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ASME BPVC.III.NCA-2015

(6) the NA Certificate Holder shall be responsible for NCA-3820 CERTIFICATION OR QUALIFICATION
controlling the quality and for assuring that all materials OF MATERIAL ORGANIZATIONS
and parts that are submitted to the Inspector for accep-
(a) A Material Organization shall be certified by
tance, including those brazed by subcontractors, conform
obtaining a Quality System Certificate (QSC) issued by
to all applicable requirements of this Section
the Society verifying the adequacy of the Material Organi-
zation’s Quality System Program. The certified Material
NCA-3762 Documentation of Quality Assurance
Organization that maintains an ASME Quality System Cer-
Program
tificate is also known as a QSC (Quality System Certificate)
The NA Certificate Holder shall be responsible for doc- Holder.
umenting his Quality Assurance Program (NCA-4134). (b) Alternatively, the Certificate Holder (NCA-3461,
NCA-3561, NCA-3661, NCA-3681, or NCA-3761) or, when
NCA-3763 Filing of Quality Assurance Manual included in its scope of activities, the certified Material
The NA Certificate Holder shall file with his Authorized Organization [(a)] may qualify Material Organizations
Inspection Agency (NCA-5121) copies of the Quality As- not certified by the Society by evaluation of the organiza-
surance Manual. The NA Certificate Holder shall keep a tion’s Quality System Program in accordance with the re-
copy on file available to the Inspector (NCA-5122). quirements of NCA-3842.
(c) A Certificate Holder may furnish material when sta-
NCA-3770 DATA REPORT ted in the scope of its certificate. In this case, a Quality
The NA Certificate Holder shall certify compliance with System Certificate is not required, nor is the user of the
this Section by signing the appropriate Data Report Forms material required to survey, qualify, or audit such a Certi-
and applying the appropriate stamping (Article ficate Holder.
NCA-8000).
NCA-3830 RESPONSIBILITIES OF MATERIAL
ORGANIZATIONS
NCA-3800 METALLIC MATERIAL The Material Organization shall be responsible for es-
ORGANIZATION’S QUALITY tablishing, documenting, implementing, and maintaining
SYSTEM PROGRAM a Quality System Program in accordance with the require-
ments of NCA-3850, and as applicable to its scope of
NCA-3810 SCOPE AND APPLICABILITY activities
The requirements of NCA-3800 provide for various (a) establishing and maintaining measures for the tra-
entities known a s Certificat e Holders, Material ceability of material or source material while under its
Organizations ( NCA-3820), and approved suppliers control (NCA-3856)
(NCA-3855.3). These entities are involved in the perfor- (b) controlling quality during manufacture, including
mance of operations, processes, and services related to control of testing, examination, repair, and treatment of
the procurement, manufacture, and supply of material, the material or source material (NCA-3857, NCA-3858)
source material, and unqualified source material as de- (c) evaluating, qualifying, and auditing Material Organi-
fined in the Glossary (NCA-9200). zations (NCA-3842), as provided by NCA-3820(b), except
when the party holds a Quality System Certificate that
NCA-3811 Limitations covers the operations performed
The following limitations apply to approved suppliers: (d) approving and controlling operations performed by
(a) approved suppliers shall not approve other suppli- suppliers of source material and subcontracted services
ers of materials or services that affect materials (NCA-3855)
(b) approved suppliers may adopt a limited scope qual- (e) preparing Certified Material Test Reports and Certi-
ity system program as approved by the Certificate Holder ficates of Compliance (NCA-3860)
or Material Organization [NCA-3855.3(b)] (f) shipment of material (NCA-3857.4)

NCA-3812 Exclusions NCA-3840 EVALUATION OF THE PROGRAM


Material falling within the small products exclusion of NCA-3841 Evaluation by the Society ð15Þ
NB‐/NC‐/ND‐/NE‐/NF‐/NG‐2610 or material that is al- (a) The Society, when requested by the applicant on
lowed by this Section to be furnished with a Certificate forms issued by the Society, will arrange for a survey of
of Compliance, is exempted from the requirements of the Material Organization’s Quality System Program for
NCA-3800, except the scope of activities at the locations listed on the appli-
(a) Certified Material Test Reports or Certificates of cation. The Program will be evaluated on the basis of its
Compliance shall meet the requirements of NCA-3862.1 compliance with the applicable material requirements
(b) for Class 1 construction only, material identification of this Section and the requirements of this subarticle.
and marking shall meet the requirements of NCA-3856.3 The Quality System Certificate, that is issued for a 3‐year

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ASME BPVC.III.NCA-2015

period, will describe and specify the scope and limits of (a) The Quality System Program shall be surveyed, ac-
work and locations for which the certified Material Orga- cepted, and audited by the party performing the evalua-
nization is qualified and will be subject to a planned audit tion on the basis of its compliance with the applicable
program by the Society. Not later than 6 months prior to material requirements of this Section and the require-
the expiration of the certificate, the certified Material Or- ments of NCA-3850.
ganization shall apply for a renewal evaluation and for (b) The Quality System Manual (NCA-3853.1) shall be
issuance of a new certificate. the party’s guide for surveying and auditing the qualified
(b) The applicant shall supply all information required Material Organization’s continued compliance with the
by forms provided by the Society. accepted Quality System Program.
(c) The applicant’s Quality System Program shall be ac-
cepted by the Society prior to the issuance of a certificate. (c) The qualified Material Organization shall make
available for on‐site review by the party performing the
(d) A controlled copy of the certified Material Organiza-
tion’s Quality System Manual shall be filed with the So- evaluation any procedures, process sheets, or drawings
ciety. The Manual shall be the Society’s guide for as are necessary to understand the Program. The quali-
surveying and auditing the certified Material Organiza- fied Material Organization shall keep a controlled copy
tion’s continued compliance with the accepted Quality of the Manual on file and in a place and manner readily
System Program. available to the party performing the audit.
(e) The certified Material Organization shall make (d) The qualified Material Organization shall notify pur-
available for on‐site review by the Society any proce- chasers of material, source material, or subcontracted
dures, process sheets, or drawings as are necessary to un- services accepting its Program of proposed revisions to
derstand the Program. Detailed technical procedures will its Quality System Manual. The party accepting the Pro-
not be approved by the Society. The certified Material Or- gram shall evaluate and accept such revisions prior to
ganization shall keep a controlled copy of the Manual on the implementation of the revisions on purchased materi-
file and in a place and manner readily available to the So- als or services.
ciety’s audit team. (e) When the qualified Material Organization’s scope of
(f) The certified Material Organization shall obtain the activities includes utilization of unqualified source mate-
Society’s review and acceptance of proposed revisions to rial (NCA-3855.5), this activity shall be included in the
the Quality System Manual prior to implementation. Quality System Manual, and shall be reviewed by the
(g) When the applicant requests that the scope of the party accepting the Program.
Quality System Certificate include any combination of
the activities specified in NCA-3851.2(a)(1) through (f) When the qualified Material Organization’s scope of
NCA-3851.2(a)(6), the control of these activities shall be activities includes approval and control of suppliers
included in the Manual and will be reviewed by the (NCA-3855.3), this activity shall be included in the Quality
Society. System Manual, and shall be reviewed by the party ac-
cepting the Program. During surveys or audits of qualified
NCA-3842 Evaluation by Parties Other Than the Material Organizations, the party performing the evalua-
Society tion shall review objective evidence that the qualified Ma-
terial Organization’s control of suppliers is adequate to
NCA-3842.1 Qualification of Material Organiza- assure compliance with the applicable material require-
tions. ments of this Section.
(a) The qualification of Material Organizations by par-
ties other than the Society shall be limited to the furnish- (g) When the qualified Material Organization’s scope of
ing of source material, material, or subcontracted services activities includes shipment of material to parties other
to the certified Material Organization or Certificate than the party performing the qualification, control of this
Holder performing the evaluation, or their designee. activity shall be included in the Quality System Manual
(b) When a Material Organization has been qualified by and shall be reviewed by the party accepting the Program.
a certified Material Organization or Certificate Holder, it is During surveys or audits of qualified Material Organiza-
not necessary for another party to requalify that organi- tions, the party performing the evaluation shall review
zation for materials or services that are to be furnished objective evidence that the qualified Material Organiza-
to the party that performed the evaluation. tion’s control of shipments is adequate to assure compli-
ance with the applicable material requirements of this
NCA-3842.2 Evaluation of the Qualified Material Section.
Organization’s Program by Certified Material Organiza-
tions or Certificate Holders. Evaluation of a Material Or- (h) Audits by parties performing evaluations of quali-
ganization’s Quality System Program by parties other fied Material Organizations shall meet the following
than the Society, as provided by NCA-3820(b), shall be requirements:
performed in accordance with the requirements of (a) (1) The party performing the evaluation shall include
through (i) below. audit frequency in their Manual.

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ASME BPVC.III.NCA-2015

(2) Audit frequencies shall be commensurate with (1) operations performed during the melting and
the schedule of production or procurement, but shall be heat analysis, affecting the mechanical properties, conver-
conducted at least once triennially during the interval in sion from one product form into another product form in-
which materials are controlled or services are performed cluding applicable dimensional requirements, and
by the Material Organization being evaluated. certification to the applicable material specification
(3) A u d i t s s h a l l m e e t t h e r e q u i r e m e n t s o f (2) testing, examination, repair, or treatments re-
NCA-3859.1(a) through NCA-3859.1(c). quired by the material specification or the specific applic-
(i) The party performing the evaluation shall supple- able material req uirements of this Secti on an d
ment triennial audits covering all the elements of a pre- certification of the results of such tests, examinations, re-
viously approved Quality System Program with annual pairs, or treatments
audits or performance assessments documenting the ef- (3) receipt, identification, verification, handling, sto-
fectiveness of the qualified Material Organization’s Qual- rage, and shipment of material or source material
ity System Program. Performance assessments shall (4) qualification of Material Organizations permitted
meet the following requirements: by NCA-3820(b), including control of shipments of mate-
(1) Assessment frequencies shall be commensurate rial from Qualified Material Organizations to parties other
with the schedule of production or procurement, but shall than the party performing the qualification
be conducted at least once annually during the interval in (5) approval and control of suppliers of source mate-
which materials or source materials are controlled, or rial or subcontracted services (NCA-3855.3)
services are supplied by the Material Organization being (6) utilization of unqualified source material
evaluated. (NCA-3855.5)
(2) Assessments shall include a documented review (b) The Program shall include measures to comply with
of the qualified Material Organization’s history of condi- all requirements of this subarticle, to the extent necessary
tions adverse to quality, nonconformances, and corrective to assure compliance with the requirements of this
actions. Section.
(3) Assessments shall include a documented review
NCA-3851.3 Organization.
of periodic testing performed since the last assessment
to demonstrate conformance of sample materials to se- (a) The organizational structure for executing the Pro-
lected requirements of the material specification. Such gram may take various forms, provided the persons and
testing shall be conducted during the period since the last organizations assigned the quality system functions have
assessment by the party performing the evaluation. the required authority and organizational freedom.
(b) Persons or organizations responsible for defining
and measuring the overall effectiveness of the Program
NCA-3850 QUALITY SYSTEM PROGRAM shall
REQUIREMENTS (1) be designated
NCA-3851 Responsibility and Organization (2) be sufficiently independent from the pressures of
production
NCA-3851.1 General.
(3) have direct access to responsible management at
(a) The Material Organization shall establish a Quality a level where appropriate action can be initiated
System Program for the control of quality during manu- (4) report regularly on the effectiveness of the
facture or during other work it proposes to perform, Program
and for the traceability of material or source material un-
(c) The organizational structure, functional responsi-
der its control. The Program shall be planned, documen-
bilities, levels of authority, and lines of communication
ted, implemented, and maintained in accordance with
for activities affecting quality shall be documented. Per-
the requirements of NCA-3850.
sons or organizations responsible for assuring that an ap-
(b) The establishment of the Program shall include con- propriate Quality System Program has been established
sideration of the technical aspects and provide for plan- and verifying that activities affecting quality have been
ning and accomplishment of activities affecting quality. correctly performed shall have sufficient authority, access
The Program shall provide for any special controls, pro- to work areas, and organizational freedom to
cesses, test equipment, tools, and skills to attain the re-
(1) identify quality problems
quired quality and for verification of quality.
(2) initiate, recommend, or provide solutions to qual-
NCA-3851.2 Scope and Applicability. ity problems through designated channels
(a) The Quality System Manual shall define the specific (3) verify implementation of solutions
activities included in the scope of the work the Material (4) assure that further processing, delivery, or use is
Organization proposes to perform, including any combi- controlled until proper disposition of a nonconformance,
nation of deficiency, or unsatisfactory condition has occurred

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ASME BPVC.III.NCA-2015

(d) Individuals or groups assigned the responsibility of NCA-3853 Program Documentation


checking, auditing, or otherwise verifying that production NCA-3853.1 Quality System Manual.
and quality control activities have been correctly per- (a) The Quality System Program shall be described and
formed, shall be independent of the individual or group summarized in a Quality System Manual that shall be a
directly responsible for performing the specific activity. major basis for demonstration of compliance with the
Such persons shall not report directly to the supervisor rules of this Section.
with immediate responsibility for the work being verified. (b) The Program documented in the Manual shall be
(e) Management shall regularly review the status and implemented by written procedures that are maintained
adequacy of the Program. either separately or in the Quality System Manual.
(c) Detailed technical procedures and processes, such
as those for nondestructive examination, are not consid-
NCA-3852 Personnel ered part of the Manual; however, the controls of such
procedures and processes shall be covered by the Manual.
NCA-3852.1 Indoctrination, Training, and Qualifi- (d) The Quality System Manual may be hard copy or
cation of Personnel. electronic, provided the controls are described to assure
approved revisions are made available for use by the Ma-
(a) Measures shall be established to assure that all per-
terial Organization personnel.
sonnel performing or managing activities affecting quality
are indoctrinated and trained. The assignment of person- NCA-3853.2 Procedures, Instructions, and Draw-
nel shall be at the discretion of the organization’s man- ings.
agement. Indoctrination and training measures shall (a) Activities affecting quality shall be prescribed by
reflect the following requirements: and performed in accordance with documented instruc-
tions, procedures, or drawings of a type appropriate to
(1) Personnel to be indoctrinated or trained shall be
the circumstances.
identified.
(b) These documents shall include or reference appro-
(2) The extent of indoctrination and training shall be priate acceptance criteria for determining that the pre-
commensurate with the scope, complexity, and nature of scribed activities have been satisfactorily completed.
the activity as well as the education, experience, and pro-
NCA-3853.3 Document Control. The preparation, is-
ficiency of the person.
sue, and change of documents, including electronic docu-
(3) Personnel shall be indoctrinated in the general ments, that specify quality requirements or prescribe
criteria, applicable codes, standards, company proce- activities affecting quality, such as Quality System Pro-
dures, Quality System Program requirements, job respon- gram Manuals, purchase specifications, instructions, pro-
sibilities and authority as they relate to a particular cedures, and drawings shall be controlled to assure that
function. the correct documents are being used at the location
(4) Training shall be provided, as needed, to achieve where the activity is performed. Such documents, includ-
initial proficiency, maintain proficiency, and adapt to ing changes thereto, shall be reviewed for adequacy and
changes in technology, methods, and job responsibilities. approved for release by authorized personnel.
(b) All nondestructive examination personnel shall be NCA-3853.4 Quality Assurance Records. Records
qualified in accordance with NB/NC/ND/NE/NF/ that furnish documentary evidence of quality shall be spe-
NG-5521 of the applicable Subsection. cified, prepared, controlled, and maintained. Records
(c) Personnel who lead audits shall be qualified on the shall be legible, identifiable, and retrievable. Records shall
basis of education, experience, training, audit participa- be protected against damage, deterioration, or loss. Re-
tion, and examination in accordance with the organiza- quirements and responsibilities for record transmittal,
tion’s Quality System Program. distribution, retention, maintenance, and disposition shall
be established and documented.
NCA-3852.2 Personnel Records. NCA-3853.5 Records of Examinations and Tests. All
(a) Records shall be maintained of the implementation characteristics required to be reported by the material
of indoctrination and training of personnel. Records of in- specification and this Section shall be verified and the re-
doctrination and training may take the form of attendance sults recorded. Records shall be traceable to the docu-
sheets, training logs, or personnel training records. ment and revision to which an inspection, examination,
(b) Qualification records of all nondestructive examina- or test was performed.
tion personnel shall be documented and maintained.
(c) Qualification records of personnel who lead audits
shall be documented and maintained and shall include
education, experience, audit training and examination,
and audit participation used as the basis of qualification.

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ASME BPVC.III.NCA-2015

NCA-3855 Control of Purchased Materials, National Voluntary Laboratory Accreditation Program


Source Materials, and Services (NVLAP), American Association for Laboratory Accredita-
NCA-3855.1 General. tion (A2LA), or other accrediting body recognized by
NVLAP through the International Laboratory Accredita-
(a) Measures shall be established to assure that all pur-
tion Cooperation (ILAC) Mutual Recognition Arrangement
chased material, source material, and subcontracted ser-
(MRA), provided the following requirements are met:
vices conform to the requirements of this Section.
(b) Welding material used in the repair of material or (1) T h e a c c r e d i t a t i o n i s t o A N S I / I S O / I E C
source material shall be controlled in accordance with 17025:2005, “General Requirements for the Competence
this Section. of Testing and Calibration Laboratories.”
(c) These measures shall be designed to prevent the (2) The published scope of accreditation for the cali-
use of incorrect or defective material or source material, bration laboratory covers the needed measurement para-
or materials that have not received the required examina- meters, ranges, and uncertainties.
tions or tests. (3) The Material Organization or Certificate Holder
NCA-3855.2 Sources of Material, Source Material, shall specify through procurement documents that the ca-
and Services. libration certificate/report shall include identification of
(a) Material shall be furnished by a Material Organiza- the laboratory equipment/standards used and shall in-
tion [NCA-3820(a) or NCA-3820(b)], or by a Certificate clude as‐found and as‐left data.
Holder [NCA-3820(c)]. (4) The Material Organization or Certificate Holder
(b) Except as provided in NCA-3855.5, qualified source shall be responsible for reviewing objective evidence for
material shall be furnished by a Material Organization, by conformance to the procurement documents.
an approved supplier (NCA-3855.3), or by a Certificate (5) This activity shall be documented in the Material
Holder. Organization’s or Certificate Holder’s Quality Program
(c) Services including performance and certification of Manual.
operations, processes, the results of tests, examinations, (d) The Material Organization or Certificate Holder
repairs, or treatments required by the material specifica- shall be responsible for assuring that all material and ac-
tion or by this Section shall be furnished by a Material Or- tivities conform to all applicable requirements of this
ganization, by an approved supplier, or by a Certificate Section.
Holder.
NCA-3855.4 Procurement Document Control.
ð15Þ NCA-3855.3 Approval and Control of Suppliers of
Source Material and Services. (a) Procurement documents shall include requirements
(a) The Material Organization or Certificate Holder necessary to assure compliance with the requirements of
shall be responsible for the approval of and control of ac- this Section.
tivities performed by suppliers of source materials and (b) Except as provided in NCA-3855.5, procurement
subcontracted services. Such control shall provide for documents shall require material, source material, or sub-
source evaluation and selection, evaluation of objective contracted services to be furnished in accordance with
evidence of quality, audit, and examination of items and the applicable requirements of this subarticle.
services upon delivery, in accordance with requirements (c) Procurement documents shall require approved
documented in the Material Organization’s or Certificate suppliers to reference the accepted quality system or con-
Holder’s Program. trols established by the Material Organization or Certifi-
(b) The Material Organization or Certificate Holder cate Holder on documentation that accompanies the
shall be responsible for establishing and verifying that source material or services furnished.
the supplier’s controls applicable to the activities per- (d) Procurement documents that specify quality re-
formed are adequate by quirements or prescribe activities affecting quality shall
(1) performing triennial audits covering applicable be reviewed for adequacy and approved for release by
elements of the supplier's established quality system that authorized personnel.
is consistent with the requirements of this subarticle sup-
plemented by annual evaluations of the supplier's quality NCA-3855.5 Utilization of Unqualified Source Ma- ð15Þ
system, including a review of the history of conditions ad- terial.
verse to quality, nonconformances, and corrective ac- (a) As an alternative to NCA-3855.2(b), when included
tions, or in its scope of activities as permitted by the provisions of
(2) having the supplier perform the activities in ac- this subarticle, a Material Organization may accept certi-
cordance with controls established by the Material Orga- fication of the requirements of the material specification
nization’s or Certificate Holder’s Program. that must be performed during the melting, heat analysis,
(c) As an alternative to survey and audit of suppliers of and heat treatment of the material, and may use or fur-
subcontracted calibration services, a Material Organiza- nish unqualified source material, provided the require-
tion or Certificate Holder may accept accreditation by ments of (1) through (5) below are met.

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ASME BPVC.III.NCA-2015

(1) No welding with filler metal has been performed manufacturing process, during the performance of tests,
on the unqualified source material. The organization that examinations, repairs, and treatments, and during receipt,
establishes the material form and issues the source mate- storage, handling, and shipment.
rial test report shall not perform any welding with filler (c) Identification marking shall be transferred to all
metal and shall confirm that no welding with filler metal pieces when material or source material is divided.
has been performed. NCA-3856.2 Marking Method. Materials and source
(2) The Material Organization performs or subcon- materials shall be marked by any method acceptable to
tracts a product analysis to verify the chemical composi- the purchaser that will not result in harmful contamina-
tion of each piece of unqualified source material. tion or sharp discontinuities and will identify these mate-
(3) The Material Organization performs or subcon- rials in accordance with the material specification.
tracts all other requirements of the material specification
on each piece of unqualified source material. Alterna- NCA-3856.3 Identification of Completed Material.
tively, the Material Organization may perform or subcon- (a) The identification of completed material shall con-
tract all other requirements of the material specification sist of marking the material with the applicable specifica-
on each heat and lot of unqualified source material tion and grade of the material, the heat number or heat
provided code of the material, and any additional marking required
(-a) a Certified Material Test Report is provided by this Section to facilitate traceability of the material to
with the unqualified source material reports of the results of all tests and examinations per-
(-b) the unqualified source material is traceable to formed on the material.
the Certified Material Test Report (b) For those materials where Certificates of Compli-
(-c) procurement documents require that suppli- ance [NCA-3862.1(g)] are allowed, heat‐number identifi-
ers of unqualified source material establish written pro- cation need not be indicated on the material or the
cedures for identifying source materials in a manner certificate.
that provides traceability to the Certified Material Test (c) A marking symbol or code may be used that identi-
Report fies the material, provided such code or marking symbol
(-d) the Material Organization reviews and ac- is explained in the Certified Material Test Report
cepts the supplier’s identification and traceability proce- ( NCA-3862.1) or Certificate of Compliance
d u r e s a n d p e r f o r m s a n o n - s i t e ve r i f i c a t i o n f o r [NCA-3862.1(g)], as applicable.
compliance with the procedures at a frequency commen- (d) All requirements of the material specification shall
surate with the schedule of production or procurement, be met except where specifically exempted or superseded
but at least once triennially by a provision of this Section. When special requirements
(-e) upon receipt, the Material Organization shall or provisions of this Section conflict with the require-
verify by review of objective evidence, that the require- ments of the material specification, the material specifica-
ments of the procurement document have been met tion and grade number shall be followed with an asterisk
(4) W h e r e C e r t i f i c a t e s o f C o m p l i a n c e (*) to indicate that the material specification has been re-
[NCA-3862.1(g)] are acceptable, testing of each piece for vised as shown on the material certification.
all other requirements of the material specification (3) (e) For nonferrous materials manufactured in accor-
is not required. dance with material specifications that do not provide
(5) The provisions of (1) through (4) above are per- for heat identification, the material shall be marked with
formed in accordance with the Material Organization’s a symbol or code that identifies the lot, as defined in the
Quality System Program. material specification, with the Certified Material Test
(b) The provisions of (a)(1) through (a)(4) above may Report.
be performed by the Certificate Holder in accordance with (f) Except as required by the material specification,
his Quality Assurance Program. bolts and nuts 1 in. (25 mm) nominal diameter and smal-
ler and other products where the largest space available
NCA-3856 Identification, Marking, and Material for marking is less than 1 in. (25 mm) in any one direction
Control need not be individually marked, provided they are
NCA-3856.1 General. packed in packages or containers that shall be clearly
(a) Control shall be established to assure that only cor- identified by legible marking to ensure positive identifica-
rect and accepted material or source material is used. tion of the material. The markings on the containers shall
Identification shall be maintained on these materials or identify the material with the Certificate of Compliance
on documents traceable to these materials, or in a manner [ NCA-3862.1(g)] or Certified Material Test Report
that assures that the identification is established and (NCA-3862.1), as applicable.
maintained. NCA-3856.4 Welding and Brazing Materials Identi-
(b) Measures shall be established for controlling and fication. Welding and brazing materials shall be clearly
identifying material or source material, including that identified by legible marking on the package or container
which is partially processed, throughout the to ensure positive identification of the material. The

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ASME BPVC.III.NCA-2015

marking shall include the heat or lot number as applic- NCA-3858.2 Control of Measuring and Test Equip-
able, a control marking code that identifies the material ment.
with the Certified Material Test Report (NCA-3862.1), (a) Procedures shall be in effect to assure that tools,
and other information such as specification, grade and gages, instruments, and other measuring and testing de-
classification number, Material Organization’s name, and vices used to verify compliance with the material specifi-
trade designation. cation and this Section are calibrated and properly
adjusted at specific periods or use intervals to maintain
accuracy within necessary limits. Periodic checks on
NCA-3857 Process Control equipment may be performed to determine that calibra-
tion is maintained.
NCA-3857.1 General. Processes affecting quality of (b) Calibration shall be against certified equipment
materials, source materials, or services shall be con- having known valid relationships and documented trace-
trolled. Special processes that control or verify quality, ability to nationally recognized standards, where such
such as those used in welding, heat treating, or nondes- standards exist. If no known nationally recognized stan-
tructive examination, shall be performed by qualified per- dards exist, the basis for calibration shall be documented.
sonnel using qualified procedures in accordance with
(c) Control measures shall include provisions for mea-
specific requirements.
suring and test equipment identification and for deter-
NCA-3857.2 Manufacturing Process Control. Opera- mining calibration status by equipment marking or on
tions shall be performed under a controlled system such records traceable to the equipment.
as process sheets, shop procedures, checklists, travelers, NCA-3858.3 Discrepancies in Measuring or Testing
or equivalent procedures. Measures shall be established Equipment.
to ensure that processes, including heat treatment, are (a) When discrepancies in excess of tolerances for mea-
controlled in accordance with the material specification suring or testing equipment are found at calibration, ap-
and the rules of this Section. propriate corrective action shall be taken, and material
measured or tested since the previous calibration shall
NCA-3857.3 Welding. When welding is required in be reviewed to determine that all applicable require-
the repair of material or source material, it shall be per- ments have been met.
formed in accordance with procedures and by welders (b) When periodic checks on equipment are performed
or welding operators qualified in accordance with this to determine that calibration is maintained, potential ma-
Section and Section IX. The qualification of procedures terial or source material discrepancies need only be re-
and welders or welding operators shall be documented. solved to the previous check, provided
(1) the methods used and frequency of periodic
NCA-3857.4 Handling, Storage, Shipping, and Pre-
checking are described in calibration procedures, and
servation. Instructions shall be established for handling,
(2) the calibration discrepancy was found by peri-
storage, shipping, and preservation of material or source
odic check.
material to prevent damage or deterioration.
NCA-3858.4 Inspection and Test Status. Measures
shall be established so that the status and results of any
NCA-3858 Control of Examinations, Tests, and required inspections, examinations, or tests can be deter-
Nonconforming Material mined at any time. Status shall be maintained through in-
dicators such as physical location and tags, marking, shop
NCA-3858.1 Inspection, Examination, and Test Con- travelers, stamps, inspection records, or other suitable
trol. means. The authority for application and removal of such
(a) Inspections, examinations, and tests shall be estab- indicators shall be specified.
lished to assure conformance with the requirements of
NCA-3858.5 Control of Nonconforming Material.
the material specification and this Section.
(a) Adequate control measures shall be established to
(b) Inspections or examinations required to verify con- prevent the use of material that does not conform to the
formance of material, source material, or an activity to requirements of the material specification and this
specified requirements shall be planned. Characteristics Section.
to be inspected or examined, and inspection or examina- (b) Material or source material with nonconformances
tion methods to be employed, shall be specified. Inspec- shall be identified, segregated when practical, and re-
tion or examination results shall be documented. viewed for acceptance, rejection, or repair in accordance
(c) Tests required to verify conformance to specified with documented procedures. The responsibility and
requirements shall be planned. Characteristics to be authority for the disposition of nonconformances in these
tested and test methods to be employed shall be specified. materials shall be defined.
Test results shall be documented and their conformance (c) Repaired material or source material shall be reex-
with acceptance criteria shall be evaluated. amined in accordance with applicable procedures.

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ASME BPVC.III.NCA-2015

(d) Measures that control further processing of noncon- (2) Chemical analyses, tests, examinations, and heat
forming or defective material or source material, pending treatments required by the material specification that
a decision on its disposition, shall be established and were not performed shall be listed on the Certified Mate-
maintained. These control measures shall extend to noti- rial Test Report or Certificate of Compliance, as applic-
fication of other affected organizations, as appropriate. able, or may be listed on an identified attachment.
(3) When the Material Organization’s scope of activ-
NCA-3859 Audits and Corrective Action ities includes product form conversion, the Material Orga-
NCA-3859.1 Audits. nization shall also certify that the material conforms to
(a) Audits shall be performed in accordance with writ- the applicable dimensional requirements.
ten procedures or checklists by personnel not having di- (b) Except where Certificates of Compliance are accept-
rect responsibility in the areas being audited. able [NCA-3862.1(g)], the Material Organization shall
(b) Audit results shall be documented by auditing per- transmit all certifications required by NCA-3862.1(b), re-
sonnel for review by management having responsibility ceived from other Material Organizations or approved
in the area being audited. suppliers in accordance with (a) above, to the purchaser
(c) Procedures shall include provisions for documenta- at the time of shipment.
tion of corrective action taken in response to deficiencies. (c) The Certificate Holder shall complete all operations
Follow‐up action, including re‐audit of deficient areas not completed by the Material Organization and shall pro-
where indicated, shall be taken to verify implementation vide a Certified Material Test Report for all operations
of such corrective actions. performed by him or his approved suppliers. The Certifi-
(d) In addition to audits of Material Organizations and cate Holder shall certify that the contents of the report are
suppliers, a comprehensive system of planned internal correct and accurate and that all test results and opera-
audits shall be performed at least annually to assure com- tions performed by the Certificate Holder or his approved
pliance with all aspects of the Quality System Program suppliers are in compliance with the requirements of the
and to determine the effectiveness of the Program. material specification and this Section. Alternatively, the
(e) Internal audits shall be performed in accordance Certificate Holder shall provide a Certified Material Test
with the requirements of (a) through (d) above. Report for the operations it performed and at least one
Certified Material Test Report from each of its approved
NCA-3859.2 Corrective Action. suppliers for the operations they performed.
(a) Measures shall be established to assure that
conditions adverse to quality such as failures, malfunc- NCA-3862 Certification of Material
tions, deviations, defective material and equipment, non-
NCA-3862.1 Material Certification. ð15Þ
conformances, and quality system deficiencies, are
promptly identified and reported to appropriate levels (a) The Certified Material Test Report shall include the
of management. The measures shall also assure that the actual results11 of all required chemical analyses, tests,
cause of conditions adverse to established quality levels and examinations.
be determined and corrected. (b) When required chemical analyses (including melt-
(b) The identification of significant or recurring condi- ing mill heat analysis report except as provided in
tions adverse to quality, the cause of condition, and the NCA-3855.5), heat treatment, tests, examinations, or re-
corrective action taken shall be documented and reported pairs are subcontracted, the approved supplier’s certifica-
to appropriate levels of management. tion for the operations performed shall be furnished as an
identified attachment to the Certified Material Test Re-
(c) These requirements shall also extend to the perfor-
port. For welding materials (NCA-1221.2, WA-1223) only,
mance of the approved supplier’s corrective action
when permitted by the material specification and the
measures.
rules of this Section [NB/NC/ND/NE/NF/NG-2400,
NCA-3860 CERTIFICATION REQUIREMENTS NH-2121(g), CC-2600, WB/WC-2400], the Material Orga-
nization or Certificate Holder may provide a chemical
NCA-3861 Certification Requirements for analysis of the welding material in lieu of furnishing the
Material Organizations melting mill heat analysis. When operations other than
(a) The Material Organization whose scope of activities chemical analysis, heat treatment, tests, examination, or
includes NCA-3830 shall provide a Certified Material Test repairs, that require maintenance of traceability are sub-
Report or Certificate of Compliance, as applicable contracted, these operations and the approved suppliers
(NCA-3862), for the material. performing them shall be listed on the Certified Material
(1) The certification affirms that contents of the re- Test Report, or the approved suppliers certification for
port are correct and accurate and that all test results the operation may be furnished as an attachment to the
and operations performed by the Material Organization Certified Material Test Report.
or its subcontractors are in compliance with the material (c) The Certified Material Test Report shall also include
specification and the specific applicable material require- a report of all weld repairs performed on the material as
ments of this Section. required by this Section. Radiographic film required for

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ASME BPVC.III.NCA-2015

the examination of material repair welds shall be included NCA-3900 NONMETALLIC MATERIAL
as a part of the Certified Material Test Report, except for MANUFACTURER'S,
those radiographs required for the testing of welding or CONSTITUENT SUPPLIER'S, AND
brazing materials. POLYETHYLENE MATERIAL
(d) When specific times or temperatures (or tempera-
ORGANIZATION'S QUALITY
ture ranges) of heat treatments are required by material
specifications, they shall be reported. For austenitic stain-
SYSTEM PROGRAM
less steels and high nickel alloys, a statement of the mini- NCA-3910 APPLICABILITY
mum solution annealing temperature is a sufficient
This Subsection sets forth the quality system program
statement of heat treatment. When specific times and
requirements for manufacture and supply of nonmetallic
temperatures (or temperature ranges) are not required
material. The rules of NCA-3920 through NCA-3960 are
by the material specification, a statement of the type of
applicable to manufacturers and constituent suppliers of
heat treated condition shall be reported. Additionally,
concrete and cement grout. The rules of NCA-3970 are ap-
the times and temperatures of postweld heat treatments
plicable to manufacturers and suppliers of natural com-
of weld repaired materials as required by the fabrication
pound, pigment concentrate compound, polyethylene
requirements of this Section shall be reported.
compound, and polyethylene material.
(e) Reporting of actual dimensions and visual examina-
tion results is neither required nor prohibited by this
paragraph. NCA-3920 QUALITY SYSTEM CERTIFICATE ð15Þ
(f) Notarization of the Certified Material Test Report is (NONMETALLIC MATERIALS)
not required. (a) A Nonmetallic Material Manufacturer may obtain a
(g) A Certificate of Compliance with the material spec- Quality System Certificate (Materials) issued by the So-
ification, grade, class, and heat treated condition, as ap- ciety verifying the adequacy of the Nonmetallic Material
plicable, may be provided in lieu of a Certified Material Manufacturer’s Quality System Program. Alternatively,
Test Report for material NPS 3/4 (DN 20) and less (pipe, the Nonmetallic Material Manufacturer shall have his
fittings, flanges, materials for valves and tubes except Quality System Program surveyed and qualified by the
heat exchanger tubes), bolting 1 in. (25 mm) and less, Constructor or Fabricator of the concrete component.
as applicable.
(b) A Nonmetallic Material Constituent Supplier may
(h) Material identification shall be described in the Cer-
obtain a Quality System Certificate (Materials) issued by
tified Material Test Report or Certificate of Compliance, as
the Society verifying the adequacy of the Nonmetallic Ma-
applicable. Heat or lot traceability to the Certificate of
terial Constituent Supplier’s Quality System Program. Al-
Compliance is not required.
ternatively, the Nonmetallic Material Constituent Supplier
NCA-3862.2 Quality System Program Statement. shall have his Quality System Program surveyed and qual-
(a) When the Material Organization holds a Quality Sys- ified by the Nonmetallic Material Manufacturer of the con-
tem Certificate, the Material Organization’s Quality Sys- crete. Additionally, both the Constructor or Fabricator
tem Certificate number and expiration date shall be and the Nonmetallic Material Manufacturer shall be re-
shown on the Certified Material Test Report or Certificate sponsible for assuring that the constituents supplied meet
of Compliance, as applicable, or on a certification included the applicable requirements of CC-2100 and CC-2200.
with the documentation that accompanies the material. (c) A Constructor or Fabricator may furnish nonmetal-
(b) When the Material Organization has been qualified lic material when stated in the scope of its certificate. In
by a party other than the Society, the revision and date this case, a Quality System Certificate is not required,
of the applicable written Quality System Program shall nor is the user of the nonmetallic material required to
be shown on the Certified Material Test Report or Certifi- survey, qualify, or audit such a Certificate Holder.
cate of Compliance, as applicable, or on a certification in-
cluded with the documentation that accompanies the
NCA-3923 Evaluation for Quality System
material.
Certificates
(c) The inclusion of the Quality System Certificate num-
ber and expiration date or reference to revision and date (a) The Society, when requested by the Nonmetallic
of the applicable written Quality System Program shall be Material Manufacturer on forms issued by the Society,
considered the Material Organization’s certification that will arrange for an evaluation of the applicant’s Quality
all activities have been performed in accordance with System Program. The Program will be evaluated on the
the applicable requirements of this subarticle. basis of its compliance with the applicable material re-
quirements of this Section. The certificate that is issued
for a 3‐year period will describe and specify the scope
and limits of work for which the applicant is qualified
and will be subjected to a planned audit program by the
Society. Not later than 6 months prior to the expiration

29

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