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REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY
PRECAUTIONS" IN THIS MANUAL.
Ref.No.
GR-642AVPA
CONTENTS............................................................................................................................................................................. 2
SERVICING PRECAUTIONS.................................................................................................................................................. 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION ....................................................................................................................................................... 5
DISASSEMBLY.................................................................................................................................................................... 6-7
DOOR................................................................................................................................................................................... 6
DOOR SWITCH.................................................................................................................................................................... 6
FAN AND FAN MOTOR........................................................................................................................................................ 6
DEF' CONTROL ASM .......................................................................................................................................................... 7
LAMP.................................................................................................................................................................................... 7
CONTROL BOX-R................................................................................................................................................................ 7
ADJUSTMENT..................................................................................................................................................................... 8-9
COMPRESSOR.................................................................................................................................................................... 8
PTC-STARTER..................................................................................................................................................................... 8
OLP (OVER LOAD PROTECTOR)....................................................................................................................................... 9
CIRCUIT DIAGRAM................................................................................................................................................................ 9
TROUBLESHOOTING..................................................................................................................................................... 10-17
COMPRESSOR AND ELECTRIC COMPONENTS ........................................................................................................... 12
PTC AND OLP.................................................................................................................................................................... 13
ANOTHER ELECTRIC COMPONENT............................................................................................................................... 14
SERVICE DIAGNOSIS CHART.......................................................................................................................................... 15
REFRIGERATING CYCLE ............................................................................................................................................ 16-17
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ................................................................................................ 18-38
EXPLODED VIEW & REPLACEMENT PARTS LIST.......................................................................................................... 39-
SAFETY PRECAUTIONS
Please read the followings before servicing your refrigerator.
1. Check if an electric leakage occurs in the set. 7. When you stand up during observing the lower part
2. To prevent electric shock, unplug prior to servicing. with the upper door open, move with care to prevent
head wound which may happen by hitting the upper
3. In case of testing with power on, wear rubber gloves to
door.
prevent electric shock.
8. When sloping the set, remove any materials on the set,
4. If you use any appliances, check regular current, voltage
especially thin plate type. (ex.: glass shelf or books.)
and capacity.
9. When servicing evaporator part, wear cotton gloves
5. Don't touch metal products in cold freezer with wet hand.
without fail. It is to prevent wound by sharp fin of
It may cause frostbite.
evaporator.
6. Prevent water flowing to electric elements in mechanical
10. Leave a breakage of refrigerating cycle to a heavy
parts.
service center. The gas in cycle inside may soil
ambient air.
-2-
SERVICING PRECAUTIONS
Air Recharging in Compressor vacuum operation is over, add the quantity in grams of
Test the refrigeration by connecting it electrically before R-134a to the refrigerant system. Remember that every
refilling operation. It is necessary to ascertain the function system has an exact quantity of R-134a with a tolerance of
of the motor-compressor and identify the defects ±5 grams that can be added. (Figure 4)
immediately. If the defects have been found, empty the old
system of eventual R-134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components. Unsolder
and pull off the piece remaining inside the service tube and
then attach an extension completely with male Hansen and
last, solder it to the same tube again. (Figure 2) TO THE R-134a CYLINDER
POINT TO BE
BROKEN CHARGE TUBE
EXTENSION
FEMALE
HANSEN
TO THE REFRIGERATION
SYSTEM
MALE HANSEN
Figure 4
VALVE TO BE CLOSED
TO THE VACUUM AFTER VACUUM
PUMP
TO THE VACUUM PUMP Figure 5
1-2. GR-702 *
-4-
2. PARTS IDENTIFICATION
2-1. FEATURE CHART
FREEZER
COMPARTMENT
Lamp
Shelf
Freezer Temperature
Twisting Ice Control Dial
Serve(Option) Freezer Door Rack
or
General Type
Ice Making
Lamp
Vegetable Drawer
Used to keep fruits
and vegetables, etc. Leveling Screw
fresh and crisp.
Base Cover
-5-
2-2 WATER DISPENSER ● Putting The Water In The Water Tank
1. Turn the lock dial in the
● Features
direction of the arrow as
shown to remove it and
pour water into the
dispenser water tank.
DISPENSER
PAD
TAB
3. Place the water tank in the
MOTOR tank holder inside the
HOLE refrigerator. Make sure that
(INSIDE)
the groove on the connecting
Tab
HOLDER RING part is in position with the Groove
tab. Push the connecting part
into the hole until it "Clicks".
CONNECTING CAP
PART
LOCK DIAL CAUTION
1. Do not use anything other than water including soft
HANDLE drinks, milk and juices.
2. Hot water needs to be cooled before being put in the
WATER TANK water tank.
3. Always use the holder ring to fix the water tank in place
to prevent the tank from moving or getting loose.
WATER TANK
● Drinking
1 Press the dispenser pad
with the glass.
2 The water is released when
the dispenser pad is
pressed. The pad returns
to its original position when
the glass is removed, and
the water stops its flow.
NOTE
1. The lamp is lit when the dispenser pad is pressed
and the water is released. This makes it possible to
see the water level in the dark.
2. The motor rotates in reverse for a few seconds after
the dispenser is released to dispose of any water
remaining in the tubes. (This may cause the sound
of water being sucked back inside)
-6-
● Cleaning Water Tank
Grille and Drip Tray 1. Remove the cap.
1. Pull the drip tray out and
remove with the grille.
Other Parts
Remove the cap and, clean the cap and connecting part
with a mild detergent and rinse thoroughly.
CAUTION
1. Use lukewarm water when cleaning.
2. Do not use anything other than water. If it is used with
soft drinks, put water in the water tank and discharge
three or four cups of water shortly.
-7-
3. DISASSEMBLY
3-1 DOOR 3-2 DOOR SWITCH
● Freezer Door 1. To remove the door switch, pull out it with a '—' type
1. Remove the hinge cover by pulling it upwards. driver as shown in (figure 9).
2. Loosen hexagonal bolts fixing the upper hinge to the 2. Disconnect the lead wire from the switch.
body and lift the freezer door.
HINGE COVER
BOLT
HINGE
Figure 9
Figure 6
3. Pull out the door gasket to remove from the door foam 3.3 FAN AND FAN MOTOR
Ass'y. 1. Remove the freezer shelf.
2. Remove the Cover Lamp-F and Case Lamp by
GASKET loosening 1 screw fixed to ceiling of Inner Case.
Figure 11
Figure 7
3. Remove the Grille by pulling it out.
4. Pull out the Shroud and remove the Fan Motor Assy by
loosening 2 screws.
● Refrigerator Door 5. Pull out the fan and, separate the Fan Motor, Brackets
1. Loosen hexagonal bolts fixing the lower hinge to the and the Guide Fan.
body to remove the refrigerator door only.
FAN MOTOR
SHROUD
LOWER HINGE
BOLT
GUIDE FAN
FAN
GRILLE
Figure 8
Figure 12
2. Pull out the door gasket to remove from the door foam
Ass'y.
-8-
3-4 DEF' CONTROL ASSY 3-5-1 Freezer room lamp
Def control ASM consists of Defrost Sensor and FUSE–M. 1. Unplug the power cord from the outlet.
Defrost Sensor functions to defrost automatically and it is 2. Remove the room lamp lid by taking down while pulling
attached to the Evaporator and the metal side of the case it forward with your hand after inserting finger into the
senses Temp. inside hole as shown in (figure 16).
Fuse-M is a kind of safety device for preventing over- 3. Remove the lamp by turning it counterclockwise.
heating of the Heater when defrosting. 4. Assemble in reverse order of disassembly. Replacement
At the temperature of 72°C, it stops the emission of TEMP bulb must be the same specication as original.
from the Defrost Heater.
3-5-2 Refrigerator room lamp
1. Pull out the shroud-F after removing the Grille Fan.
1. Unplug the power cord from the outlet.
(Figure 13)
2. Remove refrigerator shelves.
2. Separate the connectors connected with the Def Control
ASM and replace the Def Control ASM after cutting the 3. Remove the room lamp lid by taking down while pulling
Tie Wrap. (Figure 14) forward with your hands as shown in (figure 17).
4. Turn the lamp counterclockwise.
SHROUD-F 5. Assemble in reverse order of disassembly. Replacement
FAN bulb must be the same specification as original.
DEF CONTROL ASM
Figure 13 Figure 14
MULTI FLOW
DUCT
3-5 LAMP
Figure 18
-9-
4. ADJUSTMENT
4-1 COMPRESSOR 4-2-3 PTC-Applied Circuit Diagram
4-1-1 Role ● According to Starting Method of Motor
- 10 -
4-3 OLP (OVER LOAD PROTECTOR) CONTACTING
4-3-1 Definition of OLP POINT
COVER
(1) OLP (OVER LOAD PROTECTOR) is attached to
Hermetic Compressor and protects Motor by cutting off BIMETAL
current in Compressor Motor by Bimetal in the OLP in
case of over-rising temperature.
(2) When over-voltage flows to Compressor motor, Bimetal CONTACTING
works by heating the heater inside OLP, POINT
and OLP protects Motor by cutting off current which HEATER
flows to Compressor Motor.
TERMINALS
4-3-2 Role of OLP
(1) OLP is attached to Hermetic Compressor used to
Refrigerator and Show Case and prevents Motor Coil BIMETAL
from being started in the Compressor.
ADJUST
(2) Do not turn the Adjust Screw of OLP in any way for SCREW
normal operation of OLP.
(Composition and connection Diagram of OLP)
Figure 21
HEATER
5. CIRCUIT DIAGRAM
- 11 -
6. TROUBLESHOOTING
6-1 COMPRESSOR AND ELECTRIC COMPONENTS
YES
No Voltage. OLP disconnected? Replace OLP. 5
Check connection
condition.
Reconnect.
YES
Check the Check the resistance 3
2 resistance of among M-C, S-C and
Motor M-S in Motor NO Replace Compressor.
Compressor. Compressor. 3 4 5
YES
Check the Check the resistance 4
3 resistance of of two terminals in
NO Replace
PTC-Starter. PTC-Starter. 5
PTC-Starter.
YES
YES
Check if applying OLP works within 5
4 Check OLP.
a regular OLP. 30 sec. in forcible
OLP operation by NO
Replace OLP.
turning instant power
on and off.
NO
Check YES
5 Measure minimum Components start in O.K.
starting state. starting voltage after 5 the voltage of Rating
min. for balancing cycle Voltage ±10%
pressure and cooling
the PTC. below. 1
NO
- 12 -
6-2 PTC AND OLP
Normal operation of Separate the PTC from Observation value is Check another
Compressor is Compressor and 220V/50Hz : 47Ω ± 30% electric components.
impossible or poor. measure the resistance 220 - 240V/50Hz : 47Ω ± 30%
between No. 5 and 6 110 -115V/60Hz : 6.8Ω ± 30%
220V/60Hz : 47Ω ± 30%
(only RSIR Type) or No.
127V/60Hz : 22Ω ± 30%
4 and 5 of PTC with a
Tester or Whistone
Bridge. (Figure 22) The resistance value is Replace
0 or several PTC.
hundreds Ω.
The value is ∞.
YES
Separate the OLP Check another
from Compressor and electric components.
check resistance
value between two
terminals of OLP with NO
a Tester. (Figure 23) Replace OLP.
4
6 5
3
Figure 22 Figure 23
- 13 -
6-3 ANOTHER ELECTRIC COMPONENTS
▼ Cooling is impossible
- 14 -
6-4 SERVICE DIAGNOSIS CHART
Cooling is • Is the power cord unplugged from the outlet? • Plug to the outlet.
impossible. • Check if the power S/W is set to OFF. • Set the switch to ON.
• Check if the fuse of power S/W is shorted. • Replace a regular fuse.
• Measure the voltage of power outlet. • If voltage is low, wire newly.
Cooling ability • Check if the set is placed close to wall. • Place the set with the space of about 10cm.
is poor. • Check if the set is placed close to stove, gas • Place the set apart from these heat
• cooker and direct rays. • appliances.
• Is the ambient temperature high or • Make the ambient temperature below.
• the room door closed?
• Check if putting in hot foods. • Put in foods after they get cold.
• Did you open the door of the set too often • Don't open the door too often and close
• or check if the door is closed up? • it firmly.
• Check if the Control is set to "Min". • Set the control to mid-position.
Foods in the • Are foods placed in cooling air outlet? • Place foods in high temperature section.
Refrigerator • (Front Part)
are frozen. • Check if the Display LED is set to "Max". • Set the Display LED to "Mid".
• Is the ambient temperature below 5°C? • Set the Display LED to "Min".
Dew or ice • Is watery foods kept? • Seal up watery foods with wrap.
forms in the • Check if putting in hot foods. • Put in foods after they get cold.
chamber of • Did you open the door of the set too • Don't open the door too often and close
the set. • often or check if the door is closed up. • it firmly.
Dew forms • Check if ambient temperature and humidity • Wipe dew with a dry cloth. This happening
in the Out Case. of surroumcling air are high. • is solved in low temperature and humidity
• naturally.
• Is the gap in the door packed? • Fill up the gap.
Abnormal • Is the set positioned in a firm and even place? • Adjust the Adjust Screw, and position
noise generates. • in the firm place.
• Does any unnecessary objects exist • Remove the objects.
• in the back side of the set?
• Check if the Drip Tray is not firmly fixed. • Fix it firmly on an original position.
• Check if the cover of mechanical room • Place the cover at an original position.
• in below and front side is taken out.
To close the door • Check if the door packing becomes dirty • Clean the door packing.
is not handy. • by filth such as juice.
• Is the set positioned in a firm and even place? • Position in the firm place and adjust the
• Adjust Screw.
• Is too much food putted in the set? • Keep foods not to reach the door.
Ice and foods • Check if the inside of the set becomes dirty. • Clean the inside of the set.
smell unpleasant. • Did you keep smelly foods without wraping? • Wrap smelly foods.
• It smells plastic. • The new products smell plastic, but it is
• removed after 1-2 weeks.
● In addition to the items described left, refer to the followings to solve the complaint.
Replace the
Check if dew forms in Defrosting
Components of
the Freezer. is poor.
defrosting circuit.
The operation of
Check the Replace the
the Thermistor is
Thermistor Thermistor.
poor.
- 15 -
6-5 REFRIGERATING CYCLE
▼ Troubleshooting Chart
TEMPERATURE
STATE OF STATE OF THE
CAUSE OF THE REMARKS
THE SET EVAPORATOR
COMPRESSOR
PARTIAL Freezer and Low flowing sound of A little high • A little Refrigerant
LEAKAGE Refrigerator Refrigerant is heard and more than • discharges.
don't get cold frost forms in inlet only ambient • Normal cooling is possible
LEAKAGE
WHOLE Freezer and Flowing sound of Refrigerant Equal to ambient • No discharging of Refrigerant.
LEAKAGE Refrigerator is not heard and frost isn't temperature. • Normal cooling is possible
don't get cold formed. • when injecting Refrigerant
at all. • of regular amount.
PARTIAL Freeze room and Flowing sound of Refrigerant A little high • Normal discharging of
CLOGGED BY DUST
WHOLE Freezer and Flowing sound of Refrigerant Equal to ambient • Normal discharging of
CLOG Refrigerator is not heard and frost isn't temperature. • Refrigerant.
don't get cold. formed.
MOISTURE Cooling operation Flowing sound of Refrigerant Low than • Cooling operation restarts
CLOG stops periodically. is not heard and frost melts. ambient • when heating the inlet of
temperature • capillary tube.
COMPRESSION
COMP- Freezer and Low flowing sound of A little high • The pressure of high
DEFECTIVE
NO COMP- No compressing Flowing sound of Refrigerant Equal to ambient • No pressure of high pressure
RESSION operation. is not heard and no frost. temperature. • part in compressor.
▼ Leakage Detection
Observe discharging point of refrigerant which may be in oil discharging part in compressor and hole of evaporator.
- 16 -
▼ General Control of Refrigerating Cycle
WELDING (1) H 30
ROD (1) • Chemical Ingredients • Recommend H34 containing 34% Ag in the
(1) • Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20% • Service Center.
(1) • Brazing Temperature: 710~840°C
(2) Bcup-2
1
(1) • Chemical Ingredients
(1) • Cu: About 93%
(1) • P: 6.8~7.5%
(1) • The rest: within 0.2%
(1) • Brazing Temperature: 735~840°C
FLUX (1) • Ingredients and how to make • Make amount for only a day. (1)
(1) ••Borax 30% • Holding period: 1 day
(1) ••Borax 35% • Close the cover of container to prevent dust
2 (1) • Fluoridation kalium: 35% • putting in the FLUX.
(1) • Water: 4% • Keep it in a stainless steel container.
(1) • Mix the above ingredients and boil until
(1) • they are transformed into liquid.
DRIER (1) Assemble the drier within 30min. • Don't keep the drier in a outdoor because
ASM (1) after unpacking. • humidity damages to it.
3 (2) Keep the unpacked drier at the temperature
of 80~100°C.
VACUUM (1) When measuring with pirant Vacuum • Apply M/C Vacuum Gauge without fail.
(1 )gauge of charging M/C, vacuum • Perform vacuum operation until a proper
(1 )degree is within 1 Torr. • vacuum degree is built up.
(2) If the vacuum degree of the cycle inside is • If a proper vacuum degree isn't built up,•
(2) 10 Torr. below for low pressure and 20 Torr. • check the leakage from
4 (2) for high pressure, it says no vacuum • the Cycle Pipe line part and
(2) leakage state. • Quick Coupler Connecting part.
(3) Vacuum degree of vacuum pump must be
(3) 0.05 Torr. below after 5 min.
(4) Vacuum degree must be same to the
value described item (2) above for more than
20 min.
NIPPLE (1) Check if gas leaks with soapy water. • Check if gas leaks from connecting part of
6 AND (2) Replace Quick Coupler in case of leakage. • Coupler.
COUPLER
- 17 -
7. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
The following description is basically for GR-642P/GR-702P. For the other models, refer to the diagram of the entire PCB
circuit.
7-1 FUNCTION
7-1-1 FUNCTION
1. When the appliance is plugged in, it is set to ‘Medium’. Each time the button is pushed, it is set to
‘Medium’→’Medium/High’→’High’→’Low’→’Medium/Low’→’Medium’ in order.
2. When the power is initially applied or restored after a power failure, it is automatically set to ‘Medium’.
TEMP(˚C) 5 3 2 0 -1
ROOM REFRIGERATOR
- 18 -
7-1-2 SUPER COOL
1. This feature is to shorten the cooling time of the refrigerator by keeping the comp, fan running for a while. When the
Super Cool button is pushed, the Super Cool LED turns on in order and the comp keeps on running. In 2 hours, the
Super Cool mode will be cleared.
2. When the Defrosting mode starts while in the Super Cool mode, defrosting is performed. After that, the Super Cool mode
resumes for the remaining time.
3. When the Super Cool button is pushed while in the Defrosting mode, the Super Cool mode starts in 7 minutes after the
completion of the defrosting even though the Super Cool LED turns on.
4. If a power failure occurs while in the Super Cool mode, the Super Cool mode will be cancelled when the power is
restored.
5. If the Super Cool mode is selected when it has not passed 7 minutes since the comp stopped, the comp will start running
after the remaining time elapses.
6. In Super Cool mode, Freezer fan motor operates with 1750 RPM.
(EX.)
CLOSE OPEN CLOSE OPEN CLOSE
FREEZER OR
REFRIGERATOR
DOOR three three three three
times times times times
BUZZER
within 1 minute 30 30
1 minute seconds seconds
- 19 -
7-1-6 BUZZER SOUND
1. When the button on the front Display is pushed, “Ding-” sound is produced and it works as follows.
7-1-8 DEFROSTING
1. The defrosting is performed each time when the total running time of the compressor reaches 7 hours.
2. After the power is turned on (or restored after a power failure), the defrosting starts when the total running time of the
compressor reaches 4 hours.
3. When the temperature of the defrosting sensor reaches 10 °C or above, the defrosting stops. If the temperature does not
reach 10 °C in 2 hours after the defrosting starts, the defrosting error code is displayed.
(Refer to 7-1-10. Error Diagnostic Mode.)
4. With the defective defrosting sensor (cut or short-circuited wire), the defrosting will not be performed.
sensor is 45 °C or above POWER in 0.5 sec COMP in 0.5 sec COOLING FAN
(For the initial use after the ON ON ON
purchase or grounding)
If the temp of the defrosting POWER in 0.5 sec DEFROSTING in 10 sec DEFROSTING
sensor is below 45 °C ON HEATER ON HEATER OFF
(After a power failure or SVC)
in 0.5 sec COMP in 0.5 sec COOLING FAN
ON ON
When returned from the Test mode ALL LOADS in 7 min COMP in 0.5 sec COOLING FAN
OFF ON ON
- 20 -
7-1-10 ERROR DIAGNOSTIC MODE
1. The error diagnostic mode allows the SVC when a fault that may affect the performance of the product occurs while
operating the product.
2. Even if the function control button is pushed when an error occurs, the function will not be performed. However, the
recognition tone (beep~) sounds.
3. When the error is cleared while the error code is displayed due to a fault, the appliance returns to the normal condition
(Reset).
4. The error code is displayed by the refrigerator temp indication LED on the display of the refrigerator while the remaining
LEDs are off.
Error Code
Display
- 21 -
7-1-11 TEST MODE
1. The test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of
an error.
2. The test button is on the main PCB of the refrigerator (Test S/W). The test mode will be cleared in 2 hours regardless of
the type of the test mode and then reset.
3. While in the test mode, the function control button is not recognized though the recognition tone (beep~) sounds.
4. After exiting the test mode, be sure reset by unplugging and then plugging in the appliance.
5. If an error, such as a sensor failure, is detected while in the test mode, the test mode is cleared and the error code is displayed.
6. While an error code is displayed, the test mode will not be activated even if the test button is pushed.
TEST 2 Push the test button 1. Comp OFF Reset if the temp of
once while in the 2. Freezer fan OFF the defrosting sensor
TEST MODE 1. 3. Defrosting heater ON is 10 °C or above.
4. Every display LED OFF
(except the refrigerator temp'
status LEDs)
Reset Push the test button Reset to the default setting The compressor will
once while in the start in 7 minute-delay.
TEST MODE 2.
* LED Check Mode: When the refrigerator temp control button and the Super Cool button are pushed and held together for 1 sec
or longer, every LED on the display turns on simultaneously. When the buttons are released, the previous mode is restored.
* FAN RPM VARIETY CHECK : Press super cool button and the refrigerator temp control button are pushed and held
together for 1 sec or longer, FAN RPM is reversed for 30 second (HIGH ↔ STANDARD) and return to the previous condition.
- 22 -
7-2 PCB FUNCTION
7-2-1 POWER CIRCUIT
TRANS 2nd part Ⓐ is composed of the RELAY-operating POWER(12Vdc) and power (5Vdc) supplying POWER to MICOM
and IC.
TRANS 2nd part Ⓑ is composed of the CIRCUIT supplying POWER(12Vdc) to DISPENSER PUMP MOTOR.
Voltage of each part is as follows.
PART Ⓐ
PART both ends of VA1
both ends of CE1 both ends of CE2 both ends of CC2
PART Ⓑ
PART
both ends of 2nd part both ends of CE6 both ends of CE7
- 23 -
7-2-2 OSCILLATION CIRCUIT
This circuit is to generate the base clock for calculating time and the synchro clock for transmitting data from and to the
inside logic elements of the IC1(MICOM). Be sure to use the authentic parts since the calculating time by the IC1 may be
changed or it will not work if the OSC1 SPEC is changed.
The RESET circuit is for allowing all the functions to start at the initial conditions by initializing various parts including the
RAM inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a
momentary power failure. For the initial 10ms of power supply, ‘LOW’ voltage is applied to the MICOM RESET terminal.
During a normal operation, 5V is applied to the RESET terminal. (If a trouble occurs in the RESET IC, the MICOM will not
work.)
- 24 -
7-2-4 LOAD/BUZZER DRIVE & OPEN DOOR DETECTION CIRCUIT
1. Load Drive Condition Check
* When the door of the freezer/refrigerator is left open for 7 minutes or longer, the lamp of the freezer/refrigerator turns off
automatically.
- 25 -
2. Buzzer Drive Condition Check
Condition
Measure- Tone (Beep~) when the button on the display is pushed Alarm for open door (beep-beep-beep) OFF
ment Location
5V 5V
0V 0V
IC1 ( B ) 1.9 kHz (Beep~) 1.9 kHz (Beep~) OFF 0V
Measurement
Freezer/ Location (PIN NO.15)
Refrigerat Door
Closed 0V
Open 5V
- 26 -
7-2-5 TEMPERATURE SENSOR CIRCUIT
The upper CIRCUIT reads FREEZER and REFRIGERATOR temperature, and DEF-SENSOR temperature for defrosting
and the indoor temperature for compensating for the surrounding temperature, into MICOM.
OPENING or SHORT state of each TEMPERATURE SENSOR are as follows.
- 27 -
7-2-6 SWITCH INPUT CIRCUIT
* The circuit shown below is the input circuit to detect the signals of the test S/W for checking the refrigerator.
CUT
• The above OPTION circuit is to compensate refrigerator temperature by simply cutting during service.
- 28 -
7-2-8 KEY BUTTON INPUT & DISPLAY LIGHT ON CIRCUIT
➧ The circuit shown above is to determine whether a function control key on the operation display is pushed and to turn on
the corresponding function indication LED (LED Module). The drive type is the scan type.
- 29 -
7-2-9 DISPENSER PUMP MOTOR OPERATION CIRCUIT(OPTION)
Press the DISPENSER PUMP S/W, the MOTOR turns a forward rotate and release the S/W the MOTOR is stop for 0.6
second and turns a reverse rotate for 0.5 second.
MOTOR OPERATION
STATE A FORWARD A REVERSE
STOP ROTATE STOP ROTATE STOP
CHECK POINT
A FORWARD
PUMP MOTOR ROTATE
OPERATION STOP
A REVERSE
ROTATE
NO. 11 of IC1 H H H L H
- 30 -
7-3. RESISTANCE SPECIFICATION OF SENSOR
TEMPERATURE SENSOR RESISTANCE OF FREEZER RESISTANCE OF REFRIGERATOR
SENSOR (DEFROST) SENSOR
- 20 ˚C 22.3 KΩ 77 KΩ
- 15 ˚C 16.9 KΩ 60 KΩ
- 10 ˚C 13.0 KΩ 47.3 KΩ
- 5 ˚C 10.1 KΩ 38.4 KΩ
0 ˚C 7.8 KΩ 30 KΩ
+ 5 ˚C 6.2 KΩ 24.1 KΩ
+ 10 ˚C 4.9 KΩ 19.5 KΩ
+ 15 ˚C 3.9 KΩ 15.9 KΩ
+ 20 ˚C 3.1 KΩ 13 KΩ
+ 25 ˚C 2.5 KΩ 11 KΩ
+ 30 ˚C 2.0 KΩ 8.9 KΩ
+ 40 ˚C 1.4 KΩ 6.2 KΩ
+ 50 ˚C 0.8 KΩ 4.3 KΩ
- 31 -
7-4. TRUBLE SHOOTING
• Replace PCB when no trouble after checking the contents of trouble.
POWER SOURCE 1. All the DISPLAY 1. FREEZER/ FREEZER/REFRIGERATOR POWER SOURCE is poor Certify Fuse.
is poor LED OFF REFRIGERATOR DOOR OPEN Certify outlet Voltage.
2. DISPLAY LED 2. LAMP is dim. CHECK with the naked. Applied voltage mistake Use boosting TRANS.
represents abnormal 3. The connection of Certify connection of CONNECTOR connection Reconnect CONNECTOR.
operation. CONNECTOR of MAIN PWB. CONNECTOR. is poor.
TRANS FUSE open. Replace TRANS.
COOLING is poor NO COOLING 1. COMPRESSOR operates? PRESS TEST KEY on MAIN COMPRESSOR lock or Replace COMPRESSOR.
PWB once. (forced COOLING) blocked.
•If pass less than 7 minutes OLP, PTC is poor. Replace OLP, PTC.
after stop of COMP, don't COMPRESSOR RELAY is Replace MAIN PWB RY1
press it and stand-by. poor
THE CONNECTING WIRE Certify the black wire of MAIN
- 32 -
2. DEFROSTING normal? Certify the amount of frost DEFROSTING is poor. See the DEFROSTING
sticking on EVA. trouble.
3. SENSOR normal? Check resistance the SENSOR RESISTANCE is Replace SENSOR
SENSOR in the poor.
Refrigerator
CLASSIFICATION STATE OF TROUBLE POINT BE CHECKED CHECKING METHOD CONTENT REMEDY
COOLING is poor. REFRIGERATOR 1. FREEZER TEMPERATURE See "FREEZER Certify the attaching state
TEMPERATURE is is normal? TEMPERATURE is poor". of DOOR.
poor. 2. Cool air of FAN MOTOR is Certify the amount of cool air FAN MOTOR is poor. Replace FAN MOTOR.
is sufficient? and its speed touching check Passage of cool air blocking. Remove impurities.
supplied into
REFRIGERATOR EVA frozen. See "DEFROSTING is poor".
DEFROSTING is NO DEFROSTING. 1. HEATER emit heat? PRESS TEST KEY on MAIN HEATER disconnection. Replace HEATER.
poor. on MAIN PWB three times.
(forced DEFROSTING) TEMPERATURE FUSE Replace TEMPERATURE
disconnection. FUSE.
- 33 -
- 34 -
7-5-2 REPLACEMENT PARTS LIST
- 35 -
7-5-3 PWB ASS'Y, DISPLAY AND PARTS LIST
- 36 -
7-6 PWB DIAGRAM
- 37 -
- 38 -
#EV#
501F
281A
103B
410G
301A 401A
411A 281B
(501B,C) 501A
103A
501K
129A
418A
409A
282A
158B
158A
406B
282B
304A
* 282J
* 604E
317A
105A
* 604G
318A 283B
307A 308A
* 410J
314A
309A
310A
106A
* 409C
323B 409B
312A
104A
420A
106A
329C 158C
327A 315B
319A 407A
328A
103C
328B
329D
158F
319C
315B 120A
315A
315C 324A
- 39 -
#EV#
405C
205A
405A 200A
203A
201A
404A
330B
329A
205A
212G
332A
212A
503B
212C
* 131C
* 131A 503C
* 149A
235A
210B
210A
* 125A
230A
233A
* 125A 241A
*149A
* 131A
231A
* 125H
149B
* 140B
241B
244A
140A
* 149C
244C
149C
241A
154A
241D
* 151A 243A
* 155B
* 151A 243B
* 151A
- 40 -
#EV#
405C 205A
405A 200A
203A
201A
404A
329A
330B
205A
212G
332A
212B 503B
* 131C
212A
* 131A
503C
235A
* 149A
212D 210B
212C 210A
230A
* 125A
233A
* 125A
241A
*149A
*
131A
231A
* 125H
149B
* 140B 241B
244C
140A
* 149C
149C
241A 244D
244A
154A
241D
243A
* 151A
243B
* 155B
* 151A 244B
* 151A
- 41 -
#EV#
405C
405A 200A
205A
203A
201A
404A
329A
330B
205A 212G
332A
503B
* 131C 109A
1SZZJA 503C
* 131A
* 149A
235A
210B
212A
210A
230A
* 125A
233A
* 125A
*149A
* 131A
241A
231A
* 125H
149B
* 140B
241B
140A
* 149C
149C
244A
241A
154A
241D
243A
1SZZJA
* 151A
109A
243B
* 155B * 151A
* 151A
- 42 -
#EV#
611M
611A 611P
611N
611Q
611X
611T
611R
611C
611Y
611B
611D
611Z
611E
611H
611S 611K
611W
- 43 -
P/No. 3828JD8734B OCT., 2004 Printed in Korea