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Contents
Wall formwork
Climbing formwork
PLATINUM® 100 22
CS 240 110
MANTO® 26
SCF 114
RASTO® 30
Column formwork 34
Scaffolding
RONDA® 38
BOSTA® 70 118
ES 24 Element formwork 42
BOSTA 100
®
122
H 20 & GF 24 Large-area formwork 44
MODEX® 126
Facade formwork 46
Support frames 50
Aligning struts 54
Slab formwork
TOPMAX® 58
TOPEC® 62
TOPFLEX® 66
H 20 Floor tables 70
2 3
We help you get the job done.
4 5
People. Doers. And experts. We apply all our efforts, resources
and skills in the best interests of our customers.
People
Construction is something we all take personally. Here on the
site we are all members of a team, working hand in hand and
having to fully rely on each other. Each of our team members
accepts full responsibility: for costing or structural analysis,
for making sure that all the materials arrive on time, for on-site
safety. We maintain a continuous dialogue with our customers
and are always ready to listen to their needs and requirements.
Doers
Construction is getting things done. For a building to rise,
all the trades must closely coordinate and intermesh. Hold-ups
may mean a failure to comply with deadlines and such failures
are costly. We plan all the phases of a project in advance
and as precisely as possible. We deal with any unexpected
challenges by developing creative solutions. Our
comprehensive range of products is a match for all
conceivable complexities. Drawing on their vast experience
our site employees will always find the industry‘s best-
possible solution.
Experts.
Construction requires expertise. The constraints of time and
costs are growing tighter, the demands on a building are
getting more sophisticated. Construction technologies are of
growing complexity and building regulations are becoming
tougher. Our experts apply considerable time and care in
meticulous planning: from situation appraisal to devising a
formwork strategy. Building on this, we then supply efficiently
and speedily state-of-the-art products and solutions. Even now
our innovators are working on products for tomorrow‘s
construction world.
6 7
Safety comes first, always
8 9
Expertise
• D
edicated sales support for technical projects
• B
asic understanding of Global codes, local skills & language
barriers
• S
killed site supervisors available offering support for assembly
& use, anywhere in the world
• S
uccessful partnerships with manufacturers for time-effective
bespoke solutions
10 11
Service
Whatever it takes!
We assist you throughout complex construction projects
including the engineering of one-off structures. Our mission at
all times is to protect you from any unnecessary risks and help
you arrive at the best-possible results in every respect.
12 13
Service
14 15
Service
Our professionals are there where needed. They can join you
in planning, reviewing and organizing — either physically on
your construction site, from one of our branches or central
locations. They are closely familiar with our systems and your
sites. They can also draw on the expertise accumulated by a
global player.
On-site instructions
An important condition for work to progress smoothly on the
construction site is thorough and expert familiarization with the
materials and equipment. Only with such familiarity can they
be used to the best advantage. Instructions and site super
vision by one of our foremen reduces the time to get to know.
He makes sure that the site crew is quickly able to handle the
systems entrusted to its members. Readily
understandable instructions for erection and use accompanied
by other technical documentation also make handling easier.
On-site assistance
When it comes to assisting with work in progress you can
draw on Hünnebeck expertise. From our numerous teams of
technicians, planning engineers and costing accountants we
can have crews at your site throughout the construction period
and willing to take over any functions you specify. The ultimate
objective: close adherence to defined schedules, improved
productivity and hence lower costs. Included among our
services are regular site visits, attendance at site meetings,
materials scheduling to match site conditions, advance weekly
planning, comparing planned/actual progress, analyzing and
remedying any delays, and providing forming coordinators.
Additionally, we offer state-of-the-art solutions for site safety
and access.
16 17
Service
Just-in-time
Nowadays, construction companies will normally rent formwork
on a project basis. It is therefore only natural for us to be
directly involved in what is happening on the site. Among our
services are procurement logistics organized in close
coordination with site management. Keeping pace with the
progress of the construction works, our logistics specialists
make sure that needed materials are there on site in the
specific quality and quantity and at just the right time. They are
backed by a network of fully stocked warehouses which you
can count on when sudden needs arise.
18 19
Service
Cleaning & repair The ideal ingredients for quality and efficiency
At the end of the day, the results can only be as good as the
materials and equipment used and this is especially true of
formwork. An immaculate concrete finish is only achievable
with forms that function faultlessly and efficiently. One
important factor in this respect is regular reconditioning
through cleaning and maintenance since this is the only way
for your equipment to last longer and function cost efficiently.
Repair and cleaning are chores we will gladly take over for the
parts you have rented or our own.
20 21
Wall formwork PLATINUM 100 is the new wall formwork system from Hünnebeck
It generates appreciably lower labor Product 1 One-sided tie operation by a single user saves
advantages time and money
and life-cycle costs than traditional
formwork systems. PLATINUM 100 2 „One tie row less is required for pouring heights
requires up to 30% less ties up to a of up to 3.6 m than with traditional systems;
height of 3.60 m and delivers high 30% less ties
occupational safety as well as high 5
3 Quick pouring without restrictions due to a load
quality concrete surfaces. Easy handling, as aligning clamps are secured in the
capacity of 100 kN/m² throughout the system
panel and deliver tight and flush joints
4 High quality concrete surface results with the
ECOPLUS form lining
5 Easy handling, as aligning clamps are secured in
the panel and deliver tight and flush joints
1 2
One-sided tie operation by a single user saves time One tie row less is required for pouring heights of up
and money to 3.6 m than with traditional systems; 30% less ties
PLATINUM® 100 up to 30% less tying points thanks to the one-man tie operation and
delivers high quality concrete surfaces.
RFID chips on all sides for easy, fast, and individual panel identification, also in stacks
Neatly aligned tying and joint grid possible, no matter if the panels are used in Platform equipped with integrated back rails as well as side rails, advanced PLATINUM aligning wedge clamps are secured inside the panels and always where they need to be PLATINUM P100 tie with single-sided operation
upright or horizontal positions railings and self-closing passages.
24 25
Wall formwork MANTO is a very robust and easy to handle crane-set formwork
A very versatile and heavy-duty Product 1 Strong connection with the aligning clamp:
advantages 40 m² can be moved in a single crane pick
system that is equal to very tough
challenges. The aligning panel 2 High flexural strength due to 14 cm steel
clamps ensure flush and force-fit 14cm
profile, concrete pressure 80 kN/m²
connections and permit the transfer
3 Rational forming of larger surface areas
of large-area units by crane. 5
without infills and fewer tying points using
MANTO XXL panels Consistently good concrete finish as a result of the fully
galvanized steel frame and high-quality form linings
4 Easy and quick forming and stripping of shafts
due to the MANTO shaft corner
5 Consistently good concrete finish as a result of
the fully galvanized steel frame and high-quality
1 2 form linings
Strong connection with the aligning clamp: High flexural strength due to the 14 cm steel profile,
40 m² can be moved in a single crane pick concrete pressure 80 kN/m²
Larger formwork units can be preassembled on the ground and transferred to their final location for faster operations MANTO XXL panels can be used both horizontally and vertically
Shaft formwork application using the hinged corner Two stacked XXL panels form one unit with MANTO XXL panels in three different versions MANTO aligning panel clamp Multi-purpose panels for easy forming of columns MANTO shaft corner for a system-compatible shaft
astonishing 26 m² surface area (240 x 270 cm | 360 x 270 cm | 480 x 270 cm) formwork
28 29
Wall formwork RASTO-TAKKO is a versatile and crane-independent panel formwork,
RASTO® -TAKKO® which offers an ideal solution for small and mid-size projects, especially
in residential construction.
The ideal formwork for smaller and Product 1 Highly versatile wall formwork system with the
advantages same connection elements for every project size
medium-size projects, particularly in
the housing sector. Both light and 2 RASTO aligning clamps provide a strong, tight
strong. Can be shifted by hand or by and flush panel connection in only 1 working
crane. step
5
3 Crane-less forming possible due to low weight
of basic RASTO and TAKKO panels Longer service life due to the robust, galvanized steel
frame profile with 12 cm thickness
4 Swift handling as well as an ergonomic manual
transfer due to integrated grip holes
5 Longer service life due to the robust, galvanized
steel frame profile with 12 cm thickness
1 2
Highly versatile wall formwork system with the RASTO aligning clamps provide a strong, tight and
same connection elements for every project flush panel connection in only 1 working step
size
RASTO® -TAKKO® which offers an ideal solution for small and mid-size projects, especially
in residential construction.
The adjustable aligning clamp permits adjustments up to 15 cm and flush, force-fit connections
RASTO-TAKKO application as a foundation formwork
240 cm
270 cm
The easy-to-use outer corner clamp makes an outer Centering bar as one option for length adjustment RASTO XXL panel for large-area forming RASTO MP panels for easy forming of columns RASTO aligning clamp
corner out of two standard panels and corners
32 33
Wall formwork The ready-to-use column formwork system is the quick and
4
Superb concrete finish and more re-uses thanks to the
plastic-coated form plywood
Easy and safe forming of columns Product 1 Delivery on site in ready-to-use assemblies for a
advantages smooth and efficient forming operation
with either rectangular or square
shaped cross-sections up to a 2 Complete column assemblies can be moved in a
maximum pouring height of 6.6 m. single crane lift - all add-on parts remain safely
attached to formwork elements
5
3 Cross-sections of the columns are adjustable in
steady increments of 5 cm High strength – fresh concrete pressures of up to
120 kN/m² for faster pouring cycles
4 Superb concrete finish and more re-uses thanks
to the plastic-coated form plywood
5 High strength – fresh concrete pressures of up
to 120 kN/m² for faster pouring cycles
1 2
Delivery on site in ready-to-use assemblies for Complete column assemblies can be moved in a
a smooth and efficient forming operation single crane lift - all add-on parts remain safely
attached to formwork elements
34 35
Wall formwork The ready-to-use column formwork system is the quick and
Column formwork assembled with the concrete pouring platform in one unit for safe concrete placement Operating clamp aids assembly and dismantling of the column forms
Pre-assembled, ready-to-use elements accelerate Standard elements and stacking angles permit a seamless height adjustment from 2.40-6.60 m Concrete pouring platforms easily installed for safe Simple and straightforward stripping of the form in a counter-clockwise fashion
forming operations operations
36 37
Wall formwork RONDA is a flexible and proven circular wall formwork
bracing
• Extensive accessory parts program
4
Additional edge protection of the form lining due to the
outer MANTO edge profiles
The no. 1 choice for forming curved Product 1 Millimeter-precise radii adjusting using
advantages turnbuckles and fine-tune alignment due to
walls. By using the integrated
spindle system, the rugged, ready- lever edge on profiles
to-use elements can be precisely 2 Short forming times due to ready-to-use
adjusted to any desired radius elements available in 2 different widths and
upward of 2.75 m. 3 heights 5
3 Low transport volumes and great stackability as Easy height extensions with the MANTO aligning panel
clamp
a result of the minimum element thickness of
only 21 cm
4 Additional edge protection of the form lining
due to the outer MANTO edge profiles
1 2 5 Easy height extensions with the MANTO
Millimeter-precise radii adjusting using turnbuckles Short forming times due to ready-to-use elements aligning panel clamp
and fine-tune alignment due to lever edge on profiles available in 2 different widths and 3 heights
RONDA formwork can be easily stacked and is perfect for spiral ramp construction Solid built-in spindles permit a millimeter-precise adjustment to any radius starting from 2.75 m
The element connector is easy to use and allows timber adjustments of up to 15 cm Easy turnbuckle operation using an open-ended Height extensions can be made using the aligning panel clamp from MANTO Inner and outer elements available in various heights
spanner or tie rod (Ø18 mm)
40 41
Wall formwork ES 24 is the highly adaptable yet robust timber beam formwork for
4
Desired element heights can be easily attained according
to the architectural concrete requirements
42 43
Wall formwork The H 20 and GF 24 large-area formwork is a versatile timber beam
H 20 & GF 24 Large-area formwork formwork for walls and columns, tailor-made for big challenges.
44 45
Wall formwork Hünnebeck facade formwork for the easy construction of facades that are
Facade formwork made up of both prefabricated elements and in-situ concrete columns -
without edge tables.
operations
• Facade soldiers, walers and bracings form a
strong unit
• Units are transferable by crane in a quick and
safe manner
4
Low number of parts keep operations simple (soldiers,
supports, walers, and fasteners)
For the inexpensive construction Product 1 No time-consuming forming with edge tables in
advantages connection with slab construction
of facades with both precast
concrete elements and cast-in-situ 2 Low quantities of equipment kept on site
columns. No need for the elaborate thanks to leading construction cycles
forming of walls with edge tables.
3 The small number of simple work steps are
Facade walers: 600, 125, 100, 75, 50 5
quickly learnt
Long service life thanks to hot-dip galvanization of all
4 Low number of parts keep operations simple steel soldiers and parts
(soldiers, supports, walers, and fasteners)
5 Long service life thanks to hot-dip galvanization
of all steel soldiers and parts
1 2
No time-consuming forming with edge tables in Low quantities of equipment kept on site thanks to
connection with slab construction leading construction cycles
Facade formwork made up of both prefabricated elements and in-situ concrete columns -
without edge tables.
Standard application for in-situ column construction The facade formwork enables mixed structures to be formed in economic procedures
Facade soldier 6 m with connection holes in a 10 Horizontal support with adaptability range of Provided safety: Hünnebeck facade formwork Connection part for wall struts and bracing Retractable supports allow easy transfer via crane Prefabricated elements can be exactly placed,
cm-grid allow for easy connection 10 – 30 cm adjusted, and clamped
48 49
Wall formwork Hünnebeck support frames for single-faced walls up to a
to 5.4 m height
• Easy-to-connect SF shifting hooks facilitate
handling of units
4
Full compatibility with Hünnebeck frame wall formwork as
well as with circular wall formwork and timber beam wall
formwork.
The vertical double-U profiles make Product 1 Applicable up to a maximum pouring height of
advantages 8.60 m
the Hünnebeck support frames
compatible with virtually any 2 High strength: support frames can withstand a
formwork system. maximum concrete pressure of up to 60 kN/m²
3 Base jacks enable the single-sided structure to
5
be adjusted correctly and with high precision
Distances between support frames can be adapted
4 Full compatibility with Hünnebeck frame wall according to plan
formwork as well as with circular wall formwork
and timber beam wall formwork.
5 Distances between support frames can be
adapted according to plan
1 2
Applicable up to a maximum pouring height of High strength: support frames can withstand a
8.60 m maximum concrete pressure of up to 60 kN/m²
50 51
Wall formwork Hünnebeck support frames for single-faced walls up to a
Support frames in a special use for stabilizing MODEX scaffolding against horizontal forces
SF shifting hooks make easy crane transfers SF extension bar extends support frame Stackability enables support of up to
of formwork units possible 500 to 5.4 m height 8.60 m high tie-free walls
Stacked application of the support frame 500 with the SF lower part 200 for a height of up to 6.60 m
52 53
Wall formwork Hünnebeck aligning struts for precise bracing and aligning of formwork or
For the precise alignment and Product 1 Great load-capacity to self-weight ratio
advantages comprising 5 strut types with extension lengths
positioning of precast concrete parts
or formwork elements, our aligning from 2.05 m - 10.25 m
struts get the job done. Available in 2 Option for faster length adjustment due to
a variety of versions and dimensions. rough setting and fine tuning
On request, they also come 5
3 Time saving during installation due to
equipped with the practical quick- Simplified and convenient dismantling due to the
time-saving quick-action fastener
locking mechanism. separation of strut from the quick-action fastener
4 Safe and easy attachment of the strut from the
ground
5 Simplified and convenient dismantling due to
the separation of strut from the quick-action
1 2 fastener
Great load capacity to self-weight ratio comprising Option for faster length adjustment due to rough
5 strut types with extension lengths from 2.05 m - setting and fine tuning
10.25 m
54 55
Wall formwork Hünnebeck aligning struts for precise bracing and aligning of formwork or
Even with cast-in-place columns, aligning struts can serve as an ideal bracing solution for formwork panels up to significant heights The Super 10 is an aluminum strut, which is ideal for larger tasks
All aligning struts have a telescopic design and an Base plates can be easily fixed and secure the struts Quick-action fasteners allow for an easy installation Used as an alternative to the quick-action fastener, Faster length adjustments thanks to possible rough setting in both 200 mm and 100 mm steps
extremely low weight in position safely from the ground and secure the struts at the the head attachment K can be easily connected with
top end the pin and cotter pin design
56 57
Slab formwork The TOPMAX floor table is the quick formwork solution for large slab
®
TOPMAX surfaces with regular ground plans and repetitive geometries.
4
High safety measures due to compatibility with
PROTECTO edge guard system
The world’s first floor table with a Product 1 Large forming units up to 26 m² transferable in
advantages just a single crane pick
maintenance-free, narrow steel
frame combined with plastic form 2 Easy forming of infill and adjustment areas with
lining. Ideal for the cost-effective timber holder or standard RASTO panels
realization of larger slab formwork
3 Low transport volumes and stockyard costs due
projects with regular ground plans. 5
to low table thickness of just 12 cm
Low cleaning and repairs due to the powder coating and
4 High safety measures due to compatibility with all around edge guard of the form lining
PROTECTO edge guard system
5 Low cleaning and repairs due to the
powder coating and all around edge guard of
the form lining
1 2
Large forming units up to 26 m² transferable in Easy forming of infill and adjustment areas with
just a single crane pick timber holder or standard RASTO panels
Very quick when it comes to large surfaces For special adjustments and infill areas, TOPMAX floor tables can be easily combined with RASTO-TAKKO panels
Specially developed folding heads with self-securing Safety with the TOPMAX post fastener and The TOPMAX table lifting system is a useful The ability of the folding head to swing up with the As the frames are only 12 cm thick, up to 70% more Stopend formwork and edge protection in only one
pins make it effortless to connect props PROTECTO edge protection alternative whenever a crane is not available prop makes it easier to overcome barriers when forming area can be transported with one truck, as part: the TOPMAX stopend clamp
necessary opposed to conventional wooden floor tables
60 61
Slab formwork The TOPEC modular slab formwork provides fast forming times and
®
TOPEC a good safety during forming and stripping operations from the ground.
The aluminum modular formwork Product 1 Robust yet lightweight aluminum design
advantages provides easy and ergonomic handling
system without beams. The up to
180 x 180 cm panels are erected by a 2 Safe forming and stripping up to a height of
maximum of two men. They are 3.5 m from the ground in 3 easy working steps
simply hooked into the bearing,
3 Giant panel 180 x 180 cm covers a forming
lifted up, and propped. 5
area of 3.24 m²
Integrated safety measures with the PROTECTO edge
4 Flexible due to various adjustment parts and guard
alternatives
5 Integrated safety measures with the
PROTECTO edge guard
1 2
Robust yet lightweight aluminum design provides Safe forming and stripping up to a height of 3.5 m
easy and ergonomic handling from the ground in 3 easy working steps
The TOPEC bearings are mounted centrically underneath the panel joint TOPEC can be used in combination with TOPMAX floor tables and serves as an ideal and speedy fill-in solution for adjustment areas
Compatible with the PROTECTO edge protection TOPEC‘s lightweight aluminum design ensures Columns and other obstacles are easy to work Adjustment panels can continuously extend in widths The giant panel 180 x 180 cm with a forming area of 3.24 m²
system ergonomic and fatigue-free operations around with TOPEC‘s adjustment solutions from 55 to 90 cm with no extra props required
64 65
Slab formwork TOPFLEX is the highly flexible and versatile timber beam system,
®
TOPFLEX suitable for any ground plan, any slab size and thickness.
connector
4
Safety on site: side protection is easily provided thanks to
compatibility with PROTECTO edge protection system
Proven and highly versatile timber Product 1 Highly versatile system can accommodate any
advantages floor plan and/or building geometry
beam system for optimal results in
slabs. 2 Handy and dimensionally stable three-ply panels
consist of three wooden veneers and a
melamine coating on both sides
5
3 Optimal prop arrangement for the given loads as
a result of variable distances between props Clever and useful accessories save labor and achieve
outstanding results faster
4 Safety on site: side protection is easily provided
thanks to compatibility with PROTECTO edge
protection system
5 Clever and useful accessories save labor and
1 2 achieve outstanding results faster
Highly versatile system can accommodate any floor Handy and dimensionally stable three-ply panels
plan and/or building geometry consist of three wooden veneers and a melamine
coating on both sides
66 67
Slab formwork TOPFLEX is the highly flexible and versatile timber beam system,
®
TOPFLEX suitable for any ground plan, any slab size and thickness.
Stripping is made easier by lowering the forming plane by about 6 cm using the adjustment nut of the steel props EUROPLUSnew for standard heights
TOPFLEX application in great heights with ID 15new EUROPLUSnew props with quick-lowering H 20 timber beam with good static properties The TOPFLEX assembly fork for safe and quick Integrated safety measures with the PROTECTO Joist clamping connector and adjustable
as means of shoring mechanism and in various lengths available in different lengths transfer and removal of beams timber beam connector fixing beam 500 for beam forming
68 69
Slab formwork Based on the H 20 timber beam as both the primary and secondary
H 20 floor tables beam, the H 20 floor tables arrive on site pre-assembled and come in
two different sizes of 2.5 m x 4.0 m and 2.5 x 5.0 m.
economically
• HT-table heads have integrated hinges for better
maneuvering
4
Hinged plates allow props to fold up for better
maneuvering in case of parapets
Buildings with intricate ground plans Product 1 Pre-assembled H 20 floor tables are delivered
advantages to job sites for immediate use
and different story heights are
difficult to form. This is where our 2 Provided with built-in table heads and hinged
table forms are a recommendable plate for easy fixing of steel props
solution with their high load-bearing
2 Quick and easy assembly of steel props due to
ability. 5
convenient wedge connections
Compatibility with the PROTECTO edge protection
4 Hinged plates allow props to fold up for better system offers extra safety with guard railing (multiple
clamp, post, etc.)
maneuvering in case of parapets
5 Compatibility with the PROTECTO edge
protection system offers extra safety with guard
railing (multiple clamp, post, etc.)
1 2
Pre-assembled H 20 floor tables are delivered to job Provided with built-in table heads and hinged plates
sites for immediate use for easy fixing of steel props
70 71
Slab formwork Based on the H 20 timber beam as both the primary and secondary
H 20 floor tables beam, the H 20 floor tables arrive on site pre-assembled and come in
two different sizes of 2.5 m x 4.0 m and 2.5 x 5.0 m.
Several H 20 floor tables provide the basis of large-area slab formwork construction Together with the 21 mm thick plywood form lining, H 20 floor tables can form slabs up to a thickness of 45 cm
Props are easily and safely installed by simply Using the H 20 crane hooks, the tables can be transferred safely with ease H 20 floor tables are available in two different sizes - 2.5 x 4.0 m (10.0 m²) and 2.5 x 5.0 m (12.5 m²)
hammering in the steel wedges
72 73
Shoring EUROPLUSnew props are available in ten different versions, divided into
EUROPLUS new props ® different extension lengths and load of either 20 kN or 30 kN.
4
Clear differentiation of load capacities due to color-coded
threaded locking nuts minimizes mistakes on-site
The tubular steel prop with the Product 1 Quick lowering due to conventional props due
advantages to the integrated quick-lowering mechanism
quick-lowering mechanism.
It takes just the stroke of a hammer 2 High service life as a result of the seamless
to lower the prop by 3 mm and hot-dip galvanization on the inside and outside
therefore effortlessly overcome the of the tubes
critical point during stripping. 5
3 Faster setting of extension length thanks to
lasered numbering at pegging holes Safe on-site handling thanks to 10 cm anti-crush-guard
as well as dropout failsafe
4 Clear differentiation of load capacities due to
color-coded threaded locking nuts minimizes
mistakes on-site
5 Safe on-site handling thanks to 10 cm anti-
1 2 crush-guard as well as dropout failsafe
Lowering is twice as fast in comparison to High service life as a result of the seamless hot-dip
conventional props due to the integrated quick- galvanization on the inside and outside of the tubes
lowering mechanism
74 75
Shoring EUROPLUSnew props are available in ten different versions, divided into
EUROPLUS new props ® different extension lengths and load of either 20 kN or 30 kN.
Safe transport of props in stacking frame EUROPLUSnew props in use as shoring for the TOPMAX slab table system
Exceptional use of EUROPLUSnew props as EUROPLUSnew props can be used in virtually all EUROPLUSnew props come in different sizes and Quick-lowering mechanism for simple and fast stripping (even under occurring loads) Pegging holes have lasered numbers for easier and
horizontal braces slab formwork systems capacities faster setting
76 77
Shoring ID 15new frame supports are one of the most frequently used shoring
ID 15new systems in the world with a load capacity of up to 200 kN per tower.
4
Long service life due to complete exterior and interior hot-
dip galvanization
A byword for load capacity and Product 1 Required shoring heights are attainable using
advantages only 6 different lightweight components
speed. Just right in all applications
where high weight has to be sup- 2 Time-saving handling due to the one-man-
ported even with varying loads per assembly utilizing integrated quick-action
leg. connector
5
3 High load capacity of 200 kN per tower even
with small base dimensions (1.0 m x 1.0 m) Safer working areas at even greater height thanks to
the new rungs, planks and H 20 console
4 Long service life due to complete exterior and
interior hot-dip galvanization
5 Safer working areas at even greater height
thanks to the new rungs, planks, and H 20
1 2 console
Required shoring heights are attainable using only Time-saving and easy handling due to the one-man-
6 different lightweight components assembly utilizing integrated quick-action connector
ID 15new systems in the world with a load capacity of up to 200 kN per tower.
Trusted and efficient shoring application for high loads in confined spaces ID15new is fully compatible with the TOPFLEX slab formwork system
ID 15 planks are secured with integrated latches against uplift and accelerate vertical erection and Basic shoring towers consist of only 6 basic Special H 20 console allows the installation of safe Easy connections of parts via quick-action fasteners Diagonal rungs ensure a sound footing during
dismantling components working decks vertical assembly and dismantling
80 81
Shoring GASS is a lightweight, high capacity shoring system that is easy to use,
®
GASS fast to erect and uses only a small number of components.
simple to locate
• Platform decks can be fixed onto ledger frames
GASS has been developed through Product 1 Lightweight, yet strong aluminium
advantages components
extensive experience gained from
working on many of the largest and 2 Heavy-duty capacity up to 140kN reduces the
most demanding construction amount of equipment required
projects worldwide. With just three
3 Quick and easy assembly with just three main
main individual components, outer 5
components
leg, inner leg, and ledger frame, Applicable with the DU-AL aluminium beams as well as
assembly is quick and simple. 4 Unique locking ledger frames located at any MkII Soldiers
position along the leg
5 Applicable with the DU-AL aluminium beams as
well as MkII Soldiers
1 2
Lightweight, yet strong aluminium components Heavy-duty capacity up to 140 kN reduces the
amount of equipment required
82 83
Shoring GASS is a lightweight, high capacity shoring system that is easy to use,
Reservoir construction using mobile sections GASS shoring Airport construction, UAE Bridge deck and parapet shoring Ideally suited to high rise construction projects
84 85
Shoring MODEX is a versatile modular scaffolding system, which can be
fall-break surfaces
• 6 additional connections possible with the Variocup 4
• Full galvanization and extensive accessory parts High leg loads of up to 50 kN and incredible stability
thanks to force-locked connections
program
MODEX can also accommodate greater shoring heights MODEX shoring in power plant construction
Vertical posts in different lengths MODEX as an access solution and facade scaffold for extensive renovation works MODEX accommodates a multitude of uses, such as shoring for timber beam formwork MODEX heavy duty shores carry loads up to 215 kN
88 89
Shoring INFRA-KIT is a modular construction and heavy-duty shoring
4
High load capacity due to the load-optimized system parts
To reduce the design and assembly Product 1 Economic infrastructure construction with few
advantages system parts and little planning effort
effort in bridge building and cut-and-
cover tunnel construction, 2 Fast and straightforward assembly due to plug-
Hünnebeck developed the modular connecting components and secured centering
INFRA-KIT system. bar
5
3 Automatic self-alignment of main beam and
safe transfer of lateral forces due to integrated High working safety by use of standardized walkway
brackets and EXTRAGUARD or PROTECTO edge
shear pins at beam ends protection
90 91
Shoring INFRA-KIT is a modular construction and heavy-duty shoring
Whole INFRA-KIT units can be safely pre-assembled on the ground and later erected with a crane The tension bolts have a slit on the side, which facilitates bracing operations
62 cm 300 cm
450 cm
600 cm
Main beams available in different lengths in Different types of beam connections permit optimal flexural strength and load capacity On-site safety due to compatibility with edge Fast and straightforward assembly due to plug- Easy insertion of tie rods for diagonal bracing
150 cm-grid protection systems connecting components
92 93
Shoring The Hünnebeck load-bearing frame prop is well suited for all
Load-bearing frame prop applications where particularly high loads have to be supported
safely and economically.
All components of the load bearing Product 1 Very high load capacity up to 210 kN even with
advantages small base dimensions of only 25 x 25 cm
frame prop are robust and
galvanized for a long service life. A 2 Easy assembly due to the low weight of basic
type approval for heights up to 16 m components and simple bolt connections
(without wind) is available.
3 Flexible configuration of the prop jack,
5
selectively at the top and/or at the base of the
load-bearing frame prop Safe use due to reliable calculation for prop heights up
to 14 m (with wind) and up to 16 m (without wind)
4 Continuously variable adjustment of the
articulated prop jack as a result of the 30 cm
high spindle range
5 Safe use due to reliable calculation for prop
1 2 heights up to 14 m (with wind) and up to 16 m
Very high load capacity up to 210 kN even with small Easy assembly due to the low weight of basic (without wind)
base dimensions of only 25 x 25 cm components and simple bolt connections
94 95
Shoring The Hünnebeck load-bearing frame prop is well suited for all
Load-bearing frame prop applications where particularly high loads have to be supported
safely and economically.
Load-bearing frame props used as shoring solution for an unobstructed site underpass Coupled load-bearing frame props used as temporary reshoring for higher loads on the working level
Various connection possibilities for wall struts, bracing, and walkway brackets Frame sections in different heights for Simple L-bolt and spigot connections enable simple on-site assembly Prop Jack-2 with a spindle range from
flexible application 45 cm to 75 cm
96 97
Safety PROTECTO is a modular and state-of-the-art
The edge protection system without Product 1 Completely fulfills the technical and safety
advantages requirements of the DIN EN 13374 – Class A
compromises - equal to all
requirements and easy to handle. 2 Versatile modular system composed of only a
With everything that’s needed to few robust basic components
create safe working conditions on
3 Lightweight basic parts and easy handling
the building site. 5
ensure simple and safe on-site installation
Highly durable and robust system parts due to the
4 Very economic as a result of the low erection complete galvanization of all steel components
and dismantling times
5 Highly durable and robust system parts due to
the complete galvanization of all steel
components
1 2
Completely fulfills the technical and safety Versatile modular system composed of only a few
requirements of the DIN EN 13374 – Class A robust basic components
The PROTECTO fixing device for clamp allows the installation of a clamped Screw base joint can easily be fixed to the base slab PROTECTO is compatible with all Hünnebeck slab formwork systems, such as TOPMAX as shown here
side protection at stairways
click
Railing post fits any PROTECTO holder, Staircase bracket for safe & unhindered Integrated safety pin secures guardrail post New protective gratings in various lengths enable safe and easy overlaps Multiple clamp for a wide range of applications
bracket or clamp staircase works firmly to base
100 101
Safety With only three basic elements, the FALKO bracket scaffold can
FALKO is the name of our folding Product 1 FALKO bracket platforms can be preassembled
advantages and arrive on site ready-to-use
bracket scaffold, which is supplied
to the construction site in its folded 2 Corner platforms as part of basic parts create
state. Set up the guardrail, secure safe continuous working areas around building
the diagonals, and then lift the corners
complete unit with a crane to the 5
3 Applications up to 100 m over the ground
desired position – ready. Space-saving storage with a storage height of only
possible with only a 1 m high side protection
23.5 cm per bracket platform
4 Additional safety due to the structured surface
of planks providing necessary slip-resistance
also when wet
5 Space-saving storage with a storage height of
1 2 only 23.5 cm per bracket platform
FALKO bracket platforms can be preassembled and Corner platforms as part of basic parts create safe
arrive on site ready-to-use continuous working areas around building corners
102 103
Safety With only three basic elements, the FALKO bracket scaffold can
Corner platform with corner railing for safe working areas also around corners With the support triangle the bracket scaffold can be employed on buildings with a skeleton construction or on facades with large wall openings
Respective railings for all platform types and adjustment sections Practical crane units and integrated fixing bolts Corner platforms provide continuous working areas Bracket platforms are fully galvanized and foldable to only 23.5 cm high units
permit fast assembly around building corners
104 105
Safety The Hünnebeck folding scaffold system is both a protective and
Folding scaffold working scaffold, supplied on site in complete and ready-to-use units.
solutions
4
Storage and transport-friendly units thanks to a stacking
height of only 39 cm when folded
Complete scaffold unit with boards Product 1 Ready-to-use units arrive on site pre-assembled
advantages and are quick and easy to set up
and guardrails. Unfolded and
secured on site and immediately 2 Withstands up to 2.0 kN/m² in combination with
ready for use. a 5.4 m high formwork and up to 6.0 kN/m²
without formwork
5
3 Easy-to-adapt lower platforms provide additional
working level below main platforms for reworks Extra room for maneuvering with the angled guardrail
106 107
Safety The Hünnebeck folding scaffold system is both a protective and
Folding scaffold working scaffold, supplied on site in complete and ready-to-use units.
By using the KG bearer bars and KG suspension bars large wall openings are easily overcome Integrated lowerable crane stirrups make it easy to transfer scaffold units and disappear once the platforms are in use
Made to last, all steel elements are galvanized and Application of the folding scaffold as a working scaffold without formwork Application of KG lower platforms create a Folding scaffold comes in collapsible sections for practical storage & handling
wooden elements treated supplementary working level for reworking
108 109
Climbing formwork CS 240 is a crane-dependent climbing system that can be used both
110 111
Climbing formwork CS 240 is a crane-dependent climbing system that can be used both
CS 240 L CS 240 H
Customized wall
Frame formwork formwork
Formwork panel
Push-pull spindle Push-pull spindle
Formwork panel
Move-off
Bracket
carriage
anchoring Bracket
Working platform anchoring
beam
Move-off Working platform,
carriage width = 2.40m
Working platform
beam Applicable for great heights of more than 100 m
Working platform,
width = 2.60 m
Wind securing
Wind securing
device
device
1. trailing platform,
width = 2.02 m
1. trailing platform,
width = 2.02 m
Overview of the main system components of the CS 240 L and CS 240 H Climbing scaffolds with one trailing platform CS 240 L with two trailing platforms for re-workings Integrated guard rail posts ensure that all platforms Climbing scaffold units are preassembled according
on the concrete finish are safe to project requirements and arrive on site ready-to-
use
112 113
Climbing formwork With the aid of an inbuilt hydraulic device, SCF climbs step-by-step
Self-climbing formwork without the need for a crane, matching the pace of construction.
4
Only one embedded climbing anchor per bracket per lift –
less consumables and labor than traditional SCF systems
SCF self-climbing formwork can Product 1 Very high vertical load capacity up to 150 kN
advantages per bracket, wider platforms and higher
take up and discharge all forces up
to a maximum vertical load of loading weight
150 kN per bracket. With a maximum 2 Additional work decks above the formwork for
influence width of 8.5 m per bracket, continuous rebar operation and easier handling
formed surfaces up to 5.5 m high or of double length vertical rebar 5
17 m wide are now possible. Housing at all working levels provides additional
3 Large hydraulic stroke for faster climbing and
protection against falling debris and weather conditions
less control effort during climbing for both workers and materials
114 115
Climbing formwork With the aid of an inbuilt hydraulic device, SCF climbs step-by-step
Self-climbing formwork without the need for a crane, matching the pace of construction.
Concreting platform,
width = 1.60 m
Climbing shoe
Formwork element carrier
Formwork height
adjustment
Retractor
Climbing cone wth anchor
Bracket head
Working platform beam
Upwards and higher: forming operations in heights of over 300 m are no challenge for SCF
Working platform,
width = 3.25 m
Hydraulic climbing device
SCF application for high-rise construction SCF used for an approximately 200 m high Bridge at the Mosel river, DE
skyscraper with an 8° sloping facade
116 117
Scaffolding BOSTA 70 is a steel frame scaffold system in load class 3, which is
BOSTA® 70 well suited for roofs or walls, painting or facade cladding projects,
on interiors or exteriors.
4
Highly versatile due to few basic components and an
extensive accessories program
Quickly erected and dismantled, very Product 1 Fast and easy one-man-assembly without tools
advantages due to manual connection technology
sturdy and safe in every aspect.
Practical measurements make 2 Safe and inevitably plumb-vertical erection
BOSTA 70 a highly versatile scaffold already after assembly of the first bay
system.
3 Simple calculation and great combination
5
possibilities due to the practical measurements
and smooth system dimensions Robust and durable system parts as a result of the
complete hot-dip galvanization
4 Highly versatile due to few basic components
and an extensive accessories program
5 Robust and durable system parts as a result of
the complete hot-dip galvanization
1 2
Fast and easy one-man-assembly without tools due Safe and inevitably plumb-vertical erection already
to manual connection technology after assembly of the first bay
BOSTA® 70 well suited for roofs or walls, painting or facade cladding projects,
on interiors or exteriors.
BOSTA scaffolds formed as astar-shaped corset that was used to deflect loads BOSTA 70 in its element as a facade scaffolding application in heights up to 34 m
BOSTA 70 vertical frame and vertical frame light Aluminum passage plank, equipped with an integrated ladder for safe ascent Easy connections with no need for tools due to Lower end of diagonal bracing connection; also via Railing post MGR for safe erection of scaffolds at the
version gravity pins gravity pins top level
120 121
Scaffolding The BOSTA 100 steel frame scaffold system is the trusted solution
BOSTA® 100 when it comes to great heights and high loads up to load class 6.
4
High up - also the standard design is applicable for
heights up to 24 m
This 100 cm wide frame scaffold Product 1 More space to move and store materials thanks
advantages to the greater system width
system provides plenty of room to
maneuver, copes with high loads 2 Optimal use as a working scaffold for heavy
and masters extreme heights. loads (max. area load up to 600 kg/m²)
3 Quick and easy one-man-assembly without
5
tools due to manual connection technology of
the frames, guard rails, diagonals and toe Robust and durable system parts as a result of the
complete hot-dip galvanization
boards
4 High up - also the standard design is applicable
for heights up to 24 m
5 Robust and durable system parts as a result of
1 2 the complete hot-dip galvanization
More space to move and store materials thanks to Optimal use as a working scaffold for heavy loads
the greater system width (max. area load up to 600 kg/m²)
BOSTA® 100 when it comes to great heights and high loads up to load class 6.
BOSTA 100 allows safe working at height even on limited space BOSTA 100 is the ideal scaffold whenever additional space is required to move around and temporarily store materials
Robust and durable system parts as a result of the Vertical frames in three dimensions offer gravity pins for easy connections of guard rails, toe boards and Railing post MGR for safe erection of scaffolds Passage frame for safe and unhindered scaffolding Easy connections with no need for tools due to
complete hot-dip galvanization diagonals works in pedestrian areas gravity pins
124 125
Scaffolding The MODEX modular scaffolding system is defined by its ideal
4
High load capacity and incredible stability thanks to force-
locked connections
MODEX, our modular scaffolding Product 1 Easy handling due to intuitive construction-kit
advantages system with only 4 basic elements
system, performs excellently as a
facade scaffold, but comes into its 2 High flexibility as a result of up to 8 possible
own on complex, angled frontages. connections in horizontal and vertical directions
3 Safe one-man assembly in any height due to
5
the upturned edge on the connection cups
Countless areas of application due to extensive
4 High load capacity and incredible stability accessory parts program
thanks to force-locked connections
5 Countless areas of application due to extensive
accessory parts program
1 2
Easy handling due to intuitive construction-kit system High flexibility as a result of up to 8 possible
with only 4 basic elements connections in horizontal and vertical directions
Detail A
Free standing MODEX scaffolding allows all kind of rehabilitation works to be performed without obstruction by ties. MODEX power junction: connecting cups are spaced at 50 cm intervals along the vertical posts
Vertical posts in different lengths MODEX serves a multitude of uses, such as stair towers for example MODEX force-locked connections in One-man assembly with only a hammer
8 different directions
128 129
Hünnebeck
Deutschland GmbH
Rehhecke 80
40885 Ratingen
Tel. 02102-937-1
www.huennebeck.de
Hunnebeck in the UK
Rush Lane, Staffordshire, Tamworth
Birmingham, B77 1LT
www.hunnebeck.co.uk
Furthermore, all rights are reserved, particularly with regard to patent grant
or utility model registration. The unauthorized use of this brochure and of
the trademarks contained therein and other intellectual property rights is
expressly prohibited and represents an infringement of copyright, trademark
rights and other industrial property rights. The illustrations in this brochure
2017/03
depict actual site conditions which may not always conform with applicable
safety rules and regulations.