Improve Esp Operational Flexibility in Dynamic Well Conditions

Improve ESP Operational Flexibility in
Dynamic Well Conditions

© 2014 Baker Hughes Incorporated. All Rights Reserved.
Karim Ben Boubaker

Hammamet, September 26th 2014
© 2014 BAKER HUG HES I NCO RPORATED. ALL RI G HTS RESERVED. TERM S AND CO NDI TI ONS OF USE: BY ACCEPTI NG THI S DOCUM ENT, THE RECI PI ENT AGREES THAT THE DOCUM ENT TOGETHER W I TH ALL I NFO RM ATI O N I NCLUDED THEREI N I S THE
CONFI DENTI AL AND PRO PRI ETARY PRO PERTY O F BAKER HUG HES I NCO RPO RATED AND I NCLUDES VALUABLE TRADE SECRETS AND/ OR PROPRI ETARY I NF ORM ATI ON OF BAKER HUGHES (CO LLECTI VELY "I NFO RM ATI O N"). BAKER HUG HES RETAI NS ALL RI G HTS
1 UNDER COPYRI GHT LAW S AND TRADE SECRET LAW S O F THE UNI TED STATES O F AM ERI CA AND OTHER COUNTRI ES. THE RECI PI ENT FURTHER AGREES TH AT THE DOCUM ENT M AY NOT BE DI STRI BUTED, TRANSM I TTED, CO PI ED O R REPRO DUCED I N W HO LE O R
I N PART BY ANY M EANS, ELECTRO NI C, M ECHANI CAL, O R O THERW I SE, W I THO UT THE EXPRESS PRI OR W RI TTEN CONSENT OF BAKER HUGHES, AND M AY N OT BE USED DI RECTLY OR I NDI RECTLY I N ANY W AY DETRI M ENTAL TO BAKER HUG HES’ I NTEREST.
Dynamic Well Conditions: A Challenge for ESP Production
￭ Rapidly changing flow rates

￭ Harsh environment (Abrasives and gas)
￭ Multiple failures => Multiple workovers => Increased cost
￭ Increase Uptime
￭ Increase Reliability Less workovers => Decreased cost
￭ Increase Flexibility
2
FLEX Technology - Expanding Operational Flexibility
￭ Adaptable to ever changing well conditions

as production inflow changes As a well’s PI or GLR
changes…
￭ Stage design improves gas and solids
handling for optimum abrasive protection
…FLEX pumps meet
the challenge.
￭ Hydraulic design enhancements improve
thrust characteristics
3
FLEX Series Pumps: Applications
￭ Conventional and
unconventional resource plays
Uptime
– Improved gas / solids handling
– Optimized power costs Production
– Wider operating range for Performance
rapidly changing flow rates
– Optimized for deployment in
horizontal / deviated wells
4
Hydraulic Thrust: Lower Thrust = Larger Operating Range
Video
5
Stage Hydraulic Thrust Importance
FLEX pump redesign through new tech design processes, reduces total stage hydraulic thrust in both up
thrust and down thrust, allowing wider operating ranges
The FLEX10 / P10 thrust comparison example:

Results:
 Longer pump life 400FLEX10 Design
 Fewer pulls
6
 Higher overall ‘life efficiency’ in lifting fluids and gases
Baker Hughes FLEX Series Pumps
How it is different ￭ Large flow range
– Fewer system change outs
Intellectual
Property 400Flex10 Patent ￭ Improved gas and solids handling
– More uptime
Pending #104-53507
400Flex3.2 – More lift

Unique Volute Design
Intellectual
Property
￭ Floater construction
400FlexER – No added stresses to the seal
– Deeper applications
400Flex17.5
538Flex47
Patent
Pending #104-52636 #104-51337
￭ Available harsh environment

Patent Pending #104-51971,
#104-49944
designs for heat, corrosion,

abrasives, high gas and high
viscous conditions
400Flex31
7 538Flex80 Patent
Pending #104-51971, #104-49944
FlexPump 400FLEX3.2 Specifications
Flex3.2 Specifications
Stage material Ni-Resist
Stage geometry Volute
Configuration SND & SHD
Shaft diameter 9/16”
400P3
Housing pressure 5,627 psi 120 BPD
400P3
Minimum flow 50 BPD* 460 BPD
Maximum flow 500 BPD
Average head 20 ft.

Average efficiency 49%
8
*Limited to fluid flow pass motor for cooling.
9
+32%
400FLEX3.2 vs. 400P3 Comparison
400FLEX10 Specifications
Flex10 Specifications
Stage geometry Mixed Flow
Configuration SSD Hybrid 1:3; 1:9; SXD
Shaft diameter 11/16” 400P10
Housing pressure 5,627 psi 650 BPD
400P10
Minimum flow 350 BPD 1,400 BPD
Maximum flow 1,625 BPD
Average head 36 ft.
Patent Pending #104-53507
10
11
+80%
400FLEX10 Mixed Flow vs. 400P10 Radial Flow
400FLEX_er Specifications
Flex_er Specifications
Configuration SSD (1:4)
400Flex3.2
Housing pressure 5,627 psi 50BPD
400Flex17.5
Average head 19.5 ft.
12
400FLEX_er vs. Flex3.2 & Flex10
UNCONVENTIONAL SEGMENT 60Hz, 3500 rpm
Curve tested for one stage in fluid 1.00 sg
80 50
400FLEXer
47
400FLEX10
70 43
40
60 400FLEX3.2 37
Head (ft) & Efficiency (%)
33
50
30
27
BHP
40
23
20
30
17
13
20
10
10 7
3
0 0
0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 2,200 2,400 2,600 2,800 3,000 3,200
Capacity - BPD
13
FLEX Series Pumps Specifications
FLEX Series Pumps
Pump name 400FLEX3.2 400FLEX10 400FLEX17.5 400FLEX_er 400FLEX31 538FLEX47 538FLEX80

Stage material Ni-resist Ni-resist Ni-resist Ni-resist Ni-resist Ni-resist Ni-resist
Stage geometry Proprietary Mixed flow Mixed flow Mixed flow Mixed Flow Mixed flow Mixed flow
SSD SND, SHD, SND, SHD 1:4,

Configuration SHD 1:7 SND, SSD, SXD SSD 1:4 SSD 1:3, SXD
1:3 / 1:9 SSD 1:3, SXD SSD 1:3, SXD
Shaft diameter 9/16” 11/16” 11/16” 11/16” 11/16” 7/8” 7/8”
Housing pressure 5,627 psi 5,627 psi 5,627 psi 5,627 psi 5,490 psi 5,490 psi 5,490 psi
Minimum flow 50 BPD 275 BPD 500 BPD 50 BPD 1,200 BPD 2,400 BPD 3,500 BPD
Maximum flow 500 BPD 1,625 BPD 2,600 BPD 2,900 BPD 4,000BPD 6,000 BPD 10,500 BPD
BEP head 20 ft 36 ft 20 ft 19.5 ft 23.3 50 ft 50 ft

BEP efficiency 50% 65% 71% 74% 70% 71% 77%
BEP horsepower 0.10 BHP 0.33 BHP 0.35 BHP 0.38 HP 0.76 BHP 2.64 BHP 3.85 BHP
14
Conclusion – Best – in - Class
Stage Design Process Feature Benefit for the ESP user
State of the art fluid simulation Highest efficiency / performance combined design
Industry leading prototype fabrication Enhanced hydraulics and field reliability
Stage flexibility in changing wells Fewer field interventions
Centrilift FLEXTM Series Pumps
State of the art fluid Industry leading

simulation prototype fabrication
Operational Lifecycle
Excellence designing for
Wider Operating Ranges
Higher Efficiencies
Longer Run Life
Stage flexibility in Lean

changing well manufacturing
15
Case History
Case Histories available at

16 Baker Hughes booth
17
Q & A?
Thank You!
400FLEX17.5 Specifications
Flex17.5 Specifications
Configuration SND, SSD, SXD
400P18
Housing pressure 5,627 psi 1,000BPD
400P18
Average head 20 ft.
Patent Pending #104-52636

18
19
+27%
400FLEX17.5 vs. 400P18 Comparison
Configuration SND & SHD
Shaft diameter 0.688”
400P30
Housing pressure 5,490 psi 1,500 BPD
400P30
Minimum flow 1,200 BPD
3,800 BPD
Average head 23.3 ft.

20
400FLEX31 vs. 400 P Series
400FLEX31 Pump Performance Curve 60Hz, 3500 rpm
Curve tested for one stage in fluid 1.00 sg
75 7.5
Flex31
70 7.0
65 6.5
60 6.0
55 5.5
Head (ft) & Efficiency (%)
50 P22 5.0
45 P28 4.5
40 P29 4.0
BHP
35 3.5
P30
30 3.0
25 2.5
20 2.0
15
10
+9% 1.5
1.0
5 0.5
0 0.0
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000
Flow Rate - BPD
21
Configuration SND, SHD, SSD & SXD
538P47
538P47
5,900 BPD
Average head 50 ft.
Patent Pending #104-51971, #104-49944

22
23
+16%
538FLEX47 vs. 538P47 Comparison
Configuration SSD & SXD
538P75
538P75
9,000 BPD
Average head 50 ft.
Patent Pending #104-51971, #104-49944
24
25
538FLEX80 vs. 538P75
+64%
FLEX™ Series Pumps
FLEX™ series high-performance pumps are
specifically designed for:
Uptime
￭ Widest-in-Industry Operating Range Production

￭ Highest Efficiency Performance
￭ Enhance Reliability
￭ Optimized Hydraulic Performance
26

Improve Esp Operational Flexibility in Dynamic Well Conditions

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Improve Esp Operational Flexibility in Dynamic Well Conditions

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Formats disponibles

Improve ESP Operational Flexibility in

Dynamic Well Conditions

Karim Ben Boubaker

￭ Rapidly changing flow rates

￭ Adaptable to ever changing well conditions

The FLEX10 / P10 thrust comparison example:

400Flex3.2 – More lift

￭ Available harsh environment

designs for heat, corrosion,

Average head 20 ft.

Average efficiency 65%

Patent Pending #104-53507

Average efficiency 74%

Pump name 400FLEX3.2 400FLEX10 400FLEX17.5 400FLEX_er 400FLEX31 538FLEX47 538FLEX80

SSD SND, SHD, SND, SHD 1:4,

Shaft diameter 9/16” 11/16” 11/16” 11/16” 11/16” 7/8” 7/8”

BEP head 20 ft 36 ft 20 ft 19.5 ft 23.3 50 ft 50 ft

State of the art fluid Industry leading

Stage flexibility in Lean

Case Histories available at

Average efficiency 71%

Patent Pending #104-52636

Average head 23.3 ft.

Average efficiency 71%

Patent Pending #104-51971, #104-49944

Average efficiency 77%

Patent Pending #104-51971, #104-49944

￭ Widest-in-Industry Operating Range Production

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