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of Polymeric Solutions
P . 1. CARREAU, D . DE KEE* and M . DAROUX**
Chemical Engineering Department, Ecole Polytechnique, Montrkal, Q d b e c , H3C 3A7
Viscosity data of an aluminum soap solution, a polyisobu- On a analysk, au nioyen de deux mod&les rhkologiques (le
tylene solution, a polyacrylamide solution, and ten polystyrene niodkle A de Carreau et celiii dEllis), les rksultats des viscositks
solutions have been analysed using two rheological models: d'nne solution de savon daluminum, une solution de poly-
the Carreau model A and the Ellis model. The model para- isobutylkne e t dix solutions de polystyrhe. On a obtenu les
meters were obtained by non-linear regression. The importance paramttres des niodhleles par regression non linkaire. On illustre
of the zero-shear viscosity for design purposes is illustrated l'importance pratique de la viscosit6 en l'absence de cisaille
by observing the appearance of a master curve in the repre- nient, en observant l'apparition d u n e courbe principale dans
sentation of the dimensionless viscosity versus the product la reprksentation de la viscositk a-diniensionnelle en fonction
of the zero-shear viscosity by the shear rate. A linear relation is du produit de la viscositk en l'absence de cisaillement par la
shown to exist between the logarithm of the zero-shear vis- vitesse de cisaillement. On niontre qu'il existe une relation
cosity and the polymer concentration. It is asserted that either linhire entre le logarithme de la viscositC en l'absence de
model should replace advantageously the commonly used power- cisaillement et la concentration des polymkes. On soutient que
law expression. les deux niodkles pourraient remplacer avantageusement l'ex-
pression de la loi de puissance eniployke communknient.
0= I 5 % SEPARAN
@ : 2 X PIE
_ .. MODEL A
: E L L I S MODEL
I I I 1 1 1 , 1 1 , 1 I !,,Ud I ,,1,,,,1 ,
10- 10-2 10-1 100 10' 102
y, SEC.1
Figure 1 -Viscosity of the aluminum soap (E.L.), Separau, Figure 2 - Viscosity of the polystyrene solutions.
and polyisobutyleue (P.I.B.) solutions.
FLUID REFERENCE @
8
r
E 30 -
"
0
YI
-
I
00 005 0 10 0 15 0 20
2 7 2 :t
TABLE
2
RHEOLOGICAL
PARAMETERS
I I Model A Parameters
Ellis Model
Parameters I Variance
T o
Pa s
7i/z
Pa I Model A Ellis
7% Alum. Soap
1.5% Separan
2% P.I.B.
171
1
211.7
I 3 1 876.0 1
91.8
1 169
1.061
45.2 ~
1
0.39
0.33
0.32
89.8
253.2
846.0
63.8
4.33
4.16
5.08
3.04
2.60
3.3 x 10-3
3.7 x 10-3
1.3 x
1.12
4.43
2.2
x
x
x
10-3
10-3
lo+
I I 1 I 1.32 X 10-4
P.S. 5.0 - 411
P.S. 1.0 - 1800
P.S. 2.5 - 411
1713.31
4
I 6 I 3.49 I
24.6
1 0.06
0.20
0.01
1I 0.17
0.11
0.15
24.6
3.84
3.53 1I
1230.1
109.0
1159.4 11
2.61
1.52
2.25 1I
1.7 X
1.9
2.7 X
x
lo-'
10-4
1I 2.1
9.6 X
x 10-3
P.S. 7.5 - 411 1 7 I 118.0 I 0.34 I 0.13 118.7 1654.0 2.36 6.3 x 5.2 x 10-4
1 I I I 4.7
P.S. 5.0 - 1800
P.S. 2.5 - 1800
P.S. 1.0 - 860
17132.4
8
I 10 1 2.05 1
746.0
I 6.95
0.81
0.05
1I 0.30
0.21
0.10
746.0
34.4
2.11 1
158.7
102.0
579.0 1
2.85
2.14
1.71 1
3.3
2.6
4.7
x
x
x
10-4
10-4 I 1.7
4.8
x
x
x
10-3
10-4
P.S. 2.5 - 860 I 11 1 10.2 I 0.07 I 0.20 11.2 1 401.9 1 2.13 I 2.5 X low3 I 3.1 X lo-'
1 1 1 1 1 1
~
P.S. 5.0 - 860 12 98.2 0.05 0.26 98.7 444.0 2.86 4.2 x 10-4 3.1 x 10-4
P.S. 7.5 - 860 ~ 1
7
1 617.3 1.30 0.33 594.4 652.0 3.75 2.2 x 10-4 7.5 x 10-4
v 11
0 12
A 1 3
L L L - L L A _iL
I0 ' 00 10' 102 10' 101 100 101 10 ' 10' 10'
y 71, pa
I
Y 7). pa
Figure 5 - Master curve for the polystyrene solutions with Figure 6 -Master curve for the polystyrene solutions with
M, = 411000 g/mol. M, = 860000 g/mol.
initial value of the parameters, retaining only the f i r s t
order terms : Low-shear-rate region
P Using principles of continuum mechanics, Dealy"*'
~ 1 2 , ' = 7 1 z i C (Ti, b l o ) 2 + j= 1
has shown that the concept of a perfectly Newtonian
fluid is inconsistent with that of a "simple fluid",
( d r i 2 , l d b j ) Abj, i = I, 2 . . . .N.. ...... . . . ... . . . .(9) i.e. if the viscosity of any pseudoplastic fluid can
where P is the number of parameters ( 3 in our case). be described by a simple polynomial expansion of
The correction vector A b appears linearly in t h i s terms ( t j j ) " this
, material cannot exhibit a New-
equation; hence it can be solved by a linear least- tonian behaviour in the low-shear-rate region.
squares method. The convergence criterion proposed Although the low-shear-rate viscosity data obtained
by Marquardt"", is defined as on the Weissenberg Rheogoniometer a r e not very
accurate (+ 10% f o r some data according to Huppler
IAb,fI / ( r + lb,"] < E , j = 1, 2, 3 .. . . . . . . . . ... ..(lo)
e t al(I4), we have analysed the data of every fluid
For this work, E was set equal to lo5 and r equal which appear to be, on a log-log basis of Figures 1
to low3,which assures convergence even when a para- and 2, in a plateau region. Polynomial regressions
meter bj approaches zero. were tested N i t h each set of data and a best f i t
I n all cases only a few seconds of computer time was obtained, in all cases, with a linear expression
on a n IBM 360/75 were necessary to reach con- of the viscosity versus the second invariant of the
vergence, even for inaccurate initial estimates of t h e rate-of-strain tensor. This is in agreement with the
parameters. For the Ellis model, which is implicit predictions of model A a s given by Equation ( 3 ) .
in the shear stress, slightly more computer time was The behaviour in the low-shear-rate region is shown
required. for three different fluids i n Figure 3. The solid
The fits obtained with the two models a r e shown lines a r e the predictions of model A whereas the
in Figures 1 and 2. The solid and dashed lines a r e dashed lines a r e those of the Ellis model. Both models
respectively the predictions of model A and of t h e predict an increasing viscosity as the second invariant
Ellis model. The optimum parameters and the vari- of the rate-of-strain tensor (I1 =.i/') decreases to
ances are presented in Table 2. A s indicated by t h e zero. Although the scattering in the data is too large
values of the parameters, the various fluids, labeled to be conclusive, model A appears to be more satis-
from 1 to 13, cover a wide range of viscous prop- factory. The differences in behaviour predicted by
erties. Overall, both models a r e quite successful i n the Ellis model f o r various values of ~y is striking.
describing the data. We should point out that t h e For a! much greater than 3 (fluid reference number 1
large deviations observed at high shear rates f o r on Figure 3 with a! = 5.08), t h e viscosity is almost
the 2% P.I.B. (fluid number 3) could be considerably constant in the low-shear-rate region. For a! smaller
reduced by including in the models a fourth para- than 3, a s f o r fluid reference number 9, the Ellis
meter, qm (an infinite shear viscosity), as men- model predicts a rather rapid decrease of viscosity
tioned previously. in the vicinity of zero shear. This is unlikely, but
In all cases, the variances of t h e parameters f o r more accurate data are required to prove this point.
both models were found to be very small. For ex- Our findings confirm the observations of various
ample, the intervals of the parameters of Model A, at researchers with t h e experiment of falling spheres.
95% confidence, for t h e 1.6% Separan data are: I n order to obtain the low or zero-shear viscosity
from falling-sphere data, one has to assume t h a t the
211.1 < qo < 212.4 Pa s fluid obeys Stokes' law and the zero-shear viscosity is
45.0 < t , < 45.4 s determined by extrapolating the apparent viscosity so
0.3352 < S C 0.3353 obtained to the zero apparent shear rate or apparent
I n Model A, there is a strong correlation between shear stress. I n all cases reported, the data f o r poly-
the parameters 7. and tl. For the Ellis model, a meric fluids, even a f t e r corrections f o r wall effects
similar correlation is observed between t h e para- (see reference"') f o r example), show a clear depend-
meter 7. and m2. This is not surprising, since t h e ence on either t h e shear rate or t h e shear stress.
power-law regions (the straight lines on the log-log The assumption of Newtonian behaviour i n t h e low
plots of Figs. 1 and 2) can be adequately represented shear rate region is not correct, and since t h e t r u e
by a two-parameter model and most of the data shear stress o r shear rate cannot be determined f o r
are in those regions. the analysis of the flow about a sphere, t h e zero-
138 The Canadian Journal of Chemical Engineering, Vol. 57, April, 1979
101 , , , ,,, / , , , , , I I , , ., I 1 I
' " i ' " "
TABLE3
PARAMETERS
FOR THE SOLUTIONS.
POLYSTYRENE
t I -
M, 1
I
Fluid Reference
I
g/mol Number I s
F t
411 000
860000
1800000 1 ::z:
10, 11, 12, 13
1 405.0
1 0.206
0.279
0.315
.-I
FLUID REFERENCE
NUMBER
I I I
* 5
m a The values of the parameters of Table 3 differ from those pre-
A 9 sented in Table 2 ( T ~ v,/tl) since 7 1 and S are not really inde-
pendent of concentration.
2 ,-&d u 1 1 1 ' l i 1 L ' d l L U I LIillLLi
lo1 100 10' 102 10' I 0'
Y 77.. PO
Figure 7 -Master curve for the polystyrene solutions with The viscosity master curves can be described by
M, = 1800000 g/mol. model A rewritten in t h e form
7 /?. = 1/ [l + 70/71)*Is.. .. . . . . . . . . . ... . .. . .(13)
shear viscosity obtained by extrapolation is probably where r1 has the units of stress and is independent
erroneous. Evidence of this was shown by Huppler of the polymer Concentration. The predictions of
e t a1114)who reported large discrepancies between Equation (13) a r e presented by the solid lines on
values of zero-shear viscosity determined from falling- Figures 5 to 7. The parameters r1 and S for t h e
sphere data and those measured on the Weissenberg three molecular weights a r e given in Table 3.
Rheogoniometer. Although these discrepancies can be Similar results have been observed recently by
explained by the non-existence of a viscosity plateau Parrini et al(*') for molten aliphatic polyamides.
at low shear rate, the elastic nature of the fluids
may also interefere in the flow of falling spheres Conclusions
since the strain history is not uniform across the Two rheological equations have been evaluated with
fluid for this flow. We suggest t h a t a complete viscosity data of 13 different polymer solutions.
ana1,ysis of falling-sphere data with model A be made These pseudoplastic fluids have a wide range of
to clarify the importance of the slightly non-New- viscous properties. Both the Carreau model A and
tonian behaviour in the determination of t h e zero- the Ellis model a r e quite successful in describing t h e
shear viscosity. viscosity data in terms of three parameters. There
Correlations with the zero-shear viscosity is some indication t h a t in the very low shear-rate
region the viscosity is not constant, but increases
We have investigated various possible correlations slowly a s t h e second invariant of t h e rate-of-strain
for Model A with the parameters reported i n Table 2. tensor decreases to zero.
The following two observations are of particular in- For the polystyrene solutions, the zero-shear vis-
terest. In Figure 4, we show t h a t there exists a cosity was correlated with the polymer concentration
linear relationship between log (zero-shear vis- and master curves of the dimensionless viscosity (q/
cosity) and w,the weight fraction of the polymer q o ) versus the product of the zero-shear viscosity by
in solution. This set of data however does not verify the shear rate were obtained.
the well-known correlation of Fox and F10ry"~': There exist in the literature many other rheological
IKM, ,Fw< M, equations. However, the two equations evaluated here
a r e believed to be the most flexible and capable of
characterizing any non-Newtonian fluids. These two
models should replace advantageously the commonly
where M , is a critical molecular weight. This cor- used power-law expression, since they contain mean-
relation has been verified mostly for melts and its ingful parameters that can be easily determined. It
validity for polymer solutions is questionable. is true t h a t the use of the simple power-law model
As suggested by Vinogradov et al. (in ref. 20) for leads to analytical solutions for a number of flow
polyethylene melts, the viscosity data of the various problems of practical importance. These solutions
polystyrene solutions for each molecular weight can may become quite complex when a three parameter
be correlated approximately with the apparent shear model is used. However, a s computers become more
stress defined by accessible, analytical solutions will be of decreasing
7]Z0 = -y Qa * . . , . , . . , . . . . . . . , . . . . . . . . . . , , . , . . . .(12) importance in comparison with more realistic solu-
tions obtained with models describing adequately t h e
The master curves of 11/71. vs. y 11. so obtained fluid behaviour.
ar e presented in Figures 5 to 7 for the three mole-
cular weights. Although there a r e important devia- Acknowledgments
tions a t large values of 9 yo, the influence of the The authors wish to acknowledge financial assistance from the
polymer concentration is almost eliminated, i.e. the Canadian National Research Council ( g r a n t A-6817).
effect of the concentration is accounted for by the
apparent shear stress. This is useful for design pur- Nomenclature
poses; from one set of data for a given polymer = any of the parameters of both models
weight one can predict approximately, with the help = proportionality constant in Equation (13)
of correlations such as those presented in Figures 4 = critical molecular weight
to 7, the viscous behaviour of polymer solutions of = number averaged molecular weight
various concentrations. = weight averaged molecular weight
The Canadian Journal of Chemical Engineering, Vol. 57, AM.1, 1979 139
N = number of data ( 6 ) Ree, F. H., Ree, T. and Eyring, H., Ind. Eng. Chem.
P = number of parameters 50, 1036 (1958).
S = dimensionless parameter in Equation (1) (6) Chu, K. K. and Rudin, A., Trans. SOC. Rheol. 18:1,
t1 = time constant in Equation (l),s 103 (1974).
wi = weight associated with each data, defined by Equation
(8)
(7) Dawson, R., Tans. SOC. Rheol. 19:2, 229 (1975).
zu =polymer weight fraction. (8) Whitmore, R. L., Biorheology I, 201 (1967).
a! = dimensionless parameter in Equation (2) (9) Graessley, W. W., J. Chem. Phys. 54, 5143 (1971).
= shear rate, s-l (10) Carreau, P. J., Trans. SOC. Rheol. 16:1, 99 (1972).
A = squares of deviations, defined by Equation (7) (11) Bird, R. B., Armstrong, R. C. and Hassager, O.,
?) = viscosity, Pa . s “Dynamics of Polymeric Liquids: Volume I, Fluid
T~ = zero-shear viscosity, Pa . s
qrn = infinite-shear viscosity, Pa s
7
-
= convergence parameter defined by Equation (10)
Mechanics”. Wiley, New York (1977).
(12) Meter, D. M. and Bird, R. B., AIChE J. 10, 878
~~2 = shear stress, Pa
(1964).
~ ~ =
/ 2characteristic shear stress in Equation (2), Pa (13) Ashare, E., Trans. SOC. Rheol. 12:4, 535 (1968).
~ ~ 2= , apparent shear stress, defined by Equation (12), Pa (14) Huppler, J. D., Ashare E. and Holmes, L. A., Trans.
T~ = characteristic shear stress in Equation (13), Pa SOC. Rheol. 11:2, (1967).
I1 = second invariant of the rate-of-strain tensor, s - ~ (15) Marquardt, D. W., J. SOC. Indust. Appl. Math. 11,
431 (1963).
Subscrifit (16) Marquardt, D. W., “Least Squares Estimation of
Nonlinear Parameters, A Computer Program in
i = refers to a data point Fortran IV Language,” IBM SHARE Library, Dis-
3 = refers to a parameter”
0 = refers1to the initial value of a parameter. tribution Number 309401, August (1966).
(17) Cygan, D. A. Caswell, B., Trans. SOC.Rheol. 15:4,
Subsmifit 663 (1971).
(18) Dealy, J. M., Trans. SOC. Rheol. 14:4, 461 (1970).
= refers to a calculated value (19) Fox, T. G. and Flory, P. J., J Phys. Chem. 21, 581
E = refers to an experimental data (1958).
= refers to the final value of a parameter.
(20) Semjonow, V., Adv. Polym. Sci., 5, 387 (1968).
(21) Parrini, P., Romanini, D. and Righi, G. P., Polymer
References 17, 377 (1976).
(1) Han, C. D., Yu, T. C. and Kim, K. U., J. Appl.
Polym. Sci. 15, 1149 (1971).
(2) Lodge, A. S., “Elastic Liquids”, Academic Press, Manuscript received January 14, 1978; accepted for
New York (1964).
(3) Han, C. D. “Rheology in Polymer Processing”, publication November 17, 1978.
Academic Press, New York (1976).
(4) Spriggs, T. W. and Bird, R. B., Ind. Eng. Chem.
Fundam. 4, 182 (1964). * * *
140 The Canadian Journal of Chemical Engineering, Vol. 57, A@il, 1979