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TABLE OF CONTENTS
Construction ............................................................... 4 - 5
Cv charts ..................................................................... 6 - 9
FOREWORD
41000 series heavy duty cage guided control valves employed ensures durability of the valve for any
are engineered for the most demanding severe application.
applications in the industry, ranging from power
generation to integrated petroleum and chemical SIMPLE, HIGH PERFORMANCE TRIM DESIGN
processing plant and a host of other modern
process industries. Hallmarks of exceptional service Every valve is available with standard and reduced
requirements of control valves are four fold: high Cv cages. For balanced design, common plug and
pressure drop capability, high capacity, tight seat result in reduced spare parts inventory. For
shut-off and high temperature capability. 41000 applications where cavitation or high noise is
series exhibits these characteristics in all valve sizes. anticipated, standard cage is replaced with
Key design features are: multi-hole cage. Clamped seat and cage facilitate
easy trim removal and valve maintenance.
HIGHER ALLOWABLE PRESSURE DROPS
VARIETY OF SPECIALLY ENGINEERED TRIM
41000 series control valves provide exceptional and PACKAGES
dependable performance over a wide range of
pressure drops typical of severe services. Just as Lo-dB / Anti-cavitation Single Stage Trim: Provides
important, it handles a vast majority of all shut-off excellent noise attenuation for compressible fluids
pressures with standard pneumatic spring- and cavitation protection for liquid service.
diaphragm actuators.
Lo-dB / Anti-cavitation Double Stage Trim: Designed
GREATER CAPACITY WITH LOW RECOVERY for noise control on gas or steam at high pressure
drop ratios and high pressure drops for liquid
Rated capacity for each 41000 series valve is at top service.
levels established for contemporary cage guided
valves. These unusually high capacities are attained Auxiliary Shut-off Pilot Plug: Used for tight
with minimum pressure recovery, as indicated by shut-off requirements, with a pilot plug closing the
the high critical flow factors, which minimises balancing holes in shut-off condition.
possibility of cavitation in liquid service.
Tec Seal Ring: Tight shut off attained by arresting
TIGHT SHUT-OFF the leakage past the seal ring by means of a
pressure energised polymeric seal ring located in
41000 series valves can provide single-seat leak the plug pressing against the walls of the cage.
tightness of Class IV in accordance with ANSI/FCI
70.2, or the exceptional leak tightness of Class V. Static Seal Ring: Designed for high pressure tight
shut-off and continuous throttling applications. The
WIDE TEMPERATURE RANGE special seal ring with a longer heel located in the
cage imparts excellent dynamic stability while
Standard 41000 series valves handle temperatures throttling.
from -30°C to 540°C. Standard bonnet is designed
with a moderately finned extension, so no bonnet Multi-stage Valves: A unique trim design to account
change is necessary in this temperature range. for high pressure drop and prevents cavitation and
maintains constant velocity throughout the pressure
HIGH-PERFORMANCE MATERIAL IS STANDARD dropping stages. Concentric cages incorporate
tortuous flow path which causes numerous velocity
Without exception, the material specified as head losses without appreciable pressure recovery.
standard for 41000 series valves have been tested High pressure recovery factor (Cf or FL) at lower
and selected to provide trouble free operation in lifts eliminates cavitation. High impedence flow path
services with high pressures and extreme reduces pressure by friction and turbulence,
temperatures. The high performance trim material maintaining constant velocity throughout.
1
MIL 41000 - General Information
NUMBERING SYSTEM
- - - - -
Trim
Body Series Plug Type Cage Type
Characteristic
0. Undefined
0. Undefined 0. Undefined
1. Unbalanced
1. Standard
Balanced Designs
41. Cage Guided 2. With Static Seal Ring 1. Linear 2. Single Stage
Globe Lo-dB / Anti-cav
3. With Pressure-energised
Polymeric Seal Ring 2. Equal % 3. Double Stage with
71. Cage Guided
4. With Auxiliary Shut-off Pilot Plug Diffuser Seat Ring
Angle
5. With Metallic Seal Ring 3. Customised 4. Double Cage
6. With Polymeric Seal Ring Lo-dB / Anti-cav
X. On-Off
9. With Graphite Seal Ring 8. Multi-stage
SIZES / RATINGS
RATING
(1)
VALVE SIZE (Inch)
(2)
(ANSI)
0.75,1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20
150#-600# u u l u l - ul l l l l l l l l l
900#-1500# u u unl un nl nl nl l l l - - - -
2500# u u unl un nl nl nl l l l l - - -
(2)
ANSI CLASS
VALVE SIZE
150# to 600# 900# to 1500# 2500#
2
MIL 41000 - General Information
GENERAL DATA
Body Trims
Type: High Capacity Globe CAGE:Single stage or Multi stage
Recommended Flow Directions: (Cylindrical Ported or Lo-dB/Anti-cav)
Balanced Design(Liquid service): FTC (3) Characteristic :
Balanced Design(Gas/Steam service): FTO(4) Standard Linear or Equal%
Unbalanced Design: FTO Lo-dB/Anti-cav Linear
Lo-dB Design: FTO Special Application Customised
Anti-cav Design: FTC
PLUG: Balanced or Unbalanced
Self-energised Seal Rings: Only FTO
Auxiliary Shut-off Pilot Plug: Only FTC q Pressure Balanced with Spring-energised, Metallic,
Polymeric or Graphite Seal Rings.
Bonnet q Unbalanced without Seal Rings.
Type: Stud bolted, with moderately finned extension
Actuator
Gland Packing Type: 37/38 Series Pneumatic Spring Diaphragm Actua-
Type: With Teflon (<180° C ) or Graphite (>180° C ) tors with optional Hand Wheels.
moulded split rings.
Option: Teflon V Rings. Options: Electrical, Piston Cylinder
(5)
TEMPERATURE RANGE MAXIMUM SEAT LEAKAGE CLASS
VALVE SIZE
MODEL (°C) (AS PER ANSI/FCI 70.2)
(Inch)
Min. Max. Standard Optional
1.5 to 4 II
41500 -30 540
6 to 20 III
(7)
41600 -30 150 1.5 to 20 IV
1.5 to 4 III
41900 -30 540
6 to 20 IV
(3)
: Flow to close (4) : Flow to open
(5)
: Special designs available for applications outside the given temperature range, consult MIL.
Upto 150°C, Max Working pressure: 100 bar
(6)
:For 41300, following temp / pressure limitation is applicable }
150°C to 315°C, Max Working pressure: 70 bar
(7)
: Special designs available upto 305° C, consult MIL
(8)
: This class is usually specified for critical applications where the control valve may be required to be closed for long periods of time
with high differential pressure across the seating surfaces. Test media shall be water at the maximum operating differential pressure.
3
MIL 41000 - Construction
2
1
SEAL RINGS
4 3
5 6
41500/ 41600/ 41900
7 Backup Ring
8
9 Seal Ring
10
12 11
13
14
41300
15
Seal Ring
16
18
17
CAGES
(a) =%
(b) LINEAR
4
MIL 41000 - Construction
DRAWING
PART NAME MAX. TEMP STANDARD MATERIAL
REF. NO.
<343°C 17.4 PH (ASTM A 564 Gr 630, H 1075)
1 Valve Plug Stem
>343°C SUPER ALLOY (ASTM A 638 Gr 660)
2 Packing Flange Stud ASTM A 193 Gr B8
3 Packing Flange Nut ASTM A 194 Gr 8
4 Packing Flange ASTM A 105
5 Packing Follower ASTM A 479 Ty 304
6 Packing Spacer/Lantern Ring ASTM A 479 Ty 304
<180°C PTFE
7 Gland Packing
>180°C GRAPHITE
<427°C ASTM A 216 Gr WCC
<530°C ASTM A 217 Gr WC6
8, 18 Bonnet, Body
<540°C ASTM A 217 Gr WC9/C5
<540°C ASTM A 351 Gr CF8/CF8M/CF3/CF3M
<454°C ASTM A 193 Gr B7
9 Body Stud
>454°C ASTM A 193 Gr B16
<454°C ASTM A 194 Gr 2H
10 Body Nut
>454°C ASTM A 194 Gr 4
<343°C SS 304 + Asbestos (spiral wound)
11 Body Gasket
>343°C SS 316L + Graphite (spiral wound)
12 Plug Pin ASTM A 479 Ty 316
41200 <290°C Spring energised Ekonol+PTFE
41300 <315°C
(6)
Spring energised Ekonol+PTFE
13 Seal Ring 414/500 <540°C Ni Resist D3 (ASTM A 439 Ty D3)
41600 <150°C
(7)
Teflon
41900 <540°C Pure Graphite
<343°C Spring Steel
20, 22 Circlip / Pilot Spring
>343°C Inconel X 750
<343°C ASTM A 743 Gr CA6NM+Stellite No.6, Chrome plated
21 Pilot Plug
>343°C ASTM A 743 Gr CA6NM+Stellite No.6, Nitrided
<343°C 17.4 PH (H 1075)
14 Valve Plug
>343°C ASTM A 743 Gr CA6NM, Nitrided
15 Cage ASTM A 743 Gr CA6NM, Nitrided
Seat Ring SS 316+ Stellite No. 6
16
Diffuser Seat Ring ASTM A 351 Gr CF8M
<343°C SS 304 + Asbestos (spiral wound)
17 Seat Ring Gasket
>343°C SS 316L + Graphite (spiral wound)
<343°C 17.4 PH (H 1075)
19 Flat Spring
(10)
>343°C Inconel X 750
(9)
: For other material consult MIL, MIL reserves right to provide superior material, owing to constant product upgradation.
(10)
: Used for sizes 6 and above to account for thermal expansion
5
MIL 41000 - Cv Charts
41300/41400/41600/41900 SERIES
Critical Flow Factor (Cf or FL) for Linear / Equal % at full open position: 0.90
Critical Flow Factor (Cf or FL) for Lo-dB/Anti-cav at full open position: 0.94
3, 4 x 3 3, 4 x 3, 6 x 3 4, 6 x 4 2.0 60, 75, 95, 155, 190(12) 56, 90,140 30, 45, 95, 120
2.5 260, 380, 640 230, 400 105, 210, 255, 300
8, 10 x 8 8 8, 12 x 8
5.0 - - 1400
(11)
: Indicates Inlet & Outlet size x Trim size : Cv 190 only for 6x4, 2500#
(12)
6
MIL 41000 - Cv Charts
19
20
21
22
16
7
MIL 41000 - Cv Charts
41100 SERIES (LINEAR/EQUAL%/ON-OFF) Critical Flow Factor (Cf or FL) at full open position: 0.90
1.5 0.75
(13)
150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20
(13)
-
2.0 0.75
(13)
150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20
(13)
25, 30
(13)
2.5 0.75
(13)
900# - 2500# - - 8 10 12, 16 20
(13)
25, 30
(13)
(13)
: Cv 20, 25, 30 with 1.5 stroke
41100 SERIES (LO-DB / ANTI-CAVITATION) Critical Flow Factor (Cf or FL) at full open position: 0.94
1.5 (14)
0.75 150# - 2500# 1.7, 2.5, 3.8 6 8 10 12,16 (14)
20 -
2.0 (14)
0.75 150# - 2500# 1.7, 2.5, 3.8 6 8 10 12,16 (14)
20 (14)
25
2.5 (14)
0.75 900# - 2500# - 6 8 10 12,16 (14)
20 (14)
25
(14)
: Cv 20, 25 with 1.5 stroke
41100 SERIES (LO-DB / ANTI-CAVITATION) - DOUBLE STAGE Critical Flow Factor (Cf or FL) at full open position: 0.94
8
MIL 41000 - Cv Charts
41200 SERIES (LINEAR/EQUAL%/ON-OFF) Critical Flow Factor (Cf or FL) at full open position: 0.90
(16):
Only for On-Off
12345
12345
12345 Orifice diameter for actuator selection, Refer 41100 series actuator selection chart.
41008 SERIES MULTI-STAGE VALVES Critical Flow Factor (Cf or FL) at full open position: 0.98
2 1 2500# 10
(17)
-
4 2 2500# 60
6 3 2500# 80 120
8 3 2500# 200
(17):
Forged Body
9
MIL 41100 - Class IV Actuator Selection
STROKE: 0.75 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Spring Range in psig)
Orifice Diameter 11 13 15 18
(Inch) (3-15) (6-30) (11-30) (3-15) (6-30) (12-30) (19-31) (3-15) (6-30) (18-30) (12-30) (18-30)
0.375 8 132 250 59 235 250 250 152 250 250 250 250
0.5 - 72 188 30 130 250 250 83 234 250 250 250
0.625 - 44 119 18 81 208 250 51 148 250 250 250
0.812 - 24 69 9 46 122 209 29 86 250 250 250
1 - 15 44 5 30 79 137 18 56 207 214 250
1.25 - 9 27 2 18 50 87 11 35 132 136 211
1.375 - 7 22 - 15 41 71 8 28 108 112 174
1.625 - 4 15 - 10 29 51 5 20 77 80 124
STROKE: 1.5 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Spring Range in psig)
Orifice Diameter 13 15 18
(Inch) (3-15) (6-30) (12-31) (3-15) (6-30) (11-30) (14-31) (3-15) (6-30) (12-30) (18-30)
0.625 18 81 208 51 148 250 250 104 250 250 250
0.812 9 46 122 29 86 182 239 60 149 250 250
1 5 30 79 18 56 119 157 39 97 214 250
1.25 2 18 50 11 35 75 99 24 61 136 211
1.375 - 15 41 8 28 62 82 19 50 112 174
1.625 - 10 29 5 20 44 58 13 35 80 124
STROKE: 0.75 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Supply Pressure in psig)
Orifice Diameter 11 13 15 18
(Inch) (25) (35) (45) (25) (35) (45) (25) (35) (45) (25) (35) (45) (55)
0.375 61 250 250 138 250 250 247 250 250 250 250 250 250
0.5 31 231 250 75 250 250 136 250 250 250 250 250 250
0.625 18 146 250 46 230 250 85 250 250 172 250 250 250
0.812 20 85 161 26 134 243 49 204 250 100 250 250 250
1 5 55 105 16 88 159 31 134 236 65 235 250 250
1.25 2 34 66 9 55 101 19 85 150 41 149 250 250
1.375 - 28 54 7 45 83 15 70 124 33 123 213 250
1.625 - 19 38 5 32 59 11 49 88 23 88 152 216
STROKE: 1.5 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Supply Pressure in psig)
13 15 18
Orifice Diameter
(Inch) (25) (35) (45) (25) (35) (45) (25) (35) (45) (55)
0.625 41 214 250 79 250 250 160 250 250 250
0.812 23 125 228 45 193 250 93 250 250 250
1 14 82 149 29 126 224 60 221 250 250
1.25 8 51 95 18 80 142 38 140 243 250
1.375 6 42 78 14 66 117 31 116 201 250
1.625 4 30 55 10 46 83 22 82 143 204
For 38 Series actuators, 3-15 psig springs require 20 psig supply and all other springs require 35 psig supply pressure.
37 Series actuators are with 3-15 psig spring ranges.
For requirements outside the above range, please consult MIL.
10
MIL 41100 - Class V Actuator Selection
STROKE: 0.75 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Spring Range in psig)
Orifice Diameter 11 13 15 18
(Inch) (3-15) (6-30) (11-30) (3-15) (6-30) (12-30) (19-31) (3-15) (6-30) (18-30) (12-30) (18-30)
0.375 - 52 250 - 155 250 250 72 250 250 250 250
0.5 - 11 128 - 69 250 250 22 174 250 250 250
0.625 - - 70 - 33 160 250 3 100 250 250 250
0.812 - - 32 - 9 84 172 - 49 250 250 250
1 - - 14 - - 49 107 - 26 177 184 250
1.25 - - 3 - - 26 63 - 11 107 112 187
1.375 - - - - - 19 49 - 6 86 90 152
1.625 - - - - - 10 32 - - 59 61 105
STROKE: 1.5 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Spring Range in psig)
Orifice Diameter 13 15 18
(Inch) (3-15) (6-30) (12-31) (3-15) (6-30) (11-30) (14-31) (3-15) (6-30) (12-30) (18-30)
0.625 - 33 160 3 100 250 250 56 205 250 250
0.812 - 9 84 - 49 145 202 23 112 250 250
1 - - 49 - 26 89 126 8 67 184 250
1.25 - - 26 - 11 51 75 - 37 112 187
1.375 - - 19 - 6 40 60 - 28 90 152
1.625 - - 10 - - 25 39 - 17 61 105
STROKE: 0.75 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Supply Pressure in psig)
Orifice Diameter 11 13 15 18
(Inch) (25) (35) (45) (25) (35) (45) (25) (35) (45) (25) (35) (45) (55)
0.375 - 250 250 57 250 250 167 250 250 250 250 250 250
0.5 - 171 250 14 250 250 76 250 250 211 250 250 250
0.625 - 98 226 - 181 250 37 250 250 123 250 250 250
0.812 - 48 124 - 97 206 12 167 250 63 250 250 250
1 - 25 75 - 57 129 - 104 206 35 205 250 250
1.25 - 10 42 - 31 77 - 61 126 17 125 234 250
1.375 - 6 32 - 23 61 - 48 102 11 101 191 250
1.625 - - 20 - 13 40 - 31 70 5 69 133 198
STROKE: 1.5 MAX. SHUT-OFF DIFFERENTIAL PRESSURES in Kg/cm 2 (Supply Pressure in psig)
Orifice Diameter 13 15 18
(Inch) (25) (35) (45) (25) (35) (45) (25) (35) (45) (55)
0.625 166 250 31 250 250 111 250 250 250
0.812 - 88 191 8 156 250 56 250 250 250
1 - 51 119 - 96 194 30 191 250 250
1.25 - 27 71 - 56 118 14 116 219 250
1.375 - 20 56 - 44 95 9 94 179 250
1.625 - 11 37 - 28 65 3 64 125 185
For 38 Series actuators, 3-15 psig springs require 20 psig supply and all other springs require 35 psig supply pressure.
37 Series actuators are with 3-15 psig spring ranges.
For requirements outside the above range, please consult MIL.
11
MIL 41300 - Actuator Selection
12
MIL 41300, 41400 - Actuator Selection
20 4.0 18 3-15 60 6 - - -
24 3-15 55 7 - - -
13
MIL 41400 - Actuator Selection
14
MIL 41500, 41600, 41900 - Actuator Selection
15
MIL 41500, 41600, 41900 - Actuator Selection
16
MIL 41500, 41600, 41900 - Actuator Selection
17
MIL 41000 - Weights & Dimensions
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41300, 41400, 41500, 41600, 41900 (21)
(22)
: Corresponds to MIL 41100
18
MIL 41000 - Weights & Dimensions
(min)
300
C D W2 C D W2
11 417 331 21 613 331 25 Air
Set
C
Positioner
H
DIMENSIONAL REFERENCE
B
A
(min)
500
19
MIL 41000 - Check Lists
20
MIL 41000 - Installation
5 Avoid if possible
5
4 4 Fourth Position
3
Third Position
21