Competitor Instructions – Automobile Technology

Competitor Competitor
Task
Name Number
B

Competitor Instructions

Task Engine Mechanical

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation 100
2. Dismantling Timing Chain 40
3. Dismantling Cylinder Head 70
4. Dismantling Piston, Connecting Rod and Crankshaft 100
5. Cylinder Bore and Piston Measurement 200
6. Crankshaft and Bearing Measurement 200

7. Assembling Piston, Connecting Rod and Crankshaft 200

8. Assembling Cylinder Head, Front Case and Oil Pan 100

9 Assembling Timing Chain 120

10.

11.
Task Total 1130

1
You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Name & Country Code on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Form 5 – Automobile Technology

Competitor Comp. Marking

Task
Name Number Scale
Engine
B
Mechanical

Marking Summary

Possible Actual
Section
Mark Mark
1. Preparation 100

2. Dismantling Timing Chain 40

3. Dismantling Cylinder Head 70

4. Dismantling Piston, Connecting Rod and Crankshaft 100

5. Cylinder Bore and Piston Measurement 200

6. Crankshaft and Bearing Measurement 200

7. Assembling Piston, Connecting Rod and Crankshaft 200

8. Assembling Cylinder Head, Front Case and Oil Pan 100

9. Assembling Timing Chain 120

10.

11.

Task Total 1130

2
 Time Keeping

Familiarization Competition Breaks

Start Start Start

Stop Stop Stop

Experts Signatures

1 2 3 4

Competitor Report Sheet – Automobile Technology

Competitor Competitor
Task
Name Number
B

Report Sheet

ENGINE MECHANICAL
a) Piston

Description Specification Actual Serviceable Unserviceable

No. 1 Piston Outer Diameter

b) Cylinder bore

Description Specification Actual Serviceable Unserviceable

No. 1 Cylinder inner diameter A1:
B1:
C1:
A2:
B2:
C2:
Roundness Cylinder No.1
Cylindricity Cylinder No.1 A1:
B1:

3
c) Piston ring

Description Specification Actual Serviceable Unserviceable

Piston 1 Side clearance (No.
1 compression ring)
Piston 1 Side clearance (No.
2 compression ring)
Piston 1 End Gap (No. 1
compression ring)
Piston 1 End Gap (No. 2
compression ring)

d) Crankshaft

Description Specification Actual Serviceable Unserviceable

Crankshaft end Play
No. 1 Crankshaft journal Outer A1:
Diameter B1:
A2:
B2:
No. 1 Main Bearing Inner A1:
Diameter. B1:
A2:
B2:
Oil clearance (No. 1 cylinder)

e) Crank Pin

Description Specification Actual Serviceable Unserviceable

Connecting rod end play
No. 1 Crank pin journal A1:
Outer Diameter B1:
A2:
B2:
No. 1 Main Bearing Inner A1:
Diameter. B1:
A2:
B2:
Oil clearance (No. 1 cylinder)