INDEX

SECTION-A GENERAL

1. General
2. Site conditions
3. Units, Language and Form of all documents and drawings
4. Test and Inspection
5. Painting Procedure and Painting Color
6. Packing
7. Warranty
8. Indemnification and Limitation of Liability
9. Rules and Standards
10. Conflicting Requirement
11. Operation Mode
12. Modification
13. Out of Scope
14. Steam quality
15. Sub Vendor

SECTION-B SPECIFICATION OF STEAM TURBINE

1. Specification of Steam Turbine

2. Material List
3. Instrumentation
4. Scope of Supply
5. Special Tools
6. Commissioning Spare Parts
7. Recommended Spare Parts

SECTION-C CONDENSING SYSTEM

1. Specification of Surface Condenser and Accessories

2. Specification of Air Ejector and Accessories
3. Specification of Condensate Water Pump

SECTION-D GENERATOR

1. Refer to other drawing (dwg no. 91470-0061-10).

SECTION-E UTILITY LIST

APPENDIX

1. Expected performance curve

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SECTION-A

GENERAL

INDEX

1. General
2. Site conditions
3. Units, Language and Form of all documents and drawings
4. Test and Inspection
5. Painting Procedure and Painting Color
6. Packing
7. Warranty
8. Indemnification and Limitation of Liability
9. Rules and Standards
10. Conflicting Requirement
11. Operation Mode
12. Modification
13. Out of Scope
14. Steam quality
15. Sub Vendor

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1. GENERAL

This specification covers the design, manufacture, test and inspection at

manufacturer's shop for 1 unit(s) of steam turbine and accessories.

2. SITE CONDITIONS

Ambient temperature : Max.45 / Min.15 ℃

Annual humidity : Max.85 %
Altitude (above sea level) : Max.50 m
Installation Place : Indoor / Non-Hazardous
Noise Level : 90 dB(A) at one(1) meter at each equipment
(Excluding background noise) Steam Turbine : 90 dB(A)
Reduction Gear : 90 dB(A)
Generator : 90 dB(A)

3. UNIT, LANGUAGE AND FORM OF ALL DOCUMENTS AND DRAWINGS

All documents and drawings will be described in English and all

dimensions will be shown in SI units.

*)Manufacture's Standards Form will be applied for All documents and drawings

4. TEST AND INSPECTION

All shop inspection and no-load mechanical running test are included as our standard.
No-load mechanical running test will be carried out in our factory according to
manufacturer's standard procedure before shipping to the site.
The test will be performed with live steam from our shop boiler and with our
shop lube oil unit.
Following test and inspection will be performed during the no-load mechanical
running test.
- Mechanical running test (at No-load for One hour)
- Vibration check
- Overspeed trip test
- Overspeed running test (120% of rated speed for 2 min.)
- Protection device check
Test and inspection for aux. equipment such as lube oil unit, reduction gear, control
panel and etc. will be carried out separately as per manufacturer's standard procedure.
Witness inspection and test will be included as per test and inspection plan.
Test report will be submitted as final.

5. PAINTING PROCEDURE AND PAINTING COLOR

Rust Prevention and Painting Procedure

and Color
The painting color will be as follows,
Steam turbine and accessories
Steam pipe and turbine casing
Turbine panel & Junction box
Instruments and Motors
: Manufacture's Standard
: Munsell 2.5G 6/3
: Silver
: RAL7035
: Manufacture's Standard Color

Munsell : JAPAN PAINT INDUSTRY ASSOCIATION STANDARD COLORS denomination

6. PACKING
All the equipment and its accessories shall be packed in accordance
with our standard practice for export shipment, so as to avoid any loss
or damage during transportation and rough handling.
Shall the limit of transportation is exceeded, some parts on turbine baseplates will be
transported loosely. Reassembling of those parts on site shall be performed by customer.
Auxiliaries equipments (e.g: Lube oil, Reduction gear, Generator) may also be transported
in divisions. Assembilng shall be performed by customer.
(SNM will dispatch Technical Advisor)

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7. WARRANTY
All equipments covered in this specification shall be guaranteed for operation
under normal operation conditions. The guaranteed covers defective design,
materials and workman ship only and shall not be applicable to damages
sustained through misuse of the equipment.
The covered defects shall be made good by us at no charge to the client.
But the guarantee period is for a period of eighteen(18) months after commissioning
or twenty four(24) months after the date of shipment, whichever comes earlier.
Warranty period will be commercial matter and confirmed at contract stage.

8. Indemnification and Limitation of Liability

1) In no event shall Seller be liable for any consequential, incidental, indirect
or special damages, including loss of use, loss of data, loss of profit or revenue,
cost of capital, cost of substitute equipment, facilities, or services, downtime
cost, whether directly or indirectly, incurred by Buyer and/or its customers with
respect to the Products, except as set forth herein.
2) In no event shall Seller's liability to Buyer exceed the contractual price of the Products.

9. RULES AND STANDARDS

The turbine-generator set shall be designed and manufactured in accordance

with the following rules and standards.
JIS : Japanese Industrial Standard
JEC : Standard of The Japanese Electrical Committee
JEM : The Standards of the Japan Electrical Manufacturer's
Association and other Japanese Standard.
Manufacture's Standard practice
All screw, bolts and nuts shall conform to the metric thread system of
ISO (International Standard Organization).

And also, following codes will be applied:

Steam Turbine : Mfr.'s standard , JIS , IEC Pub. No.45
Coupling : Mfr.'s standard
Gland Condenser : Mfr.'s standard , JIS
Reduction Gear : Mfr.'s standard , JIS , AGMA6011
Lube & Control Oil Unit : Mfr.'s standard
Oil Cooler : Mfr.'s standard
Oil Pump : Mfr.'s standard
Surface Condenser : Mfr.'s standard , HEI 10th (Thermal calculation)
Air Ejector Condenser : Mfr.'s standard , JIS
Condensate Extraction Pump : Mfr.'s standard , JIS
AC motor : Mfr.'s standard, IP44
DC Motor : Mfr.'s standard (JEM) / JP22

Generator : IEC
Internal piping confined with : JIS
turbine baseplate & oil piping
Flange Type : ASME B16.5 except for Special Flange
Panel : Mfr.'s standard / IP20

Junction Box : Carbon steel with painted / IP4X

(Connection : Cable duct or Condit)
Cable : Mfr.'s standard
Instrument : Mfr.'s standard
Welding : Mfr.'s standard , JIS

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 A-4

10. CONFLICTING REQUIREMNET

The following is the order of precedence of the documents in case of conflict

1) Minutes of Meeting
2) Performance Generat or Data Sheet (Performance Table)
3) This TECHNICAL SPECIFICATION with Clarifications
4) International Codes & standards
5) Project Specification

11. OPERATION MODE

1-1) Island Operation : Speed Control, Max. Power Limit Control

Extraction Pressure Control
1-2) Parallel Operation : Max. Power Limit Control
Extraction Pressure Control

2) Turbine Operation
a) Start Up of Aux. Equipment : Manual (Local, Turbine Panel)
b) Start Up of Steam Turbine : Manual (Turbine Panel)
c) Stop of Steam Turbine : Manual (Turbine Panel)
d) Stop of Aux. Equipment : Manual (Local, Turbine Panel)

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 A-5
12. MODIFICATION
The price quoted (separately) is for equipment as specified herein. Any deviation
from this specification may require a price modification, upwards or downwards.
13. OUT OF SCOPE
This proposal includes only the items specified-herein and specifically excludes the
following equipments, materials and work which are to be provided by the purchaser.
1. Civil works
2. Equipment foundation and it's mechanical strength calculation (Foundation planning drawing will be submitted by SNM.)
3. Embedded parts in foundation(s) of equipment (Necessary information drawing and Loading data will be submitted by SNM)
(SNM will provide the required information. SNM provide anchor bolts, nuts, shim plate etc.
Embedded pipe information will be provied by SNM.)
4. Erection and commissioning of equipment
5. Welding rods, paints and other material for the installation work and start- up operation
6. Maintenance stair case, ladder, stage, hand rail and etc. (SNM will provide the basic information drawings.)
7. Earthing device (Earthing device location and information drawing (if any) will be provided by SNM.)
8. Air conditioning equipment
9. Fire extinguishing system
10. Compressed air supply system
11. Overhead traveling crane. (for erection and/or maintenance)
12. Consumable materials, such as flushing oil, lubrication oil, waste, etc.
13. Piping and valve not specified in this specification
14. Wiring materials and works for electricity and instrument not specified this specification
15. All other equipment, materials and works not specified in this specification
(SNM will provide the information such as cable size & material from MCC to J/B or others point.)
16. Center Panel
17. DCS system
18. HP & LP feedwater heaters, Deaerator, BFWP(s), if any
19. Turbine By-pass station (PRDS) or PRDS for process steam and for Deaerator, if any
20. Flow measuring device for steam & cooling water
21. Isolation valves (except Turbine emergency stop valve) for all steam & cooling water line
22. Inlet steam, extraction(if any), exhaust steam piping
23. Cooling water supply system with piping
24. Instruments air and service air tubing/piping
25. Companion flange(with fasteners) at all terminal points
26. Power cable between generator and circuit breaker panel
27. Inter-connecting piping(s) between turbine and gland condenser, if any
28. Inter-connecting piping(s) between condenser and air ejector/condenser, if any
29. Inter-connecting piping(s) between condenser and hotwell level control valve ,if any
(SNM will provide the P&ID with attention items information for connecting size & rating.)
30. Inter-connecting wiring between local and local panel, remote panels(if any)
31. DC battery and Battery Charger
32. UPS system
33. AC motor starter (MCC)
34. Expansion Joint for inlet steam line, if any
35. Drain separator for inlet steam line, if any
36. Drain tank and drain transfer pump for exhaust steam line, if any
37. Flow measuring device(inlet steam, extraction(if any)
38. Safety valve for extraction steam line (Design condition will be provided by SNM in tapping point.)

NOTE : 1. Supply limit will be described on the "P & I DIAGRAM".

2. Scope of supply, which is not described in this specification, is not quoted by us.

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 A-6
14. STEAM QUALITY

Deposits on the turbine blading due to steam contamination may bring about
thermodynamical and mechanical disturbances. Moreover, if chlorides are
involved under certain circumstances blade fractures might occur.
Corrosion depending strain, caused by aggressive deposites, affects above
all in the state of commencing steam wetness the alternating bending strength
of the blade material.

These recommendations concerning the steam quality are in line with the
guide lines for continuous turbine operation issued by the VGB(Vereinigung
der Groβkesselbetreiber in Deutschland).

On principle the guide lines should be complied with as far as practicable.

The expenses for the relevant water treatment are to be seen in comparison
with possible repair and stoppage costs if the turbine suffers damage from
contaminated steam.

To avoid misunderstandings we point out that even full compliance with the
guide lines does not guarantee absolutely safe a depositfree turbine.
The steam contaminations and their portion of mixture represent the most
essential factor as to precipitation, however, this problem is not fully
solved up to now. If there is a chance to improve the steam cleanliness in
comparison with the guide lines, make use of it.

Guide Lines for inlet steam condensate

Guide Lines
Testing as to Unit Continuous Start-up
Operation　+) Operation　++)
Conductivity at 25℃
for CO 2-free waters μS/cm ≦　0.2 ＜　0.5
Silica （SiO2） p.p.m ＜　0.02 ＜　0.05
Total-iron　（Fe） p.p.m ＜　0.02 ＜　0.05
Copper　　　（Cu） p.p.m ＜　0.003 ＜　0.01
Sodium + Potassium p.p.m ＜　0.01 ＜　0.02
(Na) (K)
+) The values are in line with the VGB-guide lines, edition April 1972.
As to further details and descriptions see also there.
++) A falling tendency must be noticeable. On commissioning of new plants
the values for continuous operation must be achieved after two days and
the values for start-up operation after two hours. Routine commiss-
ioning requires full compliance with the start-up values at the point
of roll-off whereas the continuous operation values must be attained
after 2 hours.

Supervision
Continuous monitoring of the water/steam system by means of recording instru-
ments is recommended for the electrical conductivity at 25℃　and
for the Silica content. The monitoring instruments should be provided on
the inlet steam or on the exhaust steam side.

15. SUB VENDOR

All sub vendors(world wide) must complete screening and selection process
conducted by our Quality Management System.

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 B-1

SECTION - B

SPECIFICATION OF STEAM TURBINE

INDEX

1. Specification of Steam Turbine and Accessories

2. Material List
3. Instrumentation
4. Scope of Supply
5. Special Tools
6. Commissioning Spare Parts
7. Recommended Spare Parts

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 B-2

1. SPECIFICATION OF STEAM TURBINE AND ACCESSORIES

1-1. Type of Steam Turbine :

Type : : Horizontal, impulse, multi-stage

multi-valve, axial flow, condensing,
extraction, geared.
( Down exhaust type )

Manufacturer's model No. : C7-R11-ER

1-2. Output :

Rated output : : 19,400 kW

(at generator terminal)

1-3. Operating Conditions :

Speed (turbine/generator) : 7016/1500 rpm

Inlet steam pressure : 70 Bar.g
Inlet steam temperature : 480 deg.C
Exhaust steam pressure : 0.1 bar.A
Max. Extraction pressure : 13 Bar.g (adjustable range +/-0.5 bar)
Controlled Extraction at turbine nozzle
Max. Inlet flow : 123.7 t/h
Extraction flow range : 0 & 20 to 110 t/h
Max. Exhaust steam flow : 43.7 t/h
at 0.1 bar.A

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 B-3-1

PERFORMANCE TABLE

OPERATION CASE 1-1 1-2 1-3 1-4 1-5

　 　 　
Inlet steam
Pressure ( Bar.g ) 70 70 70 70 70
Temperature ( deg.C ) 480 480 480 480 480
Flow ( t/h ) 123.7 111.1 98.6 92.4 61.3

Extraction ( Controlled Extraction ) at turbine nozzle

Pressure ( Bar.g ) 13 13 13 13 13
Temp ( deg.C ) 284 290 293 294 320
Extraction flow ( t/h ) 80 68 56 50 20

Exhaust press ( Bar.a ) 0.1 0.1 0.1 0.1 0.1

Exhaust temp ( deg.C ) 45.81 45.81 45.81 45.81 45.81
Enthalpy ( Kcal/㎏ ) 561.2 563.3 564.1 564.1 570.4

Gland leakage ( t/h ) App. 0.1 0.1 0.1 0.1 0.1

Exhaust flow ( t/h ) App. 43.6 43.0 42.5 42.3 41.2

Generator power (KW) 19,400 17,750 16,350 15,750 12,100

Min.C.W.flow (㎥/hr ) 2254 2232 2209 2199 2168

REMARKS

1. Guarantee Point: Case 1-1

2. Uncertainty value to be applied for performance test result as per IEC 953-Ⅱ.

3. Extraction control will be started from 11% load.

4. The adjustable range of extraction steam pressure is 13 +/-0.5 barG.

Generator power is based on 13 barG extraction steam pressure.

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 B-3-2

OPERATION CASE 2-1 2-2 2-3 2-4 2-5

　 　 　
Inlet steam
Pressure ( Bar.g ) 70 70 70 70 70
Temperature ( deg.C ) 480 480 480 480 480
Flow ( t/h ) 90.9 78.4 65.9 59.7 27.8

Extraction ( Controlled Extraction ) at turbine nozzle

Pressure ( Bar.g ) 13 13 13 13 13
Temp ( deg.C ) 293 308 318 320 355
Extraction flow ( t/h ) 80 68 56 50 20

Exhaust press ( Bar.a ) 0.10 0.10 0.10 0.10 0.10

Exhaust temp ( deg.C ) 45.81 45.81 45.81 45.81 63.38
Enthalpy ( Kcal/㎏ ) 606.2 611.4 613.3 614.5 633.5

Gland leakage ( t/h ) App. 0.1 0.1 0.1 0.1 0.1

Exhaust flow ( t/h ) App. 10.8 10.3 9.8 9.6 7.7

Generator power (KW) 9,350 7,510 6,020 5,450 2,250

Min.C.W.flow (㎥/hr ) 1024 1024 1024 1024 1024

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 B-3-3

OPERATION CASE 2-6

　
Inlet steam
Pressure ( Bar.g ) 70
Temperature ( deg.C ) 480
Flow ( t/h ) 117.0

Extraction ( Controlled Extraction ) at turbine nozzle

Pressure ( Bar.g ) 13
Temp ( deg.C ) 287
Extraction flow ( t/h ) 110

Exhaust press ( Bar.a ) 0.10

Exhaust temp ( deg.C ) 71.05
Enthalpy ( Kcal/㎏ ) 619.3

Gland leakage ( t/h ) App. 0.1

Exhaust flow ( t/h ) App. 6.9

Generator power (KW) 11,570

Min.C.W.flow (㎥/hr ) 1024.0

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 B-4

1-4. Direction of Rotation : (Viewed from Turbine to Generator)

Steam turbine : C.W.

Generator : C.C.W.

1-5. Lubrication, Governor and control oil :

Type of lubrication : Forced lubrication

Lubrication oil pressure : 1.0 bar.G
Control oil pressure : 20 bar.G
Normal required oil flow
Lube and trip oil : 661 Lit/min
Control oil : 100 Lit/min
Kind of oil : Turbine oil ISO VG46

1-6. Mechanical Design Condition :

Inlet steam section : 77 bar.G 488 deg C

Extraction steam section : 16 bar.G 450 deg C
Exhaust steam section : 0.88 bar.G&F.V. 120 deg C
Cooling water section : 5.0 bar.G 80 deg C
Instrument air section : 9.71 bar.G 60 deg C
Aux. steam section for starting : 13.5 bar.G 357 deg C
ejector
Aux. steam section for Air ejector : 16 bar.G 450 deg C
condenser and sealing steam
Nozzle orientation
1-7. Flange Size (Viewed from Turbine to Gene.)
Steam inlet nozzle : 250 mm ( 10 inch ) RIGHT SIDE (ASME 900Lb)
Extraction nozzle connection : 350 mm ( 14 inch ) DOWN (ASME 300Lb)
Exhaust nozzle : 2000 x 720 mm ( RECTANGLE ) DOWN (MFR's STD.)

1-8. Approximate Weight (Dry) :

Steam turbine with baseplate : 30,000 kg
R. Gear with sole plate : 10,300 kg
Oil unit : 8,000 kg
Others : * kg
* See loading data (dwg no. 11940-0005-10)

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 B-5

1-9. Reduction Gear

Type : Horizontal, Single reduction.

Double helical gear type
Service factor : AGMA 1.3 (AGMA 6011)
Applied standards : JIS , AGMA
Quantity : One (1) set / One unit

1-10. Emergency Stop Valve

Type : Oil pressure operated type with

steam strainer and limit switch for
indication of open/close position.

Quantity : One (1) set / One unit

1-11. Journal Bearing

Type : Tilting Pad type,forced lubricated

Quantity : Two(2) sets / One unit

1-12. Thrust Bearing

Type : Multi-segment tilting pad type

(Kingsbury type)
Quantity : One (1) set / one unit
(Double side)

1-13. Speed Governor

Type : Electro-Hydraulic Governor

Model No./Mfr name : 505 XT / WOOD WARD (Single CPU)

Adjustable speed range : 105-95% of rated speed
（ 105% Max speed limit）
Speed regulation : 4% as droop

NEMA CLASS : D

1-14. Overspeed Governor

Type : Mechanical eccentric trip weight

& Electric signal from governor

Tripping speed : 109 % of rated speed (Electric)

110±1% of rated speed (Mechanical)
Quantity : One (1) set / One unit

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 B-6

1-15. Governing valve :

Type : Bar lift and MULTI VALVE

Quantity : 2 / One unit

1-16. Insulation and Jacketing

Turbine casing and emergency stop valve are insulated and jacketed
to maintain jacket temperature below 60 deg C.

1-17. Coupling ：

Coupling between turbine and R/gear : Flexible type

Coupling between R/gear and generator : Flexible type (Oil contained gear type )

1-18. Base Plate or Sole plate

Type
for Steam turbine : Baseplate
for Reduction gear : Soleplate
for Generator : Soleplate

1-19. Turning Device

Type : Electric(AC) motor driven,

Combined of Cyclo & Bevel Gear or
worm gear reduction, automatic engage
and automatic disengagement
with manual operating.
Motor rating : Refer to attached utility list
Quantity : One (1) set / One unit

1-20. Oil Reservoir

Type : Steel plate fabricated type

Full capacity : 3 minutes of normal required
flow at least
Quantity : One (1) set / One unit

Reservoir is furnished with oil level indicator, drain valve, oil charging nozzle,
gas vent fan .
Equipments, such as oil pumps, oil filters and etc.,
will be mounted on top of oil reservoir.

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 B-7

1-21. Main Lube Oil Pump

Type : Gear type ,driven by the shaft end

of the reduction gear.
Capacity : 1.1 times of required lube oil flow,
as minimum.
Discharge pressure : 5.0 bar.G
Quantity : One (1) set / One unit

1-22. Auxiliary Lube Oil Pump

Type : Gear type ,driven by the AC motor,

and mounted on top of oil reservoir.
Capacity : 1.1 times of required lube oil flow,
as minimum.
Discharge pressure : 5.0 bar.G
Motor rating : Refer to attached utility list
Quantity : One (1) set / One unit

1-23. Main Control Oil Pump

Type : Gear or Screw type, mounted

on base plate and driven by AC electric motor
Capacity : 1.1 times required lube oil flow,
as minimum.
Discharge pressure : 21.0 bar.G
Motor rating : Refer to attached utility list
Quantity : 1 set / One unit

1-24. Auxiliary Control Oil Pump

Type : Gear or Screw type, mounted

on base plate and driven by AC electric motor
Capacity : 1.1 times required lube oil flow,
as minimum.
Discharge pressure : 21.0 bar.G
Motor rating : Refer to attached utility list
Quantity 1 set / One unit

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 B-8

1-25. Emergency Oil Pump

Type : Gear type mounted on oil reservoir

and driven by DC electric motor

Quantity : One (1) set / One unit

1-26. Oil Cooler

(Cleanliness factor : 85%)
Type : Shell and tube, fixed tube sheet type
Cooling water - Kind : Fresh water
- Quantity Refer to attached utility list
Cooling Surface : 100% of required area
Quantity : 2 set(s)/one unit

1-27. Lube Oil _Filter

Type : Duplex with change-over cock

Filtration : 200 mesh(= app. 76 micron）
Quantity : One (1) set / One unit
（twin element）

1-28. Control Oil Filter

Type : Duplex with change-over cock

Filtration : 20 micron
Quantity : One (1) set / One unit
（twin element）

1-29. Oil Pressure Adjusting Valve

Type : Self acting type

Setting pressure
-Lube oil : 1 bar.G
-Control oil : 20 bar.G
Quantity : 1 lot / One unit

1-30. Gland Steam Condenser

(Cleanliness factor : 85%)
Type : Shell and tube, fixed tube sheet type
with AC motor driven exhaust fan
Cooling water - Kind : Condensate water
- Quantity Refer to attached utility list
Cooling Surface : 100% of required area
Quantity - exhaust fan : 1 set(s)/one unit
- condenser : 1 set(s)/one unit

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 B-9

2. MATERIAL LIST

2-1. Steam Turbine

Turbine HP casing part : Cast Alloy steel

Exhaust casing part : Carbon Steel
Turbine rotor : Cr-Mo-V forged steel
Blades : Mo-13% Cr stainless steel
Nozzles : Stainless steel
Diaphragm : Forged alloy steel or Carbon steel
Journal bearing : Carbon steel lined with babbit metal
Thrust bearing : Carbon steel lined with babbit metal
Bearing housing : Cast iron
Labyrinth packing : Ni-Pb-Bronze or stainless steel fin

2-2. Emergency Stop Valve

Body : Cast Alloy steel

Valve : Cr-Mo steel
Valve seat : Stainless steel
Strainer : Stainless steel

2-3. Governor Valve

Body : Cast Alloy steel

Valve : Stainless steel
Valve seat : Stainless steel

2-4. Reduction Gear

Casing : Cast iron

Pinion : Forged alloy steel
Wheel gear : Forged alloy steel
Wheel shaft : Alloy steel
Journal bearing : Steel lined with babbitt metal
Thrust bearing : Steel lined with babbitt metal

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 B-10

2-5. Oil Cooler :

Shell : Carbon steel

Tube : Copper
Tube sheet : Carbon steel plate
Water chamber : Cast iron or Carbon steel

2-6. Oil Pump

Casing : Cast iron

Rotor : Carbon steel

2-7. Oil Filter

Casing -for Lube oil filter : Cast iron

-for control oil filter : Carbon steel

Element -for Lube oil filter : 18-8 stainless steel

-for control oil filter : Cartridge paper filter

2-8. Base Plate or Sole plate : Carbon steel plate

2-9. Piping

Pipe for inlet steam line : By other

Pipe for extraction steam line : By other
Pipe for condensate water line,if any : Carbon steel (By other)
Pipe for gland leakage line : Carbon steel (By other)
Pipe for lube oil line : Carbon Steel for upstream of oil filter, Return
Carbon Steel for downstream of oil filter
Pipe for control oil line : Stainless steel for upstream of oil filter
Stainless steel for downstream of oil filter

2-10. Gland Steam Condenser

Shell : Carbon steel

Tube : Aluminum brass
Tube sheet : Carbon steel plate
Water chamber : Carbon steel

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 B-11

3. INSTRUMENTATION

3-1. General
a) Specification : Non-Hazardous
Indoor
*with air conditioner (Design Temp. : 10 to 40 deg.C [IEC/JEC])
b) Supply item : Instruments

Turbine Control Panel (Redundant type)

(Turbine control & protection system will be established by
using redundant PLC based control panel.)

PLC(SIEMENS MAKE)
CPU : Redundant
Power supply : Redundant
Communication : Redundant (MODBUS RS-485)
I/O : Single

3-2. Protection Schedule

No. Protection Device Alarm Trip

1 Overspeed of turbine ○
2 Low lube oil pressure ○ ○
3 Low control oil pressure ○
4 Hand trip ○
5 Remote trip ○
6 High lube oil temperature ○
7 High bearing temperature ○ ○
8 Excessive vibration ○ ○
9 Excessive axial displacement ○ ○
10 High exhaust pressure ○ ○
11 Failure, control loop of governor ○
12 High & Low level of hotwell ○
13 Low Oil reservoir level ○
14 High lube oil filter diff. pressure ○
15 High control oil filter diff. pressure ○
16 High internal extraction pressure ○ ○

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 B-12
3-3. Instruments Arrangement

INDICATION ALARM TRIP SIGNAL TO

DESCRIPTION SENSOR CUSTOMER'S
Local TCP DCS TCP DCS TCP DCS DCS
INLET STEAM :
PRESSURE PT(x2) PI(x2) PI(x2) COM
TEMPERATURE TE(x2) TI(x2) TI(x2) L L COM
EXHAUST STEAM :
PRESSURE PS HH HH DC
PT(x2) PI(x2) PI(x2) H H COM
TEMPERATURE TE(x2) TI(x2) TI(x2) COM
EXTRACTIONS :
PS HH HH DC
PRESSURE PT PI PI H H COM
TEMPERATURE TE TI TI COM
1ST STAGE :
PRESSURE PT PI PI COM
GLAND SEAL :
PRESSURE PT PG PIC PI COM
GLAND STEAM CONDENSER :
WATER INLET TEMPERATURE TG
WATER OUTLET TEMPERATURE TG

EXTRACTION
NON-RETURN VALVE
POSITION : ZSx2 LAMP ZI
OIL RESERVOIR :
LEVEL LS LG L COM
TEMPERATURE TG
OIL COOLER :
WATER INLET TEMPERATURE TG
WATER OUTLET TEMPERATURE TG

LUBE OIL FILTER :

DIFFERENTIAL PRESSURE PDT PI PI H COM

CONTROL OIL FILTER :

DIFFERENTIAL PRESSURE PDT PI PI H COM

LUBE OIL :
PRESSURE PT PI PI L L COM
PS LL LL DC
TEMPERATURE TE TI TI H H COM

- 21 -
 B-13

INDICATION ALARM TRIP SIGNAL TO

DESCRIPTION SENSOR CUSTOMER'S
Local TCP DCS TCP DCS TCP DCS DCS
CONTROL OIL :
PRESSURE PT PI PI L L COM DC

TRIP OIL :
PRESSURE PG

TURBINE :
Governor 505 XT
BEARING MATAL TEMP. TE(X4) TI(X4) TI(X4) H H HH HH COM DC
SPEED (FROM GOVERNOR) SE(x2) SI COM
VIBRATION (SHAFT) VE(x2) VI(x2) VI(x2) H H HH HH COM DC
AXIAL DISPLACEMENT ZE(x1) ZI(x1) ZI(x1) H H HH HH COM DC

ESV VALVE POSITION ZS(x2) LAMP ZI(x2) DC

OVERSPEED(MECHANICAL, ELECTRICAL) ZS HH HH DC
TURNING DEVICE :
ENGAGEMENT ZS LAMP ZI DC
DISENGAGEMENT LAMP ZI DC
REDUCTION GEAR :
VIBRATION (SHAFT) VE(x2) VI(x2) VI(x2) H H HH HH COM DC
BEARING METAL TEMP. TE(X4) TI(X4) TI(X4) H H HH HH COM DC
CONDENSING SYSTEM :
COOLING WATER IN/OUTLET TEMP. TG(X4)
HOTWELL LEVEL LG
LT LIC LI H,L H,L COM DC
HOTWELL TEMPERATURE TG
AIR EJECTOR STEAM PRESSURE PG
AIR EJECTOR CONDENSER PG
1ST STAGE PESS
STARTING EJECTOR STEAM PRESSURE PG

COOLING WATER OUTLET TG

TEMP. FOR AIR EJECTOR CONDENSER
CONDENSATE PUMP SUCTION PRESS. PG(X1)
CONDENSATE PUMP DISCHARGE PRESS. PG(X1)
GENERATOR :
VIBRATION (SHAFT) VE(x2) VI(x2) VI(x2) H H HH HH COM DC
BEARING METAL TEMP. TE(X2) TI(X2) TI(X2) H H HH HH COM DC
COOLING WATER OUTLET/INLET TG(X2)

*) Trip signal is connected as hard wire, alarm etc. is connected as remote (communication signal).

- 22 -
 B-14

ABBREVIATION

PT : PRESSURE TRANSMITTER

PG : PRESSURE GAUGE (BOURDON TUBE)

PI : PRESSURE INDICATOR

PIC : PRESSURE INDICATOR CONTROLLER

PDG : DIFFERENTIAL PRESSURE GAUGE

TE : TEMPERATURE DETECTING ELEMENT

(THERMO COUPLE OR RTD)

TI : TEMPERATURE INDICATOR

TG : THERMO GAUGE (STEM TYPE)

PS : PRESSURE SWITCH

ZS : LIMIT SWITCH

SE : SPEED SENSOR

VE : VIBRATION PROBE

ZE : POSITION PROBE

SI : SPEED INDICATOR

VI : VIBRATION INDICATOR

ZI : POSITION INDICATOR

● : SUPPLIED BY SNM

TCP : TURBINE CONTROL PANEL

AS : ANALOGUE SIGNAL (4-20mA)

DC : DRY CONTACT

COM : COMMUNICATION

- 23 -
 B-15

4. SCOPE OF SUPPLY (for one unit)

1 set - Steam turbine proper

1 set - Turning device
1 set - Electric motor for Turning device (with manual operating)
1 set - Emergency stop valve with steam strainer
2 set(s) - Multi type governor valve
2 set(s) - Governor assembly
1 set - Overspeed governor device with hand trip device
2 set(s) - Hydraulic servo piston
2 set(s) - Output Coupling ( Turbine - R.G. & R.G. - Generator )
1 set - Baseplate for turbine
1 set - Soleplate for reduction gear
1 set - Lagging cover and jacketing (for turbine proper)
1 set - Steam piping within Baseplate
1 lot - Drain valve for turbine
1 set - Gland Condenser with Gland Exhaust Fan
1 set - Oil reservoir
1 set - Drain valve for oil reservoir
1 set - Main lube oil pump with relief valve
1 set - Auxiliary lube oil pump with relief valve
1 set - Emergency oil pump with relief valve
1 set - AC motor for aux. lube oil pump, with coupling, and coupling cover
2 sets - Control Oil Pump
2 sets - AC motor for main & aux control oil pump with coupling & coupling cover
2 sets - Suction valve for control oil pumps
1 set - DC motor for emergency oil pump, with coupling, and coupling cover
1 set - DC motor starter
1 lot - Non-return valve for oil line
1 set - Accumulator for control oil line (not included for N2 charging gas)
(SNM will provide the charging kit and charging procedure)
1 lot - Oil pressure adjusting valve
2 sets - Lube oil cooler assembly along with change over 4 x Two way gate valve
1 set - Duplex oil filter for lube oil line with change-over cock
1 set - Duplex oil filter for control oil line with change-over cock
1 set - Solenoid valve for remote trip
2 sets - Sight glass for return oil from turbine bearing housing
1 set - Valved connections for oil purifier, if any
1 set - Oil piping (Pre-fabricated between oil unit & equipment)
(excluding welding, acid & painting at site )
1 set - Reduction gear
1 set - Sight glass for oil return from reduction gear
1 set - Tubine control panel
1 lot - Instrumentation (see "3-3. Instruments Arrangement")
1 set - Sealing steam control valve along with controller & stop valve
1 set - Air assisted non-return valve for extraction steam line

- 24 -
 B-16

1 set - Foundation bolts, nuts & shims for quoted equipmemets

1 set - Commissioning spare parts
1 set - Recommended spare parts
1 set - Special tools
1 set - Expansion joint for Exhaust steam line
1 set - Surface Condenser
1 set - Steam Jet Air Ejector with inter/after cooler
1 set - Starting Ejector
2 sets - Condensate water pump with AC motor
1 set - Level Control Valve for Condenser Hotwell w/controller
1 set - Minimum circulation control valve
1 set - Technical Advisor for erection and commissioning for supplied equipment

- 25 -
 B-17

5. SPECIAL TOOLS (for One Unit)

1 pc - Driver for overspeed trip device setting

4 pcs - Guide bar for turbine casing lifting
1 set - Cleaning rod for oil cooler
1 set - Cleaning rod for gland condenser
10 pcs - Plugs for oil cooler
10 pcs - Plugs for gland condenser
1 pc - Driver for emergency stop valve
1 pc - Ratchet handle and socket for HSS coupling
10 pcs - Target plate of steam flushing
(SNM will provide the steam flushing procedure.)
1 pc - Ratchet handle for turning device
1 pc - Charging assembly for accumulator
1 pc - Lifting bar for rotor
1 pc - Wire rope
1 pc - Support for rotor
1 pc - Bolt heater
1 pc - Protractor
1 pc - Alignment tool for HSS

6. COMMISSIONING SPARE PARTS (for One Unit)

1 set - Gasket packing for Emergency stop valve cover

1 set - Gasket packing between ESV and Casing
1 set - Sheet packing for Oil Cooler & Sheet packing for Gland condenser

200 % - "O" ring for oil filters

4 pcs - Control oil filter element
1 set - Oil reservoir manhole packing

7. RECOMMENDED SPARE PARTS (for One Unit)

1 set - Pads for turbine thrust bearing (Atcite and in-active)

1 set - Pads for turbine radial bearing (HP and LP side)
1 set - Gasket packing for Emergency stop valve cover
1 set - Gasket packing between ESV and Casing
1 set - Sheet packing for Oil Cooler & Sheet packing for Gland condenser
200 % - "O" ring for oil filters
4 pcs - Control oil filter element

- 26 -
 C-1

SECTION - C

CONDENSING SYSTEM

INDEX

1. Specification of Surface Condenser and Accessories

2. Specification of Air Ejector and Accessories
3. Specification of Condensate Water Pump

- 27 -
 C-2

1. SPECIFICATION OF SURFACE CONDENSER AND ACCESSORIES

1-1. Number of Set :

Quantity : : One (1) set / One (1) unit

1-2. Type of Surface Condenser

Type : : Horizontal, shell & tube, fixed tube

sheet type
Water Box Type : Divided
1-3. Operating Conditions :

Condenser top vacuum : 0.1 barA

Condenser steam flow : 44.1 Ton/hr
Turbine exhaust flow : 43.8 Ton/hr * Include Gland leakage steam
Aie ejector condenser drain : 0.3 Ton/hr
Condensate water temperature : 45.81 deg C
Kind of cooling water : Cooling Tower Water
Cooling water quantity : 2254 m3/hr
Cooling water inlet temperature : 32 deg C
Cooling water outlet temperature : 42 deg C
Cleanliness factor : 85 %
Hotwell retention time : Min. 1 minutes
(Between Low level and bottom of hotwell)

1-4. Construction Feature

Cooling surface area (100% area) : 1,069 m2 (approx)

No. of pass of flow : 2
Cooling tube
Cooling tube sheet distance : 7,741 mm (approx)
Outside diameter of cooling tube : 19.05 mm
Thickness of cooling tube : 0.7112 mm
No. of cooling tube : 2,332 pcs ( approx)
Impingement tube
Impingement tube length : 3,080 mm (approx)
Outside diameter of Impingement tube : 19.05 mm
Thickness of Impingement tube : 1.2 mm
No. of Impingement tube Later pcs ( approx)
Steam inlet nozzle : 2000 x 720 mm ( RECTANGLE )
Cooling water inlet & outlet nozzle : 500 mm ( 20 inch)
Condensate water outlet nozzle : 200 mm ( 8 inch)
Weight (Dry condition) : 26,700 kg (approx)
Weight (Operating condition) : 34,500 kg (approx)

- 28 -
 C-3

1-5. Material

Shell : Carbon steel plate

Tube sheet : Carbon Steel
Cooling tube : A 249 TP 316 ERW (Stainless Steel)
Impingement tube : Carbon Steel
Water chamber : Carbon steel plate

1-6. Standard Accessories : (for One (1) Unit)

1 set -Feed water valve

1 lot -Air vent valve for water chamber
1 lot -Drain valve for water chamber and hotwell
1 set -Level indicator controller
1 set -Hotwell level control valve (air operating type)
1 set -Rupture disk
1 set -Special tools
1 set -Minimum flow control valve for Condensate Water Pump
(air operating type)
(*) Vacuum breaker valve is not necessary, because steam turbine coast down time is
less than 30min. without vacuum breaker valve.
1-7. Mechanical Design Conditions

1) Shell side : 0.88 bar.G & Full Vacuum

: 120 deg C

2) Tube side : 5.0 bar.G

: 80 deg C

- 29 -
 C-4

2. SPECIFICATION OF AIR EJECTOR AND ACCESSORIES

2-1. Number of Set

Quantity : One (1) set / One (1) unit

2-2. Type of Air Ejector

Type : 2 stage, single element,

steam jet ejector

Condenser : Common type (one shell)

(Cleanliness factor : 85%) for inter and after condenser

2-3. Operating condition

Condenser top vacuum : 0.1 barA

Extracted gas quantity Dry air : 10.2 Kg/Hr
Extracted gas temperature : App. 41.8 ℃
Inlet steam pressure : 12.55 bar.G
Inlet steam temperature : 271.4 deg C
Steam consumption : 300 Kg/Hr
Kind of cooling water : Condensate water
Cooling water quantity : Max 44.1 m3/hr
Cooling water inlet temperature : App. 45.81 deg C

2-4. Construction Feature

Cooling surface area : App. 7.2 m2

Outside diameter of cooling tube : 16 mm
Thickness of cooling tube : 1 mm
Steam inlet bore : 25 mm ( 1 inch)
Cooling water inlet & outlet bore : 100 mm ( 4 inch)
Weight (Dry condition) : App. 1000 kg

- 30 -
 C-5

2-5. Material

Nozzle : Stainless steel

Diffuser : Carbon steel
Mixing chamber : Cast steel
Shell : Carbon steel pipe
Tube sheet : Carbon steel
Tube : Aluminum brass
Water chamber : Carbon steel plate

2-6. Accessories : (For One (1) unit)

1 lot - Steam inlet valve for ejector

1 set - Steam strainer
1 lot - Air vent valve for water chamber
1 lot - Drain valve for water chamber
1 lot - Foundation bolts and nuts
1 set - Special tools
1 set - Starting ejector

2-7. Mechanical Design Conditions

Condenser
Shell side : 0.88 bar.G & Full vacuum
: 120 deg C
Tube side : 12 bar.G
: 80 deg C

Ejector
Inlet steam section : 16.0 bar.G
: 450 deg C
Air suction section : 0.88 bar.G & Full vacuum
: 120 deg C

- 31 -
 C-6

3. SPECIFICATION OF CONDENSATE WATER PUMP

3-1. Number of Set

Quantity : Two (2) sets / One (1) unit

3-2. Type of Pump

Type : Centrifugal &

Horizontal
(with mechanical seal)
3-3. Operating Condition

Pumping liquid : Condensate water

Liquid temperature 45.81 deg C
Liquid specific gravity : 1
Capacity(Max) : 53 m3/hr
Discharge pressure : 8.0 *1 bar.G
Suction pressure : 0.1 bar.A
No. of stage : 1
Pump speed : 2900 rpm
N.P.S.H required : 2.2 m
Kind of driver :
For main pump : AC motor
For auxiliary pump : AC motor
Net weight : 530 kg Including Driver

3-4. Drive

Kind : Electric Motor

Type : T.E.F.C

Electrical supply
Voltage : AC 400 V
Cycle : 50 Hz
Phase : 3
Pole : 2
Speed : App. 3000 rpm
Output 37 Kw

Remarks
*1 LCV outlet pressure (Terminal point) : App.6 bar.G
Pressure drop *To be confirmed by customer
Piping (between CP and LCV) : (App.0.5) bar
*To be confirmed by customer
Level Control Valve : App.0.5 bar
Tube of air ejector condenser : App.0.5 bar
Tube of gland steam condenser : App.0.5 bar

- 32 -
 C-7

3-5. Material

Casing : Cast iron

Shaft : Stainless steel
Impeller : Stainless steel
Gland seal : Mechanical seal

3-6. Standard Accessories : (for Two (2) pumps)

2 sets - A.C. motor with coupling and coupling cover

2 sets - Seal water inlet valve

2 sets - Base plate
2 sets - Foundation blots & nuts

3-7. Mechanical Design Condition

Sucion side : 0.88 bar.G & Full vacuum

Discharge side : 12.0 bar.G

- 33 -
 D-1

SECTION - D

GENERATOR

INDEX

1. Refer to other drawing (dwg no. 91470-0061-10).

- 34 -
 E-1

SECTION - E

UTILITY LIST

1. STEAM (Main Steam) : 70 bar.G x 480 deg C

EQUIPMENT QUANTITY ( Ton/hr )

Steam turbine 123.7

2. AUX STEAM : 12.55 bar.G x 271.4 deg C

Auxiliary steam will be made from main steam by PRDS system.
And aux. Steam condition to be confirmed by Customer
SNM required MP (Around 12.55 bar.G) steam for gland sealing

EQUIPMENT QUANTITY ( Ton/hr )

Gland sealing *1) Approx. 0.3
Air ejector 　　 Approx. 0.3
Starting ejector *2) Approx. 0.3

*1) During start-up and low load condition only

*1) During start-up only

3-1. COOLING WATER : Max. 5.0 bar.G x 32 deg C

EQUIPMENT QUANTITY ( m3/hr )

Surface cndenser 2,254
Oil cooler 50

Generator air cooler 102

3-2. CONDENSATE WATER : Nor. 8.0 bar.G x 45.81 deg C

EQUIPMENT QUANTITY ( m3/hr )

Gland condenser 44.1

- 35 -
 E-2

4. ELECTRIC SUPPLY

4-1. Middle Voltage : AC 400 V X 50 Hz X 3 PHASE

(Voltage variation as per IEC)
EQUIPMENT CONSUMPTION (KW/one set)
Rotor turning 7.5
Condensate pump (2 sets) 37
Aux. lube oil pump 18.5
Control oil pump (2 sets) 15
Oil reservoir vapor fan 0.4
Gland Exhaust Fan 1.5

4-2. Low Voltage AC 220 V X 50 Hz X 1 PHASE

(Voltage variation as ±10%)
EQUIPMENT CONSUMPTION (Kw)
Fluorescent App. 1.0
For Generator side To be informed separately.

4-3. UPS AC 220 V X 50 Hz X 1 PHASE

(Voltage variation as ±10%)
EQUIPMENT QUANTITY (Kw)
Governor 0.2
Instrumentation App. 1.0
PLC App. 2.0
For Generator side To be informed separately.

4-4. DC Power DC 110 V

(Voltage variation as ±5%)
EQUIPMENT CONSUMPTION (Kw)
Control App. 1.0
EOP 2.2
For Generator side To be informed separately.

- 36 -
 E-3

5. INSTRUMENT AIR : Min 3.9 bar.G

Max 9.7 bar.G

EQUIPMENT QUANTITY ( NLit/min )

Sealing steam pressure control App. 30 (1.8Nm3/h) (Continuous operation)
Non return valve
for extraction line App. 30 (1.8Nm3/h) (Intermittent operation)
Hotwell level control valve App. 60 (3.6Nm3/h) (Continuous operation)

- 37 -
 EXPECTED PERFORMANCE CURVE
REF.NO. E18-3516-01 ITEM No.
MFG.NO. MCL-8E-11940 DRIVEN MACHINE GENERATOR
RATED OUTPUT 19400 (KW) TURBINE MODEL C7-R11-ER
RATED SPEED 7016/1500 (RPM)
STEAM CONDITION
INLET STEAM PRESSURE NOR. 70 (Bar.G)
TEMPERATURE NOR. 480 (Deg.C)
EXHAUST STEAM PRESSURE 0.1 (BarA)
EXTRACTION STEAM PRESS. NOR. 13 (Bar.G)
OPERATING CONDITIONS
OPERATING POINT OUTPUT SPEED INLET FLOW EXT. FLOW SYMBOL
(KW) (RPM) (T/Hr) (T/Hr)
Case 1-1 (Rated) 19400 7016/1500 123.7 80 ●
Case 2-1 9350 7016/1500 90.9 80 ◆
Case 2-6 (Max. ext.) 11570 7016/1500 117 110 ■

MAXIMUM INLET FLOW : 123.7 t/h

120 Ext. 100 t/h
Ext. 110 t/h
110 (Maximum)
Ext. 80 t/h
100
INLET STEAM FLOW ( T/Hr )

90
Ext. 60 t/h
80

70
Ext. 40 t/h
60

50
Ext. 20 t/h
(Minimun)
40
Ext. 0 t/h
30

20

10

0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 19400
OUTPUT AT GENERATOR TERMINAL ( KW )
- NOTE -
Turbine cannot operate continuously in hatched area
because this area is chattering range of QCNRV.

SHIN NIPPON MACHINERY CO.,LTD.

- 38 -