Académique Documents
Professionnel Documents
Culture Documents
IN ITS MOST
FUNCTIONAL FORM
PRACTICAL
SOLUTIONS. FROM DAY ONE, AT EQUALIZER INTERNATIONAL, we have always been
passionate about finding new, simple, safe solutions to common industrial
challenges. First established in Scotland in 1994, at the heart of the North Sea oil
INNOVATION
Driven by our desire to achieve the best
performance from the very latest technology,
the EqualizerTM range consists of award-
and gas industry, our aim has always been to deliver safe, innovative yet practical
winning tools designed to go one step
tools to industry. As experienced engineers looking for safer methods of flange further than traditional working methods or
alignment, we started life as Future Alignments Ltd. Our name may have changed but competitor products.
our philosophy remains the same – through innovation and dedication come
simplicity, safety and therefore success. SAFETY
Safety is paramount and every EqualizerTM
tool is designed with safety first. We believe
Our commitment to technological leadership has resulted in the EqualizerTM range
that no job is worth doing if it cannot be
which is now marketed across the globe. Customers buy from us because of our
done safely. Our products aim to minimise
reputation for developing tools which quite simply do the job well. risk as they are simple to use with easy
maintenance to ensure ongoing reliability.
The EqualizerTM range has grown significantly over the years, thanks to our
continuing drive to introduce new technology – we are always looking for creative, COST EFFICIENCY
safer, easier ways. The EqualizerTM range now consists of precise, time-saving modern In today’s climate of strict budgetary
control, Equalizer International has
day tools for aligning and spreading flange joints, as well as unique precision lifting
developed reliable tools which have been
equipment. proven to save costly downtime. The same
tools can be used during commissioning,
We listen carefully to our customers and continually identify opportunities for new construction, routine maintenance and
products. Our tools are used every day throughout the world in a number of different shutdowns/outages.
industries – from oil to water, mining to petrochemicals, gas to nuclear. As our
SIMPLICITY
customers’ businesses change, so do their requirements, and at Equalizer
Using state-of-the-art technology, Equalizer
International we will continue to develop safe, simple and cost effective solutions
International has produced tools which
to meet the challenges of industry today – and tomorrow. simplify complex and problematic tasks.
EqualizerTM flange alignment, flange
spreading and precision lifting tools are
quick and easy to use. All products are
supported by a straightforward step by step
Ian McCormick Bob Stephen instruction manual. Advice and training is
Managing Director Technical Director available from Equalizer International or our
Equalizer International Equalizer International highly trained worldwide distributors.
INNOVATION IN ITS MOST FUNCTIONAL FORM
A SIMPLE SOLUTION TO SMALL, LOW PRESSURE FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS
FLANGE MISALIGNMENT. THE EQUALIZERTM HAND The EqualizerTM Hand Alignment Tool • use on virtually all horizontal and • saves time
can be used during: vertical flanges including ANSI, API,
• saves cost
ALIGNMENT TOOL IS THE PERFECT SOLUTION FOR BS, DIN & SPO
• commissioning
• safer operation than traditional methods
MISALIGNED FIXED FLANGES, ELIMINATING THE • operates on most pipe configurations
• construction
• precise operation
RISK OF SLIPPAGE. • aligning force = 65 kg (143 lbs)
• routine maintenance
• lightweight – ideal for remote locations
• suitable for offshore and onshore
• shutdowns/outages
applications
• testing
• robust
• valve change-outs
• portable – only 2.0 kg (41/2 lbs)
DEVELOPED AS THE SAFE, SIMPLE AND COST- FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS
EFFECTIVE SOLUTION TO FIXED FLANGE The 3T(M) can be used during • rectifies linear or rotational misalignment • saves time
• commissioning • operates on most pipe configurations • saves cost
MISALIGNMENT, THE MECHANICAL FLANGE
• construction • for use on virtually all horizontal and • labour saving – allows for continuity of
ALIGNMENT TOOL ENHANCES PRODUCTIVITY BY vertical flanges including ANSI, API, work
• routine maintenance
DISPENSING WITH THE NEED FOR COSTLY CRANES, BS, DIN & SPO
• safe operation
• shutdowns/outages
• aligning force = 3.1 T
TIRFORS, SLINGS AND HOOKS. • testing
• lightweight – ideal for remote locations
• suitable for offshore and onshore
• dispenses with need for cranes, tirfors,
• valve change-outs applications
DESIGNED FOR MID RANGE FLANGES, THE hooks
• robust
MECHANICAL FLANGE ALIGNMENT TOOL OFFERS A
• portable
SIMPLE, PRECISE SOLUTION TO LINEAR OR
ROTATIONAL MISALIGNMENT.
Comprehensive data sheet available
INNOVATION IN ITS MOST FUNCTIONAL FORM
ALIGNING FORCE = 5 T
DESIGNED FOR HIGH-PRESSURE FLANGES, THE FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS
HYDRAULIC FLANGE ALIGNMENT TOOL OFFERS The 5T(E) can be used during • rectifies linear or rotational misalignment • saves time
• commissioning • designed for large diameter high-pressure • saves cost
A SIMPLE, PRECISE SOLUTION TO LINEAR OR
flanges
• construction • labour saving – allows for continuity of
ROTATIONAL MISALIGNMENT ON LARGE • operates on most pipe configurations work
• routine maintenance
DIAMETER FLANGES. • use on horizontal and vertical flanges • safe operation
• shutdowns/outages
including ANSI, API, BS, DIN & SPO
• ideal for remote locations or confined
• testing
• aligning force = 5 T areas
• valve change-outs
• suitable for offshore and onshore • dispenses with need for cranes, tirfors,
applications hooks, come-alongs
• precise operation
• robust
• portable Comprehensive data sheet available
THE RIGHT
TOOL FOR 2. WEDGES
SPREADING
TOOLS
8T(M) Mechanical Flange
Spreader
THE JOB.
SPREADING
10T(E) Hydraulic Flange
Spreader
10T(I) Integral Hydraulic
Flange Spreader
ZERO-GAP II Zero-Gap II Hydraulic and
Mechanical Flange Spreaders
2
THE EQUALIZERTM MECHANICAL AND HYDRAULIC FLANGE
SPREADING WEDGES ARE ARGUABLY THE SAFEST AVAILABLE –
COMBINING A REVOLUTIONARY INTERLOCKING FIRST STEP
MECHANISM AND DEEP STEP DESIGN FOR SECURE AND SIMPLE
FLANGE SEPARATION.
EQUALIZER INTERNATIONAL’S NEW ZERO-GAP II FLANGE
SPREADERS USE OUR UNIQUE PATENTED EXPANDING COLLET
TECHNOLOGY FOR SAFE SEPARATION OF FLANGE JOINTS.
SPREADING FORCE = 8 T
A SIMPLE, COST-EFFECTIVE SOLUTION TO FLANGE FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS STEPPED BLOCKS
SPREADING, THE MECHANICAL FLANGE SPREADER The 8T(M) can be used during • unique interlocking first • secure hold on each step 2 x stepped blocks
step
• commissioning • quick and easy operation 2 x M6 x 10 mm countersunk
ONLY REQUIRES AN ACCESS GAP OF 6 MM AND CAN
• deep 15 mm secure hold on screws
• construction • saves time
EXERT A SPREADING FORCE OF 8 TONS. first step
1 x 4mm hex key
• routine maintenance • saves cost
• requires access gap of only
Gross weight 1.5 kg (31/2 lbs)
• shutdowns/outages 6 mm • safe operation
• testing • robust lightweight tool • portable
• valve change-outs • spreading force of 8 T
from 150 ft/lbs of torque
• automatic mechanical
retraction
FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS STEPPED BLOCKS MINI KIT STANDARD KIT MAXI KIT
The 10T(E) can be used during • unique interlocking first • secure hold on each step 2 x stepped blocks 1 x 10T(E) wedgehead 1 x 10T(E) wedgehead 2 x 10T(E) wedgeheads
• commissioning step • quick and easy operation 2 x M6 x 10 mm countersunk 1 x 10,000 psi (700 bar) hydraulic cylinder 1 x 10,000 psi (700 bar) hydraulic hose 2 x 10,000 psi (700 bar) hydraulic hoses
• deep 15 mm secure hold on screws
• construction • saves time 2 x 10,000 psi (700 bar) hydraulic cylinders
first step 1 x safety block 1 x 10,000 psi (700 bar) hydraulic cylinder
1 x 4mm hex key
• routine maintenance • saves cost 1 x 10,000 psi (700 bar) two-stage hand
• requires access gap of only Gross weight 1.5 kg (31/2 lbs) 1 x instruction manual 1 x 10,000 psi (700 bar) two-stage hand
• shutdowns/outages 6 mm • safe operation pump
pump
Gross weight 8 kg (191/2 lbs)
• testing • robust lightweight tool • portable 1 x 10,000 psi (700 bar) twin valve manifold
1 x safety block
• valve change-outs • spreading force of 14.5 T 2 x safety blocks
from 10,000 psi (700 bar) 1 x instruction manual
1 x instruction manual
of hydraulic pressure 1 x robust carry-case with protective foam
• automatic mechanical inserts 1 x robust carry-case with protective foam
retraction inserts
Lesser penetration, greater spread Gross weight including case 16.5 kg
Comprehensive data sheet Gross weight including case 27 kg
available Sold as a separate item in pairs
(361/2 lbs)
(591/2 lbs)
INNOVATION IN ITS MOST FUNCTIONAL FORM
THE KIT
WITH AN INTEGRAL BUILT-IN PUMP AND FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS STEPPED BLOCKS
The 10T(I) can be used during • compact built-in pump • secure hold on each step 2 x stepped blocks
CYLINDER, THE COMPACT 10T(I) IS PORTABLE -
• commissioning • unique interlocking first • quick and easy to use 2 x M6 x 10 mm countersunk
IDEAL FOR USE IN CONFINED SPACES OR WHEN step
• construction • saves time screws
WORKING AT HEIGHT. USING THE UNIQUE • routine maintenance
• deep 15 mm secure hold on
• saves cost 1 x 4mm hex key
first step
TM
EQUALIZER INTERLOCKING FIRST STEP, THIS • shutdowns/outages • safe operation Gross weight 1.5 kg (31/2 lbs)
• requires access gap of only
WEDGE INCORPORATES THE POWER OF HYDRAULICS • testing 6 mm • portable
• valve change-outs • robust, lightweight tool
IN A SELF-CONTAINED, RELIABLE FLANGE
with carry strap
• topside or subsea work
SPREADER FOR USE TOPSIDE OR SUBSEA. • 10,000 psi (700 bar)
generates spreading force
of 14.5 T
• automatic mechanical
retraction Lesser penetration, greater spread
Comprehensive data sheet
• carry-strap available Sold as a separate item in pairs
INNOVATION IN ITS MOST FUNCTIONAL FORM
Zero-Gap II
A REVOLUTION IN
FLANGE SPREADING
THIS GROUND-BREAKING TOOL USES UNIQUE FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS
PATENTED EXPANDING COLLET TECHNOLOGY TO The Zero-Gap II can be used during • unique expanding collet technology • unique technology makes the Zero-Gap II
arguably the safest flange spreader in the
• commissioning • little or no access gap required
DELIVER A MEASURABLE, CONTROLLED FORCE world today
• construction • secure bolt-hole locking mechanism
WHICH WILL SEPARATE FLANGES WITH LITTLE OR • virtually universal, the Zero-Gap II
• routine maintenance • spreading force up to 30 T range will cover ANSI, DIN, SPO, ASME,
NO ACCESS GAP. API and BS flanges
• shutdowns/outages
• time-saving, simple operation
VIRTUALLY UNIVERSAL, THE ZERO-GAP II RANGE • testing
WILL COVER ANSI, DIN, SPO, ASME, API AND BS • measurable, controlled spreading force
• valve change-outs
FLANGES. • portable
• subsea work
Zero-Gap II
MECHANICAL
FLANGE SPREADERS
SPREADING FORCE UP TO 11 T
2 x Zero-Gap II flange spreaders The Zero-Gap II can be used • unique expanding collet • unique technology makes
during technology the Zero-Gap II arguably
12 x collets the safest flange spreader
• commissioning • little or no access gap
in the world today
1 x torque wrench • construction
required
• time-saving, simple
2 x safety blocks • secure bolt-hole locking
• routine maintenance operation
mechanism
1 x instruction manual • shutdowns/outages • measurable, controlled
• spreading force up to 11 T
spreading force
1 x robust carry-case with protective • testing
foam inserts • virtually universal, the
• valve change-outs
Zero-Gap II range will
• subsea work cover ANSI, DIN, SPO,
ASME, API and BS flanges
Comprehensive data sheet
available • portable
EXPANDING COLLET TECHNOLOGY
QUALITY
BY 3. LIFTING
TOOL
The 16T(E)II
Hydraulic Vertical
LIFTING
MOVEMENT FROM AN ACCESS GAP OF ONLY 9.5 MM.
MINI KIT
1 x 16T(E)II wedgehead 1 x hex key
LIFTING FORCE = 16 T 1 x 10,000 psi (700 bar) 1 x M6 x 12 mm button
head screw
hydraulic cylinder
1 x instruction manual
1 x safety block
Gross weight 9.5 kg
1 x stepped block (21 lbs)
FUNCTIONAL SPECIAL FEATURES OPERATING BENEFITS
The 16T(E)II can be used for • straight vertical lift • stable lift motion
STANDARD KIT
• lifting heavy machinery • operates with an access gap of only • robust and precise tool 1 x 16T(E)II wedgehead 1 x hex key
9.5 mm
• machine installation • secure hold on each step 1 x 10,000 psi (700 bar) 1 x M6 x 12 mm button
• plant maintenance
• each step offers 19 mm of vertical
• safe operation hydraulic hose head screw
lift
• machinery alignment • saves time 1 x 10,000 psi (700 bar) 1 x instruction manual
• single acting ram
• can be used in conjunction • saves cost
hydraulic cylinder 1 x robust carry case
• lifting force = 16 T
with skates 1 x 10,000 psi (700 bar) with protective foam
• automatic mechanical retraction two stage hand pump inserts
• interlocking first step
1 x safety block Gross weight including
Comprehensive data sheet available 1 x stepped block case 18.5 kg (41 lbs)
COST-EFFECTIVE,
SAFE AND
RELIABLE.
INNOVATION
IN ITS MOST
FUNCTIONAL FORM