Protection Test Report

STERLING AND WILSON LIMITED ANNEXURE-B
PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

CLIENT: GAIL (India) Limited
CONSULTANT: ENGINEERS INDIA LIMITED
DOCUMENT NO.: SWL/GAIL/RELAY/06/F-1 Rev No.: R0 DATE: 22.10.2012
TRANSFORMER DIFFERENTIAL RELAY
1. Location : SUBSTATION-1 CONTROL ROOM
Feeder Name : 132/6.6KV TRANSFORMER-3 FEEDER
2. Equipment details:
Make GE
Type / Model no T60
SI. No. ABHC12000599
RATING 25MVA
VECTOR GROUP YNyn0
HV SIDE-1 CT Ratio 150/1 A
LV SIDE CT Ratio 2500/1 A
PT Ratio 132kV/√3:110V/√3
3. General Inspection : OK
4. Measurements:
INJECTED MEASURED PRIMARY CURRENT VALUES(A)
PHASE SECONDARY
CURRENT(A) HV SIDE LV SIDE
R-N 1∟0° 0.149∟0° 2502∟0° -
Y-N 1∟-120° 0.150∟-120° 2500∟-120° -
B-N 1∟1200° 0.149∟120° 2501∟120° -
5. DIFFERENTIAL PROTECTION TEST:
PICKUP TEST: SETTING: 0.2XF.L CURRENT
HV SIDE-1 LV SIDE
REF
PICKUP CURRENT(A) PICKUP CURRENT(A)
0.168 0.202
3-PH 0.168 0.202
0.168 0.202
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

SINGLE PHASE PICKUP:
HV SIDE-1 LV SIDE
REF
PICKUP CURRENT(A) PICKUP CURRENT(A)
0.251 0.300
1-PH 0.250 0.301
0.251 0.300
STABILITY TEST
INJECTED CURRENTS(A) MEASURED VALUES STATUS
Ref
HV SIDE-1 LV SIDE Id Ir
R ph 0.728∟0° 0.874∟180° 0 0.873 RELAY STABLE
Y ph 0.728∟240° 0.874∟60° 0 0.873
B ph 0.728∟120° 0.874∟300° 0 0.873
TRIP TEST:
TIME STATUS
INJECTED CURRENTS(A) MEASURED VALUES
(ms)
Ref
R ph 0.728∟0° 0.874∟0° 1.746 0.873 31.4 TRIP

Y ph 0.728∟240° 0.874∟240° 1.745 0.873
B ph 0.728∟120° 0.874∟120° 1.745 0 .873
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

SLOPE TEST:
I Diff Initial point:
TIME STATUS
(ms)
Ref
R ph 0.167∟0° 0 0.200 0.200 30.4 TRIP
Y ph 0.167∟240° 0 0.200 0.200
B ph 0.167∟120° 0 0.200 0.200
SLPOE:1 SETTING:m1=30%
0.5 times of full load current:

Ref
HV SIDE-1 LV SIDE Id1 Ir1
R ph 0.364∟0° 0.437∟180° 0 0.437 STABLE

Y ph 0.364∟240° 0.437∟60° 0 0.437
B ph 0.364∟120° 0.437∟300° 0 0.437
R ph 0.530∟0° 0.437∟180° 0.200 0.636 TRIP
Y ph 0.530∟240° 0.437∟60° 0.200 0.636 31.8 ms
B ph 0.530∟120° 0.437∟300° 0.200 0.636
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

1x times of full load current:

Ref
R ph 0.728∟0° 0.874∟180° 0 0.874 STABLE

Y ph 0.728∟240° 0.874∟60° 0 0.874
B ph 0.728∟120° 0.874∟300° 0 0.874
R ph 1.040∟0° 0.874∟180° 0.374 1.248 TRIP
Y ph 1.040∟240° 0.874∟60° 0.374 1.248 28.0 ms
B ph 1.040∟120° 0.874∟300° 0.374 1.248
SLOPE=(0.374-0.2)/(1.248-0.636)=28.40 percent…
SLPOE:2 SETTING:m2=80%

Ref
R ph 1.820∟0° 2.185∟180° 0 2.183 stable

Y ph 1.820∟240° 2.185∟60° 0 2.183
B ph 1.820∟120° 2.185∟300° 0 2.183
R ph 9.090∟0° 2.185∟180° 8.725 11.350 TRIP
Y ph 9.090∟240° 2.185∟60° 8.725 11.350 24.50 ms
B ph 9.090∟120° 2.185∟300° 8.725 11.350
SWL EIL/GAIL
Sign Sign
Name Name
Date Date


Ref
R ph 2.184∟0° 2.622∟180° 0 2.620 stable

Y ph 2.184∟240° 2.622∟60° 0 2.620
B ph 2.184∟120° 2.622∟300° 0 2.620
R ph 10.90∟0° 2.622∟180° 10.461 13.083 TRIP
Y ph 10.90∟240° 2.622∟60° 10.461 13.083 26.90 ms
B ph 10.90∟120° 2.622∟300° 10.461 13.083
SLOPE=(10.461-8.725)/(13.083-11.350)=79.85percent…
6. INSTANTANEOUS DIFFERENTIAL:
SETTINGS :0.5 p.u. Time-0 sec
TIME STATUS
(ms)
Ref
R ph 4.166∟0° 0 4.998 4.998 29.9 TRIP
Y ph 4.166∟240° 0 4.998 4.998
B ph 4.166∟120° 0 4.998 4.998
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

7. HARMONICS TEST:4
2ND HARMONICS: SETTING: 20%

INJECTED CURRENTS(A)
PHASE STATUS
HV SIDE-1@50HZ LV SIDE@100HZ
R1,R2 0.728∟0° 0.218∟0° RELAY BLOCKING 2ND
Y1.Y2 0.728∟240° 0.218∟240° HORMONICS
29.9 %
B1,B2 0.728∟120° 0.218∟120°
R1,R2 0.728∟0° 0.131∟0°
Y1.Y2 0.728∟240° 0.131∟240° RELAY TRIP
B1,B2 0.728∟120° 0.131∟120° 18.1 %
8.SEF PROTECTION:
GROUND IOC
SET CURRENT SET TIME INJECTED OPERATED TIME

(A) (sec) CURRENT (A) (sec)
0.2 0.0 0.4
Note: SEF (stand by earth fault protection function disable as per the GAIL recommend)
9. Functional checks: (Whether Operational Checks OK / Not OK / Not Applicable)
1 Correct operation of LED OK

2 Correct operation of output contacts OK
3 Harmonic blocking checked OK
4 All Group functions checked OK
5 86 Master tripping were tested for all protection as well
as trouble relay operation.
10. Remarks : Relay found Healthy.
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132/6.6KV TRANSFORMER BAY DIRECTIONAL O/C & E/F PROTECTION RELAY
Feeder Name : 25MVA 132/6.6KV TRANSFORMER FEEDER
Make GE
Type / Model no F650
SI. No. 81.551.704 HW05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110/√3V
4.CURRENT Measurements:
1. PHASE CT
INJECTED MEASURED
Ref
CURRENT CURRENT RELAY CT
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2

Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
2. REF CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
REF CORE 1 ∟0° 0.149∟-359.7° B11-B12
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. voltage measurements:
INJECTED MEASURED MEASURED

RELAY PT
PHASE VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
MODULE
VOLTS (KV) (KV)
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
6. OVER CURRENT PROTECTION TEST:
PH TOC HIGH:
Stage-1 SET CURRENT=0.73A TMS-0.08 Sec Characteristic: IEC A CURVE
Set Pick-up Operating Time (sec) at multiple of PS

Phase TMS (Amps) 2xIs 5xIs 10xIs
Current(A)
R 0.73 0.08 0.742 0.835 0.369 0.250
Y 0.73 0.08 0.745 0.837 0.362 0.249
B 0.73 0.08 0.748 0.832 0.359 0.247
Expected Operating Time (Sec) 0.802 0.342 0.238
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

Operating region: For RCA 45 deg, DIR-FWD.
PICK UP REGION: DROP OFF REGION:
R-ph : 40.50°-0°-230.50° R-ph : 45.50°-180°-225.50°
Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°
B-ph: 160.0°-0°-349.50° B-ph: 165.0°-180°-344.50°
7. EARTH FALUT PROTECTION TEST:
NEUTRAL TOC:
Stage-1
I=0.2A TMS: 0.08Sec Characteristic: IDMT

Current(A)
R-N 0.2 0.08 0.210 0.817 0.358 0.257
Y-N 0.2 0.08 0.209 0.815 0.348 0.249
B-N 0.2 0.08 0.210 0.819 0.339 0.241
Expected Operating Time (sec) 0.802 0.342 0.238
Operating region: FOR RCA : -15 deg, DIR-FWD.
70.50°-0°-260.50° 75.50°-180°-255.50°
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

9.BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET : 2 AMPS.
SET TIME : 0.2 SEC
LBB INITIATION: F CARD INPUT F01

2.0 0.2 2.1 0.251
96 Relay Operation checked for LBB Protection.
10. REF PROTECTION:

0.1 0 0.2 0.192

3 86 & 96 relay operations are tested for all protection. OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132KV INCOMING LINE FEEDER DIRECTIONAL O/C & E/F RELAY
Feeder Name : 132 KV INCOMING LINE FEEDER
Make GE
SI. No. 81.551.703 HW:05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110/√3V
4. CURRENT Measurements:
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2
Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
5.voltage measurements:

RELAY PT
PHASE VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
MODULE
VOLTS (KV) (KV)
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

PH TOC HIGH:
Current(A)
R 0.73 0.08 0.744 0.835 0.369 0.250
Y 0.73 0.08 0.749 0.837 0.361 0.251
B 0.73 0.08 0.748 0.839 0.359 0.247
Operating region: For RCA 45 deg, DIR-FWD.
R-ph : 40.50°-0°-230.50° R-ph : 45.40°-180°-225.40°
Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°
B-ph: 160.0°-0°-349.50° B-ph: 165°-180°-344.50°
NEUTRAL TOC
Stage-1 I=0.2A TMS: 0.15Sec Characteristic: IDMT

Current(A)
R-N 0.2 0.15 0.209 1.520 0.669 0.455
Y-N 0.2 0.15 0.210 1.525 0.671 0.460
B-N 0.2 0.15 0.209 1.527 0.670 0.457
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

Operating region: FOR RCA -15 deg, DIR-FWD.
70.50°-0°-260.50° 75.50°-0°-255.50°
8.BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET: 2 AMPS.
SET TIME : 0.2 SEC

2.0 0.2 2.1 0.251
96 RELAY OPERATIONS WERE CHECKED WHILE OPERATION OF LBB PROTECTION
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

9. PT FUSE FAIL:
PT FUSE FAIL CONDITIONS WERE CHECKED BY CUT ANY 1 PHASE VOLTAGE AS WELL AS
ANY 2 PHASE VOLTAGE.CORRESPONDING LEDS WERE CHECKED WHILE FUSE FAIL OPERATION.
NOTE:
IF ALL THE 3 PHASES ARE CUT OFF MEANS RELAY WILL SENSE IT IS A DEAD BUS.
3 Master tripping operation were checked for all protection OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132KV BUS COUPLER NON-DIR O/C AND E/F RELAY
Feeder Name : 132 KV BUS COUPLER FEEDER.
Make GE
SI. No. 81.556.591 HW05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110V/√3
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2

Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. voltage measurements:

RELAY PT
VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
PHASE MODULE
VOLTS KV KV
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
PH TOC HIGH:
Stage-1 SET CURRENT=0.73A TMS-0.08Sec Characteristic: IEC A CURVE
Pick-up Operating Time (sec) at multiple of PS

Set
Current(A)
R 0.73 0.08 0.742 0.835 0.369 0.249
Y 0.73 0.08 0.745 0.836 0.365 0.245
B 0.73 0.08 0.748 0.832 0.361 0.250
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

NEUTRAL TOC:
Stage-1 I=0.2A TMS: 0.15Sec Characteristic: IEC A CURVE

Current(A)
R-N 0.2 0.15 0.208 1.522 0.668 0.457
Y-N 0.2 0.15 0.210 1.525 0.671 0.460
B-N 0.2 0.15 0.209 1.527 0.670 0.455
Expected Operating Time (sec) 1.504 0.642 0.446
8. BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET : 2 AMPS.
SET TIME : 0.2 SEC

2.0 0.2 2.1 0.251
96 relay tripping were tested for LBB operation.
SWL EIL/GAIL
Sign Sign
Name Name
Date Date


3 86 Master relay tripping were tested for all protection OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

6.6 kV OUTGOING FEEDER NON-DIRECTIONAL O/C & E/F RELAY
Feeder Name : 6.6 kV OUTGOING FEEDER
Make GE
SI. No. 81.540.901 HW:05
CT Ratio 2500/1 A
PT RATIO 6.6kV/√3:110/√3V
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 2.495∟-359.7° B1-B2

Y 1 ∟-120° 2.495∟-119.7° B3-B4
B 1 ∟120° 2.497∟-239.7° B5-B6
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. VOLTAGE measurements:
MEASURED MEASURED
INJECTED VOLTAGE RELAY PT
VOLTAGE(PH-PH) VOLTAGE (PH-N)
PHASE VOLTS MODULE
KV KV
RN 63.51∟0° 6.580 ∟-329.9° 3.807 ∟0° A5-A6
YN 63.51∟-120 6.595 ∟-89.4° 3.808 ∟-119.9° A7-A8
BN 63.51∟120 6.619∟-209.6° 3.809 ∟239.2° A9-A10
PH TOC HIGH: 50

Current(A)
R 1.0 0.08 1.02 0.832 0.369 0.250
Y 1.0 0.08 1.05 0.835 0.366 0.255
B 1.0 0.08 1.02 0.831 0.362 0.252
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

PH IOC HIGH: 51
Stage-1 SET CURRENT=20.0A SET TIME=0 sec
SET CURRENT SET TIME Injected Current Operated time

Ref
(Amps) (sec) (Amps) (sec)
R 20.0 0.0 20.10 0.040
Y 20.0 0.0 20.11 0.045
B 20.0 0.0 20.11 0.040
NEUTRAL TOC:
Stage-1
I=0.1A TMS: 0.08 Sec Characteristic: IEC A CURVE

Current(A)
R-N 0.1 0.08 0.12 0.837 0.369 0.260
Y-N 0.1 0.08 0.11 0.835 0.373 0.265
B-N 0.1 0.08 0.12 0.841 0.370 0.262
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

8. SEF:
ISG:
SET CURRENT SET TIME Injected Operated time

Ref
Amps sec Current Amps sec
ISG 0.1 0.0 0.2 0.038

SWL EIL/GAIL
Sign Sign
Name Name
Date Date

6.6 kV INCOMER FEEDER REF PROTECION RELAY
Feeder Name : 6.6 kV INCOMER FEEDER
Make GE
SI. No. 81.603.001.HW:202
CT Ratio 2500/1 A
1. REF CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 2.495∟-359.7° B09-B10
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. REF:
IG: GROUND IOC:
Injected
SET CURRENT SET TIME Operated time
Ref Current
(Amps) (Sec) (sec)
(Amps)
ISG 0.1 0.0 0.15 0.030

SWL EIL/GAIL
Sign Sign
Name Name
Date Date

Protection Test Report

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STERLING AND WILSON LIMITED ANNEXURE-B

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

TRANSFORMER DIFFERENTIAL RELAY

1. Location : SUBSTATION-1 CONTROL ROOM

Feeder Name : 132/6.6KV TRANSFORMER-3 FEEDER

5. DIFFERENTIAL PROTECTION TEST:

PICKUP TEST: SETTING: 0.2XF.L CURRENT

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

SINGLE PHASE PICKUP:

R ph 0.728∟0° 0.874∟0° 1.746 0.873 31.4 TRIP

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

I Diff Initial point:

0.5 times of full load current:

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 0.364∟0° 0.437∟180° 0 0.437 STABLE

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

1x times of full load current:

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 0.728∟0° 0.874∟180° 0 0.874 STABLE

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 1.820∟0° 2.185∟180° 0 2.183 stable

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 2.184∟0° 2.622∟180° 0 2.620 stable

SETTINGS :0.5 p.u. Time-0 sec

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

2ND HARMONICS: SETTING: 20%

SET CURRENT SET TIME INJECTED OPERATED TIME

0.2 0.0 0.4

9. Functional checks: (Whether Operational Checks OK / Not OK / Not Applicable)

1 Correct operation of LED OK

10. Remarks : Relay found Healthy.

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

132/6.6KV TRANSFORMER BAY DIRECTIONAL O/C & E/F PROTECTION RELAY

1. Location : SUBSTATION-1 CONTROL ROOM

Feeder Name : 25MVA 132/6.6KV TRANSFORMER FEEDER

R 1 ∟0° 0.149∟-359.7° B1-B2

REF CORE 1 ∟0° 0.149∟-359.7° B11-B12

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

INJECTED MEASURED MEASURED

YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8

BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10

6. OVER CURRENT PROTECTION TEST:

Set Pick-up Operating Time (sec) at multiple of PS

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

Operating region: For RCA 45 deg, DIR-FWD.

PICK UP REGION: DROP OFF REGION:

R-ph : 40.50°-0°-230.50° R-ph : 45.50°-180°-225.50°

Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°

B-ph: 160.0°-0°-349.50° B-ph: 165.0°-180°-344.50°

7. EARTH FALUT PROTECTION TEST:

Set Pick-up Operating Time (sec) at multiple of PS

Operating region: FOR RCA : -15 deg, DIR-FWD.

PICK UP REGION: DROP OFF REGION:

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

SET CURRENT SET TIME INJECTED OPERATED TIME

2.0 0.2 2.1 0.251

96 Relay Operation checked for LBB Protection.

10. REF PROTECTION:

SET CURRENT SET TIME INJECTED OPERATED TIME

0.1 0 0.2 0.192

11. Functional checks: (Whether Operational Checks OK / Not OK / Not Applicable)