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Our Product

Portfolio
North and East Europe
Contents

We help you get the job done 4 Shoring


People. Doers. And experts. 6 EUROPLUS®new 74
Safety comes first, always 8 ID 15new 78
GASS® 82
Service MODEX ®
86
Global competence 10 INFRA-KIT 90
Planning 12 Load-bearing frame prop 94
Project management 14
On-site assistance 16 Safety
Logistics 18 PROTECTO® 98
Cleaning & repair 20 FALKO 102
Folding scaffold 106

Wall formwork
Climbing formwork
PLATINUM® 100 22
CS 240 110
MANTO® 26
SCF 114
RASTO® 30
Column formwork 34
Scaffolding
RONDA® 38
BOSTA® 70 118
ES 24 Element formwork 42
BOSTA 100
®
122
H 20 & GF 24 Large-area formwork 44
MODEX® 126
Facade formwork 46
Support frames 50
Aligning struts 54

Slab formwork
TOPMAX® 58
TOPEC® 62
TOPFLEX® 66
H 20 Floor tables 70

2 3
We help you get the job done.

Formwork, scaffolding and safety equipment are our domain.


With our extensive experience we assist customers in many
countries and develop innovative solutions for the needs of
tomorrow. Stated simply: our goal is to help you get the job
done as quickly as possible.

Hünnebeck can offer you a complete spectrum of building


and construction products and services. You can purchase or
rent systems and special formwork for

• industrial and commercial buildings


• residential complexes as well as
• infrastructure projects such as bridges, airports, dams, and
power plants.

Our services start right from the bidding phase where we


assist you with such things as costing and scheduling. We
then add technical planning, logistics and site support
through our formwork foremen. We can even take over
complete projects. And, finally, we hold regular seminars and
courses compiled to the individual needs of our customers
and their employees.

Something we emphasize in particular: our solutions are


always practical in that they make construction work quicker
and less costly by boosting productivity and fine-tuning
workflows. We‘re never far from our customers and we work
closely and constructively with all those involved in a project.

Safety is of the utmost importance for us. Professional


health & safety coordinators are there to advise customers
and our proven safety management system includes reviews,
audits, and web-based courses.

Hünnebeck has been operating in the construction business


since 1929. Since 2013, we have belonged to the Brand
Group, a leading supplier of specialized services for the
global energy, industrial and infrastructure markets whose
more than 20,000 employees generate annual sales of
around $3 billion. As a customer you benefit from the
expertise of the Brand Group with its over 225 branches
worldwide.

4 5
People. Doers. And experts. We apply all our efforts, resources
and skills in the best interests of our customers.

As your innovative construction experts we are fully aware of


our responsibilities and are there to assist you in achieving
your goals with our highly functional products. This is the way
we operate: as people, doers, and experts.

People
Construction is something we all take personally. Here on the
site we are all members of a team, working hand in hand and
having to fully rely on each other. Each of our team members
accepts full responsibility: for costing or structural analysis,
for making sure that all the materials arrive on time, for on-site
safety. We maintain a continuous dialogue with our customers
and are always ready to listen to their needs and requirements.

Doers
Construction is getting things done. For a building to rise,
all the trades must closely coordinate and intermesh. Hold-ups
may mean a failure to comply with deadlines and such failures
are costly. We plan all the phases of a project in advance
and as precisely as possible. We deal with any unexpected
challenges by developing creative solutions. Our
comprehensive range of products is a match for all
conceivable complexities. Drawing on their vast experience
our site employees will always find the industry‘s best-
possible solution.

Experts.
Construction requires expertise. The constraints of time and
costs are growing tighter, the demands on a building are
getting more sophisticated. Construction technologies are of
growing complexity and building regulations are becoming
tougher. Our experts apply considerable time and care in
meticulous planning: from situation appraisal to devising a
formwork strategy. Building on this, we then supply efficiently
and speedily state-of-the-art products and solutions. Even now
our innovators are working on products for tomorrow‘s
construction world.

6 7
Safety comes first, always

Overview House of safety


At Brand, safety comes first, always. Our Building a truly effective safety program is
absolute commitment to a safe work like building a sturdy home and begins
environment is at the heart of our with a stable foundation. At Brand, we
operating system and our comprehensive believe in five pillars of safety, our EHS
and in-depth safety policies, systems and Management Process & Systems, which
programs are designed to engage the are the solid base for our outstanding
entire workforce in the delivery of safe safety performance and culture and aid in
work on all our projects. helping us create strategic and effective
safety initiatives company-wide.
•  rand’s incentive-based,
B
voluntary Employee
Intervention System (EIS) is our field
employee behavioral-based safety
program, utilizing the “Kaizen” method of
continuous improvement.
• 
The Supervisor Observation System
(SOS) fosters an atmosphere of
proactive ownership and accountability at
the supervisor level through peer-to-peer
Our safety values
observation and review, while affecting
At Brand, we all work hard to ensure our positive leadership development.
employees come home in the same or
• Management Safety Reviews (MSRs) are
better shape every day and that no one
an integral part of Brand’s safety system
gets hurt, ever. With this value as the
and are required by all management.
focus of our industry-leading safety
MSRs employ the ‘‘Go See‘‘ method of
culture, coupled with our award-winning
management and are field observation
safety record, we have come to know that
based, allowing for much more than
Brand is more than a company with a
superficial understanding of the safety
great safety program, Brand is a safe
processes in the field.
company.
• 
Brand’s Gold Link Audit System is an
in-depth and multi-level internal
evaluation of a site’s safety management
system and processes through
inspection, interview and documentation
review.
• 
The Brand Learning Network (BLN) is
our state-of- the-art web-based Learning
Management System for compliance,
regulatory, craft and career path training,
making all training and education easily
accessible to all Brand employees.

8 9
Expertise

Global competence Unique combination of expertise & resources

We believe that our shared knowledge is our greatest


asset. It offers in-built advantages to customers around
the world in terms of safety, productivity and innovation
- all of which can make a critical difference to the
success of your project.
To compliment the support you receive from local experts, we
have developed specialized project application teams offering
engineering support for unique and complex projects. We call
these Global Engineering Centres, or GEC for short.
Based in Canada, Germany and Italy, the GEC’s are innovation
led teams focused on offering an industry-leading solution in
our specialised fields. The teams advanced design tools,
innovative thinking & customer-focused attitude are deployed
on major projects all over the world.

Expert Global services


Our Global teams bring a wealth of knowledge and experience
working in difficult terrain, in live transport environments and
under tight time and operational constraints. Customers benefit
from worldwide experience of finding practical and intelligent
solutions, applied locally to your project.

• D
 edicated sales support for technical projects
• B
 asic understanding of Global codes, local skills & language
barriers
• S
 killed site supervisors available offering support for assembly
& use, anywhere in the world
• S
 uccessful partnerships with manufacturers for time-effective
bespoke solutions

10 11
Service

Planning With us you’re in the best of hands!

Construction is first and foremost a matter of trust: from the


first contact through to the handover ceremony the jobsite
members must be confident they can rely on each other.
Reliability and compliance with schedules are on a par with
top-caliber work and cost compliance. Just how successful
your project turns out will largely hinge of having chosen the
right supplier.

Perfect in every way


Whatever the scale of your project, you’ll find we have the
right solution. If you wish, we can manage on your behalf the
forming process in all its aspects: starting from a breakdown
of construction times through technical planning to the
scheduling of work stages, pouring, and project milestones.
Our trained safety coordinators will support the customers in
terms of access and safety. We support you in finding the right
safety and access solution. The transparency, flexibility, cost-
effectiveness, dependability and safety come, of course,
standard with us and constitute firm components of our
corporate philosophy.

All-in solutions for every requirement


The efficient planning and management of a major
construction site pose new challenges every day for all
involved. Competitively calculated timelines and cost
schedules call for a close coordination of trades and, should
challenges arise, seasoned crisis management.

Whatever it takes!
We assist you throughout complex construction projects
including the engineering of one-off structures. Our mission at
all times is to protect you from any unnecessary risks and help
you arrive at the best-possible results in every respect.

12 13
Service

Project management Our ‘‘4-phase strategy‘‘

Project management is a key ingredient of our service


program. With all our experience and expertise we make sure
that your costs are kept under control especially when
planning on-site materials, transfer times, and pouring cycles.
An important element in this respect is our ‘‘4-phase strategy‘‘.

Phase #1: Situation analysis


Definition and analysis of all the relevant data, assumptions
and circumstances of the customer. This includes
specification of services, scheduling, hours of work daily/
weekly, setting times needed for the slabs and walls as
well as site safety, quality of the concrete faces, protective
scaffolding, shoring, etc.

Phase #2: Technical planning and costs


For costing purposes all the details regarding the system and
the implementation are specified. The following are then
worked out on this basis: system choice, construction work
progress and pouring sequences, on-site quantities, on-site
workers (teams and numbers), rough timetable, materials used
and worker deployment sketches, costing of specified
services including a technical description of each item.

Phase #3: Milestone management: work stages and


pouring sequences
Depending on what the customer decides, the deployment of
the materials and equipment is then scheduled. This phase
includes planning the technical details, formwork layout with
bills of materials, static load computations, detailed formwork
allocation, scheduling, and availability.

Phase #4: Getting it done


Delivery of all the equipment according to plans, materials
deployment to match site conditions, weekly forward planning,
comparison of actual/scheduled milestones, detecting any
delays and their reasons, recommendations for corrective
measures, attending site meetings (as required), coordination
input to take some of the work off the site supervisor.

14 15
Service

On-site assistance Personal and professional

Our professionals are there where needed. They can join you
in planning, reviewing and organizing — either physically on
your construction site, from one of our branches or central
locations. They are closely familiar with our systems and your
sites. They can also draw on the expertise accumulated by a
global player.

On-site instructions
An important condition for work to progress smoothly on the
construction site is thorough and expert familiarization with the
materials and equipment. Only with such familiarity can they
be used to the best advantage. Instructions and site super­
vision by one of our foremen reduces the time to get to know.
He makes sure that the site crew is quickly able to handle the
systems entrusted to its members. Readily
understandable instructions for erection and use accom­panied
by other technical documentation also make handling easier.

On-site assistance
When it comes to assisting with work in progress you can
draw on Hünnebeck expertise. From our numerous teams of
technicians, planning engineers and costing accountants we
can have crews at your site throughout the construction period
and willing to take over any functions you specify. The ultimate
objective: close adherence to defined schedules, improved
productivity and hence lower costs. Included among our
services are regular site visits, attendance at site meetings,
materials scheduling to match site conditions, advance weekly
planning, comparing planned/actual progress, analyzing and
remedying any delays, and providing forming coordinators.
Additionally, we offer state-of-the-art solutions for site safety
and access.

16 17
Service

Logistics Smooth workflows for maximum efficiency

Smoothly functioning logistics is essential to close compliance


with work and time schedules. This is true throughout the
world. Our central warehouses have the ordered equipment on
hand ready to be loaded and dispatched. Our contracted
forwarding agents ensure dependable shipments and on-time
deliveries worldwide.

Just-in-time
Nowadays, construction companies will normally rent formwork
on a project basis. It is therefore only natural for us to be
directly involved in what is happening on the site. Among our
services are procurement logistics organized in close
coordination with site management. Keeping pace with the
progress of the construction works, our logistics specialists
make sure that needed materials are there on site in the
specific quality and quantity and at just the right time. They are
backed by a network of fully stocked warehouses which you
can count on when sudden needs arise.

Personal and quick


In organizing our deliveries we, of course, take into account
the requirements and situation at the site. Where space is
cramped, we can send you a trailer-mounted crane along with
the materials. We keep haulage costs as low as possible, one
advantage in this respect being our closely meshed network of
depots that ensures short distances to customers and their
sites.

18 19
Service

Cleaning & repair The ideal ingredients for quality and efficiency

At the end of the day, the results can only be as good as the
materials and equipment used and this is especially true of
formwork. An immaculate concrete finish is only achievable
with forms that function faultlessly and efficiently. One
important factor in this respect is regular reconditioning
through cleaning and maintenance since this is the only way
for your equipment to last longer and function cost efficiently.
Repair and cleaning are chores we will gladly take over for the
parts you have rented or our own.

From a single source


Our cleaners and repairers use the latest equipment for
perfect, eco-friendly cleaning. Where necessary, parts are
repaired, re-welded, or replaced by original ones. We will also
replace wooden or plastic form sheets; we will clean props,
scaffolding, and small items.

The most cost-competitive solution


To conserve your own resources, our cleaning & repair service
is the perfect solution. You save working space and rental
time, you prevent interruptions and disruptions to your
workflow, and you can deploy your own workforce more
efficiently elsewhere.

20 21
Wall formwork PLATINUM 100 is the new wall formwork system from Hünnebeck

PLATINUM® 100 with a one-man tie operation.

Product description Crane-set large area wall formwork

Panel widths 45 | 60 | 75 | 90 | 120 | 240 cm


Panel heights 60 | 90 | 120 | 300 | 360 cm
Multi-purpose panel 105 x 90 | 105 x 120 | 105 x 300 | 105 x 360 cm
Profile thickness 14 cm steel frame profile (closed)
Form lining ECOPLUS full plastic composite sheet
Lining thickness ECOPLUS 15 mm | (300 µm thick PP surface)
(coating)
Average weight 65 to 90 kg/m² (including connection parts)
Max. concrete pressure 100 kN/m² (line 7)
Relevant DIN-norms Complies with DIN 18202 | DIN 18218 3
Standard connection PLATINUM aligning wedge clamp Quick pouring without restrictions due to a load capacity
of 100 kN/m² throughout the system
Corrosion protection Fully galvanized
Inner corners MP inside corner | Inside corner 90° (2.5° play for
easing)
Outer corners MP panel with basic panel (90°)
Special features •  nly 1 tie required for wall thicknesses from
O
15.0 – 42.5 cm
• Versatile platform and access system with

integrated backrailings, side rails, self closing


passages and ladders
• RFID chips for individual panel identification

• Hinged inside and outside corner

• Simple turning of the panels due to a crane sling, 4


that is easy to handle. High quality concrete surface results with the ECOPLUS
form lining

It generates appreciably lower labor Product 1 One-sided tie operation by a single user saves
advantages time and money
and life-cycle costs than traditional
formwork systems. PLATINUM 100 2 „One tie row less is required for pouring heights
requires up to 30% less ties up to a of up to 3.6 m than with traditional systems;
height of 3.60 m and delivers high 30% less ties
occupational safety as well as high 5
3 Quick pouring without restrictions due to a load
quality concrete surfaces. Easy handling, as aligning clamps are secured in the
capacity of 100 kN/m² throughout the system
panel and deliver tight and flush joints
4 High quality concrete surface results with the
ECOPLUS form lining
5 Easy handling, as aligning clamps are secured in
the panel and deliver tight and flush joints
1 2
One-sided tie operation by a single user saves time One tie row less is required for pouring heights of up
and money to 3.6 m than with traditional systems; 30% less ties

22 * Time calculation (average) by Hünnebeck 23


Wall formwork PLATINUM 100 is our innovative crane-set formwork system that requires

PLATINUM® 100 up to 30% less tying points thanks to the one-man tie operation and
delivers high quality concrete surfaces.

RFID chips on all sides for easy, fast, and individual panel identification, also in stacks

Neatly aligned tying and joint grid possible, no matter if the panels are used in Platform equipped with integrated back rails as well as side rails, advanced PLATINUM aligning wedge clamps are secured inside the panels and always where they need to be PLATINUM P100 tie with single-sided operation
upright or horizontal positions railings and self-closing passages.

24 25
Wall formwork MANTO is a very robust and easy to handle crane-set formwork

MANTO® system for large-area forming of walls.

Product description Crane-set large area wall formwork


Panel widths 30 | 45 | 55 | 60 | 65 | 70 | 75 | 90 | 105 | 120 |
240 cm
Panel heights 120 | 270 | 330 cm
Multi-purpose panel 75 x 60 | 75 x 120 | 75 x 270 | 75 x 330 cm
Profile thickness 14 cm steel frame profile (closed)
Form lining Plywood (min. 280 g/m² coating)
ECOPLY full plastic
Lining thickness Plywood = 18 mm | ECOPLY S = 19 mm
(coating)
Average weight 55 to 75 kg/m² (including connection parts)
3
Max. concrete pressure 80 kN/m² (line 6, some line 7)
Rational forming of larger surface areas without infills
Corrosion protection Fully galvanized steel frame and connection and fewer tying points using MANTO XXL panels
elements
Relevant DIN-norms Complies with DIN 18202 | DIN 18218
Standard connection Aligning clamp (aligned and flush connection)
Special connection Adjustable aligning clamp | Corner clamp
Inner corners 35/35 cm (with 2.5° play for easing)
Hinged corners From 60° to max. 175° angles
Outer corners Basic panel with outer corner clamps
Assembly/Stripping t = 0.4 – 0.6 h/m² *
times
Special features •  XL panels 240 | 360 | 480 x 270 cm
X 4
• MANTO shaft corner for easier forming of shafts Easy and quick forming and stripping of shafts due to the
• High quality form lining on all panels MANTO shaft corner
• Extensive accessory parts program

A very versatile and heavy-duty Product 1 Strong connection with the aligning clamp:
advantages 40 m² can be moved in a single crane pick
system that is equal to very tough
challenges. The aligning panel 2 High flexural strength due to 14 cm steel
clamps ensure flush and force-fit 14cm
profile, concrete pressure 80 kN/m²
connections and permit the transfer
3 Rational forming of larger surface areas
of large-area units by crane. 5
without infills and fewer tying points using
MANTO XXL panels Consistently good concrete finish as a result of the fully
galvanized steel frame and high-quality form linings
4 Easy and quick forming and stripping of shafts
due to the MANTO shaft corner
5 Consistently good concrete finish as a result of
the fully galvanized steel frame and high-quality
1 2 form linings
Strong connection with the aligning clamp: High flexural strength due to the 14 cm steel profile,
40 m² can be moved in a single crane pick concrete pressure 80 kN/m²

26 * Time calculation (average) by Hünnebeck 27


Wall formwork MANTO is a very robust and easy to handle crane-set formwork

MANTO® system for large-area forming of walls.

Larger formwork units can be preassembled on the ground and transferred to their final location for faster operations MANTO XXL panels can be used both horizontally and vertically

Shaft formwork application using the hinged corner Two stacked XXL panels form one unit with MANTO XXL panels in three different versions MANTO aligning panel clamp Multi-purpose panels for easy forming of columns MANTO shaft corner for a system-compatible shaft
astonishing 26 m² surface area (240 x 270 cm | 360 x 270 cm | 480 x 270 cm) formwork

28 29
Wall formwork RASTO-TAKKO is a versatile and crane-independent panel formwork,

RASTO® -TAKKO® which offers an ideal solution for small and mid-size projects, especially
in residential construction.

Product description Versatile panel formwork system

Panel widths 30 | 45 | 50 | 55 | 60 | 65 | 75 | 90 | 240 cm


Panel heights 120 | 150 | 270 | 300 cm
Multi-purpose panel 70 x 150 | 70 x 270 | 70 x 300 cm
Profile thickness 12 cm steel frame profile
Form lining Plywood (min. 280 g/m² coating) | ECOPLY full
plastic
Lining thickness Plywood = 14 mm | ECOPLY Q = 15 mm
(coating)
Average weight 40 to 65 kg/m² (including connection parts)
Max. concrete pressure 60 kN/m² (line 6) 3
Corrosion protection Fully galvanized steel frame and connection Crane-less forming possible due to low weight
elements of basic RASTO and TAKKO panels

Relevant DIN-norms Complies with DIN 18202 | DIN 18218


Standard connection RASTO aligning clamp (aligned and flush
connection)
Special connection RASTO adjustable clamp | Outer corner clamp
Inner corners 30/30 cm (with 2° play for easing)
Hinged corners From 60° to max. 150° angles
Outer corners Basic panel with outer corner clamps
Assembly/ t = 0.4 – 0.6 h/m² *
Stripping times
Special features •  XL panel 240 x 270 cm
X 4
• RASTO shaft corner adapter | Panel clamp Swift handling as well as an ergonomic manual transfer
• High quality form lining on all panels due to integrated grip holes
• Extensive accessory parts program

The ideal formwork for smaller and Product 1 Highly versatile wall formwork system with the
advantages same connection elements for every project size
medium-size projects, particularly in
the housing sector. Both light and 2 RASTO aligning clamps provide a strong, tight
strong. Can be shifted by hand or by and flush panel connection in only 1 working
crane. step
5
3 Crane-less forming possible due to low weight
of basic RASTO and TAKKO panels Longer service life due to the robust, galvanized steel
frame profile with 12 cm thickness
4 Swift handling as well as an ergonomic manual
transfer due to integrated grip holes
5 Longer service life due to the robust, galvanized
steel frame profile with 12 cm thickness
1 2
Highly versatile wall formwork system with the RASTO aligning clamps provide a strong, tight and
same connection elements for every project flush panel connection in only 1 working step
size

30 * Time calculation (average) by Hünnebeck 31


Wall formwork RASTO-TAKKO is a versatile and crane-independent panel formwork,

RASTO® -TAKKO® which offers an ideal solution for small and mid-size projects, especially
in residential construction.

The adjustable aligning clamp permits adjustments up to 15 cm and flush, force-fit connections
RASTO-TAKKO application as a foundation formwork

240 cm

270 cm

The easy-to-use outer corner clamp makes an outer Centering bar as one option for length adjustment RASTO XXL panel for large-area forming RASTO MP panels for easy forming of columns RASTO aligning clamp
corner out of two standard panels and corners

32 33
Wall formwork The ready-to-use column formwork system is the quick and

Column formwork inexpensive way to form rectangular and square columns.

Product description Ready-to-use formwork for columns

Column panel heights 120 | 270 | 320 cm


Column panel widths 60 | 120 cm
Column types Squared and rectangular-shape cross-sections
possible
Adjustment range From 15 x 15 cm to 60 x 60 cm
PW 60 In 5-cm increments
Adjustment range From 50 x 50 cm to 120 x 120 cm
PW 120 In 5-cm increments
Adjustment setting Perforated strip & double bolt
Closing via operating clamp
3
Column heights Seamless adaptations from 2.70 m up to 6.60 m
Cross-sections of the columns are adjustable in
Concrete pressure PW 60 cm = up to 120 kN/m² steady increments of 5 cm
PW 120 = up to 80 kN/m²
Form lining Plastic-coated plywood (connected from the back)
Relevant norms DIN 18218 | DIN 18202 (Table 3, line 7)
Stacking connection Via 2 stacking bolts per frame (M16 x 100)

4
Superb concrete finish and more re-uses thanks to the
plastic-coated form plywood

Easy and safe forming of columns Product 1 Delivery on site in ready-to-use assemblies for a
advantages smooth and efficient forming operation
with either rectangular or square
shaped cross-sections up to a 2 Complete column assemblies can be moved in a
maximum pouring height of 6.6 m. single crane lift - all add-on parts remain safely
attached to formwork elements
5
3 Cross-sections of the columns are adjustable in
steady increments of 5 cm High strength – fresh concrete pressures of up to
120 kN/m² for faster pouring cycles
4 Superb concrete finish and more re-uses thanks
to the plastic-coated form plywood
5 High strength – fresh concrete pressures of up
to 120 kN/m² for faster pouring cycles
1 2
Delivery on site in ready-to-use assemblies for Complete column assemblies can be moved in a
a smooth and efficient forming operation single crane lift - all add-on parts remain safely
attached to formwork elements

34 35
Wall formwork The ready-to-use column formwork system is the quick and

Column formwork inexpensive way to form rectangular and square columns.

Column formwork assembled with the concrete pouring platform in one unit for safe concrete placement Operating clamp aids assembly and dismantling of the column forms

Pre-assembled, ready-to-use elements accelerate Standard elements and stacking angles permit a seamless height adjustment from 2.40-6.60 m Concrete pouring platforms easily installed for safe Simple and straightforward stripping of the form in a counter-clockwise fashion
forming operations operations

36 37
Wall formwork RONDA is a flexible and proven circular wall formwork

RONDA® system used for forming curvatures and round geometries.

Product description Radii-adjustable circular formwork

Element heights 150 | 200 | 300 cm


Element widths 128 | 250 cm (outer elements)
123 | 240 cm (inner elements)
Element thickness 20.8 cm (plane position)
Form lining Plywood 14 mm
Max. concrete pressure Up to 60 kN/m²
Diameter range 5.50 – 35.0 m (inside)
Relevant DIN-norms Complies with DIN EN 18202 | DIN EN 18218
Element connection Via element connector
Infills up to 15 cm possible 3
Height extension Via MANTO aligning panel clamp Low transport volumes and great stackability as a result
of the minimum element thickness of only 21 cm
Corrosion protection Hot-dip galvanization of all steel profiles and parts
Forming/Stripping t = 0.3 – 0.6 h/m² *
times
Component max. weight Outer element 300 x 250 = 367.0 kg
Application range Sewage plants | Spiral ramps | Skyscrapers
Special features •  ompatible with MANTO panel wall formwork
C
• Additional protection of the thread inside
turnbuckles
• 30 m² transferable via crane with no additional

bracing
• Extensive accessory parts program
4
Additional edge protection of the form lining due to the
outer MANTO edge profiles

The no. 1 choice for forming curved Product 1 Millimeter-precise radii adjusting using
advantages turnbuckles and fine-tune alignment due to
walls. By using the integrated
spindle system, the rugged, ready- lever edge on profiles
to-use elements can be precisely 2 Short forming times due to ready-to-use
adjusted to any desired radius elements available in 2 different widths and
upward of 2.75 m. 3 heights 5
3 Low transport volumes and great stackability as Easy height extensions with the MANTO aligning panel
clamp
a result of the minimum element thickness of
only 21 cm
4 Additional edge protection of the form lining
due to the outer MANTO edge profiles
1 2 5 Easy height extensions with the MANTO
Millimeter-precise radii adjusting using turnbuckles Short forming times due to ready-to-use elements aligning panel clamp
and fine-tune alignment due to lever edge on profiles available in 2 different widths and 3 heights

38 * Time calculation (average) by Hünnebeck 39


Wall formwork RONDA is a flexible and proven circular wall formwork

RONDA® system used for forming curvatures and round geometries.

RONDA formwork can be easily stacked and is perfect for spiral ramp construction Solid built-in spindles permit a millimeter-precise adjustment to any radius starting from 2.75 m

The element connector is easy to use and allows timber adjustments of up to 15 cm Easy turnbuckle operation using an open-ended Height extensions can be made using the aligning panel clamp from MANTO Inner and outer elements available in various heights
spanner or tie rod (Ø18 mm)

40 41
Wall formwork ES 24 is the highly adaptable yet robust timber beam formwork for

ES 24 Element formwork walls, composed of pre-assembled R 24 elements.

Product description ES 24 element formwork for walls

Element heights 327 | 267 | 90 cm


Element widths 250 | 200 | 125 | 75 cm
Version ES 24 frame (without plywood)
ES 24 panel (with plywood)
Element thickness 36 cm (waler + R 24 girder + plywood)
Main formwork beam R 24 girder
Max. concrete pressure 60 kN/m² (Line 6 and 7)
Element connection Using waler connector and 4 joining wedges
Waler connector 100 with 4 wedges allows up to
20 cm adjustment 3
Plywood thickness 21 mm Fast and easy connection of stacked elements using the
MANTO aligning panel clamp
Relevant DIN Norms Fulfills DIN 18202 | DIN 18218
Average weight Approx. 50 kg/m² (ES 24 frame 250/327)
Approx. 60 kg/m² (ES 24 panel 250/327)
Application range Wall formwork | Column formwork | Circular
formwork | Bridge piers | Abutments
Special features •  ooden girders have good statical attributes and
W
a low weight
•  alkway bracket with a width of 90 cm provides
W
safe working area

4
Desired element heights can be easily attained according
to the architectural concrete requirements

These pre-assembled elements are


available in four widths and three
Product 1 Optimal adaptability to ground plan possible
heights and can be almost endlessly
advantages thanks to the object-related arrangement of the
and steplessly combined in order to
girders and tie rows
attain any desired wall dimensions.
The plywood can either be pre-fitted 2 Maximum concrete pressure up to 60 kN/m² 5
ready for use or can be freely (according to DIN 18218) Easy assembly and disassembly of formwork units
selected to match the favored enable trouble-free retrofitting during frequent changes
3 Fast and easy connection of stacked elements in the ground plan
concrete surface.
using the MANTO aligning panel clamp
4 Desired element heights can be easily attained
according to the architectural concrete
1 2 requirements
Optimal adaptability to ground plan possible thanks Maximum concrete pressure up to 60 kN/m² 5 Easy assembly and disassembly of formwork
to the object-related arrangement of the girders and (according to DIN 18218) units enable trouble-free retrofitting during
tie rows
frequent changes in the ground plan

42 43
Wall formwork The H 20 and GF 24 large-area formwork is a versatile timber beam

H 20 & GF 24 Large-area formwork formwork for walls and columns, tailor-made for big challenges.

Product description Wooden H 20/GF 24 large-area formwork

Version H 20 large-area formwork


1
Main beam H 20 web beam (timber) 4
3
2
Element heights 190 | 245 | 265 | 290 | 330 | 360 | 390 | 450
490 | 590 cm
Element widths 1.0 - 3.0 m in increments of 25 cm
Element thickness 32 cm (waler + H 20 beam + plywood)
H 20 beam statics perm. bending moment = 5.0 kNm
perm. shear force = 11.0 kN
Average weight Approx. 42 kg/m2 (without plywood)
Conrete pressure 40, 50 or 60 kN/m2 3
Version GF 24 large-area formwork Fast and safe element connection using the waler
connectors and 4 joining wedges
Main beam R 24 lattice girder (timber)
Element heights 90 | 180 | 240 | 270 | 300 | 330 | 360 | 390
450 | 510 | 600 cm
Element widths 1.0 - 3.0 m in increments of 25 cm
Element thickness 36 cm (waler + R 24 girder + plywood)
R 24 beam statics perm. bending moment = 7.0 kNm
perm. shear force = 14.0 kN
Average weight Approx. 48 kg/m2 (without plywood)
Concrete pressure 40, 50, 60 or 80 kN/m2
Plywood thickness 21 mm (with H 20 and GF 24)
Relevant DIN-Norms Fulfills DIN 18202 | DIN 18218 4
Application range Wall formwork | Column formwork | Circular Desired element heights can be easily achieved according
to concrete surface requirement
formwork | Bridge piers | Abutments
Special features •  eams and girders have good statical values and
B
a low weight

Our wooden large-area formwork


systems are the best option for
Product 1 Standard walers from 1.0 - 3.0 m for element
customized formwork solutions,
advantages widths in 25 cm-increments make object-
where the user can freely determine
related element dimensions simple for planning
the element dimensions, main
and forming operations
beams, location of tying points and 5
the type of form sheets. 2 Concrete pressure of up to 80 kN/m² possible Free choice of plywood provides flexibility in terms of
the required quality of concrete surface
3 Fast and safe element connection using the
waler connectors and 4 joining wedges
4 Desired element heights can be easily achieved
according to concrete surface requirement
1 2 5 Free choice of plywood provides flexibility in
Standard walers from 1.0 - 3.0 m for element widths Concrete pressure of up to 80 kN/m² possible terms of the required quality of concrete
in 25 cm-increments make object-related element surface
dimensions simple for planning and forming
operations

44 45
Wall formwork Hünnebeck facade formwork for the easy construction of facades that are

Facade formwork made up of both prefabricated elements and in-situ concrete columns -
without edge tables.

Product description Facade formwork for facade construction


Soldier lengths 50 | 75 | 100 | 125 cm | Facade soldier = 600 cm
Steel waler lengths 96 | 121 | 146 | 171 | 196 | 221 | 246 | 271 |
296 cm
Steel waler horizontal Steel waler 246 facade
Support types Horizontal support | Weight = 27.80 kg
Facade adapter | Weight = 6.40 kg
Vertical support | Weight = 7.30 kg
Connection elements Facade soldier to steel waler 246 via facade
adapter
Vertical support to waler via pins and spring cotters |
Horizontal support to facade soldier via pins and
spring cotters 3
Concrete pressure Columns in-situ concrete: 40 | 50 | 60 | 80 kN/m² The small number of simple work steps are quickly learnt

Wall thicknesses Suitable for prefab elements with 10 – 30 cm wall


thickness
Form lining thickness Plywood 21 mm
Relevant DIN norms DIN 18202 | Line 6 and 7
Erection & dismantling Erection: 1.0 h/unit * | Dismantling: 0.3 h/unit *
Special features • Safe and easy-to-use connectors for quick

operations
• Facade soldiers, walers and bracings form a

strong unit
• Units are transferable by crane in a quick and

safe manner
4
Low number of parts keep operations simple (soldiers,
supports, walers, and fasteners)

For the inexpensive construction Product 1 No time-consuming forming with edge tables in
advantages connection with slab construction
of facades with both precast
concrete elements and cast-in-situ 2 Low quantities of equipment kept on site
columns. No need for the elaborate thanks to leading construction cycles
forming of walls with edge tables.
3 The small number of simple work steps are
Facade walers: 600, 125, 100, 75, 50 5
quickly learnt
Long service life thanks to hot-dip galvanization of all
4 Low number of parts keep operations simple steel soldiers and parts
(soldiers, supports, walers, and fasteners)
5 Long service life thanks to hot-dip galvanization
of all steel soldiers and parts

1 2
No time-consuming forming with edge tables in Low quantities of equipment kept on site thanks to
connection with slab construction leading construction cycles

46 * Time calculation (average) by Hünnebeck 47


Wall formwork Hünnebeck facade formwork for the easy construction of facades that are

Facade formwork made up of both prefabricated elements and in-situ concrete columns -
without edge tables.

Standard application for in-situ column construction The facade formwork enables mixed structures to be formed in economic procedures

Facade soldier 6 m with connection holes in a 10 Horizontal support with adaptability range of Provided safety: Hünnebeck facade formwork Connection part for wall struts and bracing Retractable supports allow easy transfer via crane Prefabricated elements can be exactly placed,
cm-grid allow for easy connection 10 – 30 cm adjusted, and clamped

48 49
Wall formwork Hünnebeck support frames for single-faced walls up to a

Support frames height of 8.60 m with ease and precision.

Product description Support frames for single-faced formwork

Support frame type Support frame 325 | Weight = 171.0 kg


Tying bar Tying bar 12/60 | Weight = 18.2 kg
Additional components Distance keepers and anchoring parts
Max. pouring height 3.25 m
Support frame type Support frame 500 | Weight = 305.0 kg
Tying bar SF-tying bar 24/75 | Weight = 60.0 kg
Additional components SF-lower part 200 and base frame 200/2
Max. pouring height 5.00 | 6.60 | 8.60 m
Permitted spacing Min. = 0.87 m | Max. = 2.16 m (accord. to pouring
height) 3
Max. concrete pressure Up to 60 kN/m² Base jacks enable the single-sided structure to
be adjusted correctly and with high precision
Compatible with Frame panels MANTO | RASTO| Timber wall
formwork | RONDA
Special features •  ouble vertical U-profiles permit connection to
D
any form system
• SF extension bar extends support frame 500 up

to 5.4 m height
• Easy-to-connect SF shifting hooks facilitate

handling of units

4
Full compatibility with Hünnebeck frame wall formwork as
well as with circular wall formwork and timber beam wall
formwork.

The vertical double-U profiles make Product 1 Applicable up to a maximum pouring height of
advantages 8.60 m
the Hünnebeck support frames
compatible with virtually any 2 High strength: support frames can withstand a
formwork system. maximum concrete pressure of up to 60 kN/m²
3 Base jacks enable the single-sided structure to
5
be adjusted correctly and with high precision
Distances between support frames can be adapted
4 Full compatibility with Hünnebeck frame wall according to plan
formwork as well as with circular wall formwork
and timber beam wall formwork.
5 Distances between support frames can be
adapted according to plan
1 2
Applicable up to a maximum pouring height of High strength: support frames can withstand a
8.60 m maximum concrete pressure of up to 60 kN/m²

50 51
Wall formwork Hünnebeck support frames for single-faced walls up to a

Support frames height of 8.60 m with ease and precision.

Support frames in a special use for stabilizing MODEX scaffolding against horizontal forces

SF shifting hooks make easy crane transfers SF extension bar extends support frame Stackability enables support of up to
of formwork units possible 500 to 5.4 m height 8.60 m high tie-free walls

Stacked application of the support frame 500 with the SF lower part 200 for a height of up to 6.60 m

52 53
Wall formwork Hünnebeck aligning struts for precise bracing and aligning of formwork or

Aligning struts precast concrete elements, utilizing the time-saving quick-locking


mechanism.

Product description Struts for fixing and aligning

Strut type P330 | Steel | Weight = 13.7 kg


Extension range/ 2.05 m – 3.30 |
Loading Load capacity = 13.0 kN – 9.5 kN
Strut type K440 | Steel | Weight = 23.4 kg
Extension range/ 3.25 m – 4.40 m |
Loading Load capacity = 20.0 kN – 11.0 kN
Strut type K600 | Steel | Weight = 35.8 kg
Extension range/ 4.80 m – 6.00 m |
Loading Load capacity = 20.0 kN – 14.0 kN
Strut type K760 | Steel | Weight = 51.3 kg
3
Extension range/ 5.30 m – 7.60 m |
Time saving during installation due to time-saving quick-
Loading Load capacity = 20.0 kN –15.0 kN action fastener
Strut type SUPER 10 | Aluminum | Weight = 83.6 kg
Extension range/ 7.05 m – 10.25 m |
Loading Load capacity = 25.0 kN – 22.3 kN
Application range Prefabricated elements |
Column and wall formwork
Attachments Quick-action fastener | Weight = 2.76 kg
Head attachment K | Weight = 1.30 kg
Corrosion protection All steel components of the strut are galvanized
Special features •  ast length adjustment via telescoping and
F
locking pin
• Covered threads stay clean and easy-to-use 4
Safe and easy attachment of the strut from the ground

For the precise alignment and Product 1 Great load-capacity to self-weight ratio
advantages comprising 5 strut types with extension lengths
positioning of precast concrete parts
or formwork elements, our aligning from 2.05 m - 10.25 m
struts get the job done. Available in 2 Option for faster length adjustment due to
a variety of versions and dimensions. rough setting and fine tuning
On request, they also come 5
3 Time saving during installation due to
equipped with the practical quick- Simplified and convenient dismantling due to the
time-saving quick-action fastener
locking mechanism. separation of strut from the quick-action fastener
4 Safe and easy attachment of the strut from the
ground
5 Simplified and convenient dismantling due to
the separation of strut from the quick-action
1 2 fastener
Great load capacity to self-weight ratio comprising Option for faster length adjustment due to rough
5 strut types with extension lengths from 2.05 m - setting and fine tuning
10.25 m

54 55
Wall formwork Hünnebeck aligning struts for precise bracing and aligning of formwork or

Aligning struts precast concrete elements, utilizing the time-saving quick-locking


mechanism.

Even with cast-in-place columns, aligning struts can serve as an ideal bracing solution for formwork panels up to significant heights The Super 10 is an aluminum strut, which is ideal for larger tasks

All aligning struts have a telescopic design and an Base plates can be easily fixed and secure the struts Quick-action fasteners allow for an easy installation Used as an alternative to the quick-action fastener, Faster length adjustments thanks to possible rough setting in both 200 mm and 100 mm steps
extremely low weight in position safely from the ground and secure the struts at the the head attachment K can be easily connected with
top end the pin and cotter pin design

56 57
Slab formwork The TOPMAX floor table is the quick formwork solution for large slab
®
TOPMAX surfaces with regular ground plans and repetitive geometries.

Product description Steel-frame floor table with plastic form lining


Element widths 180 | 240 cm
Element lengths 540 cm
Forming areas 12.96 m² (240 x 540 cm) | 9.72 m² (180 x 540 cm)
Table height 12 cm steel frame profile
Form lining type 15 mm ECOPLY Q plastic composite form lining
Table weight 516 kg (240 x 540 cm) | 445 kg (180 x 540 cm)
Relevant DIN-norms Complies with DIN 18202
Corrosion protection Hot-dip galvanization and powder-coating
Standard shoring EUROPLUSnew slab props 20 kN | 30 kN
Special shoring MODEX shoring | Aluminum prop 3
Bearings TOPMAX folding head | Connection bearing Low transport volumes and stockyard costs due
to low table thickness of just 12 cm
Adjustments Support girder with RASTO panel
Timber holder & fillers
Forming/Stripping t = 0.15 - 0.3 h/m² *
times
Special features •  able jack lift for fast horizontal transport
T
• Integrated safety with PROTECTO edge guard
system
• Very robust for a long service life

4
High safety measures due to compatibility with
PROTECTO edge guard system

The world’s first floor table with a Product 1 Large forming units up to 26 m² transferable in
advantages just a single crane pick
maintenance-free, narrow steel
frame combined with plastic form 2 Easy forming of infill and adjustment areas with
lining. Ideal for the cost-effective timber holder or standard RASTO panels
realization of larger slab formwork
3 Low transport volumes and stockyard costs due
projects with regular ground plans. 5
to low table thickness of just 12 cm
Low cleaning and repairs due to the powder coating and
4 High safety measures due to compatibility with all around edge guard of the form lining
PROTECTO edge guard system
5 Low cleaning and repairs due to the
powder coating and all around edge guard of
the form lining
1 2
Large forming units up to 26 m² transferable in Easy forming of infill and adjustment areas with
just a single crane pick timber holder or standard RASTO panels

58 * Time calculation (average) by Hünnebeck 59


Slab formwork The TOPMAX floor table is the quick formwork solution for large slab
®
TOPMAX surfaces with regular ground plans and repetitive geometries.

Very quick when it comes to large surfaces For special adjustments and infill areas, TOPMAX floor tables can be easily combined with RASTO-TAKKO panels

Specially developed folding heads with self-securing Safety with the TOPMAX post fastener and The TOPMAX table lifting system is a useful The ability of the folding head to swing up with the As the frames are only 12 cm thick, up to 70% more Stopend formwork and edge protection in only one
pins make it effortless to connect props PROTECTO edge protection alternative whenever a crane is not available prop makes it easier to overcome barriers when forming area can be transported with one truck, as part: the TOPMAX stopend clamp
necessary opposed to conventional wooden floor tables

60 61
Slab formwork The TOPEC modular slab formwork provides fast forming times and
®
TOPEC a good safety during forming and stripping operations from the ground.

Product description Modular slab formwork


Panel widths 45 | 60 | 75 | 90 | 180 cm
Panel lengths 90 | 180 cm
Adjustment panel 55 - 90 x 90 cm | 55 - 90 x 180 cm
Profile thickness 14 cm aluminum frame profile
Form lining types ECOPLY Q plastic lining | Plywood (340 g/m²)
Form lining thickness 11 mm ECOPLY Q | 10 mm plywood
Weight per panel Panel 180 x 90 cm = 22.2 kg
Panel 180 x 180 cm = 47.1 kg
Relevant DIN-norms Complies with DIN 18202
Maximum slab 75 cm (with 60 cm wide panels) 3
thickness Giant panel 180 x 180 cm covers a forming area
of 3.24 m²
Corrosion protection Powder-coating
Standard shoring EUROPLUSnew slab props 20 kN | 30 kN
Special shoring MODEX scaffolding
Bearings TOPEC bearing | Edge support N | Drophead
Assembly/stripping t = 0.2 - 0.4 h/m² *
times
Special features •  djustment panels (fully telescopic)
A
• ECOPLY Q plastic composite form lining
• Alternatively with TOPEC drophead for early striking

• EUROPLUSnew with quick-lowering mechanism

• TOPEC lift hydraulically positions the panels exact


4
and flush
Flexible due to various adjustment parts and alternatives

The aluminum modular formwork Product 1 Robust yet lightweight aluminum design
advantages provides easy and ergonomic handling
system without beams. The up to
180 x 180 cm panels are erected by a 2 Safe forming and stripping up to a height of
maximum of two men. They are 3.5 m from the ground in 3 easy working steps
simply hooked into the bearing,
3 Giant panel 180 x 180 cm covers a forming
lifted up, and propped. 5
area of 3.24 m²
Integrated safety measures with the PROTECTO edge
4 Flexible due to various adjustment parts and guard
alternatives
5 Integrated safety measures with the
PROTECTO edge guard

1 2
Robust yet lightweight aluminum design provides Safe forming and stripping up to a height of 3.5 m
easy and ergonomic handling from the ground in 3 easy working steps

62 * Time calculation (average) by Hünnebeck 63


Slab formwork The TOPEC modular slab formwork provides fast forming times and
®
TOPEC a good safety during forming and stripping operations from the ground.

The TOPEC bearings are mounted centrically underneath the panel joint TOPEC can be used in combination with TOPMAX floor tables and serves as an ideal and speedy fill-in solution for adjustment areas

Compatible with the PROTECTO edge protection TOPEC‘s lightweight aluminum design ensures Columns and other obstacles are easy to work Adjustment panels can continuously extend in widths The giant panel 180 x 180 cm with a forming area of 3.24 m²
system ergonomic and fatigue-free operations around with TOPEC‘s adjustment solutions from 55 to 90 cm with no extra props required

64 65
Slab formwork TOPFLEX is the highly flexible and versatile timber beam system,
®
TOPFLEX suitable for any ground plan, any slab size and thickness.

Product description Timber beam slab formwork


Beam type H 20 timber beam
Primary beam length 190 | 245 | 290 | 330 | 360 | 390 | 450 | 490 |
590 | 1190 cm
Cross beam length (see primary beam lengths)
Beam width 8 cm
Thickness 20 cm
Form and thickness 21 mm shuttering panel 3-S | 150 x 50 |
200 x 50 cm
Beam weight Ø = 5.0 kg/m
Concrete pressure 4.35 – 15.85 kN/m² 3
Slab thickness 10 – 50 cm (standard) Optimal prop arrangement for the given loads as a result
of variable distances between props
Distance between Up to 2.79 m
props
Standard props EUROPLUSnew 20 kN and EUROPLUSnew 30 kN
Other props/shoring ID 15new | INFRA-KIT | MODEX
Joist connection Joist clamp | Joist beam 500
system
Special features •  uick and facilitated lowering with lowering pin on
Q
EUROPLUSnew props
• Integrated safety with the PROTECTO timber beam

connector

4
Safety on site: side protection is easily provided thanks to
compatibility with PROTECTO edge protection system

Proven and highly versatile timber Product 1 Highly versatile system can accommodate any
advantages floor plan and/or building geometry
beam system for optimal results in
slabs. 2 Handy and dimensionally stable three-ply panels
consist of three wooden veneers and a
melamine coating on both sides
5
3 Optimal prop arrangement for the given loads as
a result of variable distances between props Clever and useful accessories save labor and achieve
outstanding results faster
4 Safety on site: side protection is easily provided
thanks to compatibility with PROTECTO edge
protection system
5 Clever and useful accessories save labor and
1 2 achieve outstanding results faster
Highly versatile system can accommodate any floor Handy and dimensionally stable three-ply panels
plan and/or building geometry consist of three wooden veneers and a melamine
coating on both sides

66 67
Slab formwork TOPFLEX is the highly flexible and versatile timber beam system,
®
TOPFLEX suitable for any ground plan, any slab size and thickness.

Stripping is made easier by lowering the forming plane by about 6 cm using the adjustment nut of the steel props EUROPLUSnew for standard heights

TOPFLEX application in great heights with ID 15new EUROPLUSnew props with quick-lowering H 20 timber beam with good static properties The TOPFLEX assembly fork for safe and quick Integrated safety measures with the PROTECTO Joist clamping connector and adjustable
as means of shoring mechanism and in various lengths available in different lengths transfer and removal of beams timber beam connector fixing beam 500 for beam forming

68 69
Slab formwork Based on the H 20 timber beam as both the primary and secondary

H 20 floor tables beam, the H 20 floor tables arrive on site pre-assembled and come in
two different sizes of 2.5 m x 4.0 m and 2.5 x 5.0 m.

Product description H 20 floor tables for slabs


Material H 20 timber beams | Double primary & single
secondary beams
Table sizes 2.5 x 4.0 m (10.0 m²) | 2.5 x 5.0 (12.5 m²)
Table height Approx. 50 cm (including table heads)
Form lining Plywood | 21 mm thickness
Table weight 2.5 x 4.0 = 345 kg | 2.5 x 5.0 = 417 kg (without
props)
Max. slab thickness Up to 45 cm (2.5 x 4.0) | Up to 35 cm (2.5 x 5.0)
Usable props EUROPLUS 20 kN | EUROPLUSnew 30 kN
Connections of props Using HT-table head 3
Relevant norms DIN 18202 (line 5, 6) Quick and easy assembly of steel props due to
convenient wedge connections
Areas of application Large-area slabs
Special features •  eady-to-use units with pre-assembled folding
R
heads
• Floor tables can form large-area slabs quickly and

economically
• HT-table heads have integrated hinges for better

maneuvering

4
Hinged plates allow props to fold up for better
maneuvering in case of parapets

Buildings with intricate ground plans Product 1 Pre-assembled H 20 floor tables are delivered
advantages to job sites for immediate use
and different story heights are
difficult to form. This is where our 2 Provided with built-in table heads and hinged
table forms are a recommendable plate for easy fixing of steel props
solution with their high load-bearing
2 Quick and easy assembly of steel props due to
ability. 5
convenient wedge connections
Compatibility with the PROTECTO edge protection
4 Hinged plates allow props to fold up for better system offers extra safety with guard railing (multiple
clamp, post, etc.)
maneuvering in case of parapets
5 Compatibility with the PROTECTO edge
protection system offers extra safety with guard
railing (multiple clamp, post, etc.)
1 2
Pre-assembled H 20 floor tables are delivered to job Provided with built-in table heads and hinged plates
sites for immediate use for easy fixing of steel props

70 71
Slab formwork Based on the H 20 timber beam as both the primary and secondary

H 20 floor tables beam, the H 20 floor tables arrive on site pre-assembled and come in
two different sizes of 2.5 m x 4.0 m and 2.5 x 5.0 m.

Several H 20 floor tables provide the basis of large-area slab formwork construction Together with the 21 mm thick plywood form lining, H 20 floor tables can form slabs up to a thickness of 45 cm

Props are easily and safely installed by simply Using the H 20 crane hooks, the tables can be transferred safely with ease H 20 floor tables are available in two different sizes - 2.5 x 4.0 m (10.0 m²) and 2.5 x 5.0 m (12.5 m²)
hammering in the steel wedges

72 73
Shoring EUROPLUSnew props are available in ten different versions, divided into

EUROPLUS new props ® different extension lengths and load of either 20 kN or 30 kN.

Product description Tubular steel props for shoring

Prop type & lengths EUROPLUSnew 20 – 250 | 300 | 350 | 400 |


550 cm
Load capacity Up to 20 kN as single prop
Threaded locking nut Colored black to indicate 20 kN load capacity |
Galvanized and powder-coated
Adjustment range From 1.47 m (20-250) up to 5.50 m (20-550)
Prop type & lengths EUROPLUSnew 30 – 150 | 250 | 300 | 350 |
400 cm
Load capacity Up to 30 kN as single prop
Threaded locking nut Colored red to indicate 30 kN load capacity |
3
Galvanized and powder-coated
Faster setting of extension length thanks to lasered
Adjustment range From 1.04 m (30-150) up to 4.00 m (30-400) numbering at pegging holes
Average weight From 10.7 to 36.0 kg
Corrosion protection Fully galvanized on inside and outside of tubes
Zinc coating 70 µm for prolonged service life
Pegging holes Lasered numbering for faster setting
Setting & adjusting Quick setting via pegging holes | Fine tuning
Stripping Via quick-lowering mechanism by 3 mm
Compatible with TOPEC | TOPMAX | TOPFLEX | H 20 timber beams
R 24 timber beams | H 20 floor tables

4
Clear differentiation of load capacities due to color-coded
threaded locking nuts minimizes mistakes on-site

The tubular steel prop with the Product 1 Quick lowering due to conventional props due
advantages to the integrated quick-lowering mechanism
quick-lowering mechanism.
It takes just the stroke of a hammer 2 High service life as a result of the seamless
to lower the prop by 3 mm and hot-dip galvanization on the inside and outside
therefore effortlessly overcome the of the tubes
critical point during stripping. 5
3 Faster setting of extension length thanks to
lasered numbering at pegging holes Safe on-site handling thanks to 10 cm anti-crush-guard
as well as dropout failsafe
4 Clear differentiation of load capacities due to
color-coded threaded locking nuts minimizes
mistakes on-site
5 Safe on-site handling thanks to 10 cm anti-
1 2 crush-guard as well as dropout failsafe
Lowering is twice as fast in comparison to High service life as a result of the seamless hot-dip
conventional props due to the integrated quick- galvanization on the inside and outside of the tubes
lowering mechanism

74 75
Shoring EUROPLUSnew props are available in ten different versions, divided into

EUROPLUS new props ® different extension lengths and load of either 20 kN or 30 kN.

Safe transport of props in stacking frame EUROPLUSnew props in use as shoring for the TOPMAX slab table system

Exceptional use of EUROPLUSnew props as EUROPLUSnew props can be used in virtually all EUROPLUSnew props come in different sizes and Quick-lowering mechanism for simple and fast stripping (even under occurring loads) Pegging holes have lasered numbers for easier and
horizontal braces slab formwork systems capacities faster setting

76 77
Shoring ID 15new frame supports are one of the most frequently used shoring

ID 15new systems in the world with a load capacity of up to 200 kN per tower.

Product description ID 15new frame supports


Base dimensions 100 x 100 cm
Frame heights 100 | 133 cm
Common applied 1.42 m to 20.1 m
heights
Type approval 4.75 – 12.76 m (heights > 12,76 m with structural
(min.-max.) analysis)
Average weight Approx. 42.0 kg/vertical meter
Relevant DIN-norms Complies with DIN EN 12812
Maximum load capacity 200 kN per shoring tower (50 kN per leg)
Connections Integrated quick-action connectors | Couplings 3
Corrosion protection Full hot-dip galvanization High load capacity of 200 kN per tower even with small
base dimensions (1.0 m x 1.0 m)
Applicable with H 20 timber beams | R 24 timber beams |
Steel profiles
Erection/Dismantling Approx. 0.17 h/vertical meter (each) * | 0.34 h/
times vertical meter (total) *
Special features •  orizontal and vertical erection and dismantling
H
possible
• Fast transfer of shoring towers with a crane

• Safe assembly with practical accessory parts

• New diagonal rungs | Planks | H 20 console

4
Long service life due to complete exterior and interior hot-
dip galvanization

A byword for load capacity and Product 1 Required shoring heights are attainable using
advantages only 6 different lightweight components
speed. Just right in all applications
where high weight has to be sup- 2 Time-saving handling due to the one-man-
ported even with varying loads per assembly utilizing integrated quick-action
leg. connector
5
3 High load capacity of 200 kN per tower even
with small base dimensions (1.0 m x 1.0 m) Safer working areas at even greater height thanks to
the new rungs, planks and H 20 console
4 Long service life due to complete exterior and
interior hot-dip galvanization
5 Safer working areas at even greater height
thanks to the new rungs, planks, and H 20
1 2 console
Required shoring heights are attainable using only Time-saving and easy handling due to the one-man-
6 different lightweight components assembly utilizing integrated quick-action connector

78 * Time calculation (average) by Hünnebeck 79


Shoring ID 15new frame supports are one of the most frequently used shoring

ID 15new systems in the world with a load capacity of up to 200 kN per tower.

Trusted and efficient shoring application for high loads in confined spaces ID15new is fully compatible with the TOPFLEX slab formwork system

ID 15 planks are secured with integrated latches against uplift and accelerate vertical erection and Basic shoring towers consist of only 6 basic Special H 20 console allows the installation of safe Easy connections of parts via quick-action fasteners Diagonal rungs ensure a sound footing during
dismantling components working decks vertical assembly and dismantling

80 81
Shoring GASS is a lightweight, high capacity shoring system that is easy to use,
®
GASS fast to erect and uses only a small number of components.

Product description Aluminium shoring system


Outer leg lengths 140 | 249 | 358 | 467 cm
Inner leg lengths 78 | 168 cm
Extension leg lengths 50 | 140 | 249 | 358 | 467 cm
Ledger frame lengths 120 | 180 | 240 | 300 cm
Ledger frame depth 100 cm
Ledger frame Integrated hammer wedge
connection
Decking types Access platform decks or scaffold boards (fixed to
ledger frames)
Decking platform 180 | 240 | 300 cm (also with trap door) 3
lengths
Quick and easy assembly with just three main
Max. leg load up to 140 kN components

Common applied from 2.79 m to 19.6 m


heights
Application range Single prop | Shoring tower | Falsework | Floor table
Relevant norms DIN 4421
Special features •  hree basic components
T
• High leg load capacity
• Ledger frame connection

• Ledger frame is hammered fastened and

simple to locate
• Platform decks can be fixed onto ledger frames

• Integral safe guard-rail with working platform 4


Unique locking ledger frames located at any position
along the leg

GASS has been developed through Product 1 Lightweight, yet strong aluminium
advantages components
extensive experience gained from
working on many of the largest and 2 Heavy-duty capacity up to 140kN reduces the
most demanding construction amount of equipment required
projects worldwide. With just three
3 Quick and easy assembly with just three main
main individual components, outer 5
components
leg, inner leg, and ledger frame, Applicable with the DU-AL aluminium beams as well as
assembly is quick and simple. 4 Unique locking ledger frames located at any MkII Soldiers
position along the leg
5 Applicable with the DU-AL aluminium beams as
well as MkII Soldiers

1 2
Lightweight, yet strong aluminium components Heavy-duty capacity up to 140 kN reduces the
amount of equipment required

82 83
Shoring GASS is a lightweight, high capacity shoring system that is easy to use,

GASS® fast to erect and uses only a small number of components.

Power plant construction, UK Concrete span bridge arch shoring, Wales

Reservoir construction using mobile sections GASS shoring Airport construction, UAE Bridge deck and parapet shoring Ideally suited to high rise construction projects

84 85
Shoring MODEX is a versatile modular scaffolding system, which can be

MODEX® utilized as a shoring solution for various applications.

Product description MODEX shoring applications


Vertical post lengths 100 | 150 | 200 | 300 | 400 cm
Connecting cups 50 cm grid | 8 possible connections in every direction
Ledger lengths 25 | 74 | 82 | 90 | 101 | 113 | 125 | 150 | 168 | 180 |
200 | 250 | 300 | 400 cm
Connection type Via undetachable wedge
Plank type Grid plank | Steel plank | Aluminum plank
Base jack type Base jack 45/3.8 | 70/3.8 | ID-base jack 38/52
Component max. Vertical post 400 = 20.2 kg
weight
Load capacity Leg loads up to approx. 50 kN possible 3
Relevant DIN-norms Complies with DIN EN 12810 | DIN EN 12811 Safe one-man assembly in any height due to the
upturned edge on the connection cups
Combinable with TOPEC | TOPFLEX | Aluminum & timber beams
Further applications Facade scaffold | Suspended scaffold | Stair towers
Mobile scaffold | Temporary bridges | Heavy-duty
shoring
Corrosion protection Complete hot-dip galvanization of all system parts
Erection/ 8 – 10 h/t *
Dismantling times
Special features •  onnecting cups every 50 cm enable force-locked
C
joints
• Flexible placement of work platforms and

fall-break surfaces
• 6 additional connections possible with the Variocup 4
• Full galvanization and extensive accessory parts High leg loads of up to 50 kN and incredible stability
thanks to force-locked connections
program

Whether it is used as a shoring Product 1 Easy handling due to intuitive construction-kit


advantages system with only 4 basic elements
scaffold, reinforcement scaffold,
access tower or for facade retention. 2 Ideal flexibility as a result of 8 possible
There is hardly anything that could connections in horizontal, vertical, and diagonal
not be solved by using the MODEX directions
modular scaffolding system. 5
3 Safe one-man assembly in any height due to
the upturned edge on the connection cups Customizable for various shoring applications and
combinable with most slab formwork systems
4 High leg loads of up to 50 kN and incredible
stability thanks to force-locked connections
5 Customizable for various shoring applications
and combinable with most slab formwork
1 2 systems
Easy handling due to intuitive construction-kit system Ideal flexibility as a result of 8 possible connections
with only 4 basic elements in horizontal, vertical, and diagonal directions

86 * Time calculation (average) by Hünnebeck 87


Shoring MODEX is a versatile modular scaffolding system, which can be

MODEX® utilized as a shoring solution for various applications.

MODEX can also accommodate greater shoring heights MODEX shoring in power plant construction

Vertical posts in different lengths MODEX as an access solution and facade scaffold for extensive renovation works MODEX accommodates a multitude of uses, such as shoring for timber beam formwork MODEX heavy duty shores carry loads up to 215 kN

88 89
Shoring INFRA-KIT is a modular construction and heavy-duty shoring

INFRA-KIT system used mainly in infrastructure project applications.

Product description Infrastructure construction kit


Main beam lengths 62 | 175 | 300 | 450 | 600 cm
Beam connections Connecting pin (18% flexural strength)
Beam joint with screws (37% flexural strength)
Beam joint with beam joint plate and screws (83%)
Vertical supports Load frame prop | INFRA-KIT beam | MkII soldiers
Frame section lengths 50 | 75 | 100 | 150 | 200 cm
Support connections Prop jack-2 | Pin-jointed base plate
Spindle range 0 cm – 30 cm | resp. 0 cm – 60 cm
(with 2 prop jacks)
Angular compensation From 0° to max. 7°
3
Common applied From 2.5 m up to 10.0 m
Automatic self-alignment of main beam and safe transfer
heights of lateral forces due to integrated shear pins at beam ends
Corrosion protection Zinc dust primer on beam | Hot-dip galvanization
Accessory parts Centering bar and clip | Adjustable abutment bracket
Beam clamp | Walkway bracket & post | Wall strut
Application range Tunnel construction | Bridge and civil construction
Heavy slabs | Temporary bridges | Access ways
Special features •  asy connection of diagonal bracing
E
• Load-bearing frame prop with up to 210 kN load
capacity

4
High load capacity due to the load-optimized system parts

To reduce the design and assembly Product 1 Economic infrastructure construction with few
advantages system parts and little planning effort
effort in bridge building and cut-and-
cover tunnel construction, 2 Fast and straightforward assembly due to plug-
Hünnebeck developed the modular connecting components and secured centering
INFRA-KIT system. bar
5
3 Automatic self-alignment of main beam and
safe transfer of lateral forces due to integrated High working safety by use of standardized walkway
brackets and EXTRAGUARD or PROTECTO edge
shear pins at beam ends protection

4 High load capacity due to the load-optimized


system parts
5 High working safety by use of standardized
1 2 walkway brackets and EXTRAGUARD or
Economic infrastructure construction with few Fast and straightforward assembly due to plug- PROTECTO edge protection
system parts and little planning effort connecting components and secured centering bar

90 91
Shoring INFRA-KIT is a modular construction and heavy-duty shoring

INFRA-KIT system used mainly in infrastructure project applications.

Whole INFRA-KIT units can be safely pre-assembled on the ground and later erected with a crane The tension bolts have a slit on the side, which facilitates bracing operations

62 cm 300 cm

450 cm

600 cm

Main beams available in different lengths in Different types of beam connections permit optimal flexural strength and load capacity On-site safety due to compatibility with edge Fast and straightforward assembly due to plug- Easy insertion of tie rods for diagonal bracing
150 cm-grid protection systems connecting components

92 93
Shoring The Hünnebeck load-bearing frame prop is well suited for all

Load-bearing frame prop applications where particularly high loads have to be supported
safely and economically.

Product description Load-bearing frame prop for high loads


Material Steel
Base dimensions 25.0 x 25.0 cm (4 posts)
Frame section lengths 100 | 150 | 200 cm
Head section lengths 50 | 75 cm
Spindle range From 0 cm to 60 cm (using two prop jacks)
Angular compensation From 0° to 7° respectively 10°
(depending on surface)
Common applied 1.90 m to 10.0 m
heights
Type approval Heights up to 14 m (with wind) | 16 m (without wind) 3
Connections Using L-bolts and connecting spigots Flexible configuration of the prop jack, selectively at the
top and/or at the base of the load-bearing frame prop
Component max. Prop Jack-2 = 50.0 kg
weight
Relevant DIN-norms Complies with DIN EN 12812 | DIN 4421
Max. load capacity 210 kN at approx. 4.0 m | 185 kN at approx. 7.2 m
Corrosion protection Hot-dip galvanization
Suitable as Single prop | Load tower | Braced series
Compatible with INFRA-KIT
Accessory parts M-walkway bracket and railing post | Wall strut
Application range Heavy slabs | Superstructures | Site underpasses
Special features •  ertical and horizontal application possible
V
• Simple connection technology via L-bolts 4
and spigots Continuously variable adjustment of the articulated prop
• Type approval available jack as a result of the 30 cm high spindle range

All components of the load bearing Product 1 Very high load capacity up to 210 kN even with
advantages small base dimensions of only 25 x 25 cm
frame prop are robust and
galvanized for a long service life. A 2 Easy assembly due to the low weight of basic
type approval for heights up to 16 m components and simple bolt connections
(without wind) is available.
3 Flexible configuration of the prop jack,
5
selectively at the top and/or at the base of the
load-bearing frame prop Safe use due to reliable calculation for prop heights up
to 14 m (with wind) and up to 16 m (without wind)
4 Continuously variable adjustment of the
articulated prop jack as a result of the 30 cm
high spindle range
5 Safe use due to reliable calculation for prop
1 2 heights up to 14 m (with wind) and up to 16 m
Very high load capacity up to 210 kN even with small Easy assembly due to the low weight of basic (without wind)
base dimensions of only 25 x 25 cm components and simple bolt connections

94 95
Shoring The Hünnebeck load-bearing frame prop is well suited for all

Load-bearing frame prop applications where particularly high loads have to be supported
safely and economically.

Load-bearing frame props used as shoring solution for an unobstructed site underpass Coupled load-bearing frame props used as temporary reshoring for higher loads on the working level

Various connection possibilities for wall struts, bracing, and walkway brackets Frame sections in different heights for Simple L-bolt and spigot connections enable simple on-site assembly Prop Jack-2 with a spindle range from
flexible application 45 cm to 75 cm

96 97
Safety PROTECTO is a modular and state-of-the-art

PROTECTO® temporary edge protection system.

Product description Temporary edge protection system


Guardrail post PROTECTO railing post 120 cm high (square tube)
Base attachment via Screw base joint | Staircase bracket
Beam section clamp | Timber beam connector
Post holder vari | Front attachment | Multiple clamp
Screw-on holder | Sheet pile clamp
Guardrail types PROTECTO protective grating | Plank railings
Toe board attachment PROTECTO toe board retainer
Corrosion protection Hot-dip galvanization
Average weight 6.0 – 8.0 kg/running meter
Relevant DIN-norms Complies with DIN EN 13374 – Class A
3
Also classes B and C with certain specifications
Lightweight basic parts and easy handling ensure simple
Maximum post distance 2.0 m using planks | 2.4 m using protective grating and safe on-site installation
Application range Slab formwork | Climbing formwork | Stair cases
Bracket scaffolds | Concrete slabs and walls
Applicable with TOPEC | TOPMAX | TOPFLEX | INFRA-KIT
H 20 and R 24 timber beams | Steel beams
Existing slabs
Erection/ Approx. 0.02 – 0.03 h/running meter *
Dismantling times
Special features •  ast, flexible and easy assembly
F
• Integrated safety pin secures the post firmly
to base
• Height adjustment with post extension 26 and 42
4
Very economic as a result of the low erection and
dismantling times

The edge protection system without Product 1 Completely fulfills the technical and safety
advantages requirements of the DIN EN 13374 – Class A
compromises - equal to all
requirements and easy to handle. 2 Versatile modular system composed of only a
With everything that’s needed to few robust basic components
create safe working conditions on
3 Lightweight basic parts and easy handling
the building site. 5
ensure simple and safe on-site installation
Highly durable and robust system parts due to the
4 Very economic as a result of the low erection complete galvanization of all steel components
and dismantling times
5 Highly durable and robust system parts due to
the complete galvanization of all steel
components
1 2
Completely fulfills the technical and safety Versatile modular system composed of only a few
requirements of the DIN EN 13374 – Class A robust basic components

98 * Time calculation (average) by Hünnebeck 99


Safety PROTECTO is a modular and state-of-the-art

PROTECTO® temporary edge protection system.

The PROTECTO fixing device for clamp allows the installation of a clamped Screw base joint can easily be fixed to the base slab PROTECTO is compatible with all Hünnebeck slab formwork systems, such as TOPMAX as shown here
side protection at stairways

click

Railing post fits any PROTECTO holder, Staircase bracket for safe & unhindered Integrated safety pin secures guardrail post New protective gratings in various lengths enable safe and easy overlaps Multiple clamp for a wide range of applications
bracket or clamp staircase works firmly to base

100 101
Safety With only three basic elements, the FALKO bracket scaffold can

FALKO adapt to any ground plan providing safe working areas.

Product description FALKO working and protective scaffold


Material Steel
Main platform types Bracket platform 250 | Corner platform
Platform dimensions Bracket platform 250:
length = 2.50 m | width = 1.50 m
Corner platform:
length = 0.65 m & 0.65 m | width = 1.50 m
Adjustment section Adjustment section 250 | Adjustment section 125
Section dimensions Adjustment section 250:
length = 2.85 m | width = 1.28 m
Adjustment section 125:
length 1.60 m | width = 1.28 m 3
Railing types Railing 250 | Corner railing | Railing adjustment 250 Applications up to 100 m over the ground possible with
only a 1 m high side protection
Railing adjustment 125 | Cross railing
Railing heights 1.00 m | 2.00 m (when stacked for roofer’s safety
scaffold)
Load capacity Up to 3.0 kN/m²
Corrosion protection Fully galvanized steel components | Aluminum-zinc
coating
Relevant norms Scaffold class 4 | DIN 4420
Areas of application Working scaffold | Safety scaffold | Roofer’s safety
scaffold
Special features •  ALKO adapts to any building shape and ground
F
plan 4
• Full galvanization & aluminum-zinc coating for long
Additional safety due to the structured surface of planks
service life providing necessary slip-resistance also when wet

FALKO is the name of our folding Product 1 FALKO bracket platforms can be preassembled
advantages and arrive on site ready-to-use
bracket scaffold, which is supplied
to the construction site in its folded 2 Corner platforms as part of basic parts create
state. Set up the guardrail, secure safe continuous working areas around building
the diagonals, and then lift the corners
complete unit with a crane to the 5
3 Applications up to 100 m over the ground
desired position – ready. Space-saving storage with a storage height of only
possible with only a 1 m high side protection
23.5 cm per bracket platform
4 Additional safety due to the structured surface
of planks providing necessary slip-resistance
also when wet
5 Space-saving storage with a storage height of
1 2 only 23.5 cm per bracket platform
FALKO bracket platforms can be preassembled and Corner platforms as part of basic parts create safe
arrive on site ready-to-use continuous working areas around building corners

102 103
Safety With only three basic elements, the FALKO bracket scaffold can

FALKO adapt to any ground plan providing safe working areas.

Corner platform with corner railing for safe working areas also around corners With the support triangle the bracket scaffold can be employed on buildings with a skeleton construction or on faca­des with large wall openings

Respective railings for all platform types and adjustment sections Practical crane units and integrated fixing bolts Corner platforms provide continuous working areas Bracket platforms are fully galvanized and foldable to only 23.5 cm high units
permit fast assembly around building corners

104 105
Safety The Hünnebeck folding scaffold system is both a protective and

Folding scaffold working scaffold, supplied on site in complete and ready-to-use units.

Product description Folding scaffold


Material Steel (brackets)
Unit types Folding scaffold 300 | 450 | Corner folding scaffold
R and L
Platform dimensions Folding scaffold 300: length = 3.00 m | Width = 1.80 m
Folding scaffold 450: length = 4.50 m | Width = 1.80 m
Corner folding scaffold R & L: length = 2.50 m
Width = 1.80 m
Trailing platforms KG lower platform 300 | KG lower platform 450
Platform connections KG lower platform connected via KG suspension bar
and 2 bolts
Other connections Easy setting with bolts and spring pins 3
Easy-to-adapt lower platforms provide additional working
Side protection Guardrails are pre-assembled level below main platforms for reworks
Railing heights 1.00 m
Load capacity Main platform = up to 2.0 kN/m²
Lower platform = up to 1.5 kN/m²
Corrosion protection Fully galvanized steel components
Relevant norms DIN 4420 | Scaffold classes 3 – 6 possible
Areas of application Working scaffold | Safety scaffold
Special features •  ll steel parts are galvanized and wooden
A
elements are treated
• Extensive range of accessories for all-round

solutions
4
Storage and transport-friendly units thanks to a stacking
height of only 39 cm when folded

Complete scaffold unit with boards Product 1 Ready-to-use units arrive on site pre-assembled
advantages and are quick and easy to set up
and guardrails. Unfolded and
secured on site and immediately 2 Withstands up to 2.0 kN/m² in combination with
ready for use. a 5.4 m high formwork and up to 6.0 kN/m²
without formwork
5
3 Easy-to-adapt lower platforms provide additional
working level below main platforms for reworks Extra room for maneuvering with the angled guardrail

4 Storage and transport-friendly units thanks to a


stacking height of only 39 cm when folded
5 Extra room for maneuvering with the angled
guardrail
1 2
Ready-to-use units arrive on site pre-assembled and Withstands up to 2.0 kN/m² in combination with a
are quick and easy to set up 5.4 m high formwork and up to 6.0 kN/m² without
formwork

106 107
Safety The Hünnebeck folding scaffold system is both a protective and

Folding scaffold working scaffold, supplied on site in complete and ready-to-use units.

By using the KG bearer bars and KG suspension bars large wall openings are easily overcome Integrated lowerable crane stirrups make it easy to transfer scaffold units and disappear once the platforms are in use

Made to last, all steel elements are galvanized and Application of the folding scaffold as a working scaffold without formwork Application of KG lower platforms create a Folding scaffold comes in collapsible sections for practical storage & handling
wooden elements treated supplementary working level for reworking

108 109
Climbing formwork CS 240 is a crane-dependent climbing system that can be used both

CS 240 climbing scaffold as a load-bearing scaffold or as a working and safety scaffold.

Product description CS 240 L Climbing scaffold


Platforms width Working platform 2.40 m | Trailing platform: 2.02 m
Pouring platform: 0.82 m
Maximum formwork 5.40 m
height
Clearance from concrete Up to 83 cm
Relevant norms Load-bearing scaffold accord. to DIN 4421
Working and safety scaffolds accord. to
DIN 4420 part 1
Influence width per With 4 m formwork height, up to 4.75 m
CS-brackets (depending on wind load)
Handling Crane 3
Pre-assembly of platform units on request
Formwork MANTO | H 20 wall formwork | PLATINUM 100
Application over Up to 100 m and higher (accord. to statics)
ground

Product description CS 240 H Climbing scaffold


Platforms width Working platform = 2.60 m | Trailing platform = 2.02 m
Pouring platform = 1.30 m
Maximum formwork 5.40 m
height
Clearance from concrete Up to 95 cm
Relevant norms Load-bearing scaffolds accord. to DIN 4421
Working and safety scaffolds accord. to
4
DIN 4420 part 1
Formwork can be rolled back from concrete by means of
Influence width per With 4 m formwork height, up to 4.75 m (depending move-off unit
CS-brackets on wind and concrete load)
Handling Crane
Formwork MANTO | H 20 wall formwork | PLATINUM 100
Application over Up to 100 m and higher (accord. to static
ground calculation)
The flexible climbing scaffold with Max. formwork height 3.90 m (accord. to static calculation)
retractable formwork is available in for use as dam bracket
two different versions: either as CS Inclined walls Up to ± 30° (accord. to static calculation)
240 L for use with wall formwork
with through ties in concreting
Product advantages 1 High adaptability and load-carrying capacity
position or as CS 240 H for use at CS 240 L & CS 240 H 5
of the climbing scaffold
inclined walls up to 30°. Usable either with frame panel or timber beam wall
2 Quick and effective final assembly of the formwork
accessory parts on site
3 Pre-assembly of platform units on request
4 Formwork can be rolled back from concrete
by means of move-off unit
1 2
High adaptability and load-carrying capacity of the Quick and effective final assembly of the accessory 5 Usable either with frame panel or timber beam
climbing scaffold parts on site wall formwork

110 111
Climbing formwork CS 240 is a crane-dependent climbing system that can be used both

CS 240 climbing scaffold as a load-bearing scaffold or as a working and safety scaffold.

CS 240 L CS 240 H

Customized wall
Frame formwork formwork

Concreting platform, Concreting platform,


width = 1.30 m width = 1.30 m
Anchor
Formwork beam
Formwork beam

Formwork panel
Push-pull spindle Push-pull spindle
Formwork panel

Formwork height Formwork height


adjustment adjustment

Move-off
Bracket
carriage
anchoring Bracket
Working platform anchoring
beam
Move-off Working platform,
carriage width = 2.40m
Working platform
beam Applicable for great heights of more than 100 m
Working platform,
width = 2.60 m

Wind securing
Wind securing
device
device

1. trailing platform,
width = 2.02 m
1. trailing platform,
width = 2.02 m

Overview of the main system components of the CS 240 L and CS 240 H Climbing scaffolds with one trailing platform CS 240 L with two trailing platforms for re-workings Integrated guard rail posts ensure that all platforms Climbing scaffold units are preassembled according
on the concrete finish are safe to project requirements and arrive on site ready-to-
use

112 113
Climbing formwork With the aid of an inbuilt hydraulic device, SCF climbs step-by-step

Self-climbing formwork without the need for a crane, matching the pace of construction.

Product description Self-climbing formwork system


Vertical load capacity 150 kN per bracket (for climbing and static)
Platforms width Working platform 3.20 m | Trailing platform: 2.30 m
Pouring platform: 1.50 m
Climbing direction Inclined climb tracks in all directions technically
possible (forward, backwards, sidewards and curved)
Hydraulic Simultaneous operation of up to 8 brackets per
hydraulic pump, complete secured and movable
hydraulic pump
Wall offset Passing of wall offsets up to 50 mm without extra
measures, up to 150 mm with extra measures
Influence width per With 4 m formwork height, up to 4.75 m (depending 3
SCF-brackets on wind load) Large hydraulic stroke for faster climbing and less
control effort during climbing
Wind speed Up to 208 km/h
Formwork MANTO | H 20 wall formwork | PLATINUM 100

4
Only one embedded climbing anchor per bracket per lift –
less consumables and labor than traditional SCF systems

SCF self-climbing formwork can Product 1 Very high vertical load capacity up to 150 kN
advantages per bracket, wider platforms and higher
take up and discharge all forces up
to a maximum vertical load of loading weight
150 kN per bracket. With a maximum 2 Additional work decks above the formwork for
influence width of 8.5 m per bracket, continuous rebar operation and easier handling
formed surfaces up to 5.5 m high or of double length vertical rebar 5
17 m wide are now possible. Housing at all working levels provides additional
3 Large hydraulic stroke for faster climbing and
protection against falling debris and weather conditions
less control effort during climbing for both workers and materials

4 Only one embedded climbing anchor per


bracket per lift – less consumables and labor
than traditional SCF systems
1 2 5 Housing at all working levels provides additional
Very high vertical load capacity up to 150 kN per Additional work decks above the formwork for protection against falling debris and weather
bracket, wider platforms and higher loading weight continuous rebar operation and easier handling of
double length vertical rebar
conditions for both workers and materials

114 115
Climbing formwork With the aid of an inbuilt hydraulic device, SCF climbs step-by-step

Self-climbing formwork without the need for a crane, matching the pace of construction.

Concreting platform,
width = 1.60 m

Climbing shoe
Formwork element carrier

Tension and compression spindle


Climbing rail

Formwork height
adjustment

Retractor
Climbing cone wth anchor
Bracket head
Working platform beam
Upwards and higher: forming operations in heights of over 300 m are no challenge for SCF
Working platform,
width = 3.25 m
Hydraulic climbing device

1st trailing platform,


Support width = 2.25 m

2nd trailing platform,


width = 2.25 m

SCF application for high-rise construction SCF used for an approximately 200 m high Bridge at the Mosel river, DE
skyscraper with an 8° sloping facade

116 117
Scaffolding BOSTA 70 is a steel frame scaffold system in load class 3, which is

BOSTA® 70 well suited for roofs or walls, painting or facade cladding projects,
on interiors or exteriors.

Product description Steel frame scaffolding


Frame heights 66 | 100 | 150 | 200 cm
Frame widths 74 cm
Bay lengths 74 | 125 | 150 | 200 | 250 | 300 | 400 cm
Load class LC 3 (evenly distributed load of 2.0 kN/m²)
Corrosion protection Hot-dip galvanization
Plank types Hollow box plank | Steel plank | Alu frame deck
Alu ladder passage deck (with or without ladder)
Vertical frame weight 200/70 = 19.3 kg
Relevant DIN-norms Complies with DIN 12811, Pt. 1 | DIN 4420, Pt. 1
Application range Working scaffold | Safety scaffold | Mobile scaffold 3
Facade scaffold | Reinforcement scaffold | Stairways Simple calculation and great combination possibilities
due to the practical measurements and smooth system
Erection/ t = 0.06 – 0.10 h/m² * | 0.04 – 0.07 h/m² * dimensions
Dismantling times
Special features • Also available in low-weight aluminum version
•  he vertical frame light weighs 13% less than its
T
predecessor and offers more head clearance due to
the removal of the stiffening bar

4
Highly versatile due to few basic components and an
extensive accessories program

Quickly erected and dismantled, very Product 1 Fast and easy one-man-assembly without tools
advantages due to manual connection technology
sturdy and safe in every aspect.
Practical measurements make 2 Safe and inevitably plumb-vertical erection
BOSTA 70 a highly versatile scaffold already after assembly of the first bay
system.
3 Simple calculation and great combination
5
possibilities due to the practical measurements
and smooth system dimensions Robust and durable system parts as a result of the
complete hot-dip galvanization
4 Highly versatile due to few basic components
and an extensive accessories program
5 Robust and durable system parts as a result of
the complete hot-dip galvanization
1 2
Fast and easy one-man-assembly without tools due Safe and inevitably plumb-vertical erection already
to manual connection technology after assembly of the first bay

118 * Time calculation (average) by Hünnebeck 119


Scaffolding BOSTA 70 is a steel frame scaffold system in load class 3, which is

BOSTA® 70 well suited for roofs or walls, painting or facade cladding projects,
on interiors or exteriors.

BOSTA scaffolds formed as astar-shaped corset that was used to deflect loads BOSTA 70 in its element as a facade scaffolding application in heights up to 34 m

BOSTA 70 vertical frame and vertical frame light Aluminum passage plank, equipped with an integrated ladder for safe ascent Easy connections with no need for tools due to Lower end of diagonal bracing connection; also via Railing post MGR for safe erection of scaffolds at the
version gravity pins gravity pins top level

120 121
Scaffolding The BOSTA 100 steel frame scaffold system is the trusted solution

BOSTA® 100 when it comes to great heights and high loads up to load class 6.

Product description Steel frame scaffolding


Frame heights 100 | 150 | 200 cm
Frame widths 101 cm
Bay lengths 125 | 150 | 200 | 250 | 300 cm
Load class LC 6 (evenly distributed load of 6.0 kN/m²)
Corrosion protection Hot-dip galvanization
Plank types Hollow box plank | Steel plank | Horizontal frame
Vertical frame weight 200/100 = 27.4 kg
Relevant DIN-norms Complies with DIN 12811, Pt. 1 | DIN 4420, Pt. 1
Application range Working scaffold | Safety scaffold | Mobile scaffold
Facade scaffold | Reinforcement scaffold | Stairways 3
Erection/Dismantling t = 0.10 – 0.15 h/m² * | 0.07 – 0.10 h/m² * Quick and easy one-man-assembly without tools due to
manual connection technology of the frames, guard rails,
times diagonals and toe boards
Special features • Easy, fast and safe one-man assembly possible
• High load capacity up to load class 6

4
High up - also the standard design is applicable for
heights up to 24 m

This 100 cm wide frame scaffold Product 1 More space to move and store materials thanks
advantages to the greater system width
system provides plenty of room to
maneuver, copes with high loads 2 Optimal use as a working scaffold for heavy
and masters extreme heights. loads (max. area load up to 600 kg/m²)
3 Quick and easy one-man-assembly without
5
tools due to manual connection technology of
the frames, guard rails, diagonals and toe Robust and durable system parts as a result of the
complete hot-dip galvanization
boards
4 High up - also the standard design is applicable
for heights up to 24 m
5 Robust and durable system parts as a result of
1 2 the complete hot-dip galvanization
More space to move and store materials thanks to Optimal use as a working scaffold for heavy loads
the greater system width (max. area load up to 600 kg/m²)

122 * Time calculation (average) by Hünnebeck 123


Scaffolding The BOSTA 100 steel frame scaffold system is the trusted solution

BOSTA® 100 when it comes to great heights and high loads up to load class 6.

BOSTA 100 allows safe working at height even on limited space BOSTA 100 is the ideal scaffold whenever additional space is required to move around and temporarily store materials

Robust and durable system parts as a result of the Vertical frames in three dimensions offer gravity pins for easy connections of guard rails, toe boards and Railing post MGR for safe erection of scaffolds Passage frame for safe and unhindered scaffolding Easy connections with no need for tools due to
complete hot-dip galvanization diagonals works in pedestrian areas gravity pins

124 125
Scaffolding The MODEX modular scaffolding system is defined by its ideal

MODEX® functionality, adaptability, and cost-efficiency.

Product description Modular scaffolding system


Vertical post lengths 100 | 150 | 200 | 300 | 400 cm
Connecting cups 50 cm-grid | 8 possible connections in every direction
Ledger lengths 25 | 74 | 82 | 90 | 101 | 113 | 125 | 150 | 168 | 180 |
200 | 250 | 300 | 400 cm
Connection type Via undetachable wedge
Plank type Grid plank | Steel plank | Aluminum plank
Base jack type Base jack 45/3.8 | 70/3.8 | ID-base jack 38/52
Component max. Vertical post 400 = 20.2 kg
weight
Relevant DIN-norms Complies with DIN EN 12810 | DIN EN 12811 3
Application range Shoring | Birdcage scaffold | Reinforcement scaffold Safe one-man assembly in any height due to the
Facade scaffold | Suspended scaffold | Stair towers upturned edge on the connection cups
Mobile scaffold | Temporary bridges | Heavy-duty
shoring
Corrosion protection Complete hot-dip galvanization of all system parts
Erection/ 8 – 10 h/t *
Dismantling times
Special features •  additional connections possible with the Variocup
6
• Full galvanization and extensive accessory parts
program

4
High load capacity and incredible stability thanks to force-
locked connections

MODEX, our modular scaffolding Product 1 Easy handling due to intuitive construction-kit
advantages system with only 4 basic elements
system, performs excellently as a
facade scaffold, but comes into its 2 High flexibility as a result of up to 8 possible
own on complex, angled frontages. connections in horizontal and vertical directions
3 Safe one-man assembly in any height due to
5
the upturned edge on the connection cups
Countless areas of application due to extensive
4 High load capacity and incredible stability accessory parts program
thanks to force-locked connections
5 Countless areas of application due to extensive
accessory parts program

1 2
Easy handling due to intuitive construction-kit system High flexibility as a result of up to 8 possible
with only 4 basic elements connections in horizontal and vertical directions

126 * Time calculation (average) by Hünnebeck 127


Scaffolding The MODEX modular scaffolding system is defined by its ideal

MODEX® functionality, adaptability, and cost-efficiency.

Detail A

Free standing MODEX scaffolding allows all kind of rehabilitation works to be performed without obstruction by ties. MODEX power junction: connecting cups are spaced at 50 cm intervals along the vertical posts

Vertical posts in different lengths MODEX serves a multitude of uses, such as stair towers for example MODEX force-locked connections in One-man assembly with only a hammer
8 different directions

128 129
Hünnebeck
Deutschland GmbH
Rehhecke 80
40885 Ratingen
Tel. 02102-937-1
www.huennebeck.de

Hünnebeck Austria GmbH


Wiener Str. 30
A-2326 Maria Lanzendorf
www.huennebeck.at

Hünnebeck in the Netherlands


Kwartelweg 6a
NL-4791 RP Klundert
www.huennebeck.nl

Hunnebeck Polska Sp. z o.o.


Łubna 55
PL-05-532 Baniocha
www.huennebeck.pl

Hunnebeck România SRL


Căpuşu Mare, nr. 310
RO-407145 Cluj
www.huennebeck.ro

Hunnebeck in the UK
Rush Lane, Staffordshire, Tamworth
Birmingham, B77 1LT
www.hunnebeck.co.uk

The copyright in this brochure belongs to Brand Energy and Infrastructure


Services. All the trademarks named in this brochure are the property of
Brand Energy and Infrastructure Services, unless marked as thirdparty
rights or identifiable as such in another way. Hünnebeck, SGB and Aluma
Systems are trademarks of Brand Energy and Infrastructure Services.

Furthermore, all rights are reserved, particularly with regard to patent grant
or utility model registration. The unauthorized use of this brochure and of
the trademarks contained therein and other intellectual property rights is
expressly prohibited and represents an infringement of copyright, trademark
rights and other industrial property rights. The illustrations in this brochure
2017/03

depict actual site conditions which may not always conform with applicable
safety rules and regulations.

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