame data (MODE 2)
● Reset status of system monitoring test (MODE 1)
● Clear on board monitoring test results (MODE 6 and 7)
F
This mode accesses the results of on board diagnostic monitoring tests of specific com-
MODE 6 (ON BOARD TESTS)
ponents/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related pow-
G
MODE 7 (ON BOARD TESTS) ertrain components/systems that are continuously monitored during normal driving condi-
tions.
MODE 8 — This mode is not applicable on this vehicle.
H
This mode enables the off-board test device to request specific vehicle information such
MODE 9 (CALIBRATION ID)
as Vehicle Identification Number (VIN) and Calibration IDs.

GST INSPECTION PROCEDURE I


1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH
dash panel near the fuse box cover. J

L
PBIB0376E

3. Turn ignition switch ON.


M
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)

SEF398S

EC-105
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
5. Perform each diagnostic mode according to each service proce-
dure.
For further information, see the GST Operation Manual of the
tool maker.

SEF416S

CONSULT-II Reference Value in Data Monitor EBS00M13

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare CONSULT-II value with the tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
Maintaining engine speed at 2,000
A/F ALPHA-B1 ● Engine: After warming up 54% - 155%
rpm
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
● Engine: After warming up
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly
one minute and at idle for one
minute under no load
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly
one minute and at idle for one
minute under no load
● Turn drive wheels and compare CONSULT-II value with the speedome- Almost the same speed as the
VEH SPEED SE
ter indication. speedometer indication.
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V

● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V


ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V


ACCEL SEN2*2
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V

EC-106
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2*2 ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V EC
1st (M/T model)
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
C
● Ignition switch: ON Accelerator pedal: Fully released ON
CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF D
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)
Shift lever: E
P or N (A/T model) ON
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF
F
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON G
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch is OFF
OFF
H
and lighting switch is OFF.
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON

● Engine: After warming up, idle Heater fan is operating. ON I


HEATER FAN SW
the engine Heater fan is not operating OFF
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON J
Brake pedal: Slightly depressed ON
● Engine: After warming up Idle 2.0 - 3.0 msec
● Shift lever: N K
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load
● Engine: After warming up MT: 12° - 16° BTDC L
Idle
● Shift lever: N AT: 14° - 18° BTDC
IGN TIMING
● Air conditioner switch: OFF
2,000 rpm 25° - 45° BTDC
● No-load M
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load

EC-107
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle −5° - 5°CA
● Shift lever: N
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load
Idle OFF
VIAS S/V ● Engine: After warming up
More than 5,000 rpm ON
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine ON
(Compressor operates)
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF
THRTL RELAY ● Ignition switch: ON ON
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more
● Engine: After warming up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF
● Engine speed: Below 3,600 rpm after the following conditions are met.
● Engine: After warming up
ON
HO2S2 HTR (B1) ● Keeping the engine speed between 3,500 and 4,000 rpm for one minute
and at idle for one minute under on load
● Engine speed: Above 3,600 rpm OFF
Vehicle has traveled after MI has 0 - 65,535 km
TRVL AFTER MIL ● Ignition switch: ON
turned ON. (0 - 40,723 mile)
● Ignition switch: ON (Engine stopped) Approx. 0V
AC PRESS SEN ● Engine: Idle
1.0 - 4.0V
● Air conditioner switch: OFF

CAN COMM*1 OK

CAN CIRC 1*1 OK

CAN CIRC 2*1 OK


● Ignition switch: ON
CAN CIRC 3*1 UNKWN

CAN CIRC 4*1 UNKWN

CAN CIRC 5*1 UNKWN


*1: These items are not applied for M/T models.
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.

EC-108
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]
Major Sensor Reference Graph in Data Monitor Mode EBS00M14

A
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera- EC
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
C
after “CLSD THL POS” is changed from “ON” to “OFF”.

PBIB0198E

ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1 G
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently. H
Each value is for reference, the exact value may vary.

SEF241Y

EC-109
TROUBLE DIAGNOSIS
[QR25(WITH EURO-OBD)]

PBIB0668E

EC-110
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031
A
Description EBS00M15

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- EC
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MI.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E

Testing Condition EBS00M16

● Vehicle driven distance: More than 5,000 km (3,017 miles) F


2
● Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm , 14.25 - 15.12 psi)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
G
● Engine coolant temperature: 75 - 95°C (167 - 203°F)
● Transmission: Warmed-up*1
● Electrical load: Not applied*2 H
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F). I
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
J
Inspection Procedure EBS00M17

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display. K
1. Perform EC-1152, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE- L
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-112, "Diagnostic Procedure" . M

SEF601Z

EC-111
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M18

SEF613ZD

EC-112
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITH EURO-OBD)]

EC

SEF768Z

EC-113
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITH EURO-OBD)]

SEF615ZA

EC-114
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006
A
Description EBS00M19

Intermittent incidents (I/I) may occur. In many cases, the incident resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area. C
Common I/I Report Situations
STEP in Work Flow Situation
D
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure. E
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure EBS00M1A


F

1. INSPECTION START
G
Erase (1st trip) DTCs. Refer to EC-1142, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .
H
>> GO TO 2.

2. CHECK GROUND TERMINALS I


Check ground terminals for corroding or loose connection.
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”. J
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. K

3. SEARCH FOR ELECTRICAL INCIDENT


L
Perform GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
M
OK >> INSPECTION END
NG >> Repair or replace.

EC-115
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM PFP:24110

Wiring Diagram EBS00M1B

TBWA0136E

EC-116
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
ECM Terminals and Reference Value EBS00M1C

A
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. EC

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR C
NO.
Counter current BATTERY VOLTAGE
12 G/W [Ignition switch “ON”]
return (11 - 14V)
[Engine is running] D
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G E
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”
[Ignition switch “OFF”] 0V F
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
G
59 B/W
60 B/W [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y H
109 W Power supply for BATTERY VOLTAGE
[Ignition switch “ON”]
111 W ECM (11 - 14V)

Diagnostic Procedure EBS00M1D


I

1. INSPECTION START
Start engine. J
Is engine running?
Yes or No
Yes >> GO TO 8. K
No >> GO TO 2.

2. CHECK ECM POWER SUPPLY CIRCUIT-I L

1. Turn ignition switch “OFF” and then “ON”.


2. Check voltage between ECM terminal 42 and ground with CON-
M
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0535E

EC-117
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M61, F41
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between ECM and fuse

>> Repair harness or connectors.

4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.

5. CHECK POWER SUPPLY-II


1. Disconnect ECM relay.

PBIB0493E

2. Check voltage between ECM relay terminals 1, 6 and ground


with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

SEF420X

EC-118
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
6. DETECT MALFUNCTIONING PART A
Check the following.
● 10A fuse
● 20A fuse EC
● Harness connectors E60, F36
● Harness connectors E61, F38
C
● Harness for open or short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors. D
7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-379, "IGNITION SIGNAL" . G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK ECM POWER SUPPLY CIRCUIT-III H


1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester. I

Voltage: After turning ignition switch “OFF”, battery


voltage will exist for a few seconds, then
J
drop approximately 0V.

PBIB1440E
L
OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9. M
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11.

EC-119
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM relay.

PBIB0493E

2. Check voltage between ECM relay terminal 3 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

SEF860T

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness or connectors E60, F36
● Harness for open or short between ECM relay and 10A fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals and ECM relay terminals as follows.
Refer to Wiring Diagram.
ECM terminal ECM relay terminal
12 7
109, 111 5

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM RELAY


Refer to EC-121, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace ECM relay.

EC-120
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITH EURO-OBD)]
13. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to power.
OK or NG
OK >> GO TO 14. D
NG >> Repair open circuit or short to power in harness or connectors.

14. CHECK INTERMITTENT INCIDENT E


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

F
>> INSPECTION END
Component Inspection EBS00M1E

ECM RELAY G
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
H
Condition Continuity
12V direct current supply
between terminals 1 and Yes
2 I
OFF No
3. If NG, replace ECM relay. J
PBIB0077E

EC-121
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITH EURO-OBD)]
DTC U1000 CAN COMMUNICATION LINE PFP:23710

Description EBS00M1F

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic EBS00M1G

This self-diagnosis has the one trip detection logic.


Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● ECM can not communicate to other control
units. ● Harness or connectors
U1000 CAN communication
(CAN communication line is open or
1000 line ● ECM can not communicate for more than the shorted)
specified time.

DTC Confirmation Procedure EBS00M1H

1. Turn ignition switch “ON” and wait at least 3 seconds.


2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-124, "Diagnostic Procedure" .

EC-122
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M1I

EC

TBWA0157E

EC-123
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M1J

1. INSPECTION START
1. Turn ignition switch “ON”.
2. Select “CAN DIAG SUPPORT MNTR” in “DATA MONITOR” mode with CONSULT-II.
3. Print out the CONSULT-II screen.
A/T models

PBIB0538E

>> Go to LAN-5, "CAN SYSTEM (FOR A/T MODELS)" or LAN-12, "CAN SYSTEM (FOR M/T MOD-
ELS)" .

EC-124
DTC P0011 IVT CONTROL
[QR25(WITH EURO-OBD)]
DTC P0011 IVT CONTROL PFP:23796
A
Description EBS00M1K

SYSTEM DESCRIPTION
Sensor Input signal to ECM function ECM Actuator EC
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Engine speed and piston position Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed

PBIB0540E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake J
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to K
increase engine torque in low/mid speed range and output in high-speed range.
CONSULT-II Reference Value in Data Monitor Mode EBS00M1L
L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle −5° - 5°CA M
● Shift lever: N
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

ECM Terminals and Reference Value EBS00M1M

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-125
DTC P0011 IVT CONTROL
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00M1N

Trouble diagnosis
DTC No. Detecting condition Possible cause
name
● Crankshaft position sensor (POS)
P0011 Intake valve timing There is a gap between angle of target and ● Camshaft position sensor (PHASE)
0011 control performance phase-control angle degree. ● Accumulation of debris to the signal pick-up
portion of the camshaft

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function

DTC Confirmation Procedure EBS00M1O

CAUTION:
Always drive at a safe speed.
NOTE:
● If DTC P0011 is displayed with DTC P1111, first perform trouble diagnosis for “DTC P1111”. See
EC-271 .
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following conditions for at least 20 consecutive sec-
onds.
ENG SPEED 2,000 - 3,175 rpm (A constant rotation is maintained.)
COOLANT TEMPS 80 - 90°C (176 - 194°F)
Selector lever 1st or 2nd position
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)
SEF174Y

EC-126
DTC P0011 IVT CONTROL
[QR25(WITH EURO-OBD)]
4. If 1st trip DTC is detected, go to EC-127, "Diagnostic Procedure" .
A
WITH GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure EBS00M1P EC
1. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-231, "Component Inspection" . C
OK or NG
OK >> GO TO 2.
NG >> Replace crankshaft position sensor (POS). D

2. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-238, "Component Inspection" . E
OK or NG
OK >> GO TO 3.
NG >> Replace camshaft position sensor (PHASE). F

3. CHECK CAMSHAFT (INTAKE)


G
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end H
OK or NG
OK >> GO TO 4.
NG >> Remove debris and clean the signal plate of camshaft I
rear end or replace camshaft.

J
PBIB0565E

4. CHECK INTERMITTENT INCIDENT K


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For wiring diagram refer to CKP sensor (POS)EC-229 and CMP sensor (PHASE)EC-235 .
L
>> INSPECTION END

EC-127
DTC P0031, P0032 HO2S1 HEATER
[QR25(WITH EURO-OBD)]
DTC P0031, P0032 HO2S1 HEATER PFP:22690

Description EBS00M1Q

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant tempera- heater control
Engine coolant temperature sensor
ture

The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine
is started.
OPERATION
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 after warming up ON

CONSULT-II Reference Value in Data Monitor Mode EBS00M1R

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warm up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF

ECM Terminals and Reference Value EBS00M1S

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V

[Engine is running]
● Warm-up condition
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-128
DTC P0031, P0032 HO2S1 HEATER
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M1T

A
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
The current amperage in the heated oxygen
● Harness or connectors EC
sensor 1 heater circuit is out of the normal
Heated oxygen (The heated oxygen sensor 1 heater circuit is
P0031 range.
sensor 1 heater open or shorted.)
0031 (An excessively low voltage signal is sent to
control circuit low
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater C
heater.)
The current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal ● Harness or connectors
P0032
Heated oxygen
range. (The heated oxygen sensor 1 heater circuit is D
sensor 1 heater shorted.)
0032 (An excessively high voltage signal is sent to
control circuit high
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.) E
DTC Confirmation Procedure EBS00M1U

NOTE:
F
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at G
idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II. I
4. Start engine and run it for at least 6 seconds at idle speed.
5. If 1st trip DTC is detected, go to EC-131, "Diagnostic Procedure"
J
.

SEF058Y
L
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF and wait at least 10 seconds. M
3. Start engine and run it for at least 6 seconds at idle speed.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Start engine and run it for at least 6 seconds at idle speed.
6. Select “MODE 3” with GST.
7. If DTC is detected, go to EC-131, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-129
DTC P0031, P0032 HO2S1 HEATER
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M1V

TBWA0060E

EC-130
DTC P0031, P0032 HO2S1 HEATER
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M1W

1. CHECK HO2S1 POWER SUPPLY CIRCUIT A

1. Turn ignition switch “OFF”.


2. Disconnect heated oxygen sensor 1 harness connector. EC
3. Turn ignition switch “ON”.

PBIB0500E
E

4. Check voltage between HO2S1 terminal 4 and ground with


CONSULT-II or tester. F

Voltage: Battery voltage


G

PBIB0541E
I
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. J

2. DETECT MALFUNCTIONING PART


K
Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103 L
● 10A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse
M
>> Repair harness or connectors.

3. CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and HO2S1 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.

OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-131
DTC P0031, P0032 HO2S1 HEATER
[QR25(WITH EURO-OBD)]
4. CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-132, "Component Inspection" .

OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M1X

HEATED OXYGEN SENSOR 1 HEATER


1. Check resistance between HO2S1 terminals as follows.
Terminal No. Resistance
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist)

2. If NG, replace heated oxygen sensor 1.


CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB0542E

Removal and Installation EBS00M1Y

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-132
DTC P0037, P0038 HO2S2 HEATER
[QR25(WITH EURO-OBD)]
DTC P0037, P0038 HO2S2 HEATER PFP:226A0
A
Description EBS00M1Z

SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS)
Heated oxygen sensor 2 C
Engine coolant tempera- Heated oxygen sensor 2 heater
Engine coolant temperature sensor heater control
ture
Mass air flow sensor Amount of intake air
D
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed.
OPERATION
E
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600 OFF
● Below 3,600 rpm after the following conditions are met.
F
● Engine: After warming up
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for
one minute and at idle for one minute under no load
G
CONSULT-II Reference Value in Data Monitor Mode EBS00M20

Specification data are reference values.


H
MONITOR ITEM CONDITION SPECIFICATION
● Engine speed: Below 3,600 rpm after the following conditions are met.
● Engine: After warming up I
ON
HO2S2 HTR (B1) ● Keeping the engine speed between 3,500 and 4,000 rpm for one
minute and at idle for one minute under on load
● Engine speed: Above 3,600 rpm OFF J

ECM Terminals and Reference Value EBS00M21

Specification data are reference values and are measured between each terminal and ground. K
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. L
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
M
[Engine is running]
● Engine speed is below 3,600 rpm after the follow-
ing conditions are met.
● Engine: after warming up 0 - 1.0V
● Keeping the engine speed between 3,500 and
Heated oxygen sen- 4,000 rpm for one minute and at idle for one
4 PU/R
sor 2 heater minute under no load.
[Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm.

EC-133
DTC P0037, P0038 HO2S2 HEATER
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M22

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name

The current amperage in the heated oxygen sen- ● Harness or connectors


Heated oxygen (The heated oxygen sensor 1 heater circuit is
P0037 sor 2 heater circuit is out of the normal range.
sensor 2 heater open or shorted.)
0037 (An excessively low voltage signal is sent to ECM
control circuit low
through the heated oxygen sensor 1 heater.) ● Heater oxygen sensor 1 heater
The current amperage in the heated oxygen sen- ● Harness or connectors
Heated oxygen sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 1 heater circuit is
P0038
sensor 2 heater (An excessively high voltage signal is sent to shorted.)
0038
control circuit high ECM through the heated oxygen sensor 1
heater.) ● Heater oxygen sensor 1 heater

DTC Confirmation Procedure EBS00M23

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch ″OFF″ and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least one minute under no load.
5. Let engine idle for one minute.
6. If 1st trip DTC is detected, go to EC-136, "Diagnostic Procedure"
.

SEF174Y

WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF”and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Turn ignition switch “OFF”and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
7. Let engine idle for one minute.
8. Select “MODE 3” with GST.
9. If DTC is detected, go to EC-136, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-134
DTC P0037, P0038 HO2S2 HEATER
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M24

EC

TBWA0062E

EC-135
DTC P0037, P0038 HO2S2 HEATER
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M25

1. CHECK HO2S2 POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Turn ignition switch “ON”.

PBIB0500E

4. Check voltage between HO2S2 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0541E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse

>> Repair harness or connectors.

3. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 4 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connectors.

EC-136
DTC P0037, P0038 HO2S2 HEATER
[QR25(WITH EURO-OBD)]
4. CHECK HEATED OXYGEN SENSOR 2 HEATER A
Refer to EC-137, "Component Inspection" .
OK or NG
OK >> GO TO 5. EC
NG >> Replace malfunctioning heated oxygen sensor 2.

5. CHECK INTERMITTENT INCIDENT C


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END
Component Inspection EBS00M26

HEATED OXYGEN SENSOR 2 HEATER E


1. Check resistance between HO2S2 terminals as follows.
Terminal No. Resistance
F
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist) G
2. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped H
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system I
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
J

PBIB0542E
L
Removal and Installation EBS00M27

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" . M

EC-137
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
DTC P0102, P0103 MAF SENSOR PFP:22680

Component Description EBS00M28

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change.

SEC266C

CONSULT-II Reference Value in Data Monitor Mode EBS00M29

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load

ECM Terminals and Reference Value EBS00M2A

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

On Board Diagnosis Logic EBS00M2B

These self-diagnoses have the one trip detection logic.

EC-138
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
Trouble diagnosis
DTC No. DTC detecting condition Possible cause A
name
● Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
0102 circuit low input sent to ECM. ● Intake air leaks EC
● Mass air flow sensor
● Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.) C
0103 circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE D
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
E
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure EBS00M2C


F
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
G
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch “ON”. H
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-141, "Diagnostic Procedure" . I

K
SEF058Y

With GST
L
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR DTC P0103
With CONSULT-II M
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-141, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and wait at least 5 seconds.
6. If DTC is detected, go to EC-141, "Diagnostic Procedure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-139
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M2D

TBWA0055E

EC-140
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M2E

1. INSPECTION START A

Which malfunction (P0102 or P0103) is duplicated?


P0102 or P0103 EC
P0102 >> GO TO 2.
P0103 >> GO TO 3.
C
2. CHECK INTAKE SYSTEM
Check the following for connection.
D
● Air duct
● Vacuum hoses
● Intake air passage between air duct and intake manifold E
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts. F
3. RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”. G
2. Loosen and retighten engine ground screws.

H
>> GO TO 4.

J
PBIB0494E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT K

1. Disconnect MAF sensor harness connector.


2. Turn ignition switch “ON”. L

PBIB0495E

3. Check voltage between MAF sensor terminals 2, 4 and ground


with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0076E

EC-141
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR


Refer to EC-142, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M2F

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.

EC-142
DTC P0102, P0103 MAF SENSOR
[QR25(WITH EURO-OBD)]
3. Check voltage between ECM terminal 72 (Mass air flow sensor
signal) and ground. A
Condition Voltage V
Ignition switch “ON” (Engine stopped.) Approx. 1.0
EC
Idle (Engine is warmed-up to normal
1.1 - 1.5
operating temperature.)
2,500 rpm (Engine is warmed-up to C
1.6 - 2.0
normal operating temperature.)
Idle to about 4,000 rpm* 1.5 - 2.0 to Approx. 4.0
PBIB0537E
*: Check for liner voltage rise in response to engine being increased to about D
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch “OFF”. E
● Disconnect mass air flow sensor harness connector and reconnect it again.

● Perform steps 2 and 3 again.

5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust. F
6. If NG, clean or replace mass air flow sensor.
Removal and Installation EBS00M2G
G
MASS AIR FLOW SENSOR
Refer to EM-14, "AIR CLEANER AND AIR DUCT" .
H

EC-143
DTC P0112, P0113 IAT SENSOR
[QR25(WITH EURO-OBD)]
DTC P0112, P0113 IAT SENSOR PFP:22630

Component Description EBS00M2H

The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

SEC266C

<Reference data>
Intake air
Voltage* V Resistance kΩ
temperature °C (°F)
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37
*: These data are reference values and are measured between ECM terminal 84
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00M2I

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
P0112 An excessively low voltage from the sensor is
ture sensor circuit
0112 sent to ECM. ● Harness or connectors
low input
(The sensor circuit is open or shorted.)
Intake air tempera-
P0113 An excessively low voltage from the sensor is ● Intake air temperature sensor
ture sensor circuit
0113 sent to ECM.
high input

DTC Confirmation Procedure EBS00M2J

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-147, "Diagnostic Procedure"
.

SEF058Y

EC-144
DTC P0112, P0113 IAT SENSOR
[QR25(WITH EURO-OBD)]
WITH GST
Follow the procedure “With CONSULT-II” above. A

EC

EC-145
DTC P0112, P0113 IAT SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M2K

TBWA0056E

EC-146
DTC P0112, P0113 IAT SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M2L

1. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch “OFF”.


2. Disconnect mass air flow sensor (intake air temperature sensor EC
is built-into) harness connector.
3. Turn ignition switch “ON”.
C

PBIB0495E
E

4. Check voltage between MAF sensor terminal 5 and ground.


Voltage: Approximately 5V F

OK or NG
OK >> GO TO 2. G
NG >> Repair harness or connectors.

PBIB0066E

I
2. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
J
2. Check harness continuity between MAF sensor terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. K
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. L
NG >> Repair harness or connectors.

3. CHECK INTAKE AIR TEMPERATURE SENSOR M

Refer to EC-148, "Component Inspection" .


OK or NG
OK >> GO TO 4.
NG >> Replace mass air flow sensor (with intake air temperature sensor).

4. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-147
DTC P0112, P0113 IAT SENSOR
[QR25(WITH EURO-OBD)]
Component Inspection EBS00M2M

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor termi-
nals 3 and 5 under the following conditions.

SEC266C

<Reference data>
Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1

2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

SEF012P

Removal and Installation EBS00M2N

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-148
DTC P0117, P0118 ECT SENSOR
[QR25(WITH EURO-OBD)]
DTC P0117, P0118 ECT SENSOR PFP:22630
A
Component Description EBS00M2O

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the EC
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. C

SEF594K

E
<Reference data>
Engine coolant
Voltage* V Resistance kΩ F
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 93 H
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00M2P
J
These self-diagnoses have the one trip detection logic.
Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name K
Engine coolant
P0117 An excessively low voltage from the sensor is
temperature sen-
0117 sent to ECM.
sor circuit low input ● Harness or connectors L
Engine coolant (The sensor circuit is open or shorted.)
P0118 temperature sen- An excessively high voltage from the sensor is ● Engine coolant temperature sensor
0118 sor circuit high sent to ECM.
M
input

FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.

EC-149
DTC P0117, P0118 ECT SENSOR
[QR25(WITH EURO-OBD)]
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON”
or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or Start 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure EBS00M2Q

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-152, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-150
DTC P0117, P0118 ECT SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M2R

EC

TBWA0057E

EC-151
DTC P0117, P0118 ECT SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M2S

1. CHECK ECT SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect engine coolant temperature (ECT) sensor harness
connector.
3. Turn ignition switch “ON”.

PBIB0496E

4. Check voltage between ECT sensor terminal 1 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0080E

2. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between ECT sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-153, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace engine coolant temperature sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-152
DTC P0117, P0118 ECT SENSOR
[QR25(WITH EURO-OBD)]
Component Inspection EBS00M2T

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
F
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00 G
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal
93 (Engine coolant temperature sensor) and ground. H
SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation EBS00M2U I
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-20, "THERMOSTAT AND WATER CONTROL VALVE" .
J

EC-153
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
DTC P0122, P0123 TP SENSOR PFP:16119

Component Description EBS00M2V

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00M2W

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.

On Board Diagnosis Logic EBS00M2X

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122 Throttle position sensor An excessively low voltage from the TP sensor ● Harness or connectors
0122 2 circuit low input 2 is sent to ECM. (The TP sensor 2 circuit is open or
shorted.)
P0123 Throttle position sensor An excessively high voltage from the TP sen-
● Electric throttle control actuator
0123 2 circuit high input sor 2 is sent to ECM.
(TP sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00M2Y

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-154
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second. A
4. If DTC is detected, go to EC-157, "Diagnostic Procedure" .

EC

SEF058Y

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
E

EC-155
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M2Z

TBWA0181E

EC-156
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V D
[Ignition switch “ON”]
● Engine stopped
E
● Shift lever position is “D” (A/T model) More than 0.36V
● Shift lever position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1 F
[Ignition switch “ON”]
● Engine stopped
● Shift lever position is “D” (A/T model) Less than 4.75V G
● Shift lever position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”] H
● Engine stopped
● Shift lever position is “D” (A/T model) Less than 4.75V
● Shift lever position is “1st” (M/T model) I
● Accelerator pedal fully released
74 G Throttle position sensor 2
[Ignition switch “ON”]
J
● Engine stopped
● Shift lever position is “D” (A/T model) More than 0.36V
● Shift lever position is “1st” (M/T model)
K
● Accelerator pedal fully depressed

Diagnostic Procedure EBS00M30

1. RETIGHTEN GROUND SCREWS L

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. M

>> GO TO 2.

PBIB0494E

EC-157
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
2. CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0494E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0082E

3. CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between electric throttle control actuator and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 74 and electric throttle control actuator terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-158
DTC P0122, P0123 TP SENSOR
[QR25(WITH EURO-OBD)]
6. CHECK THROTTLE POSITION SENSOR A
Refer to EC-159, "Component Inspection" .
OK or NG
OK >> GO TO 8. EC
NG >> GO TO 7.

7. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR C


1. Replace the electric throttle control actuator.
2. PerformEC-39, "Throttle Valve Closed Position Learning" .
D
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END E

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F

>> INSPECTION END


G
Component Inspection EBS00M31

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected. H
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models). I
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
J
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V K
74 Fully released Less than 4.75V
(Throttle position sensor 2) Fully depressed More than 0.36V
L
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-39, "Throttle Valve Closed Position Learning" .


M
8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00M32

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-159
DTC P0127 IAT SENSOR
[QR25(WITH EURO-OBD)]
DTC P0127 IAT SENSOR PFP:22630

Component Description EBS00M33

The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

SEC266C

<Reference data>
Intake air
Voltage* V Resistance kΩ
temperature °C (°F)
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37
*: These data are reference values and are measured between ECM terminal 84
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00M34

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Rationally incorrect voltage from the sensor is ● Harness or connectors


P0127 Intake air temperature (The sensor circuit is open or shorted)
sent to ECM, compared with the voltage signal
0127 too high
from engine coolant temperature sensor. ● Intake air temperature sensor

DTC Confirmation Procedure EBS00M35

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch “ON”.

EC-160
DTC P0127 IAT SENSOR
[QR25(WITH EURO-OBD)]
b. Select “DATA MONITOR” mode with CONSULT-II.
c. Check the engine coolant temperature. A
d. If the engine coolant temperature is not less than 90°C (194°F),
turn ignition switch “OFF” and cool down engine.
● Perform the following steps before engine coolant tempera- EC
ture is above 90°C (194°F).
2. Turn ignition switch “ON”.
3. Select “DATA MONITOR” mode with CONSULT-II. C
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 con- SEF058Y

secutive seconds. D
6. If 1st trip DTC is detected, go to EC-161, "Diagnostic Procedure" .
WITH GST E
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure EBS00M36
F
1. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-161, "Component Inspection" .
OK or NG G
OK >> GO TO 2.
NG >> Replace mass air flow sensor (with intake air temperature sensor).
H
2. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . I
Refer to EC-140, "Wiring Diagram" .

>> INSPECTION END J


Component Inspection EBS00M37

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor termi- K
nals 3 and 5 under the following conditions.

SEC266C

< Reference data >


Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

SEF012P

EC-161
DTC P0127 IAT SENSOR
[QR25(WITH EURO-OBD)]

Removal and Installation EBS00M38

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-162
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]
DTC P0132 HO2S1 PFP:22690
A
Component Description EBS00M39

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00M3A I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00M3B L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-163
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M3C

To judge the malfunction, the diagnosis checks that the heated oxy-
gen sensor 1 output is not inordinately high.

SEF301UA

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0132 Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0132 1 circuit high voltage sent to ECM.
● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00M3D

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON”.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Restart engine and let it idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-166, "Diagnostic Procedure"
.

SEF174Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Restart engine and let it idle for 2 minutes.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Restart engine and let it idle for 2 minutes.
6. Select “MODE 3” with GST.
7. If DTC is detected, go to EC-166, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-164
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M3E

EC

TBWA0059E

EC-165
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M3F

1. RETIGHTEN HEATED OXYGEN SENSOR 1


1. Turn ignition switch “OFF”.
2. Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 2.

PBIB0499E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 92 and HO2S1
terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Check harness continuity between ECM terminal 92 or HO2S1
terminal 2 and ground.
Refer to Wiring Diagram.
PBIB0500E

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-166
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]
4. CHECK HO2S1 CONNECTOR FOR WATER A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check connectors for water. EC

Water should not exist.


OK or NG C
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
D
5. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-167, "Component Inspection" .
E
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . G

>> INSPECTION END


H
Component Inspection EBS00M3G

HEATED OXYGEN SENSOR 1


With CONSULT-II
I
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
J
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
K
5. Touch “RECORD” on CONSULT-II screen.

M
SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

EC-167
DTC P0132 HO2S1
[QR25(WITH EURO-OBD)]

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00M3H

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-168
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
DTC P0133 HO2S1 PFP:22690
A
Component Description EBS00M3I

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00M3J I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00M3K L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-169
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M3L

To judge the malfunction of heated oxygen sensor 1, this diagnosis


measures response time of heated oxygen sensor 1 signal. The time
is compensated by engine operating (speed and load), fuel feedback
control constant, and heated oxygen sensor 1 temperature index.
Judgment is based on whether the compensated time (heated oxy-
gen sensor 1 cycling time index) is inordinately long or not.

SEF010V

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
● Heated oxygen sensor 1
● Heated oxygen sensor 1 heater

P0133 Heated oxygen sensor The response of the voltage signal from the ● Fuel pressure
0133 1 circuit slow response sensor takes more than the specified time. ● Injectors
● Intake air leaks
● Exhaust gas leaks
● PCV valve
● Mass air flow sensor

DTC Confirmation Procedure EBS00M3M

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P0133” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

SEF338Z

EC-170
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 20 to 50 seconds.)
ENG SPEED 1,650 - 3,600 rpm EC
Vehicle speed More than 80 km/h (50 MPH)
B/FUEL SCHDL 4.0 - 14.5msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from SEF339Z

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-173, "Diagnostic
Procedure" . E

G
SEF658Y

Overall Function Check EBS00M3N


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
J
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds. K

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V L
times: → 0 - 0.3V
4. If NG, go to EC-173, "Diagnostic Procedure" .
M
PBIB0543E

EC-171
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M3O

TBWA0059E

EC-172
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M3P

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


F
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)
G
>> GO TO 3.

I
PBIB0499E

3. CHECK FOR EXHAUST GAS LEAK J


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (Manifold).
K

SEC502D

OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.

EC-173
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
5. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or DTC P0172 (Refer to EC-200 or EC-206 ).
No >> GO TO 6.

6. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between HO2S1 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

EC-174
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
7. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 92 and HO2S1 EC
terminal 2.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Check harness continuity between ECM terminal 92 or HO2S1
terminal 2 and ground. D
Refer to Wiring Diagram.
PBIB0500E

Continuity should not exist.


5. Also check harness for short to power. E
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. F

8. CHECK HEATED OXYGEN SENSOR 1 HEATER


G
Refer to EC-132, "Component Inspection" .
OK or NG
OK >> GO TO 9. H
NG >> Replace malfunctioning heated oxygen sensor 1.

9. CHECK MASS AIR FLOW SENSOR I


Refer to EC-142, "Component Inspection" .
OK or NG
J
OK >> GO TO 10.
NG >> Replace mass air flow sensor.

10. CHECK PCV VALVE K

Refer to EC-428, "Component Inspection" .


OK or NG L
OK >> GO TO 11.
NG >> Replace PCV valve.

11. CHECK HEATED OXYGEN SENSOR 1 M

Refer to EC-175, "Component Inspection" .


OK or NG
OK >> GO TO 12.
NG >> Replace heated oxygen sensor 1.

12. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M3Q

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.

EC-175
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
PBIB0543E

EC-176
DTC P0133 HO2S1
[QR25(WITH EURO-OBD)]
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m A
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. EC
Removal and Installation EBS00M3R

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . C

EC-177
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
DTC P0134 HO2S1 PFP:22690

Component Description EBS00M3S

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00M3T

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00M3U

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-178
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M3V

A
Under the condition in which the heated oxygen sensor 1 signal is
not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks EC
that this time is not inordinately long.

D
SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E

Heated oxygen sensor ● Harness or connectors


P0134 The voltage from the sensor is constantly (The sensor circuit is open or shorted)
1 circuit high no activity
0134 approx. 0.3V. F
detected ● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00M3W

CAUTION: G
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at H
least 10 seconds before conducting the next test.

TESTING CONDITION: I
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. J
2. Select “HO2S1 (B1) P0134” of “HO2S1” in “DTC WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”.
K
4. Let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If L
the engine speed limit is exceeded, return to step 4.

PBIB0544E

5. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 10 to 60 seconds.)
ENG SPEED 1,550 - 3,600 rpm
Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0545E

step 2.

EC-179
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
6. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-182, "Diagnostic
Procedure" .

SEC750C

Overall Function Check EBS00M3X

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage does not remain in the range of 0.2 to 0.4V.
4. If NG, go to EC-182, "Diagnostic Procedure" .

PBIB0543E

EC-180
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M3Y

EC

TBWA0059E

EC-181
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M3Z

1. INSPECTION START
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.

3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-183, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-182
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00M40

HEATED OXYGEN SENSOR 1 C


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT- D
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow- E
ing steps.
5. Touch “RECORD” on CONSULT-II screen.
F

SEF646Y

H
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. I
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once. J


● “HO2S1 (B1)” voltage never exceeds 1.0V.

K
SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.

EC-183
DTC P0134 HO2S1
[QR25(WITH EURO-OBD)]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00M41

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-184
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
DTC P0138 HO2S2 PFP:226A0
A
Component Description EBS00M42

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00M43

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
one minute and at idle for one
minute under no load
● Engine: After warming up H
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly.
one minute and at idle for one
I
minute under no load

ECM Terminals and Reference Value EBS00M44

Specification data are reference values and are measured between each terminal and ground. J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. L
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly M
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.

On Board Diagnosis Logic EBS00M45

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.

SEF305UA

EC-185
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0138 Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0138 2 circuit high voltage sent to ECM.
● Heated oxygen sensor 2

DTC Confirmation Procedure EBS00M46

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch “OFF” and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least one minute under no load.
5. Let engine idle for two minutes.
6. If 1st trip DTC is detected, go to EC-188, "Diagnostic Procedure"
.

SEF174Y

WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for two minutes.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
7. Let engine idle for two minutes.
8. Select “Mode 3” with GST.
9. If NG, go to EC-188, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-186
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M48

EC

TBWA0061E

EC-187
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M49

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-206 .
No >> GO TO 3.

EC-188
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and EC
engine ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors. E
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram. H
Continuity should not exist.
4. Also check harness for short to ground or short to power.
I
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-189, "Component Inspection" . K
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2. L

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END


Component Inspection EBS00M4A

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.

EC-189
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
5. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

6. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
7. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-190
DTC P0138 HO2S2
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00M4B

HEATED OXYGEN SENSOR 2 A


Refer to EX-2, "EXHAUST SYSTEM" .

EC

EC-191
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
DTC P0139 HO2S2 PFP:226A0

Component Description EBS00M4C

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode EBS00M4D

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
one minute and at idle for one
minute under no load
● Engine: After warming up
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly.
one minute and at idle for one
minute under no load

ECM Terminals and Reference Value EBS00M4E

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.

On Board Diagnosis Logic EBS00M4F

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.

SEF302U

EC-192
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A
● Harness or connectors
(The sensor circuit is open or shorted)
EC
P0139 Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
0139 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
● Injectors
C
● Intake air leaks

DTC Confirmation Procedure EBS00M4G

D
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: E
For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
Open engine hood before conducting following procedure.
WITH CONSULT-II F
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at lest one minute under no G
load.
4. Let engine idle for one minute.
H
5. Select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II and follow
the instruction of CONSULT-II.

PBIB0115E
L
6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-196, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch “OFF” and leave the vehicle in a cool place (soak the vehicle). M
b. Turn ignition switch “ON” and select “COOLANTEMP/S” in “DATA MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLANTEMP/S” indication on CONSULT-II.
d. When “COOLANTEMP/S” indication reaches to 70°C (158°F), go to step 3.
Overall Function Check EBS00M4H

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
EC-193
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A change of voltage should be more than 0.06V for 1 sec-
ond during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
A change of voltage should be more than 0.06V for 1 sec- PBIB0550E
ond during this procedure.
8. If NG, go to EC-196, "Diagnostic Procedure" .

EC-194
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M4I

EC

TBWA0061E

EC-195
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M4J

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-1142, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-200 or EC-206 .
No >> GO TO 3.

EC-196
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and EC
engine ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors. E
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram. H
Continuity should not exist.
4. Also check harness for short to ground or short to power.
I
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-197, "Component Inspection" . K
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2. L

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END


Component Inspection EBS00M4K

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.

EC-197
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
5. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

6. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
7. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-198
DTC P0139 HO2S2
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00M4L

HEATED OXYGEN SENSOR 2 A


Refer to EX-2, "EXHAUST SYSTEM" .

EC

EC-199
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
DTC P0171 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic EBS00M4M

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic).
ECM
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Heated oxygen sensors 1 Fuel injectors
(Mixture ratio feedback signal) tion control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Intake air leaks
● Heated oxygen sensor 1

● Fuel injection system does not operate properly. ● Injectors


P0171 Fuel injection system ● The amount of mixture ratio compensation is too ● Exhaust gas leaks
0171 too lean large. ● Incorrect fuel pressure
(The mixture ratio is too lean.) ● Lack of fuel
● Mass air flow sensor
● Incorrect PCV hose connection

DTC Confirmation Procedure EBS00M4N

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 should be detected at this stage, if a
malfunction exists. If so, go to EC-203, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-203, "Diagnostic Procedure" . If engine does not
start, check exhaust and intake air leak visually. SEF215Z

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-200
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed. A
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected. EC
6. Select “MODE 4” with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select “MODE 7” with GST. The 1st trip DTC P0171 should be C
detected at this stage, if a malfunction exists. If so, go to EC-
203, "Diagnostic Procedure" . PBIB0495E

9. If it is difficult to start engine at step 7, the fuel injection system D


has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-203, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually. E

EC-201
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M4O

TBWA0063E

EC-202
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M4P

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK AND PCV HOSE G

1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection. H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. I
3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. J
2. Disconnect corresponding heated oxygen sensor 1 (HO2S1) harness connector.
3. Disconnect ECM harness connector.
K
4. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist. L
5. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
M
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FUEL PRESSURE


1. Release fuel pressure to zero. Refer to EC-42, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-42, "FUEL PRESSURE CHECK" .

At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)


OK or NG
OK >> GO TO 5.
NG >> Follow the instruction of “FUEL PRESSURE CHECK”.

EC-203
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
5. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 6.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-138, "DTC P0102, P0103 MAF SENSOR" .

6. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

PBIB0133E

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for “INJECTORS”, EC-388 .

EC-204
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
7. CHECK INJECTOR A
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch “OFF”.
3. Disconnect injector harness connectors. EC
4. Remove injector gallery assembly. Refer to EM-32 .
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors should remain connected. C
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
D
7. Crank engine for about 3 seconds. Make sure that fuel sprays
out from injectors.
Fuel should be sprayed evenly for each injector. E
OK or NG
OK >> GO TO 8.
NG >> Replace injectors from which fuel does not spray out. F
Always replace O-ring with new ones.

G
SEF595Q

8. CHECK INTERMITTENT INCIDENT


H
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I

EC-205
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
DTC P0172 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic EBS00M4Q

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensors 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic).
ECM
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Heated oxygen sensors 1 Fuel injectors
(Mixture ratio feedback signal) tion control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Heated oxygen sensor 1
● Fuel injection system does not operate properly. ● Injectors
P0172 Fuel injection system ● The amount of mixture ratio compensation is too ● Exhaust gas leaks
0172 too rich large.
(The mixture ratio is too rich.) ● Incorrect fuel pressure
● Mass air flow sensor

DTC Confirmation Procedure EBS00M4R

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to EC-209, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-209, "Diagnostic Procedure" . If engine
does not start, remove ignition plugs and check for fouling, etc. SEF215Z

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-206
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed. A
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected. EC
6. Select “MODE 4” with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select “MODE 7” with GST. The 1st trip DTC P0172 should be C
detected at this stage, if a malfunction exists. If so, go to EC-
209, "Diagnostic Procedure" . PBIB0495E

9. If it is difficult to start engine at step 7, the fuel injection system D


has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-209, "Diagnostic Procedure" . If engine does not start, check exhaust and intake E
air leak visually.

EC-207
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M4S

TBWA0063E

EC-208
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M4T

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK G

Listen for an intake air leak after the mass air flow sensor.
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT I

1. Turn ignition switch “OFF”.


2. Disconnect corresponding heated oxygen sensor 1 (HO2S1) harness connector. J
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram. K
Continuity should exist.

5. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground. L
Refer to Wiring Diagram.
Continuity should not exist.
M
6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FUEL PRESSURE


1. Release fuel pressure to zero. Refer to EC-42, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-42, "FUEL PRESSURE CHECK" .
At idling: 350 kPa (3.5 bar, 3.57 kg/cm2, 51 psi)
OK or NG
OK >> GO TO 5.
NG >> Follow the Instruction of “FUEL PRESSURE CHECK”.

EC-209
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
5. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 6.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-138, "DTC P0102, P0103 MAF SENSOR" .

6. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

PBIB0133E

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for “INJECTORS”, EC-388 .

EC-210
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR25(WITH EURO-OBD)]
7. CHECK INJECTOR A
1. Remove injector assembly. Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. EC
3. Disconnect injector harness connectors.
The injector harness connectors should remain connected.
4. Disconnect all ignition coil harness connectors. C
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector. D
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one. E

8. CHECK INTERMITTENT INCIDENT


F
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END G

EC-211
DTC P0222, P0223 TP SENSOR
[QR25(WITH EURO-OBD)]
DTC P0222, P0223 TP SENSOR PFP:16119

Component Description EBS00MPE

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00MPF

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1 ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)

ECM Terminals and Reference Value EBS00MPG

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-212
DTC P0222, P0223 TP SENSOR
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped EC
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released C
74 G Throttle position sensor 2
[Ignition switch “ON”]
● Engine stopped
D
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
E
On Board Diagnosis Logic EBS00MPH

These self-diagnoses have the one trip detection logic.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222 Throttle position sensor An excessively low voltage from the TP sensor 1 ● Harness or connectors
0222 1 circuit low input is sent to ECM. (The TP sensor 1 circuit is open or G
shorted.)
P0223 Throttle position sensor An excessively high voltage from the TP sensor 1
● Electric throttle control actuator
0223 1 circuit high input is sent to ECM.
(TP sensor 1) H

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. I
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees. J
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MPI


K

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
L
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
M
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-215, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
Follow the procedure “WITH CONSULT-II” above.

EC-213
DTC P0222, P0223 TP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MPJ

TBWA0178E

EC-214
DTC P0222, P0223 TP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MPK

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.
G

I
PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester. J

Voltage: Approximately 5V
OK or NG K
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. L

PBIB0082E
M
3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-215
DTC P0222, P0223 TP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-216, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

7. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MPL

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-39, "Throttle Valve Closed Position Learning" .


8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00MPM

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-216
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR25(WITH EURO-OBD)]
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE PFP:00000 A

On Board Diagnosis Logic EBS00M52

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank- EC
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire C

The misfire detection logic consists of the following two conditions.


1. One Trip Detection Logic (Three Way Catalyst Damage) D
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MI will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor (POS) signal every 200 engine revo-
lutions for a change. E
When the misfire condition decreases to a level that will not damage the TWC, the MI will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MI will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MI will remain on. F
If another misfire condition occurs that can damage the TWC, the MI will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MI will only light G
when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sensor
signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire ● Improper spark plug
Multiple cylinder misfire. I
0300 detected ● Insufficient compression
P0301 No.1 cylinder misfire ● Incorrect fuel pressure
No. 1 cylinder misfires.
0301 detected
● The injector circuit is open or shorted
P0302 No. 2 cylinder misfire J
No. 2 cylinder misfires. ● Fuel injectors
0302 detected
● Intake air leak
P0303 No. 3 cylinder misfire
No. 3 cylinder misfires. ● The ignition signal circuit is open or
0303 detected K
shorted
● Lack of fuel
P0304 No. 4 cylinder misfire
No. 4 cylinder misfires. ● Drive plate or flywheel
0304 detected L
● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00M53


M
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”, and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-217
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR25(WITH EURO-OBD)]
4. Start engine again and drive at 1,500 to 3,000 rpm for at least 3
minutes.
Hold the accelerator pedal as steady as possible.
NOTE:
Refer to the freeze frame data for the test driving condi-
tions.
5. If 1st trip DTC is detected, go to EC-218, "Diagnostic Procedure"
.

PBIB0164E

WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure EBS00M54

1. CHECK FOR INTAKE AIR LEAK


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.

2. CHECK FOR EXHAUST SYSTEM CLOGGING


1. Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace it.

EC-218
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR25(WITH EURO-OBD)]
3. PERFORM POWER BALANCE TEST A
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
EC
2. Is there any cylinder which does not produce a momentary
engine speed drop?

PBIB0133E
E
Without CONSULT-II
When disconnecting each injector harness connector one at a time,
is there any cylinder which does not produce a momentary engine F
speed drop?

PBIB0510E

I
Yes or No
Yes >> GO TO 4.
No >> GO TO 7. J

4. CHECK INJECTOR
K
Does each injector make an operating sound at idle?
Yes or No
Yes >> GO TO 5. L
No >> Check injector(s) and circuit(s). Refer to EC-388,
"INJECTOR CIRCUIT" .
M

MEC703B

EC-219
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR25(WITH EURO-OBD)]
5. CHECK IGNITION SPARK
1. Disconnect ignition coil assembly from rocker cover.
2. Connect a known-good spark plug to the ignition coil assembly.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
OK or NG
OK >> GO TO 6.
NG >> Check ignition coil, power transistor and their circuits.
Refer to EC-379, "IGNITION SIGNAL" .

SEF575Q

6. CHECK SPARK PLUGS


Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-24, "Checking
and Changing Spark Plugs" .

SEF156I

7. CHECK COMPRESSION PRESSURE


Check compression pressure. Refer to EM-59, "CHECKING COMPRESSION PRESSURE" .
Standard: 1,190 kPa (11.9 bar, 12.1 kg/cm2 , 172 psi)/250
rpm
Minimum: 990 kPa (9.9 bar, 10.1 kg/cm2 , 144 psi)/250 rpm
Difference between each 98 kPa (0.98 bar, 1.0 kg/cm2 , 14 psi)/250 rpm
cylinder:
OK or NG
OK >> GO TO 8.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.

8. CHECK FUEL PRESSURE


1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-42, "FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-42, "FUEL PRESSURE CHECK" .

At idle: Approx. 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)


OK or NG
OK >> GO TO 9.
NG >> Follow the Instruction of “FUEL PRESSURE CHECK”.

EC-220
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR25(WITH EURO-OBD)]
9. CHECK IGNITION TIMING A
Check the following items. Refer to EC-73, "Basic Inspection" .
Items Specifications
EC
A/T 700 ± 50 rpm (in “P” or “N” position)
Target idle speed
M/T 700 ± 50 rpm
A/T 15 ± 5° BTDC (in “P” or “N” position) C
Ignition timing
M/T 15 ± 5° BTDC

OK or NG
D
OK >> GO TO 10.
NG >> Follow the “Basic Inspection”.

10. CHECK HEATED OXYGEN SENSOR 1 E

Refer to EC-167, "Component Inspection" .


OK or NG F
OK >> GO TO 12.
NG >> GO TO 11.
G
11. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-II. H

1.4 - 4.0 g·m/sec: at idling


4.0 - 10.0 g·m/sec: at 2,500 rpm I
With GST
Check mass air flow sensor signal in MODE 1 with GST.
1.4 - 4.0 g·m/sec: at idling J
4.0 - 10.0 g·m/sec: at 2,500 rpm
OK or NG K
OK >> GO TO 12.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-138, "DTC P0102, P0103 MAF SENSOR" . L
12. CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in EC-77, "Symptom Matrix Chart" . M
OK or NG
OK >> GO TO 13.
NG >> Repair or replace.

13. ERASE THE 1ST TRIP DTC


Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> GO TO 14.

14. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


EC-221
DTC P0327, P0328 KS
[QR25(WITH EURO-OBD)]
DTC P0327, P0328 KS PFP:22060

Component Description EBS00M55

The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a
voltage signal and sent to the ECM.

PBIB0512E

ECM Terminals and Reference Value EBS00M56

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed

On Board Diagnosis Logic EBS00M57

The MI will not light up for these diagnosis.


Trouble Diagnosis
DTC No. DTC Detected Condition Possible Cause
Name
P0327 Knock sensor circuit An excessively low voltage from the sensor is
● Harness or connectors
0327 low input sent to ECM.
(The sensor circuit is open or shorted.)
P0328 Knock sensor circuit An excessively high voltage from the sensor is
● Knock sensor
0328 high input sent to ECM.

DTC Confirmation Procedure EBS00M58

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.

EC-222
DTC P0327, P0328 KS
[QR25(WITH EURO-OBD)]
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-225, "Diagnostic Procedure" A
.

EC

SEF058Y

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
E

EC-223
DTC P0327, P0328 KS
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M59

TBWA0064E

EC-224
DTC P0327, P0328 KS
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M5A

1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. EC
3. Check resistance between ECM terminal 82 and engine ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ. C

Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]


4. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. E

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
F
1. Disconnect knock sensor harness connector.

PBIB0512E

2. Check harness continuity between ECM terminal 82 and knock sensor terminal 1. J
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. K
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. L

3. CHECK KNOCK SENSOR


M
Refer to EC-226, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.

EC-225
DTC P0327, P0328 KS
[QR25(WITH EURO-OBD)]
4. RETIGHTEN GROUND SCREWS
Loosen and retighten engine ground screws.

>> GO TO 5.

PBIB0494E

5. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M5B

KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.

SEF478Y

Removal and Installation EBS00M5C

KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" .

EC-226
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
DTC P0335 CKP SENSOR (POS) PFP:23731
A
Component Description EBS00M5D

The crankshaft position sensor (POS) is located on the cylinder


block rear housing facing the gear teeth (cogs) of the signal plate at EC
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth C
cause the gap with the sensor change.
The changing gap causes the magnetic field near the sensor to
change. D
Due to the changing magnetic field, the voltage from the sensor
changes.
PBIB0562E
The ECM receives the voltage signal and detects the fluctuation of
E
the engine revolution.
CONSULT-II Reference Value in Data Monitor Mode EBS00M5E

Specification data are reference values. F


MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare tachometer indication with the CONSULT-II Almost the same speed as the
ENG SPEED
value. tachometer indication.
G

ECM Terminals and Reference Value EBS00M5F

Specification data are reference values and are measured between each terminal and ground. H
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) J
COLOR
NO.

Approximately 3V
K
[Engine is running]
● Warm-up condition
● Idle speed L

Crankshaft position PBIB0527E


71 PU/R M
sensor (POS)
Approximately 3V

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-227
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M5G

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
● Harness or connectors
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
0335 sensor (POS) circuit ● Crankshaft position sensor (POS)
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running.

DTC Confirmation Procedure EBS00M5H

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-230, "Diagnostic Procedure"
.

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-228
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M5I

EC

TBWA0327E

EC-229
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M5J

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT


1. Disconnect crankshaft position (CKP) sensor (POS) harness connector.

PBIB0512E

2. Turn ignition switch “ON”.


3. Check voltage between CKP sensor (POS) terminal 1 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0664E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM and crankshaft position sensor (POS)
● Harness for open or short between ECM relay and crankshaft position sensor (POS)

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-230
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
4. CHECK CKP (POS) GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between CKP sensor (POS) terminal 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to power. C
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors. D

5. CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. E
2. Check harness continuity between ECM terminal 71 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram.
F
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-231, "Component Inspection" .
I
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
J
7. CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth. K
OK or NG
OK >> GO TO 8.
NG >> Replace the signal plate. L

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END

Component Inspection EBS00M5K

CRANKSHAFT POSITION SENSOR (POS)


1. Loosen the fixing bolt of the sensor.

EC-231
DTC P0335 CKP SENSOR (POS)
[QR25(WITH EURO-OBD)]
2. Disconnect crankshaft position sensor (POS) harness connec-
tor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

PBIB0563E

5. Check resistance as shown in the figure.


Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Removal and Installation EBS00M5L

CRANKSHAFT POSITION SENSOR (POS)


Refer to EM-73, "CYLINDER BLOCK" .

EC-232
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
DTC P0340 CMP SENSOR (PHASE) PFP:23731
A
Component Description EBS00M5M

The camshaft position sensor (PHASE) senses the retraction of the


signalplate at the rear end of intake camshaft to identify a particular EC
cylinder. It also senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification C
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause D
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
PBIB0562E
change.
E
Due to the changing magnetic field, the voltage from the sensor changes.
ECM Terminals and Reference Value EBS00M5N

Specification data are reference values and are measured between each terminal and ground. F
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. G
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. H
1.0 - 4.0V

[Engine is running] I
● Warm-up condition
● Idle speed
J
PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V
K

[Engine is running]
● Engine speed is 2,000 rpm. L

PBIB0526E
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00M5O

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
● The cylinder No. signal is not sent to ECM
(The sensor circuit is open or shorted)
for the first few seconds during engine
cranking. ● Camshaft position sensor (PHASE)
P0340 Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not set to ECM
0340 sor (PHASE) circuit
during engine running. ● Starter motor (Refer to SC-20 .)
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to SC-20 .)
pattern during engine running.
● Dead (Weak) battery

EC-233
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00M5P

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-236, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds.
6. If 1st trip DTC is detected, go to EC-236, "Diagnostic Procedure"
. SEF013Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-234
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M5Q

EC

TBWA0328E

EC-235
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M5R

1. CHECK STARTING SYSTEM


Turn ignition switch to “START” position.
Does the engine turn over?
Does the starter motor operate?
Yes or No
Yes >> GO TO 2.
No >> Check starting system. (Refer to SC-20, "STARTING SYSTEM" .)

2. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 3.

PBIB0494E

3. CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT


1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector.
2. Turn ignition switch “ON”.

PBIB0496E

3. Check voltage between CMP sensor (PHASE) terminal 1 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0664E

EC-236
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness for open or short between ECM and camshaft position sensor (PHASE)
● Harness for open or short between ECM relay and camshaft position sensor (PHASE) EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
5. CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. D
2. Check harness continuity between CMP sensor (PHASE) terminal 3 and engine ground.
Continuity should exist.
E
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6. F
NG >> Repair open circuit or short to power in harness or connectors.

6. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 63 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram. H

Continuity should exist.


3. Also check harness for short to ground or short to power. I
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J

7. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-238, "Component Inspection" . K
OK or NG
OK >> GO TO 8.
L
NG >> Replace camshaft position sensor (PHASE).

8. CHECK CAMSHAFT (INTAKE)


M
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

9. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-237
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITH EURO-OBD)]
Component Inspection EBS00M5S

CAMSHAFT POSITION SENSOR (PHASE)


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connec-
tor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

PBIB0563E

5. Check resistance as shown in the figure.


Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Removal and Installation EBS00M5T

CAMSHAFT POSITION SENSOR (PHASE)


Refer to EM-46, "CAMSHAFT" .

EC-238
DTC P0420 THREE WAY CATALYST FUNCTION
[QR25(WITH EURO-OBD)]
DTC P0420 THREE WAY CATALYST FUNCTION PFP:20905
A
On Board Diagnosis Logic EBS00M5U

The ECM monitors the switching frequency ratio of heated oxygen


sensors 1 and 2. EC
A three way catalyst (Manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase. C
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (Manifold)
malfunction is diagnosed. D

SEF484YF

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Three way catalyst (Manifold) F
● Exhaust tube
● Three way catalyst (Manifold) does not oper- ● Intake air leaks
P0420 Catalyst system effi- ate properly.
● Fuel injectors G
0420 ciency below threshold ● Three way catalyst (Manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
● Spark plug
● Improper ignition timing H

DTC Confirmation Procedure EBS00M5V

NOTE: I
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II J
TESTING CONDITION:
● Open engine hood before conducting the following procedure.
K
● Do not hold engine speed for more than the specified minutes below.
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch ″OFF″ and wait at least 10 seconds. L
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute. M
5. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
6. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step 9
7. Wait 5 seconds at idle.

PBIB0822E

EC-239
DTC P0420 THREE WAY CATALYST FUNCTION
[QR25(WITH EURO-OBD)]
8. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, perform the following.
a. Turn ignition switch ″OFF″ and leave the vehicle in a cool place
(soak the vehicle).

PBIB0823E

b. Turn ignition switch ″ON″ and select ″COOLANTEMP/S″ in


″DATA MONITOR″ mode with CONSULT-II.
c. Start engine and warm it up while monitoring ″COOLANTEMP/
S″ indication on CONSULT-II.
d. When ″COOLANTEMP/S″ indication reaches to 70°C (158°F),
go to step 3.

SEF013Y

9. Select “SELF-DIAG RESULTS” mode with CONSULT-II.


10. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-241, "Diagnostic Proce-
dure" .

SEF535Z

Overall Function Check EBS00M5W

Use this procedure to check the overall function of the three way catalyst (Manifold). During this check, a DTC
might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Set voltmeters probes between ECM terminal 92 (HO2S1 sig-
nal) and engine ground, and ECM terminal 95 (HO2S2 signal)
and engine ground.
6. Keep engine speed at 2,000 rpm constant under no load.

PBIB0543E

EC-240
DTC P0420 THREE WAY CATALYST FUNCTION
[QR25(WITH EURO-OBD)]
7. Make sure that the voltage switching frequency (high & low)
between ECM terminal 95 and engine ground is very less than A
that of ECM terminal 92 and engine ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
EC
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
does not operate properly. Go to EC-241, "Diagnostic Proce- C
dure" .
NOTE: PBIB0550E
If the voltage at terminal 92 does not switch periodically more than 5 D
times within 10 seconds at step 5, perform trouble diagnosis for “DTC P0133” first. (See EC-169 .)
Diagnostic Procedure EBS00M5X

1. CHECK EXHAUST SYSTEM E

Visually check exhaust tubes and muffler for dent.


OK or NG F
OK >> GO TO 2.
NG >> Repair or replace.
G
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
H
2. Listen for an exhaust gas leak before the three way catalyst (Manifold).

SEC502D

OK or NG L
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK INTAKE AIR LEAK M

Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

EC-241
DTC P0420 THREE WAY CATALYST FUNCTION
[QR25(WITH EURO-OBD)]
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-73, "Basic Inspection" .
Items Specifications
A/T 15° ± 5° BTDC (in “P” or “N” position)
Ignition timing
M/T 15° ± 5° BTDC
A/T 700 ± 50 rpm (in “P” or “N” position)
Target idle speed
M/T 700 ± 50 rpm

OK or NG
OK >> GO TO 5.
NG >> Follow the “Basic Inspection”.

5. CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-389 .
2. Stop engine and then turn ignition switch “ON”.
3. Check voltage between ECM terminals 101, 102, 103, 104 and
ground with CONSULT-II or tester.
Battery voltage should exist.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-390, "Diagnostic Procedure" .

PBIB0568E

6. CHECK IGNITION SPARK


1. Turn ignition switch “OFF”.
2. Disconnect ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly.
4. Place end of spark plug against a suitable ground and crank engine.
5. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-379, "IGNITION SIGNAL" .

SEF575Q

EC-242
DTC P0420 THREE WAY CATALYST FUNCTION
[QR25(WITH EURO-OBD)]
7. CHECK INJECTOR A
1. Turn ignition switch “OFF”.
2. Remove injector assembly.
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" . EC
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch “ON”. C
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8. D
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.

8. CHECK INTERMITTENT INCIDENT E


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

F
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst (Manifold).

EC-243
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE PFP:14920

Description EBS00M5Y

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Crankshaft position sensor (POS) Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal EVAP can-
ister purge EVAP canister purge volume
Throttle position sensor Throttle position flow con- control solenoid valve
Accelerator pedal position sensor Closed throttle position trol

Density of oxygen in exhaust gas


Heated oxygen sensor 1
(Mixture ratio feedback signal)
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode EBS00M5Z

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load

ECM Terminals and Reference Value EBS00M60

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-244
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V) EC
Approximately 10V
EVAP canister purge
13 P volume control sole- C
noid valve [Engine is running]
● Engine speed is about 2,000 rpm
D
PBIB0520E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) E
On Board Diagnosis Logic EBS00M61

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent shorted.)
control solenoid valve circuit
0444 to ECM through the valve G
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
EVAP canister purge volume H
P0445 An excessively high voltage signal is sent (The solenoid valve circuit is shorted.)
control solenoid valve circuit
0445 to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve
I
DTC Confirmation Procedure EBS00M62

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle. K
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. L
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-247, "Diagnostic Procedure"
. M

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-245
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M63

TBWA0067E

EC-246
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M64

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR- A
CUIT
1. Turn ignition switch “OFF”. EC
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch “ON”. C

E
PBIB0501E

4. Check voltage between EVAP canister purge volume control F


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. H

PBIB0148E
I

2. DETECT MALFUNCTIONING PART


J
Check the following.
● Harness connectors E60, F36
● Fuse and fuse block (J/B) connector E103 K
● 10A fuse
● Harness for open or short between EVAP canister purge volume control solenoid valve and fuse
L
>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR- M
CUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 13 and EVAP canister purge volume control solenoid
valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 4.
OK (Without CONSULT-II)>>GO TO 5.
NG >> Repair open circuit or short to ground and short to power in harness or connectors.

EC-247
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
4. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0569E

5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-248, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace EVAP canister purge volume control solenoid valve.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M65

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity
(PURG VOL CONT/V value) between A and B
100.0% Yes
0.0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB0150E

EC-248
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00M66

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A


Refer to EM-16, "INTAKE MANIFOLD" .

EC

EC-249
DTC P0500 VSS
[QR25(WITH EURO-OBD)]
DTC P0500 VSS PFP:32702

Component Description EBS00M67

The vehicle speed signal is sent to the combination meter from the 4WD/ABS control unit. The combination
meter then sends a signal to the ECM.
ECM Terminals and Reference Value EBS00M68

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00M69

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
The almost 0 km/h (0 MPH) signal from
P0500 ● Wheel sensor
Vehicle speed sensor combination meter is sent to ECM even
0500
when vehicle is being driven. ● 4WD/ABS control unit
● Combination meter

DTC Confirmation Procedure EBS00M6A

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine.
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10
km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-254, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
SEF196Y

EC-250
DTC P0500 VSS
[QR25(WITH EURO-OBD)]

ENG SPEED 2,000 - 6,000 rpm A


COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 4.9 - 31.8 msec
Selector lever Suitable position EC
PW/ST SIGNAL OFF

6. If 1st trip DTC is detected, go to EC-254, "Diagnostic Procedure" . C


Overall Function Check EBS00M6B

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
D
trip DTC might not be confirmed.
WITH GST
1. Lift up the vehicle. E
2. Start engine.
3. Read vehicle speed sensor signal in “MODE 1” with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with F
suitable gear position.
4. If NG, go to EC-254, "Diagnostic Procedure" .
G

EC-251
DTC P0500 VSS
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M6C

LHD MODELS

TBWA0329E

EC-252
DTC P0500 VSS
[QR25(WITH EURO-OBD)]
RHD MODELS
A

EC

TBWA0330E

EC-253
DTC P0500 VSS
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M6D

1. CHECK DTC WITH 4WD/ABS CONTROL UNIT


Check DTC with 4WD/ABS control unit.
Refer to BRC-64 .
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.

2. CHECK COMBINATION METER


Check combination meter function.
Refer to DI-10, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (LHD mod-
els), DI-30, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (RHD models).
OK or NG
OK >> GO TO 3.
NG >> Perform trouble shooting relevant to combination meter.

3. CHECK INPUT SIGNAL CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 81 and combination meter terminal 49 (LHD models), 62
(RHD models).
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open or short between ECM and combination meter

>> Repair harness or connectors.

5. CHECK INTERMITTENT INCIDENT


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-254
DTC P0550 PSP SENSOR
[QR25(WITH EURO-OBD)]
DTC P0550 PSP SENSOR PFP:49763
A
Component Description EBS00M6E

Power steering pressure (PSP) sensor is installed to the power


steering high-pressure tube and detects a power steering load. This EC
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and C
adjusts the idle speed for the increased load.

PBIB0502E

E
CONSULT-II Reference Value in Data Monitor Mode EBS00M6F

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON G

ECM Terminals and Reference Value EBS00M6G

Specification data are reference values and are measured between each terminal and ground. H
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. I
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. J
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed K
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Engine is running] L
0.5 - 4.0V
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V M
● Steering wheel is not being turned.

On Board Diagnosis Logic EBS00M6H

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0550 Power steering pres- An excessively low or high voltage from the (The sensor circuit is open or shorted)
0550 sure sensor circuit sensor is sent to ECM.
● Power steering pressure sensor

DTC Confirmation Procedure EBS00M6I

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-255
DTC P0550 PSP SENSOR
[QR25(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-258, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-256
DTC P0550 PSP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M6J

EC

TBWA0150E

EC-257
DTC P0550 PSP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M6K

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK PSP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect PSP sensor harness connector.
2. Turn ignition switch “ON”.

PBIB0502E

3. Check voltage between PSP sensor terminal 3 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF509Y

3. CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between PSP sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power harness or connectors.

EC-258
DTC P0550 PSP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 67 and PSP sensor terminal 2.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
5. CHECK PSP SENSOR
Refer to EC-259, "Component Inspection" .
E
OK or NG
OK >> GO TO 6.
NG >> Replace PSP sensor.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . G

>> INSPECTION END


H
Component Inspection EBS00M6L

POWER STEERING PRESSURE SENSOR


1. Reconnect all harness connectors disconnected.
I
2. Start engine and let it idle.
3. Check voltage between ECM terminal 67 and ground under the
following conditions.
J
Condition Voltage
Steering wheel is being turned fully. Approximately 3.6V
K
Steering wheel is not being turned. Approximately 0.6V

PBIB0570E

EC-259
DTC P0605 ECM
[QR25(WITH EURO-OBD)]
DTC P0605 ECM PFP:23710

Component Description EBS00M6M

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine.

SEF093X

On Board Diagnosis Logic EBS00M6N

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning.
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. ● ECM
0605
C) ECM self shut-off function is malfunctioning.

FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.
Detected items Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.

DTC Confirmation Procedure EBS00M6O

Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st trip DTC cannot be confirmed, perform
“PROCEDURE FOR MALFUNCTION B”. If there is no malfunction on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-261, "Diagnostic Procedure"
.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.

EC-260
DTC P0605 ECM
[QR25(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then A
turn “ON”.
4. If 1st trip DTC is detected, go to EC-261, "Diagnostic Procedure"
. EC

SEF058Y

D
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION C E
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II. F
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
4. Repeat step 3 for 32 times. G
5. If 1st trip DTC is detected, go to EC-261, "Diagnostic Procedure"
.
H

SEF058Y
I

With GST
Follow the procedure “With CONSULT-II” above. J
Diagnostic Procedure EBS00M6P

1. INSPECTION START K
With CONSULT-II
1. Turn ignition switch “ON”.
L
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
M
See EC-260 .
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch “ON”.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-260 .
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END

EC-261
DTC P0605 ECM
[QR25(WITH EURO-OBD)]
2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" .
3. Perform EC-39, "Accelerator Pedal Released Position Learning" .
4. Perform EC-39, "Throttle Valve Closed Position Learning" .
5. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

EC-262
DTC P0650 MI
[QR25(WITH EURO-OBD)]
DTC P0650 MI PFP:24810
A
Component Description EBS00M6Q

Malfunction Indicator (MI) is located on the instrument panel. When the ignition switch is turned ON without
engine running, MI will light up. This is a bulb check. When the engine is started, MI should go off. If MI EC
remains on, the on board diagnostic system has detected an engine system malfunction.
On Board Diagnosis Logic EBS00M6R

C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● An excessively high voltage is sent to ECM
through the MI circuit under the condition
● Harness or connectors
D
P0650 Malfunction indicator that calls for MI light up.
(MI circuit is open or shorted.)
0650 (MI) control circuit ● An excessively low voltage is sent to ECM
● MI
through the MI circuit under the condition
E
that calls for MI not to light up.

FAIL-SAFE MODE
F
ECM enters fail-safe mode when both DTC P0650 and another DTC, which calls for MI to light up, are
detected at the same time.
Detected items Engine operating condition in fail-safe mode G
MI circuit Engine speed will not rise more than 2,500 rpm due to the fuel cut

DTC Confirmation Procedure EBS00M6S


H
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test. I
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II. J
3. Start engine and let it idle for 1 second.
4. If 1st trip DTC is detected, go to EC-265, "Diagnostic Procedure"
. K

SEF058Y
M

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-263
DTC P0650 MI
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M6T

TBWA0130E

EC-264
DTC P0650 MI
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M6U

1. CHECK MI POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect combination meter harness connector. EC
3. Turn ignition switch “ON”.

4. Check voltage between combination meter terminal 46 (LHD C


models), 59 (RHD models) and ground with CONSULT-II or
tester
Voltage: Battery voltage D

OK or NG
OK >> GO TO 3. E
NG >> GO TO 2.

PBIB0571E F

2. DETECT MALFUNCTIONING PART


Check the following. G
● Fuse block (J/B) connector M1
● 10A fuse
H
● Harness for open or short between fuse block (J/B) and combination meter

>> Repair harness or connectors. I

3. CHECK MI OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”. J
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 18 and combination meter terminal 62 (LHD models), 52
(RHD models). Refer to Wiring Diagram. K

Continuity should exist.


4. Also check harness for short to ground and short to power. L
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. M

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-265
DTC P0650 MI
[QR25(WITH EURO-OBD)]
5. CHECK COMBINATION METER
1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector.
3. Check continuity under the following conditions.
CONDITION MODEL Terminal No. (Polarity) Continuity
LHD 62 (+) - 46 (–)
1 Should exist.
RHD 52 (+) - 59 (–)
LHD 46 (+) - 62 (–)
2 Should not exist.
RHD 59 (+) - 52 (–)

PBIB0572E

OK or NG
OK >> GO TO 6.
NG >> Replace combination meter. Refer to DI-23, "Removal and Installation for Combination Meter"
(LHD models), DI-42, "Removal and Installation for Combination Meter" (RHD models).

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-266
DTC P1065 ECM POWER SUPPLY
[QR25(WITH EURO-OBD)]
DTC P1065 ECM POWER SUPPLY PFP:23710
A
Component Description EBS00M6V

Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the EC
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
C

SEF093X

E
On Board Diagnosis Logic EBS00M6W

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
P1065 ECM power supply cir- ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
1065 cuit properly. open or shorted.]
● ECM G

DTC Confirmation Procedure EBS00M6X

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
J
3. Start engine and let it idle for 1 second.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
K
5. Repeat steps 3 and 4 four times.
6. If 1st trip DTC is detected, go to EC-269, "Diagnostic Procedure"
.
L

SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-267
DTC P1065 ECM POWER SUPPLY
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M6Y

TBWA0129E

EC-268
DTC P1065 ECM POWER SUPPLY
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M6Z

1. CHECK ECM POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. EC
3. Check voltage between ECM terminal 66 and ground with CON-
SULT-II or tester.
C
Voltage: Battery voltage
OK or NG
OK >> GO TO 3. D
NG >> GO TO 2.

E
PBIB0573E

2. DETECT MALFUNCTIONING PART F

Check the following.


● Harness connectors E60, F36 G
● 10A fuse
● Harness for open or short between ECM and battery
H
>> Repair or replace harness or connectors.

3. CHECK INTERMITTENT INCIDENT I


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG J
OK >> GO TO 4.
NG >> Repair or replace harness or connectors.

4. PERFORM DTC CONFIRMATION PROCEDURE K

With CONSULT-II
1. Turn ignition switch “ON”. L
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
M
4. Perform “DTC Confirmation Procedure”.
See EC-267 .
5. Is the 1st trip DTC P1065 displayed again?
With GST
1. Turn ignition switch “ON”.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-267 .
5. Is the 1st trip DTC P1065 displayed again?
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END

EC-269
DTC P1065 ECM POWER SUPPLY
[QR25(WITH EURO-OBD)]
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" .
3. Perform EC-39, "Throttle Valve Closed Position Learning" .
4. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

EC-270
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR25(WITH EURO-OBD)]
DTC P1111 IVT CONTROL SOLENOID VALVE PFP:23796
A
Component Description EBS00M70

Intake valve timing control solenoid valve is activated by ON/OFF


pulse duty (ratio) signals from the ECM. EC
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle. C
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control D
position.
PBIB0195E

E
CONSULT-II Reference Value in Data Monitor Mode EBS00M71

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm G
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

ECM Terminals and Reference Value EBS00M72 H


Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION: I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- J
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] K
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY L
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
M
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00M73

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Intake valve timing con- An improper voltage is sent to the ECM (Intake valve timing control solenoid
P1111
trol solenoid valve cir- through intake valve timing control solenoid valve circuit is open or shorted.)
1111
cuit valve.
● Intake valve timing control solenoid valve

EC-271
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR25(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00M74

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF”
and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-274, "Diagnostic Procedure"
.

SEF058Y

WITH GST
Following the procedure “WITH CONSULT-II” above.

EC-272
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M75

EC

TBWA0070E

EC-273
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M76

1. CHECK POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect intake valve timing control solenoid valve harness connector.

PBIB0511E

3. Turn ignition switch “ON”.


4. Check voltage between intake valve timing control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0285E

2. DETECT MALFUNCTION PART


Check the harness for open or short between intake valve timing control solenoid valve and ECM relay.

>> Repair harness or connectors.

3. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 107 and intake valve timing control solenoid valve termi-
nal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EC-275, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace intake valve timing control solenoid valve.

EC-274
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR25(WITH EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00M77

INTAKE VALVE TIMING CONTROL SOLENOID VALVE C


1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve terminals 1 and 2. D
Terminals Resistance
1 and 2 Approximately 8Ω at 20°C (68°F)
E
∞Ω
1 or 2 and ground
(Continuity should not exist)

PBIB0574E

Removal and Installation EBS00M78


G
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-37, "TIMING CHAIN" .
H

EC-275
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR25(WITH EURO-OBD)]
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR PFP:16119

Description EBS00M79

Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis Logic EBS00M7A

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func-
A) tion properly due to the return spring malfunc-
tion.
P1121 Electric throttle control Throttle valve opening angle in fail-safe mode is
B) ● Electric throttle control actuator
1121 actuator not in specified range.
ECM detects the throttle valve is stuck open.
C) This self-diagnosis has the one trip detec-
tion logic.

FAIL-SAFE MODE
When the malfunction A or B is detected in the two consecutive trips, the ECM enters fail-safe mode and the
MI lights up.
When the malfunction C is detected even in the 1st trip, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C
The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure EBS00M7B

NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A AND B” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION C”.
If there is no malfunction on “PROCEDURE FOR MALFUNCTION A AND B”, perform “PROCE-
DURE FOR MALFUNCTION C”.
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition witch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
5. If DTC is detected, go to EC-277, "Diagnostic Procedure" .

SEF058Y

EC-276
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR25(WITH EURO-OBD)]
With GST
Follow the procedure “WITH CONSULT-II” above. A

PROCEDURE FOR MALFUNCTION C


With CONSULT-II EC
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and C
wait at least 2 seconds.
4. Shift selector lever to “N” or “P” position.
5. Start engine and let it idle for 3 seconds. D
6. If DTC is detected, go to EC-277, "Diagnostic Procedure" .

SEF058Y

With GST F
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure EBS00M7C
G
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. H
2. Check if a foreign matter is caught between the throttle valve
and the housing.
OK or NG I
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside. J

K
PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR L


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
M
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

EC-277
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION PFP:16119

Description EBS00NBU

NOTE:
If DTC P1122 is displayed with DTC P1121 or 1126, first perform the trouble diagnosis for DTC P1121 or
P1126. Refer to EC-276 or EC-285 .
Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
CONSULT-II Reference Value in Data Monitor Mode EBS00NBV

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00NBW

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-278
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00NBX

A
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors EC
P1122 Electric throttle control Electric throttle control function does not operate (Throttle control motor circuit is open or
1122 performance problem properly. shorted)
● Electric throttle control actuator C

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. D
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring. E

DTC Confirmation Procedure EBS00NBY

NOTE: F
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II G
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds. H
4. If DTC is detected, go to EC-281, "Diagnostic Procedure" .

SEF058Y
K
WITHOUT CONSULT-II
Follow the procedure “WITH CONSULT-II” above.
L

EC-279
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00NBZ

TBWA0180E

EC-280
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00NC0

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE CONTROL MOTOR GROUND CIRCUIT FOR OPEN AND SHORT
F
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 115 and engine ground.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Also check harness for short to power.
H
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or connectors.
I
3. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY
1. Turn ignition switch “OFF”. J
2. Disconnect throttle control motor relay harness connector.

M
PBIB0505E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0575E

EC-281
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
4. DETECT MALFUNCTIONING PART
Check the following.
● 15A fuse
● Harness for open or short between throttle control motor relay and battery

>> Repair or replace harness or connectors.

5. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-282
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
9. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector. EC
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
C
Electric throttle control
ECM terminal Continuity
actuator terminal
114 Should exist D
6
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist E

5. Also check harness for short to ground and short to power.


OK or NG
F
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY G

1. Remove the intake air duct.


2. Check if foreign matter is caught between the throttle valve and H
the housing.
OK or NG
OK >> GO TO 11. I
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
J

PBIB0518E K

11. CHECK THROTTLE CONTROL MOTOR RELAY


L
Refer to EC-289, "Component Inspection" .
OK or NG
OK >> GO TO 12. M
NG >> Replace throttle control motor relay.

12. CHECK THROTTLE CONTROL MOTOR


Refer to EC-294, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 15.

13. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 15.
NG >> Repair or replace harness or connectors.

EC-283
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITH EURO-OBD)]
14. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00NC1

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-284
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITH EURO-OBD)]
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY PFP:16119
A
Component Description EBS00MPN

Power supply for the Throttle Control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends EC
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
C
CONSULT-II Reference Value in Data Monitor Mode EBS00MPO

Specification data are reference values.


D
MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00MPP


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
WIRE
ITEM CONDITION DATA (DC Voltage)
G
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”] H
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”] I
relay power supply (11 - 14V)

On Board Diagnosis Logic EBS00MPQ

These self-diagnoses have the one trip detection logic. J

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors K
P1124 Throttle control motor ECM detect the throttle control motor relay is (Throttle control motor relay circuit is
1124 relay circuit short stuck ON. shorted)
● Throttle control motor relay
L
● Harness or connectors
P1126 Throttle control motor ECM detects a voltage of power source for throt- (Throttle control motor relay circuit is
1126 relay circuit open tle control motor is excessively low. open)
M
● Throttle control motor relay

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure EBS00MPR

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P1124
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.

EC-285
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITH EURO-OBD)]
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-288, "Diagnostic Procedure"
.

SEF058Y

With GST
Follow the procedure “WITH CONSULT-II” above.
PROCEDURE FOR DTC P1126
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-288, "Diagnostic Procedure" .

SEF058Y

With GST
Follow the procedure “WITH CONSULT-II” above.

EC-286
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MPS

EC

TBWA0153E

EC-287
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MPT

1. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY


1. Turn ignition switch “OFF”.
2. Disconnect throttle control motor relay harness connector.

PBIB0505E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0575E

2. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Harness for open or short between throttle control motor relay and battery

>> Repair or replace harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-288
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITH EURO-OBD)]
5. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 7.
NG >> GO TO 6.
D
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36 E
● Harness for open or short between ECM and throttle control motor relay

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY


G
Refer to EC-289, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Replace throttle control motor relay.

8. CHECK INTERMITTENT INCIDENT I


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

J
>> INSPECTION END
Component Inspection EBS00MPU

THROTTLE CONTROL MOTOR RELAY K


1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
L
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No M
3. If NG, replace throttle control motor relay.

PBIB0098E

EC-289
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITH EURO-OBD)]
DTC P1128 THROTTLE CONTROL MOTOR PFP:16119

Component Description EBS00MPV

The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
ECM Terminals and Reference Value EBS00MPW

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MPX

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P1128 Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
1128 circuit short ECM and throttle control motor. ● Electric throttle control actuator
(Throttle control motor)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure EBS00MPY

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.

EC-290
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITH EURO-OBD)]
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds. A
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
EC
4. If DTC is detected, go to EC-293, "Diagnostic Procedure" .

D
SEF058Y

WITH GST E
Follow the procedure “WITH CONSULT-II” above.

EC-291
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MPZ

TBWA0186E

EC-292
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQ0

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
F
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector. G
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control H
ECM terminal Continuity
actuator terminal
114 Should exist
6 I
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist J
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. K
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR L


Refer to EC-294, "Component Inspection" .
OK or NG
M
OK >> GO TO 4.
NG >> GO TO 5.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace harness or connectors.

5. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END


EC-293
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITH EURO-OBD)]
Component Inspection EBS00MQ1

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 3 and 6.
Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-39, "Throttle Valve Closed Position Learning" .
5. Perform EC-39, "Idle Air Volume Learning" .

PBIB0095E

Remove and Installation EBS00MQ2

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-294
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
DTC P1143 HO2S1 PFP:22690
A
Component Description EBS00M7X

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00M7Y I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00M7Z L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-295
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M80

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high and whether the “lean” output is sufficiently low. When both the
outputs are shifting to the lean side, the malfunction will be detected.

SEF300U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1

The maximum and minimum voltage from the ● Heated oxygen sensor 1 heater
P1143 Heated oxygen sensor
sensor are not reached to the specified volt- ● Fuel pressure
1143 1 lean shift monitoring
ages. ● Injectors
● Intake air leaks

DTC Confirmation Procedure EBS00M81

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P1143” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

PBIB0546E

EC-296
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
ENG SPEED 1,400 - 3,200 rpm EC
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0547E

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-297, "Diagnostic
Procedure" . E

G
SEC769C

Overall Function Check EBS00M82


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1signal) and engine ground.
J
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is over 0.6V at least one time.
K
– The minimum voltage is over 0.1V at least one time.
4. If NG, go to EC-297, "Diagnostic Procedure" .
L

M
PBIB0543E

Diagnostic Procedure EBS00M83

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

EC-297
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
2. RETIGHTEN HEATED OXYGEN SENSOR 1
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 3.

PBIB0499E

3. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-200 .
No >> GO TO 4.

4. CHECK HEATED OXYGEN SENSOR 1 HEATER


Refer to EC-132, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-298
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
5. CHECK HEATED OXYGEN SENSOR 1 A
Refer to EC-299, "Component Inspection" .
OK or NG
OK >> GO TO 6. EC
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT C


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-165, "Wiring Diagram" .
D

>> INSPECTION END


Component Inspection EBS00M84 E
HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. F
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”. G
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen. H

SEF646Y
J

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes K
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once. L
● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.


M

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.

EC-299
DTC P1143 HO2S1
[QR25(WITH EURO-OBD)]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00M85

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-300
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
DTC P1144 HO2S1 PFP:22690
A
Component Description EBS00M86

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00M87 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00M88 L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-301
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00M89

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high. The “lean” output is sufficiently low. When both the outputs are
shifting to the rich side, the malfunction will be detected.

SEF299U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1
P1144 Heated oxygen sensor The maximum and minimum voltages from the ● Heated oxygen sensor 1 heater
1144 1 rich shift monitoring sensor are beyond the specified voltages. ● Fuel pressure
● Injectors

DTC Confirmation Procedure EBS00M8A

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P1144” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

PBIB0548E

EC-302
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
ENG SPEED 1,400 - 3,200 rpm EC
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0549E

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-303, "Diagnostic
Procedure" . E

G
SEC772C

Overall Function Check EBS00M8B


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1signal) and engine ground.
J
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is below 0.8V at least one time.
K
– The minimum voltage is below 0.35V at least one time.
4. If NG, go to EC-303, "Diagnostic Procedure" .
L

M
PBIB0543E

Diagnostic Procedure EBS00M8C

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

EC-303
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
2. RETIGHTEN HEATED OXYGEN SENSOR 1
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 3.

PBIB0499E

3. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-206 .
No >> GO TO 4.

EC-304
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
4. CHECK HO2S1 CONNECTOR FOR WATER A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check connectors for water. EC

Water should not exist.


OK or NG C
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
D

PBIB0500E
E
5. CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-132, "Component Inspection" .
F
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1. G
6. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-305, "Component Inspection" . H
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 1. I

7. CHECK INTERMITTENT INCIDENT


J
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-165, "Wiring Diagram" .

K
>> INSPECTION END
Component Inspection EBS00M8D

HEATED OXYGEN SENSOR 1 L


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT- M
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

EC-305
DTC P1144 HO2S1
[QR25(WITH EURO-OBD)]
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00M8E

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-306
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
DTC P1146 HO2S2 PFP:226A0
A
Component Description EBS00M8F

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00M8G

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
one minute and at idle for one
minute under no load
● Engine: After warming up H
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly.
one minute and at idle for one
I
minute under no load

ECM Terminals and Reference Value EBS00M8H

Specification data are reference values and are measured between each terminal and ground. J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. L
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly M
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.

On Board Diagnosis Logic EBS00M8I

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of sensor is
sufficiently low during the various driving condition such as fuel-cut.

PBIB0554E

EC-307
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
Heated oxygen sensor
P1146 The minimum voltage from the sensor is not ● Heated oxygen sensor 2
2 minimum voltage
1146 reached to the specified voltage.
monitoring ● Fuel pressure
● Injectors

DTC Confirmation Procedure EBS00M8J

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
● Open engine hood before conducting following procedure.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II and follow
the instruction of CONSULT-II.

PBIB0818E

6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-311, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch “OFF” and leave the vehicle in a cool place (soak the vehicle).
b. Turn ignition switch “ON” and select “COOLANTEMP/S” in “DATA MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLANTEMP/S” indication on CONSULT-II.
d. When “COOLANTEMP/S” indication reaches to 70°C (158°F), go to step 3.
Overall Function Check EBS00M8K

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.

EC-308
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. A
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.50V at least once during this
procedure.
EC
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D” C
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure. D
8. If NG, go to EC-311, "Diagnostic Procedure" .

EC-309
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M8L

TBWA0061E

EC-310
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M8M

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CLEAR THE SELF-LEARNING DATA


F
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode G
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. H
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?
I

SEF215Z J

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. K
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. L
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed. M
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-206 .
No >> GO TO 3.

EC-311
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-312, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M8N

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.

EC-312
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
5. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
6. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 I
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute. L
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. M
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
7. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-313
DTC P1146 HO2S2
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00M8O

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-314
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
DTC P1147 HO2S2 PFP:226A0
A
Component Description EBS00M8P

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00M8Q

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
one minute and at idle for one
minute under no load
● Engine: After warming up H
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly.
one minute and at idle for one
I
minute under no load

ECM Terminals and Reference Value EBS00M8R

Specification data are reference values and are measured between each terminal and ground. J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. L
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly M
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.

On Board Diagnosis Logic EBS00M8S

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.

SEF259VA

EC-315
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
Heated oxygen sensor ● Heated oxygen sensor 2
P1147 The maximum voltage from the sensor is not
2 maximum voltage
1147 reached to the specified voltage. ● Fuel pressure
monitoring
● Injectors
● Intake air leaks

DTC Confirmation Procedure EBS00M8T

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
● Open engine hood before conducting following procedure.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II and follow
the instruction of CONSULT-II.

PBIB0819E

6. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.


If “NG” is displayed, refer to EC-319, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch “OFF” and leave the vehicle in a cool place (soak the vehicle).
b. Turn ignition switch “ON” and select “COOLANTEMP/S” in “DATA MONITOR” mode with CONSULT-II.
c. Start engine and warm it up while monitoring “COOLANTEMP/S” indication on CONSULT-II.
d. When “COOLANTEMP/S” indication reaches to 70°C (158°F), go to step 3.
Overall Function Check EBS00M8U

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
CAUTION:
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.

EC-316
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
4. Let engine idle for one minute.
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground. A
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.) EC
The voltage should be above 0.68V at least once during this
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
C
essary.
7. Keep vehicle idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T). D
The voltage should be above 0.68V at least once during this PBIB0550E
procedure.
8. If NG, go to EC-319, "Diagnostic Procedure" . E

EC-317
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M8V

TBWA0061E

EC-318
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M8W

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CLEAR THE SELF-LEARNING DATA


F
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode G
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. H
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?
I

SEF215Z J

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. K
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. L
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed. M
6. Erase the DTC memory. Refer to EC-56, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-200 .
No >> GO TO 3.

EC-319
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-320, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00M8X

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.

EC-320
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
5. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
6. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m I
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute. L
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. M
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
7. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-321
DTC P1147 HO2S2
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00M8Y

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-322
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE PFP:00000
A
System Description EBS00M8Z

COOLING FAN CONTROL


ECM func- EC
Sensor Input Signal to PCM Actuator
tion
Wheel sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature C
Cooling
Air conditioner switch Air conditioner “ON” signal Cooling fan relay(s)
fan control
Ignition switch Start signal
D
Refrigerant pressure sensor Refrigerant pressure

The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF]. E
OPERATION

PBIB0576E

CONSULT-II Reference Value in Data Monitor Mode EBS00M90

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)

EC-323
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more

ECM Terminals and Reference Value EBS00M91

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running]
0 - 1.0V
● Cooling fan is operating at high speed
[Engine is running] BATTERY VOLTAGE
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LY
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating

On Board Diagnosis Logic EBS00M92

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The cooling fan circuit is open or
shorted.)
● Cooling fan does not operate properly (Over- ● Cooling fan
heat).
● Radiator hose
P1217 Engine over tempera- ● Cooling fan system does not operate prop- ● Radiator
1217 ture (Overheat) erly (Overheat).
● Radiator cap
● Engine coolant was not added to the system
using the proper filling method. ● Water pump
● Thermostat
For more information, refer to EC-335,
"Main 12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-324
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
Overall Function Check EBS00M93

A
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres- EC
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off. C
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. D
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-328,
"Diagnostic Procedure" . E
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-328,
"Diagnostic Procedure" . F
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II. SEF621W
G

J
SEF646X

5. If the results are NG, go to EC-328, "Diagnostic Procedure" .


K
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. L
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-328,
"Diagnostic Procedure" .
M
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-328,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position. SEF621W

5. Turn air conditioner switch “ON”.


6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.

EC-325
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
8. Make sure that cooling fan operates at low speed.
If NG, go to EC-328, "Diagnostic Procedure" .
If OK, go to the following step.

SEC163BA

9. Turn ignition switch “OFF”.


10. Turn air conditioner switch and blower fan switch “OFF”.
11. Disconnect engine coolant temperature sensor harness connector.
12. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go to EC-328, "Diagnostic Procedure" .

MEC475B

EC-326
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M94

EC

TBWA0144E

EC-327
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M95

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 4.

2. CHECK COOLING FAN LOW SPEED OPERATION


With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.

PBIB0505E

3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.


4. Make sure that cooling fans-1 and -2 operate at low speed.

SEF784Z

OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go to EC-332, "PROCEDURE A" .)

EC-328
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
3. CHECK COOLING FAN HIGH SPEED OPERATION A
With CONSULT-II
1. Turn ignition switch “OFF”.
EC
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- C
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed. D
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC- E
334, "PROCEDURE B" .)

SEF785Z F
4. CHECK COOLING FAN LOW SPEED OPERATION
G
Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle. H
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”. I

PBIB0505E

K
6. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 5. L
NG >> Check cooling fan low speed control circuit. (Go to EC-
332, "PROCEDURE A" .)
M

SEC163BA

EC-329
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
334, "PROCEDURE B" .)

MEC475B

6. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the
pressure drops.

Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23


psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak SLC754A

● Hose

● Radiator

● Water pump
Refer to CO-18, "WATER PUMP" .

7. CHECK RADIATOR CAP


Apply pressure to cap with a tester.
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.

SLC755A

EC-330
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
8. CHECK THERMOSTAT A
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift. EC

Valve opening temperature: 82°C (180°F) [standard]


Valve lift: More than 8 mm/95°C C
(0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature. D
For details, refer to CO-20, "THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG SLC343 E
OK >> GO TO 9.
NG >> Replace thermostat
F
9. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-153, "Component Inspection" .
OK or NG G
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.
H
10. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-335, "Main 12 Causes of Overheating" .
I

>> INSPECTION END


J

EC-331
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
PROCEDURE A
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0577E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● Fuse block (J/B) connector E103
● 40A fusible links
● Harness for open or short between cooling fan relay-1 and fuse
● Harness for open or short between cooling fan relay-1 and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3
and cooling fan motor-1 terminal 1, cooling fan motor-1 terminal
4 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6
and cooling fan motor-2 terminal 1, cooling fan motor-2 terminal PBIB0504E

4 and body ground.


Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-332
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors E61, F38
● Harness for open or short between cooling fan relay-1 and ECM
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK COOLING FAN RELAY-1 G

Refer to EC-336, "Component Inspection" .


OK or NG H
OK >> GO TO 7.
NG >> Replace cooling fan relay.
I
7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-336, "Component Inspection" .
J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
K
8. CHECK INTERMITTENT INCIDENT
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


M

EC-333
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
PROCEDURE B
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester.
Voltage: Battery voltage.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0251E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● 40A fusible links
● Harness for open or short between cooling fan relays-2 and -3 and fuse
● Harness for open or short between cooling fan relays-2 and -3 and fusible links

>> Repair harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following;
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-334
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2. EC
Refer to wiring diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors E61, F38
● Harness for open or short between cooling fan relays-2, -3 and ECM F

>> Repair open circuit or short to ground or short to power in harness or connectors.
G
6. CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-336, "COOLING FAN RELAYS-1, -2 AND -3" . H
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays. I

7. CHECK COOLING FAN MOTORS


Refer to EC-336, "COOLING FAN MOTORS-1 AND -2" . J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors. K

8. CHECK INTERMITTENT INCIDENT


L
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END M


Main 12 Causes of Overheating EBS00M96

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3 ● Coolant level ● Visual Coolant up to MAX level See CO-29, "Changing
in reservoir tank and radi- Engine Coolant" .
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See MA-21, "CHECKING
(0.59 - 0.98 bar, 0.6 - 1.0 RADIATOR CAP" .
kg/cm2 , 9 - 14 psi) (Limit)

EC-335
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITH EURO-OBD)]
Engine Step Inspection item Equipment Standard Reference page

ON*2 5 ● Coolant leaks ● Visual No leaks See CO-29, "CHECKING


RADIATOR SYSTEM
FOR LEAKS" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot SeeCO-20, "THERMO-
lower radiator hoses STAT AND WATER CON-
TROL VALVE" , and CO-
11, "RADIATOR" .

ON*1 7 ● Cooling fan ● CONSULT-II Operating See trouble diagnosis for


DTC P1217 (EC-323 ).
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

ON*3 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driving See CO-29, "Changing
reservoir tank and idling Engine Coolant" .

OFF*4 10 ● Coolant return from ● Visual Should be initial level in See CO-29, "LEVEL
reservoir tank to radia- reservoir tank CHECK" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-59, "CYLINDER
gauge mum distortion (warping) HEAD" .
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-59, "CYLINDER
tons walls or piston HEAD" .
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection EBS00M97

COOLING FAN RELAYS-1, -2 AND -3


Check continuity between terminals 3 and 5, 6 and 7.
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No

If NG, replace relay.

SEF745U

COOLING FAN MOTORS-1 AND -2


1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.

Terminals
Speed
(+) (−)
Low 1 4
Cooling fan motor
High 1, 2 3, 4

Cooling fan motor should operate. SEF734W


If NG, replace cooling fan motor.

EC-336
DTC P1225 TP SENSOR
[QR25(WITH EURO-OBD)]
DTC P1225 TP SENSOR PFP:16119
A
Component Description EBS00MQ3

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to EC
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi- C
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- D
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
E
On Board Diagnosis Logic EBS00MQ4

The MI will not light up for this diagnosis.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225 Closed throttle position learning Closed throttle position learning value is ● Electric throttle control actuator
1225 performance problem excessively low. (TP sensor 1 and 2) G
DTC Confirmation Procedure EBS00MQ5

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I

WITH CONSULT-II
1. Turn ignition switch “ON”.
J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”. K
5. If 1st trip DTC is detected, go to EC-338, "Diagnostic Procedure"
.
L

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-337
DTC P1225 TP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQ6

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch “OFF”.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00MQ7

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-338
DTC P1226 TP SENSOR
[QR25(WITH EURO-OBD)]
DTC P1226 TP SENSOR PFP:16119
A
Component Description EBS00MQ8

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to EC
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi- C
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- D
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
E
On Board Diagnosis Logic EBS00MQ9

The MI will not light up for this diagnosis.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1226 Closed throttle position learning Closed throttle position learning is not ● Electric throttle control actuator
1226 performance problem performed successfully, repeatedly. (TP sensor 1 and 2) G
DTC Confirmation Procedure EBS00MQA

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I

WITH CONSULT-II
1. Turn ignition switch “ON”. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”. K
5. Repeat steps 3 and 4, 32 times.
6. If 1st trip DTC is detected, go to EC-340, "Diagnostic Procedure"
. L

M
SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-339
DTC P1226 TP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQB

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch “OFF”.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00MQC

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-340
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITH EURO-OBD)]
DTC P1229 SENSOR POWER SUPPLY PFP:16119
A
On Board Diagnosis Logic EBS00MQD

This self-diagnosis has the one trip detection logic.


EC
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Harness or connectors
(The TP sensor 1 and 2 circuit is shorted.) C
(APP sensor 1 circuit is shorted.)
(MAF sensor circuit is shorted.)
(Refrigerant pressure sensor circuit is D
shorted.)
P1229 Sensor power supply ECM detects a voltage of power source for ● Electric throttle control actuator
1229 circuit short sensor is excessively low or high. (TP sensor 1 and 2)
E
● Accelerator pedal position sensor
(APP sensor 1)
● MAF sensor
F
● Refrigerant pressures sensor
● ECM pin terminal

G
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operation condition in fail-safe mode H
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
I
DTC Confirmation Procedure EBS00MQE

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
K
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. L
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-343, "Diagnostic Procedure" .
M

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-341
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MQF

TBWA0183E

EC-342
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQG

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.
G

I
PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester. J

Voltage: Approximately 5V
OK or NG K
OK >> GO TO 5.
NG >> GO TO 3.
L

PBIB0082E
M
3. CHECK SENSOR POWER SUPPLY CIRCUITS FOR SHORT
Check the following.
● Harness for short to power and short to ground, between the following terminals.
ECM terminal Sensor terminals Reference Wiring Diagram
Electric throttle control actuator terminal 1 EC-280
APP sensor terminal 6 EC-375
65
MAF sensor terminal 2 EC-140
Refrigerant pressure sensor terminal 3 EC-413
● ECM pin terminal.
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.

EC-343
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITH EURO-OBD)]
4. CHECK COMPONENTS
Check the following.
● Accelerator pedal position sensor (Refer to EC-378, "Component Inspection" .)
● Mass air flow sensor (Refer to EC-142, "Component Inspection" .)
● Refrigerant pressure sensor [Refer to ATC-18, "REFRIGERATION SYSTEM" (models with automatic air
conditioner) or (models with manual air conditioner).]
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-372, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

7. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-344
DTC P1706 PNP SWITCH
[QR25(WITH EURO-OBD)]
DTC P1706 PNP SWITCH PFP:32006
A
Component Description EBS00M9M

When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”.
ECM detects the position because the continuity of the line (the “ON” signal) exists. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00M9N

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Shift lever:
P or N (A/T model) ON D
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF

ECM Terminals and Reference Value EBS00M9O


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION: F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE G
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V H
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”] I
(11 - 14v)
● Except the above gear position M/T model
Approximately 5V
J
On Board Diagnosis Logic EBS00M9P

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors K
The signal of the park/neutral position (PNP) [The park/neutral position (PNP) switch
P1706 Park/neutral position
switch is not changed in the process of engine circuit is open or shorted.]
1706 switch
starting and driving.
● Park/neutral position (PNP) switch L

DTC Confirmation Procedure EBS00M9Q

CAUTION: M
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-345
DTC P1706 PNP SWITCH
[QR25(WITH EURO-OBD)]
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions.
Position (Selector lever) Known-good signal
“N” and “P” position ON
Except the above position OFF

If NG, go to EC-348, "Diagnostic Procedure" .


If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II. SEF212Y

4. Start engine and warm it up to normal operating temperature.


5. Maintain the following conditions for at least 60 consecutive sec-
onds.
ENG SPEED 1,500 - 3,000 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.0 - 31.8 msec
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position
6. If 1st trip DTC is detected, go to EC-348, "Diagnostic Procedure"
. SEF213Y

Overall Function Check EBS00M9R

Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 43 (PNP switch signal)
and body ground under the following conditions.
Condition (Gear position) Voltage V (Known good data)
“P” (A/T models only) and “N” position Approx. 0
A/T models: Battery voltage
Except the above position
M/T: Approximately 5V
3. If NG, go to EC-348, "Diagnostic Procedure" .

PBIB0578E

EC-346
DTC P1706 PNP SWITCH
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M9S

EC

TBWA0072E

EC-347
DTC P1706 PNP SWITCH
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00M9T

1. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect PNP switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to power in harness or connectors.

2. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 43 and PNP switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or connectors.

3. CHECK PNP SWITCH


Refer to AT-115, "PARK/NEUTRAL POSITION SWITCH" (A/T models) or MT-12, "POSITION SWITCH" (M/T
models).
OK or NG
OK >> GO TO 4.
NG >> Replace PNP switch.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-348
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
DTC P1805 BRAKE SWITCH PFP:25320
A
Description EBS00M9U

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00M9V

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON D

ECM Terminals and Reference Value EBS00M9W

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE H
● Brake pedal depressed (11 - 14V)

On Board Diagnosis Logic EBS00M9X


I
The MI will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
J
● Harness or connectors
P1805 A brake switch signal is not sent to ECM for an (Stop lamp switch circuit is open or
Brake switch shorted.)
1805 extremely long time while the vehicle is driving.
K
● Stop lamp switch

FAIL-SAFE MODE
L
When the malfunction is detected, the ECM enters in fail-safe mode.
Engine operation condition in fail-fail safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.Therefore,acceleration will be M
poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure EBS00M9Y

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.

EC-349
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-352, "Diagnostic Procedure"
.

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-350
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00M9Z

EC

TBWA0332E

EC-351
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MA0

1. CHECK STOP LAMP SWITCH CIRCUIT


1. Turn ignition switch “OFF”.
2. Check the stop lamp when depressing and releasing the brake pedal.
Brake pedal Stop lamp
Fully released Not illuminated
Depressed Illuminated

OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT


1. Disconnect stop lamp switch harness connector.

PBIB0498E

2. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0117E

3. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Fuse block (J/B) connector M2
● Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-352
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 40 and stop lamp switch terminal 2.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, M41
● Joint connector-2 (LHD models)
F
● Joint connector-3 (RHD models)
● Harness for open or short between ECM and stop lamp switch
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK STOP LAMP SWITCH H


Refer to EC-353, "Component Inspection" .
OK or NG
OK >> GO TO 7. I
NG >> Replace stop lamp switch.

7. CHECK INTERMITTENT INCIDENT J

Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


K
>> INSPECTION END
Component Inspection EBS00MA1

STOP LAMP SWITCH L


1. Disconnect stop lamp switch harness connector.

PBIB0498E

EC-353
DTC P1805 BRAKE SWITCH
[QR25(WITH EURO-OBD)]
2. Check continuity between stop lamp switch terminals 1 and 2
under the following conditions.
Conditions Continuity
Brake pedal fully released Should not exist.
Brake pedal depressed Should exist.
3. If NG, replace stop lamp switch.

PBIB0118E

EC-354
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
DTC P2122, P2123 APP SENSOR PFP:18002
A
Component Description EBS00MQH

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00MQI
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed More than 3.2V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN2*
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*: Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminals voltage signal.

ECM Terminals and Reference Value EBS00MQJ J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V M
● Idle speed
Accelerator pedal position
64 OR/L [Ignition switch “ON”] Approximately 2.5V
sensor 2 power supply
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed

EC-355
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
Accelerator pedal position
86 L [Ignition switch “ON”] Approximately 0V
sensor 2 ground

On Board Diagnosis Logic EBS00MQK

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2122 Accelerator pedal position An excessively low voltage from the APP ● Harness or connectors
2122 sensor 1 circuit low input sensor 1 is sent to ECM. (The APP sensor 1 circuit is open or
shorted.)
P2123 Accelerator pedal position An excessively high voltage from the APP
● Accelerator pedal position sensor
2123 sensor 1 circuit high input sensor 1 is sent to ECM.
(Accelerator pedal position sensor 1)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MQL

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-358, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure with “WITH CONSULT-II” above.

EC-356
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MQM

EC

TBWA0326E

EC-357
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQN

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminal 6 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0914E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-358
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5. H
Refer to Wiring Diagram.
Continuity should exist.
I
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors M61, F41
L
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
8. CHECK APP SENSOR
Refer to EC-360, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-359
DTC P2122, P2123 APP SENSOR
[QR25(WITH EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MQO

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position
sensor 1) Fully depressed More than 3.2V

76 Fully released 0.15 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1.49V
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-39, "Accelerator Pedal Released Position Learning" .
7. Perform EC-39, "Throttle Valve Closed Position Learning" .
8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00MQP

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-360
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
DTC P2127, P2128 APP SENSOR PFP:18002
A
Component Description EBS00MQQ

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00MQR
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed More than 3.2V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN2*
(Engine stopped) Accelerator pedal: Fully depressed More than 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*:Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminal voltage.

ECM Terminals and Reference Value EBS00MQS J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V M
● Idle speed
Accelerator pedal position
64 OR/L [Ignition switch “ON”] Approximately 2.5V
sensor 2 power supply
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed

EC-361
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1,49V
● Accelerator pedal fully depressed
Accelerator pedal position
86 L [Ignition switch “ON”] Approximately 0V
sensor 2 ground

On Board Diagnosis Logic EBS00MQT

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2127 Accelerator pedal position An excessively low voltage from the APP ● Harness or connectors
2127 sensor 2 circuit low input sensor 2 is sent to ECM. (The APP sensor 2 circuit is open or
shorted.)
P2128 Accelerator pedal position An excessively high voltage from the APP
● Accelerator pedal position sensor
2128 sensor 2 circuit high input sensor 2 is sent to ECM.
(Accelerator pedal position sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MQU

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-364, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-362
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MQV

EC

TBWA0331E

EC-363
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MQW

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminal 4 and ground with


CONSULT-II or tester.
Voltage: Approximately 2.5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0915E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-364
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 76 and APP sensor terminal 2. H
Refer to Wiring Diagram.
Continuity should exist.
I
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors M61, F41
L
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
8. CHECK APP SENSOR
Refer to EC-366, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-365
DTC P2127, P2128 APP SENSOR
[QR25(WITH EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MQX

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position
sensor 1) Fully depressed More than 3.2V

76 Fully released 0.15 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1.49V
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-39, "Accelerator Pedal Released Position Learning" .
7. Perform EC-39, "Throttle Valve Closed Position Learning" .
8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00MQY

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-366
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
DTC P2135 TP SENSOR PFP:16119
A
Component Description EBS00MQZ

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to EC
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi- C
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- D
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
E
CONSULT-II Reference Value in Data Monitor Mode EBS00MR0

Specification data are reference values.


F
MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1 G
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
H
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.

ECM Terminals and Reference Value EBS00MR1

Specification data are reference values and are measured between each terminal and ground. I
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. J
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. K
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed L
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
M
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-367
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped
● Gear position is D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released
74 G Throttle position sensor 2
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

On Board Diagnosis Logic EBS00MR2

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connector
Throttle position sensor Rationally incorrect voltage is sent to ECM (The TP sensor 1 and 2 circuit is open or
P2135 shorted.)
circuit range/performance compared with the signals from TP sensor 1
2135
problem and TP sensor 2. ● Electric throttle control actuator
(TP sensor 1 and 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MR3

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-370, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-368
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MR4

EC

TBWA0182E

EC-369
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MR5

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0082E

3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-370
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4, ECM
terminal 74 and electric throttle control actuator terminal 2. EC
Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR E


Refer to EC-372, "Component Inspection" .
OK or NG
OK >> GO TO 7. F
NG >> GO TO 6.

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR G

1. Replace the electric throttle control actuator.


2. Perform EC-39, "Throttle Valve Closed Position Learning" . H
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END I

7. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . J

>> INSPECTION END


K

EC-371
DTC P2135 TP SENSOR
[QR25(WITH EURO-OBD)]
Component Inspection EBS00MR6

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-39, "Throttle Valve Closed Position Learning" .


8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00MR7

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-372
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
DTC P2138 APP SENSOR PFP:18002
A
Component Description EBS00MR8

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00MR9
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN2*
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*:Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminal voltage.

ECM Terminals and Reference Value EBS00MRA J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V M
● Idle speed
Accelerator pedal position
64 OR/L [Ignition switch “ON”] Approximately 2.5V
sensor 2 power supply
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed

EC-373
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
Accelerator pedal position
86 L [Ignition switch “ON”] Approximately 0V
sensor 2 ground

On Board Diagnosis Logic EBS00MRB

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connector
Accelerator pedal position Rationally incorrect voltage is sent to ECM (The APP sensor 1 and 2 circuit is open
P2138 or shorted.)
sensor circuit range/perfor- compared with the signals from APP sensor
2138
mance problem 1 and APP sensor 2. ● Accelerator pedal position sensor 1 and
2

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MRC

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-376, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-374
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MRD

EC

TBWA0325E

EC-375
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MRE

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminals 4, 6 and ground


with CONSULT-II or tester.
APP sensor terminal Voltage (V)
4 Approximately 2.5
6 Approximately 5
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
PBIB0560E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-376
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1, 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5, ECM terminal 76 and H
APP sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. I

3. Also check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K

Check the following.


● Harness connectors M61, F41 L
● Harness for open or short between ECM and accelerator pedal position sensor

M
>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK APP SENSOR


Refer to EC-378, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-377
DTC P2138 APP SENSOR
[QR25(WITH EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MRF

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-39, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position
sensor 1) Fully depressed More than 3200mV

76 Fully released 0.15 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1490mV
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-39, "Accelerator Pedal Released Position Learning" .
7. Perform EC-39, "Throttle Valve Closed Position Learning" .
8. Perform EC-39, "Idle Air Volume Learning" .
Remove and Installation EBS00MRG

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-378
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
IGNITION SIGNAL PFP:22448
A
Component Description EBS00MAY

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to and amplified by the EC
power transistor. The power transistor turns on and off the ignition
coil primary circuit. This on-off operation induces the proper high
voltage in the coil secondary circuit.
C

PBIB0509E
E
ECM Terminals and Reference Value EBS00MAZ

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II F
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. G
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. H
0 - 0.1V

[Engine is running] I
● Warm-up condition
● Idle speed
J
21 BR Ignition signal No. 1
PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V K
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
L
● Engine speed is 2,000 rpm.

PBIB0522E
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-379
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MB0

TBWA0404E

EC-380
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]

EC

TBWA0405E

EC-381
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MB1

1. CHECK ENGINE START


Turn ignition switch “OFF”, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II.
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

PBIB0133E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 21, 22, 23, 24
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.

PBIB0521E
PBIB0579E

OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

EC-382
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I A
1. Turn ignition switch ON.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester. EC

Voltage: Battery voltage


OK or NG C
OK >> GO TO 5.
NG >> Go to EC-116, "POWER SUPPLY CIRCUIT FOR ECM"
. D

PBIB0580E
E
5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
Check voltage between ECM terminal 12 and ground with CON-
F
SULT-II or tester.
Voltage: Battery voltage
OK or NG G
OK >> GO TO 10.
NG >> GO TO 6.
H

PBIB0136E
I
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. J
2. Disconnect ECM harness connector.
3. Disconnect ECM relay.
4. Check harness continuity between ECM terminal 12 and ECM K
relay terminal 7. Refer to Wiring Diagram.
Continuity should exist. L
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. M
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB0493E

7. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV


Check voltage between ECM relay terminal 6 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB0581E

EC-383
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
8. DETECT MALFUNCTIONING PART
Check the following.
● 20A fuse
● Harness or connectors E61, F38
● Harness for open and short between ECM relay and fuse

>> Repair or replace harness or connectors.

9. CHECK ECM RELAY


Refer to EC-121, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ECM relay.

10. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check harness continuity between ECM terminal 12 and con-
denser terminal 1, condenser terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power
PBIB0509E
in harness or connectors.

11. CHECK CONDENSER


Refer to EC-386, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace condenser.

EC-384
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
12. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V A
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector. EC
4. Turn ignition switch ON.

E
PBIB0509E

5. Check voltage between ignition coil terminal 1 and ground with


CONSULT-II or tester. F
Voltage: Battery voltage
OK or NG G
OK >> GO TO 14.
NG >> GO TO 13.
H

SEF107S

I
13. DETECT MALFUNCTIONING PART
Check the following.
J
● Harness for open or short between ignition coil and ECM relay
● Harness for open or short between ignition coil and ECM
K
>> Repair or replace harness or connectors.

14. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT L
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and engine ground.
Refer to Wiring Diagram. M

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 15.
NG >> Repair open circuit or short to power in harness or connectors.

EC-385
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
15. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 21, 22, 23, 24 and ignition coil terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

16. CHECK IGNITION COIL WITH POWER TRANSISTOR


Refer to EC-386, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ignition coil with power transistor.

17. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MB2

IGNITION COIL WITH POWER TRANSISTOR


1. Turn ignition switch “OFF”.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
3 (+) - 2 (-) Except 0 or ∞
1 (+) - 3 (-)
Except 0
1 (+) - 2 (-)

SEF371Q

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1 MΩ at 25°C (77°F)

SEF124Y

EC-386
IGNITION SIGNAL
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00MB3

IGNITION COIL WITH POWER TRANSISTOR A


Refer to EM-29, "IGNITION COIL" .

EC

EC-387
INJECTOR CIRCUIT
[QR25(WITH EURO-OBD)]
INJECTOR CIRCUIT PFP:16600

Component Description EBS00MB4

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM
controls the injection pulse duration based on engine fuel needs.

SEF375Z

CONSULT-II Reference Value in Data Monitor Mode EBS00MB5

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
● Engine: After warming up Idle 2.0 - 3.0 msec
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load

ECM Terminals and Reference Value EBS00MB6

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Warm-up condition
● Idle speed

101 R/B Injector No. 1


PBIB0529E
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-388
INJECTOR CIRCUIT
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MB7

EC

TBWA0082E

EC-389
INJECTOR CIRCUIT
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MB8

1. INSPECTION START
Turn ignition switch to “START”.
Is any cylinder ignited?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

PBIB0133E

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> INSPECTION END
NG >> GO TO 3.

EC-390
INJECTOR CIRCUIT
[QR25(WITH EURO-OBD)]
3. CHECK INJECTOR POWER SUPPLY CIRCUIT A
1. Turn ignition switch “OFF”.
2. Disconnect injector harness connector.
3. Turn ignition switch “ON”. EC

PBIB0510E
E
4. Check voltage between injector terminal 1 and ground with
CONSULT-II or tester.
Voltage: Battery voltage F

OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.

H
PBIB0582E

4. DETECT MALFUNCTIONING PART I


Check the following.
● Harness connectors M61, F41
J
● Harness connectors F1, F101
● Fuse block (J/B) connector M1
● 10A fuse K
● Harness for open or short between injector and fuse

>> Repair harness or connectors. L

5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


M
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 101, 102, 103, 104.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-391
INJECTOR CIRCUIT
[QR25(WITH EURO-OBD)]
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors F1, F101
● Harness for open or short between injector and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK INJECTOR
Refer to EC-392, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace injector.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MB9

INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
Resistance: 13.5 - 17.5Ω [at 20°C (68°F)]

PBIB0181E

Removal and Installation EBS00MBA

INJECTOR
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .

EC-392
VIAS
[QR25(WITH EURO-OBD)]
VIAS PFP:14956
A
Description EBS00NBJ

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position C
Ignition switch Start signal VIAS control VIAS control solenoid valve

Crankshaft position sensor (POS)


Engine speed D
Camshaft position sensor (PHASE)
Engine coolant temperature sensor Engine coolant temperature

PBIB0843E

When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the K
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
L
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen- M
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.

PBIB0946E

EC-393
VIAS
[QR25(WITH EURO-OBD)]
VIAS Control Solenoid Valve
The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.

PBIB0947E

CONSULT-II Reference Value in Data Monitor Mode EBS00NBK

MONITOR ITEM CONDITION SPECIFICATION


Idle OFF
VIAS S/V ● Engine: After warming up
More than 5,000 rpm ON

ECM Terminals and Reference Value EBS00NBL

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
VIAS control solenoid ● Idle speed (11 - 14V)
25 GY/L
valve [Engine is running]
0 - 1.0V
● Engine speed is above 5,000 rpm

EC-394
VIAS
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00NBM

EC

TBWA0159E

EC-395
VIAS
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00NBN

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON-
SULT-II.

PBIB0844E

3. Turn VIAS control solenoid valve “ON” and “OFF”, and make
sure that power valve actuator rod moves.

PBIB0949E

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Rev engine quickly up to above 5,000 rpm and make sure that
power valve actuator rod moves.

PBIB0949E

OK or NG
OK >> INSPECTION END
NG (With CONSULT-II) >>GO TO 2.
NG (Without CONSULT-II) >>GO TO 3.

EC-396
VIAS
[QR25(WITH EURO-OBD)]
2. CHECK VACUUM EXISTENCE A
With CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
EC
2. Start engine and let it idle.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON-
SULT-II.
C
4. Turn VIAS control solenoid valve “ON” and “OFF”, and check
vacuum existence under the following conditions.
VIAS SOL VALVE Vacuum D
ON Should exist.
OFF Should not exist.
E

PBIB0844E

OK or NG F
OK >> Repair or replace power valve actuator.
NG >> GO TO 4.
G
3. CHECK VACUUM EXISTENCE
Without CONSULT-II H
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Disconnect VIAS control solenoid valve harness connector.
3. Start engine and let it idle. I
4. Apply 12V of direct current between VIAS control solenoid valve
terminals 1 and 2.
5. Check vacuum existence under the following conditions. J

Condition Vacuum
12V direct current supply Should exist. K
No supply Should not exist.

OK or NG
L
OK >> Repair or replace power valve actuator.
NG >> GO TO 4. PBIB0845E

4. CHECK VACUUM HOSE M

1. Stop engine.
2. Check hoses and tubes between intake manifold and power
valve actuator for crack, clogging, improper connection or dis-
connection. Refer to EC-32, "Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 5.
NG >> Repair hoses or tubes.

SEF109L

EC-397
VIAS
[QR25(WITH EURO-OBD)]
5. CHECK VACUUM TANK
Refer to EC-399, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace vacuum tank.

6. CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT


1. Turn ignition switch “ON”.
2. Disconnect VIAS control solenoid valve harness connector.
3. Turn ignition switch “ON”.

PBIB0947E

4. Check voltage between VIAS control solenoid valve terminal 1


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

PBIB0173E

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness continuity between fuse and VIAS control solenoid valve

>> Repair harness or connectors.

8. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 25 and VIAS control solenoid valve terminal 2. Refer to
Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-398
VIAS
[QR25(WITH EURO-OBD)]
9. CHECK VIAS CONTROL SOLENOID VALVE A
Refer to EC-399, "Component Inspection" .
OK or NG
OK >> GO TO 10. EC
NG >> Replace VIAS control solenoid valve.

10. CHECK INTERMITTENT INCIDENT C


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END
Component Inspection EBS00NBO

VIAS CONTROL SOLENOID VALVE E


With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON. F
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time under the
following conditions. G

Condition Air passage continuity Air passage continuity


VIAS SOL VALVE between A and B between A and C H
ON Yes No
OFF No Yes
Operation takes less than 1 second. I

PBIB0177E
J
Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions. K
Air passage continuity Air passage continuity
Condition
between A and B between A and C
L
12V direct current supply
Yes No
between terminals 1 and 2
No supply No Yes
M
Operation takes less than 1 second.
MEC488B

VACUUM TANK
1. Disconnect vacuum hose connected to vacuum tank.
2. Connect a vacuum pump to the port A of vacuum pump.
3. Apply vacuum and make sure that vacuum exists at the port B .

PBIB0846E

EC-399
VIAS
[QR25(WITH EURO-OBD)]
Removal and Installation EBS00NBP

VIAS CONTROL SOLENOID VALVE


Refer to EM-16, "INTAKE MANIFOLD" .

EC-400
START SIGNAL
[QR25(WITH EURO-OBD)]
START SIGNAL PFP:48750
A
CONSULT-II Reference Value in Data Monitor Mode EBS00MBB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION EC
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

ECM Terminals and Reference Value EBS00MBC C


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- D
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE E
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”] Approximately 0V
41 B/Y Start signal
[Ignition switch “START”] 9 - 14V F

EC-401
START SIGNAL
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MBD

TBWA0085E

EC-402
START SIGNAL
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MBE

1. INSPECTION START A

Do you have CONSULT-II?


Yes or No EC
Yes >> GO TO 2.
No >> GO TO 3.
C
2. CHECK OVERALL FUNCTION
With CONSULT-II D
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions. E
Condition START SIGNAL
Ignition switch “ON” OFF
F
Ignition switch “START” ON

OK or NG
OK >> INSPECTION END G
NG >> GO TO 4.
PBIB0182E

H
3. CHECK OVERALL FUNCTION
Without CONSULT-II
Check voltage between ECM terminal 41 and ground under the fol- I
lowing conditions.
Condition Voltage
J
Ignition switch “START” Battery voltage
Other positions Approximately 0V

OK or NG K
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0583E
L

4. CHECK STARTING SYSTEM


M
Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-20, "STARTING SYSTEM" .

5. CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK >> GO TO 6.
NG >> Replace 10A fuse.

EC-403
START SIGNAL
[QR25(WITH EURO-OBD)]
6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 41 and fuse block (J/B), ignition switch and fuse block
(J/B). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors
● Fuse block (J/B) connectors M1, E102
● Harness for open or short between ignition switch and fuse block (J/B)
● Harness for open or short between ECM and fuse block (J/B)

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-404
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
FUEL PUMP CIRCUIT PFP:17042
A
Description EBS00MBF

SYSTEM DESCRIPTION
ECM EC
Sensor Input Signal to ECM Actuator
Function
Crankshaft position sensor (POS) Engine speed
Fuel pump
Camshaft position sensor (PHASE) Engine speed and cylinder number Fuel pump relay C
control
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
D
startability. If the ECM receives a 180° signal from the camshaft position sensor (PHASE), it knows that the
engine is rotating, and causes the pump to operate. If the 180° signal is not received when the ignition switch
is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving
safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn E
controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second. F
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
G
Except as shown above Stops.

COMPONENT DESCRIPTION
H
A turbine type design fuel pump is used in the fuel tank.

K
PBIB0513E

CONSULT-II Reference Value in Data Monitor Mode EBS00MBG

Specification data are reference values. L

MONITOR ITEM CONDITION SPECIFICATION


● For 1 seconds after turning ignition switch ON M
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF

ECM Terminals and Reference Value EBS00MBH

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-405
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.

EC-406
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MBI

EC

TBWA0333E

EC-407
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MBJ

1. CHECK OVERALL FUNCTION


1. Turn ignition switch “ON”.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel hose for 1
second after ignition switch is turned “ON”.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

PBIB0517E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect fuel pump relay.
3. Turn ignition switch “ON”.

PBIB0507E

4. Check voltage between fuel pump relay terminals 1, 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0657E

3. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1, B4
● Harness connectors M17, B1
● 10A fuse
● 15A fuse
● Harness for open or short between fuse and fuel pump relay

>> Repair harness or connectors.

EC-408
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
4. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check harness continuity between fuel pump relay terminal 3 and condenser terminal 1, condenser termi- EC
nal 2 and body ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 6.
NG >> GO TO 5.
E
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors B22, B128 (RHD models) F
● Harness for open or short between fuel pump relay and condenser
● Harness for open or short between condenser and body ground
G

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CONDENSER H

Refer to EC-410, "Component Inspection" .


OK or NG I
OK >> GO TO 7.
NG >> Replace condenser.
J
7. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
K
2. Disconnect fuel level sensor unit and fuel pump harness con-
nector.
3. Check harness continuity between
L
fuel pump relay terminal 3 and fuel pump terminal 5,
fuel pump terminal 3 and body ground.
Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
PBIB0506E
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and fuel pump
● Harness for open or short between fuel pump and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-409
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
9. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 29 and fuel pump relay terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B1, M17 (LHD models)
● Harness connectors B2, M18 (RHD models)
● Harness connectors M61, F41
● Harness for open or short between ECM and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK FUEL PUMP RELAY


Refer to EC-410, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace fuel pump relay.

12. CHECK FUEL PUMP


Refer to EC-410, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace fuel pump.

13. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MBK

FUEL PUMP RELAY


Check continuity between terminals 3 and 5 under the following con-
ditions.
Conditions Continuity
12V direct current supply
Yes
between terminals 1 and 2
No current supply No

PBIB0098E

EC-410
FUEL PUMP CIRCUIT
[QR25(WITH EURO-OBD)]
FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector. A
2. Check resistance between fuel level sensor unit and fuel pump
terminals 3 and 5.
EC
Resistance: Approximately 1.0Ω [at 25°C (77°F)]

D
PBIB0658E

CONDENSER E
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals 1 and 2. F
Resistance: Above 1MΩ [at 25°C (77°F)]

SEF124Y I
Removal and Installation EBS00MBL

FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . J

EC-411
REFRIGERANT PRESSURE SENSOR
[QR25(WITH EURO-OBD)]
REFRIGERANT PRESSURE SENSOR PFP:92136

Component Description EBS00MBM

The refrigerant pressure sensor is installed at the liquid tank of the


air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.

PBIB0503E

SEF099X

ECM Terminals and Reference Value EBS00MBN

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Engine is running]
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)

EC-412
REFRIGERANT PRESSURE SENSOR
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MBO

EC

TBWA0088E

EC-413
REFRIGERANT PRESSURE SENSOR
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MBP

1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION


1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch “ON”.
3. Check voltage between ECM terminal 83 and ground with CON-
SULT-II or tester.
Voltage: 1.0 - 4.0V
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

PBIB0659E

2. CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT


1. Turn A/C switch and blower switch “OFF”.
2. Stop engine.
3. Disconnect refrigerant pressure sensor harness connector.
4. Turn ignition switch “ON”.

PBIB0503E

5. Check voltage between refrigerant pressure sensor terminal 3


and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

SEF479Y

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors.

EC-414
REFRIGERANT PRESSURE SENSOR
[QR25(WITH EURO-OBD)]
4. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 1 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 83 and refrigerant pressure sensor terminal 2. H
Refer to Wiring Diagram.
Continuity should exist.
I
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors E61, F38
L
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
8. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.
Removal and Installation EBS00MBQ

REFRIGERANT PRESSURE SENSOR


Refer to ATC-129, "REFRIGERANT LINES" .

EC-415
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL PFP:25350

CONSULT-II Reference Value in Data Monitor Mode EBS00MBR

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch is OFF
OFF
and lighting switch is OFF.

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW
the engine Heater fan is not operating OFF

ECM Terminals and Reference Value EBS00MBS

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog-
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 L/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF”
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”]
Approximately 5V
● Heater fan control switch is “OFF”

EC-416
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
Wiring Diagram EBS00MBT

EC

TBWA0402E

EC-417
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]

TBWA0399E

EC-418
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
Diagnostic Procedure EBS00MBU

1. INSPECTION START A

Do you have CONSULT-II?


Yes or No EC
Yes >> GO TO 2.
No >> GO TO 5.
C
2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
With CONSULT-II D
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions. E
Condition LOAD SIGNAL
Rear window defogger switch “ON” ON
F
Rear window defogger switch “OFF” OFF
OK or NG
OK >> GO TO 3. G
NG >> GO TO 8.
PBIB0103E

H
3. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
With CONSULT-II I
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions. J
Condition LOAD SIGNAL
Lighting switch “ON” at 2nd position ON
K
Lighting switch “OFF” OFF

OK or NG
OK >> GO TO 4. L
NG >> GO TO 12.
PBIB0103E

M
4. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Heater fan control switch “ON” ON
Heater fan control switch “OFF” OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0103E

EC-419
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 52 and ground under the
following conditions.
Condition Voltage
Rear window defogger switch “ON” BATTERY VOLTAGE
Rear window defogger switch “OFF” 0V
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.
PBIB0660E

6. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 53 and ground under the
following conditions.
Condition Voltage
Lighting switch “ON” at 2nd position BATTERY VOLTAGE
Lighting switch “OFF” 0V
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
PBIB0070E

7. CHECK HEATER FAN CONTROL CIRCUIT OVERALL FUNCTION


Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 55 and ground under the
following conditions.
Condition Voltage
Heater fan control switch “ON” 0V
heater fan control switch “OFF” Approximately 5V
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0661E

8. CHECK REAR WINDOW DEFOGGER FUNCTION


1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Yes or No
Yes >> GO TO 9.
No >> Refer to GW-10, "REAR WINDOW DEFOGGER" .

EC-420
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
9. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay. EC
4. Check harness continuity between ECM terminal 52 and harness connector M17 terminal 1 (RHD mod-
els), 5 (LHD models).
C
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 11.
NG >> GO TO 10.
E
10. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors M62, F42
● Harness for open and short between ECM and harness connector M17
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK INTERMITTENT INCIDENT H


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I

12. CHECK HEADLAMP FUNCTION


J
1. Start engine.
2. Turn the lighting switch “ON” at 2nd position.
3. Check that headlamps are illuminated. K
OK or NG
OK >> GO TO 13.
NG >> Refer to LT-4, "HEADLAMP" or LT-9, "HEADLAMP - DAYTIME LIGHT SYSTEM -" . L

EC-421
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
13. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connectors.
4. Check harness continuity between ECM terminal 53 and lighting switch terminal 9, 10 under the following
conditions.

PBIB0662E

Condition Continuity
1 Should exist
2 Should not exist
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.

14. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Diode E123, E124
● Harness for open and short between ECM and lighting switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

15. CHECK INTERMITTENT INCIDENT


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

16. CHECK HEATER FAN CONTROL FUNCTION


1. Start engine.
2. Turn “ON” the fan control switch.
3. Check the blower fan motor. Does the blower fan motor activate?
Yes or No
Yes >> GO TO 17.
No >> Refer to ATC-33, "TROUBLE DIAGNOSIS" .

EC-422
ELECTRICAL LOAD SIGNAL
[QR25(WITH EURO-OBD)]
17. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector. EC
4. Check harness continuity between ECM terminal 55 and A/C AUTO AMP. terminal 19.
Refer to Wiring Diagram.
C
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 19.
NG >> GO TO 18.
E
18. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors M62, F42
● Harness for open and short between ECM and A/C AUTO AMP.
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

19. CHECK INTERMITTENT INCIDENT H


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I

EC-423
DATA LINK CONNECTOR
[QR25(WITH EURO-OBD)]
DATA LINK CONNECTOR PFP:24814

Wiring Diagram EBS00MBV

TBWA0334E

EC-424
EVAPORATIVE EMISSION SYSTEM
[QR25(WITH EURO-OBD)]
EVAPORATIVE EMISSION SYSTEM PFP:14950
A
Description EBS00MBW

SYSTEM DESCRIPTION
EC

G
PBIB0491E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. H
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the I
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and J
idling.

EC-425
EVAPORATIVE EMISSION SYSTEM
[QR25(WITH EURO-OBD)]
EVAPORATIVE EMISSION LINE DRAWING

PBIB1446E

EC-426
EVAPORATIVE EMISSION SYSTEM
[QR25(WITH EURO-OBD)]
Component Inspection EBS00MBX

EVAP CANISTER A
Check EVAP canister as follows:
1. Block port B . Orally blow air through port A .
Check that air flows freely through port C . EC
2. Block port A . Orally blow air through port B .
Check that air flows freely through port C .
C

D
PBIB0663E

FUEL CHECK VALVE E


1. Blow air through connector on fuel tank side.
A considerable resistance should be felt and a portion of air flow
should be directed toward the EVAP canister side.
F
2. Blow air through connector on EVAP canister side.
Air flow should be smoothly directed toward fuel tank side.
3. If fuel check valve is suspected of not properly functioning in
steps 1 and 2 above, replace it. G

H
SEF552Y

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing. I

SEF989X
L

2. Check valve opening pressure and vacuum.


Pres- 15.3 - 20.0 kPa (0.153 - 0.200 bar, M
sure: 0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.060 to −0.033 bar,
−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.

SEF943S

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-248, "Component Inspection" .

EC-427
POSITIVE CRANKCASE VENTILATION
[QR25(WITH EURO-OBD)]
POSITIVE CRANKCASE VENTILATION PFP:11810

Description EBS00MBY

SYSTEM DESCRIPTION

PBIB0492E

This system returns blow-by gas to the intake manifold.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.

SEF559A

Component Inspection EBS00MBZ

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.

SEC137A

EC-428
POSITIVE CRANKCASE VENTILATION
[QR25(WITH EURO-OBD)]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks. A
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.
EC

S-ET277
D

EC-429
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR25(WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Fuel Pressure EBS00MC0

Fuel pressure at idle kPa (bar, kg/cm2 , psi) Approximately 350 (3.5, 3.57, 51)

Idle Speed and Ignition Timing EBS00MC1

Target idle speed A/T: 700±50 rpm


No-load*1 (in “P” or N” position)
M/T: 700±50 rpm
In “P” or N” position A/T: 700 rpm or more*2
Air conditioner: ON
M/T: 750 rpm or more*2
In “P” or N” position AT: 15°±5° BTDC
Ignition timing
MT: 15°±5° BTDC
*1: Under the following conditions:
● Air conditioner switch: OFF
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position
*2: It refrigerant pressure is low, the idle speed may not be increased.

Calculated Load Value EBS00MC2

Calculated load value% (Using CONSULT-II or GST)


At idle 10 - 35
At 2,500 rpm 10 - 35

Mass Air Flow Sensor EBS00MC3

Supply voltage Battery voltage (11 - 14V)


Output voltage at idle 1.1 - 1.5*V
1.4 - 4.0 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST)
4.0 - 10.0 g·m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no-load.

Intake Air Temperature Sensor EBS00MC4

Temperature °C (°F) Resistance kΩ


25 (77) 1.9 - 2.1
80 (176) 0.31 - 0.37

Engine Coolant Temperature Sensor EBS00MC5

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater EBS00MC6

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Heated Oxygen sensor 2 Heater EBS00MC7

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Crankshaft Position Sensor (POS) EBS00MC8

Refer to EC-231, "Component Inspection" .

EC-430
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR25(WITH EURO-OBD)]
Camshaft Position Sensor (PHASE) EBS00MC9

A
Refer to EC-238, "Component Inspection" .
Throttle Control Motor EBS00MCA

EC
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Injector EBS00MCB

C
Resistance [at 20°C (68°F)] 13.5 - 17.5Ω

Fuel Pump EBS00MCC

D
Resistance [at 25°C (77°F)] Approximately 1.0Ω

EC-431
INDEX FOR DTC
[QR25(WITHOUT EURO-OBD)]
INDEX FOR DTC
[QR25(WITHOUT EURO-OBD)] PFP:00024

Alphabetical Index EBS00NC2

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-513 .
×: Applicable –: Not applicable

Items DTC*1 MI lighting


Trip Reference page
(CONSULT-II screen terms) up
CONSULT-II ECM*2
APP SENSOR P2138 2138 2 × EC-651
APP SEN 1/CIRC P2122 2122 1 × EC-631
APP SEN 1/CIRC P2123 2123 1 × EC-631
APP SEN 2/CIRC P2127 2127 1 × EC-637
APP SEN 2/CIRC P2128 2128 1 × EC-637
BRAKE SW/CIRCUIT P1805 1805 2 – EC-625

CAN COMM CIRCUIT*5 U1000 1000*4 1 × EC-513


CKP SEN/CIRCUIT P0335 0335 2 × EC-551
CMP SEN/CIRCUIT P0340 0340 2 × EC-557
CTP LEARNING P1225 1225 2 — EC-617
CTP LEARNING P1226 1226 2 — EC-619
ECM P0605 0605 1 or 2 × or – EC-573
ECM BACK UP/CIRC P1065 1065 2 × EC-580
ECT SEN/CIRCUIT P0117 0117 1 × EC-523
ECT SEN/CIRCUIT P0118 0118 1 × EC-523
ENG OVER TEMP P1217 1217 1 × EC-603
ETC ACTR P1121 1121 1 or 2 × EC-584
ETC FUNCTION/CIRC P1122 1122 1 × EC-586
ETC MOT P1128 1128 1 × EC-598
ETC MOT PWR P1124 1124 1 × EC-593
ETC MOT PWR P1126 1126 1 × EC-593
HO2S1 (B1) P0134 0134 2 × EC-534
HO2S2 (B1) P0138 0138 2 × EC-185
HO2S2 (B1) P0139 0139 2 × EC-192
MAF SEN/CIRCUIT P0102 0102 1 × EC-516
MAF SEN/CIRCUIT P0103 0103 1 × EC-516
MIL/CIRC P0650 0650 1 or 2 × or – EC-576
NATS MALFUNCTION P1610 - P1615 1610 - 1615 2 – EC-58
NO DTC IS DETECTED.
FURTHER TESTING No DTC Flashing*3 – Flashing*3 EC-59
MAY BE REQUIRED.
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 – – —
MAY BE REQUIRED.
PW ST P SEN/CIRC P0550 0550 2 – EC-568
SENSOR POWER/CIRC P1229 1229 1 × EC-621
TP SEN 2/CIRC P0122 0122 1 × EC-528

EC-432
INDEX FOR DTC
[QR25(WITHOUT EURO-OBD)]

Items DTC*1 MI lighting


Trip Reference page A
(CONSULT-II screen terms) up
CONSULT-II ECM*2
TP SEN 2/CIRC P0123 0123 1 × EC-528
TP SENSOR P2135 2135 1 × EC-644 EC
TP SEN 1/CIRC P0222 0222 1 × EC-540
TP SEN 1/CIRC P0223 0223 1 × EC-540
C
VEH SPEED SEN/CIRC*6 P0500 0500 2 × EC-563
*1: 1st trip DTC No. is the same as DTC No.
*2: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. D
*3: When engine is running.
*4: The trouble shooting for this DTC needs CONSULT-II.
*5: For A/T models.
*6: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates. E

DTC No. Index EBS00NC4

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the F
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to G
EC-513 .
×: Applicable –: Not applicable

DTC*1 Items MI lighting H


Trip Reference page
CONSULT-II 2 (CONSULT-II screen terms) up
ECM*
NO DTC IS DETECTED.
No DTC Flashing*3 FURTHER TESTING – Flashing*3 EC-59 I
MAY BE REQUIRED.
U1000 1000*4 CAN COMM CIRCUIT*5 1 × EC-513
J
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING – – —
MAY BE REQUIRED.
P0102 0102 MAF SEN/CIRCUIT 1 × EC-516 K
P0103 0103 MAF SEN/CIRCUIT 1 × EC-516
P0117 0117 ECT SEN/CIRCUIT 1 × EC-523
L
P0118 0118 ECT SEN/CIRCUIT 1 × EC-523
P0122 0122 TP SEN 2/CIRC 1 × EC-528
P0123 0123 TP SEN 2/CIRC 1 × EC-528 M
P0134 0134 HO2S1 (B1) 2 × EC-534
P0222 0222 TP SEN 1/CIRC 1 × EC-540
P0223 0223 TP SEN 1/CIRC 1 × EC-540
P0327 0327 KNOCK SEN/CIRC-B1 2 – EC-546
P0328 0328 KNOCK SEN/CIRC-B1 2 – EC-546
P0335 0335 CKP SEN/CIRCUIT 2 × EC-551
P0340 0340 CMP SEN/CIRCUIT 2 × EC-557
P0500 0500 VEH SPEED SEN/CIRC*6 2 × EC-563
P0550 0550 PW ST P SEN/CIRC 2 – EC-568
P0605 0605 ECM 1 or 2 × or – EC-573
P0650 0650 MIL/CIRC 2 – EC-576
P1065 1065 ECM BACK UP/CIRC 2 × EC-580
P1121 1121 ETC ACTR 1 or 2 × EC-584

EC-433
INDEX FOR DTC
[QR25(WITHOUT EURO-OBD)]
DTC*1 Items MI lighting
Trip Reference page
(CONSULT-II screen terms) up
CONSULT-II ECM*2
P1122 1122 ETC FUNCTION/CIRC 1 × EC-586
P1124 1124 ETC MOT PWR 1 × EC-593
P1126 1126 ETC MOT PWR 1 × EC-593
P1128 1128 ETC MOT 1 × EC-598
P1217 1217 ENG OVER TEMP 1 × EC-603
P1225 1225 CTP LEARNING 2 – EC-617
P1226 1226 CTP LEARNING 2 – EC-619
P1229 1229 SENSOR POWER/CIRC 1 × EC-621
P1610 - P1615 1610 - 1615 NATS MALFUNCTION 2 – EC-58
P1805 1805 BRAKE SW/CIRCUIT 2 – EC-625
P2122 2122 APP SEN 1/CIRC 1 × EC-631
P2123 2123 APP SEN 1/CIRC 1 × EC-631
P2127 2127 APP SEN 2/CIRC 1 × EC-637
P2128 2128 APP SEN 2/CIRC 1 × EC-637
P2135 2135 TP SENSOR 1 × EC-644
P2138 2138 APP SENSOR 1 × EC-651
*1: 1st trip DTC No. is the same as DTC No.
*2: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*3: When engine is running.
*4: The trouble shooting for this DTC needs CONSULT-II.
*5: For A/T models.
*6: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.

EC-434
PRECAUTIONS
[QR25(WITHOUT EURO-OBD)]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EBS00NDL

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
On Board Diagnostic (OBD) System of Engine and A/T EBS00NDM

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of G
a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any H
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, I
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "HAR- J
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit. K
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and L
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution EBS00NDN
M
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

EC-435
PRECAUTIONS
[QR25(WITHOUT EURO-OBD)]
● Do not disassemble ECM.
● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, fasten it


securely with a lever as far as it will go as shown at right.

SEF908W

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- PBIB0090E

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.
● Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop-
erly. Refer to EC-479 .
● Handle mass air flow sensor carefully to avoid damage.
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent.
● Do not disassemble electric throttle control actuator.
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D

● Do not shock or jar the camshaft position sensor (PHASE),


crankshaft position sensor (POS).

EC-436
PRECAUTIONS
[QR25(WITHOUT EURO-OBD)]
● After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function A
Check”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
EC
tion Check” should be a good result if the repair is com-
pleted.

SAT652J

D
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and E
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's F
transistor. Use a ground other than ECM terminals, such as
the ground.
G

SEF348N
K

● Do not operate fuel pump when there is no fuel in lines.


● Tighten fuel hose clamps to the specified torque. L

PBIB0513E

EC-437
PRECAUTIONS
[QR25(WITHOUT EURO-OBD)]
● Do not depress accelerator pedal when starting.
● Immediately after starting, do not rev up engine unneces-
sarily.
● Do not rev up engine just prior to shutdown.

SEF709Y

● When installing C.B. ham radio or a mobile phone, be sure


to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
SEF708Y
– Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble Diagnosis EBS00NDO

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-2, "POWER SUPPLY ROUTING" for power distribution circuit
When you perform trouble diagnosis, refer to the following:
● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-438
PREPARATION
[QR25(WITHOUT EURO-OBD)]
PREPARATION PFP:00002
A
Special Service Tools EBS00NDP

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number EC
Description
Tool name

KV10117100 Loosening or tightening heated oxygen sensors


Heated oxygen with 22 mm (0.87 in) hexagon nut
C
sensor wrench

D
S-NT379

KV10114400 Loosening or tightening heated oxygen sensors


E
Heated oxygen a: 22 mm (0.87 in)
sensor wrench

S-NT636

G
Commercial Service Tools EBS00NDQ

Tool name Description


H
Quick connector Removing fuel tube quick connectors in engine
release room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210) I

PBIC0198E J
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
K

L
S-NT653

Socket wrench Removing and installing engine coolant


temperature sensor M

S-NT705

EC-439
PREPARATION
[QR25(WITHOUT EURO-OBD)]
Tool name Description

Oxygen sensor thread Reconditioning the exhaust system threads


cleaner before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
AEM488

Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool


(PermatexTM 133AR when reconditioning exhaust system threads.
or equivalent meeting
MIL specification MIL-
A-907)

S-NT779

EC-440
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram EBS00NDR

EC

PBIB1442E

EC-441
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
Vacuum Hose Drawing EBS00NDS

PBIB1445E

Refer to EC-441, "System Diagram" for Vacuum Control System.

EC-442
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
System Chart EBS00NDT

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor (PHASE) Fuel injection & mixture ratio control Fuel injectors
● Crankshaft position sensor (POS) Electronic ignition system Power transistors EC
● Mass air flow sensor Fuel pump control Fuel pump relay
● Engine coolant temperature sensor
On board diagnostic system MI (On the instrument panel)
● Heated oxygen sensor 1 C
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Throttle position sensor
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Accelerator pedal position sensor
Power valve control VIAS control solenoid valve D
● Park/neutral position (PNP) switch
● Intake air temperature sensor EVAP canister purge volume control
EVAP canister purge flow control
solenoid valve
● Power steering pressure sensor
Air conditioning cut control Air conditioner relay E
● Ignition switch
● Battery voltage
● Knock sensor
F
● Refrigerant pressure sensor
● Heated oxygen sensor 2 *1
Cooling fan control Cooling fan relays
● TCM (Transmission control module) *2
G
● Wheel sensor
● Air conditioner switch
● Electrical load H
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line.
I
Multiport Fuel Injection (MFI) System EBS00NDU

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM
tion
Actuator J

Crankshaft position sensor (POS) Engine speed


Camshaft position sensor (PHASE) Piston position
K
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas L
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel injec-
M
Park/neutral position (PNP) switch Gear position tion & mix-
Fuel injectors
ture ratio
Ignition switch Start signal control
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation
1 Density of oxygen in exhaust gas
Heated oxygen sensor 2 *
Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
*1: Under normal conditions, this sensor is not for engine control operation.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined

EC-443
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from “N” to “D”
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-1229 . This maintains the mixture ratio within the range of stoichiometric (ideal
air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from “N” to “D”
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-

EC-444
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes
during operation (i.e., injector clogging) directly affect mixture ratio. A
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
EC
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared C
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation D
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
FUEL INJECTION TIMING E

H
SEF337W

Two types of systems are used.


Sequential Multiport Fuel Injection System I
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System J
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle. K
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
L
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Electronic Ignition (EI) System EBS00NDV

INPUT/OUTPUT SIGNAL CHART M


ECM
Sensor Input Signal to ECM Actuator
function
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Ignition
Accelerator pedal position sensor Accelerator pedal position timing con- Power transistor
trol
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed

EC-445
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control EBS00NDW

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature Air conditioner
Air conditioner relay
Ignition switch Start signal cut control

Refrigerant pressure sensor Refrigerant pressure


Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high.

EC-446
ENGINE CONTROL SYSTEM
[QR25(WITHOUT EURO-OBD)]
Fuel Cut Control (at No Load and High Engine Speed) EBS00NDX

INPUT/OUTPUT SIGNAL CHART A


ECM
Sensor Input Signal to ECM Actuator
function
Park/neutral position (PNP) switch Neutral position EC
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel cut
Fuel injectors C
Engine coolant temperature sensor Engine coolant temperature control

Crankshaft position sensor (POS) Engine speed


Wheel sensor Vehicle speed D

SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800 E
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
F
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-443
.
CAN Communication EBS00NLT
G
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- H
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. I
FOR A/T MODELS
System diagram J

M
SKIA0884E

Input/output signal chart


T: Transmit R: Receive
Signals ECM TCM
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/T self-diagnosis signal R T

EC-447
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE PFP:00018

Idle Speed and Ignition Timing Check EBS00NDZ

IDLE SPEED
With CONSULT-II
Check idle speed in “DATA MONITOR” mode with CONSULT-II.

SEF058Y

Without CONSULT-II
Check the idle speed by installing the pulse type tachometer clamp on the loop wire or on suitable high-tension
wire which installed between No.1 ignition coil and No.1 spark plug.
NOTE:
For the method of installing the tachometer, EC-448, "IGNITION TIMING" .
IGNITION TIMING
Any of following two methods may be used.
● Method A
– Attach timing light to loop wire as shown.
– Check ignition timing.

PBIB0515E

● Method B
– Remove No. 1 ignition coil.

PBIB0509E

EC-448
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
– Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this A
wire.

EC

PBIB0516E

G
SEF166Y

– Check ignition timing.


H

K
PBIB0514E

Accelerator Pedal Released Position Learning EBS00NE1

DESCRIPTION L
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected. M

OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Throttle Valve Closed Position Learning EBS00NE0

DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” wait at least 10 seconds.

EC-449
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning EBS00NE2

DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced.
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle)
● Engine coolant temperature: 70 - 100°C (158 - 212°F)
● PNP switch: ON
● Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
● Steering wheel: Neutral (Straight-ahead position)
● Vehicle speed: Stopped
● Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-449, "Accelerator Pedal Released Position Learning" .
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.

SEF452Y

6. Touch “START” and wait 20 seconds.

SEF454Y

EC-450
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, “Idle Air Volume Learning” will not be A
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle EC
speed and ignition timing are within the specifications.
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm C
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 15±5° BTDC MBIB0238E

A/T: 15±5° BTDC (in “P” or “N” position) D

Without CONSULT-II
NOTE: E
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction. F
1. Perform EC-449, "Accelerator Pedal Released Position Learning" .
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature. G
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
H
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
I
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON. J
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds. K

PBIB0665E

12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 15±5° BTDC
A/T: 15±5° BTDC (in “P” or “N” position)
13. If idle speed and ignition timing are not within the specification, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the incident by referring to the “DIAGNOSTIC PROCE-
DURE” below.

EC-451
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-502, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform “Idle air volume learning” all over again:
– Engine stalls.
– Erroneous idle.
Fuel Pressure Check EBS00NE3

FUEL PRESSURE RELEASE


Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
With CONSULT-II
1. Turn ignition switch “ON”.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch “OFF”.

SEF214Y

Without CONSULT-II
1. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system.

PBIB0508E

FUEL PRESSURE CHECK


CAUTION:
● The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
● Take care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer to EC-452, "FUEL PRESSURE RELEASE" .
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
● Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).

● To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.

● Do not use the fuel hose for checking fuel pressure with damage or cracks on it.

● Use Pressure Gauge to check fuel pressure.

3. Remove fuel hose. Refer to EM-16, "INTAKE MANIFOLD" .


EC-452
BASIC SERVICE PROCEDURE
[QR25(WITHOUT EURO-OBD)]
● Do not twist or kink fuel hose because it is plastic hose.
● Do not remove fuel hose from quick connector. A
● Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.

4. Install the fuel pressure gauge as shown in the figure.


EC
● Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
● Apply proper amount of gasoline between top of the fuel tube
and No.1 spool. C
● Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
● Use NISSAN genuine hose clamp (part number: 16439
D
N4710 or 16439 40U00).
● When reconnecting fuel line, always use new clamps. PBIB0669E
E
● When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
● Use a torque driver to tighten clamps.
F
● Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
Tightening 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 G
torque: in-lb)
● Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose H
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch “ON”, and check for fuel leakage. I
PBIB0670E
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
● Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
J
readings.
● During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
K
2
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm , 51
psi)
L
9. If result is unsatisfactory, go to next step.
10. Check the following.
● Fuel hoses and fuel tubes for clogging
M
● Fuel filter for clogging

● Fuel pump

● Fuel pressure regulator for clogging

If OK, replace fuel pressure regulator.


If NG, repair or replace.

EC-453
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028

Introduction EBS00NE4

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Emission-related diagnostic information
Diagnostic Trouble Code (DTC)
Freeze Frame data
1st Trip Diagnostic Trouble Code (1st Trip DTC)
1st Trip Freeze Frame data
Calibration ID

The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
1st trip Freeze Frame
DTC 1st trip DTC Freeze Frame data
data
CONSULT-II × × × ×
ECM × ×*1 — —

*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.

The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-753 .)
Two Trip Detection Logic EBS00NE5

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. When the ECM enters fail-safe mode (Refer to EC-464 .), the DTC is stored in the ECM
memory even in the 1st trip.
Emission-related Diagnostic Information EBS00NE6

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the ECM memory
even in the 1st trip.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-455, "HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer to EC-461 . Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the malfunction. If the malfunction is duplicated, the item
requires repair.

EC-454
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods. A
With CONSULT-II
CONSULT-II displays the DTC in “SELF-DIAG RESULTS” mode. Examples: P0117, P0340, P1065, etc.
(CONSULT-II also displays the malfunctioning component or system.) EC
Without CONSULT-II
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0117, 0340 1065 etc. C
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, the Diagnostic Test Mode II does not indicate
whether the malfunction is still occurring or has occurred in the past and has returned to normal. D
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
E
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”. F

I
PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


J
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data. K
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, see EC-489 .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the L
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. M
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-455, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC ( With CONSULT-II)
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Touch “ENGINE”.
3. Touch “SELF-DIAG RESULTS”.

EC-455
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
4. Touch “ERASE”. (The DTC in the ECM will be erased.)

PBIB0671E

How to Erase DTC ( Without CONSULT-II)


1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once.
2. Wait at least 10 seconds and then turn it “ON” (engine stopped) again.
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-458, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours.
● The following data are cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
NATS (Nissan Anti-theft System) EBS00NE7

● If the security indicator lights up with the ignition switch in


the “ON” position or “NATS MALFUNCTION” is displayed
on “SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to BL-80 .
● Confirm no self-diagnostic results of NATS is displayed
before touching “ERASE” in “SELF-DIAG RESULTS” mode
with CONSULT-II.
● When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. SEF515Y

Therefore, be sure to receive all keys from vehicle owner.


Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.

EC-456
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
Malfunction Indicator (MI) EBS00NE8

DESCRIPTION A
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check. EC
● If the MI does not light up, refer to DI-43, "WARNING LAMPS" ,
or see EC-1265 .
2. When the engine is started, the MI should go off. C
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
D
SAT652J

ON BOARD DIAGNOSTIC SYSTEM FUNCTION E


The on board diagnostic system has the following four functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status F
Mode I Ignition switch in BULB CHECK This function checks the MI bulb for damage (blown, open
“ON” position circuit, etc.).
If the MI does not come on, check MI circuit.
G

Engine stopped
H

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is I


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up the MI in the 1st J
trip.
● Fail-safe mode
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read. K
“ON” position RESULTS

L
Engine stopped

Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or
MONITOR rich), monitored by heated oxygen sensor 1, to be read.

MI Flashing without DTC


If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. EC-458, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later EC-
458 .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data

EC-457
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
● Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).

PBIB0092E

How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)


1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-458, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-458, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-1265 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
● These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)

EC-458
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR25(WITHOUT EURO-OBD)]
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below. A
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis- EC
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.
C

H
SEF952W

A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds I
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later J
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See EC-1119, "INDEX FOR DTC" ) K

How to Erase Diagnostic Test Mode II (Self-diagnostic Results)


The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC- L
458, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
● Be careful not to erase the stored memory before starting trouble diagnoses. M
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
MI Fuel mixture condition in the exhaust gas Air-fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
*: Maintains conditions just before switching to open loop.

To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.

EC-459
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS PFP:00004

Trouble Diagnosis Introduction EBS00NE9

INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D

It is much more difficult to diagnose a incident that occurs intermit-


tently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.

SEF233G

A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the “Work Flow” on EC-461 .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-463 should be used.
Start your diagnosis by looking for “conventional” incidents first. This
will help troubleshoot driveability incidents on an electronically con-
SEF234G
trolled engine vehicle.

EC-460
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
WORK FLOW
Flow Chart A

EC

MBIB0159E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than “0” or “[1t]”, form EC-506, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-506, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-1193, "POWER SUPPLY
DENT" . CIRCUIT FOR ECM" .
*4 If malfunctioning part cannot be *5 EC-502
detected, perform EC-506, "TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-461
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Description for Work Flow
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-462 .
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-455 .) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-469 .)
Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
STEP III to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
STEP V
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-465 .) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-469 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-479 , EC-496 .
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
STEP VII
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM.
(Refer to EC-455, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .)

DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

EC-462
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
A
Worksheet Sample

EC

MTBL0017

DTC Inspection Priority Chart EBS00NEA

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1199 .

EC-463
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Priority Detected items (DTC)
1 ● U1000 CAN communication line
● P0102 P0103 Mass air flow sensor
● P0117 P0118 Engine coolant temperature sensor
● P0122 P0123 P0222 P0223 P1225 P1226 P1229 P2135 Throttle position sensor
● P0327 P0328 Knock sensor
● P0335 Crankshaft position sensor (POS)
● P0340 Camshaft position sensor (PHASE)
● P0500 Vehicle speed sensor
● P0605 ECM
● P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 ● P0134 Heated oxygen sensor 1
● P0550 Power steering pressure sensor
● P0650 MI
● P1122 Electric throttle control function
● P1124 P1126 P1128 Electric throttle control actuator
● P1805 Brake switch
3 ● P1121 Electric throttle control actuator
● P1217 Engine over temperature (OVERHEAT)

Fail-safe Chart EBS00NEB

The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MI illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
II display)
Just as ignition switch is turned
40°C (104°F)
ON or Start
More than approx. 4 minutes after
80°C (176°F)
ignition ON or Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
P0123 in order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the nor-
P0223 mal condition.
P2135 So, the acceleration will be poor.
P1121 Electric throttle control actu- While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
ator the engine stalls.
(ECM detect the throttle The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000
valve is stuck open.) rpm or more.
P1122 Electric throttle control func- ECM stops the electric throttle control actuator control, throttle valve is maintained at a
tion fixed opening (approx. 5 degrees) by the return spring.
P1124 Throttle control relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P1126 fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.

EC-464
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
DTC No. Detected items Engine operating condition in fail-safe mode
A
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122 Accelerator pedal position The ECM controls the electric throttle control actuator in regulating the throttle opening
P2123 sensor in order for the idle position to be within +10 degrees. EC
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the nor-
P2128 mal condition.
P2138 So, the acceleration will be poor.
C
Basic Inspection EBS00NEC

1. INSPECTION START D
1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: E
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections F
– Hoses and ducts for leaks
– Air cleaner clogging
G
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U H
– Air conditioner switch is OFF.
– Rear window defogger switch is OFF.
– Steering wheel is in the straight-ahead position, etc. I
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm. J

L
SEF976U

5. Run engine at about 2,000 rpm for about 2 minutes under no- M
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF977U

2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.

>> GO TO 3.

EC-465
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
3. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed for about 1 minute.

SEF978U

3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.


M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)

SEF058Y

Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.

4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING


1. Stop engine.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .

>> GO TO 5.

5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-449, "Throttle Valve Closed Position Learning" .

>> GO TO 6.

EC-466
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
6. PERFORM IDLE AIR VOLUME LEARNING A
Refer to EC-450, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No EC
Yes >> GO TO 7.
No >> 1. Follow the instruction of “Idle Air Volume Learning”.
2. GO TO 4. C

7. CHECK TARGET IDLE SPEED AGAIN


D
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. E
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. G
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
H
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
I
8. DETECT MALFUNCTIONING PART
Check the Following. J
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-1246 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-1240 .
OK or NG K
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4. L

9. CHECK ECM FUNCTION


M
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-456, "NATS
(Nissan Anti-theft System)" .

>> GO TO 4.

10. CHECK IGNITION TIMING


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 15 ± 5° BTDC
A/T: 15 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
EC-467
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
11. ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .

>> GO TO 12.

12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-449, "Throttle Valve Closed Position Learning" .

>> GO TO 13.

13. PERFORM IDLE AIR VOLUME LEARNING


Refer to EC-450, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 14.
No >> 1. Follow the instruction of “Idle Air Volume Learning”.
2. GO TO 4.

14. CHECK TARGET IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 700 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.

15. CHECK IGNITION TIMING AGAIN


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 15 ± 5° BTDC
A/T: 15 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.

EC-468
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
16. CHECK TIMING CHAIN INSTALLATION A
Check timing chain installation. Refer to EM-37, "TIMING CHAIN" .
OK or NG
OK >> GO TO 17. EC
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
C
17. DETECT MALFUNCTIONING PART
Check the following.
D
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-1246 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-1240 .
OK or NG E
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4. F

18. CHECK ECM FUNCTION


1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but G
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-456, "NATS
(Nissan Anti-theft System)" . H

>> GO TO 4.
I
Symptom Matrix Chart EBS00NED

SYSTEM — BASIC ENGINE CONTROL SYSTEM


SYMPTOM J
OVERHEATS/WATER TEMPERATURE HIGH
LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

K
BATTERY DEAD (UNDER CHARGE)
HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE

L
Reference
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE

page
IDLING VIBRATION

M
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-1366
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-452
Injector circuit 1 1 2 3 2 2 2 2 EC-1357
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-1386

EC-469
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Air Positive crankcase ventilation sys-
3 3 4 4 4 4 4 4 4 4 1 EC-1389
tem
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-465
EC-1273,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-1275 ,
EC-1281
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-465
Ignition circuit 1 1 2 2 2 2 2 2 EC-1331
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-1193
Mass air flow sensor circuit 1 1 2 2 2 2 2 2 EC-1202
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2 EC-1209
Throttle position sensor circuit 1 2 2 2 2 2 2 2 EC-1214
Accelerator pedal position sensor circuit 3 2 1 2 2 EC-1222
EC-1229,
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2
EC-671
Knock sensor circuit 2 2 3 EC-1235
Crankshaft position sensor (POS) circuit 2 2 EC-1240
Camshaft position sensor (PHASE) circuit 2 2 EC-1246
Vehicle speed signal circuit 2 3 3 3 EC-1252
Power steering pressure sensor circuit 2 3 3 3 3 EC-1257
EC-1262,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-1269
Intake valve timing control solenoid valve cir-
3 3 2 1 3 2 2 3 3 EC-699
cuit
VIAS control solenoid valve circuit 1 EC-714
PNP switch circuit 3 3 3 3 3 3 3 EC-705
Start signal circuit 2 EC-1362
Refrigerant pressure sensor circuit 2 3 3 3 3 4 EC-1373
Electrical load signal circuit 3 3 3 3 EC-1377
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 ATC-33
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-470
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION
C

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA F


Fuel Fuel tank FL-9
5 FL-3, EM-
Fuel piping 5 5 5 5 5 5
32
G

Vapor lock 5 —
Valve deposit — H
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5

line, Low octane)
Air Air duct EM-14 I
Air cleaner EM-14
Air leakage from air duct
(Mass air flow sensor —electric EM-14 J
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-16
Air leakage from intake manifold/ K
EM-16
Collector/Gasket
Cranking Battery SC-3
1 1 1 1 1 1 1 1 L
Alternator circuit SC-12
Starter circuit 3 SC-20
Signal plate 6 EM-73
M
PNP switch MT-12 or
4
AT-349
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-59
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-73
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-37
mecha-
Camshaft EM-46
nism 5 5 5 5 5 5 5 5
Intake valve
3 EM-59
Exhaust valve

EC-471
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-24, EX-
5 5 5 5 5 5 5 5
2
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/Oil EM-26, LU-
tion filter/Oil gallery/Oil cooler 9 , LU-10 ,
5 5 5 5 5 5 5 5 2 LU-13
Oil level (Low)/Filthy oil LU-7
Cooling Radiator/Hose/Radiator filler cap CO-11
Thermostat 5 CO-20
Water pump CO-18
Water gallery 5 5 5 5 5 5 5 2 5 CO-7
Cooling fan 5 CO-11
Coolant level (low)/Contaminated
CO-9
coolant
EC-456 or
NATS (Nissan Anti-theft System) 1 1
BL-80
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-472
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Engine Control Component Parts Location EBS00NEE

EC

PBIB1443E

EC-473
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

PBIB0485E

EC-474
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

EC

PBIB0486E

EC-475
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

PBIB1444E

EC-476
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Circuit Diagram EBS00NEF

EC

TBWA0323E

EC-477
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

TBWA0324E

EC-478
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
ECM Harness Connector Terminal Layout EBS00NEG

EC

SEF970W D

ECM Terminals and Reference Value EBS00NEH

PREPARATION E
1. ECM is located behind the glove box. For this inspection,
remove glove box.
2. Remove ECM harness protector.
F

H
PBIB0493E

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. I
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at one time.


J
● Data is for comparison and may not be exact.

MEC486B
L
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. M
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V

[Engine is running]
● Warm-up condition
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

EC-479
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the follow-
ing conditions are met.
● Engine: after warming up 0 - 1.0V
● Keeping the engine speed between 3,500 and
Heated oxygen sen- 4,000 rpm for one minute and at idle for one
4 PU/R
sor 2 heater minute under no load.
[Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm.
Counter current BATTERY VOLTAGE
12 G/W [Ignition switch “ON”]
return (11 - 14V)
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

Approximately 10V
EVAP canister purge
13 P volume control sole-
noid valve [Engine is running]
● Engine speed is about 2,000 rpm

PBIB0520E

[Ignition switch “ON”] 0 - 1.0V


18 R/Y MI [Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”

0 - 0.1V

[Engine is running]
● Warm-up condition
● Idle speed

21 BR Ignition signal No. 1


22 PU Ignition signal No. 2 PBIB0521E

23 L/R Ignition signal No. 3


0 - 0.2V
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm.

PBIB0522E

EC-480
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
VIAS control sole- ● Idle speed (11 - 14V) EC
25 GY/L
noid valve [Engine is running]
0 - 1.0V
● Engine speed is above 5,000 rpm
[Engine is running]
C
● Both A/C switch and blower switch are “ON” 0 - 1.0V
26 L Air conditioner relay (Compressor operates).
D
[Engine is running] BATTERY VOLTAGE
● A/C switch is “OFF”. (11 - 14V)

[Engine is running]
BATTERY VOLTAGE E
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running] F
0 - 1.0V
● Cooling fan is operating at high speed
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V G
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE H
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.
[Engine is running]
● Both A/C switch and blower switch are “ON” Approximately 0V I
Air conditioner cut (Compressor operates).
30 PU/W
signal [Engine is running]
● A/C switch is “ON” Approximately 4.6V J
(Compressor not operates).
Approximately 2.6V
CAN communication K
33 W/B [Ignition switch “ON”] Output voltage varies with the
line
communication status.
Approximately 2.4V
CAN communication
34 L/R
line
[Ignition switch “ON”] Output voltage varies with the L
communication status.

6 - 7V
M
[Engine is running]
● Warm-up condition
● Idle speed

PBIB0523E
36 L/OR Tachometer signal
6 - 7V

[Engine is running]
● Engine speed is 2,500 rpm

PBIB0524E

EC-481
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 L/Y
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

[Ignition switch “ON”] Approximately 0V


41 B/Y Start signal
[Ignition switch “START”] 9 - 14V
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
[Ignition switch “ON”]
Approximately 0V
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
● Except the above gear position M/T model
Approximately 5V
[Ignition switch “ON”]
50 LG Data link connector Approximately 5V
● CONSULT-II is disconnected.
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog-
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF”
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”]
Approximately 5V
● Heater fan control switch is “OFF”
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
59 B/W
60 B/W [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y

EC-482
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

1.0 - 4.0V
EC
[Engine is running]
● Warm-up condition
● Idle speed C

PBIB0525E
Camshaft position
63 L/W D
sensor (PHASE)
1.0 - 4.0V

[Engine is running] E
● Engine speed is 2,000 rpm.

F
PBIB0526E

Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply G
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
H
Power supply for BATTERY VOLTAGE
66 W/L [Ignition switch “OFF”]
ECM (Buck-up) (11 - 14V)
[Engine is running]
0.5 - 4.0V I
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned.
J
Approximately 3V

[Engine is running] K
● Warm-up condition
● Idle speed
L
PBIB0527E
Crankshaft position
71 PU/R
sensor (POS)
Approximately 3V
M

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.

EC-483
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
73 W
sor 1 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
74 G
sor 2 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal ● Accelerator pedal fully released
75 R/L
position sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal ● Accelerator pedal fully released
76 W/B
position sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed

EC-484
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
Refrigerant pressure ● Warm-up condition EC
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)
Approximately 0 - 4.8V C
Intake air tempera-
84 Y/G [Engine is running] Output voltage varies with intake
ture sensor
air temperature.
Accelerator pedal D
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V
ground
[Ignition switch “ON”] E
Accelerator pedal 0.41 - 0.72V
● Accelerator pedal fully released
90 W position sensor sig-
nal output [Ignition switch “ON”]
More than 3200mV
● Accelerator pedal fully depressed F
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm. G
Approximately 0 - 4.8V
Engine coolant tem-
93 BR/Y [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature. H
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly I
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one J
minute under no load.
BATTERY VOLTAGE
(11 - 14V) K
[Engine is running]
● Warm-up condition
L
● Idle speed

101 R/B Injector No. 1


102 Y/B Injector No. 2 PBIB0529E M
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

EC-485
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

109 W Power supply for BATTERY VOLTAGE


[Ignition switch “ON”]
111 W ECM (11 - 14V)
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

CONSULT-II Function EBS00NEI

FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*1
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.

EC-486
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Diagnostic test mode Function
A
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased. EC
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data C
4. 1st trip freeze frame data
5. Others
D
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC E
RESULTS DATA
Item DATA
WORK MONI- ACTIVE
FREEZE MONI-
SUPPORT TOR TEST
DTC*1 FRAME TOR
(SPEC) F
DATA*2
Crankshaft position sensor (POS) × × × ×
Camshaft position sensor (PHASE) × G
Mass air flow sensor × × ×
Engine coolant temperature sensor × × × × ×
Heated oxygen sensor 1 × × ×
H
ENGINE CONTROL COMPONENT PARTS

Heated oxygen sensor 2 × ×


Wheel sensor (Vehicle speed signal) × × × ×
I
Accelerator pedal position sensor × × ×
Throttle position sensor × × ×
Intake air temperature sensor × × J
INPUT

Knock sensor ×
Refrigerant pressure sensor × ×
K
Ignition switch (start signal) × ×
Closed throttle position switch (accelera-
× ×
tor pedal position sensor signal)
L
Air conditioner switch × ×
Park/neutral position (PNP) switch × ×
Stop lamp switch × × × M
Power steering pressure sensor × × ×
Battery voltage × ×
Load signal × ×

EC-487
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC
RESULTS DATA
Item DATA
WORK MONI- ACTIVE
FREEZE MONI-
SUPPORT TOR TEST
DTC*1 FRAME TOR
(SPEC)
DATA*2
Injectors × × ×
ENGINE CONTROL COMPONENT PARTS

Power transistor (Ignition timing) × × ×


Throttle control motor relay × × ×
EVAP canister purge volume control sole-
× × ×
noid valve
Air conditioner relay × ×
OUTPUT

Fuel pump relay × × × ×


Cooling fan relay × × × ×
Heated oxygen sensor 1 heater × ×
Heated oxygen sensor 2 heater × ×
Intake valve timing control solenoid valve × × ×
Calculated load value × × ×
VIAS control solenoid valve × × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-455 .

CONSULT-II INSPECTION PROCEDURE


1. Turn ignition switch OFF.
2. Connect “CONSULT-II” to data link connector, which is located
under LH dash panel near the fuse box cover.
3. Turn ignition switch ON.

PBIB0376E

4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

5. Touch “ENGINE”.

EC-488
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
If “ENGINE” is not indicated, go to GI-34, "CONSULT-II Data
Link Connector (DLC) Circuit" . A

EC

SEF995X

D
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
E

G
SEF824Y

WORK SUPPORT MODE


H
Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure I
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
J
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- from fuel line K
FICIENT.
TARGET IDLE RPM ADJ* ● IDLE CONDITION When setting target idle speed
L
TARGET IGNITION TIMING ADJ* ● IDLE CONDITION When adjusting target ignition tim-
ing
*: This function is not necessary in the usual service procedure.
M
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer to EC-1119, "INDEX FOR DTC" .)
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item*1
DIAG TROUBLE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
CODE
to EC-1119, "INDEX FOR DTC" .)
[PXXXX]
● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
FUEL SYS-B1 “MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop

EC-489
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Freeze frame data
Description
item*1
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] ● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
L-FUEL TRIM-B1 [%] ● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
● The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VHCL SPEED [km/h]
● The vehicle speed at the moment a malfunction is detected is displayed.
or [mph]
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*1: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
×: Applicable
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● Accuracy becomes poor if engine
● Indicates the engine speed computed speed drops below the idle rpm.
from the signals of the crankshaft posi-
ENG SPEED [rpm] × × ● If the signal is interrupted while the
tion sensor (POS) and camshaft posi-
tion sensor (PHASE). engine is running, an abnormal
value may be indicated.
● The signal voltage of the mass air flow ● When the engine is stopped, a
MAS A/F SE-B1 [V] × ×
sensor is displayed. certain value is indicated.
● When the engine coolant tempera-
● The engine coolant temperature (deter- ture sensor is open or short-cir-
COOLAN TEMP/S mined by the signal voltage of the cuited, ECM enters fail-safe mode.
× ×
[°C] or [°F] engine coolant temperature sensor) is The engine coolant temperature
displayed. determined by the ECM is dis-
played.
● The signal voltage of heated oxygen
HO2S1 (B1) [V] × ×
sensor 1 is displayed.
● The signal voltage of heated oxygen
HO2S2 (B1) [V] × ×
sensor 2 is displayed.

● Display of heated oxygen sensor 1 sig- ● After turning ON the ignition


nal during air-fuel ratio feedback control: switch, “RICH” is displayed until
RICH ... means the mixture became air-fuel mixture ratio feedback
HO2S1 MNTR (B1) “rich”, and control is being affected control begins.
× ×
[RICH/LEAN] toward a leaner mixture. ● When the air-fuel ratio feedback is
LEAN ... means the mixture became clamped, the value just before the
“lean”, and control is being affected clamping is displayed continu-
toward a rich mixture. ously.

EC-490
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
● Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
HO2S2 MNTR (B1) after three way catalyst is relatively ● When the engine is stopped, a C
×
[RICH/LEAN] small. certain value is indicated.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
D
large.
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed signal is displayed.
E
BATTERY VOLT ● The power supply voltage of ECM is dis-
× ×
[V] played.
ACCEL SEN 1 [V] × × ● The accelerator pedal position sensor F
ACCEL SEN 2 [V] × signal voltage is displayed.

THRTL SEN 1 [V] × × ● The throttle position sensor signal volt-


THRTL SEN 2 [V] × age is displayed. G
● The intake air temperature (determined
INT/A TEMP SE
× × by the signal voltage of the intake air
[°C] or [°F]
temperature sensor) is indicated. H
● After starting the engine, [OFF] is
START SIGNAL ● Indicates [ON/OFF] condition from the
× × displayed regardless of the starter
[ON/OFF] starter signal.
signal. I
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the acceler-
[ON/OFF]
ator pedal position sensor signal.
J
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
K
● Indicates [ON/OFF] condition from the
P/N POSI SW
× × park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
L
● [ON/OFF] condition of the power steer-
PW/ST SIGNAL ing system (determined by the signal
× ×
[ON/OFF] voltage of the power steering pressure
sensor signal) is indicated. M
● Indicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
LOAD SIGNAL
× × ON and/or lighting switch is in 2nd posi-
[ON/OFF]
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW ● Indicates [ON/OFF] condition from igni-
× ×
[ON/OFF] tion switch.
HEATER FAN SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] heater fan switch signal.
BRAKE SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] stop lamp switch signal.
● Indicates the actual fuel injection pulse ● When the engine is stopped, a
INJ PULSE-B1
× width compensated by ECM according certain computed value is indi-
[msec]
to the input signals. cated.

EC-491
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
IGN TIMING ● Indicates the ignition timing computed ● When the engine is stopped, a
×
[BTDC] by ECM according to the input signals. certain value is indicated.
● When the engine is stopped, a
● The mean value of the air-fuel ratio certain value is indicated.
A/F ALPHA-B1 [%] × feedback correction factor per cycle is ● This data also includes the data
indicated. for the air-fuel ratio learning con-
trol.
● “Calculated load value” indicates the
CAL/LD VALUE [%] value of the current airflow divided by
peak airflow.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass air flow sensor.
● Indicates the EVAP canister purge vol-
ume control solenoid valve control value
PURG VOL C/V computed by the ECM according to the
[%] input signals.
● The opening becomes larger as the
value increases.
INT/V TIM (B1) ● Indicates [°CA] of intake camshaft
[°CA] advanced angle.
● The control condition of the intake valve
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
INT/V SOL (B1) [%]
ON ... intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
● The control condition of the VIAS control
solenoid valve (determined by ECM
according to the input signals) is indi-
VIAS S/V cated.
[ON/OFF] ON ... VIAS control solenoid valve is
operating.
OFF ... VIAS control solenoid valve is
not operating.
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signals) is indicated.
● Indicates the fuel pump relay control
FUEL PUMP RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● Indicates the throttle control motor relay
THRTL RELAY
control condition determined by the
[ON/OFF]
ECM according to the input signals.

EC-492
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
● Indicates the condition of the cooling fan
(determined by ECM according to the
COOLING FAN input signals).
[HI/LOW/OFF] HI ... High speed operation C
LOW ... Low speed operation
OFF ... Stop

HO2S1 HTR (B1)


● Indicates [ON/OFF] condition of heated D
oxygen sensor 1 heater determined by
[ON/OFF]
ECM according to the input signals.
● Indicates [ON/OFF] condition of heated E
HO2S2 HTR (B1)
oxygen sensor 2 heater determined by
[ON/OFF]
ECM according to the input signals.
● Display the condition of idle air volume
learning
F
IDL A/V LEARN YET ... Idle air volume learning has not
[YET/CMPLT] been performed yet.
CMPLT ... Idle air volume learning has G
already been performed successfully.
TRVL AFTER MIL
● Distance traveled while MI is activated.
[km] or [mile] H
AC PRESS SEN ● The signal voltage from the refrigerant
[V] pressure sensor is displayed.
Voltage [V] I
Frequency ● Only “#” is displayed if item is
[msec], [Hz] or [%] unable to be measured.
DUTY-HI ● Voltage, frequency, duty cycle or pulse ● Figures with “#”s are temporary J
width measured by the probe. ones. They are the same figures
DUTY-LOW
as an actual piece of data which
PLS WIDTH-HI was just previously measured.
K
PLS WIDTH-LOW
CAN COMM
×
[OK/NG]
L
CAN CIRC 1
×
[OK/UNKWN]
CAN CIRC 2
× ● These items are not displayed in M
[OK/UNKWN] ● Indicates the communication condition
“SELECTION FROM MENU”
CAN CIRC 3 of CAN communication line.
× mode.
[OK/UNKWN]
CAN CIRC 4
×
[OK/UNKWN]
CAN CIRC 5
×
[OK/UNKWN]
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

EC-493
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
DATA MONITOR (SPEC) MODE
Monitored Item
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
● Indicates the engine speed computed
ENG SPEED [rpm] × from the signal of the crankshaft position
sensor (POS).
● The signal voltage of the mass air flow ● When engine is running specification
MAS A/F SE-B1 [V] × ×
sensor specification is displayed. range is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into ● When engine is running specification
[msec] ECM, prior to any learned on board cor- range is indicated.
rection.
● When engine is running specification
● The mean value of the air-fuel ratio feed- range is indicated.
A/F ALPHA-B1 [%] × back correction factor per cycle is indi-
cated. ● This data also includes the data for the
air-fuel ratio learning control.
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE


Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connectors
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injectors
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition
IGNITION TIM- If trouble symptom disappears, see ● Perform “Idle Air Volume Learn-
● Timing light: Set
ING CHECK ITEM. ing”.
● Retard the ignition timing using
CONSULT-II.

● Engine: After warming up, idle ● Harness and connectors


the engine. ● Compression
POWER BAL- ● A/C switch “OFF” ● Fuel injectors
Engine runs rough or dies.
ANCE ● Shift lever “N” ● Power transistor
● Cut off each injector signal one at ● Spark plugs
a time using CONSULT-II. ● Ignition coils

● Ignition switch: ON ● Harness and connectors


COOLING FAN ● Turn the cooling fan “ON” and Cooling fan moves and stops. ● Cooling fan relay
“OFF” with CONSULT-II. ● Cooling fan motor

● Engine: Return to the original ● Harness and connectors


ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-II. ● Fuel injectors
● Ignition switch: ON (Engine
stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connectors
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.

EC-494
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
A
● Ignition switch: ON
● Turn solenoid valve “ON” and Solenoid valve makes an operating ● Harness and connectors
VIAS SOL VALVE
“OFF” with CONSULT-II and lis- sound. ● Solenoid valve
ten for operating sound. EC
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connectors C
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II. D
● Engine: Return to the original
● Harness and connectors
V/T ASSIGN trouble condition If trouble symptom disappears, see
ANGLE CHECK ITEM. ● Intake valve timing control sole-
● Change intake valve timing using E
noid valve
CONSULT-II.

REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)


Description F
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger): G
– The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be H
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ... I
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF707X
SEF706X

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on


the screen during “Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed. J
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger): K
– DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected. L
Operation
1. “AUTO TRIG”
– While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to M
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip
DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "How to Perform Efficient Diagnosis
for an Electrical Incident" .)
2. “MANU TRIG”
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

EC-495
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

PBIB0197E

CONSULT-II Reference Value in Data Monitor EBS00NEJ

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare CONSULT-II value with the tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
Maintaining engine speed at 2,000
A/F ALPHA-B1 ● Engine: After warming up 54% - 155%
rpm
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly
one minute and at idle for one
minute under no load

EC-496
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.
● Engine: After warming up EC
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly
one minute and at idle for one C
minute under no load
● Turn drive wheels and compare CONSULT-II value with the speedometer Almost the same speed as the
VEH SPEED SE
indication. speedometer indication. D
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V

● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V


ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V E

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V


ACCEL SEN2*2
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V
F
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2*2 ● Shift lever: G
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
H
● Ignition switch: ON Accelerator pedal: Fully released ON
CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF I
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)
Shift lever: J
P or N (A/T model) ON
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF K
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON L
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch is OFF M
OFF
and lighting switch is OFF.
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW
the engine Heater fan is not operating OFF
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON
● Engine: After warming up Idle 2.0 - 3.0 msec
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load
● Engine: After warming up MT: 12° - 16° BTDC
Idle
● Shift lever: N AT: 14° - 18° BTDC
IGN TIMING
● Air conditioner switch: OFF
2,000 rpm 25° - 45° BTDC
● No-load

EC-497
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load
● Engine: After warming up Idle −5° - 5°CA
● Shift lever: N
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load
Idle OFF
VIAS S/V ● Engine: After warming up
More than 5,000 rpm ON
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine ON
(Compressor operates)
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF
THRTL RELAY ● Ignition switch: ON ON
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more
● Engine: After warming up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF
● Engine speed: Below 3,600 rpm after the following conditions are met.
● Engine: After warming up
ON
HO2S2 HTR (B1) ● Keeping the engine speed between 3,500 and 4,000 rpm for one minute
and at idle for one minute under on load
● Engine speed: Above 3,600 rpm OFF
Vehicle has traveled after MI has 0 - 65,535 km
TRVL AFTER MIL ● Ignition switch: ON
turned ON. (0 - 40,723 mile)

EC-498
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
● Ignition switch: ON (Engine stopped) Approx. 0V
AC PRESS SEN ● Engine: Idle
1.0 - 4.0V
● Air conditioner switch: OFF
EC
CAN COMM*1 OK

CAN CIRC 1*1 OK


C
CAN CIRC 2*1 OK
● Ignition switch: ON
CAN CIRC 3*1 UNKWN

CAN CIRC 4*1 UNKWN D

CAN CIRC 5*1 UNKWN


*1: These items are not applied for M/T models. E
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.

Major Sensor Reference Graph in Data Monitor Mode EBS00NEK F


The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1 G
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models). H
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.

PBIB0198E
L
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi- M
ciently.

EC-499
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]
Each value is for reference, the exact value may vary.

SEF241Y

EC-500
TROUBLE DIAGNOSIS
[QR25(WITHOUT EURO-OBD)]

EC

PBIB0668E

EC-501
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031

Description EBS00NEL

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition EBS00NEM

● Vehicle driven distance: More than 5,000 km (3,017 miles)


● Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
● Engine coolant temperature: 75 - 95°C (167 - 203°F)
● Transmission: Warmed-up*1
● Electrical load: Not applied*2
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
Inspection Procedure EBS00NEN

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-465, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-503, "Diagnostic Procedure" .

SEF601Z

EC-502
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NEO

EC

SEF613ZD

EC-503
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITHOUT EURO-OBD)]

SEF768Z

EC-504
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR25(WITHOUT EURO-OBD)]

EC

SEF615ZA

EC-505
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006

Description EBS00NEP

Intermittent incidents (I/I) may occur. In many cases, the incident resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area.
Common I/I Report Situations
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure EBS00NEQ

1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-455, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .

>> GO TO 2.

2. CHECK GROUND TERMINALS


Check ground terminals for corroding or loose connection.
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. SEARCH FOR ELECTRICAL INCIDENT


Perform GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace.

EC-506
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM PFP:24110
A
Wiring Diagram EBS00NER

EC

TBWA0136E

EC-507
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
ECM Terminals and Reference Value EBS00NES

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Counter current BATTERY VOLTAGE
12 G/W [Ignition switch “ON”]
return (11 - 14V)
[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
59 B/W
60 B/W [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y
109 W Power supply for BATTERY VOLTAGE
[Ignition switch “ON”]
111 W ECM (11 - 14V)

Diagnostic Procedure EBS00NET

1. INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.

2. CHECK ECM POWER SUPPLY CIRCUIT-I


1. Turn ignition switch “OFF” and then “ON”.
2. Check voltage between ECM terminal 42 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0535E

EC-508
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M61, F41
● Fuse block (J/B) connector M1 EC
● 10A fuse
● Harness for open or short between ECM and fuse
C

>> Repair harness or connectors.

4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I D

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
F
Continuity should exist.
4. Also check harness for short to power.
OK or NG G
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
H
5. CHECK POWER SUPPLY-II
1. Disconnect ECM relay.
I

PBIB0493E
L
2. Check voltage between ECM relay terminals 1, 6 and ground
with CONSULT-II or tester.
OK or NG M
OK >> GO TO 7.
NG >> GO TO 6.

SEF420X

EC-509
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
6. DETECT MALFUNCTIONING PART
Check the following.
● 10A fuse
● 20A fuse
● Harness connectors E60, F36
● Harness connectors E61, F38
● Harness for open or short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-683, "IGNITION SIGNAL" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK ECM POWER SUPPLY CIRCUIT-III


1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester.
Voltage: After turning ignition switch “OFF”, battery
voltage will exist for a few seconds, then
drop approximately 0V.

PBIB1440E

OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11.

EC-510
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV A
1. Disconnect ECM relay.

EC

D
PBIB0493E

2. Check voltage between ECM relay terminal 3 and ground with E


CONSULT-II or tester.
Voltage: Battery voltage
F
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
G

SEF860T H

10. DETECT MALFUNCTIONING PART


Check the following. I
● Harness or connectors E60, F36
● Harness for open or short between ECM relay and 10A fuse
J

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT K

1. Check harness continuity between ECM terminals and ECM relay terminals as follows.
Refer to Wiring Diagram. L
ECM terminal ECM relay terminal
12 7
M
109, 111 5

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM RELAY


Refer to EC-512, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace ECM relay.

EC-511
POWER SUPPLY CIRCUIT FOR ECM
[QR25(WITHOUT EURO-OBD)]
13. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to power in harness or connectors.

14. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NEU

ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
Condition Continuity
12V direct current supply
between terminals 1 and Yes
2
OFF No
3. If NG, replace ECM relay.
PBIB0077E

EC-512
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITHOUT EURO-OBD)]
DTC U1000 CAN COMMUNICATION LINE PFP:23710
A
Description EBS00ODR

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- EC
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. C

On Board Diagnosis Logic EBS00ODS

This self-diagnosis has the one trip detection logic. D

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
E
● ECM can not communicate to other control
units. ● Harness or connectors
U1000 CAN communication
(CAN communication line is open or
1000 line ● ECM can not communicate for more than the shorted) F
specified time.

DTC Confirmation Procedure EBS00ODT

1. Turn ignition switch “ON” and wait at least 3 seconds. G


2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-515, "Diagnostic Procedure" .
H

EC-513
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00ODU

TBWA0157E

EC-514
DTC U1000 CAN COMMUNICATION LINE
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00ODV

1. INSPECTION START A

1. Turn ignition switch “ON”.


2. Select “CAN DIAG SUPPORT MNTR” in “DATA MONITOR” mode with CONSULT-II. EC
3. Print out the CONSULT-II screen.
A/T models
C

PBIB0538E
F

>> Go to LAN-5, "CAN SYSTEM (FOR A/T MODELS)" or LAN-12, "CAN SYSTEM (FOR M/T MOD-
ELS)" . G

EC-515
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P0102, P0103 MAF SENSOR PFP:22680

Component Description EBS00NEV

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change.

SEC266C

CONSULT-II Reference Value in Data Monitor Mode EBS00NEW

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load

ECM Terminals and Reference Value EBS00NEX

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

On Board Diagnosis Logic EBS00NEY

These self-diagnoses have the one trip detection logic.

EC-516
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
Trouble diagnosis
DTC No. DTC detecting condition Possible cause A
name
● Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
0102 circuit low input sent to ECM. ● Intake air leaks EC
● Mass air flow sensor
● Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.) C
0103 circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE D
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
E
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure EBS00NEZ


F
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
G
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch “ON”. H
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-520, "Diagnostic Procedure" . I

K
SEF058Y

Without CONSULT-II
L
1. Start engine and wait at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. M
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .
PROCEDURE FOR DTC P0103
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-520, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and wait at least 5 seconds.
6. If DTC is detected, go to EC-520, "Diagnostic Procedure" .

SEF058Y

EC-517
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Turn ignition switch “OFF”, wait at least 10 seconds.
6. Start engine and wait at least 5 seconds.
7. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
8. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
9. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .

EC-518
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NF0

EC

TBWA0055E

EC-519
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NF1

1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.

2. CHECK INTAKE SYSTEM


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

3. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 4.

PBIB0494E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT


1. Disconnect MAF sensor harness connector.
2. Turn ignition switch “ON”.

PBIB0495E

3. Check voltage between MAF sensor terminals 2, 4 and ground


with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0076E

EC-520
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
5. DETECT MALFUNCTIONING PART A
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM EC

>> Repair harness or connectors.


C
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. D
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80.
Refer to Wiring Diagram. E
Continuity should exist.
4. Also check harness for short to ground and short to power. F
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. G
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72. H
Refer to Wiring Diagram.
Continuity should exist.
I
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR K


Refer to EC-522, "Component Inspection" .
OK or NG
L
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT M

Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-521
DTC P0102, P0103 MAF SENSOR
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NF2

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 72 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch “ON” (Engine stopped.) Approx. 1.0
Idle (Engine is warmed-up to normal
1.1 - 1.5
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.6 - 2.0
normal operating temperature.)
Idle to about 4,000 rpm* 1.5 - 2.0 to Approx. 4.0
PBIB0537E
*: Check for liner voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch “OFF”.
● Disconnect mass air flow sensor harness connector and reconnect it again.

● Perform steps 2 and 3 again.

5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust.
6. If NG, clean or replace mass air flow sensor.
Removal and Installation EBS00NF3

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-522
DTC P0117, P0118 ECT SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P0117, P0118 ECT SENSOR PFP:22630
A
Component Description EBS00NF4

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the EC
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. C

SEF594K

E
<Reference data>
Engine coolant
Voltage* V Resistance kΩ F
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 93 H
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00NF5
J
These self-diagnoses have the one trip detection logic.
Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name K
Engine coolant
P0117 An excessively low voltage from the sensor is
temperature sen-
0117 sent to ECM.
sor circuit low input ● Harness or connectors L
Engine coolant (The sensor circuit is open or shorted.)
P0118 temperature sen- An excessively high voltage from the sensor is ● Engine coolant temperature sensor
0118 sor circuit high sent to ECM.
M
input

FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.

EC-523
DTC P0117, P0118 ECT SENSOR
[QR25(WITHOUT EURO-OBD)]
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON”
or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or Start 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure EBS00NF6

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-526, "Diagnostic Procedure"
.

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON” and wait at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-526, "Diagnostic Procedure" .

EC-524
DTC P0117, P0118 ECT SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NF7

EC

TBWA0057E

EC-525
DTC P0117, P0118 ECT SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NF8

1. CHECK ECT SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect engine coolant temperature (ECT) sensor harness
connector.
3. Turn ignition switch “ON”.

PBIB0496E

4. Check voltage between ECT sensor terminal 1 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0080E

2. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between ECT sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-527, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace engine coolant temperature sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-526
DTC P0117, P0118 ECT SENSOR
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NF9

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
F
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00 G
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal
93 (Engine coolant temperature sensor) and ground. H
SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation EBS00NFA I
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-20, "THERMOSTAT AND WATER CONTROL VALVE" .
J

EC-527
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P0122, P0123 TP SENSOR PFP:16119

Component Description EBS00NFB

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00NFC

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.

On Board Diagnosis Logic EBS00NFD

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122 Throttle position sensor An excessively low voltage from the TP sensor ● Harness or connectors
0122 2 circuit low input 2 is sent to ECM. (The TP sensor 2 circuit is open or
shorted.)
P0123 Throttle position sensor An excessively high voltage from the TP sen-
● Electric throttle control actuator
0123 2 circuit high input sor 2 is sent to ECM.
(TP sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00NFE

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-528
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second. A
4. If DTC is detected, go to EC-531, "Diagnostic Procedure" .

EC

SEF058Y

D
WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. E
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-531, "Diagnostic Procedure" .
F

EC-529
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NFF

TBWA0181E

EC-530
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Specification data are reference values and are measured between each terminal and ground.
CAUTION: A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- EC
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] C
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V D
[Ignition switch “ON”]
● Engine stopped
E
● Shift lever position is “D” (A/T model) More than 0.36V
● Shift lever position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1 F
[Ignition switch “ON”]
● Engine stopped
● Shift lever position is “D” (A/T model) Less than 4.75V G
● Shift lever position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”] H
● Engine stopped
● Shift lever position is “D” (A/T model) Less than 4.75V
● Shift lever position is “1st” (M/T model) I
● Accelerator pedal fully released
74 G Throttle position sensor 2
[Ignition switch “ON”]
J
● Engine stopped
● Shift lever position is “D” (A/T model) More than 0.36V
● Shift lever position is “1st” (M/T model)
K
● Accelerator pedal fully depressed

Diagnostic Procedure EBS00NFG

1. RETIGHTEN GROUND SCREWS L

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. M

>> GO TO 2.

PBIB0494E

EC-531
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
2. CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0494E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0082E

3. CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between electric throttle control actuator and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 74 and electric throttle control actuator terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-532
DTC P0122, P0123 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
6. CHECK THROTTLE POSITION SENSOR A
Refer to EC-533, "Component Inspection" .
OK or NG
OK >> GO TO 8. EC
NG >> GO TO 7.

7. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR C


1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
D
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END E

8. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F

>> INSPECTION END


G
Component Inspection EBS00NFH

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected. H
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models). I
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
J
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V K
74 Fully released Less than 4.75V
(Throttle position sensor 2) Fully depressed More than 0.36V
L
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-449, "Throttle Valve Closed Position Learning" .


M
8. Perform EC-450, "Idle Air Volume Learning" .
Remove and Installation EBS00NFI

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-533
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
DTC P0134 HO2S1 PFP:22690

Component Description EBS00NFJ

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00NFK

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00NFL

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-534
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00NFM

A
Under the condition in which the heated oxygen sensor 1 signal is
not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks EC
that this time is not inordinately long.

D
SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E

Heated oxygen sensor ● Harness or connectors


P0134 The voltage from the sensor is constantly (The sensor circuit is open or shorted)
1 circuit high no activity
0134 approx. 0.3V. F
detected ● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00NFN

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a 1st G
trip DTC might not be confirmed.
WITH CONSULT-II
H
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “ATA MONITOR” mode with CONSULT-
II, and select “HO2S1 (B1)”.
I
3. Hold engine speed at 2,000 rpm under no load.
4. Make sure that the indications do not remain in the range
between 0.2 to 0.4V.
J
5. If NG, go to EC-537, "Diagnostic Procedure" .

SEF646Y

WITHOUT CONSULT-II L
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con- M
stant under no load.
● The voltage does not remain in the range of 0.2 to 0.4V.

4. If NG, go to EC-537, "Diagnostic Procedure" .

PBIB0543E

EC-535
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NFP

TBWA0059E

EC-536
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NFQ

1. INSPECTION START A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


F
1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground.
G
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. H
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con- I
PBIB0500E
nectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT J

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
K
Refer to Wiring Diagram.
Continuity should exist.

3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground. L
Refer to Wiring Diagram.
Continuity should not exist. M
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-538, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-537
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NFR

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.

EC-538
DTC P0134 HO2S1
[QR25(WITHOUT EURO-OBD)]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load. A
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time. EC
● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V C


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been D


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor E
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00NFS

HEATED OXYGEN SENSOR 1 F


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-539
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P0222, P0223 TP SENSOR PFP:16119

Component Description EBS00NFT

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00NFU

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1 ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)

ECM Terminals and Reference Value EBS00NFV

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-540
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped EC
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released C
74 G Throttle position sensor 2
[Ignition switch “ON”]
● Engine stopped
D
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
E
On Board Diagnosis Logic EBS00NFW

These self-diagnoses have the one trip detection logic.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222 Throttle position sensor An excessively low voltage from the TP sensor 1 ● Harness or connectors
0222 1 circuit low input is sent to ECM. (The TP sensor 1 circuit is open or G
shorted.)
P0223 Throttle position sensor An excessively high voltage from the TP sensor 1
● Electric throttle control actuator
0223 1 circuit high input is sent to ECM.
(TP sensor 1) H

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. I
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees. J
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00NFX


K

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
L
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
M
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-544, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.

EC-541
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-544, "Diagnostic Procedure" .

EC-542
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NFY

EC

TBWA0178E

EC-543
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NFZ

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0082E

3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-544
DTC P0222, P0223 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. D

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-545, "Component Inspection" . E
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. F

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


G
1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" . H

>> INSPECTION END


I
7. CHECK INTERMITTENT INCIDENT
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
J

>> INSPECTION END


Component Inspection EBS00NG0 K
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-449, "Throttle Valve Closed Position Learning" . L
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP M
sensor 2) and engine ground under the following conditions.
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-449, "Throttle Valve Closed Position Learning" .


8. Perform EC-450, "Idle Air Volume Learning" .
Remove and Installation EBS00NG1

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-545
DTC P0327, P0328 KS
[QR25(WITHOUT EURO-OBD)]
DTC P0327, P0328 KS PFP:22060

Component Description EBS00NG2

The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a
voltage signal and sent to the ECM.

PBIB0512E

ECM Terminals and Reference Value EBS00NG3

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed

On Board Diagnosis Logic EBS00NG4

The MI will not light up for these diagnosis.


Trouble Diagnosis
DTC No. DTC Detected Condition Possible Cause
Name
P0327 Knock sensor circuit An excessively low voltage from the sensor is
● Harness or connectors
0327 low input sent to ECM.
(The sensor circuit is open or shorted.)
P0328 Knock sensor circuit An excessively high voltage from the sensor is
● Knock sensor
0328 high input sent to ECM.

DTC Confirmation Procedure EBS00NG5

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.

EC-546
DTC P0327, P0328 KS
[QR25(WITHOUT EURO-OBD)]
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-549, "Diagnostic Procedure" A
.

EC

SEF058Y

D
WITHOUT CONSULT-II
1. Start engine and run it for at least 5 seconds at idle speed.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. E
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-549, "Diagnostic Procedure" .
F

EC-547
DTC P0327, P0328 KS
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NG6

TBWA0064E

EC-548
DTC P0327, P0328 KS
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NG7

1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. EC
3. Check resistance between ECM terminal 82 and engine ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ. C

Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]


4. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. E

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
F
1. Disconnect knock sensor harness connector.

PBIB0512E

2. Check harness continuity between ECM terminal 82 and knock sensor terminal 1. J
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. K
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. L

3. CHECK KNOCK SENSOR


M
Refer to EC-550, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.

EC-549
DTC P0327, P0328 KS
[QR25(WITHOUT EURO-OBD)]
4. RETIGHTEN GROUND SCREWS
Loosen and retighten engine ground screws.

>> GO TO 5.

PBIB0494E

5. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NG8

KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.

SEF478Y

Removal and Installation EBS00NG9

KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" .

EC-550
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
DTC P0335 CKP SENSOR (POS) PFP:23731
A
Component Description EBS00NGA

The crankshaft position sensor (POS) is located on the cylinder


block rear housing facing the gear teeth (cogs) of the signal plate at EC
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth C
cause the gap with the sensor change.
The changing gap causes the magnetic field near the sensor to
change. D
Due to the changing magnetic field, the voltage from the sensor
changes.
PBIB0562E
The ECM receives the voltage signal and detects the fluctuation of
E
the engine revolution.
CONSULT-II Reference Value in Data Monitor Mode EBS00NGB

Specification data are reference values. F


MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare tachometer indication with the CONSULT-II Almost the same speed as the
ENG SPEED
value. tachometer indication.
G

ECM Terminals and Reference Value EBS00NGC

Specification data are reference values and are measured between each terminal and ground. H
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) J
COLOR
NO.

Approximately 3V
K
[Engine is running]
● Warm-up condition
● Idle speed L

Crankshaft position PBIB0527E


71 PU/R M
sensor (POS)
Approximately 3V

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-551
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00NGD

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
● Harness or connectors
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
0335 sensor (POS) circuit ● Crankshaft position sensor (POS)
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running.

DTC Confirmation Procedure EBS00NGE

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-554, "Diagnostic Procedure"
.

SEF058Y

WITHOUT CONSULT-II
1. Crank engine at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-554, "Diagnostic Procedure" .

EC-552
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NGF

EC

TBWA0327E

EC-553
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NGG

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT


1. Disconnect crankshaft position (CKP) sensor (POS) harness connector.

PBIB0512E

2. Turn ignition switch “ON”.


3. Check voltage between CKP sensor (POS) terminal 1 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0664E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM and crankshaft position sensor (POS)
● Harness for open or short between ECM relay and crankshaft position sensor (POS)

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-554
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
4. CHECK CKP (POS) GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between CKP sensor (POS) terminal 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to power. C
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors. D

5. CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. E
2. Check harness continuity between ECM terminal 71 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram.
F
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-556, "Component Inspection" .
I
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
J
7. CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth. K
OK or NG
OK >> GO TO 8.
NG >> Replace the signal plate. L

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END

EC-555
DTC P0335 CKP SENSOR (POS)
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NGH

CRANKSHAFT POSITION SENSOR (POS)


1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (POS) harness connec-
tor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

PBIB0563E

5. Check resistance as shown in the figure.


Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Removal and Installation EBS00NGI

CRANKSHAFT POSITION SENSOR (POS)


Refer to EM-73, "CYLINDER BLOCK" .

EC-556
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
DTC P0340 CMP SENSOR (PHASE) PFP:23731
A
Component Description EBS00NGJ

The camshaft position sensor (PHASE) senses the retraction of the


signalplate at the rear end of intake camshaft to identify a particular EC
cylinder. It also senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification C
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause D
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
PBIB0562E
change.
E
Due to the changing magnetic field, the voltage from the sensor changes.
ECM Terminals and Reference Value EBS00NGK

Specification data are reference values and are measured between each terminal and ground. F
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. G
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. H
1.0 - 4.0V

[Engine is running] I
● Warm-up condition
● Idle speed
J
PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V
K

[Engine is running]
● Engine speed is 2,000 rpm. L

PBIB0526E
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00NGL

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
● The cylinder No. signal is not sent to ECM
(The sensor circuit is open or shorted)
for the first few seconds during engine
cranking. ● Camshaft position sensor (PHASE)
P0340 Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not set to ECM
0340 sor (PHASE) circuit
during engine running. ● Starter motor (Refer to SC-20 .)
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to SC-20 .)
pattern during engine running.
● Dead (Weak) battery

EC-557
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
DTC Confirmation Procedure EBS00NGM

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-560, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds.
6. If 1st trip DTC is detected, go to EC-560, "Diagnostic Procedure"
. SEF013Y

WITHOUT CONSULT-II
1. Crank engine at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-560, "Diagnostic Procedure" .
If 1st trip DTC is not detected, go to next step.
5. Start engine and maintaining engine speed at more than 800 rpm for at least 5 seconds.
6. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
7. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
8. If 1st trip DTC is detected, go to EC-560, "Diagnostic Procedure" .

EC-558
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NGN

EC

TBWA0328E

EC-559
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NGO

1. CHECK STARTING SYSTEM


Turn ignition switch to “START” position.
Does the engine turn over?
Does the starter motor operate?
Yes or No
Yes >> GO TO 2.
No >> Check starting system. (Refer to SC-20, "STARTING SYSTEM" .)

2. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 3.

PBIB0494E

3. CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT


1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector.
2. Turn ignition switch “ON”.

PBIB0496E

3. Check voltage between CMP sensor (PHASE) terminal 1 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0664E

EC-560
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness for open or short between ECM and camshaft position sensor (PHASE)
● Harness for open or short between ECM relay and camshaft position sensor (PHASE) EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
5. CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. D
2. Check harness continuity between CMP sensor (PHASE) terminal 3 and engine ground.
Continuity should exist.
E
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6. F
NG >> Repair open circuit or short to power in harness or connectors.

6. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 63 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram. H

Continuity should exist.


3. Also check harness for short to ground or short to power. I
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J

7. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-562, "Component Inspection" . K
OK or NG
OK >> GO TO 8.
L
NG >> Replace camshaft position sensor (PHASE).

8. CHECK CAMSHAFT (INTAKE)


M
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

9. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-561
DTC P0340 CMP SENSOR (PHASE)
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NGP

CAMSHAFT POSITION SENSOR (PHASE)


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connec-
tor.
3. Remove the sensor.
4. Visually check the sensor for chipping.

PBIB0563E

5. Check resistance as shown in the figure.


Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Removal and Installation EBS00NGQ

CAMSHAFT POSITION SENSOR (PHASE)


Refer to EM-46, "CAMSHAFT" .

EC-562
DTC P0500 VSS
[QR25(WITHOUT EURO-OBD)]
DTC P0500 VSS PFP:32702
A
Component Description EBS00NGR

The vehicle speed signal is sent to the combination meter from the 4WD/ABS control unit. The combination
meter then sends a signal to the ECM. EC
ECM Terminals and Reference Value EBS00NGS

Specification data are reference values and are measured between each terminal and ground.
C
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. D

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR E
NO.

Approximately 2.3V

[Engine is running] F
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)
G
PBIB0531E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) H
On Board Diagnosis Logic EBS00NGT

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
● Harness or connectors
(The sensor circuit is open or shorted)
The almost 0 km/h (0 MPH) signal from
P0500
Vehicle speed sensor combination meter is sent to ECM even ● Wheel sensor J
0500
when vehicle is being driven. ● 4WD/ABS control unit
● Combination meter
K
DTC Confirmation Procedure EBS00NGU

CAUTION:
Always drive vehicle at a safe speed. L
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test. M
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine.
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10
km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-567, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
SEF196Y

EC-563
DTC P0500 VSS
[QR25(WITHOUT EURO-OBD)]

ENG SPEED 2,000 - 6,000 rpm


COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 4.9 - 31.8 msec
Selector lever Suitable position
PW/ST SIGNAL OFF

6. If 1st trip DTC is detected, go to EC-567, "Diagnostic Procedure" .


Overall Function Check EBS00NGV

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
WITHOUT CONSULT-II
1. Lift up the vehicle.
2. Start engine.
3. Read vehicle speed with combination meter.
The vehicle speed indication should be able to exceed 10 km/h (6 MPH) when rotating wheels with suit-
able gear position.
4. If NG, go to EC-567, "Diagnostic Procedure" .

EC-564
DTC P0500 VSS
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NGW

LHD MODELS A

EC

TBWA0329E

EC-565
DTC P0500 VSS
[QR25(WITHOUT EURO-OBD)]
RHD MODELS

TBWA0330E

EC-566
DTC P0500 VSS
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NGX

1. CHECK DTC WITH 4WD/ABS CONTROL UNIT A

Check DTC with 4WD/ABS control unit.


Refer to BRC-64 . EC
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated. C

2. CHECK COMBINATION METER


Check combination meter function. D
Refer to DI-10, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (LHD mod-
els), DI-30, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (RHD models).
OK or NG E
OK >> GO TO 3.
NG >> Perform trouble shooting relevant to combination meter.
F
3. CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch “OFF”.
G
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 81 and combination meter terminal 49 (LHD models), 62
(RHD models).
H
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. J

4. DETECT MALFUNCTIONING PART


K
Check the following.
● Harness connectors M62, F42
● Harness for open or short between ECM and combination meter L

>> Repair harness or connectors.


M
5. CHECK INTERMITTENT INCIDENT
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-567
DTC P0550 PSP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P0550 PSP SENSOR PFP:49763

Component Description EBS00NGY

Power steering pressure (PSP) sensor is installed to the power


steering high-pressure tube and detects a power steering load. This
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.

PBIB0502E

CONSULT-II Reference Value in Data Monitor Mode EBS00NGZ

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON

ECM Terminals and Reference Value EBS00NH0

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Engine is running]
0.5 - 4.0V
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned.

On Board Diagnosis Logic EBS00NH1

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0550 Power steering pres- An excessively low or high voltage from the (The sensor circuit is open or shorted)
0550 sure sensor circuit sensor is sent to ECM.
● Power steering pressure sensor

DTC Confirmation Procedure EBS00NH2

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-568
DTC P0550 PSP SENSOR
[QR25(WITHOUT EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds. A
4. If 1st trip DTC is detected, go to EC-571, "Diagnostic Procedure" .
WITHOUT CONSULT-II EC
1. Start engine and let it idle for at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. C
4. If 1st trip DTC is detected, go to EC-571, "Diagnostic Procedure" .

EC-569
DTC P0550 PSP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NH3

TBWA0150E

EC-570
DTC P0550 PSP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NH4

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CHECK PSP SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect PSP sensor harness connector.
2. Turn ignition switch “ON”.
G

I
PBIB0502E

3. Check voltage between PSP sensor terminal 3 and ground with


CONSULT-II or tester. J

Voltage: Approximately 5V
OK or NG K
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. L

SEF509Y
M
3. CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between PSP sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-571
DTC P0550 PSP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 67 and PSP sensor terminal 2.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK PSP SENSOR


Refer to EC-572, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace PSP sensor.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NH5

POWER STEERING PRESSURE SENSOR


1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle.
3. Check voltage between ECM terminal 67 and ground under the
following conditions.

Condition Voltage
Steering wheel is being turned fully. Approximately 3.6V
Steering wheel is not being turned. Approximately 0.6V

PBIB0570E

EC-572
DTC P0605 ECM
[QR25(WITHOUT EURO-OBD)]
DTC P0605 ECM PFP:23710
A
Component Description EBS00NH6

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine. EC

SEF093X

E
On Board Diagnosis Logic EBS00NH7

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
A) ECM calculation function is malfunctioning.
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. ● ECM
0605
C) ECM self shut-off function is malfunctioning. G

FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected. H
Detected items Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A I
degrees) by the return spring.

DTC Confirmation Procedure EBS00NH8

Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st trip DTC cannot be confirmed, perform J
“PROCEDURE FOR MALFUNCTION B”. If there is no malfunction on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
NOTE: K
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A L
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. M
3. If 1st trip DTC is detected, go to EC-575, "Diagnostic Procedure"
.

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON”.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .

EC-573
DTC P0605 ECM
[QR25(WITHOUT EURO-OBD)]
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
4. If 1st trip DTC is detected, go to EC-575, "Diagnostic Procedure"
.

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
4. Repeat step 3 for 32 times.
5. If 1st trip DTC is detected, go to EC-575, "Diagnostic Procedure"
.

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
3. Repeat step 2 procedure, 32 times.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .

EC-574
DTC P0605 ECM
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NH9

1. INSPECTION START A

With CONSULT-II
1. Turn ignition switch “ON”. EC
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
C
4. Perform “DTC Confirmation Procedure”.
See EC-573 .
5. Is the 1st trip DTC P0605 displayed again?
D
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Erase the “Diagnostic Test Mode II (Self-diagnostic results)” memory. Refer to EC-456, "How to Erase E
DTC ( Without CONSULT-II)" .
3. Perform “DTC Confirmation Procedure”.
See EC-1262 . F
4. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2. G
No >> INSPECTION END

2. REPLACE ECM H
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" . I
3. Perform EC-39, "Accelerator Pedal Released Position Learning" .
4. Perform EC-39, "Throttle Valve Closed Position Learning" .
J
5. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END K

EC-575
DTC P0650 MI
[QR25(WITHOUT EURO-OBD)]
DTC P0650 MI PFP:24810

Component Description EBS00NHA

Malfunction Indicator (MI) is located on the instrument panel. When the ignition switch is turned ON without
engine running, MI will light up. This is a bulb check. When the engine is started, MI should go off. If MI
remains on, the on board diagnostic system has detected an engine system malfunction.
On Board Diagnosis Logic EBS00NHB

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● An excessively high voltage is sent to ECM
through the MI circuit under the condition
● Harness or connectors
P0650 Malfunction indicator that calls for MI light up.
(MI circuit is open or shorted.)
0650 (MI) control circuit ● An excessively low voltage is sent to ECM
● MI
through the MI circuit under the condition
that calls for MI not to light up.

FAIL-SAFE MODE
ECM enters fail-safe mode when both DTC P0650 and another DTC, which calls for MI to light up, are
detected at the same time.
Detected items Engine operating condition in fail-safe mode
MI circuit Engine speed will not rise more than 2,500 rpm due to the fuel cut

DTC Confirmation Procedure EBS00NHC

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If 1st trip DTC is detected, go to EC-578, "Diagnostic Procedure"
.

SEF058Y

Overall Function Check EBS00O2O

Use this procedure to check the overall function of the MI circuit. During this check, a 1st trip DTC might not be
confirmed.
WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Check that the MI is illuminated.
3. If NG, go to EC-578, "Diagnostic Procedure" .
If OK, go to next step.
4. Start engine.
5. Check that the MI is not illuminated.
6. If NG, go to EC-578, "Diagnostic Procedure" .

EC-576
DTC P0650 MI
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NHD

EC

TBWA0130E

EC-577
DTC P0650 MI
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NHE

1. CHECK MI POWER SUPPLY


1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector.
3. Turn ignition switch “ON”.

4. Check voltage between combination meter terminal 46 (LHD


models), 59 (RHD models) and ground with CONSULT-II or
tester
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0571E

2. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between fuse block (J/B) and combination meter

>> Repair harness or connectors.

3. CHECK MI OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 18 and combination meter terminal 62 (LHD models), 52
(RHD models). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-578
DTC P0650 MI
[QR25(WITHOUT EURO-OBD)]
5. CHECK COMBINATION METER A
1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector.
3. Check continuity under the following conditions. EC

CONDITION MODEL Terminal No. (Polarity) Continuity


LHD 62 (+) - 46 (–) C
1 Should exist.
RHD 52 (+) - 59 (–)
LHD 46 (+) - 62 (–)
2 Should not exist. D
RHD 59 (+) - 52 (–)

PBIB0572E

OK or NG H
OK >> GO TO 6.
NG >> Replace combination meter. Refer to DI-23, "Removal and Installation for Combination Meter"
(LHD models), DI-42, "Removal and Installation for Combination Meter" (RHD models). I
6. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . J

>> INSPECTION END


K

EC-579
DTC P1065 ECM POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
DTC P1065 ECM POWER SUPPLY PFP:23710

Component Description EBS00NHF

Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.

SEF093X

On Board Diagnosis Logic EBS00NHG

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P1065 ECM power supply cir- ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
1065 cuit properly. open or shorted.]
● ECM

DTC Confirmation Procedure EBS00NHH

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
5. Repeat steps 3 and 4 four times.
6. If 1st trip DTC is detected, go to EC-582, "Diagnostic Procedure"
.

SEF058Y

WITHOUT CONSUT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Start engine and let it idle for 1 second.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
4. Repeat steps 2 and 3 four times.
5. If 1st trip DTC is detected, go to EC-582, "Diagnostic Procedure" .

EC-580
DTC P1065 ECM POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NHI

EC

TBWA0129E

EC-581
DTC P1065 ECM POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NHJ

1. CHECK ECM POWER SUPPLY


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check voltage between ECM terminal 66 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0573E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● 10A fuse
● Harness for open or short between ECM and battery

>> Repair or replace harness or connectors.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connectors.

4. PERFORM DTC CONFIRMATION PROCEDURE


With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-580 .
5. Is the 1st trip DTC P1065 displayed again?
WITHOUT CONSUT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Start engine and let it idle for 1 second.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
4. Repeat steps 2 and 3 four times.
5. If 1st trip DTC is detected, go to EC-582, "Diagnostic Procedure" .
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END

EC-582
DTC P1065 ECM POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
5. REPLACE ECM A
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-58, "NATS
(Nissan Anti-theft System)" . EC
3. Perform EC-39, "Throttle Valve Closed Position Learning" .
4. Perform EC-39, "Idle Air Volume Learning" .
C
>> INSPECTION END
D

EC-583
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR25(WITHOUT EURO-OBD)]
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR PFP:16119

Description EBS00NHK

Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis Logic EBS00NHL

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func-
A) tion properly due to the return spring malfunc-
tion.
P1121 Electric throttle control Throttle valve opening angle in fail-safe mode is
B) ● Electric throttle control actuator
1121 actuator not in specified range.
ECM detects the throttle valve is stuck open.
C) This self-diagnosis has the one trip detec-
tion logic.

FAIL-SAFE MODE
When the malfunction A or B is detected in the two consecutive trips, the ECM enters fail-safe mode and the
MI lights up.
When the malfunction C is detected even in the 1st trip, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C
The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure EBS00NHM

NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A AND B” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION C”.
If there is no malfunction on “PROCEDURE FOR MALFUNCTION A AND B”, perform “PROCE-
DURE FOR MALFUNCTION C”.
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition witch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
5. If 1st trip DTC is detected, go to EC-585, "Diagnostic Procedure"
.

SEF058Y

EC-584
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR25(WITHOUT EURO-OBD)]
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second. A
2. Shift selector lever to “D” position (A/T models), “1st” position (M/T models) and wait at least 2 seconds.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
EC
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If 1st trip DTC is detected, go to EC-585, "Diagnostic Procedure" .
PROCEDURE FOR MALFUNCTION C C
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II. D
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Shift selector lever to “N” or “P” position. E
5. Start engine and let it idle for 3 seconds.
6. If 1st trip DTC is detected, go to EC-585, "Diagnostic Procedure"
. F

SEF058Y G
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
H
2. Shift selector lever to “D” position (A/T models), “1st” position (M/T models) and wait at least 2 seconds.
3. Shift selector lever to “N” or “P” position.
4. Start engine and let it idle for 3 seconds. I
5. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
6. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
7. If 1st trip DTC is detected, go to EC-585, "Diagnostic Procedure" . J

Diagnostic Procedure EBS00NHN

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY K


1. Remove the intake air duct.
2. Check if a foreign matter is caught between the throttle valve L
and the housing.
OK or NG
OK >> GO TO 2. M
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-39, "Throttle Valve Closed Position Learning" .
3. Perform EC-39, "Idle Air Volume Learning" .

>> INSPECTION END

EC-585
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION PFP:16119

Description EBS00NHO

NOTE:
If DTC P1122 is displayed with DTC P1121 or 1126, first perform the trouble diagnosis for DTC P1121 or
P1126. Refer to EC-584 or EC-593 .
Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
CONSULT-II Reference Value in Data Monitor Mode EBS00NHP

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00NHQ

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-586
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00NHR

A
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors EC
P1122 Electric throttle control Electric throttle control function does not operate (Throttle control motor circuit is open or
1122 performance problem properly. shorted)
● Electric throttle control actuator C

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. D
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring. E

DTC Confirmation Procedure EBS00NHS

NOTE: F
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II G
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds. H
4. If DTC is detected, go to EC-589, "Diagnostic Procedure" .

SEF058Y
K
WITHOUT CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds. L
3. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If DTC is detected, go to EC-589, "Diagnostic Procedure" . M

EC-587
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NHT

TBWA0180E

EC-588
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NHU

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE CONTROL MOTOR GROUND CIRCUIT FOR OPEN AND SHORT
F
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 115 and engine ground.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Also check harness for short to power.
H
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or connectors.
I
3. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY
1. Turn ignition switch “OFF”. J
2. Disconnect throttle control motor relay harness connector.

M
PBIB0505E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0575E

EC-589
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
4. DETECT MALFUNCTIONING PART
Check the following.
● 15A fuse
● Harness for open or short between throttle control motor relay and battery

>> Repair or replace harness or connectors.

5. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-590
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
9. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector. EC
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
C
Electric throttle control
ECM terminal Continuity
actuator terminal
114 Should exist D
6
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist E

5. Also check harness for short to ground and short to power.


OK or NG
F
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY G

1. Remove the intake air duct.


2. Check if foreign matter is caught between the throttle valve and H
the housing.
OK or NG
OK >> GO TO 11. I
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
J

PBIB0518E K

11. CHECK THROTTLE CONTROL MOTOR RELAY


L
Refer to EC-597, "Component Inspection" .
OK or NG
OK >> GO TO 12. M
NG >> Replace throttle control motor relay.

12. CHECK THROTTLE CONTROL MOTOR


Refer to EC-602, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 14.

13. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 14.
NG >> Repair or replace harness or connectors.

EC-591
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR25(WITHOUT EURO-OBD)]
14. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00NHV

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-592
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITHOUT EURO-OBD)]
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY PFP:16119
A
Component Description EBS00NHW

Power supply for the Throttle Control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends EC
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
C
CONSULT-II Reference Value in Data Monitor Mode EBS00NHX

Specification data are reference values.


D
MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00NHY


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
WIRE
ITEM CONDITION DATA (DC Voltage)
G
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”] H
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”] I
relay power supply (11 - 14V)

On Board Diagnosis Logic EBS00NHZ

These self-diagnoses have the one trip detection logic. J

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors K
P1124 Throttle control motor ECM detect the throttle control motor relay is (Throttle control motor relay circuit is
1124 relay circuit short stuck ON. shorted)
● Throttle control motor relay
L
● Harness or connectors
P1126 Throttle control motor ECM detects a voltage of power source for throt- (Throttle control motor relay circuit is
1126 relay circuit open tle control motor is excessively low. open)
M
● Throttle control motor relay

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure EBS00NI0

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P1124
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.

EC-593
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITHOUT EURO-OBD)]
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-596, "Diagnostic Procedure"
.

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-596, "Diagnostic Procedure" .
PROCEDURE FOR DTC P1126
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-596, "Diagnostic Procedure" .

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If DTC is detected, go to EC-596, "Diagnostic Procedure" .

EC-594
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NI1

EC

TBWA0153E

EC-595
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NI2

1. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY


1. Turn ignition switch “OFF”.
2. Disconnect throttle control motor relay harness connector.

PBIB0505E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0575E

2. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Harness for open or short between throttle control motor relay and battery

>> Repair or replace harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-596
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
[QR25(WITHOUT EURO-OBD)]
5. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 7.
NG >> GO TO 6.
D
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36 E
● Harness for open or short between ECM and throttle control motor relay

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY


G
Refer to EC-597, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Replace throttle control motor relay.

8. CHECK INTERMITTENT INCIDENT I


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

J
>> INSPECTION END
Component Inspection EBS00NI3

THROTTLE CONTROL MOTOR RELAY K


1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
L
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No M
3. If NG, replace throttle control motor relay.

PBIB0098E

EC-597
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITHOUT EURO-OBD)]
DTC P1128 THROTTLE CONTROL MOTOR PFP:16119

Component Description EBS00NI4

The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
ECM Terminals and Reference Value EBS00NI5

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00NI6

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P1128 Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
1128 circuit short ECM and throttle control motor. ● Electric throttle control actuator
(Throttle control motor)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure EBS00NI7

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.

EC-598
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITHOUT EURO-OBD)]
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds. A
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
EC
4. If DTC is detected, go to EC-601, "Diagnostic Procedure" .

D
SEF058Y

WITHOUT CONSULT-II E
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. F
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If DTC is detected, go to EC-601, "Diagnostic Procedure" .
G

EC-599
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NI8

TBWA0186E

EC-600
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NI9

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
F
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector. G
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control H
ECM terminal Continuity
actuator terminal
114 Should exist
6 I
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist J
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. K
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR L


Refer to EC-602, "Component Inspection" .
OK or NG
M
OK >> GO TO 4.
NG >> GO TO 5.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.

5. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END


EC-601
DTC P1128 THROTTLE CONTROL MOTOR
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NIA

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 3 and 6.
Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-449, "Throttle Valve Closed Position Learning" .
5. Perform EC-450, "Idle Air Volume Learning" .

PBIB0095E

Remove and Installation EBS00NIB

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-602
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE PFP:00000
A
System Description EBS00NIC

COOLING FAN CONTROL


ECM func- EC
Sensor Input Signal to PCM Actuator
tion
Wheel sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature C
Cooling
Air conditioner switch Air conditioner “ON” signal Cooling fan relay(s)
fan control
Ignition switch Start signal
D
Refrigerant pressure sensor Refrigerant pressure

The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF]. E
OPERATION

PBIB0576E

CONSULT-II Reference Value in Data Monitor Mode EBS00NID

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)

EC-603
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more

ECM Terminals and Reference Value EBS00NIE

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running]
0 - 1.0V
● Cooling fan is operating at high speed
[Engine is running] BATTERY VOLTAGE
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LY
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating

On Board Diagnosis Logic EBS00NIF

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The cooling fan circuit is open or
shorted.)
● Cooling fan does not operate properly (Over- ● Cooling fan
heat).
● Radiator hose
P1217 Engine over tempera- ● Cooling fan system does not operate prop- ● Radiator
1217 ture (Overheat) erly (Overheat).
● Radiator cap
● Engine coolant was not added to the system
using the proper filling method. ● Water pump
● Thermostat
For more information, refer to EC-615,
"Main 12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-604
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
Overall Function Check EBS00NIG

A
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres- EC
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off. C
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. D
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-608,
"Diagnostic Procedure" . E
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-608,
"Diagnostic Procedure" . F
3. Turn ignition switch “ON”.

SEF621W
G
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
H
5. If the results are NG, go to EC-608, "Diagnostic Procedure" .

SEF646X

WITHOUT CONSULT-II K
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below L
the proper range, skip the following steps and go to EC-608,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
M
filled the coolant, skip the following steps and go to EC-608,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position. SEF621W

5. Turn air conditioner switch “ON”.


6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.

EC-605
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
8. Make sure that cooling fan operates at low speed.
If NG, go to EC-608, "Diagnostic Procedure" .
If OK, go to the following step.

SEC163BA

9. Turn ignition switch “OFF”.


10. Turn air conditioner switch and blower fan switch “OFF”.
11. Disconnect engine coolant temperature sensor harness connector.
12. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go to EC-608, "Diagnostic Procedure" .

MEC475B

EC-606
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NIH

EC

TBWA0144E

EC-607
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NII

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2
No >> GO TO 4

2. CHECK COOLING FAN LOW SPEED OPERATION


With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.

PBIB0505E

3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-


SULT-II.
4. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go to EC-
612, "PROCEDURE A" .)

SEF784Z

3. CHECK COOLING FAN HIGH SPEED OPERATION


With CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
614, "PROCEDURE B" .)

SEF785Z

EC-608
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
4. CHECK COOLING FAN LOW SPEED OPERATION A
Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
EC
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”. C
5. Turn blower fan switch “ON”.

PBIB0505E
E

6. Make sure that cooling fans-1 and -2 operate at low speed.


OK or NG F
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to EC-
612, "PROCEDURE A" .)
G

SEC163BA

5. CHECK COOLING FAN HIGH SPEED OPERATION I

Without CONSULT-II
J
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”. K
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper- L
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6. M
NG >> Check cooling fan high speed control circuit. (Go to EC-
614, "PROCEDURE B" .)

MEC475B

EC-609
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
6. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.

Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23


psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak SLC754A

● Hose

● Radiator

● Water pump
Refer to CO-18, "WATER PUMP" .

7. CHECK RADIATOR CAP


Apply pressure to cap with a tester.
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.

SLC755A

8. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening temperature: 82°C (180°F) [standard]
Valve lift: More than 8 mm/95°C
(0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-20, "THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG SLC343

OK >> GO TO 9.
NG >> Replace thermostat

9. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-527, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.

EC-610
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
10. CHECK MAIN 12 CAUSES A
If the cause cannot be isolated, go to EC-615, "Main 12 Causes of Overheating" .

>> INSPECTION END EC

EC-611
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
PROCEDURE A
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0577E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● Fuse block (J/B) connector E103
● 40A fusible links
● Harness for open or short between cooling fan relay-1 and fuse
● Harness for open or short between cooling fan relay-1 and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3
and cooling fan motor-1 terminal 1, cooling fan motor-1 terminal
4 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6
and cooling fan motor-2 terminal 1, cooling fan motor-2 terminal PBIB0504E

4 and body ground.


Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-612
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors E61, F38
● Harness for open or short between cooling fan relay-1 and ECM
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK COOLING FAN RELAY-1 G

Refer to EC-616, "Component Inspection" .


OK or NG H
OK >> GO TO 7.
NG >> Replace cooling fan relay.
I
7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-616, "Component Inspection" .
J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
K
8. CHECK INTERMITTENT INCIDENT
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


M

EC-613
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
PROCEDURE B
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester.
Voltage: Battery voltage.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0251E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● 40A fusible links
● Harness for open or short between cooling fan relays-2 and -3 and fuse
● Harness for open or short between cooling fan relays-2 and -3 and fusible links

>> Repair harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following;
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-614
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2. EC
Refer to wiring diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors E61, F38
● Harness for open or short between cooling fan relays-2, -3 and ECM F

>> Repair open circuit or short to ground or short to power in harness or connectors.
G
6. CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-616, "COOLING FAN RELAYS-1, -2 AND -3" . H
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays. I

7. CHECK COOLING FAN MOTORS


Refer to EC-616, "COOLING FAN MOTORS-1 AND -2" . J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors. K

8. CHECK INTERMITTENT INCIDENT


L
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END M


Main 12 Causes of Overheating EBS00NIJ

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3 ● Coolant level ● Visual Coolant up to MAX level See CO-29, "Changing
in reservoir tank and radi- Engine Coolant" .
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See MA-21, "CHECKING
(0.59 - 0.98 bar, 0.6 - 1.0 RADIATOR CAP" .
kg/cm2 , 9 - 14 psi) (Limit)

EC-615
DTC P1217 ENGINE OVER TEMPERATURE
[QR25(WITHOUT EURO-OBD)]
Engine Step Inspection item Equipment Standard Reference page

ON*2 5 ● Coolant leaks ● Visual No leaks See CO-29, "CHECKING


RADIATOR SYSTEM
FOR LEAKS" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-20, "THERMO-
lower radiator hoses STAT AND WATER CON-
TROL VALVE" , and CO-
11, "RADIATOR" .

ON*1 7 ● Cooling fan ● CONSULT-II Operating See trouble diagnosis for


DTC P1217 (EC-603 ).
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

ON*3 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driving See CO-29, "Changing
reservoir tank and idling Engine Coolant" .

OFF*4 10 ● Coolant return from ● Visual Should be initial level in See CO-29, "LEVEL
reservoir tank to radia- reservoir tank CHECK" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-59, "CYLINDER
gauge mum distortion (warping) HEAD" .
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-59, "CYLINDER
tons walls or piston HEAD" .
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection EBS00NIK

COOLING FAN RELAYS-1, -2 AND -3


Check continuity between terminals 3 and 5, 6 and 7.
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No

If NG, replace relay.

SEF745U

COOLING FAN MOTORS-1 AND -2


1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.

Terminals
Speed
(+) (−)
Low 1 4
Cooling fan motor
High 1, 2 3, 4

Cooling fan motor should operate. SEF734W


If NG, replace cooling fan motor.

EC-616
DTC P1225 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P1225 TP SENSOR PFP:16119
A
Component Description EBS00NIL

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to EC
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi- C
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- D
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
E
On Board Diagnosis Logic EBS00NIM

The MI will not light up for this diagnosis.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225 Closed throttle position learning Closed throttle position learning value is ● Electric throttle control actuator
1225 performance problem excessively low. (TP sensor 1 and 2) G
DTC Confirmation Procedure EBS00NIN

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I

WITH CONSULT-II
1. Turn ignition switch “ON”.
J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”. K
5. If 1st trip DTC is detected, go to EC-618, "Diagnostic Procedure"
.
L

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-618, "Diagnostic Procedure" .

EC-617
DTC P1225 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NIO

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch “OFF”.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00NIP

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-618
DTC P1226 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P1226 TP SENSOR PFP:16119
A
Component Description EBS00NIQ

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to EC
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi- C
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- D
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
E
On Board Diagnosis Logic EBS00NIR

The MI will not light up for this diagnosis.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1226 Closed throttle position learning Closed throttle position learning is not ● Electric throttle control actuator
1226 performance problem performed successfully, repeatedly. (TP sensor 1 and 2) G
DTC Confirmation Procedure EBS00NIS

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I

WITH CONSULT-II
1. Turn ignition switch “ON”. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”. K
5. Repeat steps 3 and 4, 32 times.
6. If 1st trip DTC is detected, go to EC-620, "Diagnostic Procedure"
. L

M
SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Repeat step 2, 32 times.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If 1st trip DTC is detected, go to EC-620, "Diagnostic Procedure" .

EC-619
DTC P1226 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NIT

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch “OFF”.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END


Remove and Installation EBS00NIU

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-620
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
DTC P1229 SENSOR POWER SUPPLY PFP:16119
A
On Board Diagnosis Logic EBS00NIV

This self-diagnosis has the one trip detection logic.


EC
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Harness or connectors
(The TP sensor 1 and 2 circuit is shorted.) C
(APP sensor 1 circuit is shorted.)
(MAF sensor circuit is shorted.)
(Refrigerant pressure sensor circuit is D
shorted.)
P1229 Sensor power supply ECM detects a voltage of power source for ● Electric throttle control actuator
1229 circuit short sensor is excessively low or high. (TP sensor 1 and 2)
E
● Accelerator pedal position sensor
(APP sensor 1)
● MAF sensor
F
● Refrigerant pressures sensor
● ECM pin terminal

G
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operation condition in fail-safe mode H
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
I
DTC Confirmation Procedure EBS00NIW

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
K
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. L
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-623, "Diagnostic Procedure" .
M

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-623, "Diagnostic Procedure" .

EC-621
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NIX

TBWA0183E

EC-622
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NIY

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.
G

I
PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester. J

Voltage: Approximately 5V
OK or NG K
OK >> GO TO 5.
NG >> GO TO 3.
L

PBIB0082E
M
3. CHECK SENSOR POWER SUPPLY CIRCUITS FOR SHORT
Check the following.
● Harness for short to power and short to ground, between the following terminals.
ECM terminal Sensor terminals Reference Wiring Diagram
Electric throttle control actuator terminal 1 EC-588
APP sensor terminal 6 EC-653
65
MAF sensor terminal 2 EC-519
Refrigerant pressure sensor terminal 3 EC-734
● ECM pin terminal.
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.

EC-623
DTC P1229 SENSOR POWER SUPPLY
[QR25(WITHOUT EURO-OBD)]
4. CHECK COMPONENTS
Check the following.
● Accelerator pedal position sensor (Refer to EC-656, "Component Inspection" .)
● Mass air flow sensor (Refer to EC-522, "Component Inspection" .)
● Refrigerant pressure sensor (Refer to EC-735, "Diagnostic Procedure" .)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.

5. CHECK THROTTLE POSITION SENSOR


Refer to EC-650, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace electric throttle control actuator.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END

7. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-624
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
DTC P1805 BRAKE SWITCH PFP:25320
A
Description EBS00NIZ

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00NJ0

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON D

ECM Terminals and Reference Value EBS00NJ1

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE H
● Brake pedal depressed (11 - 14V)

On Board Diagnosis Logic EBS00NJ2


I
The MI will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
J
● Harness or connectors
P1805 A brake switch signal is not sent to ECM for an (Stop lamp switch circuit is open or
Brake switch shorted.)
1805 extremely long time while the vehicle is driving.
K
● Stop lamp switch

FAIL-SAFE MODE
L
When the malfunction is detected, the ECM enters in fail-safe mode.
Engine operation condition in fail-fail safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.Therefore,acceleration will be M
poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure EBS00NJ3

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.

EC-625
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-628, "Diagnostic Procedure"
.

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the “Diagnostic Test Mode II (Self-diagnostic results)” memory. Refer to EC-459, "How to Erase
Diagnostic Test Mode II (Self-diagnostic Results)" .
4. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
5. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
6. If 1st trip DTC is detected, go to EC-628, "Diagnostic Procedure" .

EC-626
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NJ4

EC

TBWA0332E

EC-627
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NJ5

1. CHECK STOP LAMP SWITCH CIRCUIT


1. Turn ignition switch “OFF”.
2. Check the stop lamp when depressing and releasing the brake pedal.
Brake pedal Stop lamp
Fully released Not illuminated
Depressed Illuminated

OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT


1. Disconnect stop lamp switch harness connector.

PBIB0498E

2. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0117E

3. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Fuse block (J/B) connector M2
● Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-628
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Disconnect stop lamp switch harness connector. EC
4. Check harness continuity between ECM terminal 40 and stop
lamp switch terminal 2.
Refer to Wiring Diagram. C

Continuity should exist.


5. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. E
PBIB0498E

5. DETECT MALFUNCTIONING PART


F
Check the following.
● Harness connectors M61, M41
● Joint connector-2 (LHD models) G
● Joint connector-3 (RHD models)
● Harness for open or short between ECM and stop lamp switch
H
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK STOP LAMP SWITCH I

Refer to EC-629, "Component Inspection" .


OK or NG J
OK >> GO TO 7.
NG >> Replace stop lamp switch.

7. CHECK INTERMITTENT INCIDENT K

Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


L
>> INSPECTION END
Component Inspection EBS00NJ6
M
STOP LAMP SWITCH
1. Disconnect stop lamp switch harness connector.

PBIB0498E

EC-629
DTC P1805 BRAKE SWITCH
[QR25(WITHOUT EURO-OBD)]
2. Check continuity between stop lamp switch terminals 1 and 2
under the following conditions.
Conditions Continuity
Brake pedal fully released Should not exist.
Brake pedal depressed Should exist.
3. If NG, replace stop lamp switch.

PBIB0118E

EC-630
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P2122, P2123 APP SENSOR PFP:18002
A
Component Description EBS00NJ7

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00NJ8
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN*
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*: Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminals voltage signal.

ECM Terminals and Reference Value EBS00NJ9 J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V M
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed

EC-631
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00NJA

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2122 Accelerator pedal position An excessively low voltage from the APP ● Harness or connectors
2122 sensor 1 circuit low input sensor 1 is sent to ECM. (The APP sensor 1 circuit is open or
shorted.)
P2123 Accelerator pedal position An excessively high voltage from the APP
● Accelerator pedal position sensor
2123 sensor 1 circuit high input sensor 1 is sent to ECM.
(Accelerator pedal position sensor 1)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00NJB

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-634, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-634, "Diagnostic Procedure" .

EC-632
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NJC

EC

TBWA0326E

EC-633
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NJD

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminal 6 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0914E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-634
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5. H
Refer to Wiring Diagram.
Continuity should exist.
I
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K


Check the following.
● Harness connectors M61, F41
L
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
8. CHECK APP SENSOR
Refer to EC-636, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-635
DTC P2122, P2123 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NJE

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position
sensor 1) Fully depressed More than 3.2V

76 Fully released 0.15 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1.49V
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-449, "Accelerator Pedal Released Position Learning" .
7. Perform EC-449, "Throttle Valve Closed Position Learning" .
8. Perform EC-450, "Idle Air Volume Learning" .
Remove and Installation EBS00NJF

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-636
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P2127, P2128 APP SENSOR PFP:18002
A
Component Description EBS00NJG

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00NJH
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN2*
(Engine stopped) Accelerator pedal: Fully depressed More than 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*:Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminal voltage.

ECM Terminals and Reference Value EBS00NJI J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Accelerator pedal position
64 OR/L [Ignition switch “ON”] Approximately 2.5V
sensor 2 power supply M
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
Accelerator pedal position
86 L [Ignition switch “ON”] Approximately 0V
sensor 2 ground

EC-637
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00NJJ

These self-diagnoses have the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2127 Accelerator pedal position An excessively low voltage from the APP ● Harness or connectors
2127 sensor 2 circuit low input sensor 2 is sent to ECM. (The APP sensor 2 circuit is open or
shorted.)
P2128 Accelerator pedal position An excessively high voltage from the APP
● Accelerator pedal position sensor
2128 sensor 2 circuit high input sensor 2 is sent to ECM.
(Accelerator pedal position sensor 2)

EC-638
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. A

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 EC
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
C
DTC Confirmation Procedure EBS00NJK

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at D
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. E
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. F
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-641, "Diagnostic Procedure" .
G

SEF058Y
I

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
J
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-641, "Diagnostic Procedure" . K

EC-639
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NJL

TBWA0331E

EC-640
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NJM

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0925E
E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


F
1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.
G

I
PBIB0498E

3. Check voltage between APP sensor terminal 4 and ground with


CONSULT-II or tester. J

Voltage: Approximately 2.5V


OK or NG K
OK >> GO TO 4.
NG >> GO TO 3.
L

PBIB0915E
M
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-641
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 76 and APP sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK APP SENSOR


Refer to EC-643, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-642
DTC P2127, P2128 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT A
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00NJN

ACCELERATOR PEDAL POSITION SENSOR C


1. Reconnect all harness connectors disconnected.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”. D
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions. E
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position F
sensor 1) Fully depressed More than 3200mV

76 Fully released 0.15 - 0.48V


(Accelerator pedal position G
sensor 2) Fully depressed More than 1490mV
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-449, "Accelerator Pedal Released Position Learning" . H
7. Perform EC-449, "Throttle Valve Closed Position Learning" .
8. Perform EC-450, "Idle Air Volume Learning" .
I
Remove and Installation EBS00NJO

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" . J

EC-643
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P2135 TP SENSOR PFP:16119

Component Description EBS00NJP

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00NJQ

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.

ECM Terminals and Reference Value EBS00NJR

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released
73 W Throttle position sensor 1
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-644
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped EC
● Gear position is D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully released C
74 G Throttle position sensor 2
[Ignition switch “ON”]
● Engine stopped
D
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
E
On Board Diagnosis Logic EBS00NJS

This self-diagnosis has the one trip detection logic.


F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connector
Throttle position sensor Rationally incorrect voltage is sent to ECM (The TP sensor 1 and 2 circuit is open or G
P2135 shorted.)
circuit range/performance compared with the signals from TP sensor 1
2135
problem and TP sensor 2. ● Electric throttle control actuator
(TP sensor 1 and 2) H

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up. I
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees. J
The ECM regulates the opening of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00NJT


K

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
L
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
M
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-648, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.

EC-645
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-648, "Diagnostic Procedure" .

EC-646
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NJU

EC

TBWA0182E

EC-647
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NJV

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0082E

3. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-648
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4, ECM
terminal 74 and electric throttle control actuator terminal 2. EC
Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR E


Refer to EC-650, "Component Inspection" .
OK or NG
OK >> GO TO 7. F
NG >> GO TO 6.

6. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR G

1. Replace the electric throttle control actuator.


2. Perform EC-449, "Throttle Valve Closed Position Learning" . H
3. Perform EC-450, "Idle Air Volume Learning" .

>> INSPECTION END I

7. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . J

>> INSPECTION END


K

EC-649
DTC P2135 TP SENSOR
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NJW

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-449, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-449, "Throttle Valve Closed Position Learning" .


8. Perform EC-450, "Idle Air Volume Learning" .
Remove and Installation EBS00NJX

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-650
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
DTC P2138 APP SENSOR PFP:18002
A
Component Description EBS00NJY

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00NJZ
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.72V
ACCEL SEN1
(Engine stopped) Accelerator pedal: Fully depressed 3.2 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.98V H


ACCEL SEN2*
(Engine stopped) Accelerator pedal: Fully depressed 2.98 - 4.9V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*:Accelerator pedal position sensor 2 signal is converted by ECM. Thus, it differs from ECM terminal voltage.

ECM Terminals and Reference Value EBS00NK0 J


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- K
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE L
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V M
● Idle speed
Accelerator pedal position
64 OR/L [Ignition switch “ON”] Approximately 2.5V
sensor 2 power supply
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.72V
Accelerator pedal position ● Accelerator pedal fully released
75 R/L
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.2V
● Accelerator pedal fully depressed

EC-651
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.15 - 0.48V
Accelerator pedal position ● Accelerator pedal fully released
76 W/B
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.49V
● Accelerator pedal fully depressed
Accelerator pedal position
86 L [Ignition switch “ON”] Approximately 0V
sensor 2 ground

On Board Diagnosis Logic EBS00NK1

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connector
Accelerator pedal position Rationally incorrect voltage is sent to ECM (The APP sensor 1 and 2 circuit is open
P2138 or shorted.)
sensor circuit range/perfor- compared with the signals from APP sensor
2138
mance problem 1 and APP sensor 2. ● Accelerator pedal position sensor 1 and
2

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure EBS00NK2

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-654, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-654, "Diagnostic Procedure" .

EC-652
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NK3

EC

TBWA0325E

EC-653
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NK4

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0925E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminals 4, 6 and ground


with CONSULT-II or tester.
APP sensor terminal Voltage (V)
4 Approximately 2.5
6 Approximately 5
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
PBIB0560E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-654
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1, 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5, ECM terminal 76 and H
APP sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. I

3. Also check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K

Check the following.


● Harness connectors M61, F41 L
● Harness for open or short between ECM and accelerator pedal position sensor

M
>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK APP SENSOR


Refer to EC-656, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-655
DTC P2138 APP SENSOR
[QR25(WITHOUT EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NK5

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-449, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.72V
(Accelerator pedal position
sensor 1) Fully depressed More than 3200mV

76 Fully released 0.15 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1490mV
PBIB0561E

5. If NG, replace accelerator pedal assembly and go to next step.


6. Perform EC-449, "Accelerator Pedal Released Position Learning" .
7. Perform EC-449, "Throttle Valve Closed Position Learning" .
8. Perform EC-450, "Idle Air Volume Learning" .
Remove and Installation EBS00NK6

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-656
HO2S1 HEATER
[QR25(WITHOUT EURO-OBD)]
HO2S1 HEATER PFP:22690
A
Description EBS00NC5

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant tempera- heater control C
Engine coolant temperature sensor
ture

The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine D
is started.
OPERATION
E
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 after warming up ON F

CONSULT-II Reference Value in Data Monitor Mode EBS00NC6

Specification data are reference values. G


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
ON H
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF

ECM Terminals and Reference Value EBS00NC7 I


Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
K
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V
L

[Engine is running]
● Warm-up condition M
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-657
HO2S1 HEATER
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NC8

TBWA0075E

EC-658
HO2S1 HEATER
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NC9

1. CHECK OVERALL FUNCTION CHECK A

1. Start engine and warm it up to normal operating temperature.


2. Turn ignition switch “OFF” and wait at least 10 seconds. EC
3. Turn ignition switch “ON”.
4. Set the tester probe between ECM terminals 2 (HO2S1 heater signal) and ground.
C
5. Start engine and let it idle.
6. Check the voltage under the following conditions.
Verify that the oscilloscope screen shows the signal wave as
shown below. D

Conditions Voltage

Approximately 7.0V E

At idle F

PBIB0673E
PBIB0519E G
BATTERY VOLTAGE
Engine speed is above 3,600 rpm
(11 - 14V)
H
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
OK or NG
OK >> INSPECTION END. I
NG >> GO TO 2.

2. CHECK HO2S1 POWER SUPPLY CIRCUIT J


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Turn ignition switch “ON”. K

PBIB0500E

4. Check voltage between HO2S1 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0541E

EC-659
HO2S1 HEATER
[QR25(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and HO2S1 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 HEATER


Refer to EC-661, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-660
HO2S1 HEATER
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NCA

HEATED OXYGEN SENSOR 1 HEATER A


1. Check resistance between HO2S1 terminals as follows.
Terminal No. Resistance
EC
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist) C
2. If NG, replace heated oxygen sensor 1.
CAUTION:
● Discard any heated oxygen sensor which has been dropped D
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system E
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
F

PBIB0542E
H
Removal and Installation EBS00NCB

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . I

EC-661
HO2S2 HEATER
[QR25(WITHOUT EURO-OBD)]
HO2S2 HEATER PFP:226A0

Description EBS00NCC

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE) Heated oxygen sensor 2
Engine speed Heated oxygen sensor 2 heater
Crankshaft position sensor (POS) heater control

The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed.
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600 OFF
● Below 3,600 rpm after the following conditions are met.
● Engine: After warming up
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for
one minute and at idle for one minute under no load

CONSULT-II Reference Value in Data Monitor Mode EBS00NCD

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine speed: Below 3,600 rpm after the following conditions are met.
● Engine: After warming up
ON
HO2S2 HTR (B1) ● Keeping the engine speed between 3,500 and 4,000 rpm for one minute
and at idle for one minute under on load
● Engine speed: Above 3,600 rpm OFF

ECM Terminals and Reference Value EBS00NCE

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,600 rpm after the follow-
ing conditions are met.
● Engine: after warming up 0 - 1.0V
● Keeping the engine speed between 3,500 and
Heated oxygen sen- 4,000 rpm for one minute and at idle for one
4 PU/R
sor 2 heater minute under no load.
[Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,600 rpm.

EC-662
HO2S2 HEATER
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NCF

EC

TBWA0077E

EC-663
HO2S2 HEATER
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NCG

1. CHECK OVERALL FUNCTION CHECK


1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed at between 3,500 to 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and ground.
6. Check the voltage while revving engine up to 4,000 rpm under
no load at least 10 times. (Depress and release the accelerator
pedal as quickly as possible.)
The voltage does not remain in the range of 0.2 to 0.4V
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

PBIB0675E

2. CHECK HO2S2 POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Turn ignition switch “ON”.

PBIB0500E

4. Check voltage between HO2S2 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0541E

EC-664
HO2S2 HEATER
[QR25(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103 EC
● 10A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse
C

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT D

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminal 4 and HO2S2 terminal 1.
Refer to Wiring Diagram.
F
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 5.
NG >> Repair harness or connectors.
H
5. CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-666, "Component Inspection" .
OK or NG I
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.
J
6. CHECK INTERMITTENT INCIDENT
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END


L

EC-665
HO2S2 HEATER
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NCH

HEATED OXYGEN SENSOR 2 HEATER


1. Check resistance between HO2S2 terminals as follows.
Terminal No. Resistance
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist)

2. If NG, replace heated oxygen sensor 2.


CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB0542E

Removal and Installation EBS00NCI

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-666
IAT SENSOR
[QR25(WITHOUT EURO-OBD)]
IAT SENSOR PFP:22630
A
Component Description EBS00NCJ

The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to EC
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. C

SEC266C

E
<Reference data>
Intake air
Voltage* V Resistance kΩ F
temperature °C (°F)
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37 G
*: These data are reference values and are measured between ECM terminal 84
(Intake air temperature sensor) and ground.

CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I

EC-667
IAT SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NCK

TBWA0073E

EC-668
IAT SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NCL

1. CHECK OVERALL FUNCTION A

1. Turn ignition switch "ON".


2. Check voltage between ECM terminal 84 and ground with CON- EC
SULT-II or tester.
Voltage: 0.04 - 4.84V
C
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2. D

PBIB0674E
E

2. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


F
1. Turn ignition switch “OFF”.
2. Disconnect mass air flow sensor (intake air temperature sensor
is built-into) harness connector.
G
3. Turn ignition switch “ON”.

PBIB0495E

J
4. Check voltage between MAF sensor terminal 5 and ground.
Voltage: Approximately 5V
OK or NG K
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. L

M
PBIB0066E

3. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between mass air flow sensor terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-669
IAT SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-670, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace mass air flow sensor (with intake air temperature sensor).

5. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NCM

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor termi-
nals 3 and 5 under the following conditions.
Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

SEC266C

SEF012P

Removal and Installation EBS00NCN

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-670
HO2S1
[QR25(WITHOUT EURO-OBD)]
HO2S1 PFP:22690
A
Component Description EBS00NCO

The heated oxygen sensor 1 is placed into the front tube. It detects
the amount of oxygen in the exhaust gas compared to the outside EC
air. The heated oxygen sensor 1 has a closed-end tube made of
ceramic zirconia. The zirconia generates voltage from approximately
1V in richer conditions to 0V in leaner conditions. The heated oxygen
sensor 1 signal is sent to the ECM. The ECM adjusts the injection C
pulse duration to achieve the ideal air-fuel ratio. The ideal air-fuel
ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00NCP I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00NCQ L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-671
HO2S1
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NCR

TBWA0074E

EC-672
HO2S1
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NCS

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Start engine and warm it up to normal operating temperature. EC
2. Select "HO2S1 MNTR (B1)" in "DATA MONITOR" mode with CONSULT-II.
3. Keep the engine speed at 2,000 rpm under no load, and make
sure that the monitors fluctuate between LEAN and RICH more C
than five times in 10 seconds.
1 time: RICH → LEAN → RICH D
2 times: RICH → LEAN → RICH → LEAN →RICH

SEF820Y
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
G
2. Stop engine and wait at least 10 seconds.
3. Set ECM in "Diagnostic test mode - II (Heated oxygen sensor 1 monitor)".
Refer to EC-459, "DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR" . H
4. Keep the engine speed at 2,000 rpm under no load, and make
sure that the MI comes ON more than five times in 10 seconds.
OK or NG I
OK >> INSPECTION END
NG >> GO TO 2.
J

K
SAT652J

2. INSPECTION START L
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
M
>> GO TO 3.

PBIB0494E

EC-673
HO2S1
[QR25(WITHOUT EURO-OBD)]
3. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.

3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-674, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NCT

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.

EC-674
HO2S1
[QR25(WITHOUT EURO-OBD)]
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow- A
ing steps.
5. Touch “RECORD” on CONSULT-II screen.
EC

SEF646Y

D
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. E
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once. F


● “HO2S1 (B1)” voltage never exceeds 1.0V.

G
SEF217YA

SEF648Y K
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one. L
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II M
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.

EC-675
HO2S1
[QR25(WITHOUT EURO-OBD)]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00NCU

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-676
HO2S2
[QR25(WITHOUT EURO-OBD)]
HO2S2 PFP:226A0
A
Component Description EBS00NCV

The heated oxygen sensor 2, after three way catalyst, monitors the
oxygen level in the exhaust gas on each bank. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00NCW

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up
● Keeping the engine speed at
Revving engine from idle up to 3,000
HO2S2 (B1) between 3,500 to 4,000 rpm for 0 - 0.3V ←→ Approx. 0.6 - 1.0V G
rpm quickly.
one minutes and at idle for one
minute under no load
● Engine: After warming up H
● Keeping the engine speed at Revving engine from idle up to 3,000
HO2S2 MNTR (B1) between 3,500 to 4,000 rpm for LEAN ←→ RICH
rpm quickly.
one minutes and at idle for one
I
minute under no load

ECM Terminals and Reference Value EBS00NCX

Specification data are reference values and are measured between each terminal and ground. J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. L
[Engine is running]
● Warm-up condition
● Revving engine from idle up to 3,000 rpm quickly M
Heated oxygen sen-
95 OR/B after the following conditions are met. 0 - Approximately 1.0V
sor 2
● Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.

EC-677
HO2S2
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NCY

TBWA0076E

EC-678
HO2S2
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NCZ

1. CHECK OVERALL FUNCTION-I A

1. Start engine and warm it up to the normal operating temperature.


2. Turn ignition switch “OFF” and wait at least 10 seconds. EC
3. Start engine and keep the engine speed at between 3,500 to 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute. C
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) ground.
6. Check the voltage while revving engine up to 4,000 rpm under
no load at least 10 times. D
(Depress and release the accelerator pedal as quickly as possi-
ble.)
E
The voltage does not remain in the range of 0.2 - 0.4V
OK or NG
OK >> INSPECTION END F
NG >> GO TO 2.

PBIB0675E
G
2. CHECK OVERALL FUNCTION-II
Keep engine at idle for 10 minutes, then check the voltage between H
ECM terminal 95 and ground, or check voltage when coasting 80
km/h (50 MPH) in 3rd gear (M/T), “D” position with “OD” OFF (A/T).
The voltage does not remain in the range of 0.2 to 0.4V I
OK or NG
OK >> INSPECTION END
NG >> GO TO 3. J

PBIB0675E K

3. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”. L
2. Loosen and retighten engine ground screws.

M
>> GO TO 4.

PBIB0494E

EC-679
HO2S2
[QR25(WITHOUT EURO-OBD)]
4. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

5. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-680, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 2.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00ND0

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.

EC-680
HO2S2
[QR25(WITHOUT EURO-OBD)]
5. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
6. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m I
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute. L
5. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. M
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
7. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

EC-681
HO2S2
[QR25(WITHOUT EURO-OBD)]
Removal and Installation EBS00ND1

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-682
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
IGNITION SIGNAL PFP:22448
A
Component Description EBS00NK7

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to and amplified by the EC
power transistor. The power transistor turns on and off the ignition
coil primary circuit. This on-off operation induces the proper high
voltage in the coil secondary circuit.
C

PBIB0509E
E
ECM Terminals and Reference Value EBS00NK8

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II F
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. G
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. H
0 - 0.1V

[Engine is running] I
● Warm-up condition
● Idle speed
J
21 BR Ignition signal No. 1
PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V K
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
L
● Engine speed is 2,000 rpm.

PBIB0522E
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-683
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NK9

TBWA0404E

EC-684
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]

EC

TBWA0405E

EC-685
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NKA

1. CHECK ENGINE START


Turn ignition switch “OFF”, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II.
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

PBIB0133E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 21, 22, 23, 24
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.

PBIB0521E
PBIB0579E

OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

EC-686
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I A
1. Turn ignition switch ON.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester. EC

Voltage: Battery voltage


OK or NG C
OK >> GO TO 5.
NG >> Go to EC-507, "POWER SUPPLY CIRCUIT FOR ECM"
. D

PBIB0580E
E
5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
Check voltage between ECM terminal 12 and ground with CON-
F
SULT-II or tester.
Voltage: Battery voltage
OK or NG G
OK >> GO TO 10.
NG >> GO TO 6.
H

PBIB0136E
I
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. J
2. Disconnect ECM harness connector.
3. Disconnect ECM relay.
4. Check harness continuity between ECM terminal 12 and ECM K
relay terminal 7. Refer to Wiring Diagram.
Continuity should exist. L
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. M
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB0493E

7. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV


Check voltage between ECM relay terminal 6 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB0581E

EC-687
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
8. DETECT MALFUNCTIONING PART
Check the following.
● 20A fuse
● Harness or connectors E61, F38
● Harness for open and short between ECM relay and fuse

>> Repair or replace harness or connectors.

9. CHECK ECM RELAY


Refer to EC-512, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ECM relay.

10. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check harness continuity between ECM terminal 12 and con-
denser terminal 1, condenser terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power
PBIB0509E
in harness or connectors.

11. CHECK CONDENSER


Refer to EC-690, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace condenser.

EC-688
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
12. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V A
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector. EC
4. Turn ignition switch ON.

E
PBIB0509E

5. Check voltage between ignition coil terminal 1 and ground with


CONSULT-II or tester. F
Voltage: Battery voltage
OK or NG G
OK >> GO TO 14.
NG >> GO TO 13.
H

SEF107S

I
13. DETECT MALFUNCTIONING PART
Check the following.
J
● Harness for open or short between ignition coil and ECM relay
● Harness for open or short between ignition coil and ECM
K
>> Repair or replace harness or connectors.

14. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT L
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and engine ground.
Refer to Wiring Diagram. M

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 15.
NG >> Repair open circuit or short to power in harness or connectors.

EC-689
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
15. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 21, 22, 23, 24 and ignition coil terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

16. CHECK IGNITION COIL WITH POWER TRANSISTOR


Refer to EC-690, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ignition coil with power transistor.

17. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NKB

IGNITION COIL WITH POWER TRANSISTOR


1. Turn ignition switch “OFF”.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
3 (+) - 2 (-) Except 0 or ∞
1 (+) - 3 (-)
Except 0
1 (+) - 2 (-)

SEF371Q

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1 MΩ at 25°C (77°F)

SEF124Y

EC-690
IGNITION SIGNAL
[QR25(WITHOUT EURO-OBD)]
Removal and Installation EBS00NKC

IGNITION COIL WITH POWER TRANSISTOR A


Refer to EM-29, "IGNITION COIL" .

EC

EC-691
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE PFP:14920

Description EBS00ND2

SYSTEM DESCRIPTION
ECM
Sensor Input Signal to ECM Actuator
function
Crankshaft position sensor (POS) Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal EVAP can-
ister purge EVAP canister purge volume
Throttle position sensor Throttle position flow con- control solenoid valve
Accelerator pedal position sensor Closed throttle position trol

Density of oxygen in exhaust gas


Heated oxygen sensors 1
(Mixture ratio feedback signal)
Wheel sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode EBS00ND3

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load

ECM Terminals and Reference Value EBS00ND4

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-692
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V) EC
Approximately 10V
EVAP canister purge
13 P volume control sole- C
noid valve [Engine is running]
● Engine speed is about 2,000 rpm
D
PBIB0520E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) E

EC-693
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00ND5

TBWA0079E

EC-694
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00ND6

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Turn ignition switch “OFF”. EC
2. Disconnect the EVAP purge hose connected to the EVAP canister.
3. Turn ignition switch “ON”, and select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
C
4. Start engine and let it idle.

F
PBIB0569E

5. Change the valve opening percentage with touching “Qu” or


“Qd” on CONSULT-II screen, and check for vacuum existence at G
the EVAP purge hose under the following conditions.
Conditions Vacuum
H
At idle Should not exist.
Engine speed is about 2,000 rpm. Should exist.
I

PBIB0676E
J
Without CONSULT-II
1. Turn ignition switch “OFF”.
K
2. Disconnect the EVAP purge hose connected to the EVAP canis-
ter.
3. Start engine and let it idle for at least 80 seconds.
L
4. Check for vacuum existence at the EVAP purge hose under the
following conditions.
Conditions Vacuum M
At idle Should not exist.
Engine speed is about 2,000 rpm. Should exist.

OK or NG PBIB0676E

OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK EVAP CANISTER


Refer to EC-1388, "Component Inspection" .
Question
OK >> INSPECTION END
NG >> Replace EVAP canister.

EC-695
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
3. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1387, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 4.
NG >> Repair or reconnect the hose.

4. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch “OFF”.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch “ON”.

PBIB0501E

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0148E

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse and fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between EVAP canister purge volume control solenoid valve and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-696
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR- A
CUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. EC
3. Check harness continuity between ECM terminal 13 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG D
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Repair open circuit or short to ground and short to power in harness or connectors. E
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II F
1. Reconnect all harness connectors disconnected.
2. Start engine.
G
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG H
OK >> GO TO 9.
NG >> GO TO 8.
I

J
PBIB0569E

8. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


K
Refer to EC-698, "Component Inspection" .
OK or NG
OK >> GO TO 9. L
NG >> Replace EVAP canister purge volume control solenoid valve.

9. CHECK INTERMITTENT INCIDENT M


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-697
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00ND7

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity
(PURG VOL CONT/V value) between A and B
100.0% Yes
0.0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB0150E

Removal and Installation EBS00ND8

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EM-16, "INTAKE MANIFOLD" .

EC-698
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
IVT CONTROL SOLENOID VALVE PFP:23796
A
Description EBS00ND9

SYSTEM DESCRIPTION
Sensor Input signal to ECM function ECM Actuator EC
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Engine speed and piston position Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed

PBIB0540E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake J
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to K
increase engine torque in low/mid speed range and output in high-speed range.
COMPONENT DESCRIPTION
L
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit M
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
PBIB0195E

CONSULT-II Reference Value in Data Monitor Mode EBS00NDA

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

EC-699
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
ECM Terminals and Reference Value EBS00NDB

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-700
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NDC

EC

TBWA0080E

EC-701
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NDD

1. CHECK OVERALL FUNCTION CHECK


1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON”.
4. Set the tester probe between ECM terminals 107 (IVT control solenoid valve signal) and ground.
5. Start engine and let it idle.
6. Check the voltage under the following conditions.
Verify that the oscilloscope screen shows the signal wave as
shown below.
Conditions Voltage
BATTERY VOLTAGE
At idle
(11 - 14V)

Approximately 4V - BATTERY VOLTAGE (11 - 14V)

When revving engine up


to 2,000 rpm quickly PBIB0678E

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

2. CHECK POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect intake valve timing control solenoid valve harness connector.

PBIB0511E

3. Turn ignition switch “ON”.


4. Check voltage between intake valve timing control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0285E

EC-702
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTION PART A
Check the harness for open or short between intake valve timing control solenoid valve and ECM relay.

>> Repair open circuit or short to ground or short to power in harness or connectors. EC

4. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT C
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
D
3. Check harness continuity between ECM terminal 107 and intake valve timing control solenoid valve termi-
nal 2. Refer to Wiring Diagram.
Continuity should exist. E
4. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE G

Refer to EC-704, "Component Inspection" .


OK or NG H
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
I
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-1245, "Component Inspection" .
OK or NG J
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
K
7. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-1251, "Component Inspection" . L
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE). M
8. CHECK CAMSHAFT (INTAKE)
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

EC-703
IVT CONTROL SOLENOID VALVE
[QR25(WITHOUT EURO-OBD)]
9. CHECK INTERMITTENT INCIDENT
Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NDE

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve terminals 1 and 2.
Terminals Resistance
1 and 2 Approximately 8Ω at 20°C (68°F)
∞Ω
1 or 2 and ground
(Continuity should not exist)

PBIB0574E

Removal and Installation EBS00NDF

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EM-37, "TIMING CHAIN" .

EC-704
PNP SWITCH
[QR25(WITHOUT EURO-OBD)]
PNP SWITCH PFP:32006
A
Component Description EBS00NDG

When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”.
ECM detects the position because the continuity of the line (the “ON” signal) exists. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00NDH

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Shift lever:
P or N (A/T model) ON D
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF

ECM Terminals and Reference Value EBS00NDI


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION: F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE G
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V H
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”] I
(11 - 14v)
● Except the above gear position M/T model
Approximately 5V
J

EC-705
PNP SWITCH
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NDJ

TBWA0081E

EC-706
PNP SWITCH
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NDK

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Turn ignition switch “ON”. EC
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II.
3. Check the “P/N POSI SW” signal under the following conditions. C

Selector lever position P/N POSI SW signal


“P” and “N” position ON D
Except the above position OFF

PBIB0102E

F
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 43 and ground under the
G
following conditions.
Selector lever position Voltage
“P” and “N” position Approximately 0V H
A/T models: Battery voltage
Except the above position
M/T models: Approximately 5V
I

PBIB0679E
J

OK or NG
OK >> INSPECTION END K
NG >> GO TO 2.

2. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT


L
1. Turn ignition switch “OFF”.
2. Disconnect PNP switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and body ground. Refer to Wiring Diagram. M

Continuity should exist.


4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or connectors.

EC-707
PNP SWITCH
[QR25(WITHOUT EURO-OBD)]
3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 43 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

4. CHECK PNP SWITCH


Refer to AT-349, "PNP Switch" (A/T models) or MT-12, "PARK/NEUTRAL POSITION SWITCH" (M/T mod-
els).
OK or NG
OK >> GO TO 5.
NG >> Replace PNP switch.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-708
INJECTOR CIRCUIT
[QR25(WITHOUT EURO-OBD)]
INJECTOR CIRCUIT PFP:16600
A
Component Description EBS00NKD

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is EC
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM C
controls the injection pulse duration based on engine fuel needs.

SEF375Z

E
CONSULT-II Reference Value in Data Monitor Mode EBS00NKE

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL G
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
● Engine: After warming up Idle 2.0 - 3.0 msec
H
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load I
ECM Terminals and Reference Value EBS00NKF

Specification data are reference values and are measured between each terminal and ground. J
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR L
NO.
BATTERY VOLTAGE
(11 - 14V)
M
[Engine is running]
● Warm-up condition
● Idle speed

101 R/B Injector No. 1


PBIB0529E
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-709
INJECTOR CIRCUIT
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NKG

TBWA0082E

EC-710
INJECTOR CIRCUIT
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NKH

1. INSPECTION START A

Turn ignition switch to “START”.


Is any cylinder ignited? EC
Yes or No
Yes >> GO TO 2.
No >> GO TO 3. C

2. CHECK OVERALL FUNCTION


D
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with E
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
F

PBIB0133E
H

Without CONSULT-II
1. Start engine. I
2. Listen to each injector operating sound.
Clicking noise should be heard.
J

L
MEC703B

OK or NG M
OK >> INSPECTION END
NG >> GO TO 3.

EC-711
INJECTOR CIRCUIT
[QR25(WITHOUT EURO-OBD)]
3. CHECK INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect injector harness connector.
3. Turn ignition switch “ON”.

PBIB0510E

4. Check voltage between injector terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0582E

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness connectors F1, F101
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between injector and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 101, 102, 103, 104.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-712
INJECTOR CIRCUIT
[QR25(WITHOUT EURO-OBD)]
6. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F1, F101
● Harness for open or short between injector and ECM EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
7. CHECK INJECTOR
Refer to EC-713, "Component Inspection" . D
OK or NG
OK >> GO TO 8.
NG >> Replace injector. E

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F

>> INSPECTION END


G
Component Inspection EBS00NKI

INJECTOR
1. Disconnect injector harness connector. H
2. Check resistance between terminals as shown in the figure.
Resistance: 13.5 - 17.5Ω [at 20°C (68°F)]
I

K
PBIB0181E

Removal and Installation EBS00NKJ

INJECTOR L
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .

EC-713
VIAS
[QR25(WITHOUT EURO-OBD)]
VIAS PFP:14956

Description EBS00NKK

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Ignition switch Start signal VIAS control VIAS control solenoid valve

Crankshaft position sensor (POS)


Engine speed
Camshaft position sensor (PHASE)
Engine coolant temperature sensor Engine coolant temperature

PBIB0843E

When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.

PBIB0946E

EC-714
VIAS
[QR25(WITHOUT EURO-OBD)]
VIAS Control Solenoid Valve
The VIAS control solenoid valve cuts the intake manifold vacuum A
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil EC
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
C

PBIB0947E
D

CONSULT-II Reference Value in Data Monitor Mode EBS00NKL

MONITOR ITEM CONDITION SPECIFICATION E


Idle OFF
VIAS S/V ● Engine: After warming up
More than 5,000 rpm ON
F
ECM Terminals and Reference Value EBS00NKM

Specification data are reference values and are measured between each terminal and ground.
G
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
H
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
I
VIAS control solenoid ● Idle speed (11 - 14V)
25 GY/L
valve [Engine is running]
0 - 1.0V J
● Engine speed is above 5,000 rpm

EC-715
VIAS
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NKN

TBWA0159E

EC-716
VIAS
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NKO

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Start engine and warm it up to normal operating temperature. EC
2. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON-
SULT-II.
C

PBIB0844E

3. Turn VIAS control solenoid valve “ON” and “OFF”, and make F
sure that power valve actuator rod moves.

PBIB0949E
I

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. J
2. Rev engine quickly up to above 5,000 rpm and make sure that
power valve actuator rod moves.
K

M
PBIB0949E

OK or NG
OK >> INSPECTION END
NG (With CONSULT-II) >>GO TO 2.
NG (Without CONSULT-II) >>GO TO 3.

EC-717
VIAS
[QR25(WITHOUT EURO-OBD)]
2. CHECK VACUUM EXISTENCE
With CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Start engine and let it idle.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON-
SULT-II.
4. Turn VIAS control solenoid valve “ON” and “OFF”, and check
vacuum existence under the following conditions.
VIAS SOL VALVE Vacuum
ON Should exist.
OFF Should not exist.

PBIB0844E

OK or NG
OK >> Repair or replace power valve actuator.
NG >> GO TO 4.

3. CHECK VACUUM EXISTENCE


Without CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Disconnect VIAS control solenoid valve harness connector.
3. Start engine and let it idle.
4. Apply 12V of direct current between VIAS control solenoid valve
terminals 1 and 2.
5. Check vacuum existence under the following conditions.
Condition Vacuum
12V direct current supply Should exist.
No supply Should not exist.

OK or NG
OK >> Repair or replace power valve actuator.
NG >> GO TO 4. PBIB0845E

4. CHECK VACUUM HOSE


1. Stop engine.
2. Check hoses and tubes between intake manifold and power
valve actuator for crack, clogging, improper connection or dis-
connection. Refer to EC-442, "Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 5.
NG >> Repair hoses or tubes.

SEF109L

EC-718
VIAS
[QR25(WITHOUT EURO-OBD)]
5. CHECK VACUUM TANK A
Refer to EC-720, "Component Inspection" .
OK or NG
OK >> GO TO 6. EC
NG >> Replace vacuum tank.

6. CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT C


1. Turn ignition switch “ON”.
2. Disconnect VIAS control solenoid valve harness connector.
D
3. Turn ignition switch “ON”.

PBIB0947E
G

4. Check voltage between VIAS control solenoid valve terminal 1


and ground with CONSULT-II or tester. H
Voltage: Battery voltage
OK or NG
OK >> GO TO 8. I
NG >> GO TO 7.

PBIB0173E

K
7. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36 L
● Fuse block (J/B) connector E103
● 10A fuse
M
● Harness continuity between fuse and VIAS control solenoid valve

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 25 and VIAS control solenoid valve terminal 2. Refer to
Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-719
VIAS
[QR25(WITHOUT EURO-OBD)]
9. CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-720, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace VIAS control solenoid valve.

10. CHECK INTERMITTENT INCIDENT


Refer to EC-506, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00NKP

VIAS CONTROL SOLENOID VALVE


With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time under the
following conditions.
Condition Air passage continuity Air passage continuity
VIAS SOL VALVE between A and B between A and C
ON Yes No
OFF No Yes
Operation takes less than 1 second.

PBIB0177E

Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
Air passage continuity Air passage continuity
Condition
between A and B between A and C
12V direct current supply
Yes No
between terminals 1 and 2
No supply No Yes

Operation takes less than 1 second.


MEC488B

VACUUM TANK
1. Disconnect vacuum hose connected to vacuum tank.
2. Connect a vacuum pump to the port A of vacuum pump.
3. Apply vacuum and make sure that vacuum exists at the port B .

PBIB0846E

EC-720
VIAS
[QR25(WITHOUT EURO-OBD)]
Removal and Installation EBS00NKQ

VIAS CONTROL SOLENOID VALVE A


Refer to EM-16, "INTAKE MANIFOLD" .

EC

EC-721
START SIGNAL
[QR25(WITHOUT EURO-OBD)]
START SIGNAL PFP:48750

CONSULT-II Reference Value in Data Monitor Mode EBS00NKR

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

ECM Terminals and Reference Value EBS00NKS

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”] Approximately 0V
41 B/Y Start signal
[Ignition switch “START”] 9 - 14V

EC-722
START SIGNAL
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NKT

EC

TBWA0085E

EC-723
START SIGNAL
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NKU

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition START SIGNAL
Ignition switch “ON” OFF
Ignition switch “START” ON

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0182E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
Check voltage between ECM terminal 41 and ground under the fol-
lowing conditions.
Condition Voltage
Ignition switch “START” Battery voltage
Other positions Approximately 0V

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0583E

4. CHECK STARTING SYSTEM


Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-20, "STARTING SYSTEM" .

5. CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK >> GO TO 6.
NG >> Replace 10A fuse.

EC-724
START SIGNAL
[QR25(WITHOUT EURO-OBD)]
6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 41 and fuse block (J/B), ignition switch and fuse block EC
(J/B). Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. D
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors
F
● Fuse block (J/B) connectors M1, E102
● Harness for open or short between ignition switch and fuse block (J/B)
● Harness for open or short between ECM and fuse block (J/B) G

>> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
I
>> INSPECTION END
J

EC-725
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
FUEL PUMP CIRCUIT PFP:17042

Description EBS00NKV

SYSTEM DESCRIPTION
ECM
Sensor Input Signal to ECM Actuator
Function
Crankshaft position sensor (POS) Engine speed
Fuel pump
Camshaft position sensor (PHASE) Engine speed and cylinder number Fuel pump relay
control
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180° signal from the camshaft position sensor (PHASE), it knows that the
engine is rotating, and causes the pump to operate. If the 180° signal is not received when the ignition switch
is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving
safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn
controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.

COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.

PBIB0513E

CONSULT-II Reference Value in Data Monitor Mode EBS00NKW

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF

ECM Terminals and Reference Value EBS00NKX

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-726
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V EC
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE C
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.

EC-727
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NKY

TBWA0333E

EC-728
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NKZ

1. CHECK OVERALL FUNCTION A

1. Turn ignition switch “ON”.


2. Pinch fuel feed hose with two fingers. EC
Fuel pressure pulsation should be felt on the fuel hose for 1
second after ignition switch is turned “ON”.
OK or NG C
OK >> INSPECTION END
NG >> GO TO 2.
D

PBIB0517E
E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT


F
1. Turn ignition switch “OFF”.
2. Disconnect fuel pump relay.
3. Turn ignition switch “ON”. G

PBIB0507E

J
4. Check voltage between fuel pump relay terminals 1, 5 and
ground with CONSULT-II or tester.
Voltage: Battery voltage K
5. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 4.
NG >> GO TO 3.
M
PBIB0657E

3. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1, B4
● Harness connectors M17, B1
● 10A fuse
● 15A fuse
● Harness for open or short between fuse and fuel pump relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-729
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
4. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check harness continuity between fuel pump relay terminal 3 and condenser terminal 1, condenser termi-
nal 2 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and condenser
● Harness for open or short between condenser and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CONDENSER
Refer to EC-731, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace condenser.

7. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel level sensor unit and fuel pump harness con-
nector.
3. Check harness continuity between
fuel pump relay terminal 3 and fuel pump terminal 5,
fuel pump terminal 3 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
PBIB0506E
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and fuel pump
● Harness for open or short between fuel pump and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-730
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
9. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 29 and fuel pump relay terminal 2.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 11.
NG >> GO TO 10. D

10. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors B1, M17 (LHD models)
● Harness connectors B2, M18 (RHD models)
F
● Harness connectors M61, F41
● Harness for open or short between ECM and fuel pump relay
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK FUEL PUMP RELAY H


Refer to EC-731, "Component Inspection" .
OK or NG
OK >> GO TO 12. I
NG >> Replace fuel pump relay.

12. CHECK FUEL PUMP J

Refer to EC-731, "Component Inspection" .


OK or NG K
OK >> GO TO 13.
NG >> Replace fuel pump.

13. CHECK INTERMITTENT INCIDENT L

Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


M
>> INSPECTION END
Component Inspection EBS00NL0

FUEL PUMP RELAY


Check continuity between terminals 3 and 5 under the following con-
ditions.
Conditions Continuity
12V direct current supply
Yes
between terminals 1 and 2
No current supply No

PBIB0098E

EC-731
FUEL PUMP CIRCUIT
[QR25(WITHOUT EURO-OBD)]
FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 3 and 5.
Resistance: Approximately 1.0Ω [at 25°C (77°F)]

PBIB0658E

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals 1 and 2.
Resistance: Above 1MΩ [at 25°C (77°F)]

SEF124Y

Removal and Installation EBS00NL1

FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .

EC-732
REFRIGERANT PRESSURE SENSOR
[QR25(WITHOUT EURO-OBD)]
REFRIGERANT PRESSURE SENSOR PFP:92136
A
Component Description EBS00NL2

The refrigerant pressure sensor is installed at the liquid tank of the


air conditioner system. The sensor uses an electrostatic volume EC
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
C

PBIB0503E

H
SEF099X

ECM Terminals and Reference Value EBS00NL3


I
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- J
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) K
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V L
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply M
[Engine is running]
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)

EC-733
REFRIGERANT PRESSURE SENSOR
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NL4

TBWA0088E

EC-734
REFRIGERANT PRESSURE SENSOR
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NL5

1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION A

1. Start engine and warm it up to normal operating temperature.


2. Turn A/C switch and blower switch “ON”. EC
3. Check voltage between ECM terminal 83 and ground with CON-
SULT-II or tester.
C
Voltage: 1.0 - 4.0V
OK or NG
OK >> INSPECTION END D
NG >> GO TO 2.

E
PBIB0659E

2. CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT F

1. Turn A/C switch and blower switch “OFF”.


2. Stop engine. G
3. Disconnect refrigerant pressure sensor harness connector.
4. Turn ignition switch “ON”.
H

J
PBIB0503E

5. Check voltage between refrigerant pressure sensor terminal 3 K


and ground with CONSULT-II or tester.
Voltage: Approximately 5V
L
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. M

SEF479Y

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors.

EC-735
REFRIGERANT PRESSURE SENSOR
[QR25(WITHOUT EURO-OBD)]
4. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 83 and refrigerant pressure sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.
Removal and Installation EBS00NL6

REFRIGERANT PRESSURE SENSOR


Refer to ATC-129, "REFRIGERANT LINES" .

EC-736
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
ELECTRICAL LOAD SIGNAL PFP:25350
A
CONSULT-II Reference Value in Data Monitor Mode EBS00NL7

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION EC
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON C
Rear window defogger switch is OFF
OFF
and lighting switch is OFF.

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW D
the engine Heater fan is not operating OFF

ECM Terminals and Reference Value EBS00NL8

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog- H
ger signal) [Ignition switch "ON"]
Approximately 0V
● Rear window defogger switch is "OFF"
[Ignition switch "ON"] BATTERY VOLTAGE
I
Electrical load signal ● Lighting switch is "2ND" position (11 - 14V)
53 L/Y
(Headlamp signal) [Ignition switch "ON"]
Approximately 0V
● Lighting switch is "OFF" J
[Ignition switch "ON"]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is "ON"
55 LG/B
nal [Ignition switch "ON"] K
Approximately 5V
● Heater fan control switch is "OFF"

EC-737
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NL9

TBWA0402E

EC-738
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]

EC

TBWA0399E

EC-739
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NLA

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 5.

2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Rear window defogger switch “ON” ON
Rear window defogger switch “OFF” OFF
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
PBIB0103E

3. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Lighting switch “ON” at 2nd position ON
Lighting switch “OFF” OFF

OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
PBIB0103E

4. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Heater fan control switch “ON” ON
Heater fan control switch “OFF” OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0103E

EC-740
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I A
Without CONSULT-II
1. Turn ignition switch “ON”.
EC
2. Check voltage between ECM terminal 52 and ground under the
following conditions.
Condition Voltage C
Rear window defogger switch “ON” BATTERY VOLTAGE
Rear window defogger switch “OFF” 0V
D
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.
E
PBIB0660E

6. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


F
Without CONSULT-II
1. Turn ignition switch “ON”.
G
2. Check voltage between ECM terminal 53 and ground under the
following conditions.
Condition Voltage H
Lighting switch “ON” at 2nd position BATTERY VOLTAGE
Lighting switch “OFF” 0V
I
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
J
PBIB0070E

7. CHECK HEATER FAN CONTROL CIRCUIT OVERALL FUNCTION


K
Without CONSULT-II
1. Turn ignition switch “ON”.
L
2. Check voltage between ECM terminal 55 and ground under the
following conditions.
Condition Voltage M
Heater fan control switch “ON” 0V
heater fan control switch “OFF” Approximately 5V
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0661E

8. CHECK REAR WINDOW DEFOGGER FUNCTION


1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Yes or No
Yes >> GO TO 9.
No >> Refer to GW-10, "REAR WINDOW DEFOGGER" .

EC-741
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
9. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between ECM terminal 52 and harness connector M17 terminal 1 (RHD mod-
els), 5 (LHD models).
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and harness connector M17

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK INTERMITTENT INCIDENT


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

12. CHECK HEADLAMP FUNCTION


1. Start engine.
2. Turn the lighting switch “ON” at 2nd position.
3. Check that headlamps are illuminated.
OK or NG
OK >> GO TO 13.
NG >> Refer to LT-4, "HEADLAMP" or LT-9, "HEADLAMP - DAYTIME LIGHT SYSTEM -" .

EC-742
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
13. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connectors. EC
4. Check harness continuity between ECM terminal 53 and lighting switch terminal 9, 10 under the following
conditions.
C

PBIB0662E
F

Condition Continuity
1 Should exist
G

2 Should not exist


5. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 15.
NG >> GO TO 14. I

14. DETECT MALFUNCTIONING PART


Check the following. J
● Harness connectors E60, F36
● Diode E123, E124
K
● Harness for open and short between ECM and lighting switch

>> Repair open circuit or short to ground or short to power in harness or connectors. L
15. CHECK INTERMITTENT INCIDENT
Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END

16. CHECK HEATER FAN CONTROL FUNCTION


1. Start engine.
2. Turn “ON” the fan control switch.
3. Check the blower fan motor. Does the blower fan motor activate?
Yes or No
Yes >> GO TO 17.
No >> Refer to ATC-33, "TROUBLE DIAGNOSIS" .

EC-743
ELECTRICAL LOAD SIGNAL
[QR25(WITHOUT EURO-OBD)]
17. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector.
4. Check harness continuity between ECM terminal 55 and A/C AUTO AMP. terminal 19.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 19.
NG >> GO TO 18.

18. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and A/C AUTO AMP.

>> Repair open circuit or short to ground or short to power in harness or connectors.

19. CHECK INTERMITTENT INCIDENT


Perform EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-744
DATA LINK CONNECTOR
[QR25(WITHOUT EURO-OBD)]
DATA LINK CONNECTOR PFP:24814
A
Wiring Diagram EBS00NLB

EC

TBWA0334E

EC-745
EVAPORATIVE EMISSION SYSTEM
[QR25(WITHOUT EURO-OBD)]
EVAPORATIVE EMISSION SYSTEM PFP:14950

Description EBS00NLC

SYSTEM DESCRIPTION

PBIB0491E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.

EC-746
EVAPORATIVE EMISSION SYSTEM
[QR25(WITHOUT EURO-OBD)]
EVAPORATIVE EMISSION LINE DRAWING
A

EC

PBIB1446E

EC-747
EVAPORATIVE EMISSION SYSTEM
[QR25(WITHOUT EURO-OBD)]
Component Inspection EBS00NLD

EVAP CANISTER
Check EVAP canister as follows:
1. Block port B . Orally blow air through port A .
Check that air flows freely through port C .
2. Block port A . Orally blow air through port B .
Check that air flows freely through port C .

PBIB0663E

FUEL CHECK VALVE


1. Blow air through connector on fuel tank side.
A considerable resistance should be felt and a portion of air flow
should be directed toward the EVAP canister side.
2. Blow air through connector on EVAP canister side.
Air flow should be smoothly directed toward fuel tank side.
3. If fuel check valve is suspected of not properly functioning in
steps 1 and 2 above, replace it.

SEF552Y

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF989X

2. Check valve opening pressure and vacuum.


Pres- 15.3 - 20.0 kPa (0.153 - 0.200 bar,
sure: 0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.060 to −0.033 bar,
−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.

SEF943S

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-248, "Component Inspection" .

EC-748
POSITIVE CRANKCASE VENTILATION
[QR25(WITHOUT EURO-OBD)]
POSITIVE CRANKCASE VENTILATION PFP:11810
A
Description EBS00NLE

SYSTEM DESCRIPTION
EC

G
PBIB0492E

This system returns blow-by gas to the intake manifold.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake H
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold I
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not J
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
K

SEF559A M
Component Inspection EBS00NLF

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.

SEC137A

EC-749
POSITIVE CRANKCASE VENTILATION
[QR25(WITHOUT EURO-OBD)]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

S-ET277

EC-750
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR25(WITHOUT EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Fuel Pressure EBS00NLG

Fuel pressure at idle kPa (bar, kg/cm2 , psi) Approximately 350 (3.5, 3.57, 51)
EC
Idle Speed and Ignition Timing EBS00NLH

Target idle speed A/T: 700±50 rpm


No-load*1 (in “P” or N” position)
M/T: 700±50 rpm C
In “P” or N” position A/T: 700 rpm or more*2
Air conditioner: ON
M/T: 750 rpm or more*2
D
In “P” or N” position AT: 15°±5° BTDC
Ignition timing
MT: 15°±5° BTDC
*1: Under the following conditions:
E
● Air conditioner switch: OFF
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position
F
*2: It refrigerant pressure is low, the idle speed may not be increased.

Calculated Load Value EBS00NLI

G
Calculated load value% (Using CONSULT-II or GST)
At idle 10 - 35
At 2,500 rpm 10 - 35 H

Mass Air Flow Sensor EBS00NLJ

Supply voltage Battery voltage (11 - 14V) I


Output voltage at idle 1.1 - 1.5*V
1.4 - 4.0 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST) J
4.0 - 10.0 g·m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no-load.

Intake Air Temperature Sensor EBS00NLK K


Temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
L
80 (176) 0.31 - 0.37

Engine Coolant Temperature Sensor EBS00NLL


M
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater EBS00NLM

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Heated Oxygen sensor 2 Heater EBS00NLN

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Crankshaft Position Sensor (POS) EBS00NLO

Refer to EC-556, "Component Inspection" .

EC-751
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR25(WITHOUT EURO-OBD)]
Camshaft Position Sensor (PHASE) EBS00NLP

Refer to EC-562, "Component Inspection" .


Throttle Control Motor EBS00NLQ

Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Injector EBS00NLR

Resistance [at 20°C (68°F)] 13.5 - 17.5Ω

Fuel Pump EBS00NLS

Resistance [at 25°C (77°F)] Approximately 1.0Ω

EC-752
INDEX FOR DTC
[QR20(WITH EURO-OBD)]
INDEX FOR DTC
[QR20(WITH EURO-OBD)] PFP:00024
A
Alphabetical Index EBS00MS0

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" . EC
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-854 . C
×: Applicable –: Not applicable

DTC*1
Items MI lighting
CONSULT-II Trip Reference page D
(CONSULT-II screen terms) up
ECM*3
GST*2
APP SEN/CIRCUIT P0121 0121 1 × EC-893
A/T 1ST GR FNCTN P0731 0731 2 × AT-131 E
A/T 2ND GR FNCTN P0732 0732 2 × AT-137
A/T 3RD GR FNCTN P0733 0733 2 × AT-143
F
A/T 4TH GR FNCTN P0734 0734 2 × AT-149
ATF TEMP SEN/CIRC P0710 0710 2 × AT-116
BRAKE SW/CIRCUIT P1805 1805 2 – EC-1068 G
CAN COMM CIRCUIT*7 U1000 1000*6 1 × EC-854
CKP SEN/CIRCUIT P0335 0335 2 × EC-956
H
CMP SEN/CIRCUIT P0340 0340 2 × EC-962
CYL 1 MISFIRE P0301 0301 2 × EC-946
CYL 2 MISFIRE P0302 0302 2 × EC-946 I
CYL 3 MISFIRE P0303 0303 2 × EC-946
CYL 4 MISFIRE P0304 0304 2 × EC-946
J
ECM P0605 0605 1 or 2 × or – EC-988
ECM BACK UP/CIRC P1065 1065 2 × EC-995
ECT SEN/CIRCUIT P0117 0117 1 × EC-881 K
ECT SEN/CIRCUIT P0118 0118 1 × EC-881
ENG OVER TEMP P1217 1217 1 × EC-1050
L
ENGINE SPEED SIG P0725 0725 2 × AT-127
ETC ACTR P1121 1121 1 or 2 × EC-1010
ETC FUNCTION/CIRC P1122 1122 1 × EC-1012 M
ETC MOT RLY/CIRC P1123 1123 1 or 2 × or – EC-1018
FUEL SYS-LEAN-B1 P0171 0171 2 × EC-934
FUEL SYS-RICH-B1 P0172 0172 2 × EC-940
HO2S1 (B1) P0132 0132 2 × EC-899
HO2S1 (B1) P0133 0133 2 × EC-905
HO2S1 (B1) P0134 0134 2 × EC-914
HO2S1 (B1) P1143 1143 2 × EC-1023
HO2S1 (B1) P1144 1144 2 × EC-1029
HO2S1 HTR (B1) P0031 0031 2 × EC-860
HO2S1 HTR (B1) P0032 0032 2 × EC-860
HO2S2 (B1) P0138 0138 2 × EC-921
HO2S2 (B1) P0139 0139 2 × EC-927
HO2S2 (B1) P1146 1146 2 × EC-1035

EC-753
INDEX FOR DTC
[QR20(WITH EURO-OBD)]
DTC*1
Items MI lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) 3 up
2 ECM*
GST*
HO2S2 (B1) P1147 1147 2 × EC-1042
HO2S2 HTR (B1) P0037 0037 2 × EC-865
HO2S2 HTR (B1) P0038 0038 2 × EC-865
IAT SEN/CIRCUIT P0112 0112 2 × EC-876
IAT SEN/CIRCUIT P0113 0113 2 × EC-876
INT/V TIM CONT-B1 P0011 0011 2 × EC-857
INT/V TIM V/CIR-B1 P1111 1111 2 × EC-1005
KNOCK SEN/CIRC-B1 P0327 0327 2 – EC-951
KNOCK SEN/CIRC-B1 P0328 0328 2 – EC-951
L/PRESS SOL/CIRC P0745 0745 2 × AT-163
MAF SEN/CIRCUIT P0102 0102 1 × EC-870
MAF SEN/CIRCUIT P0103 0103 1 × EC-870
MAF SENSOR P1102 1102 1 × EC-999
MIL/CIRC P0650 0650 2 – EC-991
MULTI CYL MISFIRE P0300 0300 2 × EC-946
NATS MALFUNCTION P1610 - P1615 1610 - 1615 2 – EC-790
NO DTC IS DETECTED.
FURTHER TESTING No DTC Flashing*4 – Flashing*4 EC-791
MAY BE REQUIRED.
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 – – —
MAY BE REQUIRED.
O/R CLTCH SOL/CIRC P1760 1760 2 × AT-185
P-N POS SW/CIRCUIT P1706 1706 2 × EC-1064
PNP SW/CIRC P0705 0705 2 × AT-110
PURG VOLUME CONT/V P0444 0444 2 × EC-972
PURG VOLUME CONT/V P0445 0445 2 × EC-972
PW ST P SEN/CIRC P0550 0550 2 – EC-983
SFT SOL A/CIRC P0750 0750 1 × AT-170
SFT SOL B/CIRC P0755 0755 1 × AT-175
TCC SOLENOID/CIRC P0740 0740 2 × AT-158

TCS/CIRC*8 P1212 1212 2 – EC-1049


THRTL POS SEN/CIRC P0120 0120 1 or 2 × or – EC-886
TP SEN/CIRC A/T P1705 1705 1 × AT-180
TW CATALYST SYS-B1 P0420 0420 2 × EC-968
VEH SPD SEN/CIR AT P0720 0720 2 × AT-122
VEH SPEED SEN/CIRC P0500 0500 2 × EC-978
*1: 1st trip DTC No. is the same as DTC No.
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*4: When engine is running.
*5: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.
*6: The trouble shooting for this DTC needs CONSULT-II.
*7: Except for M/T models without ESP/TCS/ABS system.
*8: For M/T models with ESP/TCS/ABS system.

EC-754
INDEX FOR DTC
[QR20(WITH EURO-OBD)]
DTC No. Index EBS00MS1

A
Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to EC
EC-854 .
×: Applicable –: Not applicable

DTC*1
C
Items MI lighting
CONSULT-II Trip Reference page
(CONSULT-II screen terms) up
ECM*3
GST*2
D
NO DTC IS DETECTED.
No DTC Flashing*4 FURTHER TESTING – Flashing*4 EC-791
MAY BE REQUIRED.
E
U1000 1000*6 CAN COMM CIRCUIT*7 1 × EC-854
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING – – —
MAY BE REQUIRED. F
P0011 0011 INT/V TIM CONT-B1 2 × EC-857
P0031 0031 HO2S1 HTR (B1) 2 × EC-860
G
P0032 0032 HO2S1 HTR (B1) 2 × EC-860
P0037 0037 HO2S2 HTR (B1) 2 × EC-865
P0038 0038 HO2S2 HTR (B1) 2 × EC-865 H
P0102 0102 MAF SEN/CIRCUIT 1 × EC-870
P0103 0103 MAF SEN/CIRCUIT 1 × EC-870
I
P0112 0112 IAT SEN/CIRCUIT 2 × EC-876
P0113 0113 IAT SEN/CIRCUIT 2 × EC-876
P0117 0117 ECT SEN/CIRCUIT 1 × EC-881 J
P0118 0118 ECT SEN/CIRCUIT 1 × EC-881
P0120 0120 THRTL POS SEN/CIRC 1 or 2 × or – EC-886
K
P0121 0121 APP SEN/CIRCUIT 1 × EC-893
P0132 0132 HO2S1 (B1) 2 × EC-899
P0133 0133 HO2S1 (B1) 2 × EC-905 L
P0134 0134 HO2S1 (B1) 2 × EC-914
P0138 0138 HO2S2 (B1) 2 × EC-921
M
P0139 0139 HO2S2 (B1) 2 × EC-927
P0171 0171 FUEL SYS-LEAN-B1 2 × EC-934
P0172 0172 FUEL SYS-RICH-B1 2 × EC-940
P0300 0300 MULTI CYL MISFIRE 2 × EC-946
P0301 0301 CYL 1 MISFIRE 2 × EC-946
P0302 0302 CYL 2 MISFIRE 2 × EC-946
P0303 0303 CYL 3 MISFIRE 2 × EC-946
P0304 0304 CYL 4 MISFIRE 2 × EC-946
P0327 0327 KNOCK SEN/CIRC-B1 2 – EC-951
P0328 0328 KNOCK SEN/CIRC-B1 2 – EC-951
P0335 0335 CKP SEN/CIRCUIT 2 × EC-956
P0340 0340 CMP SEN/CIRCUIT 2 × EC-962
P0420 0420 TW CATALYST SYS-B1 2 × EC-968
P0444 0444 PURG VOLUME CONT/V 2 × EC-972

EC-755
INDEX FOR DTC
[QR20(WITH EURO-OBD)]
DTC*1
Items MI lighting
CONSULT-II Trip Reference page
3 (CONSULT-II screen terms) up
2 ECM*
GST*
P0445 0445 PURG VOLUME CONT/V 2 × EC-972
P0500 0500 VEH SPEED SEN/CIRC* 5 2 × EC-978
P0550 0550 PW ST P SEN/CIRC 2 – EC-983
P0605 0605 ECM 1 or 2 × or – EC-988
P0650 0650 MIL/CIRC 2 – EC-991
P0705 0705 PNP SW/CIRC 2 × AT-110
P0710 0710 ATF TEMP SEN/CIRC 2 × AT-116
P0720 0720 VEH SPD SEN/CIR AT* 5 2 × AT-122
P0725 0725 ENGINE SPEED SIG 2 × AT-127
P0731 0731 A/T 1ST GR FNCTN 2 × AT-131
P0732 0732 A/T 2ND GR FNCTN 2 × AT-137
P0733 0733 A/T 3RD GR FNCTN 2 × AT-143
P0734 0734 A/T 4TH GR FNCTN 2 × AT-149
P0740 0740 TCC SOLENOID/CIRC 2 × AT-158
P0745 0745 L/PRESS SOL/CIRC 2 × AT-163
P0750 0750 SFT SOL A/CIRC 1 × AT-170
P0755 0755 SFT SOL B/CIRC 1 × AT-175
P1065 1065 ECM BACK UP/CIRC 2 × EC-995
P1102 1102 MAF SENSOR 1 × EC-999
P1111 1111 INT/V TIM V/CIR-B1 2 × EC-1005
P1121 1121 ETC ACTR 1 or 2 × EC-1010
P1122 1122 ETC FUNCTION/CIRC 1 × EC-1012
P1123 1123 ETC MOT RLY/CIRC 1 or 2 × or – EC-1018
P1143 1143 HO2S1 (B1) 2 × EC-1023
P1144 1144 HO2S1 (B1) 2 × EC-1029
P1146 1146 HO2S2 (B1) 2 × EC-1035
P1147 1147 HO2S2 (B1) 2 × EC-1042
P1212 1212 TCS/CIRC*8 2 – EC-1049
P1217 1217 ENG OVER TEMP 1 × EC-1050
P1610 - P1615 1610 - 1615 NATS MALFUNCTION 2 – EC-790
P1705 1705 TP SEN/CIRC A/T 1 × AT-180
P1706 1706 P-N POS SW/CIRCUIT 2 × EC-1064
P1760 1760 O/R CLTCH SOL/CIRC 2 × AT-185
P1805 1805 BRAKE SW/CIRCUIT 2 – EC-1068
*1: 1st trip DTC No. is the same as DTC No.
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*4: When engine is running.
*5: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.
*6: The trouble shooting for this DTC needs CONSULT-II.
*7: Except for M/T models without ESP/TCS/ABS system.
*8: For M/T models with ESP/TCS/ABS system.

EC-756
PRECAUTIONS
[QR20(WITH EURO-OBD)]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EBS00NBR

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
On Board Diagnostic (OBD) System of Engine and A/T EBS00MS3

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of G
a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any H
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, I
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "HAR- J
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit. K
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and L
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution EBS00MS4
M
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

EC-757
PRECAUTIONS
[QR20(WITH EURO-OBD)]
● Do not disassemble ECM.
● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, fasten it


securely with a lever as far as it will go as shown at right.

SEF908W

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- PBIB0090E

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.
● Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop-
erly. Refer to EC-819 .
● Handle mass air flow sensor carefully to avoid damage.
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent.
● Do not disassemble electric throttle control actuator.
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D

● Do not shock or jar the camshaft position sensor (PHASE),


crankshaft position sensor (POS).

EC-758
PRECAUTIONS
[QR20(WITH EURO-OBD)]
● After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function A
Check”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
EC
tion Check” should be a good result if the repair is com-
pleted.

SAT652J

D
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and E
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's F
transistor. Use a ground other than ECM terminals, such as
the ground.
G

SEF348N
K

● Do not operate fuel pump when there is no fuel in lines.


● Tighten fuel hose clamps to the specified torque. L

PBIB0513E

EC-759
PRECAUTIONS
[QR20(WITH EURO-OBD)]
● Do not depress accelerator pedal when starting.
● Immediately after starting, do not rev up engine unneces-
sarily.
● Do not rev up engine just prior to shutdown.

SEF709Y

● When installing C.B. ham radio or a mobile phone, be sure


to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
SEF708Y
– Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble Diagnosis EBS00MS5

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-2, "POWER SUPPLY ROUTING" for power distribution circuit
When you perform trouble diagnosis, refer to the following:
● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-760
PREPARATION
[QR20(WITH EURO-OBD)]
PREPARATION PFP:00002
A
Special Service Tools EBS00MS6

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number EC
Description
Tool name

KV10117100 Loosening or tightening heated oxygen sensors


Heated oxygen with 22 mm (0.87 in) hexagon nut
C
sensor wrench

D
S-NT379

KV10114400 Loosening or tightening heated oxygen sensors


E
Heated oxygen a: 22 mm (0.87 in)
sensor wrench

S-NT636

G
Commercial Service Tools EBS00MS7

Tool name Description


H
Quick connector Removing fuel tube quick connectors in engine
release room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210) I

PBIC0198E J
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
K

L
S-NT653

Socket wrench Removing and installing engine coolant


temperature sensor M

S-NT705

EC-761
PREPARATION
[QR20(WITH EURO-OBD)]
Tool name Description

Oxygen sensor thread Reconditioning the exhaust system threads


cleaner before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
AEM488

Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool


i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL
specification MIL-A-
907)

S-NT779

EC-762
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram EBS00MS8

EC

PBIB0488E

EC-763
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
Vacuum Hose Drawing EBS00MS9

PBIB0489E

Refer to EC-763, "System Diagram" for Vacuum Control System.

EC-764
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
System Chart EBS00MSA

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor (PHASE) Fuel injection & mixture ratio control Fuel injectors
● Crankshaft position sensor (POS) Electronic ignition system Power transistors EC
● Mass air flow sensor Fuel pump control Fuel pump relay
● Engine coolant temperature sensor
On board diagnostic system MI (On the instrument panel)
● Heated oxygen sensor 1 C
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Throttle position sensor
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Accelerator pedal position sensor
EVAP canister purge volume control D
● Park/neutral position (PNP) switch EVAP canister purge flow control
solenoid valve
● Intake air temperature sensor
Air conditioning cut control Air conditioner relay
● Power steering pressure sensor
E
● Ignition switch
● Battery voltage
● Knock sensor
F
● Refrigerant pressure sensor
● Heated oxygen sensor 2 *1 Cooling fan control Cooling fan relays
● TCM (Transmission control module) *2
G
● ESP/TCS/ABS control unit *2
● Wheel sensor
● Air conditioner switch H
● Electrical load
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line. I
Multiport Fuel Injection (MFI) System EBS00MSB

INPUT/OUTPUT SIGNAL CHART


J
ECM func-
Sensor Input Signal to ECM Actuator
tion
Crankshaft position sensor (POS) Engine speed K
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature L
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
M
Accelerator pedal position sensor Accelerator pedal position
Fuel injec-
Park/neutral position (PNP) switch Gear position tion & mix-
Fuel injectors
Ignition switch Start signal ture ratio
control
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2 *1 Density of oxygen in exhaust gas
ESP/TCS/ABS control unit *2 ESP/TCS operation command
Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
*1: Under normal conditions, this sensor is not for engine control operation.
*2: This signal is sent to the ECM through CAN communication line.

EC-765
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from “N” to “D”
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-899 . This maintains the mixture ratio within the range of stoichiometric (ideal air-
fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from “N” to “D”
● When starting the engine

EC-766
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen A
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes EC
during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios. C
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical D
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation E
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
F
FUEL INJECTION TIMING

I
SEF337W

Two types of systems are used.


J
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
K
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM. L
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF M
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.

EC-767
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
Electronic Ignition (EI) System EBS00MSC

INPUT/OUTPUT SIGNAL CHART


ECM func-
Sensor Input Signal to ECM Actuator
tion
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Ignition
Accelerator pedal position sensor Accelerator pedal position timing con- Power transistor
trol
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control EBS00MSD

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature Air conditioner
Air conditioner relay
Ignition switch Start signal cut control

Refrigerant pressure sensor Refrigerant pressure


Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.

EC-768
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
● When the accelerator pedal is fully depressed.
● When cranking the engine. A
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
EC
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high. C
Fuel Cut Control (at No Load and High Engine Speed) EBS00MSE

INPUT/OUTPUT SIGNAL CHART


ECM func- D
Sensor Input Signal to ECM Actuator
tion
Park/neutral position (PNP) switch Neutral position
E
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel cut
Fuel injectors
Engine coolant temperature sensor Engine coolant temperature control
F
Crankshaft position sensor (POS) Engine speed
Wheel sensor Vehicle speed
G
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
H
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-765
. I

CAN Communication EBS00NBG

SYSTEM DESCRIPTION J
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2 K
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
L
FOR A/T MODELS
System diagram
M

SKIA0884E

Input/output signal chart


T: Transmit R: Receive
Signals ECM TCM
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/T self-diagnosis signal R T

EC-769
ENGINE CONTROL SYSTEM
[QR20(WITH EURO-OBD)]
FOR M/T MODELS WITH ESP
System diagram

SKIA0885E

Input/output signal chart


T: Transmit R: Receive
Steering wheel ESP/ TCS / ABS
Signals ECM 4WD control unit
angle sensor control unit
Engine speed signal T R R
Accelerator pedal position signal T R
ESP operation signal R R T
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signal R T
Steering wheel angle sensor signal T R
ESP-OFF switch signal R T
Wheel speed sensor signal R T
4WD mode signal T R

EC-770
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]
BASIC SERVICE PROCEDURE PFP:00018
A
Idle Speed and Ignition Timing Check EBS00MSG

IDLE SPEED
With CONSULT-II EC
Check idle speed in “DATA MONITOR” mode with CONSULT-II.

E
SEF058Y

With GST
Check idle speed with GST. F

IGNITION TIMING
Any of following two methods may be used. G
● Method A
– Attach timing light to loop wire as shown.
– Check ignition timing. H

J
PBIB0515E

● Method B K
– Remove No. 1 ignition coil.

PBIB0509E

– Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.

PBIB0516E

EC-771
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]

SEF166Y

– Check ignition timing.

PBIB0514E

Accelerator Pedal Released Position Learning EBS00MSI

DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Throttle Valve Closed Position Learning EBS00MSH

DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” wait at least 10seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning EBS00MSJ

DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced.
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.

EC-772
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle) A
● Engine coolant temperature: 70 - 100°C (158 - 212°F)
● PNP switch: ON
EC
● Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps. C
● Steering wheel: Neutral (Straight-ahead position)
● Vehicle speed: Stopped
● Transmission: Warmed-up D
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes. E
OPERATION PROCEDURE
With CONSULT-II
F
1. Perform EC-772, "Accelerator Pedal Released Position Learning" .
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
G
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
H

SEF452Y

K
6. Touch “START” and wait 20 seconds.

SEF454Y

7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If


“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
ITEM SPECIFICATION

MBIB0238E

EC-773
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5° BTDC
A/T: 16±5° BTDC (in “P” or “N” position)

Without CONSULT-II
NOTE:
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-772, "Accelerator Pedal Released Position Learning" .
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds.

PBIB0665E

12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5° BTDC
A/T: 16±5° BTDC (in “P” or “N” position)
13. If idle speed and ignition timing are not within the specification, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the incident by referring to the “DIAGNOSTIC PROCE-
DURE” below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.

EC-774
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]
It is useful to perform EC-843, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the A
incident and perform “Idle air volume learning” all over again:
– Engine stalls.
– Erroneous idle. EC

Fuel Pressure Check EBS00MSK

FUEL PRESSURE RELEASE


C
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres- D
sure cannot be completely released because QR engine models do not have fuel return system.
With CONSULT-II
1. Turn ignition switch “ON”. E
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine. F
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch “OFF”. G

H
SEF214Y

Without CONSULT-II
I
1. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel J
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system. K

L
PBIB0508E

FUEL PRESSURE CHECK


CAUTION: M
● The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
● Take care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer to EC-775, "FUEL PRESSURE RELEASE" .
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
● Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).

● To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.

● Do not use the fuel hose for checking fuel pressure with damage or cracks on it.

● Use Pressure Gauge to check fuel pressure.

3. Remove fuel hose. Refer to EM-16, "INTAKE MANIFOLD" .


● Do not twist or kink fuel hose because it is plastic hose.

● Do not remove fuel hose from quick connector.

● Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.

EC-775
BASIC SERVICE PROCEDURE
[QR20(WITH EURO-OBD)]
4. Install the fuel pressure gauge as shown in the figure.
● Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
● Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.
● Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
● Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
● When reconnecting fuel line, always use new clamps. PBIB0669E

● When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
● Use a torque driver to tighten clamps.

● Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08


in).
Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m,
9 - 13 in-lb)
● Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch “ON”, and check for fuel leakage.
PBIB0670E
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
● Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
● During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.

At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)


9. If result is unsatisfactory, go to next step.
10. Check the following.
● Fuel hoses and fuel tubes for clogging

● Fuel filter for clogging

● Fuel pump

● Fuel pressure regulator for clogging

If OK, replace fuel pressure regulator.


If NG, repair or replace.

EC-776
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028
A
Introduction EBS00MSL

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information ISO Standard
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
Freeze Frame data Mode 2 of ISO 15031-5
C

System Readiness Test (SRT) code Mode 1 of ISO 15031-5


1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5 D
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of ISO 15031-5
Calibration ID Mode 9 of ISO 15031-5 E

The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
F
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II × × × × × —
G
GST × ×*1 × — × ×

ECM × ×*2 — — — —
H
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*2: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.

The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two I
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-753 .)
Two Trip Detection Logic EBS00MSM

J
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip> K
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MI, and store
DTC and Freeze Frame data, even in the 1st trip, as shown below. L
×: Applicable —: Not applicable
MI DTC 1st trip DTC
1st trip 2nd trip 2nd trip M
Items 1st trip 2nd trip 1st trip
Lighting Lighting display-
Blinking Blinking displaying displaying displaying
up up ing

Misfire (Possible three way cata-


lyst damage) — DTC: P0300 - × — — — — — × —
P0304 is being detected
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 - — — × — — × — —
P0304 is being detected
One trip detection diagnoses
— × — — × — × —
(Refer to EC-753 )
Except above — — — × — × × —

EC-777
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
Emission-related Diagnostic Information EBS00MSN

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS


×: Applicable —: Not applicable
DTC*1 Test value/
Items 1st trip
CONSULT-II SRT code Test limit Reference page
ECM*3 (CONSULT-II screen terms) DTC*1
GST*2 (GST only)

U1000 1000*6 CAN COMM CIRCUIT*7 — — — EC-854


NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING — — — —
MAY BE REQUIRED.
P0011 0011 INT/V TIM CONT-B1 — — × EC-857
P0031 0031 HO2S1 HTR (B1) × × ×*4 EC-860

P0032 0032 HO2S1 HTR (B1) × × ×*4 EC-860

P0037 0037 HO2S2 HTR (B1) × × ×*4 EC-865

P0038 0038 HO2S2 HTR (B1) × × ×*4 EC-865


P0102 0102 MAF SEN/CIRCUIT — — — EC-870
P0103 0103 MAF SEN/CIRCUIT — — — EC-870
P0112 0112 IAT SEN/CIRCUIT — — × EC-876
P0113 0113 IAT SEN/CIRCUIT — — × EC-876
P0117 0117 ECT SEN/CIRCUIT — — — EC-881
P0118 0118 ECT SEN/CIRCUIT — — — EC-881
P0120 0120 THRTL POS SEN/CIRC — — — EC-886
P0121 0121 APP SEN/CIRCUIT — — — EC-893
P0132 0132 HO2S1 (B1) × × ×* 4 EC-899

P0133 0133 HO2S1 (B1) × × ×*4 EC-905

P0134 0134 HO2S1 (B1) × × ×*4 EC-914

P0138 0138 HO2S2 (B1) × × ×*4 EC-921

P0139 0139 HO2S2 (B1) × × ×*4 EC-927


P0171 0171 FUEL SYS-LEAN-B1 — — × EC-934
P0172 0172 FUEL SYS-RICH-B1 — — × EC-940
P0300 0300 MULTI CYL MISFIRE — — × EC-946
P0301 0301 CYL 1 MISFIRE — — × EC-946
P0302 0302 CYL 2 MISFIRE — — × EC-946
P0303 0303 CYL 3 MISFIRE — — × EC-946
P0304 0304 CYL 4 MISFIRE — — × EC-946
P0327 0327 KNOCK SEN/CIRC-B1 — — × EC-951
P0328 0328 KNOCK SEN/CIRC-B1 — — × EC-951
P0335 0335 CKP SEN/CIRCUIT — — × EC-956
P0340 0340 CMP SEN/CIRCUIT — — × EC-962
P0420 0420 TW CATALYST SYS-B1 × × ×* 4 EC-968
P0444 0444 PURG VOLUME CONT/V — — × EC-972
P0445 0445 PURG VOLUME CONT/V — — × EC-972
P0500 0500 VEH SPEED SEN/CIRC*5 — — × EC-978
P0550 0550 PW ST P SEN/CIRC — — × EC-983
P0605 0605 ECM — — × EC-988

EC-778
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
DTC*1 Test value/
Items 1st trip A
CONSULT-II SRT code Test limit Reference page
ECM*3 (CONSULT-II screen terms) DTC*1
GST*2 (GST only)

P0650 0650 MIL/CIRC — — × EC-991


EC
P0705 0705 PNP SW/CIRC — — × AT-110
P0710 0710 ATF TEMP SEN/CIRC — — × AT-116
P0720 0720 VEH SPD SEN/CIR AT*5 — — × AT-122 C
P0731 0731 A/T 1ST GR FNCTN — — × AT-131
P0732 0732 A/T 2ND GR FNCTN — — × AT-137
D
P0733 0733 A/T 3RD GR FNCTN — — × AT-143
P0734 0734 A/T 4TH GR FNCTN — — × AT-149
P0740 0740 TCC SOLENOID/CIRC — — × AT-158 E
P0745 0745 L/PRESS SOL/CIRC — — × AT-163
P0750 0750 SFT SOL A/CIRC — — — AT-170
P0755 0755 SFT SOL B/CIRC — — — AT-175 F
P1065 1065 ECM BACK UP/CIRC — — × EC-995
P1102 1102 MAF SENSOR — — — EC-999
G
P1111 1111 INT/V TIM V/CIR-B1 — — × EC-1005
P1121 1121 ETC ACTR — — × EC-1010
P1122 1122 ETC FUNCTION/CIRC — — × EC-1012 H
P1123 1123 ETC MOT RLY/CIRC — — × EC-1018
P1143 1143 HO2S1 (B1) — — ×*4 EC-1023
I
P1144 1144 HO2S1 (B1) — — ×*4 EC-1029

P1146 1146 HO2S2 (B1) — — ×*4 EC-1035


J
P1147 1147 HO2S2 (B1) — — ×* 4 EC-1042
P1212 1212 TCS/CIRC*8 — — × EC-1049
P1217 1217 ENG OVER TEMP — — — EC-1050 K
P1610 - P1615 1610 - 1615 NATS MALFUNCTION — — × EC-790
P1705 1705 TP SEN/CIRC A/T — — — AT-180
L
P1706 1706 P-N POS SW/CIRCUIT — — × EC-1064
P1760 1760 O/R CLTCH SOL/CIRC — — × AT-185
P1805 1805 BRAKE SW/CIRCUIT — — × EC-1068 M
*1: 1st trip DTC No. is the same as DTC No.
*2: These numbers are prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*4: These are not displayed with GST.
*5: When the fail-safe operations for both self-diagnoses occur at the same time, the MI illuminates.
*6: The trouble shooting for this DTC needs CONSULT-II.
*7: Except for M/T models without ESP/TCS/ABS system.
*8: For M/T models with ESP/TCS/ABS system.

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec-

EC-779
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MI during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-788, "HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
For malfunctions in which 1st trip DTCs are displayed, refer to EC-778 . These items are required by legal reg-
ulations to continuously monitor the system/component. In addition, the items monitored non-continuously are
also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of ISO 15031-5. 1st trip DTC detection occurs without lighting up the MI
and therefore does not warn the driver of a an incident. However, 1st trip DTC detection will not prevent the
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer to EC-800 . Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the malfunction. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0705, P0750, etc.
These DTCs are prescribed by ISO 15031-5.
(CONSULT-II also displays the malfunctioning component or system.)
No Tools
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0102, 0340 etc.
These DTCs are controlled by NISSAN.
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if
available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”.

PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-829 .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once

EC-780
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol- A
lowing priorities to update the data.
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0304 EC
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data C

For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated D
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze E
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- F
ory is erased. Procedures for clearing the ECM memory are described in EC-788, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE G
System Readiness Test (SRT) code is specified in Mode 1 of ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com- H
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT I
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's J
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem- K
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested. L
NOTE:
If MI is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and M
DTC (No DTCs) before the inspection.

EC-781
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item
Performance
(CONSULT-II Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
Priority*1
indication)
CATALYST 2 Three way catalyst function P0420
HO2S 1 Heated oxygen sensor 1 P0132
Heated oxygen sensor 1 P0133
Heated oxygen sensor 1 P0134
Heated oxygen sensor 1 P1143
Heated oxygen sensor 1 P1144
Heated oxygen sensor 2 P0138
Heated oxygen sensor 2 P0139
Heated oxygen sensor 2 P1146
Heated oxygen sensor 2 P1147
HO2S HTR 1 Heated oxygen sensor 1 heater P0031, P0032
Heated oxygen sensor 2 heater P0037, P0038
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for
models with CONSULT-II.

SRT Set Timing


SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
Example
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
NG
P1402 NG — NG (Consecutive
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MI “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.

When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above

EC-782
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above A
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
EC
reasons:
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
C
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”. D
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
E
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page. F

EC-783
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]

SEF573XB

*1 EC-780 *2 EC-784 *3 EC-782

How to Display SRT Code


WITH CONSULT-II
Selecting “SRT STATUS” in “DTC CONFIRMATION” mode with
CONSULT-II.
For items whose SRT codes are set, a “CMPLT” is displayed on the
CONSULT-II screen; for items whose SRT codes are not set,
“INCMP” is displayed.
A sample of CONSULT-II display for SRT code is shown at right.
“INCMP” means the self-diagnosis is incomplete and SRT is not set.
“CMPLT” means the self-diagnosis is complete and SRT is set.
WITH GST
Selecting Mode 1 with GST (Generic Scan Tool) PBIB0666E

EC-784
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each A
diagnosis may require a long period of actual driving under various conditions.
WITH CONSULT-II
Perform corresponding DTC Confirmation Procedure one by one based on “Performance Priority” in the table EC
on EC-782 .
WITHOUT CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The C
driving pattern should be performed one or more times to set all SRT codes.

EC-785
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
Driving Pattern

PBIB0667E

EC-786
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
● The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc. A
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
EC
within zone A.
*: Normal conditions refer to the following:
● Sea level
C
● Flat road
● Ambient air temperature: 20 - 30°C (68 - 86°F)
● Diagnosis is performed as quickly as possible under normal conditions. D
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1: E
● The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 93 and ground is 3.0 - 4.3V).
● The engine must be operated at idle speed until the engine coolant temperature is greater than F
70°C (158°F) (where the voltage between the ECM terminal 93 and ground is lower than 1.4V).
Pattern 2:
● When steady-state driving is performed again even after it is interrupted, each diagnosis can be con- G
ducted. In this case, the time required for diagnosis may be extended.
Pattern 3:
● The driving pattern outlined in *2 must be repeated at least 3 times. H
Pattern 4:
● Tests are performed after the engine has been operated for at least 17 minutes.
● The accelerator pedal must be held very steady during steady-state driving. I
● If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h J
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1. Decelerate vehicle to 0 km/h (0 MPH) and let engine idle. K
2. Repeat driving pattern shown at right at least 10 times.
– During acceleration, hold the accelerator pedal as steady as
possible. L

SEF414S

*3: Checking the vehicle speed with GST is advised.


Suggested Transmission Gear Position for A/T Models
Set the selector lever in the “D” position with the overdrive switch turned ON.
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (14 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.

EC-787
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
×: Applicable —: Not applicable
Test value (GST display)
SRT item Self-diagnostic test item Test limit Application
TID CID
CATALYST Three way catalyst function 01H 01H Max. ×
09H 04H Max. ×
0AH 84H Min. ×
Heated oxygen sensor 1 0BH 04H Max. ×
0CH 04H Max. ×
HO2S 0DH 04H Max. ×
19H 86H Min. ×
1AH 86H Min. ×
Heated oxygen sensor 2
1BH 06H Max. ×
1CH 06H Max. ×
29H 08H Max. ×
Heated oxygen sensor 1 heater
2AH 88H Min. ×
HO2S HTR
2DH 0AH Max. ×
Heated oxygen sensor 2 heater
2EH 8AH Min. ×

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC ( With CONSULT-II)
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased individu-
ally from the ECM and TCM (Transmission control module).
NOTE:
If the DTC is not for A/T related items (see EC-753 ), skip steps 2 through 4.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK”
twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.

EC-788
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
A

EC

J
SEF966X

How to Erase DTC ( With GST)


The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST. K
NOTE:
If the DTC is not for A/T related items (see EC-753 ), skip step 2.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least L
10 seconds and then turn it “ON” (engine stopped) again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis M
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
How to Erase DTC ( No Tools)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once.
2. Wait at least 10 seconds and then turn it “ON” (engine stopped) again.
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-791, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours.
● The following data are cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data

EC-789
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
5. System readiness test (SRT) codes
6. Test values
7. Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
NATS (Nissan Anti-theft System) EBS00MSO

● If the security indicator lights up with the ignition switch in


the “ON” position or “NATS MALFUNCTION” is displayed
on “SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to BL-80, "NATS (NISSAN ANTI-THEFT SYSTEM)" .
● Confirm no self-diagnostic results of NATS is displayed
before touching “ERASE” in “SELF-DIAG RESULTS” mode
with CONSULT-II.
● When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. SEF515Y

Therefore, be sure to receive all keys from vehicle owner.


Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.
Malfunction Indicator (MI) EBS00MSP

DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
● If the MI does not light up, refer to DI-43, "WARNING LAMPS" ,
or see EC-991 .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.

SAT652J

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following four functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MI bulb for damage (blown, open
“ON” position circuit, etc.).
If the MI does not come on, check MI circuit.

Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up or blink the MI in
the 1st trip.
● “Misfire (Possible three way catalyst damage)”
● “One trip detection diagnoses”

EC-790
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status A
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read.
“ON” position RESULTS
EC

Engine stopped
C

Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or
D
MONITOR rich), monitored by heated oxygen sensor 1, to be read.

MI Flashing without DTC


If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag- F
nostic test mode. EC-791, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later, EC-
791 . G
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes H
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes I
6. Test values
7. Others
J
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
● It is better to count the time accurately with a clock.
K
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
● Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”. L
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds. M
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.

EC-791
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).

PBIB0092E

How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)


1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-791, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-791, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-991 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
● These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)

DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS


In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified

EC-792
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to read a
code. A

EC

SEF952W
G
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
H
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF. I
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See EC-753, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results) J
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
791, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours. K
● Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR L
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
MI Fuel mixture condition in the exhaust gas Air-fuel ratio feedback control condition M
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
*: Maintains conditions just before switching to open loop.

To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
OBD System Operation Chart EBS00MSQ

RELATIONSHIP BETWEEN MI, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MI will come on. For details, refer to EC-777, "Two Trip Detection
Logic" .
EC-793
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
● The MI will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
● The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
● The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART
Items Fuel Injection System Misfire Other
MI (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B)
(clear)
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-796 .
For details about patterns “A” and “B” under “Other”, see EC-798 .
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.

EC-794
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE”
<EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” A

EC

SEF392SA

*1: When the same malfunction is *2: MI will go off after vehicle is driven 3 *3: When the same malfunction is
detected in two consecutive trips, MI times (pattern B) without any mal- detected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.

EC-795
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-
TION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunction.
● The MI will go off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”)
<Driving Pattern C>
Driving pattern C means the vehicle operation as follows:
1. The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
● When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
● When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or
equal to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F)
● The C counter will be cleared when the malfunction is detected regardless of (1).
● The C counter will be counted up when (1) is satisfied without the same malfunction.
● The DTC will not be displayed after C counter reaches 80.
● The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC
is stored in ECM.

EC-796
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM” A

EC

SEF393SA

*1: When the same malfunction is *2: MI will go off after vehicle is driven 3 *3: When the same malfunction is
detected in two consecutive trips, MI times (pattern B) without any mal- detected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EC-797
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITH EURO-OBD)]
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern A>

AEC574

● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MI will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).

EC-798
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS PFP:00004
A
Trouble Diagnosis Introduction EBS00MSR

INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D
E

It is much more difficult to diagnose a malfunction that occurs inter-


mittently rather than continuously. Most intermittent malfunctions are F
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
G

SEF233G

I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-800 . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-802 should be used.
Start your diagnosis by looking for “conventional” incidents first. This L
will help troubleshoot driveability incidents on an electronically con-
SEF234G
trolled engine vehicle.
M

EC-799
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
WORK FLOW
Flow Chart

MBIB0159E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than “0” or “[1t]”, form EC-847, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-847, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-848, "POWER SUPPLY
DENT" . CIRCUIT FOR ECM" .
*4 If malfunctioning part cannot be *5 EC-786 *6 EC-843
detected, perform EC-847, "TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-800
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Description for Work Flow
STEP DESCRIPTION
A

Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-801 .
EC
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-788 .) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . C
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-809 .)
Also check related service bulletins for information.
D
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
STEP III to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . E
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) F
mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
G
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. H
STEP V
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-805 .) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-809 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the I
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II. J
Refer to EC-819 , EC-838 .
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" .
K
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" . L
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
STEP VII is still detected in the final check, perform STEP VI by using a method different from the previous one. M
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-788, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" and AT-39, "HOW TO ERASE DTC" .)

DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

EC-801
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
Worksheet Sample

MTBL0017

DTC Inspection Priority Chart EBS00MSS

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-854 .

EC-802
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Priority Detected items (DTC)
A
1 ● U1000 CAN communication line
● P0102 P0103 P1102 Mass air flow sensor
● P0112 P0113 Intake air temperature sensor EC
● P0117 P0118 Engine coolant temperature sensor
● P0120 Throttle position sensor
● P0121 Accelerator pedal position sensor C
● P0327 P0328 Knock sensor
● P0335 Crankshaft position sensor (POS)
● P0340 Camshaft position sensor (PHASE) D
● P0500 Vehicle speed sensor
● P0605 ECM
● P0705 Park/Neutral position (PNP) sensor E
● P1706 Park/Neutral position (PNP) switch
2 ● P0031 P0032 Heated oxygen sensor 1 heater
F
● P0037 P0038 Heated oxygen sensor 2 heater
● P0132 P0133 P0134 P1143 P1144 Heated oxygen sensor 1
● P0138 P0139 P1146 P1147 Heated oxygen sensor 2
G
● P0444 P0445 EVAP canister purge volume control solenoid valve
● P0550 Power steering pressure sensor
● P0650 MI H
● P0710-P0725, P0740-P0755, P1705 P1760 A/T related sensors and solenoid valves
● P1065 ECM power supply
● P1111 Intake valve timing control solenoid valve I
● P1122 Electric throttle control function
● P1123 Throttle control motor relay
● P1212 ESP/TCS/ABS communication line J
● P1805 Brake switch
3 ● P0011 Intake valve timing control
K
● P0171 P0172 Fuel injection system function
● P0300 - P0304 Misfire
● P0420 Three way catalyst function
L
● P0731-P0734 A/T function
● P1121 Electric throttle control actuator
● P1217 Engine over temperature (OVERHEAT) M
Fail-safe Chart EBS00MST

The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MI illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103
P1102

EC-803
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
DTC No. Detected items Engine operating condition in fail-safe mode
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
II display)
Just as ignition switch is turned
40°C (104°F)
ON or Start
More than approx. 4 minutes after
80°C (176°F)
ignition ON or Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0120 Throttle position sensor cir- ECM controls the electric throttle control actuator by regulating the throttle opening to
cuit small range.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration

EC-804
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Basic Inspection EBS00MSU

1. INSPECTION START A

1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance. EC
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut C
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
D
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied. E
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF. F
– Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge. G
Ensure engine stays below 1,000 rpm.

SEF976U
J
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST. K
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. L

M
SEF977U

2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.

>> GO TO 3

EC-805
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
3. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed for about 1 minute.

SEF978U

3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.


M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)

SEF058Y

Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.

4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING


1. Stop engine.
2. Perform EC-772, "Accelerator Pedal Released Position Learning" .

>> GO TO 5.

5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-772, "Throttle Valve Closed Position Learning" .

>> GO TO 6.

EC-806
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
6. PERFORM IDLE AIR VOLUME LEARNING A
Refer to EC-772, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No EC
Yes >> GO TO 7.
No >> 1. Follow the Instruction of “Idle Air Volume Learning”.
2. GO TO 4. C

7. CHECK TARGET IDLE SPEED AGAIN


D
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. E
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. G
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
H
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
I
8. DETECT MALFUNCTIONING PART
Check the Following. J
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-962 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-956 .
OK or NG K
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4. L

9. CHECK ECM FUNCTION


M
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-790, "NATS
(Nissan Anti-theft System)" .

>> GO TO 4.

10. CHECK IGNITION TIMING


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 14 ± 5° BTDC
A/T: 16 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
EC-807
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
11. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-772, "Accelerator Pedal Released Position Learning" .

>> GO TO 12.

12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-772, "Throttle Valve Closed Position Learning" .

>> GO TO 13.

13. PERFORM IDLE AIR VOLUME LEARNING


Refer to EC-772, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 14.
No >> 1. Follow the Instruction of “Idle Air Volume Learning”.
2. GO TO 4.

14. CHECK TARGET IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.

15. CHECK IGNITION TIMING AGAIN


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 14 ± 5° BTDC
A/T: 16 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.

EC-808
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
16. CHECK TIMING CHAIN INSTALLATION A
Check timing chain installation. Refer to EM-37, "TIMING CHAIN" .
OK or NG
OK >> GO TO 17. EC
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
C
17. DETECT MALFUNCTIONING PART
Check the following.
D
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-962 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-956 .
OK or NG E
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4. F

18. CHECK ECM FUNCTION


1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but G
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-790, "NATS
(Nissan Anti-theft System)" . H

>> GO TO 4.
I
Symptom Matrix Chart EBS00MSV

SYSTEM — BASIC ENGINE CONTROL SYSTEM


SYMPTOM J
OVERHEATS/WATER TEMPERATURE HIGH
LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

K
BATTERY DEAD (UNDER CHARGE)
HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE

L
Reference
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE

page
IDLING VIBRATION

M
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-1092
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-775
Injector circuit 1 1 2 3 2 2 2 2 EC-1083
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-1112

EC-809
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Air Positive crankcase ventilation sys-
3 3 4 4 4 4 4 4 4 4 1 EC-1115
tem
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-805
EC-1010,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-1012 ,
EC-1018
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-805
Ignition circuit 1 1 2 2 2 2 2 2 EC-1074
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-848
EC-870,
Mass air flow sensor circuit 1 1 2 2 2 2 2 2
EC-999
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2 EC-881
Throttle position sensor circuit 1 2 2 2 2 2 2 2 EC-886
Accelerator pedal position sensor circuit 3 2 1 2 2 EC-893
EC-899,
EC-905 ,
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2 EC-914 ,
EC-1023 ,
EC-1029
Knock sensor circuit 2 2 3 EC-951
Crankshaft position sensor (POS) circuit 2 2 EC-956
Camshaft position sensor (PHASE) circuit 2 2 EC-962
Vehicle speed signal circuit 2 3 3 3 EC-978
Power steering pressure sensor circuit 2 3 3 3 3 EC-983
EC-988,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-995
Intake valve timing control solenoid valve cir- EC-857,
3 3 2 1 3 2 2 3 3
cuit EC-1005
PNP switch circuit 3 3 3 3 3 3 3 EC-1064
Start signal circuit 2 EC-1088
Refrigerant pressure sensor circuit 2 3 3 3 3 4 EC-1099
Electrical load signal circuit 3 3 3 3 EC-1103
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 ATC-33
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-810
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION
C

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA F


Fuel Fuel tank FL-9
5 FL-3, EM-
Fuel piping 5 5 5 5 5 5
32
G

Vapor lock 5 —
Valve deposit — H
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5

line, Low octane)
Air Air duct EM-14 I
Air cleaner EM-14
Air leakage from air duct
(Mass air flow sensor —electric EM-14 J
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-16
Air leakage from intake manifold/ K
EM-16
Collector/Gasket
Cranking Battery SC-3
1 1 1 1 1 1 1 1 L
Alternator circuit SC-12
Starter circuit 3 SC-20
Signal plate 6 EM-73
M
PNP switch MT-12 or
4
AT-115
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-59
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-73
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-37
mecha-
Camshaft EM-46
nism 5 5 5 5 5 5 5 5
Intake valve
3 EM-59
Exhaust valve

EC-811
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-24, EX-
5 5 5 5 5 5 5 5
2
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/Oil EM-26, LU-
tion filter/Oil gallery/Oil cooler 9 , LU-10 ,
5 5 5 5 5 5 5 5 2 LU-13
Oil level (Low)/Filthy oil LU-7
Cooling Radiator/Hose/Radiator filler cap CO-11
Thermostat 5 CO-20
Water pump CO-18
Water gallery 5 5 5 5 5 5 5 2 5 CO-7
Cooling fan 5 CO-11
Coolant level (low)/Contaminated
CO-9
coolant
EC-790 or
NATS (Nissan Anti-theft System) 1 1
BL-80
EC-1049 or
ESP/TCS/ABS control unit 2 2
BRC-64
1 - 6: The numbers refer to the order of inspection.

EC-812
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Engine Control Component Parts Location EBS00MSW

EC

PBIB0484E

EC-813
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

PBIB0485E

EC-814
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

EC

PBIB0486E

EC-815
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

PBIB0487E

EC-816
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Circuit Diagram EBS00MSX

EC

TBWA0052E

EC-817
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

TBWA0053E

EC-818
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
ECM Harness Connector Terminal Layout EBS00MSY

EC

SEF970W D

ECM Terminals and Reference Value EBS00MSZ

PREPARATION E
1. ECM is located behind the glove box. For this inspection,
remove glove box.
2. Remove ECM harness protector.
F

H
PBIB0493E

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. I
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at one time.


J
● Data is for comparison and may not be exact.

MEC486B
L
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. M
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 7.0V

[Engine is running]
● Warm-up condition.
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

EC-819
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,800 rpm.
0 - 1.0V
● After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sen- (43 MPH) or more.
4 PU/R
sor 2 heater [Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,800 rpm.
Counter current BATTERY VOLTAGE
12 R/B [Ignition switch “ON”]
return (11 - 14V)
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

Approximately 10V
EVAP canister purge
13 P volume control sole-
noid valve [Engine is running]
● Engine speed is about 2,000 rpm

PBIB0520E

[Ignition switch “ON”] 0 - 1.0V


18 R/Y MI [Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)

[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”

0 - 0.1V

[Engine is running]
● Warm-up condition
● Idle speed

21 BR Ignition signal No. 1


PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm.

PBIB0522E

[Engine is running]
● Both A/C switch and blower switch are “ON” 0 - 1.0V
26 L Air conditioner relay (Compressor operates).
[Engine is running] BATTERY VOLTAGE
● A/C switch is “OFF”. (11 - 14V)

EC-820
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating EC
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running]
0 - 1.0V C
● Cooling fan is operating at high speed
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V
D
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE
● More than 1 seconds after turning ignition switch (11 - 14V) E
“ON”.
[Engine is running]
● Both A/C switch and blower switch are “ON” Approximately 0V
F
Air conditioner cut (Compressor operates).
30 PU/W
signal [Engine is running]
● A/C switch is “ON” Approximately 4.6V
G
(Compressor not operates).
B/W
Approximately 2.6V
(With A/T) CAN communication
33
W line
[Ignition switch “ON”] Output voltage varies with the H
communication status.
(With M/T)
L/R
Approximately 2.4V
(With A/T) CAN communication I
34 [Ignition switch “ON”] Output voltage varies with the
R line
communication status.
(With M/T)

6 - 7V J

[Engine is running]
● Warm-up condition K
● Idle speed

PBIB0523E L
36 L/OR Tachometer signal
6 - 7V

M
[Engine is running]
● Engine speed is 2,500 rpm

PBIB0524E

[Engine is running] BATTERY VOLTAGE


Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LG
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

[Ignition switch “ON”] Approximately 0V


41 B/Y Start signal
[Ignition switch “START”] 9 - 14V

EC-821
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
[Ignition switch “ON”]
Approximately 0V
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
● Except the above gear position M/T model
Approximately 5V
[Ignition switch “ON”]
50 LG Data link connector Approximately 5V
● CONSULT-II or GST is disconnected.
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog-
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF”
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”]
Approximately 5V
● Heater fan control switch is “OFF”
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
59 B
60 B [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y

1.0 - 4.0V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V

[Engine is running]
● Engine speed is 2,000 rpm.

PBIB0526E

Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply

EC-822
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply EC
Power supply for BATTERY VOLTAGE
66 W/L [Ignition switch “OFF”]
ECM (Buck-up) (11 - 14V)
[Engine is running] C
0.5 - 4.0V
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned. D

Approximately 3V

E
[Engine is running]
● Warm-up condition
● Idle speed
F
PBIB0527E
Crankshaft position
71 PU/R
sensor (POS)
Approximately 3V G

[Engine is running]
● Engine speed is 2,000 rpm
H

PBIB0528E I
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed J
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
K
● Engine speed is 2,500 rpm.
[Ignition switch “ON”]
● Engine stopped
L
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released M
73 W
sor 1 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-823
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
74 G
sor 2 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.71V
Accelerator pedal ● Accelerator pedal fully released
75 R/L
position sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.9V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.09 - 0.48V
Accelerator pedal ● Accelerator pedal fully released
76 B/W
position sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.9V
● Accelerator pedal fully depressed
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed
[Engine is running]
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)
Approximately 0 - 4.8V
Intake air tempera-
84 Y/G [Engine is running] Output voltage varies with intake
ture sensor
air temperature.
Accelerator pedal
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V
ground
[Ignition switch “ON”]
Accelerator pedal 0.41 - 0.71V
● Accelerator pedal fully released
90 W position sensor sig-
nal output [Ignition switch “ON”]
More than 3.9V
● Accelerator pedal fully depressed

EC-824
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition EC
sor 1 cally change)
● Engine speed is 2,000 rpm.
Approximately 0 - 4.8V
Engine coolant tem-
93 BR/Y [Engine is running] Output voltage varies with C
perature sensor
engine coolant temperature.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V D
sor 2
● Engine speed is 2,000 rpm.
BATTERY VOLTAGE
(11 - 14V) E

[Engine is running]
● Warm-up condition F
● Idle speed

101 R/B Injector No. 1


PBIB0529E
G
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)
H
[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm I

PBIB0530E
J
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
K
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R L
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly
M

PBIB0532E

109 W Power supply for BATTERY VOLTAGE


[Ignition switch “ON”]
111 W ECM (11 - 14V)
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

EC-825
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

CONSULT-II Function EBS00MT0

FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*1
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. System readiness test (SRT) codes
6. Test values
7. Others

EC-826
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
A

SELF-DIAGNOSTIC DTC & SRT


RESULTS DATA CONFIRMATION
Item WORK DATA EC
MONI- ACTIVE DTC
SUP- FREEZE MONI-
TOR TEST SRT WORK
PORT DTC*1 FRAME TOR
(SPEC) STATUS SUP-
DATA*2
PORT C
Crankshaft position sensor (POS) × × × ×
Camshaft position sensor (PHASE) ×
Mass air flow sensor × × ×
D

Engine coolant temperature sensor × × × × ×


Heated oxygen sensor 1 × × × × × E
Heated oxygen sensor 2 × × × × ×
ENGINE CONTROL COMPONENT PARTS

Wheel sensor × × × ×
Accelerator pedal position sensor × × × F
Throttle position sensor × × ×
Intake air temperature sensor × × ×
G
INPUT

Knock sensor ×
Refrigerant pressure sensor × ×
Ignition switch (start signal) × × H
Closed throttle position switch
(accelerator pedal position sensor × ×
signal) I
Air conditioner switch × ×
Park/neutral position (PNP) switch × × ×
Stop lamp switch × × ×
J

Power steering pressure sensor × × ×


Battery voltage × ×
K
Load signal × ×
Injectors × × ×
ENGINE CONTROL COMPONENT PARTS

Power transistor (Ignition timing) × × × L


Throttle control motor relay × × ×
EVAP canister purge volume con-
× × × × M
trol solenoid valve
Air conditioner relay × ×
OUTPUT

Fuel pump relay × × × ×


Cooling fan relay × × × ×
Heated oxygen sensor 1 heater × × × ×
Heated oxygen sensor 2 heater × × × ×
Intake valve timing control solenoid
× × × ×
valve
Calculated load value × × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-780 .

CONSULT-II INSPECTION PROCEDURE


1. Turn ignition switch OFF.

EC-827
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
2. Connect “CONSULT-II” to data link connector, which is located
under LH dash panel near the fuse box cover.
3. Turn ignition switch ON.

PBIB0376E

4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-34, "CONSULT-II Data
Link Connector (DLC) Circuit" .

SEF995X

6. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT-II Operation Manual.

SEF824Y

WORK SUPPORT MODE


Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.

EC-828
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
WORK ITEM CONDITION USAGE
A
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- from fuel line
FICIENT.
TARGET IDLE RPM ADJ* ● IDLE CONDITION When setting target idle speed EC
TARGET IGNITION TIMING ADJ* ● IDLE CONDITION When adjusting target ignition tim-
ing
*: This function is not necessary in the usual service procedure.
C

SELF-DIAG RESULTS MODE


Self Diagnostic Item D
Regarding items of “DTC and 1st trip DTC”, refer to EC-753, "INDEX FOR DTC" .)
Freeze Frame Data and 1st Trip Freeze Frame Data
E
Freeze frame data
Description
item*1
DIAG TROUBLE
CODE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer F
to EC-753, "INDEX FOR DTC" .)
[PXXXX]
● “Fuel injection system status” at the moment a malfunction is detected is displayed.
G
● One mode in the following is displayed.
FUEL SYS-B1 “MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control H
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C] I
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] ● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel J
schedule.
● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
L-FUEL TRIM-B1 [%] ● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule K
than short-term fuel trim.
ENGINE SPEED
● The engine speed at the moment a malfunction is detected is displayed.
[rpm] L
VHCL SPEED [km/h]
● The vehicle speed at the moment a malfunction is detected is displayed.
or [mph]
B/FUEL SCHDL M
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*1: The items are the same as those of 1st trip freeze frame data.

EC-829
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
DATA MONITOR MODE
Monitored Item
×: Applicable
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● Accuracy becomes poor if engine
● Indicates the engine speed computed speed drops below the idle rpm.
from the signals of the crankshaft posi-
ENG SPEED [rpm] × × ● If the signal is interrupted while the
tion sensor (POS) and camshaft posi-
tion sensor (PHASE). engine is running, an abnormal
value may be indicated.
● The signal voltage of the mass air flow ● When the engine is stopped, a
MAS A/F SE-B1 [V] × ×
sensor is displayed. certain value is indicated.
● When the engine coolant tempera-
● The engine coolant temperature (deter- ture sensor is open or short-cir-
COOLAN TEMP/S mined by the signal voltage of the cuited, ECM enters fail-safe mode.
× ×
[°C] or [°F] engine coolant temperature sensor) is The engine coolant temperature
displayed. determined by the ECM is dis-
played.
● The signal voltage of the heated oxygen
HO2S1 (B1) [V] × ×
sensor 1 is displayed.
● The signal voltage of the heated oxygen
HO2S2 (B1) [V] × ×
sensor 2 is displayed.

● Display of heated oxygen sensor 1 sig- ● After turning ON the ignition


nal during air-fuel ratio feedback control: switch, “RICH” is displayed until
RICH ... means the mixture became air-fuel mixture ratio feedback
HO2S1 MNTR (B1) “rich”, and control is being affected control begins.
× ×
[RICH/LEAN] toward a leaner mixture. ● When the air-fuel ratio feedback is
LEAN ... means the mixture became clamped, the value just before the
“lean”, and control is being affected clamping is displayed continu-
toward a rich mixture. ously.
● Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
HO2S2 MNTR (B1) after three way catalyst is relatively ● When the engine is stopped, a
×
[RICH/LEAN] small. certain value is indicated.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed signal is displayed.
BATTERY VOLT ● The power supply voltage of ECM is dis-
× ×
[V] played.
ACCEL SEN 1 [V] × × ● The accelerator pedal position sensor
ACCEL SEN 2 [V] × signal voltage is displayed.

THRTL SEN 1 [V] × × ● The throttle position sensor signal volt-


THRTL SEN 2 [V] × age is displayed.

● The intake air temperature (determined


INT/A TEMP SE
× × by the signal voltage of the intake air
[°C] or [°F]
temperature sensor) is indicated.
● After starting the engine, [OFF] is
START SIGNAL ● Indicates [ON/OFF] condition from the
× × displayed regardless of the starter
[ON/OFF] starter signal.
signal.

EC-830
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the acceler-
[ON/OFF]
ator pedal position sensor signal.
C
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
● Indicates [ON/OFF] condition from the D
P/N POSI SW
× × park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
● [ON/OFF] condition of the power steer- E
PW/ST SIGNAL ing system (determined by the signal
× ×
[ON/OFF] voltage of the power steering pressure
sensor signal) is indicated.
F
● Indicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
LOAD SIGNAL G
× × ON and/or lighting switch is in 2nd posi-
[ON/OFF]
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF. H
IGNITION SW ● Indicates [ON/OFF] condition from igni-
× ×
[ON/OFF] tion switch.
HEATER FAN SW ● Indicates [ON/OFF] condition from the I
×
[ON/OFF] heater fan switch signal.
BRAKE SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] stop lamp switch signal. J
● Indicates the actual fuel injection pulse ● When the engine is stopped, a
INJ PULSE-B1
× width compensated by ECM according certain computed value is indi-
[msec]
to the input signals. cated.
K
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection. L
IGN TIMING ● Indicates the ignition timing computed ● When the engine is stopped, a
×
[BTDC] by ECM according to the input signals. certain value is indicated.
M
● When the engine is stopped, a
● The mean value of the air-fuel ratio certain value is indicated.
A/F ALPHA-B1 [%] × feedback correction factor per cycle is ● This data also includes the data
indicated. for the air-fuel ratio learning con-
trol.
● “Calculated load value” indicates the
CAL/LD VALUE [%] value of the current airflow divided by
peak airflow.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass air flow sensor.
● Indicates the EVAP canister purge vol-
ume control solenoid valve control value
PURG VOL C/V computed by the ECM according to the
[%] input signals.
● The opening becomes larger as the
value increases.

EC-831
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
INT/V TIM (B1) ● Indicates [°CA] of intake camshaft
[°CA] advanced angle.
● The control condition of the intake valve
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
INT/V SOL (B1) [%]
ON ... intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signals) is indicated.
● Indicates the fuel pump relay control
FUEL PUMP RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● Indicates the throttle control motor relay
THRTL RELAY
control condition determined by the
[ON/OFF]
ECM according to the input signals.
● Indicates the condition of the cooling fan
(determined by ECM according to the
COOLING FAN input signals).
[HI/LOW/OFF] HI ... High speed operation
LOW ... Low speed operation
OFF ... Stop
● Indicates [ON/OFF] condition of heated
HO2S1 HTR (B1)
oxygen sensor 1 heater determined by
[ON/OFF]
ECM according to the input signals.
● Indicates [ON/OFF] condition of heated
HO2S2 HTR (B1)
oxygen sensor 2 heater determined by
[ON/OFF]
ECM according to the input signals.
● Display the condition of idle air volume
learning
IDL A/V LEARN YET ... Idle air volume learning has not
[YET/CMPLT] been performed yet.
CMPLT ... Idle air volume learning has
already been performed successfully.
TRVL AFTER MIL
● Distance traveled while MI is activated.
[km] or [mile]
AC PRESS SEN ● The signal voltage from the refrigerant
[V] pressure sensor is displayed.
Voltage [V]
Frequency ● Only “#” is displayed if item is
[msec], [Hz] or [%] unable to be measured.
DUTY-HI ● Voltage, frequency, duty cycle or pulse ● Figures with “#”s are temporary
width measured by the probe. ones. They are the same figures
DUTY-LOW
as an actual piece of data which
PLS WIDTH-HI was just previously measured.
PLS WIDTH-LOW

EC-832
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
CAN COMM
×
[OK/NG]
CAN CIRC 1
× C
[OK/UNKWN]
CAN CIRC 2
× ● These items are not displayed in
[OK/UNKWN] ● Indicates the communication condition
“SELECTION FROM MENU” D
CAN CIRC 3 of CAN communication line.
× mode.
[OK/UNKWN]
CAN CIRC 4
× E
[OK/UNKWN]
CAN CIRC 5
×
[OK/UNKWN]
NOTE:
F
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

DATA MONITOR (SPEC) MODE G


Monitored Item
ECM
Main
Monitored item [Unit] input Description Remarks H
signals
signals
● Indicates the engine speed computed
from the signasl of the crankshaft posi-
ENG SPEED [rpm] × I
tion sensor (POS) and camshaft position
sensor (PHASE).
● The signal voltage of the mass air flow ● When engine is running specification
MAS A/F SE-B1 [V] × × J
sensor specification is displayed. range is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into ● When engine is running specification
[msec] ECM, prior to any learned on board cor- range is indicated. K
rection.
● When engine is running specification
● The mean value of the air-fuel ratio feed- range is indicated. L
A/F ALPHA-B1 [%] × back correction factor per cycle is indi-
cated. ● This data also includes the data for the
air-fuel ratio learning control.
NOTE: M
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE


Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connectors
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injectors
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition
IGNITION TIM- If trouble symptom disappears, see ● Perform “Idle Air Volume Learn-
● Timing light: Set
ING CHECK ITEM. ing”.
● Retard the ignition timing using
CONSULT-II.

EC-833
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)

● Engine: After warming up, idle ● Harness and connectors


the engine. ● Compression
POWER BAL- ● A/C switch “OFF” ● Fuel injectors
Engine runs rough or dies.
ANCE ● Shift lever “N” ● Power transistor
● Cut off each injector signal one at ● Spark plugs
a time using CONSULT-II. ● Ignition coils

● Ignition switch: ON ● Harness and connectors


COOLING FAN ● Turn the cooling fan “ON” and Cooling fan moves and stops. ● Cooling fan relay
“OFF” with CONSULT-II. ● Cooling fan motor

● Engine: Return to the original ● Harness and connectors


ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-II. ● Fuel injectors
● Ignition switch: ON (Engine
stopped)
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connectors
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connectors
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II.
● Engine: Return to the original
● Harness and connectors
V/T ASSIGN trouble condition If trouble symptom disappears, see
ANGLE CHECK ITEM. ● Intake valve timing control sole-
● Change intake valve timing using
noid valve
CONSULT-II.

DTC & SRT CONFIRMATION MODE


SRT STATUS Mode
For details, refer to EC-781, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
Test mode Test item Condition Reference page
HO2S1 (B1) P0133 EC-905
HO2S1 (B1) P0134 EC-914
HO2S1
HO2S1 (B1) P1143 EC-1023
Refer to corresponding
HO2S1 (B1) P1144 trouble diagnosis for EC-1029
DTC.
HO2S2 (B1) P0139 EC-927
HO2S2 HO2S2 (B1) P1146 EC-1035
HO2S2 (B1) P1147 EC-1042

EC-834
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description A
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger): EC
– The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be C
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ... D
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF707X
SEF706X

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on


the screen during “Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed. E
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger): F
– DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected. G
Operation
1. “AUTO TRIG”
– While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to H
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO I
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip J
DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "How to Perform Efficient Diagnosis
for an Electrical Incident" .)
2. “MANU TRIG” K
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.
L

EC-835
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

PBIB0197E

Generic Scan Tool (GST) Function EBS00MT1

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.

SEF139P

FUNCTION
Diagnostic test mode Function
This mode gains access to current emission-related data values, including analog inputs
MODE 1 READINESS TESTS
and outputs, digital inputs and outputs, and system status information.
This mode gains access to emission-related data value which were stored by ECM during
MODE 2 (FREEZE DATA) the freeze frame. For details, refer to EC-780, "FREEZE FRAME DATA AND 1ST TRIP
FREEZE FRAME DATA" .
This mode gains access to emission-related power train trouble codes which were stored
MODE 3 DTCs
by ECM.

EC-836
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
Diagnostic test mode Function
A
This mode can clear all emission-related diagnostic information. This includes:
● Clear number of diagnostic trouble codes (MODE 1)
● Clear diagnostic trouble codes (MODE 3)
EC
MODE 4 CLEAR DIAG INFO ● Clear trouble code for freeze frame data (MODE 1)
● Clear freeze frame data (MODE 2)
● Reset status of system monitoring test (MODE 1)
C
● Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific com-
MODE 6 (ON BOARD TESTS)
ponents/systems that are not continuously monitored. D
This mode enables the off board test drive to obtain test results for emission-related pow-
MODE 7 (ON BOARD TESTS) ertrain components/systems that are continuously monitored during normal driving condi-
tions.
E
MODE 8 — This mode is not applicable on this vehicle.
This mode enables the off-board test device to request specific vehicle information such
MODE 9 (CALIBRATION ID)
as Vehicle Identification Number (VIN) and Calibration IDs.
F
GST INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH G
dash panel near the fuse box cover.

PBIB0376E

J
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual. K
(*: Regarding GST screens in this section, sample screens are
shown.)
L

M
SEF398S

5. Perform each diagnostic mode according to each service proce-


dure.
For further information, see the GST Operation Manual of the
tool maker.

SEF416S

EC-837
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
CONSULT-II Reference Value in Data Monitor EBS00MT2

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
Maintaining engine speed at 2,000
A/F ALPHA-B1 ● Engine: After warming up 54% - 155%
rpm
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
Revving engine from idle up to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.
Revving engine from idle up to 3,000
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly
● Turn drive wheels and compare CONSULT-II value with the speedome- Almost the same speed as the
VEH SPEED SE
ter indication. speedometer indication.
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V

● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.71V


ACCEL SEN1
(engine stopped) Accelerator pedal: Fully depressed More than 3.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.97V


ACCEL SEN2*2
(engine stopped) Accelerator pedal: Fully depressed More than 3.8V
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2*2 ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
● Ignition switch: ON Accelerator pedal: Fully released ON
CLSD THL POS
● Engine stopped Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)
Shift lever:
P or N (A/T model) ON
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF

EC-838
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON
EC
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch is OFF
OFF C
and lighting switch is OFF.
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW D
the engine Heater fan is not operating OFF
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON E
● Engine: After warming up Idle 2.0 - 3.0 msec
● Shift lever: N
INJ PULSE-B1 F
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load
● Engine: After warming up MT: 12° - 16° BTDC
Idle G
● Shift lever: N AT: 14° - 18° BTDC
IGN TIMING
● Air conditioner switch: OFF
2,000 rpm 25° - 45° BTDC
● No-load H
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35% I
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
J
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load
K
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30% L
● No-load
● Engine: After warming up Idle −5° - 5°CA
● Shift lever: N M
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine ON
(Compressor operates)
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF
THRTL RELAY ● Ignition switch: ON ON

EC-839
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more
● Engine: After warming up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF
● Engine speed: Below 3,800 rpm [After driving for 2 minutes at a speed of
ON
HO2S2 HTR (B1) 70 km/h (43 MPH) or more]
● Engine speed: Above 3,800 rpm OFF
Vehicle has traveled after MI has 0 - 65,535 km
TRVL AFTER MIL ● Ignition switch: ON
turned ON. (0 - 40,723 mile)
● Ignition switch: ON (Engine stopped) Approx. 0V
AC PRESS SEN ● Engine: Idle
1.0 - 4.0V
● Air conditioner switch: OFF

CAN COMM*1 OK

CAN CIRC 1*1 OK


OK (A/T models)
CAN CIRC 2*1 UNKWN (M/T models with ESP)
● Ignition switch: ON
1 UNKWN (A/T models)
CAN CIRC 3* OK (M/T models with ESP)

CAN CIRC 4*1 UNKWN

CAN CIRC 5*1 UNKWN


*1: These items are not applied for M/T models without ESP.
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.

Major Sensor Reference Graph in Data Monitor Mode EBS00MT3

The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.

PBIB0198E

EC-840
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and A
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
Each value is for reference, the exact value may vary. EC

SEF241Y
H

EC-841
TROUBLE DIAGNOSIS
[QR20(WITH EURO-OBD)]

PBIB0668E

EC-842
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031
A
Description EBS00MT4

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- EC
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MI.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E

Testing Condition EBS00MT5

● Vehicle driven distance: More than 5,000 km (3,017 miles) F


2
● Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm , 14.25 - 15.12 psi)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
G
● Engine coolant temperature: 75 - 95°C (167 - 203°F)
● Transmission: Warmed-up*1
● Electrical load: Not applied*2 H
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F). I
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
J
Inspection Procedure EBS00MT6

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display. K
1. Perform EC-1152, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE- L
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-844, "Diagnostic Procedure" . M

SEF601Z

EC-843
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MT7

SEF613ZD

EC-844
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITH EURO-OBD)]

EC

SEF768Z

EC-845
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITH EURO-OBD)]

SEF615ZA

EC-846
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006
A
Description EBS00MT8

Intermittent incidents (I/I) may occur. In many cases, the incident resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area. C
Common I/I Report Situations
STEP in Work Flow Situation
D
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure. E
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure EBS00MT9


F

1. INSPECTION START
G
Erase (1st trip) DTCs. Refer to EC-1142, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .
H
>> GO TO 2.

2. CHECK GROUND TERMINALS I


Check ground terminals for corroding or loose connection.
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”. J
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. K

3. SEARCH FOR ELECTRICAL INCIDENT


L
Perform GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
M
OK >> INSPECTION END
NG >> Repair or replace.

EC-847
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM PFP:24110

Wiring Diagram EBS00MTA

TBWA0054E

EC-848
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
ECM Terminals and Reference Value EBS00MTB

A
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. EC

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR C
NO.
Counter current BATTERY VOLTAGE
12 R/B [Ignition switch "ON"]
return (11 - 14V)
[Engine is running] D
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G E
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”
[Ignition switch “OFF”] 0V F
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
G
59 B
60 B [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y H
109 W Power supply for BATTERY VOLTAGE
[Ignition switch “ON”]
111 W ECM (11 - 14V)

Diagnostic Procedure EBS00MTC


I

1. INSPECTION START
Start engine. J
Is engine running?
Yes or No
Yes >> GO TO 8. K
No >> GO TO 2.

2. CHECK ECM POWER SUPPLY CIRCUIT-I L

1. Turn ignition switch “OFF” and then “ON”.


2. Check voltage between ECM terminal 42 and ground with CON-
M
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0535E

EC-849
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors M61, F41
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between ECM and fuse

>> Repair harness or connectors.

4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.

5. CHECK POWER SUPPLY-II


1. Disconnect ECM relay.

PBIB0493E

2. Check voltage between ECM relay terminals 1, 6 and ground


with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

SEF420X

EC-850
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
6. DETECT MALFUNCTIONING PART A
Check the following.
● 10A fuse
● 20A fuse EC
● Harness connectors E60, F36
● Harness connectors E61, F38
C
● Harness for open or short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors. D
7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-1074, "IGNITION SIGNAL" . G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK ECM POWER SUPPLY CIRCUIT-III H


1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester. I

Voltage: After turning ignition switch "OFF", battery


voltage will exist for a few seconds, then
J
drop approximately 0V.

PBIB0536E
L
OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9. M
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11.

EC-851
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM relay.

PBIB0493E

2. Check voltage between ECM relay terminal 3 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

SEF860T

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness or connectors E60, F36
● Harness for open or short between ECM relay and 10A fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals and ECM relay terminals as follows.
Refer to Wiring Diagram.
ECM terminal ECM relay terminal
12 7
109, 111 5

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM RELAY


Refer to EC-853, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace ECM relay.

EC-852
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITH EURO-OBD)]
13. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to power.
OK or NG
OK >> GO TO 14. D
NG >> Repair open circuit or short to power in harness or connectors.

14. CHECK INTERMITTENT INCIDENT E


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

F
>> INSPECTION END
Component Inspection EBS00MTD

ECM RELAY G
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
H
Condition Continuity
12V direct current supply
between terminals 1 and Yes
2 I
OFF No
3. If NG, replace ECM relay. J
PBIB0077E

EC-853
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITH EURO-OBD)]
DTC U1000 CAN COMMUNICATION LINE PFP:23710

Description EBS00MTE

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic EBS00MTF

This self-diagnosis has the one trip detection logic.


Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● ECM can not communicate to other control
units. ● Harness or connectors
U1000 CAN communication
(CAN communication line is open or
1000 line ● ECM can not communicate for more than the shorted)
specified time.

DTC Confirmation Procedure EBS00MTG

1. Turn ignition switch “ON” and wait at least 3 seconds.


2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-856, "Diagnostic Procedure" .

EC-854
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MTH

EC

TBWA0096E

EC-855
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MTI

1. INSPECTION START
1. Turn ignition switch “ON”.
2. Select “CAN DIAG SUPPORT MNTR” in “DATA MONITOR” mode with CONSULT-II.
3. Print out the CONSULT-II screen.
A/T models

PBIB0538E

M/T models with ESP

PBIB0539E

>> Go to LAN-5, "CAN SYSTEM (FOR A/T MODELS)" or LAN-12, "CAN SYSTEM (FOR M/T MOD-
ELS)" .

EC-856
DTC P0011 IVT CONTROL
[QR20(WITH EURO-OBD)]
DTC P0011 IVT CONTROL PFP:23796
A
Description EBS00MTJ

SYSTEM DESCRIPTION
Sensor Input signal to ECM function ECM Actuator EC
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Engine speed and piston position Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed

PBIB0540E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake J
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to K
increase engine torque in low/mid speed range and output in high-speed range.
CONSULT-II Reference Value in Data Monitor Mode EBS00MTK
L
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle −5° - 5°CA M
● Shift lever: N
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

ECM Terminals and Reference Value EBS00MTL

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-857
DTC P0011 IVT CONTROL
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MTM

Trouble diagnosis
DTC No. Detecting condition Possible cause
name
● Crankshaft position sensor (POS)
P0011 Intake valve timing There is a gap between angle of target and ● Camshaft position sensor (PHASE)
0011 control performance phase-control angle degree. ● Accumulation of debris to the signal pick-up
portion of the camshaft

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function

DTC Confirmation Procedure EBS00MTN

CAUTION:
Always drive at a safe speed.
NOTE:
● If DTC P0011 is displayed with DTC P1111, first perform trouble diagnosis for “DTC P1111”. See
EC-1005 .
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following conditions for at least 20 consecutive sec-
onds.
ENG SPEED 2,000 - 3,175 rpm (A constant rotation is maintained.)
COOLANT TEMPS 80 - 90°C (176 - 194°F)
Selector lever 1st or 2nd position
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)
SEF174Y

EC-858
DTC P0011 IVT CONTROL
[QR20(WITH EURO-OBD)]
4. If 1st trip DTC is detected, go to EC-859, "Diagnostic Procedure" .
A
WITH GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure EBS00MTO EC
1. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-961, "Component Inspection" . C
OK or NG
OK >> GO TO 2.
NG >> Replace crankshaft position sensor (POS). D

2. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-967, "Component Inspection" . E
OK or NG
OK >> GO TO 3.
NG >> Replace camshaft position sensor (PHASE). F

3. CHECK CAMSHAFT (INTAKE)


G
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end H
OK or NG
OK >> GO TO 4.
NG >> Remove debris and clean the signal plate of camshaft I
rear end or replace camshaft.

J
PBIB0565E

4. CHECK INTERMITTENT INCIDENT K


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For wiring diagram refer to CKP sensor (POS)EC-958 and CMP sensor (PHASE)EC-964 .
L
>> INSPECTION END

EC-859
DTC P0031, P0032 HO2S1 HEATER
[QR20(WITH EURO-OBD)]
DTC P0031, P0032 HO2S1 HEATER PFP:22690

Description EBS00MTP

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant tempera- heater control
Engine coolant temperature sensor
ture

The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine
is started.
OPERATION
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 after warming up ON

CONSULT-II Reference Value in Data Monitor Mode EBS00MTQ

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warm up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF

ECM Terminals and Reference Value EBS00MTR

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V

[Engine is running]
● Warm-up condition
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-860
DTC P0031, P0032 HO2S1 HEATER
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MTS

A
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
The current amperage in the heated oxygen
● Harness or connectors EC
sensor 1 heater circuit is out of the normal
Heated oxygen (The heated oxygen sensor 1 heater circuit is
P0031 range.
sensor 1 heater open or shorted.)
0031 (An excessively low voltage signal is sent to
control circuit low
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater C
heater.)
The current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal ● Harness or connectors
P0032
Heated oxygen
range. (The heated oxygen sensor 1 heater circuit is D
sensor 1 heater shorted.)
0032 (An excessively high voltage signal is sent to
control circuit high
ECM through the heated oxygen sensor 1 ● Heater oxygen sensor 1 heater
heater.) E
DTC Confirmation Procedure EBS00MTT

NOTE:
F
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at G
idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. H
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II. I
4. Start engine and run it for at least 6 seconds at idle speed.
5. f 1st trip DTC is detected, go to EC-863, "Diagnostic Procedure"
J
.

SEF058Y
L
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds. M
3. Start engine and run it for at least 6 seconds at idle speed.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Start engine and run it for at least 6 seconds at idle speed.
6. Select “MODE 3” with GST.
7. If DTC is detected, go to EC-863, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-861
DTC P0031, P0032 HO2S1 HEATER
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MTU

TBWA0060E

EC-862
DTC P0031, P0032 HO2S1 HEATER
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MTV

1. CHECK HO2S1 POWER SUPPLY CIRCUIT A

1. Turn ignition switch “OFF”.


2. Disconnect heated oxygen sensor 1 harness connector. EC
3. Turn ignition switch “ON”.

PBIB0500E
E

4. Check voltage between HO2S1 terminal 4 and ground with


CONSULT-II or tester. F

Voltage: Battery voltage


G

PBIB0541E
I
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. J

2. DETECT MALFUNCTIONING PART


K
Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103 L
● 10A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse
M
>> Repair harness or connectors.

3. CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and HO2S1 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.

OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-863
DTC P0031, P0032 HO2S1 HEATER
[QR20(WITH EURO-OBD)]
4. CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-864, "Component Inspection" .

OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MTW

HEATED OXYGEN SENSOR 1 HEATER


1. Check resistance between HO2S1 terminals as follows.
Terminal No. Resistance
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist)

2. If NG, replace heated oxygen sensor 1.


CAUTION:
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB0542E

Removal and Installation EBS00MTX

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-864
DTC P0037, P0038 HO2S2 HEATER
[QR20(WITH EURO-OBD)]
DTC P0037, P0038 HO2S2 HEATER PFP:226A0
A
Description EBS00MTY

SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS)
Heated oxygen sensor 2 C
Engine coolant tempera- Heated oxygen sensor 2 heater
Engine coolant temperature sensor heater control
ture
Mass air flow sensor Amount of intake air
D
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION E
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,800 OFF
F
Below 3,800 ON

CONSULT-II Reference Value in Data Monitor Mode EBS00MTZ

G
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
● Engine speed: Below 3,800 rpm [After driving for 2 minutes at a speed H
ON
HO2S2 HTR (B1) of 70 km/h (43 MPH) or more]
● Engine speed: Above 3,800 rpm OFF
I
ECM Terminals and Reference Value EBS00MU0

Specification data are reference values and are measured between each terminal and ground.
CAUTION: J
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- K
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
L
● Engine speed is below 3,800 rpm.
0 - 1.0V
● After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sen- (43 MPH) or more.
4 PU/R M
sor 2 heater [Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,800 rpm.

EC-865
DTC P0037, P0038 HO2S2 HEATER
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MU1

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name

The current amperage in the heated oxygen sen- ● Harness or connectors


Heated oxygen (The heated oxygen sensor 1 heater circuit is
P0037 sor 2 heater circuit is out of the normal range.
sensor 2 heater open or shorted.)
0037 (An excessively low voltage signal is sent to ECM
control circuit low
through the heated oxygen sensor 1 heater.) ● Heater oxygen sensor 1 heater
The current amperage in the heated oxygen sen- ● Harness or connectors
Heated oxygen sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 1 heater circuit is
P0038
sensor 2 heater (An excessively high voltage signal is sent to shorted.)
0038
control circuit high ECM through the heated oxygen sensor 1
heater.) ● Heater oxygen sensor 1 heater

DTC Confirmation Procedure EBS00MU2

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine.
3. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
4. Stop vehicle and let engine idle for at least 6 seconds.
5. If 1st trip DTC is detected, go to EC-868, "Diagnostic Procedure"
.

SEF058Y

WITH GST
1. Start engine.
2. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
3. Stop vehicle and let engine idle for at least 6 seconds.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Start engine.
6. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
7. Stop vehicle and let engine idle for at least 6 seconds.
8. Select “MODE 3” with GST.
9. If DTC is detected, go to EC-868, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-866
DTC P0037, P0038 HO2S2 HEATER
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MU3

EC

TBWA0062E

EC-867
DTC P0037, P0038 HO2S2 HEATER
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MU4

1. CHECK HO2S2 POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Turn ignition switch “ON”.

PBIB0500E

4. Check voltage between HO2S2 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0541E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse

>> Repair harness or connectors.

3. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 4 and HO2S2 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connectors.

EC-868
DTC P0037, P0038 HO2S2 HEATER
[QR20(WITH EURO-OBD)]
4. CHECK HEATED OXYGEN SENSOR 2 HEATER A
Refer to EC-869, "Component Inspection" .
OK or NG
OK >> GO TO 5. EC
NG >> Replace malfunctioning heated oxygen sensor 2.

5. CHECK INTERMITTENT INCIDENT C


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END
Component Inspection EBS00MU5

HEATED OXYGEN SENSOR 2 HEATER E


1. Check resistance between HO2S2 terminals as follows.
Terminal No. Resistance
F
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist) G
2. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped H
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system I
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.
J

PBIB0542E
L
Removal and Installation EBS00MU6

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" . M

EC-869
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
DTC P0102, P0103 MAF SENSOR PFP:22680

Component Description EBS00MU7

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change.

SEC266C

CONSULT-II Reference Value in Data Monitor Mode EBS00MU8

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load

ECM Terminals and Reference Value EBS00MU9

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

On Board Diagnosis Logic EBS00MUA

These self-diagnoses have the one trip detection logic.

EC-870
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
Trouble diagnosis
DTC No. DTC detecting condition Possible cause A
name
● Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
0102 circuit low input sent to ECM. ● Intake air leaks EC
● Mass air flow sensor
● Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.) C
0103 circuit high input sent to ECM.
● Mass air flow sensor

FAIL-SAFE MODE D
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
E
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure EBS00MUB


F
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
G
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch “ON”. H
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-873, "Diagnostic Procedure" . I

K
SEF058Y

With GST
L
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR DTC P0103
With CONSULT-II M
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-873, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and wait at least 5 seconds.
6. If DTC is detected, go to EC-873, "Diagnostic Procedure" .

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-871
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MUC

TBWA0055E

EC-872
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MUD

1. INSPECTION START A

Which malfunction (P0102 or P0103) is duplicated?


P0102 or P0103 EC
P0102 >> GO TO 2.
P0103 >> GO TO 3.
C
2. CHECK INTAKE SYSTEM
Check the following for connection.
D
● Air duct
● Vacuum hoses
● Intake air passage between air duct and intake manifold E
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts. F
3. RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”. G
2. Loosen and retighten engine ground screws.

H
>> GO TO 4.

J
PBIB0494E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT K

1. Disconnect MAF sensor harness connector.


2. Turn ignition switch “ON”. L

PBIB0495E

3. Check voltage between MAF sensor terminals 2, 4 and ground


with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0076E

EC-873
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
5. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR


Refer to EC-874, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MUE

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.

EC-874
DTC P0102, P0103 MAF SENSOR
[QR20(WITH EURO-OBD)]
3. Check voltage between ECM terminal 72 (Mass air flow sensor
signal) and ground. A
Condition Voltage V
Ignition switch “ON” (Engine stopped.) Approx. 1.0
EC
Idle (Engine is warmed-up to normal
1.1 - 1.5
operating temperature.)
2,500 rpm (Engine is warmed-up to C
1.6 - 2.0
normal operating temperature.)
Idle to about 4,000 rpm* 1.5 - 2.0 to Approx. 4.0
PBIB0537E
*: Check for liner voltage rise in response to engine being increased to about D
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch “OFF”. E
● Disconnect mass air flow sensor harness connector and reconnect it again.

● Perform steps 2 and 3 again.

5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust. F
6. If NG, clean or replace mass air flow sensor.
Removal and Installation EBS00MUF
G
MASS AIR FLOW SENSOR
Refer to EM-14, "AIR CLEANER AND AIR DUCT" .
H

EC-875
DTC P0112, P0113 IAT SENSOR
[QR20(WITH EURO-OBD)]
DTC P0112, P0113 IAT SENSOR PFP:22630

Component Description EBS00MUG

The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

SEC266C

<Reference data>
Intake air
Voltage* V Resistance kΩ
temperature °C (°F)
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37
*: These data are reference values and are measured between ECM terminal 84
(Intake air temperature sensor) and ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00MUH

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
P0112 An excessively low voltage from the sensor is
ture sensor circuit
0112 sent to ECM. ● Harness or connectors
low input
(The sensor circuit is open or shorted.)
Intake air tempera-
P0113 An excessively low voltage from the sensor is ● Intake air temperature sensor
ture sensor circuit
0113 sent to ECM.
high input

DTC Confirmation Procedure EBS00MUI

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-879, "Diagnostic Procedure"
.

SEF058Y

EC-876
DTC P0112, P0113 IAT SENSOR
[QR20(WITH EURO-OBD)]
WITH GST
Follow the procedure “With CONSULT-II” above. A

EC

EC-877
DTC P0112, P0113 IAT SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MUJ

TBWA0056E

EC-878
DTC P0112, P0113 IAT SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MUK

1. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch “OFF”.


2. Disconnect mass air flow sensor (intake air temperature sensor EC
is built-into) harness connector.
3. Turn ignition switch “ON”.
C

PBIB0495E
E

4. Check voltage between MAF sensor terminal 5 and ground.


Voltage: Approximately 5V F

OK or NG
OK >> GO TO 2. G
NG >> Repair harness or connectors.

PBIB0066E

I
2. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
J
2. Check harness continuity between MAF sensor terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. K
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. L
NG >> Repair harness or connectors.

3. CHECK INTAKE AIR TEMPERATURE SENSOR M

Refer to EC-880, "Component Inspection" .


OK or NG
OK >> GO TO 4.
NG >> Replace mass air flow sensor (with intake air temperature sensor).

4. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-879
DTC P0112, P0113 IAT SENSOR
[QR20(WITH EURO-OBD)]
Component Inspection EBS00MUL

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor termi-
nals 3 and 5 under the following conditions.

SEC266C

<Reference data>
Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1

SEF012P

2. If NG, replace mass air flow sensor (with intake air temperature sensor).
Removal and Installation EBS00MUM

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-880
DTC P0117, P0118 ECT SENSOR
[QR20(WITH EURO-OBD)]
DTC P0117, P0118 ECT SENSOR PFP:22630
A
Component Description EBS00MUN

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the EC
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. C

SEF594K

E
<Reference data>
Engine coolant
Voltage* V Resistance kΩ F
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 93 H
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00MUO
J
These self-diagnoses have the one trip detection logic.
Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name K
Engine coolant
P0117 An excessively low voltage from the sensor is
temperature sen-
0117 sent to ECM.
sor circuit low input ● Harness or connectors L
Engine coolant (The sensor circuit is open or shorted.)
P0118 temperature sen- An excessively high voltage from the sensor is ● Engine coolant temperature sensor
0118 sor circuit high sent to ECM.
M
input

FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.

EC-881
DTC P0117, P0118 ECT SENSOR
[QR20(WITH EURO-OBD)]
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON”
or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or Start 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure EBS00MUP

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-884, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-882
DTC P0117, P0118 ECT SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MUQ

EC

TBWA0057E

EC-883
DTC P0117, P0118 ECT SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MUR

1. CHECK ECT SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect engine coolant temperature (ECT) sensor harness
connector.
3. Turn ignition switch “ON”.

PBIB0496E

4. Check voltage between ECT sensor terminal 1 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0080E

2. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between ECT sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-885, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace engine coolant temperature sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-884
DTC P0117, P0118 ECT SENSOR
[QR20(WITH EURO-OBD)]
Component Inspection EBS00MUS

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
F
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00 G
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal
93 (Engine coolant temperature sensor) and ground. H
SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation EBS00MUT I
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-20, "THERMOSTAT AND WATER CONTROL VALVE" .
J

EC-885
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
DTC P0120 TP SENSOR PFP:16119

Component Description EBS00MUU

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00MUV

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
*: Throttle position sensor 2 signal is converted by ECM internally. thus, it differs from ECM terminal voltage signal.

ECM Terminals and Reference Value EBS00MUW

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
73 W
sor 1 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-886
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped EC
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released C
74 G
sor 2 [Ignition switch “ON”]
● Engine stopped
D
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
E
On Board Diagnosis Logic EBS00MUX

DTC No. Trouble diagnosis name DTC detecting condition Possible cause F
An excessively low or high voltage from
A) the throttle position sensor 1 is sent to
ECM.
● Harness or connectors G
An excessively low or high voltage from (The throttle position sensor 1 or 2 circuit
B) the throttle position sensor 2 is sent to is open or shorted.)
ECM.
● Electric throttle control actuator H
A difference between signals from sensor
C) 1 and sensor 2 is out of the specified
range.
● Harness or connectors I
P0120 Throttle position sensor
(The throttle position sensor 1, 2, accel-
0120 circuit
erator pedal position sensor 1, 2, mass
ECM detects a voltage of power source air flow sensor, power steering pressure J
D) sensor or refrigerant pressure sensor cir-
for sensor is excessively low or high.
cuit is shorted.)
● ECM
(ECM pin terminal is bend or break.)
K

Closed throttle position learning value is


E)
excessively low.
● Electric throttle control actuator L
Closed throttle position learning is not
F)
performed successfully, repeatedly.

FAIL-SAFE MODE M
ECM enters fail-safe mode when the malfunction A, B, C or D is detected.
Detected items Engine operation condition in fail-safe mode
Malfunction A The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle
position to be within +10 degrees.
Malfunction B
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
Malfunction C* So, the acceleration will be poor.
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx.
Malfunction D
5 degrees) by the return spring.
*: The ECM enters in the fail-safe mode when the normal signal is entered to the ECM after the malfunction C was detected.

DTC Confirmation Procedure EBS00MUY

NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A, B, C AND D” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION E”. If the 1st trip DTC cannot be confirmed,
perform “PROCEDURE FOR MALFUNCTION F”.

EC-887
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
PROCEDURE FOR MALFUNCTION A, B, C AND D
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If 1st trip DTC is detected, go to EC-890, "MALFUNCTIONING
A, B, C, AND D" in “Diagnostic Procedure”.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION E
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”.
5. If 1st trip DTC is detected, go to EC-892, "MALFUNCTION E
AND F" in “Diagnostic Procedure”.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION F
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”.
5. Repeat steps 3 and 4, 32 times.
6. If 1st trip DTC is detected, go to EC-892, "MALFUNCTION E
AND F" in “Diagnostic Procedure”.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.

EC-888
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MUZ

EC

TBWA0058E

EC-889
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MV0

MALFUNCTIONING A, B, C, AND D
1. RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT


1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch “ON”.

PBIB0497E

3. Check voltage between electric throttle control actuator terminal


1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0082E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for short between ECM and electric throttle control actuator
● Harness for short between ECM and accelerator pedal position sensor
● Harness for short between ECM and mass air flow sensor
● Harness for short between ECM and power steering pressure sensor
● Harness for short between ECM and refrigerant pressure sensor
● ECM pin terminal

>> Repair short to ground or short to power in harness or connectors.

EC-890
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. D

5. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. E
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4, ECM
terminal 74 and electric throttle control actuator terminal 2.
Refer to Wiring Diagram. F

Continuity should exist.


3. Also check harness for short to ground and short to power. G
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. H

6. CHECK THROTTLE POSITION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. I
2. Disconnect joint connector-4.
3. Check the following.
J
– Continuity between joint connector-4 terminal 1 and engine ground
– Joint connector-4
(Refer to PG-29, "Harness Layout" .)
K
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power. L
5. Then reconnect joint connector-4.
OK or NG
M
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

7. CHECK THROTTLE POSITION SENSOR


Refer to EC-892, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END

EC-891
DTC P0120 TP SENSOR
[QR20(WITH EURO-OBD)]
9. CHECK INTERMITTENT INCIDENT
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


MALFUNCTION E AND F
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch “OFF”.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END


Component Inspection EBS00MV1

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch “ON”.
4. Set selector lever to “D” position (A/T models) or “1st” position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-772, "Throttle Valve Closed Position Learning" .


8. Perform EC-772, "Idle Air Volume Learning" .
Remove and Installation EBS00MV2

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-892
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
DTC P0121 APP SENSOR PFP:18002
A
Component Description EBS00MV3

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera- EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM. C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from D
these signals and controls the throttle control motor based on these
signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00MV4
F
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
G
● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.71V
ACCEL SEN1
(engine stopped) Accelerator pedal: Fully depressed More than 3.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.97V H


ACCEL SEN2*
(engine stopped) Accelerator pedal: Fully depressed More than 3.8V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF I
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differs from
ECM terminals voltage signal.
J
ECM Terminals and Reference Value EBS00MV5

Specification data are reference values and are measured between each terminal and ground.
CAUTION: K
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- L
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] M
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.71V
Accelerator pedal ● Accelerator pedal fully released
75 R/L
position sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.9V
● Accelerator pedal fully depressed

EC-893
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.09 - 0.48V
Accelerator pedal ● Accelerator pedal fully released
76 B/W
position sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.9V
● Accelerator pedal fully depressed
Accelerator pedal
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V
ground

On Board Diagnosis Logic EBS00MV6

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
An excessively low or high voltage from the
A) accelerator pedal position sensor 1 is sent to
ECM. ● Harness or connectors
(The accelerator pedal position
P0121 Accelerator pedal posi- An excessively low or high voltage from the sensor 1 or 2 circuit is open or
0121 tion sensor circuit B) accelerator pedal position sensor 2 is sent to
shorted.)
ECM.
● Electric throttle control actuator
A difference between signals from sensor 1 and
C)
2 is out of the specified range.

FAIL-SAFE MODE
ECM enters fail-safe mode when the malfunction is detected.
Detected items Engine operating condition in fail-safe mode
Malfunction A The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the
idle position to be within +10 degrees.
Malfunction B
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
Malfunction C So, the acceleration will be poor.

DTC Confirmation Procedure EBS00MV7

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-896, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “With CONSULT-II” above.

EC-894
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MV8

EC

TBWA0091E

EC-895
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MV9

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminals 4, 6 and ground


with CONSULT-II or tester.
APP sensor terminal Voltage (V)
4 Approximately 2.5
6 Approximately 5
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
PBIB0560E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-896
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1, 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5, ECM terminal 76 and H
APP sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. I

3. Also check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K

Check the following.


● Harness connectors M61, F41 L
● Harness for open or short between ECM and accelerator pedal position sensor

M
>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK APP SENSOR


Refer to EC-897, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace accelerator pedal assembly.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MVA

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
EC-897
DTC P0121 APP SENSOR
[QR20(WITH EURO-OBD)]
2. Turn ignition switch “ON”.
3. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.71V
(Accelerator pedal position
sensor 1) Fully depressed More than 3.9V

76 Fully released 0.09 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1.9V
PBIB0561E

4. If NG, replace accelerator pedal assembly.


Remove and Installation EBS00MVB

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-898
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]
DTC P0132 HO2S1 PFP:22690
A
Component Description EBS00MVC

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00MVD I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00MVE L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-899
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MVF

To judge the malfunction, the diagnosis checks that the heated oxy-
gen sensor 1 output is not inordinately high.

SEF301UA

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0132 Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0132 1 circuit high voltage sent to ECM.
● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00MVG

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON”.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Restart engine and let it idle for 2 minutes.
6. If 1st trip DTC is detected, go to EC-902, "Diagnostic Procedure"
.

SEF174Y

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Restart engine and let it idle for 2 minutes.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Restart engine and let it idle for 2 minutes.
6. Select “MODE 3” with GST.
7. If DTC is detected, go to EC-902, "Diagnostic Procedure" .
● When using GST, “DTC Confirmation Procedure” should be performed twice as much as when
using CONSULT-II because GST cannot display MODE 7 (1st trip DTC) concerning this diagnosis.
Therefore, using CONSULT-II is recommended.

EC-900
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MVH

EC

TBWA0059E

EC-901
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MVI

1. RETIGHTEN HEATED OXYGEN SENSOR 1


1. Turn ignition switch “OFF”.
2. Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 2.

PBIB0499E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
PBIB0500E
in harness or connectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 92 and HO2S1
terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Check harness continuity between ECM terminal 92 or HO2S1
terminal 2 and ground.
Refer to Wiring Diagram.
PBIB0500E

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-902
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]
4. CHECK HO2S1 CONNECTOR FOR WATER A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check connectors for water. EC

Water should not exist.


OK or NG C
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
D
5. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-167, "Component Inspection" .
E
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . G

>> INSPECTION END


H
Component Inspection EBS00MVJ

HEATED OXYGEN SENSOR 1


With CONSULT-II
I
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
J
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
K
5. Touch “RECORD” on CONSULT-II screen.

M
SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

EC-903
DTC P0132 HO2S1
[QR20(WITH EURO-OBD)]

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00MVK

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-904
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
DTC P0133 HO2S1 PFP:22690
A
Component Description EBS00MVL

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00MVM I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00MVN L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-905
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MVO

To judge the malfunction of heated oxygen sensor 1, this diagnosis


measures response time of heated oxygen sensor 1 signal. The time
is compensated by engine operating (speed and load), fuel feedback
control constant, and heated oxygen sensor 1 temperature index.
Judgment is based on whether the compensated time (heated oxy-
gen sensor 1 cycling time index) is inordinately long or not.

SEF010V

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
● Heated oxygen sensor 1
● Heated oxygen sensor 1 heater

P0133 Heated oxygen sensor The response of the voltage signal from the ● Fuel pressure
0133 1 circuit slow response sensor takes more than the specified time. ● Injectors
● Intake air leaks
● Exhaust gas leaks
● PCV valve
● Mass air flow sensor

DTC Confirmation Procedure EBS00MVP

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P0133” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

SEF338Z

EC-906
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 20 to 50 seconds.)
ENG SPEED 1,650 - 3,600 rpm EC
Vehicle speed More than 80 km/h (50 MPH)
B/FUEL SCHDL 4.0 - 14.5msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from SEF339Z

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-909, "Diagnostic
Procedure" . E

G
SEF658Y

Overall Function Check EBS00MVQ


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
J
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more
than 5 times within 10 seconds. K

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V L
times: → 0 - 0.3V
4. If NG, go to EC-909, "Diagnostic Procedure" .
M
PBIB0543E

EC-907
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MVR

TBWA0059E

EC-908
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MVS

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. RETIGHTEN HEATED OXYGEN SENSOR 1


F
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)
G
>> GO TO 3.

I
PBIB0499E

3. CHECK FOR EXHAUST GAS LEAK J


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (Manifold).
K

SEC502D

OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.

EC-909
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
5. CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or DTC P0172 (Refer to EC-934 or EC-940 ).
No >> GO TO 6.

6. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check harness continuity between HO2S1 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power
PBIB0500E
in harness or connectors.

EC-910
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
7. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 92 and HO2S1 EC
terminal 2.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Check harness continuity between ECM terminal 92 or HO2S1
terminal 2 and ground. D
Refer to Wiring Diagram.
PBIB0500E

Continuity should not exist.


5. Also check harness for short to power. E
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. F

8. CHECK HEATED OXYGEN SENSOR 1 HEATER


G
Refer to EC-132, "Component Inspection" .
OK or NG
OK >> GO TO 9. H
NG >> Replace malfunctioning heated oxygen sensor 1.

9. CHECK MASS AIR FLOW SENSOR I


Refer to EC-142, "Component Inspection" .
OK or NG
J
OK >> GO TO 10.
NG >> Replace mass air flow sensor.

10. CHECK PCV VALVE K

Refer to EC-428, "Component Inspection" .


OK or NG L
OK >> GO TO 11.
NG >> Replace PCV valve.

11. CHECK HEATED OXYGEN SENSOR 1 M

Refer to EC-175, "Component Inspection" .


OK or NG
OK >> GO TO 12.
NG >> Replace heated oxygen sensor 1.

12. CHECK INTERMITTENT INCIDENT


Refer to EC-115, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MVT

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.

EC-911
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
PBIB0543E

EC-912
DTC P0133 HO2S1
[QR20(WITH EURO-OBD)]
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m A
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. EC
Removal and Installation EBS00MVU

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . C

EC-913
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
DTC P0134 HO2S1 PFP:22690

Component Description EBS00MVV

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00MVW

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00MVX

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-914
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MVY

A
Under the condition in which the heated oxygen sensor 1 signal is
not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks EC
that this time is not inordinately long.

D
SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E

Heated oxygen sensor ● Harness or connectors


P0134 The voltage from the sensor is constantly (The sensor circuit is open or shorted)
1 circuit high no activity
0134 approx. 0.3V. F
detected ● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00MVZ

CAUTION: G
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at H
least 10 seconds before conducting the next test.

TESTING CONDITION: I
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. J
2. Select “HO2S1 (B1) P0134” of “HO2S1” in “DTC WORK SUPPORT” mode with CONSULT-II.
3. Touch “START”.
K
4. Let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If L
the engine speed limit is exceeded, return to step 4.

PBIB0544E

5. When the following conditions are met, “TESTING” will be dis-


played on the CONSULT-II screen. Maintain the conditions con-
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 10 to 60 seconds.)
ENG SPEED 1,550 - 3,600 rpm
Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0545E

step 2.

EC-915
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
6. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-918, "Diagnostic
Procedure" .

SEC750C

Overall Function Check EBS00MW0

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
– The voltage does not remain in the range of 0.2 to 0.4V.
4. If NG, go to EC-918, "Diagnostic Procedure" .

PBIB0543E

EC-916
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MW1

EC

TBWA0059E

EC-917
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MW2

1. INSPECTION START
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.

3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-919, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-918
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00MW3

HEATED OXYGEN SENSOR 1 C


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT- D
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow- E
ing steps.
5. Touch “RECORD” on CONSULT-II screen.
F

SEF646Y

H
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds. I
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once. J


● “HO2S1 (B1)” voltage never exceeds 1.0V.

K
SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.

EC-919
DTC P0134 HO2S1
[QR20(WITH EURO-OBD)]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00MW4

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-920
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
DTC P0138 HO2S2 PFP:226A0
A
Component Description EBS00MW5

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00MW6

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Revving engine from idle to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
Revving engine from idle to 3,000 G
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly.

ECM Terminals and Reference Value EBS00MW7


H
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) J
COLOR
NO.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2 K
● Engine speed is 2,000 rpm.

On Board Diagnosis Logic EBS00MW8


L
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen M
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.

SEF305UA

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0138 Heated oxygen sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0138 2 circuit high voltage sent to ECM.
● Heated oxygen sensor 2

EC-921
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00MW9

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
3. Stop vehicle with engine running.
4. Let engine idle for 1 minute.
5. If 1st trip DTC is detected, go to EC-924, "Diagnostic Procedure"
.

SEF189Y

Overall Function Check EBS00MWA

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 1.4V during this procedure.
5. If NG, go to EC-924, "Diagnostic Procedure" .

PBIB0550E

EC-922
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MWB

EC

TBWA0061E

EC-923
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MWC

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-940 .
No >> GO TO 3.

EC-924
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and EC
engine ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors. E
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram. H
Continuity should not exist.
4. Also check harness for short to ground or short to power.
I
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-925, "Component Inspection" . K
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2. L

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END


Component Inspection EBS00MWD

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.

EC-925
DTC P0138 HO2S2
[QR20(WITH EURO-OBD)]
3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

4. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
5. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00MWE

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-926
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
DTC P0139 HO2S2 PFP:226A0
A
Component Description EBS00MWF

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00MWG

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Revving engine from idle to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
Revving engine from idle to 3,000 G
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly.

ECM Terminals and Reference Value EBS00MWH


H
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) J
COLOR
NO.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2 K
● Engine speed is 2,000 rpm.

On Board Diagnosis Logic EBS00MWI


L
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen M
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.

SEF302U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)

P0139 Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
0139 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
● Injectors
● Intake air leaks

EC-927
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00MWJ

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and
“COND3” are completed.
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Never stop engine during this procedure. If the engine is stopped, retry this procedure from step 2 in
“Procedure for COND1”.
WITH CONSULT-II
Procedure for COND1
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 30 seconds.
6. Rev engine up to 2,000 rpm 2 or 3 times quickly under no load.
If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”.
If “COMPLETED” does not appear on CONSULT-II screen, go to the following step.
7. Drive vehicle at a speed of more than 70km/h (43 MPH) for 2 consecutive minutes.
8. When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II
screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take
approximately 60 seconds.)
ENG SPEED More than 1,000 rpm
B/FUEL SCHDL More than 1.0 msec
COOLANT TEMP/S 70 - 105 °C
Selector level Suitable position

PBIB0552E

NOTE:
● If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”.
● If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for
COND2” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”.

EC-928
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
Procedure for COND2
1. While driving, release accelerator pedal completely with “OD” A
OFF (A/T models only) from the above condition [step 8] until
“INCOMPLETE” at “COND2” on CONSULT-II screen has turned
to “COMPLETED”. (It will take approximately 4 seconds.) EC
NOTE:
If “COMPLETED” already appears at “COND3” on CONSULT-II
screen before “Procedure for COND3” is conducted, it is unnec-
C
essary to conduct step 1 in “Procedure for COND3”.

PBIB0553E
D

Procedure for COND3


1. Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on
E
CONSULT-II screen has turned to “COMPLETED”. (It will take a
maximum of approximately 6 minutes.)
2. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. F
If “NG” is displayed, refer to EC-931, "Diagnostic Procedure" .

SEF668Y
H
Overall Function Check EBS00MWK

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed. I

WITH GST
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. J
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load K
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should change at more than 0.06V for 1 second
L
during this procedure.
If the voltage can be confirmed in step 4, step 5 is not nec-
essary.
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or M
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should change at more than 0.06V for 1 second PBIB0550E
during this procedure.
6. If NG, go to EC-931, "Diagnostic Procedure" .

EC-929
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MWL

TBWA0061E

EC-930
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MWM

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CLEAR THE SELF-LEARNING DATA


F
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode G
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. H
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
I

SEF215Z J

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. K
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. L
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed. M
6. Erase the DTC memory. Refer to EC-1142, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-934 or EC-940 .
No >> GO TO 3.

EC-931
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-932, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MWN

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.

EC-932
DTC P0139 HO2S2
[QR20(WITH EURO-OBD)]
3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
4. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m I
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running. K
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. L
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure. M
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
5. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00MWO

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-933
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
DTC P0171 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic EBS00MWP

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic).
ECM
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Heated oxygen sensors 1 Fuel injectors
(Mixture ratio feedback signal) tion control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Intake air leaks
● Heated oxygen sensor 1

● Fuel injection system does not operate properly. ● Injectors


P0171 Fuel injection system ● The amount of mixture ratio compensation is too ● Exhaust gas leaks
0171 too lean large. ● Incorrect fuel pressure
(The mixture ratio is too lean.) ● Lack of fuel
● Mass air flow sensor
● Incorrect PCV hose connection

DTC Confirmation Procedure EBS00MWQ

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 should be detected at this stage, if a
malfunction exists. If so, go to EC-937, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal. If engine
starts, go to EC-937, "Diagnostic Procedure" . If engine does not
start, check exhaust and intake air leak visually. SEF215Z

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-934
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed. A
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected. EC
6. Select “MODE 4” with GST and erase DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select “MODE 7” with GST. The 1st trip DTC P0171 should be C
detected at this stage, if a malfunction exists. If so, go to EC-
937, "Diagnostic Procedure" . PBIB0495E

9. If it is difficult to start engine at step 7, the fuel injection system D


has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-937, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually. E

EC-935
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MWR

TBWA0063E

EC-936
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MWS

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK AND PCV HOSE G

1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection. H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. I
3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. J
2. Disconnect corresponding heated oxygen sensor 1 (HO2S1) harness connector.
3. Disconnect ECM harness connector.
K
4. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist. L
5. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
M
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FUEL PRESSURE


1. Release fuel pressure to zero. Refer to EC-775, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-775, "FUEL PRESSURE CHECK" .

At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)


OK or NG
OK >> GO TO 5.
NG >> Follow the instruction of “FUEL PRESSURE CHECK”.

EC-937
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
5. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 6.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-870, "DTC P0102, P0103 MAF SENSOR" .

6. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

PBIB0133E

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for “INJECTORS”, EC-1083 .

EC-938
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
7. CHECK INJECTOR A
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch “OFF”.
3. Disconnect injector harness connectors. EC
4. Remove injector gallery assembly. Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors should remain connected. C
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
D
7. Crank engine for about 3 seconds. Make sure that fuel sprays
out from injectors.
Fuel should be sprayed evenly for each injector. E
OK or NG
OK >> GO TO 8.
NG >> Replace injectors from which fuel does not spray out. F
Always replace O-ring with new ones.

G
SEF595Q

8. CHECK INTERMITTENT INCIDENT


H
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I

EC-939
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
DTC P0172 FUEL INJECTION SYSTEM FUNCTION PFP:16600

On Board Diagnosis Logic EBS00MWT

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensors 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and light up the MI (2 trip detection logic).
ECM
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Heated oxygen sensors 1 Fuel injectors
(Mixture ratio feedback signal) tion control

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Heated oxygen sensor 1
● Fuel injection system does not operate properly. ● Injectors
P0172 Fuel injection system ● The amount of mixture ratio compensation is too ● Exhaust gas leaks
0172 too rich large.
(The mixture ratio is too rich.) ● Incorrect fuel pressure
● Mass air flow sensor

DTC Confirmation Procedure EBS00MWU

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to EC-943, "Diagnostic Procedure" .
7. If it is difficult to start engine at step 6, the fuel injection system
has a malfunction, too.
8. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-943, "Diagnostic Procedure" . If engine
does not start, remove ignition plugs and check for fouling, etc. SEF215Z

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-940
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed. A
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select “MODE 3” with GST. Make sure DTC P0102 is detected. EC
6. Select “MODE 4” with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select “MODE 7” with GST. The 1st trip DTC P0172 should be C
detected at this stage, if a malfunction exists. If so, go to EC-
943, "Diagnostic Procedure" . PBIB0495E

9. If it is difficult to start engine at step 7, the fuel injection system D


has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-943, "Diagnostic Procedure" . If engine does not start, check exhaust and intake E
air leak visually.

EC-941
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MWV

TBWA0063E

EC-942
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MWW

1. CHECK EXHAUST GAS LEAK A

1. Start engine and run it at idle.


2. Listen for an exhaust gas leak before three way catalyst (manifold). EC

E
SEC502D

OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK FOR INTAKE AIR LEAK G

Listen for an intake air leak after the mass air flow sensor.
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK HEATED OXYGEN SENSOR 1 CIRCUIT FOR OPEN AND SHORT I

1. Turn ignition switch “OFF”.


2. Disconnect corresponding heated oxygen sensor 1 (HO2S1) harness connector. J
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram. K
Continuity should exist.

5. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground. L
Refer to Wiring Diagram.
Continuity should not exist.
M
6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FUEL PRESSURE


1. Release fuel pressure to zero. Refer to EC-775, "FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-775, "FUEL PRESSURE CHECK" .
At idling: 350 kPa (3.5 bar, 3.57 kg/cm2, 51 psi)
OK or NG
OK >> GO TO 5.
NG >> Follow the Instruction of “FUEL PRESSURE CHECK”.

EC-943
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
5. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
1.0 - 4.0 g·m/sec: at idling
4.0 - 10 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 6.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-870, "DTC P0102, P0103 MAF SENSOR" .

6. CHECK FUNCTION OF INJECTORS


With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.

PBIB0133E

Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
Clicking noise should be heard.

MEC703B

OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for “INJECTORS”, EC-1083 .

EC-944
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
[QR20(WITH EURO-OBD)]
7. CHECK INJECTOR A
1. Remove injector assembly. Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. EC
3. Disconnect injector harness connectors.
The injector harness connectors should remain connected.
4. Disconnect all ignition coil harness connectors. C
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector. D
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one. E

8. CHECK INTERMITTENT INCIDENT


F
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END G

EC-945
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR20(WITH EURO-OBD)]
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE PFP:00000

On Board Diagnosis Logic EBS00MWX

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire

The misfire detection logic consists of the following two conditions.


1. One Trip Detection Logic (Three Way Catalyst Damage)
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MI will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor (POS) signal every 200 engine revo-
lutions for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MI will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MI will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MI will remain on.
If another misfire condition occurs that can damage the TWC, the MI will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MI will only light
when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sensor
signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire ● Improper spark plug
Multiple cylinder misfire.
0300 detected ● Insufficient compression
P0301 No.1 cylinder misfire ● Incorrect fuel pressure
No. 1 cylinder misfires.
0301 detected
● The injector circuit is open or shorted
P0302 No. 2 cylinder misfire Fuel injectors
No. 2 cylinder misfires. ●
0302 detected
● Intake air leak
P0303 No. 3 cylinder misfire
No. 3 cylinder misfires. ● The ignition signal circuit is open or
0303 detected
shorted
● Lack of fuel
P0304 No. 4 cylinder misfire
No. 4 cylinder misfires. ● Drive plate or flywheel
0304 detected
● Heated oxygen sensor 1

DTC Confirmation Procedure EBS00MWY

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”, and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch “OFF” and wait at least 10 seconds.

EC-946
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR20(WITH EURO-OBD)]
4. Start engine again and drive at 1,500 to 3,000 rpm for at least 3
minutes. A
Hold the accelerator pedal as steady as possible.
NOTE:
Refer to the freeze frame data for the test driving condi- EC
tions.
5. If 1st trip DTC is detected, go to EC-947, "Diagnostic Procedure"
.
C

PBIB0164E

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure EBS00MWZ E
1. CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle speed. F
2. Listen for the sound of the intake air leak.
OK or NG
OK >> GO TO 2. G
NG >> Discover air leak location and repair.

2. CHECK FOR EXHAUST SYSTEM CLOGGING H


1. Stop engine and visually check exhaust tube, three way catalysts and muffler for dents.
OK or NG
I
OK >> GO TO 3.
NG >> Repair or replace it.
J

EC-947
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR20(WITH EURO-OBD)]
3. PERFORM POWER BALANCE TEST
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Is there any cylinder which does not produce a momentary
engine speed drop?

PBIB0133E

Without CONSULT-II
When disconnecting each injector harness connector one at a time,
is there any cylinder which does not produce a momentary engine
speed drop?

PBIB0510E

Yes or No
Yes >> GO TO 4.
No >> GO TO 7.

4. CHECK INJECTOR
Does each injector make an operating sound at idle?
Yes or No
Yes >> GO TO 5.
No >> Check injector(s) and circuit(s). Refer to EC-1083,
"INJECTOR CIRCUIT" .

MEC703B

EC-948
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR20(WITH EURO-OBD)]
5. CHECK IGNITION SPARK A
1. Disconnect ignition coil assembly from rocker cover.
2. Connect a known-good spark plug to the ignition coil assembly.
3. Place end of spark plug against a suitable ground and crank engine. EC
4. Check for spark.
OK or NG
C
OK >> GO TO 6.
NG >> Check ignition coil, power transistor and their circuits.
Refer to EC-1074, "IGNITION SIGNAL" .
D

E
SEF575Q

6. CHECK SPARK PLUGS F

Remove the spark plugs and check for fouling, etc.


OK or NG G
OK >> GO TO 7.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-24, "Checking H
and Changing Spark Plugs" .

SEF156I

J
7. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-59, "CHECKING COMPRESSION PRESSURE" .
K
Standard: 1,190 kPa (11.9 bar, 12.1 kg/cm2 , 172 psi)/250
rpm
Minimum: 990 kPa (9.9 bar, 10.1 kg/cm2 , 144 psi)/250 rpm L
Difference between each 2
98 kPa (0.98 bar, 1.0 kg/cm , 14 psi)/250 rpm
cylinder:
M
OK or NG
OK >> GO TO 8.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.

8. CHECK FUEL PRESSURE


1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-775, "FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-775, "FUEL PRESSURE CHECK" .

At idle: Approx. 350 kPa (3.5 bar, 3.57 kg/cm2 , 51 psi)


OK or NG
OK >> GO TO 9.
NG >> Follow the Instruction of “FUEL PRESSURE CHECK”.

EC-949
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
[QR20(WITH EURO-OBD)]
9. CHECK IGNITION TIMING
Check the following items. Refer to EC-805, "Basic Inspection" .
Items Specifications
A/T 700 ± 50 rpm (in “P” or “N” position)
Target idle speed
M/T 650 ± 50 rpm
A/T 16 ± 5° BTDC (in “P” or “N” position)
Ignition timing
M/T 14 ± 5° BTDC

OK or NG
OK >> GO TO 10.
NG >> Follow the “Basic Inspection”.

10. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-903, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

11. CHECK MASS AIR FLOW SENSOR


With CONSULT-II
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-II.
1.4 - 4.0 g·m/sec: at idling
4.0 - 10.0 g·m/sec: at 2,500 rpm
With GST
Check mass air flow sensor signal in MODE 1 with GST.
1.4 - 4.0 g·m/sec: at idling
4.0 - 10.0 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 12.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
engine grounds. Refer to EC-870, "DTC P0102, P0103 MAF SENSOR" .

12. CHECK SYMPTOM MATRIX CHART


Check items on the rough idle symptom in EC-809, "Symptom Matrix Chart" .
OK or NG
OK >> GO TO 13.
NG >> Repair or replace.

13. ERASE THE 1ST TRIP DTC


Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .

>> GO TO 14.

14. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


EC-950
DTC P0327, P0328 KS
[QR20(WITH EURO-OBD)]
DTC P0327, P0328 KS PFP:22060
A
Component Description EBS00MX0

The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a EC
voltage signal and sent to the ECM.

PBIB0512E

ECM Terminals and Reference Value EBS00MX1 F


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
G
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE H
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
82 W Knock sensor Approximately 2.5V I
● Idle speed

On Board Diagnosis Logic EBS00MX2

The MI will not light up for this diagnosis. J


Trouble Diagnosis
DTC No. DTC Detected Condition Possible Cause
Name
K
P0327 Knock sensor circuit An excessively low voltage from the sensor is
● Harness or connectors
0327 low input sent to ECM.
(The sensor circuit is open or shorted.)
P0328 Knock sensor circuit An excessively high voltage from the sensor is
● Knock sensor L
0328 high input sent to ECM.

DTC Confirmation Procedure EBS00MX3

NOTE: M
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.

EC-951
DTC P0327, P0328 KS
[QR20(WITH EURO-OBD)]
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-954, "Diagnostic Procedure"
.

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-952
DTC P0327, P0328 KS
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MX4

EC

TBWA0064E

EC-953
DTC P0327, P0328 KS
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MX5

1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 82 and engine ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.

PBIB0512E

2. Check harness continuity between ECM terminal 82 and knock sensor terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK KNOCK SENSOR


Refer to EC-955, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.

EC-954
DTC P0327, P0328 KS
[QR20(WITH EURO-OBD)]
4. RETIGHTEN GROUND SCREWS A
Loosen and retighten engine ground screws.

>> GO TO 5. EC

D
PBIB0494E

5. CHECK INTERMITTENT INCIDENT E

Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


F
>> INSPECTION END
Component Inspection EBS00MX6

KNOCK SENSOR G
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more H
than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
I
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
J
SEF478Y

Removal and Installation EBS00MX7


K
KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" .
L

EC-955
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
DTC P0335 CKP SENSOR (POS) PFP:23731

Component Description EBS00MX8

The crankshaft position sensor (POS) is located on the cylinder


block rear housing facing the gear teeth (cogs) of the signal plate at
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
PBIB0562E
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
CONSULT-II Reference Value in Data Monitor Mode EBS00MX9

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.

ECM Terminals and Reference Value EBS00MXA

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 3V

[Engine is running]
● Warm-up condition
● Idle speed

Crankshaft position PBIB0527E


71 PU/R
sensor (POS)
Approximately 3V

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-956
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MXB

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (POS) signal
is not detected by the ECM during the first EC
few seconds of engine cranking.
● Harness or connectors
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
0335 sensor (POS) circuit ● Crankshaft position sensor (POS) C
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running. D

DTC Confirmation Procedure EBS00MXC

NOTE: E
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: F
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II G
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec- H
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-959, "Diagnostic Procedure"
. I

J
SEF058Y

WITH GST
K
Follow the procedure “WITH CONSULT-II” above.

EC-957
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
Wiring Diagram SMA for models with roof mounted driving lamp EBS00MXD

TBWA0065E

EC-958
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MXE

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT


F
1. Disconnect crankshaft position (CKP) sensor (POS) harness connector.

PBIB0512E

2. Turn ignition switch “ON”. J


3. Check voltage between CKP sensor (POS) terminal 1 and
ground with CONSULT-II or tester.
Voltage: Battery voltage K
4. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 4.
NG >> GO TO 3.
M
PBIB0664E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM and crankshaft position sensor (POS)
● Harness for open or short between ECM relay and crankshaft position sensor (POS)

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-959
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
4. CHECK CKP (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between CKP sensor (POS) terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 71 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CRANKSHAFT POSITION SENSOR (POS)


Refer to EC-961, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).

7. CHECK GEAR TOOTH


Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 8.
NG >> Replace the signal plate.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-960
DTC P0335 CKP SENSOR (POS)
[QR20(WITH EURO-OBD)]
Component Inspection EBS00MXF

CRANKSHAFT POSITION SENSOR (POS) A


1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (POS) harness connec-
tor. EC
3. Remove the sensor.
4. Visually check the sensor for chipping.
C

PBIB0563E
E
5. Check resistance as shown in the figure.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)] F
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)
G

H
PBIB0564E

Removal and Installation EBS00MXG I


CRANKSHAFT POSITION SENSOR (POS)
Refer to EM-73, "CYLINDER BLOCK" .
J

EC-961
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
DTC P0340 CMP SENSOR (PHASE) PFP:23731

Component Description EBS00MXH

The camshaft position sensor (PHASE) senses the retraction of the


signalplate at the rear end of intake camshaft to identify a particular
cylinder. It also senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
PBIB0562E
change.
Due to the changing magnetic field, the voltage from the sensor changes.
ECM Terminals and Reference Value EBS00MXI

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

1.0 - 4.0V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V

[Engine is running]
● Engine speed is 2,000 rpm.

PBIB0526E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MXJ

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
● The cylinder No. signal is not sent to ECM
(The sensor circuit is open or shorted)
for the first few seconds during engine
cranking. ● Camshaft position sensor (PHASE)
P0340 Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not set to ECM
0340 sor (PHASE) circuit
during engine running. ● Starter motor (Refer to SC-20 .)
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to SC-20 .)
pattern during engine running.
● Dead (Weak) battery

EC-962
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00MXK

A
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch "ON".
WITH CONSULT-II C
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
D
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-965, "Diagnostic Procedure"
. E
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds. F
6. If 1st trip DTC is detected, go to EC-965, "Diagnostic Procedure"
. SEF013Y
G
WITH GST
Follow the procedure “WITH CONSULT-II” above.
H

EC-963
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MXL

TBWA0066E

EC-964
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MXM

1. CHECK STARTING SYSTEM A

Turn ignition switch to “START” position.


Does the engine turn over? EC
Does the starter motor operate?
Yes or No C
Yes >> GO TO 2.
No >> Check starting system. (Refer to SC-20, "STARTING SYSTEM" .)
D
2. RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. E

>> GO TO 3.
F

PBIB0494E
H

3. CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT


I
1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector.
2. Turn ignition switch "ON". J

L
PBIB0496E

3. Check voltage between CMP sensor (PHASE) terminal 1 and M


ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0664E

EC-965
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM and camshaft position sensor (PHASE)
● Harness for open or short between ECM relay and camshaft position sensor (PHASE)

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch "OFF".
2. Check harness continuity between CMP sensor (PHASE) terminal 3 and engine ground.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connectors.

6. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 63 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-967, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE).

8. CHECK CAMSHAFT (INTAKE)


Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

9. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-966
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITH EURO-OBD)]
Component Inspection EBS00MXN

CAMSHAFT POSITION SENSOR (PHASE) A


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connec-
tor. EC
3. Remove the sensor.
4. Visually check the sensor for chipping.
C

D
PBIB0563E

5. Check resistance as shown in the figure. E

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 (+) - 2 (-) F
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)
G

H
PBIB0564E

Removal and Installation EBS00MXO

CAMSHAFT POSITION SENSOR (PHASE) I


Refer to EM-46, "CAMSHAFT" .

EC-967
DTC P0420 THREE WAY CATALYST FUNCTION
[QR20(WITH EURO-OBD)]
DTC P0420 THREE WAY CATALYST FUNCTION PFP:20905

On Board Diagnosis Logic EBS00MXP

The ECM monitors the switching frequency ratio of heated oxygen


sensors 1 and 2.
A three way catalyst (Manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (Manifold)
malfunction is diagnosed.

SEF484YF

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Three way catalyst (Manifold)
● Exhaust tube
● Three way catalyst (Manifold) does not oper- ● Intake air leaks
P0420 Catalyst system effi- ate properly.
● Fuel injectors
0420 ciency below threshold ● Three way catalyst (Manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
● Spark plug
● Improper ignition timing

DTC Confirmation Procedure EBS00MXQ

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
● Open engine hood before conducting the following procedure.
● Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch “ON”.
2. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
3. Start engine.
4. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step 7
5. Wait 5 seconds at idle.

PBIB0566E

EC-968
DTC P0420 THREE WAY CATALYST FUNCTION
[QR20(WITH EURO-OBD)]
6. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take A
approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70°C
(158°F) and then retest from step 1.
EC

PBIB0567E

D
7. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
8. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-970, "Diagnostic Proce- E
dure" .

G
SEF535Z

Overall Function Check EBS00MXR


H
Use this procedure to check the overall function of the three way catalyst (Manifold). During this check, a DTC
might not be confirmed.
CAUTION:
I
Always drive vehicle at a safe speed.
WITH GST
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. J
2. Stop vehicle with engine running.
3. Set voltmeters probes between ECM terminal 92 (HO2S1 sig-
nal) and engine ground, and ECM terminal 95 (HO2S2 signal) K
and engine ground.
4. Keep engine speed at 2,000 rpm constant under no load.
L

PBIB0543E

5. Make sure that the voltage switching frequency (high & low)
between ECM terminal 95 and engine ground is very less than
that of ECM terminal 92 and engine ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
(manifold) does not operate properly. Go to EC-970, "Diagnostic
Procedure" .
NOTE: PBIB0550E
If the voltage at terminal 92 does not switch periodically more than 5
times within 10 seconds at step 5, perform trouble diagnosis for “DTC P0133” first. (See EC-905 .)

EC-969
DTC P0420 THREE WAY CATALYST FUNCTION
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MXS

1. CHECK EXHAUST SYSTEM


Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.

2. CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (Manifold).

SEC502D

OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. CHECK INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

4. CHECK IGNITION TIMING


Check the following items. Refer to EC-805, "Basic Inspection" .
Items Specifications
A/T 16° ± 5° BTDC (in “P” or “N” position)
Ignition timing
M/T 14° ± 5° BTDC
A/T 700 ± 50 rpm (in “P” or “N” position)
Target idle speed
M/T 650 ± 50 rpm

OK or NG
OK >> GO TO 5.
NG >> Follow the “Basic Inspection”.

EC-970
DTC P0420 THREE WAY CATALYST FUNCTION
[QR20(WITH EURO-OBD)]
5. CHECK INJECTORS A
1. Refer to Wiring Diagram for Injectors, EC-1084 .
2. Stop engine and then turn ignition switch “ON”.
3. Check voltage between ECM terminals 101, 102, 103, 104 and EC
ground with CONSULT-II or tester.
Battery voltage should exist.
C
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1085, "Diagnostic Procedure" . D

E
PBIB0568E

6. CHECK IGNITION SPARK


F
1. Turn ignition switch “OFF”.
2. Disconnect ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly. G
4. Place end of spark plug against a suitable ground and crank engine.
5. Check for spark.
OK or NG H
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-1074, "IGNITION SIGNAL" . I

SEF575Q

K
7. CHECK INJECTOR
1. Turn ignition switch “OFF”.
L
2. Remove injector assembly.
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
M
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch “ON”.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

Trouble is fixed.>>INSPECTION END


Trouble is not fixed.>>Replace three way catalyst (Manifold).

EC-971
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE PFP:14920

Description EBS00MXT

SYSTEM DESCRIPTION
ECM func-
Sensor Input Signal to ECM Actuator
tion
Crankshaft position sensor (POS) Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal EVAP can-
ister purge EVAP canister purge volume
Throttle position sensor Throttle position flow con- control solenoid valve
Accelerator pedal position sensor Closed throttle position trol

Density of oxygen in exhaust gas


Heated oxygen sensor 1
(Mixture ratio feedback signal)
Vehicle speed sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode EBS00MXU

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load

ECM Terminals and Reference Value EBS00MXV

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-972
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V) EC
Approximately 10V
EVAP canister purge
13 P volume control sole- C
noid valve [Engine is running]
● Engine speed is about 2,000 rpm
D
PBIB0520E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) E
On Board Diagnosis Logic EBS00MXW

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent shorted.)
control solenoid valve circuit
0444 to ECM through the valve G
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
EVAP canister purge volume H
P0445 An excessively high voltage signal is sent (The solenoid valve circuit is shorted.)
control solenoid valve circuit
0445 to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve
I
DTC Confirmation Procedure EBS00MXX

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle. K
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. L
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-975, "Diagnostic Procedure"
. M

SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-973
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MXY

TBWA0067E

EC-974
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MXZ

1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR- A
CUIT
1. Turn ignition switch “OFF”. EC
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch “ON”. C

E
PBIB0501E

4. Check voltage between EVAP canister purge volume control F


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. H

PBIB0148E
I

2. DETECT MALFUNCTIONING PART


J
Check the following.
● Harness connectors E60, F36
● Fuse and fuse block (J/B) connector E103 K
● 10A fuse
● Harness for open or short between EVAP canister purge volume control solenoid valve and fuse
L
>> Repair harness or connectors.

3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR- M
CUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 13 and EVAP canister purge volume control solenoid
valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 4.
OK (Without CONSULT-II)>>GO TO 5.
NG >> Repair open circuit or short to ground and short to power in harness or connectors.

EC-975
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
4. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0569E

5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-976, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace EVAP canister purge volume control solenoid valve.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MY0

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity
(PURG VOL CONT/V value) between A and B
100.0% Yes
0.0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB0150E

EC-976
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
[QR20(WITH EURO-OBD)]
Removal and Installation EBS00MY1

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE A


Refer to EM-16, "INTAKE MANIFOLD" .

EC

EC-977
DTC P0500 VSS
[QR20(WITH EURO-OBD)]
DTC P0500 VSS PFP:32702

Component Description EBS00MY2

The vehicle speed signal is sent to the combination meter from the ESP/TCS/ABS control unit (with ESP mod-
els), 4WD/ABS control unit (without ESP models). The combination meter then sends a signal to the ECM.
ECM Terminals and Reference Value EBS00MY3

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MY4

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
The almost 0 km/h (0 MPH) signal from ● Wheel sensor
P0500
Vehicle speed sensor combination meter is sent to ECM even
0500 ● ESP/TCS/ABS control unit (with ESP models)
when vehicle is being driven.
● 4WD/ABS control unit (without ESP models)
● Combination meter

DTC Confirmation Procedure EBS00MY5

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine.

EC-978
DTC P0500 VSS
[QR20(WITH EURO-OBD)]
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10 A
km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-982, "Diagnostic Procedure" .
If OK, go to following step.
EC
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec- C
onds.
SEF196Y
ENG SPEED 2,000 - 6,000 rpm
D
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 4.9 - 31.8 msec
Selector lever Suitable position E
PW/ST SIGNAL OFF

6. If 1st trip DTC is detected, go to EC-982, "Diagnostic Procedure" .


F
Overall Function Check EBS00MY6

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed. G
WITH GST
1. Lift up the vehicle.
H
2. Start engine.
3. Read vehicle speed sensor signal in “MODE 1” with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
I
suitable gear position.
4. If NG, go to EC-982, "Diagnostic Procedure" .
J

EC-979
DTC P0500 VSS
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MY7

LHD MODELS

TBWA0068E

EC-980
DTC P0500 VSS
[QR20(WITH EURO-OBD)]
RHD MODELS
A

EC

TBWA0069E

EC-981
DTC P0500 VSS
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MY8

1. CHECK DTC WITH ESP/TCS/ABS CONTROL UNIT, 4WD/ABS CONTROL UNIT


Check DTC with ESP/TCS/ABS control unit (with ESP models), 4WD/ABS control unit (without ESP models).
Refer to BRC-64 or BRC-7 .
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.

2. CHECK COMBINATION METER


Check combination meter function.
Refer to DI-10, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (LHD mod-
els), DI-30, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (RHD models).
OK or NG
OK >> GO TO 3.
NG >> Perform trouble shooting relevant to combination meter.

3. CHECK INPUT SIGNAL CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 81 and combination meter terminal 49 (LHD models), 62
(RHD models).
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open or short between ECM and combination meter

>> Repair harness or connectors.

5. CHECK INTERMITTENT INCIDENT


Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-982
DTC P0550 PSP SENSOR
[QR20(WITH EURO-OBD)]
DTC P0550 PSP SENSOR PFP:49763
A
Component Description EBS00MY9

Power steering pressure (PSP) sensor is installed to the power


steering high-pressure tube and detects a power steering load. This EC
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and C
adjusts the idle speed for the increased load.

PBIB0502E

E
CONSULT-II Reference Value in Data Monitor Mode EBS00MYA

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON G

ECM Terminals and Reference Value EBS00MYB

Specification data are reference values and are measured between each terminal and ground. H
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. I
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. J
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed K
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Engine is running] L
0.5 - 4.0V
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V M
● Steering wheel is not being turned.

On Board Diagnosis Logic EBS00MYC

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0550 Power steering pres- An excessively low or high voltage from the (The sensor circuit is open or shorted)
0550 sure sensor circuit sensor is sent to ECM.
● Power steering pressure sensor

DTC Confirmation Procedure EBS00MYD

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-983
DTC P0550 PSP SENSOR
[QR20(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-986, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-984
DTC P0550 PSP SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MYE

EC

TBWA0087E

EC-985
DTC P0550 PSP SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MYF

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK PSP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect PSP sensor harness connector.
2. Turn ignition switch “ON”.

PBIB0502E

3. Check voltage between PSP sensor terminal 3 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF509Y

3. CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between PSP sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-986
DTC P0550 PSP SENSOR
[QR20(WITH EURO-OBD)]
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 67 and PSP sensor terminal 2.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
5. CHECK PSP SENSOR
Refer to EC-987, "Component Inspection" .
E
OK or NG
OK >> GO TO 6.
NG >> Replace PSP sensor.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . G

>> INSPECTION END


H
Component Inspection EBS00MYG

POWER STEERING PRESSURE SENSOR


1. Reconnect all harness connectors disconnected.
I
2. Start engine and let it idle.
3. Check voltage between ECM terminal 67 and ground under the
following conditions.
J
Condition Voltage
Steering wheel is being turned fully. Approximately 3.6V
K
Steering wheel is not being turned. Approximately 0.6V

PBIB0570E

EC-987
DTC P0605 ECM
[QR20(WITH EURO-OBD)]
DTC P0605 ECM PFP:23710

Component Description EBS00MYH

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine.

SEF093X

On Board Diagnosis Logic EBS00MYI

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning.
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. ● ECM
0605
C) ECM self shut-off function is malfunctioning.

FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.
Detected items Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.

DTC Confirmation Procedure EBS00MYJ

Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st trip DTC cannot be confirmed, perform
“PROCEDURE FOR MALFUNCTION B”. If there is no malfunction on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-989, "Diagnostic Procedure"
.

SEF058Y

With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.

EC-988
DTC P0605 ECM
[QR20(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then A
turn “ON”.
4. If 1st trip DTC is detected, go to EC-989, "Diagnostic Procedure"
. EC

SEF058Y

D
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION C E
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II. F
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
4. Repeat step 3 for 32 times. G
5. If 1st trip DTC is detected, go to EC-989, "Diagnostic Procedure"
.
H

SEF058Y
I

With GST
Follow the procedure “With CONSULT-II” above. J
Diagnostic Procedure EBS00MYK

1. INSPECTION START K
With CONSULT-II
1. Turn ignition switch “ON”.
L
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
M
See EC-988 .
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch “ON”.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-988 .
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END

EC-989
DTC P0605 ECM
[QR20(WITH EURO-OBD)]
2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-790,
"NATS (Nissan Anti-theft System)" .
3. Perform EC-772, "Accelerator Pedal Released Position Learning" .
4. Perform EC-772, "Throttle Valve Closed Position Learning" .
5. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END

EC-990
DTC P0650 MI
[QR20(WITH EURO-OBD)]
DTC P0650 MI PFP:24810
A
Component Description EBS00MYL

Malfunction Indicator (MI) is located on the instrument panel. When the ignition switch is turned ON without
engine running, MI will light up. This is a bulb check. When the engine is started, MI should go off. If MI EC
remains on, the on board diagnostic system has detected an engine system malfunction.
On Board Diagnosis Logic EBS00MYM

C
The MI will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● An excessively high voltage is sent to ECM D
through the MI circuit under the condition
● Harness or connectors
P0650 Malfunction indicator that calls for MI light up.
(MI circuit is open or shorted.)
0650 (MI) control circuit ● An excessively low voltage is sent to ECM E
● MI
through the MI circuit under the condition
that calls for MI not to light up.

F
FAIL-SAFE MODE
ECM enters fail-safe mode when both DTC P0650 and another DTC, which calls for MI to light up, are
detected at the same time.
G
Detected items Engine operating condition in fail-safe mode
MI circuit Engine speed will not rise more than 2,500 rpm due to the fuel cut
H
DTC Confirmation Procedure EBS00MYN

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at I
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
K
4. If 1st trip DTC is detected, go to EC-993, "Diagnostic Procedure"
.
L

M
SEF058Y

WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-991
DTC P0650 MI
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MYO

TBWA0130E

EC-992
DTC P0650 MI
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MYP

1. CHECK MI POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect combination meter harness connector. EC
3. Turn ignition switch “ON”.

4. Check voltage between combination meter terminal 46 (LHD C


models), 59 (RHD models) and ground with CONSULT-II or
tester
Voltage: Battery voltage D

OK or NG
OK >> GO TO 3. E
NG >> GO TO 2.

PBIB0571E F

2. DETECT MALFUNCTIONING PART


Check the following. G
● Fuse block (J/B) connector M1
● 10A fuse
H
● Harness for open or short between fuse block (J/B) and combination meter

>> Repair harness or connectors. I

3. CHECK MI OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”. J
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 18 and combination meter terminal 62 (LHD models), 52
(RHD models). Refer to Wiring Diagram. K

Continuity should exist.


4. Also check harness for short to ground and short to power. L
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. M

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-993
DTC P0650 MI
[QR20(WITH EURO-OBD)]
5. CHECK COMBINATION METER
1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector.
3. Check continuity under the following conditions.
CONDITION MODEL Terminal No. (Polarity) Continuity
LHD 62 (+) - 46 (–)
1 Should exist.
RHD 52 (+) - 59 (–)
LHD 46 (+) - 62 (–)
2 Should not exist.
RHD 59 (+) - 52 (–)

PBIB0572E

OK or NG
OK >> GO TO 6.
NG >> Replace combination meter. Refer to DI-23, "Removal and Installation for Combination Meter"
(LHD models), DI-42, "Removal and Installation for Combination Meter" (RHD models).

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-994
DTC P1065 ECM POWER SUPPLY
[QR20(WITH EURO-OBD)]
DTC P1065 ECM POWER SUPPLY PFP:23710
A
Component Description EBS00MYQ

Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the EC
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
C

SEF093X

E
On Board Diagnosis Logic EBS00MYR

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
P1065 ECM power supply cir- ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
1065 cuit properly. open or shorted.]
● ECM G

DTC Confirmation Procedure EBS00MYS

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
J
3. Start engine and let it idle for 1 second.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
K
5. Repeat steps 3 and 4 four times.
6. If 1st trip DTC is detected, go to EC-997, "Diagnostic Procedure"
.
L

SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.

EC-995
DTC P1065 ECM POWER SUPPLY
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MYT

TBWA0129E

EC-996
DTC P1065 ECM POWER SUPPLY
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MYU

1. CHECK ECM POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. EC
3. Check voltage between ECM terminal 66 and ground with CON-
SULT-II or tester.
C
Voltage: Battery voltage
OK or NG
OK >> GO TO 3. D
NG >> GO TO 2.

E
PBIB0573E

2. DETECT MALFUNCTIONING PART F

Check the following.


● Harness connectors E60, F36 G
● 10A fuse
● Harness for open or short between ECM and battery
H
>> Repair or replace harness or connectors.

3. CHECK INTERMITTENT INCIDENT I


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG J
OK >> GO TO 4.
NG >> Repair or replace harness or connectors.

4. PERFORM DTC CONFIRMATION PROCEDURE K

With CONSULT-II
1. Turn ignition switch “ON”. L
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
M
4. Perform “DTC Confirmation Procedure”.
See EC-995 .
5. Is the 1st trip DTC P1065 displayed again?
With GST
1. Turn ignition switch “ON”.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-995 .
5. Is the 1st trip DTC P1065 displayed again?
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END

EC-997
DTC P1065 ECM POWER SUPPLY
[QR20(WITH EURO-OBD)]
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-790,
"NATS (Nissan Anti-theft System)" .
3. Perform EC-772, "Throttle Valve Closed Position Learning" .
4. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END

EC-998
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
DTC P1102 MAF SENSOR PFP:22680
A
Component Description EBS00MYV

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss. C
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change. D

SEC266C

E
CONSULT-II Reference Value in Data Monitor Mode EBS00MYW

Specification data are reference values.


CAUTION: F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
MONITOR ITEM CONDITION SPECIFICATION G
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V H
● No-load
● Engine: After warming up Idle 10% - 35%
I
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
J
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s K
● No-load

ECM Terminals and Reference Value EBS00MYX


L
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

EC-999
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MYY

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name

Mass air flow sensor ● Harness or connectors


P1102 A voltage from the sensor is constantly (The sensor circuit is open or shorted.)
circuit range/perfor-
1102 approx.1.0V when engine is running.
mance problem ● Mass air flow sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

DTC Confirmation Procedure EBS00MYZ

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-1002, "Diagnostic Procedure" .

SEF058Y

WITH GST
Follow the procedure “With CONSULT-II” above.

EC-1000
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MZ0

EC

TBWA0055E

EC-1001
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MZ1

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK MAF SENSOR POWER SUPPLY CIRCUIT


1. Disconnect MAF sensor harness connector.
2. Turn ignition switch “ON”.

PBIB0495E

3. Check voltage between MAF sensor terminals 2, 4 and ground with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0076E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.

EC-1002
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
4. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
6. CHECK MASS AIR FLOW SENSOR
Refer to EC-1003, "Component Inspection" .
I
OK or NG
OK >> GO TO 7.
NG >> Replace mass air flow sensor.
J
7. CHECK INTERMITTENT INCIDENT
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END


L
Component Inspection EBS00MZ2

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
M
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 72 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch “ON” (Engine stopped.) Approx. 1.0
Idle (Engine is warmed-up to normal
1.1 - 1.5
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.6 - 2.0
normal operating temperature.)
Idle to about 4,000 rpm* 1.5 - 2.0 to Approx. 4.0
PBIB0537E
*: Check for liner voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch “OFF”.

● Disconnect mass air flow sensor harness connector and reconnect it again.

EC-1003
DTC P1102 MAF SENSOR
[QR20(WITH EURO-OBD)]
● Perform steps 2 and 3 again.

5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust.
6. If NG, clean or replace mass air flow sensor.
Removal and Installation EBS00MZ3

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-1004
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR20(WITH EURO-OBD)]
DTC P1111 IVT CONTROL SOLENOID VALVE PFP:23796
A
Component Description EBS00MZ4

Intake valve timing control solenoid valve is activated by ON/OFF


pulse duty (ratio) signals from the ECM. EC
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle. C
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control D
position.
PBIB0195E

E
CONSULT-II Reference Value in Data Monitor Mode EBS00MZ5

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm G
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

ECM Terminals and Reference Value EBS00MZ6 H


Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION: I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER- J
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] K
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY L
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
M
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MZ7

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Intake valve timing con- An improper voltage is sent to the ECM (Intake valve timing control solenoid
P1111
trol solenoid valve cir- through intake valve timing control solenoid valve circuit is open or shorted.)
1111
cuit valve.
● Intake valve timing control solenoid valve

EC-1005
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00MZ8

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF”
and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-1008, "Diagnostic Proce-
dure" .

SEF058Y

WITH GST
Following the procedure “WITH CONSULT-II” above.

EC-1006
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MZ9

EC

TBWA0070E

EC-1007
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MZA

1. CHECK POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect intake valve timing control solenoid valve harness connector.

PBIB0511E

3. Turn ignition switch “ON”.


4. Check voltage between intake valve timing control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0285E

2. DETECT MALFUNCTION PART


Check the harness for open or short between intake valve timing control solenoid valve and ECM relay.

>> Repair harness or connectors.

3. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 107 and intake valve timing control solenoid valve termi-
nal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EC-1009, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace intake valve timing control solenoid valve.

EC-1008
DTC P1111 IVT CONTROL SOLENOID VALVE
[QR20(WITH EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00MZB

INTAKE VALVE TIMING CONTROL SOLENOID VALVE C


1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve terminals 1 and 2. D
Terminals Resistance
1 and 2 Approximately 8Ω at 20°C (68°F)
E
∞Ω
1 or 2 and ground
(Continuity should not exist)

PBIB0574E

Removal and Installation EBS00MZC


G
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-37, "TIMING CHAIN" .
H

EC-1009
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR20(WITH EURO-OBD)]
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR PFP:16119

Description EBS00MZD

Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis Logic EBS00MZE

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func-
A) tion properly due to the return spring malfunc-
tion.
P1121 Electric throttle control Throttle valve opening angle in fail-safe mode is
B) ● Electric throttle control actuator
1121 actuator not in specified range.
ECM detects the throttle valve is stuck open.
C) This self-diagnosis has the one trip detec-
tion logic.

FAIL-SAFE MODE
When the malfunction A or B is detected in the two consecutive trips, the ECM enters fail-safe mode and the
MI lights up.
When the malfunction C is detected even in the 1st trip, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C
The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure EBS00MZF

NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A AND B” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION C”.
If there is no malfunction on “PROCEDURE FOR MALFUNCTION A AND B”, perform “PROCE-
DURE FOR MALFUNCTION C”.
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition witch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
5. If 1st trip DTC is detected, go to EC-1011, "Diagnostic Proce-
dure" .

SEF058Y

EC-1010
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR20(WITH EURO-OBD)]
With GST
Follow the procedure “WITH CONSULT-II” above. A

PROCEDURE FOR MALFUNCTION C


With CONSULT-II EC
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and C
wait at least 2 seconds.
4. Shift selector lever to “N” or “P” position.
5. Start engine and let it idle for 3 seconds. D
6. If 1st trip DTC is detected, go to EC-1011, "Diagnostic Proce-
dure" .
E

SEF058Y

With GST F
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure EBS00MZG
G
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. H
2. Check if a foreign matter is caught between the throttle valve
and the housing.
OK or NG I
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside. J

K
PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR L


1. Replace the electric throttle control actuator.
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
M
3. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1011
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION PFP:16119

Description EBS00MZH

NOTE:
If DTC P1122 is displayed with DTC P1121, first perform the trouble diagnosis for DTC P1121. Refer to
EC-1010 .
Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
ECM Terminals and Reference Value EBS00MZI

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed

0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00MZJ

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control feedback function does ● Harness or connectors
A)
P1122 Electric throttle control not operate properly. (Throttle control motor circuit is
1122 function An excessively high ampere of current flows open or shorted.)
B)
through throttle control motor to ECM. ● Electric throttle control actuator

FAIL-SAFE MODE
When the malfunction A is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.

EC-1012
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00MZK

A
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II. C
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-1015, "Diagnostic Procedure" .
D

SEF058Y
F
WITH GST
Follow the procedure “WITH CONSULT-II” above.
G

EC-1013
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MZL

TBWA0092E

EC-1014
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MZM

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
F
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector. G
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control H
ECM terminal Continuity
actuator terminal
114 Should exist
6 I
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist J
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. K
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR GROUND CIRCUIT FOR OPEN AND SHORT L
1. Turn ignition switch “OFF”.
2. Check harness continuity between ECM terminal 115 and engine ground.
M
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1015
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
4. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct.
2. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 5.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

5. CHECK THROTTLE CONTROL MOTOR


Refer to EC-1017, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.

6. CHECK THROTTLE CONTROL MOTOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect joint connector-4.
2. Check harness continuity between joint connector-4 terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.

OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace harness or connectors.

8. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-772, "Throttle Valve Closed Position Learning" .
3. Perform EC-772, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1016
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITH EURO-OBD)]
Component Inspection EBS00MZN

THROTTLE CONTROL MOTOR A


1. Disconnect electric throttle control actuator harness connector F19.
2. Check resistance between terminals 3 and 6.
EC
Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next
step. C
4. Perform EC-772, "Throttle Valve Closed Position Learning" .
5. Perform EC-772, "Idle Air Volume Learning" .
D

PBIB0095E
E

EC-1017
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITH EURO-OBD)]
DTC P1123 THROTTLE CONTROL MOTOR RELAY PFP:16119

Component Description EBS00MZO

Power supply for the Throttle Control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
CONSULT-II Reference Value in Data Monitor Mode EBS00MZP

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00MZQ

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

On Board Diagnosis Logic EBS00MZR

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM detects the throttle control motor relay is ● Harness or connectors
A)
P1123 Throttle control motor stuck ON. (Throttle control motor relay cir-
1123 relay circuit ECM detects the throttle control motor relay is cuit is open or shorted.)
B)
stuck OFF. ● Throttle control motor relay

FAIL-SAFE MODE
ECM enters fail-safe mode when the malfunction A is detected.
Detected items Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening
Malfunction A
(approx. 5 degrees) by the return spring.

DTC Confirmation Procedure EBS00MZS

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.

EC-1018
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITH EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1021, "Diagnostic Proce- A
dure" .

EC

SEF058Y

D
WITH GST
Follow the procedure “With CONSULT-II” above.
E

EC-1019
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00MZT

TBWA0093E

EC-1020
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00MZU

1. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect throttle control motor relay harness connector. EC

PBIB0505E
E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester. F

Voltage: Battery voltage


OK or NG G
OK >> GO TO 3.
NG >> GO TO 2.
H

PBIB0575E
I
2. DETECT MALFUNCTIONING PART
Check the following. J
● 15A fuse
● Harness for open or short between throttle control motor relay and battery
K
>> Repair or replace harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L

1. Disconnect ECM harness connector.


2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
M
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1021
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITH EURO-OBD)]
5. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY


Refer to EC-1022, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace throttle control motor relay.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00MZV

THROTTLE CONTROL MOTOR RELAY


1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No

3. If NG, replace throttle control motor relay.

PBIB0098E

EC-1022
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
DTC P1143 HO2S1 PFP:22690
A
Component Description EBS00MZW

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00MZX I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00MZY L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-1023
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00MZZ

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high and whether the “lean” output is sufficiently low. When both the
outputs are shifting to the lean side, the malfunction will be detected.

SEF300U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1

The maximum and minimum voltage from the ● Heated oxygen sensor 1 heater
P1143 Heated oxygen sensor
sensor are not reached to the specified volt- ● Fuel pressure
1143 1 lean shift monitoring
ages. ● Injectors
● Intake air leaks

DTC Confirmation Procedure EBS00N00

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P1143” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

PBIB0546E

EC-1024
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
ENG SPEED 1,400 - 3,200 rpm EC
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0547E

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1025, "Diagnostic
Procedure" . E

G
SEC769C

Overall Function Check EBS00N01


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
J
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is over 0.6V at least one time.
K
– The minimum voltage is over 0.1V at least one time.
4. If NG, go to EC-1025, "Diagnostic Procedure" .
L

M
PBIB0543E

Diagnostic Procedure EBS00N02

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

EC-1025
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
2. RETIGHTEN HEATED OXYGEN SENSOR 1
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 3.

PBIB0499E

3. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-934 .
No >> GO TO 4.

4. CHECK HEATED OXYGEN SENSOR 1 HEATER


Refer to EC-864, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.

EC-1026
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
5. CHECK HEATED OXYGEN SENSOR 1 A
Refer to EC-1027, "Component Inspection" .
OK or NG
OK >> GO TO 6. EC
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT C


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-901, "Wiring Diagram" .
D

>> INSPECTION END


Component Inspection EBS00N03 E
HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. F
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”. G
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen. H

SEF646Y
J

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes K
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once. L
● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.


M

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.

EC-1027
DTC P1143 HO2S1
[QR20(WITH EURO-OBD)]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N04

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-1028
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
DTC P1144 HO2S1 PFP:22690
A
Component Description EBS00N05

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00N06 I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00N07 L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-1029
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
On Board Diagnosis Logic EBS00N08

To judge the malfunction, the output from the heated oxygen sensor
1 is monitored to determine whether the “rich” output is sufficiently
high. The “lean” output is sufficiently low. When both the outputs are
shifting to the rich side, the malfunction will be detected.

SEF299U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Heated oxygen sensor 1
P1144 Heated oxygen sensor The maximum and minimum voltages from the ● Heated oxygen sensor 1 heater
1144 1 rich shift monitoring sensor are beyond the specified voltages. ● Fuel pressure
● Injectors

DTC Confirmation Procedure EBS00N09

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● Always perform at a temperature above −10°C (14°F).
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 5 seconds.
3. Turn ignition switch “ON” and select “HO2S1 (B1) P1144” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 5.

PBIB0548E

EC-1030
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions con- A
tinuously until “TESTING” changes to “COMPLETED”. (It will
take approximately 50 seconds or more.)
ENG SPEED 1,400 - 3,200 rpm EC
Vehicle speed Less than 100 km/h (62 MPH)
B/FUEL SCHDL 2.9 - 14.5 msec
C
Selector lever Suitable position

If “TESTING” is not displayed after 5 minutes, retry from PBIB0549E

step 2. D
7. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to EC-1031, "Diagnostic
Procedure" . E

G
SEC772C

Overall Function Check EBS00N0A


H
Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a
DTC might not be confirmed.
WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
J
3. Check one of the following with engine speed held at 2,000 rpm
constant under no load.
– The maximum voltage is below 0.8V at least one time.
K
– The minimum voltage is below 0.35V at least one time.
4. If NG, go to EC-1031, "Diagnostic Procedure" .
L

M
PBIB0543E

Diagnostic Procedure EBS00N0B

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

EC-1031
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
2. RETIGHTEN HEATED OXYGEN SENSOR 1
Loosen and retighten heated oxygen sensor 1.
Tightening torque: 40 - 50 N·m (4.1 - 5.1 kg-m, 30 - 37 ft-lb)

>> GO TO 3.

PBIB0499E

3. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-940 .
No >> GO TO 4.

EC-1032
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
4. CHECK HO2S1 CONNECTOR FOR WATER A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Check connectors for water. EC

Water should not exist.


OK or NG C
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
D

PBIB0500E
E
5. CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-864, "Component Inspection" .
F
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1. G
6. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-1033, "Component Inspection" . H
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 1. I

7. CHECK INTERMITTENT INCIDENT


J
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For circuit, refer to EC-901, "Wiring Diagram" .

K
>> INSPECTION END
Component Inspection EBS00N0C

HEATED OXYGEN SENSOR 1 L


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT- M
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

EC-1033
DTC P1144 HO2S1
[QR20(WITH EURO-OBD)]
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N0D

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-1034
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
DTC P1146 HO2S2 PFP:226A0
A
Component Description EBS00N0E

The heated oxygen sensor 2, after three way catalyst, monitors the
oxygen level in the exhaust gas. EC
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- C
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for D
engine control operation.
SEF327R

E
CONSULT-II Reference Value in Data Monitor Mode EBS00N0F

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Revving engine from idle up to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
Revving engine from idle up to 3,000 G
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly.

ECM Terminals and Reference Value EBS00N0G


H
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) J
COLOR
NO.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2 K
● Engine speed is 2,000 rpm.

On Board Diagnosis Logic EBS00N0H


L
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen M
sensor 2, ECM monitors whether the minimum voltage of sensor is
sufficiently low during the various driving condition such as fuel-cut.

PBIB0554E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
Heated oxygen sensor
P1146 The minimum voltage from the sensor is not ● Heated oxygen sensor 2
2 minimum voltage
1146 reached to the specified voltage.
monitoring ● Fuel pressure
● Injectors

EC-1035
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00N0I

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and
“COND3” are completed.
● If “DTC confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Never stop engine during this procedure. If the engine is stopped, retry procedure from step 2 in “Pro-
cedure for COND1”
WITH CONSULT-II
Procedure for COND1
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUPPORT” mode
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 30 seconds.
6. Rev engine up to 2,000 rpm 2 or 3 times quickly under no load.
If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”.
If “COMPLETED” does not appear on CONSULT-II screen, go to the following step.
7. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
8. When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II
screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take
approximately 60 seconds.)
ENG SPEED More than 1,000 rpm
B/FUEL SCHDL More than 1.0 msec
COOLANT TEMP/S 70 - 105°C
Selector lever Suitable position

PBIB0555E

NOTE:
● If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”.
● If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for
COND2” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”.

EC-1036
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
Procedure for COND2
1. While driving, release accelerator pedal completed with “OD” A
OFF (A/T models only) from the above condition [step 8] until
“INCOMPLETE” at “COND2” on CONSULT-II screen has turned
to “COMPLETED” (It will take approximately 4 seconds.) EC
NOTE:
If “COMPLETE” already appears at “COND3” on CONSULT-
II screen before “Procedure for COND3” is conducted, it is
C
unnecessary to conduct step 1 in “Procedure for COND3”.

PBIB0556E
D

Procedure for COND3


1. Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on
E
CONSULT-II screen has turned to “COMPLETED”. (It will take a
maximum of approximately 6 minutes.)
2. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. F
If “NG” is displayed, refer to EC-1039, "Diagnostic Procedure" .

SEC775C
H
Overall Function Check EBS00N0J

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed. I

WITH GST
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes. J
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load K
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.50V at least once during this
L
procedure.
If the voltage can be confirmed in step 4, step 5 is not nec-
essary.
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or M
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, go to EC-1039, "Diagnostic Procedure" .

EC-1037
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N0K

TBWA0061E

EC-1038
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N0L

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CLEAR THE SELF-LEARNING DATA


F
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode G
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed. H
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?
I

SEF215Z J

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. K
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. L
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure 1st trip DTC P0102 is displayed. M
6. Erase the 1st trip DTC memory. Refer to EC-788, "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-940 .
No >> GO TO 3.

EC-1039
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and
engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 2


Refer to EC-1040, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N0M

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.

EC-1040
DTC P1146 HO2S2
[QR20(WITH EURO-OBD)]
3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II. A

EC

SEF662Y

D
4. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m I
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running. K
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times. L
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure. M
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
5. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N0N

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-1041
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
DTC P1147 HO2S2 PFP:226A0

Component Description EBS00N0O

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode EBS00N0P

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Revving engine from idle to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
Revving engine from idle to 3,000
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly.

ECM Terminals and Reference Value EBS00N0Q

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2
● Engine speed is 2,000 rpm.

On Board Diagnosis Logic EBS00N0R

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way (manifold) catalyst causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.

SEF259VA

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
Heated oxygen sensor ● Heated oxygen sensor 2
P1147 The maximum voltage from the sensor is not
2 maximum voltage
1147 reached to the specified voltage. ● Fuel pressure
monitoring
● Injectors
● Intake air leaks

EC-1042
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
DTC Confirmation Procedure EBS00N0S

A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● “COMPLETED” will appear on CONSULT-II screen when all tests “COND1”, “COND2” and EC
“COND3” are completed.
● If “DTC confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test. C
TESTING CONDITION:
Never stop engine during this procedure. If the engine is stopped, retry procedure from step 2 in “Pro-
cedure for COND1” D
WITH CONSULT-II
Procedure for COND1
E
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON” and select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode F
with CONSULT-II.
4. Touch “START”.
5. Start engine and let it idle for at least 30 seconds. G
6. Rev engine up to 2,000 rpm 2 or 3 times quickly under no load.
If “COMPLETED” appears on CONSULT-II screen, go to step 2 in “Procedure for COND3”.
If “COMPLETED” does not appear on CONSULT-II screen, go to the following step. H
7. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
8. When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT-II
screen. Maintain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take I
approximately 60 seconds.)
ENG SPEED More than 1,000 rpm
B/FUEL SCHDL More than 1.0 msec J
COOLANT TEMP/S 70 - 105°C
Selector lever Suitable position
K

PBIB0557E

NOTE:
● If “TESTING” is not displayed after 5 minutes, retry from step 2 in “Procedure for COND1”.

● If “COMPLETED” already appears at “COND2” on CONSULT-II screen before “Procedure for


COND2” is conducted, it is unnecessary to conduct step 1 in “Procedure for COND2”.

EC-1043
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
Procedure for COND2
1. While driving, release accelerator pedal completed with “OD”
OFF (A/T models only) from the above condition [step 8] until
“INCOMPLETE” at “COND2” on CONSULT-II screen has turned
to “COMPLETED” (It will take approximately 4 seconds.)
NOTE:
If “COMPLETE” already appears at “COND3” on CONSULT-
II screen before “Procedure for COND3” is conducted, it is
unnecessary to conduct step 1 in “Procedure for COND3”.

PBIB0558E

Procedure for COND3


1. Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on
CONSULT-II screen has turned to “COMPLETED”. (It will take a
maximum of approximately 6 minutes.)
2. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”.
If “NG” is displayed, refer to EC-1046, "Diagnostic Procedure" .

SEC778C

Overall Function Check EBS00N0T

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a
DTC might not be confirmed.
WITH GST
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage can be confirmed in step 4, step 5 is not nec-
essary.
5. Keep vehicle idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be above 0.68V at least once during this PBIB0550E
procedure.
6. If NG, go to EC-1046, "Diagnostic Procedure" .

EC-1044
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N0U

EC

TBWA0061E

EC-1045
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N0V

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CLEAR THE SELF-LEARNING DATA


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode
with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?

SEF215Z

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-788, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? PBIB0495E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-934 .
No >> GO TO 3.

EC-1046
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and EC
engine ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors. E
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram. H
Continuity should not exist.
4. Also check harness for short to ground or short to power.
I
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-1047, "Component Inspection" . K
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2. L

6. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END


Component Inspection EBS00N0W

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.

EC-1047
DTC P1147 HO2S2
[QR20(WITH EURO-OBD)]
3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

4. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
5. Keep vehicle idling for 10 minutes, then check voltage. Or check
the voltage when coasting from 80 km/h (50 MPH) in “D” posi-
tion with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N0X

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-1048
DTC P1212 ESP/TCS/ABS COMMUNICATION LINE
[QR20(WITH EURO-OBD)]
DTC P1212 ESP/TCS/ABS COMMUNICATION LINE PFP:47850
A
Description EBS00N0Y

NOTE:
If DTC P1212 is displayed with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to EC
EC-854 .
This CAN communication line is used to control the smooth engine operation during ESP/TCS/ABS operation.
Pulse signals are exchanged between ECM and ESP/ABS/TCS control unit.
Be sure to erase the malfunction information such as DTC not only in ESP/TCS/ABS control unit but C
also ECM after the ESP/TCS/ABS related repair.
On Board Diagnosis Logic EBS00N0Z
D
The MI will not light up for this diagnosis.
Freeze frame data is not stored in the ECM for this self-diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E

● Harness or connectors
(The CAN communication line between
ECM and ESP/TCS/ABS control unit is F
P1212 ESP/TCS/ABS commu- ECM can not receive the information from
1212 nication line ESP/TCS/ABS control unit continuously. open or shorted.)
● ESP/TCS/ABS control unit
● Dead (Weak) battery G

DTC Confirmation Procedure EBS00N10

TESTING CONDITION: H
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”. I
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 10 seconds.
J
4. If a 1st trip DTC is detected, go to EC-1049, "Diagnostic Proce-
dure" .
K

SEF058Y

WITH GST M
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure EBS00N11

1. CHECK ESP/TCS/ABS CONTROL UNIT FUNCTION


Refer to BRC-64, "TROUBLE DIAGNOSIS" .

>> INSPECTION END

EC-1049
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE PFP:00000

System Description EBS00N12

COOLING FAN CONTROL


ECM func-
Sensor Input Signal to PCM Actuator
tion
Wheel sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Cooling
Air conditioner switch Air conditioner “ON” signal Cooling fan relay(s)
fan control
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure

The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION

PBIB0576E

CONSULT-II Reference Value in Data Monitor Mode EBS00N13

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)

EC-1050
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW EC
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more C
ECM Terminals and Reference Value EBS00N14

Specification data are reference values and are measured between each terminal and ground. D
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. E
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
F
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High) G
[Engine is running]
0 - 1.0V
● Cooling fan is operating at high speed
[Engine is running] BATTERY VOLTAGE H
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LG
(Low) [Engine is running]
0 - 1.0V I
● Cooling fan is operating

On Board Diagnosis Logic EBS00N15

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will J
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated. K
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
L
(The cooling fan circuit is open or
shorted.)
● Cooling fan does not operate properly (Over- ● Cooling fan M
heat).
● Radiator hose
P1217 Engine over tempera- ● Cooling fan system does not operate prop- ● Radiator
1217 ture (Overheat) erly (Overheat).
● Radiator cap
● Engine coolant was not added to the system
using the proper filling method. ● Water pump
● Thermostat
For more information, refer to EC-1062,
"Main 12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-1051
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
Overall Function Check EBS00N16

Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II. SEF621W

SEF646X

5. If the results are NG, go to EC-1055, "Diagnostic Procedure" .


WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position. SEF621W

5. Turn air conditioner switch “ON”.


6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.

EC-1052
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
8. Make sure that cooling fan operates at low speed.
If NG, go to EC-1055, "Diagnostic Procedure" . A
If OK, go to the following step.

EC

SEC163BA

D
9. Turn ignition switch “OFF”.
10. Turn air conditioner switch and blower fan switch “OFF”.
11. Disconnect engine coolant temperature sensor harness connector. E
12. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed. F
Be careful not to overheat engine.
14. If NG, go to EC-1055, "Diagnostic Procedure" .
G

MEC475B
I

EC-1053
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N17

TBWA0071E

EC-1054
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N18

1. INSPECTION START A

Do you have CONSULT-II?


Yes or No EC
Yes >> GO TO 2
No >> GO TO 4
C
2. CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II D
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.
E

PBIB0505E

H
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
4. Make sure that cooling fans-1 and -2 operate at low speed.
I

SEF784Z

L
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go to EC-332, "PROCEDURE A" .)
M

EC-1055
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
3. CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
334, "PROCEDURE B" .)

SEF785Z

4. CHECK COOLING FAN LOW SPEED OPERATION


Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.

PBIB0505E

6. Make sure that cooling fans-1 and -2 operate at low speed.


OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to EC-
332, "PROCEDURE A" .)

SEC163BA

EC-1056
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
5. CHECK COOLING FAN HIGH SPEED OPERATION A
Without CONSULT-II
1. Turn ignition switch “OFF”.
EC
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”.
4. Disconnect engine coolant temperature sensor harness connector. C
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed. D
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC- E
1061, "PROCEDURE B" .)

MEC475B

G
6. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops. H

Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23


psi) I
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop. J
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak SLC754A
K
● Hose

● Radiator

● Water pump L
Refer to CO-18, "WATER PUMP" .

7. CHECK RADIATOR CAP M


Apply pressure to cap with a tester.
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.

SLC755A

EC-1057
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
8. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening temperature: 82°C (180°F) [standard]
Valve lift: More than 8 mm/95°C
(0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-20, "THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG SLC343

OK >> GO TO 9.
NG >> Replace thermostat

9. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-885, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.

10. CHECK MAIN 12 CAUSES


If the cause cannot be isolated, go to EC-1062, "Main 12 Causes of Overheating" .

>> INSPECTION END

EC-1058
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
PROCEDURE A
A
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1. EC
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester. C

Voltage : Battery voltage


OK or NG D
OK >> GO TO 3.
NG >> GO TO 2.
E

PBIB0577E
F
2. DETECT MALFUNCTIONING PART
Check the following. G
● 10A fuse
● Fuse block (J/B) connector E103
● 40A fusible links H
● Harness for open or short between cooling fan relay-1 and fuse
● Harness for open or short between cooling fan relay-1 and battery
I

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT J

1. Turn ignition switch “OFF”.


2. Disconnect cooling fan motor-1 harness connector and cooling K
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3
and cooling fan motor-1 terminal 1, cooling fan motor-1 terminal L
4 and body ground.
Refer to wiring diagram.
Continuity should exist. M
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6
and cooling fan motor-2 terminal 1, cooling fan motor-2 terminal PBIB0504E

4 and body ground.


Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1059
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
4. CHECK COOLING FUN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between cooling fan relay-1 and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK COOLING FAN RELAY-1


Refer to EC-1063, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.

7. CHECK COOLING FAN MOTORS-1 AND -2


Refer to EC-1063, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.

8. CHECK INTERMITTENT INCIDENT


Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1060
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
PROCEDURE B
A
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3. EC
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester. C

Voltage: Battery voltage.


OK or NG D
OK >> GO TO 3.
NG >> GO TO 2.
E

PBIB0251E
F
2. DETECT MALFUNCTIONING PART
Check the following. G
● 10A fuse
● 40A fusible links
● Harness for open or short between cooling fan relays-2 and -3 and fuse H
● Harness for open or short between cooling fan relays-2 and -3 and fusible links

I
>> Repair harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


J
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following; K
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground. L
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. M
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1061
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between cooling fan relays-2, -3 and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK COOLING FAN RELAYS-2 AND -3


Refer to EC-1063, "COOLING FAN RELAYS-1, -2 AND -3" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.

7. CHECK COOLING FAN MOTORS


Refer to EC-1063, "COOLING FAN MOTORS-1 AND -2" .
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.

8. CHECK INTERMITTENT INCIDENT


Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Main 12 Causes of Overheating EBS00N19

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3 ● Coolant level ● Visual Coolant up to MAX level See CO-29, "Changing
in reservoir tank and radi- Engine Coolant" .
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See MA-21, "CHECKING
(0.59 - 0.98 bar, 0.6 - 1.0 RADIATOR CAP" .
kg/cm2 , 9 - 14 psi) (Limit)

EC-1062
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITH EURO-OBD)]
Engine Step Inspection item Equipment Standard Reference page
A
ON*2 5 ● Coolant leaks ● Visual No leaks See CO-29, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-20, "THERMO- EC
lower radiator hoses STAT AND WATER CON-
TROL VALVE" , and CO-
11, "RADIATOR" .
C
ON*1 7 ● Cooling fan ● CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1050 ).
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
D
tester 4 Gas analyzer

ON*3 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
E
● Coolant overflow to ● Visual No overflow during driving See CO-29, "Changing
reservoir tank and idling Engine Coolant" .

OFF*4 10 ● Coolant return from ● Visual Should be initial level in See CO-29, "LEVEL
F
reservoir tank to radia- reservoir tank CHECK" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-59, "CYLINDER
gauge mum distortion (warping) HEAD" . G
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-73, "CYLINDER
tons walls or piston BLOCK" .
H
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time. I
For more information, refer to CO-5, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection EBS00N1A

COOLING FAN RELAYS-1, -2 AND -3 J


Check continuity between terminals 3 and 5, 6 and 7.
Conditions Continuity K
12V direct current supply between terminals 1 and 2 Yes
No current supply No
L
If NG, replace relay.

M
SEF745U

COOLING FAN MOTORS-1 AND -2


1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.

Terminals
Speed
(+) (−)
Low 1 4
Cooling fan motor
High 1, 2 3, 4

Cooling fan motor should operate. SEF734W


If NG, replace cooling fan motor.

EC-1063
DTC P1706 PNP SWITCH
[QR20(WITH EURO-OBD)]
DTC P1706 PNP SWITCH PFP:32006

Component Description EBS00N1B

When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”.
ECM detects the position because the continuity of the line (the “ON” signal) exists.
CONSULT-II Reference Value in Data Monitor Mode EBS00N1C

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Shift lever:
P or N (A/T model) ON
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF

ECM Terminals and Reference Value EBS00N1D

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14v)
● Except the above gear position M/T model
Approximately 5V

On Board Diagnosis Logic EBS00N1E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
The signal of the park/neutral position (PNP) [The park/neutral position (PNP) switch
P1706 Park/neutral position
switch is not changed in the process of engine circuit is open or shorted.]
1706 switch
starting and driving.
● Park/neutral position (PNP) switch

DTC Confirmation Procedure EBS00N1F

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.

EC-1064
DTC P1706 PNP SWITCH
[QR20(WITH EURO-OBD)]
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow- A
ing conditions.
Position (Selector lever) Known-good signal
EC
“N” and “P” position ON
Except the above position OFF

If NG, go to EC-1067, "Diagnostic Procedure" . C


If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II. SEF212Y

4. Start engine and warm it up to normal operating temperature. D


5. Maintain the following conditions for at least 60 consecutive sec-
onds.
E
ENG SPEED 1,500 - 3,000 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.0 - 31.8 msec F
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position
G
6. If 1st trip DTC is detected, go to EC-1067, "Diagnostic Proce-
dure" . SEF213Y

Overall Function Check EBS00N1G H


Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
I
WITH GST
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 43 (PNP switch signal) J
and body ground under the following conditions.
Condition (Gear position) Voltage V (Known good data)
“P” (A/T models only) and “N” position Approx. 0 K
A/T models: Battery voltage
Except the above position
M/T: Approximately 5V
L
3. If NG, go to EC-1067, "Diagnostic Procedure" .

PBIB0578E
M

EC-1065
DTC P1706 PNP SWITCH
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N1H

TBWA0072E

EC-1066
DTC P1706 PNP SWITCH
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N1I

1. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT A

1. Turn ignition switch “OFF”.


2. Disconnect PNP switch harness connector. EC
3. Check harness continuity between PNP switch terminal 2 and body ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 2.
NG >> Repair open circuit or short to power in harness or connectors.
E
2. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
F
2. Check harness continuity between ECM terminal 43 and PNP switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist. G
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. H
NG >> Repair open circuit or short to power in harness or connectors.

3. CHECK PNP SWITCH I


Refer to AT-115, "PARK/NEUTRAL POSITION SWITCH" (A/T models) or MT-12, "PARK/NEUTRAL POSI-
TION SWITCH" (M/T models).
J
OK or NG
OK >> GO TO 4.
NG >> Replace PNP switch.
K
4. CHECK INTERMITTENT INCIDENT
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


M

EC-1067
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
DTC P1805 BRAKE SWITCH PFP:25320

Description EBS00N1J

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
CONSULT-II Reference Value in Data Monitor Mode EBS00N1K

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON

ECM Terminals and Reference Value EBS00N1L

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Approximately 0V
● Brake pedal freleased
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

On Board Diagnosis Logic EBS00N1M

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P1805 A brake switch signal is not sent to ECM for an (Stop lamp switch circuit is open or
Brake switch shorted.)
1805 extremely long time while the vehicle is driving.
● Stop lamp switch

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters in fail-safe mode.
Engine operation condition in fail-fail safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.Therefore,acceleration will be
poor.
Driving condition
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure EBS00N1N

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.

EC-1068
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-1071, "Diagnostic Proce- A
dure" .

EC

SEF058Y

D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
E

EC-1069
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N1O

TBWA0089E

EC-1070
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N1P

1. CHECK STOP LAMP SWITCH CIRCUIT A

1. Turn ignition switch “OFF”.


2. Check the stop lamp when depressing and releasing the brake pedal. EC

Brake pedal Stop lamp


Fully released Not illuminated C
Depressed Illuminated

OK or NG
D
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT E

1. Disconnect stop lamp switch harness connector.


F

PBIB0498E

2. Check voltage between stop lamp switch terminal 1 and ground I


with CONSULT-II or tester.
Voltage: Battery voltage J
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. K

L
PBIB0117E

3. DETECT MALFUNCTIONING PART


M
Check the following.
● 15A fuse
● Fuse block (J/B) connector M2
● Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1071
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 40 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, M41
● Joint connector-2 (LHD models)
● Joint connector-3 (RHD models)
● Harness for open or short between ECM and stop lamp switch

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK STOP LAMP SWITCH


Refer to EC-1072, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace stop lamp switch.

7. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N1Q

STOP LAMP SWITCH


1. Disconnect stop lamp switch harness connector.

PBIB0498E

EC-1072
DTC P1805 BRAKE SWITCH
[QR20(WITH EURO-OBD)]
2. Check continuity between stop lamp switch terminals 1 and 2
under the following conditions. A
Conditions Continuity
Brake pedal fully released Should not exist.
EC
Brake pedal depressed Should exist.
3. If NG, replace stop lamp switch.
C

PBIB0118E

EC-1073
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
IGNITION SIGNAL PFP:22448

Component Description EBS00N1R

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns on and off the ignition
coil primary circuit. This on-off operation induces the proper high
voltage in the coil secondary circuit.

PBIB0509E

ECM Terminals and Reference Value EBS00N1S

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 0.1V

[Engine is running]
● Warm-up condition
● Idle speed

21 BR Ignition signal No. 1


PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm.

PBIB0522E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1074
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N1T

EC

TBWA0083E

EC-1075
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]

TBWA0084E

EC-1076
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N1U

1. CHECK ENGINE START A

Turn ignition switch “OFF”, and restart engine.


Is engine running? EC
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3. C
No >> GO TO 4.

2. CHECK OVERALL FUNCTION D


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II.
E
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
F
OK >> INSPECTION END
NG >> GO TO 12.
G

H
PBIB0133E

3. CHECK OVERALL FUNCTION


I
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 21, 22, 23, 24 J
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below. K

PBIB0521E M
PBIB0579E

OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

EC-1077
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ON.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> Go to EC-848, "POWER SUPPLY CIRCUIT FOR ECM"
.

PBIB0580E

5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II


Check voltage between ECM terminal 12 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 10.
NG >> GO TO 6.

PBIB0136E

6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect ECM relay.
4. Check harness continuity between ECM terminal 12 and ECM
relay terminal 7. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB0493E

7. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV


Check voltage between ECM relay terminal 6 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB0581E

EC-1078
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
8. DETECT MALFUNCTIONING PART A
Check the following.
● 20A fuse
● Harness or connectors E61, F38 EC
● Harness for open and short between ECM relay and fuse

C
>> Repair or replace harness or connectors.

9. CHECK ECM RELAY


D
Refer to EC-853, "Component Inspection" .
OK or NG
OK >> GO TO 17. E
NG >> Replace ECM relay.

10. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT F


1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
G
3. Check harness continuity between ECM terminal 12 and con-
denser terminal 1, condenser terminal 2 and engine ground.
Refer to Wiring Diagram.
H
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG I
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power
PBIB0509E
in harness or connectors. J

11. CHECK CONDENSER


Refer to EC-1081, "Component Inspection" . K
OK or NG
OK >> GO TO 12.
L
NG >> Replace condenser.

EC-1079
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
12. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.
4. Turn ignition switch ON.

PBIB0509E

5. Check voltage between ignition coil terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.

SEF107S

13. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ignition coil and ECM relay
● Harness for open or short between ignition coil and ECM

>> Repair or replace harness or connectors.

14. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 15.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1080
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
15. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 21, 22, 23, 24 and ignition coil terminal 3.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. D

16. CHECK IGNITION COIL WITH POWER TRANSISTOR


Refer to EC-1081, "Component Inspection" . E
OK or NG
OK >> GO TO 17.
NG >> Replace ignition coil with power transistor. F

17. CHECK INTERMITTENT INCIDENT


G
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END H


Component Inspection EBS00N1V

IGNITION COIL WITH POWER TRANSISTOR


1. Turn ignition switch “OFF”. I
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
J
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
3 (+) - 2 (-) Except 0 or ∞
1 (+) - 3 (-) K
Except 0
1 (+) - 2 (-)

SEF371Q
M
CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1 MΩ at 25°C (77°F)

SEF124Y

EC-1081
IGNITION SIGNAL
[QR20(WITH EURO-OBD)]
Removal and Installation EBS00N1W

IGNITION COIL WITH POWER TRANSISTOR


Refer to EM-29, "IGNITION COIL" .

EC-1082
INJECTOR CIRCUIT
[QR20(WITH EURO-OBD)]
INJECTOR CIRCUIT PFP:16600
A
Component Description EBS00N1X

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is EC
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM C
controls the injection pulse duration based on engine fuel needs.

SEF375Z

E
CONSULT-II Reference Value in Data Monitor Mode EBS00N1Y

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL G
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
● Engine: After warming up Idle 2.0 - 3.0 msec
H
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load I
ECM Terminals and Reference Value EBS00N1Z

Specification data are reference values and are measured between each terminal and ground. J
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR L
NO.
BATTERY VOLTAGE
(11 - 14V)
M
[Engine is running]
● Warm-up condition
● Idle speed

101 R/B Injector No. 1


PBIB0529E
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1083
INJECTOR CIRCUIT
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N20

TBWA0082E

EC-1084
INJECTOR CIRCUIT
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N21

1. INSPECTION START A

Turn ignition switch to “START”.


Is any cylinder ignited? EC
Yes or No
Yes >> GO TO 2.
No >> GO TO 3. C

2. CHECK OVERALL FUNCTION


D
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with E
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
F

PBIB0133E
H

Without CONSULT-II
1. Start engine. I
2. Listen to each injector operating sound.
Clicking noise should be heard.
J

L
MEC703B

OK or NG M
OK >> INSPECTION END
NG >> GO TO 3.

EC-1085
INJECTOR CIRCUIT
[QR20(WITH EURO-OBD)]
3. CHECK INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect injector harness connector.
3. Turn ignition switch “ON”.

PBIB0510E

4. Check voltage between injector terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0582E

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness connectors F1, F101
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between injector and fuse

>> Repair harness or connectors.

5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 101, 102, 103, 104.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1086
INJECTOR CIRCUIT
[QR20(WITH EURO-OBD)]
6. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F1, F101
● Harness for open or short between injector and ECM EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
7. CHECK INJECTOR
Refer to EC-1087, "Component Inspection" . D
OK or NG
OK >> GO TO 8.
NG >> Replace injector. E

8. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F

>> INSPECTION END


G
Component Inspection EBS00N22

INJECTOR
1. Disconnect injector harness connector. H
2. Check resistance between terminals as shown in the figure.
Resistance: 13.5 - 17.5Ω [at 20°C (68°F)]
I

K
PBIB0181E

Removal and Installation EBS00N23

INJECTOR L
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .

EC-1087
START SIGNAL
[QR20(WITH EURO-OBD)]
START SIGNAL PFP:48750

CONSULT-II Reference Value in Data Monitor Mode EBS00N24

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

ECM Terminals and Reference Value EBS00N25

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”] Approximately 0V
41 B/Y Start signal
[Ignition switch “START”] 9 - 14V

EC-1088
START SIGNAL
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N26

EC

TBWA0085E

EC-1089
START SIGNAL
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N27

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition START SIGNAL
Ignition switch "ON" OFF
Ignition switch "START" ON

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0182E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
Check voltage between ECM terminal 41 and ground under the fol-
lowing conditions.
Condition Voltage
Ignition switch "START" Battery voltage
Other positions Approximately 0V

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0583E

4. CHECK STARTING SYSTEM


Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-20, "STARTING SYSTEM" .

5. CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK >> GO TO 6.
NG >> Replace 10A fuse.

EC-1090
START SIGNAL
[QR20(WITH EURO-OBD)]
6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 41 and fuse block (J/B), ignition switch and fuse block EC
(J/B). Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. D
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors
F
● Fuse block (J/B) connectors M1, E102
● Harness for open or short between ignition switch and fuse block (J/B)
● Harness for open or short between ECM and fuse block (J/B) G

>> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK INTERMITTENT INCIDENT
Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
I
>> INSPECTION END
J

EC-1091
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
FUEL PUMP CIRCUIT PFP:17042

Description EBS00N28

SYSTEM DESCRIPTION
ECM
Sensor Input Signal to ECM Actuator
Function
Crankshaft position sensor (POS) Engine speed
Fuel pump
Camshaft position sensor (PHASE) Engine speed and cylinder number Fuel pump relay
control
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180° signal from the camshaft position sensor (PHASE), it knows that the
engine is rotating, and causes the pump to operate. If the 180° signal is not received when the ignition switch
is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving
safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn
controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.

COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.

PBIB0513E

CONSULT-II Reference Value in Data Monitor Mode EBS00N29

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF

ECM Terminals and Reference Value EBS00N2A

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-1092
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V EC
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE C
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.

EC-1093
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N2B

TBWA0086E

EC-1094
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N2C

1. CHECK OVERALL FUNCTION A

1. Turn ignition switch “ON”.


2. Pinch fuel feed hose with two fingers. EC
Fuel pressure pulsation should be felt on the fuel hose for 1
second after ignition switch is turned “ON”.
OK or NG C
OK >> INSPECTION END
NG >> GO TO 2.
D

PBIB0517E
E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT


F
1. Turn ignition switch “OFF”.
2. Disconnect fuel pump relay.
3. Turn ignition switch “ON”. G

PBIB0507E

J
4. Check voltage between fuel pump relay terminals 1, 5 and
ground with CONSULT-II or tester.
Voltage : Battery voltage K
OK or NG
OK >> GO TO 4. L
NG >> GO TO 3.

M
PBIB0657E

3. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1, B4
● Harness connectors M17, B1
● 10A fuse
● 15A fuse
● Harness for open or short between fuse and fuel pump relay

>> Repair harness or connectors.

EC-1095
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
4. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check harness continuity between fuel pump relay terminal 3 and condenser terminal 1, condenser termi-
nal 2 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and condenser
● Harness for open or short between condenser and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CONDENSER
Refer to EC-1097, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace condenser.

7. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel level sensor unit and fuel pump harness con-
nector.
3. Check harness continuity between
fuel pump relay terminal 3 and fuel pump terminal 5,
fuel pump terminal 3 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
PBIB0506E
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and fuel pump
● Harness for open or short between fuel pump and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1096
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
9. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 29 and fuel pump relay terminal 2.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 11.
NG >> GO TO 10. D

10. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors B1, M17 (LHD models)
● Harness connectors B2, M18 (RHD models)
F
● Harness connectors M61, F41
● Harness for open or short between ECM and fuel pump relay
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK FUEL PUMP RELAY H


Refer to EC-1097, "Component Inspection" .
OK or NG
OK >> GO TO 12. I
NG >> Replace fuel pump relay.

12. CHECK FUEL PUMP J

Refer to EC-1097, "Component Inspection" .


OK or NG K
OK >> GO TO 13.
NG >> Replace fuel pump.

13. CHECK INTERMITTENT INCIDENT L

Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


M
>> INSPECTION END
Component Inspection EBS00N2D

FUEL PUMP RELAY


Check continuity between terminals 3 and 5 under the following con-
ditions.
Conditions Continuity
12V direct current supply
Yes
between terminals 1 and 2
No current supply No

PBIB0098E

EC-1097
FUEL PUMP CIRCUIT
[QR20(WITH EURO-OBD)]
FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 3 and 5.
Resistance: Approximately 1.0Ω [at 25°C (77°F)]

PBIB0658E

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1MΩ [at 25°C (77°F)]

SEF124Y

Removal and Installation EBS00N2E

FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .

EC-1098
REFRIGERANT PRESSURE SENSOR
[QR20(WITH EURO-OBD)]
REFRIGERANT PRESSURE SENSOR PFP:92136
A
Component Description EBS00N2F

The refrigerant pressure sensor is installed at the liquid tank of the


air conditioner system. The sensor uses an electrostatic volume EC
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
C

PBIB0503E

H
SEF099X

ECM Terminals and Reference Value EBS00N2G


I
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- J
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) K
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V L
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply M
[Engine is running]
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)

EC-1099
REFRIGERANT PRESSURE SENSOR
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N2H

TBWA0088E

EC-1100
REFRIGERANT PRESSURE SENSOR
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N2I

1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION A

1. Start engine and warm it up to normal operating temperature.


2. Turn A/C switch and blower switch “ON”. EC
3. Check voltage between ECM terminal 83 and ground with CON-
SULT-II or tester.
C
Voltage: 1.0 - 4.0V
OK or NG
OK >> INSPECTION END D
NG >> GO TO 2.

E
PBIB0659E

2. CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT F

1. Turn A/C switch and blower switch “OFF”.


2. Stop engine. G
3. Disconnect refrigerant pressure sensor harness connector.
4. Turn ignition switch “ON”.
H

J
PBIB0503E

5. Check voltage between refrigerant pressure sensor terminal 3 K


and ground with CONSULT-II or tester.
Voltage: Approximately 5V
L
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. M

SEF479Y

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors.

EC-1101
REFRIGERANT PRESSURE SENSOR
[QR20(WITH EURO-OBD)]
4. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 83 and refrigerant pressure sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.
Removal and Installation EBS00N2J

REFRIGERANT PRESSURE SENSOR


Refer to ATC-129, "REFRIGERANT LINES" .

EC-1102
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL PFP:25350
A
CONSULT-II Reference Value in Data Monitor Mode EBS00N2K

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION EC
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON C
Rear window defogger switch is OFF
OFF
and lighting switch is OFF.

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW D
the engine Heater fan is not operating OFF

ECM Terminals and Reference Value EBS00N2L

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog- H
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
I
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF” J
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”] K
Approximately 5V
● Heater fan control switch is “OFF”

EC-1103
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
Wiring Diagram EBS00N2M

TBWA0094E

EC-1104
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]

EC

TBWA0398E

EC-1105
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
Diagnostic Procedure EBS00N2N

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 5.

2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Rear window defogger switch “ON” ON
Rear window defogger switch “OFF” OFF
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
PBIB0103E

3. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Lighting switch “ON” at 2nd position ON
Lighting switch “OFF” OFF

OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
PBIB0103E

4. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Heater fan control switch “ON” ON
Heater fan control switch “OFF” OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0103E

EC-1106
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I A
Without CONSULT-II
1. Turn ignition switch “ON”.
EC
2. Check voltage between ECM terminal 52 and ground under the
following conditions.
Condition Voltage C
Rear window defogger switch “ON” BATTERY VOLTAGE
Rear window defogger switch “OFF” 0V
D
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.
E
PBIB0660E

6. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


F
Without CONSULT-II
1. Turn ignition switch “ON”.
G
2. Check voltage between ECM terminal 53 and ground under the
following conditions.
Condition Voltage H
Lighting switch “ON” at 2nd position BATTERY VOLTAGE
Lighting switch “OFF” 0V
I
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
J
PBIB0070E

7. CHECK HEATER FAN CONTROL CIRCUIT OVERALL FUNCTION


K
Without CONSULT-II
1. Turn ignition switch “ON”.
L
2. Check voltage between ECM terminal 55 and ground under the
following conditions.
Condition Voltage M
Heater fan control switch “ON” 0V
heater fan control switch “OFF” Approximately 5V
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0661E

8. CHECK REAR WINDOW DEFOGGER FUNCTION


1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Yes or No
Yes >> GO TO 9.
No >> Refer to GW-10, "REAR WINDOW DEFOGGER" .

EC-1107
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
9. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between ECM terminal 52 and harness connector M17 terminal 1 (RHD mod-
els), 5 (LHD models).
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and harness connector M17

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK INTERMITTENT INCIDENT


Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

12. CHECK HEADLAMP FUNCTION


1. Start engine.
2. Turn the lighting switch “ON” at 2nd position.
3. Check that headlamps are illuminated.
OK or NG
OK >> GO TO 13.
NG >> Refer to LT-4, "HEADLAMP" or LT-9, "HEADLAMP - DAYTIME LIGHT SYSTEM -" .

EC-1108
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
13. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connectors. EC
4. Check harness continuity between ECM terminal 53 and lighting switch terminal 9, 10 under the following
conditions.
C

PBIB0662E
F

Condition Continuity
1 Should exist
G

2 Should not exist


5. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 15.
NG >> GO TO 14. I

14. DETECT MALFUNCTIONING PART


Check the following. J
● Harness connectors E60, F36
● Diode E123, E124
K
● Harness for open and short between ECM and lighting switch

>> Repair open circuit or short to ground or short to power in harness or connectors. L
15. CHECK INTERMITTENT INCIDENT
Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END

16. CHECK HEATER FAN CONTROL FUNCTION


1. Start engine.
2. Turn “ON” the fan control switch.
3. Check the blower fan motor. Does the blower fan motor activate?
Yes or No
Yes >> GO TO 17.
No >> Refer to ATC-33, "TROUBLE DIAGNOSIS" .

EC-1109
ELECTRICAL LOAD SIGNAL
[QR20(WITH EURO-OBD)]
17. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector.
4. Check harness continuity between ECM terminal 55 and A/C AUTO AMP. terminal 19.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 19.
NG >> GO TO 18.

18. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and A/C AUTO AMP.

>> Repair open circuit or short to ground or short to power in harness or connectors.

19. CHECK INTERMITTENT INCIDENT


Perform EC-847, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1110
DATA LINK CONNECTOR
[QR20(WITH EURO-OBD)]
DATA LINK CONNECTOR PFP:24814
A
Wiring Diagram EBS00N2O

EC

TBWA0097E

EC-1111
EVAPORATIVE EMISSION SYSTEM
[QR20(WITH EURO-OBD)]
EVAPORATIVE EMISSION SYSTEM PFP:14950

Description EBS00N2P

SYSTEM DESCRIPTION

PBIB0491E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.

EC-1112
EVAPORATIVE EMISSION SYSTEM
[QR20(WITH EURO-OBD)]
EVAPORATIVE EMISSION LINE DRAWING
A

EC

PBIB0490E

EC-1113
EVAPORATIVE EMISSION SYSTEM
[QR20(WITH EURO-OBD)]
Component Inspection EBS00N2Q

EVAP CANISTER
Check EVAP canister as follows:
1. Block port B . Orally blow air through port A .
Check that air flows freely through port C .
2. Block port A . Orally blow air through port B .
Check that air flows freely through port C .

PBIB0663E

FUEL CHECK VALVE


1. Blow air through connector on fuel tank side.
A considerable resistance should be felt and a portion of air flow
should be directed toward the EVAP canister side.
2. Blow air through connector on EVAP canister side.
Air flow should be smoothly directed toward fuel tank side.
3. If fuel check valve is suspected of not properly functioning in
steps 1 and 2 above, replace it.

SEF552Y

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF989X

2. Check valve opening pressure and vacuum.


Pres- 15.3 - 20.0 kPa (0.153 - 0.200 bar,
sure: 0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.060 to −0.033 bar,
−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.

SEF943S

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-976, "Component Inspection" .

EC-1114
POSITIVE CRANKCASE VENTILATION
[QR20(WITH EURO-OBD)]
POSITIVE CRANKCASE VENTILATION PFP:11810
A
Description EBS00N2R

SYSTEM DESCRIPTION
EC

G
PBIB0492E

This system returns blow-by gas to the intake manifold.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake H
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold I
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not J
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
K

SEF559A M
Component Inspection EBS00N2S

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.

SEC137A

EC-1115
POSITIVE CRANKCASE VENTILATION
[QR20(WITH EURO-OBD)]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

S-ET277

EC-1116
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR20(WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Fuel Pressure EBS00N2T

Fuel pressure at idle kPa (bar, kg/cm2 , psi) Approximately 350 (3.5, 3.57, 51)
EC
Idle Speed and Ignition Timing EBS00N2U

Target idle speed A/T: 700±50 rpm


No-load*1 (in “P” or N” position)
M/T: 650±50 rpm C
Air conditioner: ON In “P” or N” position 725 rpm or more*2
In “P” or N” position AT: 16°±5° BTDC
Ignition timing D
MT: 14°±5° BTDC
*1: Under the following conditions:
● Air conditioner switch: OFF
E
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position
*2: It refrigerant pressure is low, the idle speed may not be increased. F
Calculated Load Value EBS00N2V

Calculated load value% (Using CONSULT-II or GST) G


At idle 10 - 35
At 2,500 rpm 10 - 35
H
Mass Air Flow Sensor EBS00N2W

Supply voltage Battery voltage (11 - 14V)


Output voltage at idle 1.1 - 1.5*V I
1.4 - 4.0 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST)
4.0 - 10.0 g·m/sec at 2,500 rpm*
J
*: Engine is warmed up to normal operating temperature and running under no-load.

Intake Air Temperature Sensor EBS00N2X

K
Temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
80 (176) 0.31 - 0.37 L
Engine Coolant Temperature Sensor EBS00N2Y

Temperature °C (°F) Resistance kΩ M


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater EBS00N2Z

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Heated Oxygen sensor 2 Heater EBS00N30

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Crankshaft Position Sensor (POS) EBS00N31

Refer to EC-961, "Component Inspection" .


Camshaft Position Sensor (PHASE) EBS00N32

Refer to EC-967, "Component Inspection" .

EC-1117
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR20(WITH EURO-OBD)]
Throttle Control Motor EBS00N33

Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Injector EBS00N34

Resistance [at 20°C (68°F)] 13.5 - 17.5Ω

Fuel Pump EBS00N35

Resistance [at 25°C (77°F)] Approximately 1.0Ω

EC-1118
INDEX FOR DTC
[QR20(WITHOUT EURO-OBD)]
INDEX FOR DTC
[QR20(WITHOUT EURO-OBD)] PFP:00024
A
Alphabetical Index EBS00N36

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" . EC
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1199 . C
×: Applicable —: Not applicable

Items DTC*1
Trip MI lighting up Reference page
(CONSULT-II screen terms) D
CONSULT-II ECM*2
APP SEN/CIRCUIT P0121 0121 1 × EC-1222
BRAKE SW/CIRCUIT P1805 1805 2 — EC-1301
E
CAN COMM CIRCUIT* 6 U1000 1000* 5 1 × EC-1199
CKP SEN/CIRCUIT P0335 0335 2 × EC-1240
CMP SEN/CIRCUIT P0340 0340 2 × EC-1246 F
ECM P0605 0605 1 or 2 × or — EC-1262
ECM BACK UP/CIRC P1065 1065 2 × EC-1269
G
ECT SEN/CIRCUIT* 4 P0117 0117 1 × EC-1209

ECT SEN/CIRCUIT*4 P0118 0118 1 × EC-1209


H
ENG OVER TEMP P1217 1217 1 × EC-1287
ETC ACTR P1121 1121 1 or 2 × EC-1273
ETC FUNCTION/CIRC P1122 1122 1 × EC-1275
I
ETC MOT RLY/CIRC P1123 1123 1 or 2 × or — EC-1281
HO2S1 (B1) P0134 0134 2 × EC-1229
KNOCK SEN/CIRC-B1 P0327 0327 2 — EC-1235 J
KNOCK SEN/CIRC-B1 P0328 0328 2 — EC-1235
MAF SEN/CIRCUIT*4 P0102 0102 1 × EC-1202
K
MAF SEN/CIRCUIT*4 P0103 0103 1 × EC-1202
MIL/CIRC P0650 0650 2 — EC-1265
P1610 - L
NATS MALFUNCTION 1610 - 1615 2 — EC-1143
P1615
NO DTC IS DETECTED.
FURTHER TESTING No DTC Flashing*3 — Flashing*3 EC-1144 M
MAY BE REQUIRED.
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 — — —
MAY BE REQUIRED.
PW ST P SEN/CIRC P0550 0550 2 — EC-1257

TCS/CIRC*7 P1212 1212 2 — EC-1286

THRTL POS SEN/CIRC*4 P0120 0120 1 or 2 × or — EC-1214


VEH SPEED SEN/CIRC P0500 0500 2 × EC-1252
*1: 1st trip DTC No. is the same as DTC No.
*2: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*3: When engine is running.
*4: When the fail-safe operation occurs, the MI illuminates.
*5: The trouble shooting for this DTC needs CONSULT-II.
*6: Except for M/T models without ESP/TCS/ABS system.
*7: For M/T models with ESP/TCS/ABS system.

EC-1119
INDEX FOR DTC
[QR20(WITHOUT EURO-OBD)]
DTC No. Index EBS00N37

Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-43, "IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1199 .
×: Applicable —: Not applicable
1
DTC* Items
Trip MI lighting up Reference page
CONSULT-II 2 (CONSULT-II screen terms)
ECM*
NO DTC IS DETECTED.
No DTC Flashing*3 FURTHER TESTING — Flashing*3 EC-1144
MAY BE REQUIRED.
U1000 1000*5 CAN COMM CIRCUIT*6 1 × EC-1199
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING — — —
MAY BE REQUIRED.
P0102 0102 MAF SEN/CIRCUIT*4 1 × EC-1202

P0103 0103 MAF SEN/CIRCUIT*4 1 × EC-1202

P0117 0117 ECT SEN/CIRCUIT*4 1 × EC-1209

P0118 0118 ECT SEN/CIRCUIT*4 1 × EC-1209

P0120 0120 THRTL POS SEN/CIRC*4 1 or 2 × or — EC-1214


P0121 0121 APP SEN/CIRCUIT 1 × EC-1222
P0134 0134 HO2S1 (B1) 2 × EC-1229
P0327 0327 KNOCK SEN/CIRC-B1 2 — EC-1235
P0328 0328 KNOCK SEN/CIRC-B1 2 — EC-1235
P0335 0335 CKP SEN/CIRCUIT 2 × EC-1240
P0340 0340 CMP SEN/CIRCUIT 2 × EC-1246
P0500 0500 VEH SPEED SEN/CIRC 2 × EC-1252
P0550 0550 PW ST P SEN/CIRC 2 — EC-1257
P0605 0605 ECM 1 or 2 × or — EC-1262
P0650 0650 MIL/CIRC 2 — EC-1265
P1065 1065 ECM BACK UP/CIRC 2 × EC-1269
P1121 1121 ETC ACTR 1 or 2 × EC-1273
P1122 1122 ETC FUNCTION/CIRC 1 × EC-1275
P1123 1123 ETC MOT RLY/CIRC 1 or 2 × or — EC-1281
P1212 1212 7 2 — EC-1286
TCS/CIRC*
P1217 1217 ENG OVER TEMP 1 × EC-1287
P1610 - P1615 1610 - 1615 NATS MALFUNCTION 2 — EC-1143
P1805 1805 BRAKE SW/CIRCUIT 2 — EC-1301

*1: 1st trip DTC No. is the same as DTC No.


*2: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*3: When engine is running.
*4: When the fail-safe operation occurs, the MI illuminates.
*5: The trouble shooting for this DTC needs CONSULT-II.
*6: Except for M/T models without ESP/TCS/ABS system.
*7: For M/T models with ESP/TCS/ABS system.

EC-1120
PRECAUTIONS
[QR20(WITHOUT EURO-OBD)]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EBS00NBS

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
On Board Diagnostic (OBD) System of Engine and A/T EBS00N39

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of G
a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any H
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease, I
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "HAR- J
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit. K
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and L
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution EBS00N3A
M
● Always use a 12 volt battery as power source.
● Do not attempt to disconnect battery cables while engine is
running.
● Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
● Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

EC-1121
PRECAUTIONS
[QR20(WITHOUT EURO-OBD)]
● Do not disassemble ECM.
● If a battery terminal is disconnected, the memory will return
to the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

SEF707Y

● When connecting ECM harness connector, fasten it


securely with a lever as far as it will go as shown at right.

SEF908W

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- PBIB0090E

tem malfunctions due to receiving external noise, degraded


operation of ICs, etc.
● Keep engine control system parts and harness dry.
● Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop-
erly. Refer to EC-1166 .
● Handle mass air flow sensor carefully to avoid damage.
● Do not disassemble mass air flow sensor.
● Do not clean mass air flow sensor with any type of deter-
gent.
● Do not disassemble electric throttle control actuator.
● Even a slight leak in the air intake system can cause seri-
ous incidents. MEF040D

● Do not shock or jar the camshaft position sensor (PHASE),


crankshaft position sensor (POS).

EC-1122
PRECAUTIONS
[QR20(WITHOUT EURO-OBD)]
● After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function A
Check”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
EC
tion Check” should be a good result if the repair is com-
pleted.

SAT652J

D
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and E
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's F
transistor. Use a ground other than ECM terminals, such as
the ground.
G

SEF348N
K

● Do not operate fuel pump when there is no fuel in lines.


● Tighten fuel hose clamps to the specified torque. L

PBIB0513E

EC-1123
PRECAUTIONS
[QR20(WITHOUT EURO-OBD)]
● Do not depress accelerator pedal when starting.
● Immediately after starting, do not rev up engine unneces-
sarily.
● Do not rev up engine just prior to shutdown.

SEF709Y

● When installing C.B. ham radio or a mobile phone, be sure


to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
SEF708Y
– Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble Diagnosis EBS00N3B

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams"
● PG-2, "POWER SUPPLY ROUTING" for power distribution circuit
When you perform trouble diagnosis, refer to the following:
● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident"

EC-1124
PREPARATION
[QR20(WITHOUT EURO-OBD)]
PREPARATION PFP:00002
A
Special Service Tools EBS00N3C

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number EC
Description
Tool name

KV10117100 Loosening or tightening heated oxygen sensors


Heated oxygen with 22 mm (0.87 in) hexagon nut
C
sensor wrench

D
S-NT379

KV10114400 Loosening or tightening heated oxygen sensors


E
Heated oxygen a: 22 mm (0.87 in)
sensor wrench

S-NT636

G
Commercial Service Tools EBS00N3D

Tool name Description


H
Quick connector Removing fuel tube quick connectors in engine
release room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210) I

PBIC0198E J
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
K

L
S-NT653

Socket wrench Removing and installing engine coolant


temperature sensor M

S-NT705

EC-1125
PREPARATION
[QR20(WITHOUT EURO-OBD)]
Tool name Description

Oxygen sensor thread Reconditioning the exhaust system threads


cleaner before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
AEM488

Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool


(PermatexTM 133AR when reconditioning exhaust system threads.
or equivalent meeting
MIL specification MIL-
A-907)

S-NT779

EC-1126
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM PFP:23710
A
System Diagram EBS00N3E

EC

PBIB0488E

EC-1127
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
Vacuum Hose Drawing EBS00N3F

PBIB0489E

Refer to EC-1127, "System Diagram" for Vacuum Control System.

EC-1128
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
System Chart EBS00N3G

A
Input (Sensor) ECM Function Output (Actuator)
● Camshaft position sensor (PHASE) Fuel injection & mixture ratio control Fuel injectors
● Crankshaft position sensor (POS) Electronic ignition system Power transistors EC
● Mass air flow sensor Fuel pump control Fuel pump relay
● Engine coolant temperature sensor
On board diagnostic system MI (On the instrument panel)
● Heated oxygen sensor 1 C
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
● Throttle position sensor
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
● Accelerator pedal position sensor
EVAP canister purge volume control D
● Park/neutral position (PNP) switch EVAP canister purge flow control
solenoid valve
● Intake air temperature sensor
Air conditioning cut control Air conditioner relay
● Power steering pressure sensor
E
● Ignition switch
● Battery voltage
● Knock sensor
F
● Refrigerant pressure sensor
● Heated oxygen sensor 2 *1 Cooling fan control Cooling fan relays
● TCM (Transmission control module) *2
G
● ESP/TCS/ABS control unit *2
● Wheel sensor
● Air conditioner switch H
● Electrical load
*1: This sensor is not used to control the engine system under normal conditions.
*2: These signals are sent to the ECM through CAN communication line. I
Multiport Fuel Injection (MFI) System EBS00N3H

INPUT/OUTPUT SIGNAL CHART


J
ECM
Sensor Input Signal to ECM Actuator
function
Crankshaft position sensor (POS) Engine speed K
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature L
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
M
Accelerator pedal position sensor Accelerator pedal position
Fuel injec-
Park/neutral position (PNP) switch Gear position
tion & mix-
Fuel injectors
Ignition switch Start signal ture ratio
control
Knock sensor Engine knocking condition
Battery Battery voltage
Power steering pressure sensor Power steering operation

Heated oxygen sensor 2 *1 Density of oxygen in exhaust gas

ESP/TCS/ABS control unit *2 ESP/TCS operation command


Wheel sensor Vehicle speed
Air conditioner switch Air conditioner operation
*1: Under normal conditions, this sensor is not for engine control operation.
*2: This signal is sent to the ECM through CAN communication line.

EC-1129
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from “N” to “D”
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

PBIB0121E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-1229 . This maintains the mixture ratio within the range of stoichiometric (ideal
air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of heated oxygen sensor 1 or its circuit
● Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from “N” to “D”
● When starting the engine

EC-1130
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen A
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and characteristic changes EC
during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios. C
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical D
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation E
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
F
FUEL INJECTION TIMING

I
SEF337W

Two types of systems are used.


J
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
K
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM. L
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF M
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.

EC-1131
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
Electronic Ignition (EI) System EBS00N3I

INPUT/OUTPUT SIGNAL CHART


ECM
Sensor Input Signal to ECM Actuator
function
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Piston position

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Ignition
Accelerator pedal position sensor Accelerator pedal position timing con- Power transistor
trol
Ignition switch Start signal
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery Battery voltage
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
● At starting SEF742M

● During warm-up
● At idle
● At low battery voltage
● During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control EBS00N3J

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner “ON” signal
Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature Air conditioner
Air conditioner relay
Ignition switch Start signal cut control

Refrigerant pressure sensor Refrigerant pressure


Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed

SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.

EC-1132
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
● When the accelerator pedal is fully depressed.
● When cranking the engine. A
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
EC
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high. C
Fuel Cut Control (at No Load and High Engine Speed) EBS00N3K

INPUT/OUTPUT SIGNAL CHART


ECM D
Sensor Input Signal to ECM Actuator
function
Park/neutral position (PNP) switch Neutral position
E
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel cut
Fuel injectors
Engine coolant temperature sensor Engine coolant temperature control
F
Crankshaft position sensor (POS) Engine speed
Wheel sensor Vehicle speed
G
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
H
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-
1129 . I

CAN Communication EBS00NBF

SYSTEM DESCRIPTION J
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2 K
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
L
FOR A/T MODELS
System diagram
M

SKIA0884E

Input/output signal chart


T: Transmit R: Receive
Signals ECM TCM
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/T self-diagnosis signal R T

EC-1133
ENGINE CONTROL SYSTEM
[QR20(WITHOUT EURO-OBD)]
FOR M/T MODELS WITH ESP
System diagram

SKIA0885E

Input/output signal chart


T: Transmit R: Receive
Steering wheel ESP/ TCS / ABS
Signals ECM 4WD control unit
angle sensor control unit
Engine speed signal T R R
Accelerator pedal position signal T R
ESP operation signal R R T
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signal R T
Steering wheel angle sensor signal T R
ESP-OFF switch signal R T
Wheel speed sensor signal R T
4WD mode signal T R

EC-1134
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE PFP:00018
A
Idle Speed and Ignition Timing Check EBS00N3M

IDLE SPEED
With CONSULT-II EC
Check idle speed in “DATA MONITOR” mode with CONSULT-II.

E
SEF058Y

Without CONSULT-II
Check the idle speed by installing the pulse type tachometer clamp on the loop wire or on suitable high-tension F
wire which installed between No.1 ignition coil and No.1 spark plug.
NOTE:
For the method of installing the tachometer, EC-1135, "IGNITION TIMING" . G
IGNITION TIMING
Any of following two methods may be used. H
● Method A
– Attach timing light to loop wire as shown.
– Check ignition timing. I

K
PBIB0515E

● Method B L
– Remove No. 1 ignition coil.

PBIB0509E

EC-1135
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
– Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.

PBIB0516E

SEF166Y

– Check ignition timing.

PBIB0514E

Accelerator Pedal Released Position Learning EBS00N3O

DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Throttle Valve Closed Position Learning EBS00N3N

DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” wait at least 10 seconds.

EC-1136
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound. A
Idle Air Volume Learning EBS00N3P

DESCRIPTION
EC
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced.
C
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied. D
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle)
● Engine coolant temperature: 70 - 100°C (158 - 212°F) E
● PNP switch: ON
● Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger) F
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
● Steering wheel: Neutral (Straight-ahead position) G
● Vehicle speed: Stopped
● Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/ H
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE I
With CONSULT-II
1. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
2. Perform EC-1136, "Throttle Valve Closed Position Learning" . J
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
K
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.

SEF452Y

6. Touch “START” and wait 20 seconds.

SEF454Y

EC-1137
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5° BTDC MBIB0238E

A/T: 16±5° BTDC (in “P” or “N” position)

Without CONSULT-II
NOTE:
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds.

PBIB0665E

12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5° BTDC
A/T: 16±5° BTDC (in “P” or “N” position)
13. If idle speed and ignition timing are not within the specification, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the incident by referring to the “DIAGNOSTIC PROCE-
DURE” below.

EC-1138
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows: A
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
EC
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-1188, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" . C
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform “Idle air volume learning” all over again:
D
– Engine stalls.
– Erroneous idle.
Fuel Pressure Check EBS00N3Q E
FUEL PRESSURE RELEASE
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
With CONSULT-II F
1. Turn ignition switch “ON”.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II. G
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
H
pressure.
5. Turn ignition switch “OFF”.
I

SEF214Y
J
Without CONSULT-II
1. Remove fuel pump fuse located in fuse box.
2. Start engine. K
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch “OFF”. L
5. Reinstall fuel pump fuse after servicing fuel system.

PBIB0508E

FUEL PRESSURE CHECK


CAUTION:
● The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
● Take care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer to EC-1139, "FUEL PRESSURE RELEASE" .
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
● Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).

● To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.

● Do not use the fuel hose for checking fuel pressure with damage or cracks on it.

● Use Pressure Gauge to check fuel pressure.

3. Remove fuel hose. Refer to EM-16, "INTAKE MANIFOLD" .


EC-1139
BASIC SERVICE PROCEDURE
[QR20(WITHOUT EURO-OBD)]
● Do not twist or kink fuel hose because it is plastic hose.
● Do not remove fuel hose from quick connector.
● Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.

4. Install the fuel pressure gauge as shown in the figure.


● Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
● Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.
● Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
● Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
● When reconnecting fuel line, always use new clamps. PBIB0669E

● When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
● Use a torque driver to tighten clamps.

● Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08


in).
Tightening 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13
torque: in-lb)
● Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch “ON”, and check for fuel leakage.
PBIB0670E
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
● Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
● During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.

At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2 , 51


psi)
9. If result is unsatisfactory, go to next step.
10. Check the following.
● Fuel hoses and fuel tubes for clogging

● Fuel filter for clogging

● Fuel pump

● Fuel pressure regulator for clogging

If OK, replace fuel pressure regulator.


If NG, repair or replace.

EC-1140
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028
A
Introduction EBS00N3R

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information
Diagnostic Trouble Code (DTC)
Freeze Frame data
C

1st Trip Diagnostic Trouble Code (1st Trip DTC)


1st Trip Freeze Frame data D
Calibration ID

The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable E
1st trip Freeze Frame
DTC 1st trip DTC Freeze Frame data
data
CONSULT-II × × × × F
ECM × ×*1 — —

*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other. G
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-1119 .)
H
Two Trip Detection Logic EBS00N3S

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip> I
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. When the ECM enters fail-safe mode (Refer to EC-1151 .), the DTC is stored in the ECM J
memory even in the 1st trip.
Emission-related Diagnostic Information EBS00N3T
K
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
L
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the M
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the ECM memory
even in the 1st trip.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-1142, "HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer to EC-1148 . Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the malfunction. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
CONSULT-II displays the DTC in “SELF-DIAG RESULTS” mode. Examples: P0117, P0340, P1065, etc.
(CONSULT-II also displays the malfunctioning component or system.)
Without CONSULT-II
EC-1141
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
The number of blinks of the MI in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0117, 0340 1065 etc.
● 1st trip DTC No. is the same as DTC No.
● Output of a DTC indicates a malfunction. However, the Diagnostic Test Mode II does not indicate
whether the malfunction is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”.

PBIB0911E

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA


The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, see EC-1176 .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-1142, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC ( With CONSULT-II)
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Touch “ENGINE”.
3. Touch “SELF-DIAG RESULTS”.

EC-1142
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
4. Touch “ERASE”. (The DTC in the ECM will be erased.)
A

EC

PBIB0671E

How to Erase DTC ( Without CONSULT-II) G


1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once.
2. Wait at least 10 seconds and then turn it “ON” (engine stopped) again.
H
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-1145, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours. I
● The following data are cleared when the ECM memory is erased.
1. Diagnostic trouble codes
J
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data K
5. Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures. L
NATS (Nissan Anti-theft System) EBS00N3U

● If the security indicator lights up with the ignition switch in


M
the “ON” position or “NATS MALFUNCTION” is displayed
on “SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to BL-80 .
● Confirm no self-diagnostic results of NATS is displayed
before touching “ERASE” in “SELF-DIAG RESULTS” mode
with CONSULT-II.
● When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. SEF515Y

Therefore, be sure to receive all keys from vehicle owner.


Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.

EC-1143
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
Malfunction Indicator (MI) EBS00N3V

DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
● If the MI does not light up, refer to DI-43, "WARNING LAMPS" ,
or see EC-1265 .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.

SAT652J

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following four functions.
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MI bulb for damage (blown, open
“ON” position circuit, etc.).
If the MI does not come on, check MI circuit.

Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When a malfunction is


WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up the MI in the 1st
trip.
● “One trip detection diagnoses”
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read.
“ON” position RESULTS

Engine stopped

Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or
MONITOR rich), monitored by heated oxygen sensor 1, to be read.

MI Flashing without DTC


If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. EC-1145, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later EC-
1145 .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data

EC-1144
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
4. 1st trip freeze frame data
5. Others A

HOW TO SWITCH DIAGNOSTIC TEST MODE


NOTE: EC
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
C
● Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds. D
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal. E
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal. F
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).

PBIB0092E
J
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-1145, "How to Set Diagnos-
tic Test Mode II (Self-diagnostic Results)" .
K
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results) L
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-1145, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds. M
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-1265 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
● These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)

DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS


In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-

EC-1145
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR20(WITHOUT EURO-OBD)]
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.

SEF952W

A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See EC-1119, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
1145, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
● If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
● Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
MI Fuel mixture condition in the exhaust gas Air-fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
*: Maintains conditions just before switching to open loop.

To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.

EC-1146
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS PFP:00004
A
Trouble Diagnosis Introduction EBS00N3W

INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D
E

It is much more difficult to diagnose a incident that occurs intermit-


tently rather than continuously. Most intermittent malfunctions are F
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
G

SEF233G

I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-1148 . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-1150 should be used.
Start your diagnosis by looking for “conventional” incidents first. This L
will help troubleshoot driveability incidents on an electronically con-
SEF234G
trolled engine vehicle.
M

EC-1147
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
WORK FLOW
Flow Chart

MBIB0159E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than “0” or “[1t]”, form EC-1192, "TROUBLE DIAGNO- cannot be performed, check main
perform EC-1192, "TROUBLE DIAG- SIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCI- INCIDENT" . Refer to EC-1193, "POWER SUPPLY
DENT" . CIRCUIT FOR ECM" .
*4 If malfunctioning part cannot be *5 EC-1188
detected, perform EC-1192, "TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-1148
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Description for Work Flow
STEP DESCRIPTION
A

Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-1149 .
EC
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-1142 .) The (1st trip) DTC and the (1st
trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . C
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-1156 .)
Also check related service bulletins for information.
D
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
STEP III to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . E
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) F
mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
G
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. H
STEP V
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-1152 .) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-1156 .)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the I
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II. J
Refer to EC-1166 , EC-1182 .
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" .
K
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" . L
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
STEP VII M
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM.
(Refer to EC-1142, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .)

DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
● Vehicle ran out of fuel, which caused the engine to misfire. SEF907L

EC-1149
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
Worksheet Sample

MTBL0017

DTC Inspection Priority Chart EBS00N3X

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1199 .

EC-1150
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Priority Detected items (DTC)
A
1 ● U1000 CAN communication line
● P0102 P0103 Mass air flow sensor
● P0117 P0118 Engine coolant temperature sensor EC
● P0120 Throttle position sensor
● P0121 Accelerator pedal position sensor
● P0327 P0328 Knock sensor C
● P0335 Crankshaft position sensor (POS)
● P0340 Camshaft position sensor (PHASE)
● P0500 Vehicle speed sensor D
● P0605 ECM
2 ● P0134 Heated oxygen sensor 1
● P0550 Power steering pressure sensor
E
● P0650 MI
● P1065 ECM power supply
F
● P1122 Electric throttle control function
● P1123 Throttle control motor relay
● P1212 ESP/TCS/ABS communication line
G
● P1805 Brake switch
3 ● P1121 Electric throttle control actuator
● P1217 Engine over temperature (OVERHEAT) H
Fail-safe Chart EBS00N3Y

The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit. I
When the ECM enters the fail-safe mode, the MI illuminates.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. J
P0103
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch “ON” or “START”. K
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
II display)
L
Just as ignition switch is turned
40°C (104°F)
ON or Start
More than approx. 4 minutes after M
80°C (176°F)
ignition ON or Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0120 Throttle position sensor cir- ECM controls the electric throttle control actuator by regulating the throttle opening to
cuit small range.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration

EC-1151
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Basic Inspection EBS00N3Z

1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U

– Air conditioner switch is OFF.


– Rear window defogger switch is OFF.
– Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.

SEF976U

5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF977U

2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.

>> GO TO 3.

EC-1152
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
3. CHECK TARGET IDLE SPEED A
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
EC
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-
load, then run engine at idle speed for about 1 minute.

E
SEF978U

3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.


M/T: 650 ± 50 rpm F
A/T: 700 ± 50 rpm (in “P” or “N” position)

SEF058Y

I
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed for about J
1 minute.
3. Check idle speed.
K
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG L
OK >> GO TO 10.
NG >> GO TO 4.

4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING M

1. Stop engine.
2. Perform EC-1136, "Accelerator Pedal Released Position Learning" .

>> GO TO 5.

5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING


Perform EC-1136, "Throttle Valve Closed Position Learning" .

>> GO TO 6.

EC-1153
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
6. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-1137, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 7.
No >> 1. Follow the instruction of “Idle Air Volume Learning”.
2. GO TO 4.

7. CHECK TARGET IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the Following.
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-1246 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-1240 .
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.

9. CHECK ECM FUNCTION


1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-1143, "NATS
(Nissan Anti-theft System)" .

>> GO TO 4.

10. CHECK IGNITION TIMING


1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 14 ± 5° BTDC
A/T: 16 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
EC-1154
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
11. ACCELERATOR PEDAL RELEASED POSITION LEARNING A
1. Stop engine.
2. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
EC
>> GO TO 12.

12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING C

Perform EC-1136, "Throttle Valve Closed Position Learning" .


D
>> GO TO 13.

13. PERFORM IDLE AIR VOLUME LEARNING E


Refer to EC-1137, "Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Yes or No F
Yes >> GO TO 14.
No >> 1. Follow the instruction of “Idle Air Volume Learning”.
2. GO TO 4. G

14. CHECK TARGET IDLE SPEED AGAIN


H
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. I
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
J
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. K
M/T: 650 ± 50 rpm
A/T: 700 ± 50 rpm (in “P” or “N” position)
L
OK or NG
OK >> GO TO 15.
NG >> GO TO 17. M
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
M/T: 14 ± 5° BTDC
A/T: 16 ± 5° BTDC (in “P” or “N” position)
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.

EC-1155
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-37, "TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.

17. DETECT MALFUNCTIONING PART


Check the following.
● Check camshaft position sensor (PHASE) and circuit. Refer to EC-1246 .
● Check crankshaft position sensor (POS) and circuit. Refer to EC-1240 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.

18. CHECK ECM FUNCTION


1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-1143, "NATS
(Nissan Anti-theft System)" .

>> GO TO 4.
Symptom Matrix Chart EBS00N40

SYSTEM — BASIC ENGINE CONTROL SYSTEM


SYMPTOM
OVERHEATS/WATER TEMPERATURE HIGH
LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE

Reference
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE

page
IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-1366
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-1139
Injector circuit 1 1 2 3 2 2 2 2 EC-1357
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-1386

EC-1156
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


EC

HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference C

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Air Positive crankcase ventilation sys- F
3 3 4 4 4 4 4 4 4 4 1 EC-1389
tem
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-1152
G
EC-1273,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-1275 ,
EC-1281
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-1152 H
Ignition circuit 1 1 2 2 2 2 2 2 EC-1331
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-1193
I
Mass air flow sensor circuit 1 1 2 2 2 2 2 2 EC-1202
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2 EC-1209
Throttle position sensor circuit 1 2 2 2 2 2 2 2 EC-1214 J
Accelerator pedal position sensor circuit 3 2 1 2 2 EC-1222
EC-1229,
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2 K
EC-1320
Knock sensor circuit 2 2 3 EC-1235
Crankshaft position sensor (POS) circuit 2 2 EC-1240
L
Camshaft position sensor (PHASE) circuit 2 2 EC-1246
Vehicle speed signal circuit 2 3 3 3 EC-1252
Power steering pressure sensor circuit 2 3 3 3 3 EC-1257 M
EC-1262,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-1269
Intake valve timing control solenoid valve cir-
3 3 2 1 3 2 2 3 3 EC-1347
cuit
PNP switch circuit 3 3 3 3 3 3 3 EC-1353
Start signal circuit 2 EC-1362
Refrigerant pressure sensor circuit 2 3 3 3 3 4 EC-1373
Electrical load signal circuit 3 3 3 3 EC-1377
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 ATC-33
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

EC-1157
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel tank FL-9
5 FL-3, EM-
Fuel piping 5 5 5 5 5 5
32
Vapor lock 5 —
Valve deposit —
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5

line, Low octane)
Air Air duct EM-14
Air cleaner EM-14
Air leakage from air duct
(Mass air flow sensor —electric EM-14
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-16
Air leakage from intake manifold/
EM-16
Collector/Gasket
Cranking Battery SC-3
1 1 1 1 1 1 1 1
Alternator circuit SC-12
Starter circuit 3 SC-20
Signal plate 6 EM-73
PNP switch MT-12 or
4
AT-349
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-59
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-73
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-37
mecha-
Camshaft EM-46
nism 5 5 5 5 5 5 5 5
Intake valve
3 EM-59
Exhaust valve

EC-1158
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


EC

HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference C

ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page

IDLING VIBRATION
D

ENGINE STALL E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Exhaust Exhaust manifold/Tube/Muffler/ F
Gasket EM-24, EX-
5 5 5 5 5 5 5 5
2
Three way catalyst
G
Lubrica- Oil pan/Oil strainer/Oil pump/Oil EM-26, LU-
tion filter/Oil gallery/Oil cooler 9 , LU-10 ,
5 5 5 5 5 5 5 5 2 LU-13
Oil level (Low)/Filthy oil LU-7 H
Cooling Radiator/Hose/Radiator filler cap CO-11
Thermostat 5 CO-20
I
Water pump CO-18
Water gallery 5 5 5 5 5 5 5 2 5 CO-7
Cooling fan 5 CO-11 J
Coolant level (low)/Contaminated
CO-9
coolant
EC-1143 or K
NATS (Nissan Anti-theft System) 1 1
BL-80
EC-1286 or
ESP/TCS/ABS control unit 2 2
BRC-64 L
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
M

EC-1159
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Engine Control Component Parts Location EBS00N41

PBIB0484E

EC-1160
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]

EC

PBIB0485E

EC-1161
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]

PBIB0486E

EC-1162
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]

EC

PBIB0487E

EC-1163
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Circuit Diagram EBS00N42

TBWA0052E

EC-1164
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]

EC

TBWA0053E

EC-1165
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
ECM Harness Connector Terminal Layout EBS00N43

SEF970W

ECM Terminals and Reference Value EBS00N44

PREPARATION
1. ECM is located behind the glove box. For this inspection,
remove glove box.
2. Remove ECM harness protector.

PBIB0493E

3. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily.
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at one time.

● Data is for comparison and may not be exact.

MEC486B

ECM INSPECTION TABLE


Specification data are reference values and are measured between each terminal and body ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 7.0V

[Engine is running]
● Warm-up condition
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

EC-1166
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
Heated oxygen sen- ● Engine speed is below 3,800 rpm. EC
4 PU/R 0 - 1.0V
sor 2 heater ● After driving for 2 minutes at a speed of 70 km/h
(43 MPH) or more.
[Ignition switch “ON”] C
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,800 rpm. D
Counter current BATTERY VOLTAGE
12 R/B [Ignition switch “ON”]
return (11 - 14V)
[Engine is running]
E
BATTERY VOLTAGE
● Idle speed (11 - 14V)

Approximately 10V
F
EVAP canister purge
13 P volume control sole-
noid valve [Engine is running]
● Engine speed is about 2,000 rpm G

PBIB0520E
H
[Ignition switch “ON”] 0 - 1.0V
18 R/Y MI [Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V) I
[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF” J
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF” K
0 - 0.1V

[Engine is running] L
● Warm-up condition
● Idle speed
M
21 BR Ignition signal No. 1
PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm.

PBIB0522E

[Engine is running]
● Both A/C switch and blower switch are “ON” 0 - 1.0V
26 L Air conditioner relay (Compressor operates).
[Engine is running] BATTERY VOLTAGE
● A/C switch is “OFF”. (11 - 14V)

EC-1167
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running]
0 - 1.0V
● Cooling fan is operating at high speed
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.
[Engine is running]
● Both A/C switch and blower switch are “ON” Approximately 0V
Air conditioner cut (Compressor operates).
30 PU/W
signal [Engine is running]
● A/C switch is “ON” Approximately 4.6V
(Compressor not operates).
B/W
Approximately 2.6V
(With A/T) CAN communication
33 [Ignition switch “ON”] Output voltage varies with the
W line
communication status.
(With M/T)
L/R
Approximately 2.4V
(With A/T) CAN communication
34 [Ignition switch “ON”] Output voltage varies with the
R line
communication status.
(With M/T)

6 - 7V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0523E
36 L/OR Tachometer signal
6 - 7V

[Engine is running]
● Engine speed is 2,500 rpm

PBIB0524E

[Engine is running] BATTERY VOLTAGE


Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LG
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

[Ignition switch “ON”] Approximately 0V


41 B/Y Start signal
[Ignition switch “START”] 9 - 14V

EC-1168
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE EC
[Ignition switch “ON”]
(11 - 14V)
[Ignition switch “ON”]
Approximately 0V
● Gear position is “P” or “N”. C
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V) D
● Except the above gear position M/T model
Approximately 5V
[Ignition switch “ON”] E
50 LG Data link connector Approximately 5V
● CONSULT-II or GST is disconnected.
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal Rear window defogger switch is “ON” (11 - 14V)
● F
52 R/W (Rear window defog-
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE G
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V H
● Lighting switch is “OFF”
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B I
nal [Ignition switch “ON”]
Approximately 5V
● Heater fan control switch is “OFF”
[Engine is running] J
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
59 B K
60 B [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y
L
1.0 - 4.0V

[Engine is running] M
● Warm-up condition
● Idle speed

PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V

[Engine is running]
● Engine speed is 2,000 rpm.

PBIB0526E

Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply

EC-1169
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
Power supply for BATTERY VOLTAGE
66 W/L [Ignition switch “OFF”]
ECM (Buck-up) (11 - 14V)
[Engine is running]
0.5 - 4.0V
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned.

Approximately 3V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0527E
Crankshaft position
71 PU/R
sensor (POS)
Approximately 3V

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Ignition switch “ON”]
● Gear position is “D” (A/T model)
More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
73 W
sor 1 [Ignition switch “ON”]
● Gear position is “D” (A/T model)
Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Gear position is “D” (A/T model)
Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
74 G
sor 2 [Ignition switch “ON”]
● Gear position is “D” (A/T model)
More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-1170
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
0.41 - 0.71V
Accelerator pedal ● Accelerator pedal fully released EC
75 R/L
position sensor 1 [Ignition switch “ON”]
More than 3.9V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
C
0.09 - 0.48V
Accelerator pedal ● Accelerator pedal fully released
76 B/W
position sensor 2 [Ignition switch “ON”]
More than 1.9V D
● Accelerator pedal fully depressed
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V E
ground
● Idle speed

Approximately 2.3V
F
[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH) G

PBIB0531E

H
[Engine is running]
82 W Knock sensor Approximately 2.5V
● Idle speed
[Engine is running]
I
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.) J
Approximately 0 - 4.8V
Intake air tempera-
84 Y/G [Engine is running] Output voltage varies with intake
ture sensor
air temperature.
K
Accelerator pedal
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V
ground
L
[Ignition switch “ON”]
Accelerator pedal 0.41 - 0.71V
● Accelerator pedal fully released
90 W position sensor sig-
nal output [Ignition switch “ON”]
More than 3.9V M
● Accelerator pedal fully depressed
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.
Approximately 0 - 4.8V
Engine coolant tem-
93 BR/Y [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2
● Engine speed is 2,000 rpm.

EC-1171
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
● Warm-up condition
● Idle speed

101 R/B Injector No. 1


PBIB0529E
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

109 W Power supply for BATTERY VOLTAGE


[Ignition switch “ON”]
111 W ECM (11 - 14V)
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”]
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”]
relay power supply (11 - 14V)

0 - 14V

[Ignition switch “ON”]


Throttle control motor ● Gear position is “D” (A/T model)
114 R
(Open) ● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing

PBIB0533E

EC-1172
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed EC
0 - 14V

[Ignition switch “ON”] C


Throttle control motor ● Gear position is “D” (A/T model)
116 G
(Close) ● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing D
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) E
CONSULT-II Function EBS00N45

FUNCTION
F
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
G
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*1
Data monitor Input/Output data in the ECM can be read.
H
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test I
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read. J
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes K
3. Freeze frame data
4. 1st trip freeze frame data
5. Others
L

EC-1173
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC
RESULTS DATA
Item DATA
WORK MONI- ACTIVE
FREEZE MONI-
SUPPORT TOR TEST
DTC*1 FRAME TOR
(SPEC)
DATA*2
Crankshaft position sensor (POS) × × × ×
Camshaft position sensor (PHASE) ×
Mass air flow sensor × × ×
Engine coolant temperature sensor × × × × ×
Heated oxygen sensor 1 × × ×
ENGINE CONTROL COMPONENT PARTS

Heated oxygen sensor 2 × ×


Wheel sensor (Vehicle speed signal) × × × ×
Accelerator pedal position sensor × × ×
Throttle position sensor × × ×
Intake air temperature sensor × ×
INPUT

Knock sensor ×
Refrigerant pressure sensor × ×
Ignition switch (start signal) × ×
Closed throttle position switch (accelera-
× ×
tor pedal position sensor signal)
Air conditioner switch × ×
Park/neutral position (PNP) switch × ×
Stop lamp switch × × ×
Power steering pressure sensor × × ×
Battery voltage × ×
Load signal × ×
Injectors × × ×
ENGINE CONTROL COMPONENT PARTS

Power transistor (Ignition timing) × × ×


Throttle control motor relay × × ×
EVAP canister purge volume control sole-
× × ×
noid valve
OUTPUT

Air conditioner relay × ×


Fuel pump relay × × × ×
Cooling fan relay × × × ×
Heated oxygen sensor 1 heater × ×
Heated oxygen sensor 2 heater × ×
Intake valve timing control solenoid valve × × ×
Calculated load value × × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-1142 .

CONSULT-II INSPECTION PROCEDURE


1. Turn ignition switch OFF.

EC-1174
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
2. Connect “CONSULT-II” to data link connector, which is located
under LH dash panel near the fuse box cover. A
3. Turn ignition switch ON.

EC

PBIB0376E

D
4. Touch “START (NISSAN BASED VHCL)”.

G
MBIB0233E

5. Touch “ENGINE”. H
If “ENGINE” is not indicated, go to GI-34, "CONSULT-II Data
Link Connector (DLC) Circuit" .

K
SEF995X

6. Perform each diagnostic test mode according to each service


procedure. L
For further information, see the CONSULT-II Operation Manual.

SEF824Y

WORK SUPPORT MODE


Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.

EC-1175
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
WORK ITEM CONDITION USAGE
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- from fuel line
FICIENT.
TARGET IDLE RPM ADJ* ● IDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ* ● IDLE CONDITION When adjusting target ignition tim-
ing
*: This function is not necessary in the usual service procedure.

SELF-DIAG RESULTS MODE


Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer to EC-1119, "INDEX FOR DTC" .)
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data
Description
item*1
DIAG TROUBLE
● The engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
CODE
to EC-1119, "INDEX FOR DTC" .)
[PXXXX]
● “Fuel injection system status” at the moment a malfunction is detected is displayed.
● One mode in the following is displayed.
FUEL SYS-B1 “MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] ● The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
● The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
● “Short-term fuel trim” at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] ● The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
● “Long-term fuel trim” at the moment a malfunction is detected is displayed.
L-FUEL TRIM-B1 [%] ● The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
● The engine speed at the moment a malfunction is detected is displayed.
[rpm]
VHCL SPEED [km/h]
● The vehicle speed at the moment a malfunction is detected is displayed.
or [mph]
B/FUEL SCHDL
● The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE [°C]
● The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
*1: The items are the same as those of 1st trip freeze frame data.

EC-1176
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
DATA MONITOR MODE
Monitored Item A
×: Applicable
CAN
ECM
MAIN DIAG EC
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
C
● Accuracy becomes poor if engine
● Indicates the engine speed computed speed drops below the idle rpm.
from the signals of the crankshaft posi-
ENG SPEED [rpm] × × ● If the signal is interrupted while the
tion sensor (POS) and camshaft posi- D
tion sensor (PHASE). engine is running, an abnormal
value may be indicated.
● The signal voltage of the mass air flow ● When the engine is stopped, a
MAS A/F SE-B1 [V] × × E
sensor is displayed. certain value is indicated.
● When the engine coolant tempera-
● The engine coolant temperature (deter- ture sensor is open or short-cir-
COOLAN TEMP/S mined by the signal voltage of the cuited, ECM enters fail-safe mode. F
× ×
[°C] or [°F] engine coolant temperature sensor) is The engine coolant temperature
displayed. determined by the ECM is dis-
played.
G
● The signal voltage of heated oxygen
HO2S1 (B1) [V] × ×
sensor 1 is displayed.
● The signal voltage of heated oxygen
HO2S2 (B1) [V] × × H
sensor 2 is displayed.

● Display of heated oxygen sensor 1 sig- ● After turning ON the ignition


nal during air-fuel ratio feedback control: switch, “RICH” is displayed until
RICH ... means the mixture became air-fuel mixture ratio feedback I
HO2S1 MNTR (B1) “rich”, and control is being affected control begins.
× ×
[RICH/LEAN] toward a leaner mixture. ● When the air-fuel ratio feedback is
LEAN ... means the mixture became clamped, the value just before the J
“lean”, and control is being affected clamping is displayed continu-
toward a rich mixture. ously.
● Display of heated oxygen sensor 2 sig- K
nal:
RICH ... means the amount of oxygen
HO2S2 MNTR (B1) after three way catalyst is relatively ● When the engine is stopped, a
× L
[RICH/LEAN] small. certain value is indicated.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
M
VHCL SPEED SE ● The vehicle speed computed from the
× ×
[km/h] or [mph] vehicle speed signal is displayed.
BATTERY VOLT ● The power supply voltage of ECM is dis-
× ×
[V] played.
ACCEL SEN 1 [V] × × ● The accelerator pedal position sensor
ACCEL SEN 2 [V] × signal voltage is displayed.

THRTL SEN 1 [V] × × ● The throttle position sensor signal volt-


THRTL SEN 2 [V] × age is displayed.

● The intake air temperature (determined


INT/A TEMP SE
× × by the signal voltage of the intake air
[°C] or [°F]
temperature sensor) is indicated.
● After starting the engine, [OFF] is
START SIGNAL ● Indicates [ON/OFF] condition from the
× × displayed regardless of the starter
[ON/OFF] starter signal.
signal.

EC-1177
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
● Indicates idle position [ON/OFF] com-
CLSD THL POS
× × puted by ECM according to the acceler-
[ON/OFF]
ator pedal position sensor signal.
● Indicates [ON/OFF] condition of the air
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
● Indicates [ON/OFF] condition from the
P/N POSI SW
× × park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
● [ON/OFF] condition of the power steer-
PW/ST SIGNAL ing system (determined by the signal
× ×
[ON/OFF] voltage of the power steering pressure
sensor signal) is indicated.
● Indicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
LOAD SIGNAL
× × ON and/or lighting switch is in 2nd posi-
[ON/OFF]
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW ● Indicates [ON/OFF] condition from igni-
× ×
[ON/OFF] tion switch.
HEATER FAN SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] heater fan switch signal.
BRAKE SW ● Indicates [ON/OFF] condition from the
×
[ON/OFF] stop lamp switch signal.
● Indicates the actual fuel injection pulse ● When the engine is stopped, a
INJ PULSE-B1
× width compensated by ECM according certain computed value is indi-
[msec]
to the input signals. cated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into
×
[msec] ECM, prior to any learned on board cor-
rection.
IGN TIMING ● Indicates the ignition timing computed ● When the engine is stopped, a
×
[BTDC] by ECM according to the input signals. certain value is indicated.
● When the engine is stopped, a
● The mean value of the air-fuel ratio certain value is indicated.
A/F ALPHA-B1 [%] × feedback correction factor per cycle is ● This data also includes the data
indicated. for the air-fuel ratio learning con-
trol.
● “Calculated load value” indicates the
CAL/LD VALUE [%] value of the current airflow divided by
peak airflow.
● Indicates the mass airflow computed by
MASS AIRFLOW
ECM according to the signal voltage of
[g·m/s]
the mass air flow sensor.
● Indicates the EVAP canister purge vol-
ume control solenoid valve control value
PURG VOL C/V computed by the ECM according to the
[%] input signals.
● The opening becomes larger as the
value increases.

EC-1178
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG A
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
EC
INT/V TIM (B1) ● Indicates [°CA] of intake camshaft
[°CA] advanced angle.
● The control condition of the intake valve
C
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
INT/V SOL (B1) [%]
ON ... intake valve timing control is oper- D
ating.
OFF ... Intake valve timing control is not
operating.
E
● The air conditioner relay control condi-
AIR COND RLY
× tion (determined by ECM according to
[ON/OFF]
the input signals) is indicated.
● Indicates the fuel pump relay control
F
FUEL PUMP RLY
× condition determined by ECM according
[ON/OFF]
to the input signals.
● Indicates the throttle control motor relay G
THRTL RELAY
control condition determined by the
[ON/OFF]
ECM according to the input signals.
● Indicates the condition of the cooling fan H
(determined by ECM according to the
COOLING FAN input signals).
[HI/LOW/OFF] HI ... High speed operation
I
LOW ... Low speed operation
OFF ... Stop
● Indicates [ON/OFF] condition of heated
HO2S1 HTR (B1) J
oxygen sensor 1 heater determined by
[ON/OFF]
ECM according to the input signals.
● Indicates [ON/OFF] condition of heated
HO2S2 HTR (B1)
oxygen sensor 2 heater determined by K
[ON/OFF]
ECM according to the input signals.
● Display the condition of idle air volume
learning L
IDL A/V LEARN YET ... Idle air volume learning has not
[YET/CMPLT] been performed yet.
CMPLT ... Idle air volume learning has
already been performed successfully. M
TRVL AFTER MIL
● Distance traveled while MI is activated.
[km] or [mile]
AC PRESS SEN ● The signal voltage from the refrigerant
[V] pressure sensor is displayed.
Voltage [V]
Frequency ● Only “#” is displayed if item is
[msec], [Hz] or [%] unable to be measured.
DUTY-HI ● Voltage, frequency, duty cycle or pulse ● Figures with “#”s are temporary
width measured by the probe. ones. They are the same figures
DUTY-LOW
as an actual piece of data which
PLS WIDTH-HI was just previously measured.
PLS WIDTH-LOW

EC-1179
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
CAN
ECM
MAIN DIAG
Monitored item INPUT
SIG- SUP- Description Remarks
[Unit] SIG-
NALS PORT
NALS
MNTR
CAN COMM
×
[OK/NG]
CAN CIRC 1
×
[OK/UNKWN]
CAN CIRC 2
× ● These items are not displayed in
[OK/UNKWN] ● Indicates the communication condition
“SELECTION FROM MENU”
CAN CIRC 3 of CAN communication line.
× mode.
[OK/UNKWN]
CAN CIRC 4
×
[OK/UNKWN]
CAN CIRC 5
×
[OK/UNKWN]
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

DATA MONITOR (SPEC) MODE


Monitored Item
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
● Indicates the engine speed computed
from the signals of the crankshaft posi-
ENG SPEED [rpm] ×
tion sensor (POS) and camshaft position
sensor (PHASE).
● The signal voltage of the mass air flow ● When engine is running specification
MAS A/F SE-B1 [V] × ×
sensor specification is displayed. range is indicated.
● “Base fuel schedule” indicates the fuel
B/FUEL SCHDL injection pulse width programmed into ● When engine is running specification
[msec] ECM, prior to any learned on board cor- range is indicated.
rection.
● When engine is running specification
● The mean value of the air-fuel ratio feed- range is indicated.
A/F ALPHA-B1 [%] × back correction factor per cycle is indi-
cated. ● This data also includes the data for the
air-fuel ratio learning control.
NOTE:
● Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE


Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: Return to the original ● Harness and connectors
FUEL INJEC- trouble condition If trouble symptom disappears, see
● Fuel injectors
TION ● Change the amount of fuel injec- CHECK ITEM.
tion using CONSULT-II. ● Heated oxygen sensor 1

● Engine: Return to the original


trouble condition
IGNITION TIM- If trouble symptom disappears, see ● Perform “Idle Air Volume Learn-
● Timing light: Set
ING CHECK ITEM. ing”.
● Retard the ignition timing using
CONSULT-II.

EC-1180
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
A
● Engine: After warming up, idle ● Harness and connectors
the engine. ● Compression
POWER BAL- ● A/C switch “OFF” ● Fuel injectors
Engine runs rough or dies. EC
ANCE ● Shift lever “N” ● Power transistor
● Cut off each injector signal one at ● Spark plugs
a time using CONSULT-II. ● Ignition coils C
● Ignition switch: ON ● Harness and connectors
COOLING FAN ● Turn the cooling fan “ON” and Cooling fan moves and stops. ● Cooling fan relay
“OFF” with CONSULT-II. ● Cooling fan motor D
● Engine: Return to the original ● Harness and connectors
ENG COOLANT trouble condition If trouble symptom disappears, see ● Engine coolant temperature sen-
TEMP ● Change the engine coolant tem- CHECK ITEM. sor E
perature using CONSULT-II. ● Fuel injectors
● Ignition switch: ON (Engine
stopped) F
FUEL PUMP Fuel pump relay makes the operat- ● Harness and connectors
RELAY ● Turn the fuel pump relay “ON” ing sound. ● Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound. G
● Engine: After warming up, run
engine at 1,500 rpm.
PURG VOL ● Change the EVAP canister purge Engine speed changes according to ● Harness and connectors H
CONT/V volume control solenoid valve the opening percent. ● Solenoid valve
opening percent using CON-
SULT-II.
I
● Engine: Return to the original
● Harness and connectors
V/T ASSIGN trouble condition If trouble symptom disappears, see
ANGLE CHECK ITEM. ● Intake valve timing control sole-
● Change intake valve timing using
noid valve J
CONSULT-II.

REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)


Description K
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger): L
– The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be M
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%, SEF707X
SEF706X

“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on


the screen during “Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
– DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected.
Operation
1. “AUTO TRIG”

EC-1181
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
– While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/1st trip
DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "How to Perform Efficient Diagnosis
for an Electrical Incident" .)
2. “MANU TRIG”
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

PBIB0197E

CONSULT-II Reference Value in Data Monitor EBS00N46

Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load

EC-1182
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
EC
● No-load
Maintaining engine speed at 2,000
A/F ALPHA-B1 ● Engine: After warming up 54% - 155%
rpm
C
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm D
Revving engine from idle up to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly
LEAN ←→ RICH E
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.
Revving engine from idle up to 3,000
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH F
rpm quickly
● Turn drive wheels and compare CONSULT-II value with the speedometer Almost the same speed as the
VEH SPEED SE
indication. speedometer indication
G
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V

● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.71V


ACCEL SEN1
(engine stopped) Accelerator pedal: Fully depressed More than 3.9V H
● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.97V
ACCEL SEN2*2
(engine stopped) Accelerator pedal: Fully depressed More than 3.8V
● Ignition switch: ON
I
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2*2 ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V J
1st (M/T model)
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
K
Accelerator pedal: Fully released ON
CLSD THL POS ● Ignition switch: ON
Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF L
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)
Shift lever: M
P or N (A/T model) ON
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch is OFF
OFF
and lighting switch is OFF.
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW
the engine Heater fan is not operating OFF
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON

EC-1183
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 2.0 - 3.0 msec
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load
● Engine: After warming up MT: 12° - 16° BTDC
Idle
● Shift lever: N AT: 14° - 18° BTDC
IGN TIMING
● Air conditioner switch: OFF
2,000 rpm 25° - 45° BTDC
● No-load
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load
● Engine: After warming up Idle −5° - 5°CA
● Shift lever: N
INT/V TIM (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0° - 20°CA
quickly
● No-load
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine ON
(Compressor operates)
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF
THRTL RELAY ● Ignition switch: ON ON
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more
● Engine: After warming up
ON
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF
● Engine speed: Below 3,800 rpm [After driving for 2 minutes at a speed of
ON
HO2S2 HTR (B1) 70 km/h (43 MPH) or more]
● Engine speed: Above 3,800 rpm OFF

EC-1184
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
A
Vehicle has traveled after MI has 0 - 65,535 km
TRVL AFTER MIL ● Ignition switch: ON
turned ON. (0 - 40,723 mile)
● Ignition switch: ON (Engine stopped) Approx. 0V
EC
AC PRESS SEN ● Engine: Idle
1.0 - 4.0V
● Air conditioner switch: OFF

CAN COMM*1 OK C
1 OK
CAN CIRC 1*
OK (A/T models)
CAN CIRC 2*1 UNKWN (M/T models with ESP) D
● Ignition switch: ON
UNKWN (A/T models)
CAN CIRC 3*1 OK (M/T models with ESP)
E
CAN CIRC 4*1 UNKWN

CAN CIRC 5*1 UNKWN


*1: These items are not applied for M/T models without ESP. F
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.

Major Sensor Reference Graph in Data Monitor Mode EBS00N47


G

The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1 H
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models). I
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.
J

PBIB0198E
M
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.

EC-1185
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]
Each value is for reference, the exact value may vary.

SEF241Y

EC-1186
TROUBLE DIAGNOSIS
[QR20(WITHOUT EURO-OBD)]

EC

PBIB0668E

EC-1187
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE PFP:00031

Description EBS00N48

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition EBS00N49

● Vehicle driven distance: More than 5,000 km (3,017 miles)


● Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
● Atmospheric temperature: 20 - 30°C (68 - 86°F)
● Engine coolant temperature: 75 - 95°C (167 - 203°F)
● Transmission: Warmed-up*1
● Electrical load: Not applied*2
● Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
Inspection Procedure EBS00N4A

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-1152, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-1189, "Diagnostic Procedure" .

SEF601Z

EC-1188
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N4B

EC

SEF613ZD

EC-1189
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITHOUT EURO-OBD)]

SEF768Z

EC-1190
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
[QR20(WITHOUT EURO-OBD)]

EC

SEF615ZA

EC-1191
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006

Description EBS00N4C

Intermittent incidents (I/I) may occur. In many cases, the incident resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I occur-
rences is poor electrical connections. Because of this, the conditions under which the incident occurred may
not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the
specific malfunctioning area.
Common I/I Report Situations
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.

Diagnostic Procedure EBS00N4D

1. INSPECTION START
Erase (1st trip) DTCs. Refer to EC-1142, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .

>> GO TO 2.

2. CHECK GROUND TERMINALS


Check ground terminals for corroding or loose connection.
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.

3. SEARCH FOR ELECTRICAL INCIDENT


Perform GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace.

EC-1192
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM PFP:24110
A
Wiring Diagram EBS00N4E

EC

TBWA0054E

EC-1193
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
ECM Terminals and Reference Value EBS00N4F

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Counter current BATTERY VOLTAGE
12 R/B [Ignition switch "ON"]
return (11 - 14V)
[Engine is running]
[Ignition switch “OFF”] 0 - 1.0V
ECM relay ● For 3 seconds after turning ignition switch “OFF”
20 W/G
(Self shut-off) [Ignition switch “OFF”]
BATTERY VOLTAGE
● 3 seconds passed after turning ignition switch (11 - 14V)
“OFF”
[Ignition switch “OFF”] 0V
42 B/R Ignition switch BATTERY VOLTAGE
[Ignition switch “ON”]
(11 - 14V)
59 B
60 B [Engine is running]
ECM ground Engine ground
106 B/Y ● Idle speed
108 B/Y
109 W Power supply for BATTERY VOLTAGE
[Ignition switch “ON”]
111 W ECM (11 - 14V)

Diagnostic Procedure EBS00N4G

1. INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.

2. CHECK ECM POWER SUPPLY CIRCUIT-I


1. Turn ignition switch “OFF” and then “ON”.
2. Check voltage between ECM terminal 42 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0535E

EC-1194
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M61, F41
● Fuse block (J/B) connector M1 EC
● 10A fuse
● Harness for open or short between ECM and fuse
C

>> Repair harness or connectors.

4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I D

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. E
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
F
Continuity should exist.
4. Also check harness for short to power.
OK or NG G
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
H
5. CHECK POWER SUPPLY-II
1. Disconnect ECM relay.
I

PBIB0493E
L
2. Check voltage between ECM relay terminals 1, 6 and ground
with CONSULT-II or tester.
OK or NG M
OK >> GO TO 7.
NG >> GO TO 6.

SEF420X

EC-1195
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
6. DETECT MALFUNCTIONING PART
Check the following.
● 10A fuse
● 20A fuse
● Harness connectors E60, F36
● Harness connectors E61, F38
● Harness for open or short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-1331, "IGNITION SIGNAL" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK ECM POWER SUPPLY CIRCUIT-III


1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals, 109, 111 and ground
with CONSULT-II or tester.
Voltage: After turning ignition switch "OFF", battery
voltage will exist for a few seconds, then
drop approximately 0V.

PBIB0536E

OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11.

EC-1196
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
9. CHECK ECM POWER SUPPLY CIRCUIT-IV A
1. Disconnect ECM relay.

EC

D
PBIB0493E

2. Check voltage between ECM relay terminal 3 and ground with E


CONSULT-II or tester.
Voltage: Battery voltage
F
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
G

SEF860T H

10. DETECT MALFUNCTIONING PART


Check the following. I
● Harness or connectors E60, F36
● Harness for open or short between ECM relay and 10A fuse
J

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT K

1. Check harness continuity between ECM terminals and ECM relay terminals as follows.
Refer to Wiring Diagram. L
ECM terminal ECM relay terminal
12 7
M
109, 111 5

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

12. CHECK ECM RELAY


Refer to EC-1198, "Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace ECM relay.

EC-1197
POWER SUPPLY CIRCUIT FOR ECM
[QR20(WITHOUT EURO-OBD)]
13. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 59, 60, 106, 108 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to power in harness or connectors.

14. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N4H

ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
Condition Continuity
12V direct current supply between
Yes
terminals 1 and 2
OFF No
3. If NG, replace ECM relay.

PBIB0077E

EC-1198
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITHOUT EURO-OBD)]
DTC U1000 CAN COMMUNICATION LINE PFP:23710
A
Description EBS00N4I

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- EC
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. C

On Board Diagnosis Logic EBS00N4J

This self-diagnosis has the one trip detection logic. D

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
E
● ECM can not communicate to other control
units. ● Harness or connectors
U1000 CAN communication
(CAN communication line is open or
1000 line ● ECM can not communicate for more than the shorted) F
specified time.

DTC Confirmation Procedure EBS00N4K

1. Turn ignition switch “ON” and wait at least 3 seconds. G


2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1201, "Diagnostic Procedure" .
H

EC-1199
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N4L

TBWA0096E

EC-1200
DTC U1000 CAN COMMUNICATION LINE
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N4M

1. INSPECTION START A

1. Turn ignition switch “ON”.


2. Select “CAN DIAG SUPPORT MNTR” in “DATA MONITOR” mode with CONSULT-II. EC
3. Print out the CONSULT-II screen.
A/T models
C

PBIB0538E
F
M/T models with ESP

PBIB0539E
J

>> Go to LAN-5, "CAN SYSTEM (FOR A/T MODELS)" or LAN-12, "CAN SYSTEM (FOR M/T MOD-
ELS)" .
K

EC-1201
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
DTC P0102, P0103 MAF SENSOR PFP:22680

Component Description EBS00N4N

The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change.

SEC266C

CONSULT-II Reference Value in Data Monitor Mode EBS00N4O

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle Approx. 1.0 - 1.5V
● Air conditioner switch: OFF
MAS A/F SE-B1
● Shift lever: N 2,500 rpm Approx. 1.6 - 2.0V
● No-load
● Engine: After warming up Idle 10% - 35%
● Shift lever: N
CAL/LD VALUE
● Air conditioner switch: OFF 2,500 rpm 10% - 35%
● No-load
● Engine: After warming up Idle 1.0 - 4.0 g·m/s
● Shift lever: N
MASS AIRFLOW
● Air conditioner switch: OFF 2,500 rpm 4.0 - 10.0 g·m/s
● No-load

ECM Terminals and Reference Value EBS00N4P

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Warm-up condition 1.1 - 1.5V
● Idle speed
72 OR Mass air flow sensor
[Engine is running]
● Warm-up condition 1.6 - 2.0V
● Engine speed is 2,500 rpm.
[Engine is running]
Mass air flow sensor
80 B/P ● Warm-up condition Approximately 0V
ground
● Idle speed

EC-1202
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00N4Q

A
These self-diagnoses have the one trip detection logic.
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
EC
● Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
0102 circuit low input sent to ECM. ● Intake air leaks
C
● Mass air flow sensor
● Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is (The sensor circuit is open or shorted.)
0103 circuit high input sent to ECM. D
● Mass air flow sensor

FAIL-SAFE MODE E
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. F

DTC Confirmation Procedure EBS00N4R

NOTE: G
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P0102 H
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II. I
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .
J

L
SEF058Y

Without CONSULT-II
1. Start engine and wait 5 seconds at most. M
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .

EC-1203
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
PROCEDURE FOR DTC P0103
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Start engine and wait at least 5 seconds.
6. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
5. Turn ignition switch “OFF”, wait at least 10 seconds.
6. Start engine and wait at least 5 seconds.
7. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
8. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
9. If DTC is detected, go to EC-1206, "Diagnostic Procedure" .

EC-1204
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N4S

EC

TBWA0055E

EC-1205
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N4T

1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.

2. CHECK INTAKE SYSTEM


Check the following for connection.
● Air duct
● Vacuum hoses
● Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.

3. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 4.

PBIB0494E

4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT


1. Disconnect MAF sensor harness connector.
2. Turn ignition switch “ON”.

PBIB0495E

3. Check voltage between MAF sensor terminals 2, 4 and ground


with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0076E

EC-1206
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
5. DETECT MALFUNCTIONING PART A
Check the following.
● Harness for open or short between ECM relay and mass air flow sensor
● Harness for open or short between mass air flow sensor and ECM EC

>> Repair harness or connectors.


C
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. D
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80.
Refer to Wiring Diagram. E
Continuity should exist.
4. Also check harness for short to ground and short to power. F
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. G
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72. H
Refer to Wiring Diagram.
Continuity should exist.
I
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK MASS AIR FLOW SENSOR K


Refer to EC-1208, "Component Inspection" .
OK or NG
L
OK >> GO TO 9.
NG >> Replace mass air flow sensor.

9. CHECK INTERMITTENT INCIDENT M

Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1207
DTC P0102, P0103 MAF SENSOR
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N4U

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 72 (Mass air flow sensor
signal) and ground.
Condition Voltage V
Ignition switch “ON” (Engine stopped.) Approx. 1.0
Idle (Engine is warmed-up to normal
1.1 - 1.5
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.6 - 2.0
normal operating temperature.)
Idle to about 4,000 rpm* 1.5 - 2.0 to Approx. 4.0
PBIB0537E
*: Check for liner voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
● Turn ignition switch “OFF”.
● Disconnect mass air flow sensor harness connector and reconnect it again.

● Perform steps 2 and 3 again.

5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust.
6. If NG, clean or replace mass air flow sensor.
Removal and Installation EBS00N4V

MASS AIR FLOW SENSOR


Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-1208
DTC P0117, P0118 ECT SENSOR
[QR20(WITHOUT EURO-OBD)]
DTC P0117, P0118 ECT SENSOR PFP:22630
A
Component Description EBS00N4W

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the EC
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. C

SEF594K

E
<Reference data>
Engine coolant
Voltage* V Resistance kΩ F
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal 93 H
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS00N4X
J
These self-diagnoses have the one trip detection logic.
Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name K
Engine coolant
P0117 An excessively low voltage from the sensor is
temperature sen-
0117 sent to ECM.
sor circuit low input ● Harness or connectors L
Engine coolant (The sensor circuit is open or shorted.)
P0118 temperature sen- An excessively high voltage from the sensor is ● Engine coolant temperature sensor
0118 sor circuit high sent to ECM.
M
input

FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.

EC-1209
DTC P0117, P0118 ECT SENSOR
[QR20(WITHOUT EURO-OBD)]
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON”
or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)

Engine coolant temper- Just as ignition switch is turned ON or Start 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
Start
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.

DTC Confirmation Procedure EBS00N4Y

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1212, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON” and wait at least 5 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-1212, "Diagnostic Procedure" .

EC-1210
DTC P0117, P0118 ECT SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N4Z

EC

TBWA0057E

EC-1211
DTC P0117, P0118 ECT SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N50

1. CHECK ECT SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect engine coolant temperature (ECT) sensor harness
connector.
3. Turn ignition switch “ON”.

PBIB0496E

4. Check voltage between ECT sensor terminal 1 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0080E

2. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between ECT sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-1213, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace engine coolant temperature sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1212
DTC P0117, P0118 ECT SENSOR
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N51

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
F
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00 G
90 (194) 0.9 0.236 - 0.260
*: These data are reference values and are measured between ECM terminal
93 (Engine coolant temperature sensor) and body ground. H
SEF012P

2. If NG, replace engine coolant temperature sensor.


Removal and Installation EBS00N52 I
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-20, "THERMOSTAT AND WATER CONTROL VALVE" .
J

EC-1213
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
DTC P0120 TP SENSOR PFP:16119

Component Description EBS00N53

Electric Throttle Control Actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
CONSULT-II Reference Value in Data Monitor Mode EBS00N54

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Ignition switch: ON
Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
THRTL SEN1
THRTL SEN2* ● Shift lever:
D (A/T model) Accelerator pedal: Fully depressed Less than 4.75V
1st (M/T model)
*: Throttle position sensor 2 signal is converted by ECM internally. thus, it differs from ECM terminal voltage signal.

ECM Terminals and Reference Value EBS00N55

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released
73 W
sor 1 [Ignition switch “ON”]
● Engine stopped
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed

EC-1214
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped EC
● Gear position is “D” (A/T model) Less than 4.75V
● Gear position is “1st” (M/T model)
Throttle position sen- ● Accelerator pedal fully released C
74 G
sor 2 [Ignition switch “ON”]
● Engine stopped
D
● Gear position is “D” (A/T model) More than 0.36V
● Gear position is “1st” (M/T model)
● Accelerator pedal fully depressed
E
On Board Diagnosis Logic EBS00N56

DTC No. Trouble diagnosis name DTC detecting condition Possible cause F
An excessively low or high voltage from
A) the throttle position sensor 1 is sent to
ECM.
● Harness or connectors G
An excessively low or high voltage from (The throttle position sensor 1 or 2 circuit
B) the throttle position sensor 2 is sent to is open or shorted.)
ECM.
● Electric throttle control actuator H
A difference between signals from sensor
C) 1 and sensor 2 is out of the specified
range.
● Harness or connectors I
P0120 Throttle position sensor
(The throttle position sensor 1, 2, accel-
0120 circuit
erator pedal position sensor 1, 2, mass
ECM detects a voltage of power source air flow sensor, power steering pressure J
D) sensor or refrigerant pressure sensor cir-
for sensor is excessively low or high.
cuit is shorted.)
● ECM
(ECM pin terminal is bend or break.)
K

Closed throttle position learning value is


E)
excessively low.
● Electric throttle control actuator L
Closed throttle position learning is not
F)
performed successfully, repeatedly.

FAIL-SAFE MODE M
ECM enters fail-safe mode when the malfunction A, B, C or D is detected.
Detected items Engine operation condition in fail-safe mode
Malfunction A The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle
position to be within +10 degrees.
Malfunction B
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
Malfunction C* So, the acceleration will be poor.
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx.
Malfunction D
5 degrees) by the return spring.
*: The ECM enters in the fail-safe mode when the normal signal is entered to the ECM after the malfunction C was detected.

DTC Confirmation Procedure EBS00N57

NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A, B, C AND D” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION E”. If the 1st trip DTC cannot be confirmed,
perform “PROCEDURE FOR MALFUNCTION F.

EC-1215
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
PROCEDURE FOR MALFUNCTION A, B, C AND D
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If 1st trip DTC is detected, go to EC-1219, "MALFUNCTIONING
A, B, C, AND D" in “Diagnostic Procedure”.

SEF058Y

Without CONSULT-II
1. Start engine and let it idle for 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If 1st trip DTC is detected, go to EC-1219, "MALFUNCTIONING A, B, C, AND D" in “Diagnostic Proce-
dure”.
PROCEDURE FOR MALFUNCTION E
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds.
4. Turn ignition switch “ON”.
5. If 1st trip DTC is detected, go to EC-1221, "MALFUNCTION E
AND F" in “Diagnostic Procedure”.

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON”.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If 1st trip DTC is detected, go to EC-1221, "MALFUNCTION E AND F" in “Diagnostic Procedure”.
PROCEDURE FOR MALFUNCTION F
With CONSULT-II
1. Turn ignition switch "ON".

EC-1216
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds. A
4. Turn ignition switch "ON".
5. Repeat steps 3 and 4, 32 times.
EC
6. If 1st trip DTC is detected, go to EC-1221, "MALFUNCTION E
AND F" in "Diagnostic Procedure".

SEF058Y

D
Without CONSULT-II
1. Turn ignition switch "ON".
2. Turn ignition switch "OFF", wait at least 10 seconds and then turn "ON". E
3. Repeat step 2, 32 times.
4. Perform "Diagnostic Test Mode II (Self-diagnostic results) with ECM.
5. If 1st trip DTC is detected, go to EC-1221, "MALFUNCTION E AND F" in "Diagnostic Procedure". F

EC-1217
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N58

TBWA0058E

EC-1218
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N59

MALFUNCTIONING A, B, C, AND D A

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”. EC
2. Loosen and retighten engine ground screws.

C
>> GO TO 2.

E
PBIB0494E

2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT F

1. Disconnect electric throttle control actuator harness connector.


2. Turn ignition switch “ON”. G

PBIB0497E

J
3. Check voltage between electric throttle control actuator terminal
1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V K
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. L

M
PBIB0082E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for short between ECM and electric throttle control actuator
● Harness for short between ECM and accelerator pedal position sensor
● Harness for short between ECM and mass air flow sensor
● Harness for short between ECM and power steering pressure sensor
● Harness for short between ECM and refrigerant pressure sensor
● ECM pin terminal

>> Repair short to ground or short to power in harness or connectors.

EC-1219
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
4. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between electric throttle control actuator terminal 5 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 73 and electric throttle control actuator terminal 4, ECM
terminal 74 and electric throttle control actuator terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK THROTTLE POSITION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect joint connector-4.
3. Check the following.
– Continuity between joint connector-4 terminal 1 and engine ground
– Joint connector-4
(Refer to PG-29, "Harness Layout" .)
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
5. Then reconnect joint connector-4.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.

7. CHECK THROTTLE POSITION SENSOR


Refer to EC-1221, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
3. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1220
DTC P0120 TP SENSOR
[QR20(WITHOUT EURO-OBD)]
9. CHECK INTERMITTENT INCIDENT A
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

MALFUNCTION E AND F
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY C

1. Turn ignition switch “OFF”.


2. Remove the intake air duct. D
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG E
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside. F

G
PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR H


1. Replace the electric throttle control actuator.
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
I
3. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END J


Component Inspection EBS00N5A

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected. K
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch "ON".
L
4. Set selector lever to "D" position (A/T models) or "1st" position (M/T models).
5. Check voltage between ECM terminals 73 (TP sensor 1), 74 (TP
sensor 2) and engine ground under the following conditions.
M
Terminal Accelerator pedal Voltage

73 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

74 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. PBIB0559E

7. Perform EC-1136, "Throttle Valve Closed Position Learning" .


8. Perform EC-1137, "Idle Air Volume Learning" .
Remove and Installation EBS00N5B

ELECTRIC THROTTLE CONTROL ACTUATOR


Refer to EM-16, "INTAKE MANIFOLD" .

EC-1221
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
DTC P0121 APP SENSOR PFP:18002

Component Description EBS00N5C

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has the two sensors. These sen-
sors are a kind of potentiometers which transform the accelerator
pedal position into output voltage, and emit the voltage signal to the
ECM. In addition, these sensors detect the opening and closing
speed of the accelerator pedal and feed the voltage signals to the
ECM. The ECM judges the current opening angle of the accelerator
pedal from these signals and controls the throttle control motor
based on these signals.
PBIB0146E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode EBS00N5D

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION

● Ignition switch: ON Accelerator pedal: Fully released 0.41 - 0.71V


ACCEL SEN1
(engine stopped) Accelerator pedal: Fully depressed More than 3.9V

● Ignition switch: ON Accelerator pedal: Fully released 0.15 - 0.97V


ACCEL SEN2*
(engine stopped) Accelerator pedal: Fully depressed More than 3.8V

● Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.

ECM Terminals and Reference Value EBS00N5E

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed
Accelerator pedal
64 OR/L position sensor 2 [Ignition switch “ON”] Approximately 2.5V
power supply
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply
[Ignition switch “ON”]
● Engine stopped 0.41 - 0.71V
Accelerator pedal ● Accelerator pedal fully released
75 R/L
position sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.9V
● Accelerator pedal fully depressed

EC-1222
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Ignition switch “ON”]
● Engine stopped 0.09 - 0.48V EC
Accelerator pedal ● Accelerator pedal fully released
76 B/W
position sensor 2 [Ignition switch “ON”]
● Engine stopped More than 1.9V C
● Accelerator pedal fully depressed
Accelerator pedal
86 L position sensor 2 [Ignition switch “ON”] Approximately 0V D
ground

On Board Diagnosis Logic EBS00N5F


E
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
An excessively low or high voltage from the
A) accelerator pedal position sensor 1 is sent to
ECM. ● Harness or connectors
(The accelerator pedal position G
P0121 Accelerator pedal posi- An excessively low or high voltage from the sensor 1 or 2 circuit is open or
0121 tion sensor circuit B) accelerator pedal position sensor 2 is sent to
shorted.)
ECM.
● Electric throttle control actuator
A difference between signals from sensor 1 and H
C)
2 is out of the specified range.

FAIL-SAFE MODE I
ECM enters fail-safe mode when the malfunction is detected.
Detected items Engine operating condition in fail-safe mode
J
Malfunction A The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the
idle position to be within +10 degrees.
Malfunction B
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
Malfunction C So, the acceleration will be poor. K

DTC Confirmation Procedure EBS00N5G

NOTE: L
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
M
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-1226, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second.

EC-1223
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If DTC is detected, go to EC-1226, "Diagnostic Procedure" .

EC-1224
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N5H

EC

TBWA0091E

EC-1225
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N5I

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK APP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch “ON”.

PBIB0498E

3. Check voltage between APP sensor terminals 4, 6 and ground


with CONSULT-II or tester.
APP sensor terminal Voltage (V)
4 Approximately 2.5
6 Approximately 5
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
PBIB0560E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1226
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
4. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Check harness continuity between APP sensor terminal 1, 3 and engine ground.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, F41
● Harness for open or short between ECM and accelerator pedal position sensor
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 75 and APP sensor terminal 5, ECM terminal 76 and H
APP sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. I

3. Also check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART K

Check the following.


● Harness connectors M61, F41 L
● Harness for open or short between ECM and accelerator pedal position sensor

M
>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK APP SENSOR


Refer to EC-1228, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.

9. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly.
2. Perform EC-1136, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

EC-1227
DTC P0121 APP SENSOR
[QR20(WITHOUT EURO-OBD)]
10. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N5J

ACCELERATOR PEDAL POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
3. Turn ignition switch “ON”.
4. Check voltage between ECM terminals 75 (APP sensor 1 sig-
nal), 76 (APP sensor 2 signal) and engine ground under the fol-
lowing conditions.
Terminal Accelerator pedal Voltage
75 Fully released 0.41 - 0.71V
(Accelerator pedal position
sensor 1) Fully depressed More than 3.9V

76 Fully released 0.09 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 1.9V
PBIB0561E

5. If NG, replace accelerator pedal assembly.


6. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
Remove and Installation EBS00N5K

ACCELERATOR PEDAL
Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-1228
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
DTC P0134 HO2S1 PFP:22690
A
Component Description EBS00N5L

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the EC
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts C
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
D

SEF463R

H
SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00N5M I


Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION J
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH K
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00N5N L


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- M
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-1229
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00N5O

Under the condition in which the heated oxygen sensor 1 signal is


not input, the ECM circuits will read a continuous approximately
0.3V. Therefore, for this diagnosis, the time that output voltage is
within 200 to 400 mV range is monitored, and the diagnosis checks
that this time is not inordinately long.

SEF237U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause

Heated oxygen sensor ● Harness or connectors


P0134 The voltage from the sensor is constantly (The sensor circuit is open or shorted)
1 circuit high no activity
0134 approx. 0.3V.
detected ● Heated oxygen sensor 1

Overall Function Check EBS00N5P

Use this procedure to check the overall function of the heated oxygen sensor 1 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” in “DATA MONITOR” mode with CON-
SULT-II, and select “HO2S1 (B1)”.
3. Hold engine speed at 2,000 rpm under no load.
4. Make sure that the indications do not remain in the range
between 0.2 to 0.4V.
5. If NG, go to EC-1232, "Diagnostic Procedure" .

SEF646Y

WITHOUT CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1 signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage does not remain in the range of 0.2 to 0.4V.

4. If NG, go to EC-1232, "Diagnostic Procedure" .

PBIB0543E

EC-1230
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N5Q

EC

TBWA0059E

EC-1231
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N5R

1. INSPECTION START
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

3. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.

3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK HEATED OXYGEN SENSOR 1


Refer to EC-1233, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

EC-1232
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS00N5S

HEATED OXYGEN SENSOR 1 C


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT- D
II.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow- E
ing steps.
5. Touch “RECORD” on CONSULT-II screen.
F

SEF646Y

H
6. Check the following.
● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
I
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.


J
● “HO2S1 (B1)” voltage never exceeds 1.0V.

K
SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 [HO2S1 (B1) signal] and engine ground.

EC-1233
DTC P0134 HO2S1
[QR20(WITHOUT EURO-OBD)]
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N5T

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-1234
DTC P0327, P0328 KS
[QR20(WITHOUT EURO-OBD)]
DTC P0327, P0328 KS PFP:22060
A
Component Description EBS00N5U

The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a EC
voltage signal and sent to the ECM.

PBIB0512E

ECM Terminals and Reference Value EBS00N5V F


Specification data are reference values and are measured between each terminal and ground.
CAUTION:
G
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE H
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
82 W Knock sensor Approximately 2.5V I
● Idle speed

On Board Diagnosis Logic EBS00N5W

The MI will not light up for these diagnoses. J


Trouble Diagnosis
DTC No. DTC Detected Condition Possible Cause
Name
K
P0327 Knock sensor circuit An excessively low voltage from the sensor is
● Harness or connectors
0327 low input sent to ECM.
(The sensor circuit is open or shorted.)
P0328 Knock sensor circuit An excessively high voltage from the sensor is
● Knock sensor L
0328 high input sent to ECM.

DTC Confirmation Procedure EBS00N5X

NOTE: M
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.

EC-1235
DTC P0327, P0328 KS
[QR20(WITHOUT EURO-OBD)]
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-1238, "Diagnostic Proce-
dure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and run it for at least 5 seconds at idle speed.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1238, "Diagnostic Procedure" .

EC-1236
DTC P0327, P0328 KS
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N5Y

EC

TBWA0064E

EC-1237
DTC P0327, P0328 KS
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N5Z

1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 82 and engine ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.

PBIB0512E

2. Check harness continuity between ECM terminal 82 and knock sensor terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK KNOCK SENSOR


Refer to EC-1239, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.

EC-1238
DTC P0327, P0328 KS
[QR20(WITHOUT EURO-OBD)]
4. RETIGHTEN GROUND SCREWS A
Loose and retighten engine ground screws.

>> GO TO 5. EC

D
PBIB0494E

5. CHECK INTERMITTENT INCIDENT E

Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


F
>> INSPECTION END
Component Inspection EBS00N60

KNOCK SENSOR G
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more H
than 10 MΩ.
Resistance: Approximately 530 - 590kΩ [at 20°C (68°F)]
I
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
J
SEF478Y

Removal and Installation EBS00N61


K
KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" .
L

EC-1239
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
DTC P0335 CKP SENSOR (POS) PFP:23731

Component Description EBS00N62

The crankshaft position sensor (POS) is located on the cylinder


block rear housing facing the gear teeth (cogs) of the signal plate at
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
PBIB0562E
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
CONSULT-II Reference Value in Data Monitor Mode EBS00N63

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare the CONSULT-II value with tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.

ECM Terminals and Reference Value EBS00N64

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 3V

[Engine is running]
● Warm-up condition
● Idle speed

Crankshaft position PBIB0527E


71 PU/R
sensor (POS)
Approximately 3V

[Engine is running]
● Engine speed is 2,000 rpm

PBIB0528E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1240
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
On Board Diagnosis Logic EBS00N65

A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (POS) signal
is not detected by the ECM during the first EC
few seconds of engine cranking.
● Harness or connectors
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
0335 sensor (POS) circuit ● Crankshaft position sensor (POS) C
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running. D

DTC Confirmation Procedure EBS00N66

NOTE: E
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: F
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II G
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec- H
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-1243, "Diagnostic Proce-
dure" . I

J
SEF058Y

WITHOUT CONSULT-II
1. Crank engine at least 2 seconds and run it for at least 5 seconds at idle speed. K
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
L
4. If 1st trip DTC is detected, go to EC-1243, "Diagnostic Procedure" .

EC-1241
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N67

TBWA0065E

EC-1242
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N68

1. RETIGHTEN GROUND SCREWS A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

>> GO TO 2.
C

PBIB0494E
E

2. CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT


F
1. Disconnect crankshaft position (CKP) sensor (POS) harness connector.

PBIB0512E

2. Turn ignition switch “ON”. J


3. Check voltage between CKP sensor (POS) terminal 1 and
ground with CONSULT-II or tester.
Voltage: Battery voltage K
4. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 4.
NG >> GO TO 3.
M
PBIB0664E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between ECM and crankshaft position sensor (POS)
● Harness for open or short between ECM relay and crankshaft position sensor (POS)

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1243
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
4. CHECK CKP (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between CKP sensor (POS) terminal 3 and engine ground. Refer to Wiring Dia-
gram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 71 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CRANKSHAFT POSITION SENSOR (POS)


Refer to EC-1245, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).

7. CHECK GEAR TOOTH


Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 8.
NG >> Replace the signal plate.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1244
DTC P0335 CKP SENSOR (POS)
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N69

CRANKSHAFT POSITION SENSOR (POS) A


1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (POS) harness connec-
tor. EC
3. Remove the sensor.
4. Visually check the sensor for chipping.
C

PBIB0563E
E
5. Check resistance as shown in the figure.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)] F
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)
G

H
PBIB0564E

Removal and Installation EBS00N6A I


CRANKSHAFT POSITION SENSOR (POS)
Refer to EM-73, "CYLINDER BLOCK" .
J

EC-1245
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
DTC P0340 CMP SENSOR (PHASE) PFP:23731

Component Description EBS00N6B

The camshaft position sensor (PHASE) senses the retraction of the


signalplate at the rear end of intake camshaft to identify a particular
cylinder. It also senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
PBIB0562E
change.
Due to the changing magnetic field, the voltage from the sensor changes.
ECM Terminals and Reference Value EBS00N6C

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

1.0 - 4.0V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0525E
Camshaft position
63 L/W
sensor (PHASE)
1.0 - 4.0V

[Engine is running]
● Engine speed is 2,000 rpm.

PBIB0526E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00N6D

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
● The cylinder No. signal is not sent to ECM
(The sensor circuit is open or shorted)
for the first few seconds during engine
cranking. ● Camshaft position sensor (PHASE)
P0340 Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not set to ECM
0340 sor (PHASE) circuit
during engine running. ● Starter motor (Refer to SC-20 .)
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to SC-20 .)
pattern during engine running.
● Dead (Weak) battery

EC-1246
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
DTC Confirmation Procedure EBS00N6E

A
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch “ON”.
WITH CONSULT-II C
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
D
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-1249, "Diagnostic Proce-
dure" . E
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds. F
6. If 1st trip DTC is detected, go to EC-1249, "Diagnostic Proce-
dure" . SEF013Y
G
WITHOUT CONSULT-II
1. Crank engine at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”. H
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1249, "Diagnostic Procedure" .
If 1st trip DTC is not detected, go to next step. I
5. Start engine and maintaining engine speed at more than 800 rpm for at least 5 seconds.
6. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
7. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM. J
8. If 1st trip DTC is detected, go to EC-1249, "Diagnostic Procedure" .

EC-1247
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N6F

TBWA0066E

EC-1248
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N6G

1. CHECK STARTING SYSTEM A

Turn ignition switch to “START” position.


Does the engine turn over? EC
Does the starter motor operate?
Yes or No C
Yes >> GO TO 2.
No >> Check starting system. (Refer to SC-20, "STARTING SYSTEM" .)
D
2. RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. E

>> GO TO 3.
F

PBIB0494E
H

3. CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT


I
1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector.
2. Turn ignition switch “ON”. J

L
PBIB0496E

3. Check voltage between CMP sensor (PHASE) terminal 1 and M


ground with CONSULT-II or tester.
Voltage: Battery voltage
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0664E

EC-1249
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
4. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between ECM and camshaft position sensor (PHASE)
● Harness for open or short between ECM relay and camshaft position sensor (PHASE)

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between CMP sensor (PHASE) terminal 3 and engine ground.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connectors.

6. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 63 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK CAMSHAFT POSITION SENSOR (PHASE)


Refer to EC-1251, "Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE).

8. CHECK CAMSHAFT (INTAKE)


Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1250
DTC P0340 CMP SENSOR (PHASE)
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N6H

CAMSHAFT POSITION SENSOR (PHASE) A


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connec-
tor. EC
3. Remove the sensor.
4. Visually check the sensor for chipping.
C

D
PBIB0563E

5. Check resistance as shown in the figure. E

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 (+) - 2 (-) F
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)
G

H
PBIB0564E

Removal and Installation EBS00N6I

CAMSHAFT POSITION SENSOR (PHASE) I


Refer to EM-46, "CAMSHAFT" .

EC-1251
DTC P0500 VSS
[QR20(WITHOUT EURO-OBD)]
DTC P0500 VSS PFP:32702

Component Description EBS00N6J

The vehicle speed signal is sent to the combination meter from the ESP/TCS/ABS control unit (with ESP mod-
els), 4WD/ABS control unit (without ESP models). The combination meter then sends a signal to the ECM.
ECM Terminals and Reference Value EBS00N6K

Specification data are reference values and are measured between each terminal and body ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 2.3V

[Engine is running]
81 L/B Vehicle speed sensor ● Lift up the vehicle
● Vehicle speed is 40 km/h (25MPH)

PBIB0531E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS00N6L

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
The almost 0 km/h (0 MPH) signal from ● Wheel sensor
P0500
Vehicle speed sensor combination meter is sent to ECM even
0500 ● ESP/TCS/ABS control unit (with ESP models)
when vehicle is being driven.
● 4WD/ABS control unit (without ESP models)
● Combination meter

DTC Confirmation Procedure EBS00N6M

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine.

EC-1252
DTC P0500 VSS
[QR20(WITHOUT EURO-OBD)]
2. Read "VHCL SPEED SE" in "DATA MONITOR" mode with CON-
SULT-II. The vehicle speed on CONSULT-II should exceed 10 A
km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-1256, "Diagnostic Procedure" .
If OK, go to following step.
EC
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec- C
onds.
SEF196Y
ENG SPEED 2,000 - 6,000 rpm
D
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 4.9 - 31.8 msec
Selector lever Suitable position E
PW/ST SIGNAL OFF

6. If 1st trip DTC is detected, go to EC-1256, "Diagnostic Procedure" .


F
Overall Function Check EBS00N6N

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed. G
WITHOUT CONSULT-II
1. Lift up the vehicle.
H
2. Start engine.
3. Read vehicle speed with combination meter.
The vehicle speed indication should be able to exceed 10 km/h (6 MPH) when rotating wheels with suit-
I
able gear position.
4. If NG, go to EC-1256, "Diagnostic Procedure" .
J

EC-1253
DTC P0500 VSS
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N6O

LHD MODELS

TBWA0068E

EC-1254
DTC P0500 VSS
[QR20(WITHOUT EURO-OBD)]
RHD MODELS
A

EC

TBWA0069E

EC-1255
DTC P0500 VSS
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N6P

1. CHECK DTC WITH ESP/TCS/ABS CONTROL UNIT, 4WD/ABS CONTROL UNIT


Check DTC with ESP/TCS/ABS control unit (with ESP models), 4WD/ABS control unit (without ESP models).
Refer to BRC-64 or BRC-7 .
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.

2. CHECK COMBINATION METER


Check combination meter function.
Refer to DI-10, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (LHD mod-
els), DI-30, "Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode" (RHD models).
OK or NG
OK >> GO TO 3.
NG >> Perform trouble shooting relevant to combination meter.

3. CHECK INPUT SIGNAL CIRCUIT


1. Turn ignition switch "OFF".
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 81 and combination meter terminal 49 (LHD models), 62
(RHD models).
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open or short between ECM and combination meter

>> Repair harness or connectors.

5. CHECK INTERMITTENT INCIDENT


Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1256
DTC P0550 PSP SENSOR
[QR20(WITHOUT EURO-OBD)]
DTC P0550 PSP SENSOR PFP:49763
A
Component Description EBS00N6Q

Power steering pressure (PSP) sensor is installed to the power


steering high-pressure tube and detects a power steering load. This EC
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and C
adjusts the idle speed for the increased load.

PBIB0502E

E
CONSULT-II Reference Value in Data Monitor Mode EBS00N6R

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
Steering wheel is in neutral position.
● Engine: After warming up, idle OFF
PW/ST SIGNAL (Forward direction)
the engine
Steering wheel is turned. ON G

ECM Terminals and Reference Value EBS00N6S

Specification data are reference values and are measured between each terminal and ground. H
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. I
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. J
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V
● Idle speed K
65 R Sensor's power supply [Ignition switch “ON”] Approximately 5V
[Engine is running]
0.5 - 4.0V L
Power steering pres- ● Steering wheel is being turned.
67 P
sure sensor [Engine is running]
0.4 - 0.8V
● Steering wheel is not being turned.
M
On Board Diagnosis Logic EBS00N6T

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
P0550 Power steering pres- An excessively low or high voltage from the (The sensor circuit is open or shorted)
0550 sure sensor circuit sensor is sent to ECM.
● Power steering pressure sensor

DTC Confirmation Procedure EBS00N6U

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch "ON".
2. Select "DATA MONITOR" mode with CONSULT-II.

EC-1257
DTC P0550 PSP SENSOR
[QR20(WITHOUT EURO-OBD)]
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1260, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine and let it idle for at least 5 seconds.
2. Turn ignition switch "OFF", wait at least 10 seconds and then turn "ON".
3. Perform "Diagnostic Test Mode II (Self-diagnostic results)" with ECM.
4. If 1st trip DTC is detected, go to EC-1260, "Diagnostic Procedure" .

EC-1258
DTC P0550 PSP SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N6V

EC

TBWA0087E

EC-1259
DTC P0550 PSP SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N6W

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK PSP SENSOR POWER SUPPLY CIRCUIT


1. Disconnect PSP sensor harness connector.
2. Turn ignition switch "ON".

PBIB0502E

3. Check voltage between PSP sensor terminal 3 and ground with


CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

SEF509Y

3. CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between PSP sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1260
DTC P0550 PSP SENSOR
[QR20(WITHOUT EURO-OBD)]
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 67 and PSP sensor terminal 2.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
5. CHECK PSP SENSOR
Refer to EC-1261, "Component Inspection" .
E
OK or NG
OK >> GO TO 6.
NG >> Replace PSP sensor.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . G

>> INSPECTION END


H
Component Inspection EBS00N6X

POWER STEERING PRESSURE SENSOR


1. Reconnect all harness connectors disconnected.
I
2. Start engine and let it idle.
3. Check voltage between ECM terminal 67 and ground under the
following conditions.
J
Condition Voltage
Steering wheel is being turned fully. Approximately 3.6V
K
Steering wheel is not being turned. Approximately 0.6V

PBIB0570E

EC-1261
DTC P0605 ECM
[QR20(WITHOUT EURO-OBD)]
DTC P0605 ECM PFP:23710

Component Description EBS00N6Y

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine.

SEF093X

On Board Diagnosis Logic EBS00N6Z

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning.
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. ● ECM
0605
C) ECM self shut-off function is malfunctioning.

FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.
Detected items Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.

DTC Confirmation Procedure EBS00N70

Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st trip DTC cannot be confirmed, perform
“ PROCEDURE FOR MALFUNCTION B”. If there is no malfunction on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Proce-
dure" .

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON”.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .

EC-1262
DTC P0605 ECM
[QR20(WITHOUT EURO-OBD)]
PROCEDURE FOR MALFUNCTION B
With CONSULT-II A
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
EC
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
4. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Proce-
dure" . C

SEF058Y
E
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”. F
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .
G
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
H
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”. I
4. Repeat step 3 for 32 times.
5. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Proce-
dure" . J

K
SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second. L
2. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
3. Repeat step 2 procedure, 32 times.
M
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If 1st trip DTC is detected, go to EC-1264, "Diagnostic Procedure" .

EC-1263
DTC P0605 ECM
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N71

1. INSPECTION START
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1262 .
5. Is the 1st trip DTC P0605 displayed again?
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Erase the “Diagnostic Test Mode II (Self-diagnostic results)” memory. Refer to EC-1143, "How to Erase
DTC ( Without CONSULT-II)" .
3. Perform “DTC Confirmation Procedure”.
See EC-1262 .
4. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END

2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-1143,
"NATS (Nissan Anti-theft System)" .
3. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
4. Perform EC-1136, "Throttle Valve Closed Position Learning" .
5. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1264
DTC P0650 MI
[QR20(WITHOUT EURO-OBD)]
DTC P0650 MI PFP:24810
A
Component Description EBS00N72

Malfunction Indicator (MI) is located on the instrument panel. When the ignition switch is turned ON without
engine running, MI will light up. This is a bulb check. When the engine is started, MI should go off. If MI EC
remains on, the on board diagnostic system has detected an engine system malfunction.
On Board Diagnosis Logic EBS00N73

C
The MI will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● An excessively high voltage is sent to ECM D
through the MI circuit under the condition
● Harness or connectors
P0650 Malfunction indicator that calls for MI light up.
(MI circuit is open or shorted.)
0650 (MI) control circuit ● An excessively low voltage is sent to ECM E
● MI
through the MI circuit under the condition
that calls for MI not to light up.

F
FAIL-SAFE MODE
ECM enters fail-safe mode when both DTC P0650 and another DTC, which calls for MI to light up, are
detected at the same time.
G
Detected items Engine operating condition in fail-safe mode
MI circuit Engine speed will not rise more than 2,500 rpm due to the fuel cut
H
DTC Confirmation Procedure EBS00N74

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at I
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second. J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
K
4. If 1st trip DTC is detected, go to EC-1267, "Diagnostic Proce-
dure" .
L

M
SEF058Y

Overall Function Check EBS00N75

Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip
DTC might not be confirmed.
WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Check that the MI is illuminated.
3. If NG, go to EC-1267, "Diagnostic Procedure" .
If OK, go to next step.
4. Start engine.
5. Check that the MI is not illuminated.
6. If NG, go to EC-1267, "Diagnostic Procedure" .

EC-1265
DTC P0650 MI
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N76

TBWA0130E

EC-1266
DTC P0650 MI
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N77

1. CHECK MI POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect combination meter harness connector. EC
3. Turn ignition switch “ON”.

4. Check voltage between combination meter terminal 46 (LHD C


models), 59 (RHD models) and ground with CONSULT-II or
tester
Voltage: Battery voltage D

OK or NG
OK >> GO TO 3. E
NG >> GO TO 2.

PBIB0571E F

2. DETECT MALFUNCTIONING PART


Check the following. G
● Fuse block (J/B) connector M1
● 10A fuse
H
● Harness for open or short between fuse block (J/B) and combination meter

>> Repair harness or connectors. I

3. CHECK MI OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”. J
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 18 and combination meter terminal 62 (LHD models), 52
(RHD models). Refer to Wiring Diagram. K

Continuity should exist.


4. Also check harness for short to ground and short to power. L
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. M

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1267
DTC P0650 MI
[QR20(WITHOUT EURO-OBD)]
5. CHECK COMBINATION METER
1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector.
3. Check continuity under the following conditions.
CONDITION MODEL Terminal No. (Polarity) Continuity
LHD 62 (+) - 46 (–)
1 Should exist.
RHD 52 (+) - 59 (–)
LHD 46 (+) - 62 (–)
2 Should not exist.
RHD 59 (+) - 52 (–)

PBIB0572E

OK or NG
OK >> GO TO 6.
NG >> Replace combination meter. Refer to DI-23, "Removal and Installation for Combination Meter"
(LHD models), DI-42, "Removal and Installation for Combination Meter" (RHD models).

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1268
DTC P1065 ECM POWER SUPPLY
[QR20(WITHOUT EURO-OBD)]
DTC P1065 ECM POWER SUPPLY PFP:23710
A
Component Description EBS00N78

Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the EC
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
C

SEF093X

E
On Board Diagnosis Logic EBS00N79

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
P1065 ECM power supply cir- ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
1065 cuit properly. open or shorted.]
● ECM G

DTC Confirmation Procedure EBS00N7A

NOTE: H
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
J
3. Start engine and let it idle for 1 second.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
K
5. Repeat steps 3 and 4 four times.
6. If 1st trip DTC is detected, go to EC-1271, "Diagnostic Proce-
dure" .
L

SEF058Y
M
WITHOUT CONSUT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Start engine and let it idle for 1 second.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
4. Repeat steps 2 and 3 four times.
5. If 1st trip DTC is detected, go to EC-1271, "Diagnostic Procedure" .

EC-1269
DTC P1065 ECM POWER SUPPLY
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N7B

TBWA0129E

EC-1270
DTC P1065 ECM POWER SUPPLY
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N7C

1. CHECK ECM POWER SUPPLY A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector. EC
3. Check voltage between ECM terminal 66 and ground with CON-
SULT-II or tester.
C
Voltage: Battery voltage
OK or NG
OK >> GO TO 3. D
NG >> GO TO 2.

E
PBIB0573E

2. DETECT MALFUNCTIONING PART F

Check the following.


● Harness connectors E60, F36 G
● 10A fuse
● Harness for open or short between ECM and battery
H
>> Repair or replace harness or connectors.

3. CHECK INTERMITTENT INCIDENT I


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG J
OK >> GO TO 4.
NG >> Repair or replace harness or connectors.

4. PERFORM DTC CONFIRMATION PROCEDURE K

With CONSULT-II
1. Turn ignition switch “ON”. L
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
M
4. Perform “DTC Confirmation Procedure”.
See EC-1269 .
5. Is the 1st trip DTC P1065 displayed again?
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Erase the “Diagnostic Test Mode II (Self-diagnostic results)” memory. Refer to EC-1143, "How to Erase
DTC ( Without CONSULT-II)" .
3. Perform “DTC Confirmation Procedure”.
See EC-1269 .
4. Is the 1st trip DTC P1065 displayed again?
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END

EC-1271
DTC P1065 ECM POWER SUPPLY
[QR20(WITHOUT EURO-OBD)]
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-1143,
"NATS (Nissan Anti-theft System)" .
3. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
4. Perform EC-1136, "Throttle Valve Closed Position Learning" .
5. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1272
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR20(WITHOUT EURO-OBD)]
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR PFP:16119
A
Description EBS00N7D

Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. EC
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition. C

On Board Diagnosis Logic EBS00N7E

D
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func-
A) tion properly due to the return spring malfunc-
tion. E
P1121 Electric throttle control Throttle valve opening angle in fail-safe mode is
B) ● Electric throttle control actuator
1121 actuator not in specified range.
ECM detects the throttle valve is stuck open.
F
C) This self-diagnosis has the one trip detec-
tion logic.
G
FAIL-SAFE MODE
When the malfunction A or B is detected in the two consecutive trips, the ECM enters fail-safe mode and the
MI lights up. H
When the malfunction C is detected even in the 1st trip, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
I
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
J
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C
The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure EBS00N7F K


NOTE:
● Perform “PROCEDURE FOR MALFUNCTION A AND B” first. If the 1st trip DTC cannot be con-
firmed, perform “PROCEDURE FOR MALFUNCTION C”. L
If there is no malfunction on “PROCEDURE FOR MALFUNCTION A AND B”, perform “PROCE-
DURE FOR MALFUNCTION C”.
● If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and M
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition witch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Turn ignition switch “OFF”, wait at least 10 seconds, and then
turn “ON”.
5. If 1st trip DTC is detected, go to EC-1274, "Diagnostic Proce-
dure" .

SEF058Y

EC-1273
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
[QR20(WITHOUT EURO-OBD)]
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Shift selector lever to “D” position (A/T models), “1st” position (M/T models) and wait at least 2 seconds.
3. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If 1st trip DTC is detected, go to EC-1274, "Diagnostic Procedure" .
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to “D” position (A/T), “1st” position (M/T) and
wait at least 2 seconds.
4. Shift selector lever to “N” or “P” position.
5. Start engine and let it idle for 3 seconds.
6. If 1st trip DTC is detected, go to EC-1274, "Diagnostic Proce-
dure" .

SEF058Y

Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Shift selector lever to “D” position (A/T models), “1st” position (M/T models) and wait at least 2 seconds.
3. Shift selector lever to “N” or “P” position.
4. Start engine and let it idle for 3 seconds.
5. Turn ignition switch “OFF”, wait at least 10 seconds, and then turn “ON”.
6. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
7. If 1st trip DTC is detected, go to EC-1274, "Diagnostic Procedure" .
Diagnostic Procedure EBS00N7G

1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Remove the intake air duct.
2. Check if a foreign matter is caught between the throttle valve
and the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

PBIB0518E

2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
3. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1274
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION PFP:16119
A
Description EBS00N7H

NOTE:
If DTC P1122 is displayed with DTC P1121, first perform the trouble diagnosis for DTC P1121. Refer to EC
EC-1273 .
Electric Throttle Control Actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed- C
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
D
ECM Terminals and Reference Value EBS00N7I

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
G
0 - 14V
[Ignition switch “ON”]
● Engine stopped
Throttle control motor H
114 R ● Gear position is “D” (A/T model)
(Open)
● Gear position is “1st” (M/T model)
● Accelerator pedal is depressing I
PBIB0533E

Throttle control motor [Engine is running]


115 B/Y Approximately 0V
ground ● Idle speed J
0 - 14V
[Ignition switch “ON”]
● Engine stopped K
Throttle control motor
116 G ● Gear position is “D” (A/T model)
(Close)
● Gear position is “1st” (M/T model)
● Accelerator pedal is releasing L
PBIB0534E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M
On Board Diagnosis Logic EBS00N7J

This self-diagnosis has the one trip detection logic.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control feedback function does ● Harness or connectors
A)
P1122 Electric throttle control not operate properly. (Throttle control motor circuit is
1122 function An excessively high ampere of current flows open or shorted.)
B)
through throttle control motor to ECM. ● Electric throttle control actuator

FAIL-SAFE MODE
When the malfunction A is detected, the ECM enters fail-safe mode and the MI lights up.
Detected items Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.

EC-1275
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
DTC Confirmation Procedure EBS00N7K

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-1278, "Diagnostic Procedure" .

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
4. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
5. If DTC is detected, go to EC-1278, "Diagnostic Procedure" .

EC-1276
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N7L

EC

TBWA0092E

EC-1277
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N7M

1. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 2.

PBIB0494E

2. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control
ECM terminal Continuity
actuator terminal
114 Should exist
6
116 Should not exist
114 Should not exist PBIB0497E
3
116 Should exist

5. Also check harness for short to ground and short to power.


OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between ECM terminal 115 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1278
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
4. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY A
1. Remove the intake air duct.
2. Check if foreign matter is caught between the throttle valve and
the housing. EC
OK or NG
OK >> GO TO 5.
NG >> Remove the foreign matter and clean the electric throttle C
control actuator inside.

PBIB0518E
E
5. CHECK THROTTLE CONTROL MOTOR
Refer to EC-1280, "Component Inspection" .
F
OK or NG
OK >> GO TO 6.
NG >> GO TO 8. G
6. CHECK THROTTLE CONTROL MOTOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect joint connector-4. H
2. Check harness continuity between joint connector-4 terminal 1 and engine ground.
Refer to Wiring Diagram.
I
Continuity should exist.
3. Also check harness for short to power.
OK or NG J
OK >> GO TO 7.
NG >> Repair open circuit or short to power in harness or connectors.
K
7. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG L
OK >> GO TO 8.
NG >> Repair or replace harness or connectors.
M
8. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-1136, "Throttle Valve Closed Position Learning" .
3. Perform EC-1137, "Idle Air Volume Learning" .

>> INSPECTION END

EC-1279
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N7N

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector F19.
2. Check resistance between terminals 3 and 6.
Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-1136, "Throttle Valve Closed Position Learning" .
5. Perform EC-1137, "Idle Air Volume Learning" .

PBIB0095E

EC-1280
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITHOUT EURO-OBD)]
DTC P1123 THROTTLE CONTROL MOTOR RELAY PFP:16119
A
Component Description EBS00N7O

Power supply for the Throttle Control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends EC
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
C
CONSULT-II Reference Value in Data Monitor Mode EBS00N7P

Specification data are reference values.


D
MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY ● Ignition switch: ON ON

ECM Terminals and Reference Value EBS00N7Q


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
WIRE
ITEM CONDITION DATA (DC Voltage)
G
COLOR
NO.
BATTERY VOLTAGE
Throttle control motor [Ignition switch “OFF”] H
112 W/R (11 - 14V)
relay
[Ignition switch “ON”] 0 - 1.0V
Throttle control motor BATTERY VOLTAGE
113 W/B [Ignition switch “ON”] I
relay power supply (11 - 14V)

On Board Diagnosis Logic EBS00N7R

J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM detects the throttle control motor relay is ● Harness or connectors
A)
P1123 Throttle control motor stuck ON. (Throttle control motor relay cir-
K
1123 relay circuit ECM detects the throttle control motor relay is cuit is open or shorted.)
B)
stuck OFF. ● Throttle control motor relay

L
FAIL-SAFE MODE
ECM enters fail-safe mode when the malfunction A is detected.
Detected items Engine operating condition in fail-safe mode M
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening
Malfunction A
(approx. 5 degrees) by the return spring.

DTC Confirmation Procedure EBS00N7S

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.

EC-1281
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITHOUT EURO-OBD)]
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1284, "Diagnostic Proce-
dure" .

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1284, "Diagnostic Procedure" .

EC-1282
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N7T

EC

TBWA0093E

EC-1283
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N7U

1. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY


1. Turn ignition switch “OFF”.
2. Disconnect throttle control motor relay harness connector.

PBIB0505E

3. Check voltage between throttle control motor relay terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0575E

2. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Harness for open or short between throttle control motor relay and battery

>> Repair or replace harness or connectors.

3. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 113 and throttle control motor relay terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Harness for open or short between ECM and throttle control motor relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1284
DTC P1123 THROTTLE CONTROL MOTOR RELAY
[QR20(WITHOUT EURO-OBD)]
5. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check continuity between ECM terminal 112 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 7.
NG >> GO TO 6.
D
6. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36 E
● Harness for open or short between ECM and throttle control motor relay

F
>> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK THROTTLE CONTROL MOTOR RELAY


G
Refer to EC-1285, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Replace throttle control motor relay.

8. CHECK INTERMITTENT INCIDENT I


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

J
>> INSPECTION END
Component Inspection EBS00N7V

THROTTLE CONTROL MOTOR RELAY K


1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
L
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No M
3. If NG, replace throttle control motor relay.

PBIB0098E

EC-1285
DTC P1212 ESP/TCS/ABS COMMUNICATION LINE
[QR20(WITHOUT EURO-OBD)]
DTC P1212 ESP/TCS/ABS COMMUNICATION LINE PFP:47850

Description EBS00N7W

NOTE:
If DTC P1212 is displayed with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1199 .
This CAN communication line is used to control the smooth engine operation during ESP/TCS/ABS operation.
Pulse signals are exchanged between ECM and ESP/ABS/TCS control unit.
Be sure to erase the malfunction information such as DTC not only in ESP/TCS/ABS control unit but
also ECM after the ESP/TCS/ABS related repair.
On Board Diagnosis Logic EBS00N7X

The MI will not light up for this diagnosis.


DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line between
P1212 ESP/TCS/ABS commu- ECM can not receive the information from ECM and ESP/TCS/ABS control unit is
1212 nication line ESP/TCS/ABS control unit continuously. open or shorted.)
● ESP/TCS/ABS control unit
● Dead (Weak) battery

Freeze frame data is not stored in the ECM for this self-diagnosis. The MI will not light up for this self-
diagnosis.
DTC Confirmation Procedure EBS00N7Y

TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 10 seconds.
4. If a 1st trip DTC is detected, go to EC-1286, "Diagnostic Proce-
dure" .

SEF058Y

WITHOUT CONSULT-II
1. Start engine and let it idle for at least 10 seconds.
2. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
3. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
4. If 1st trip DTC is detected, go to EC-1286, "Diagnostic Procedure" .
Diagnostic Procedure EBS00N7Z

1. CHECK ESP/TCS/ABS CONTROL UNIT FUNCTION


Refer to BRC-64, "TROUBLE DIAGNOSIS" .

>> INSPECTION END

EC-1286
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE PFP:00000
A
System Description EBS00N80

COOLING FAN CONTROL


ECM EC
Sensor Input Signal to PCM Actuator
function
Wheel sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature C
Cooling
Air conditioner switch Air conditioner “ON” signal Cooling fan relay(s)
fan control
Ignition switch Start signal
D
Refrigerant pressure sensor Refrigerant pressure

The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF]. E
OPERATION

PBIB0576E

CONSULT-II Reference Value in Data Monitor Mode EBS00N81

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND SIG Air conditioner switch: ON
the engine ON
(Compressor operates.)

EC-1287
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
MONITOR ITEM CONDITION SPECIFICATION
Engine coolant temperature is 94°C
OFF
(201°F) or less
● Engine: After warming up, idle Engine coolant temperature is
COOLING FAN the engine between 95°C (203°F) and 104°C LOW
● Air conditioner switch: OFF (219°F)
Engine coolant temperature is 105°C
HIGH
(221°F) or more

ECM Terminals and Reference Value EBS00N82

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
Cooling fan relay (11 - 14V)
27 LG/B ● Cooling fan is operating at low speed
(High)
[Engine is running]
0 - 1.0V
● Cooling fan is operating at high speed
[Engine is running] BATTERY VOLTAGE
Cooling fan relay ● Cooling fan is not operating (11 - 14V)
37 LG
(Low) [Engine is running]
0 - 1.0V
● Cooling fan is operating

On Board Diagnosis Logic EBS00N83

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The cooling fan circuit is open or
shorted.)
● Cooling fan does not operate properly (Over- ● Cooling fan
heat).
● Radiator hose
P1217 Engine over tempera- ● Cooling fan system does not operate prop- ● Radiator
1217 ture (Overheat) erly (Overheat).
● Radiator cap
● Engine coolant was not added to the system
using the proper filling method. ● Water pump
● Thermostat
For more information, refer to EC-1299,
"Main 12 Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.

EC-1288
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
Overall Function Check EBS00N84

A
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres- EC
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off. C
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. D
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1292,
"Diagnostic Procedure" . E
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1292,
"Diagnostic Procedure" . F
3. Turn ignition switch “ON”.

SEF621W
G
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
H
5. If the results are NG, go to EC-1292, "Diagnostic Procedure" .

SEF646X

WITHOUT CONSULT-II K
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below L
the proper range, skip the following steps and go to EC-1292,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
M
filled the coolant, skip the following steps and go to EC-1292,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position. SEF621W

5. Turn air conditioner switch “ON”.


6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.

EC-1289
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
8. Make sure that cooling fan operates at low speed.
If NG, go to EC-1292, "Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch “OFF”.
10. Turn air conditioner switch and blower fan switch “OFF”.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
SEC163BA

13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go to EC-1292, "Diagnostic Procedure" .

MEC475B

EC-1290
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N85

EC

TBWA0071E

EC-1291
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N86

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2
No >> GO TO 4

2. CHECK COOLING FAN LOW SPEED OPERATION


With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.

PBIB0505E

3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.


4. Make sure that cooling fans-1 and -2 operate at low speed.

SEF784Z

OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go to EC-332, "PROCEDURE A" .)

EC-1292
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
3. CHECK COOLING FAN HIGH SPEED OPERATION A
With CONSULT-II
1. Turn ignition switch “OFF”.
EC
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- C
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed. D
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC- E
334, "PROCEDURE B" .)

SEF785Z F
4. CHECK COOLING FAN LOW SPEED OPERATION
G
Without CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle. H
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”. I

PBIB0505E

K
6. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 5. L
NG >> Check cooling fan low speed control circuit. (Go to EC-
332, "PROCEDURE A" .)
M

SEC163BA

EC-1293
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
1298, "PROCEDURE B" .)

MEC475B

6. CHECK COOLING SYSTEM FOR LEAK


Apply pressure to the cooling system with a tester, and check if the
pressure drops.
Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak
SLC754A
● Hose

● Radiator

● Water pump
Refer to CO-18, "WATER PUMP" .

7. CHECK RADIATOR CAP


Apply pressure to cap with a tester.
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.

SLC755A

EC-1294
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
8. CHECK THERMOSTAT A
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift. EC

Valve opening temperature: 82°C (180°F) [standard]


Valve lift: More than 8 mm/95°C C
(0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature. D
For details, refer to CO-20, "THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG SLC343 E
OK >> GO TO 9.
NG >> Replace thermostat
F
9. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-1213, "Component Inspection" .
OK or NG G
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.
H
10. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-1299, "Main 12 Causes of Overheating" .
I

>> INSPECTION END


J

EC-1295
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
PROCEDURE A
1. CHECK COOLING FUN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0577E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● Fuse block (J/B) connector E103
● 40A fusible links
● Harness for open or short between cooling fan relay-1 and fuse
● Harness for open or short between cooling fan relay-1 and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3
and cooling fan motor-1 terminal 1, cooling fan motor-1 terminal
4 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6
and cooling fan motor-2 terminal 1, cooling fan motor-2 terminal PBIB0504E

4 and body ground.


Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1296
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND AHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors E61, F38
● Harness for open or short between cooling fan relay-1 and ECM
F

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK COOLING FAN RELAY-1 G

Refer to EC-1300, "Component Inspection" .


OK or NG H
OK >> GO TO 7.
NG >> Replace cooling fan relay.
I
7. CHECK COOLING FAN MOTORS-1 AND -2
Refer to EC-1300, "Component Inspection" .
J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
K
8. CHECK INTERMITTENT INCIDENT
Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . L

>> INSPECTION END


M

EC-1297
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
PROCEDURE B
1. CHECK COOLING FUN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0251E

2. DETECT MALFUNCTIONING PART


Check the following.
● 10A fuse
● 40A fusible links
● Harness for open or short between cooling fan relays-2 and -3 and fuse
● Harness for open or short between cooling fan relays-2 and -3 and fusible links

>> Repair harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following;
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1298
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2. EC
Refer to wiring diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors E61, F38
● Harness for open or short between cooling fan relays-2, -3 and ECM F

>> Repair open circuit or short to ground or short to power in harness or connectors.
G
6. CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-1300, "Component Inspection" . H
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays. I

7. CHECK COOLING FAN MOTORS


Refer to EC-1300, "Component Inspection" . J
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors. K

8. CHECK INTERMITTENT INCIDENT


L
Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END M


Main 12 Causes of Overheating EBS00N87

Engine Step Inspection item Equipment Standard Reference page


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked condenser
● Blocked radiator grille
● Blocked bumper
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3 ● Coolant level ● Visual Coolant up to MAX level See CO-29, "Changing
in reservoir tank and radi- Engine Coolant" .
ator filler neck
4 ● Radiator cap ● Pressure tester 59 - 98 kPa See MA-21, "CHECKING
(0.59 - 0.98 bar, 0.6 - 1.0 RADIATOR CAP" .
kg/cm2 , 9 - 14 psi) (Limit)

EC-1299
DTC P1217 ENGINE OVER TEMPERATURE
[QR20(WITHOUT EURO-OBD)]
Engine Step Inspection item Equipment Standard Reference page

ON*2 5 ● Coolant leaks ● Visual No leaks See CO-29, "CHECKING


RADIATOR SYSTEM
FOR LEAKS" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-20, "THERMO-
lower radiator hoses STAT AND WATER CON-
TROL VALVE" , and CO-
11, "RADIATOR" .

ON*1 7 ● Cooling fan ● CONSULT-II Operating See trouble diagnosis for


DTC P1217 (EC-1287 ).
OFF 8 ● Combustion gas leak ● Color checker chemical Negative —
tester 4 Gas analyzer

ON*3 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driving See CO-29, "Changing
reservoir tank and idling Engine Coolant" .

OFF*4 10 ● Coolant return from ● Visual Should be initial level in See CO-29, "LEVEL
reservoir tank to radia- reservoir tank CHECK" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-59, "CYLINDER
gauge mum distortion (warping) HEAD" .
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-73, "CYLINDER
tons walls or piston BLOCK" .
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection EBS00N88

COOLING FAN RELAYS-1, -2 AND -3


Check continuity between terminals 3 and 5, 6 and 7.
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No

If NG, replace relay.

SEF745U

COOLING FAN MOTORS-1 AND -2


1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.

Terminals
Speed
(+) (−)
Low 1 4
Cooling fan motor
High 1, 2 3, 4

Cooling fan motor should operate. SEF734W


If NG, replace cooling fan motor.

EC-1300
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
DTC P1805 BRAKE SWITCH PFP:25320
A
Description EBS00N89

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00N8A

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON D

ECM Terminals and Reference Value EBS00N8B

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Engine is running]
Approximately 0V
● Brake pedal released
40 P Stop lamp switch
[Engine is running] BATTERY VOLTAGE H
● Brake pedal depressed (11 - 14V)

On Board Diagnosis Logic EBS00N8C


I
The MI will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
J
● Harness or connectors
P1805 A brake switch signal is not sent to ECM for an (Stop lamp switch circuit is open or
Brake switch shorted.)
1805 extremely long time while the vehicle is driving.
K
● Stop lamp switch

FAIL-SAFE MODE EBS00N8D

When the malfunction is detected, the ECM enters in fail-safe mode. L

Engine operation condition in fail-fail safe mode


ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.Therefore,acceleration will be M
poor.
Driving condition
When engine is idling Normal
When accelerating Poor acceleration

DTC Confirmation Procedure EBS00N8E

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.

EC-1301
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-1304, "Diagnostic Proce-
dure" .

SEF058Y

WITHOUT CONSULT-II
1. Turn ignition switch “ON”.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the “Diagnostic Test Mode II (Self-diagnostic results)” memory. Refer to EC-1143, "How to Erase
DTC ( Without CONSULT-II)" .
4. Turn ignition switch “OFF”, wait at least 10 seconds and then turn “ON”.
5. Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ECM.
6. If 1st trip DTC is detected, go to EC-1304, "Diagnostic Procedure" .

EC-1302
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N8F

EC

TBWA0089E

EC-1303
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N8G

1. CHECK STOP LAMP SWITCH CIRCUIT


1. Turn ignition switch “OFF”.
2. Check the stop lamp when depressing and releasing the brake pedal.
Brake pedal Stop lamp
Fully released Not illuminated
Depressed Illuminated

OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT


1. Disconnect stop lamp switch harness connector.

PBIB0498E

2. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0117E

3. DETECT MALFUNCTIONING PART


Check the following.
● 15A fuse
● Fuse block (J/B) connector M2
● Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1304
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 40 and stop lamp switch terminal 2.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. D

5. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors M61, M41
● Joint connector-2 (LHD models)
F
● Joint connector-3 (RHD models)
● Harness for open or short between ECM and stop lamp switch
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK STOP LAMP SWITCH H


Refer to EC-1305, "Component Inspection" .
OK or NG
OK >> GO TO 7. I
NG >> Replace stop lamp switch.

7. CHECK INTERMITTENT INCIDENT J

Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


K
>> INSPECTION END
Component Inspection EBS00N8H

STOP LAMP SWITCH L


1. Disconnect stop lamp switch harness connector.

PBIB0498E

EC-1305
DTC P1805 BRAKE SWITCH
[QR20(WITHOUT EURO-OBD)]
2. Check continuity between stop lamp switch terminals 1 and 2
under the following conditions.
Conditions Continuity
Brake pedal fully released Should not exist.
Brake pedal depressed Should exist.
3. If NG, replace stop lamp switch.

PBIB0118E

EC-1306
HO2S1 HEATER
[QR20(WITHOUT EURO-OBD)]
HO2S1 HEATER PFP:22690
A
Description EBS00N8I

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 1
Heated oxygen sensor 1 heater
Engine coolant tempera- heater control C
Engine coolant temperature sensor
ture

The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine D
is started.
OPERATION
E
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 ON F

CONSULT-II Reference Value in Data Monitor Mode EBS00N8J

Specification data are reference values. G


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up
ON H
HO2S1 HTR (B1) ● Engine speed: Below 3,600 rpm
● Engine speed: Above 3,600 rpm OFF

ECM Terminals and Reference Value EBS00N8K I


Specification data are reference values and are measured between each terminal and body ground.
Pulse signal is measured by CONSULT-II.
J
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
K
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

Approximately 7.0V
L

[Engine is running]
● Warm-up condition M
Heated oxygen sen-
2 P/L ● Engine speed is below 3,600 rpm.
sor 1 heater

PBIB0519E

[Engine is running] BATTERY VOLTAGE


● Engine speed is above 3,600 rpm. (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1307
HO2S1 HEATER
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N8L

TBWA0075E

EC-1308
HO2S1 HEATER
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N8M

1. CHECK OVERALL FUNCTION CHECK A

1. Start engine and warm it up to normal operating temperature.


2. Turn ignition switch “OFF” and wait at least 10 seconds. EC
3. Turn ignition switch “ON”.
4. Set the tester probe between ECM terminals 2 (HO2S1 heater signal) and ground.
C
5. Start engine and let it idle.
6. Check the voltage under the following conditions.
Verify that the oscilloscope screen shows the signal wave as
shown below. D

Conditions Voltage

Approximately 7.0V E

At idle F

PBIB0673E
PBIB0519E G
BATTERY VOLTAGE
Engine speed is above 3,600 rpm
(11 - 14V)
H
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
OK or NG
OK >> INSPECTION END. I
NG >> GO TO 2.

2. CHECK HO2S1 POWER SUPPLY CIRCUIT J


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Turn ignition switch “ON”. K

PBIB0500E

4. Check voltage between HO2S1 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0541E

EC-1309
HO2S1 HEATER
[QR20(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between heated oxygen sensor 1 and fuse

>> Repair harness or connectors.

4. CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and HO2S1 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 HEATER


Refer to EC-1311, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1310
HO2S1 HEATER
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N8N

HEATED OXYGEN SENSOR 1 HEATER A


1. Check resistance between HO2S1 terminals as follows.
Terminal No. Resistance
EC
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist) C
2. If NG, replace heated oxygen sensor 1.
CAUTION:
Discard any heated oxygen sensor which has been dropped D
from a height of more than 0.5 m (19.7 in) onto a hard surface
such as a concrete floor; use a new one.
E

PBIB0542E
H
Removal and Installation EBS00N8O

HEATED OXYGEN SENSOR 1


Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . I

EC-1311
HO2S2 HEATER
[QR20(WITHOUT EURO-OBD)]
HO2S2 HEATER PFP:226A0

Description EBS00N8P

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE) Heated oxygen sensor 2
Engine speed Heated oxygen sensor 2 heater
Crankshaft position sensor (POS) heater control

The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed.
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,800 OFF
Below 3,800 ON

CONSULT-II Reference Value in Data Monitor Mode EBS00N8Q

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine speed: Below 3,800 rpm [After driving for 2 minutes at a speed
ON
HO2S2 HTR (B1) of 70 km/h (43 MPH) or more]
● Engine speed: Above 3,800 rpm OFF

ECM Terminals and Reference Value EBS00N8R

Specification data are reference values and are measured between each terminal and body ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
● Engine speed is below 3,800 rpm.
0 - 1.0V
● After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sen- (43 MPH) or more.
4 PU/R
sor 2 heater [Ignition switch “ON”]
● Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed is above 3,800 rpm.

EC-1312
HO2S2 HEATER
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N8S

EC

TBWA0077E

EC-1313
HO2S2 HEATER
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N8T

1. CHECK OVERALL FUNCTION CHECK


1. Start engine and drive the vehicle at over 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle and keep the engine running.
3. Set the voltmeter probe between ECM terminal 4 (HO2S2 heater signal) and ground.
4. Check the voltage under the following conditions.
Conditions Voltage
At idle 0 - 1V
Engine speed is above
Battery voltage
3,800 rpm

OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.
PBIB0672E

2. CHECK HO2S2 POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Turn ignition switch “ON”.

PBIB0500E

4. Check voltage between HO2S2 terminal 4 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0541E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between heated oxygen sensor 2 and fuse

>> Repair harness or connectors.

EC-1314
HO2S2 HEATER
[QR20(WITHOUT EURO-OBD)]
4. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 4 and HO2S2 terminal 1. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> Repair harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 2 HEATER E


Refer to EC-1315, "Component Inspection" .
OK or NG
F
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

6. CHECK INTERMITTENT INCIDENT G

Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


H
>> INSPECTION END
Component Inspection EBS00N8U

HEATED OXYGEN SENSOR 2 HEATER I


1. Check resistance between HO2S2 terminals as follows.
Terminal No. Resistance J
1 and 4 2.3 - 4.3 Ω at 25°C (77°F)
2 and 1, 3, 4 ∞Ω
3 and 1, 2, 4 (Continuity should not exist) K

2. If NG, replace heated oxygen sensor 2.


CAUTION: L
● Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard sur-
face such as a concrete floor; use a new one.
M
● Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-
18 or J-43897-12 and approved anti-seize lubricant.

PBIB0542E

Removal and Installation EBS00N8V

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-1315
IAT SENSOR
[QR20(WITHOUT EURO-OBD)]
IAT SENSOR PFP:22630

Component Description EBS00N8W

The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

SEC266C

<Reference data>
Intake air
Voltage* V Resistance kΩ
temperature °C (°F)
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37
*: These data are reference values and are measured between ECM terminal 84
(Intake air temperature sensor) and body ground.

CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.

EC-1316
IAT SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N8X

EC

TBWA0073E

EC-1317
IAT SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N8Y

1. CHECK OVERALL FUNCTION


1. Turn ignition switch "ON".
2. Check voltage between ECM terminal 84 and ground with CON-
SULT-II or tester.
Voltage: 0.04 - 4.84V
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2.

PBIB0674E

2. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect mass air flow sensor (intake air temperature sensor
is built-into) harness connector.
3. Turn ignition switch “ON”.

PBIB0495E

4. Check voltage between MAF sensor terminal 5 and ground.


Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connectors.

PBIB0066E

3. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between mass air flow sensor terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connectors.

EC-1318
IAT SENSOR
[QR20(WITHOUT EURO-OBD)]
4. CHECK INTAKE AIR TEMPERATURE SENSOR A
Refer to EC-1319, "Component Inspection" .
OK or NG
OK >> GO TO 5. EC
NG >> Replace mass air flow sensor (with intake air temperature sensor).

5. CHECK INTERMITTENT INCIDENT C


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
D
>> INSPECTION END
Component Inspection EBS00N8Z

INTAKE AIR TEMPERATURE SENSOR E


1. Check resistance between intake air temperature sensor termi-
nals 3 and 5 under the following conditions.
F
Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
2. If NG, replace mass air flow sensor (with intake air temperature G
sensor).

H
SEC266C

SEF012P
L

Removal and Installation EBS00N90

MASS AIR FLOW SENSOR


M
Refer to EM-14, "AIR CLEANER AND AIR DUCT" .

EC-1319
HO2S1
[QR20(WITHOUT EURO-OBD)]
HO2S1 PFP:22690

Component Description EBS00N91

The heated oxygen sensor 1 is placed into the exhaust manifold. It


detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.

SEF463R

SEF288D

CONSULT-II Reference Value in Data Monitor Mode EBS00N92

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Maintaining engine speed at 2,000
HO2S1 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm
LEAN ←→ RICH
Maintaining engine speed at 2,000
HO2S1 MNTR (B1) ● Engine: After warming up Changes more than 5 times dur-
rpm
ing 10 seconds.

ECM Terminals and Reference Value EBS00N93

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen- 0 - Approximately 1.0V (Periodi-
92 G/W ● Warm-up condition
sor 1 cally change)
● Engine speed is 2,000 rpm.

EC-1320
HO2S1
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N94

EC

TBWA0074E

EC-1321
HO2S1
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N95

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select "HO2S1 MNTR (B1)" in "DATA MONITOR" mode with CONSULT-II.
3. Keep the engine speed at 2,000 rpm under no load, and make
sure that the monitors fluctuate between LEAN and RICH more
than five times in 10 seconds.
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN →RICH

SEF820Y

Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Set ECM in "Diagnostic test mode - II (Heated oxygen sensor 1 monitor)".
Refer to EC-1146, "DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR" .
4. Keep the engine speed at 2,000 rpm under no load, and make
sure that the MI comes ON more than five times in 10 seconds.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

SAT652J

2. INSPECTION START
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 3.

PBIB0494E

EC-1322
HO2S1
[QR20(WITHOUT EURO-OBD)]
3. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Disconnect HO2S1 harness connector.
2. Check harness continuity between HO2S1 terminal 3 and
ground. EC
Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4. D
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors.

4. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 92 and HO2S1 terminal 2. F
Refer to Wiring Diagram.
Continuity should exist.
G
3. Check harness continuity between ECM terminal 92 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
Continuity should not exist. H

4. Also check harness for short to power.


OK or NG
I
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK HEATED OXYGEN SENSOR 1 J

Refer to EC-1323, "Component Inspection" .


OK or NG K
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.
L
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M

>> INSPECTION END


Component Inspection EBS00N96

HEATED OXYGEN SENSOR 1


With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II.

EC-1323
HO2S1
[QR20(WITHOUT EURO-OBD)]
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.

SEF646Y

6. Check the following.


● “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown at right.
● “HO2S1 (B1)” voltage goes above 0.6V at least once.

● “HO2S1 (B1)” voltage goes below 0.3V at least once.

● “HO2S1 (B1)” voltage never exceeds 1.0V.

SEF217YA

SEF648Y

CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 92 (HO2S1signal) and engine ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.
● The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.
● The maximum voltage is over 0.6V at least one time.

● The minimum voltage is below 0.3V at least one time.

● The voltage never exceeds 1.0V.

1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V


2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
CAUTION: PBIB0543E

● Discard any heated oxygen sensor which has been


dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor;
use a new one.

EC-1324
HO2S1
[QR20(WITHOUT EURO-OBD)]
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. A
Removal and Installation EBS00N97

HEATED OXYGEN SENSOR 1


EC
Refer to EM-24, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-1325
HO2S2
[QR20(WITHOUT EURO-OBD)]
HO2S2 PFP:226A0

Component Description EBS00N98

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

CONSULT-II Reference Value in Data Monitor Mode EBS00N99

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Revving engine from idle to 3,000
HO2S2 (B1) ● Engine: After warming up 0 - 0.3V ←→ Approx. 0.6 - 1.0V
rpm quickly.
Revving engine from idle to 3,000
HO2S2 MNTR (B1) ● Engine: After warming up LEAN ←→ RICH
rpm quickly.

ECM Terminals and Reference Value EBS00N9A

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sen-
95 OR/B ● Warm-up condition 0 - Approximately 1.0V
sor 2
● Engine speed is 2,000 rpm.

EC-1326
HO2S2
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N9B

EC

TBWA0076E

EC-1327
HO2S2
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N9C

1. CHECK OVERALL FUNCTION-I


1. Start engine and drive the vehicle at over 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle and keep the engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and ground.
4. Check the voltage while revving up to 4,000 rpm under no load at least 10 times.
(Depress and release the accelerator pedal as quickly as possi-
ble.)
The voltage does not remain in the range of 0.2 to 0.4V
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

PBIB0675E

2. CHECK OVERALL FUNCTION-II


Keep engine at idle for 10 minutes, then check the voltage between
ECM terminal 95 and ground, or check voltage when coasting 80
km/h (50 MPH) in 3rd gear (M/T), “D” position with “OD” OFF (A/T).
The voltage does not remain in the range of 0.2 to 0.4V
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.

PBIB0675E

3. RETIGHTEN GROUND SCREWS


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

>> GO TO 4.

PBIB0494E

EC-1328
HO2S2
[QR20(WITHOUT EURO-OBD)]
4. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check harness continuity between HO2S2 terminal 3 and EC
engine ground.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to power.
OK or NG D
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or con-
PBIB0500E
nectors. E
5. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. F
2. Check harness continuity between ECM terminal 95 and HO2S2 terminal 2.
Refer to Wiring Diagram.
G
Continuity should exist.
3. Check harness continuity between ECM terminal 95 or HO2S2 terminal 2 and ground.
Refer to Wiring Diagram. H
Continuity should not exist.
4. Also check harness for short to ground or short to power.
I
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
J
6. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-1329, "Component Inspection" . K
OK or NG
OK >> GO TO 7.
NG >> Replace heated oxygen sensor 2. L

7. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END


Component Inspection EBS00N9D

HEATED OXYGEN SENSOR 2


With CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.

EC-1329
HO2S2
[QR20(WITHOUT EURO-OBD)]
3. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)” as the monitor item with CONSULT-II.

SEF662Y

4. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB0551E

“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
2. Stop vehicle with engine running.
3. Set voltmeter probes between ECM terminal 95 (HO2S2 signal) and engine ground.
4. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 4, step 5 is not neces-
sary.
5. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in “D”
position with “OD” OFF (A/T), 3rd gear position (M/T).
The voltage should be below 0.50V at least once during this PBIB0550E
procedure.
6. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation EBS00N9E

HEATED OXYGEN SENSOR 2


Refer to EX-2, "EXHAUST SYSTEM" .

EC-1330
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
IGNITION SIGNAL PFP:22448
A
Component Description EBS00N9F

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to and amplified by the EC
power transistor. The power transistor turns on and off the ignition
coil primary circuit. This on-off operation induces the proper high
voltage in the coil secondary circuit.
C

PBIB0509E
E
ECM Terminals and Reference Value EBS00N9G

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. F
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. G
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. H
0 - 0.1V

[Engine is running] I
● Warm-up condition
● Idle speed
J
21 BR Ignition signal No. 1
PBIB0521E
22 PU Ignition signal No. 2
23 L/R Ignition signal No. 3
0 - 0.2V K
24 GY/R Ignition signal No. 4

[Engine is running]
● Warm-up condition
L
● Engine speed is 2,000 rpm.

PBIB0522E
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1331
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N9H

TBWA0083E

EC-1332
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]

EC

TBWA0084E

EC-1333
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N9I

1. CHECK ENGINE START


Turn ignition switch “OFF”, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II.
2. Make sure that all circuits do not produce a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

PBIB0133E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 21, 22, 23, 24
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.

PBIB0521E
PBIB0579E

OK or NG
OK >> INSPECTION END
NG >> GO TO 12.

EC-1334
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I A
1. Turn ignition switch ON.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester. EC

Voltage: Battery voltage


OK or NG C
OK >> GO TO 5.
NG >> Go to EC-1193, "POWER SUPPLY CIRCUIT FOR
ECM" . D

PBIB0580E
E
5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
Check voltage between ECM terminal 12 and ground with CON-
F
SULT-II or tester.
Voltage: Battery voltage
OK or NG G
OK >> GO TO 10.
NG >> GO TO 6.
H

PBIB0136E
I
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. J
2. Disconnect ECM harness connector.
3. Disconnect ECM relay.
4. Check harness continuity between ECM terminal 12 and ECM K
relay terminal 7. Refer to Wiring Diagram.
Continuity should exist. L
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. M
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB0493E

7. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV


Check voltage between ECM relay terminal 6 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB0581E

EC-1335
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
8. DETECT MALFUNCTIONING PART
Check the following.
● 20A fuse
● Harness or connectors E61, F38
● Harness for open and short between ECM relay and fuse

>> Repair or replace harness or connectors.

9. CHECK ECM RELAY


Refer to EC-1198, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ECM relay.

10. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check harness continuity between ECM terminal 12 and con-
denser terminal 1, condenser terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power
PBIB0509E
in harness or connectors.

11. CHECK CONDENSER


Refer to EC-1338, "Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace condenser.

EC-1336
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
12. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V A
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector. EC
4. Turn ignition switch ON.

E
PBIB0509E

5. Check voltage between ignition coil terminal 1 and ground with


CONSULT-II or tester. F
Voltage: Battery voltage
OK or NG G
OK >> GO TO 14.
NG >> GO TO 13.
H

SEF107S

I
13. DETECT MALFUNCTIONING PART
Check the following.
J
● Harness for open or short between ignition coil and ECM relay
● Harness for open or short between ignition coil and ECM
K
>> Repair or replace harness or connectors.

14. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT L
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and engine ground.
Refer to Wiring Diagram. M

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 15.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1337
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
15. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 21, 22, 23, 24 and ignition coil terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

16. CHECK IGNITION COIL WITH POWER TRANSISTOR


Refer to EC-1338, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ignition coil with power transistor.

17. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N9J

IGNITION COIL WITH POWER TRANSISTOR


1. Turn ignition switch “OFF”.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
3 (+) - 2 (-) Except 0 or ∞
1 (+) - 3 (-)
Except 0
1 (+) - 2 (-)

SEF371Q

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1 MΩ at 25° (77°F)

SEF124Y

EC-1338
IGNITION SIGNAL
[QR20(WITHOUT EURO-OBD)]
Removal and Installation EBS00N9K

IGNITION COIL WITH POWER TRANSISTOR A


Refer to EM-29, "IGNITION COIL" .

EC

EC-1339
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE PFP:14920

Description EBS00N9L

SYSTEM DESCRIPTION
ECM
Sensor Input Signal to ECM Actuator
function
Crankshaft position sensor (POS) Engine speed
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal EVAP can-
ister purge EVAP canister purge volume
Throttle position sensor Throttle position flow con- control solenoid valve
Accelerator pedal position sensor Closed throttle position trol

Density of oxygen in exhaust gas


Heated oxygen sensors 1
(Mixture ratio feedback signal)
Wheel sensor Vehicle speed

This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.

SEF337U

CONSULT-II Reference Value in Data Monitor Mode EBS00N9M

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0%
● Shift lever: N
PURG VOL C/V
● Air conditioner switch: OFF 2,000 rpm 20 - 30%
● No-load

ECM Terminals and Reference Value EBS00N9N

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-1340
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V) EC
Approximately 10V
EVAP canister purge
13 P volume control sole- C
noid valve [Engine is running]
● Engine speed is about 2,000 rpm
D
PBIB0520E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) E

EC-1341
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N9O

TBWA0079E

EC-1342
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N9P

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Turn ignition switch “OFF”. EC
2. Disconnect the EVAP purge hose connected to the EVAP canister.
3. Turn ignition switch “ON”, and select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
C
4. Start engine and let it idle.

F
PBIB0569E

5. Change the valve opening percentage with touching “Qu” or


“Qd” on CONSULT-II screen, and check for vacuum existence at G
the EVAP purge hose under the following conditions.
Conditions Vacuum
H
At idle Should not exist.
Engine speed is about 2,000 rpm. Should exist.
I

PBIB0676E
J
Without CONSULT-II
1. Turn ignition switch “OFF”.
K
2. Disconnect the EVAP purge hose connected to the EVAP canis-
ter.
3. Start engine and let it idle for at least 80 seconds.
L
4. Check for vacuum existence at the EVAP purge hose under the
following conditions.
Conditions Vacuum M
At idle Should not exist.
Engine speed is about 2,000 rpm. Should exist.

OK or NG PBIB0676E

OK >> GO TO 2.
NG >> GO TO 3.

2. CHECK EVAP CANISTER


Refer to EC-1388, "Component Inspection" .
Question
OK >> INSPECTION END
NG >> Replace EVAP canister.

EC-1343
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
3. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-1387, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 4.
NG >> Repair or reconnect the hose.

4. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch “OFF”.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch “ON”.

PBIB0501E

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0148E

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E60, F36
● Fuse and fuse block (J/B) connector E103
● 10A fuse
● Harness for open or short between EVAP canister purge volume control solenoid valve and fuse

>> Repair harness or connectors.

EC-1344
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR- A
CUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. EC
3. Check harness continuity between ECM terminal 13 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG D
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Repair open circuit or short to ground and short to power in harness or connectors. E
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II F
1. Reconnect all harness connectors disconnected.
2. Start engine.
G
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG H
OK >> GO TO 9.
NG >> GO TO 8.
I

J
PBIB0569E

8. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


K
Refer to EC-1346, "Component Inspection" .
OK or NG
OK >> GO TO 9. L
NG >> Replace EVAP canister purge volume control solenoid valve.

9. CHECK INTERMITTENT INCIDENT M


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1345
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00N9Q

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Condition Air passage continuity
(PURG VOL CONT/V value) between A and B
100.0% Yes
0.0% No

PBIB0149E

Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB0150E

Removal and Installation EBS00N9R

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EM-16, "INTAKE MANIFOLD" .

EC-1346
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
IVT CONTROL SOLENOID VALVE PFP:23796
A
Description EBS00N9S

SYSTEM DESCRIPTION
Sensor Input signal to ECM function ECM Actuator EC
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Engine speed and piston position Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed

PBIB0540E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake J
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to K
increase engine torque in low/mid speed range and output in high-speed range.
COMPONENT DESCRIPTION
L
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit M
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
PBIB0195E

CONSULT-II Reference Value in Data Monitor Mode EBS00N9T

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up Idle 0% - 2%
● Shift lever: N
INT/V SOL (B1) When revving engine up to 2,000 rpm
● Air conditioner switch: OFF Approx. 0% - 50%
quickly
● No-load

EC-1347
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
ECM Terminals and Reference Value EBS00N9U

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
Approximately 4V - BATTERY
VOLTAGE (11 - 14V)
Intake valve timing
107 Y/R
control solenoid valve [Engine is running]
● Warm-up condition
● When revving engine up to 2,000 rpm quickly

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1348
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00N9V

EC

TBWA0080E

EC-1349
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00N9W

1. CHECK OVERALL FUNCTION CHECK


1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Turn ignition switch “ON”.
4. Set the tester probe between ECM terminals 107 (IVT control solenoid valve signal) and ground.
5. Start engine and let it idle.
6. Check the voltage under the following conditions.
Verify that the oscilloscope screen shows the signal wave as
shown below.
Conditions Voltage
BATTERY VOLTAGE
At idle
(11 - 14V)

Approximately 4V - BATTERY VOLTAGE (11 - 14V)

When revving engine up


to 2,000 rpm quickly PBIB0678E

PBIB0532E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

2. CHECK POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect intake valve timing control solenoid valve harness connector.

PBIB0511E

3. Turn ignition switch “ON”.


4. Check voltage between intake valve timing control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0285E

EC-1350
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
3. DETECT MALFUNCTION PART A
Check the harness for open or short between intake valve timing control solenoid valve and ECM relay.

>> Repair harness or connectors. EC

4. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT C
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
D
3. Check harness continuity between ECM terminal 107 and intake valve timing control solenoid valve termi-
nal 2. Refer to Wiring Diagram.
Continuity should exist. E
4. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE G

Refer to EC-1352, "Component Inspection" .


OK or NG H
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
I
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-1245, "Component Inspection" .
OK or NG J
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
K
7. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-1251, "Component Inspection" . L
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE). M
8. CHECK CAMSHAFT (INTAKE)
Check the following.
● Accumulation of debris to the signal plate of camshaft rear end
● Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

EC-1351
IVT CONTROL SOLENOID VALVE
[QR20(WITHOUT EURO-OBD)]
9. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS00N9X

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve terminals 1 and 2.
Terminals Resistance
1 and 2 Approximately 8Ω at 20°C (68°F)
∞Ω
1 or 2 and ground
(Continuity should not exist)

PBIB0574E

Removal and Installation EBS00N9Y

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EM-37, "TIMING CHAIN" .

EC-1352
PNP SWITCH
[QR20(WITHOUT EURO-OBD)]
PNP SWITCH PFP:32006
A
Component Description EBS00N9Z

When the gear position is “P” (A/T models only) or “N”, park/neutral position (PNP) switch is “ON”.
ECM detects the position because the continuity of the line (the “ON” signal) exists. EC
CONSULT-II Reference Value in Data Monitor Mode EBS00NA0

Specification data are reference values.


C
MONITOR ITEM CONDITION SPECIFICATION
Shift lever:
P or N (A/T model) ON D
P/N POSI SW ● Ignition switch: ON Neutral (M/T model)
Shift lever: Except above OFF

ECM Terminals and Reference Value EBS00NA1


E

Specification data are reference values and are measured between each terminal and ground.
CAUTION: F
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE G
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V H
● Gear position is “P” or “N”.
A/T model
43 G/OR PNP switch BATTERY VOLTAGE
[Ignition switch “ON”] I
(11 - 14v)
● Except the above gear position M/T model
Approximately 5V
J

EC-1353
PNP SWITCH
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NA2

TBWA0081E

EC-1354
PNP SWITCH
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NA3

1. CHECK OVERALL FUNCTION A

With CONSULT-II
1. Turn ignition switch "ON". EC
2. Select "P/N POSI SW" in "DATA MONITOR" mode with CON-
SULT-II.
3. Check the "P/N POSI SW" signal under the following conditions. C

Selector lever position P/N POSI SW signal


"P" and "N" position ON D
Except the above position OFF

PBIB0102E

F
Without CONSULT-II
1. Turn ignition switch "ON".
2. Check voltage between ECM terminal 43 and ground under the
G
following conditions.
Selector lever position Voltage
"P" and "N" position Approximately 0V H
A/T models: Battery voltage
Except the above position
M/T models: Approximately 5V
I

PBIB0679E
J

OK or NG
OK >> INSPECTION END K
NG >> GO TO 2.

2. CHECK GROUND CIRCUIT


L
1. Turn ignition switch "OFF".
2. Disconnect PNP switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and body ground. Refer to Wiring Diagram. M

Continuity should exist.


4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1355
PNP SWITCH
[QR20(WITHOUT EURO-OBD)]
3. CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 43 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

4. CHECK PNP SWITCH


Refer to AT-349, "PNP Switch" (A/T models) or MT-12, "PARK/NEUTRAL POSITION SWITCH" (M/T mod-
els).
OK or NG
OK >> GO TO 5.
NG >> Replace PNP switch.

5. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1356
INJECTOR CIRCUIT
[QR20(WITHOUT EURO-OBD)]
INJECTOR CIRCUIT PFP:16600
A
Component Description EBS00NA4

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is EC
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM C
controls the injection pulse duration based on engine fuel needs.

SEF375Z

E
CONSULT-II Reference Value in Data Monitor Mode EBS00NA5

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 2.5 - 3.5 msec
● Shift lever: N
B/FUEL SCHDL G
● Air conditioner switch: OFF 2,000 rpm 2.5 - 3.5 msec
● No-load
● Engine: After warming up Idle 2.0 - 3.0 msec
H
● Shift lever: N
INJ PULSE-B1
● Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
● No-load I
ECM Terminals and Reference Value EBS00NA6

Specification data are reference values and are measured between each terminal and ground. J
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K

TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR L
NO.
BATTERY VOLTAGE
(11 - 14V)
M
[Engine is running]
● Warm-up condition
● Idle speed

101 R/B Injector No. 1


PBIB0529E
102 Y/B Injector No. 2
103 G/B Injector No. 3 BATTERY VOLTAGE
104 L/B Injector No. 4
(11 - 14V)

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0530E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1357
INJECTOR CIRCUIT
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NA7

TBWA0082E

EC-1358
INJECTOR CIRCUIT
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NA8

1. INSPECTION START A

Turn ignition switch to “START”.


Is any cylinder ignited? EC
Yes or No
Yes >> GO TO 2.
No >> GO TO 3. C

2. CHECK OVERALL FUNCTION


D
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with E
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
F

PBIB0133E
H

Without CONSULT-II
1. Start engine. I
2. Listen to each injector operating sound.
Clicking noise should be heard.
J

L
MEC703B

OK or NG M
OK >> INSPECTION END
NG >> GO TO 3.

EC-1359
INJECTOR CIRCUIT
[QR20(WITHOUT EURO-OBD)]
3. CHECK INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect injector harness connector.
3. Turn ignition switch “ON”.

PBIB0510E

4. Check voltage between injector terminal 1 and ground with


CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0582E

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M61, F41
● Harness connectors F1, F101
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between injector and fuse

>> Repair harness or connectors.

5. CHECK INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between injector terminal 2 and ECM terminals 101, 102, 103, 104.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1360
INJECTOR CIRCUIT
[QR20(WITHOUT EURO-OBD)]
6. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F1, F101
● Harness for open or short between injector and ECM EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
7. CHECK INJECTOR
Refer to EC-1361, "Component Inspection" . D
OK or NG
OK >> GO TO 8.
NG >> Replace injector. E

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F

>> INSPECTION END


G
Component Inspection EBS00NA9

INJECTOR
1. Disconnect injector harness connector. H
2. Check resistance between terminals as shown in the figure.
Resistance: 13.5 - 17.5Ω [at 20°C (68°F)]
I

K
PBIB0181E

Removal and Installation EBS00NAA

INJECTOR L
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .

EC-1361
START SIGNAL
[QR20(WITHOUT EURO-OBD)]
START SIGNAL PFP:48750

CONSULT-II Reference Value in Data Monitor Mode EBS00NAB

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF

ECM Terminals and Reference Value EBS00NAC

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”] Approximately 0V
41 B/Y Start signal
[Ignition switch “START”] 9 - 14V

EC-1362
START SIGNAL
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NAD

EC

TBWA0085E

EC-1363
START SIGNAL
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NAE

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.

2. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition START SIGNAL
Ignition switch "ON" OFF
Ignition switch "START" ON

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0182E

3. CHECK OVERALL FUNCTION


Without CONSULT-II
Check voltage between ECM terminal 41 and ground under the fol-
lowing conditions.
Condition Voltage
Ignition switch "START" Battery voltage
Other positions Approximately 0V

OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0583E

4. CHECK STARTING SYSTEM


Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate?
Yes or No
Yes >> GO TO 5.
No >> Refer to SC-20, "STARTING SYSTEM" .

5. CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK >> GO TO 6.
NG >> Replace 10A fuse.

EC-1364
START SIGNAL
[QR20(WITHOUT EURO-OBD)]
6. CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 41 and fuse block (J/B), ignition switch and fuse block EC
(J/B). Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. D
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors
F
● Fuse block (J/B) connectors M1, E102
● Harness for open or short between ignition switch and fuse block (J/B)
● Harness for open or short between ECM and fuse block (J/B) G

>> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK INTERMITTENT INCIDENT
Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
I
>> INSPECTION END
J

EC-1365
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
FUEL PUMP CIRCUIT PFP:17042

Description EBS00NAF

SYSTEM DESCRIPTION
ECM
Sensor Input Signal to ECM Actuator
Function
Crankshaft position sensor (POS) Engine speed
Fuel pump
Camshaft position sensor (PHASE) Engine speed and cylinder number Fuel pump relay
control
Ignition switch Start signal

The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180° signal from the camshaft position sensor (PHASE), it knows that the
engine is rotating, and causes the pump to operate. If the 180° signal is not received when the ignition switch
is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving
safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn
controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.

COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.

PBIB0513E

CONSULT-II Reference Value in Data Monitor Mode EBS00NAG

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● For 1 seconds after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF

ECM Terminals and Reference Value EBS00NAH

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-1366
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
TER-
WIRE A
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
● For 1 seconds after turning ignition switch “ON” 0 - 1.0V EC
[Engine is running]
29 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE C
● More than 1 seconds after turning ignition switch (11 - 14V)
“ON”.

EC-1367
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NAI

TBWA0086E

EC-1368
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NAJ

1. CHECK OVERALL FUNCTION A

1. Turn ignition switch “ON”.


2. Pinch fuel feed hose with two fingers. EC
Fuel pressure pulsation should be felt on the fuel hose for 1
second after ignition switch is turned “ON”.
OK or NG C
OK >> INSPECTION END
NG >> GO TO 2.
D

PBIB0517E
E

2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT


F
1. Turn ignition switch “OFF”.
2. Disconnect fuel pump relay.
3. Turn ignition switch “ON”. G

PBIB0507E

J
4. Check voltage between fuel pump relay terminals 1, 5 and
ground with CONSULT-II or tester.
Voltage : Battery voltage K
OK or NG
OK >> GO TO 4. L
NG >> GO TO 3.

M
PBIB0657E

3. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1, B4
● Harness connectors M17, B1
● 10A fuse
● 15A fuse
● Harness for open or short between fuse and fuel pump relay

>> Repair harness or connectors.

EC-1369
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
4. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check harness continuity between fuel pump relay terminal 3 and condenser terminal 1, condenser termi-
nal 2 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and condenser
● Harness for open or short between condenser and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK CONDENSER
Refer to EC-1371, "Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace condenser.

7. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel level sensor unit and fuel pump harness con-
nector.
3. Check harness continuity between
fuel pump relay terminal 3 and fuel pump terminal 5,
fuel pump terminal 3 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
PBIB0506E
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors B22, B128 (RHD models)
● Harness for open or short between fuel pump relay and fuel pump
● Harness for open or short between fuel pump and body ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1370
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
9. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 29 and fuel pump relay terminal 2.
Refer to Wiring Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 11.
NG >> GO TO 10. D

10. DETECT MALFUNCTIONING PART


Check the following. E
● Harness connectors B1, M17 (LHD models)
● Harness connectors B2, M18 (RHD models)
F
● Harness connectors M61, F41
● Harness for open or short between ECM and fuel pump relay
G
>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK FUEL PUMP RELAY H


Refer to EC-1371, "Component Inspection" .
OK or NG
OK >> GO TO 12. I
NG >> Replace fuel pump relay.

12. CHECK FUEL PUMP J

Refer to EC-1371, "Component Inspection" .


OK or NG K
OK >> GO TO 13.
NG >> Replace fuel pump.

13. CHECK INTERMITTENT INCIDENT L

Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


M
>> INSPECTION END
Component Inspection EBS00NAK

FUEL PUMP RELAY


Check continuity between terminals 3 and 5 under the following con-
ditions.
Conditions Continuity
12V direct current supply
Yes
between terminals 1 and 2
No current supply No

PBIB0098E

EC-1371
FUEL PUMP CIRCUIT
[QR20(WITHOUT EURO-OBD)]
FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 3 and 5.
Resistance: Approximately 1.0Ω [at 25°C (77°F)]

PBIB0658E

CONDENSER
1. Turn ignition switch “OFF”.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Resistance: Above 1 MΩ at 25°C (77°F)

SEF124Y

Removal and Installation EBS00NAL

FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .

EC-1372
REFRIGERANT PRESSURE SENSOR
[QR20(WITHOUT EURO-OBD)]
REFRIGERANT PRESSURE SENSOR PFP:92136
A
Component Description EBS00NAM

The refrigerant pressure sensor is installed at the liquid tank of the


air conditioner system. The sensor uses an electrostatic volume EC
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
C

PBIB0503E

H
SEF099X

ECM Terminals and Reference Value EBS00NAN


I
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- J
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage) K
COLOR
NO.
[Engine is running]
58 B Sensors' ground ● Warm-up condition Approximately 0V L
● Idle speed
Sensor's power sup-
65 R [Ignition switch “ON”] Approximately 5V
ply M
[Engine is running]
Refrigerant pressure ● Warm-up condition
83 R/L 1.0 - 4.0V
sensor ● Both A/C switch and blower switch are “ON”.
(Compressor operates.)

EC-1373
REFRIGERANT PRESSURE SENSOR
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NAO

TBWA0088E

EC-1374
REFRIGERANT PRESSURE SENSOR
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NAP

1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION A

1. Start engine and warm it up to normal operating temperature.


2. Turn A/C switch and blower switch “ON”. EC
3. Check voltage between ECM terminal 83 and ground with CON-
SULT-II or tester.
C
Voltage: 1.0 - 4.0V
OK or NG
OK >> INSPECTION END D
NG >> GO TO 2.

E
PBIB0659E

2. CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT F

1. Turn A/C switch and blower switch “OFF”.


2. Stop engine. G
3. Disconnect refrigerant pressure sensor harness connector.
4. Turn ignition switch “ON”.
H

J
PBIB0503E

5. Check voltage between refrigerant pressure sensor terminal 3 K


and ground with CONSULT-II or tester.
Voltage: Approximately 5V
L
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. M

SEF479Y

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors.

EC-1375
REFRIGERANT PRESSURE SENSOR
[QR20(WITHOUT EURO-OBD)]
4. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 1 and engine ground. Refer to
Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 83 and refrigerant pressure sensor terminal 2. Refer to
Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

7. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E61, F38
● Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK INTERMITTENT INCIDENT


Refer to EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.
Removal and Installation EBS00NAQ

REFRIGERANT PRESSURE SENSOR


Refer to ATC-129, "REFRIGERANT LINES" .

EC-1376
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
ELECTRICAL LOAD SIGNAL PFP:25350
A
CONSULT-II Reference Value in Data Monitor Mode EBS00NAR

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION EC
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd.
LOAD SIGNAL ● Ignition switch: ON C
Rear window defogger switch is OFF
OFF
and lighting switch is OFF.

● Engine: After warming up, idle Heater fan is operating. ON


HEATER FAN SW D
the engine Heater fan is not operating OFF

ECM Terminals and Reference Value EBS00NAS

Specification data are reference values and are measured between each terminal and ground. E
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. F
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. G
[Ignition switch “ON”] BATTERY VOLTAGE
Electrical load signal ● Rear window defogger switch is “ON” (11 - 14V)
52 R/W (Rear window defog- H
ger signal) [Ignition switch “ON”]
Approximately 0V
● Rear window defogger switch is “OFF”
[Ignition switch “ON”] BATTERY VOLTAGE
I
Electrical load signal ● Lighting switch is “2ND” position (11 - 14V)
53 R/Y
(Headlamp signal) [Ignition switch “ON”]
Approximately 0V
● Lighting switch is “OFF” J
[Ignition switch “ON”]
Approximately 0V
Heater fan switch sig- ● Heater fan control switch is “ON”
55 LG/B
nal [Ignition switch “ON”] K
Approximately 5V
● Heater fan control switch is “OFF”

EC-1377
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
Wiring Diagram EBS00NAT

TBWA0094E

EC-1378
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]

EC

TBWA0398E

EC-1379
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
Diagnostic Procedure EBS00NAU

1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 5.

2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Rear window defogger switch “ON” ON
Rear window defogger switch “OFF” OFF
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
PBIB0103E

3. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Lighting switch “ON” at 2nd position ON
Lighting switch “OFF” OFF

OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
PBIB0103E

4. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Condition LOAD SIGNAL
Heater fan control switch “ON” ON
Heater fan control switch “OFF” OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0103E

EC-1380
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I A
Without CONSULT-II
1. Turn ignition switch “ON”.
EC
2. Check voltage between ECM terminal 52 and ground under the
following conditions.
Condition Voltage C
Rear window defogger switch “ON” BATTERY VOLTAGE
Rear window defogger switch “OFF” 0V
D
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.
E
PBIB0660E

6. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II


F
Without CONSULT-II
1. Turn ignition switch “ON”.
G
2. Check voltage between ECM terminal 53 and ground under the
following conditions.
Condition Voltage H
Lighting switch “ON” at 2nd position BATTERY VOLTAGE
Lighting switch “OFF” 0V
I
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
J
PBIB0070E

7. CHECK HEATER FAN CONTROL CIRCUIT OVERALL FUNCTION


K
Without CONSULT-II
1. Turn ignition switch “ON”.
L
2. Check voltage between ECM terminal 55 and ground under the
following conditions.
Condition Voltage M
Heater fan control switch “ON” 0V
heater fan control switch “OFF” Approximately 5V
OK or NG
OK >> INSPECTION END
NG >> GO TO 16.
PBIB0661E

8. CHECK REAR WINDOW DEFOGGER FUNCTION


1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Yes or No
Yes >> GO TO 9.
No >> Refer to GW-10, "REAR WINDOW DEFOGGER" .

EC-1381
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
9. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between ECM terminal 52 and harness connector M17 terminal 1 (RHD mod-
els), 5 (LHD models).
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.

10. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and harness connector M17

>> Repair open circuit or short to ground or short to power in harness or connectors.

11. CHECK INTERMITTENT INCIDENT


Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

12. CHECK HEADLAMP FUNCTION


1. Start engine.
2. Turn the lighting switch “ON” at 2nd position.
3. Check that headlamps are illuminated.
OK or NG
OK >> GO TO 13.
NG >> Refer to LT-4, "HEADLAMP" or LT-9, "HEADLAMP - DAYTIME LIGHT SYSTEM -" .

EC-1382
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
13. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connectors. EC
4. Check harness continuity between ECM terminal 53 and lighting switch terminal 9, 10 under the following
conditions.
C

PBIB0662E
F

Condition Continuity
1 Should exist
G

2 Should not exist


5. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 15.
NG >> GO TO 14. I

14. DETECT MALFUNCTIONING PART


Check the following. J
● Harness connectors E60, F36
● Diode E123, E124
K
● Harness for open and short between ECM and lighting switch

>> Repair open circuit or short to ground or short to power in harness or connectors. L
15. CHECK INTERMITTENT INCIDENT
Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M

>> INSPECTION END

16. CHECK HEATER FAN CONTROL FUNCTION


1. Start engine.
2. Turn “ON” the fan control switch.
3. Check the blower fan motor. Does the blower fan motor activate?
Yes or No
Yes >> GO TO 17.
No >> Refer to ATC-33, "TROUBLE DIAGNOSIS" .

EC-1383
ELECTRICAL LOAD SIGNAL
[QR20(WITHOUT EURO-OBD)]
17. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector.
4. Check harness continuity between ECM terminal 55 and A/C AUTO AMP. terminal 19.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 19.
NG >> GO TO 18.

18. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M62, F42
● Harness for open and short between ECM and A/C AUTO AMP.

>> Repair open circuit or short to ground or short to power in harness or connectors.

19. CHECK INTERMITTENT INCIDENT


Perform EC-1192, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1384
DATA LINK CONNECTOR
[QR20(WITHOUT EURO-OBD)]
DATA LINK CONNECTOR PFP:24814
A
Wiring Diagram EBS00NAV

EC

TBWA0097E

EC-1385
EVAPORATIVE EMISSION SYSTEM
[QR20(WITHOUT EURO-OBD)]
EVAPORATIVE EMISSION SYSTEM PFP:14950

Description EBS00NAW

SYSTEM DESCRIPTION

PBIB0491E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.

EC-1386
EVAPORATIVE EMISSION SYSTEM
[QR20(WITHOUT EURO-OBD)]
EVAPORATIVE EMISSION LINE DRAWING
A

EC

PBIB0490E

EC-1387
EVAPORATIVE EMISSION SYSTEM
[QR20(WITHOUT EURO-OBD)]
Component Inspection EBS00NAX

EVAP CANISTER
Check EVAP canister as follows:
1. Block port B . Orally blow air through port A .
Check that air flows freely through port C .
2. Block port A . Orally blow air through port B .
Check that air flows freely through port C .

PBIB0663E

FUEL CHECK VALVE


1. Blow air through connector on fuel tank side.
A considerable resistance should be felt and a portion of air flow
should be directed toward the EVAP canister side.
2. Blow air through connector on EVAP canister side.
Air flow should be smoothly directed toward fuel tank side.
3. If fuel check valve is suspected of not properly functioning in
steps 1 and 2 above, replace it.

SEF552Y

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF989X

2. Check valve opening pressure and vacuum.


Pres- 15.3 - 20.0 kPa (0.153 - 0.200 bar,
sure: 0.156 - 0.204 kg/cm2 , 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.060 to −0.033 bar,
−0.061 to −0.034 kg/cm2 , −0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.

SEF943S

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-1346, "Component Inspection" .

EC-1388
POSITIVE CRANKCASE VENTILATION
[QR20(WITHOUT EURO-OBD)]
POSITIVE CRANKCASE VENTILATION PFP:11810
A
Description EBS00NAY

SYSTEM DESCRIPTION
EC

G
PBIB0492E

This system returns blow-by gas to the intake manifold.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake H
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold I
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not J
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
K

SEF559A M
Component Inspection EBS00NAZ

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.

SEC137A

EC-1389
POSITIVE CRANKCASE VENTILATION
[QR20(WITHOUT EURO-OBD)]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

S-ET277

EC-1390
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR20(WITHOUT EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Fuel Pressure EBS00NB0

Fuel pressure at idle kPa (bar, kg/cm2 , psi) Approximately 350 (3.5, 3.57, 51)
EC
Idle Speed and Ignition Timing EBS00NB1

Target idle speed A/T: 700±50 rpm


No-load*1 (in “P” or N” position)
M/T: 650±50 rpm C
Air conditioner: ON In “P” or N” position 725 rpm or more*2
In “P” or N” position AT: 16°±5° BTDC
Ignition timing D
MT: 14°±5° BTDC
*1: Under the following conditions:
● Air conditioner switch: OFF
E
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position
*2: It refrigerant pressure is low, the idle speed may not be increased. F
Calculated Load Value EBS00NB2

Calculated load value % (Using CONSULT-II or GST) G


At idle 10 - 35
At 2,500 rpm 10 - 35
H
Mass Air Flow Sensor EBS00NB3

Supply voltage Battery voltage (11 - 14V)


Output voltage at idle 1.1 - 1.5*V I
1.4 - 4.0 g·m/sec at idle*
Mass air flow (Using CONSULT-II or GST)
4.0 - 10.0 g·m/sec at 2,500 rpm*
J
*: Engine is warmed up to normal operating temperature and running under no-load.

Intake Air Temperature Sensor EBS00NB4

K
Temperature °C (°F) Resistance kΩ
25 (77) 1.9 - 2.1
80 (176) 0.31 - 0.37 L
Engine Coolant Temperature Sensor EBS00NB5

Temperature °C (°F) Resistance kΩ M


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Heated Oxygen Sensor 1 Heater EBS00NB6

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Heated Oxygen sensor 2 Heater EBS00NB7

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω

Crankshaft Position Sensor (POS) EBS00NB8

Refer to EC-1245, "Component Inspection" .


Camshaft Position Sensor (PHASE) EBS00NB9

Refer to EC-1251, "Component Inspection" .

EC-1391
SERVICE DATA AND SPECIFICATIONS (SDS)
[QR20(WITHOUT EURO-OBD)]
Throttle Control Motor EBS00NBA

Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Injector EBS00NBB

Resistance [at 20°C (68°F)] 13.5 - 17.5Ω

Fuel Pump EBS00NBC

Resistance [at 25°C (77°F)] Approximately 1.0Ω

EC-1392
INDEX FOR DTC
[YD]
INDEX FOR DTC
[YD] PFP:00024
A
Alphabetical Index EBS00368

X: Applicable —: Not applicable


Items MI lighting EC
DTC Trip Reference page
(CONSULT-II screen terms) up
ACCEL POS SENSOR P0120 1 × EC-1460
ACCEL POS SW (F/C) P1510 1 × EC-1531 C
BATTERY VOLTAGE P1660 1 × EC-1542
CAM POS SEN/CIR P0340 1 × EC-1484
D
CAN COMM CIRCUIT U1000 1 × EC-1448
COOLANT TEMP SEN P0115 1 × EC-1456
CR PRES SEN P0190 1 × EC-1468 E
CRANK POS SEN (TDC) P0335 1 × EC-1479
CYL1 INJECTOR P0201 1 × EC-1472
CYL2 INJECTOR P0202 1 × EC-1472 F
CYL3 INJECTOR P0203 1 × EC-1472
CYL4 INJECTOR P0204 1 × EC-1472
G
ECM 1 P1606 1 × EC-1536
ECM 10 P1107 1 × EC-1494
ECM 15 P1621 1 — EC-1538 H
FUEL LEAK FNCTN P1305 1 × EC-1529
INJ DRIVE UNIT P1216 1 × EC-1501
I
INJ1 CORREC R P1301 1 — EC-1525
INJ2 CORREC R P1302 1 — EC-1525
INJ3 CORREC R P1303 1 — EC-1525 J
INJ4 CORREC R P1304 1 — EC-1525
MAS AIR FLOW SEN P0100 1 × EC-1451
K
NATS MALFUNCTION P1610 - P1617 1 — BL-80
NO DTC IS DETECTED.
P0000 — — —
FURTHER TESTING MAY BE REQUIRED.
L
OVER HEAT P1217 1 × EC-1508
P9·FUEL TEMP SEN P1180 1 × EC-1496
SUCTION CONT/V1 P1233 1 × EC-1519 M
SUCTION CONT/V2 P1234 1 × EC-1519
TCS/CIRC P1212 1 × EC-1500
TCS C/U FUNCTN P1211 1 × EC-1499
VEHICLE SPEED SEN P0500 1 × EC-1489

DTC No. Index EBS0036C

X: Applicable —: Not applicable


Items
DTC Trip MI lighting up Reference page
(CONSULT-II screen item)
U1000 CAN COMM CIRCUIT 1 × EC-1448
NO DTC IS DETECTED.
P0000 — — —
FURTHER TESTING MAY BE REQUIRED.
P0100 MASS AIR FLOW SEN 1 × EC-1451
P0115 COOLANT TEMP SEN 1 × EC-1456

EC-1393
INDEX FOR DTC
[YD]
Items
DTC Trip MI lighting up Reference page
(CONSULT-II screen item)
P0120 ACCEL POS SENSOR 1 × EC-1460
P0190 CR PRES SEN 1 × EC-1468
P0201 CYL1 INJECTOR 1 × EC-1472
P0202 CYL2 INJECTOR 1 × EC-1472
P0203 CYL3 INJECTOR 1 × EC-1472
P0204 CYL4 INJECTOR 1 × EC-1472
P0335 CRANK POS SEN (TDC) 1 × EC-1479
P0340 CAM POS SEN/CIR 1 × EC-1484
P0500 VEHICLE SPEED SEN 1 × EC-1489
P1107 ECM 10 1 × EC-1494
P1180 P9·FUEL TEMP SEN 1 × EC-1496
P1211 TCS C/U FUNCTN 1 × EC-1499
P1212 TCS/CIRC 1 × EC-1500
P1216 INJ DRIVE UNIT 1 × EC-1501
P1217 OVER HEAT 1 × EC-1508
P1233 SUCTION CONT/V1 1 × EC-1519
P1234 SUCTION CONT/V2 1 × EC-1519
P1301 INJ1 CORREC R 1 — EC-1525
P1302 INJ2 CORREC R 1 — EC-1525
P1303 INJ3 CORREC R 1 — EC-1525
P1304 INJ4 CORREC R 1 — EC-1525
P1305 FUEL LEAK FNCTN 1 × EC-1529
P1510 ACCEL POS SW (F/C) 1 × EC-1531
P1606 ECM 1 1 × EC-1536
P1610 - P1617 NATS MALFUNTION 1 — BL-80
P1621 ECM 15 1 — EC-1538
P1660 BATTERY VOLTAGE 1 × EC-1542

EC-1394
PRECAUTIONS
[YD]
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EBS00NBT

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
Precautions EBS00317

● Before connecting or disconnecting the ECM harness con- G


nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off. H

SEF289H J

● Do not disassemble ECM.


K

PBIB0378E

● When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to IC's.
● Keep engine control system harness at least 10cm (4 in)
away from adjacent harness, to prevent engine control sys- SEF291H

tem malfunctions due to receiving external noise, degraded


operation of IC's, etc.
● Keep engine control system parts and harness dry.

EC-1395
PRECAUTIONS
[YD]
● Before replacing ECM, perform Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-1425 .
● After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function
Check”.
The DTC should not be displayed in the “ DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
tion Check” should be a good result if the repair is com-
pleted.
MEF040D

● When measuring ECM signals with a circuit tester, never


allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.

SEF348N

● Do not depress accelerator pedal when staring.


● Immediately after staring, do not rev up engine unnecessar-
ily.
● Do not rev up engine just prior to shutdown.

SEF709Y

● When installing C.B. ham radio or a mobile phone, be sure


to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standingwave
radio can be kept smaller.
SEF708Y

EC-1396
PRECAUTIONS
[YD]
– Be sure to ground the radio to vehicle body.
A
Wiring Diagrams and Trouble Diagnosis EBS00318

When you read Wiring diagrams, refer to the following:


● GI-13, "How to Read Wiring Diagrams". EC
● PG-2, "POWER SUPPLY ROUTING" for power distribution circuit
When you perform trouble diagnosis, refer to the following:
● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". C
● GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".

EC-1397
ENGINE CONTROL SYSTEM
[YD]
ENGINE CONTROL SYSTEM PFP:23710

System Diagram EBS0037A

PBIB1410E

EC-1398
ENGINE CONTROL SYSTEM
[YD]
System Chart EBS0037B

A
Input (Sensor) ECM Function Output (Actuator)
● Accelerator pedal position sensor EDU, Fuel injectors and Suction control
Fuel injection control
Accelerator pedal released position switch valve
● EC
● Common rail fuel pressure sensor EDU, Fuel injectors and Suction control
Fuel injection timing control
valve
● Fuel temperature sensor
● Engine coolant temperature sensor EDU, Fuel injectors and Suction control C
Fuel cut control
valve
● Crankshaft position sensor (TDC)
Glow control system Glow relay & glow indictor lamp
● Camshaft position sensor
On board diagnostic system Malfunction indicator (MI) D
● Vehicle speed sensor
● ESP/TCS/ABS control unit* EGR volume control EGR volume control valve

● Ignition switch Cooling fan control Cooling fan relay


E
● Stop Lamp switch
● Air conditioner switch
● Mass air flow sensor
Air conditioning cut control Air conditioner relay F
● Park/neutral position switch
● Battery voltage
● Power steering oil pressure switch
G
*: The input signals are sent to the ECM through CAN communication line.

Fuel Injection Control System EBS0036G

SYSTEM DESCRIPTION H
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance. I
Pulse signals are exchanged between ECM and Electronic Drive Unit (EDU). EDU controls fuel injectors
according to the input signals to adjust the amount of fuel injected to the preset value.
START CONTROL J
Input/Output Signal Chart
Sensor Input Signal to ECM ECM Function Actuator
K
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (TDC) Engine speed
Fuel injection EDU
Camshaft position sensor Piston position control (start Fuel injectors L
control) Suction control valve
Ignition switch Start signal
Common rail fuel pressure sensor Common rail fuel pressure
M
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and common rail fuel pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
SEF648S

EC-1399
ENGINE CONTROL SYSTEM
[YD]
IDLE CONTROL
Input/Output Signal Chart
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (TDC) Engine speed
Battery Battery voltage
Accelerator pedal position sensor Accelerator pedal position Fuel injection EDU
control (Idle Fuel injectors
Accelerator pedal released position switch Accelerator pedal released position control) Suction control valve
Vehicle speed sensor Vehicle speed
Air conditioner switch Air conditioner signal
Common rail fuel pressure sensor Common rail fuel pressure

When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature signal.
NORMAL CONTROL
Input/Output Signal Chart
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (TDC) Engine speed
Fuel injection EDU
Accelerator pedal position sensor Accelerator position control (Nor- Fuel injectors
mal control) Suction control valve
Common rail fuel pressure sensor Common rail fuel pressure

The amount of fuel injected under normal driving conditions is deter-


mined according to sensor signals. The crankshaft position sensor
(TDC) detects engine speed, the accelerator pedal position sensor
detects accelerator pedal position and common rail fuel pressure
sensor detects common rail fuel pressure. These sensors send sig-
nals to the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds, accelerator pedal positions and common rail fuel
pressure are stored in the ECM memory, forming a map. The ECM
determines the optimal amount of fuel to be injected using the sen-
sor signals in comparison with the map.
SEF649S

MAXIMUM AMOUNT CONTROL


Input/Output Signal Chart
Sensor Input Signal to ECM ECM Function Actuator
Mass air flow sensor Amount of intake air
Fuel injection
Engine coolant temperature sensor Engine coolant temperature control (Maxi- EDU
Crankshaft position sensor (TDC) Engine speed mum amount Fuel Injectors
control)
Accelerator pedal position sensor Accelerator position

The maximum injection amount is controlled to an optimum by the engine speed, intake air amount, engine
coolant temperature, and accelerator opening in accordance with the driving conditions.
This prevents the oversupply of the injection amount caused by decreased air density at a high altitude or dur-
ing a system failure.

EC-1400
ENGINE CONTROL SYSTEM
[YD]
DECELERATION CONTROL
Input/Output Signal Chart A
Sensor Input Signal to ECM ECM Function Actuator
Accelerator pedal released position switch Accelerator pedal position Fuel injection
EDU EC
control (Decel-
Crankshaft position sensor (TDC) Engine speed Fuel injectors
eration control)

The ECM sends a fuel cut signal to the fuel injector and suction control valve during deceleration for better fuel C
efficiency. The ECM determines the time of deceleration according to signals from the accelerator pedal
released position switch and crankshaft position sensor (TDC).
Fuel Injection Timing Control System EBS0036H D
DESCRIPTION
The target fuel injection timing in accordance with the engine speed and the fuel injection amount are recorded
as a map in the ECM beforehand. The ECM determines the optimum injection timing using sensor signals E
accordance with the map.
Air Conditioning Cut Control EBS0036I

INPUT / OUTPUT SIGNAL CHART F


Sensor Input Signal to ECM ECM Function Actuator
Air conditioner switch Air conditioner “ON” signal
G
Accelerator pedal position sensor Accelerator pedal opening angle Air conditioner
Air conditioner relay
Vehicle speed sensor Vehicle speed cut control

Engine coolant temperature sensor Engine coolant temperature H

SYSTEM DESCRIPTION
This system improves acceleration when the air conditioner is used.
I
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds.
When engine coolant temperature becomes excessively high, the air conditioner is turned off. This continues
until the engine coolant temperature returns to normal.
J
Fuel Cut Control (At No Load & High Engine Speed) EBS0036J

INPUT/OUTPUT SIGNAL CHART


Sensor Input Signal to ECM ECM Function Actuator K
Vehicle speed sensor Vehicle speed
EDU
Accelerator pedal released position switch Accelerator position Fuel cut control
Fuel injectors
Crankshaft position sensor (TDC) Engine speed
L

If the engine speed is above 2,800 rpm with no load (for example, in neutral and engine speed over 2,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed. M
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under EC-1399, "Fuel Injection Control Sys-
tem" .

EC-1401
ENGINE CONTROL SYSTEM
[YD]
Crankcase Ventilation System EBS0036K

DESCRIPTION
In this system, blow-by gas is sucked into the air duct after oil separation by oil separator in the rocker cover.

PBIB0590E

INSPECTION
Ventilation Hose
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.

SEC692

CAN Communication EBS00NBH

SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.

EC-1402
ENGINE CONTROL SYSTEM
[YD]
FOR M/T MODELS WITH ESP
System diagram A

EC

D
SKIA0885E

Input/output signal chart


T: Transmit R: Receive E
Steering wheel ESP/ TCS / ABS
Signals ECM 4WD control unit
angle sensor control unit
Engine speed signal T R R
F

Accelerator pedal position signal T R


ESP operation signal R R T G
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signal R T H
Steering wheel angle sensor signal T R
ESP-OFF switch signal R T
I
Wheel speed sensor signal R T
4WD mode signal T R
J

EC-1403
BASIC SERVICE PROCEDURE
[YD]
BASIC SERVICE PROCEDURE PFP:00018

Fuel Filter EBS0036N

DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
● When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
● If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
● Start engine and let it idle for at least one minute after perform- SEF375Y

ing air bleeding.


WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
● It is not necessary to disconnect the fuel hose.

2. Using a tool such as a pliers, loosen the water draining cock at the bottom of the fuel filter.

Accelerator Pedal Released Position Learning EBS009NW

DESCRIPTION
"Accelerator Pedal Released Position Learning" is an operating to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed
when accelerator work unit or ECM is replaced.
OPERATION PROCEDURE
1. Turn ignition switch "ON".
2. Select "OFF ACCEL PO SIG" in "ACTIVE TEST" mode with
CONSULT-II
3. Make sure that accelerator pedal is released.

PBIB0411E

EC-1404
BASIC SERVICE PROCEDURE
[YD]
4. Touch "CLEAR" and wait a few seconds.
A

EC

PBIB0412E

D
5. Make sure that "CMPLT" is displayed on CONSULT-II screen.

G
PBIB0413E

Fuel Pressure Relief Valve EBS009PB

DESCRIPTION H
When the fuel pressure in common rail increases to excessively high, fuel pressure relief valve opens to carry
excess fuel to the return hose.
I
FUEL PRESSURE RELIEF VALVE CHECK
WARNING:
Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
J
1. Turn ignition switch "OFF".
2. Remove fuel hose from fuel pressure relief valve.
3. Attach a blind cap or plug to removed hose. K
4. Turn ignition switch "ON".

PBIB0467E

5. Select "PRES REGULATOR" in "ACTIVE TEST MODE" with


CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raise fuel pressure to 135 MPa with touching "UP" or "Qu" on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel pressure
relief valve.
WARNING:
If the fuel comes out, stop the engine immediately.
9. If NG, replace common rail. PBIB0587E

EC-1405
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[YD]
ON BOARD DIAGNOSTIC (OBD) SYSTEM PFP:00028

DTC and MI Detection Logic EBS0037C

When a malfunction is detected, the malfunction (DTC) is stored in the ECM memory.
The MI will light up each time the ECM detects malfunction. For diagnostic items causing the MI to light up,
refer to EC-1393, "INDEX FOR DTC" .
Diagnostic Trouble Code (DTC) EBS0037D

HOW TO READ DTC


The DTC can be read by CONSULT-II only.
With CONSULT-II
CONSULT-II displays the DTC in "SELF-DIAG RESULTS" mode. Example: P0115, P0335, P1233, etc. These
DTCs are prescribed by ISO15031-6.
(CONSULT-II also displays the malfunctioning component or system.)
HOW TO ERASE DTC
How to Erase DTC ( With CONSULT-II)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
5 seconds and then turn it “ON” (engine stopped) again.
2. Touch “ENGINE”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the ECM will be erased.)

PBIB0476E

The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
NATS (Nissan Anti-theft System) EBS008YE

● If the security indicator lights up with the ignition switch in


the "ON" position or "NATS MALFUNCTION" is displayed
on "SELF-DIAG RESULTS" screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to NATS (Nissan Anti-Theft System) in BL section.
● Confirm no self-diagnostic results of NATS is displayed
before touching "ERASE" in "SELF-DAIG RESULTS" mode
with CONSULT-II.
● When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card. SEF543X

EC-1406
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[YD]
Therefore, be sure to receive all keys from vehicle owner. Regarding the procedure of NATS initial-
ization and NATS ignition key ID registration, refer to CONSULT-II operation manual, NATS. A
Malfunction Indicator (MI) EBS0036Q

DESCRIPTION
EC
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
C
● If the MI does not light up, refer to DI-43, "WARNING LAMPS"
or see EC-1573 .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has D
detected an engine system malfunction.

E
SAT652J

On Board Diagnostic System Function


The on board diagnostic system has the following two functions. F
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MI bulb for damage (blown, open G
ON position circuit, etc.).
If the MI does not come on, check MI circuit. (See EC-
1573, "MI & DATA LINK CONNECTORS" .)
H
Engine stopped

Engine running MALFUNCTION This is a usual driving condition. When ECM detects a mal-
WARNING function, the MI will light up to inform the driver that a mal- J
function has been detected.

K
Diagnostic Test Mode I - Bulb Check
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-1573 .
L
Diagnostic Test Mode I - Malfunction Warning
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
M
OFF No malfunction.

EC-1407
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[YD]
Relationship Between MI, DTC, CONSULT-II and Driving Patterns

PBIB0589E

*1: When a malfunction is detected, MI *2: MI will not light up after ignition *3: When a malfunction is detected for
will light up. switch is turned OFF. the first time, the DTC will be stored
in ECM.
*4: The DTC will not be displayed any *5: Other screens except SELF-DIAG-
longer after vehicle is driven 40 times NOSTIC RESULTS & DATA MONI-
without the same malfunction. (The TOR (AUTO TRIG) cannot display
DTC still remain in ECM.) the malfunction. DATA MONITOR
(AUTO TRIG) can display the mal-
function at the moment it is detected.

EC-1408
TROUBLE DIAGNOSIS
[YD]
TROUBLE DIAGNOSIS PFP:00004
A
Trouble Diagnosis Introduction EBS0036Z

INTRODUCTION
The engine has an ECM to control major systems such as fuel injec- EC
tion control, fuel injection timing control, glow control system, etc.
The ECM accepts input signals from sensors and instantly actuators.
It is essential that both input and output signals are proper and sta-
ble. At the same time, it is important that there are no malfunctions C
such as vacuum leaks, or other malfunctions with the engine.

MEF036D
E

It is much more difficult to diagnose a malfunction that occurs inter-


mittently rather than continuously. Most intermittent malfunctions are F
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
G

SEF233G

I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the EC-1410, "WORK FLOW" . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on next page should be used.
Start your diagnosis by looking for “conventional” incidents first. This L
will help troubleshoot driveability incidents on an electronically con-
SEF234G
trolled engine vehicle.
M

EC-1409
TROUBLE DIAGNOSIS
[YD]
WORK FLOW

PBIB0477E

*1 If time data of “SELF-DIAG *2 If the incident cannot be verified, per- *3 If the on board diagnostic system
RESULTS” is other than “0”, per- form EC-1441, "TROUBLE DIAG- cannot be performed, check main
form EC-1441, "TROUBLE DIAG- NOSIS FOR INTERMITTENT power supply and ground circuit.
NOSIS FOR INTERMITTENT INCIDENT" . Refer to EC-1442, "POWER SUP-
INCIDENT" . PLY CIRCUIT FOR ECM" .
*4 If malfunctioning part cannot be
detected, perform EC-1441, "TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .

EC-1410
TROUBLE DIAGNOSIS
[YD]
Description for Work Flow
STEP DESCRIPTION
A

Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
EC-1411, "DIAGNOSTIC WORK SHEET" .
EC
Before confirming the concern, check and write down (print out using CONSULT-II) the DTC, then erase the DTC.
Refer to EC-1406 .
STEP II If the incident cannot be verified, perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The C
“Symptom Matrix Chart” will be useful. Refer to EC-1416 .) Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” is useful to verify the incident. Connect CONSULT-II to the vehicle in DATA
D
STEP III MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the DTC by E
using CONSULT-II.
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode
and check real time diagnosis results.
STEP IV F
If the incident cannot be verified, perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The DTC
cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the DTC detection.
G
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to Trouble Diagnosis for DTC PXXXX.
STEP V
If the normal code is indicated, proceed to the Basic Inspection, EC-1412 . Then perform inspections according to the
Symptom Matrix Chart. Refer to EC-1416 . H
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO I
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-1425 or EC-1437 .
STEP VI J
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-23, "How to Per-
form Efficient Diagnosis for an Electrical Incident" , “Circuit Inspection”.
Repair or replace the malfunction parts.
If the malfunctioning part cannot be detected, perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT
K
INCIDENT" .
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint. L
Perform the “DTC Confirmation Procedure” and confirm the normal code (DTC P0000) is detected. If the incident is
STEP VII
still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM. (Refer to
EC-1406 .) M

DIAGNOSTIC WORK SHEET


There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.

SEF907L

EC-1411
TROUBLE DIAGNOSIS
[YD]
Worksheet Sample

MTBL0533

Basic Inspection EBS0037E

Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
● Headlamp switch is OFF.
● On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
● Air conditioner switch is OFF.
● Rear defogger switch is OFF.
● Steering wheel is in the straight-ahead position, etc.

EC-1412
TROUBLE DIAGNOSIS
[YD]

1. INSPECTION START A

1. Check service records for any recent repairs that may indicate a related incident.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to EC
MA-7, "PERIODIC MAINTENANCE" .
3. Open engine hood and check the following:
– Harness connectors for improper connections C
– Vacuum hoses for splits, kinks, or improper connections
– Wiring for improper connections, pinches, or cuts
D
4. Start engine and warm it up to the normal operating tempera-
ture.

E
>> GO TO 2.

SEF142I
G
2. PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II H
Connect CONSULT-II to the data link connector.

>> GO TO 3. I

3. CHECK IDLE SPEED


J
With CONSULT-II
1. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
2. Read idle speed. K
725±25 rpm
OK or NG L
OK >> INSPECTION END
NG >> GO TO 4.
M

SEF817Y

4. CHECK FOR INTAKE AIR LEAK


Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.

EC-1413
TROUBLE DIAGNOSIS
[YD]
5. BLEED AIR FROM FUEL SYSTEM
1. Stop engine.
2. Use priming pump to bleed air from fuel system. Refer to EC-1404, "AIR BLEEDING" .

>> GO TO 6.

6. CHECK IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
725±25 rpm
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.

SEF817Y

7. DRAIN WATER FROM FUEL FILTER


Drain water from fuel filter. Refer to EC-1404, "WATER DRAINING" .

>> GO TO 8.

8. CHECK IDLE SPEED AGAIN


With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
725±25 rpm
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.

SEF817Y

9. CHECK AIR CLEANER FILTER


Check air cleaner filter for clogging or breaks.
OK or NG
OK >> GO TO 10.
NG >> Replace air cleaner filter.

EC-1414
TROUBLE DIAGNOSIS
[YD]
10. CHECK BATTERY VOLTAGE A
Check battery voltage.
Voltage: More than 12.13V
EC
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
C
11. CHECK BATTERY
Refer to SC-3, "BATTERY" . D
OK or NG
OK >> Check charging system. Refer to SC-12 .
NG >> Repair or replace. E

12. CHECK COMPRESSION PRESSURE


Check compression pressure. Refer to EM-182, "CHECKING COMPRESSION PRESSURE" . F
OK or NG
OK >> GO TO 11.
G
NG >> Follow the instruction of “CHECKING COMPRESSION PRESSURE”.

13. CHECK IDLE SPEED AGAIN


H
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II. I
3. Read idle speed.
725±25 rpm J
OK or NG
OK >> INSPECTION END
NG >> 1. Replace fuel injector. K
2. GO TO 3.

SEF817Y

EC-1415
TROUBLE DIAGNOSIS
[YD]
Symptom Matrix Chart EBS0037F

SYMPTOM

Reference page
HARD/NO START/RESTART (EXCP. HA)

ENGINE STALL

HESITATION/SURGING/FLAT SPOT

KNOCK/DETONATION

LACK OF POWER

POOR ACCELERATION

HI IDLE

LOW IDLE
SYSTEM — Basic engine control system
NO START (with first firing)

NO START (without first firing)

HARD TO START WHEN ENGINE IS COLD

HARD TO START WHEN ENGINE IS HOT

AT IDLE

DURING DRIVING

WHEN DECELERATING

Warranty symptom code AA AB AC AD AE AF


Fuel supply pump 5 5 5 5 5 5 5 5 5 5 5 —
Fuel injector 3 3 3 3 3 3 3 3 3 4 4 3 3 EC-1472
EDU (Electronic drive unit) 4 4 4 4 4 4 4 4 4 5 5 4 4 EC-1501
Glow control system 1 1 1 1 1 EC-1544
Engine body 3 3 3 3 3 3 3 3 4 4 3 EM-110
EGR system 3 3 EC-1551
Air cleaner and duct 3 3 MA-32
Fuel pressure relief valve EC-1405
Suction control valve circuit 4 4 4 4 4 4 4 4 4 4 4 EC-1519
Fuel injector circuit 1 1 1 1 1 1 1 1 1 1 1 1 1 EC-1472
EDU circuit 2 2 2 2 2 2 2 2 2 2 2 2 2 EC-1501
Mass air flow sensor circuit 1 1 1 EC-1451
ENGINE CONTROL

Engine coolant temperature circuit 1 1 1 1 EC-1456


Vehicle speed sensor circuit 1 EC-1489
Accelerator pedal position sensor circuit 1 1 1 EC-1460
Accelerator pedal released position
1 1 1 1 1 1 EC-1531
switch circuit
Common rail fuel pressure sensor
EC-1468
circuit
Crankshaft position sensor (TDC)
1 1 1 1 1 1 1 1 1 1 EC-1479
circuit

EC-1416
TROUBLE DIAGNOSIS
[YD]
SYMPTOM

Reference page
A

HARD/NO START/RESTART (EXCP. HA)

ENGINE STALL

HESITATION/SURGING/FLAT SPOT

KNOCK/DETONATION

LACK OF POWER

POOR ACCELERATION

HI IDLE

LOW IDLE
EC

SYSTEM — Basic engine control system E


NO START (with first firing)

NO START (without first firing)

HARD TO START WHEN ENGINE IS COLD

HARD TO START WHEN ENGINE IS HOT

AT IDLE

DURING DRIVING

WHEN DECELERATING
F

Warranty symptom code AA AB AC AD AE AF


J
Camshaft position sensor circuit 3 3 EC-1484
Start signal circuit 1 1 1 1 1 1 1 1 1 EC-1566
Ignition switch circuit 1 1 1 1 EC-1442 K
Power supply for ECM circuit 1 1 1 1 EC-1442
ENGINE CONTROL

Cooling fan relay circuit EC-1508


EGR volume control valve circuit 1 1 1 EC-1551 L
Glow relay circuit 1 1 1 1 EC-1544
ECM relay (Self-shutoff) circuit 1 1 1 1 EC-1538
M
EC-1494,
ECM, connector circuit 2 2 2 2 2 2 2 2 2 2 2 2 2
EC-1536
Air conditioner relay circuit 1 1 EC-1572
Air conditioner switch circuit EC-1572
NATS (Nissan Anti-theft System) 1 EC-1406
1 - 5: The numbers refer to the order of inspection.
(continued on next page)

EC-1417
TROUBLE DIAGNOSIS
[YD]
SYMPTOM

Reference page
ROUGH IDLE/HUNTING

IDLING VIBRATION

SLOW/NO RETURN TO IDLE

OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION

ABNORMAL SMOKE COLOR

DEAD BATTERY (UNDER CHARGE)

Malfunction indicator illuminates.

Can be detected by CONSULT-II?


SYSTEM — Basic engine control system

BLACK SMOKE

WHITE SMOKE
Warranty symptom code AG AH AJ AK AL AM AP HA
Fuel supply pump 5 5 5 5 1 1 —
Fuel injector 3 3 3 4 4 4 1 1 EC-1472
EDU (Electronic drive unit) 4 4 4 5 5 5 1 1 EC-1501
Glow system 1 EC-1544
Engine body 3 3 3 3 1 3 EM-110
EGR system 3 EC-1551
Air cleaner and duct 3 MA-32
Fuel pressure relief valve EC-1405
Suction control valve circuit 4 4 4 4 1 1 EC-1519
Fuel injector circuit 1 1 1 1 1 1 1 1 EC-1472
EDU circuit 2 2 2 2 2 2 1 1 EC-1501
Mass air flow sensor circuit 1 1 1 EC-1451
ENGINE CONTROL

Engine coolant temperature circuit 1 1 1 1 1 EC-1456


Vehicle speed sensor circuit 1 1 EC-1489
Accelerator pedal position sensor circuit 1 1 1 EC-1460
Accelerator pedal released position switch
1 1 EC-1531
circuit
Common rail fuel pressure sensor
1 1 EC-1468
circuit
Crankshaft position sensor (TDC)
1 1 1 1 EC-1479
circuit

EC-1418
TROUBLE DIAGNOSIS
[YD]
SYMPTOM

Reference page
A

ROUGH IDLE/HUNTING

IDLING VIBRATION

SLOW/NO RETURN TO IDLE

OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION

ABNORMAL SMOKE COLOR

DEAD BATTERY (UNDER CHARGE)

Malfunction indicator illuminates.

Can be detected by CONSULT-II?


EC

SYSTEM — Basic engine control system

BLACK SMOKE

WHITE SMOKE
E

Warranty symptom code AG AH AJ AK AL AM AP HA


Camshaft position sensor circuit EC-1484
G
Start signal circuit EC-1566
Ignition switch circuit EC-1442 H
Power supply for ECM circuit 1 1 EC-1442
ENGINE CONTROL

Cooling fan relay circuit 2 EC-1508


EGR volume control valve circuit 1 EC-1551 I
Glow relay circuit 1 EC-1544
ECM relay (Self-shutoff) circuit 1 EC-1538
J
EC-
ECM, connector circuit 2 2 2 2 2 2 2 2 2 2 2 1494,EC-
1536
K
Air conditioner relay circuit EC-1572
Air conditioner switch circuit EC-1572
NATS (Nissan Anti-theft System) 1 EC-1406 L
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
M

EC-1419
TROUBLE DIAGNOSIS
[YD]
Engine Control Component Parts Location EBS00372

PBIB0383E

EC-1420
TROUBLE DIAGNOSIS
[YD]

EC

PBIB0474E

EC-1421
TROUBLE DIAGNOSIS
[YD]

PBIB0475E

EC-1422
TROUBLE DIAGNOSIS
[YD]
Circuit Diagram EBS0037G

EC

TBWA0335E

EC-1423
TROUBLE DIAGNOSIS
[YD]

TBWA0100E

EC-1424
TROUBLE DIAGNOSIS
[YD]
ECM Harness Connector Terminal Layout EBS00374

EC

PBIB0473E D

ECM Terminals And Reference Value EBS00375

PREPARATION E
1. ECM is located behind the glove box. For this inspection,
remove glove box.
F

H
PBIB0377E

2. Perform all voltage measurements with the connector con-


nected. Extend tester probe as shown to perform tests easily. I
● Open harness securing clip to make testing easier.

● Use extreme care not to touch 2 pins at one time.


J
● Data is for comparison and may not be exact.

MEC486B
L
ECM INSPECTION TABLE
Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION: M
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-1425
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.

0 - 4V

[Engine is running]
● Warm-up condition
● Idle speed

A1 L/W EDU drive No. 2


A2 Y/PU EDU drive No. 4 PBIB0387E

A3 PU EDU drive No. 3


0 - 4V
A4 Y EDU drive No. 1

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0388E

A5 B [Engine is running]
A6 B ECM ground Approximately 0V
A7 B ● Idle speed

A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
A9 R (11 - 14V)

0.5 - 2.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0389E
A10 R Mass air flow sensor
1.5 - 3.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0390E

[Engine is running] Approximately 0 - 4.8V


Engine coolant tempera-
A11 L/OR Output voltage varies with engine
ture sensor ● Warm-up condition coolant temperature

[Engine is running] Approximately 0 - 4.8V


A12 PU Fuel temperature sensor Output voltage varies with fuel
● Warm-up condition temperature
Accelerator pedal
A21 B released position switch [Ignition switch “ON”] Approximately 0V
ground
Accelerator pedal position
A22 LG [Ignition switch “ON”] Approximately 0V
sensor 1 ground
[Engine is running]
A23 B Sensor's ground ● Warm-up condition Approximately 0V
● Idle speed

EC-1426
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION A
COLOR (DC Voltage and Pulse Signal)
NO.
[Engine is running]
Mass air flow sensor
A24 B ● Warm-up condition Approximately 0V EC
ground
● Idle speed
[Engine is running]
A25 G/W Injector's ground ● Warm-up condition Approximately 0V C
● Idle speed
Accelerator pedal position
A26 LG/R [Ignition switch “ON”] Approximately 0V D
sensor 2 ground
A27 W Sensor's power supply [Ignition switch “ON”] Approximately 5V
Accelerator pedal position
A28 PU/R [Ignition switch “ON”] Approximately 5V E
sensor 1 power supply

1 - 5V
F
[Engine is running]
● Warm-up condition
● Idle speed G

PBIB0391E
A29 W/PU EDU injector check signal
1 - 5V H

[Engine is running]
● Warm-up condition I
● Engine speed is 2,000 rpm

PBIB0392E
J
BATTERY VOLTAGE
A31 W/L Power supply for ECM [Ignition switch “ON”]
(11 - 14V)
0.1 - 14V K
B3 W [Engine is running] (Voltage signals of each ECM ter-
B4 OR/B
EGR volume control valve ● Warm-up condition minals differ according to the con-
B5 W/L
● Idle speed trol position of EGR volume L
B6 GY
control valve.)
Fuel injector adjustment
B9 G/B
resistor No.2
M
Fuel injector adjustment 0.2 - 4.8V
B10 Y/B
resistor No.4 (There are individual differences
[Ignition switch “ON”]
Fuel injector adjustment between fuel injector adjustment
B11 R/B resistors.)
resistor No.3
Fuel injector adjustment
B12 W/B
resistor No.1
[Engine is running]
● Warm-up condition 1.6 - 1.8V
B13 Y/R Common rail fuel pressure ● Idle speed
B14 Y/R sensor [Engine is running]
● Warm-up condition 1.8 - 2.0V
● Engine speed is 2,000 rpm

EC-1427
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
[Ignition switch “ON”]
● Engine stopped 0.8 - 1.3V
Accelerator pedal position ● Accelerator pedal fully released
B15 W
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.5V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.3 - 1.8V
Accelerator pedal position ● Accelerator pedal fully released
B16 G
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 3.0V
● Accelerator pedal fully depressed
[Engine is running]
Camshaft position sensor
B18 R/G ● Warm-up condition Approximately 0V
ground
● Idle speed

0 - 3V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0393E
B19 R/Y Camshaft position sensor
0 - 8V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0394E

[Engine is running]
Crankshaft position sen-
B20 L/R ● Warm-up condition Approximately 0V
sor (TDC) ground
● Idle speed

0 - 12.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0395E
Crankshaft position sen-
B21 L/G
sor (TDC)
0 - 30.0V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0396E

EC-1428
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION A
COLOR (DC Voltage and Pulse Signal)
NO.
Accelerator pedal position
B23 GY/L [Ignition switch “ON”] Approximately 5V
sensor 2 power supply EC
0 - 12.5V

[Engine is running] C
● Warm-up condition
● Idle speed
D
PBIB0397E
D1 L/OR Tachometer
0 - 12.5V
E
[Engine is running]
● Warm-up condition
F
● Engine speed is 2,000 rpm

PBIB0398E
G
[Ignition switch “ON”]
Approximately 1.0V
● Glow lamp is “ON”
D2 OR Glow lamp
[Ignition switch “ON”] BATTERY VOLTAGE H
● Glow lamp is “OFF” (11 - 14V)

[Ignition switch “ON”] Approximately 1.0V


D9 OR/L Malfunction indicator [Engine is running] BATTERY VOLTAGE
I
● Idle speed (11 - 14V)

[Engine is running] BATTERY VOLTAGE


J
● Air conditioner switch is “OFF” (11 - 14V)
D11 L Air conditioner relay [Engine is running]
● Both air conditioner switch and blower fan Approximately 0.1V
K
switch are “ON” (Compressor is operating)
[Ignition switch “ON”]
BATTERY VOLTAGE
● Engine stopped L
(11 - 14V)
Accelerator pedal ● Accelerator pedal slightly depressed
D14 G/Y
released position switch [Ignition switch “ON”]
● Engine stopped Approximately 0V M
● Accelerator pedal fully released
D18 W/R BATTERY VOLTAGE
Ignition switch [Ignition switch “ON”]
D19 W/R (11 - 14V)
[Engine is running] BATTERY VOLTAGE
● Air conditioner switch is “OFF” (11 - 14V)
D23 PU/W Air conditioner switch [Engine is running]
● Both air conditioner switch and blower fan Approximately 0.1V
switch are “ON” (compressor is operating)
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch “OFF”
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch “OFF”

EC-1429
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
[Ignition switch “ON”]
Approximately 0V
● Brake pedal fully released
D25 R/G Stop lamp switch
[Ignition switch “ON”] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

[Ignition switch “ON”] Approximately 0V


D27 B/Y Start signal BATTERY VOLTAGE
[Ignition switch “START”]
(11 - 14V)

0 - 12.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0399E
Suction control valve
E1 L
power supply
0 - 12.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0400E

[Engine is running] BATTERY VOLTAGE


● Cooling fan is not operating (11 - 14V)
E2 LG Cooling fan relay (Low)
[Engine is running]
Approximately 0.1V
● Cooling fan is operating
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
(11 - 14V)
E7 LG/B Cooling fan relay (High) ● Cooling fan is operating at low speed
[Engine is running]
Approximately 0.1V
● Cooling fan is operating at high speed

0 - 12.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0401E
E8 Y/G Suction control valve 1
0 - 12.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0402E

E9 W/R Glow relay Refer to EC-1544, "GLOW CONTROL SYSTEM" .


Approximately 1.7 - 2.3V
E10 R CAN communication line [Ignition switch “ON”] Output voltage varies with the
communication status.

EC-1430
TROUBLE DIAGNOSIS
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION A
COLOR (DC Voltage and Pulse Signal)
NO.
Approximately 2.6 - 3.2V
E11 L CAN communication line [Ignition switch “ON”] Output voltage varies with the EC
communication status.
[Engine is running]
Approximately 0V
Power steering oil pres- ● Steering wheel is being turned C
E12 P/B
sure switch [Engine is running] BATTERY VOLTAGE
● Steering wheel is not being turned (11 - 14V)

[Ignition switch “ON”] D


Approximately 0V
Park/Neutral position ● Gear position is “Neutral”
E13 G/OR
switch [Ignition switch “ON”] BATTERY VOLTAGE
● Except the above gear position (11 - 14V) E

0 - 12.5V

F
[Engine is running]
● Warm-up condition
● Idle speed
G

PBIB0401E
E16 G/W Suction control valve 2
0 - 12.5V H

[Engine is running]
● Warm-up condition I
● Engine speed is 2,000 rpm

PBIB0402E J

0 - 5V

[Engine is running] K
● Lift up the vehicle
E21 L/B Vehicle speed sensor
● In 2nd gear position
● Vehicle speed is 30 km/h (19 MPH) L

PBIB0386E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) M
CONSULT-II Function EBS0037H

CONSULT-II INSPECTION PROCEDURE


1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located
under the driver side dash panel.
3. Turn ignition switch ON.

PBIB0376E

EC-1431
TROUBLE DIAGNOSIS
[YD]
4. Touch “START (NISSAN BASED VHCL)”.

MBIB0233E

5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-34, "CONSULT-II Data
Link Connector (DLC) Circuit" .

SEF995X

6. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT-II Operation Manual.

PBIB0410E

EC-1432
TROUBLE DIAGNOSIS
[YD]
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
A
Item SELF-DIAG DATA MONI- ACTIVE
RESULTS TOR TEST
EC
Crankshaft position sensor (TDC) × ×
Camshaft position sensor ×
Engine coolant temperature sensor × × C
Vehicle speed sensor × ×
Fuel temperature sensor × ×
Accelerator pedal position sensor 1 × ×
D
ENGINE CONTROL COMPONENT PARTS

Accelerator pedal position sensor 2 × ×


Accelerator pedal released position switch × × E
INPUT
Common rail fuel pressure sensor × ×
Park/neutral position (PNP) switch ×
Mass air flow sensor × × F
Battery voltage × ×
Power steering oil pressure switch ×
G
Stop lamp switch ×
Absolute pressure sensor × ×
Fuel injector adjustment resistor × H
Suction control valve × × ×
Fuel injector × × ×
I
OUTPUT Glow relay × ×
Cooling fan relay × × ×
EGR volume control valve × × J
X: Applicable

SELF-DIAGNOSTIC MODE
K
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to — EC-1393, "INDEX FOR DTC" .
DATA MONITOR MODE
CAN L
ECM
MAIN DIAG
INPUT
MONITOR ITEM SIG- SUP- CONDITION SPECIFICATION
SIG-
NALS PORT
NAL
MNTR
M

● The engine speed computed


from the crankshaft position
CKPS·RPM (TDC) [rpm] × ×
sensor (TDC) signal is dis-
played.
● The engine coolant tempera- When the engine coolant temper-
ture (determined by the signal ature circuit is open or short, ECM
COOLAN TEMP/S
× × voltage of the engine coolant enters fail-safe mode. The engine
[°C] or [°F]
temperature sensor) is dis- coolant temperature determined
played. by the ECM is displayed.
● The vehicle speed computed
VHCL SPEED SE
× × form the vehicle speed sensor
[km/h] or [mph]
signal is displayed.
● The fuel temperature (deter-
mined by the signal voltage of
FUEL TEMP SEN [°C] or [°F] × ×
the fuel temperature sensor) is
displayed.

EC-1433
TROUBLE DIAGNOSIS
[YD]
CAN
ECM
MAIN DIAG
INPUT
MONITOR ITEM SIG- SUP- CONDITION SPECIFICATION
SIG-
NALS PORT
NAL
MNTR
● The accelerator pedal position
ACCEL POS SEN [V] × × sensor 1 signal voltage is dis-
played.
● The accelerator pedal position
ACCEL SEN 2 [V] × × sensor 2 signal voltage is dis-
played.
● indicates [ON/OFF] condition
OFF ACCEL SW [ON/OFF] × × from the accelerator pedal
released position switch signal.
● The common rail fuel pressure
(determined by the signal volt-
ACT CR PRESS [MPa] × ×
age of the common rail fuel
pressure sensor) is displayed.
● The power supply voltage of
BATTERY VOLT [V] × ×
ECM is displayed.
● Indicates [ON/OFF] condition
P/N POSI SW [ON/OFF] × × from the park/neutral position
switch signal.
● indicates [ON/OFF] condition
START SIGNAL [ON/OFF] × ×
from the starter signal.
● indicates [ON/OFF] condition
PW/ST SIGNAL [ON/OFF] × from the power steering oil pres-
sure switch signal.
● indicates [ON/OFF] condition
BRAKE SW [ON/OFF] × × from the stop lamp switch sig-
nal.
● Indicates [ON/OFF] condition
IGN SW [ON/OFF] × ×
from ignition switch signal.
● The signal voltage of the mass
MAS AIR/FL SE [V] × ×
air flow sensor is displayed.
● Indicates [°CA] of suction con-
SUCTION CV [°CA] ×
trol valve operating angle.
● Indicates the actual fuel injec-
tion pulse width compensated
MAIN INJ WID [msec] ×
by ECM according to the input
signals.
● The glow relay control condition
GLOW RLY [ON/OFF] × (determined by ECM according
to the input signal) is displayed.
● Indicates the control condition of
the cooling fans (determined by
ECM according to the input sig-
COOLING FAN
× nal).
[LOW/HI/OFF]
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
● Indicates the EGR volume con-
trol value computed by the ECM
EGR VOL CON/V [step] × according to the input signals.
● The opening becomes larger as
the value increases.

EC-1434
TROUBLE DIAGNOSIS
[YD]
CAN
ECM
MAIN DIAG A
INPUT
MONITOR ITEM SIG- SUP- CONDITION SPECIFICATION
SIG-
NALS PORT
NAL
MNTR
EC
● The intake air volume computed
INT/A VOLUME [mg/] from the mass air flow sensor
signal is displayed.
C
● The barometric pressure (deter-
mined by the signal voltage from
BARO SEN [kPa] × ×
the absolute pressure sensor
built into the ECM) is displayed. D
● The cylinder being injected is
displayed.
0 ... Cylinder No.1 is injected. E
CYL COUNT [0/1/2/3]
1 ... Cylinder No.3 is injected.
2 ... Cylinder No.4 is injected.
3 ... Cylinder No.2 is injected.
Voltage [V]
F
Only “#” is displayed if item is
Frequency [msec], [Hz] or unable to be measured.
[%] Figures with “#”s are temporary
Voltage, frequency, duty cycle or G
DUTY-HI ones.
pulse width measured by the
They are the same figures as an
DUTY-LOW probe.
actual piece of data which was
PLS WIDTH-HI just previously measured. [Hz] or H
[%]
PLS WIDTH-LOW
CAN COMM
×
[OK/NG] I
CAN CIRC 1
×
[OK/UNKWN]
CAN CIRC 2 J
×
[OK/UNKWN]
CAN CIRC 3
× ● Indicates the communication ● These items are not displayed
[OK/UNKWN] K
condition of CAN communica- in “SELECTION FROM MENU”
CAN CIRC 4
× tion line. mode.
[OK/UNKWN]
CAN CIRC 5 L
×
[OK/UNKWN]
CAN CIRC 6
×
[OK/UNKWN] M
CAN CIRC 7
×
[OK/UNKWN]
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

EC-1435
TROUBLE DIAGNOSIS
[YD]
ACTIVE TEST MODE
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
● Engine: After warming up, idle the
engine.
● Harness and connectors
POWER BAL- ● A/C switch “OFF”
Engine runs rough or dies. ● Compression
ANCE ● Shift lever “N”
● Fuel injectors
● Cut off each injector signal one at
a time using CONSULT-II
● Ignition switch: ON ● Harness and connector
● Operate the cooling fan at “LOW”, Cooling fan moves at “LOW”, “HI”
COOLING FAN ● Cooling fan motor
“HI” speed and turn “OFF” using speed and stops.
CONSULT-II. ● Cooling fan relay

OFF ACCEL PO
● This mode is used for ECM to learn accelerator pedal released positions.
SIG
● Ignition switch: ON (Engine
stopped)
Glow relay makes the operating ● Harness and connector
GLOW RELAY ● Turn the glow relay “ON” and sound. ● Glow relay
“OFF” using CONSULT-II and lis-
ten to operating sound.
● Ignition switch: ON
EGR VOL CONT/ ● Change EGR volume control EGR volume control valve makes ● Harness and connector
V valve opening step using CON- an operating sound. ● EGR volume control valve
SULT-II.
● Ignition switch: ON
PRES REGULA- ● Fuel line
● Change fuel pressure in common Fuel leaks.
TOR ● Fuel pressure relief valve
rail using CONSULT-II

REAL TIME DIAGNOSIS IN DATA MONITOR MODE


CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
– The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL- PBIB0480E
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
– DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
– While trying to detect the DTC by performing the “DTC Confir-
mation Procedure”, be sure to select to “DATA MONITOR
(AUTO TRIG)” mode. You can confirm the malfunction at the SEF707X
moment it is detected.

EC-1436
TROUBLE DIAGNOSIS
[YD]
– While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent. A
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC will be dis-
played. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMU-
EC
LATION TESTS”.
2. “MANU TRIG”
– If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
C
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.

SEF720X
L
FUNCTION TEST
This mode is used to inform customers of their vehicle condition of periodic maintenance.
CONSULT-II Reference Value in Data Monitor Mode EBS0037I
M
Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
● Tachometer: Connect
Almost the same speed as the
CKPS-RPM (TDC) ● Run engine and compare CONSULT-II value with the tachometer tachometer indication
indication
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
● Turn drive wheels and compare CONSULT-II value with the speed- Almost the same speed as the
VHCL SPEED SE
ometer indication speedometer indication
FUEL TEMP SEN ● Engine: After warming up More than 40°C (104°F)

● Ignition switch: ON Accelerator pedal: fully released 0.8 - 1.3V


ACCEL POS SEN*
(Engine stopped) Accelerator pedal: fully depressed More than 3.5V

EC-1437
TROUBLE DIAGNOSIS
[YD]
MONITOR ITEM CONDITION SPECIFICATION

● Ignition switch: ON Accelerator pedal: fully released 0.3 - 1.8V


ACCEL SEN 2*
(Engine stopped) Accelerator pedal: fully depressed More than 3.0V
Accelerator pedal: fully released ON
● Ignition switch: ON
OFF ACCEL SW Accelerator pedal: slightly
(Engine stopped) OFF
depressed
● Engine: After warming up Idle 1.0 - 2.5V
● Air conditioner switch: OFF
MAS AIR/FL SE
● Shift lever: Neutral position 2,000 rpm 2.1 - 2.7V
● No-load
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V
Shift lever: Neutral position ON
P/N POSI SW ● Ignition switch: ON
Except above OFF
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
Steering wheel is in neutral posi-
● Engine: After warming up, idle OFF
PW/ST SIGNAL tion. (Forward direction)
the engine
Steering wheel is turned. ON
Brake pedal: Fully released OFF
BRAKE SW ● Ignition switch: ON
Brake pedal: Slightly depressed ON
IGN SW ● Ignition switch: ON → OFF ON → OFF
● Engine: After warming up Idle 30 - 40 MPa
● Air conditioner switch: OFF
ACT CR PRESS
● Shift lever: Neutral position 2,000 rpm 40 - 50 MPa
● No-load
● Engine: After warming up Idle 70.0 - 71.5°CA
● Air conditioner switch: OFF
SUCTION CV
● Shift lever: Neutral position 2,000 rpm 73.5 - 75.0°CA
● No-load
● Engine: After warming up No-load 0.68 - 0.78 msec
MAIN INJ WID ● Shift lever: Neutral position Air conditioner switch: ON
0.78 - 0.88 msec
● Idle speed Rear window defogger switch: ON
GLOW RLY Refer to EC-1544, "GLOW CONTROL SYSTEM" .
● When cooling fan is stopped. OFF
COOLING FAN ● When cooling fans operate at low speed. LOW
● When cooling fans operate at high speed. HIGH
● Engine: After warming up After one minute at idle More than 10 steps
● Air conditioner switch: OFF
EGR VOL CON/V Revving engine from idle to 3,600
● Shift lever: Neutral position 0 step
rpm
● No-load
INT/A VOLUME ● Engine: After warming up, idle the engine 150 - 450 mg/st

EC-1438
TROUBLE DIAGNOSIS
[YD]
MONITOR ITEM CONDITION SPECIFICATION
A
Altitude
Approx. 0m: Approx. 100.62 kPa
(1.0062 bar, 1.026 kg/cm2 , 14.59
psi) EC
Approx. 1,000 m: Approx. 88.95
kPa (0.8895 bar, 0.907 kg/cm2 ,
BARO SEN ● Ignition switch: ON 12.90 psi)
Approx. 1,500 m: Approx. 83.16 C
2
kPa (0.8316 bar, 0.848 kg/cm ,
12.06 psi)
Approx. 2,000 m: Approx. 78.36 D
kPa (0.7836 bar, 0.799 kg/cm2 ,
11.36 psi)
CYL COUNT ● Engine is running 0→1→2→3 E
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differ from ECM terminals voltage.
F

EC-1439
TROUBLE DIAGNOSIS
[YD]
Major Sensor Reference Graph in Data Monitor Mode EBS0037J

The following are the major sensor reference graphs in “DATA MONITOR” mode.
ACCEL POS SEN, “CKPS·RPM (TDC)”, “MAS AIR/FL SE”
Below is the data for “ACCEL POS SEN”, “CKPS·RPM (TDC)” and “MAS AIR/FL SE” when revving engine
quickly up to 3,000 rpm under no load after warming up engine to the normal operating temperature.
Each value is for reference, the exact value may vary.

SEF321Y

EC-1440
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
[YD]
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT PFP:00006
A
Description EBS00321

Intermittent incidents (I/I) may occur. In many cases, the incident resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on DTC visits. Realize also that the most frequent cause of I/I occurrences is poor
electrical connections. Because of this, the conditions under which the incident occurred may not be clear.
Therefore, circuit checks made as part of the standard diagnostic procedure may not indicate the specific mal-
functioning area. C

COMMON I/I REPORT SITUATIONS


STEP in Work Flow Situation D
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0”.
III The symptom described by the customer does not recur.
E
IV DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for XXXX does not indicate the malfunctioning area.

Diagnostic Procedure EBS00322 F


1. INSPECTION START
Erase DTCs. Refer to EC-1406, "HOW TO ERASE DTC" . G

>> GO TO 2.
H
2. CHECK GROUND TERMINALS
Check ground terminals for corroding or loose connection.
I
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “CIRCUIT INSPECTION”,
“Ground Inspection”.
OK or NG
J
OK >> GO TO 3.
NG >> Repair or replace.

3. SEARCH FOR ELECTRICAL INCIDENT K

Perform GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMULATION
TESTS”. L
OK or NG
OK >> INSPECTION END
NG >> Repair or replace. M

EC-1441
POWER SUPPLY CIRCUIT FOR ECM
[YD]
POWER SUPPLY CIRCUIT FOR ECM PFP:24110

ECM Terminals and Reference Value EBS00369

Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
A5 B [Engine is running]
A6 B ECM ground Approximately 0V
A7 B ● Idle speed

A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch "ON"]
A9 R (11 - 14V)
BATTERY VOLTAGE
A31 W/L Power supply for ECM [Ignition switch “ON”]
(11 - 14V)
D18 W/R BATTERY VOLTAGE
Ignition switch [Ignition switch “ON”]
D19 W/R (11 - 14V)
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch "OFF"
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch "OFF"

EC-1442
POWER SUPPLY CIRCUIT FOR ECM
[YD]
Wiring Diagram EBS0036A

EC

TBWA0101E

EC-1443
POWER SUPPLY CIRCUIT FOR ECM
[YD]
Diagnostic Procedure EBS0036B

1. INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 6.
No >> GO TO 2.

2. CHECK ECM POWER SUPPLY CIRCUIT-I


1. Turn ignition switch “ON”.
2. Check voltage between ECM terminals D18, D19 and ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0356E

3. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M63, F30
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between ECM and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals A5, A6, A7 and engine ground. Refer to Wiring Dia-
gram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.

EC-1444
POWER SUPPLY CIRCUIT FOR ECM
[YD]
5. CHECK ECM POWER SUPPLY CIRCUIT-II A
1. Reconnect ECM harness connector.
2. Turn ignition switch “ON” and then “OFF”.
3. Check voltage between ECM terminals A8, A9 and ground with EC
CONSULT-II or tester.
Voltage: After turning ignition switch "OFF", battery
C
voltage will exist for a few seconds, then
drop to approximately 0V.
OK or NG D
OK >> Check EDU power supply circuit. Refer to EC-1505,
"Diagnostic Procedure" .
NG >> GO TO 6. E
PBIB0357E

6. CHECK ECM POWER SUPPLY CIRCUIT-III


F
1. Disconnect ECM relay.

I
PBIB0377E

2. Check voltage between relay terminals 1, 6 and ground with


CONSULT-II or tester. J

Voltage: Battery voltage


OK or NG K
OK >> GO TO 8.
NG >> GO TO 7.
L

PBIB0359E
M
7. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors E65, F6
● 20A fuse
● Harness for open or short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1445
POWER SUPPLY CIRCUIT FOR ECM
[YD]
8. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals D24, D26 and ECM relay terminal 2. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

9. CHECK ECM POWER SUPPLY CIRCUIT-IV


1. Check harness continuity between ECM terminals A8, A9 and ECM relay terminal 7. Refer to Wiring Dia-
gram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

10. CHECK ECM RELAY


Refer to EC-1447, "Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace ECM relay.

11. CHECK ECM POWER SUPPLY CIRCUIT-V


1. Turn ignition switch “OFF”.
2. Check voltage between ECM terminal A31 and ground.
Voltage: Battery voltage
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.

PBIB0478E

12. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E65, F6
● 20A fuse
● Harness for open or short between ECM and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1446
POWER SUPPLY CIRCUIT FOR ECM
[YD]
13. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminals A5, A6, A7 and engine ground. Refer to Wiring Dia-
gram.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
14. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
E
>> INSPECTION END
Component Inspection EBS003PG
F
ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7. G
Condition Continuity
12V direct current supply between ter-
minals 1 and 2
Yes H
OFF No
3. If NG, replace ECM relay. I

PBIB0077E

EC-1447
DTC U1000 CAN COMMUNICATION LINE
[YD]
DTC U1000 CAN COMMUNICATION LINE PFP:23710

Description EBS00LUE

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic EBS00LUF

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● ECM can not communicate to other control
unit. ● Harness or connectors
U1000 CAN communication
(CAN communication line is open or
1000 line ● ECM can not communicate for more than the shorted)
specified time.

DTC Confirmation Procedure EBS00LUG

1. Turn ignition switch “ON” and wait at least 3 seconds.


2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1450, "Diagnostic Procedure" .

EC-1448
DTC U1000 CAN COMMUNICATION LINE
[YD]
Wiring Diagram EBS00LUH

EC

TBWA0336E

EC-1449
DTC U1000 CAN COMMUNICATION LINE
[YD]
Diagnostic Procedure EBS00LUI

1. INSPECTION START
1. Turn ignition switch “ON”.
2. Select “CAN DIAG SUPPORT MNTR” in “DATA MONITOR” mode with CONSULT-II.
3. Print out the CONSULT-II screen.

PBIB1411E

>> Go to LAN-12, "CAN SYSTEM (FOR M/T MODELS)" .

EC-1450
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
[YD]
DTC P0100 MASS AIR FLOW SENSOR (MAFS) PFP:22680
A
Component Description EBS004Q0

The mass air flow sensor (MAFS) is placed in the stream of intake
air. It measures the intake air flow rate by measuring a part of the EC
entire intake air flow. It consists of a hot film that is supplied with
electric current from the ECM. The temperature of the hot film is con-
trolled by the ECM a certain amount. The heat generated by the hot
film is reduced as the intake air flows around it. The more air, the C
greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM D
detects the air flow by means of this current change.
SEF987W

E
CONSULT-II Reference Value in Data Monitor Mode EBS004Q1

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Engine: After warming up Idle 1.0 - 2.5V
● Air conditioner switch: “OFF”
MAS AIR/FL SE G
● Shift lever: Neutral position 2,000 rpm 2.1 - 2.7V
● No-load

ECM Terminals and Reference Value EBS00BR6 H


Specification data are reference values, and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION: I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI- J
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
A8 R
Power supply for ECM [Ignition switch "ON"]
BATTERY VOLTAGE K
A9 R (11 - 14V)

0.5 - 2.5V
L
[Engine is running]
● Warm-up condition
● Idle speed M

PBIB0389E
A10 R Mass air flow sensor
1.5 - 3.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0390E

[Engine is running]
Mass air flow sensor
A24 B ● Warm-up condition Approximately 0V
ground
● Idle speed
A27 W Sensor's power supply [Ignition switch "ON"] Approximately 5V

EC-1451
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch "OFF"
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch "OFF"

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS004Q3

DTC Malfunction is detected when ... Check Items (Possible Cause)


P0100 ● An excessively high or low voltage from the sensor ● Harness or connectors
is sent to ECM. (The sensor circuit is open or shorted.)
● Mass air flow sensor

DTC Confirmation Procedure EBS004Q4

WITH CONSULT-II
1. Turn ignition switch “ON”, and wait at least 6 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 3 seconds.
4. If DTC is detected, go to EC-1454, "Diagnostic Procedure" .

SEF817Y

EC-1452
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
[YD]
Wiring Diagram EBS004Q5

EC

TBWA0102E

EC-1453
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
[YD]
Diagnostic Procedure EBS004Q6

1. CHECK MAFS POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect mass air flow sensor harness connector.
3. Turn ignition switch “ON”.

SEF884Y

4. Check voltage between mass air flow sensor terminals 2, 4 and


ground with CONSULT-II or tester.
Terminal Voltage
2 Approximately 5V
4 Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
PBIB0360E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness for open or short between mass air flow sensor and ECM
● Harness for open or short between mass air flow sensor and ECM relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
3. Check harness continuity between mass air flow sensor terminal
3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
PBIB0385E

4. DETECT MALFUNCTIONING PART


Check harness for open or short between mass air flow sensor and ECM.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1454
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
[YD]
5. CHECK MAFS INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between mass air flow sensor terminal 1 and ECM terminal A10. Refer to Wiring
Diagram. EC

Continuity should exist.


3. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. D

6. CHECK MASS AIR FLOW SENSOR


Refer to EC-1455, "Component Inspection" . E
OK or NG
OK >> GO TO 7.
NG >> Replace mass air flow sensor. F

7. CHECK INTERMITTENT INCIDENT


G
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END H


Component Inspection EBS004Q7

MASS AIR FLOW SENSOR


1. Reconnect harness connectors disconnected. I
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal A10 (Mass air flow sensor
signal) and ground. J

Condition Voltage V
Ignition switch "ON" (Engine stopped.) Approx. 1.0 K
Idle (Engine is warmed up to normal
1.0 - 2.5
operating temperature.)
2,000 rpm (Engine is warmed up to nor- L
2.1 - 2.7
mal operating temperature.)

4. If the voltage is out of specification, disconnect MAFS harness PBIB0361E


connector and connect it again. M
Then repeat above check.
Removal and Installation EBS008YD

MASS AIR FLOW SENSOR


Refer to EM-120, "AIR CLEANER AND AIR DUCT" .

EC-1455
DTC P0115 ENGINE COOLANT TEMPERATURE (ECT) SENSOR (CIRCUIT)
[YD]
DTC P0115 ENGINE COOLANT TEMPERATURE (ECT) SENSOR (CIRCUIT)
PFP:22630

Description EBS004Q8

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>
Engine coolant tempera-
Voltage* (V) Resistance (kΩ)
ture °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.3 0.68 - 1.00
90 (194) 1.0 0.236 - 0.260
*: These data are reference values and measured between ECM terminal A11
(Engine coolant temperature sensor) and ground. SEF012P

CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic EBS004Q9

DTC Malfunction is detected when ... Check Items (Possible Cause)


P0115 ● An excessively high or low voltage from the sensor ● Harness or connectors
is sent to ECM. (The sensor circuit is open or shorted.)
● Engine coolant temperature sensor

DTC Confirmation Procedure EBS004QA

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1458, "Diagnostic Procedure" .

SEF817Y

EC-1456
DTC P0115 ENGINE COOLANT TEMPERATURE (ECT) SENSOR (CIRCUIT)
[YD]
Wiring Diagram EBS004QB

EC

TBWA0103E

EC-1457
DTC P0115 ENGINE COOLANT TEMPERATURE (ECT) SENSOR (CIRCUIT)
[YD]
Diagnostic Procedure EBS004QC

1. CHECK ECTS POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect engine coolant temperature sensor harness connec-
tor.
3. Turn ignition switch “ON”.

PBIB0374E

4. Check voltage between ECTS terminal 1 and ground with CON-


SULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connectors.

PBIB0080E

2. CHECK ECTS GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between ECTS terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connectors.

3. CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-1459, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace engine coolant temperature sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1458
DTC P0115 ENGINE COOLANT TEMPERATURE (ECT) SENSOR (CIRCUIT)
[YD]
Component Inspection EBS004QD

ENGINE COOLANT TEMPERATURE SENSOR A


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
EC

D
PBIB0081E

<Reference data> E

Engine coolant temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9 F
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
G
*: These data are measured between ECM terminal A11 (Engine coolant tem-
perature sensor) and body ground.
2. If NG, replace engine coolant temperature sensor.
H
SEF012P

Removal and Installation EBS008YF

ENGINE COOLANT TEMPERATURE SENSOR I


Refer to EM-182, "CYLINDER HEAD" .

EC-1459
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR PFP:18002

Description EBS004R5

The accelerator work unit is installed on the upper end of the accelerator pedal assembly. The accelerator
pedal position sensor 1, 2 and accelerator pedal released position switch are built into the accelerator work
unit. The sensors detect the accelerator pedal position and sends a signal to the ECM. The ECM uses the sig-
nal to determine the amount of fuel to be injected.
The accelerator pedal released position switch detects accelerator pedal released position and sends the sig-
nal to the ECM. The ECM will then determine engine idle conditions. The signal is also used for diagnosing the
accelerator pedal position sensor.

PBIB0463E

CONSULT-II Reference Value in Data Monitor Mode EBS004R6

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION

● Ignition switch: ON Accelerator pedal: fully released 0.8 - 1.3V


ACCEL POS SEN
(Engine stopped) Accelerator pedal: fully depressed More than 3.5V

● Ignition switch: ON Accelerator pedal: fully released 0.3 - 1.8V


ACCEL SEN 2*
(Engine stopped) Accelerator pedal: fully depressed More than 3.0V
Accelerator pedal: fully released ON
● Ignition switch: ON
OFF ACCEL SW Accelerator pedal: slightly
(Engine stopped) OFF
depressed
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differ from ECM terminals voltage.

ECM Terminals and Reference Value EBS004R7

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
Accelerator pedal
A21 B released position switch [Ignition switch “ON”] Approximately 0V
ground
Accelerator pedal position
A22 LG [Ignition switch “ON”] Approximately 0V
sensor 1 ground

EC-1460
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION A
COLOR (DC Voltage and Pulse Signal)
NO.
Accelerator pedal position
A26 LG/R [Ignition switch “ON”] Approximately 0V
sensor 2 ground EC
Accelerator pedal position
A28 PU/R [Ignition switch “ON”] Approximately 5V
sensor 1 power supply
[Ignition switch “ON”] C
● Engine stopped 0.8 - 1.3V
Accelerator pedal position ● Accelerator pedal fully released
B15 W
sensor 1 [Ignition switch “ON”] D
● Engine stopped More than 3.5V
● Accelerator pedal fully depressed
E
[Ignition switch “ON”]
● Engine stopped 0.3 - 1.8V
Accelerator pedal position ● Accelerator pedal fully released
B16 G F
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 3.0V
● Accelerator pedal fully depressed G
Accelerator pedal position
B23 GY/L [Ignition switch “ON”] Approximately 5V
sensor 2 power supply
[Ignition switch “ON”] H
BATTERY VOLTAGE
● Engine stopped
(11 - 14V)
Accelerator pedal ● Accelerator pedal slightly depressed
D14 G/Y
released position switch [Ignition switch “ON”] I
● Engine stopped Approximately 0V
● Accelerator pedal fully released
J
On Board Diagnosis Logic EBS004R8

DTC Malfunction is detected when ... Check Items (Possible Cause)


K
P0120 ● An improper voltage signal from accelerator pedal ● Harness or connectors
position sensor 1 and/or 2 is send to ECM. (The sensor circuit is open or shorted.)
● Accelerator pedal position sensor 1
L
● Accelerator pedal position sensor 2
● Accelerator pedal released position switch

DTC Confirmation Procedure EBS004R9 M


WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Depress and release fully accelerator pedal slowly.
4. If DTC is detected, go to EC-1463, "Diagnostic Procedure" .

SEF817Y

EC-1461
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
Wiring Diagram EBS004RA

TBWA0112E

EC-1462
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
Diagnostic Procedure EBS004RB

1. CHECK ACCELERATOR PEDAL POSITION SENSOR FUNCTION A

With CONSULT-II
EC
1. Turn ignition switch “ON”.
2. Select “ACCEL POS SEN” and “ACCEL SEN 2” in “DATA MONITOR” mode with CONSULT-II.
3. Check “ACCEL POS SEN” and “ACCEL SEN 2” signal under C
the following conditions.
Conditions ACCEL POS SEN ACCEL SEN 2
Accelerator pedal fully D
0.8 - 1.3V 0.3 - 1.8V
released
Accelerator pedal fully
More than 3.5V More than 3.0V
depressed E
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
PBIB0403E
F

2. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH FUNCTION


G
With CONSULT-II
1. Select “OFF ACCEL SW” in “DATA MONITOR” mode with CONSULT-II.
2. Check “OFF ACCEL SW” signal under the following conditions. H

Conditions OFF ACCEL SW


Accelerator pedal fully released ON I
Accelerator pedal depressed OFF

OK or NG
OK >> GO TO 16. J
NG >> GO TO 10.

PBIB0404E
K

EC-1463
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
3. CHECK ACCELERATOR PEDAL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect accelerator work unit harness connector.
3. Turn ignition switch “ON”.

PBIB0379E

4. Check voltage between accelerator work unit terminals 7, 1 and


ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0364E

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F30, M63
● Harness for open or short between ECM and accelerator work unit

>> Repair harness or connectors.

5. CHECK ACCELERATOR PEDAL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screw.
3. Check harness continuity between accelerator work unit termi-
nals 2, 8 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
PBIB0385E

6. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F30, M63
● Harness for open or short between ECM and accelerator work unit

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1464
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
7. CHECK ACCELERATOR PEDAL POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND A
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal B15 and accelerator work unit terminal 6, ECM terminal EC
B16 and accelerator work unit terminal 3. Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9. D
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART E


Check the following.
● Harness connectors F30, M63
● Harness for open or short between ECM and accelerator work unit F

>> Repair open circuit or short to ground or short to power in harness or connectors.
G
9. CHECK ACCELERATOR PEDAL POSITION SENSOR
Refer to EC-1466, "Component Inspection" . H
OK or NG
OK >> GO TO 16.
NG >> GO TO 15. I

10. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. J
2. Disconnect accelerator work unit harness connector.
3. Turn ignition switch “ON”.
K

M
PBIB0379E

4. Check voltage between accelerator work unit terminal 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

PBIB0365E

EC-1465
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
11. DETECT MALFUNCTIONING PART
Check the following.
● Harness connectors F30, M63
● Harness for open or short between accelerator work unit and ECM

>> Repair harness or connectors.

12. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH GROUND CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator work unit terminal 4 and ECM terminal A21. Refer to Wir-
ing Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.

13. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F30, M63
● Harness for open or short between ECM and accelerator work unit

>> Repair open circuit or short to ground or short to power in harness or connectors.

14. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH


Refer to EC-1466, "Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.

15. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator work unit.
2. Perform EC-1404, "Accelerator Pedal Released Position Learning" .

>> INSPECTION END

16. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS004RC

ACCELERATOR PEDAL POSITION SENSOR


With CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch “ON”.

EC-1466
DTC P0120 ACCELERATOR PEDAL POSITION SENSOR
[YD]
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the indication of “ACCEL POS SEN” and “ACCEL SEN A
2"under the following conditions.
Conditions ACCEL POS SEN ACCEL SEN 2
EC
Accelerator pedal fully
0.8 - 1.3V 0.3 - 1.8V
released
Accelerator pedal fully
More than 3.5V More than 3.0V C
depressed

PBIB0403E
D

ACCELERATOR PEDAL RELEASED POSITION SWITCH


Check continuity between accelerator position switch terminals 4 E
and 5 under the following conditions.
Conditions Continuity
Accelerator pedal fully released Should exist. F
Accelerator pedal depressed Should not exist.

PBIB0366E
H
Removal and Installation EBS008YG

ACCELERATOR WORK UNIT


Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" . I

EC-1467
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
[YD]
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR PFP:16638

Description EBS004RD

The common rail fuel pressure sensor is placed to the common rail. It measures the fuel pressure in the com-
mon rail. The sensor sends voltage signal to the ECM. As the pressure increases, the voltage rises.
The ECM controls the fuel pressure in the common rail by the suction control valve. The ECM uses the signal
from common rail fuel pressure sensor as a feedback signal.
CONSULT-II Reference Value in Data Monitor Mode EBS008YH

Specification data are reference values.


MONITOR CONDITION SPECIFICATOIN
● Engine: After warming up Idle 30 - 40 MPa
● Air conditioner switch: OFF
ACT CR PRESS
● Shift lever: Neutral position 2,000 rpm 40 - 50 MPa
● No-load

ECM Terminals and Reference Value EBS008YI

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
[Engine is running]
A23 B Sensor's ground ● Warm-up condition Approximately 0V
● Idle speed
A27 W Sensor's power supply [Ignition switch "ON"] Approximately 5V
[Engine is running]
● Warm-up condition 1.6 - 1.8V
B13 Y/R Common rail fuel pressure ● Idle speed
B14 Y/R sensor [Engine is running]
● Warm-up condition 1.8 - 2.0V
● Engine speed is 2,000 rpm

On Board Diagnosis Logic EBS004RE

DTC Malfunction is detected when ... Check Items (Possible Cause)


P0190 ● An excessively high or low voltage from the sensor ● Harness or connectors (The sensor circuit is open
is entered to ECM. or shorted.)
● Common rail fuel pressure sensor

DTC Confirmation Procedure EBS004RF

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1470, "Diagnostic Procedure" .

SEF817Y

EC-1468
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
[YD]
Wiring Diagram EBS004RG

EC

TBWA0125E

EC-1469
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
[YD]
Diagnostic Procedure EBS004RH

1. CHECK COMMON RAIL FUEL PRESSURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect common rail fuel pressure sensor harness connec-
tor.
3. Turn ignition switch “ON”.

PBIB0382E

4. Check voltage between common rail fuel pressure sensor termi-


nal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0405E

2. CHECK COMMON RAIL FUEL PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between common rail fuel pressure sensor terminal 3 and engine ground. Refer
to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

3. DETECT MALFUNCTIONING PART


Check harness for open or short between ECM and common rail fuel pressure sensor.

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1470
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
[YD]
4. CHECK COMMON RAIL FUEL PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND A
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals B13, B14 and common rail fuel pressure sensor termi- EC
nal 2. Refer to Wiring Diagram.
Continuity should exist.
C
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. D
NG >> Repair open circuit or short to ground or short to power in harness connectors.

5. CHECK COMMON RAIL FUEL PRESSURE SENSOR E


Refer to EC-1471, "Component Inspection" .
OK or NG
OK >> GO TO 6. F
NG >> Replace common rail.

6. CHECK INTERMITTENT INCIDENT G

Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


H
>> INSPECTION END
Component Inspection EBS004RI

COMMON RAIL FUEL PRESSURE SENSOR I


1. Reconnect harness connector disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminals B13, B14 (Common rail J
fuel pressure sensor signal) and ground under the following con-
ditions.
K
Condition Voltage V
Idle 1.6 - 1.8
2,000 rpm 1.8 - 2.0 L
4. If the voltage is out of specification, disconnect common rail fuel
pressure sensor harness connector and connect it again. Then
repeat above check. M
PBIB0588E
5. If NG, replace common rail.
Removal and Installation EBS008YJ

COMMON RAIL
Refer to EM-144, "INJECTION TUBE AND FUEL INJECTOR" .

EC-1471
DTC P0201 - P0204 FUEL INJECTOR
[YD]
DTC P0201 - P0204 FUEL INJECTOR PFP:16600

Description EBS008X0

PBIB0482E

The ECM sends the fuel injection signal to EDU (Electronic Drive Unit). Then the EDU sends ON signals to
fuel injectors to operate them.
The EDU monitors injector ground circuit and sends the feedback signal to the ECM.

COMPONENT DESCRIPTION
The fuel injector is a small, precise solenoid valve. When fuel injec-
tor receives ON signal from EDU, the coil in the fuel injector is ener-
gized. The energized coil pulls the needle valve back and allows fuel
to flow through the fuel injector into the cylinder. The amount of fuel
injected depends upon the injection pulse duration. Pulse duration is
the length of time the fuel injector remains open. The ECM controls
the injection pulse duration based on engine fuel needs.

PBIB0465E

CONSULT-II Reference Value in Data Monitor Mode EBS008X1

Remarks: Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up No-load 0.68 - 0.78 msec
MAIN INJ WID ● Shift lever: Neutral position Air conditioner switch: ON
0.78 - 0.88 msec
● Idle speed Rear window defogger switch: ON

ECM Terminals and Reference Value EBS008X2

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

EC-1472
DTC P0201 - P0204 FUEL INJECTOR
[YD]
TERMI-
WIRE DATA A
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.

0 - 4V
EC
[Engine is running]
● Warm-up condition
● Idle speed C

A1 L/W EDU drive No. 2


A2 Y/PU EDU drive No. 4 PBIB0387E

A3 PU EDU drive No. 3


D
0 - 4V
A4 Y EDU drive No. 1

[Engine is running]
E
● Warm-up condition
● Engine speed is 2,000 rpm

F
PBIB0388E

A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
A9 R (11 - 14V)
G
1 - 5V

[Engine is running] H
● Warm-up condition
● Idle speed
I
PBIB0391E
A29 W/PU EDU injector check signal
1 - 5V
J
[Engine is running]
● Warm-up condition
K
● Engine speed is 2,000 rpm

PBIB0392E
L
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch “OFF” M
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch “OFF”

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS008X3

DTC Malfunction is detected when .... Check Items (Possible cause)


P0201 ● Injector No.1 does not operate normally. ● Harness or connectors
(Injector circuit is open or shorted.)
P0202 ● Injector No.2 does not operate normally.
● Electronic drive unit
P0203 ● Injector No.3 does not operate normally.
● Fuel injector
P0204 ● Injector No.4 does not operate normally.

EC-1473
DTC P0201 - P0204 FUEL INJECTOR
[YD]
DTC Confirmation Procedure EBS008X4

WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1477, "Diagnostic Procedure" .

SEF817Y

EC-1474
DTC P0201 - P0204 FUEL INJECTOR
[YD]
Wiring Diagram EBS008X5

EC

TBWA0132E

EC-1475
DTC P0201 - P0204 FUEL INJECTOR
[YD]

TBWA0133E

EC-1476
DTC P0201 - P0204 FUEL INJECTOR
[YD]
Diagnostic Procedure EBS008X6

1. CHECK ECM OUTPUT SIGNAL CIRCUIT A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector and EDU harness con- EC
netor.
3. Check harness continuity between the following terminals corre-
sponding to the malfunctioning cylinder. Refer to Wiring Dia- C
gram.
Terminals
DTC Cylinder D
ECM EDU
P0201 A4 4 No.1
P0202 A1 1 No.2
PBIB0407E
E
P0203 A3 3 No.3
P0204 A2 2 No.4
F
Continuity should exist.
4. Also check harness for short to ground and short to power.
G
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
2. CHECK EDU OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect fuel injector harness connector of malfunctioning I
cylinder.
2. Check harness continuity between the following terminals corre-
sponding to the malfunctioning cylinder. Refer to Wiring Dia- J
gram.
Terminals
DTC Cylinder
EDU Fuel injector K
P0201 9 4 No.1
P0202 12 4 No.2
PBIB0409E L
P0203 10 4 No.3
P0204 11 4 No.4
M
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK FUEL INJECOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity fuel injector terminal 3 of malfunctioning cylinder and EDU terminal 13.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1477
DTC P0201 - P0204 FUEL INJECTOR
[YD]
4. CHECK FUEL INJECTOR-I
Refer to EC-1478, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel injector.

5. CHECK FUEL INJECTOR-II


1. Remove two fuel injectors of malfunctioning cylinder and another cylinder.
2. Install fuel injectors to different cylinder.
3. Reconnect ECM harness connector, EDU harness connector and fuel injector harness connector.
4. Erase DTC. Refer to EC-1406, "HOW TO ERASE DTC" .
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine and warm it up to the normal operating temperature.
7. Check DTC.

Same DTC is detected. >>Replace EDU.


Another DTC is detected. >>Replace fuel injector of malfunctioning cylinder.
No DTC is detected. >>GO TO 6.

6. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS008YK

FUEL INJECTOR
1. Disconnect fuel injector.
2. Check continuity between terminals as shown in the figure.
Continuity should exist.
3. If NG, replace fuel injector.

PBIB0406E

Removal and Installation EBS008YL

FUEL INJECTOR
Refer to EM-144, "INJECTION TUBE AND FUEL INJECTOR" .

EC-1478
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
[YD]
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC) PFP:23731
A
Description EBS004RQ

The crankshaft position sensor (TDC) monitors engine speed by


means of signals from the sensing plate (with 23 protrusions) EC
installed to the fly wheel. The datum signal output is detected 15°
signal and sent to the ECM. The sensor signal is used for fuel injec-
tion control and fuel injection timing control.
C

PBIB0368E

E
CONSULT-II Reference Value in Data Monitor Mode EBS004RR

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION F
● Tachometer: Connect
Almost the same speed as the
CKPS·RPM (TDC) ● Run engine and compare CONSULT-II value with the tachometer indi- tachometer indication.
cation. G

ECM Terminals and Reference Value EBS004RS

Specification data are reference values and are measured between each terminal and ground. H
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA(DC Voltage and Pulse Sig-
NAL ITEM CONDITION J
COLOR nal)
NO.
[Engine is running]
Crankshaft position sen-
B20 L/R ● Warm-up condition Approximately 0V
sor (TDC) ground K
● Idle speed

0 - 12.5V
L
[Engine is running]
● Warm-up condition
● Idle speed M

PBIB0395E
Crankshaft position sen-
B21 L/G
sor (TDC)
0 - 12.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0396E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

EC-1479
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
[YD]
On Board Diagnosis Logic EBS004RT

DTC Malfunction is detected when ... Check Items (Possible Cause)


P0335 ● An improper voltage signal from the sensor is sent ● Harness or connectors
to ECM during running and cranking. (The sensor circuit is open or shorted.)
● Crankshaft position sensor (TDC)

DTC Confirmation Procedure EBS004RU

Before performing the following procedure, confirm that battery voltage is more than 10V.
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 1 second.
3. Start engine and run it for at least 2 seconds at idle speed.
4. If DTC is detected, go to EC-1482, "Diagnostic Procedure" .

SEF817Y

EC-1480
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
[YD]
Wiring Diagram EBS004RV

EC

TBWA0123E

EC-1481
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
[YD]
Diagnostic Procedure EBS004RW

1. CHECK CRANKSHAFT POSITION SENSOR (TDC) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.

PBIB0385E

3. Disconnect crankshaft position sensor (TDC) harness connector


and ECM harness connector.
4. Check harness continuity between ECM terminal B20 and
crankshaft position sensor (TDC) terminal 1. Refer to Wiring
Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
PBIB0416E
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

2. CHECK CRANKSHAFT POSITION SENSOR (TDC) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between crankshaft position sensor (TDC) terminal 2 and ECM terminal B21.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK CRANKSHAFT POSITION SENSOR (TDC)


Refer to EC-1482, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor (TDC).

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS008YW

CRANKSHAFT POSITION SENSOR(TDC)


1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (TDC) harness connector.

EC-1482
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
[YD]
3. Remove the sensor.
4. Visually check the sensor for chipping. A

EC

PBIB0419E
D

5. Check resistance as shown in the figure.


E
Resistance: 1,850 - 2,450

PBIB0417E

H
Removal and Installation EBS008YX

CRANKSHAFT POSITION SENSOR (TDC)


When installing crankshaft position sensor (TDC), tighten it with spe-
cific torque. I

Tightening torque:
4.9 - 7.9 N·m (0.50 - 0.81 kg-m, 43 - 70 in-lb) J

PBIB0416E
L

EC-1483
DTC P0340 CAMSHAFT POSITION SENSOR
[YD]
DTC P0340 CAMSHAFT POSITION SENSOR PFP:23731

Description EBS008YN

The camshaft position sensor identifies a particular cylinder by


means of signals from the sensing plate (with five protrusions)
installed to the camshaft. The datum signal output is detected 90°
signal and sent to the ECM. The sensor signal is used for fuel injec-
tion control and fuel injection timing control.

PBIB0367E

ECM Terminals and Reference Value EBS008YP

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA(DC Voltage and Pulse Sig-
NAL ITEM CONDITION
COLOR nal)
NO.
[Engine is running]
Camshaft position sensor
B18 R/G ● Warm-up condition Approximately 0V
ground
● Idle speed

0 - 3V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0393E
B19 R/Y Camshaft position sensor
0 - 3V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0394E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS008YQ

DTC Malfunction is detected when ... Check Items (Possible Cause)


P0340 ● An improper voltage signal from the sensor is send ● Harness or connectors
to ECM during running and cranking. (The sensor circuit is open or shorted.)
● Camshaft position sensor

DTC Confirmation Procedure EBS008YR

Before performing the following procedure, confirm that battery voltage is more than 10V.

EC-1484
DTC P0340 CAMSHAFT POSITION SENSOR
[YD]
WITH CONSULT-II
1. Turn ignition switch “ON” and select “DATA MONITOR” mode A
with CONSULT-II.
2. Crank engine for at least 1 second.
EC
3. Start engine and run it for at least 2 seconds at idle speed.
4. If DTC is detected, go to EC-1487, "Diagnostic Procedure" .
C

D
SEF817Y

EC-1485
DTC P0340 CAMSHAFT POSITION SENSOR
[YD]
Wiring Diagram EBS008YS

TBWA0124E

EC-1486
DTC P0340 CAMSHAFT POSITION SENSOR
[YD]
Diagnostic Procedure EBS008YT

1. CHECK CAMSHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A

1. Turn ignition switch “OFF”.


2. Loosen and retighten engine ground screws. EC

PBIB0385E
E

3. Disconnect camshaft position sensor harness connector and


ECM harness connector. F
4. Check harness continuity between ECM terminal B18 and cam-
shaft position sensor terminal 1. Refer to Wiring Diagram.
Continuity should exist. G

5. Also check harness for short to ground and short to power.


OK or NG H
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
PBIB0381E
in harness or connectors.
I
2. CHECK CAMSHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between camshaft position sensor terminal 2 and ECM terminal B19. Refer to J
Wiring Diagram.
Continuity should exist.
K
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. L
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK CAMSHAFT POSITION SENSOR


M
Refer to EC-1487, "Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace camshaft position sensor.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS008YU

CAMSHAFT POSITION SENSOR


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor harness connector.
3. Remove the sensor.

EC-1487
DTC P0340 CAMSHAFT POSITION SENSOR
[YD]
4. Visually check the sensor for chipping.

PBIB0418E

5. Check resistance as shown in the figure.


Resistance: 1,850 - 2,450

PBIB0417E

Removal and Installation EBS008YV

CAMSHAFT POSITION SENSOR


Refer to EM-139, "VACUUM PUMP" .

EC-1488
DTC P0500 VEHICLE SPEED SENSOR (VSS)
[YD]
DTC P0500 VEHICLE SPEED SENSOR (VSS) PFP:32702
A
Description EBS004QL

The vehicle speed signal is sent to the combination meter from the 4WD control unit (models with ESP) or the
4WD/ABS control unit (models without ESP).The combination meter then sends a signal to the ECM. EC
ECM Terminals and Reference Value EBS004QM

Specification data are reference values and are measured between each terminal and ground.
C
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. D

TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal) E
NO.

0 - 5V

[Engine is running] F
● Lift up the vehicle
E21 L/B Vehicle speed sensor
● In 2nd gear position
● Vehicle speed is 30 km/h (19 MPH) G
PBIB0386E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) H
On Board Diagnosis Logic EBS004QN

DTC Malfunction is detected when.... Check Items (Possible Cause) I


P0500 ● The almost 0 km/h (0 MPH) signal from vehicle ● Harness or connectors
speed sensor is sent to ECM even when vehicle is (The sensor circuit is open or shorted.)
being driven. ● Vehicle speed sensor J
● An excessively high voltage from the sensor is send ● Combination meter
to ECM
● ESP/TCS/ABS control unit (models with ESP)
● 4WD control unit (models with ESP) K
● 4WD/ABS control unit (models without ESP)

Overall Function Check EBS004QO


L
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a DTC
might not be confirmed.
WITH CONSULT-II M
1. Lift up the vehicle.
2. Start engine.
3. Read vehicle speed sensor signal by oscilloscope under the fol-
lowing conditions.
● In 2nd gear position.

● Vehicle speed is 30km/h (19MPH)


The oscilloscope should indicate the almost same signal
wave as that shown in the “ECM Terminals and Reference
Value”.
4. If NG, go to EC-1492, "Diagnostic Procedure" .

SEF864Y

EC-1489
DTC P0500 VEHICLE SPEED SENSOR (VSS)
[YD]
Wiring Diagram EBS004QP

LHD MODELS

TBWA0337E

EC-1490
DTC P0500 VEHICLE SPEED SENSOR (VSS)
[YD]
RHD MODELS
A

EC

TBWA0338E

EC-1491
DTC P0500 VEHICLE SPEED SENSOR (VSS)
[YD]
Diagnostic Procedure EBS004QQ

1. CHECK DTC WITH 4WD CONTROL UNIT AND ESP/TCS/ABS CONTROL UNIT (MODELS WITH ESP)
OR 4WD/ABS CONTROL UNIT (MODELS WITHOUT ESP)
Check DTC with 4WD control unit and ESP/TCS/ABS control unit (models with ESP) or 4WD/ABS control unit
(models without ESP).
Refer to BRC-64, "TROUBLE DIAGNOSIS" (models with ESP) or BRC-7, "TROUBLE DIAGNOSIS" (models
without ESP).
OK or NG
OK >> GO TO 2.
NG >> Reform trouble shooting relevant to DTC indicated.

2. CHECK SPEEDOMETER FUNCTION


Make sure that speed meter functions properly.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.

3. CHECK ECM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal E21 and combination meter terminal 50 (LHD models)
or 63 (RHD models). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 4.

4. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M63, F30
● Harness for open and short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors.

5. CHECK SPEEDOMATER INPUT SIGNL FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector and 4WD control unit harness connector (models with
ESP) or 4WD/ABS control unit harness connector (models without ESP).
3. Check continuity between combination meter terminal 52 (LHD models) or 42 (RHD models) and 4WD
control unit harness connector (models with ESP) or 4WD/ABS control unit harness connector (models
without ESP). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

EC-1492
DTC P0500 VEHICLE SPEED SENSOR (VSS)
[YD]
6. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors M14, E106
● Harness for open and short between 4WD control unit (models with ESP) or 4WD/ABS control unit (mod- EC
els without ESP) and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors. C

7. CHECK SPEEDOMETER
D
Refer to DI-4, "COMBINATION METERS (LHD MODELS)" or DI-24, "COMBINATION METERS (RHD MOD-
ELS)" .
OK or NG E
OK >> GO TO 8.
NG >> Replace combination meter.

8. CHECK INTERMITTENT INCIDENT F

Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .


G
>> INSPECTION END

EC-1493
DTC P1107 ABSOLUTE PRESSURE SENSOR
[YD]
DTC P1107 ABSOLUTE PRESSURE SENSOR PFP:23710

Description EBS004SY

The absolute pressure sensor is built into ECM. The sensor detects
ambient barometric pressure and sends the voltage signal to the
microcomputer.

PBIB0378E

On Board Diagnosis Logic EBS004SZ

DTC Malfunction is detected when ... Check Items (Possible Cause)


P1107 ● An excessively high or low voltage from the abso- ● ECM
lute pressure sensor (built-into ECM) is sent to
ECM.

DTC Confirmation Procedure EBS004T0

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 2 seconds.
4. If DTC is detected, go to EC-1494, "Diagnostic Procedure" .

SEF817Y

Diagnostic Procedure EBS004T1

1. INSPECTION START
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform EC-1494, "DTC Confirmation Procedure" , again.
5. Is the DTC P1107 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END

EC-1494
DTC P1107 ABSOLUTE PRESSURE SENSOR
[YD]
2. REPLACE ECM A
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-1406,
"NATS (Nissan Anti-theft System)" . EC
3. Perform "Accelerator Pedal Released Position Learning". Refer to EC-1404 .

>> INSPECTION END C

EC-1495
DTC P1180 FUEL TEMPERATURE SENSOR
[YD]
DTC P1180 FUEL TEMPERATURE SENSOR PFP:16700

Description EBS004T2

Fuel temperature sensor is built in the fuel supply pump. The sensor detects the fuel temperature in the fuel
supply pump and calibrates the fuel injection amount change by fuel temperature.
CONSULT-II Reference Value in Data Monitor Mode EBS004T3

Remarks: Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
FUEL TEMP SEN ● Engine: After warming up More than 40°C (104°F)

ECM Terminals and Reference Value EBS004T4

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

[Engine is running] Approximately 0 - 4.8V


A12 PU Fuel temperature sensor Output voltage varies with fuel
● Warm-up condition temperature
[Engine is running]
A23 B Sensor's ground ● Warm-up condition Approximately 0V
● Idle speed

On Board Diagnosis Logic EBS004T5

DTC Malfunction is detected when .... Check Items (Possible cause)


P1180 ● An excessively high or low voltage from the sensor ● Harness or connectors
is sent to ECM. (The sensor circuit is open or shorted.)
● Fuel temperature sensor

DTC Confirmation Procedure EBS004T6

WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1498, "Diagnostic Procedure" .

SEF817Y

EC-1496
DTC P1180 FUEL TEMPERATURE SENSOR
[YD]
Wiring Diagram EBS004T7

EC

TBWA0116E

EC-1497
DTC P1180 FUEL TEMPERATURE SENSOR
[YD]
Diagnostic Procedure EBS004T8

1. CHECK FUEL TEMPERATURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect fuel temperature sensor harness connector.
3. Turn ignition switch “ON”.

PBIB0464E

4. Check voltage between fuel temperature sensor terminal 1 and


engine ground.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connectors.

PBIB0420E

2. CHECK FUEL TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel temperature sensor terminal 2 and ground. Refer to Wiring Dia-
gram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

3. DETECT MALFUNCTIONING PART


Check harness for open or short to between ECM and fuel temperature sensor.

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Removal and Installation EBS008Z2

FUEL SUPPLY PUMP


Refer to EM-147, "FUEL SUPPLY PUMP" .

EC-1498
DTC P1211 TCS CONTROL UNIT
[YD]
DTC P1211 TCS CONTROL UNIT PFP:47850
A
Description EBS00LUJ

The malfunction information related to TCS is transferred through the CAN communication line from ESP/
TCS/ABS control unit to ECM. EC
Be sure to erase the malfunction information such as DTC not only for ESP/TCS/ABS control unit but
also for ECM after TCS related repair.
On Board Diagnosis Logic EBS00LUK C
Freeze frame data is not stored in the ECM for this self-diagnosis. The MI will not light up for this self-
diagnosis.
D
DTC No. Trouble diagnosis name DTC detecting condition Possible cause

P1211 ECM receives a malfunction information from ● ESP/TCS/ABS control unit


TCS control unit
1211 ESP/TCS/ABS control unit. ● TCS related parts E

DTC Confirmation Procedure EBS00LUL

TESTING CONDITION: F
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”. G
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 60 seconds.
H
4. If 1st trip DTC is detected, go to EC-1499, "Diagnostic Proce-
dure" .

SEF058Y
K
Diagnostic Procedure EBS00LUM

Go to BRC-64, "TROUBLE DIAGNOSIS" .


L

EC-1499
DTC P1212 TCS COMMUNICATION LINE
[YD]
DTC P1212 TCS COMMUNICATION LINE PFP:47850

Description EBS00LUN

NOTE:
If DTC P1212 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-1448, "DTC U1000 CAN COMMUNICATION LINE" .
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse
signals are exchanged between ECM and ESP/TCS/ABS control unit.
Be sure to erase the malfunction information such as DTC not only for ESP/TCS/ABS control unit but
also for ECM after TCS related repair.
On Board Diagnosis Logic EBS00LUO

Freeze frame data is not stored in the ECM for this self-diagnosis. The MI will not light up for this self-
diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
ECM can not receive the information (The CAN communication line is open or
P1212 TCS communication
from ESP/TCS/ABS control unit continu- shorted.)
1212 line
ously.
● ESP/TCS/ABS control unit (models with ESP)

DTC Confirmation Procedure EBS00LUP

TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 10 seconds.
4. If a 1st trip DTC is detected, go to EC-1500, "Diagnostic Proce-
dure" .

SEF058Y

Diagnostic Procedure EBS00LUQ

1. CHECK ESP/TCS/ABS CONTROL UNIT FUNCTION


Refer to BRC-64, "TROUBLE DIAGNOSIS" .

>> INSPECTION END

EC-1500
DTC P1216 EDU
[YD]
DTC P1216 EDU PFP:22710
A
Description EBS008X9

EC

PBIB0482E

E
The ECM sends the fuel injection signal to EDU (Electronic Drive Unit). Then the EDU sends ON signals to
fuel injectors to operate them.
The EDU monitors injector ground circuit and sends the feed back signal to the ECM.
F
ECM Terminals and Reference Value EBS008XB

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II. G
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. H
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO. I
0 - 4V

[Engine is running] J
● Warm-up condition
● Idle speed
K
A1 L/W EDU drive No. 2
PBIB0387E
A2 Y/PU EDU drive No. 4
A3 PU EDU drive No. 3
0 - 4V
A4 Y EDU drive No. 1 L
[Engine is running]
● Warm-up condition
M
● Engine speed is 2,000 rpm

PBIB0388E

A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
A9 R (11 - 14V)

EC-1501
DTC P1216 EDU
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.

1 - 5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0391E
A29 W/PU EDU injector check signal
1 - 5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0392E

[Ignition switch “ON”]


[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch “OFF”
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch “OFF”

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS008XC

DTC Malfunction is detected when .... Check Items (Possible cause)


P1216 ● EDU feed back signal is not normal pattern. ● Harness or connectors
(Injector drive circuit is open or shorted.)
● Electronic drive unit
● Fuel injectors

DTC Confirmation Procedure EBS008XD

WITH CONSULT-II
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1505, "Diagnostic Procedure" .

SEF817Y

EC-1502
DTC P1216 EDU
[YD]
Wiring Diagram EBS008XE

EC

TBWA0118E

EC-1503
DTC P1216 EDU
[YD]

TBWA0119E

EC-1504
DTC P1216 EDU
[YD]
Diagnostic Procedure EBS008XF

1. INSPECTION START A

1. Turn ignition switch “START”.


2. Is any cylinder ignited? EC
OK or NG
OK >> GO TO 5.
NG >> GO TO 2. C

2. CHECK EDU POWER SUPPLY CIRCUIT


D
1. Turn ignition switch “OFF”.
2. Disconnect EDU harness connector.
3. Turn ignition switch “ON”. E

PBIB0407E

H
4. Check voltage between EDU terminal 6 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage I
OK or NG
OK >> GO TO 4. J
NG >> GO TO 3.

K
PBIB0421E

3. DETECT MALFUNCTIONING PART L


Check the following.
● Harness for open or short between EDU and ECM
M
● Harness for open or short between EDU and ECM relay

>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK EDU GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Check harness continuity between EDU terminal 8 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1505
DTC P1216 EDU
[YD]
5. CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between the following terminals. Refer to Wiring Diagram.
ECM terminal EDU terminal
A4 4
A3 3
A2 2
A1 1

Continuity should exist


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

6. CHECK EDU OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Disconnect fuel injector harness connectors.
2. Check harness continuity between the following terminals. Refer
to Wiring Diagram.
EDU terminal Fuel injector terminal
9 4
10 4
11 4
12 4
PBIB0409E

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

7. CHECK FUEL INJECTOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between fuel injector terminal 3 of each cylinder and EDU terminal 13. Refer to
Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK FUEL INJECTOR


Refer to EC-1478, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace fuel injector.

EC-1506
DTC P1216 EDU
[YD]
9. CHECK ECM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and EDU harness connector.
3. Check continuity between ECM terminal A29 and EDU terminal 5. Refer to Wiring Diagram. EC

Continuity should exist.


4. Also check harness for short to ground and short to power. C
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. D

10. CHECK INTERMITTENT INCIDENT


E
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace EDU. F
NG >> Repair or replace.
Removal and Installation EBS008Z4

FUEL INJECTOR G
Refer to EM-144, "INJECTION TUBE AND FUEL INJECTOR" .

EC-1507
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
DTC P1217 OVERHEAT (COOLING SYSTEM) PFP:00021

Description EBS004QR

SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator
Vehicle speed sensor Vehicle speed
Cooling fan
Engine coolant temperature sensor Engine coolant temperature Cooling fan relay
control
Air conditioner switch Air conditioner “ON” signal

The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION

SEF421Z

CONSULT-II Reference Value in Data Monitor Mode EBS004QS

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
When cooling fan is stopped. OFF
COOLING FAN When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HIGH

ECM Terminals and Reference Value EBS004QT

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] BATTERY VOLTAGE
● Cooling fan is not operating (11 - 14V)
E2 LG Cooling fan relay (Low)
[Engine is running]
Approximately 0.1V
● Cooling fan is operating
[Engine is running]
BATTERY VOLTAGE
● Cooling fan is not operating
(11 - 14V)
E7 LG/B Cooling fan relay (High) ● Cooling fan is operating at low speed
[Engine is running]
Approximately 0.1V
● Cooling fan is operating at high speed

On Board Diagnosis Logic EBS004QU

This diagnosis continuously monitors the engine coolant temperature.


If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.

EC-1508
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated. A
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1217 ● Cooling fan does not operate properly (Overheat). ● Harness or connectors
(The cooling fan circuit is open or shorted.) EC
● Cooling fan system does not operate properly
(Overheat). ● Cooling fan
● Engine coolant was not added to the system using ● Radiator hose
the proper filling method. ● Radiator C
● Radiator cap
● Water pump
D
● Thermostat
● Engine coolant temperature sensor
For more information, refer to EC-1517, "Main 12
E
Causes of Overheating" .

CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the MA-27, F
"Changing Engine Coolant" . Also, replace the engine oil.
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "Engine Coolant Mixture Ratio" . G
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check EBS004QV
H
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres- I
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off. J
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
K
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1511,
"Diagnostic Procedure" . L

AEC640

2. Confirm whether customer filled the coolant or not. If customer


filled the coolant, skip the following steps and go to EC-1511,
"Diagnostic Procedure" .
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II and make sure that cooling fans operate when touching
“HIGH” or “LOW”.
If NG, go to EC-1511, "Diagnostic Procedure" .

SEF111X

EC-1509
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
Wiring Diagram EBS004QW

TBWA0107E

EC-1510
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
Diagnostic Procedure EBS004QX

1. CHECK COOLING FAN LOW SPEED OPERATION


EC
With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”. C

PBIB0369E F

3. Select “COOLING FAN” in “ACTIVE TEST” mode with CON-


SULT-II.
G
4. Touch “LOW”.
5. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG H
OK >> GO TO 2.
NG >> Check cooling fan low speed control circuit. (Go to EC-
1513, "PROCEDURE A" .) I

SEF784Z

J
2. CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
K
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”. L
4. Touch “HIGH”.
5. Make sure that cooling fans-1 and -2 operate at high speed.
OK or NG M
OK >> GO TO 3.
NG >> Check cooling fan high speed control circuit. (Go to EC-
1515, "PROCEDURE B" .)

SEF785Z

EC-1511
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
3. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SLC754A

4. DETECT MALFUNCTIONING PART


Check the following for leak.
● Hose
● Radiator
● Water pump (Refer toCO-39, "WATER PUMP" .)

>> Repair or replace.

5. CHECK RADIATOR CAP


Apply pressure to cap with a tester and check radiator cap relief
pressure.
Radiator cap relief pressure:
78 - 98 kPa (0.59 - 0.98 bar, 0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.

SLC755A

EC-1512
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
6. CHECK THERMOSTAT A
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly. EC
3. Check valve opening temperature and valve lift.
Valve opening temperature:
C
80 - 84 °C (176 - 183 °F) [standard]
Valve lift:
More than 10 mm/95 °C (0.339 in/203 °F) D
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature. For details, refer to CO-41, "THERMOSTAT AND
WATER PIPING" . E
OK or NG SLC343

OK >> GO TO 7.
NG >> Replace thermostat. F

7. CHECK ENGINE COOLANT TEMPERATURE SENSOR


G
Refer to EC-1459, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Replace engine coolant temperature sensor.

8. CHECK MAIN 12 CAUSES I


If the cause cannot be isolated, go to EC-1517, "Main 12 Causes of Overheating" .

>> INSPECTION END J

PROCEDURE A
K
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. L
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and M
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0422E

EC-1513
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
2. DETECT MALFUNCTIONING PART
Check the following.
● Fuse block (J/B) connector E103
● 10A fuse
● 40A fusible links
● Harness for open or short between cooling fan relay-1 and fuse
● Harness for open or short between cooling fan relay-1 and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.

PBIB0479E

3. Check harness continuity between cooling fan relay-1 terminal 3 and cooling fan motor-1 terminal 1, cool-
ing fan motor-1 terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6 and cooling fan motor-2 terminal 1, cool-
ing fan motor-2 terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal E2 and cooling fan relay-1 terminal 2. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

EC-1514
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
5. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E64, F5
● Harness for open or short between cooling fan relay-1 and ECM EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
6. CHECK COOLING FAN RELAY-1
Refer to EC-1518, "Component Inspection" . D
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay. E

7. CHECK COOLING FAN MOTORS-1 AND -2


Refer to EC-1518, "Component Inspection" . F
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors. G

8. CHECK INTERMITTENT INCIDENT


H
Perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I


PROCEDURE B

J
1. CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3. K
3. Turn ignition switch “ON”.
L

PBIB0369E

4. Check voltage between cooling fan relays-2 and -3 terminals 1,


3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0424E

EC-1515
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
2. DETECT MALFUNCTIONING PART
Check the following.
● Harness for open or short between cooling fan relays-2 and -3 and fuse
● Harness for open or short between cooling fan relays-2 and -3 and fusible link

>> Repair harness or connectors.

3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.

PBIB0479E

3. Check harness continuity between cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2, cool-
ing fan relay-2 terminal 6 and cooling fan motor-1 terminal 3, cooling fan relay-2 terminal 7 and body
ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2, cool-
ing fan relay-3 terminal 6 and cooling fan motor-2 terminal 3, cooling fan relay-3 terminal 7 and body
ground. Refer to Wiring Diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal E7 and cooling fan relay-2 terminal 2, cooling fan relay-
3 terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

EC-1516
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
5. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors E64, F5
● Harness for open or short between cooling fan relays-2 and -3 and ECM EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
6. CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-1518, "Component Inspection" . D
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays. E

7. CHECK COOLING FAN MOTORS


Refer to EC-1518, "Component Inspection" . F
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors. G

8. CHECK INTERMITTENT INCIDENT


H
Perform EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I


Main 12 Causes of Overheating EBS004QY

Engine Step Inspection item Equipment Condition Reference page J


OFF 1 ● Blocked radiator ● Visual No blocking —
● Blocked radiator grille
● Blocked bumper K
2 ● Coolant mixture ● Coolant tester 50 - 50% coolant mixture See MA-16, "RECOM-
MENDED FLUIDS AND
LUBRICANTS" . L
3 ● Coolant level ● Visual Coolant up to MAX level See MA-27, "Changing
in reservoir tank and radi- Engine Coolant" .
ator filler neck
M
4 ● Radiator cap ● Pressure tester 78 - 98 kPa (0.78 - 0.98 See CO-33, "Checking
bar, 0.8 - 1.0 kg/cm2 , 11 - Radiator Cap" .
14 psi)

ON*2 5 ● Coolant leaks ● Visual No leaks See CO-29, "CHECKING


RADIATOR SYSTEM
FOR LEAKS" .

ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-41, "THERMO-
lower radiator hoses STAT AND WATER PIP-
ING" .

ON*1 7 ● Cooling fan ● CONSULT-II Operating See Trouble Diagnosis for


DTC P1217, EC-1458 .
OFF 8 ● Combustion gas leak ● Color checker chemi- Negative —
cal tester 4 Gas ana-
lyzer

EC-1517
DTC P1217 OVERHEAT (COOLING SYSTEM)
[YD]
Engine Step Inspection item Equipment Condition Reference page

ON*3 9 ● Coolant temperature ● Visual Gauge less than 3/4 —


gauge when driving
● Coolant overflow to ● Visual No overflow during driv- See MA-27, "Changing
reservoir tank ing and idling Engine Coolant" .

OFF*4 10 ● Coolant return from ● Visual Should be initial level in See MA-28, "REFILLING
reservoir tank to radia- reservoir tank ENGINE COOLANT" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1mm (0.004 in) Maxi- See EM-182, "CYLIN-
gauge mum distortion (warping) DER HEAD" .
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-197, "CYLIN-
tons walls or piston DER BLOCK" .
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-25, "OVERHEATING CAUSE ANALYSIS" .

Component Inspection EBS004QZ

COOLING FAN RELAY-1, -2 AND -3


Check continuity between terminals 3 and 5, 6 and 7 under the fol-
lowing conditions.
Conditions Continuity
12V direct current supply between ter-
Yes
minals 1 and 2
No current supply No

SEF745U

COOLING FAN MOTOR-1 AND -2


Supply battery voltage between the following terminals and check
operation.
Terminals
Speed
(+) (–)
Low 1 4
Cooling fan motor-1
High 1, 2 3, 4
Low 1 4
Cooling fan motor-2
High 1, 2 3, 4
PBIB0423E

EC-1518
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
DTC P1233 - P1234 SUCTION CONTROL VALVE PFP:16700
A
Description EBS008XG

To control the amount of the fuel inhalation of the fuel supply pump, a suction control valve is built into the fuel
supply pump. When the amount of the fuel inhalation of fuel supply pump increases, the fuel supply pump EC
raises the fuel exhalation pressure. As a result, the fuel injection pressure is raised. When the load of the
engine increases, the ECM sends a signal to the suction control valve to raise the injection pressure.
CONSULT-II Reference Value in Data Monitor Mode EBS008XH C
Remarks: Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
D
● Engine: After warming up Idle 70.0 - 71.5°CA
● Air conditioner switch: OFF
SUCTION CV
● Shift lever: Neutral position 2,000 rpm 73.5 - 75.0°CA E
● No-load

ECM Terminals and Reference Value EBS008XI


F
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION: G
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI- H
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 12.5V
I

[Engine is running]
● Warm-up condition
J
● Idle speed

PBIB0399E
Suction control valve K
E1 L
power supply
0 - 12.5V

[Engine is running] L
● Warm-up condition
● Engine speed is 2,000 rpm
M
PBIB0400E

EC-1519
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.

0 - 12.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0401E
E8 Y/G Suction control valve 1 signal
0 - 12.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0402E

0 - 12.5V

[Engine is running]
● Warm-up condition
● Idle speed

PBIB0401E
E16 G/W Suction control valve 2 signal
0 - 12.5V

[Engine is running]
● Warm-up condition
● Engine speed is 2,000 rpm

PBIB0402E

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)

On Board Diagnosis Logic EBS008XJ

DTC Malfunction is detected when .... Check Items (Possible cause)


P1233 ● Suction control valve 1 and/or 2 dose not operate ● Harness or connectors
normally. (Fuel supply pump suction control valve circuit is
open or shorted.)
P1234 ● Suction control valve 1
● Suction control valve 2

EC-1520
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
DTC Confirmation Procedure EBS008XK

WITH CONSULT-II A
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
EC
3. Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1523, "Diagnostic Procedure" . C

D
SEF817Y

EC-1521
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
Wiring Diagram EBS008XL

TBWA0122E

EC-1522
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
Diagnostic Procedure EBS008XM

1. CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A

1. Turn ignition switch “OFF”.


2. Disconnect ECM harness connector and fuel supply pump har- EC
ness connectors.
3. Check continuity between ECM terminal E1 and fuel supply
pump terminals 1, 3. C
Refer to Wiring Diagram.
Continuity should exist.
D
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2. E
PBIB0464E
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

2. CHECK SUCTION CONTROL VALVE GROUND CIRCUIT FOR OPEN AND SHORT F

1. Turn ignition switch “OFF”.


2. Check continuity between ECM terminal E8 and fuel supply pump terminal 2, ECM terminal E16 and fuel G
supply pump terminal 4.
Refer to Wiring Diagram.
Continuity should exist. H

3. Also check harness for short to ground and short to power.


OK or NG I
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK SUCTION CONTROL VALVE J

Refer to EC-1523, "Component Inspection" .


OK or NG K
OK >> GO TO 4.
NG >> Replace fuel supply pump.
L
4. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M

>> INSPECTION END


Component Inspection EBS008Z6

SUCTION CONTROL VALVE


1. Check continuity between fuel supply pump terminals 1 and 2, 3
and 4.
Continuity should exist.
2. If NG, replace fuel supply pump.

PBIB0466E

EC-1523
DTC P1233 - P1234 SUCTION CONTROL VALVE
[YD]
Removal and Installation EBS008Z7

FUEL SUPPLY PUMP


Refer to EM-147, "FUEL SUPPLY PUMP" .

EC-1524
DTC P1301 - P1304 FUEL INJECTOR ADJUSTMENT RESISTOR
[YD]
DTC P1301 - P1304 FUEL INJECTOR ADJUSTMENT RESISTOR PFP:16600
A
Description EBS008XN

The fuel injector adjustment resistor is built into the fuel injector. The resistance is constant and individual.
ECM uses the individual resistance to determine the fuel injection pulse. EC
ECM Terminals and Reference Value EBS008XP

Specification data are reference values and are measured between each terminal and ground.
C
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
D
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
E
[Engine is running]
A25 G/W Fuel injector's ground ● Warm-up condition Approximately 0V
● Idle speed
F
Fuel injector adjustment
B9 G/B
resistor No.2
Fuel injector adjustment 0.2 - 4.8V
B10 Y/B G
resistor No.4 (There is an individual differ-
[Ignition switch “ON”]
Fuel injector adjustment ence in fuel injector adjust-
B11 R/B ment resistor.)
resistor No.3
H
Fuel injector adjustment
B12 W/B
resistor No.1

On Board Diagnosis Logic EBS008XQ I


DTC Malfunction is detected when .... Check Items (Possible cause)
P1301 ● An excessively high or low voltage from fuel injector ● Harness or connectors
J
No.1 adjustment resistor is sent to ECM (Injector adjustment resister circuit is open or
shorted.)
● An excessively high or low voltage from fuel injector
P1302 ● Fuel injector adjustment resistor
No.2 adjustment resistor is sent to ECM
K
● An excessively high or low voltage from fuel injector
P1303
No.3 adjustment resistor is sent to ECM
● An excessively high or low voltage from fuel injector
P1304 L
No.4 adjustment resistor is sent to ECM

DTC Confirmation Procedure EBS008XR

WITH CONSULT-II M
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed.
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1527, "Diagnostic Procedure" .

SEF817Y

EC-1525
DTC P1301 - P1304 FUEL INJECTOR ADJUSTMENT RESISTOR
[YD]
Wiring Diagram EBS008XS

TBWA0128E

EC-1526
DTC P1301 - P1304 FUEL INJECTOR ADJUSTMENT RESISTOR
[YD]
Diagnostic Procedure EBS008XT

1. CHECK FUEL INJECTOR ADJUSTMENT RESISTOR POWER SUPPLY CIRCUIT


EC
1. Turn ignition switch “OFF”.
2. Disconnect fuel injector harness connector of malfunctioning
cylinder.
C
3. Turn ignition switch “ON”.

PBIB0409E

F
4. Check voltage between fuel injector terminal 2 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V G
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. H

I
MBIB0186E

2. DETECT MALFUNCTIONING PART J


Check harness continuity for open and short between ECM and fuel injector.

>> Repair open circuit or short to ground or short to power in harness or connectors. K

3. CHECK FUEL INJECTOR ADJUSTMENT RESISTOR GROUND CIRCUIT


L
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel injector terminal 1 and ECM terminal A25.
Continuity should exist. M

3. Also check harness for short to ground and short to power.


OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK FUEL INJECTOR ADJUSTMENT RESISTOR


Refer to EC-1528, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel injector.

EC-1527
DTC P1301 - P1304 FUEL INJECTOR ADJUSTMENT RESISTOR
[YD]
5. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS008Z8

FUEL INJECTOR ADJUSTMENT RESISTOR


1. Disconnect fuel injector harness connector.
2. Check continuity between terminals as shown in the figure.
Continuity should exist.
If NG, replace fuel injector.

PBIB0415E

Removal and Installation EBS008Z9

FUEL INJECTOR
Refer to EM-144, "INJECTION TUBE AND FUEL INJECTOR" .

EC-1528
DTC P1305 FUEL LEAK
[YD]
DTC P1305 FUEL LEAK PFP:17520
A
On Board Diagnosis Logic EBS004TX

DTC Malfunction is detected when .... Check Items (Possible cause)


P1305 ● The relation between the output signal to suction ● Suction control valve EC
control valve and input signal from common rail fuel ● Fuel tube
pressure sensor is not in normal range.
● Common rail
C
● Fuel pressure relief valve

DTC Confirmation Procedure EBS004TY

WITH CONSULT-II D
1. Turn ignition switch “ON” and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and run it for at least 2 seconds at idle speed. E
(If engine does not run, turn ignition switch to “START” for at
least 2 seconds.)
4. If DTC is detected, go to EC-1529, "Diagnostic Procedure" . F

G
SEF817Y

Diagnostic Procedure EBS004U0


H

1. INSPECTION START
I
1. Start engine.
2. Visually check the following for fuel leak.
– Fuel tube from fuel supply pump to common rail J
– Common rail
– Fuel tube from common rail to fuel injector
3. Also check for improper connection or pinches. K
OK or NG
OK >> GO TO 2. L
NG >> Repair malfunctioning part.

2. CHECK FUEL PRESSURE RELIEF VALVE


M
Refer to EC-1405, "Fuel Pressure Relief Valve" .
OK or NG
OK >> GO TO 3.
NG >> Replace common rail.

3. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace fuel supply pump.
NG >> Repair or replace.
Removal and Installation EBS008ZA

COMMON RAIL
Refer to EM-144, "INJECTION TUBE AND FUEL INJECTOR" .

EC-1529
DTC P1305 FUEL LEAK
[YD]
FUEL SUPPLY PUMP
Refer to EM-147, "FUEL SUPPLY PUMP" .

EC-1530
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH
[YD]
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH PFP:18002
A
Description EBS0096V

The accelerator work unit is installed on the upper end of the accelerator pedal assembly. The accelerator
pedal position sensor 1, 2 and accelerator pedal released position switch are built into the accelerator work EC
unit. The sensor detects the accelerator pedal position and sends a signal to the ECM. The ECM uses the sig-
nal to determine the amount of fuel to be injected.
The accelerator pedal released position switch detects accelerator pedal released position signal and sends
this signal to the ECM. The ECM will then determine engine idle conditions. This signal is also used for diag- C
nosing the accelerator pedal position sensor.

I
PBIB0463E

CONSULT-II Reference Value in Data Monitor Mode EBS0096W


J
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION

● Ignition switch: ON Accelerator pedal: fully released 0.8 - 1.3V K


ACCEL POS SEN
(Engine stopped) Accelerator pedal: fully depressed More than 3.5V

● Ignition switch: ON Accelerator pedal: fully released 0.3 - 1.8V


ACCEL SEN 2* L
(Engine stopped) Accelerator pedal: fully depressed More than 3.0V
Accelerator pedal: fully released ON
● Ignition switch: ON
OFF ACCEL SW Accelerator pedal: slightly M
(Engine stopped) OFF
depressed
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differ from ECM terminals voltage.

ECM Terminals and Reference Value EBS0096X

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
Accelerator pedal
A21 B released position switch [Ignition switch “ON”] Approximately 0V
ground
Accelerator pedal position
A22 LG [Ignition switch “ON”] Approximately 0V
sensor 1 ground

EC-1531
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH
[YD]
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
Accelerator pedal position
A26 LG/R [Ignition switch “ON”] Approximately 0V
sensor 2 ground
Accelerator pedal position
A28 PU/R [Ignition switch “ON”] Approximately 5V
sensor 1 power supply
[Ignition switch “ON”]
● Engine stopped 0.8 - 1.3V
Accelerator pedal position ● Accelerator pedal fully released
B15 W
sensor 1 [Ignition switch “ON”]
● Engine stopped More than 3.5V
● Accelerator pedal fully depressed
[Ignition switch “ON”]
● Engine stopped 0.3 - 1.8V
Accelerator pedal position ● Accelerator pedal fully released
B16 G
sensor 2 [Ignition switch “ON”]
● Engine stopped More than 3.0V
● Accelerator pedal fully depressed
Accelerator pedal position
B23 GY/L [Ignition switch “ON”] Approximately 5V
sensor 2 power supply
[Ignition switch “ON”]
BATTERY VOLTAGE
● Engine stopped
(11 - 14V)
Accelerator pedal ● Accelerator pedal slightly depressed
D14 G/Y
released position switch [Ignition switch “ON”]
● Engine stopped Approximately 0V
● Accelerator pedal fully released

On Board Diagnosis Logic EBS0096Y

DTC Malfunction is detected when ... Check Items (Possible Cause)


P1510 ● The relation between accelerator pedal position ● Harness or connectors
sensor 1, 2 signals and accelerator pedal position (Accelerator pedal released position switch circuit is
switch signal is not in the normal range during the open or shorted.)
specified accelerator pedal positions. ● Accelerator pedal released position switch

DTC Confirmation Procedure EBS0096Z

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Depress and release fully accelerator pedal slowly.
4. If DTC is detected, go to EC-1534, "Diagnostic Procedure" .

SEF817Y

EC-1532
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH
[YD]
Wiring Diagram EBS00970

EC

TBWA0131E

EC-1533
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH
[YD]
Diagnostic Procedure EBS00971

1. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect accelerator work unit harness connector.
3. Turn ignition switch “ON”.

PBIB0379E

4. Check voltage between accelerator work unit terminal 5 and


ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0365E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors F30, M63
● Harness for open or short between accelerator work unit and ECM

>> Repair harness or connectors.

3. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH GROUND CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator work unit terminal 4 and ECM terminal A21. Refer to Wir-
ing Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

EC-1534
DTC P1510 ACCELERATOR PEDAL RELEASED POSITION SWITCH
[YD]
4. DETECT MALFUNCTIONING PART A
Check the following.
● Harness connectors F30, M63
● Harness for open or short between ECM and accelerator work unit EC

>> Repair open circuit or short to ground or short to power in harness or connectors.
C
5. CHECK ACCELERATOR PEDAL RELEASED POSITION SWITCH
Refer to EC-1535, "Component Inspection" . D
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. E

6. REPLACE ACCELERATOR PEDAL ASSEMBLY


1. Replace accelerator pedal assembly. F
2. Perform EC-1404, "Accelerator Pedal Released Position Learning" .

G
>> INSPECTION END

7. CHECK INTERMITTENT INCIDENT


H
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END I

Component Inspection EBS00972

ACCELERATOR PEDAL RELEASED POSITION SWITCH


J
Check continuity between accelerator position switch terminals 4
and 5 under the following conditions.
Conditions Continuity K
Accelerator pedal fully released Should exist.
Accelerator pedal depressed Should not exist.
L

M
PBIB0366E

Removal and Installation EBS00973

ACCELERATOR WORK UNIT


Refer to ACC-2, "ACCELERATOR CONTROL SYSTEM" .

EC-1535
DTC P1606 ECM
[YD]
DTC P1606 ECM PFP:23710

Description EBS008YY

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the engine.

PBIB0378E

On Board Diagnosis Logic EBS008YZ

DTC Malfunction is detected when ... Check Items (Possible Cause)


P1606 ● ECM calculation function is malfunctioning. ● ECM

DTC Confirmation Procedure EBS008Z0

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If DTC is detected, go to EC-1536, "Diagnostic Procedure" .

SEF817Y

Diagnostic Procedure EBS008Z1

1. INSPECTION START
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform EC-1536, "DTC Confirmation Procedure" , again.
5. Is DTC P1606 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END

EC-1536
DTC P1606 ECM
[YD]
2. REPLACE ECM A
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-1406,
"NATS (Nissan Anti-theft System)" . EC
3. Perform "Accelerator Pedal Released Position Learning". Refer to EC-1404, "Accelerator Pedal Released
Position Learning" .
C
>> INSPECTION END

EC-1537
DTC P1621 ECM RELAY
[YD]
DTC P1621 ECM RELAY PFP:25230

ECM Terminals and Reference valve EBS009O8

TER-
WIRE DATA
MINAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
A9 R (11 - 14V)
D18 W/R BATTERY VOLTAGE
Ignition switch [Ignition switch “ON”]
D19 W/R (11 - 14V)
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition switch
D24 G “OFF”
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch “OFF”

On Board Diagnosis Logic EBS008Y3

DTC Malfunction is detected when ... Check Items (Possible Cause)


P1621 ● An irregular voltage signal from the ECM relay is ● Harness or connectors (ECM relay circuit is open or
sent to ECM. shorted.)
● ECM relay

DTC Confirmation Procedure EBS008Y4

WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch “OFF”, wait at least 20 seconds and then
turn “ON”.
4. If DTC is detected, go to EC-1540, "Diagnostic Procedure" .

SEF817Y

EC-1538
DTC P1621 ECM RELAY
[YD]
Wiring Diagram EBS008ZC

EC

TBWA0121E

EC-1539
DTC P1621 ECM RELAY
[YD]
Diagnostic Procedure EBS008Y5

1. CHECK ECM POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect ECM relay.

PBIB0377E

3. Check voltage between ECM relay terminals 1, 6 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB0359E

2. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors E65, F6
● 20A fuse
● Harness for open and short between ECM relay and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

3. CHECK ECM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals A8, A9 and ECM relay terminal 7. Refer to Wiring Dia-
gram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1540
DTC P1621 ECM RELAY
[YD]
4. CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminals D24, D26 and ECM relay terminal 2. Refer to Wiring
Diagram.
EC
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG C
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
5. CHECK ECM RELAY
Refer to EC-1541, "Component Inspection" .
OK or NG E
OK >> GO TO 6.
NG >> Replace ECM relay.
F
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
G

>> INSPECTION END


Component Inspection EBS008ZD
H
ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7. I

Condition Continuity
12V direct current supply between ter-
Yes
J
minals 1 and 2
OFF No
3. If NG, replace ECM relay. K

PBIB0077E
L

EC-1541
DTC P1660 BATTERY VOLTAGE
[YD]
DTC P1660 BATTERY VOLTAGE PFP:AYBGL

On Board Diagnosis Logic EBS0035A

The ECM checks if battery voltage is within the tolerance range for the engine control system.
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1660 ● An abnormally high or low voltage from the battery ● Incorrect jump starting
is sent to ECM. ● Battery
● Alternator
● ECM

DTC Confirmation Procedure EBS0035B

With CONSULT-II
1. Check the following.
– Jumper cables are connected for jump starting.
– Battery or alternator has been replaced.
If the result is “Yes” for one item or more, skip the following steps and go to EC-1542, "Diagnostic Proce-
dure" .
2. Check that the positive battery terminal is connected to battery properly. If NG, reconnect it properly.
3. Check that the alternator functions properly. Refer to SC-12, "CHARGING SYSTEM" .
4. Turn ignition switch “ON” and select “DATA MONITOR” mode with CONSULT-II.
5. Wait one minute.
6. If DTC is detected, go to EC-1542, "Diagnostic Procedure" .
If DTC is not detected, go to next step.
7. Start engine and wait one minute at idle.
8. If DTC is detected, go to EC-1542, "Diagnostic Procedure" .
Diagnostic Procedure EBS0035C

1. INSPECTION START
Are jumper cables connected for the jump starting?
Yes or No
Yes >> GO TO 3.
No >> GO TO 2.

2. CHECK BATTERY AND ALTERNATOR


Check that the proper type of battery and alternator is installed.
Refer to SC-3, "BATTERY" , SC-12, "CHARGING SYSTEM" .
OK or NG
OK >> GO TO 5.
NG >> Replace with a proper one.

EC-1542
DTC P1660 BATTERY VOLTAGE
[YD]
3. CHECK JUMPER CABLES INSTALLATION A
Check that the jumper cables are connected in the correct sequence.

EC

SEF439Z

OK or NG E
OK >> GO TO 4.
NG >> Reconnect jumper cables properly.
F
4. CHECK BATTERY FOR BOOSTER
Check that the battery for the booster is a 12V battery.
G
OK or NG
OK >> GO TO 5.
NG >> Change the vehicle for booster. H
5. PERFORM DTC CONFIRMATION PROCEDURE AGAIN
Perform EC-1542, "DTC Confirmation Procedure" , again. I
OK or NG
OK >> GO TO 6.
NG >> Replace ECM. J

6. CHECK ELECTRICAL PARTS DAMAGE


K
Check the following for damage.
● Wiring harness and harness connectors for burn
● Fuses for short L
OK or NG
OK >> INSPECTION END
NG >> Repair or replace malfunctioning part. M

EC-1543
GLOW CONTROL SYSTEM
[YD]
GLOW CONTROL SYSTEM PFP:25230

Description EBS0035J

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (TDC) Engine speed Glow lamp
Glow control Glow relay
Engine coolant temperature sensor Engine coolant temperature Glow plugs

When engine coolant temperature is more than approximately 80°C (176°F), the glow relay turns off.
When coolant temperature is lower than approximately 80°C (176°F):
● Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON for a certain period of time in relation to
engine coolant temperature, allowing current to flow through glow plug.
● Cranking
The glow relay turns ON, allowing current to flow through glow plug.
● Starting
After engine has started, current continues to flow through glow plug (after-glow mode) for a certain period
in relation to engine coolant temperature.
The glow indicator lamp turns ON for a certain period of time in relation to engine coolant temperature at the
time glow relay is turned ON.
COMPONENT DESCRIPTION
Glow Plug
The glow plug is provided with a ceramic heating element to obtain a
high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to flow through the glow plug via the
glow relay.

SEF376Y

ECM Terminals and Reference Value EBS0035K

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 1.0V
● Glow lamp is “ON”
D2 OR Glow lamp
[Ignition switch “ON”] BATTERY VOLTAGE
● Glow lamp is “OFF” (11 - 14V)

E9 W/R Glow relay Refer to EC-1544, "SYSTEM DESCRIPTION"

EC-1544
GLOW CONTROL SYSTEM
[YD]
Wiring Diagram EBS0035L

EC

TBWA0108E

EC-1545
GLOW CONTROL SYSTEM
[YD]
Diagnostic Procedure EBS0035M

1. INSPECTION START
Check fuel level, fuel supplying system, starter motor, etc.
OK or NG
OK >> GO TO 2.
NG >> Correct.

2. CHECK INSTALLATION
Check that glow plug nut and all glow plug connecting plate nuts are
installed properly.
OK or NG
OK >> GO TO 3.
NG >> Install properly.

SEF392YA

3. CHECK GLOW INDICATOR LAMP OPERATION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
3. Confirm that “COOLAN TEMP/S” indicates below 80°C (176°F).
If it indicates above 80°C (176°F), cool down engine.
4. Turn ignition switch “OFF”, wait at least 5 seconds and then turn
“ON”.
5. Make sure that glow indicator lamp is turned “ON” for 1.5 sec-
onds or more after turning ignition switch “ON”, and then glow
indicator lamp turned “OFF”.
OK or NG SEF013Y
OK >> GO TO 4.
NG >> GO TO 5.

EC-1546
GLOW CONTROL SYSTEM
[YD]
4. CHECK GLOW CONTROL SYSTEM OVERALL FUNCTION A
1. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
2. Confirm that “COOLAN TEMP/S” indicates approximately 25°C EC
(77°F). If NG, cool down engine.
3. Turn ignition switch “OFF”.
4. Set voltmeter probe between glow plug and engine body. C
5. Turn ignition switch “ON”.

D
SEF013Y

6. Check the voltage between glow plug and engine body under E
the following conditions.
Conditions Voltage
For 20 seconds after turning ignition switch
F
Battery voltage
“ON”
More than 20 seconds after turning ignition
Approx. 0V G
switch “ON”
OK or NG
OK >> INSPECTION END
PBIB0425E H
NG >> GO TO 10.

5. CHECK GLOW INDICATOR LAMP POWER SUPPLY CIRCUIT


I
1. Turn ignition switch “OFF”.
2. Disconnect combination meter harness connector M46.
3. Turn ignition switch “ON”. J
4. Check voltage between combination meter terminal 46 (LHD
models) or 59 (RHD models) and ground with CONSULT-II or
tester. K
Voltage: Battery voltage
OK or NG L
OK >> GO TO 7.
NG >> GO TO 6.
M
PBIB1412E

6. DETECT MALFUNCTIONING PART


Check the following.
● Fuse block (J/B) connector M1
● 10A fuse
● Harness for open or short between combination meter and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1547
GLOW CONTROL SYSTEM
[YD]
7. CHECK GLOW INDICATOR LAMP OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal D2 and combination meter terminal 65 (LHD models) or
55 (RHD models). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

8. DETECT MALFUNCTIONING PART


Check the following.
● Harness connectors M63, F30
● Harness for open or short between combination meter and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.

9. CHECK COMBINATION METER


Check combination meter and glow indicator lamp. Refer to DI-4, "COMBINATION METERS (LHD MODELS)"
or DI-24, "COMBINATION METERS (RHD MODELS)" and DI-43, "WARNING LAMPS" .
OK or NG
OK >> GO TO 17.
NG >> Repair or replace combination meter or glow indicator lamp.

10. CHECK GLOW RELAY POWER SUPPLY CIRCUIT


1. Turn ignition switch “OFF”.
2. Disconnect glow relay.

PBIB0373E

3. Check voltage between glow relay terminals 1, 3 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

PBIB1413E

EC-1548
GLOW CONTROL SYSTEM
[YD]
11. DETECT MALFUNCTIONING PART A
Check the following.
● 60A fusible link
● Harness for open or short between glow relay and battery EC

>> Repair harness or connectors.


C
12. CHECK GLOW RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. D
2. Check harness continuity between ECM terminal E9 and glow relay terminal 2. Refer to Wiring Diagram.
Continuity should exist.
E
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14. F
NG >> GO TO 13.

13. DETECT MALFUNCTIONING PART G


Check the following.
● Harness connectors E63, F4
● Harness for open or short between glow relay and ECM H

>> Repair open circuit or short to ground or short to power in harness or connectors.
I
14. CHECK HARNESS CONTINUITY BETWEEN GLOW RELAY AND GLOW PLUG FOR OPEN AND
SHORT
J
1. Disconnect glow plug harness connector.
2. Check harness continuity between glow relay terminal 5 and glow plug harness connector. Refer to Wiring
Diagram. K
Continuity should exist.
3. Also check harness for short to ground and short to power.
L
OK or NG
OK >> GO TO 15.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
M
15. CHECK GLOW RELAY
Refer to EC-1550, "Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> Replace glow relay.

16. CHECK GLOW PLUG


Refer to EC-1550, "Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace glow plug.

EC-1549
GLOW CONTROL SYSTEM
[YD]
17. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS003PM

GLOW RELAY
Check continuity between glow relay terminals 3 and 5 under the fol-
lowing conditions.
Conditions Continuity
12V direct current supply between ter-
Yes
minals 1 and 2
No current supply No
Operation takes less than 1 second.

PBIB0428E

GLOW PLUG
1. Remove glow plug connecting plate.
2. Check glow plug resistance.
Resistance: Approximately 0.8 Ω [at 25°C (77°F)]
NOTE:
● Do not bump glow plug heating element. If it is bumped,
replace glow plug with a new one.
● If glow plug is dropped from a height of 10 cm (3.94 in) or
higher, replace with a new one.
● If glow plug installation hole is contaminated with car-
bon, remove it with a reamer or suitable tool.
● Hand-tighten glow plug by turning it two or three times, PBIB0429E

then tighten using a tool to specified torque.


: 17.7 - 22.5 N-m (1.8 - 2.3 kg-m, 13 - 16 ft-lb)

Removal and Installation EBS008ZE

GLOW PLUG
Refer to EM-138, "GLOW PLUG" .

EC-1550
EGR VOLUME CONTROL SYSTEM
[YD]
EGR VOLUME CONTROL SYSTEM PFP:14710
A
Description EBS0035N

SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator EC
Crankshaft position sensor (TDC) Engine speed
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature C
EGR volume con- EGR volume control
Ignition switch Start signal
trol valve
Accelerator pedal position sensor Accelerator pedal position
D
Mass air flow sensor Amount of intake air
Air conditioner switch Air conditioner operation
E
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con- F
ditions.
The EGR volume control valve remains close under the following conditions.
● Engine stopped G
● Engine starting
● Low engine coolant temperature
● Excessively high engine coolant temperature H
● High engine speed
● Wide open throttle
I

L
SEF908Y

COMPONENT DESCRIPTION
EGR Volume Control Valve M
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.

SEF411Y

CONSULT-II Reference Value in Data Monitor Mode EBS0035O

Specification data are reference values.

EC-1551
EGR VOLUME CONTROL SYSTEM
[YD]
MONITOR ITEM CONDITION SPECIFICATION
● Engine: After warming up After one minute at idle More than 10 steps
● Air conditioner switch: OFF
EGR VOL CON/V Revving engine from idle to 3,600
● Shift lever: Neutral position 0 step
rpm
● No-load

ECM Terminals and Reference Value EBS0035P

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE DATA
NAL ITEM CONDITION
COLOR (DC Voltage and Pulse Signal)
NO.
A8 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch "ON"]
A9 R (11 - 14V)
0.1 - 14V
B3 W [Engine is running] (Voltage signals of each ECM ter-
B4 OR/B
EGR volume control valve ● Warm-up condition minals differ according to the con-
B5 W/L
● Idle speed trol position of EGR volume
B6 GY
control valve.)
[Ignition switch “ON”]
[Ignition switch “OFF”]
Approximately 0V
● For a few seconds after turning ignition
D24 G switch "OFF"
ECM relay (self-shutoff)
D26 G
[Ignition switch “OFF”]
BATTERY VOLTAGE
● A few seconds passed after turning ignition (11 - 14V)
switch "OFF"

EC-1552
EGR VOLUME CONTROL SYSTEM
[YD]
Wiring Diagram EBS0035Q

EC

TBWA0109E

EC-1553
EGR VOLUME CONTROL SYSTEM
[YD]
Diagnostic Procedure EBS0035R

1. CHECK EGR VOLUME CONTROL SYSTEM OVERALL FUNCTION


1. Turn ignition switch “OFF”.
2. Set the oscilloscope probe between ECM terminals B3, B4, B5, B6 and ground.
3. Start engine and let it idle.
4. Check the oscilloscope screen when revving engine up to 3,200 rpm and return to idle.

PBIB0430E

The pulse signal as shown in the figure should appear.


OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

2. CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT-I


1. Turn ignition switch “OFF”.
2. Disconnect EGR volume control valve harness connector.
3. Turn ignition switch “ON”.

PBIB0380E

4. Check voltage between EGR volume control valve terminals 2, 5


and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

PBIB0431E

EC-1554
EGR VOLUME CONTROL SYSTEM
[YD]
3. CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT-II A
1. Turn ignition switch “OFF”.
2. Disconnect ECM relay.
3. Check harness continuity between ECM relay terminal 5 and EC
EGR volume control valve terminals 2, 5. Refer to Wiring Dia-
gram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
PBIB0377E
in harness or connectors. E
4. CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT-III
Check voltage between ECM relay terminal 3 and ground with CON- F
SULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
H

PBIB0432E I

5. DETECT MALFUNCTIONING PART


J
Check the following.
● Harness connectors E63, F4
● 10A fuse K
● Harness for open or short between ECM relay and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors. L

6. CHECK ECM RELAY


Refer to EC-1447, "Component Inspection" . M
OK or NG
OK >> GO TO 7.
NG >> Replace ECM relay.

EC-1555
EGR VOLUME CONTROL SYSTEM
[YD]
7. CHECK EGR VOLUME CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals and EGR volume control valve terminals as follows.
Refer to Wiring Diagram.
ECM terminal EGR volume control valve terminal
B3 4
B4 3
B5 6
B6 1

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

8. CHECK EGR VOLUME CONTROL VALVE


Refer to EC-1556, "Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace EGR volume control valve.

9. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END


Component Inspection EBS003Q0

EGR VOLUME CONTROL VALVE


With CONSULT-II
1. Disconnect EGR volume control valve harness connector.

PBIB0380E

EC-1556
EGR VOLUME CONTROL SYSTEM
[YD]
2. Check resistance between the following terminals.
● terminal 2 and terminals 1, 3 A
● terminal 5 and terminals 4, 6

Temperature °C (°F) Resistance Ω EC


20 (68) 13 - 17

If NG, replace EGR volume control valve. C


If OK, go to next step.
3. Reconnect EGR volume control valve harness connector.
4. Remove EGR volume control valve from cylinder head. D
(The EGR volume control valve harness connector should
remain connected.)
5. Turn ignition switch "ON".
E

G
SEF605Y

6. Perform "EGR VOL CONT/V" in "ACTIVE TEST" mode with CONSULT-II. Check that EGR volume control H
valve shaft moves smoothly forward and backward according to the valve opening.

SEF819Y

If NG, replace the EGR volume control valve. L


Removal and Installation EBS008ZF

EGR VOLUME CONTROL VALVE


Refer to EM-127, "EXHAUST MANIFOLD AND TURBOCHARGER" . M

EC-1557
BRAKE SWITCH
[YD]
BRAKE SWITCH PFP:25230

Description EBS009JW

The stop lamp switch is installed to brake pedal bracket. The switch
senses brake pedal position and sends an ON-OFF signal to the
ECM. The ECM uses the signal to control the fuel injection control
system.

PBIB0379E

ECM Terminals and Reference Value EBS009JX

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V
● Brake pedal fully released
D25 R/G Stop lamp switch
[Ignition switch “ON”] BATTERY VOLTAGE
● Brake pedal depressed (11 - 14V)

EC-1558
BRAKE SWITCH
[YD]
Wiring Diagram EBS009K0

EC

TBWA0106E

EC-1559
BRAKE SWITCH
[YD]
Diagnostic Procedure EBS009K1

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch "ON".
2. Select "BRAKE SW" in "DATA MONITOR" mode with CON-
SULT-II.
3. Check "BRAKE SW" signal under the following conditions.
Conditions BRAKE SW
Brake pedal released OFF
Brake pedal slightly depressed ON
OK or NG
OK >> INSPECTION END
NG >> GO TO 2. PBIB0472E

2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch "OFF".
2. Disconnect stop lamp switch harness connector.

PBIB0379E

3. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0117E

3. DETECT MALFUNCTION PART


Check the following
● 15A fuse
● Fuse block (J/B) connector M2
● Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.

EC-1560
BRAKE SWITCH
[YD]
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch "OFF".
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal D25 and stop lamp switch terminal 2. Refer to Wiring EC
Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. D
NG >> GO TO 5.

5. DETECT MALFUNCTIONING PART E


Check the following
● Harness connectors F30, M63
F
● Joint connector-2 M49 (LHD models)
● Joint connector-3 M72 (RHD models)
● Harness for open and short between stop lamp switch and ECM G

>> Repair open circuit or short to ground or short to power in harness or connectors.
H
6. CHECK STOP LAMP SWITCH
Refer to EC-1561, "Component Inspection" .
OK or NG I
OK >> GO TO 8.
NG >> Replace stop lamp switch.
J
7. CHECK INTERMITTENT INCIDENT
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K

>> INSPECTION END


L
Component Inspection EBS009L1

STOP LAMP SWITCH


Check continuity between stop lamp switch terminals 1 and 2 under
the following conditions. M

Conditions Continuity
Brake pedal fully released Should not exist.
Brake pedal depressed Should exist.

PBIB0118E

EC-1561
PARK/NEUTRAL POSITION (PNP) SWITCH
[YD]
PARK/NEUTRAL POSITION (PNP) SWITCH PFP:31918

Description EBS009K2

When the gear position is in “Neutral”, neutral position is “ON”. ECM detects the position because the continu-
ity of the line (the “ON” signal) exists.
CONSULT-II Reference Value in Data Monitor Mode EBS009K3

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Shift lever: Neutral ON
P/N POSI SW ● Ignition switch: ON
Except above OFF

ECM Terminals and Reference Value EBS009K4

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch “ON”]
Approximately 0V
Park/Neutral position ● Gear position is “Neutral”
E13 G/OR
switch [Ignition switch “ON”] BATTERY VOLTAGE
● Except the above gear position (11 - 14V)

EC-1562
PARK/NEUTRAL POSITION (PNP) SWITCH
[YD]
Wiring Diagram EBS009K5

EC

TBWA0113E

EC-1563
PARK/NEUTRAL POSITION (PNP) SWITCH
[YD]
Diagnostic Procedure EBS009K6

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II.
3. Check “P/N POSI SW” signal under the following conditions.
Shift lever position P/N POSI SW
Neutral position ON
Except the above position OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 2. SEF212Y

2. CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch “OFF”.
2. Disconnect park/neutral position (PNP) switch harness connec-
tor.
3. Check harness continuity between PNP switch terminal 2 and
body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0370E
nectors.

3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal E13 and PNP switch terminal 1. Refer to Wiring Dia-
gram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK PARK/NEUTRAL POSITION SWITCH


Refer to MT-12, "POSITION SWITCH" .
OK or NG
OK >> GO TO 5.
NG >> Replace park/neutral position switch.

EC-1564
PARK/NEUTRAL POSITION (PNP) SWITCH
[YD]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

EC-1565
START SIGNAL
[YD]
START SIGNAL PFP:48750

Wiring Diagram EBS0035S

TBWA0110E

EC-1566
START SIGNAL
[YD]
Diagnostic Procedure EBS0035T

1. CHECK START SIGNAL OVERALL FUNCTION


EC
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON- C
SULT-II under the following conditions.
Condition "START SIGNAL"
D
Ignition switch "ON" OFF
Ignition switch "START" ON
OK or NG E
OK >> INSPECTION END
NG >> GO TO 2.
PBIB0433E F

2. CHECK START SIGNAL INPUT SIGNAL CIRCUIT


1. Turn ignition switch “OFF”. G
2. Disconnect ECM harness connector and ignition switch harness connector.
3. Check harness continuity between ECM terminal D27 and ignition switch terminal 6. Refer to Wiring Dia-
H
gram.
Continuity should exist.
4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. J

3. DETECT MALFUNCTIONING PART


K
Check the following.
● Harness connectors M63, F30
● 10A fuse L
● Fuse block (J/B) connectors M1, E102
● Harness for open or short between ECM and ignition switch
M
>> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK INTERMITTENT INCIDENT


Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END

EC-1567
POWER STEERING OIL PRESSURE SWITCH
[YD]
POWER STEERING OIL PRESSURE SWITCH PFP:49761

Component Description EBS003PS

The power steering oil pressure switch is attached to the power


steering high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the fuel injector pulse width to increase the idle speed
and adjust for the increased load.

PBIB0375E

CONSULT-II Reference Value in Data Monitor Mode EBS003PT

Specification data are reference values.


MONITOR ITEM CONDITION SPECIFICATION
Steering wheel is in neutral position.
● Engine: After warming up, idle the OFF
PW/ST SIGNAL (Forward direction)
engine
Steering wheel is turned. ON

ECM Terminals and Reference Value EBS003PZ

Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Approximately 0V
Power steering oil pressure ● Steering wheel is being turned
E12 P/B
switch [Engine is running] BATTERY VOLTAGE
● Steering wheel is not being turned (11 - 14V)

EC-1568
POWER STEERING OIL PRESSURE SWITCH
[YD]
Wiring Diagram EBS003PU

EC

TBWA0115E

EC-1569
POWER STEERING OIL PRESSURE SWITCH
[YD]
Diagnostic Procedure EBS003PV

1. CHECK OVERALL FUNCTION


With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Conditions PW/ST SIGNAL
Steering in neutral position OFF
Steering is turned ON
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
PBIB0434E

2. CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect power steering oil pressure switch harness connec-
tor.
3. Check harness continuity between power steering oil pressure
switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
PBIB0375E
nectors.

3. CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal E12 and power steering oil pressure switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

4. CHECK POWER STEERING OIL PRESSURE SWITCH


Refer to EC-1571, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace power steering oil pressure switch.

EC-1570
POWER STEERING OIL PRESSURE SWITCH
[YD]
5. CHECK INTERMITTENT INCIDENT A
Refer to EC-1441, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .

>> INSPECTION END EC

Component Inspection EBS003PW

POWER STEERING OIL PRESSURE SWITCH C


1. Disconnect power steering oil pressure switch harness connector and then start engine.
2. Check continuity between power steering oil pressure switch ter-
minal 1 and 2 under the following conditions. D
Conditions Continuity
Steering wheel is being fully turned. Yes
E
Steering wheel is not being turned. No

PBIB0435E

Removal and Installation EBS008ZH


G
POWER STEERING OIL PRESSURE SWITCH
Refer to PS-34, "HYDRAULIC LINE" .
H

EC-1571
AIR CONDITIONER CONTROL
[YD]
AIR CONDITIONER CONTROL PFP:27500

Wiring Diagram SMA for models with roof mounted driving lamp EBS0035Z

TBWA0111E

EC-1572
MI & DATA LINK CONNECTORS
[YD]
MI & DATA LINK CONNECTORS PFP:24814
A
Wiring Diagram EBS00360

EC

TBWA0120E

EC-1573
SERVICE DATA AND SPECIFICATIONS (SDS)
[YD]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00100

General Specifications EBS00361

Engine YD22DDTi
Idle speed 725 ± 25 rpm
Maximum engine speed 4,800 rpm

Mass Air Flow Sensor EBS00CU1

Supply voltage Battery voltage (11 - 14V)


Ignition switch "ON" (Engine stopped.) Approx. 1.0V
Idle (Engine is warmed up to normal operating temperature.) 1.0 - 2.5V
2,000 rpm (Engine is warmed up to normal operating tempera-
2.1 - 2.7V
ture.)

Engine Coolant Temperature Sensor EBS00363

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Common Rail Fuel Pressure Sensor EBS00BLQ

Supply voltage Approximately 5V


Idle (Engine is warmed up to normal operating temperature.) 1.6 - 1.8V
2,000 rpm (Engine is warmed up to normal operating tempera-
1.8 - 2.0V
ture.)

Crankshaft Position Sensor (TDC) EBS00BLS

Resistance [at 20°C (68°F)] Ω 1,850 - 2,450

Camshaft Position Sensor EBS00364

Resistance [at 20°C (68°F)] Ω 1,850 - 2,450

Glow Plug EBS00365

Resistance [at 25°C (77°F)] Ω Approximately 0.8

EGR Volume Control Valve EBS00367

Resistance [at 25°C (77°F)] Ω 13 - 17

EC-1574

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