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Cement
chemical mechanical
load load
5 41
Pre-mature Wear at Tyre Section
6 41 RHI AG
Clearance
cold condition
hot condition
In combination of an
Besides of spalling often increased tyre clearance at
also a movement of the the outlet tyre often an
lining can be observed increased lining thrust in
which also can lead to observed. Leading to
damages of the lining. failures at the retaining
ring.
17 41 Wear Mechanisms
Recommended Limits
A too low tyre clearance can
lead to a constriction of the kiln
shell within the tyre especially
during the heating up procedure Restricted thermal expansion of
(ΔTmax = 150 C). the kiln shell by the tyre
18 41 Wear Mechanisms
Evaluation of Mechanical
Condition
h
U
U =creep = 16 mm/rev
h = tyre clearance = 8 mm
Time = 12:15
TEMP. LR = 217 °C
TEMP. DH = 316 °C
TEMP. UH = 329 °C
Δ T = 105.50°C
Revolution / min RPM = 2.16
feed TPH = 186
22 41 Kiln Shell Ovality
Shelltest Measurement
b
a
relative Ovality
ω = 2 (a - b) (mm)
di = inner Diameter (mm)
25 41 Kiln Shell Ovality
180°
B C
Definition of ovality 120
°
270° 120 120 90°
° °
Mannloch
A
0°
A
A A
A
For a representative result the measurement has to be carried out under normal
operation conditions (coating conditions, kiln rotation, capacity etc.).
28 41 Kiln Shell Ovality
Measurement
For the shelltest measurement the device from
Philips kiln services of latest generation is used :
Philips Electronic Ovality Beam.
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
LR 1 LR 2 LR 3
32 41 Kiln Shell Ovality
Interpretation and evaluation
%
a b c Maximum
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
LR 1 LR 2 LR 3
33 41 Kiln Shell Ovality
Interpretation and evaluation:
Ideal Curve
180°
lower
area
270° 90°
0
Rotation
upper
area
left right 0°
roller roller
0
°
0
35 41 Kiln
° Shell Ovality 0 0
Conclusions
Properties:
• excellent corrosion resistance (low amount of CaO and SiO2)
• high resistance to clinker melt (high MgO content and low Al2O3 cont.)
• outstanding flexibility and TSR
due to use of fused hercynite in comb. with MA spinel
• lower thermal conductivity compared to conventional MA spinel bricks
• high refractoriness
• coating friendly due to use of hercynite
Application:
Highly stressed (chemical, thermal, mechanical) LTZ / CBZ / UTZ due to use of AF.
In particular in case of increased mechanical load.
38 41 RHI AG
ANKRAL QF - References
39 41 RHI AG
Highlights ANKRAL QF
Südbayerisches PZW, Rohrdorf, Germany ( 5,2 x 87m SP, 2.500tpd)
Lining area: UTZ tyre, rm 31,6 - 35,6
Lifetime: from 4 months 12 months
Holcim Rohoznik, Slovakia ( 5,0 x 78m PC (hot disc), 3.600 tpd)
Lining area: UTZ tyre, rm 30 – 35
Lifetime: from 6 months 20 months (still in operation)
Lafarge Karsdorf, Germany ( 4,6 x 67m SP, 2.200 tpd)
Lining area: LTZ tyre, rm 5- 8
Lifetime: 12 months with res. thickness from 70mm 155mm
Lafarge Retznei, Austria ( 4,5 x 78m SP, 2.000 tpd)
www.rhi-ag.com