Aerospace A613g

A613G
AEROSPACE
APPLICATIONS
INDEX
AEROSPACE
AIR FRAME Tool Page
y CFRP y CFRP/AI y CFRP/Ti
Drilling MCC Drill 5
Drilling MCA Drill 6
Trimming DFC End Mill 7
y Aluminium Alloy y Aluminium-lithium Alloy

Face Milling, Pocket Milling AXD Series 8
Face Milling, Pocket Milling AXD Series 9
Face Milling, Pocket Milling ALIMASTER 10
Face Milling, Pocket Milling
Exchangeable Head End Mills
iMX Series 11
y Titanium Alloy
Side Milling, Rough Pocket Milling VFX Series 12
Face Milling, Side Milling AJX Series 13
Side Milling, Pocket Milling ARP Series 14
Side Milling, Pocket Milling Coolstar Series 15
y Precipitation Hardening Stainless Steel

Rough Pocket Milling APX Series 16
Drilling MMS Drill 17
2
ENGINE Tool Page
y Ni-based Superalloy
External, Face and Internal Turning LS/MS/RS 19
MP9005/MP9015/MT9015
External, Face and Internal Turning US905 20

Copy Turning GY Series 21
Machining of Upper Surface of Protuberance APX Series 22
Drilling (Helical), Profile Milling ARX/ARP Series 23
Drilling (Helical), Profile Milling CERAMIC End Mill 24
Finish Profile Milling SMART MIRACLE
Vibration Control ball nose end mill 25
Drilling MMS Drill 26
y Titanium-aluminium Alloy
End mill Series 27
y Titanium Alloy
External, Face and Internal Turning LS/MS/RS
MT9015
28
y Maraging Steel
External, Face and Internal Turning FJ/MS/GJ 29
VP05RT/VP10RT
External, Face and Internal Turning JT Holder 30
LANDING GEAR
y Titanium Alloy
Rough Milling VFX Series 32
Rough Pocket Milling APX Series 33
Vibration Control ball nose end mill 34
Finish Pocket Milling
iMX Series 35
iMX Series 36
Drilling MNS Drill 39
3
Air Frame
4
AIR FRAME
Work Materials [CFRP]
New CVD diamond

coated drills
Optimized cutting
geometry
Drilling
MCC Drill
(Leaflet P713G)
Key Point on Machining

a A 90°point angle is used to reduce thrust when drilling, this prevents
delamination and also improves hole tolerance.
Application Example
Drill ø 6.55
Cutting Speed vc120 m/min (n5840 min-1)
Feed f0.10 mm/rev
Machine Vertical type M/C
Coolant Dry cutting
Comparison of Tool Life and Hole (Entrance/Exit)

*The tool life determination depends on the chipping After 820 holes machining
MCC A
1.6 times
longer
MCC B
tool life Can continue
Conventional
0 200 400 600 800 1000 1200 1400 1600

(Holes)
<Cutting condition> Cutting speed : 120m/min
Tool : ø6.55 Feed : 0.10mm/rev
Work material : CFRP Cutting mode : Dry cutting Chipping
For tool life (10 mm) Conventional
For hole quality (12.5mm)
306 holes 588 holes MCC

MCC Conventional MCC Conventional (1192 holes)
Entrance
Exit
5
AIR FRAME
Work Materials [CFRP, CFRP/Al]
New CVD diamond

coated drills
Unique groove
design
Drilling
MCA Drill
(Leaflet P713G)

a A unique flute design is employed to prevent the aluminium chips from
damaging the finish of the CFRP section thus reducing the gap in hole size
between the aluminium and CFRP section.
Application Example
Drill ø 6.38
Work Material CFRP + Aluminium Alloy
Feed f0.15 mm/rev
Machine Vertical type M/C
Coolant Internal air
Groove Shape Effect
MCA Conventional
(μm) (μm)
*Enlarged view
100 100
X Entrance (CFRP) X Center (CFRP) X Exit (Al) X Entrance (CFRP) X Center (CFRP) X Exit (Al)
80 Y Entrance (CFRP) Y Center (CFRP) Y Exit (Al) 80 Y Entrance (CFRP) Y Center (CFRP) Y Exit (Al)
Back Counter Occurrence
60 60
CFRP
CFRP
40 40
Al
20 20
Al
0 0
*Hatching: Required hole precision
-20 -20
Outside the hole tolerance
standards (5 holes)
-40 -40
1 50 100 150 200 250 1 5
(Holes) (Holes)
<Cutting condition>
Tool : 0.251”(ø6.38) CFRP Al
Work material : CFRP(11mm)+Al(5mm) Cutting speed : 100 m/min Cutting speed : 100m/min
Feed : 0.15 mm/rev Feed : 0.15mm/rev
Cutting mode : Internal air
6
AIR FRAME
Work Materials [CFRP]
New CVD diamond

coated end mills
Optimized cutting
geometry
Trimming
DFC End mill

(TOOLS NEWS B189G)

a Tool life is generally short due to the high strength of the carbon fibres, and
also due to the fact that delamination and burrs develop easily. Therefore the
DFC end mill range employs a CVD diamond coating and a cutting edge
geometry that prevents these problems and prolongs tool life.
Application Example
a
The combination of the CVD coating and the
cutting edge prevents problems relating to burrs
and delamination.
Trimming Hole Expansion

End mill DFC4JCD1000 (ø10) End mill DFC4JCD1200 (ø12)
Work Material CFRP Work Material CFRP
Revolution n6000min-1 Revolution n2390 min-1
(vc188m/min) (vc90 m/min)
Feed vf750mm/min Feed vf382 mm/min
(fz0.03mm/tooth) (fz0.04 mm/tooth)
Depth of Cut ap5mm Depth of Cut ap18 mm, ae2.0 mm & 0.5 mm
Coolant Air blow Coolant Air blow
DFC4JCD1000
96 Holes
No burr
formation
Tool
Cutting direction
Conventional
Machining path
ø 25.4 mm→ø 30.4 mm 30.31 mm
Burr
formation
Flank wear
after 96 holes
machining
Cutting direction
Can continue
7
AIR FRAME
Work Materials [Aluminium Alloy] Convex cutting edge
Helical flank
Low cutting
resistance

AXD Series
(TOOLS NEWS B116G)

a Machining of these kinds of components means machining from block,
whereas much as 90% of the material needs to be removed. As such it is
necessary to carry this out as fast and efficiently as possible. The AXD
series uses inserts that have a suitable relief that results in lower cutting
resistance. Also a convex cutting edge is used to improve the overall chip
disposal. The combination of which result in the tool to be able to be used for
high speed and high efficiency machining.
Application Example
a
Metal removal rate of 10,000cm3/min can be
achieved when using the AXD7000-HSK.
Holder AXD7000R05003A-H63A
Insert (Grade) XDGX227030PDFR-GL (TF15)
Work Material A7075
Feed fz0.21 mm/tooth (vf11340 mm/min)
Depth of Cut ap18 mm, ae50 mm
Coolant Emulsion
Point
Avoids poor wall surface finishes because the tool is
designed to interpolate corners of the pocket, thereby also
preventing vibration.
ap18mm
ae50mm
8
AIR FRAME
Work Materials [Aluminium-lithium Alloy] Convex cutting edge
Helical flank
Low cutting
resistance

AXD Series
(TOOLS NEWS B116G)

a For higher cutting speed ranges the use of the MP9120 is recommended.
Application Example
a
For the machining of Aluminium-lithium alloys the GM
breaker in combination with the tool grade MP9120 is
recommended. This results in reduced chipping and
stable machining.
Holder AXD4000-050A04RA
Insert (Grade) XDGX175024PDER-GM (MP9120)
Work Material Aluminium-lithium Alloy
Coolant Emulsion GM Breaker
Tool life (Number of work pieces)

0 1 2 3
GM breaker
(MP9120)
Conventional 3 times
9
AIR FRAME
Work Materials [Aluminium Alloy]
Instability in chip Smooth chip
separation separation
Chip flow Chip flow
Competitor Mitsubishi

Improved chip
removal
ALIMASTER
(TOOLS NEWS B118G)

a The ALIMASTER series employs a unique cross section geometry that
enables effective chip removal properties. The overall result of which is that
it can be used to machine with higher speeds and increased efficiency.
Application Example
a
Metal removal rate of 5,000cm3/min can be
achieved when used on machines with sufficient
power.
End mill CSRARBD2500R300 (ø 25/R3)
Work Material A7075
Coolant Emulsion
Point
Avoids poor wall surface finishes because the tool is
designed to interpolate corners of the pocket, thereby also
preventing vibration.
<Machine specification>
15000min-1/75kW, BT50
ap25mm
ae20mm
10
AIR FRAME
Work Materials [Aluminium Alloy]
High Precision
High Rigidity
Face Milling,
Pocket Milling
Low Cost
iMX Series
(TOOLS NEWS B200G)

a The iMX exchangeable heads specific for machining aluminium alloys
employs a large rake angle and polished cutting edges to result in a sharper
cutting edge to reduce cutting resistance and to prevent problems relating to
welding.
Application Example
a
When the iMX head is used with a carbide arbor
this results is high rigidity and prevents vibration
even when carrying out slotting applications.
Head (Grade) IMX10S3A10008 (ET2020)
Holder IMX10-U10N014L070C
Overhang length 35 mm
Work Material A7075
Coolant Emulsion
Efficiency (%)
0 50 100 150
Wall surface
iMX Bottom face
Wall surface
Conventional 1.5 times
Bottom face
11
AIR FRAME
Work Materials [Titanium Alloy]
Arranging the
inserts vertically
Cutting force
V formation of
the clamping face
Side Milling, Convex curve

Rough Pocket Milling cutting edge
VFX Series
(TOOLS NEWS B182G)
a When rough machining of titanium alloys problems such as chipping and
abnormal damage can occur if using tools with low rigidity. The VFX series
offers a design that has high rigidity and also insert geometry that employs a
convex cutting edge to improve cutting edge stability.
Application Example
a
When used with a high pressure internal coolant
system efficiency can be increased by up to 150%.
Holder VFX6-063A04A060R
Insert (Grade) XNMU190912R-LS (MP9130)
Work Material Ti-6Al-4V
Depth of Cut ap25-60 mm, ae10-45 mm
Coolant Emulsion (10 MPa)
Efficiency (%)
0 50 100 150
VFX
Conventional
Over 1.5
times
12
AIR FRAME
*Graphical representation
Multi-layering of the coating

prevents cracks penetrating
through to the substrate.
New coated
Face Milling, Side Milling grade with
AJX Series superior fracture
(TOOLS NEWS B028G) resistance
a When machining materials such as titanium alloys cutting resistance varies
and as such the chips generated are saw-tooth type. This can result in
chipping of the cutting edge when high feed roughing applications. To
prevent this kind of problem from occurring the JL breaker, that has a sharp
cutting edge to reduce overall cutting resistance and a newly developed
multi-layered coating, MP9130 is employed. This combination leads to the
ability for stable high feed roughing applications.
Application Example
a
Possible to achieve 1.5 times longer tool life due
the reduced cutting edge chipping.
Holder AJX12R322SA32S
Insert (Grade) JDMT120423ZDER-JL (MP9130)
Depth of Cut ap1 mm, ae20-32 mm
Coolant Emulsion

0 1 2 3
AJX
(MP9130)
13
AIR FRAME
3 types of
breakers
Coolant nozzle
Side Milling, Pocket Milling
ARP
(TOOLS NEWS B222G)

a When rough machining of titanium alloys due to the type of chips generated
problems relating to chipping and fracturing are common. The ARP series
inserts are available in 3 breaker geometries and with the new MP9130 tool
grade. This combination results in stable machining when carrying out
roughing and finishing application of titanium alloys.
Application Example
a
Due to the use of the MP9130 and the L breaker
tool life was improved by 25%.
Holder ARP5PR3204SA32M
Insert (Grade) RPHT1040M0E4-L (MP9130)
Cutting Speed vc50 m/min
Feed fz0.1 mm/tooth
Hole Depth ap2.5 mm ae25 mm
Coolant Emulsion
0.25
Cutting Time: After 53 Minutes
ARP
0.20
Conventional
VB (mm)
0.15
ARP : VB=0.110 mm
0.10
Tool life extended
by 25%
0.05
Conventional : VB=0.231 mm
0.00
0 13.1 26.2 39.3 52.4 65.4 78.5
Cutting time (min)
14
AIR FRAME
Multiple internal
coolant holes
Unique flute
geometry
Side Milling, Pocket Milling Excellent

cooling effect
Coolstar Series
(TOOLS NEWS B171G)

a When machining titanium alloys due to the fact that the thermal conductivity
is low heat generated during machining localizes around the cutting edge.
This results in welding problems and as such it is necessary to prevent heat
generation and to remove the chips effectively. The Coolstar series is
designed with multiple through coolant hole in the flutes of the tool. This
ensures effective cooling and improves chip evacuation.
Application Example
a
Due to the use of coolant through the flutes welding is
prevented and effective chip evacuation can be achieved.
End mill VF6MHVCHD1600 (ø 16)
Depth of Cut ap24 mm, ae1.6 mm (Trochoid)
Coolant Emulsion (0.7 MPa)
Excellent
Titanium alloy
chip
removal and
1.6mm
VF6MHVCH cooling.
Feed rate:1800mm/min (0.1mm/tooth)

21mm
Adhesion
Conventional
24mm
(External coolant)
Feed rate:1350mm/min (0.075mm/tooth)
15
AIR FRAME
Work Materials [Precipitation Hardening Stainless Steel]
Double-phased
helical rake angles
Tough cutting edge

(Convex curve)
High rigidity
cutter body
Low cutting
resistance insert
Rough Pocket Milling
APX Series
(TOOLS NEWS B055G)

a 15-5PH is often used for components in the aerospace industry. It has high
strength and as such chipping and fracturing of the cutting edge can easily
occur. The APX series has a number of insert geometries and coated tool
grades to enable stable machining to be achieved.
Application Example
a
When compared to a conventional product when using
the APX series with the newly developed MP9120
coated tool grade, efficiency was improved by 250%.
Holder (Shell type) APX4K-050A09A042RA
Insert (Grade) AOMT184816PEER-H (MP9120)
Work Material 15-5PH
Coolant Emulsion
Efficiency (%)
0 50 100 150 200 250
APX
(MP9120)
16
AIR FRAME
Work Materials [Precipitation Hardening Stainless Steel]
Excellent cooling
performance
MMS Drill
(TOOLS NEWS B180G)
Drilling
“TRI-Cooling Technology”
a 15-5PH is often used for components in the aerospace industry. It has high
strength and as such chipping and fracturing of the cutting edge can easily
occur. For drilling applications the MMS drill employs a suitable cutting edge
geometry and coating to enable stable machining.
Application Example
a
The end users target was 200 holes, however using
the MMS drill it was possible to drill up to 400 holes,
double that of the original target.
Drill (Grade) MMS0800X3DB (DP7020)
Work Material 15-5PH (42HRC)
Feed f0.2 mm/rev
Hole Depth 24 mm
Coolant Emulsion
Tool life (hole)

0 100 200 300 400
MMS
User's target
(Conventional 2 times
product)
17
Engine
18
ENGINE
Work Materials [Ni-based Superalloy]
Good cutting
performance
External and Face

and Internal Turning HSK-T Tools
(TOOLS NEWS B134G)
PSC Tools
(Special support)
LS/MS/RS
MP9005/MP9015/MT9015
(TOOLS NEWS B214G)

a The MP9000 coated tool grade series is available for low speed and medium
rough machining applications of Ni based alloys.
Application Example
a
Based on the examples below, by employing the
MP9000 series for low speed medium rough
applications tool life was doubled compared to
current tool grades.
Holder DCLNL3225P12 Holder DCLNL3225P12
Insert (Grade) CNMG120408-MS (MP9015) Insert (Grade) CNMG120408-LS (MP9005)
Work Material Inconel® 718 Work Material Inconel® 625
Cutting Speed vc40 m/min Cutting Speed vc50 m/min
Feed f0.2 mm/rev Feed f0.15 mm/rev
Depth of Cut ap2 mm Depth of Cut ap0.5 mm
Coolant Emulsion Coolant Emulsion
Tool life (min) Tool life (min)

0 10 20 30 40 0 35 70
MP9015 MP9005
Conventional 2 times Conventional 2 times
19
ENGINE
Good cutting
performance
External and Face

and Copy Turning HSK-T Tools
(TOOLS NEWS B134G)
US905
(TOOLS NEWS B036G)

a US905 coated tool grade is available for high speed and medium finish
machining applications of Ni based alloys.
Application Example
a
Based on the example below, by employing the US905
tool grade for high speed finishing applications tool
life was increased by up to 2.5 times.
Holder H63TH-PRDCN-H12
Insert (Grade) RCMX1204M0 (US905)
Work Material Inconel® 718
Feed f0.15 mm/rev
Depth of Cut ap0.5 mm
Coolant Emulsion
Tool life (min)

0 2 4 6 8 10
US905
20
ENGINE
BM Breaker
(Medium feeds)
GS Breaker
(Low feeds)
Good cutting
Copy Turning GY Series
(TOOLS NEWS B140G) performance

a When machining of Ni based alloys it is necessary to use a sharp edge to
reduce cutting resistance and overall heat generation. The GY series employs
a number of geometries that offers a sharp edge to increase tool life.
Application Example
a
Stable tool life was achieved when machining
WASPALOY®.
Holder GYHL2525M00-M25L
Insert (Grade) GY2M0600J030N-GS (VP10RT)
Work Material WASPALOY®
Feed f0.05 mm/rev
Depth of Cut ap10 mm
Coolant Emulsion
MIRACLE ®
coating
Carbide substrate
(HRA92.0)
VB: 0.122mm VP10RT

Further use is possible because of small wear. (after 25 min. machining)
21
ENGINE
Double-phased
helical rake angles
Tough cutting edge

(Convex curve)
High rigidity
cutter bodies
Low cutting
Machining of upper surface resistance insert
of protuberance APX Series
(TOOLS NEWS B055G)

a When machining exotic materials, like Ni-based alloys, due to the fact that the
thermal conductivity is low heat generated during machining localizes
around the cutting edge that results in work hardening leading to premature
tool failure. The APX series offers suitable insert geometries and tool grades
to achieve stable machining and increase tool life.
Application Example
a
Compared to a conventional product tool life was
doubled.
Holder APX3000-050A07RA
Insert (Grade) AOMT123620PEER-M (MP9130)
Coolant Emulsion
Tool life (min)

0 30 60
APX
Conventional Over 2 times
22
ENGINE
Multifunctional
Drilling (Helical), Profile Milling ARX

(TOOLS NEWS B066G)
ARP
(TOOLS NEWS B222G)

a For the engine casing there are applications that require hole making on the
outside of the casing it is possible to use helical drilling to machine these
holes. Additionally application may include profile milling.
Application Example
a
By using a small diameter radius end mill it is
possible to machine large diameter holes via
helical machining.
Holder ARX35R142SA12S
Insert (Grade) RDMW0724M0E (VP15TF)
Feed f0.2 mm/rev (Helical Cutting)
Hole Depth 20 mm (1 mm/rev), Hole dia. 25 mm
Coolant Emulsion
y Helical Cutting
a Setting a tool's centre excursion
ødc = øDH - øD1
Tool's center Required bore Tool's cutting
øD1
excursion diameter diameter
ødc
øDH
VB: 0.08mm
Further use is possible because of small wear. (after 7 min. machining)
23
ENGINE
Strong, negative
flute and special rake
edge withstands high
temperatures and loads.
CERAMIC End mill

(TOOLS NEWS B228G) Ultra-high-efficiency
performance
Drilling (Helical), Profile Milling
Ni based difficult-to-cut heat resistant alloys Tensile strength
such as Inconel® 718 soften at temperatures
exceeding 800ºC. At these temperatures,
difficult-to-cut materials become easier to
Proof strength
machine because their bearing and tensile
Proof strength [MPa]
strengths are lowered.

Tensile Strength,
Ceramic end mills can work effectively at

these high temperatures and self generate the
heat required to soften the machined material
through ultra-high feeds and speeds.
Temperature 800°C
Application Example
Tool life comparison with Inconel®718 (HRC45) Ceramic end mill
After cutting (12 m)
Before cutting
Edge Corner radius
Revolution :
19,098 min-1
CE6SRB Feed rate :
6,875 mm/min <Cutting condition>
Tool : ø10xR1.0
Revolution : Depth of cut : ae=1.0 mm
Carbide end 1,910 min-1 ap=7.0 mm
mill Overhang : 20 mm
Feed rate :
6 flute Cutting mode : Down cut
688 mm/min Ceramic : Dry (No air blow)
Solid Carbide : Wet cutting
Cutting efficiency 10 times
Tool life comparison-Inconel®718 (HRC 45)
CE6SRB
CE6SRB
Broken after 42 m machining

2.8 times 30 m
Broken <Cutting condition>
Conventional after 15 m longer tool Conventional Tool : ø12xR1.5
machining life Revolution : 18,568 min-1 (700 m/min)
Feed rate : 6,684 mm/min (0.06 mm/tooth)
Depth of cut : ae = 2.4 mm
0 10 20 30 40 50
Cutting length (m) ap = 9.0 mm (Down cut)
5m Overhang : 24 mm
Cutting mode : Dry (No air blow)
24
ENGINE
%°
Wider chip
pocket
%° $°
Variable pitch
Variable
$° curve
SMART MIRACLE
Coating
Variable pitch
Finish Profile
Milling SMART MIRACLE Newly designed
Vibration Control radius cutting edges
ball nose end mill reduce vibration
(TOOLS NEWS B197G)
a When machining Ni-based alloys which have low thermal conductivity and
are subjected to work hardening, well-balanced cutting edge and superior
coating grade are required.
The latest SMART MIRACLE vibration control ball nose end mills have variable
pitch geometry with newly designed radius-cutting-edges to reduce vibration.
Application Example
a
Achieved 1.5 times longer tool life in stable
machining without vibration.
End mill (ø 6/R3) 4 flute Smart Miracle taper ball nose end mill (Non-stocked item)
Depth of Cut ap0.4 mm, ae 0.5mm
Coolant Emulsion

0 0.5 1
SMART
MIRACLE
Conventional
1.5
times
25
ENGINE
Excellent
cooling effect
MMS Drill
(TOOLS NEWS B180G)
Drilling
“TRI-Cooling Technology”

a The key is how to cool the cutting edge when drilling Ni-based alloys.
It is possible to extend tool life greatly by using a solid carbide drill that
employs TRI-Cooling through coolant technology with a high-pressure
coolant supply.
Application Example
a
15 times longer tool life is achieved when applying high-
pressure internal coolant and TRI-cooling technology.
Drill (Grade) MMS0610X3DB (DP7020)
Feed f0.06 mm/rev
Hole Depth 15 mm
Coolant Emulsion
Tool life (hole)

0 5 10 15
MMS: Internal coolant

(7 MPa) 15
MWS: Internal coolant 1 VB: 0.21mm

(1.5 MPa)
15 times
MWE: External coolant 1
26
ENGINE
Work Materials [Titanium-aluminium Alloy]
SMART MIRACLE
Coating
ZERO- μ
SURFACE
Superior vibration
SMART MIRACLE resistance
Finish Profile ENDMILL SERIES
Milling （TOOL NEWS B197J）

a Titanium-aluminium alloy has low thermal conductivity and tends to
concentrate heat on the cutting edge and moreover scratches can occur
easily on the cutting surface when cutting Titanium-aluminium alloy.
Therefore, it is important to remove heat on the cutting edge efficiently and
to evacuate chips smoothly. The Smart Miracle end mills series with an
optimum balance of sharpness and smoothness of the coating layer due to
Mitsubishi original smoothening treatment enables stable cutting.
Application Example
a
Smoothening treatment of the coating layer
reduces cutting resistance and improves tool life.
End mill VQMHVRBD1200R100
Work Material Titanium-aluminium Alloy
Depth of Cut ap 2 mm, ae 1 mm
Coolant Emulsion
Tool life (min)

0 15 30 45 60
SMART
MIRACLE
27
ENGINE
Good cutting
performance
External and Face

and Internal Turning HSK-T Tools LS/MS/RS
(TOOLS NEWS B134G) MT9015
(TOOLS NEWS B214G)

a Rough estimate of the tool life is 120 minutes at 80m/min, 60 minutes at 120m/
min, when finish-machining titanium-alloy. Non-coated grades are the first
recommendation.
Application Example
a
By setting the correct cutting speed longer tool life
can be achieved.
Holder H63TH-DCLNR-DX12
Insert (Grade) CNMG120408-LS (MT9015)
Cutting Speed vc80, 120 m/min
Feed f0.15mm/rev
Coolant Emulsion
LS Breaker
Tool life (min)
0 30 60 90 120 150 180 210
Cutting Speed
vc80 m/min
Cutting Speed
vc120 m/min
28
ENGINE
Work Materials [Maraging Steel]
Good cutting
performance
External and Face HSK-T Tools FJ/MS/GJ

and Internal Turning (TOOLS NEWS B134G) VP05RT/VP10RT
(TOOLS NEWS B036G)

a For rough machining of maraging steel shafts, generally cBN tool grades are
used. However for hard material ranges it is possible to use the VP05RT
coated tool grade.
Application Example
a
Compared to the conventional tool grade double
the tool life was achieved when using the VP05RT
coated tool grade.
Holder PSC63-DDJNR
Insert (Grade) DNMG150412-MS (VP05RT)
Work Material Maraging Steel (48-50HRC)
Feed f0.23 mm/rev
Depth of Cut ap2 mm
Coolant Emulsion
MS Breaker
Tool life (min)
0 5 10
VP05RT
29
ENGINE
External and Face JT Holder

Tool wear
Turning minimization
a When machining heat resistance materials if heat generation can be
prevented then tool life can be achieved.
Application Example
a
The example below shows the tool life increase when using the
external coolant system JT series. An increase of over 1.5 time and
more can be obtained when compared to conventional external cooling.
Holder PSC50-DCJNR
Insert (Grade) CNMG120408-MJ (US905)
Feed f0.1 mm/rev
Coolant Emulsion
Discharge Pressure and Tool Life Changes : Machined Length (m)

0 200 400 600 800 1000 1200
JT discharge pressure: 20MPa
JT discharge pressure: 0.3MPa
External Coolant
Wear standard = 0.2 mm
30
Landing Gear
31
LANDING GEAR
Arranging the
inserts vertically
Cutting force
V formation of
the clamping face
Rough Milling
Convex curve
cutting edge
VFX Series
(TOOLS NEWS B182G)
a When rough machining of titanium alloys problems such as chipping and
abnormal damage can occur if using tools with low rigidity. The VFX series
offers a design that has high rigidity and also insert geometry that employs a
convex cutting edge to improve cutting edge stability.
Application Example
a
When used with a high pressure internal coolant
system tool life can be increased by up to 7 times
compared to a conventional tool.
Holder VFX6-080A05A075R
Insert (Grade) XNMU190912R-LS (MP9130)
Work Material Ti-5Al-5Mo-5V-3Cr
Tool life (min)

0 30 60 90 120 150 180 210
VFX
Conventional Over 7 times
32
LANDING GEAR
Double-phased
helical rake angles
Tough cutting edge

(Convex curve)
High rigidity
cutter body
Rough Pocket Milling

Low cutting
resistance insert
APX Series
(TOOLS NEWS B055G)

problems relating to chipping and fracturing are common. The APX series
inserts employ a curved cutting edge to reduce cutting resistance and rigid
tool body with through coolant to achieve stable machining.
Application Example
a
Even when used with long overhang applications
the combination of the screw-in head with a
carbide shank stable machining was achieved.
Holder (Screw-in type) APX3000R254M12A35 SC25M12S125SW
Insert (Grade) AOMT123620PEER-M (MP9120)
Depth 80mm
Coolant Emulsion
Edge condition (85min.)
Screw-in head
Carbide shank
33
LANDING GEAR
%°
Wider chip
pocket
%° $°
Variable pitch
Variable
$° curve
SMART MIRACLE
Coating
Finish Profile Variable pitch

Milling
SMART MIRACLE Newly designed
Vibration Control radius cutting edges
ball nose end mill reduce vibration
(TOOLS NEWS B197G)
problems relating to vibration can easily occur. To prevent these problem the
SMART MIRACLE vibration control end mill was developed. The series has
irregular pitch and a newly developed radius geometry to overcome the
problems related to vibration.
Application Example
a
Stable machining was achieved, and tool life was
increased by 3 times due to the increase in the number
of flutes.
End mill VQ4SVBR0600
Work Material Ti-10V-2Fe-3Al
Feed vf1590 mm/min
Depth of Cut ap1.0 mm, ae0.5 mm
Coolant Emulsion
Tool life (min)

0 30 60 90
VQ4SVB 3 times
VQ6SVB
(increased number of teeth)
34
LANDING GEAR
High Precision
High Rigidity

Low Cost
iMX Series
(TOOLS NEWS B200G)

iMX series also has a range of exchangeable heads that offer vibration
resistance properties. Additionally chip evacuation can also be improved
leading to stable machining.
Application Example
a
Stable machining without vibration was achieved
resulting in an increase in tool life of up to 7 times.
Head (Grade) IMX16C10HV160R10016 (EP7020)
Work Material Ti-6Al-4V ae 0.5mm
ap 12mm
Depth of Cut ap12 mm, ae0.5 mm
Coolant Emulsion
Tool life (min)

0 30 60 90
iMX
No vibration
Chatter mark
35
LANDING GEAR
High Precision
High Rigidity

Low Cost
iMX Series
(TOOLS NEWS B200G)

a When finish machining of titanium alloys due to the type of chips generated
iMX series also has a range of exchangeable heads that offer vibration
resistance properties. This ensures that even when using long overhang
vibration can be minimized leading to stable machining.
Application Example
a
Stable machining without vibration was achieve that resulted
in double the tool life.
Head (Grade) IMX20C4HV200R10040 (EP7020) øD
Length of cutting edge 2D/ Non-stocked item
Overhang length 125 mm
Work Material Ti-5Al-5Mo-5V-3Cr
2D
Depth of Cut ap30 mm, ae5-20 mm
Coolant Emulsion
Tool life (min)

0 30 60 90
ae5-20 mm
iMX
ap30 mm
36
LANDING GEAR
Outstanding
sharpness and high
edge strength
Excellent
cooling
performance
Improved chip
removal
Drilling MNS Drill
(TOOLS NEWS B135G)

a When machining titanium alloys due to the fact that the thermal conductivity is
low heat generated during machining localizes around the cutting edge. This
results in welding problems and as such it is necessary to prevent heat generation
and to remove the chips effectively. The MNS drill range is designed to increase
the cooling effect and to discharge the chips via a unique flute geometry
resulting is stable machining of titanium alloys.
Application Example
a
Stable machining can be achieved due to effective
cooling and chip evacuation.
Drill (Grade) MNS0600X20DB (TF15)
Feed f0.06 mm/rev
Hole Depth 120 mm
37
Memo
38
Memo
39
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Aerospace A613g

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A613G

y Aluminium Alloy y Aluminium-lithium Alloy

y Precipitation Hardening Stainless Steel

External, Face and Internal Turning US905 20

External, Face and Internal Turning JT Holder 30

New CVD diamond

Key Point on Machining

Comparison of Tool Life and Hole (Entrance/Exit)

0 200 400 600 800 1000 1200 1400 1600

306 holes 588 holes MCC

New CVD diamond

Key Point on Machining

Groove Shape Effect

New CVD diamond

DFC End mill

Key Point on Machining

Trimming Hole Expansion

Face Milling, Pocket Milling

Key Point on Machining

Face Milling, Pocket Milling

Key Point on Machining

Tool life (Number of work pieces)

Chip flow Chip flow

Face Milling, Pocket Milling

Key Point on Machining

Key Point on Machining

Side Milling, Convex curve

Multi-layering of the coating

Tool life (Number of work pieces)

Conventional 1.5 times

Side Milling, Pocket Milling

Key Point on Machining

Side Milling, Pocket Milling Excellent

Key Point on Machining

Feed rate:1800mm/min (0.1mm/tooth)

Feed rate:1350mm/min (0.075mm/tooth)

Tough cutting edge

Key Point on Machining

Conventional 2.5 times

Tool life (hole)

External and Face

Key Point on Machining

Tool life (min) Tool life (min)

Conventional 2 times Conventional 2 times

External and Face

Key Point on Machining

Tool life (min)

Conventional 2.5 times

Key Point on Machining

VB: 0.122mm VP10RT

Tough cutting edge

Key Point on Machining

Tool life (min)

Conventional Over 2 times

Drilling (Helical), Profile Milling ARX

Key Point on Machining

excursion diameter diameter

CERAMIC End mill

strengths are lowered.

Ceramic end mills can work effectively at

Broken after 42 m machining

Tool life (Number of work pieces)

Key Point on Machining