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ANIMATION

D4 Series
D O U B L E S E AT M I X- P R O O F VA LV E S
SPX FLOW is a leading innovator of process
solutions with decades of experience in valve
D4 Series Double Seat Mix-Proof Valves
design covering premium brands, such as APV™
and Waukesha Cherry-Burrell™. From the supply The next generation of mix-proof valve technology is the result of continued de-
of engineered components to complete process velopment of both APV™ and Waukesha Cherry-Burrell™ process technologies.
engineering and design, we specialise in helping
Used for the reliable separation of dissimilar fluids, the D4 Series helps fulfil
our customers improve their plant’s performance
and profitability. today’s customer demands for production flexibility, increased productivity,
rapid return on investment (ROI) and improved product quality in the Food
Based on more than 60 years’ experience in
& Drink, Dairy, Personal Care and Brewing process industries.
valve design and manufacturing, SPX FLOW
has developed the D4 series hygienic double The D4 Series model range includes:
seat mix-proof valve to fulfil the demands of
today’s process industry. Installing the D4 Series • D4 – primary, price-competitive model, which meets basic mix-proof needs
valves is an investment in efficiency, production
for reliable separation, seat lift (SL) or non-seat lift (NSL) cleanability, and
flexibility and uptime. When designing this valve,
great emphasis has been put on a rapid return low product switching losses
on investment, safety and maintenance. • DA4 – ultra-hygienic model for critical applications requiring enhanced
cleanability of product contact surfaces and low CIP losses to drain.

F E AT U R E S A N D B E N E F I T S
High value, Low life cycle costs:
• Tiered model range helps to increase ROI and meet customer budgets
• “All-In” standard features provide exceptional value
SPX FLOW, Inc. (NYSE: FLOW) is a leading • Reduced inventory costs with same seal kit used on multiple size ranges:
manufacturer of innovative flow technologies, DN40-DN65 (1.5”-3.0”) and DN80-DN100 (4.0”)
many of which help define the industry standard • Reduced CIP losses improve cost savings
in the market segments they serve. From its • Low air consumption and air supply requirements
headquarters in Charlotte, North Carolina, it • Long housing ports ease manifold building
operates a sales and support network, centres
• Integrated shaft seal flush reduces need for external piping
of manufacturing excellence and advanced
• Replacement insert available to easily upgrade existing installations
engineering facilities, throughout the world.
Its cutting-edge flow components and process
equipment portfolio includes a wide range Reliable performance:
of pumps, valves, heat exchangers, mixers, • Fully balanced design helps to prevent hydraulic blocking and withstand
homogenisers, separators, filters, UHT and drying pressure spikes, and enables flexible flow direction without slamming
technology that meet many application needs.
• Light overall weight helps support handling without lifting tools
Its expert engineering capability also makes it
• Slim stainless actuator is fully enclosed to prevent fluid ingress
a premium supplier of tailor-made solutions and
complete turn-key packages to meet the most
• Range of control units and bus communication for automated operation
exacting installation demands. • No compressed air needed for removal and servicing

Incorporating many leading brands, SPX FLOW Cleanability:


has a long history of serving the food and
• Designed to the latest hygiene standards
drink, power and energy, and industrial market
• Cavity spray cleaning as standard
sectors. Its designs and engineered solutions
• Extensive cleaning of product contact seals
help customers drive efficiency and productivity,
increase quality and reliability, and meet the latest
regulatory demands. In-depth understanding
of applications and processes, state-of-the-art
Innovation Centres, and advanced pilot/testing
technology further assist in optimising processes
and reducing time scales to reliably meet
production targets.

To learn more about SPX FLOW capabilities,


its latest technological innovations and complete
service offerings, please visit www.spxflow.com.
T E C H N I CA L DATA

T E C H N I CA L DATA

SIZES
DN 40 - 100
O D Tu b e 1 . 5 ” - 4 ” Typical product applications
others on request

HOUSING
41, 42, 43, 44
TYPES

P R O D U CT- 1 . 4 4 0 4 /A I S I 3 1 6 L
W E T T E D PA R TS O t h e r s t a i n l e s s s t e e l p a r t s 1 . 4 3 0 1 /A I S I 3 0 4

SEAL E PDM, H N B R, FPM Food and Drinks


M AT E R I A LS A l l s e a l s c o m p l y w i t h t h e F DA r e q u i r e m e n t s
Soups & Sauces
Inside: electropolished Ra 0.8 µm (32 µ-in) with
S U R FAC E S Electropolish Flavourings & Ingredients
Outside: Glass-blasted, satin finish Dressings, Vinegars
P R O D U CT Soft/Fruit & Vegetable Drinks
10 bar (145 psi)
PRESSURE Brewery, Wort, Wine
E PDM & H N B R: 135ºC/275ºF (for short time Pet Food
MAX.
140ºC/284ºF) FPM 135ºC/275ºF Fats & Oils, Animal Oils
T E M P E R AT U R E
(not to be used for steam)
Liquid Sugar
ST E R I L I S AT I O N
T E M P E R AT U R E
E PDM & H N B R: (for short time) 140ºC/284ºF Cereals

R EQU I R E D AI R
5 bar (73 psi), valve normally closed
PRESSURE
Dairy
Cheese
Cream
Milk
Whey
Yoghurt
T H E O RY O F O P E R AT I O N :

Double seat mix-proof valves are used to process two different


fluids efficiently (typically product and CIP) through the valve
simultaneously. The mix-proof design has two seats that isolate
the upper and lower pipe lines when the valve is in the fail-safe Personal Care and
Pharmaceutical
closed position. The atmospheric vent cavity between the seats
Fluid Medicines
creates a path for any leaks, should the seals fail, as well as a
Extracts
drain for CIP solution during seat cleaning. An external CIP spray
Face Creams & Lotions
flush is included to provide enhanced cleaning of the leakage and Perfumes
vent cavity, while the valve is closed or open during production. Soaps
High Purity Water
Va l v e C l o s e d Optional Lower Nutritional Supplements
Seat Clean
Hair Styling Gels & Liquids
Dyes & Alcohols

Chemical
Solvents, Paints
Adhesives
Coatings
Oils & Lubricants
Va l v e O p e n Optional Upper
Seat Clean Detergents
Emulsions
Fuels
H O U S I N G C O M B I N AT I O N S

Shut-Off Valves

41(16) 41(17) 41(18)

42 43 44

CONTROL U N ITS

CU4 Series

FEATURES AND BENEFITS


• Automated control and position monitoring for reliable processing
• Reduces compressed air needs and electrical connections
• Helps reduce external solenoid valve cabinets
• Accelerates valve response time
• Reliable and long service life - robust clamp connection, water tight seals and reinforced stainless steel air coupling
threads to avoid air leakages
• Ease of operation - contains manual override solenoids and adjustment screw to throttle air flow to actuator to ensure
optimal opening and closing
• Clarity - clear and bright indication of valve position - 5 diodes in LED panel and convenient location
• Standardisation - same control top used on various SPX FLOW valve lines, offers common look and control interface
• IP67 (NEMA 6) wash-down rating

CONNECTOR OPTIONS POSITION INDICATION


• S/O Cord Grip for hard wire (std) • 2 internal feedback sensors for valve open/valve closed
position detection

INTERFACE OPTIONS SOLENOID VALVES


• 24 V DC Direct Connect • 24 V DC
• AS-i Field Bus Card • Select 1 (non-seat lift) or 3 Solenoids (seat lift)
P R O D U CT D I M E N S I O N S

D4 D4SL and DA4

D I M E N S ION S M M A A1 B ø Di ø Da F H L L1 X* Y*

DN

40 483 566 120 38 41 125 63 666 749 820 200

50 487 570 126 50 53 125 75 688 771 830 218

65 495 578 134 66 70 125 91 720 803 840 242

80 583 666 146 81 85 142.5 106 835 918 930 274

100 593 676 156 100 104 142.5 125 874 957 940 303
D4
I NCH

1.5 485 568 119 34.8 38.1 125 63 667 750 820 197

2.0 488 571 125 47.6 50.8 125 75 688 771 830 216

2.5 492 575 131 60.3 63.5 125 85.3 708.3 791.3 840 233

3.0 498 581 137 72.9 76.1 125 97.9 732.9 815.9 850 251

4.0 594 677 155 97.6 101.6 142.5 125 874 957 840 301

DN

40 524 607 120 38 41 125 63 707 790 870 200

50 528 611 126 50 53 125 75 729 812 880 218

65 536 619 134 66 70 125 91 761 844 890 242

80 618 701 146 81 85 142.5 106 870 953 980 274

100 628 711 156 100 104 142.5 125 909 992 990 303
D4 S L
I NCH

1.5 526 609 119 34.8 38.1 125 63 708 791 870 197

2.0 529 612 125 47.6 50.8 125 75 729 812 880 216

2.5 534 617 131 60.3 63.5 125 85.3 750.3 833.3 890 233

3.0 540 623 137 72.9 76.1 125 97.9 774.9 857.9 900 251

4.0 629 712 155 97.6 101.6 142.5 125 909 992 990 301

DN

40 589 672 120 38 41 125 63 772 855 930 200

50 593 676 126 50 53 125 75 794 877 940 218

65 601 684 134 66 70 125 91 826 909 950 242

80 678 761 146 81 85 142.5 106 930 1013 1030 274

100 688 771 156 100 104 142.5 125 969 1052 1040 303
DA 4
I NCH

1.5 588 671 119 34.8 38.1 125 63 770 853 930 197

2.0 594 677 125 47.6 50.8 125 75 794 877 940 216

2.5 598 681 131 60.3 63.5 125 85.3 814.3 897.3 950 233

3.0 604 687 137 72.9 76.1 125 97.9 838.9 921.9 960 251

4.0 689 772 155 97.6 101.6 142.5 125 969 1052 1050 301

*Minimum installation and valve insert removal dimensions


Engineered for Performance and Cleanability

D4 N S L and S L DA 4 U l t r a - H y g i e n i c M o d e l

1
6

3 2

6
F E AT U R E B E N E FIT

Radial seal design for


• P r o d u c t c o s t s a v i n g s
1 reduced losses of product
• C l e a n e r o p e r a t i n g e n v i r o n m e n t
f l u i d s d u r i n g s w i t ch i n g
D4
Choice of seat lifting (SL)
Modular design to fit a wide range of cleanability
or non-seat lifting (NSL)
and functionality needs
actuator

Integrated upper and


• E x t e n s i v e c l e a n i n g o f p r o d u c t c o n t a c t s u r f a c e s
2 lower shaft seal and
• H e l p s t o r e d u c e e x t e r n a l f l u s h p i p i n g
balancer flushing

Metal orifices control CI P


DA 4 3 flow during seat lift
R e d u c e s ch e m i c a l a n d w a t e r l o s s c o n s u m p t i o n

Replacement insert fits into


Easy upgrade to next generation with improved features
e x i s t i n g DA 3 + h o u s i n g

• R e d u c e s h e a t t r a n s f e r f r o m p r o d u c t z o n e i n t o a c t u a t o r
4 Open yoke design • P r o v i d e s v i s u a l l e a k d e t e c t i o n o f d a m a g e d s h a f t s e a l s
• S a f e t y g u a r d p r o v i d e d t o r e d u c e p i n ch p o i n t s

Bolted flange connection • H e a v y - d u t y, s e c u r e c o n n e c t i o n


5 for housing/insert • R e l i a b l e a n d c o n t r o l l e d a s s e m b l y a n d d i s a s s e m b l y o f v a l v e i n s e r t

Long ports to ease


6 manifold building
Helps to reduce spool pieces and welds to ease manifold building

Only two seal kit sizes


used on entire range:
Reduces inventory and maintenance costs
DN40-DN65 (1.5”-3.0”)
and DN80-DN100 (4.0”)

Integrated position sensors No external wires exposed to wash-down and mishandling

D4 No compressed air required


Easy and efficient maintenance
and for servicing

DA 4 • N o h y d r a u l i c b l o ck i n g
Balanced upper and lower • R e s i s t a n t a g a i n s t p r e s s u r e s p i k e s
7 shafts (as standard) • F l e x i b i l i t y i n e i t h e r f l o w d i r e c t i o n t h r o u g h t h e v a l v e
(top-to-bottom or bottom-to-top) without water hammering

• C h e m i c a l a n d w a t e r s a v i n g s
Reduced cleaning fluid
• C l e a n e r e n v i r o n m e n t d u e t o f e w e r ch e m i c a l s a n d f l u i d s s p i l l i n g
losses to drain
to the floor

Large separation cavity Less product risk and prevention of pressure build-up that could
8 drain port cause cross-contamination.

• E n h a n c e d c l e a n i n g
• R e m o v a l o f r e s i d u a l m e d i a i n s e p a r a t i o n c a v i t y w h e n f u l l C I P
Flush cavity spray fixed
9 is not readily available
connection (as standard)
• H a r d - p i p e d f l u s h c a n b e u s e d w i t h o u t n e e d t o b e r e m o v e d d u r i n g
valve maintenance

Light overall weight Easier handling for maintenance

7
A P V VA LV E S

DELTA DA3+
D O U B L E S E AT VA LV E W I T H S E AT L I F T I N G

The DELTA DA3+ double seat valve combines all the features of a state-of-the-art hygienic mixproof valve: Water hammer safe,
comprehensive cleaning mechanism including seats and shafts, minimized operation leakage, and easy service and maintenance.
The DELTA DA3+ is the ultimate solution for applications requiring advanced hygienic characteristics. Like the majority of our valves,
the DELTA DA3+ range, complies of course with European EHEDG guidelines.

C H A R ACT E R I S T I C S F E AT U R E S A N D B E N E F I T S
The DELTA DA3+ valve is designed for • Two independent seat sealing arrangements and leakage cavity
with discharge to atmosphere ensure 100% safe separation of
hygienic applications, typically in the brewing, incompatible fluids.
beverage and dairy industries as well as • Minimized operating leakages. The limited residual fluid trapped
chemicals and pharmaceuticals. between the seat ring and the valve shaft drains off to the
atmosphere via the leakage cavity only when the valve closes.
The DELTA DA3+ valve enables • Safe against water hammer. Balanced upper and lower valve
comprehensive and reliable cleaning of all shafts maintaining the integrity of the valve even in case of a
water hammer.
product-wetted parts including seat and shaft
• Integrated seat lifting cylinder as standard. Flushing of all seat
seals. The seat lifting function also ensures and shaft seals.
efficient cleaning of the leakage cavity, thus • Housing - without sump and dome. Hygienic valve design
eliminating the need for spraying of the ensures perfect and fast CIP.
leakage cavity after upper or lower seat lifting during CIP pipeline • No compressed air required for service.
cleaning. If required, spraying of the leakage cavity can be carried
out in critical applications - either in addition to seat lifting or after
closing of the valve.

A P P L I CAT I O N R A N G E
The DELTA DA3+ valve is perfect for installation in any hygienic
process plant where safe separation of incompatible fluids is
essential. Any leakage that might occur will be safely drained off
through the large leakage cavity.

TYPE EL
CLASS I
February 2014
F E AT U R E S A N D B E N E F I T S C O N T I N U E D S I M PLE MAI NTE NANCE
• No gap (crevice) between seal material and seal groove where All seat seals as well as shaft seals are identical. Seal sizes are
product could get trapped. Identification numbers marked on
profile seals prevent the installation of incorrect seals. grouped over several valve sizes, for example same kit for group I

• Innovative, unique comprehensive cleaning process of all (DN40, 50, 65 + 1,5”, 2”, 2,5”, 3”), group II (DN80, 100 + 4”) and
wetted surfaces including balancer, shaft seals, seat seals and group III (DN125, 150 + 5”, 6”). Within each group all seals are
leakage cavity. All product-wetted surfaces are exposed to CIP-
media. identical.

• Minimum consumption of cleaning liquids due to defined Simple disassembly and assembly without compressed air. The
orifices optimising CIP flow during seat lift. Reduced costs for
CIP-media. leakage cavity spray-hose does not need to be removed during

• Electropolished inner surfaces Ra 0,8 µm. Shorter cleaning maintenance.


time.
• Low weight / compact design. For easy and efficient
maintenance. CONTROL U N ITS

• All moving parts are contained within valve envelope during DELTA DA3+ valves are optionally available with APV Control
operation. Unit technology for connection to the PLC system including Direct
Wired, ASi-bus, Profibus or DeviceNet control alternatives.

T E C H N I CA L D ATA

D N 4 0 - 15 0 O D T U B E 1 , 5 ” - 6 ” I P S S H 5
1 , 5 ” - 6 ” OT H E R S O N R E Q U E S T.
SIZES
M I X - M ATC H E D H O U S I N G C O M B I N AT I O N S
A R E A L S O AVA I L A B L E

SIZES D A 3 1 , DA 3 2 , DA 3 3 , DA 3 4 *

P R O D U CT-W ETTE D 1 . 4 4 0 4 /A I S I 3 16 L . OT H E R S TA I N L E S S
PA R T S S T E E L PA R T S 1 . 4 3 01 /A I S I 3 0 4

E PD M / PTFE, H N B R / PTFE, FPM / PTFE AN D


S E A L M AT E R I A LS S I L I C O N / P T F E . A L L S E A L S C O M P LY W I T H
T H E F DA R E Q U I R E M E N T

I N S I D E E L E CT R O P O L I S H E D R A 0 , 8 µ m
S U R FA C E S
O U T S I D E G L A S S B E A D E D , S AT I N F I N I S H

P R O D U CT P R E S S U R E 10 B A R

E P D M / H N B R 13 5 º C ( S H O R T T I M E 1 4 0 º C )
V M Q * / F P M * 13 5 ° C * N OT TO B E U S E D F O R
M A X . T E M P E R AT U R E
H OT WAT E R A N D ST E A M
F P M 13 5 º C N OT TO B E U S E D F O R ST E A M

15 0 º C E P D M 14 0 º C H N B R
S T E R I L I Z AT I O N T E M P.
(SHORT TI M E)

R EQU I R E D AI R 6 BA R
PRESSURE VA LV E N O R M A L LY C LO S E D

DA31 DA 3 2 DA33 DA3 4

B O D I E S W I T H D I F F E R E N T A N G L E S O F P O R T O R I E N TAT I O N CA N
B E SU PPLI E D

S PX F LOW
A P V VA LV E S

DELTA DE3
VA LV E FA M I LY

T H E D E LTA D E 3 D O U B L E VA LV E F E AT U R E S A N D B E N E F I T S
FA M I LY C O N S I S T S O F • Two independent seat sealing arrangements and seperation
cavity with discharge to atmosphere.
• The standard DELTA DE3 valve
• Upper and lower valve shaft can be cleaned as well
• The change-over version DELTA DEU3
• No sump or dome due to the smooth ball shaped valve housing
• The tank-outlet version DELTA DET3
design. This ensures easy cleanability and short cleaning time
• Safe against water hammer. Balanced upper and lower valve
shafts maintaining the integrity of the valve even in case of a
It combines all the advantages of a modern water hammer.
mix proof valve: Water hammer safe, low • Minimized operating leakages. The limited residual fluid
leakage design as well as easy service and trapped between the seat and the valve shafts drains off to the
atmosphere via the leakage cavity only when the valve closes.
maintenance. The DELTA DE3 is EHEDG
• The neutral area between the two valve seats is efficiently
approved. For applications that do not require cleaned by means of a built-in spray nozzle
a seat lifting device, the DELTA DE3 provides a cost effective • No gap (crevice) between seal and seal groove where product
alternative to the advanced technology of the DELTA DA3+ valve. could get trapped. Identification numbers are marked on profile
seals prevent the installation of incorrect seals.
• Compact and ergonomic design facilitates installation and
C H A R ACT E R I S T I C S maintenance and the footprint, especially for the manifolds, is
reduced
The DELTA DE3 valve is designed for hygienic applications,
• The DELTA DE3 valve family is designed to be NC
typically in the brewing, beverage and dairy industries as well as (Normally closed)
chemicals and pharmaceuticals. • No compressed air required for service.
• All seat seals, as well as shaft seals are identical, which means
that inventory costs can be kept at a minimum
A P P L I CAT I O N R A N G E
• Seal sizes are grouped over several valve sizes, for example
The DELTA DE3 valve family is perfect for installation into any same kit for group I (DN40, 50, 65 + 1,5”, 2”, 2,5”, 3”) group II
hygienic process plant where safe separation of media from each (DN80, 100 + 4”) and group III (DN125, 150 + 5”, 6”)
other or from CIP fluid must be ensured. Any leakage that might • The valve actuator is completely maintenance free and covered
by a five-year APV guarantee
occur is safely drained off to the atmosphere, which makes it easy
to identify leakages.

The inside surfaces are cleaned during pipe cleaning and the
leakage chamber is cleaned by the built-in spray nozzle.

TYPE EL
CLASS I
February 2014
OPTION S CONTROL U N ITS
The balancer of the upper valve shaft and the outer surfaces of DELTA DE3 valves are optionally available with APV Control Unit
the lower valve shaft can be cleaned if necessary. This option technology for connection to the PLC system including Direct
is built into the standard valve but needs additional fittings to Wired, ASi-bus, Profibus or DeviceNet control alternatives.
function. The extra fittings are easily mounted to the standard
valve.

DE3 DE U3 DET3

T E C H N I CA L DATA D E3 D E U3 D ET3

1.5”–4” + 6” OD TU B E 1.5”–4” OD TU B E 1.5”–4” OD TU B E


SIZES
DN40–DN150 D N 4 0 – D N 10 0 D N 4 0 – D N 10 0

P R O D U C T W E T T E D PA R T S A I S I 3 16 L

N O N - P R O D U CT W E T T E D PA R TS S TA N DA R D E P D M

S TA N DA R D E P D M . O P T I O N A L F P M A N D H N B R . A L L E L A S TO M E R A N D P L A S T I C S E A L M AT E R I A L S
S E A L M AT E R I A LS
C O N F O R M TO T H E F DA R E Q U I R E M E N T S

E P D M A N D H N B R 13 5 º C A N D S H O R T T I M E 14 0 º C . F P M 13 5 º C F O R O I L A N D A I R
M A X . T E M P E R AT U R E
( N OT R E C O M M E N D E D F O R H OT WAT E R A N D S T E A M )

MAX. LI N E PR ESSU R E 10 B A R

M I N. CONTROL AI R PR ESSU R E 6 BAR

MAX. CONTROL AI R PR ESSU R E 10 B A R

M A X . TA N K P R E S S U R E NA NA 5 BAR

S PX F LOW
A P V Va lv e s

DELTA SW4
D N 2 5 - D N 15 0 ( 1 ” - 4 ” , 6 ” )

Based on more than 60 years experience Controlled compression of seat seal


in valve production SPX has developed the The metallic stop ensures defined compression of the seat seal,
DELTA SW4 hygienic single seat valve: a reducing material stress. Production downtime can by minimized.
modern, highly versatile single seat valve, Furthermore, this arrangement ensures smooth product transition
which does not only fulfil the demands of in this area. Wear resistant elastomer/PTFE shaft seal and shaft
today’s process industry but also a great bearing arrangement increases seal lifetime and consequently
deal of tomorrow’s. minimises maintenance costs and general downtime.

Installing the DELTA SW4 valves is an Installation and maintenance convenience


investment in efficiency, production
• A handy clamp closure system or a few bolts (DN125-150 and
flexibility or in other words: in the future. 6”) between housing and yoke provides quick and easy access
to product-wetted parts. The housings (DN25-100 and 1” -
When designing this valve great emphasis
4”) may be orientated in various directions to ensure multiple
has been put on facilitating valve handling, installation possibilities.
installation and maintenance. • Moulded elastomer profile seals with clear identification
markings ensure prompt and failsafe identification of seals
during maintenance.
• Only one hexagonal nut outside the product area ensures quick
Characteristics
and easy service of the valve.
Its hygienic design makes it ideal for applications in the dairy,
• Different actuator sizes are available, and for DN40-100 and
beverage and brewing industries, as well as the chemical and 1½” - 4” these are interchangeable. This means that different
pharmaceutical industries. holding pressures can be handled.
• Actuator design prepared for
The valve is EHEDG tested and it is available in on/off and NC/NO (Normally closed / normally open).
change-over versions. The valve can also be supplied in 3A • Despite the thick-walled housing the valve is very low weight.
approved design. • Maintenance-free actuator, covered by our 5-year guarantee.

Features & benefits


Sturdy ball shaped housing designed for optimum cleanability. The
extra wall thickness of the valve housing minimises stresses in the
seat area. At the same time the ball shaped housing effectively
prevents sump or dome, making CIP-cleaning more efficient
and more reliable. A comprehensive range of valve housings are
available to cover any requests.
Control Units Technical data
The DELTA SW4 valves can be delivered with a comprehensive
Si z e s ¤
DN25 - DN150 (1” - 4”, 6”)
range of DELTA CU control units. The DELTA CU are electrically P r oduct w e tt e d pa r t s 1.4404 / AISI 316L

provided to connect direct to a PLC system (DELTA CU Direct N on - p r oduct w e tt e d pa r t s 1 . 4 3 01 / A I S I 3 0 4

EPDM
connect). Optional to support fieldbus protocols like AS-i, Profibus S e a l m at e r ia l s Optional:
H N B R, FPM, VMQ
and DeviceNet.
E PDM, H N B R, FPM and VMQ:
1 3 5 ° C / 27 5 ° F
Ma x . t e m p e r atu r e (Short term: 140°c/284°F)
VMQ and FPM should not be used
with hot water/steam
Options for DELTA SW4
Ma x . l in e p r e s s u r e 10 b a r

Min . cont r o l ai r p r e s s u r e 6 bar


In order to handle every inquiry the following options are available:
Ma x . cont r o l ai r p r e s s u r e 8 bar
• Stroke limitator (DN25-100 and 1” - 4”) ¤
For fractional sizes, see DELTA SWmini4 data sheet.
• Crank handle for manual operation (DN25-150 and 1” - 4”, 6”)
• Oil damp cylindre (DN25-100 and 1” - 4”)
• Steam barrier
• Long stroke (DN50-100 and 2” - 4”)
• Tangential inlet (1” - 4” imperial sizes only)
• Proximity holder
• Tank outlet version
• 3.1 certificate
• 3A version

DELTA SW4

Max. Holding Pressures (Bold figures indicate the standard holding pressure)
S W 41 ( N O )
S W 41 ( N C ) S W 4 3 ( N C ) upp e r S e at
SW43 (NO) S W 4 3 ( N O ) upp e r s e at
S W 4 3 ( N C ) . low e r s e at 6 b a r ai r p r e s s u r e
6 b a r ai r p r e s s u r e

Va lv e D ia m e t e r . Actuato r ( m m )
Si z e 74 110 16 5 255 74 110 16 5 255 74 110 16 5 255 74 110 16 5 255

DN25
11 .7 - - - 11 . 2 - - - 20.3 - - - 21.2 - - -
1”

DN40
5 12.5 - - 5.4 11.2 - - 6.9 14.4 - - 6 16 - -
1½”

DN50
2.8 7. 6 19.6 - 3.4 7. 1 16.8 - 4 8.3 19.5 - 3.3 8.8 22.8 -
2”

2½” 2 5.4 13.8 - 2.4 5 11.9 - 2 .7 5.5 13.1 - 2.2 6 15.3 -

DN65 1 .7 5 1 1 .7 - 2 5 10 - 2.2 5 10 . 9 - 1.8 5 1 2 .7 -

3” - 3.8 9.9 - - 3.6 8.5 - - 3.8 9.1 - - 4.1 10 . 6 -

DN80 - 3.1 7. 9 - - 2.9 6.8 - - 3 7. 2 - - 3.3 8.4 -

D N 10 0
- 2.1 5.3 - - 1.9 5 - - 2 5 - - 2.1 5.5 -
4”

DN125 - - - 6.8 - - - 6.8 - - - 6.8 - - - 6.8

DN150 - - - 5 - - - 5 - - - 5 - - - 5
A P V va lv e s

DE LTA S W cip 4
D o u b l e S e a l Va lv e
SPX is highly committed to delivering
sustainable solutions, which exceed
customer expectations in value and
return through a focus on.
D E LTA S Wc i p 4 D o u b l e
• Waste prevention and loss reduction
S e a l Va l v e s
• Reuse of resources

• Improved value of raw materials P R O D U CT BE N E F I T S A N D F E AT U R ES


Perfect for CIP Applications
• Water and energy reduction
The DELTA SWcip4 valve is a modern double seal valve designed especially for
• Product safety and security CIP applications. The valve replaces old-fashioned block and bleed concepts
based on three butterfly valves or double butterfly valves. With two serial seat
• Social responsibility
seals and a separation cavity, the DELTA SWcip4 ensures that intermixing of CIP
media is avoided. The valve is the answer to increasing product safety demands in
It’s hard to find a more comprehensive
CIP systems.
portfolio of processing equipment
anywhere else. Many of our designs Example A:
System design based on three butterfly valves and a control system.
incorporate patented features and CIP
Supply Tank
our research and development efforts Line

continue to produce ground breaking


technologies. When you specify our
equipment you get more than a product Drain

– you get a partner. Example B:


System design based on one butterfly valve; without safe media
separation.

CIP
Supply Tank
Line

Engineering excellence, allied to


Examples of old fashioned system designs based on butterfly valves.
stringent quality control, ensures that
SPX’s unrivalled range of APV products Simplified and Robust Design
complies with the highest international A simplified low-weight design with a sturdy globular valve body, two serial seat
standards for hygiene. In the light of seals, only one leakage valve and a clamp housing closure, makes the DELTA
growing pressure worldwide to deliver SWcip4 valve a “fit for purpose” and price competitive solution.
safe, high quality food, all SPX products
are designed for easy cleanability, while Long Seal Life
minimizing the use of valuable resources, Sealings designed with metallic stop ensure limited elastomer compression and,
such as energy. The APV product consequently, avoidance of sealing overstress.
portfolio includes a wide range of
pumps, valves, heat exchangers, mixers Easy to Operate and Service
and homogenizers designed for use in The simplified design with a leakage discharge valve controlled via air hose
the food, dairy and brewing industries, from the pneumatic actuator makes it very easy to install and operate the valve.
as well as in chemical, healthcare, Furthermore, the easy access to the hexagon nut shaft coupling positioned at the
pharmaceutical processing and heavy top of the actuator makes it simple to handle the valve during service.
industries.

Optimal Resistance Against CIP Media


The use of high-quality EPDM seals as well as high-quality stainless steel ensures
optimal resistance against acids and caustic solutions. The profiled seat seals are
marked with identification numbers preventing the installation of wrong seals.
Typical product
applications

The DELTA SWcip4 valve is relevant for


applications in the CIP room that require safe
T h e o ry o f Op e rati o n
liquid separation within the following sectors:
The DELTA SWcip4 design is universally applicable and stands out for its
high mechanical reliability and its absolute ease of handling.
Beverage

The SWcip4 valve is used for the safe separation of CIP liquids at cross-
over points of piping in CIP stations.

C o ntr o l
Unit
Food

P n e u matic
A ct uat o r

Dairy

ClAM P
C LOSU R E Pharmaceuticals

SE AT
SE A LS

Chemical

L e a k a g e D i s c h ar g e VA LV E

Separation is provided by two seat seals. A leakage chamber which is


forcibly closed by a leakage valve or open to the atmosphere, is located
between the seals. Leakage at the seat seals is indicated and discharged to
the atmosphere by the leakage valve.

The valves are operated by a maintenance-free actuator.


Product Specifications
M at e ria l s

P R O D U CT W E T T E D M E TA LL I C PA R T S S S 316 L

OT HE R M E TA LL I C PA R T S SS 304

SE A LS E P D M ( F DA c o m p l i a n t )

T e c h nica l D ata

F U N CT I O N A L I T Y Shut-off

D N 2 5 t o D N 15 0
S I Z ES
1" to 4"

M A X . L I N E P R ESSU R E 10 b a r ( 14 5 P S I )

M A X . O P E R AT I N G T E M P E R AT U R E E P D M 13 5 ° C / 2 75 ° F

M A X . T E M P E R AT U R E ( SHO R T T E R M ) E P D M 14 0 ° C / 2 8 4 ° F

A I R C O N N E CT I O N , HOSE 6x1 mm

M I N . C O N T R OL A I R P R ESSU R E 6 b a r / 87 P S I

M A X . C O N T R OL A I R P R ESSU R E 8 b a r / 116 P S I

CON N E CTI ON, LEAKAGE VALVE G 1/8"

ACT UATO R Stainless steel and maintenance-free

C O N N E CT I O N S Butt-weld ends only

D ELTA S Wcip 41 D ELTA S W cip 4 2


h o u s in g variant h o u s in g variant
Options & Accessories
DELTA SWcip4 valves are available with proximity switch holder or a control unit.

P R OX I M I T Y S W I T C H HOL D E R

Proximity switches to signal the final position of the valve seat can be mounted to the proximity switch
holders if required.

D ELTA C U C O N T R OL TO P

The DELTA CU control units, used on various APV valve lines, are also available with the DELTA
SWcip4 valves. The control unit operates as interface between process control and valve and controls
the electric and pneumatic signals.

APV DELTA CU control units are very robust, easy to maintain, and designed to operate in tough
environments. Signal data are easily visible on an exterior LED (electronic lights).

DELTA CU control units are available with or without a NOT element. A NOT element provides
automatic air assist to back side of piston to increase product holding pressure

I N T E R FAC E O P T I O N S

• DELTA CU4 Direct Connect (hard wire)


• DELTA CU4 AS-Interface, 31 or 62 slaves
• Profibus and DeviceNet (DELTA CU3)

P o s iti o n I ndicati o n
• 2 internal feedback sensor switches for valve open/valve closed position detection

S o l e n o id Va lv e s
• 1 Solenoid

P r o t e cti o n C l a s s
• IP67
• NEMA 6
Dimensional Data

MM W E I GH T
VA LV E
SIZE
A A1 ØD F G ØK L L1 KG

D N25 338 398 26 50 116 86 388 448 5.2

D N40 342 402 38 67 12 2 86 409 469 5.8

D N50 3 79 439 50 72 12 8 12 6 4 51 511 8.0

D N65 3 87 4 47 66 85 13 6 12 6 472 532 9 .7

D N80 440 500 81 98 14 4 18 9 538 598 16 . 0

D N 10 0 450 510 10 0 111 15 3 18 9 5 61 621 17. 8

D N 12 5 510 582 12 5 15 0 172 263 660 732 47. 4

D N 15 0 522 564 150 150 192 263 672 744 52.5

1" 336 396 22.6 50 116 86 386 446 5.2

1.5" 340 400 34.9 67 12 2 86 4 07 467 5.8

2" 3 78 438 47. 6 72 12 8 12 6 450 510 8.0

2.5" 384 444 60.3 85 13 3 12 6 469 529 9 .7

3" 435 495 72 . 9 90 14 0 18 9 525 585 16 . 0

4" 448 508 97. 6 111 15 3 18 9 559 619 17. 8


200


▲ ▲ ▲ ▲

Ø134


A1

ØK
L1

A
L



ØD



F

▲ ▲

G -1/8"


G F
Additional Technical Information
M ax . H o l din g P r e s s u r e s ( wit h o u t N OT e l e m e nt )

D I A M E T E R , ACT UATO R
VA LV E
SIZE
74 M M 110 M M 16 5 M M 255 M M

D N25/1" 10 . 0 b a r - - -

D N40/1.5" 6.0 bar - - -

D N50/2" - 9.0 bar - -

2.5" - 6.0 bar - -

D N65 - 5 .7 b a r - -

3" - - 9 .7 b a r -

D N80 - - 9.0 bar -

D N 10 0 / 4 " - - 5.7 bar -

D N 12 5 - - - 5.0 bar

D N 15 0 - - - 6.8 bar

K v s va l u e s

SWcip41, 42 SWcip41, 42 SWcip42

m3/h
VA LV E
SIZE

D N25 16 13 28

D N40 35 31 60

D N50 63 57 12 0

D N65 131 112 215

D N80 15 9 151 350

D N 10 0 2 07 209 540

D N 12 5 289 289 820

D N 15 0 406 406 1200

1" 15 13 26

1.5" 35 31 57

2" 62 53 118

2.5" 112 102 185

3" 142 127 300

4" 19 6 205 530


DELTA SD4
D O U B L E S E A L VA LV E S
SPX is highly committed to delivering
sustainable solutions, which exceed
customer expectations in value and return
through a focus on.

• Waste prevention and loss reduction


DELTA SD4 Double Seal Valves
• Reuse of resources
P R O D U CT B E N E F I T S A N D F E AT U R E S
• Improved value of raw materials
• Water and energy reduction
• Product safety and security
• Social responsibility Safe Separation of Incompatible Media
With two serial seat seals and a separation cavity, the DELTA SD4 valves are

It’s hard to find a more comprehensive designed for safe media separation.
portfolio of processing equipment anywhere
Excellent Hygienic Features
else. Many of our designs incorporate
DELTA SD4 valves have excellent hygienic characteristics due to a number of
patented features and our research and
development efforts continue to produce design features:

ground breaking technologies. When you


• Ball-shaped housing without sump or dome
specify our equipment you get more than a
• Crevice-free sealing
product – you get a partner.
• Leakage discharge valves enabling drainage as well as cleaning of neutral
cavity
CIP/SIP Cleaning of Leakage Cavity
SPX FLOW, Inc. (NYSE:FLOW) is a leading The DELTA SD4 valves have leakage discharge valves to drain the neutral area
manufacturer of innovative flow technologies, between the seals. The leakage discharge valves are used for supply and dis-
many of which help define the industry standard
charge of cleaning media, which enables CIP and SIP cleaning of the neutral
in the market segments they serve. From its
headquarters in Charlotte, North Carolina, it area. Leakage valves and actuator are controlled by the same solenoid valve.
operates a sales and support network, centers Therefore, additional control is not required.
of manufacturing excellence, and advanced
engineering facilities, throughout the world. Its Multiple Designs Available, Incl. Aseptic
cutting-edge flow components and process DELTA SD4 valves are available in a shut-off, a change-over and a tank-outlet
equipment portfolio includes a wide range
design. Furthermore, the valves are available in an aseptic design with a sup-
of pumps, valves, heat exchangers, mixers,
homogenizers, separators, filters, UHT, and drying ported flat TFM membrane.
technology that meet many application needs.
Its expert engineering capability also makes it a
Long Seal Life
premium supplier of customized solutions and Sealings designed with metallic stop ensure limited elastomer compression
complete, turn-key packages to meet the most and, consequently, avoidance of sealing overstress.
exacting of installation demands.
Moulded elastomer profile seals with clear identification markings ensure
Incorporating many leading brands, SPX FLOW
prompt and failsafe identification of seals during maintenance.
has a long history of serving the food and
beverage, power and energy, and industrial market Maintenance-friendly
sectors. Its designs and engineered solutions
Only one hexagonal nut outside the product area ensures quick and easy
help customers drive efficiency and productivity,
increase quality and reliability, and meet the latest service of the valve.
regulatory demands. In-depth understanding
of applications and processes, state-of-the-art
Flanged valve body closure for safe and controlled disassembly and assembly
Innovation Centers, and advanced pilot/testing of valve insert.
technology further assist in optimizing processes
and reducing timescales to reliably meet
production targets.

To learn more about SPX FLOW capabilities,


its latest technology innovations and complete
service offerings, please visit www.spxflow.com.
Typical product applications
T H E O RY O F O P E R AT I O N

The DELTA SD4 valves are used for safe separation of incompatible
media. Safe media separation is provided by a design with two seat
DELTA SD4 valves are typically used to connect the
seals.
CIP supply line to the product processing line and to
A ring-shaped leakage chamber is arranged between the two seals. connect the manifold to the CIP return line within the
It is forcible closed or opened to the atmosphere by the two leakage following sectors:
discharge valves.

Beverage

Control Unit

Pn e u m a t i c a c t u a t o r

Food

Yo ke

Dairy

Seat seals

L e a ka g e / C I P d i s ch a r g e v a l v e s

In case of damage of the seat seals, the leakage will be drained via
Pharmaceutical
the leakage valves to the atmosphere and indicated.

Chemical

CI P in CI P out

G1/8

Cleaning of the leakage chamber is undertaken via the leakage


valves. The cleaning liquid is supplied via one leakage valve and
discharged to the atmosphere via the second one.

The directed flow of the cleaning liquid provides for a perfect clean-
ing of the whole leakage chamber.
Product Specifications

D E LTA S D 4 D E S I G N S AVA I L A B L E *

D E LTA S D 4 STA N DA R D S H U T - O F F VA LV E S

D E LTA S D 4 LO N G ST R O K E LO N G ST R O K E S H U T - O F F VA LV E S

D E LTA S D M S 4 AS E P T I C V E R S I O N W I T H S U P P O R T E D F L AT T F M D I A P H R A G M

D E LTA S D U 4 C H A N G E - OV E R V E R S I O N

D E LTA S DT 4 TA N K O U T L E T V E R S I O N

*Combinations of the designs listed are also available, e.g. aseptic tank outlet version (DELTA SDTMS4) and aseptic change-over valves (DELTA SDMSU4).

M AT E R I A L S

P R O D U CT W E T T E D M E TA L L I C PA R TS 1.4404 / AISI 316L

OT H E R M E TA L L I C PA R TS 1 . 4 3 01 / A I S I 3 0 4

EPDM
S EALS (F DA C O M P LIANT) OPTIONAL:
H N B R, FPM, VMQ

M E M B R A N E , D E LTA S D M S 4 PTFE

T E C H N I CA L DATA

SH UT-OFF
F U N CTI O NALITY
C HAN G E-OVE R

D E LTA S D 4 , S D U 4 , S D M S 4 , S DT 4 :
SIZES D N 2 5 TO D N 10 0
1 ” TO 4 ”

MAX. LI N E PR ESSU R E D E LTA S D 4 , S D U 4 , S D M S 4 , S DT 4 : 10 B A R

E PDM, H N B R, VMQ, FPM: 135°C


M A X . O P E R AT I N G T E M P E R AT U R E
V M Q A N D F P M S H O U L D N OT B E U S E D W I T H H OT WAT E R / S T E A M

M A X S T E R I L I Z AT I O N T E M P E R AT U R E E PDM, H N B R, VMQ, FPM: 140°C


(SHORT TE R M) V M Q A N D F P M S H O U L D N OT B E U S E D W I T H H OT WAT E R / S T E A M

AI R C O N N E CTI O N, H O S E 6x1 M M

M I N. CONTROL AI R PR ESSU R E 6 BAR

MAX. CONTROL AI R PR ESSU R E 8 BAR

C O N N E C T I O N , L E A K AG E D I S C H A R G E
G 1/8”
VA LV E S

A CT U ATO R STA I N L E S S ST E E L , M A I N T E N A N C E - F R E E A N D D E L I V E R E D W I T H A F I V E - Y E A R G U A R A N T E E

C O N N E CTI O N S W E L D - E N D S A R E STA N D A R D .

VA LV E H O U S I N G VA R I A N T S :

D E LTA S D 4 1 D E LTA S D 4 2 D E LTA S D E 4 3 D E LTA S D E 4 4 D E LTA S DT 4 1 D E LTA S DT 4 2

D E LTA S D U 4 5 D E LTA S D U 4 6 D E LTA S D U 4 7 D E LTA S D U 4 8


Options & Accessories

DELTA SD4 valves are available with proximity switch holder or a


control unit.

Proximity Switch Holder


Proximity switches to signal the final position of the valve seat can
be mounted to the proximity switch holders if required.

DELTA CU Control Unit


The DELTA CU control units, used on various APV valve lines, are
also available with the DELTA SD4 valves. The control unit oper-
ates as interface between process control and valve and controls
the electric and pneumatic signals.

APV DELTA CU control units are very robust, easy to maintain,


and designed to operate in tough environments. Signal data are
easily visible on an exterior LED (electronic lights).

DELTA CU control units are available with or without a NOT ele-


ment. A NOT element provides automatic air assist to the back
side of the piston to increase product holding pressure. DELTA
SD4 valves are typically delivered with DELTA CU41N control
units, including NOT element, to provide increased stem holding
pressure.

Interface Options
• DELTA CU4 Direct Connect (hard wire)
• DELTA CU4 AS-Interface, 31 or 62 slaves
• Profibus and DeviceNet (DELTA CU3)
Position Indication
2 internal feedback sensor switches for valve open/valve closed
position detection

Solenoid Valves
• 1 Solenoid
Protection Class
• IP67
• NEMA 6
Dimensional Data
D E LTA S D 4 1 , S D 4 2 VA LV E A A1 ØD F G ØK L L1 WE IG HT
Ø134 SIZE MM MM MM MM MM MM MM MM KG

DN25 409 3 37 26 50 126 86 459 3 87 5.4

DN40 415 343 38 67 129 86 482 399 6.1

DN50 452 380 50 72 133 126 524 442 8.3

DN65 460.5 388 66 85 145 126 545.5 459 10 . 0


ØK

104
DN80 512.5 441 81 98 153 189 6 10 520 16.5
A

D N 10 0 522.5 451 10 0 111 162 189 633.5 540 18.3


A1
L

1” 4 07 335 22.6 50 126 86 4 57 383 5.4


L1

1.5” 413 341 34.9 67 129 86 480 395 6.1


ØD

2” 451 379 47. 6 72 133 126 523 440 8.3


Pr ox i m i t y S w i t ch
F

2.5” 4 57. 5 385 60.3 85 142 126 542.5 453 9.5


Holder
F G
3” 508.5 436 72 . 9 10 0 148 189 598.5 5 10 15.6
Va l v e w i t h D E LTA C U 4
4” 520.5 449 97. 6 111 162 189 631.5 533 18.3

D E LTA S D E 4 3 , S D E 4 4 VA LV E A A1 B ØD F G H ØK L L1 WE IG HT
SIZE MM MM MM MM MM MM MM MM MM MM KG
Ø134
DN25 409 3 37 14.5 26 50 126 60 86 483.5 411.5 5.8

DN40 415 343 20.5 38 67 129 72 86 5 07. 5 435.5 6.6

DN50 452 380 26.5 50 72 133 84 126 562.5 490.5 8.8


104

DN65 460.5 388 35.0 66 85 145 10 0 126 595.5 523.0 10 . 5

DN80 512.5 441 42.5 81 98 153 115 189 670 . 0 598.5 17. 1
A1
A

D N 10 0 522.5 451 52.0 10 0 111 162 134 189 70 8 . 5 6 37. 0 18.9


L

1” 4 07 335 12.5 22.6 50 126 56.6 86 476 . 1 404.1 5.8


L1

1.5” 413 341 19.0 34.9 67 129 68.9 86 500.1 428.9 6.6
G Pr ox i m i t y S w i t ch 2” 451 379 25.4 47. 6 72 133 81.6 126 558.0 486.0 8.8
Holder
ØD

2.5” 4 57. 5 385 3 1 .7 60.3 85 142 94.3 126 583.5 511.1 10 . 1


B

F F 3” 508.5 436 38.0 72 . 9 10 0 148 10 6 . 9 189 653.5 580.9 16.2

Va l v e w i t h D E LTA C U 4 4” 520.5 449 50.8 97. 6 111 162 131.6 189 70 2 . 9 631.4 18.9

D E LTA S D U 4 5 , S D U 4 6 VA LV E A A1 C B ØD F G H ØK L L1 WE IG HT
SIZE MM MM MM MM MM MM MM MM MM MM MM KG
ø134
DN25 409 3 37 54 18 26 50 126 60 86 541 469 7

DN40 415 343 66 24 38 67 129 72 86 577 505 10

DN50 452 380 78 32 50 72 133 84 126 646 574 11

ØK DN65 460,5 388 94 40 66 85 145 10 0 126 694,5 622 13


104
A

DN80 512,5 441 10 9 47, 5 81 98 153 115 189 78 4 712,5 20


L

D N 10 0 522,5 451 128 57 10 0 111 162 134 189 841,5 770 26


A1

1” 4 07 335 50,6 16,3 22,6 50 126 56,6 86 530,5 458,5 7


G
L1

1.5” 413 341 62,9 22,5 34,9 67 129 68,9 86 5 67, 3 495,3 10
H

2” 451 379 75,6 30,8 47, 6 72 133 81,6 126 639 5 67 11


ØD

Pr ox i m i t y S w i t ch
C

Holder 2.5” 4 57, 5 385 88,3 37, 2 60,3 85 142 94,3 126 677, 3 604,8 13
B

3” 508,5 436 10 0 , 9 43,5 72 , 9 90 148 10 6 , 9 189 759,8 6 87, 3 20


F F
Va l v e w i t h D E LTA C U 4 4” 520,5 449 125,6 55,8 97, 6 111 162 131,6 189 833,5 76 2 26

D E LTA S DT 4 1 , S DT 4 2 VA LV E A A1 B ØD F G ØK L L1 WE IG HT
SIZE MM MM MM MM MM MM MM MM MM KG
F G DN25 409 3 37 50 26 67 144 86 459 3 87 6

DN40 415 343 56 38 67 144 86 47 1 399 8


B
ØD

DN50 452 380 62 50 72 151 126 514 442 10

DN65 460,5 388 70 66 85 160 126 530,5 459 12

DN80 512,5 441 79 , 5 81 98 173 , 5 189 592 520 18


ØK
L1

D N 10 0 522,5 451 89 10 0 111 186,5 189 611,5 540 21


A1
L

104
A

1” 4 07 335 48,3 22,6 67 144 86 455,3 383 6

1.5” 413 341 54,45 34,9 67 144 86 4 67, 4 5 395 8


Pr ox i m i t y S w i t ch
2” 451 379 60,9 47, 6 72 151 126 511,9 440 10
Holder
2.5” 4 57, 5 385 67, 1 5 60,3 85 160 126 524,65 453 12

3” 508,5 436 73 , 0 5 72 , 9 90 165,5 189 581,55 5 10 18


ø134
4” 520,5 449 87, 8 97, 6 111 186,5 189 608,3 536 21
Va l v e w i t h D E LTA C U 4
Additional Technical Information

MAX. HOLD I NG PR E SSU R E S

WITHOUT CONTROL U N IT W I T H N OT E L E M E N T

VA LV E S I Z E D I A M E T E R , ACT UATO R D I A M E T E R , A C T UATO R

74 M M 110 M M 16 5 M M 74 M M 110 M M 16 5 M M

DN25 / 1” 6.4 BAR 16.0 BAR - 16.0 BAR 16.8 BAR -

DN40 / 1,5” 3.6 BAR 9.6 BAR - 12.4 BAR 17. 6 B A R -

DN50 / 2” - 6.0 BAR 11.2 BAR - 17. 6 B A R 17. 6 B A R

2,5” - 4 .7 B A R 11.6 BAR - 14.0 BAR 16.0 BAR

DN65 - 3.5 BAR 9.3 BAR - 10 . 5 B A R 17. 6 B A R

3” - - 8.0 BAR - - 17. 6 B A R

DN80 - - 6.0 BAR - - 17. 2 B A R

D N 10 0 / 4 ” - - 4.4 BAR - - 12.8 BAR

K V S VA L U E S

S D 41 , S D 4 2 , S D E 4 3 , S D E 4 4 S D U45, S D U46 S DT 41 , S DT 4 2 S D M S 41 , S D M S 4 2

M3/ H

VA LV E S I Z E

DN25 19 20 19 14 19 20 22 22

DN40 42 39 42 33 42 39 42 38

DN50 88 70 88 58 88 70 73 70

DN65 145 120 145 10 0 145 120 120 112

DN80 17 5 190 17 5 160 17 5 190 170 160

D N 10 0 220 265 220 245 220 265 325 276

1” 15 16 15 10 15 16 22 22

1.5” 39 26 39 30 39 26 42 38

2” 79 63 79 54 79 63 73 70

2.5” 124 10 6 124 87 124 10 6 120 112

3” 155 150 155 1 37 155 150 135 135

4” 215 258 215 225 215 258 325 276


A P V Va lv e s

Butterfly Valves
Butterfly Valves
S V 1 / S V S 1 F B u t t e r f ly va lv e s
P R O D U CT S P E C I F I CAT I O N S P R O D U C T F E ATURES A N D B E N E F I TS
Materials: • Smooth product passages and special seals ensure thorough
cleaning.
Disc and Body:
• Metallic stop protects the valve flanges against overtightening
• 1.4404 (DIN EN 10088) / AISI 316L body and disc and the valve seal against mechanical overstress, improving seal
lifetime.
• 1.4301 (DIN EN 10088) / AISI 304 body,
1.4404 (DIN EN 10088) / AISI 316L disc • One actuator covers all diameters from DN25/1” to DN100/4”.

Seal: • Slide bearings on the pivots of the discs increase operating


reliability.
• EPDM, HNBR, FPM, VMQ • Visual indication of open/closed position.
(all seal materials FDA compliant)
• SVS1F intermediate flange design allows simple removal and
Finish: easy access of valves installed in long or fixed pipelines.

• ≤1,6 µm metallic bright - standard finish • ATEX compliant models.

• Other finishes available upon request


• ≤ 0,8 µm disc - standard finish
• Inner surface ≤ 0,8 µm upon request

Sizes:

SV1

• 1” - 4” O.D. Tube
• DN25-150

SVS1F

• 1” - 4” O.D. Tube
• DN25-250

Pressure Ratings:

Operating Pressure: Maximum line and control air


pressure 10 bar

Temperature Ratings:

• EPDM, HNBR: 135 °C - short-term: 140 °C


• VMQ, FPM: 135 °C - not suited for hot water and steam
• Option: FPM steam-resistant

Connections

SV1

• Threaded and cone port to DIN 11851


• Threaded port RJT, ISS/IDF, SMS
• Clamp connection to 32676 (DN 25 - 100)
• Clamp connection to ISO 2852 (Inch 1” - 4”)

SVS1F

• Standard APV FG1 plain flanges (with weld ends) =


scope of supply
DIMENSIONS
A P V S V 1 VA LV ES C A P V S V 1 Va lv e s

3.34"

B1
(85mm)

B
ØD
ØE

ØD
ØE

E
A
A
SV1 Butterfly valve with handle SV1 Butterfly valve with turning actuator and control unit

Ø D Ø E Ø D Ø E
DN A B C DN A B B1
(I D) (OD) (I D) (OD)

25 52 88 165 26 29 25 52 27 1 . 5 451.5 26 29

40 52 96,5 165 38 41 40 52 280 460 38 41

50 52 101 , 5 165 50 53 50 52 285 465 50 53

65 52,4 1 10 165 66 70 65 52.4 293.5 473 . 5 66 70

80 52,4 1 17, 5 165 81 85 80 52.4 3 01 481 81 85

10 0 52,4 1 27, 5 165 10 0 10 4 10 0 52.4 311 491 10 0 10 4

Ø D Ø E Ø D Ø E
inc h A B C inc h A B B1
(I D) (OD) (I D) (OD)

1" 52 88 165 22.6 25 1" 52 27 1 . 5 451.5 22.6 25

1,5" 52 96,5 165 34.8 38 1,5" 52 280 460 34.8 38

2" 52 101 , 5 165 47. 8 51 2" 52 285 465 47. 8 51

2,5" 52,4 1 10 165 60.3 63.3 2,5" 52,4 293.5 473 . 5 60.3 63.5

3" 52,4 113,5 165 72 . 9 76 . 1 3" 52,4 2 97 477 72 . 9 76 . 1

4" 52,4 1 27, 5 165 97. 6 101 . 6 4" 52,4 311 491 97. 6 101 . 6

A P V S V S 1 F Va lv e s A P V S V S 1 F Va lv e s
C Ø134
Ø134

ØØCC

B1B1
B

B
B
ØD
ØE

ØD
ØE
A
A
A SVS1F Butterfly valve with standard turning actuator or
SVS1F Butterfly valve with handle turning actuator and control unit

Ø D Ø E Ø D Ø E
DN A B C DN A B B1 Ø C
(I D) (OD) (I D) (OD)

25 98 88 165 26 29 25 98 27 1 . 5 451.5 85 26 29
40 98 96.5 165 38 41 40 98 280 460 85 38 41
50 98 101 . 5 165 50 53 50 98 285 465 85 50 53
65 98 1 10 165 66 70 65 98 293.5 473 . 5 85 66 70
80 98 1 17. 5 165 81 85 80 98 3 01 481 85 81 85
10 0 98 1 27. 5 165 10 0 10 4 10 0 98 311 491 85 10 0 10 4
125 10 8 130 280 125 129 125 10 8 491 6 37 130 125 129
150 10 8 130 280 150 154 150 10 8 505 652 130 150 154
200 107 184 3 10 200 204 200 107 573 718 184 200 204
250 107 184 3 10 250 254 250 107 602 74 6 184 250 254

Ø D Ø E Ø D Ø E
I NCH A B C inc h A B B1 Ø C
(I D) (OD) (I D) (OD)

1" 98 88 165 22.6 25 1" 98 27 1 . 5 451.5 85 22.6 25

1,5" 98 96.5 165 34.8 38 1,5" 98 280 460 85 34.8 38

2" 98 101 . 5 165 47. 8 51 2" 98 285 465 85 47. 8 51

2,5" 98 1 10 165 60.3 63.3 2,5" 98 293.5 473 . 5 85 60.3 63.5

3" 98 1 17. 5 165 72 . 9 76 , 1 3" 98 2 97 477 85 72 . 9 76 . 1

4" 98 1 27. 5 165 97. 6 101 , 6 4" 98 311 491 85 97. 6 101 . 6
O p t ion s and A cc e s s o r i e s :

APV Control Units

• APV DELTA CU Direct Connect (hard wire)


• APV DELTA CU AS-interface 31 or 62 slaves
• APV DELTA CU Profibus and DeviceNet

Position Indication

• 2 internal feedback sensor switches for


valve open/valve closed position detection

Solenoid Valves

• 1 Solenoid

Features

• IP67
• NEMA 6

Proximity Switch

• Available with manual handle or pneumatic Typical product applications


actuators
Food & Beverage
• Feedback for valve open/valve closed position Dairy
Beverage
Design with electro-pneumatic control Brewery
• Flow control CIP plant applications
Personal Care
• For butterfly valve sizes DN25 / 1” – DN100 / 4”
• Bürkert positioner TC 8692 Industrial
• Control signal 4 – 20 mA Chemical

• LCD display and simple set-up ATEX applications


• Optional DeviceNet, Profibus or AS-i communication II -/2GD IIB TX


A P V VA LV E S

DELTA DKR
D o u b le S eat Ball Valve
Engineering excellence, allied to
Double Seat Ball Valves
stringent quality control, ensures that
SPX’s unrivalled range of APV products
complies with the highest international P R O D U C T B E N E F I T S A N D F E ATU R E S
standards for hygiene. In the light of
growing pressure worldwide to deliver Safe Separation of Incompatible Fluids
safe, high quality food, all SPX products A design with two seat seals and a drainable separation cavity ensuring timely
are designed for easy cleanability, while discovery of any leakage due to seal failure, makes the DELTA DKR valve ideal
minimizing the use of valuable resources, for applications where safeguarding against mixing of different media has the
such as energy. The APV product highest priority.
portfolio includes a wide range of
pumps, valves, heat exchangers, mixers
Highly Cleanable
and homogenizers designed for use in
The design is characterized by careful sealing with FDA compliant materials and
the food, dairy and brewing industries,
the use of high-quality stainless steel. The CIP cleanability, including the leakage
as well as in chemical, healthcare,
chamber between the housing globe and the ball, has been validated by an
pharmaceutical processing and heavy
EHEDG test. Furthermore, steam sterilization of the leakage chamber is possible.
industries.

Water Hammer Safe


In process systems, water hammers can occur. Due to a design with two welded
shafts, the DELTA DKR can withstand water hammers. The soft opening and
closing characteristic of the valve prevent the DELTA DKR from causing water
hammers as well.

No Pressure Drop
SPX is highly committed to delivering The DELTA DKR valves have spherical switching elements. When the valve is in
sustainable solutions, which exceed the open position, a full bore will be achieved, i.e. no stem or disc to disturb the
customer expectations in value and flow and virtually no pressure losses over the valve.
return through a focus on.

• Waste prevention and loss reduction Suitable for Use in Pigging Systems
• Reuse of resources The full ported, straight-through design frees the flow from obstructions and
• Improved value of raw materials makes the DELTA DKR valve the obvious choice for pigging systems. DELTA
• Water and energy reduction DKR valves are used in process lines as well as in pig launching and receiving
• Product safety and security areas.
• Social responsibility

It’s hard to find a more comprehensive


portfolio of processing equipment Space-Saving Design
anywhere else. Many of our designs The compact design minimizes space requirements thus enabling efficient
incorporate patented features and process designs. Furthermore, no auxiliary valve is required to open or close the
our research and development efforts leakage chamber.
continue to produce ground breaking
technologies. When you specify our
equipment you get more than a product
– you get a partner.
Typical product
applications

The o ry o f Operat i o n
DELTA DKR valves are generally suitable for applications
The field of application of the DELTA DKR valve comprises separation
involving viscous products or products with large solids.
of two line sections with different fluids by two independent seals with
an intermediate leakage chamber and a free drain to the atmosphere.

During operation, leakages drain off from the leakage discharge. Beverage
Fruit juice
Liquid sugar
Yeast
Cider
C o n t r o l Uni t

Food
Mayonnaise
Chocolate
Soups and sauces
Fruit preserves

P ne u mat ic T u rnin g
A ct uato r
Dairy
Cream
Butter
Margarine
Cheese curd
Cottage cheese

Pharmaceuticals &
CLEAN I N G CON N E CTI ON Toiletries
( C I P / S I P ) - F O R CAV I TY
Sugar solutions
FLUS H I NG (STEAM I NG
I S ALSO POSS I B LE) Protein solutions
Toothpaste
Shampoo

F l u id A
F l u id B

L ea k a g e / C I P D ischar g e

The leakage chamber is cleaned by supply of cleaning liquids via the


cleaning connection. The leakage chamber can be flushed with water
or CIP liquids or sterilized with steam.
Product Specifications

D E LTA D K R D esi g ns Availa b le

T y pe

D E LTA D K R Standard valves for vertical installation

D E LTA D K R T Tank outlet version

D E LTA D K R H F or high pressure applications

M at erials

Valve Par t s M at erials

H O U S I N G , VA LV E B A L L , S H A F TS 1.4404 / AISI 316L

OT H E R M E TA L L I C PA R TS 1 . 4 3 01 / A I S I 3 0 4 ( N OT P R O D U C T W E T T E D )

BALL SEAL PTFE

FLANG E SEAL E P D M ( F D A compliant ) ; O ptional : H N B R , F P M , V M Q ( F D A C O M P L I A N T )

HOUSI NG SEAL E P D M ( F D A compliant ) ; O ptional : H N B R , F P M ( F D A C O M P L I A N T )

Technical Data

F U N CTI O NALITY M i x proof, shut - off

D E LTA D K R :
D N 2 5 to D N 1 5 0 ; 1 " to 4 "
D E LTA D K R T :
SIZES
D N 5 0 , D N 8 0 , D N 10 0
D E LTA D K R H :
DN50, DN80

D E LTA D K R : 10 bar ( 1 4 5 P S I )
MAX. LI N E PR ESSU R E D E LTA D K R T : 10 bar ( 1 4 5 P S I )
D E LTA D K R H : 10 0 bar ( 1 4 5 0 P S I )

E P D M , H N B R , F P M , V M Q : 1 3 5 ° C / 27 5 ° F
M A X . O P E R AT I N G T E M P E R AT U R E
V M Q & F P M should not be used with hot water / steam

E PDM, H N B R, FPM, VMQ: 140°C / 284°F


M A X . ST E R I L I S AT I O N T E M P E R AT U R E ( S H O R T T E R M )
V M Q & F P M should not be used with hot water / steam

M I N. CONTROL AI R PR ESSU R E 6 bar / 87 P S I

MAX. CONTROL AI R PR ESSU R E 10 bar / 1 4 5 P S I

A C T U ATO R Stainless steel and maintenance - free


Options & Accessories

D E LTA D K R T
The DELTA DKRT is a special tank outlet version of the DKR valve. With a full
D E LTA D K R T
ported and compact design the valves are particularly suitable for efficient
emptying of tanks with low outlet heights.

D E LTA D K R H
The DELTA DKRH is a high-pressure version of the DELTA DKR valve. The
valve’s sturdy construction increases max. permissible line pressure in open or
closed position to 100 bar (1450 PSI). Application examples are butter and
mayonnaise production. D E LTA D K R H

D E LTA D K R f o r H o ri z o n tal I ns tallat i o n


DELTA DKR valves are also available for horizontal installation in horizontal as
well as vertical pipelines.

Horizontal Installation in Horizontal Pipeline

CIP Supply

CIP Supply

D E LTA D K R wi t h L ea k ag e R ed u cer
It is possible to reduce leakage during the opening
and closing of the DELTA DKR valve by approximately
Leakage/CIP Discharge
40% when installing a leakage reducer. The leakage
reducer is especially suitable for CIP applications and
can be retrofitted to installed valves as well.

H o ri z o n tal I ns tallat i o n in V er t ical P ipeline

CIP Supply
D E LTA D K R wi t h L ea k ag e
C o llecto r
The leakage discharge on DELTA DKR valves can
CIP Supply be prepared for connection with a pipeline collecting
liquid discharged during operation. Weld end as well
as various pipe connections can be selected.

Leakage/CIP Discharge
Options & Accessories

D E LTA D K R wi t h Thermal J ac k e t
D E LTA D K R w i t h Th e r m a l J a cke t
A special version of the DELTA DKR valve is available for applications
involving temperature sensitive media, e.g. chocolate. The design facilitates
the heating of the valve ball.
CIP Supply
Hot Water

C er t ificat i o n o f M at erials
DELTA DKR can be delivered with EN10204 - 3.1 as well as USP Class VI
certification.

D E LTA C U C o n t r o l Uni t
DELTA DKR valves are available with proximity switch holder for external CIP Discharge

proximity switches or a control unit.

Hot Water

The DELTA CU control units, used on various APV valve lines, are also
available with the DELTA DKR valves. The control unit operates as interface
between process control and valve and controls the electric signals and
pneumatics.

APV DELTA CU control units are very robust, easy to maintain, and
designed to operate in tough environments. Signal data are easily visible on
an exterior LED (electronic lights).

Interface Options
• CU4 Direct Connect (hard wire)
• CU4 AS-Interface, 31 or 62 slaves
• Profibus and DeviceNet (DELTA CU3)

Position Indication
• 2 internal feedback sensor switches for valve open/valve closed
position detection

Solenoid Valves
• 1 Solenoid

Protection Class
• IP67
• NEMA 6
Dimensional Data

D E LTA D K R
MM WE IG HT
VA LV E
D E LTA D K R SIZE
A A1 B ØD E F ØG KG
D E LTA D K R with CU4 control
wi t h ac t uato r unit
DN25 384 534 55 26 60.5 10 9 85 5 .7

DN40 408 558 65 38 61 10 9 85 6.5


ø 134

øG DN50 425 57 5 75 50 79 1 27 85 7. 4

DN65 448 599 87 66 10 0 . 3 149 85 9.2

DN80 543 695 10 3 81 123 17 1 135 18.0


øG
A

D N 10 0 572 72 4 1 17 10 0 150 198 135 21.5


A1

DN125 663 815 142 125 190 244 189 40.0

1" 384 534 55 22.6 60.5 10 9 85 5 .7


øD

øD

1.5" 408 558 65 34.9 61 10 9 85 6.5


B

2" 425 57 5 75 47. 6 79 1 27 85 7. 4


E
F 2.5" 448 599 87 60.3 10 0 . 3 149 85 9.2

3" 543 695 10 3 72 . 9 123 17 1 135 18.0

4" 572 72 4 1 17 97. 6 150 198 135 21.5

D E LTA D K R T
MM WE IG HT
VA LV E
SIZE
D E LTA D K R T w i t h C U 4 c o n t r o l u n i t A A1 B ØD E ØF KG
øD
DN50 4 27 57 5 75 50 79 85 6.0

DN80 543 695 10 3 81 123 135 16.0


G 1/8
D N 10 0 574 72 4 1 17 10 0 150 135 19.0
A1

D E LTA D K R T w i t h a c t u a t o r
øD

øF E

B
A

D E LTA D K R H
MM WE IG HT
VA LV E
SIZE
D E LTA D K R H D E LTA D K R H w i t h A A1 B ØD E F ØF KG
with actuator CU4 Control Unit
DN50 4 47 5 97 86.5 50 79 1 27 85 13.0
ø 134

DN80 565 7 17 113.5 81 123 203 135 34.0

øG
A

øG
A1
øD
B

øD

E
F

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