GREASING SCHEDULE

S.NO LOCATION
DLY 2DAY 3DAY WLY FN MNY QTY HYL YLY
1 CCM CONVEYOR 1
2 TURNINGWALL CONVEYOR 1
3 GUIDEROLL 1
4 36-SQUARE PINCHROLL NO:01 1
5 36-SQUARE PINCHROLL NO:02 1
6 FGC-109 (M-FW) RM 1
7 FGC-109 (FW-RGB)RM 1
8 FGC-114 (RGB-PGB)RM 1
9 PLUMMERBLOCKS-SN23144 1
10 FGC-109(M-FW) 360 MILL 1
11 FGC-109(FW-RGB) 360 MILL 1
12 FGC-114(RGB-PGB)360 MILL-1 1
13 FGC-114(RGB-PGB)360 MILL-2 1
14 FGC-108(M-RGB) IM-1&2 1
15 FGC-109(RGB-PGB) IM-1&2 1
16 FGC-108(M-RGB) IM-3&4 1
17 FGC-109(RGB-PGB) IM-3&4 1
18 FGC-106(M-RGB) CM-1 1
19 FGC-108(RGB-PGB) CM-1 1
20 FGC-106(M-RGB) CM-2 1
21 FGC-108(RGB-PGB) CM-2 1
22 FGC-106(M-RGB) CM-3 1
23 FGC-108(RGB-PGB) CM-3 1
24 FGC-106(M-RGB) CM-4 1
25 FGC-108(RGB-PGB) CM-4 1
26 FGC-106(M-RGB) CM-5 1
27 FGC-108(RGB-PGB) CM-5 1
28 FGC-106(M-RGB) CM-6 1
29 FGC-108(RGB-PGB) CM-6 1
30 CARDENSHAFTS-IM 1-4 1
31 CARDENSHAFTS-CM 1-6 1
32 PRE PINCHROLL(8-16),FGC-103 1
33 PRE PINCHROLL(8-16),FGC-103 1
34 TAILBREAKER NO:01 FGC-103 1
35 TAILBREAKER NO:02 FGC-103 1
36 THERMEX TROLLY 1
37 FGC-107 CONTINUOUS SHEAR 1
38 FGC-107 FLYING SHEAR 1
39 TWIN CHANNEL 1
40 OLD COLD SHEAR 1
BYPASS
41 PRE PINCHROLL NO;01 1
42 PRE PINCHROLL NO;02 1
43 FGC-107 FLYING SHEAR 1
44 AC PINCHROLL 1
45 NEW COLD SHEAR 1
46 MILL PUMPS NO:1&2 FGC-103 1
47 HW PUMPS NO:4&5 FGC-103 1
TOTAL 47 2 1 6 10 2 25 1 0 0
 ROLLINGMILL DIVISION GREASING SCHEDULE
WK-1 WK-2 WK-3 WK-4
S.NO LOCATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 CCM CONVEYOR 3 3 3 3 3 3 3 3 3 3
2 TURNINGWALL CONVEYOR 3 3 3 3 3 3 3 3 3 3
3 GUIDEROLL 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 36-SQUARE PINCHROLL NO:01 3 3 3 3 3 3 3 3 3 3
5 36-SQUARE PINCHROLL NO:02 3 3 3 3 3 3 3 3 3 3
6 FGC-109 (M-FW) RM w w w w
7 FGC-109 (FW-RGB)RM w w w w
8 FGC-114 (RGB-PGB)RM w w w w
9 PLUMMERBLOCKS-SN23144 w w w w
10 FGC-109(M-FW) 360 MILL w w w w
11 FGC-109(FW-RGB) 360 MILL w w w w
12 FGC-114(RGB-PGB)360 MILL-1 w w w w
13 FGC-114(RGB-PGB)360 MILL-2 w w w w
14 FGC-108(M-RGB) IM-1&2 M
15 FGC-109(RGB-PGB) IM-1&2 M
16 FGC-108(M-RGB) IM-3&4 M
17 FGC-109(RGB-PGB) IM-3&4 M
18 FGC-106(M-RGB) CM-1 M
19 FGC-108(RGB-PGB) CM-1 M
20 FGC-106(M-RGB) CM-2 M
21 FGC-108(RGB-PGB) CM-2 M
22 FGC-106(M-RGB) CM-3 M
23 FGC-108(RGB-PGB) CM-3 M
24 FGC-106(M-RGB) CM-4 M
25 FGC-108(RGB-PGB) CM-4 M
26 FGC-106(M-RGB) CM-5 M
27 FGC-108(RGB-PGB) CM-5 M
28 FGC-106(M-RGB) CM-6 M
29 FGC-108(RGB-PGB) CM-6 M
30 CARDENSHAFTS-IM 1-4
31 CARDENSHAFTS-CM 1-6
32 PRE PINCHROLL(8-16),FGC-103 3 3 3 3 3 3 3 3 3 3
33 PRE PINCHROLL(8-16),FGC-103 3 3 3 3 3 3 3 3 3 3
34 TAILBREAKER NO:01 FGC-103 w w w w w
35 TAILBREAKER NO:02 FGC-103 w w w w w
36 THERMEX TROLLY M
37 FGC-107 CONTINUOUS SHEAR M
38 FGC-107 FLYING SHEAR
39 TWIN CHANNEL M
40 OLD COLD SHEAR M
BYPASS
41 PRE PINCHROLL NO;01 M
42 PRE PINCHROLL NO;02 M
43 FGC-107 FLYING SHEAR M
44 AC PINCHROLL M
45 NEW COLD SHEAR M
46 MILL PUMPS NO:1&2 FGC-103 FN FN
47 HW PUMPS NO:4&5 FGC-103 FN FN
 ROLLING MILL DIVISION PREVENTIVE MAINTENANCE SCHEDULE
MACHINERY Frequency Due Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
HOT MILL MACHINERY
Roughing Mill - 410 MNTH 1
Inter mill - 360 MNTH 1
Inter mill - 310 MNTH 1
Continuous mill - 250 MNTH 1
QST MACHINERY
Thermex MNTH 1
Cold well pumps MNTH 1
Hot well pumps MNTH 1
Scale pit pumps MNTH 1
Cooling towers MNTH 1
BAR HANDLING MACHINERY
Continuous shear MNTH 1
Flying shear - 850 MNTH 1
Flying shear - 350 MNTH 1
Tail braker MNTH 1
Twin channel MNTH 1
BAR STOCKING MACHINERY
Old cold shear MNTH 1
New cold shear MNTH 1
Online bending machine MNTH 1
AUXILARIES
CCM Conveyor 2 MNTH 1
Turning wall conveyor 2 MNTH 1
Guide roll MNTH 1
Cobble shear MNTH 1
Tilting table MNTH 1
Pre pinch roll (8-16) MNTH 1
Post pinch roll (8-16) MNTH 1
Pre pinch roll (20-32) MNTH 1
Post pinch roll (20-32) MNTH 1
Pneumatic Pinch roll 2 MNTH 1
AC Pinch roll - 03 MNTH 1
OCB Conveyor 2 MNTH 1
NCB Conveyor 10 DAY 1
W - Channel 2 MNTH 1
Looper 10 DAY 1 1 1 1 1
25-SQ-FE-Rotary shear FN 1 1 1
25-SQ-BE-Rotary shear FN 1 1 1
All Snap shears FN 1 1 1
EOT - 1 FN 1 1 1
EOT - 2 FN 1 1 1
EOT - 3 FN 1 1 1
Total 54 4 3 0 1 2 2 1 1 0 1 1 1 0 1 3 3 0 2 3 1 2 4 1 0 0 3 2 2 3 4 3
ROLLING MILL DIVISION MAINTENANCE LOG SHEET MECHANICAL MAINTENANCE

DAY - 01 MECHANICAL PREVENTIVE MAINTENANCE AND GREASING SCHEDULE

MAINTENANCE SCHEDULE
Name of the machine under
SN Type STATUS Due DT Remarks
maintenance schedule
1 Roughing Mill - 410 MNTH
2 Inter mill - 360 MNTH
3 Thermex MNTH
4 Looper 10 DAY
GREASING SCHEDULE
Name of the machine greasing
SN Type STATUS Due DT Remarks
points under greasing schedule
1 FGC-109 (M-FW) RM WK
2 FGC-109 (FW-RGB)RM WK
3 FGC-114 (RGB-PGB)RM WK
4 PLUMMER BLOCKS-SN23144 WK

CRITICAL CHANGE OVER OPERATIONAL ITEMS FROM MAINTENANCE SCHEDULE

Name of the from critical spare

SN Type STATUS Due DT Remarks
change over
Roughing Mill - 410 MNTH
1.1 Guide roll MNTH
1
1.2 cardan shaft MNTH
1.3 Hook chain MNTH
Looper
2.1 Pneumatic cylinder 10 DAY
2 2.2 Directional control valve 10 DAY
2.3 FRL Unit 10 DAY
2.4 Looper wheel 10 DAY

Shift Engineer:
Mill Manager

REMARKS
ROLLING MILL DIVISION MAINTENANCE LOG SHEET MECHANICAL MAINTENANCE

DAY - 01 MECHANICAL PREVENTIVE MAINTENANCE AND GREASING SCHEDULE

MAINTENANCE SCHEDULE
Name of the machine under
SN Type STATUS Due DT Remarks
maintenance schedule
1 Looper 10 DAY
GREASING SCHEDULE
Name of the machine greasing
SN Type STATUS Due DT Remarks
points under greasing schedule
1 FGC-108(RGB-PGB) CM-2 WK
2 FGC-106(M-RGB) CM-3 WK
3 FGC-108(RGB-PGB) CM-3 WK
CRITICAL CHANGE OVER OPERATIONAL ITEMS FROM MAINTENANCE SCHEDULE
Looper
1.1 Pneumatic cylinder 10 DAY
1 1.2 Directional control valve 10 DAY
1.3 FRL Unit 10 DAY
1.4 Looper wheel 10 DAY

Shift Engineer:
Mill Manager

REMARKS