Académique Documents
Professionnel Documents
Culture Documents
Dr. CHEONG-IL JI
Webpage www.surimiproducts.com
THAILAND POLAND
* LUF-THAI * LUF-EURO
1
1 WHAT ARE SURIMI & SURIMI SEAFOOD? PLANT TYPES FOR SURIMI PRODUCTION 5
4 HOW TO MAKE SURIMI & SURIMI SEAFOOD SURIMI & SURIMI SEAFOOD IN ASEAN 8
2
01
WHAT ARE
SURIMI & SURIMI SEAFOOD
3
MINCED FISH, FROZEN SURIMI AND SURIMI SEAFOOD
• Surimi and Surimi Seafood Product process in general & its terminology
RAW FISHES
• Heading & Gutting
• Meat Separation
MINCED FISH
• Washing
• Refining
• Dewatering
Raw Fishes
FROZEN SURIMI
• Mixing with Salt & Ingredients
• Heat Processing
SURIMI SEAFOOD
Frozen Surimi
Surimi Seafood
4
WHAT IS SURIMI
• Japanese: 擂り身 or すり身, literally “ground meat”. A paste made from fish or other meat
Surimi is refined and stabilized Fish Myofibrillar Proteins, a wet concentrate of the fish muscle proteins
• obtained from mechanically deboned fish flesh that is washed with water, where all oil, blood and soluble proteins are removed
• finally blended with cryoprotectants to protect the proteins from denaturation and aggregation during frozen storage
* Processes: heading > gutting > filleting > deboning > washing > dewatering > refining > mixing with cryoprotectants, and freezing
• possesses enhanced gel-forming, water-holding, fat-binding, and other functional properties relative to minced fish
CRAB STICK
FRIED-KAMABOKO
FISH BALL
CHIKUWA
SHRIMP
6
PRODUCTION OUTLINE FOR VARIOUS SURIMI SEAFOOD
• Its classification
SURIMI PASTE
Shaping and setting
NOTE
1. Even though various products with different names are made using surimi, they are often called KAMABOKO regardless of their classifications.
2. Three (3) important steps for Quality Control of Products, according to various industry experts in JAPAN
A. Selection of fresh fish or frozen surimi
B. Preparation of homogenous surimi paste by grinding surimi with NaCl under appropriate conditions
C. Regulation of the heating process for the formation of preferable texture
7
02
FISH RESOURCES
FOR FROZEN SURIMI
8
WARM WATER FISHES FOR SURIMI
• Mainly from CHINA, VIETNAM, THAILAND, INDIA > Over 90%
Global Surimi Production in Y2017: About 808,200 MT * Warm water fish surimi: 66% (or 530,000 MT)
9
COLD/MODERATE WATER FISHES FOR SURIMI
• Mainly from USA
Global Surimi Production in Y2017: About 808,200 MT * Cold/Moderate water fish surimi: 34% (or 278,200 MT)
10
PELAGIC DARK-FLESH FATTY FISHES FOR SURIMI
• A migratory of deep-sea fishes with small dark-flesh fatty fishes
11
OTHER FISH RESOURCES FOR SURIMI
• Squid and aquafarm fishes
AQUA-FARM FISHES
12
03
13
RAW FISHES FOR SURIMI & CATCHING AREA
• Global supply
Seabream
Itoyori
Kinmedai
Giant squid
Sardine Eso
Barracuda
Himeji
Silver biddy Southern blue whiting
Hoki (SBW)
FAO
Major Fishing Areas
14
FISHING GEARS
• For surimi fishes > Midwater trawl + Bottom trawl + Purse seine
1. Prawn Trap
2. Dive
3. Groundfish Bottom Longine
4. Shrimp Beam Trawl
5. Groundfish Otter Trawl
6. Midwater Trawl
7. Hook & Kine
8. Purse Seine
9. Midwater Gillnet (* Salmon)
10. Pelagic Longline (* Swordfish)
11. Harpoon (* Swordfish)
12. Purse Seine
13. Bottom Trawl
14. Offshore Hydraulic Dredge (* Clam)
15. Dredge (* Scallop)
16. Pot and Trap (* Lobster)
17. Bottom Gillnet (* Groundfish)
18. Bottom Longline (* Groundfish)
19. Pot and Trap (* Crab pots)
20. Dive
15
04
HOW TO MAKE
SURIMI & SURIMI SEAFOOD
16
CONVENTIONAL SURIMI PRODUCTION PROCESS
• www.alfalaval.com
© Alfa Laval
H&G WHITEFISH
Meat Separator Discharged skin and bones
Mince
Frozen storage
(Surimi) Dry ingredients Water
Temper or flake
(Frozen surimi) Comminuting
Film removal
Cutting
Color co-extrusion Sheet extrusion
* Eliminates color wrapping
Packaging
1st cooking
Slitting
Pasteurization * 3 HACCP CCPs
Bundling CCP: CRITICAL CONTROL POINT
Chilling
Color wrapped in film Wrapping
Cutting Freezing
Flake, stick
Frozen products
2nd cooking
(Color setting
18
05
PLANT TYPES
FOR SURIMI PRODUCTION
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1. OFFSHORE SURIMI PLANT
• A Factory Trawler for Alaska pollock surimi production in Alaska, USA. © American Seafoods Company, LLC
Surimi
Production
Frozen
Cold Storage Boxing
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DEWATERING BLENDING
FRESH FISH HOLDING AND SORTING
HOLD
21
2. ONSHORE SURIMI PLANT 01/03
• An Onshore Plant for Alaska pollock surimi production in Alaska, USA. © Westward Seafood, Inc. Surimi processing flow 01/03.
1. Arrival of Fishing boat with full loaded 2. Connected fish pump to Fishing boat 3. Separation by catch fish and debris to
of Fresh Pollock and sucking with fish with water drop out of Pollock
4. Sorting fish to five (5) size by Main 5. Filleting machine : BAADER and 6. Auto fish insert machine (Oscillator)
sorting roller Butterfly filleting machine TOYO for TOYO with Heads up direction
22
2. ONSHORE SURIMI PLANT 02/03
• An Onshore Plant for Alaska pollock surimi production in Alaska, USA. © Westward Seafood, Inc. Surimi processing flow 02/03.
7. Butterfly fillet by TOYO, Filleting speed 8. After Meat Separator, send to Meat 9. After rinsed fish meat, send to de-
is max. 280 fish/min wash tank for rinsed fish meat watering rotary screen for adjustment
moisture of meat
10. Remove small bone, black skin and 11. De water process by Screw Press 12. Mixing with ingredients of Surimi by
unnecessary part of meat by Refiner machine to targeted moisture of Silent Cutter machine
meat
23
2. ONSHORE SURIMI PLANT 03/03
• An Onshore Plant for Alaska pollock surimi production in Alaska, USA. © Westward Seafood, Inc. Surimi processing flow 03/03.
13. Wight check and filling bag then into 14. Quick freezing by Plate freezer less 15. After removed freezing pan, thru to
freezing pan than two (2) hours X-Ray machine and Metal Detector
for inspection
16. Packed with two blocks into a box 17. Quality control for fish freshness, 18. Gel strength testing to each lot
and printed production date, Lot temperature, bacteria, etc, during sample for grading by special skilled
number, Grade as required 24hours by special skilled stuff stuff
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3. INLAND SURIMI PLANT
• Typical process for warm water fish surimi production In SE Asia
3. MEAT SEPARATING
25
06
26
GLOBAL SURIMI PRODUCTION
• about 808,200 MT in Y2017 > 65% from ASIA: warm water fish surimi 530,000 MT (66%) + cold/moderate water fish surimi 278,200 MT (34%)
The 3rd Surimi Forum JAPAN. February 2018. Tokyo, JAPAN
Alaska Pollock
237,000 MT
(* 207,000 USA + 30,000 Japan + 0 Russia)
N. Blue Whiting
3,200 MT
Atka Mackerel
0 MT
Silver Carp (F/W)
> 50,000 MT
Threadfin Bream
&
Other Tropical Fishes
Giant Squid 480,000 MT
0 MT
S. Blue Whiting
Jack Mackerel
0 MT
Hoki Thailand 52,000
India 95,000
8,000 MT 0 MT China 160,000
Vietnam 160,000
Hoki Others 13,000
* Indonesia 40,000 + Malaysia 20,000 + Pakistan 5,000 + Myanmar 2,000 in Y2017 (est.) 27
GLOBAL SURIMI & SURIMI SEAFOOD MARKET
• surimi 831,000 MT + (surimi seafood) 2.7 Mil. MT in Y2017. slowly growing up 2-3% YoY
The 3rd Surimi Forum JAPAN. February 2018. Tokyo, JAPAN
E-Europe S-KOREA
EU 20,000 120,000
USA 50,000 (80,000) (350,000)
35,000 (150,000)
(100,000)
CHINA
200,000 JAPAN
MIDDLE EAST (1,200,000) 280,000
0 (540,000)
(5,000)
SE ASIA
AFRICA 100,000
S-AMERICA 0 (240,000)
1,000 (5,000)
(5,000)
OCEANIA
0
(5,000)
Note
* Surimi + (Surimi Seafood) 28
SEAFOOD BIZ CIRCUMSTANCES
• Global Fisheries & Seafood Industry faces “Multiple & Interlinked Challenges”
29
THE SEAFOOD CONSUMERS WANT …
• The major tastes and preferences of consumers in food consumption, as well as expected changes
30
GLOBAL SURIMI SEAFOOD MARKET TRENDS
• Healthy & tasty seafood at Japanese style sushi restaurants, deli and hot pot shops and CVS + Salad & snacking
31
07
SEAFOOD PROCESSING
IN ASEAN
32
ASEAN ECONOMIC COMMUNITY (AEC) AT A GLANCE
• The fish production in ASEAN, expected to reach 24% of global output by 2030 > in ASIA, around 70% of global fish consumption by 2030
33
ASEAN ECONOMIC COMMUNITY (AEC)
• Potentials in ASIA: It’s emerging economy
Fact Sheet-ASEAN Economic Community, 2018
34
SEAFOOD PRODUCTS OF SE ASIA
• Globally significant
03
READY-TO-EAT/COOK 07
SALMON
04
06
05
PET FOOD
FISH SNACK
SPECIALTY SEAFOOD
FISH SAUCES
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08
36
SURIMI PRODUCERS, THAILAND
• 14 factories, 52,000 MT (Do. 27,520 * 52% + Ex. 24,980 * 48%) in Y2017 * Markets > Local, Japan, EU/Russia, Korea, Singapore, Hongkong
The Department of Fisheries (DOF), Thailand
Surimi Forum JAPAN, 2018
BANGKOK 1
01. B.S. Manufacturing Co., Ltd. (BS)
SAMUTSAKHON PROVINCE 7
02. Apitoon Enterprise Industry Co., Ltd. (API)
03. Andaman Surimi Industries Co., Ltd. (ASI)
04. Anusorn Mahachai Surimi Co., Ltd. (AMS)
01 05. Pacific Marine Food Products Co., Ltd. (PAM)
06. Sea Royal Marine Food Product Co., Ltd. (SRM)
02-08 07. Starfish Co., Ltd. (STF)
08. Lucky Food (Thai) Co., Ltd. (LFT)
SOUTHERN AREA 6
09 09. Siamchai International Food Co., Ltd. (SIFCO), Ranong
10. Kantang Seafood Co., Ltd. (KSF), Trang
11. Thaveelarp Fisheries Ltd. Part (TVL), Trang
12. Buyoung General Co., Ltd. (BG), Songkhla
12-13
10-11 13. Man A Frozen Foods Co., Ltd. (Man A), Songkhla
14
14. Chaicharoen Marine (2002) Co., Ltd. (CMR), Pattani
37
SURIMI SEAFOOD (* CRAB STICKS) PRODUCERS, THAILAND
• 10 factories, 124,500 MT (Crab sticks 95,000 + Fish cake/ball 22,000 + Dried fish snack 7,500) in Y2017
The Department of Fisheries (DOF), Thailand
Anucha Techanitisawad, Andaman Surimi Industries Co., Ltd., Thailand
BANGKOK 1
01. B.S. Manufacturing Co., Ltd. (BS) TH 1067
SAMUTSAKHON PROVINCE 8
02. Lucky Union Foods Co., Ltd. (LUF) TH 1004
03. A.P. Frozen Foods Co., Ltd. (APF) TH 1026
04. A&N Foods Co., Ltd. (A&N) TH 1001
05. Kibun (Thailand) Co., Ltd. (KIBUN) TH 1100
06. Smile Heart Foods Co., Ltd. (SHF) TH 1180
07. Thaveevong Industry Co., Ltd. (TVI) TH 1161
01 08. Big Kitchen Co., Ltd. (BK) TH 3124
09. Starfoods Industries Co., Ltd. (SF) TH 1183
02-09
SONGKHLA PROVINCE 1
10. Pacific Fish Processing Co., Ltd. (PFP) TH 1070
M AIN F ISHING P ORTS & A Core Country for Tropical Surimi Production
S URIMI F ACTORIES . A fast growing economy and market in AEC
Hireko-dai
C AN T HO
V ARIA V UNG T AU
K IEN G IANG
C A M AU
T RA V INH -B EN T RE
39
SURIMI PRODUCERS, INDONESIA
• 15 factories, 40,000 MT in Y2017 * Markets: Japan, Korea, Taiwan, Singapore, Malaysia, Thailand
01-02
03
04 05-10 15
11-14
SUMATERA 3
01. PT. Pulau Mas Moro Mulia, Kepulauan Riau 02. PT. Lee Seng, Moro island (* small) 03. PT. Sumber Laut Utama, Jambi
JAVA 11
04. PT. Java Seafood (JSF), Indramayu, West JAVA 05. PT. Nam Kyung Korea Indonesia (NKI), Tegal, Central JAVA
06. PT. Blue Sea Industry, Pekalongan, Central JAVA 07. PT. Sinar Bahari Agung, Kendal, Central JAVA
08. PT. Holi Mina Jaya, Rembang, Central JAVA 09. PT. Indo Seafood, Rembang, Central JAVA
10. PT. Bintang Karya Laut (KML Food), Rembang, Central JAVA 11. PT. Starfood International (KML Food), Lamongan, East JAVA
12. PT. Southern Marine Products, Probolinggo, East JAVA 13. PT. QL Hasil Laut, Brondong, East JAVA
14. PT. Tridaya Jaya Manunggal, Pasuruan, East JAVA
PAPUA 1
15. PT. Djajanti Group, Alu island, PAPUA
The largest continental shelf area, about 2.7 Mil. KM2 , Itoyori > Kintoki-dai > Kurosagi > Himeji + Guchi + Eso etc.
* Peak season for Itoyori: Oct. to Mar., for Kurosagi: Jan. to Jun.
* The strong currents of government fishing restrictions, especially for bottom trawlers 40
SURIMI PRODUCERS, MALAYSIA
• 9 factories, 20,000 MT in Y2017 * Markets: Japan, Taiwan, Southern China, Singapore
05-06
04
01
03
02 09
07-08
01-02
Itoyori Guchi
01-04
PEAK SEASON, AUG-NOV (PEAK) > MAR-MAY (MIDDLE) > DEC-FEB (LOW)
* Fishing ban period: 2 months * June 01 - July 31
RAW FISHES, ITOYORI 60% > ESO 10% > CROAKERS ETC. 30%
* A competition with exporters to China & Singapore
* Highly fresh and bigger size 43
SURIMI SEAFOOD MARKET IN ASEAN +
• Estimate of the consumption, MT/year
LUF’s Internal Info, THAILAND, 2018
1,200,000
50,000
* F ISH BALL
20,000
* F ISH BALL
18,060
3,500
65,000
* S EAFOOD
3,600
* F ISHERY PRODUCTS
11,000
Market Growth in Y2018 50,000
* F ISH BALL
Up
Steady 16,800
44
THAILAND
Market Update
High Quality Products > Snow crab leg/Osaki style/Sashimi or sushi toppings etc.
• Modern Trade stores are well developed + CVS items are booming
7-Eleven (9,542 with 11.7 Mil. Customers each day) + Family Mart (1,140) + Mini Big C (391) + Big C
Hypermarkets (125) + Big C Market (55) + TESCO Lotus (1,800 with 12 Mil. Customers each week) + Makro (98
with 3.0 Mil. registered customers) + Makro Food Service (17, HoReCa biz) + Siam Frozen (8, Frozen food center)
• Standing out for growing economies and rising middle-classes of consumers.
Healthy Hot Pot products > Fish ball/tofu, Pre-fried fish cakes etc.
Chilled Market, growing up > Healthier snacking in wholesale & retail markets
On-line Market and Service for Home Delivery > Fresh food, grocery & non-food products
45
THAILAND
Market Update
Surimi Seafood Market > Bulky and assortment sales for “Steam Boat” or “Suki”
• Fish balls (Fish, Squid and Shrimp) etc.
• Frozen or Chilled are together in the super- and hyper-market
• Taiwanese style products are preferred
49
MALAYSIA
Market Update
Street food
Food & Beverage market > Urban consumers are brand conscious and prefer to shop in stores.
• With a Muslim population of 65%, the demand for HALAL foods has increased over the years.
• Retail sector: 56% small + 43% Modern stores (supermarkets, hypermarkets & department stores) + 1% CVS
• Food service sector: tend to dining out rather than dining at home
Surimi Seafood Market > 11,000 MT in Y2017 (est.) + Surimi Seafood consumption = 30-40 MT /day
• Quality first + Health awareness + Steam boat items, quite popular
* Fish ball, Fish cake, Kamaboko, Fish sausage, Battered & breaded, Crab sticks, Fish noodles, Chikuwa etc.
Fish balls > 2nd largest processed fish-based production after “Fish Cracker”
• White and chilled one, more preferred
50
MYANMAR
Market Update
Surimi Seafood Market > Wet markets and street stands are main sales routes
• Skewered and charcoal-grilled products are popular
53
CRISIS CREATIVITY + CHANGE + CHALLENGE CHANCE
54
SIMPLE DIVERSE + VARIOUS PRODUCTS LINES
55
CLOSED·LIMITED VISUAL·EDUCATIONAL·INFORMATIVE MARKETING & SALES
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57
TUNA PROCESSING
Mostly canned or pouch packaging, principal species for processed tuna products: Skipjack, Yellowfin, Albacore, and Southern Bluefin Tuna
CRAB STICK
FRIED-KAMABOKO
FISH BALL
CHIKUWA
SHRIMP
67