TRANSFER

SWITCH
CC2 & AC5 CONTROL PANELS
 BASIC TRANSFER SWITCH
HIMOINSA MANUFACTURES SWITCHING PANELS
DIAGRAMS
(ATS-AUTOMATIC TRANSFER SWITCH) WHICH TRANSFER

POWER BETWEEN THE MAINS AND THE GENERATOR SET.

A PIECE DESIGNED WITH A COMPREHENSIVE ELECTRICAL

MECHANISM THAT ALLOWS A RAPID RESPONSE TO THE

DEMAND FOR POWER ON THE STAND-BY MARKET. ELECTRICITY GENERIC

NETWORK GENERATOR
SET
CC2 | CEC7
HIMOINSA switching panels have a manual emergency stop and have
been manufactured in compliance with required quality standards. With
1 km (*1)
an amperage range of 30 to 3150 A, the HIMOINSA ATS has an IP55
VOLTAGE FREE / DRY CONTACT.
protection rating which guarantees sealing and insulation levels.
CC2
+
GENERIC
GENERATOR SET

SELECTION OF
POWER SOURCE

* CAN communication up to 1 km away.

( 1)

HIMOINSA shall not provide communication

FINAL SUPPLY or power cables.

ELECTRICITY HIMOINSA
NETWORK GENERATOR
AC5 | CEA7 SET

6 m (*2)

AC5
+
HIMOINSA
GENERATOR SET

SELECTION OF
POWER SOURCE

* Standard extension 6 metres. Optionally

( 2)

FINAL SUPPLY available up to 100 metres.

2 3
 CONTACTORS SWITCHES
30-250A 400-3150A

1
2 5
4

3
2 4

3
MAIN MAIN
COMPONENTS COMPONENTS
1 IP55 cabinet 1 IP55 cabinet
2 Controller 2 Controller
5
3 Emergency stop 3 Emergency stop 6
4 Measurements module 4 Measurements module
5 Contactors 5 Key for manual transfer switch
6 Grounding line connection 6 6 Motorised switch
7
7 Grounding line connection
8 Plinth for cabinets >800A

TRANSFER
TRANSFER SWITCH SWITCH USING
USING A PAIR OF MOTORISED
MECHANICALLY SWITCHES
INTERLOCKED WITH MANUAL
CONTACTORS AND ACTIVATION
WITH STATUS OPTION.
CONTACTS.
4 5
 CC2
CONTROL PANELS

CONEXIÓN CONEXIÓN
CONTACTO CONTACTO CONEXIÓN CONEXIÓN
CONTACTO CONTACTO
ALIMENTACIÓN
ALIMENTACIÓN
CAN For communications
CAN ARRANQUE ARRANQUE ALIMENTACIÓN
ALIMENTACIÓN
CAN POWER
CAN ARRANQUE The power
SUPPLYARRANQUE
of over 100 metres a supply is equipped with
supplemental power an auxiliary battery that
supply is necessary. maintains the power supply

1 | NEGATIVO

20 | POSITIVO
1 | NEGATIVO

H | CAN H
20 | POSITIVO

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C

PE | TIERRA
19 | NO

PE | TIERRA

1 | NEGATIVO

20 | POSITIVO
1 | NEGATIVO

H | CAN H
20 | POSITIVO

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C

PE | TIERRA
19 | NO

PE | TIERRA
in both modules, from the
time when a power failure
occurs until the generator
sets start.
maximum distance: 1000 m

30-125 A
4-pole contactors. CEC7 controller.
Power failure detection. Emergency
stop. Voltage measurement.
1 2 1 3 2 4 3 5 4 6 5 PE 6 PE 1 2 1 3 2 4 3 5 4 6 5 PE 6 PE
160-250 A 400-630 A
4-pole contactors. CEC7 controller.
Power failure detection. Emergency
Motorised switch. CEC7 controller.
Power failure detection. Emergency
CC2 CONTROL PANELS
stop. Voltage measurement. stop. Voltage measurement. CONTACTORS SWITCHES

Amperage A 30 40 50 63 100 125 160 250 400 630 800 1000 1250 1600 2000 2500 3150

Weight kg 27 27 28 28 30 31 54 55 128 135 164 220 245 347 385 450 486

Height cm 700 700 700 700 700 700 1000 1000 1200 1200 1750 1800 1800 1800 2000 2000 2000

Width cm 500 500 500 500 500 500 600 600 800 800 800 1000 1000 1200 1200 1200 1200

Length cm 250 250 250 250 250 250 300 300 400 400 400 600 600 600 800 800 800

NO

NO
PE

PE

PE

PE
H

C
1

2
1

2
1

2
POWER POWER
CAN CAN STARTING STARTING POWER POWER
CAN CAN STARTING STARTING
SUPPLY SUPPLY
CONNECTIONCONNECTION
CONTACT CONTACT SUPPLY SUPPLY
CONNECTIONCONNECTION
CONTACT CONTACT
POWER
PANEL X3

1 | NEGATIVE

20 | POSITIVE
1 | NEGATIVE

H | CAN H
20 | POSITIVE

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C
PE | GROUNDING
LINE CONNECTION
19 | NO

PE | GROUNDING
LINE CONNECTION

1 | NEGATIVE

20 | POSITIVE
1 | NEGATIVE

H | CAN H
20 | POSITIVE

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C
PE | GROUNDING
LINE CONNECTION
19 | NO

PE | GROUNDING
LINE CONNECTION
TERMINAL
800 Amps 1000-1250 A CONNECTION
Motorised 4-pole switch. CEC7 controller. Power failure detection. Motorised 4-pole switch. CEC7 controller. Power failure detection. DIAGRAMS
Emergency stop. Voltage measurement. Emergency stop. Voltage measurement.

GENSET
1 2 1 3 2 4 3 5 4 6 5 PE 6 PE 1 2 1 3 2 4 3 5 4 6 5 PE 6 PE

GENERIC GENSET
HIMOINSA

NO

NO
PE

PE

PE

PE
H

C
1

2
1

2
1

2
1600 Amps 2500-3150 A Connection to HIMOINSA AS5/M5 type Connection to generic panel, start and
Motorised 4-pole switch. CEC7 controller. Power failure detection. Motorised 4-pole switch. CEC7 controller. Power failure detection. panel with CEM7 control unit. Start and stop via voltage-free contact.
Emergency stop. Voltage measurement. Emergency stop. Voltage measurement. stop via CAN communication.
CONNEXION CONNEXION
CONTACT CONTACT CONNEXION CONNEXION
CONTACT CONTACT
ALIMENTATION
ALIMENTATION
CAN CAN DÉMARRAGEDÉMARRAGE ALIMENTATION
ALIMENTATION
CAN CAN DÉMARRAGEDÉMARRAGE

6 7
| NÉGATIF

| POSITIF
| NÉGATIF

H | CAN H
| POSITIF

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C

LA TERRE
19 | NO

LA TERRE

| NÉGATIF

| POSITIF
| NÉGATIF

H | CAN H
| POSITIF

L | CAN L
H | CAN H

18 | C
L | CAN L

19 | NO
18 | C

LA TERRE
19 | NO

LA TERRE
 CEC7
CONTROLLER
CEC7 CONTROLLER
High protection
Protection from overvoltage,
undervoltage asymmetry, overcurrent,
overfrequency, underfrequency,
overload, incorrect network phase
sequence, incorrect genset phase
sequence.
8 9
ALLOWS THE DETECTION
OF ANY MAINS FAILURE
AND MANAGES THE
TRANSFER OF THE LOAD TO
THE GENERATOR SET.
DISPLAY MODULE
The display module is responsible
for carrying out the information tasks
regarding the status of the device and
allows actions to be performed by the
user; through the display module the user
is able to control the control unit, as well
as program and configure the functions.
Through the display module, access
is given to a record of the last errors
registered by the control unit.
MEASUREMENTS MODULE
The measurements module is responsible
for performing the tasks of monitoring and
control of the control unit. This module is
located in the rear panel to reduce wiring
and increase the control unit's immunity
against electromagnetic noise. All the
signal, sensor and actuators are connected
to the measurements module.
Multiple starting methods
Starting in manual, automatic, due to
mains failure, via voltage-free contact.
Reading and control of parameters
The communication of the CEC7
control unit with HIMOINSA generator
sets with CEM7 control unit, allows
multiple electrical signal parameters
Genset Readings Counters
Voltage between phases * Total hour counter
Voltage between phase and neutral * Partial hour counter
Currents * Kilowatt meter
Frequency * Valid start counter
Apparent power (kVA) * Unsuccessful start counter
Active power (kW) *
Maintenance
Reactive power (kVAr) *
Communications
Power Factor *
RS232 •
Mains Readings RS485 •
Modbus •
Voltage between phases
Modbus IP •
Voltage between phase and neutral
Software for PC • (***)
Currents
Analogue modem •
Engine Protection Devices GSM/GPRS modem •
Emergency stop Performance
Alarm history 10 (100 optional)
Alternator Protection Devices
External start
High frequency * Start inhibited
Low frequency * Starting due to mains failure
High voltage * Mains and Genset breaker activation
Low voltage * Multilingual
Asymmetry between phases * Special Applications
Incorrect phases sequence * Short term paralelling on utility return •*
Unit signal failure ** Repetitive panel •
(*) Available only with connection to CEM7 control unit | (**) Alarm with engine stop. | • Optional | • (***) Supplied to include optional communication.
to be read, both those generated as instantaneous power (KwH) and times, alarms, adjustments.
well as the mains without adding accumulated power (day, month and Allows the adjustment of
instruments or external gauges. year) of the generator set. measurements and levels such as
Reading of parameters such as the automatic filling of the fuel tank.
voltage, current, frequency, active, Easy programming and management The power outputs are protected.
apparent and reactive mains power Possibility of customising the operation Addressable and expandable modules.
(current transformer option); also of the control unit to a specific More than 64 nodes and up to
the mains power factor and cosine application and programming the 1,000 metres without the need for a
phi (current transformer option) and measurement parameters, thresholds, repeater using the appropriate cable.
 AC5
CONTROL PANELS

AC5
AC5 control panels are only
compatible with HIMOINSA
gensets.

maximum distance: 100 m

30-125 A
4-pole contactors. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.
160-250 A
4-pole contactors. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.
400-630 A
Motorised switch. CEA7 controller.
Detection of mains failure and genset
control. Emergency stop. Current and
voltage measurement.

AC5 CONTROL PANELS

CONTACTORS SWITCHES

Amperage A 30 40 50 63 100 125 160 250 400 630 800 1000 1250 1600 2000 2500 3150

Weight kg 49 49 49 49 49 49 56 57 130 137 166 222 247 349 387 452 488

Height cm 1000 1000 1000 1000 1000 1000 1000 1000 1200 1200 1750 1800 1800 1800 2000 2000 2000

Width cm 600 600 600 600 600 600 600 600 800 800 600 1000 1000 1200 1200 1200 1200

Length cm 300 300 300 300 300 300 300 300 400 400 400 600 600 600 800 800 800

800 Amps 1000-1250 A

Motorised 4-pole switch. CEA7 controller. Detection of mains Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage failure and genset control. Emergency stop. Current and voltage MULTI-PIN
measurement. measurement.
QUICK CONNECTOR

flexible connection, compact hose, resistant

1600 Amps
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
2500-3150 A
Motorised 4-pole switch. CEA7 controller. Detection of mains
failure and genset control. Emergency stop. Current and voltage
measurement.
to impacts and hydrocarbons. Transmits
information from the engine and the
alternator to the control unit. The length of
the standard hose supplied by HIMOINSA
is 6 metres and is optionally available up to connector 16/24 pins. Robust and secure device used in our ATS with AC5
100 metres. configuration.

10 11
 CEA7
CONTROLLER
Genset Readings Engine Protection Devices Counters

Voltage between phases. High water temperature Total hour counter

ALLOWS TOTAL CONTROL OF
Voltage between phase and neutral High water temperature by sensor Partial hour counter
THE GENERATOR SET AND THE Currents Low engine temperature by sensor Kilowatt meter

TRANSFER SWITCH WITH THE Frequency Low oil pressure Valid start counter

MAINS. Apparent power (kVA) Low oil pressure by sensor Unsuccessful start counter

Active power (kW) Low water level Maintenance

Reactive power (kVAr) Unexpected stop

DISPLAY MODULE Communications
Power Factor Fuel reserve
Reports on the status of the device and RS232 •
allows interaction with the user, who can Fuel reserve by sensor
Mains Readings
manage the control unit as well as program RS485 •
Stop failure
and configure its operation. It consists Voltage between phases. Modbus IP •
Battery voltage failure
of a backlit display and various LEDs and Voltage between phase and neutral Modbus •
pushbuttons used to monitor the control Battery charging alternator failure
device. Currents Software for PC •
Overspeeding
Frequency Analogue modem •
Underfrequency
MEASUREMENTS MODULE Apparent power GSM/GPRS modem •
Starting failure
Performs tasks of supervision and control Active power
Emergency stop Performance
of the generator set. It is located inside
Reactive power
the panel to reduce the wiring and Alarm history 10 (100 optional)
increase immunity of the control unit to Power Factor Alternator Protection Devices
electromagnetic noise. All the signals, External start
Engine Readings High frequency
sensors and actuators are connected to the Start inhibited
measurements module. The connection Low frequency
Coolant temperature Starting due to mains failure
between the measurements module High voltage
and display module is performed via a Oil pressure Mains and Genset breaker activation
CAN communications bus, enabling the Low voltage
Fuel level Multilingual
interconnection of additional modules which Short Circuit
ensures the versatility of the control unit. Battery voltage
Asymmetry between phases
RPM
Incorrect phases sequence
Battery charging alternator voltage
Reverse Power

Overload

Unit signal failure

• Optional
CEA7
CONTROLLER

High protection Easy programming and management

Protection from overvoltage,
undervoltage asymmetry, overcurrent,
overfrequency, underfrequency,
overload, incorrect network phase
sequence, incorrect genset phase
sequence.
Reading and control of parameters
Reading parameters such as voltage,
current, frequency, fuel level,
tachometer (revolution counter), current
power consumption, battery voltage,
engine temperature, oil pressure, cos
phi per phase, measurements of total
energy consumed (per day, month and
year), alarm control.
Possibility of customising the operation
of the control unit to a specific
application and programming the
measurement parameters, thresholds,
times, alarms, adjustments... Allows
the adjustment of measurements and
levels such as the automatic filling of
the fuel tank. The power outputs are
protected. Addressable and expandable
modules. More than 64 nodes and up
to 1,000 metres without the need for a
repeater using the appropriate cable.

12 13
SERVICE
TECHNICAL INTELLIGENT
SERVICE CONTROL
Comprehensive Intelligent storage

AND SPARES PARTS

technical support centres allowing
through qualified automatic searches
professionals and and selection of spare
authorised technical parts.
centres.

FLEET MANAGER 24/7 ONLINE SPARE

Provides PARTS
information on 24-hour service for
the location and online purchasing of
status of the rented replacement parts.
product.

HIMOINSA provides its Personalised

customers with a fast
and efficient technical
service through a technical
assistance network,
distributed worldwide.
The spare parts department
supplies original replacement
parts for every component
of the genset through a
centralised system.
Assistance.
Technical experts provide the
customer with a wide range
of solutions throughout the
lifetime of the product.
Quality Assurance.
After-sales service guarantees
the investment made in
purchasing the product
through the extensive network
of authorised support
centres, distributors and the
technical service.
 www.himoinsa.com

© HIMOINSA - May 2016

FACTORIES:
SPAIN • FRANCE • INDIA • CHINA • USA • BRAZIL • ARGENTINA

SUBSIDIARIES:
PORTUGAL | POLAND | GERMANY | UK | SINGAPORE
UAE | PANAMA | DOMINICAN REPUBLIC | ARGENTINA | ANGOLA

HEADQUARTERS:
Ctra. Murcia - San Javier, km 23.6
30730 SAN JAVIER (Murcia) SPAIN
TLF. +34 968 19 11 28 | +34 902 19 11 28
Fax +34 968 19 12 17 | Export Fax +34 968 33 43 03

HIMOINSA reserves the right to change any feature without prior notice. The illustrations may include optional equipment and/or accessories. Not contractual images.
The technical indications described in this brochure correspond to the information available at the moment of printing. HIMOINSA ® - 2016 © All rights reserved.