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Restrained Plugs And Receptacles

PES Range
Ex 60A
Non-Ex 90A

TM_698 Version : 2 Date: 08/04/2019


LETTER FROM THE DIRECTORS OF AUSPROOF PTY LTD

Dear Customer

For the past 40 years, AusProof, an original equipment manufacturer (OEM) has grown into a
leader in coupler research, development, design, manufacture and distribution. Today, the
Queensland-based company is widely recognized for its high voltage electrical cable couplers
and components for mining and tunneling excavation projects. AusProof has built a diverse
range of mining industry clients, both in Australia and internationally in Africa, the United States,
South America and Asia.

Since the launch of the PL and PS range, AusProof R&D have continued to develop a smaller
voltage plug and receptacle to meet market needs, resulting in the extension of the PES range.
With the launch of the PES range taking longer than expected to be released, however, AusProof
wanted to make sure that the product met the market needs and would be reliable for all industry
users.

AusProof have carried their reputation of quality, reliability and innovation through to the new
addition of the restrained range. The AusProof PES plug and receptacle range offers both a 60
amp and 90 amp option. Since the production of the PL and PS range has begun, AusProof’s
research and development department have been finalizing and revolutionizing the 60amp plug
and receptacle currently available in the market, ultimately creating a 90 amp range, the first of
its kind in Australia. The 60 amp complies to AS/NZS1299, where our 90 amp is manufactured to
AS/NZS1299. A notable feature of the AusProof PES range, is both the 60 and 90 amp are 100%
compatible and interchangeable. Other innovative features developed by the team include single
piece contacts, solid earth plug barrel, easy removal of flame proof plug barrel and solid earth
continuity. For further information, please contact one of our sales representatives.

The launch of the PES now gives customers the ability to order from a full range at AusProof,
offering a full suite of high voltage couples and low voltage restrained range solutions. The PES
range can be used in mining and commercial applications such as group one hazardous
operations, metalliferous mines and tunneling projects.

Phillip Marks

Wendy Marks

Frank Lantry

Aston Marks

1 TM_698 Version : 2 Date: 08/04/2019


Description Index Page No.
Section 1

Letter From The Directors 1


Index 2
660V Series
Ex 660V 60A 4 Pin Plug 3
Ex 660V 60A 4 Pin Receptacle 4
FR 660V 60A (90A) 4 Pin Plug 5
FR 660V 60A (90A) 4 Pin Receptacle 6
Ex 660V 60A Receptacle Gland Bracket 7
Ex 660V 60A Back To Back 8
FR 660V 60A (90A) Receptacle Gland Bracket 9
FR 660V 60A (90A) Back To Back 10
1100V Series
Ex 1100V 60A 4 Pin Plug 11
Ex 1100V 60A 4 Pin Receptacle 12

WORLDWIDE
FR 1100V 60A (90A) 4 Pin Plug 13
FR 1100V 60A (90A) 4 Pin Receptacle 14
Ex 1100V 60A Receptacle Gland Bracket 15
Ex 1100V 60A Back To Back 16
FR 1100V 60A (90A) Receptacle Gland Bracket 17
FR 1100V 60A (90A) Back To Back 18
Termination Procedures
660V/1100V 60A 4 Pin Plug 19
660V/1100V 60A 4 Pin Receptacle 20
660V/1100V 60A 4 Pin Rec. Gland Bracket 21
Accessories
Lockout Device Location 23
PES Plug and Receptacle Accessories 24
PES Product Handling 25
Glossary 26
Notes 29

Section 2

Flamepath Detail
660V/1100V 60A/90A Back to Back I
660V/1100V 60A/90A Plug and Receptacle II
Mounting Details/Maintenance
PES Receptacle Mounting Profile Drawing III
Maintenance and Safety IV
Identification Labels
Ex Identification Labels V
Non-Ex Identification Labels VIII
Notes X

TM_698 Version : 2 Date: 08/04/2019 2


Ex 660V 60A PES Plug
3 Phase 1 Pilot
Pilot Orientation

Pre-Built To Suit Cable Type

TYPE: P664
(Not for Purchasing Use)

Complete Plug To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2265 (C) RS2270
4 - - - - (D) RS2271
6 (G) RS2261 (D) RS2266 (E) RS2272
10 (H) RS2262 (D) RS2267 (F) RS2273
Flame Proof
16 (I) RS2263 (F) RS2268 - -
Removable Barrel
Part No. 2543 25 (J) RS2264 (G) RS2269 - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1 2 PES Barrel 4
Stock No. RS2232

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239

6 / 20 Style Tube (B) 14-17 RS2240


Contact Sets (C) 17-20 RS2241
(mm2) ID (mm) Stock No. (D) 20-23 RS2242
2.5 2.4 RS2233 (E) 23-26 RS2243
4 3.1 RS2234 (F) 26-29 RS2244
6 3.8 RS2235 (G) 29-32 RS2245
10 4.7 RS2236 (H) 32-35 RS2246

16 6.5 RS2237 3 660V PES Plug Body (I) 35-38 RS2247

25 7.5 RS2238 Stock No. RS2231 (J) 38-41 RS2248


*Gland Reference Letter

3 TM_698 Version : 2 Date: 08/04/2019


660V 60A
Plug/Receptacle

Ex 660V 60A PES Receptacle


3 Phase 1 Pilot
Pilot Orientation

TYPE: R664
(Not for Purchasing Use)

Complete Receptacle
to Suit mm2 Cable
(Jack In)
(mm²)
Stock No.
2.5 RS2274
4 RS2275
6 RS2276
10 RS2277
16 RS2278
25 RS2279

Part Breakdown For Customized Cables; One Of Each Type Required

660V PES Receptacle Body PES Receptacle Cage


1 2 3
Stock No : RS2249 Stock No : RS2250

6 / 20 Style Pins
Contact Sets
(mm²) ID (mm) Stock No.
2.5 2.4 RS2251
4 3.1 RS2252
6 3.8 RS2253
10 4.7 RS2254
16 6.5 RS2255
25 7.5 RS2256

TM_698 Version : 2 Date: 08/04/2019 4


FR 660V 60A (90A) PES Plug (Non-Ex)
3 Phase 1 Pilot
Pilot Orientation

Pre-Built To Suit Cable Type

TYPE: P664
(Not for Purchasing Use)

Complete Plug To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2265FR (C) RS2270FR
4 - - - - (D) RS2271FR
6 (G) RS2261FR (D) RS2266FR (E) RS2272FR
10 (H) RS2262FR (D) RS2267FR (F) RS2273FR
Flame Proof
16 (I) RS2263FR (F) RS2268FR - -
Removable Barrel
Part No. 2543 25 (J) RS2264FR (G) RS2269FR - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1 2 PES Barrel 4
Stock No. RS2232

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239

6 / 20 Style Tube (B) 14-17 RS2240


Contact Sets (C) 17-20 RS2241
(mm2) ID (mm) Stock No. (D) 20-23 RS2242
2.5 2.4 RS2233 (E) 23-26 RS2243
4 3.1 RS2234 (F) 26-29 RS2244
6 3.8 RS2235 (G) 29-32 RS2245
10 4.7 RS2236 (H) 32-35 RS2246

16 6.5 RS2237 3 660V PES Plug Body (I) 35-38 RS2247

25 7.5 RS2238 Stock No. RS2231FR (J) 38-41 RS2248


*Gland Reference Letter

5 TM_698 Version : 2 Date: 08/04/2019


660V 90A
Plug/Receptacle

FR 660V 60A (90A) PES Receptacle (Non-EX)


3 Phase 1 Pilot
Pilot Orientation

TYPE: R664
(Not for Purchasing Use)

Complete Receptacle
to Suit mm2 Cable
(Jack In)
(mm²)
Stock No.
2.5 RS2274FR
4 RS2275FR
6 RS2276FR
10 RS2277FR
16 RS2278FR
25 RS2279FR

Part Breakdown For Customized Cables; One Of Each Type Required

660V PES Receptacle Body PES Receptacle Cage


1 2 3
Stock No : RS2249FR Stock No : RS2250

6 / 20 Style Pins
Contact Sets
(mm²) ID (mm) Stock No.
2.5 2.4 RS2251
4 3.1 RS2252
6 3.8 RS2253
10 4.7 RS2254
16 6.5 RS2255
25 7.5 RS2256

TM_698 Version : 2 Date: 08/04/2019 6


Ex 660V 60A Receptacle Gland Bracket (RGB)
3 Phase 1 Pilot

Built To Suit Cable Type

Complete Receptacle Gland Bracket To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2284 (C) RS2289
4 - - - - (D) RS2290
6 (G) RS2280 (D) RS2285 (E) RS2291
10 (H) RS2281 (D) RS2286 (F) RS2292
16 (I) RS2282 (F) RS2287 - -
25 (J) RS2283 (G) RS2288 - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

660V PES Gland Bracket Body Kit 3


2
Stock No. RS2259

660V 60A PES Ex Receptacle


1
Stock No: Refer to Page 4

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239
(B) 14-17 RS2240
(C) 17-20 RS2241
(D) 20-23 RS2242
(E) 23-26 RS2243
(F) 26-29 RS2244
(G) 29-32 RS2245
(H) 32-35 RS2246
(I) 35-38 RS2247
(J) 38-41 RS2248
*Gland Reference Letter

7 TM_698 Version : 2 Date: 08/04/2019


660V 60A
RGB/B2B

Ex 660V 60A Back To Back (B2B)


3 Phase 1 Pilot

TYPE: BB664
(Not for Purchasing Use)

Complete Back to Back

Stock No: RS2456

Part Breakdown For Repairs; One Of Each Type Required

660V PES B2B Body Kit PES B2B Cage Kit


1 2
Stock No. RS2407 Stock No. RS2435

PES B2B Contact/Insulator Set


3
Stock No. RS2450

TM_698 Version : 2 Date: 08/04/2019 8


FR 660V 60A (90A) Receptacle Gland Bracket (Non-Ex)
3 Phase 1 Pilot

Built To Suit Cable Type

Complete Receptacle Gland Bracket To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2284FR (C) RS2289FR
4 - - - - (D) RS2290FR
6 (G) RS2280FR (D) RS2285FR (E) RS2291FR
10 (H) RS2281FR (D) RS2286FR (F) RS2292FR
16 (I) RS2282FR (F) RS2287FR - -
25 (J) RS2283FR (G) RS2288FR - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

660V PES Gland Bracket Body Kit 3


2
Stock No. RS2259FR

660V 90A PES FR Receptacle


1
Stock No: Refer to Page 6

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239
(B) 14-17 RS2240
(C) 17-20 RS2241
(D) 20-23 RS2242
(E) 23-26 RS2243
(F) 26-29 RS2244
(G) 29-32 RS2245
(H) 32-35 RS2246
(I) 35-38 RS2247
(J) 38-41 RS2248
*Gland Reference Letter

9 TM_698 Version : 2 Date: 08/04/2019


660V 90A
RGB/B2B

FR 660V 60A (90A) Back To Back (Non-Ex)


3 Phase 1 Pilot

TYPE: BB664
(Not for Purchasing Use)

Complete Back to Back

Stock No: RS2456FR

Part Breakdown For Repairs; One Of Each Type Required

660V FR PES B2B Body Kit PES B2B Cage Kit


1 2
Stock No. RS2407FR Stock No. RS2435

PES B2B Contact/Insulator Set


3
Stock No. RS2450

TM_698 Version : 2 Date: 08/04/2019 10


Ex 1100V 60A PES Plug
3 Phase 1 Pilot
Pilot Orientation

Pre-Built To Suit Cable Type

TYPE: P164
(Not for Purchasing Use)

Complete Plug To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2297 (C) RS2302
4 - - - - (D) RS2303
6 (G) RS2293 (D) RS2298 (E) RS2304
10 (H) RS2294 (D) RS2299 (F) RS2305
Flame Proof
16 (I) RS2295 (F) RS2300 - -
Removable Barrel
Part No. 2543 25 (J) RS2296 (G) RS2301 - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1 2 PES Barrel 4
Stock No. RS2232

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239

6 / 20 Style Tube (B) 14-17 RS2240


Contact Sets (C) 17-20 RS2241
(mm2) ID (mm) Stock No. (D) 20-23 RS2242
2.5 2.4 RS2233 (E) 23-26 RS2243
4 3.1 RS2234 (F) 26-29 RS2244
6 3.8 RS2235 (G) 29-32 RS2245
10 4.7 RS2236 (H) 32-35 RS2246

16 6.5 RS2237 3 1100V PES Plug Body (I) 35-38 RS2247

25 7.5 RS2238 Stock No. RS2257 (J) 38-41 RS2248


*Gland Reference Letter

11 TM_698 Version : 2 Date: 08/04/2019


1100V 60A
Plug/Receptacle

Ex 1100V 60A PES Receptacle


3 Phase 1 Pilot
Pilot Orientation

TYPE: R164
(Not for Purchasing Use)

Complete Receptacle
to Suit mm2 Cable
(Jack In)
(mm²)
Stock No.
2.5 RS2306
4 RS2307
6 RS2308
10 RS2309
16 RS2310
25 RS2311

Part Breakdown For Customized Cables; One Of Each Type Required

1100V PES Receptacle Body PES Receptacle Cage


1 2 3
Stock No : RS2258 Stock No : RS2250

6 / 20 Style Pins
Contact Sets
(mm²) ID (mm) Stock No.
2.5 2.4 RS2251
4 3.1 RS2252
6 3.8 RS2253
10 4.7 RS2254
16 6.5 RS2255
25 7.5 RS2256

TM_698 Version : 2 Date: 08/04/2019 12


FR 1100V 60A (90A) PES Plug (Non-Ex)
3 Phase 1 Pilot
Pilot Orientation

Pre-Built To Suit Cable Type

TYPE: P164
(Not for Purchasing Use)

Complete Plug To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2297FR (C) RS2302FR
4 - - - - (D) RS2303FR
6 (G) RS2293FR (D) RS2298FR (E) RS2304FR
10 (H) RS2294FR (D) RS2299FR (F) RS2305FR
Flame Proof
16 (I) RS2295FR (F) RS2300FR - -
Removable Barrel
Part No. 2543 25 (J) RS2296FR (G) RS2301FR - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1 2 PES Barrel 4
Stock No. RS2232

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239

6 / 20 Style Tube (B) 14-17 RS2240


Contact Sets (C) 17-20 RS2241
(mm2) ID (mm) Stock No. (D) 20-23 RS2242
2.5 2.4 RS2233 (E) 23-26 RS2243
4 3.1 RS2234 (F) 26-29 RS2244
6 3.8 RS2235 (G) 29-32 RS2245
10 4.7 RS2236 (H) 32-35 RS2246

16 6.5 RS2237 3 1100V PES Plug Body (I) 35-38 RS2247

25 7.5 RS2238 Stock No. RS2257FR (J) 38-41 RS2248


*Gland Reference Letter

13 TM_698 Version : 2 Date: 08/04/2019


1100V 90A
Plug/Receptacle

FR 1100V 60A (90A) PES Receptacle (Non-Ex)


3 Phase 1 Pilot
Pilot Orientation

TYPE: R164
(Not for Purchasing Use)

Complete Receptacle
to Suit mm2 Cable
(Jack In)
(mm²)
Stock No.
2.5 RS2306FR
4 RS2307FR
6 RS2308FR
10 RS2309FR
16 RS2310FR
25 RS2311FR

Part Breakdown For Customized Cables; One Of Each Type Required

1100V PES Receptacle Body PES Receptacle Cage


1 2 3
Stock No : RS2258FR Stock No : RS2250

6 / 20 Style Pins
Contact Sets
(mm²) ID (mm) Stock No.
2.5 2.4 RS2251
4 3.1 RS2252
6 3.8 RS2253
10 4.7 RS2254
16 6.5 RS2255
25 7.5 RS2256

TM_698 Version : 2 Date: 08/04/2019 14


Ex 1100V 60A Receptacle Gland Bracket
3 Phase 1 Pilot

Built To Suit Cable Type

Complete Receptacle Gland Bracket To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2316 (C) RS2321
4 - - - - (D) RS2322
6 (G) RS2312 (D) RS2317 (E) RS2323
10 (H) RS2313 (D) RS2318 (F) RS2324
16 (I) RS2314 (F) RS2319 - -
25 (J) RS2315 (G) RS2320 - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1100V PES Gland Bracket Body Kit 3


2
Stock No. RS2260

1100V 60A PES Ex Receptacle


1
Stock No: Refer to Page 12

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239
(B) 14-17 RS2240
(C) 17-20 RS2241
(D) 20-23 RS2242
(E) 23-26 RS2243
(F) 26-29 RS2244
(G) 29-32 RS2245
(H) 32-35 RS2246
(I) 35-38 RS2247
(J) 38-41 RS2248
*Gland Reference Letter

15 TM_698 Version : 2 Date: 08/04/2019


1100V 60A
RGB/B2B

Ex 1100V 60A Back To Back


3 Phase 1 Pilot

TYPE: BB164
(Not for Purchasing Use)

Complete Back to Back

Stock No: RS2458

Part Breakdown For Repairs; One Of Each Type Required

1100V PES B2B Body Kit PES B2B Cage Kit


1 2
Stock No. RS2409 Stock No. RS2435

PES B2B Contact/Insulator Set


3
Stock No. RS2450

TM_698 Version : 2 Date: 08/04/2019 16


FR 1100V 60A (90A) Receptacle Gland Bracket (Non-Ex)
3 Phase 1 Pilot

Built To Suit Cable Type

Complete Receptacle Gland Bracket To Suit Cable Type


(mm²) *Ref. 241.1 *Ref. 2S *Ref. 5 Core
2.5 - - (C) RS2316FR (C) RS2321FR
4 - - - - (D) RS2322FR
6 (G) RS2312FR (D) RS2317FR (E) RS2323FR
10 (H) RS2313FR (D) RS2318FR (F) RS2324FR
16 (I) RS2314FR (F) RS2319FR - -
25 (J) RS2315FR (G) RS2320FR - -
*Gland Reference Letter

Part Breakdown For Customized Cables; One Of Each Type Required

1100V PES Gland Bracket Body Kit 3


2
Stock No. RS2260FR

1100V 90A PES FR Receptacle


1
Stock No: Refer to Page 14

Compression Gland
*Ref. Gland ID Stock No.
(A) 10-14 RS2239
(B) 14-17 RS2240
(C) 17-20 RS2241
(D) 20-23 RS2242
(E) 23-26 RS2243
(F) 26-29 RS2244
(G) 29-32 RS2245
(H) 32-35 RS2246
(I) 35-38 RS2247
(J) 38-41 RS2248
*Gland Reference Letter

17 TM_698 Version : 2 Date: 08/04/2019


1100V 90A
RGB/B2B

FR 1100V 60A (90A) Back To Back (Non-Ex)


3 Phase 1 Pilot

TYPE: BB164
(Not for Purchasing Use)

Complete Back to Back

Stock No: RS2458FR

Part Breakdown For Repairs; One Of Each Type Required

1100V FR PES B2B Body Kit PES B2B Cage Kit


1 2
Stock No. RS2409FR Stock No. RS2435

PES B2B Contact/Insulator Set


3
Stock No. RS2450

TM_698 Version : 2 Date: 08/04/2019 18


Termination Procedure
660V/1100V 60A 4P Plug; 3 Phase + 1 Pilot
Pilot Orientation

1 Remove Outer 2
Sheath 100mm

55mm

1 Fit Clamp

2 Fit Comp Gland


15mm

3 Fit Body

Pilot Length Approx. 100mm; 3


Strip Back 15mm
Clean with Solvent 3M
4 Strip Back Cables to Specified Lengths
Kit CC-2

Fit Retaining Ring + Insulator Bushes


Before Termination of Contacts 1

Crimp Contacts At Approx.


2
3mm In From End

Crimp Cable Lugs to Earth Conductors


and Terminate Earths

3 Torque to 10Nm

2 Torque to 8Nm

1 Fit Front Insulators + O-Rings


To Insulator Bushes Install Front Barrel Assembly Into
1
Plug Body, Set Pilot Orientation
Slide Front Barrel Over Insulators And Torque
2
Cap Screw to 8Nm onto Retaining Ring

19 TM_698 Version : 2 Date: 08/04/2019


Terminations

Termination Procedure
660V/1100V 60A 4P Receptacle; 3 Phase + 1 Pilot
Pilot Orientation

Supplied as Per Requirement

1 2

15mm

Remove Locking
1
Screw
Withdraw Cage Until Flush
2
With Receptacle Face
Strip Pilot Back 15mm
3 Remove Star Retaining Plate From Cage

2 Crimp Contacts to Cable

1 Fit Insulator Bushes To Cable

Crimp At Approx. 3mm


In From End
4 5
Crimp Cable Lugs to Earth
3 Conductors and Terminate
Earths

2 Torque to 8Nm
1 Install Contacts Into Body
Install Cage Into
1 Receptacle Body,
Install Star Retaining Plate to Set Pilot Orientation
2
Back of Cage, Torque to 8Nm

TM_698 Version : 2 Date: 08/04/2019 20


Termination Procedure
660V/1100V 60A 4P Rec. Gland Bracket; 3 Phase + 1 Pilot

Remove Outer
1 2
Sheath 100mm

55mm
Feed Cable Through Clamp
1 and Compression Gland

15mm
2 Feed Cable Through Body

Pilot Length Approx. 100mm;

Clean with Solvent 3M


Kit CC-2

Strip Back Cables to Specified Lengths


3

Fit Retaining Plate + Insulator Bushes


4
Before Termination of Contacts

Remove Locking
1
Screw
Withdraw Cage Until Flush
2
With Receptacle Face

3 Remove Star Retaining Plate From Cage

Crimp At Approx.
5
3mm In From End

21 TM_698 Version : 2 Date: 08/04/2019


Terminations

Termination Procedure
660V/1100V 60A 4P Rec. Gland Bracket; 3 Phase + 1 Pilot
Pilot Orientation

Install Contacts Into Body 1

Install Cage into Receptacle Body,


4 Set Pilot Orientation. Torque Cage

Install Star Retaining Plate to


2
Back of Cage, Torque to 8Nm

Crimp Cable Lugs to Earth


3
Conductors and Terminate Earths

Fasten Gland Bracket to Receptacle,


1
Ensure Earth Bracket is Firmly
Fastened

Install Compression Gland and Clamp


2 Into Body Without Tightening. Adjust
Slack in Cable.

3 Tighten and Torque to 10Nm

TM_698 Version : 2 Date: 08/04/2019 22


Lockout Device Location

A Lockout Device May Be Fitted To


Prevent the Plug Being Inserted

23 TM_698 Version : 2 Date: 08/04/2019


Lockout/Accessories

Accessories
PES Plug And Receptacle

60A/90A 60A/90A
Plug Cover Receptacle Protective Bung
Part No. 3208 Stock No. RS1855

Alternative Gland Bracket Mounting

Not To Be Mounted To Receptacles


Due To O-Ring Fitting

Added O-Ring Ensures a 60A Stock No. RS2345


Sealed Fit to 90A Stock No. RS2345FR
Non-Receptacle Product

TYPE: GMPES
(Not for Purchasing Use)

TM_698 Version : 2 Date: 08/04/2019 24


PES Product Handling
660V/1100V 60A PES Plug And Receptacle

When Not In Use, Insert Receptacle


Bung Into Silicone Plug Cover. Ensure
Bung is Inserted Past the Rubber Key.

Ensure Receptacle Bung


Ensure Key Is Engaged Is Locked In Place
With Plug Body With Pawl

Plug Key Engagement Receptacle Key Engagement

25 TM_698 Version : 2 Date: 08/04/2019


Handling/Glossary

Glossary

3208 PES Silicone Plug Cover RS2263FR PES FR 660V 90A 4P Plug (270) 16-C 35-38-G (241.1)
RS1855 PES Receptacle Protective Cap Assembly RS2264 PES 660V 60A 4P Plug (270) 25-C 38-41-G (241.1)
RS2231 PES 660V 60A 4 Pin Plug Orange Body KIT RS2264FR PES FR 660V 90A 4P Plug (270) 25-C 38-41-G (241.1)
RS2231FR PES FR 660V 90A 4 Pin Plug Orange Body KIT RS2265 PES 660V 60A 4P Plug (270) 2.5-C 17-20-G (2S)
RS2232 PES Plug Cage KIT 2.5-25mm^2 RS2265FR PES FR 660V 90A 4P Plug (270) 2.5-C 17-20-G (2S)
RS2233 PES 6 / 20 Crimp Tubes 2.5mm^2 RS2266 PES 660V 60A 4P Plug (270) 6-C 20-23-G (2S)
RS2234 PES 6 / 20 Crimp Tubes 4mm^2 RS2266FR PES FR 660V 90A 4P Plug (270) 6-C 20-23-G (2S)
RS2235 PES 6 / 20 Crimp Tubes 6mm^2 RS2267 PES 660V 60A 4P Plug (270) 10-C 20-23-G (2S)
RS2236 PES 6 / 20 Crimp Tubes 10mm^2 RS2267FR PES FR 660V 90A 4P Plug (270) 10-C 20-23-G (2S)
RS2237 PES 6 / 20 Crimp Tubes 16mm^2 RS2268 PES 660V 60A 4P Plug (270) 16-C 26-29-G (2S)
RS2238 PES 6 / 20 Crimp Tubes 25mm^2 RS2268FR PES FR 660V 90A 4P Plug (270) 16-C 26-29-G (2S)
RS2239 PES Comp Ring Kit 10 - 14 mm RS2269 PES 660V 60A 4P Plug (270) 25-C 29-32-G (2S)
RS2240 PES Comp Ring Kit 14 - 17 mm RS2269FR PES FR 660V 90A 4P Plug (270) 25-C 29-32-G (2S)
RS2241 PES Comp Ring Kit 17 - 20 mm RS2270 PES 660V 60A 4P Plug (270) 2.5-C 17-20-G (5 Core)
RS2242 PES Comp Ring Kit 20 - 23 mm RS2270FR PES FR 660V 90A 4P Plug (270) 2.5-C 17-20-G (5 Core)
RS2243 PES Comp Ring Kit 23 - 26 mm RS2271 PES 660V 60A 4P Plug (270) 4-C 20-23-G (5 Core)
RS2244 PES Comp Ring Kit 26 - 29 mm RS2271FR PES FR 660V 90A 4P Plug (270) 4-C 20-23-G (5 Core)
RS2245 PES Comp Ring Kit 29 - 32 mm RS2272 PES 660V 60A 4P Plug (270) 6-C 23-26-G (5 Core)
RS2246 PES Comp Ring Kit 32 - 35 mm RS2272FR PES FR 660V 90A 4P Plug (270) 6-C 23-26-G (5 Core)
RS2247 PES Comp Ring Kit 35 - 38 mm RS2273 PES 660V 60A 4P Plug (270) 10-C 26-29-G (5 Core)
RS2248 PES Comp Ring Kit 38 - 41 mm RS2273FR PES FR 660V 90A 4P Plug (270) 10-C 26-29-G (5 Core)
RS2249 PES 660V 60A 4P RECEP Orange Body KIT RS2274 PES 660V 60A 4P Receptacle (270) 2.5-C
RS2249FR PES FR 660V 90A 4P RECEP Orange Body KIT RS2274FR PES FR 660V 90A 4P Receptacle (270) 2.5-C
RS2250 PES 4 Pin RECEP Cage KIT 2.5-25mm^2 RS2275 PES 660V 60A 4P Receptacle (270) 4-C
RS2251 PES REC Contact Crimp Pins 2.5mm^2 RS2275FR PES FR 660V 90A 4P Receptacle (270) 4-C
RS2252 PES REC Contact Crimp Pins 4mm^2 RS2276 PES 660V 60A 4P Receptacle (270) 6-C
RS2253 PES REC Contact Crimp Pins 6mm^2 RS2276FR PES FR 660V 90A 4P Receptacle (270) 6-C
RS2254 PES REC Contact Crimp Pins 10mm^2 RS2277 PES 660V 60A 4P Receptacle (270) 10-C
RS2255 PES REC Contact Crimp Pins 16mm^2 RS2277FR PES FR 660V 90A 4P Receptacle (270) 10-C
RS2256 PES REC Contact Crimp Pins 25mm^2 RS2278 PES 660V 60A 4P Receptacle (270) 16-C
RS2257 PES 1100V 60A 4P Plug Blue FLP Removable Body RS2278FR PES FR 660V 90A 4P Receptacle (270) 16-C
RS2257FR PES FR 1100V 90A 4P Plug Blue FLP Removable Body RS2279 PES 660V 60A 4P Receptacle (270) 25-C
RS2258 PES 1100V 60A 4P RECEP Blue Body Kit RS2279FR PES FR 660V 90A 4P Receptacle (270) 25-C
RS2258FR PES FR 1100V 90A 4P RECEP Blue Body Kit RS2280 PES 660V 60A 4P Gland Bracket (270) 6-C 29-32-G (241.1)
RS2259 PES 660V 60A Gland Bracket Orange Body KIT RS2280FR PES FR 660V 90A 4P Gland Bracket (270) 6-C 29-32-G (241.1)
RS2259FR PES FR 660V 90A Gland Bracket Orange Body KIT RS2281 PES 660V 60A 4P Gland Bracket (270) 10-C 32-35-G (241.1)
RS2260 PES 1100V 60A Gland Bracket Blue Body KIT RS2281FR PES FR 660V 90A 4P Gland Bracket (270) 10-C 32-35-G (241.1)
RS2260FR PES FR 1100V 90A Gland Bracket Blue Body KIT RS2282 PES 660V 60A 4P Gland Bracket (270) 16-C 35-38-G (241.1)
RS2261 PES 660V 60A 4P Plug (270) 6-C 29-32-G (241.1) RS2282FR PES FR 660V 90A 4P Gland Bracket (270) 16-C 35-38-G (241.1)
RS2261FR PES FR 660V 90A 4P Plug (270) 6-C 29-32-G (241.1) RS2283 PES 660V 60A 4P Gland Bracket (270) 25-C 38-41-G (241.1)
RS2262 PES 660V 60A 4P Plug (270) 10-C 32-35-G (241.1) RS2283FR PES FR 660V 90A 4P Gland Bracket (270) 25-C 38-41-G (241.1)
RS2262FR PES FR 660V 90A 4P Plug (270) 10-C 32-35-G (241.1) RS2284 PES 660V 60A 4P Gland Bracket (270) 2.5-C 17-20-G (2S)
RS2263 PES 660V 60A 4P Plug (270) 16-C 35-38-G (241.1) RS2284FR PES FR 660V 90A 4P Gland Bracket (270) 2.5-C 17-20-G (2S)

TM_698 Version : 2 Date: 08/04/2019 26


Glossary

Glossary

RS2285 PES 660V 60A 4P Gland Bracket (270) 6-C 20-23-G (2S) RS2306FR PES FR 1100V 90A 4P Receptacle (90) 2.5-C
RS2285FR PES FR 660V 90A 4P Gland Bracket (270) 6-C 20-23-G (2S) RS2307 PES 1100V 60A 4P Receptacle (90) 4-C
RS2286 PES 660V 60A 4P Gland Bracket (270) 10-C 20-23-G (2S) RS2307FR PES FR 1100V 90A 4P Receptacle (90) 4-C
RS2286FR PES FR 660V 90A 4P Gland Bracket (270) 10-C 20-23-G (2S) RS2308 PES 1100V 60A 4P Receptacle (90) 6-C
RS2287 PES 660V 60A 4P Gland Bracket (270) 16-C 26-29-G (2S) RS2308FR PES FR 1100V 90A 4P Receptacle (90) 6-C
RS2287FR PES FR 660V 90A 4P Gland Bracket (270) 16-C 26-29-G (2S) RS2309 PES 1100V 60A 4P Receptacle (90) 10-C
RS2288 PES 660V 60A 4P Gland Bracket (270) 25-C 29-32-G (2S) RS2309FR PES FR 1100V 90A 4P Receptacle (90) 10-C
RS2288FR PES FR 660V 90A 4P Gland Bracket (270) 25-C 29-32-G (2S) RS2310 PES 1100V 60A 4P Receptacle (90) 16-C
RS2289 PES 660V 60A 4P Gland Bracket (270) 2.5-C 17-20-G (5 Core) RS2310FR PES FR 1100V 90A 4P Receptacle (90) 16-C
RS2289FR PES FR 660V 90A 4P Gland Bracket (270) 2.5-C 17-20-G (5 Core) RS2311 PES 1100V 60A 4P Receptacle (90) 25-C
RS2290 PES 660V 60A 4P Gland Bracket (270) 4-C 20-23-G (5 Core) RS2311FR PES FR 1100V 90A 4P Receptacle (90) 25-C
RS2290FR PES FR 660V 90A 4P Gland Bracket (270) 4-C 20-23-G (5 Core) RS2312 PES 1100V 60A 4P Gland Bracket (90) 6-C 29-32-G (241.1)
RS2291 PES 660V 60A 4P Gland Bracket (270) 6-C 23-26-G (5 Core) RS2312FR PES FR 1100V 90A 4P Gland Bracket (90) 6-C 29-32-G (241.1)
RS2291FR PES FR 660V 90A 4P Gland Bracket (270) 6-C 23-26-G (5 Core) RS2313 PES 1100V 60A 4P Gland Bracket (90) 10-C 32-35-G (241.1)
RS2292 PES 660V 60A 4P Gland Bracket (270) 10-C 26-29-G (5 Core) RS2313FR PES FR 1100V 90A 4P Gland Bracket (90) 10-C 32-35-G (241.1)
RS2292FR PES FR 660V 90A 4P Gland Bracket (270) 10-C 26-29-G (5 Core) RS2314 PES 1100V 60A 4P Gland Bracket (90) 16-C 35-38-G (241.1)
RS2293 PES 1100V 60A 4P Plug (90) 6-C 29-32-G (241.1) RS2314FR PES FR 1100V 90A 4P Gland Bracket (90) 16-C 35-38-G (241.1)
RS2293FR PES FR 1100V 90A 4P Plug (90) 6-C 29-32-G (241.1) RS2315 PES 1100V 60A 4P Gland Bracket (90) 25-C 38-41-G (241.1)
RS2294 PES 1100V 60A 4P Plug (90) 10-C 32-35-G (241.1) RS2315FR PES FR 1100V 90A 4P Gland Bracket (90) 25-C 38-41-G (241.1)
RS2294FR PES FR 1100V 90A 4P Plug (90) 10-C 32-35-G (241.1) RS2316 PES 1100V 60A 4P Gland Bracket (90) 2.5-C 17-20-G (2S)
RS2295 PES 1100V 60A 4P Plug (90) 16-C 35-38-G (241.1) RS2316FR PES FR 1100V 90A 4P Gland Bracket (90) 2.5-C 17-20-G (2S)
RS2295FR PES FR 1100V 90A 4P Plug (90) 16-C 35-38-G (241.1) RS2317 PES 1100V 60A 4P Gland Bracket (90) 6-C 20-23-G (2S)
RS2296 PES 1100V 60A 4P Plug (90) 25-C 38-41-G (241.1) RS2317FR PES FR 1100V 90A 4P Gland Bracket (90) 6-C 20-23-G (2S)
RS2296FR PES FR 1100V 90A 4P Plug (90) 25-C 38-41-G (241.1) RS2318 PES 1100V 60A 4P Gland Bracket (90) 10-C 20-23-G (2S)
RS2297 PES 1100V 60A 4P Plug (90) 2.5-C 17-20-G (2S) RS2318FR PES FR 1100V 90A 4P Gland Bracket (90) 10-C 20-23-G (2S)
RS2297FR PES FR 1100V 90A 4P Plug (90) 2.5-C 17-20-G (2S) RS2319 PES 1100V 60A 4P Gland Bracket (90) 16-C 26-29-G (2S)
RS2298 PES 1100V 60A 4P Plug (90) 6-C 20-23-G (2S) RS2319FR PES FR 1100V 90A 4P Gland Bracket (90) 16-C 26-29-G (2S)
RS2298FR PES FR 1100V 90A 4P Plug (90) 6-C 20-23-G (2S) RS2320 PES 1100V 60A 4P Gland Bracket (90) 25-C 29-32-G (2S)
RS2299 PES 1100V 60A 4P Plug (90) 10-C 20-23-G (2S) RS2320FR PES FR 1100V 90A 4P Gland Bracket (90) 25-C 29-32-G (2S)
RS2299FR PES FR 1100V 90A 4P Plug (90) 10-C 20-23-G (2S) RS2321 PES 1100V 60A 4P Gland Bracket (90) 2.5-C 29-32-G (5 Core)
RS2300 PES 1100V 60A 4P Plug (90) 16-C 26-29-G (2S) RS2321FR PES FR 1100V 90A 4P Gland Bracket (90) 2.5-C 29-32-G (5 Core)
RS2300FR PES FR 1100V 90A 4P Plug (90) 16-C 26-29-G (2S) RS2322 PES 1100V 60A 4P Gland Bracket (90) 4-C 20-23-G (5 Core)
RS2301 PES 1100V 60A 4P Plug (90) 25-C 29-32-G (2S) RS2322FR PES FR 1100V 90A 4P Gland Bracket (90) 4-C 20-23-G (5 Core)
RS2301FR PES FR 1100V 90A 4P Plug (90) 25-C 29-32-G (2S) RS2323 PES 1100V 60A 4P Gland Bracket (90) 6-C 23-26-G (5 Core)
RS2302 PES 1100V 60A 4P Plug (90) 2.5-C 17-20-G (5 Core) RS2323FR PES FR 1100V 90A 4P Gland Bracket (90) 6-C 23-26-G (5 Core)
RS2302FR PES FR 1100V 90A 4P Plug (90) 2.5-C 17-20-G (5 Core) RS2324 PES 1100V 60A 4P Gland Bracket (90) 10-C 26-29-G (5 Core)
RS2303 PES 1100V 60A 4P Plug (90) 4-C 20-23-G (5 Core) RS2324FR PES FR 1100V 90A 4P Gland Bracket (90) 10-C 26-29-G (5 Core)
RS2303FR PES FR 1100V 90A 4P Plug (90) 4-C 20-23-G (5 Core) RS2345 PES 660V 60A Gland Bracket Orange W O-Ring
RS2304 PES 1100V 60A 4P Plug (90) 6-C 23-26-G (5 Core) RS2345FR PES FR 660V 90A Gland Bracket Orange W O-Ring
RS2304FR PES FR 1100V 90A 4P Plug (90) 6-C 23-26-G (5 Core) RS2346 PES 1100V 60A Gland Bracket Blue W O-Ring
RS2305 PES 1100V 60A 4P Plug (90) 10-C 26-29-G (5 Core) RS2346FR PES FR 1100V 90A Gland Bracket Blue W O-Ring
RS2305FR PES FR 1100V 90A 4P Plug (90) 10-C 26-29-G (5 Core) RS2407 PES 660V 60A 4P B2B Jack-In Body Kit
RS2306 PES 1100V 60A 4P Receptacle (90) 2.5-C RS2407FR PES 660V 90A 4P B2B Jack-In Body Kit

27 TM_698 Version : 2 Date: 08/04/2019


Glossary

Glossary

RS2409 PES 1100V 60A 4P B2B Jack-In Body Kit


RS2409FR PES 1100V 90A 4P B2B Jack-In Body Kit
RS2435 PES B2B Cage Kit
RS2438 PES 6 / 20 B2B 4P Insulator Set
RS2444 PES 6 / 20 B2B 4P Contact Set
RS2450 PES 6 / 20 B2B 4P Insulator and Contact Set
RS2456 PES 660V 60A 4P B2B Jack-In Full Assembly
RS2456FR PES 660V 90A 4P B2B Jack-In Full Assembly
RS2458 PES 1100V 60A 4P B2B Jack-In Full Assembly
RS2458FR PES 1100V 90A 4P B2B Jack-In Full Assembly

TM_698 Version : 2 Date: 08/04/2019 28


Notes

Notes

29 TM_698 Version : 2 Date: 08/04/2019


Notes

Notes

TM_698 Version : 2 Date: 08/04/2019 30


Flamepath Detail
660/1100V 60A PES Back to Back

Legend
Flamepath
Plug Insulators

Receptacle Insulators

Plug Contacts

Receptacle Contacts

Plug and Recep Housing

Plug and Recep Cage

Flamepaths are not intended to


be repaired. For further
specifications on Flamepath
joints, contact manufacturer for
dimensions and tolerances.

Plug and Receptacle


Disengagement Order
Pilot/Auxiliary – Phase
Contacts – Scraping Earth
– Flameproof Path.
Pilot disengages first
providing electrical isolation
of phase during
disconnection sequence.

I TM_698 Version : 2 Date: 08/04/2019


Flamepath Detail

Flamepath Detail
660/1100V 60A PES Plug And Receptacle

Legend Plug
Flamepath
Plug Insulators

Receptacle Insulators

Plug Contacts

Receptacle Contact

Cage/Barrel

Cage Locking Screw

Flamepaths are not intended to


be repaired. For further
specifications on Flamepath
joints, contact manufacturer for
dimensions and tolerances.

Plug and Receptacle


Disengagement Order
Pilot/Auxiliary – Phase
Contacts – Scraping Earth
– Flameproof Path.
Pilot disengages first
providing electrical isolation
of phase during
disconnection sequence.

Receptacle

TM_698 Version : 2 Date: 08/04/2019 II


PES Receptacle Mounting Profile Drawing
660/1100V 60A PES Receptacle

III TM_698 Version : 2 Date: 08/04/2019


Mounting/Maintenance

Maintenance And Safety

Plug and Receptacle System

To ensure the safe operation of the plug and receptacles, personnel should be aware of minimal
ongoing care and maintenance.

 When cables are not in use, ensure that protective covers have been fitted to provide
adequate sealing against moisture and dust.

 The plugs and receptacles should never be used as a towing or anchor point.

 Inspect plug and receptacle to ensure no parts are missing, if parts are missing it is
deemed unsafe for use.

 Inspect insertion end of plug and entry of receptacle to ensure there is no damage, as
damage could compromise the flame path protection.

 Before connection inspect sealing ring in receptacle to ensure they are located correctly
into groove.

 Before connection of plug and receptacle ensure connecting pins are not bent from
previous misuse or incorrect assembly.

 Ensure plug has been inserted fully into receptacle before energizing.

 If witness marks are used, make sure they are brightly painted on the sheath, located
where the cable enters the gland. This needs to be routinely inspected to check if a gap
appears between the end of the gland and the witness mark. A gap may indicate that the
cable has been under tension and that the termination in the coupler may have moved.

 The maximum surface temperature


the plug will achieve when operating
at full rated current at an ambient of
40 Deg Celsius will not exceed 85
Deg Celsius, which is therefore
suitable for safe use in underground
mines as it is less than
150 Deg Celsius

TM_698 Version : 2 Date: 08/04/2019 IV


Ex Identification Labels
For Plug and Receptacle 60A Product

Pilot Orientation
Volts

Amps

Certification Number Protection Type

Plug Type

Identification Number

Phase

Receptacle Type

Pilot

Notes
 The Rated Voltage For Pilot Pins Within The 60A and 150A Receptacles is Assessed as 160V
 Ensure Receptacle is Earthed to Ensure Induced Voltages Are Not Developed
 Flameproof Joints Are Not Intended to Be Repaired: For Further Specifications On Flamepath Joints Contact The
Original Manufacturer For Information On The Dimensions Of The Flameproof Joints
 Plug and Receptacle Are Not To Be Separated When Energised

Standards Applied: AS/NZS 1299:2009, AS/NZS 60079.0:2012, AS/NZS 60079.1:2015

V TM_698 Version : 2 Date: 08/04/2019


Identification Labels

Ex Identification Labels
For Gland Bracket and Gland Mount Product

Product Type

Certification Number

Identification Number

Product Type

TM_698 Version : 2 Date: 08/04/2019 VI


Ex Identification Labels
For Back to Back 60A Product

Pilot Orientation
Volts

Amps

Certification Number Protection Type

Product Type

Identification Number

Pilot

Receptacle Type

Phase

VII TM_698 Version : 2 Date: 08/04/2019


Identification Labels

Non-Ex Identification Labels


For Back to Back Flexible Rating 60A (90A) Product

Volts Pilot Orientation

Amps

Range Reference
Product Type

Standard Reference

Identification Number

Phase

Pilot

TM_698 Version : 2 Date: 08/04/2019 VIII


Non-Ex Identification Labels
For Plug and Receptacle Flexible Rating 60A (90A) Product

Pilot Orientation
Volts

Amps

Range Reference Plug Type

Standard Reference

Identification Number

Phase

Receptacle Type

Pilot

IX TM_698 Version : 2 Date: 08/04/2019


Notes/Labels

Notes

TM_698 Version : 2 Date: 08/04/2019 X


6 Shona Avenue
Gladstone
Queensland 4680
Phone: +61 7 49784000
Facsimile: +61 7 49785685